twin head fluorescent

25w worklights

Model

96692

set up and operating instructions

packaging contains optional tripod Base

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

distributed exclusively by harbor freight tools

3491 Mission Oaks Blvd., Camarillo, CA 93011

® .

Visit our website at: http://www.harborfreight.com

read this material before using this product. failure to do so can result in serious injury. saVe this Manual.

Copyright © 2007 by Harbor Freight Tools ® . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.

for technical questions or replacement parts, please call 1-800-444-3353.

saVe this Manual

Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

iMportant safetY inforMation

in this manual, on the labeling, and all other information provided with this product:

this is the safety alert symbol. it is used to alert you to potential personal injury hazards. obey all safety messages that follow this symbol to avoid possible injury or death.

danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

caution, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

notice is used to address practices not related to personal injury.

caution, without the safety alert symbol, is used to address practices not related to personal injury.

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 2

1.

2.

3.

general safetY rules

warning! read all instructions failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

The term “tool” in all of the warnings listed below refers to your line-operated (corded) tool or battery-operated (cordless) tool.

saVe these instructions electrical safety a.

Power plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b.

c.

d.

e.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

even though this worklight is for indoor/outdoor use, do not expose to rain or wet conditions. Water entering Worklight will increase the risk of electric shock.

do not abuse the cord. never use the cord for carrying, pulling or unplugging the twin head worklight. keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

When operating outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

personal safety a.

Stay alert, watch what you are doing and use common sense when operating this Twin Head Worklight. Do not use while you are tired or under the influ ence of drugs, alcohol or medication. A moment of inattention while operating may result in serious personal injury.

b.

Do not overreach. Keep proper footing and balance at all times. This en ables better control in unexpected situations.

power tool use and care a.

Do not use the Worklight if the switch does not turn it on and off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

b.

c.

disconnect the plug from the power source before making any adjustments, changing accessories, or storing. Such preventive safety measures reduce the risk of accidents.

Maintain this Twin Head Worklight. Check for misalignment of parts, breakage of parts and any other condition that may affect the Worklight’s operation.

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 3

4.

d.

If damaged, have the Worklight repaired before use. Many accidents are caused by poorly maintained tools.

Use the tool in accordance with these instructions and in the manner intended for this particular type of tool, taking into account the working conditions and the work to be performed. Use of this Worklight for operations different from those intended could result in a hazardous situation.

service a.

Have your Twin Head Worklight serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the tool is maintained .

1.

2.

3.

4.

.

6.

7.

specific safetY rules

to prevent serious injury:

Wear ANSI-approved safety goggles during setup.

Risk of electric shock! Inspect before use; do not use if parts are loose or insulations are damaged.

Use only on flat, level surfaces.

Be aware that this Worklight gets hot when in use. Allow to cool before touching and keep this Worklight away from children.

Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

Do not leave the Worklight unattended when it is plugged into an electrical outlet.

Turn off the Worklight, and unplug it from its electrical outlet before leaving.

The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

saVe these instructions.

SKU 96692

grounding

improperly connecting the grounding wire can result in electric shock.

Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. do not modify the power cord plug provided with the tool. never remove for technical questions, please call 1-800-444-3353.

Page 4

1.

2.

3.

4.

the grounding prong from the plug. do not use the tool if the power cord or plug is damaged. if damaged, have it repaired by a service facility before use. if the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

grounded tools: tools with three prong plugs

this twin head worklight comes with a 3-prong plug.

Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (see 3-prong plug and outlet.)

The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (see 3-prong plug and outlet.)

The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration.

(see 3-prong plug and outlet.)

1.

3-prong plug and outlet outlets for 2-prong plug

double insulated tools: tools with two prong plugs

Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.

(see outlets for 2-prong plug.)

SKU 96692 for technical questions, please call 1-800-444-3353.

Page

2.

Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (see outlets for 2-prong plug.)

1.

extension cords

Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord.

2.

3.

4.

.

6.

As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.

(see table a.)

The smaller the gauge number of the wire, the greater the capacity of the cord.

For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.

(see table a.)

When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (see table a.)

If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size.

(see table a.)

If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

7.

Make sure the extension cord is properly wired and in good electrical condition.

Always replace a damaged extension cord or have it repaired by a qualified elec trician before using it.

8.

Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

recoMMended MiniMuM wire gauge for eXtension cords* (120/240 Volt) naMeplate aMperes

(at full load) eXtension cord length

0 – 2.0

2.1 – 3.4

3. – .0

.1 – 7.0

7.1 – 12.0

12.1 – 16.0

16.1 – 20.0

taBle a

25 feet

18

18

18

18

18

14

12

50 feet

18

18

18

16

14

12

10

75 feet

18

18

16

14

12

10

-

100 feet

18

16

14

12

10

-

-

150 feet

16

14

12

12

-

-

-

* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 6

Double Insulated

symbology

Canadian Standards Association

Underwriters Laboratories, Inc.

V~

Volts Alternating Current a

Amperes n0 xxxx/min.

No Load Revolutions per Minute

(RPM)

Construction Materials

Tripod Leg Stand

Lens Type

Bulb Type

Switch Type

Adjust Height

Power Source (Input)

Power Consumption

specifications

ABS Housing, Steel Tubing, Steel Bracket W/Rubber

Feet, Foam Handle Grip

4’3-1/2” H (To Top of Tubing)

Tempered Glass

Fluorescent - 2W, 120V, 60Hz (Q’ty 2 Included)

Red Covered Push-Button “On/Off” For Each LIght

Minimum: 3’4-1/2” H

Maximum: ’6-3/4” H

120VAC/60Hz

Light #1 - 2W

Light #2 - 2W

Both - 0W

unpacking

When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

set up instructions

Read the ENTIRE IMPORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

turn the power switch of the tool to its “off” position and unplug the tool from its electrical outlet before assembling or making any adjustments.

note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 7

1.

assembly

Mount lamp housing (22) onto Bracket (27): a.

Bracket Attachment (26) comes attached to base of Lamp Housing (22). Fasten Bracket Attachment (26) to Bracket (27) using Screw (2).

b.

Repeat this same procedure for the second Lamp Housing (22).

2.

Mount Bracket (27) to tripod (28): a.

Attach Bracket (27) to top of Tripod (28) using Attachment Knob (37).

note: This Twin Head Worklight may be used with or without attaching to the Tripod

(28).

operating instructions

read the entire iMportant safetY inforMation section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

1.

general operating instructions

This Worklight gets hot during use. Use caution when moving it to another work area.

2.

3.

Position the Worklight on a flat, level surface that will support its weight.

Plug in the Worklight and turn on the Switch(s) (18).

4.

.

Adjust the individual Lights up or down using Bracket Screw (23). adjusting the tripod:

If using Tripod, adjust the Legs by twisting the Leg Adjustment Rings (39) at bottom to loosen, pulling out or pushing in the legs and re-tightening the Adjustment Rings

(39). Use the same procedure when adjusting the height of the center tube. There are two Post Adjustment Rings (40) to loosen if more or less height is needed. Be sure to re-tighten all Adjustment Rings.

6.

replace lamp tube (6):

Remove 4 Tap Screws (1) and Lens Assembly (parts 2,3,4 & ) away from the

Lamp Body. Pull out the burnt Lamp Tube (6) and insert an identical replacement Lamp.

Replace the Lens Assembly (parts 2,3,4 & ) and re-tighten the 4 Tap Screws (1).

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 8

8.

9.

7.

Use one, or both Fluorescent Lamps depending on how much illumination is needed for your project.

When finished, turn Switch(s) off and let the Worklight cool before storing.

To prevent accidents, turn off the tool and disconnect its power supply after use.

Clean, then store the tool indoors out of children’s reach.

2.

3.

1.

Maintenance and serVicing

risk of serious personal injury from electric shock. turn the switch of the tool to its “off” position and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

damaged equipment can fail, causing serious personal injury. do not use damaged equipment. if anything abnormal occurs, have the problem corrected before further use.

cleaning, maintenance, and lubrication

Before each use, inspect the general condition of the tool. Check for loose screws, misalignment of parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.

after use, clean external surfaces of the tool with clean, moist cloth.

warning! if the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

problem

Worklight will not turn on.

troubleshooting

1.

2.

3.

possible causes

No power at outlet.

Cord not connected.

Burnt Lamp.

1.

2.

3.

probable solutions

Check power at outlet.

Check that cord is plugged in.

Replace Lamp.

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 9

part description

1 Tap Screw

2 Lamp Cover

3 Sponge Strip

4 Rubber Ring

Tempered Glass Lens

6 Lamp Tube

7 Plastic Reflector

8 Fender

9 Tap Screw

10 Handle

11 PVC Handle Cover

12 Seal Ring

13 Lower Cord Clip

14 Seal Ring

1 Lower Cord Clip

16 Power Cord

17 Seal Ring For Switch

18 Switch

19 Switch Cover

20 Tap Screw

parts list

Q’ty

8

4

4

2

2

2

2

2

2

2

2

2

2

2

2

4

2

2

2

2 part description

21 Lamp Holder

22 Lamp Housing

23 Bracket Screw

24 Seal Ring

2 Screw

26 Bracket Attachment

27 Bracket

28 Tripod

29 Wire Box

30 Long Power Cord

31 Screw

32 Screw

33 Plastic Locking Part

34 Seal Strip

3 Wire Box Cover

36 Outlet Buckle

37 Attachment Knob

38 Screw Posts

39 Leg Adjustment Rings

40 Post Adjustment Rings

please read the following carefullY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS

LIST AND ASSEMBLy DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL

ONLy. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANy

REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT HE OR

SHE IS QUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR

SHE IS QUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE

MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLy STATES THAT ALL REPAIRS

AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN By CERTIFIED AND

LICENSED TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL

RISK AND LIABILITy ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL

PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR

HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Q’ty

2

1

1

1

2

1

4

2

2

4

1

2

1

1

3

2

1

1

8

4

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 10

asseMBlY diagraM record product’s serial number here:

note: If product has no serial number, record month and year of purchase instead.

note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 11

liMited 90 daY warrantY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance.

We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTy IS ExPRESS-

Ly IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITy AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission oaks Blvd. • Po Box 6009 • camarillo, cA 93011 • (800) 444-3353

SKU 96692 for technical questions, please call 1-800-444-3353.

Page 12