Duplo DC-646 Instruction Manual

Duplo DC-646 is a versatile machine that offers a wide range of capabilities for efficient operation. It is designed to help you meet your document production needs with ease. With its advanced features and user-friendly design, the Duplo DC-646 is the perfect choice for businesses of all sizes.

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Document

Introduction

Thank you for your purchase of the DC-646.

To ensure safe and ef fi cient prolonged use of this machine, read and thoroughly understand this manual before using the machine.

After using this manual, be sure to keep it in a handy place to reference.

Pictorial Symbols and Other Notations Used in This Manual

IMPORTANT

: Introduces instructions for correct operation of the machine.

If these instructions are ignored, the machine may not be able to operate at

optimum performance or may break down.

REFERENCE

: Introduces information that is useful for operation and maintenance of the machine, or information about the machine’s performance, etc.

( → P.00 “xxxx”) : Indicates the page number and item containing related information.

The English manual of DC-646 is the original translation.

Trademarks

● Microsoft, Windows, Windows NT, and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

All other company names and product names shown in this manual are trademarks or registered trademarks of their respective companies.

PLEASE NOTE

In the interests of upgrading our product, speci fi cations and other data given in this manual are subject to change without notice.

If the manual contains anything that you do not understand, contact the dealer for clari fi cation.

For EU

DECLARATION OF CONFORMITY

Duplo Seiko Corporation, located at 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Japan, declares that the product (or products)

Low Voltage Directive 2006/95/EC

Machinery Directive 2006/42/EC

Electromagnetic Compatibility Directive 2004/108/EC

Restriction of Hazardous Substances Directive 2011/65/EU

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

KONFORMITÄTSERKLÄRUNG

Die Duplo Seiko Corporation mit Sitz in 353, Koudai, Kinokawa-shi, Wakayama 649-6551 Japan, erklärt hiermit, dass das Produkt (oder die

Niederspannungsrichtlinie 2006/95/EG

Maschinenrichtlinie 2006/42 EG

Richtlinie 2004/108/EG zur elektromagnetischen Verträglichkeit

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DECLARATION DE CONFORMITE

Duplo Seiko Corporation, dont le siège est situé au 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Japon, déclare que le ou les produits

Directive 2006/95/CE relative au matériel électrique destiné à être employé dans certaines limites de tension

Directive 2006/42/CE relative aux machines

Directive 2004/108/CE concernant la compatibilité électromagnétique

Directive 2011/65/UE relative à la limitation de l’utilisation de certaines substances dangereuses

Dépositaire du dossier technique auprès de la Communauté européenne :

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DICHIARAZIONE DI CONFORMITÁ

Duplo Seiko Corporation, sita a 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Giappone, dichiara che il prodotto (o i prodotti) è/sono

Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione

Direttiva 2006/42/CE sui macchinari

Direttiva 2004/108/CE di compatibilità elettromagnetica

Direttiva 2011/65/UE sulla restrizione dell'uso di sostanze pericolose

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DECLARACIÓN DE CONFORMIDAD

Duplo Seiko Corporation, con domicilio en 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Japón, declara que el producto (o los productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.

Directiva 2006/95/CE sobre baja tensión

Directiva 2006/42/CE sobre máquinas

Directiva 2004/108/CE sobre compatibilidad electromagnética

Directiva 2011/65/UE de restricción de sustancias peligrosas

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

Sp ii

Disposal of Old Electrical & Electronic Equipment

This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.

Please recycle where facilities exist by checking with your local authority or supplier for recycling advice.

By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.

Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen

Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.

Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung,

Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen

Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen.

Elimination du matériel électronique et électrique usagé

Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères.

Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur.

En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la santé humaine.

Smaltimento di attrezzature elettriche ed elettroniche consumate

Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi

HXURSHLTXHVWRSURGRWWRQRQGHYHHVVHUHEXWWDWRQHLUL¿XWLGRPHVWLFL

Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.

Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.

Eliminación de residuos de aparatos eléctricos y electrónicos

Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.

Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.

Sp iii

Notes on Safety (Please Read and Observe)

Safety Precautions

Various symbols and pictures are used in this manual and on the labels af fi xed to the machine.

These symbols and pictures provide warnings and instructions to prevent danger to you or other personnel, and to prevent damage to of fi ce property.

The meanings of these symbols and pictures are explained below.

WARNING

Indicates a high degree of potential danger. Failure to heed the warning may lead to death or serious injury.

CAUTION

Indicates a medium degree of potential danger. Failure to heed the caution may lead to injury or damage to property.

A circle with a line through it indicates a prohibited action.

The particular act prohibited is indicated by a picture inside the circle.

(In the example shown here, the prohibited act is disassembly.)

A black disc indicates an instruction, or sometimes a prohibited action.

The instruction itself is indicated by pictorial symbols drawn in white on the disc. (In the example shown here, the instruction is “Remove the plug from the outlet.”)

●

Precautions for Use

WARNING

● If the machine is used after foreign matter (metal fragments, water, or liquid) has entered the machine, this may result in fi re or electric shock.

→ Turn the main unit’s power switch OFF, and then remove the power plug from the outlet. Contact the sales distributor.

● If the machine is used after heat, smoke, a strange smell, or other abnormality has been detected, this may result in fi re or electric shock.

→ Turn the power switch OFF, and then remove the power plug from the outlet.

Contact the sales distributor.

● Do not insert or drop metal, fl ammable material, or any other materials through the ventilation holes into the interior of the machine.

→ Doing so may result in fi re or electric shock.

● Keep the machine away from a pin, wire, or other metallic or foreign objects.

Do not allow liquid to enter the machine through its openings or gaps.

→ Malfunctions and a fi re or electric shock may result.

● Do not place fl ower vases, fl owerpots, cups, or water containers (including metal containers) on top of the machine.

→ Fire or electric shock may result if liquid spills inside the machine.

Notes on Safety (Please Read and Observe)

●

Caution for Grounding

WARNING

● Use only the power cord that is provided among the accessories.

Insert the power cord plug fi rmly into the socket, so that proper electrical contact is effected.

→ Use of any other power cord could result in imperfect grounding.

If grounding is imperfect and electrical leakage occurs, fi re or electric shock could result.

●

Caution for Power Supply and Power Cord

WARNING

● Use only the power cord that is provided among the accessories. The power cord is only for this product. Never use it for another product.

● Do not use a source voltage other than that speci fi ed.

Do not connect two or more loads to a single outlet.

→ Doing so may result in fi re or electric shock.

● Be sure to remove dust from the power plug and/or the outlet.

Using these without removing dust may have minute electric current fl ow to the surface due to the humidity and cause a fi re due to the heat.

→ It may cause a fi re or electric shock.

● Do not remove or insert the power plug with wet hands.

→ Doing so may result in electric shock.

● Do not damage, break, or modify the power cord.

Do not place heavy objects on, tug or bend it unnecessarily.

→ Doing so may result in fi re or electric shock.

● Remove the power plug itself, not the cord.

→ Tugging the cord may damage it (expose conductors, or cause disconnections, etc.), resulting in fi re or electric shock.

Notes on Safety (Please Read and Observe)

●

Prohibition of Disassembly or Modi

cation

WARNING

● Do not modify the machine.

→ Doing so may result in fi re or electric shock.

● Do not remove the rear lid, cabinet, or covers from the machine.

→ The inside of the machine contains high-voltage parts, which may cause electric shock.

●

Caution for Location

WARNING

● Do not place the machine in a humid or dusty area.

→ Doing so may result in fi re or electric shock.

CAUTION

● Before moving the machine, remove the power plug from the outlet.

→ If the power cord is damaged, this may result in fi re or electric shock.

● Do not place the machine in an unstable position such as on an unsteady fl oor or sloping area.

→ If the machine drops or falls over, it may result in injury.

● Avoid placing the machine in a place subject to direct sunlight or heating equipment such as a stove.

● Avoid placing the machine in a place subject to high or low temperature or high humidity.

→ The document absorbs moisture and it may cause document jam or wrinkles.

● Leave the power cord unplugged when the machine is not used for a long period.

→ The insulation may deteriorate and cause an electrical fi re.

Notes on Safety (Please Read and Observe)

●

Caution for Cleaning

CAUTION

● Before cleaning the machine, turn off the power switch and unplug the power cord.

→ If the machine is activated accidentally, it may cause injury.

● Do not use fl ammable sprays or solvents inside or near the machine.

→ Gas may accumulate inside the machine causing a fi re or explosion.

●

Preventing Injury to Hands or Fingers

WARNING

● The optional modules contain uncovered tools. Keep your hands or fi ngers off inside those.

● Use pliers or a similar tool to remove jammed document.

Be sure to unplug the power cord before removing jammed document in order to prevent an electric shock.

●

Caution for Installation

WARNING

● The machine must be installed by service personnel only.

→ If you want to change installation location, contact your service personnel.

(Changing location requires precise adjustment.)

WARNING

● Once the machine is in position, secure in place using the casters.

→ If the machine falls over, this could result in personal injury.

vii

Notes on Safety (Please Read and Observe)

Locations of Warning Labels

Keep the WARNING and CAUTION labels clean at all times.

If labels become damaged or come off, contact your service personnel.

1 1

2

1

3

viii

1 2

3

No.

Part No.

1 M7-T303*

2 L8-T107*

3 P9-T310*

Name

WARNING LABEL

CAUTION LABEL

Q'ty

4

Notes on Safety (Please Read and Observe)

4

No.

Part No.

Name Q'ty

K9-T139* WARNING 3 ix

Notes on Safety (Please Read and Observe)

Labels of High-Voltage Warning

There are several high-voltage area inside the machine.

1

No.

Part No.

1 U7-T102*

Name

WARNING LABEL

Q'ty

* This label is for the DC-646 230V and DC-646 230V(PRO).

Notes on Safety (Please Read and Observe)

Location of Rating Labels

Rating labels are located on the lower part of the ejection side.

1

115V

2

3

270Kg(Full option 305kg)

15A ac

W5-V700*

Model

DC-646 115V

DC-646 230V

DC-646 230V(PRO)

Rating label

2, 3 xi

Notes on Safety (Please Read and Observe)

Interlock System for Safety

● What is the interlock system for safety?

It is the function for keeping you safety and for avoiding any danger operations or situations by the limitation of operation which may cause a damage to the machine or other surrounding facilities.

The DC-646 is equipped with various safety functions for the case of causing any danger operations or situations, and it stops running the operation in that cases.

3 2 1

xii

4

No.

Name

1 Top cover 1

2 Top cover 2

3 Top cover 3

4 Front cover

Equipment for safety

The DC-646 stops running when the interlock switch detects the cover opened.

Notes on Safety (Please Read and Observe)

Emergency Stop Function

The machine is equipped with the emergency stop functions for the safety of an operator.

When you need to stop the machine for emergency, press the emergency stop switch.

Turning the switch to the right releases the emergency stop.

To stop the machine normally, press the STOP key of this machine.

Emergency stop switch

Turning the switch to the right releases the emergency stop.

xiii

Notes on Safety (Please Read and Observe)

Machine Dimensions and Required Space for Operation

* With the PC arm amount attached

Dimensions in ( ): DC-646 115V, DC-646 230V(PRO)

800mm 800mm

800mm

(240mm)

2650mm

765mm

(1745mm)

1505mm

745mm

1000mm

2570mm

2510mm

2310mm

800mm

1540mm

1110mm

800mm 1650mm

3250mm

800mm xiv

Chapter 1

Chapter 2

Chapter 3

Introduction

...........................................................................

Notes on Safety (Please Read and Observe)

.................................

Locations of Warning Labels

.................................................

iv i

Labels of High-Voltage Warning

.............................................

viii x

Location of Rating Labels

.....................................................

Interlock System for Safety

..................................................

xi xii

● What is the interlock system for safety?

Emergency Stop Function

................................

....................................................

xii xiii

Machine Dimensions and Required Space for Operation

.............

xiv

Before Using This Machine

Part Names and Their Functions

Appearance

.................................................

......................................................................

Ejection Side

.....................................................................

Ejection Side (with card stacker attached)

.................................

Inside

..............................................................................

Control Panel

....................................................................

LCD Panel

.......................................................................

Turning Power ON/OFF

Turning Power ON

.............................................................

..............................................................

Turning Power OFF

...........................................................

Preparation Before Use

............................................................

Loading Documents

...........................................................

Attaching the Upper Guide

...................................................

Setting the Exit Tray

...........................................................

Attaching the Card Stacker

..................................................

Hanging the Unused Module

................................................

...............................

How to Connect the DC-646 to Your Computer

Before Preparing Document

......................................................

De fi nition of Programming Terms

...........................................

Programming JOB on Control Panel

Before Programming JOB

.........................................................

Programming a JOB on the Control Panel

Programming a New JOB (Simple Mode)

.....................................

Programming a New JOB (Advanced Mode)

..................................

......................................

Changing the Stored JOB

.........................................................

Basic Operations

Processing Documents by Selecting a JOB

Function Setting

....................................

.....................................................................

Setting Functions

....................................................................

Function Setting 1

.............................................................

Function Setting 2

.............................................................

53 xv

Contents

Chapter 4

Chapter 5

Function Setting 3

.............................................................

Adjust All (in Vertical/Horizontal Direction)

Automatic Setup Using Barcodes

................................

................................................

....................................................................

62 Adjusting Feeder

Elevator level (Feed tray)

.....................................................

Separator

........................................................................

Air fl ow

............................................................................

Skew Compensation

..........................................................

Curled Document / Light Weight Document

....................................

Program a JOB for DC-646 Via Computer (PC Controller)

What is PC Controller?

.............................................................

Before Installation

.............................................................

...........................................

69 PC Controller Installation Procedures

Windows 8 / Windows 7 / Windows Vista

................................

Windows XP

....................................................................

Driver Installation Procedures

....................................................

Windows 8 / Windows 7 / Windows Vista

.................................

Windows XP

....................................................................

Windows 8 / Windows 7 / Windows Vista

................................

Windows XP

....................................................................

Driver Update

........................................................................

PC Controller Setting

...............................................................

Main Menu

......................................................................

Creating a JOB with Preview Display (WIZARD)

........................

Creating a JOB by Entering Values (DIRECT)

.........................

Setting Frequently Used Functions on Computer (“SETTING”)

.....

102

107

SETTING 1

....................................................................

SETTING 2

....................................................................

SETTING 3

....................................................................

Reading a JOB from DC-646 (UPLOAD)

................................

110

113

115

117

Registering a JOB Saved in Computer onto DC-646 (DOWNLOAD)

..................................................................................

119

Processing a JOB by Retrieving from DC-646 (SELECT)

............

JOB Detail

.....................................................................

121

123

Processing a JOB by Retrieving from Computer

.......................

Correcting a JOB on Computer

.................................................

Messages on the Status/System Display

.....................................

124

129

134

Troubleshooting

When Messages Appear on the OK Monitor

When Messages Appear

.................................

.........................................................

When Service Call Messages Appear

When a Paper Jam Has Occurred

.........................................

.............................................

J2 FEED TRAY

...............................................................

J3 FEED ERROR

............................................................

136

139

147

150

151 xvi

Chapter 6

Chapter 7

Contents

J4 CCD AREA

................................................................

J5 MSM/SLOT2

..............................................................

J6 SLOT3/4

..................................................................

J7 CUT, CREASE

............................................................

J8 EXIT TRAY

................................................................

J9 WASTE BOX

..............................................................

J10 REJECT AREA

..........................................................

J11 WASTE BOX

............................................................

J12 DOCUMENT LENGTH

................................................

153

154

157

159

163

164

166

168

170

Daily Maintenance

................................................................

Cleaning the Slitter Tool

....................................................

Cleaning the Sensors

.......................................................

Cleaning the Conveyance Rollers

........................................

Cleaning the Skew Correction Belt

.......................................

About Slitter Tool Intersection Correction

................................

Waste Box

..........................................................................

172

173

180

181

182

186

Speci

cations

Speci fi cations

......................................................................

188

Appendix

Index

.................................................................................

192 xvii

Chapter

Before Using This Machine

This chapter contains essential information you should understand such as how to set up the system, the names of the machine parts, etc.

Part Names and Their Functions

..........................................................

Appearance

...............................................................................

Ejection Side

..............................................................................

Ejection Side (with card stacker attached)

..........................................

Inside

.......................................................................................

Control Panel

.............................................................................

LCD Panel

................................................................................

Turning Power ON/OFF

......................................................................

Turning Power ON

.......................................................................

Turning Power OFF

...................................................................

Preparation Before Use

.....................................................................

Loading Documents

....................................................................

Attaching the Upper Guide

...........................................................

Setting the Exit Tray

...................................................................

Attaching the Card Stacker

..........................................................

Hanging the Unused Module

........................................................

How to Connect the DC-646 to Your Computer

.......................................

Before Preparing Document

..............................................................

De fi nition of Programming Terms

...................................................

Part Names and Their Functions

Appearance

11 9 10 8 7 2

14 19

17 18

No.

Name Function

1 Side guide (for feed tray) Set this according to the document size.

2 PC arm mount

3 Feed tray

Install a commercial monitor arm for putting the laptop computer.

(Optional on 230V model)

Original document is placed here.

4 Level adjustment knob Adjusts the elevator height.

5 Air fl ow adjustment knob Adjusts air fl ow level.

6 Separator adjustment knob Adjusts the distance between the separator and conveyance belt.

7 Top cover 1 Open this to move the upper guide from the feed unit. When the cover is opened, machine stops running by the interlock switch.

or to remove the paper jam

8 Control panel

9 Emergency stop switch

10 Top cover 2

Displays operations and status.

Press this to stop the machine in emergency. Turning the switch to the right releases the emergency stop.

Top cover 3

Scale

Front cover

Open this to remove the paper jam from the slitter/optional module area or to replace the optional module.

When the cover is opened, machine stops running by the interlock switch.

Open this to remove the paper jam from the cutter/crease/ optional module or to replace the optional module. When the cover is opened, machine stops running by the interlock switch.

Measures the cut and slit position, and the fi nished product.

Open this to remove the waste box. When the cover is opened, machine stops running by the interlock switch.

Waste box

Reject tray

Receives pieces of waste paper.

This is where the document comes when it is rejected due to double feed, barcode error, REG mark error, etc.

(Optional on 230V model)

DC-646 Reject Option is required for ejecting document to the reject tray.

16 USB terminal Used for the connection to your computer on PC controller using.

17 Skew adjustment knob Adjusts the document skew.

18 Power switch

19 Module hanger

Move this up/down to turn the power on/ off.

Unused module can be hung on here.

Part Names and Their Functions

No.

20 AC inlet

Name Function

Connect the power cord here.

21 Elevator down switch Press this to lower the feed tray to the bottommost position.

1 1

No.

1 PC tray

Name

Ejection Side

Function

Place a desktop computer on this tray. (Optional on 230V model)

No.

1 Exit tray

Name Function

Receives the fi nished products.

2 Side guide (for exit tray) Set this according to the document size.

3 Back guide Set this according to the document size.

Part Names and Their Functions

Ejection Side (with card stacker attached)

No.

1 Guide

Name

2 Support guide

(for card stacker)

3 Stopper assy

(for card stacker)

4 Card stacker

5 Exit tray

Function

Set this according to the card width. (Optional on 230V model)

Set this when paper alignment is poor. (Optional on 230V model)

Set this according to the card length. (Optional on 230V model)

Receives the card-sized fi nished product. (Optional on 230V model)

Receives the fi nished product.

Inside

Ejection side

7 6

Inside of top covers 2, 3

5 4 3 2 1 8

Document feed side

Part Names and Their Functions

Inside of top cover 1

1 1

No.

Name Function

1 Margin slitter module Cuts off the both margins of operator’s side and non-operator’s side.

2 Standard module *1

Rotary tool module *2

*1: DC-646 115V

DC-646 230V

*2: DC-646 230V(PRO)

Conveys the document.

Perforates or scores parallel to the document feed direction

You can also install the center slitter module (optional) or cross tool module (optional) here.

3 Center slitter module 1 Cuts parallel to the document feed direction . * You can also install the standard module or rotary tool module (optional) here.

4 Center slitter module 2 Cuts parallel to the document feed direction . * You can also install the standard module or rotary tool module (optional) here.

Gutter de fl ector

Creaser module

7 Cutter module

8 Reject

Drops the margin cut off by the slitters into the waste box.

Creases perpendicularly to the document feed direction.

Cuts perpendicularly to the document feed direction.

This is where the document comes when it is rejected due to double feed, barcode error, REG mark error, etc.

9 Upper guide Used to set the light weight document.

IMPORTANT

• When removing various modules of this machine, always re-set the module in the sequential order indicated in the figure above. It is especially that the slitter module is properly assembled, when setting it in the slot 2, 3, and 4 again.

• Slitter modules for DC-645 cannot be used in the DC-646.

Part Names and Their Functions

Control Panel

1 2 7 5 8

3 4 6 9

No.

Name

1 OK Monitor

2 LCD panel

Function

The LED of the error area fl ashes when detecting an error.

Displays the status of the machine.

Displays the message when an error or paper jam occurs.

3 F key Switches to function selecting screen.

4 RETURN key Switches to the previous screen.

5 CURSOR (Up) key Press to move the cursor in an upper direction.

Press to retrieve the saved JOB.

6 CURSOR (Down) key

Press to move the cursor in a lower direction.

Press to con fi rm module setup and tool setup for cross tool module and rotary tool module.

7 CURSOR (Left) key Press to move the cursor to the left.

Press to retrieve function setting.

8 CURSOR (Right) key

9 SET key

Press to move the cursor to the right.

Press to save or overwrite a JOB.

Press to fi x selection / entry.

Part Names and Their Functions

13 14

1 1

No.

Name

10 NUMERIC key

11 CLEAR key

12 SET key

13 JOG key

14 TEST key

15 START key

16 STOP key

11 12 15 16

Function

Press to enter JOB/values during manual programming.

Press to clear the count. Press to cancel manual programming.

Press to fi x selection/entry.

Press to eject the document from the machine when paper jam occurred.

One (sheet) document is processed to test the current JOB details.

The processed document temporarily stops for a while at the entrance of the card stacker for guide adjustment.

Press to start processing documents. The START key light turns green when the machine is ready to process the document in this machine. This key is inactive when the light is red. In this case, the machine may be running or having an error.

Press to return the current screen to the main screen or to stop processing.

Part Names and Their Functions

LCD Panel

● Standby screen

Continuous count

1 2

Batch count

1 2

01:**********

↓

REG BC % ↓

Sheets 9999

5 6 7

No.

Name

1 JOB No.

2 JOB Name

3 Counter

4 REG mark

5 Barcode

6 %

↓

7 ↓

REG BC % ↓

↓

Sheets 999/999 3

Function

Displays the JOB number currently selected.

Displays the JOB name currently selected.

Displays the number of document sheets processed with the JOB currently set.

REG is displayed when "REG mark reading" is ON.

BC is displayed when "barcode reading" is ON.

% is displayed when "Apply shrinkage" is set in "Settings3.

↓

↓ is displayed when "Adjust All" is set.

● “Select menu” screen

Select menu

Retrieve JOB

Enter JOB

Settings1

No.

Name

1 Retrieve JOB

2 Enter JOB

3 Settings1

4 Settings2

5 Settings3

6 Adjust All

7 Cleaning mode

8 Return

Select menu

Settings2

Settings3

Adjust All

Select menu

Cleaning mode

Return

Function

Retrieves saved JOB.

Enters and changes JOB.

Changes functions of the machine.

Corrects the document position in vertical and horizontal direction against the JOB set.

Retrieves Cleaning mode to clean conveyance belt / conveyance roller.

Returns to standby screen.

Turning Power ON/OFF

Turning Power ON

Connect the “female plug” of the power cord to the

“Inlet.” Female plug of the power cord

Inlet

Connect the “male plug” of the power cord to the

“outlet.”

WARNING

● Insert the power cord plug securely, so that proper electrical contact is effected. If grounding is imperfect and electrical leakage occurs, fi re or electric shock could result.

CAUTION

● Use an access-friendly outlet so that an operator easily plugs and unplugs the power cord after installation.

WARNING

● Unplug the power cord when emergency situation.

Move the power switch lever upward to turn ON the power.

Model name of this machine appears on the LCD panel and warm-up starts.

Male plug of the power cord

Outlet

Turning Power ON/OFF

Turning Power OFF

Press down the power switch lever to turn OFF the power.

The power turns off and the display on the LCD panel disappears.

Preparation Before Use

Loading Documents

Loosen the stack of the documents by fl ipping through the sheets and align them.

Load the documents on the feed tray and gently push them toward the inside of the machine.

REFERENCE

Fully extend the feed tray for the vertically long document.

IMPORTANT

The height of the document stack should not exceed the “MAX” level.

Attach and adjust the two side guides according to the document size.

Preparation Before Use

Attaching the Upper Guide

Attach the upper guide to keep the document feed stable when using light weight document.

Open the top cover 1.

Attach the upper guide and adjust it to the position where the left edge of the document passes.

Upper guide

Setting the Exit Tray

As shown in the right fi gure, lift the exit tray.

There are three setting positions of the exit tray.

Attach the back guide and side guides.

Attaching orientation of the back guide differs depending on the setting angle of the exit tray.

(See the right fi gure.)

1 : Exit tray - upper position

→ Attach the back guide with "L" orientation.

2 : Exit tray - middle position

→ Attach the back guide with " " orientation.

3 : Exi tray - lower position

→ Attach the back guide with " " orientation.

Back guide Side guide

Preparation Before Use

Attaching the Card Stacker

(Optional on 230V model)

Attach the card stacker when making card-sized products.

REFERENCE

● Use the card stacker when the length of a fi nished product is 150 mm or shorter.

● In the case that the fi nished products are not aligned on the exit tray even the fi nished product size is 150 mm or longer, use the card stacker with the stopper. Adjust the stopper according to the fi nished product length.

1 1

Remove the side guide and the back guide from the exit tray.

Set the exit tray 10 degrees upper from the horizontal level.

Upper position

Locate the card stacker on the exit tray with contacting it to the stopper as shown in the right fi gure.

Stopper

(Screw head)

Press and hold the TEST key to perform a test run for one sheet.

Preparation Before Use

The fi nished products temporarily stop when they reach the ejected point.

Slide the guide to the ejected point during the time.

REFERENCE

The fi nished products are automatically ejected to the card stacker 60 seconds later.

(A)

Adjust each guide to appropriate position so that the card edge on the non-operator’s side comes into contact with the guide.

The cards tidily drop off with leaning.

REFERENCE

The right fi gure shows front view of (A) in step 4.

Adjust the guide to the card edge.

REFERENCE

● It will improve paper alignment by slightly shifting the guide to the position as shown in the fi gure when paper alignment is poor.

Non-operator’s side operator’s side

Slightly shift the guide position.

Non-operator’s side operator’s side

● It will improve paper alignment by setting the guide to the position as shown in the fi gure when the document is processed with gutter and the fi nished products are long.

Set the guide between each card.

Set the stopper assy (for card stacker) by adjusting the position to the fi nished product length.

REFERENCE

Adjust the distance (A) from the guide to the stopper assy according to the document length.

Non-operator’s side operator’s side

Stopper assy (A)

After 60 seconds since the temporary stop or after pressing the STOP key or the TEST key, the fi nished products are ejected on the card stacker.

IMPORTANT

Set speed to "SLOW" when the JOB is processed without gutter on using the light weight document.

REFERENCE machine enters "Stacker setup mode."

• fi nished products temporarily stopped at the ejection section will be ejected and all documents on the feed tray will be processed continuously.

count, the machine will process the document for the number of sheets entered.

● How to Use the Support Guide (for Card Stacker)

When the length of the fi nished products is longer than the guide length, attach the support guides (for card stacker) to the guides.

Preparation Before Use

01: DUPLO

Stacker setup

– – – – – − − −

Sheets 0

Tuck the support guide in this gap.

1 1

Support guide

REFERENCE

When moving the guide after setting the support guide, move it by holding the indicated part in the fi gure, not holding the support guide.

If you move the guide by holding the support guide, the support guide may bend.

Support guide

After attachment

Preparation Before Use

Hanging the Unused Module

You can hang the edges of the top plate of the unused module on the module hanger. Two module hangers (upper and lower) are equipped with the main unit and enable you to hang two modules.

Align the both edges of the top plate of the unused module with the module hanger.

IMPORTANT

When hanging the module on the module hanger, make sure that the both edges are aligned with the module hanger.

Module hanger

Module

Edge of top plate

Module Edge of top plate

Module

Hang the both edges of the top plate of the module on the module hanger.

IMPORTANT

After hanging the module on the module hanger, check again that the both edges are hung on the module hanger.

Do not move the main unit with the module hung on the module hanger. Doing so may drop the module.

IMPORTANT

When hanging or unhanging the module, be careful not to bring the module in contact with the USB cable. Doing so may damage the USB terminal/port.

Module

Edge of top plate

USB cable

How to Connect the DC-646 to Your Computer

Prepare an USB 2.0 Cable (A/B 4-pin).

Plug the USB terminals into the USB port of the DC-646 and the USB port on your computer.

USB cable must be within 3 m long.

USB 2.0 Cable

Computer

REFERENCE

Do not connect the DC-646 to your computer until the driver of the PC Controller is installed.

Before Preparing Document

The DC-646 can save up to 80 patterns of JOB. JOB contents can be programmed either via computer or on the control panel. This chapter describes items required to program a JOB. slitters are for the center area of the document.

direction. The DC-646 can cut up to 25 cuts on one document.

CREASE : There is a creaser that performs creases perpendicular to the document feed direction.

The DC-646 can crease up to 20 creases on one document.

G F

E D C

B A

Document feed direction

Document and processing position

G : Cut

1 : Slit 1

: Slit 3

: Slit 5

: Slit 6

4 : Slit 4

: Slit 2

: Crease

No.

Name

1 Slot 1

2 (for Margin slitter module)

Slot 2 (for Standard module / Slitter module / Cross tool module / Rotary tool module)

3 Slot 3 (for Standard module / Sliter

4 module / Rotary tool module)

Function

Cuts off the margin of the operator’s side and the nonoperator’s side.

Cuts or perforates parallel to the document feed direction.

* Cuts or perforates perpendicularly to the document feed direction with the cross tool module installed.

Cuts or perforates parallel to the document feed direction.

5 Slot 4 (for Standard module / Slitter

6 module / Rotary tool module)

Cuts or perforates parallel to the document feed direction.

- Gutter de fl ector

- Creaser module

The gutter strips cut off by module A, B, C and D are dropped into the waste box.

Creases perpendicularly to the document feed direction.

G - Cutter module Cuts perpendicularly to the document feed direction.

IMPORTANT sequential order indicated in the fi gure above. It is especially that the slitter module is properly assembled, when setting module B, C and D again.

• Slitter modules for DC-645 cannot be used in the DC-646.

Before Preparing Document

De

nition of Programming Terms

1 1

Document feed direction

Barcode

Slit 2

Slit 4

Slit 6

REG mark

Slit 1

Slit 3

Slit 5

First cut

Document feed direction

REG mark

Barcode

Crease

Last cut

Before Preparing Document

Slit / Cut / Crease Limitations

There are limitations for slit / cut / crease process on the DC-646.

Document feed direction

Slit : Up to 6 slits are possible on one document.

Up to 8 slits are possible with the optional modules.

Slit 1 and Slit 2 are for cutting the margins at both side edges.

Cut : Up to 25 cuts are possible on one document.

Crease : Up to 20 creases are possible on one document.

Slit 2 Slit 4 Slit 6 Slit 5 Slit 3 Slit 1

Cut 1

Lead margin:

3.0 mm–

Crease 1

Card length:

50 mm–

Cut 2

Cut 3

Center margin:

3 mm–

(More margin may

be required depending on document types.)

Crease 2

Cut 4

Left margin:

3.2–55 mm

from the left edge

Card width:

48 mm

Gutter:

5–15 mm

Trail margin:

5 mm–

Right margin:

3.2–55 mm from the right edge

Before Preparing Document

Moving range of the slitter

Slit 2 Slit 4 Slit 6

Document feed direction

Slit 5 Slit 3 Slit 1

1 1

2 3.5

4.6

1. Moving range of the slitter 1

3.2 to 55 mm (The width stands at 0 when it is not set.)

2. Moving range of the slitter 2

Width of document-(3.2 to 55) mm (The width stands at 0 when it is not set.)

3. Moving range of the slitter 3

48 to (Width of document-48) mm (The width stands at 0 when it is not set.)

* However, a 48 mm or wider distance is required between input values of the Slitter 3 and the Slitter 4.

4. Moving range of the slitter 4

48 to (Width of document-48) mm (The width stands at 0 when it is not set.)

* However, a 48 mm or wider distance is required between input values of the Slitter 3 and the Slitter 4.

5. Moving range of the slitter 5

48 to (Width of document-48) mm (The width stands at 0 when it is not set.)

* However, a 48 mm or wider distance is required between input values of the Slitter 5 and the Slitter 6.

* However, a 5 mm or more difference is required between input values of the slitter 3 and slitter 5.

6. Moving range of the slitter 6

48 to (Width of document-48) mm (The width stands at 0 when it is not set.)

* However, a 48 mm or wider distance is required between input values of the Slitter 5 and the Slitter 6.

* However, a 5 mm or more difference is required between input values of the slitter 4 and slitter 6.

*Limitation of the range for each slitter varies by the other slitter’s input values.

Before Preparing Document

REG Mark (Registration mark) * Optional on 230V model

The DC-646 automatically compensates for image drift, one of the common problems on digital printers. It detects the image drift caused on each page by reading REG mark with built-in CCD scanner and adjusts the cut / slit / crease position accordingly.

To use this function, each document must have REG mark printed on them. Please refer to the following instructions for speci fi cations and position of REG mark.

Document feed direction

1. Speci fi cations

REG mark consists of two straight and perpendicular lines.

Line length : 5 mm or more / each

Line thickness : 0.4 mm or more / each

Lead mark: corrects for image drift in this direction.

Side mark: corrects for image drift in this direction.

Use pen tool etc. of your software application to draw two straight and perpendicular lines.

2. Position

Document feed direction : The whole REG mark should be within 3 to 20 mm from the lead edge.

Document width direction : The whole REG mark should be within 3 to 20 mm from the right edge.

20 mm

5 mm or more

3mm

20 mm

REFERENCE

The illustration below shows the best position to print the REG mark.

20 mm

3mm

6 mm

20 mm

6 mm

0.4 mm or more

REG mark position range

REG mark

IMPORTANT

When there are scratches or stains in the printing range of the REG mark, the position may not be corrected.

When the read side of the document is rough and glossy, the CCD scanner may not be able to read REG mark and barcode. (The document may diffusely re fl ect light.)

Before Preparing Document

Barcode (Automatic JOB selection) * Optional on 230V model

By adding barcode which indicates JOB number on each document, the DC-646 automatically sets up the machine and starts the job. Operator can press the START key and leave.

Even if multiple types of jobs are loaded on the feed tray at one time, the DC-646 recognizes barcode on documents also with the built-in CCD scanner and automatically switches setup and fi nishes the jobs.

To use this function, each document must have barcode printed on them. Please refer to the following instructions for speci fi cations and position of barcode.

1 1

1. Speci fi cations

Barcode type

Start and Stop code

: CODE-39

: Required

Minimum resolving power : 0.254 mm

Thin bar : Thick bar : 1 : 2.5

Bar height : 4 mm or more

IMPORTANT

• CODE-39 barcode must be used.

Document feed direction

Use barcode generator function equipped on your software application or use barcode generator software.

2. Position

Document feed direction : The whole barcode should be within 3 to 20 mm from the lead edge.

Document width direction : The whole barcode should be within 25 to 60 mm from the right edge.

(See below) is the start code designator for CODE-39. Enter “*.” is the tenths digit data of the JOB number.

No check digit

(Example: When the JOB number is 21, the

data is “2.”) is the units digit data of the JOB number.

(Example: When the JOB number is 21, the data is “1.”) is the check digit. (Corresponding to with or without) is the stop code of CODE-39. Enter “*.”

With check digit

Positioning the barcode

35 mm

3 mm

60 mm or shorter

25 mm

* *

20 mm

Barcode position range

Barcode Document feed direction

Before Preparing Document

When both of REG mark and barcode are printed on one document

* Optional on 230V model

35 mm

60 mm or shorter

5 mm

20 mm

3mm

5 mm or more

0.4 mm or more

20 mm

Barcode REG mark

Document feed direction

When REG mark and/or barcode are printed outside the speci fi ed area, the DC-646 cannot detect them properly. When positioning the REG mark and barcode on the document, take the possibility of image shift into consideration.

Non-Printing Area

35 mm

3 mm or more

5 mm 20 mm

1 mm or more

Non-Printing Area

1 mm or more

20 mm

Barcode REG mark

Document feed direction

The print image other than REG mark and barcode should not be overlapped with the graycolored area.

Chapter

Programming JOB on Control Panel

This chapter describes how to program a JOB on the control panel of the DC-646.

Before Programming JOB

.................................................................

Programming a JOB on the Control Panel

.............................................

Programming a New JOB (Advanced Mode)

..........................................

Programming a New JOB (Simple Mode)

..............................................

Changing the Stored JOB

.................................................................

Before Programming JOB

The DC-646 includes DC-646 115V, DC-646 230V, and DC-646 230V(PRO).

Display on the LCD panel differs depending on model.

The DC-646 can save up to 80 patterns of JOB.

This chapter describes how to program and change a JOB on the control panel of the DC-646.

Before programming a JOB, accurately measure the positions of slits, cuts and creases in mm/inch. Familiarize yourself with the following illustrations and instructions to make the programming process easy and trouble free.

26 four slitters are for the center of the document. direction. The DC-646 can cut up to 25 cuts on one document.

Creaser : There is a creaser that performs creases perpendicular to the document feed direction. The DC-646 can crease up to 20 positions on one document.

The DC-646 provides two programming modes, Advanced mode and Simple mode. You can select either mode by your preference. When programming a JOB in Simple mode, select

“Simple mode” in “Settings2” before programming.

Advanced mode : You need to select module for the slot 2 to slot 4 before entering processing position. You can set slit position alternately from side to side in order of module along the document feed direction. The screen displays

“Slit1” to ”Slit6.”

* Screens for “Slit3” and the rest of the Slit are not displayed depending on the combination of module in the slots.

Simple mode : Optimum module setup in the slot 2 to slot 4 is displayed by entering processing position. You can set slit position in order, from the right side of the document along the document feed direction. The screen displays “SlitA” to ”SlitF.”

Cut Trim Mode

There are three modes in this function.

● Full bleed mode : The area (lead margin) between the lead edge and fi rst cut, the area (trail margin) between the last cut and trail edge, and the area (gutter) (0–48.9 mm long) between two cuts are considered to be waste, and are chopped up and dropped into waste box.

● No bleed mode : Gutters of 48.9 mm or shorter are chopped up and dropped into the waste box.

● Process all : All of the cut pieces are ejected to the exit tray, except that lead margin and gutters of 27.9 mm or shorter and the trail margin of 48.9 mm or shorter are chopped up and dropped into the waste box.

Lead edge

Lead margin

First cut

Processed area in Cut Trim Mode

Last cut

The area between two cuts shown on the next page are chopped up and dropped into the waste box.

Trail margin

• Full bleed mode

Document feed direction

0 - 48.9 mm Chopped up

• No bleed mode

Document feed direction

0 - 48.9 mm Chopped up

Before Programming JOB

Document feed direction

49.0 mm Chopped up

49.0 mm Not chopped up

2 2

49.0 mm Chopped up

Document feed direction

49.0 mm Not chopped up

0 - 48.9 mm Chopped up 49.0 mm Not chopped up

0 - 48.9 mm Chopped up

• Process all

Document feed direction

0 - 27.9 mm Chopped up

49.0 mm Not chopped up

Document feed direction

28.0 mm Not chopped up

0 - 27.9 mm Chopped up 28.0 mm Not chopped up

0 - 48.9 mm Chopped up

49.0 mm -

Not chopped up

Programming a JOB on the Control Panel

The following items should be entered to program a JOB.

JOB number

Select a JOB number in which the JOB currently being programmed is saved.

JOB name

Enter a JOB name with the NUMERIC keys for easy reference.

Select Module (Module selection in the slot 2 to slot 4)

Select an optional module as needed.

Select Tool (Displayed when using rotary tool module and/or cross tool module)

Select a tool of the module in the slot 2 to slot 4.

Width

Enter the width of document.

Length

Enter the length of document.

REG mark position (Optional on 230V model)

When using REG mark reading:

Enter the distance between the lead edge of the document and the REG mark, and the distance between the right edge of the document and the REG mark.

Slit position

Enter the distances between the right edge of the document and each slit position.

The DC-646 can slit up to 6 positions on one document. (can slit up to 10 positions when installing optional slitter modules.)

Cut position

Enter the distances between the lead edge of the document and each cut position.

The DC-646 can cut up to 25 positions on one document.

Crease position (Perpendicular to the document feed direction)

Enter the distance between the lead edge of the document and each crease position.

The DC-646 can crease up to 20 positions on one document.

Tool position of cross tool module (Optional)

Enter the distance between the right edge of the document and perforation start/end positions.

Tool position of rotary tool module (Optional on 115V model and 230V model)

Enter the distance between the lead edge of the document and perforation start/end positions.

Programming a JOB on the Control Panel

Air knife

Compressed air is blown out from the front of the document to loosen documents.

This prevents double feed.

Side blow fan (Optional)

Air is blown out from the side of the document to loosen documents. This prevents double feed.

Fan reg (Fan register)

Document skewing in feeding area is corrected.

When using light weight document, set to “MIN” or turn OFF this function to prevent paper jam.

2 2

Read REG mark (Optional on 230V model)

This sets “Read REG mark” function. You can correct cut position with the REG mark.

Slitter guide

When any slitters are not in use, these slitters act as document guide to stabilize the document conveyance. Recommended for light weight document.

Cut trim mode

Lead margin, trail margin, and any gutter cuts (48.9 mm or shorter) are chopped up and dropped into the waste box.

If there is no lead margin or trail margin on the document, select “No bleed mode.”

Auto trail cut

This sets trail margin cut.

Crease depth

This sets the depth of the crease when creasing a document.

Usually set to “MID.”

Set to “MAX” for heavy weight document and “MIN” for light weight document.

Speed

Select the processing speed.

Selecting “SLOW” improves fi nishing accuracy.

Programming a New JOB ( Advanced Mode)

The DC-646 provides two programming modes, Advanced mode and Simple mode. You can select either mode by your preference. When programming a JOB in Simple mode, select “Simple mode” in “Settings2” before programming. (See chapter 3 “Basic Operations“ in the DC-646 Instruction

Manual.)

”Slit6.”

* Screens for “Slit3” and the rest of the Slit are not displayed depending on the combination of module in the slots.

Hints for entering a JOB:

● Pressing the SET key goes on to the next step.

● Pressing the CURSOR (Up) key returns to the previous step.

● Pressing the CURSOR (Down) key goes on to the next step.

● Pressing the STOP key during JOB entering returns to the standby screen.

● Pressing the RETURN key returns to the previous screen.

The following items that appear on the LCD panel stand for as below.

Standard : standard module Perf : perforation tool SLOT2 : slot 2

Slitter : slitter module

CPM : cross tool module

RTM : rotary tool module

Micro

SI-Score

Score

: micro perforation tool

: slit-score tool

: score tool

SLOT3

SLOT4

: slot 3

: slot 4

Turn on the power.

Make sure the standby screen is displayed on the LCD panel.

00: *********

REG BC - - -

Sheets 0

Press the F key.

(

The “Select menu” screen will appear.

Select “Enter JOB” using the CURSOR (Up/Down) key and press the SET key.

Select menu

Retrieve JOB

Enter JOB

Settings1

Programming a New JOB (Advanced Mode)

Select a JOB number (01–80) using the NUMERIC keys or the

CURSOR (Up/Down) key, and then press the SET key.

JOB01entry

1: **************

2: **************

3: **************

2 2

Enter a JOB name using the NUMERIC keys.

Maximum 30 characters in the table below can be entered.

Press the SET key when input is complete.

Key

”

Pressing the same key switches character.

$ a d g j m

S t

C Clear

Space, Moves the cursor to the left.

Space, Moves the cursor to the right.

% b e h k n p u w

& l i f c o q v x

6 r

8 y

’

( s z

Example: Entering “DUPLO” in JOB01

Press the <3> key and the CURSOR (Right) key.

* To delete a character, press the CLEAR key.

)

Job Name

Enter JOB name

Press the <8> key twice and the CURSOR (Right) key.

Job Name

Enter JOB name

Programming a New JOB (Advanced Mode)

Press the <7> key and the CURSOR (Right) key.

Job Name

Enter JOB name

DUP

Press the <5> key three times and the CURSOR (Right) key.

Job Name

Enter JOB name

DUPL

Press the <6> key three times and the CURSOR (Right) key.

Press the SET key or the CURSOR (Down) key.

Job Name

Enter JOB name

DUPLO

Module in the slot 2

Modules are displayed in order of “Standard”, “Slitter”, “CPM”, and “RTM.”

Use the CURSOR (Right) or (Left) key to select a desired optional module, and press the SET key or the CURSOR (Down) key.

When any optional modules are not used in the slot 2, select

“Standard.”

REFERENCE

Refer to the instruction manual of each optional module for programming a JOB with an optional module.

Module in the slot 3

Modules are displayed in order of “Standard”, “Slitter”, and

“RTM.”

Use the CURSOR (Right) or (Left) key to select a desired optional module, and press the SET key or the CURSOR

(Down) key.

When any optional modules are not used in the slot 3, select

“Standard.”

REFERENCE

Refer to the instruction manual of each optional module for programming a JOB with an optional module.

Select Module

2:Standard

3: Slitter

4: Slitter

Select Module

2:Standard

3: Slitter

4: Slitter

Programming a New JOB (Advanced Mode)

Module in the slot 4

Modules are displayed in order of “Standard”, “Slitter”, and “RTM.”

Use the CURSOR (Right) or (Left) key to select a desired optional module, and press the SET key or the CURSOR (Down) key.

When any optional modules are not used in the slot 4, select

“Standard.”

REFERENCE

Refer to the instruction manual of each optional module for programming a JOB with an optional module.

Width

Enter the width (mm) of the document using the NUMERIC keys.

The value must be between 210.0 to 370.0 mm.

When input is complete, press the SET key or the CURSOR

(Down) key.

Select Module

2:Standard

3: Slitter

4: Slitter

Document Size

Width

***.*mm

(210.0-370.0)

2 2

Length

Enter the length (mm) of the document using the NUMERIC keys.

The value must be between 210.0 to 670.0 mm.

When input is complete, press the SET key or the CURSOR

(Down) key.

Document Size

Length

***.*mm

(210.0-670.0)

Side mark

This screen appears only when CCD (optional on 230V model) is used.

When using “REG mark reading” function, enter the distance between the right edge of the document and the side mark using the NUMERIC keys. The value must be 3.0 to 15.0 mm.

When input is complete, press the SET key or the CURSOR

(Down) key. If you enter “0”, the screen skips to step 19.

Lead mark

This screen appears only when CCD (optional on 230V model) is used.

When using “REG mark reading” function, enter the distance between the lead edge of the document and the lead mark using the NUMERIC keys. The value must be 3.0 to 15.0 mm.

When input is complete, press the SET key or the CURSOR

(Down) key.

Slit

When using “Slit” function, enter the distance from the right edge of the document to the position for “Slit1” using the NUMERIC keys.

When input is complete, press the SET key or the CURSOR

(Down) key.

• Advanced mode: The screen displays “Slit1” to “Slit6.”

Reg Mark

Side mark

**.*mm

(0/3.0-15.0)

Reg Mark

Lead mark

**.*mm

(3.0-15.0)

Slit

Slit1

***.*mm

(0/***.*-***.*)

Programming a New JOB (Advanced Mode)

REFERENCE

Slit position setting order

• Simple mode : from “Slit A” to “Slit F”

• Advanced mode: from “Slit ” to “Slit ”

REFERENCE

Inputtable range depending on document is displayed in (0/***.*-***.*).

Document feed direction

F E D C B A

Enter the value for “Slit2” to “Slit6” in a similar way to step 19.

When you require fewer than six slits, enter “0” after the last slit setting and then press the SET key or the CURSOR (Down) key.

REFERENCE

No screen appears for the slot that is not used.

Slit

Slit6

***.*mm

(***.*-***.*)

Cut trim mode

Use the CURSOR (Right) or (Left) key to select Full bleed mode,

No bleed mode or Process all, and press the SET key or the

CURSOR (Down) key.

Full bleed mode : Chops up the lead margin, the trail margin, and the gutters of 48.9 mm or shorter.

No bleed mode : Chops up the gutters of 48.9 mm or shorter.

Process all : Ejects all of the cut pieces to the exit tray, except that the lead margin and the gutters of 27.9 mm or shorter and the trail margin of 48.9 mm or shorter are chopped up.

Cut

When using “Cut” function, enter the distance from the lead edge of the document to the position for “Cut1” using the NUMERIC keys. This value must be smaller than the value set for document length.

When input is complete, press the SET key or the CURSOR

(Down) key.

Up to 25 cuts can be set.

Enter the value for “Cut2” to “Cut25” in a similar way to the above.

This value must be “previous cut position + 3 mm.” The value for the last cut must be under “the document length - 5 mm.”

When you require fewer than 25 cuts, enter “0” after the last cut setting and then press the SET key or the CURSOR (Down) key.

Cut

Cut trim mode

Full bleed mode

Cut

Cut1

***.*mm

(0/***.*-***.*)

Cut

Cut25

***.*mm

(0/***.*-***.*)

Programming a New JOB (Advanced Mode)

Crease

Enter the distance from the lead edge of the document to the position for “Crease1” using the NUMERIC keys. This value must be smaller than the value set for document length.

When input is complete, press the SET key or the CURSOR

(Down) key.

Enter the value for “Crease2” to “Crease20” in a similar way to step 25.

This value must be between the value for the previous crease position set + 0.1 and the value set for document length.

When you require fewer than 20 creases, enter “0” after the last crease setting and then press the SET key or the CURSOR

(Down) key.

Air knife

Use the CURSOR (Right) or (Left) key to turn ON/OFF the “Air knife”, and press the SET key or the CURSOR (Down) key.

REFERENCE

Turn ON this function when processing document with excessive static electricity or heavy weight document.

Side blow fan (Optional)

Use the CURSOR (Right) or (Left) key to select MAX, MID, MIN or OFF, and press the SET key or the CURSOR (Down) key.

REFERENCE

Set this function to MAX when processing documents with excessive static electricity or heavy weight documents.

Set to MIN or OFF when processing light weight document.

Fan reg

Use the CURSOR (Right) or (Left) key to select MAX, MID, MIN or OFF, and press the SET key or the CURSOR (Down) key.

REFERENCE

Set this function to MIN when processing light weight document to prevent paper jams.

Read REG mark (Optional on 230V model)

Use the CURSOR (Right) or (Left) key to turn ON/OFF the

“Read REG mark” (REG mark reading), and press the SET key or the CURSOR (Down) key.

IMPORTANT

It is not possible to turn ON this function if either the “Lead mark” or “Side mark” does not have a value entry (i.e. if the value entry is 0 mm). To turn ON this function, enter an value of “Lead mark” and “Side mark.” (See steps 18 and 19).

Crease

Crease1

***.*mm

(0/***.*-***.*)

Crease

Crease20

***.*mm

(0/***.*-***.*)

Function

Air knife

ON OFF

Function

Side blow fan

MAX MID MIN OFF

Function

Fan reg

MAX MID MIN OFF

Function

Read REG mark

ON OFF

2 2

Programming a New JOB (Advanced Mode)

Slitter guide

Use the CURSOR (Right) or (Left) key to turn ON the “Slitter guide” when using the module in the slot as a document guide, or turn OFF when not using as a document guide, and press the

SET key or the CURSOR (Down) key.

REFERENCE

When you use rotary tool module or slitter module, you can set this function to “ON.”

Auto trail cut

Use the CURSOR (Right) or (Left) key to turn ON/OFF the “Auto trail cut”, and press the SET key or the CURSOR (Down) key.

REFERENCE

Default is “OFF.”

• ON : Dummy cut is performed.

Set to ON when the trail margin does not drop easily.

• Dummy cut : The machine performs cutting operation three times at the last cut. This is effective for dropping the document, such as when the trail margin is jammed between the roller and the lower tool of the cutter.

• The above screen appears only when value is entered to “Cut.”

( → P.34 “Cut”)

Crease depth

Use the CURSOR (Right) key and (Left) key to select crease depth from MAX, MID or MIN, and press the SET key or the

CURSOR (Down) key.

REFERENCE

• Default is “MAX.”

• The above screen appears only when value is entered to

“Crease.” ( → P.35 “Crease”)

Speed

Use the CURSOR (Right) key and (Left) key to select processing speed from FAST or SLOW, and press the SET key or the

CURSOR (Down) key.

Function

Slitter guide

ON OFF

Function

Auto trail cut

ON OFF

Function

Crease depth

MAX MID MIN

Function

Speed

FAST SLOW

Programming a New JOB (Advanced Mode)

The display shown on the right appears on the screen.

To save the JOB, select YES and press the SET key.

If you want to cancel the settings, press the STOP key.

Job**entry

Enter JOB **?

YES NO

REFERENCE

● When you are selecting already stored JOB number, the messages “Overwrite JOB**” or “Save as different JOB no.” will appear on the screen.

If you select “Overwrite JOB**” and press the SET key, the

JOB will be overwritten.

Job**entry

Overwrite JOB**

Save as different JOB no

2 2

● If you select “Save as different JOB no.” and press the SET key, a list of JOB number will appear on the screen.

Use the CURSOR (Up) key or (Down) key to select JOB number, and press the SET key. Every time you press the

CURSOR (Right) or (Left) key, the setting details of the highlighted JOB number are displayed.

The message “Saving JOB” will appear on the screen and the

JOB settings are saved in the memory.

The display returns to the standby screen as shown on the right fi gure and the JOB number with its name which you just saved is displayed.

REFERENCE

When retrieving a JOB, saving a JOB, or turning on the power, if the JOB contains common function item (ex. Air knife) with

“Settings1” and “Settings3,” the setting in the JOB overwrites the setting made in “Settings1” and “Settings3.”

JOB01entry

1: DUPLO

2: [No Data]

3: [No Data]

01: DUPLO

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Programming a New JOB (Simple Mode)

REFERENCE

Set “Simple Mode” in the “Settings2” to program a JOB in Simple Mode.

( → P.53 “Function Setting 2”)

When programming a JOB in Simple Mode, slitter settings are entered in order as shown on the fi gure below.

Hints for entering a JOB:

● Pressing the SET key goes on to the next step.

● Pressing the CURSOR (Up) key returns to the previous step.

● Pressing the CURSOR (Down) key goes on to the next step.

● Pressing the STOP key during JOB entering returns to the standby screen.

● Pressing the RETURN key returns to the previous screen.

The following items that appear on the LCD panel stand for as below.

Standard : standard module Perf : perforation tool SLOT2 : slot 2

Slitter : slitter module

CPM : cross tool module

RTM : rotary tool module

Micro

SI-Score

Score

: micro perforation tool

: slit-score tool

: score tool

SLOT3

SLOT4

: slot 3

: slot 4

Slit F Slit E Slit D

Document feed direction

Slit C Slit B Slit A

Left edge of the document

E D

C B A

Right edge of the document

Programming a New JOB (Simple Mode)

Proceed with steps 1 to 11 and steps 15 to 18 of “Programming a New JOB (Advanced

Mode).”

( → P.30 “Programming a New JOB (Advanced Mode)”)

● When only slitter module is installed in the slot 3 and slot 4. (Cross tool module and rotary tool module are not used.)

Enter the distance from the right edge of the document to the position for “Slit A” using the NUMERIC keys, and then press the

SET key or the CURSOR (Down) key.

In simple mode, “SlitA” to “SlitF” are displayed.

Slit

SlitA

***.*mm

(0/***.*-***.*)

2 2

REFERENCE

Slit position setting order:

• Simple mode : Slits are set in alphabetical order from “Slit A” to “Slit F.”

• Advanced mode : Slits are set in numerical order from “Slit ” to “Slit “.

Document feed direction

F E D C B A

Enter the distance from the right edge of the document to the

“Slit B” using the NUMERIC keys, and press the SET key or the

CURSOR (Down) key.

When you require fewer than six slits, enter “0” after the last slit setting and then press the SET key or the CURSOR (Down) key.

Slit

SlitB

***.*mm

(0/***.*-***.*)

REFERENCE

When saving a JOB with side margin of 48–55 mm in Simple mode:

Right margin : Enter 0 for “SlitA” and 48–55 for “SlitB.”

Left margin : Enter 48–55 for the width of the last slit but one and document width for the last slit width.

Enter the distance from the right edge of the document to the

“SlitC” using the NUMERIC keys, and press the SET key or the

CURSOR (Down) key.

Slit

SlitC

***.*mm

(0/***.*-***.*)

REFERENCE

The number of icons indicates how many center slitter modules are used for the JOB.

When a center slitter module is used both in the slot 3 and slot 4 as shown in the right fi gure, two icons are displayed on the LCD panel.

SLOT2 SLOT3 SLOT4 SLOT2 SLOT3 SLOT4

Two center slitter modules are used.

↑ ↑

Programming a New JOB (Simple Mode)

Enter the value for “SlitD” to “SlitF” in a similar way to the above.

Proceed with steps 21 to 33 of “Programming a New JOB (Advanced mode)”.

( → P.34 “Programming a New JOB (Advanced mode)”)

Check that the modules in the slot 3 and slot 4 are slitter module.

The right screen shows that standard module is used in the slot 2, and slitter module is used in the slot 3 and slot 4.

Module setup

2:Standard

3:Slitter

4:Slitter

The display shown on the right appears on the screen.

To save the JOB, select YES and press the SET key.

If you want to cancel the settings, press the STOP key.

Job**entry

Enter JOB **?

YES NO

REFERENCE

● When you are selecting already stored JOB number, the messages “Overwrite JOB**” or “Save as different JOB no.” will appear on the screen.

If you select “Overwrite JOB**” and press the SET key, the

JOB will be overwritten.

Job01entry

Overwrite JOB01

Save as different JOB no

● If you select “Save as different JOB no.” and press the SET key, a list of JOB number will appear on the screen.

Use the CURSOR (Up) key or (Down) key to select JOB number, and press the SET key. Every time you press the

CURSOR (Right) or (Left) key, the setting details of the highlighted JOB number are displayed.

The message “Saving JOB” will appear on the screen and the

JOB settings are saved in the memory.

The display returns to the standby screen as shown on the right fi gure and the JOB number with its name which you just saved is displayed.

REFERENCE

When retrieving a JOB, saving a JOB, or turning on the power, if the JOB contains common function item (ex. Air knife) with

“Settings1” and “Settings3”, the setting in the JOB overwrites the setting made in “Settings1” and “Settings3.

JOB01entry

1: DUPLO

2: [No Data]

3: [No Data]

01: DUPLO

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Sheets 0

Changing the Stored JOB

This section describes how to change the stored JOB and to overwrite the JOB.

Make sure the standby screen is displayed on the LCD panel.

01:DUPLO

Press the F key.

The “Select menu” screen will appear.

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Use the CURSOR (Down) key to select “Enter JOB”, and press the SET key.

Select menu

Retrieve JOB

Enter JOB

Settings1

The JOB numbers are displayed in ascending order.

Use the CURSOR (Up) or (Down) key to select the “JOB number” that you want to change, and then press the SET key.

JOB01entry

1: DUPLO

2: *************

3: [No Data]

Press the SET key or CURSOR (Down) key to select the item to be changed.

Follow the steps in “Programming a New JOB (Advanced Mode) for each setting.

( → P.30 “Programming a New JOB (Advanced Mode)”)

When input of the last item is completed, the display shown on the right appears.

If you save the changes as the currently selected JOB number, press the CURSOR (Up) key or (Down) key to select “Overwrite

JOB**”, and then press the SET key.

If you save them as different JOB number, press the CURSOR

(Up) key or (Down) key to select “Save as different JOB no.,” and then press the SET key.

The message “Saving JOB” will appear on the screen and the changed JOB settings are saved in the memory.

The display returns to the standby screen shown on the right and the JOB number and the JOB name that were just saved are displayed.

Job**entry

Overwrite JOB**

Save as different JOB no.

01: DUPLO

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Chapter

Basic Operations

This chapter describes the operating sequence from turning on the DC-646 until completing process.

Processing Documents by Selecting a JOB

............................................

Function Setting

.............................................................................

Setting Functions

............................................................................

Function Setting 1

.....................................................................

Function Setting 2

.....................................................................

Function Setting 3

.....................................................................

Adjust All (in Vertical/Horizontal Direction)

........................................

Automatic Setup Using Barcodes

........................................................

Adjusting Feeder

............................................................................

Elevator level (Feed tray)

.............................................................

Separator

................................................................................

Air fl ow

....................................................................................

Skew Compensation

..................................................................

Curled Document / Light Weight Document

............................................

Processing Documents by Selecting a JOB

This section describes the procedures to process documents by selecting a JOB from “Retrieve

JOB no.” or “Retrieve JOB log.”

Make sure the standby screen is displayed on the LCD panel.

Press the F key.

The “Select menu” screen will appear.

01: DUPLO

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Sheets 0

Press the SET key with “Retrieve JOB” is selected.

Select menu

Retrieve JOB

Enter JOB

Settings1

Use the CURSOR (Up) or (Down) key to select “Retrieve JOB no.” or “Retrieve JOB log,” and press the SET key.

“Retrieve JOB no.” : JOB numbers appear in ascending order.

“Retrieve JOB log” : JOB numbers appear in descending order of input from the latest processed JOB number.

Use the CURSOR (Up) or (Down) key to select the JOB number that you want to process, and press the SET key.

Retrieve JOB

Retrieve JOB no.

Retrieve JOB log

Return

Retrieve JOB01

1:**********

2:**********

3:**********

REFERENCE

● If you press the CURSOR (Right) or (Left) key with the cursor under the JOB number, you can con fi rm the details of the JOB number that you selected.

● After selecting “Retrieve JOB no.,” you can select “JOB no.” using the NUMERIC keys.

● Retrieving JOB number from “Retrieve JOB log”

Processed JOBs are saved in the DC-646 as JOB log.

The latest processed ten JOBs are saved and older JOBs exceeding ten are deleted in chronological order.

Retrieve JOB01

1:DUPLO

2:A4 ROUND

3:20mm SLIT

JOB log

1:DUPLO

30:DUPLO30

65:DUPLO65

Prepare the documents for the JOB selected, then loosen the stack of the documents by fl ipping through the sheets.

Processing Documents by Selecting a JOB

Load the documents on the feed tray.

( → P.11 “Loading Documents”)

IMPORTANT

The height of the document stack should not exceed the MAX level.

Set the side guides.

( → P.11 “Loading Documents”)

As shown on the right fi gure, lift the exit tray.

( → P.12 “Setting the Exit Tray”)

REFERENCE

● When the fi nished product size is A3 (11”×17”) or longer, it is recommended to set the exit tray in the downward position.

● If the fi nished products are adhered on the exit tray due to static electricity, set the exit tray in the downward position.

Attach the back guide and the side guides.

( → P.12 “Setting the Exit Tray”)

Press the TEST key to process a test run for one sheet.

Con fi rm whether the fi nished product is processed as it is programmed. If not, make fi ne adjustment in

“Function Setting.”

If you already determine the number of document to be processed, use the NUMERIC keys to enter the number of documents.

Processing Documents by Selecting a JOB

Make sure that the LED on the START key is green, and then press the START key.

• If it is red, the DC-646 is having an error.

Follow the instruction displayed on the LCD panel.

After the processing is complete, the standby screen appears.

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Sheets 0

Function Setting

The following functions can be set.

< Function Setting 1 >

SLOT2/3/4 TOOLS

This sets the tools which are installed on the right and left of the module.

Air knife

This is used when double feed occurs frequently.

Compressed air is blown out from the front of the document to loosen the documents, preventing double feed.

Side blow fan (Optional)

Air is blown out from the side of the document to loosen the documents, preventing double feed.

Fan reg (Fan register)

This suctions the document to the conveyance belt for skew correction.

Read REG mark (Optional on 230V model)

This sets operation mode when sensing the REG mark. Sensing the REG mark and handling operations at the regular position improve accuracy of documents handling.

Slitter guide

When any slitters are not in use for performing a JOB, these slitters act as document guide to stabilize the document conveyance.

Recommended for light weight document.

3 3

Cut trim mode

Lead margin, trail margin, and any gutter cuts (48.9 mm or shorter) are chopped up and dropped into the waste box. If there is no lead margin or trail margin on the document, select

“No bleed mode.”

Crease depth

This sets the depth of the crease when creasing a document. Usually set to MID. Set to MAX for heavy weight document and MIN for light weight document.

Speed

This is used to select processing speed from FAST and SLOW.

Auto trail cut

The trail margin of the document is chopped up.

ON : Appropriate cutting or chopping is processed by automatic calculation.

OFF : No cutting or no chopping is processed in any length of the trail margin.

Function Setting

< Function Setting 2 >

DBL detection (double feed detection)

This detects double feed (two or more sheets are fed at once).

Select AUTO or OFF.

Read Barcode (Barcode reading)(Optional on 230V model)

This sets whether to execute automatic setup when reading a barcode.

Reject (Optional on 230V model)

Double-fed documents or documents with reading error (REG mark or Barcode) are ejected to the reject tray automatically.

Waste compactor (Optional)

This makes the lopsided waste in the waste box even.

Waste detection

This sets the detection timing of waste box full. When waste box full is detected, waste box full message appears on the LCD panel.

Feeder capacity

The elevator level can be adjusted to three levels according to the document quantity.

Basic mode

You can select “Simple mode” or “Advanced mode” for entering a JOB.

CPM on pos adj

This adjusts processing start position of cross tool module.

CPM off pos adj

This adjusts processing end position of cross tool module.

RTM on pos adj

This adjusts processing start position of rotary tool module.

RTM off pos adj

This adjusts processing end position of rotary tool module.

Function Setting

< Function Setting 3 >

Apply shrinkage

In case printed documents are shrunk by heat generated on digital printer, by entering the original document size and document size after shrunk, DC-646 automatically calculates the shrinkage ratio and adjusts the cutting and creasing position accordingly.

This function compensates for the shrinkage in the feed direction only.

IMPORTANT

● Functions of Air knife, Side blow fan, Fan reg, Read REG mark and Slitter guide, Cut trim mode, Crease depth and Speed are normally set when programming a JOB.

● These settings memorized when programming JOB take priority over those set by

Function Setting. Therefore, the settings by Function Setting are valid only for the process which is just after the setting.

Programmed JOB details are not overwritten and remain as they are. However, settings in Settings2 are overwritten.

On the other hand, functions of DBL detection, Read Barcode, Reject and Apply shrinkage can be set by Function Setting only.

Setting Functions

REFERENCE

The temporarily set functions by Function Setting 1 and Function Setting 3 are valid until the power is turned OFF or another JOB is selected. The already stored JOB details are not overwritten. However, functions set by Function Settings 2 are overwritten. “DBLdetection” and

“Feeder capacity” are valid even after turning off the power.

The following items that appear on the LCD panel stand for as below.

Standard : standard module

Slitter : slitter module

Perf : perforation tool

Micro : micro perforation tool

SLOT2 : slot 2

SLOT3 : slot 3

CPM : cross tool module

RTM : rotary tool module

SI-Score : slit-score tool

Score : score tool

SLOT4 : slot 4

Function Setting 1

Turn the power on.

Make sure the standby screen is displayed on the LCD panel.

01: DUPLO

REG BC

Sheets

Press the F key.

The “Select menu” screen will appear.

Select menu

Retrieve JOB

Enter JOB

Settings1

Use the CURSOR (Up) or (Down) key to select “Settings1,” and press the SET key.

Select menu

Retrieve JOB

Enter JOB

Settings1

Air Knife

Compressed air is blown out from the front of the document to loosen the documents, preventing double feed.

Use the CURSOR (Right) or (Left) key to select ON or OFF.

When using light weight document, select OFF.

After selecting ON or OFF, press the CURSOR (Down) key.

If you press the CURSOR (Up) key, the screen returns to the

"Cutter speed" setting screen.

Settings1

Air knife

ON OFF

*/**

Setting Functions

Side blow fan (Optional)

Air is blown out to the edge of the document to easily separate the documents when feeding.

Use the CURSOR (Right) or (Left) key to select MAX, MID,

MIN or OFF, and press the CURSOR (Down) key.

If you press the CURSOR (Up) key, the screen returns to the previous item.

Fan reg

Document skewing in feeding area is corrected.

Use the CURSOR (Right) or (Left) key to select MAX, MID,

MIN or OFF, and press the CURSOR (Down) key.

If you press the CURSOR (Up) key, the screen returns to the previous item.

Settings1 */**

Side blow fan

MAX MID MIN OFF

Settings1 */**

Fan reg

MAX MID MIN OFF

Read REG mark (Optional on 230V model)

This sets REG mark reading function.

Every time the CURSOR (Right) key is pressed, the screen displays ALL/Only fi rst sht/Every**sht/**.*mm or more/OFF in order. If you press the CURSOR (Left) key, the screen returns to the previous one. When not using this function, select OFF.

After selecting a mode, press the CURSOR (Down) key.

If you press the CURSOR (Up) key, the screen returns to the previous item.

Settings1

Read REG mark

*/**

ALL

REFERENCE

● Every**sht : You can set 2 to 9999. Set the number of documents when reading

REG mark. For example, if you set 2 sheets, REG mark will be read once in 2 sheets (1st, 3rd, 5th, ...). Rejected sheets are included in the number.

● **.*mm or more : You can set 0.2 to 12.0. If you set **mm and the difference between the REG mark and the current slit position is under ** mm, the slit position does not move. “**.*mm or more” is used when the difference is large and REG mark needs to be compensated.

Slitter guide

When any slitters are not in use for performing a JOB, these slitters act as document guide to stabilize the document conveyance. Recommended for light weight document.

Use the CURSOR (Right) or (Left) key to select ON or OFF.

When using the slitters as document guide, select ON. When not using, select OFF.

After selecting ON or OFF, press the CURSOR (Down) key.

If you press the CURSOR (Up) key, the screen returns to the previous item.

Settings1

Slitter guide

ON OFF

*/**

Setting Functions

Cut trim mode

Lead margin, trail margin and gutters are chopped up and dropped into the waste box.

Every time the CURSOR (Right) key is pressed, the screen displays Full bleed mode/No bleed mode/Process all in order.

If you press the CURSOR (Left) key, the screen returns to the previous one.

After selecting a mode, press the CURSOR (Down) key. If you press the CURSOR (Up) key, the screen returns to the previous item.

Settings1

Cut trim mode

Full bleed mode

*/**

Full bleed mode : Chops up the lead margin and the trail margin, and the gutters of 48.9 mm or shorter, then drops into the waste box.

No bleed mode : Chops up the gutters of 48.9 mm or shorter and drops into the waste box.

Process all : Ejects all of the cut pieces to the exit tray, except that the lead margin and the gutters of 27.9 mm or shorter and the trail margin of 49.8 mm or shorter are chopped up and dropped into the waste box.

REFERENCE

• If the document has no lead margin or trail margin, select “No bleed mode.”

• The above screen appears only when value is entered to “Cut.” ( → P.34)

Crease depth

Set “Crease depth” function when creasing on the document.

Use the CURSOR (Right) or (Left) key to select MAX, MID or MIN, and press the CURSOR (Down) key. If you press the

CURSOR (Up) key, the screen returns to the previous item.

REFERENCE

• Set to MAX for heavy weight document and MIN for light weight document.

• The above screen appears only when value is entered to

“Crease.” ( → P.35)

Speed

Use the CURSOR (Right) or (Left) key to select FAST or

SLOW, and press the CURSOR (Down) key. If you press the

CURSOR (Up) key, the screen returns to the previous item.

Settings1 */**

Crease depth

MAX MID MIN

Settings1 */**

Speed

FAST SLOW

Setting Functions

Auto trail cut

You can set trail margin cut of the document.

Use the CURSOR (Right) or (Left) key to select ON or OFF, and press the CURSOR (Down) key. If you press the CURSOR

(Up) key, the screen returns to the previous item.

Settings1

Auto trail cut

ON OFF

*/**

REFERENCE

• The above screen appears only when value is entered to “Cut.” ( → P.34)

Press the SET key.

IMPORTANT

● If you exit Function Setting without pressing the SET key, the function set are not saved.

● If you press the SET key before completing Function Setting, the setting you just input is saved and the standby screen appears.

Function Setting 2

Press the F key.

The “Select menu” screen will appear.

Use the CURSOR (Up) or (Down) key to select “Settings2,” and press the SET key.

Select menu

Enter JOB

Settings1

Settings2

DBL detection (Double feed detection)

This detects double feed (two or more sheets are fed at once).

Use the CURSOR (Right) or (Left) key to select ON or OFF, and press the CURSOR (Down) key.

IMPORTANT

Double feed may not be detected if you are using roughtextured document.

Settings2

DBL detection

*/**

Settings2

DBL detection

*/**

OFF

Read Barcode (Optional on 230V model)

This sets whether to perform automatic setup when reading the barcode.

Use the CURSOR (Right) or (Left) key to select ON or OFF, and press the CURSOR (Down) key. If you press the CURSOR

(Up) key, the screen returns to the previous item.

Settings2

Read Barcode

ON OFF

*/**

Setting Functions

Reject (Optional on 230V model)

Double-fed documents or documents with CCD reading error are ejected to the reject tray automatically. If error occurs three times continuously, processing stops.

Use the CURSOR (Right) or (Left) key to select ON or OFF, and press the CURSOR (Down) key. If you press the CURSOR

(Up) key, the screen returns to the previous item.

Waste compactor (optional)

This makes the lopsided waste in the waste box even.

during document processing.

AUTO : Sways the waste box by automatic detection depending on the height of the accumulating waste.

swaying the waste box.

Use the CURSOR (Right) or (Left) key to select ON, AUTO or OFF, and press the CURSOR (Down) key. If you press the

CURSOR (Up) key, the screen returns to the previous item.

Settings2

Reject

ON OFF

*/**

Settings2 */**

Waste compactor

AUTO

Waste detection

This sets the detection timing of waste box full. When waste box full is detected, an error message appears on the LCD panel.

MAX : Detects full when the waste comes to 70% of the waste box.

MID : Detects full when the waste comes to half of the waste box.

Use the CURSOR (Right) or (Left) key to select MAX or MID, and press the CURSOR (Down) key. If you press the CURSOR

(Up) key, the screen returns to the previous item.

Settings2

Waste detection

MID

*/**

REFERENCE

• The dotted line in the fi gure on the LCD panel is a rough guide of waste box full.

• This function is only for when processing light weight document or shot document.

Feeder capacity

The elevator level can be adjusted to the three levels below according to the document quantity.

MAX : when loading high quantity of documents

MID : when loading middle quantity of documents

MIN : when loading low quantity of documents

Use the CURSOR (Right) or (Left) key to select MAX, MID or MIN, and press the CURSOR (Down) key. If you press the

CURSOR (Up) key, the screen returns to the previous item.

Settings2

Feeder capacity

MAX MID MIN

*/**

Setting Functions

Basic mode

You can select “Simple mode” or “Advanced mode” for entering a JOB.

Simple mode : The appropriate modules are automatically designed after you entered all the processing values.

Advanced mode : You can set all the modules and tools alternately from side to side in order of module along the document feeding direction.

Use the CURSOR (Right) or (Left) key to select “Simple mode” or “Advanced mode,” and press the CURSOR (Down) key. If you press the CURSOR (Up) key, the screen returns to the previous item.

CPM on pos adj

You can adjust processing start position when installing the cross tool module.

Use the CURSOR (Right) or (Left) key to select shift direction

(+/-), and use the NUMERIC key to enter the value.

+ : Shifts processing start position toward the operator's side.

− : Shifts processing start position toward the non-operator's side.

When input is complete, press the CURSOR (Down) key. If you press the CURSOR (Up) key, the screen returns to the previous item.

CPM off pos adj

You can adjust processing end position when installing the cross tool module.

Use the CURSOR (Right) or (Left) key to select shift direction

(+/-), and use the NUMERIC key to enter the value.

+ : Shifts processing end position toward the operator's side.

− : Shifts processing end position toward the non-operator's side.

When input is complete, press the CURSOR (Down) key. If you press the CURSOR (Up) key, the screen returns to the previous item.

RTM on pos adj

You can adjust processing start position when installing the rotary tool module.

Use the CURSOR (Right) or (Left) key to select shift direction, and use the NUMERIC key to enter the value.

+ : Shifts processing start position toward the document rear edge from its reference position.

− : Shifts processing start position toward the document lead edge from its reference position.

When input is complete, press the CURSOR (Down) key. If you press the CURSOR (Up) key, the screen returns to the previous item.

Settings2 */**

Basic mode

Simple mode

Settings2

Basic mode

Advanced mode

Settings2

CPM on pos adj

+0.0mm

Settings2

CPM off pos adj

+0.0mm

Settings2

RTM on pos adj

+0.0mm

*/**

Setting Functions

RTM off pos adj

You can adjust processing end position when installing the rotary tool module.

Use the CURSOR (Right) or (Left) key to select shift direction, and use the NUMERIC key to enter the value.

+ : Shifts processing end position toward the document rear edge from its reference position.

− : Shifts processing end position toward the document lead edge from its reference position.

When input is complete, press the CURSOR (Down) key. If you press the CURSOR (Up) key, the screen returns to the previous item.

Press the SET key.

Settings2

RTM off pos adj

+0.0mm

*/**

IMPORTANT

● If you exit Function Setting without pressing the SET key, the function set are not saved.

● If you press the SET key before completing Function Setting, the setting you just input is saved and the standby screen appears.

Setting Functions

Function Setting 3

Press the F key.

The “Select menu” screen will appear.

Use the CURSOR (Up) or (Down) key to select "Settings3," and press the SET key.

Select menu

Settings1

Settings2

Settings3

Apply shrinkage

In case printed documents are shrunk by heat generated on digital printer, by entering the original document size and document size after shrunk, the DC-646 automatically calculates the shrinkage ratio and adjusts the cutting and creasing position accordingly.

Use the NUMERIC keys to enter the original document length

(Before), then enter the shrunk document length (After).

When you press and hold the CLEAR key, the value of "Before" and "After" returns to the one that was entered to "Length."

Press the SET key.

Settings3

Apply shrinkage

Before → After

***.*mm → ***.*mm

IMPORTANT

● If you exit Function Setting without pressing the SET key, the function set are not saved.

● If you press the SET key before completing Function Setting, the setting you just input is saved and the standby screen appears.

REFERENCE

● The right screen appears only when you change the value(s) of “Apply shrinkage” in step 2.

The standby screen appears.

REFERENCE

"%" is displayed at the location of only when "Apply shrinkage" is set in Settings3.

Save Shrinkage in JOB** for future?

Yes No

01:**********

REG BC %

Sheets 999/999

Setting Functions

Adjust All (in Vertical/Horizontal Direction)

Adjust All (in vertical direction)

This corrects the document position in vertical direction against the JOB set.

Adjust All (in horizontal direction)

This corrects the document position in horizontal direction against the JOB set.

Press the F key.

The “Select menu” screen will appear.

Use the CURSOR (Up) or (Down) key to select "Adjust All", and press the SET key.

Select menu

Settings2

Settings3

Adjust All

Adjust All (in vertical direction)

This function corrects the document position in vertical direction against the JOB set (mm).

Make sure that “0.0” in the fl ashes.

Use the CURSOR (Right) or (Left) key to select moving direction (+/ − ), then use the NUMERIC keys to enter the value.

Press the CURSOR (Down) key.

REFERENCE

When both “**.*mm or more” under “Read REG mark” (in

Settings1) and “Adjust All ” are set, the values are summed up.

Adjust All (in horizontal direction)

This function corrects the document position in horizontal direction against the JOB set (mm).

Make sure that “0.0” in the fl ashes.

Use the CURSOR (Up) or (Down) key to select moving direction (+/ − ), then use the NUMERIC keys to enter the value.

REFERENCE

When both “**.*mm or more” under “Read REG mark

(in Settings1)” and “Adjust All ” are set, the values are summed up.

Adjust All

+ 0.0

(mm)

+ 0.0

(mm)

Setting Functions

Press the SET key.

IMPORTANT

● If you exit Function Setting without pressing the SET key, the function set are not saved.

● If you press the SET key before completing Function Setting, the setting you just input is saved and the standby screen appears.

REFERENCE

If the message on the right appears on the screen, the result from the calculation of the values of “Adjust All” (for both directions) and “Apply shrinkage” is that the crease position is out of speci fi cation.

Re-enter value for the crease position, “Adjust All”, or “Apply shrinkage.”

The last crease position becomes invalid.

All adjustments and shrinkage are cleared.

If you changed the value of “Adjust All ” in step 2 or “Adjust

All ” in step 3, the right screen appears.

IMPORTANT

If you select “Yes” and press the SET key, the setting will be saved both in “Adjust All” and in the JOB.

If you select “No” and press the SET key, the setting will be saved in “Adjust All” only.

Save AdjustAll in JOB** for future?

Yes No

Save Shrinkage &

Adj. All in JOB** for future?

Yes No

The standby screen appears.

REFERENCE

“ ” is displayed at the location of only when

“Adjust ALL ” or “Adjust All ” is set in “Adjust All.”

01:**********

REG BC %

Sheets 999/999

Automatic Setup Using Barcodes

The DC-646 230V model: Barcode reading is option.

By adding barcode which indicates job number on each document, the DC-646 automatically sets up the machine and starts JOB. Follow the procedures below for automatic setup.

Turn the power on.

( → P.9 “Turning Power ON”)

Prepare the document suiting the JOB selected, then loosen the stack of the documents by fl ipping through the sheets.

Set the document in the feed tray as the barcode and REG mark printing side facing upward.

REFERENCE

● The height of the document stack should not exceed the MAX level.

● To set the document that is vertically long, pull out the feed tray to accommodate the length of document.

Document feed direction

Attach the side guides.

Lift the exit tray as shown in the right fi gure.

REFERENCE

● When the fi nished product size is A3 (11”x17”) or longer, it is recommended to set the exit tray in the downward position.

● If the fi nished products are adhered on the exit tray due to static electricity, set the exit tray in the downward position.

Attach the guide between the exit tray and the

DC-646.

Attach the back guide and the side guides.

Set the back guide perpendicular to the fl oor.

Automatic Setup Using Barcodes

Set “Read Barcode” to “ON”in “Settings2.”

IMPORTANT

Make sure that “BC” is displayed on the standby screen after setting.

01: ********

REG BC - - -

Sheets 0

By pressing the START key, the built-in CCD reads the barcoded

JOB number, then starts processing the suitable JOB.

The fi nished products are ejected.

IMPORTANT

Slit waste accumulates in the waste box. Open the front cover and remove them periodically. Accumulation of waste may cause paper jam.

Adjusting Feeder

Elevator level (Feed tray)

The elevator level should be adjusted in the following cases: a. The machine does not feed.

→ Turn the level adjustment knob in a counterclockwise direction (to a smaller number).

The level of the elevator is raised.

b. The machine feeds multiple sheets at once.

(double feed)

→ Turn the level adjustment knob in a clockwise direction (to a larger number).

The level of the elevator is lowered.

For light weight document

Level adjustment knob

For heavy weight document

Separator

The height of the separator should be adjusted in the following cases: a. The machine does not feed.

→ Turn the separator adjustment knob in a clockwise direction (to a larger number).

The position of the separator is lowered.

b. The machine feeds multiple sheets at once.

(double feed)

→ Turn the separator adjustment knob in a counterclockwise direction (to a smaller number).

The position of the separator is raised.

For light weight document

Separator adjustment knob

Air

ow

For heavy weight document

The amount of air fl ow should be adjusted in the following cases: a. The machine does not feed.

→ Turn the air fl ow adjustment knob in a clockwise direction (to a larger number).

The amount of air fl ow is increased.

b. The machine feeds multiple sheets at once.

(double feed)

→ Turn the air fl ow adjustment knob in a counterclockwise direction (to a smaller number).

The amount of air fl ow is decreased.

For light weight document

Air fl

For heavy weight document

Skew Compensation

If the fi nished products are cut obliquely, adjust the skew using the skew adjustment knob.

Adjusting Feeder

Clockwise : Turning the knob slightly shifts the lead edge of the document toward the operator's side.

Counterclockwise : Turning the knob slightly shifts the lead edge of the document toward the non-operators side.

Press the TEST key to perform a test run for one sheet and check the fi nished products.

If the skew remains, repeat the above steps 1 and 2 again.

Curled Document / Light Weight Document

If the document is light weight or curled, the document rolls up and will not be successfully fed. In such case, use the upper guide.

IMPORTANT

When you use light weight document, make the following settings to stabilize the document feed when entering a JOB. ( → P.50 “Function Setting 1”)

● Set "Side blow fan (optional)" to "MIN" or "OFF."

● Set "Fan reg" to "MIN" or "OFF."

● Set "Slitter guide" to "ON."

Open the top cover 1.

Adjust the upper guide position as shown on the right fi gure.

Close the top cover 1.

Upper guide

Curled Document/ Light Weight Document

Turn the level adjustment knob in a clockwise direction to lower the elevator level.

Turn the separator adjustment knob in a counterclockwise direction to raise the separator position.

For light weight document

Turn the air fl ow adjustment knob in a counterclockwise direction to decrease the amount of air fl ow.

For light weight document

Chapter

Program a JOB for DC-646 Via Computer (PC Controller)

The DC-646 can save up to 80 patterns of JOBs. JOB contents can be programmed either via computer or on the control panel. This chapter describes how to install the PC controller (attached to the DC-646) in your computer and set up a JOB for the DC-646.

What is PC Controller?

.....................................................................

Before Installation

.....................................................................

PC Controller Installation Procedures

...................................................

Windows 8 / Windows 7 / Windows Vista

........................................

Windows XP

............................................................................

Driver Installation Procedures

............................................................

Windows 8 / Windows 7 / Windows Vista

.........................................

Windows XP

............................................................................

SETTING 1

.............................................................................

SETTING 2

.............................................................................

SETTING 3

.............................................................................

Reading a JOB from DC-646 (UPLOAD)

.........................................

Registering a JOB Saved in Computer onto DC-646 (DOWNLOAD)

.......

Processing a JOB by Retrieving from DC-646 (SELECT)

.....................

JOB Detail

..............................................................................

Processing a JOB by Retrieving from Computer

................................

Correcting a JOB on Computer

..........................................................

Messages on the Status/System Display

..............................................

Windows 8 / Windows 7 / Windows Vista

........................................

Windows XP

............................................................................

Driver Update

................................................................................

PC Controller Setting

.......................................................................

Main Menu

..............................................................................

Creating a JOB with Preview Display (WIZARD)

................................

Creating a JOB by Entering Values (DIRECT)

..................................

Setting Frequently Used Functions on Computer (“SETTING”)

..............

102

107

110

113

115

117

119

121

123

124

129

134

What is PC Controller?

PC controller is a software used to setup a JOB for the DC-646 on computer.

Installation of this software allows the user to create and edit JOBs for the DC-646, with preview image of the document, as well as save JOB data and execute a JOB from the computer.

Before Installation

The following hardware and software are required to run the PC Controller.

Operating system

The following computer speci fi cations are necessary to run the PC Controller.

•CPU : 1 GHz or faster

•Display resolution : XGA (1024x768 pixel) or more

•RAM : 1 GB or more

•Free hard-disk space: 500 MB or more

•Operating system : Windows XP Professional/Home Edition (32-bit)

Windows Vista (32-bit/64-bit)

Windows 7 (32-bit/64-bit)

Windows 8 (32-bit/64-bit)

•Interface : USB 2.0 Full speed

•CD-ROM drive : (Used for installing the PC Controller)

•USB cable : Type AB, 3 m or shorter

IMPORTANT

• WindowsInstaller is not installed in some operating systems and an error may occur when installing the PC controller.

In this case, it is required to install the latest WindowsInstaller by downloading via network, or install it by using the install program of WindowsInstaller in the PC

Controller install disk.

• How to install WindowsInstaller by using the PC controller install disk.

1. Open "\Setup\WindowsInstaller3 1" folder.

2. Double-click [WindowsInstaller-KB893803-v2-x86.exe].

3. Follow the instructions of the installer for installation.

REFERENCE

Do not connect the computer and the DC-646 until the driver of the PC Controller is installed.

PC Controller Installation Procedures

This section describes the procedures to install the PC Controller on the computer.

Windows 8 / Windows 7 / Windows Vista

IMPORTANT

• Windows 8, Windows 7, and Windows Vista allow multiple users on one computer at the same time.

Please be sure that only one user is logged in when installing the PC Controller.

• If you are requested to enter password of administrator account during installation of the PC Controller, enter the password of the user with administrative rights shown.

• The following instructions use the screenshots appeared on Windows 8.

If you are using Windows 7 or Windows Vista, the screenshots vary.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

Insert the CD-ROM that came with the DC-646 into your computer’s CD-ROM drive.

A message appears in the top right corner of the screen.

Click the message.

REFERENCE

The message does not appear except for Windows 8.

4 4

Auto Play screen appears.

Click [ Open folder to view fi les ].

REFERENCE

The Auto Play screen does not appear on Windows

Vista.

PC Controller Installation Procedures

Double-click the [ Setup ] icon.

Click [ Next ].

The screen to specify a folder to install the PC Controller appears.

[ Everyone ]: Multiple users on the same computer

[ Just me ]: Only one user on the computer

Select either one, and click [ Next ].

REFERENCE

If you want to install the PC Controller in a certain place, click [ Browse ], then specify the folder to install the PC Controller.

Click [ Next ].

REFERENCE

User Account Control dialog may appear while installation is in progress.

Click [ Yes ] ([ Continue ] for Windows Vista) to proceed with the installation.

Click [ Close ].

IMPORTANT

Go on to the driver installation.

PC Controller Installation Procedures

Windows XP

IMPORTANT

• Windows XP allows multiple users on one computer at the same time.

Please be sure that only one user is logged in when installing the PC Controller.

• If you are requested to enter password of administrator account during installation of the PC Controller, enter the password of the user with administrative rights shown.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

Insert the CD-ROM that came with the DC-646 into your computer’s CD-ROM drive.

Click [ Start ], then click [ My computer ].

Double-click [ DC646 PC Controller ].

The contents of CD-ROM appears.

Double-click the [ Setup ] folder.

4 4

Click [ Next ].

PC Controller Installation Procedures

The screen to specify a folder to install the PC Controller appears.

[ Everyone ]: Multiple users on the same computer

[ Just me ]: Only one user on the computer

Select either one, and click [ Next ].

REFERENCE

If you want to install the PC Controller in a certain place, click [Browse], then specify the folder to install the PC Controller.

Click [ Next ].

Click [ Close ].

This completes the installation.

IMPORTANT

Go on to the driver installation.

Driver Installation Procedures

Windows 8 / Windows 7 / Windows Vista

IMPORTANT

• Windows 8, Windows 7, and Windows Vista allow multiple users on one computer at the same time.

Please be sure that only one user is logged in when installing the PC Controller.

• If you are requested to enter password of administrator account during installation of the PC Controller, enter the password of the user with administrative rights shown.

• The following instructions use the screenshots appeared on Windows 8.

If you are using Windows 7 or Windows Vista, the screenshots vary.

• There are two types (32-bit, 64-bit) of the DC-646 driver for Windows 8, Windows 7, and Windows Vista.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

Insert the CD-ROM that came with the DC-646 into your computer’s CD-ROM drive.

A message appears in the top right corner of the screen.

Click the message.

REFERENCE

The message does not appear except for Windows 8.

4 4

Auto Play screen appears.

Click [ Open folder to view fi les ].

REFERENCE

The Auto Play screen does not appear on Windows Vista.

Double-click the [ Driver ] folder.

Driver Installation Procedures

Double-click the folder of the language used.

REFERENCE

Select the language folder of OS used. Select the

[Others] folder when there is no corresponding language folder.

If you are using a 32-bit computer, double-click the

[DPins t] folder.

If you are using a 64-bit computer, double-click the

[ DPinst64 ] folder.

Double-click the [ dpinst ] icon in the folder.

REFERENCE

User Account Control dialog may appear while installation is in progress. Simply click [ Yes ]

( [Continue ] for Windows Vista) to proceed with the installation.

Click [ Next ].

Read the Software License Agreement.

Select [ I accept this agreement ], and then click [ Next ].

Driver Installation Procedures

REFERENCE

If Windows Security screen appears while installation is in progress, simply click [ Install ] to proceed with the installation.

This software has been thoroughly tested and can be used without any problems.

Click [ Finish ].

Close the installation fi le.

Connect the DC-646 and your computer with a USB cable, and then turn ON the

DC-646.

IMPORTANT

USB cable (type AB): The cable length must be 3 m or shorter.

REFERENCE

If you are using Windows 7 or Windows Vista, the installation icon for the driver software appears on the screen.

1. Click the pop-up message according to the screen.

2. Click [ Close ].

4 4

Driver Installation Procedures

•

Checking whether the driver is successfully installed

• Windows 8

1. Click [ Settings ] charm.

2. Click [ Control panel ].

• Windows 7 / Windows Vista

1. Click [ Start ] on the task bar.

2. Click [ Control Panel ] on the menu bar.

Click [ Hardware and Sound ].

Click [ Device Manager ].

Installation is successful if the [ Device Manager ] dialog indicates that the [ USB DC-646 *.* ] is registered in the [ Universal Serial Bus controllers ].

Driver Installation Procedures

Windows XP

IMPORTANT

• Windows XP allows multiple users on one computer at the same time.

Please be sure that only one user is logged in when installing the PC Controller.

• If you are requested to enter password of administrator account during installation of the PC Controller, enter the password of the user with administrative rights shown.

• There are two types (32-bit, 64-bit) of the DC-646 driver for Windows XP.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

Insert the CD-ROM that came with the DC-646 into your computer’s CD-ROM drive.

Double-click the [ Driver ] folder, and then double-click the folder of the language used.

REFERENCE

Select the language folder of OS used. Select the

[ Others ] folder when there is no corresponding language folder.

4 4

Double-click the [ DPinst ] folder.

Driver Installation Procedures

Double-click the [ dpinst ] icon in the folder.

Click [ Next ].

Read the Software License Agreement.

Select [ I accept this agreement ], and then click [ Next ].

REFERENCE

If the following warning message appears while installation is in progress, simply click [ Continue Anyway ] to proceed with the installation.

Click [ Finish ].

This completes the installation.

Driver Installation Procedures

Connect the DC-646 and your computer with a USB cable, and then turn ON the DC-646.

IMPORTANT

• USB cable (type AB): The cable length must be 3 m or shorter.

Click [ No, not this time ], and then click [ Next ].

Click [ Install the software automatically

(Recommended) ], and then click [ Next ].

If the warning message appears while installation is in progress, simply click [ Continue Anyway ] to proceed with the installation.

Click [ Finish ].

4 4

Driver Installation Procedures

•

Checking whether the driver is successfully installed

Click [ Start ] on the task bar and click [ Control Panel ] on the menu.

Click [ Performance and Maintenance ].

REFERENCE

The screens vary in classical view.

Click [ System ].

The [ System Properties ] dialog appears.

Select the [ Hardware ] tab. Then click [ Device

Manager ].

Installation is successful if the [Device Manager] dialog indicates that the [USB DC-646 *.*] is registered in the

[Universal Serial Bus controllers].

Driver Installation Procedures

4 4

PC Controller Uninstallation Procedures

IMPORTANT

• Windows 8, Windows 7, Windows Vista, and Windows XP allow multiple users on one computer at the same time.

Please be sure that only one user is logged in when uninstalling the PC Controller.

• For Windows 8, Windows 7, and Windows Vista, if User Account Control dialog appears during uninstallation of the PC Controller, click [ Yes ] for Windows 7 and

Windows 8, and [ Continue ] for Windows Vista.

If you are requested to enter password of administrator account during uninstallation of the PC Controller, enter the password of the user with administrative rights shown.

• The following instructions use the screenshots appeared on Windows 8.

If you are using Windows 7, Windows Vista and Windows XP, the screenshots vary, depending on the operating system.

• For Windows XP, uninstallation of the PC Controller requires administrator rights.

Ensure to log on as a user with administrative rights.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

• Windows 8

1. Click [ Settings ] charm.

2. Click [ Control panel ].

• Except for Windows 8

Click [ Start ] on the task bar and click [ Control Panel ] on the menu.

PC Controller Uninstallation Procedures

Click [ Uninstall a program ] under [ Programs ].

REFERENCE

• Windows XP:

Click [ Add or Remove Programs ].

Select [D C-646 PC Controller V*.** ] from the [ Uninstall or change a program ] list, then click [ Uninstall ].

REFERENCE

Windows XP:

Select [ DC-646 PC controller V*.** ] from the

[ Currently installed programs ] list, then click

[ Change/Remove ].

Click [ Yes ].

4 4

Driver Uninstallation Procedures

Windows 8 / Windows 7 / Windows Vista

IMPORTANT

• Windows 8, Windows 7, and Windows Vista allow multiple users on one computer at the same time.

Please be sure that only one user is logged in when uninstalling the PC Controller.

• If User Account Control dialog appears during uninstallation of the PC Controller, click

[Yes] for Windows 8 and Windows 7, click [Continue] for Windows Vista.

• If you are requested to enter password of administrator account during uninstallation of the PC Controller, enter the password of the user with administrative rights shown.

• The following instructions use the screenshots appeared on Windows 8.

If you are using Windows 7 or Windows Vista, the screenshots vary.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

• Windows 8

1. Click [ Settings ] charm.

2. Click [ Control panel ].

• Windows 7 / Windows Vista

Click [ Start ] on the task bar and click [ Control

Panel ] on the menu.

Click [ Uninstall a program ] under [ Programs ].

REFERENCE

• Windows XP:

Click [ Add or Remove Programs ].

Driver Uninstallation Procedures

Select [ Windows Driver Package - Duplo Seiko Corp.

(usbdc7...

] from the [ Uninstall or change a program ] list, then click [ Uninstall/Change ].

REFERENCE

• Windows 7, Windows Vista:

Click [ Uninstall ].

Click [ Yes ].

Windows XP

IMPORTANT

• Windows XP allows multiple users on one computer at the same time.

Please be sure that only one user is logged in when uninstalling the PC Controller.

• Uninstallation of the PC Controller requires administrator rights. Ensure to log on as a user with administrative rights.

Make sure that the DC-646 is turned OFF.

Turn the computer ON to start the Windows.

Click [ Start ] on the task bar and click [ Control Panel ] on the menu bar.

4 4

Driver Uninstallation Procedures

Click [ Add or Remove Programs ].

Select [ Windows Driver Package - Duplo Seiko Corp.

(usb646) USB (**/**/****) ] from the [ Currently installed programs ] list, and click [ Remove ].

Click [ Yes ].

Close the screen after the con fi rmation.

Driver Update

Uninstall the previously installed driver according to the driver uninstallation procedures.

(See → P.84 “Driver Uninstallation Procedures”)

Install a new driver according to the driver installing procedures.

(See → P.73 “Driver Installation Procedures”)

4 4

PC Controller Setting

Main Menu

This menu appears when the PC Controller is launched.

Select the sub menu to set from this main menu screen, for actual settings.

7 8

10 11

15 16 17

Number

1 WIZARD

Item

2 DIRECT

3 UPLOAD

4 SETTING

5 MAINTENANCE

6 SELECT

7 Job Detail

8 DOWNLOAD

9 OPEN

10 Preset Count

Function

Create a JOB in Wizard format.

A preview of the JOB being created is displayed. Create the JOB while checking the input details.

Directly input the number value to create a JOB.

Use this to create a JOB rather than “WIZARD” when the dimensions are already fi nalized.

Read the JOB from the DC-646 and save in computer.

This is used to set the default values of the PC Controller.

For service personnel use only. This is used for setting the machine etc. Password is required to access.

This reads the saved JOBs on the DC-646. Select one from them.

Input JOB details are displayed.

This sends the JOB saved on the computer to the DC-646.

This opens the saved JOB on the computer.

This presets the number of sheets to be processed for the JOB.

PC Controller Setting

Number

11 Clear

Item

12 Start button

13 Test button

14 Stop button

15 SETTING 1

16 SETTING 2

17 SETTING 3

18 Stacker Setup

19 Connect

20 Advanced Mode

21 DC<>SYS Change

22 JOB Log

23 Saved Job log

24 Job log. Details

25 Select Job log.

26 Status

27 System

Function

This clears the number of preset count.

Click [ Start ] to perform the process.

This lights up in green in the standby mode. This will be invalid while the machine is running or having an error.

Click [ Test ] to process only one sheet.

Click [ Stop ] to stop the running process.

This sets Air Knife, Slitter Guide, Auto Trail Cut, Cut Trim Setting,

Read REG. Mark, Fan Register, Side Blow Fan, Crease Depth,

Speed and Change Tool Settings.

This sets Read Barcode, Reject, Double Feed Detection, Feeder

Capacity, Waste full detect level, Waste Compactor, CPM on pos

Adj., CPM off pos Adj., RTM on pos Adj., and RTM off pos Adj.

This sets Apply Shrinkage and Adjust All.

Select the [ Stacker Setup ] check box and click [ Test ] to process only one sheet and stop it at the document ejecting position.

Then click [ Stop ] or [ Test ] to eject it to the Exit tray. At that time, if you click [ Start ], the DC-646 ejects it to the exit tray and then continues the JOB.

Select the [ Connect ] check box to control function limit of the control panel on the DC-646.

Select the [ Advanced Mode ] check box to put the machine in

Advanced Mode.

Clear the check box to put the machine in Simple Mode.

This changes the view of the system.

(Except “DL ONLY”)

The JOBs processed by the PC Controller (JOBs processed by clicking [ Start ] or [ Test ]) are saved in the computer as logs. Up to

50 lately processed JOBs can be saved. If the number of saved

JOBs exceeds 50, they will be deleted in chronological order.

This displays JOB log programmed and saved by the PC

Controller.

This displays the details of a JOB in the JOB log.

Click to download the JOB being selected from the JOB log.

This displays the current machine status by letters.

This displays the current machine status by picture (icon and color).

4 4

REFERENCE

Note when opening the JOBs

When you click [ SETTING ] and select the [ Enable re-editing Wizard JOB data ] check box on the [ DEFAULT ] tab, the retrieved JOB data that was created with the “WIZARD program” is displayed on the “WIZARD” screen.

When you created a JOB with the “DIRECT program,” the JOB data is displayed on the

“DIRECT” screen.

However, if you re-enter the data, which was created with the “WIZARD program,” on the

“DIRECT” screen, it is also displayed on the “DIRECT” screen.

PC Controller Setting

Creating a JOB with Preview Display (WIZARD)

The DC-646 can save up to 80 JOBs.

This section describes the procedures to set up a JOB in Wizard format. Following items should be entered to create a JOB.

Slot 2, 3, 4

Select an optional module for the job when necessary.

JOB No.

Select a JOB No. in which the JOB currently being programmed is saved.

JOB Name

Put a name to the JOB with your keyboard for easy reference.

Paper Size

Standard size: A4 (297.0 ×210.0 mm)

Enter size of the document.

Standard document size can be selected from “Standard size,” or custom size can be entered in “Custom size.”

Finished Size

Specify the size of cards after processing the documents.

Cards per document

Specify how many cards are to be aligned in crosswise and in lengthwise direction.

Trim

Specify the position of the fi rst cut and right margin slit.

Gutter Slits (Distance between fi nished documents (left /right))

When aligning 2 or 3 cards in crosswise direction, it is possible to have a gutter slit between each card.

Specify the distance between each card. (The distance should be between 5 mm and 15 mm.

Though it is also possible to set 15 mm or more, the gutter is conveyed to the exit tray.)

Gutter Cuts (Distance between fi nished documents (top / bottom))

When aligning 2 or more cards in lengthwise direction, it is possible to have a gutter cut between each card.

Specify the distance between each card. (The distance should be 3 mm or more.)

Crease

Specify the position of the crease on the cards.

Up to 20 creases can be set on a document.

Inch>> mm

The values entered in inches are converted to the values in millimeters automatically.

PC Controller Setting

Air Knife

Set the Air Knife function to “Enable” or “Disable.”

Compressed air is blown out to loosen the documents.

This is to prevent double feed.

Fan Register

Document skewing in feeding area is corrected.

When processing light weight document, set this function to “Disable” as it may cause a paper jam in feed area.

Reg. Mark (Optional on 230V model)

Select whether to use REG. Mark function or not.

When using this function, enter the position of REG. Mark.

Side mark: 3.0 to 15.0 mm (From the right edge of the document)

Lead mark: 3.0 to 15.0 mm (From the top edge of the document)

Slitter Guide

When any units of the modules are not used, these units act as document guide to stabilize the document conveyance.

Select “Enable” or “Disable.”

Recommended for light weight document.

Cut Trim Setting

Lead margin, trail margin, and any gutters shorter than 49 mm are chopped up and dropped into the waste box.

If a document has no lead margin or trail margin, select “No Bleed Mode.”

Full Bleed Mode : Lead margin and trail margin are chopped up and dropped into the waste box.

No Bleed Mode : Gutters shorter than 49 mm are chopped up and dropped into the waste box.

Process All : All of cut pieces are ejected to the exit tray, except that gutters shorter than

28 mm and trail margin shorter than 49 mm are chopped up and dropped into the waste box.

4 4

Crease Depth

This sets the depth of the crease when creasing a document.

Normally set to Mid. Set to Max for heavy weight document and Min for light weight document.

Speed

Select the processing speed.

Selecting “Slow” improves fi nishing accuracy.

Auto Trail Cut

You can set trail margin cut of the document.

Select “Enable” or “Disable.”

Side Blow Fan (option)

Air is blown out to loosen the documents.

This is to prevent double feed.

PC Controller Setting

Select a JOB creating mode.

Select the [ Advanced Mode ] check box to select

Advanced Mode.

Clear the check box to select Simple Mode.

Click [ WIZARD ].

[ Inch>> mm ]

When you select the [ Inch>> mm ] check box, the values entered in inches are converted to the values in millimeters and displayed.

REFERENCE

The values entered before selecting the check box are not converted.

Be sure to select the check box before entering values. You can enter the values to three places of decimals in inches.

Select a module from the [ Slot 2 [L/R] ] box, and click

[ NEXT ].

Standard Module

Slitter Module

CPM (Cross Tool) Module (option)

RTM (Rotary Tool) Module

Select a module from the [ Slot 3 [L/R] ] box, and click

[ NEXT ].

Slitter Module

RTM (Rotary Tool) Module

Standard Module

Select a module from the [ Slot 4 [L/R] ] box, and click

[ NEXT ].

Slitter Module

RTM (Rotary Tool) Module

Standard Module

PC Controller Setting

When you select “CPM Module” or “RTM Module” in the

[ Slot 2 [L/R] ] box in step 4, select a tool for the selected module from the [ Tool ] box.

Then click [ NEXT ].

CPM Module: Select a tool.

Perf., Micro, Sl-Score

RTM Module: Select a tool for the left tool and the right tool.

Perf., Micro, Sl-Score, Score

When you select “RTM Module” in the [ Slot 3 [L/R] ] box or [ Slot 4 [L/R] ] box, select a tool for each Slot in a similar way to step 7.

4 4

Select a JOB number from the [ JOB No ] box, and click

[ NEXT ].

You can set up to 80 JOBs.

Enter a JOB name in the [ JOB Name ] box, and click

[ NEXT ].

You can enter up to 30 characters.

REFERENCE

Usable characters;

• Alphabets (A to Z, a to z)

• Numbers

• Symbols

PC Controller Setting

Paper Size

● Custom Size

Select [ Custom Size ] when using other than the standard size document.

Enter the value of document width and length, and click [ NEXT ].

REFERENCE

You can set “Custom Size” in the following range.

Width: 210 to 370 mm

Length: 210 to 670 mm

● Standard Size

Click [ Standard Size ] and select from [ Paper Size ] box.

Then click [ NEXT ].

REG. Mark (Optional on 230V model)

Click [ REG. Mark enable ] to use the REG. Mark reading function.

Enter the distance from the right edge of the document to the side mark in the [ Side Mark ] box, then click

[ NEXT ].

Enter the distance from the lead edge of the document to the lead mark in the [Lead Mark ] box, then click

[ NEXT ].

When not using this function, click [ REG. Mark disable ], then click [ NEXT ].

Finished size

Enter the value of the fi nished document width in the

[ Width ] box, and click [ NEXT ].

Then enter the value of the fi nished document length in the [ Length ] box, and click [ NEXT ].

Cards per document

Enter the number of cards in the [ Crosswise ] box, and click [ NEXT ].

Then enter the number of cards in [ Lengthwise ] box, and click [ NEXT ].

Trim

Set the margins of the document.

Enter the value of the lead margin in [ Lead Trim ], and click [ NEXT ].

Then enter the value of the right-side margin in [ Side

Trim R ], and click [ NEXT ].

Enter “0” for no trim.

Gutter Slits

Set the gutter slit width (width between each card)

(vertical cutting).

After entering one number value, click [ NEXT ].

Then enter the next value. Set the all gutter slit widths.

Enter “0” if there is no gutter between cards.

REFERENCE

EX) When you select “Slitter Module” in the

[ Slot 3 [L/R] ] box and [ Slot 4 [L/R] ] box, you can enter up to six slit positions.

If you entered “5” in the [ Crosswise ] box of

[ Cards per document ] as shown in the right fi gure, the DC-646 cannot process gutter slit and

“Cannot enter Gutter Slits” dialog appears.

Click [ OK ].

Gutter Cuts

Set the gutter cut length (horizontal cutting).

After entering one number value, click [ NEXT ].

Then enter the next value.

Set the all gutter cut lengths.

Enter “0” if there is no gutter between cards.

REFERENCE

Up to 25 cuts can be set on a document.

When you set one for [ Lead Trim ] in step 15, you can set the other 24 cuts, which means you can set 12 gutter cuts in total.

PC Controller Setting

4 4

PC Controller Setting

Set the crease positions.

After entering one number value, click [ NEXT ].

Then enter the next value.

Set the all crease positions, then click [ NEXT ].

Enter “0” if there is no crease.

REFERENCE

You can set up to 20 crease positions on a document.

REFERENCE

[ center ] appears while you are entering the crease positions.

Click [ center ], the fi rst crease can be set in the center of the distance between the fi rst cut and the second cut.

The fi rst cut

The fi rst crease position when clicking [center].

The second cut

Click [ FUNCTION ].

The function setting screen appears.

1. Air Knife

Compressed air is blown out to loosen the documents.

This is to prevent double feed.

Select [ Enable ] or [ Disable ].

REFERENCE

Select [ Disable ] for the light weight document.

2. Fan Register

This suctions the document to the conveyance belt for skew correction.

Select [ Max ], [ Mid ], [ Min ] or [ Off ].

REFERENCE

Select [ Off ] for the light weight document.

PC Controller Setting

4 4

3. REG. Mark (Optional on 230V model)

When you use the REG. Mark reading function, click

[ Enable ].

4. Slitter Guide

When using the module in the slot as sliter guide, select [ Enable ]. When not using it as slitter guide, select [ Disable ].

REFERENCE

Recommended for light weight document.

“RTM Module” and “Slitter Module” can be used as

“Slitter Guide.”

PC Controller Setting

5. Cut Trim Setting

Full Bleed Mode: Lead margin and trail margin are chopped up and dropped into the waste box.

No Bleed Mode : Gutters shorter than 49 mm are chopped up and dropped into the waste box.

Process All : All of cut pieces are ejected to the exit tray, except that the gutters shorter than 28 mm and trail margin shorter than 49 mm are chopped up and dropped into the waste box.

6. Crease Depth

Select [ Max ], [ Mid ], or [ Min ].

Set to [ Max ] for heavy weight document, and [ Min ] for light weight document.

REFERENCE

Default is [ Max ].

7. Speed

Select [ Fast ] or [ Slow ].

Selecting [ Slow ] improves fi nishing accuracy.

8. Auto Trail Cut

Select the trail margin cut of document.

[ Enable ] : Processes optimum trail margin cut for a job.

[ Disable ]: Processes without trail margin cut.

REFERENCE

● Default is [ Disable ].

PC Controller Setting

● Dummy cut: The machine performs cutting operation three times at the last cut.

This is effective for dropping the document, such as when the trail margin is jammed between the roller and the lower tool of the cutter.

● Trail margin: Means margin of the trail edge of the document produced when the last cut is performed.

Last cut

Document feed direction

9. Side Blow Fan (option)

Select [ Max ], [ Mid ], [ Min ] or [ Off ].

REFERENCE

Select [ Max ] when processing documents with excessive static electricity or heavy weight documents.

Select [ Min ] or [ Off ] when processing light weight document.

4 4

Check the contents of the function settings, then click

[ OK ].

Clicking [ CANCEL ] returns to the “WIZARD” screen without modifying the settings.

Click [ NEXT ].

PC Controller Setting

Check the JOB details.

When you want to change the details, click the item and re-enter it.

REFERENCE

You can fi ne-adjust the setting positions of the JOB.

[ Up ] : Each click on “Up” decreases the value by

0.1 mm in the vertical direction. (Upward)

[ Down ]: Each click on “Down” increases the value by 0.1 mm in the vertical direction.

(Downward)

[ Left ] : Each click on “Left” increases the value by

0.1 mm in the horizontal direction. (To the left)

[ Right ] : Each click on “Right” decreases the value by 0.1 mm in the horizontal direction. (To the right)

● When you want to save this JOB on the DC-646:

1. Click [ DOWNLOAD ].

2. Click [ YES ] .

Clicking [ NO ] returns to the previous screen without downloading.

REFERENCE

● If you want to save the JOB temporarily, select the [ Temporary job ] check box.

● When the JOB data is temporarily saved, it is deleted if the DC-646 is turned off or another JOB is selected.

3. Click [ OK ].

100

● When you want to save this JOB on your computer:

1. Click [ SAVE ] .

PC Controller Setting

2. Specify a fi le to save the JOB, and click [ Save ].

4 4

● Function setting

Click [ FUNCTION ].

Set functions in the similar way to steps 20–21.

Click [ BACK ] to return to the main menu screen.

REFERENCE

The right warning message appears when you changed the settings (values, functions) and did not save or download them.

If you want to return to the menu screen, click [ OK ].

If you want to save or download, click [ Cancel ].

101

PC Controller Setting

Creating a JOB by Entering Values ( DIRECT)

This section describes the procedures to create a JOB with DIRECT program.

Select a JOB creating mode.

When the [ Advanced Mode ] check box is selected,

“Advanced mode” is selected.

When it is cleared, “Simple mode” is selected.

Click [ DIRECT ].

102

The DIRECT screen appears.

REFERENCE

The value limit appears in the lower right side of the screen.

Refer to it when you create a JOB.

[ Inch>> mm ]

When you select the [ Inch>> mm ] check box, the values entered in inches are converted to the values in millimeters and displayed.

REFERENCE

The values entered before selecting the check box are not converted.

Be sure to select the check box before entering values. You can enter the values to three places of decimals in inches.

Select a module from the [ Slot 2]L/R] ] box.

Standard Module

Slitter Module

CPM (Cross Tool) Module (option)

RTM (Rotary Tool) Module

Select a module from the [ Slot 3 [L/R] ] box.

Slitter Module

RTM (Rotary Tool) Module

Standard Module

Select a module from the [ Slot 4 [L/R] ] box.

Slitter Module

RTM (Rotary Tool) Module

Standard Module

When you select “CPM Module” or “RTM Module” in the

[ Slot 2 [L/R] ] box in step 5, select a tool for the selected module from the [ Tool ] box.

CPM Module: Select a tool.

Perf., Micro, Sl-Score

RTM Module: Select a tool for the left tool and the right tool.

Perf., Micro, Sl-Score, Score

When you select “RTM Module” in the [ Slot 3 [L/R] ] or [ Slot 4 [L/R] ] box, select a tool for each Slot in the similar way to step 8.

PC Controller Setting

4 4

103

PC Controller Setting

Enter a JOB number (1 to 80) in the [ JOB No.

] box.

You can set up to 80 JOBs.

Paper size (Standard size)

Select a document size from the paper size box.

104

Enter a JOB name in the [ JOB Name ] box.

You can enter up to 30 characters.

REFERENCE

Usable characters;

• Alphabets (A to Z, a to z)

• Numbers

• Symbols

Width (Custom size)

When you want to use “Custom size” document, enter the value of the document width in the [ Width ] box.

When you select “Standard size” in step 11, the selected document width value appears here.

Length (Custom size)

When you want to use “Custom size” document, enter the value of the document length in the [ Length ] box.

When you select “Standard size” in step 11, the selected document length value appears here.

PC Controller Setting

Side Mark (Optional on 230V model)

Enter the distance from the right edge of the document to the side mark in the [ Side Mark ] box.

Enter “0” if you do not use the “Read REG. Mark” function.

Lead Mark (Optional on 230V model)

Enter the distance from the lead edge of the document to the lead mark in the [ Lead Mark ] box.

Enter “0” if you do not use the”Read REG. Mark” function.

Slit

When “Advanced Mode” is selected, the numbers 1 to 6 appear under “Slit.”

When “Simple Mode” is selected, the alphabets A to F appear.

Click each [ Slit ] box, then enter the distance from the right edge of the document to the slit position.

After entering the value, press the [ Enter ] key to set the value.

Enter “0” when fi nishing the slit setting.

REFERENCE

● Advanced Mode:

Slits are set in numerical order from Slit 1 to Slit 6.

● Simple Mode:

Slits are set in alphabetical order from Slit A to Slit F.

2 4 6 5 3 1

F E D C B A

4 4

Cut

Click each [ Cut ] box, then enter the distance from the lead edge of the document to the cut position.

Up to 25 cuts can be set.

Enter “0 when fi nishing the cut setting.

105

PC Controller Setting

Crease

Click each [ Crease ] box, then enter the distance from the lead edge of the document to the crease position.

Up to 20 creases can be set.

Enter “0” when fi nishing the crease setting.

Check the JOB details.

When you want to change the details, click the item and re-enter it.

REFERENCE

You can fi ne-adjust the setting positions of the JOB.

[ Up ] : Each click on “Up” decreases the value by

0.1 mm in the vertical direction. (Upward)

[ Down ]: Each click on “Down” increases the value by 0.1 mm in the vertical direction.

(Downward)

[ Left ] : Each click on “Left” increases the value by

0.1 mm in the horizontal direction. (To the left)

[ Right ] : Each click on “Right” decreases the value by 0.1 mm in the horizontal direction. (To the right)

From here, follow steps 24–25 of “Creating a JOB with Preview Display (WIZARD)”

(See → P.100 )

106

PC Controller Setting

Setting Frequently Used Functions on Computer (“SETTING”)

This section describes the procedures to turn ON/OFF each function.

Click [ SETTING ].

Click the [ DEFAULT ] tab.

Set each default setting.

REFERENCE

The optional items do not appear on this screen if you do not set the optional devices.

● Paper Size (User Size) :

You can register custom size document as User Size.

The size registered in here will be saved in the

[ Standard Size ] box.

It is convenient to register the custom size document that is frequently used.

Up to fi ve User Sizes can be saved.

4 4

107

PC Controller Setting

● Standard Size :

Select the default size from the [ Standard Size ] box.

It is recommended to set the most frequently used size.

● Custom Size (Default) :

Set the default values when using document other than standard size.

Enter each value in the [ W: ] (Width) box and [ L: ]

(Length) box.

● REG. Mark (Default) (Optional on 230V model)

This sets the default position of the REG. Mark.

1. Enter the default position of the Side Mark in the [ S: ] box.

2. Enter the default position of the Lead Mark in the [ L: ] box.

108

● Default setting of the Functions

Select each function setting box.

Air Knife (Enable, Disable)

Fan Register (Max, Mid, Min, Off)

Slitter Guide (Enable, Disable)

Cut Trim Setting (Full Bleed Mode, No Bleed Mode,

Process All)

Crease Depth (Max, Mid, Min)

Speed (Fast, Slow)

Auto Trail Cut (Enable Disable)

Side Blow Fan (option) (Max, Mid, Min, Off)

● Enable re-editing Wizard JOB data:

When you select this check box, the retrieved JOB data is displayed on the “WIZARD” screen.

REFERENCE

If you created the JOB with the “DIRECT program,” the JOB data is displayed on the “DIRECT” screen.

However, if you re-enter the data, which was created with the “WIZARD program,” on the

“DIRECT” screen, it is also displayed on the

“DIRECT” screen.

Click the [ OPTION MODULE ] tab.

● Default setting

Select the default setting of modules for the Slot 2 to

Slot 4 from each [ Slot * ] box.

When you select “CPM Module,” select a CPM tool from the [ Tool Left ] box.

When you select “RTM Module,” select a RTM tool from the [ Tool Left ] box and [ Tool Right ] box.

PC Controller Setting

4 4

Click the [ SYSTEM ] tab.

Select the system for connecting to the DC-646.

When you use the DC-646 alone, select [1. DC ONLY ].

Click the radio button of the system con fi guration that you want to select.

REFERENCE

You can change the setting only when any of connected units to the DC-646 are set on the

[ MAINTENANCE ] screen that is for service personnel use only.

Con fi rm the contents.

After the setting is complete, click [ OK ].

Clicking [ CANCEL ] returns to the main menu screen without modifying the settings.

109

PC Controller Setting

SETTING 1

Click the [ SETTING 1 ] tab.

REFERENCE

[ Side Blow Fan] and [ Read REG. Mark ] appear when these settings are set to “enable” on the [ OPTION

MODULE ] tab of the [ MAINTENANCE ] screen.

The [ MAINTENANCE ] setting screen is locked with the password. If you want to change the

[ MAINTENANCE ] setting, please offer it to your service personnel.

Air Knife

Compressed air is blown out to loosen the documents.

This is to prevent double feed.

When using Air Knife function, select the [ Air Knife ] check box to enable this function.

REFERENCE

Clear the check box for light weight document.

Slitter Guide

When any modules are not used for performing a JOB, these modules act as document guide to stabilize the document conveyance.

Select the [ Slitter Guide ] check box when using the modules as the slitter guide.

REFERENCE

Recommended for light weight document.

“RTM Module” (option) and “Slitter Module” can use as a “Slitter Guide.”

Auto Trail Cut

Select the [ Auto Trail Cut ] check box to enable this function.

Enable : Processes optimum trail margin cut for a job

Disable: Processes without trail margin cut.

REFERENCE

● Default is “Disable.”

110

PC Controller Setting

● Trail margin: Means margin of the trail edge of the document produced when the last cut is performed.

Last cut

Document feed direction

Fan Register

Document skewing in feeding area is corrected.

Select a level from the [ Fan Register ] box.

REFERENCE

Select [ OFF ] for light weight document.

Side Blow Fan (option)

Air is blown out to loosen the document.

Select a level from the [ Side Blow Fan ] box.

Off

Min

Mid

Max

Cut Trim Setting

Select from the [ Cut Trim Setting ] box.

Full Bleed Mode: Lead margin and trail margin are chopped up and dropped into the waste box.

No Bleed Mode : Gutters shorter than 49 mm are chopped up and dropped into the waste box.

Process All : All of cut pieces are ejected to the exit tray, except that the gutters shorter than 28 mm and trail margin shorter than 49 mm are chopped up and dropped into the waste box.

REFERENCE

Select [ No Bleed Mode ] when there is no lead or trail margin.

4 4

111

PC Controller Setting

Read REG. Mark (Optional on 230V model)

Select from the [ Read REG. Mark ] box.

Off

Every sheet

Every X sheet

Adjust over X mm shift only

First sheet only

Crease Depth

This sets the depth of the crease.

Select from the [ Crease Depth ] box.

Min

Mid

Max

Speed

Select from the [ Speed ] box.

Slow

Fast

Change Tool Settings

Change the tool settings of the Modules in the

[ Slot 2 [L/R] ] to [ Slot 4[L/R] ].

1. Select the [ Change Tool Settings ] check box, and click [ Select Tool ].

112

2. Select each tool of the Slot 2 to Slot 4 from the [ Tool

Left ] box or [ Tool Right ] box.

You can select the tools when you set “CPM Module” or “RTM Module” in the Slot 2 to Slot 4.

After you complete the settings, click [ OK ].

Clicking [ BACK ] returns to the previous screen without modifying the settings.

SETTING 2

Click the [ SETTING 2 ] tab.

REFERENCE

“Read Barcode,” “Reject” and “Waste compactor” appear when these settings are set to “enable” on the [ OPTION MODULE ] tab of the [ MAINTENANCE ] screen.

The [ MAINTENANCE ] setting screen is locked with the password. If you want to change the

[ MAINTENANCE ] setting, please offer it to your service personnel.

Read Barcode (Optional on 230V model)

This function reads Barcode. Enabling this function executes automatic JOB setting.

Select the [ Read Barcode ] check box to enable this function.

PC Controller Setting

4 4

Reject (Optional on 230V model)

This function ejects the double-fed documents and the documents with CCD reading error to the reject tray.

Then, it continues to process the next document.

However, if error occurs three times continuously, processing stops.

Select the [Reject] check box to enable this function.

Double Feed Detection

This function detects double feed.

Select from the [ Double Feed Detection ] box.

Off

113

PC Controller Setting

Feeder Capacity

You can adjust the elevator height in three levels.

Select from the [ Feeder Capacity ] box.

Min : for small amount of document

Mid

Max: for large amount of document

Waste Full Detect Level

This function detects the waste strips amount in the waste box. When waste box full is detected, an error message appears on the screen.

Select from the [ Waste Full Detect Level ] box.

Mid

Max

114

Waste Compactor (option)

When the Waste Compactor is equipped with the

DC-646, select whether this function is enabled or not.

OFF: The message “waste box full” appears on the

LED panel instead of swaying the waste box.

AUTO: Sways the waste box by automatic detection depending on the height of the accumulating waste.

ON: Keeps swaying the waste box from side to side during document processing.

CPM on pos Adj (CPM Module on position Adjustment)

(only when CPM Module is installed.)

This adjusts processing start position by the tool of the

CPM Module.

You can adjust it in a range of − 9.9 to +9.9 mm.

▲ : Each click on the ▲ button increases the value by

0.1 mm.

▼ : Each click on the ▼ button decreases the value by

0.1 mm.

(Refer to the CPM Module Instruction Manual.)

CPM off pos Adj (CPM Module off position Adjustment)

(only when CPM Module is installed.)

This adjusts processing end position by the tool of the

CPM Module.

You can adjust it in a range of − 9.9 to +9.9 mm.

▲ : Each click on the ▲ button increases the value by

0.1 mm.

▼ : Each click on the ▼ button decreases the value by

0.1 mm.

(Refer to the CPM Module Instruction Manual.)

RTM on pos Adj (RTM Module on position Adjustment)

(only when RTM Module is installed)

This adjusts processing start position by the tool of the

RTM Module.

You can adjust it in a range of − 9.9 to +9.9 mm.

▲ : Each click on the ▲ button increases the value by

0.1 mm.

▼ : Each click on the ▼ button decreases the value by

0.1 mm.

(Refer to the RTM Module Instruction Manual.)

RTM off pos Adj (RTM Module off position Adjustment)

(only when RTM Module is installed.)

This adjusts processing end position by the tool of the

RTM Module.

You can adjust it in a range of − 9.9 to +9.9 mm.

▲ : Each click on the ▲ button increases the value by

0.1 mm.

▼ : Each click on the ▼ button decreases the value by

0.1 mm.

(Refer to the RTM Module Instruction Manual.)

SETTING 3

Click the [ SETTING 3 ] tab.

REFERENCE

[ Adjust Fold Position ] appears when any folder machine is set to “enable” on the [ OPTION MODULE ] tab of [ MAINTENANCE ].

The [ MAINTENANCE ] setting screen is locked with the password.

If you want to change the [ MAINTENANCE ] setting, please offer it to your service personnel.

(Refer to the Instruction Manual of each folding machine.)

Apply Shrinkage

1. Select the [ Apply Shrinkage ] check box to enable this function.

Then click [ Adjust ].

PC Controller Setting

4 4

115

PC Controller Setting

2. Enter the document length before printing in the

[ Original document length ] box.

Enter the document length after printing in the [ Actual document length ] box.

3. Click [ OK ].

Clicking [ BACK ] cancels the input value.

REFERENCE

This function compensates for the shrinkage in the feed direction only.

Adjust All

This function corrects the document position in vertical/ horizontal direction against the JOB set (mm).

1. Select the [ Adjust all ] check box to enable this function.

Then click [ Adjust ].

2. Click the text-box that you want to change the processing position, then enter the value for shifting.

3. Click [ OK ].

Clicking [ BACK ] cancels the input value.

1. Click [ Correct position setting ].

116

2. The current position settings for [ Apply Shrinkage ],

[ Adjust All ] and [ Adjust Fold Position ] are displayed.

To change the settings, click the text-box that you want to change, and enter the value.

Clicking [ OK ] registers the setting and returns to the previous screen.

Clicking [ BACK ] cancels the input value.

PC Controller Setting

Con fi rm the settings.

If the settings are okay, click [ OK ].

Clicking [ CANCEL ] returns to the main menu screen without changing the settings made on the “SETTING 1 to 3” screens.

REFERENCE

If you made any changes, click [ OK ] or [ CANCEL ] to go on to the next setting.

Clicking [ Yes ] starts downloading.

Clicking [ No ] returns to the previous screen without downloading.

Reading a JOB from DC-646 ( UPLOAD)

This section describes the procedures to read JOBs (upload) from the DC-646 to your computer.

Select the [ Connect ] check box to connect the line.

Click [ UPLOAD ].

4 4

● Uploading all JOBs from the DC-646

1. Click [ ALL JOBS ] and click [ UPLOAD ].

REFERENCE

With the above operations, JOB No. 1 to 80 are saved in one fi le.

2. Click [ YES ].

Clicking [ NO ] returns to the previous screen without uploading.

117

PC Controller Setting

3. A list of JOB data is displayed after uploading is complete.

▪ Clicking [ SAVE ] saves the JOBs on the computer.

REFERENCE

You can download this saving fi le.

• Clicking [ Save as CVS fi le ] saves the data as a

CVS fi le on the computer.

REFERENCE

You cannot download this CSV fi le.

• Clicking [ END ] fi nishes uploading.

• Select and click a JOB from the JOB list, and click

[ EDIT ].

The details of the selected JOB appears. If you want to change the values, click the fi eld to change and re-enter the correction value.

• Clicking [ BACK ] returns to the previous screen (a list of JOB data).

• Clicking [ FUNCTION ] displays the function settings of the JOB.

• Clicking [ SAVE ] saves the corrected JOB on the computer. Designate the fi le name and place to save.

• Clicking [ DOWNLOAD ] downloads the corrected

JOB onto the DC-646.

REFERENCE

If you created the JOB with the “WIZARD program,” the JOB data is displayed on the

“WIZARD” screen.

However, if you re-enter the data on the “DIRECT” screen, it is displayed on the “DIRECT” screen.

● Uploading a speci fi ed JOB from the DC-646

1. Click [ JOB No.

Select the JOB number from the [ JOB number ] box.

Click [ UPLOAD ].

118

2. Click [ YES ].

Clicking [ NO ] returns to the previous screen without uploading.

PC Controller Setting

3. The details of the selected JOB appears.

If you want to change the values, click the fi eld to change and re-enter the correction value.

• Clicking [ BACK ] returns the screen to step 2.

• Clicking [ FUNCTION ] displays the function settings of the JOB.

• Clicking [ SAVE ] saves the corrected JOB on the computer. Designate the fi le name and place to save.

• Clicking [ DOWNLOAD ] downloads the corrected

JOB onto the DC-646.

Registering a JOB Saved in Computer onto DC-646 (DOWNLOAD)

This section describes the procedures to register JOBs, saved in the computer, onto the

DC-646.

Select the [ Connect ] checkbox to connect the line.

Click [ DOWNLOAD ].

4 4

A screen selecting a JOB fi le to download onto the

DC-646 appears.

Click [ File ].

119

PC Controller Setting

Select the fi le to be registered in the DC-646 and click

[ Open ].

REFERENCE

• Extension of the fi le saving one JOB : J646

• Extension of the fi le saving all JOBs : A646

Check whether the JOB fi le intended to register on the

DC-646 is selected. Then click [ DOWNLOAD ].

REFERENCE

When sending one job (with extension: J646), if that

JOB number already exists in the DC-646 memory, then a screen con fi rming whether to overwrite the existing JOB with this JOB appears.

IMPORTANT

If the file extension is “A646,” the maximum JOBs that can be registered on the

DC-646 are all saved.

When registering a file with “A646” on the DC-646, all JOBs registered on the DC-646 at that time will be overwritten.

The dialog appears, con fi rming whether to overwrite all JOBs when sending the data.

If it is okay to overwrite the data, click [ YES ] to send the data.

Click [ OK ].

120

Processing a JOB by Retrieving

Processing a JOB by Retrieving from DC-646 (SELECT)

This section describes the procedures to retrieve a saved JOB from the DC-646 and process the

JOB.

Click [ SELECT ].

After uploading the JOB data from the DC-646, JOB numbers and JOB names are displayed.

Check the JOB No. box that you want to process, then click [ OK ].

● Clicking [ BACK ] returns to the previous screen without selecting a JOB.

● Editing the JOB data

1. The JOB details are displayed by clicking [ Detail

Display ].

2. If you change the settings, you can re-enter the correction value on this screen.

Click [ NEXT ].

Clicking [ FUNCTION ] displays the contents of the function settings of the JOB.

REFERENCE

If you created the JOB with the “DIRECT program,” the JOB data is displayed on the

“DIRECT” screen.

However, if you re-enter the data, which was created with the “WIZARD program,” on the

“DIRECT” screen, it is also displayed on the “DIRECT” screen.

121

4 4

Processing a JOB from Computer

3. The JOB details appears on the “DIRECT” screen.

• Clicking [ BACK ] returns to the previous screen.

REFERENCE

The right warning message appears when you changed the settings (values, functions) and did not save or download them.

If you want to return to the menu screen, click [ OK ].

If you want to save or download, click [ Cancel ].

• Clicking [ FUNCTION ] displays the function settings of the JOB.

• Clicking [ SAVE ] saves the corrected JOB on the computer. Designate the fi le name and place to save.

• Clicking [ DOWNLOAD ] downloads the corrected JOB onto the DC-646.

The screen in step 2 appears.

Click [ OK ].

The selected JOB No and JOB name are displayed in the upper portion of the main menu screen.

Click [ Start ] or [ Test ].

The selected JOB is processed.

122

Processing a JOB from Computer

JOB Detail

Click [ Job Detail ].

If you created the JOB with the “WIZARD program,” go to step 2.

If you created the JOB with the “DIRECT program,” go to step 3.

The details of the JOB which is displayed in the upper portion of the main menu screen is displayed.

When you created the JOB with the “WIZARD program,” the JOB data are displayed on the “WIZARD” screen.

● Clicking [ BACK ] enables you to edit the items from the last entering area to the fi rst entering area.

Or click the fi eld to change and re-enter the correction value.

● Clicking [ FUNCTION ] displays the functions of the

JOB.

REFERENCE

When you click [ SETTING ] and select the [ Enable re-editing Wizard JOB data ] check box on the [ DEFAULT ] tab, the JOB data is displayed on the “WIZARD” screen.

When you created a JOB with the “DIRECT program,” the JOB data is displayed on the

“DIRECT” screen. However, if you re-enter the data, which was created with the “WIZARD program,” on the “DIRECT” screen, it is also displayed on the “DIRECT” screen.

4 4

The details of the JOB is displayed on the “DIRECT” screen.

● Clicking [ BACK ] returns to the previous screen.

REFERENCE

The right warning message appears when you changed the settings (values, functions) and also you did not save or download them.

If you want to return to the menu screen, click [ OK ].

If you want to save or download, click [ Cancel ].

123

Processing a JOB from Computer

● Clicking [ FUNCTION ] displays the function settings of the JOB.

(See → P.97 step 20–24 of “Creating a JOB with Preview Display (WIZARD)”)

● Clicking [ SAVE ] saves the JOB on the computer.

(See → P.101 step 24 of “Creating a JOB with Preview Display (WIZARD)”)

● Clicking [ DOWNLOAD ] downloads the corrected JOB data onto the DC-646.

(See → P.100 step 24 of "Creating a JOB with Preview Display (WIZARD)")

Processing a JOB by Retrieving from Computer

This section describes the procedures to retrieve a saved JOB from the computer and process the JOB.

● Processing a JOB by retrieving from " Saved Job log"

Click [ Saved Job log ].

The list of saved JOB log is displayed.

Up to 999 JOBs are logged in the list.

Click the fi le that you want to register on the DC-646.

Click [ DOWNLOAD ].

REFERENCE

You can also retrieve a JOB after con fi rming the settings.

1. Select a JOB from the list of “saved JOB log” and click [ Job Detail ].

124

Processing a JOB from Computer

2. The details of the selected JOB are displayed.

Click [ DOWNLOAD ] to save the JOB onto the

DC-646.

REFERENCE

When you created the JOB with the “DIRECT program,” the JOB data is displayed on the

“DIRECT” screen.

However, if you re-enter the data, which was created with the “WIZARD program,” on the

“DIRECT” screen, it is also displayed on the

“DIRECT” screen.

3. Click [ YES ] to save the JOB on the DC-646.

When saving is complete, the previous screen appears.

Clicking [ NO ] returns to the previous screen without saving.

Selecting the [ Temporary job ] check box, then clicking [ YES ] saves the JOB as a temporary job.

REFERENCE

When the DC-646 is turned off or other JOB is retrieved, the temporarily saved JOB is erased.

If it is okay to overwrite the data, click [ YES ] to send the data.

Clicking [ NO ] returns to the previous screen.

4 4

Click [ OK ].

Click [ BACK ].

125

Processing a JOB from Computer

The selected JOB No. and JOB name are displayed in the upper portion of the main menu screen.

Click the [ Start ] button or [ Test ] button to start the JOB.

● Processing a JOB by retrieving from "JOB Log 1"

The processed JOBs are saved as JOB log on the DC-646.

Up to latest 50 processed JOBs are saved.

If the number of saved JOBs exceeds 50, they will be deleted in chronological order.

The JOB logs are displayed in the lower portion of the main menu screen.

REFERENCE

Clicking [ Log ], [ JOB No.

], [ JOB Name ], [ Sheet count ] and [ Date ] changes the sorting order of the

JOB log between ascending and descending.

Click the JOB log that you want to retrieve, then click

[ Select Job log.

REFERENCE

1. When a job already saved with the same JOB no., the dialog appears, asking “There is a job already saved in #*** on DC-646. Continue?.”

If it is okay to overwrite it, click [ YES ].

Clicking [ NO ] cancels saving the data, and return to the previous screen.

2. Click [ OK ].

126

Processing a JOB from Computer

The selected JOB No. and JOB name are displayed in the upper portion of the main menu screen.

Click the [ Start ] button or [ Test ] button to start the JOB.

● Processing a JOB by retrieving from "JOB Log 2"

Click the JOB log that you want to retrieve, then click

[ Job log. Details ].

If you created the JOB with the “WIZARD program,” go to step 2.

If you created the JOB with the “DIRECT program,” go to step 3.

The details of the selected JOB appears on the

“WIZARD” screen.

● Clicking [ BACK ] enables you to edit the items from the last entering area to the fi rst entering area.

Or click the fi eld to change and re-enter the correction value.

● Clicking [ FUNCTION ] displays the functions of the

JOB.

● When editing is complete, click [ NEXT ].

REFERENCE

When you click [ SETTING ] and select the [ Enable re-editing Wizard JOB data ] check box on the [ DEFAULT ] tab, the JOB data is displayed on the “WIZARD” screen.

When you created a JOB with the “DIRECT program,” the JOB data is displayed on the

“DIRECT” screen. However, if you re-enter the data, which was created with the “WIZARD program,” on the “DIRECT” screen, it is also displayed on the “DIRECT” screen.

The details of the JOB appears on the “DIRECT” screen.

Click [ DOWNLOAD ] to save the JOB onto the DC-646.

● Clicking [ BACK ] returns to the previous screen (a list of JOB data).

4 4

127

Processing a JOB from Computer

REFERENCE

The right warning message appears when you changed the settings (values, functions) and also you did not save or download them.

If you want to return to the menu screen, click [ OK ].

If you want to save or download, click [ Cancel ].

● Clicking [ FUNCTION ] displays the function settings of the JOB.

(See → P.97 steps 20–24 of “Creating a JOB with Preview Display (WIZARD)”)

Clicking [ YES ] saves the JOB on the DC-646.

Clicking [ NO ] returns to the previous screen without saving.

REFERENCE

Selecting the “Temporary job” check box and clicking

[ YES ] saves the JOB as a temporary job.

When the DC-646 is turned off or other JOB is retrieved, the temporarily saved JOB is deleted.

If there is a job already saved with the same JOB no., the dialog appears, asking “There is a job already saved in #*** on DC-646. Continue?.”

If it is okay to overwrite it, click [YES].Clicking [NO] cancels saving the data.

Click [ OK ].

The selected JOB No. and JOB name are displayed in the upper portion of the main menu screen.

Click the [ Start ] button or [ Test ] button to start the JOB.

128

Correcting a JOB on Computer

● Processing a JOB by retrieving from "OPEN"

Click [ OPEN ].

A list of JOB fi les programmed on the PC Controller are displayed.

Select a fi le, and click [ Open ].

REFERENCE

If you created the JOB with the “DIRECT program,” the JOB data is displayed on the “DIRECT” screen.

However, if you re-enter the data, which was created with the “WIZARD program,” on the “DIRECT” screen, it is also displayed on the “DIRECT” screen.

Click the fi eld of the item that you want to change, and re-enter the correction value.

● Clicking [ BACK ] returns to step 1.

REFERENCE

The right warning message appears when you changed the settings (values, functions) and also you did not save or download.

If you want to return to the menu screen, click [ OK ].

If you want to save or download, click [ Cancel ].

● Clicking [ SAVE ] saves the JOB data as a fi le in the computer.

4 4

129

Correcting a JOB on Computer

● Clicking [ FUNCTION ] displays the function settings of the JOB.

To change the settings, click the radio button that you want to select.

Clicking [ OK ] registers the setting and returns to the previous screen.

Clicking [ CANCEL ] returns to the previous screen without changing.

● Clicking [ DOWNLOAD ] saves the JOB data on the

DC-646.

1. Click [ YES ].

Clicking [ NO ] returns to the previous screen without saving.

REFERENCE

If you want to save the JOB temporarily, check the

“Temporary job” box.

When the DC-646 is turned off or other JOB is retrieved, the temporarily saved job is erased.

2. If it is okay to overwrite, click [ YES ] to send the data.

130

3. The dialog appears, indicating that the JOB was successfully sent.

Click [ OK ] to fi nish.

Correcting a JOB on Computer

The selected JOB No. and JOB name are displayed in the upper portion of the main menu screen.

Click the [ Start ] button or [ Test ] button to start the JOB.

● Processing a JOB by retrieving from " Saved Job log"

Click [ Saved Job log ].

4 4

Select a JOB, then click [ Job Detail ].

REFERENCE

If you created the JOB with the “DIRECT program,” the JOB data is displayed on the “DIRECT” screen.

However, if you re-enter the data, which was created with the “WIZARD program,” on the “DIRECT” screen, it is also displayed on the “DIRECT” screen.

131

Correcting a JOB on Computer

● Clicking [ BACK ] returns to step 1.

REFERENCE

The right warning message appears when you changed the settings (values, functions) and also you did not save or download them.

If you want to return to the menu screen, click [ OK ].

If you want to save or download, click [ Cancel ].

● Clicking [ FUNCTION ] displays the function settings of the JOB.

● Clicking [ SAVE ] saves the corrected JOB on the computer.

Specify a fi le to save the JOB, then click [ Save ].

● Clicking [ DOWNLOAD ] saves the JOB data on the DC-646.

(See → P.130 step 3 of “ ● Processing a JOB by retrieving from “OPEN”")

132

Messages

Display Countermeasure

Cannot input “Gutter Slits” because the number of “Cards per document” in the horizontal direction (Crosswise) is either 1 or more than the limit of the setting.

Cannot input “Gutter Cuts” because the number of “Cards per document” in the vertical direction (Lengthwise) is either 1 or more than the limit of the setting.

The JOB name contains a character that cannot be used.

Communication Error (001-***)

The PC Controller cannot recognizes the DC-646.

Check the following.

1. Is the USB cable securely connecting the computer and the

DC-646?

2. Is the DC-646 turned ON?

3. (Windows)

Is [ USB DC-646 Ver*.* ] registered as a USB controller in the [ Device

Manager] dialog ]?

4. Is the USB cable 3 meters or shorter?

Communication Error (002, 003, 004)

1. Restart the DC-646 and the computer.

2. Is the USB cable 3 meters or shorter?

Input value is out of the range.

4 4

The DC-646 is in operation.

1. Either wait for the JOB to quit or press the STOP key on the DC-646 to abort the JOB.

2. The DC-646 is not ready to operate.

End function setting, input, and JOB select mode, and go to the

Operation Mode (regular state).

3. An error has occurred on the DC-646.

Check the message displayed on the LCD panel and clear the error according to the Troubleshooting Instructions described in chapter 5 of this manual.

Input fi le name is not found.

Input a correct name again.

133

Messages on the Status/System Display

Display Countermeasure

Service person call messages:

● Main-panel communication error

● CCD error

● Elevator error

● Crease lower error

● Memory read error

● Memory write error

● I/O Communication error

● Cooling fan lock error

● Main-slitter communication error

● Waste compactor lock error

Solution:

Turn off the DC-646’s power and turn it on again.

If the same message appeared again, write down the message and contact your service person.

Other error messages:

An error message appears on the Status display.

The error occurred area fl ashes on and off on the

System display.

Solution:

The solution appears on the Status display.

Resolve the error according to the instructions.

● When the title bar is “OFF LINE.”

The PC Controller cannot communicate with the DC-646.

Check the following to go online.

• Is the DC-646 turned ON?

• Is the DC-646 connected to the computer with the USB cable properly?

134

Chapter

Troubleshooting

This chapter describes what to do when an error has occurred and how to deal with paper jams and error messages.

When Messages Appear on the OK Monitor

..........................................

When Messages Appear

..................................................................

When Service Call Messages Appear

..................................................

When a Paper Jam Has Occurred

......................................................

J2 FEED TRAY

........................................................................

J3 FEED ERROR

.....................................................................

J4 CCD AREA

.........................................................................

J5 MSM/SLOT2

.......................................................................

J6 SLOT3/4

...........................................................................

J7 CUT, CREASE

.....................................................................

J8 EXIT TRAY

.........................................................................

J9 WASTE BOX

.......................................................................

J10 REJECT AREA

...................................................................

J11 WASTE BOX

.....................................................................

J12 DOCUMENT LENGTH

.........................................................

136

139

147

150

151

153

154

157

159

163

164

166

168

170

When Messages Appear on the OK Monitor

When a paper jam or error that the machine cannot correct occurs, the OK monitor will fl ash where the error occurred.

In such case, follow the procedures bellow to resolve the cause.

Message Countermeasure

1. The top cover 1, 2, 3 or the front cover 2 is open.

2. The emergency switch is pressed.

1. Close the top cover 1, 2, 3 or the front cover 2.

( → P.xii “Interlock System for Safety””)

2. Turning the switch to the right will release the emergency stop.

( → P.xiii “Emergency Stop Function”)

There is no document on the feed tray.

Load document on the feed tray.

1. A document remains in the skew adjustment area.

2. There is paper jam in the infeed area or feeding area.

1. Remove the document from the skew adjustment area.

2. Remove the document from the infeed area or feeding area and then press the STOP key.

( → P.151 “J3 FEED ERROR”)

A document remains in the CCD area, or there is paper jam in the CCD area.

Remove the document from the CCD area and then press the STOP key.

( → P.153 “J4 CCD AREA”)

136

Message

When Messages Appear on the OK Monitor

Countermeasure

A document remains in the slot 1 or slot 2.

There is paper jam in the slot 1 or slot 2.

Remove the document from the slot 1 or slot 2 and then press the STOP key.

( → P.154 “J5 MSM/SLOT2”)

A document remains in the slot 3 or slot 4.

There is paper jam in the slot 3 or slot 4.

Remove the document from the slot 3 or slot 4 and then press the STOP key.

( → P.157 “J6 SLOT3/4”)

A document remains in the gutter area, cut or crease area.

There is paper jam in the gutter area, cut or crease area.

Remove the document from the gutter area, cut or crease area and then press the STOP key.

( → P.159 “J7 CUT, CREASE”)

5 5

A document remains in the paper exit area.

There is paper jam in the paper exit area.

Remove the document from the paper exit area and then press the STOP key.

( → P.163 “J8 EXIT TRAY”)

A document remains in the margin cut area or gutter area.

There is paper jam in the margin cut area or gutter area.

Remove the document from the margin cut area or gutter area and then press the STOP key.

( → P.168 “J11 WASTE BOX”)

137

138

Message Countermeasure

1. Waste remains in the waste box.

2. The waste box became full during processing.

1. Remove the waste from the waste box.

2. Remove the accumulated waste from the waste box and then press the STOP key.

( → P.164 “J9 WASTE BOX”)

A document remains in the reject area.

There is paper jam in the reject area.

Remove the document from the reject area and then press the STOP key.

( → P.166 “J10 REJECT AREA”)

When Messages Appear

When an error occurs, the OK monitor will fl ash where the error occurred and a message is displayed on the LCD panel. In such case, follow the procedures below to resolve the cause.

Message

NO DOCUMENT

Place document on feed tray

to clear

Status and Solution

Status : There is no document on the feed tray.

Solution : Load document on the feed tray.

( → P.11 “Loading Documents”)

J2-*

FEED TRAY

Status : Too many documents are loaded on the feed tray.

Solution : The height of the document stack should not exceed the

MAX level. (There is an indication on the right side of the feed tray.) Remove the documents and then press the STOP key.

J2-*

Feed tray overload

to clear

J3-*

FEED ERROR area.

Solution : Remove the document from the infeed area or feeding area and then press the STOP key.

( → P.151 “J3 FEED ERROR”)

5 5

J3-*

Remove document from feed area

to clear

J4-*

CCD AREA

Status : There is paper jam in the CCD area.

Solution : Remove the document from the CCD area and then press the STOP key.

( → P.153 “J4 CCD AREA”)

J4-*

Remove document from CCD area

to clear

139

140

Message

J5-*

MSM/SLOT2

Status and Solution

Status : There is paper jam in the margin slitter module / slot 2.

Solution : Remove the document from the margin slitter module / slot 2 and then press the STOP key.

( → P.154 “J5 MSM/SLOT2”)

J5-*

Remove document from MSM/SLOT2

to clear

J6-*

SLOT3/4

Status : There is documen jam in the slot 3 / slot 4.

Solution : move the document from the slot 3 / slot 4 and then press the STOP key.

( → P.157 “J6 SLOT3/4”)

J6-*

Remove document from SLOT3/4

to clear

J7-*

CUT.CREASE

Status : There is paper jam in the cut or crease area.

Solution : Remove the document from the cut or crease area and then press the STOP key.

( → P.159 “J7 CUT, CREASE”)

J7-*

Remove document from cut/crease area to clear

J8-*

EXIT TRAY

The exit tray becomes full during processing.

Solution : Remove the document from the exit area and then press the

STOP key. Or remove the documents on the exit ray.

( → P.163 “J8 EXIT TRAY”)

J8-*

Remove document from exit tray

to clear

Message

J9-*

WASTE BOX

When Messages Appear

Status and Solution

Status : The waste box became full during processing.

Solution : Remove the accumulated waste from the waste box and then press the STOP key.

( → P.164 “J9 WASTE BOX”)

J9-*

Remove document from waste box

to clear

J10-*

REJECT AREA

Status : There is paper jam in the reject area.

Solution : Remove the document from the reject area and then press the STOP key.

( → P.166 “J10 REJECT AREA”)

J10-*

Remove document from reject area

to clear

J11-*

WASTE BOX during processing.

Solution : Remove the waste from the waste box and then press the

STOP key.

( → P.168 “J11 WASTE BOX”)

J11-*

Remove document from waste box

to clear

J12-*

Machine stopped

Document is too long

J12-*

Remove document from exit

to clear different from that of the document that is actually fed.

Solution : Check if the fi nished products at the exit area is correctly processed.

( → P.170 “J12 DOCUMENT LENGTH”)

5 5

141

Message

MSM-* LOCK

Check document in MSM

to clear

Status and Solution

“*” shows R (right) or L (left).

Solution : Remove the document from the margin slitter area and then press the STOP key.

( → P.154 “J5 MSM/SLOT2”)

SLOT#-* LOCK

Check document in SLOT

to clear

CUTTER LOCK

Check document in cutter area

to clear

( locked.

“#” shows slot number.

“*” shows R (right) or L (left).

Solution : Remove the document from the slot (2–4) and then press the

STOP key.

( → P.154 “J5 MSM/SLOT2”, → P.157 “J6 SLOT3/4”)

Status : The cutter is locked.

Solution : Remove the document from the cutter area and then press

→ the STOP key.

P.159 “J7 CUT, CREASE”)

CREASER LOCK

Check document in creaser area

to clear

GUTTER# LOCK

Check document in gutter area

to clear

(

Status : The creaser is locked.

Solution : Remove the document from the creaser area and then press

→ the STOP key.

P.159 “J7 CUT, CREASE”)

Status : fl ector (1, 2) is locked.

“#” shows de fl ector number.

Solution : Remove the document from the gutter de fl ector area and then press the STOP key.

( → P.159 “J7 CUT, CREASE”)

SLOT# UPPER LOCK

Check document in SLOT to clear

“#” shows slot number.

Solution : Remove the document from the slot (2–4) and then press the

STOP key.

( → P.154 “J5 MSM/SLOT2”, → P.157 “J6 SLOT3/4”)

CPM SLIDE LOCK

Check document in SLOT2

to clear

Status : The cross perforation module is locked.

Solution : Remove the document from the slot 2 and then press the

STOP key.

( → P.154 “J5 MSM/SLOT2”)

142

When Messages Appear

Message

REJECT LOCK

Check document in reject area

to clear

Status and Solution

Status : The reject area is locked.

Solution : Remove the document from the reject area and then press the STOP key.

( → P.166 “J10 REJECT AREA”)

CUTTER FLAP LOCK

Check document cutter fl ap area to clear

Solution : Remove the document from the cut area.

( → P.159 “J7 CUT, CREASE”)

NO MSM

Set MSM to clear

Status : The margin slitter module is not installed properly.

Solution : Install the margin slitter module properly and then press the

STOP key.

( → P.154 “J5 MSM/SLOT2”)

SLOT# NO MODULE

Set Module in SLOT

to clear

“#” shows slot number.

Solution : Install the module in the slot (2–4) properly and then press the STOP key.

( → P.154 “J5 MSM/SLOT2”, → P.157 “J6 SLOT3/4”)

SLOT# WRONG

→

RTM

Slitter5_6

NO WASTE BOX

Set Waste box to clear

“#” shows slot number.

Solution : Install the displayed module in each slot. If "OK" is displayed, a correct module is installed in the slot. (The left display is an example. It differs depending on speci fi cations.)

Status : The waste box is not set properly.

Solution : Set the waste box properly and then press the STOP key.

( → P.164 “J9 WASTE BOX”)

DOC. IN MACHINE

Remove document from feed area

Status : A document remains in the infeed area.

Solution : Remove the document from the infeed area.

( → P.151 “J3 FEED ERROR”)

5 5

DOC. IN MACHINE

Remove document

CCD area

to clear

Status : A document remains in the CCD area.

Solution : Remove the document from the CCD area.

( → P.153 “J4 CCD AREA”)

143

Message

DOC. IN MACHINE

Remove document from MSM/SLOT2

to clear

Status and Solution

Status : A document remains in the margin slitter module / slot 2.

Solution : Remove the document from the margin slitter / slot 2.

( → P.154 “J5 MSM/SLOT2”)

DOC. IN MACHINE

Remove document from SLOT3/4

Status : A document remains in the slot 3 / slot 4.

Solution : Remove the document from the slot 3 / slot 4.

( → P.157 “J6 SLOT3/4”)

DOC. IN MACHINE

Remove document from cut/crease area

Status : A document remains in the cut or crease area.

Solution : Remove the document from the cut or crease area.

( → P.159 “J7 CUT, CREASE”)

DOC. IN MACHINE

Remove document from reject area

Status : A document remains in the reject area.

Solution : Remove the document from the reject area.

( → P.166 “J10 REJECT AREA”)

DOC. IN MACHINE

Remove document from waste box

Status : Waste remains in the waste box.

Solution : Remove the waste from the waste box.

( → P.164 “J9 WASTE BOX”, → P.168 “J11 WASTE BOX”)

DOC. IN HINDOC

Remove document from exit tray

Status : A document remains on the exit tray.

Solution : Remove the document from the exit tray.

( → P.163 “J8 EXIT TRAY”)

TOP COVER# OPEN

Close cover

“#” shows top cover number.

Solution : Close the top cover (1–3).

F-COVER OPEN

Close cover

Status : The front cover is open.

Solution : Close the front cover.

144

When Messages Appear

Message

EMERGENCY STOP

Release

Emergency SW

Status and Solution

Status : Emergency stop.

Solution : Turning the switch to the right will release the emergency stop.

( → P.xiii “Emergency Stop Function”)

DOUBLE FEED

Remove document in the machine to clear

Status : Double feed.

Solution : Remove the document from inside of the machine and then press the STOP key.

BC READ ERROR 1

Cannot read barcode to clear

Status : The machine failed to read barcode.

Solution : Press the STOP key to clear the error.

If the barcode is printed out of speci fi cation, print it on appropriate position.

( → P.22 for barcode speci fi cations)

BC READ ERROR 2

JOB ## is unknown to clear

“##” shows JOB number.

Solution : Press the STOP key and then check JOB contents.

( → P.22 for barcode speci fi cations)

BC READ ERROR 3

Check digit error to clear

Status : Check digit error or barcode error.

Solution : Press the STOP key to clear the error and then check barcode. (Is digit correct?, Are any alphabets included?)

Make a document with correct barcode.

5 5

REG READ ERROR 1

Check document is not marked

to clear document.

Solution : Check that there is no blot on the document.

( → P.22 for REG mark speci fi cations)

REG READ ERROR 2

Cannot read

REG mark

to clear

Status : The machine failed to read REG mark.

Solution : Press the STOP key and check whether the REG mark is correctly printed.

( → P.22 for REG mark speci fi cations)

REG READ ERROR 3

Cannot read

REG mark

to clear printed correctly.

Solution : Press the STOP key, then check whether the REG mark is printed straight and the document is not skewed.

( → P.22 for REG mark speci fi cations)

145

Message

REG READ ERROR 4

Check REG position to clear

Status and Solution

REG mark position.

Solution : Press the STOP key, then check REG mark position and margin slitter position. If REG mark is printed out of speci fi cation, print it on appropriate position.

( → P.22 for REG mark speci fi cations)

JOB ERROR

Check JOB detail to clear received from personal computer.

Solution : Con fi rm the JOB contents and then press the STOP key.

RTM pos. adj.

in Setting 2 are invalid.

Please correct.

tool module are overlapped. (on “RTM on pos adj” and “RTM off pos adj” screens in Settings2)

Solution : Correct the value(s) so that the processing positions are not overlapped.

Apply shrink. or

Adj. all setting are invalid.

Please correct.

(

Solution : Enter correct value(s).

→ speci fi cations.

P.188 for speci fi cations)

146

When Service Call Messages Appear

Message

E00-*

MAIN-PANEL

Status and Solution

Status : Communication error in the DC-646.

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E00-*

Contact service person

E01-*

CCD ERROR

Status : Barcode or REG mark reading error.

Solution : 1. Remove the document and press the STOP key.

2. Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E01-*

Contact service person 5 5

E02-*

ELEVATOR

Solution : 1. Remove the documents from the feed tray and then press the STOP key.

2. Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E02-*

Contact service person

E03-*

CREASE LOWER

Status : Error in the lower tool area of the creaser module.

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E03-*

Contact service person

147

Message

E04-*

MEMORY ERROR

Status and Solution

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E04-*

Contact service person

E05-*

MEMORY ERROR

Status : Memory communication error.

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E05-*

Contact service person

E06-*

I/O COM

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E06-*

Contact service person

E07-*

COOLING FAN LOCK

Status : The cooling fan stopped.

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E07-*

Contact service person

148

When Service Call Messages Appear

Message

E08-*

MAIN-SLITTER COM

Status and Solution

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E08-*

Contact service person

E09-*

WASTE COMPACTOR

LOCK

Status : The waste compactor is locked.

Solution : Turn OFF the power and then turn ON again after a few seconds. If the same error message remains displayed, write down the message and contact our service personnel.

E09-*

Contact service person

5 5

149

When a Paper Jam Has Occurred

When a paper jam has occurred, the LED blinks on the OK monitor and a message appears on the

LCD panel. Follow the procedures below to remove the jammed document.

WARNING

• Do not touch the tool. Doing so may cause injury.

• Before removing the jammed document make sure that the machine is fully stopped. Use the pliers that came with the machine to prevent your hands or fi ngers from being caught.

J2 FEED TRAY

Too many documents are loaded on the feed tray.

Follow the procedures below to adjust the amount of document to proper one.

Press and hold down the elevator down switch to lower the feed tray to the bottommost position.

J2-*

Feed tray overload

to clear

Elevator down switch

Remove some documents so that the height of the document stack does not exceed the MAX level.

150

When a Paper Jam Has Occurred

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

J3 FEED ERROR

A paper jam has occurred in the document infeed area or feeding area. Follow the procedures below to remove the jammed document.

J3-*

Remove document from feed area

to clear

Press the JOG (Forth) key to eject the document.

IMPORTANT

• Be sure to close the top cover when you operate the machine. The machine does not work if the top cover is open.

• The JOG (Back) key is inactive when a document is jammed or remains in the feed area.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

5 5

151

152

If the jammed document cannot be removed by the procedures above page, attempt to remove the document according to the following procedures.

Open the top cover 1.

Remove the jammed document.

Close the top cover 1.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

When a Paper Jam Has Occurred

J4 CCD AREA

A paper jam has occurred in the CCD area.

Follow the procedures below to remove the jammed document.

J4-*

Remove document from CCD area

to clear

Press the JOG (Forth) key to eject the document.

IMPORTANT

• The JOG (Back) key is inactive when a document is jammed or remains in the CCD area.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

5 5

If the jammed document cannot be removed by the procedures above, attempt to remove the document according to the following procedures.

Open the top cover 2 and the top cover 3.

153

Remove the jammed document from the CCD area.

Close the top cover 2 and the top cover 3.

154

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

J5 MSM/SLOT2

A paper jam has occurred in the margin slitter module / slot 2.

Follow the procedures below to remove the jammed document.

REFERENCE

Follow the procedures below as well if “SLOT#-* LOCK,”

“MSM-* LOCK,” or “SLOT# UPPER LOCK” appears.

J5-*

Remove document from MSM/SLOT2

to clear

Press the JOG (Forth) key to eject the document.

When a Paper Jam Has Occurred

IMPORTANT

• The JOG (Back) key is inactive when a document is jammed or remains in the margin slitter module / slot 2.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

If the jammed document cannot be removed by the procedures above, attempt to remove the document according to the following procedures.

Open the top cover 2 and the top cover 3.

5 5

Loosen the fi xing screws (two each) of the modules in the slot 1 and slot 2.

Slot 2 Slot 1

155

156

Grasp the handle to take out the module from the slot 1 and slot 2 by lifting it up.

Remove the jammed document by using the supplied pliers.

Slowly lower the module in the slot 1 and slot 2.

Check to see that the pins on both sides are securely fi tted in the modules.

Tighten the fi xing screws (two each) of the modules in the slot 1 and slot 2.

Slot 2 Slot 1

Close the top cover 2 and the top cover 3.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

When a Paper Jam Has Occurred

J6 SLOT3/4

A paper jam has occurred in the slot 3 / slot 4.

Follow the procedures below to remove the jammed document.

REFERENCE

Follow the procedures below as well if “SLOT#-* LOCK” or

“SLOT# UPPER LOCK” appears.

Press the JOG (Forth) key to eject the document.

J6-*

Remove document from SLOT3/4

to clear

IMPORTANT

• The JOG (Back) key is inactive when a document is jammed or remains in the slot

3 / slot 4.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

5 5

157

158

If the jammed document cannot be removed by the procedures above, attempt to remove the document according to the following procedures.

Open the top cover 2 and the top cover 3.

Loosen the fi xing screws (two each) of the modules in the slot 3 and slot 4.

Slot 4 Slot 3

Grasp the handle to take out the module from the slot 3 and slot 4 by lifting it up.

Remove the jammed document by using the supplied pliers.

Slowly lower the module in the slot 3 and slot 4.

Check to see that the pins on both sides are securely fi tted in the modules.

Tighten the fi xing screws (two each) of the modules in the slot 3 and slot 4.

When a Paper Jam Has Occurred

Slot 4 Slot 3

Close the top cover 2 and the top cover 3.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

J7 CUT, CREASE

A paper jam has occurred in the cutter module or creaser module.

Follow the procedures below to remove the jammed document.

REFERENCE

Follow the procedures below as well if “CUTTER LOCK” or

“CREASER LOCK” appears.

J7-*

Remove document from cut/crease area to clear

5 5

159

160

Press the JOG (Forth) key to eject the document.

IMPORTANT

• The JOG (Back) key is inactive when a document remains inside the machine.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

If the jammed document cannot be removed by the procedures above, attempt to remove the document according to the following procedures.

Open the top cover 2 and the top cover 3.

Disconnect the connectors of the creaser module or cutter module.

(The right fi gure shows a view from the nonoperator’s side;

▪ Left side connector: Creaser module

▪ Right side connector: Cutter module)

Creaser module: Loosen the two fi xing screws.

Cutter module: Remove the two fi xing screws.

When a Paper Jam Has Occurred

Grasp the handle to take out the creaser module by lifting it up.

Grasp the handle to take out the cutter module by lifting it up.

Remove the jammed document by using the supplied pliers.

Slowly lower the cutter module or creaser module.

Check to see that the pins on both sides are securely fi tted in the modules.

5 5

161

162

Tighten the fi xing screws (two each) of the creaser module and cutter module.

Connect the connectors of the creaser module or cutter module.

(The right fi gure shows a view from the nonoperator’s side;

▪ Left side connector: Creaser module

▪ Right side connector: Cutter module)

Close the top cover 2 and the top cover 3.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

When a Paper Jam Has Occurred

J8 EXIT TRAY

A paper jam has occurred in the exit tray.

Follow the procedures below to remove the jammed document.

J8-*

Remove document from exit tray

to clear

Press the JOG (Forth) key to eject the document.

IMPORTANT

• The JOG (Back) key is inactive when a document remains inside the machine.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

5 5

If the jammed document cannot be removed by the procedures above, attempt to remove the document according to the following procedures.

Remove the jammed document with hands.

163

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

164

J9 WASTE BOX

The waste box becomes full of waste during operation.

Accumulation of waste may cause paper jam.

J9-*

Remove document from waste box

to clear

WARNING

● Make sure that the machine is fully stopped before removing the waste.

Or your hands or fi ngers may get caught and injured.

Open the front cover, then take out the waste box.

Dispose of the waste.

If waste remains inside the machine, remove them.

IMPORTANT

● Make sure that there is no waste around the arrow area.

REFERENCE

● When the waste comes to approximately half of the waste box, the machine detects waste box full.

If you select “MAX” on the “Waste detection” screen in Settings2, waste can accumulate until it comes to approximately 70% of the waste box.

(Light weight document and shorter document only)

When a Paper Jam Has Occurred

Put the waste box back in its place and close the front cover.

IMPORTANT

• Make sure to set the waste box properly pushing it all the way in.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

5 5

IMPORTANT

• When Waste Compactor Option is installed:

If no waste box is set or the waste box is not set properly, “NO WASTE BOX” appears. Set the waste box properly pushing it all the way in.

NO WASTE BOX

Set Waste box to clear

165

J10 REJECT AREA

A paper jam has occurred in the reject area.

Follow the procedures below to remove the jammed document.

REFERENCE

Follow the procedures below as well if “REJECT LOCK” error appears.

Open the top cover 2 and the top cover 3.

J10-*

Remove document from reject area

to clear

Remove the jammed document from the reject area.

Close the top cover 2 and the top cover 3.

166

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

When a Paper Jam Has Occurred

If the jammed document cannot be removed by the procedures above, attempt to remove the document according to the following procedures.

● When removing the document from the exit tray

Remove the document from the exit tray.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

● When removing the document from the waste box area

Open the front cover, then take out the waste box.

Remove the document from the arrow area.

5 5

167

168

Put the waste box back in its place and close the front cover.

IMPORTANT

• Make sure to set the waste box properly pushing it all the way in.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

IMPORTANT

• When Waste Compactor Option is installed:

If no waste box is set or the waste box is not set properly, “NO WASTE BOX” appears. Set the waste box properly pushing it all the way in.

NO WASTE BOX

Set Waste box to clear

J11 WASTE BOX

Slit waste is jammed in the shooter area because it cannot drop in the waste box smoothly.

Follow the procedures below to remove the waste.

J11-*

Remove document from waste box

to clear

Open the front cover, then take out the waste box.

Dispose of the waste.

If waste remains inside the machine, remove them.

IMPORTANT

• Make sure that there is no waste around the arrow area.

When a Paper Jam Has Occurred

Put the waste box back in its place and close the front cover.

IMPORTANT

• Make sure to set the waste box properly pushing it all the way in.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

5 5

IMPORTANT

• When Waste Compactor Option is installed:

If no waste box is set or the waste box is not set properly, “NO WASTE BOX” appears. Set the waste box properly pushing it all the way in.

NO WASTE BOX

Set Waste box to clear

169

170

J12 DOCUMENT LENGTH

If the document is longer than the length that has been saved at JOB entry, processing stops halfway and the document is ejected.

J12-*

Machine stopped

Document is too long

J12-*

Remove document from exit

to clear

Check if the fi nished product ejected is correctly processed.

If there are any fi nished products that are not correctly processed, remove them.

Check that the document length on the feed tray is the one that has been saved at JOB entry.

Press the STOP key to clear the error.

The machine will be reset and the error message will be cleared.

Chapter

Daily Maintenance

This chapter describes daily maintenance for the machine.

Daily Maintenance

..........................................................................

Cleaning the Slitter Tool

Cleaning the Sensors

..............................................................

.................................................................

Cleaning the Conveyance Rollers

..................................................

172

173

Cleaning the Skew Correction Belt

Waste Box

.................................................

About Slitter Tool Intersection Correction

..........................................

....................................................................................

180

181

182

186

Daily Maintenance

Clean the machine periodically to maintain its performance.

WARNING

● Before cleaning, be sure to turn the power off, wait until the machine cools off and unplug the power cord. Otherwise, fi re or electric shock may occur.

● Never remove covers on the machine or modify them.

● Do not spill water or any liquid inside of the machine. It may cause fi re or electric shock. If it happens, contact our service personnel.

Clean the exterior in the following procedures.

1.Tightly wring a soft cloth that has been moistened with water or mild detergent.

2.Wipe the exterior.

3.Wipe off the excess moisture on the exterior with a dry soft cloth.

WARNING

● Never use alcohol or solvent cleaner. It may tarnish or damage the exterior fi nish.

● Do not put diluted petroleum or insecticide. It may cause fi re.

Dust accumulation may cause the machine to malfunction. Clean it periodically.

Contact your service personnel as for cleaning of inside of the machine.

Cleaning the Slitter Tool

Remove the front guide on the slitter module.

Front guide

172

If a document is slit by the slitter after a long period of use of the machine, fi nished products may get dirty.

Before starting operation, clean the slitter tool with an air blower, then perform test run several times and check the fi nished products for any blot.

Reattach the front guide removed in step 1.

Slitter Air blower

Daily Maintenance

Cleaning the Sensors

● Sensor on the right side of the reject area

Open the top cover 2 and the top cover 3.

Clean the sensor on the right side of the reject area with an air blower.

Close the top cover 2 and the top cover 3.

Air blower

Operator’s side

Air blower

Enlarged view

Reject area

Operator’s side

173

174

● Sensor on the right side of slot 2

Open the top cover 2 and the top cover 3.

Loosen the two fi xing screws of the module in the slot 2.

Slot 2

Grasp the handle to take out the module from the slot 2 by lifting it up.

Operator’s side

Slot 2

Operator’s side

Clean the sensor on the right side of slot 2 with an air blower.

Enlarged view

Air blower

Operator’s side

Slowly lower the module in the slot 2. Check to see that the pins on both sides are securely fi tted in the module.

Daily Maintenance

Slot 2

Tighten the two fi xing screws of the module in the slot 2.

Operator’s side

Slot 2

Operator’s side

Close the top cover 2 and the top cover 3.

● Sensor on the right side of slot 4

Open the top cover 2 and the top cover 3.

175

176

Loosen the two fi xing screws of the module in the slot 4.

Slot 4

Grasp the handle to take out the module from the slot 4 by lifting it up.

Operator’s side

Slot 4

Clean the sensor on the right side of slot 4 with an air blower.

Operator’s side

Slot 4

Slowly lower the module in the slot 4. Check to see that the pins on both sides are securely fi tted in the module.

Air blower

Enlarged view Operator’s side

Slot 4

Tighten the two slot 4.

fi xing screws of the module in the

Operator’s side

Slot 4

Operator’s side

Close the top cover 2 and the top cover 3.

Daily Maintenance

● Sensor on the right side of the creaser module

Open the top cover 2 and the top cover 3.

REFERENCE

Disconnect the connector of the creaser module.

(The right fi gure shows a view from the nonoperator’s side;

▪ Left side connector : Creaser module)

Loosen the two fi xing screws of the creaser module.

177

Grasp the handle to take out the creaser module by lifting it up.

Creaser module

Operator’s side

Clean the sensor on the right side of the creaser module with an air blower.

Slowly lower the creaser module in its position.

Check to see that the pins on both sides are securely fi tted in the module.

Air blower

Enlarged view

Creaser module

Tighten the two fi xing screws of the creaser module.

Operator’s side

Creaser module

Operator’s side

178

REFERENCE

Connect the connector of the creaser module.

(The right fi gure shows a view from the nonoperator’s side;

• Left side connector: Creaser module)

Close the top cover 2 and the top cover 3.

Daily Maintenance

● Sensors at the exit

Clean the sensors at the exit with an air blower.

Air blower

179

180

Cleaning the Conveyance Rollers

As the DC-646 processes digital color outputs, toner etc. on the documents may adhere to the surface of the conveyance rollers of the DC-646. Accumulation of toner may affect the performance of the DC-646. In this case, clean the rollers according to the following procedures.

Turn the power on.

Make sure the standby screen is displayed on the LCD panel.

01:**********

REG BC

Sheets 9999

Press the F key.

The “Select menu” screen appears.

Select menu

Retrieve JOB

Enter JOB

Settings1

Select “Cleaning mode” using the CURSOR (Down) key, and press the SET key.

Select menu

Settings3

Adjust All

Cleaning mode

Every time the top cover 1 is opened/closed, the conveyance rollers turn 60 degrees.

Wipe off the toner and debris on the rollers using a tightly wrung cloth by opening/closing the top cover 1.

IMPORTANT

Do not wipe the rollers with anything other than that speci fi ed above. Use of anything else may result in mechanical malfunction.

WARNING

Do not put your hands or fi ngers in the feeding part when cleaning. Your hands or fi ngers may be caught and get injured.

After cleaning the rollers, press the RETURN key.

The “Select menu” screen appears.

Cleaning mode

Open/Close cover to turn rollers

Return

Daily Maintenance

Cleaning the Skew Correction Belt

Long hours of machine use result in accumulation of paper dust.

Wipe off the paper dust with a cloth while turning the skew correction belt with your hands.

Open the top cover 1.

WARNING

Do not put your hands or fi ngers in the feeding part when cleaning. Your hands or fi ngers may be caught and get injured.

Wipe off the paper dust with a cloth while turning the skew correction belt with your hand.

IMPORTANT

Do not wipe the skew correction belt with anything other than that speci fi ed above. Use of anything else may result in mechanical malfunction.

Close the top cover 1.

181

182

About Slitter Tool Intersection Correction

When a heavy weight document is jammed in the slitter area, if you pull out the document by force, the slitter upper tool and the lower tool may intersect each other.

Also, when the document cannot be slit or conveyed, the tools may have intersected.

In this case, follow the procedures below to correct the upper tool or lower tool position.

REFERENCE

Slitters differ in shape depending on module.

The slitter 3 and the slitter 4 are the same in shape. ( → P.18 “Before Preparing

Document”)

The slitter 5 and the slitter 6 are the same in shape. ( → P.18 “Before Preparing

Document”)

Remove the front guide assy in the direction of the arrows.

Front guide assy

Move the slitters to the center of the module.

Slitter

● In case of slitter 3 and slitter 4

1. Loosen the two hexagon socket head cap screws securing the lid of the slitter with the intersecting tools. (The right fi gure shows the slitter 3.)

REFERENCE

You can lay the slitter module on its side if it is easier for you to carry out the work.

Lid

2. Insert the jig into the hole of the lid while sliding the lid upward.

Lid

Daily Maintenance

Jig

3. Push the jig in the direction of the arrow to correct the intersecting upper tool.

The right fi gure shows that the upper tool and the lower tool intersect.

REFERENCE

Pushing the jig in without sliding the lit may damage the upper tool and the lower tool.

Upper tool

Lower tool

REFERENCE

Push the indicated part in the right fi gure with the jig. Upper tool

Jig

Hole of the lid

Push this part.

4. Pull out the jig while pushing the lid downward.

Make sure that the tool intersection is corrected.

REFERENCE

The right fi gure shows that the tool intersection is corrected and the tools are in the normal position.

Upper tool

Lower tool

5. Tighten the two hexagon socket head cap screws to secure the lid.

REFERENCE

Lower the lid and tighten the hexagon socket head cap screws.

Hexagon socket head cap screw

Lid

183

184

● In case of slitter 5 and slitter 6

1. Loosen the two hexagon socket head cap screws securing the lid of the slitter with the intersecting tools. (The right fi gure shows the slitter 5.)

REFERENCE

You can lay the slitter module on its side if it is easier for you to carry out the work.

2. Insert the jig into the hole of the lid while sliding the lid downward.

Lid

3. Push the jig in the direction of the arrow to correct the intersecting lower tool.

The right fi gure shows that the upper tool and the lower tool intersect.

REFERENCE

Pushing the jig in without sliding the lit may damage the upper tool and the lower tool.

Upper tool

Lower tool

REFERENCE

Push the indicated part in the right fi gure with the jig.

Lower tool

Lid

Jig

Push this part.

Hole of the lid

4. Pull out the jig while pushing the lid upward.

Make sure that the tool intersection is corrected.

REFERENCE

The right fi gure shows that the tool intersection is corrected and the tools are in the normal position.

Upper tool

Lower tool

Daily Maintenance

5. Tighten the two hexagon socket head cap screws to secure the lid.

REFERENCE

Raise the lid and tighten the hexagon socket head cap screws.

Hexagon socket head cap screw

Lid

Attach the front guide assy in the direction of the arrows.

Front guide assy

185

186

Waste Box

Slit waste accumulates in the waste box. Open the front cover and remove them periodically.

Accumulation of waste may cause paper jam.

Follow the instructions below for removing the waste.

WARNING

Be sure to con fi rm that the machine is fully stopped before removing the accumulated waste to prevent your hands or fi ngers from being caught.

Con fi rm that the machine is fully stopped.

Open the front cover and take out the waste box.

Then remove the waste in the waste box.

If waste remains inside the machine when taking out the waste box, remove them.

Put the waste box back in its place and close the front cover.

Chapter

Speci

cations

This chapter lists the machine speci fi cations.

Speci fi cations

................................................................................

188

Specifications

Model name

Product type

Feeding method

Feed tray

Infeed document size

Minimum fi nishing size

Document weight

Document type

Paper curl

Feeder capacity

DC-646

Slitter/Cutter/Creaser Floor model

Belt suction

Elevator

Width: 210–370 mm (8.27–14.56 in)

Length: 210–670 mm (8.27–26.37 in)

Width: 48 mm (1.89 in)

Length: 50 mm (1.97 in)

Min: 110 gsm

Max: 350 gsm

● Laminated stock or UV coated stock should be within the range above including the lamination/UV coating.

Coated, non-coated, laminated

No curl (within 5 mm)

100 mm (3.93 in)

Speed

Tolerance

Number of slitters

Side margin slit width

Gutter slit width

Gutter de fl ector

Job programming

Noise level

30 ppm: A4 LEF 2 cuts and 1 crease

+ /- 0.2 mm on fi nished size (Business cards: + /- 0.3 mm)

● The crease tolerance depends on the number of creases on the documents and their depths.

6 slitters (2 margin slitters and 4 center slitters are equipped as standard.)

3.2–55 mm (from the edge of a document)

5.0–15.0 mm

● Waste strips wider than 15 mm come out on the exit tray.

2 gutter de fl ectors

Automatic control

25 Max number of cuts on 1 document

Minimum cut length Lead edge margin: 3 mm

Gutter cut between cards: 3 mm

Trail edge margin: 5 mm

20 Maximum number of creases on 1 document

Exit tray

Exit tray capacity

Card stacker capacity

Control panel

Panel languages

Drop down tray

140 mm (5.51 in)

60 mm (2.36 in)

128 dots×64 dots LCD OK monitor

Japanese, English, French, German, Italian, Spanish, Polish,

Russian

On the control panel or on the PC controller software

Less than 80 db during a continuous operation

188

Model name

Standard functions

Optional devices

Power supply

Power consumption

Dimensions

Weight

Safety standard

Speci fi cations

DC-646

PC controller software

80 job memory

Test feed

Air knife

Double feed detection

Fan register adjustment

Emergency stop switch

Waste box

Image shrinkage compensation (lengthwise)

Automatic job setup by reading Barcode *

Image drift compensation by reading REG mark *

Reject *

Card stacker *

PC arm mount *

Cleaning mode

*: Optional on 230V model

PC controller (USB connection: B-type connector)

Compatible OS:

Windows XP professional/home edition (x86 32bit only)

Windows Vista Ultimate/Business/Home basic/Home premium

Windows7 Ultimate/Professional/Home premium

Windows8 Professional/Enterprise

(Windows Vista/Windows7/Windows8: x86 32bit, x64 64bit)

RTM-02 DC-646 Rotary Tool Module *

CPM-02 DC-646 Cross Tool Module

OPK-02 DC-646 Optional PCB Kit *

*: Standard on 230V(PRO) model

100 VAC±10%, 50/60 Hz

115 VAC, 50 Hz

230 VAC, 50/60 Hz

100 V: current consumption 4.7 A , power consumption 430 W

115 V: current consumption 4.0 A, power consumption 420 W

230 V: current consumption 1.9 A, power consumption 400 W

● 230V

In use: 2310(W) × 765(D) × 1110(H) mm

Folded: 1650(W) × 765(D) × 1110(H) mm

● 115V/230V(PRO)

In use: 2310(W) × 1005(D) × 1110(H) mm

(90.94(W) × 39.56(D) × 43.70(H) in

Folded: 1650(W) × 1005(D) × 1110(H) mm

(64.96(W) × 39.56(D) × 43.70(H) in

Net weight

230V

270 kg

(595 lb)

115V

280 kg

(617 lb)

Gross weight 335 kg

(738 lb)

345 kg

(760 lb)

CE (Low Voltage Directive, Machinery Directive)

VCCI

FCC

230V(PRO)

285 kg

(628 lb)

350 kg

(771 lb)

189

Speci fi cations

Model name

Operating temperature

Operating humidity

Storing temperature

Storing humidity

10°C–30°C (50°F–86°C)

DC-646

40%RH–70%RH (No condensation)

5°C–35°C (41°F–95°C)

20%RH–70%RH (No condensation)

The speci fi cations are subject to change without prior notice.

Please note: Curled paper

Conveyer section of DC-646 is sensitive to the paper curled because of the automatic slitter mechanism. If the paper jam has occurred frequently caused by paper curled, attempt to process the followings for the solution.

1. If it is possible, adjust the printer setting or environment for preventing the paper curl.

2. Fix the curl by your hand before loading them on the feed tray.

3. Load the papers face side down.

4. Use other types of paper.

190

This chapter lists an index.

Appendix

Index

...........................................................................................

192

191

Index

About Slitter Tool Intersection Correction ..182

AC inlet ........................................................3

Adjust All ......................................... 8 , 58 , 116

Advanced mode ........................................26

Advanced Mode ...................................30

, 89

Air fl ow .......................................................62

Air fl ow adjustment knob ............................2

Air knife .......................... 29 , 35 , 47 , 49 , 50 , 110

Apply shrinkage ............................ 49 , 57 , 115

Attaching the Card Stacker .....................13

Attaching the Upper Guide ......................12

Auto trail cut .................. 29 , 36 , 47 , 53 , 98 , 110

Back guide ...................................3

, 12 , 13 , 45

Barcode ........................................8

, 23 , 49 , 60

Basic mode ..........................................48

, 55

Cards per document .................................90

Card stacker ................................................4

Center slitter module 1 ...............................5

Center slitter module 2 ...............................5

Change Tool Settings ............................. 112

Cleaning mode ............................................8

Cleaning the Conveyance Rollers .........180

Cleaning the Sensors .............................173

Cleaning the Skew Correction Belt .......181

Cleaning the Slitter Tool ........................172

CLEAR key ..................................................7

Control panel ..............................................2

Correcting a JOB on Computer .............129

Counter ........................................................8

CPM off pos adj ............................ 48 , 55 , 114

CPM on pos adj ............................. 48 , 55 , 114

Crease .......................................18

, 20 , 35 , 106

Crease depth ............. 29 , 36 , 47 , 49 , 52 , 98 , 112

Crease position .........................................28

Creaser ......................................................26

Creaser module .....................................5

, 18

Creating a JOB by Entering Values

(DIRECT) .........................................102

Cross tool module ..........................30

, 38 , 50

Curled Document ......................................64

192

CURSOR (Down) key ..................................6

CURSOR (Left) key .....................................6

CURSOR (Up) key .......................................6

Cut ...........................................18

, 20 , 34 , 105

Cut position ...............................................28

Cutter .........................................................26

Cutter module ........................................5

, 18

Cut trim mode ..................26

, 29 , 34 , 47 , 49 , 52

Cut Trim Setting ................................. 98 , 111

Full Bleed Mode ....................................98

, 111

No Bleed Mode .....................................98

, 111

Process All ............................................98

, 111

Daily Maintenance ..................................172

DBL detection .................................48

, 49 , 53

DIRECT ...............................................88

, 102

Double Feed Detection ........................... 113

DOWNLOAD ..............................................88

Driver Installation Procedures ................73

Driver Uninstallation Procedures ............84

Elevator down switch .................................3

Elevator level ............................................62

Emergency stop switch .............................2

Enter JOB ....................................................8

Exit tray ...............................................3

, 4 , 45

Fan reg ...................................29

, 35 , 47 , 49 , 51

Fan Register ............................................ 111

Feeder capacity ............................ 48 , 54 , 114

Feed tray ......................................................2

F key ............................................................6

Front cover ..................................................2

Full bleed mode .........................26

, 27 , 34 , 52

Function Setting 1 ...............................47

, 50

Function Setting 2 ...............................48

, 53

Function Setting 3 ...............................49

, 57

Guide ...........................................................4

Gutter Cuts ...........................................90

, 95

Gutter de fl ector ......................................5

, 18

Inch<< mm ...............................................102

Inch>> mm .................................................90

Installation .......................................68

, 69 , 73

JOB Detail ...............................................123

JOB Log .....................................................89

Job log details ..........................................89

JOB Name .........................................8

, 28 , 90

JOB No. ..................................................8

, 90

JOB number ..............................................28

JOG key .......................................................7

LCD panel .................................................6

, 8

Lead mark ...........................................91

, 105

Length .................................................28

, 104

Level adjustment knob ...............................2

Light Weight Document ...........................64

Loading Documents ................................. 11

MAINTENANCE .........................................88

Margin slitter module .................................5

Message ...........................................133

, 139

Messages on the Status/System Display ....134

micro perforation tool ....................30

, 38 , 50

Module hanger .......................................2

, 16

No bleed mode ...........................26

, 27 , 34 , 52

NUMERIC key ..............................................7

OK Monitor ...........................................6

, 136

Option Module 1 .......................................90

Paper Jam ...............................................150

Paper size ................................................104

Custom Size .............................................. 108

Standard Size ............................................ 108

PC arm mount .............................................2

PC Controller ..................................69

, 82 , 88

PC Controller Installation Procedures ....69

Index

PC tray .........................................................3

perforation tool ...............................30

, 38 , 50

Power switch ...............................................2

Process all ..................................26

, 27 , 34 , 52

Processing a JOB by Retrieving from

Computer .......................................124

Processing a JOB by Retrieving from DC-

646 (SELECT) .................................121

Processing a JOB by retrieving from “JOB

Log 1” .............................................126

Processing a JOB by retrieving from “JOB

Log 2” .............................................127

Read Barcode ............................... 48 , 53 , 113

Reading a JOB from DC-646 (UPLOAD) ...... 117

Read REG mark ............. 29 , 35 , 47 , 49 , 51 , 112

Registering a JOB Saved in Computer onto

DC-646 (DOWNLOAD) ................... 119

REG mark ........................................8

, 22 , 108

REG mark position ...................................28

Reject ..................................... 5 , 48 , 49 , 54 , 113

Reject tray ...................................................2

Retrieve JOB ...............................................8

Return ..........................................................8

RETURN key ................................................6

score tool ........................................30

, 38 , 50

Rotary tool module ......................5

, 30 , 38 , 50

RTM off pos adj ............................. 48 , 56 , 115

RTM on pos adj ............................. 48 , 55 , 115

S sandard module ........................................38

Saved JOB Log ...........................89

, 124 , 131

Scale ............................................................2

Select Module ...........................................28

Select Tool .................................................28

Separator ...................................................62

Separator adjustment knob .......................2

Service Call .............................................147

SET key .....................................................6

, 7

SETTING 1 ............................................... 110

SETTING 2 ............................................... 113

SETTING 3 ............................................... 115

Settings1 .....................................................8

Settings2 .....................................................8

Settings3 .....................................................8

Setting the Exit Tray .................................12

193

Index

Side blow fan ............ 29 , 35 , 47 , 49 , 51 , 99 , 111 side guide ........................................12

, 13 , 45

Side guide (for exit tray) ............................3

Side guide (for feed tray) ...........................2

Side mark ...........................................91

, 105

Simple mode .............................................26

Skew adjustment knob ...............................2

Skew Compensation ................................63

Slit ..........................................................105

SLIT .......................................................18

, 20

Slit position ...............................................28

slit-score tool ..................................30

, 38 , 50

Slitter .........................................................26

Slitter guide .................... 29 , 36 , 47 , 49 , 51 , 110 slitter module ..................................30

, 38 , 50

Slot 1 ..........................................................18

Slot 2 ...........................................18

, 30 , 38 , 50

SLOT2/3/4 TOOLS .....................................47

Slot 3 ...........................................18

, 30 , 38 , 50

Slot 4 ...........................................18

, 30 , 38 , 50

Speci fi cations .........................................188

Speed ............. 29 , 36 , 47 , 49 , 52 , 91 , 98 , 112 , 117

Standard module ..............................5

, 30 , 50

START key ...................................................7

STOP key .....................................................7

Stopper assy .............................................14

Stopper assy

(for card stacker) ........................................4

Support Guide ...........................................15

Support guide

(for card stacker) ........................................4

TEST key .....................................................7

Tool position of cross tool module .........28

Tool position of rotary tool module ........28

Top cover 1 ..................................................2

Top cover 2 ..................................................2

Top cover 3 ..................................................2

Trim ............................................................90

Turning Power OFF ..................................10

Turning Power ON ......................................9

Uninstallation .......................................82

, 84

Update .......................................................87

UPLOAD ............................................. 88 , 117

Upper guide .................................................5

USB terminal ...............................................2

Waste box .............................................2

, 186

Waste compactor .......................... 48 , 54 , 114

Waste detection ...................................48

, 54

Waste Full Detect Level ......................... 114

Width ...................................................28

, 104

194

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