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THERMAL PRINTER
TSP600 Series
TECHNICAL MANUAL
[ FIRST EDITION ]
NOTICE
•
All rights reserved. Reproduction of any part of this manual in any form whatsoever, without STAR’s express permission is forbidden.
•
The contents of this manual are subject to change without notice.
•
All efforts have been made to ensure the accuracy of the contents of this manual at the time of going to press. However, should any errors be detected, STAR would greatly appreciate being informed of them.
•
The above notwithstanding, STAR can assume no responsibility for any errors in this manual.
© Copyright 2001Star Micronics Co.,Ltd.
INTRODUCTION
This manual describes the thermal printer TSP600 series.
It is designed for use as a reference for periodic inspections and maintenance procedures to be executed by service personnel. It is not intended for the general user. Users of this manual should have a basic knowledge and understanding of the English language.
•
This manual is divided into the following sections:
Chapter 1 Parts Replacement and Adjustments
Chapter 2 Maintenance and Lubrication
Chapter 3 Parts List
•
First edition : J u l . 2001
1
2
3
CHAPTER 1
PARTS REPLACEMENT
This chapter explains disassembly and reassembly of the printer. Note the following precautions during disassembly and reassembly.
1.
Disconnect the printer power cord plug from the wall outlet before servicing it.
2.
Assembly is the reverse of disassembly unless otherwise specified.
3.
After reassembly, coat the screw heads with locking sealant.
4.
Lubrication information is not provided in this chapter. Refer to item 2 of chapter 2.
5.
The printer has no adjustable parts.
1
1.
Rear Cover Unit .....................................................................................................3
2.
Case Unit ................................................................................................................3
3.
Board Chassis Unit ...............................................................................................4
4.
Main Logic Board .................................................................................................. 4
5.
Printer Mechanism ................................................................................................ 5
6.
Motor Unit .............................................................................................................. 5
4
1
A
3
A
PARTS REPLACEMENT
1.
Rear Cover Unit
(1) Turn off the power switch 1 , disconnect the power cord from the wall outlet.
(2) Push the cover open lever 2 and open rear cover unit 3 .
(3) Allowing about 5mm of uniform slackening at points
A (left/right) of the rear cover unit 3 , along the arrow direction, remove it from case unit.
(4) Remove front cover 4 .
2
1
1
1
1
2
2.
Case Unit
(1) Turn off the power switch, disconnect the power cord from the wall outlet.
(2) Remove the rear cover unit according to the procedure described in item 1.
(3) Remove
•
Four screws 1
•
Case unit 2
– 3 –
PARTS REPLACEMENT
3
1
2
4
2
2
3.
Board Chassis Unit
(1) Turn off the power switch 1 , disconnect the power cord from the wall outlet.
(2) Remove
•
Case unit according to the procedure described in item 2.
•
Three screws 2
•
Five connectors 3
•
Mechanism chassis unit 4
•
Board chassis unit 5
5
5
3
4
3
3
3
1
2
1
4.
Main Logic Board
(1) Turn off the power switch, disconnect the power coard from the wall outlet.
(2) Remove
•
Board chassis unit according to the procedure described in item 3.
•
Two screws 1
•
Interface board unit 2
•
Four screws 3
•
Main logic board 4
•
Board chassis 5
– 4 –
PARTS REPLACEMENT
6
5
5
1
5
1
1
2
3
4
5.
Printer Mechanism
(1) Turn off the power switch, disconnect the power cord from the wall outlet.
(2) Remove
•
Mechanism shassis unit according to the procedure described in item 3.
•
Three screws 1
•
Paper stocker 2
•
Screw 3
•
NE lever unit 4
•
Three screws 5
•
Printer mechanism 6
•
Mechanism chassis 7
7
4
2
1
6.
Motor Unit
(1) Turn off the power switch, disconnect the power cord from the wall outlet.
(2) Remove
•
Printer mechanism according to the procedure described in item 5.
•
Release the two hooks 1 and remove cutter unit
2 (Auto cutter model only)
•
Two screws 3
•
Motor unit 4
3
– 5 –
CHAPTER 2
MAINTENANCE AND LUBRICATION
1.
Maintenance ...........................................................................................................
9
1-1.
Cleaning .................................................................................................................. 9
1-2.
Checks ..................................................................................................................... 9
2.
Lubrication ........................................................................................................... 10
2-1.
Type of oil .............................................................................................................. 10
2-2.
Lubrication method .............................................................................................. 10
2-3.
Lubrication locations ........................................................................................... 10
1
2
MAINTENANCE AND LUBRICATION
1.
Maintenance
Carry out maintenance control items listed below to maintain the original performance of this printer and prevent trouble from occurring.
1-1. Cleaning
(1) Removal of dirt.
Clean the dirt with tissure or soft cloth.
Note: Do not use thinners or trichlene/ketone base solvents for cleaning as they can damage plastic parts.
Be careful not to damage electrical parts, wired areas or mechanisms and avoid getting them wet.
(2) Removal of dust, pile, etc.
Clean with a vacuum cleaner.
Note: Check the amount of oil after cleaning and lubricate if necessary.
1-2. Checks
Maintenance checks for this printer is divided into the two areas of “daily check” that the person using the printer carries out during normal use and “regular check” that can be done only by an experienced person with a knowledge of the equipment.
(1) Daily check:
Check that the printer is being properly used.
•
Is the peper set correctly?
•
Is there any dirt or foreign object in the printer?
(2) Regular check:
Carry out regular check and lubrication after six months use or after printing 1 million lines.
•
Check for bending of springs.
•
Remove any dirt or dust in the area of the detectors.
– 9 –
MAINTENANCE AND LUBRICATION
2.
Lubrication
Lubrication is extremely important for preserving the original performance of the printer over a long period of time.
2-1. Type of oil
The type of oil used has a major influence on the performance and durability of the printer.You should pay particular attention to the cold temperature properties of the oil. We recommend use of the grease and lubrication oils listed below for this printer.
Product name
Mobil 1
Manufacturer
Mobil oil
2-2. Lubrication method
When lubricating during disassembly or assembly operations, be sure to wash and clean the equipment well prior to lubrication to remove dirt and dust.
Lubricate the equipment at regular intervals of six months or after every one million lines. Be sure to lubricate equipment after disassembling or replacing parts when oil has been removed by cleaning.
2-3. Lubrication locations
1
Lubrication locations
Rubbing surface of PF roller bearing and platen
Type of oil
Mobil 1
1
1
Fig. 2-1 Lubricated Area
– 10 –
CHAPTER 3
PARTS LIST
HOW TO USE PARTS LIST
(1) DRWG. NO.
This column shows the drawing number of the illustration.
(2) REVISED EDITION MARK
This column shows a revision number.
(3) PART NO.
Parts numbers must be notified when ordering replacement parts. Parts described as “NPN” have no parts number and are not in stock, i.e., unavailable.
(4) PARTS NAME
Parts names must be notified when ordering replacement parts.
(5) Q’TY
This column shows the number of the part used as indicated in the figure.
(6) REMARKS
When differences in specifications exist depending on location/destination.
(7) RANK
Parts marked “S” in the rank column can be ordered. Other parts, as a rule, cannot be supplied even if ordered.
Parts marked “O” are optional parts.
3
3-1. Printer Assembly ................................................................................................ 12
3-1-1. Disassembly Drawing ...........................................................................................
12
3-1-2. Parts List ...............................................................................................................
14
3-2. Printer Mechanism ............................................................................................. 15
3-2-1. Disassembly Drawing ...........................................................................................
15
3-2-2. Parts List ...............................................................................................................
17
3-3. Sub-Assembly .................................................................................................... 18
3-3-1. Rear Cover Unit .....................................................................................................
18
3-4. Block Diagram .................................................................................................... 19
3-5. Main Logic Board ............................................................................................... 20
3-5-1. Circuit Diagram .....................................................................................................
20
3-5-2. Parts List ...............................................................................................................
25
3-6. Serial Interface Board (25pin) ........................................................................... 28
3-6-1. Circuit Diagram .....................................................................................................
28
3-6-2. Parts List ...............................................................................................................
29
3-7. Serial Interface Board (9pin) ............................................................................. 30
3-7-1. Circuit Diagram .....................................................................................................
30
3-7-2. Parts List ...............................................................................................................
31
3-8. USB Interface Board .......................................................................................... 32
3-8-1. Circuit Diagram .....................................................................................................
32
3-8-2. Parts List ...............................................................................................................
33
3-9. Parallel Interface Board ..................................................................................... 34
3-9-1. Circuit Diagram .....................................................................................................
34
3-9-2. Parts List ...............................................................................................................
35
3-1. Printer Assembly
3-1-1. Disassembly Drawing
A.
Auto Cutter Type
7
16
12
11
16
16
18 16
2
5
4
16
17
3
17
17
17
16
16
8
16
6
16
13
14
9
10
15
1
2
– 12 –
B.
Tear Bar Type
7
16
12
11
16
16
16
18
5
4
16
17
3
17
17
17
16
16
8
16
6
16
13
14
9
10
15
2
1
2
– 13 –
3-1-2. Parts List
DRWG.NO.
REV. PARTS NO.
PARTS NAME
3
4
1
2
5
6
NPN BOARD CHASSIS TSP6
30991230 RUBBER FOOT 12X12 TSP7
37477000 MAIN LOGIC BOARD UNIT TSP6
37470000 CASE UNIT TSP6
37470010 CASE UNIT TSP6GRY
33400080 COVER OPEN LEVER TSP6
33400100 COVER OPEN LEVER TSP6GRY
37473100 MECHANISM CHASSIS UNIT TSP64
37473110 MECHANISM CHASSIS UNIT TSP61
37470300 REAR COVER UNIT TSP64 7
37470310 REAR COVER UNIT TSP61
37470320 REAR COVER UNIT TSP64GRY
37470330 REAR COVER UNIT TSP61GRY
839607400 INTERFACE BOARD IFBD-HD04
9
10
11
39607430 INTERFACE BOARD IFBD-HN04
39607420 INTERFACE BOARD IFBD-HU04
39607410 INTERFACE BOARD IFBD-HC04
30781180 ADAPTER SET PS60-24A JP
30781190 ADAPTER SET PS60-24A US
30781200 ADAPTER SET PS60-24A EU
30781210 ADAPTER SET PS60-24A UK
30781220 ADAPTER SET PS60-24A AS
NPN SWITCH COVER TSP6
33020400 FRONT COVER TSP6
33020420 FRONT COVER TSP61
12
13
14
15
33020440 FRONT COVER TSP6GRY
33020460 FRONT COVER TSP61GRY
30970040 THERMAL ROLL PAPER 80X35D
NPN FERRITE CORE K5BRC24X14X11
16
17
04991204 FASTENER T18S
00930403 SCREW TAT 3-4 CT
00930609 SCREW TAT 3-6 CT
01903101 SCREW TAT 3-6 CT-FL
1833910370 PAPER ROLL GAUIDE TMP6
39590130 WALL BRACKET WB-T600
39590520 VERTICAL STAND VS-T600
Printer Assembly
Q'TY REMARKS
1
2
1
1 WHITE
1 GRAY
1 WHITE
1 GRAY
1 AUTO CUTTER
1 TEAR BAR
1 WHITE, AUTO CUTTER
1 WHITE, TEAR BAR
1 GRAY, AUTO CUTTER
1 GRAY, TEAR BAR
1 SERIAL IF (25 PIN)
1 SERIAL IF (9 PIN)
1 SERIAL IF (USB)
1 PARALLEL IF
1 OPTION
1 OPTION
1 OPTION
1 OPTION
1 OPTION
1
1 WHITE, AUTO CUTTER
1 WHITE, TEAR BAR
1 GRAY, AUTO CUTTER
1 GRAY, TEAR BAR
1
1 PARALLEL IF
1 PARALLEL IF
1
9
4
1 OPTION
1 OPTION
1 OPTION
RANK
S
S
S
S
S
O
O
O
S
S
S
S
O
O
O
O
S
O
S
S
O
O
O
O
S
S
S
S
S
S
S
S
S
– 14 –
3-2. Printer Mechanism
3-2-1. Disassembly Drawing
A.
Auto Cutter Type
28
22
28
28
16
3
B
11
26
28
18
17
30
29
14
25
20
20
12
8
26
A
1
23
B
28
4
5
28 27
19
7
21
26
23
6 23
24
10
2
9
27
28
15
26
14
26
A
– 15 –
13
B.
Tea Bar Type
28
22
28
28
26
16
28
17
18
25
30
29
14
20
20
12
8
11
26
A
1
23
28
4
5
28
B
27
19
7
21
26
23
6 23
27
2
10
24
28 15
14
26
A
13
– 16 –
3-2-2. Parts List
27
28
29
30
20
21
22
23
24
25
26
16
17
18
19
12
13
14
15
DRWG.NO.
REV. PARTS NO.
7
8
5
6
3
4
1
2
9
10
11
PARTS NAME
37489000 HEAD UNIT TMP6
37487000 PE SWITCH UNIT TMP6
37482100 CUTTER UNIT TMP6
37482000 MOTOR UNIT TMP6
NPN
33102270 GEAR 33X40X0.4 TMP6
33102280 GEAR 22X37X0.4 TMP6
NPN
NPN
NPN
FRAME UNIT TMP6
OPEN LEVER TMP6
CUTTER CLAMP TMP6
SWITCH COVER TMP6
NPN CUTTER PLATE TMP6
32970050 TEAR BAR TMP61
NPN OPEN LEVER STAY TMP6
NPN MECHANISM CHASSIS TSP6
37487310 NE SWITCH ASSY TMP6
NPN
NPN
SWITCH PLATE TMP6
PAPER STOCKER TMP6
NPN
NPN
NPN
NPN
PUSH LEVER TMP8
SPRING C075-070-0238
OPEN LEVER SPRING TMP6
SPRING C077-090-0225
NPN
NPN
CABLE UNIT 15X160CC TSP6
CAUTION SEAL TMP6
04020010 STOP RING SE2.0
NPN FERRITE CORE K5BRC16X16X8-M
01902032 SCREW TAT 2-10 PT
00926503 SCREW TAT 2.6-5 CT
00926503 SCREW TAT 2.6-5 CT
00630404 SCREW TR 3-4
00930609 SCREW TAT 3-6 CT
NPN NE LEVER TMP6
NPN NE LEVER HOLDER TMP6
Printer Mechanism
Q'TY REMARKS
1
1
1
1
1
1
1 AUTO CUTTER ONLY
1
1 AUTO CUTTER ONLY
1
1 AUTO CUTTER ONLY
1 TEAR BAR
1
1
1
1
2
1
1
1
1
1
1
2
1
1
5 AUTOCUTTER
4 TEAR BAR
2
7
1
1
S
S
S
S
S
RANK
S
S
S
S
S
S
S
S
S
– 17 –
3-3. Sub-Assembly
3-3-1. Rear Cover Unit
7-
5
3
4
1
4
7
2
6
DRWG.NO.
REV. PARTS NO.
7-1
7-2
7-3
7-4
7-5
7-6
7-7
37483300 PLATEN ASSY TMP6
NPN
NPN
04020016 STOP RING SE4.0
NPN
NPN
NPN
NPN
PARTS NAME
PLATEN BRACKET TMP6
PF ROLLER BEARING TMP6
REAR COVER TSP6
REAR COVER TSP61
REAR COVER TSP6GRY
REAR COVER TSP61GRY
Q'TY
1
1
1
2
1
1
1
1
REMARKS
WHITE, AUTO CUTTER
WHITE, TEAR BAR
GRAY, AUTO CUTTER
GRAY, TEAR BAR
NPN PAPER SET SEAL TMP8 1
00930803 SCREW TAT 3-8 PT 2 AUTO CUTTER
00930603 SCREW TAT 3-6 PT 2 TEAR BAR
RANK
S
S
S
S
– 18 –
3-4. Block Diagram
– 19 –
3-5. Main Logic Board
3-5-1. Circuit Diagram
– 20 –
Main Logic Board ( 1 / 5)
– 21 –
Main Logic Board ( 2/ 5)
– 22 –
Main Logic Board ( 3/ 5)
– 23 –
Main Logic Board ( 4/ 5)
– 24 –
Main Logic Board ( 5/ 5)
3-5-2. Parts List
DRWG.NO.
REV. PARTS NO.
C51
C52
C53-54
C55
C56
C57
CN01
CN02
CN03
CN04
CN05
CN06
CN07-08
CN09
CN10
BC01-03
BC04-06
BC07
BC08A
BC08B
BC09
BC10
BC12-13
C01
C02-05
C06
C21-22
C23
C31
C32
C33
C34-36
C41-45
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
CN11
D1-4
D5-6
DSW1
DSW2
F1
FB01-04
FB05-08
FB09-10
FB11
FB12
FB13-14
IC01
IC02
IC03
IC04
NPN
NPN
NPN
NPN
IC05
IC06
IC09
IC10
NPN
IC07
IC08NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
PARTS NAME
CERA.CAPA.CHIP1608 0.022UF 50V
CERA.CAPA.CHIP1608 0.1UF 25V
CERA.CAPA.CHIP1608 0.022UF 50V
CHEM. CAPA. 47UF 35V
CHEM. CAPA. 47UF 35V
CERA.CAPA.CHIP1608 0.22UF 10V
CERA.CAPA.CHIP1608 0.022UF 50V
CERA.CAPA.CHIP1608 0.1UF 25V
CHEM. CAPA. 47UF 35V
CERA.CAPA.CHIP1608 3900PF 50V
CERA.CAPA.CHIP1608 0.022UF 50V
FILM CAPA. 0.1UF 50V
CERA.CAPA.CHIP1608 0.01UF 50V
CHEM. CAPA. 470UF 10V
CHEM. CAPA. 1000UF 35V
CERA.CAPA.CHIP1608 0.01UF 50V
CONNECTOR B15B-PH-K-S
CONNECTOR 53014-0410
CONNECTOR 5483-05A
CONNECTOR 53014-0412
CONNECTOR 53014-0210
CONNECTOR PHEC40R-R111
CONNECTOR 52065-6645
CONNECTOR TCS7960-53-2010
SCHOTTKY DIODE CHIP D1FS4*
DIODE CHIP D1F20-4063*
DIP SWITCH 210B008MS
DIP SWITCH 210B004MS
FUSE MRT3.15A-250V*
CHIP BEADS IND. BK1608HS601*
CHIP BEADS IND. BK2125HS470*
CHIP RESISTOR 0 OHM 1/16W
BEADS INDUCTOR RH035047RT-Y7
CHIP RESISTOR 0 OHM 1/16W
IC-RESET M51953BFP*E2
CPU HD6412350F20
GATE ARRAY LZ9FG28-TSPA
FLASH MEMORY SEAL KEI-801
FLASH MEMORY 28F800BVE-BV85
SRAM HY628100BLLT1-70*
IC-MOTOR MTD2003F-4072
IC-MOTOR TA8428K
Main Logic Board
Q'TY REMARKS
3
3
NOT MOUNTED
1
1
1
NOT MOUNTED
NOT MOUNTED
1
4
NOT MOUNTED
NOT MOUNTED
1
1
NOT MOUNTED
1
3
NOT MOUNTED
1
1
NOT MOUNTED
1
1
1
1
1
1
1
1
1
NOT MOUNTED
1
NOT MOUNTED
1
4
2
1
1
1
4
NOT MOUNTED
1
1
1
1
2
1
1
2
1 T6.**
NOT MOUNTED
1
NOT MOUNTED
1
1
NOT MOUNTED
RANK
– 25 –
Main Logic Board
DRWG.NO.
REV. PARTS NO.
IC11
IC12-13
JP1A
JP1B
JP2
LED1
LED2
LED3
NPN
LED2-3
R101
R102
R103
R104
R105
R106
NPN
NPN
NPN
NPN
R107 NPN
R108NPN
R109
R110-111
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
R112-116
R117
R118-119
R120-121
R122
R123-124 NPN
R125-128NPN
R129-133
R134-137 NPN
R138NPN
R139-140
R141-144
R145
R146
R147-152
R153-157
R158
R159-163
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
R164
R165-167
R168
R169-171
R172
R175-176
R191
NPN
NPN
NPN
NPN R192
R193-194
R195
R196
R197
R201
R202-203
R204-205
R206-207
R208-210
R211
R212
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
PARTS NAME
IC-REG SI-8401L
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 0 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RES1608 220 OHM 1/16W 5%
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 470 OHM 1/10W
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 0 OHM 1/16W
CHIP RESISTOR 100 OHM 1/16W
CHIP RESISTOR 2.2 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 15 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/10W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 15 K-OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
Q'TY
1
CHIP RESISTOR 0 OHM 1/16W
JUMPER WIRE 1/6W-L3.2
1
1
LED CHIP LT1E40A* 1
LED GL3KG8 1
LED GL3PR8 1
LED SPACER LH-3-8 2
CHIP RES1608 1.5 KOHM 1/16W 5%
CHIP RESISTOR 10 K-OHM 1/16W
1
1
CHIP RESISTOR 2.2 K-OHM 1/16W
CHIP RESISTOR 22 K-OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 470 OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 470 OHM 1/16W
CHIP RESISTOR 100 OHM 1/16W
1
1
1
1
1
1
1
5
1
2
2
2
4
4
1
2
4
1
6
5
5
1
3
3
1
1
1
2
2
2
3
1
1
1
1
1
1
REMARKS
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
RANK
– 26 –
DRWG.NO.
REV. PARTS NO.
RA12
RA13
REG1
SW1
SW2
TR01
TR02
TR03
TR04
TR05
TR06
TR07-09
TR10-11
TR12
VR1-2
XTAL
ZD1
ZD2
R213-216
R217
R218-219
R220-221
NPN
NPN
NPN
NPN
R222-223
R224-226
R227-231
R301-305
NPN
NPN
NPN
NPN
R306
R307-308NPN
R309-310
R311
R312
R313
R314
R315
R316-319
R320
NPN
NPN
NPN
NPN
NPN
R321
R322
R323-327
R401-402
NPN
R403-404
R405
R406
NPN
NPN
NPN
NPN
NPN R407
R408-410
R411-413
R414-416
RA05-09
RA10-11
NPN
NPN
R417-418NPN
RA01-04 NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
PARTS NAME
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 15 K-OHM 1/16W
CHIP RESISTOR 1.0 OHM 1W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 4.7 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 4.7 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 4.7 K-OHM 1/16W
CHIP RESISTOR 33 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/10W
CHIP RESISTOR 4.7 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 470 OHM 1/10W
RESIS. ARRAY CHIP MNR14J221*
RESIS. ARRAY CHIP MNR14J331*
RESIS. ARRAY CHIP MNR14J103*
RESIS. ARRAY CHIP MNR14J101*
IC-REG UPC7824
SEESAW SWITCH SF-W1P1A03BB
PUSH SWITCH SKHHAP
CHIP TRANSISTOR 2SA1362GR*85R
CHIP TRANSISTOR 2SC3875S-G*AL
CHIP TRANSISTOR 2SA1362GR*85R
DIGITAL TRANSISTOR FA1A4P
CHIP TRANSISTOR 2SA1649Z*
CHIP TRANSISTOR 2SA1338-67*TA
DIGITAL TRANSISTOR FA1A4P
TRANSISTOR 2SD1866TV2*
CHIP TRANSISTOR 2SC3875S-G*AL
CERA. OSC CHIP EFOJM2005E5*
ZENER DIODE CHIP HZU20B2TRF
ZENER DIODE RD7.5EB1T
1
1
1
1
1
1
1
1
1
1
1
3
2
1
3
3
2
4
5
2
2
1
1
1
Q'TY
2
3
5
5
4
1
2
2
NOT MOUNTED
Main Logic Board
REMARKS RANK
2
NOT MOUNTED
1
1
1
NOT MOUNTED
1
NOT MOUNTED
1
NOT MOUNTED
1
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
1
1
1
– 27 –
3-6. Serial Interface Board (25 pin)
3-6-1. Circuit Diagram
– 28 –
3-6-2. Parts List
DRWG.NO.
REV. PARTS NO.
C1
C2
NPN
NPN
C3-6 NPN
C7-8NPN
C9
CN1
NPN
NPN
PARTS NAME
CHEM. CAPA. 1UF 50V
CERA.CAPA.CHIP1608 0.022UF 50V
CHEM. CAPA. 1UF 50V
CN2
D1-2
D3
D4-5
NPN
NPN
NPN
CERA.CAPA.CHIP1608 0.1UF 25V
CONNECTOR PHEC40P-R111
CONNECTOR DBLD-J25SAF-21L9-1
DIODE CHIP MC2840
DIODE CHIP MC2836
DSW1
IC1
IC2
L1-7
NPN DIP SWITCH 210B008MS
08200201 IC-I/F ST232CWR*
NPN IC-LIN UPC393G2*T1
NPN
L8NPN
L9
R1-2
R3-4
R5-6
R7
NPN
NPN
NPN
NPN
R8NPN
CHIP BEADS IND. BK1608HS601*
CHIP RESISTOR 0 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 100 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/10W
CHIP RESISTOR 4.7 K-OHM 1/16W
R9
R10
R11-12
R13
R14-15
R16
NPN
NPN
NPN
NPN
NPN
NPN
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/10W
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 100 K-OHM 1/16W
CHIP RESISTOR 100 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/10W R17 NPN
R18NPN
R19-20
R21
NPN
NPN
R22
R23
R24
RA1
TR1
TR2
TR3
TR4
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
CHIP RESISTOR 10 K-OHM 1/10W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 33 K-OHM 1/10W
CHIP RESISTOR 3.3 K-OHM 1/10W
RESIS. ARRAY 10 K-OHM 1/8W 8EL
CHIP TRANSISTOR 2SC3875S-G*AL
CHIP TRANSISTOR 2SA1179M6-STR
DIGITAL TRANSISTOR FN1A4P
DIGITAL TRANSISTOR FA1A4P
TR5
TR6
NPN
NPN
DIGITAL TRANSISTOR FN1A4P
DIGITAL TRANSISTOR FA1A4P
1
1
1
1
1
1
2
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
7
1
Q'TY
1
1
4
2
1
1
1
2
1
Serial Interface Board (25 pin)
REMARKS
NOT MOUNTED
RANK
S
NOT MOUNTED
– 29 –
3-7. Serial Interface Board (9 pin)
3-7-1. Circuit Diagram
– 30 –
3-7-2. Parts List
DRWG.NO.
REV. PARTS NO.
PARTS NAME
C1
C2
C3-6
C26-35
IC4
L1-7
L8-9
DSW1
NPN
NPN
NPN
CHEM. CAPA. 1UF 50V
CERA.CAPA.CHIP1608 0.022UF 50V
CERA.CAPA.CHIP1608 0.1UF 25V
R1-2
R4-5
NPN
NPN
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
R6-7
R8NPN
R11-13
RA1
IC1
IC2-3
NPN
NPN
CHIP RESISTOR 0 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
RESIS. ARRAY 10 K-OHM 1/8W 8EL
08200203 IC-I/F SP208ECA/TR*
NPN
NPN
CMOS TC7WU04FU*12L
CHIP BEADS IND. BK1608HS601*
CN1
CN2
CN3
NPN
NPN
NPN
DIP SWITCH 210B008MS
CONNECTOR PHEC40P-R111
CONNECTOR 17LE-23090-27D41
Q'TY
1
1
4
Serial Interface Board (9 pin)
REMARKS
NOT MOUNTED
RANK
2
2
NOT MOUNTED
1
3
1
1 S
NOT MOUNTED
1
7
NOT MOUNTED
1
1
1
NOT MOUNTED
– 31 –
3-8. USB Interface Board
3-8-1. Circuit Diagram
– 32 –
3-8-2. Parts List
DRWG.NO.
REV. PARTS NO.
R17
R18-19
R20
R21
R22-26
R27
TR1
TR2
ZD1
XTAL
BC1
BC2A-2C
BC3
BC4-5
C01
C02
C03
C04
C05
C06
NPN
NPN
C07 NPN
C08NPN
C09-10
C11
CN1
CN2
NPN
NPN
NPN
NPN IC1
IC2
IC3
NPN
NPN
NPN
NPN IC4
IC5
IC6
L1-10
RA01-02
RA03-04
NPN
NPN
NPN
NPN
RA05
R01
R02-09
R10-11
R12
R13
R14
R15-16
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
PARTS NAME
CERA.CAPA.CHIP1608 0.022UF 50V
CERA.CAPA.CHIP1608 0.022UF 50V
CERA.CAPA.CHIP1608 0.1UF 25V
CERA.CAPA.CHIP1608 0.022UF 50V
CERA.CAPA.CHIP1608 0.22UF 10V
CERA.CAPA.CHIP1608 0.022UF 50V
CHEM. CAPA. CHIP 4.7UF 35V
TANTALUM CAPA. CHIP 2.2UF 16V
CERA.CAPA.CHIP1608 0.1UF 25V
CERA.CAPA.CHIP1608 33PF 50V
CERA.CAPA.CHIP1608 680PF 50V
CERA. CAPA. CHIP 0.1UF 25V
CERA. CAPA. CHIP 51PF 50V
CONNECTOR PHEC40P-R111
CONNECTOR V23590-T3111
IC-RESET M51953BFP*E2
CPU M37640MS-***FP
IC SOCKET IC160-0324-300
EPROM A276308AL-70
CMOS 74LV02AFP*EL
CMOS 74LV573AFP*EL
CMOS 74LV1G04ACME*
CHIP RESISTOR 0 OHM 1/10W
RESIS. ARRAY CHIP MNR14J101*
RESIS. ARRAY CHIP MNR14J101*
CHIP RES1608 1.5 KOHM 1/16W 5%
CHIP RESISTOR 100 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RES1608 1.5 KOHM 1/16W 5%
CHIP RES3216 33 OHM 1/8W 1%
CHIP RESISTOR 1 K-OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 330 OHM 1/16W
CHIP RESISTOR 100 OHM 1/16W
CHIP RESISTOR 10 K-OHM 1/16W
CHIP RESISTOR 470 OHM 1/16W
DIGITAL TRANSISTOR FN1A4P
DIGITAL TRANSISTOR FA1A4P
ZENER DIODE CHIP NNCD5.6LG*T1
CERA. OSC CHIP EFJC2405E5B*
5
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
2
Q'TY
1
1
1
1
1
3
1
2
1
1
1
1
USB Interface Board
REMARKS
NOT MOUNTED
RANK
NOT MOUNTED
1
1
8
NOT MOUNTED
1
NOT MOUNTED
– 33 –
3-9. Parallel Interface Board
3-9-1. Circuit Diagram
– 34 –
3-9-2. Parts List
DRWG.NO.
REV. PARTS NO.
PARTS NAME
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
8
1
1
2
4
1
3
1
1
1
1
1
1
Q'TY
3
Parallel Interface Board
REMARKS
NOT MOUNTED
RANK
1
NOT MOUNTED
S
S
S
NOT MOUNTED
– 35 –
ELECTRONIC PRODUCTS DIVISION
STAR MICRONICS CO., LTD.
536 Nanatsushinya,
Shimizu, Shizuoka, 424-0066 Japan
Tel : 0543-47-0112
Fax: 0543-48-5013
OVERSEAS SUBSIDIARY COMPANIES
STAR MICRONICS AMERICA, INC.
1150 King Georges Post Road, Edison,
NJ 08837-3729 U.S.A.
Tel : 732-623-5555
Fax: 732-623-5590 http://www.starmicronics.com
Please access the following URL http://www.star-micronics.co.jp/service/frame_sp_spr_e.htm
for the lastest revision of the manual.
Distributed by
STAR MICRONICS U.K. LTD.
Star House, Peregrine Business
Park, Gomm Road, High Wycombe,
Bucks, HP13 7DL, U.K.
Tel : 01494-471111
Fax: 01494-473333 http://www.starmicronics.co.uk
2001.07.30
Printed in Japan, 80873335
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Table of contents
- 7 Rear Cover Unit
- 7 Case Unit
- 8 Board Chassis Unit
- 8 Main Logic Board
- 9 Printer Mechanism
- 9 Motor Unit
- 13 Cleaning
- 13 Checks
- 14 Lubrication
- 14 Type of oil
- 14 Lubrication method
- 14 Lubrication locations
- 16 3-1. Printer Assembly
- 19 3-2. Printer Mechanism
- 22 3-3. Sub-Assembly
- 23 3-4. Block Diagram
- 24 3-5. Main Logic Board
- 32 3-6. Serial Interface Board (25pin)
- 34 3-7. Serial Interface Board (9pin)
- 36 3-8. USB Interface Board
- 38 3-9. Parallel Interface Board