Mitsubishi Electric M70V Series Connection Manual

Introduction

This manual covers the items required for installing and connecting the MITSUBISHI CNC M70V Series. Read this manual thoroughly and understand the product's functions and performance before starting to use.

This manual is written on the assumption that all optional functions are added, but the actually delivered device may not have all functions.

The unit names, cable names and various specifications are subject to change without notice. Please confirm these before placing an order.

This manual notes a reference chapter as "Chapter: Section: Paragraph".

(Example) For "1.3.1 List of Units":

"System Configuration: List of Configuration: List of Units"

("1.3.1 List of Units" included in "1.3 List of Configuration" of "1 System Configuration")

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items that are not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all optional functions are added. Confirm the specifications issued by the machine tool builder before starting to use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on each NC system (or version), and some functions may not be possible. Please confirm the specifications before starting to use.

The numerical control unit is configured of the control unit, display unit, operation board (keyboard unit, operation panel I/O unit), servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor, etc.

In this manual, the following items are generically called "controller".

- Control unit

- Display unit

- Operation board (keyboard unit, operation panel I/O unit)

- Numerical control unit peripheral devices (input/output unit, safety unit)

In this manual, the following items are generically called "drive unit".

- Servo drive unit

- Spindle drive unit

- Power supply unit + driver

In this manual, the following items are generically called "motor".

- Servo motor

- Spindle motor

Refer to the following documents.

M700V/M70V/E70 Series PLC Interface Manual .... IB-1500920

MDS-D2/DH2 Series Specifications Manual .... IB-1501124

MDS-D2/DH2 Series Instruction Manual .... IB-1501127

MDS-DM2 Series Specifications Manual .... IB-1501136

MDS-DM2 Series Instruction Manual .... IB-1501139

MDS-DJ Series Specifications Manual .... IB-1501130

MDS-DJ Series Instruction Manual .... IB-1501133

Safety Handbook (Original Instructions) .... IB-1501025

Precautions for Safety

Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using.

This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user could be subject to injuries or the property could be damaged if handling is mistaken.

Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation.

All the items are important and must always be observed.

The following sings indicate prohibition and compulsory.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

The meaning of each pictorial sing is as follows.

CAUTION

Prohibited

CAUTION rotated object

CAUTION

HOT

Danger

Electric shock risk

Disassembly is prohibited

KEEP FIRE AWAY General instruction

Danger explosive

Earth ground

For Safe Use

Mitsubishi CNC is designed and manufactured solely for applications to machine tools.

Do not use this product in any applications other than those specified as above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties.

We will review the acceptability of the abovementioned applications, if the customer agrees not to require a specific quality for a specific application. Please contact us for consultation.

1. Items related to prevention of electric shocks

WARNING

Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections. The inside of the controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V

Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this could result in electric shocks. Contact your nearby Service Center or Service Station for replacing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

2. Items related to prevention of fire

CAUTION

Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the unit ’ flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and configure the sequence that shuts the power off upon drive unit ’ s emergency stop or alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous.

Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage

DANGER

When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product.

CAUTION

Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic waves could adversely affect the medical devices.

Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure to observe this could result in burns.

Do not enter the machine ’ s movable range during automatic operation. Keep your hands, feet or face away from the spindle during rotation.

4. General precautions

Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Transportation and installation

CAUTION

Correctly transport the products according to the mass.

Use motor ’ s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the machine.

Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or detector when transporting the motor.

Do not transport the controller or drive unit by suspending or holding the connected wires or cables.

Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit to drop.

Install on a non-combustible place where the unit ’ s or motor ’ s mass can be withstood according to the instruction manual.

The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.

When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor shaft.

Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)

Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.

Do not get on the product or place heavy objects on it.

Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.

Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.

Take care not to cut hands, etc. with the heat radiating fins or metal edges.

Do not block the intake/outtake ports of the motor with the cooling fan.

Install the controller ’ s display section and operation board section on the spot where cutting oil will not reach.

The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them.

Hard disk unit is a precision device, so do not drop or apply strong impacts on it.

Store and use the units according to the environment conditions indicated in each specifications manual.

When disinfectants or insecticides must be used to treat wood packaging materials, always use methods other than fumigation (for example, apply heat treatment at the minimum wood core temperature of 56 ° C for a minimum duration of 30 minutes (ISPM No. 15 (2009))).

If products such as units are directly fumigated or packed with fumigated wooden materials, halogen substances (including fluorine, chlorine, bromine and iodine) contained in fumes may contribute to the erosion of the capacitors.

When exporting the products, make sure to comply with the laws and regulations of each country.

Do not use the products in conjunction with any components that contain halogenated flame retardants

(bromine, etc). Failure to observe this may cause the erosion of the capacitors.

Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.

CAUTION

Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks.

Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation.

When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be damaged.

Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable radial load of the shaft.

Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break.

Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.

Before using this product after a long period of storage, please contact the Mitsubishi Service Station or

Service Center.

Following the UN recommendations, battery units and batteries should be transported based on the international regulations such as those determined by International Civil Aviation Organization (ICAO),

International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S.

Department of Transportation (DOT).

(2) Items related to wiring

CAUTION

Correctly wire this product. Failure to observe this could result in motor runaway, etc.

Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.

Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected.

Always install an AC reactor per each power supply unit.

Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power supply units.

Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults.

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise countermeasure.

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit, such as emergency stop, could be disabled.

Drive unit

COM

(24VDC)

Control output signal

RA

Drive unit

COM

(24VDC)

Control output signal

RA

Do not connect or disconnect the cables between units while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting them.

Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during operation if insecurely fixed.

Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps.

Separate the signal wire from the drive line or power line when wiring.

Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.

Ground the device according to the requirements of the country where the device is to be used.

Wire the heat radiating fins and wires so that they do not contact.

When using the RS-232C device as a peripheral device, caution must be paid for connector connection/ disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/ disconnect the connector with the AC power supply on the device side OFF.

Switch

NC unit

Device

AC socket

RS-232C

(3) Adjustments

CAUTION

Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine.

Do not make drastic adjustments or changes as the operation could become unstable.

(4) Usage

CAUTION

Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function mounted in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit or motor.

Only a qualified technician may disassemble or repair this product.

Do not alter.

Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.

Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this could result in fires or faults.

The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor and drive unit before test operation.

The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the purpose of holding.

For the system running via a timing belt, install a brake on the machine side so that safety can be ensured.

Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to confirm SERVO ON prior to releasing the brake.

When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal.

Do not connect or disconnect the cannon plug while the electromagnetic brake ’ s power is ON. The cannon plug pins could be damaged by sparks.

After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before starting actual operation.

Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable instantaneous power failure time) indicated in each specifications manual.

When making detector cables, do not mistake connection. Failure to observe this could result in malfunction, runaway or fire.

(5) Troubleshooting

Use a motor with electromagnetic brakes or establish an external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation caused by power failure or product fault.

CAUTION

Shut off with motor brake control output

Motor

Shut off with CNC brake control PLC output

MBR EMG

Use a double circuit structure for the electromagnetic brake ’ s operation circuit so that the brakes will activate even when the external emergency stop signal is issued.

Electromagnetic brake

24VDC

The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)

To secure the absolute position, do not shut off the servo drive unit ’ s control power supply when its battery voltage drops (warning 9F) in the servo drive unit side.

If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining programs, tool data and parameters, etc. with the input/output device before replacing the battery.

Depending on the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the alarm occurrence.

(6) Maintenance, inspection and part replacement

CAUTION

Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections.

When replacing the battery on the controller side, the machining programs, tool data and parameters should be backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries, reload all the data backed up before replacing the battery.

The electrolytic capacitor ’ capacitor ’ s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in a normal environment. Contact the Service Center or Service Station for replacements.

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit. Be careful not to break the heat radiating fins during maintenance or replacement.

(7) Disposal

CAUTION

Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes.

Do not alter or disassemble controller, drive unit, or motor.

Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.

(8) General precautions

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always place the cover or partitions back to their original position, and operate as indicated in the instruction manual, etc.

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law.

The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or notify these laws to the final user of the product.

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use.

(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap contractors. Mitsubishi recommends sorting the product and selling the members to appropriate contractors.

(2) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the product when no longer needed according to item

(1) above. The user should make an effort to reduce waste in this manner.

(b) When disposing a product that cannot be resold, it shall be treated as a waste product.

(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment contractor, and appropriate measures, including a manifest control, must be taken.

(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal laws.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused.

This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:

Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)

In the European Union there are separate collection systems for used batteries and accumulators.

Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling centre.

Please, help us to conserve the environment we live in!

Trademarks

MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSOFT, GOT, CC-Link, CC-Link/LT and CC-Link

IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other countries.

Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.

Microsoft® and Windows® are either trademarks or registered trademarks of Microsoft Corporation in the

United States and/or other countries.

CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United

States and/or other countries.

UNIX is a registered trademark of The Open Group in the United States and/or other countries.

Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States and/or other countries.

Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.

本製品の取扱いについて

( 日本語 /Japanese)

本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で

の使用をお願いいたします。

Handling of our product

(English)

This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

본 제품의 취급에 대해서

( 한국어 /Korean)

이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에

서 사용하는 것을 목적으로 합니다 .

Contents

1 System Configuration.................................................................................................................................. 1

1.1 System Basic Configuration Drawing..................................................................................................... 2

1.2 General Connection Diagram ................................................................................................................ 3

1.2.1 Without Touch Panel...................................................................................................................... 3

1.2.2 With Touch Panel........................................................................................................................... 4

1.3 List of Configuration ............................................................................................................................... 5

1.3.1 List of Units .................................................................................................................................... 5

1.3.2 Durable Parts ................................................................................................................................. 8

1.3.3 Replacements ................................................................................................................................ 8

1.3.4 List of Cables ................................................................................................................................. 9

2 General Specifications .............................................................................................................................. 11

2.1 Environment Conditions....................................................................................................................... 12

2.2 Control Unit .......................................................................................................................................... 14

2.3 Display Unit.......................................................................................................................................... 25

2.4 Keyboard Unit ...................................................................................................................................... 28

2.5 Operation Panel I/O Unit...................................................................................................................... 36

2.6 Remote I/O Unit ................................................................................................................................... 47

2.7 Scan I/O Unit........................................................................................................................................ 54

2.8 External Power Supply Unit ................................................................................................................. 65

2.9 Manual Pulse Generator ...................................................................................................................... 67

2.10 Synchronous Feed Encoder .............................................................................................................. 69

2.11 Optical Communication Repeater Unit (FCU7-EX022) ...................................................................... 70

2.12 MITSUBISHI CNC Machine Operation Panel .................................................................................... 73

2.12.1 MITSUBISHI CNC Machine Operation Panel A......................................................................... 73

2.12.2 MITSUBISHI CNC Machine Operation Panel B......................................................................... 80

2.13 Exclusive CF Cards for MITSUBISHI CNC........................................................................................ 84

2.13.1 Precautions for Use of Commercially Available CF Cards......................................................... 84

3 Installation .................................................................................................................................................. 85

3.1 Heat Radiation Countermeasures........................................................................................................ 86

3.2 Noise Countermeasures ...................................................................................................................... 89

3.2.1 Connection of FG (Frame Ground) .............................................................................................. 89

3.2.2 Shield Clamping of Cables........................................................................................................... 90

3.2.3 Connecting Spark Killers.............................................................................................................. 90

3.3 Unit Installation .................................................................................................................................... 91

3.3.1 Display Unit.................................................................................................................................. 91

3.3.2 Keyboard Unit .............................................................................................................................. 92

3.3.3 Operation Panel I/O Unit.............................................................................................................. 92

3.3.4 Control Unit Battery...................................................................................................................... 93

3.3.5 Optional Unit (Memory Expansion Unit / Function Expansion Unit)............................................. 94

4 Connection ................................................................................................................................................. 95

4.1 Precautions for Wiring.......................................................................................................................... 96

4.1.1 Precautions when Connecting/Disconnecting Cables ................................................................. 96

4.1.2 Precautions for Using Optical Communication Cable .................................................................. 99

4.1.2.1 Optical Communication Cable Outline and Parts ................................................................ 99

4.1.2.2 Precautions for Handling Optical Communication Cable ..................................................... 99

4.1.2.3 Precautions for Laying Optical Communication Cable ...................................................... 100

4.1.3 Precautions for Connecting 24V Power Supply ......................................................................... 100

4.2 Connection of Control Unit................................................................................................................. 101

4.2.1 Control Unit Connection System Drawing.................................................................................. 101

4.2.2 Connecting with Power Supply .................................................................................................. 102

4.2.3 Connecting with Emergency Stop Signal................................................................................... 103

4.2.4 Connecting with Operation Panel I/O Unit ................................................................................. 105

4.2.5 Connecting with Drive Unit......................................................................................................... 106

4.2.5.1 Connecting with MDS-D2/DH2 Series ............................................................................... 107

4.2.5.2 Connecting with MDS-DM2 Series .................................................................................... 109

4.2.5.3 Connecting with MDS-DJ Series........................................................................................ 110

4.2.6 Connecting with Optical Communication Repeater Unit ............................................................ 111

4.2.7 Connecting with I/O Devices via CC-Link .................................................................................. 113

4.2.8 Connecting with RS-232C Device.............................................................................................. 115

4.2.9 Connecting with Skip Signal (Sensor)........................................................................................ 117

4.2.10 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator................................. 119

4.2.10.1 Handle Numbers .............................................................................................................. 119

4.2.11 Connecting with Safety Observing I/O Device ......................................................................... 120

4.2.11.1 Connection diagram using I/O unit................................................................................... 120

4.2.11.2 Connection diagram using the STO-compatible drive system ........................................ 121

4.3 Connection of Operation Panel I/O Unit............................................................................................. 122

4.3.1 Operation Panel I/O Unit Connection System Drawing ............................................................. 122

4.3.2 Connecting with Keyboard Unit.................................................................................................. 123

4.3.3 Connecting with Manual Pulse Generator (MPG) ...................................................................... 124

4.3.3.1 Handle Numbers ................................................................................................................ 125

4.3.4 Connecting with Machine Operation Panel................................................................................ 125

4.3.4.1 Wiring for 24V Common Input............................................................................................ 126

4.3.4.2 Wiring for 0V Common Input.............................................................................................. 127

4.3.4.3 Wiring for Sink Type Output (FCU7-DX710/DX720/DX730).............................................. 128

4.3.4.4 Wiring for Source Type Output (FCU7-DX711/DX721/DX731) ......................................... 129

4.3.4.5 Outline of Analog Signal Output Circuit ............................................................................. 130

4.4 Connection of Remote I/O Unit .......................................................................................................... 131

4.4.1 Connection and Station No. Setting on Remote I/O Unit ........................................................... 131

4.4.2 Station No. Setting when Using Multiple Remote I/O Units ....................................................... 133

4.4.3 Connecting FCUA-DX10x/14x Unit with Machine Control Signal .............................................. 137

4.4.4 Connecting FCUA-DX14x Unit with Analog Input/Output Signal ............................................... 139

4.4.5 Connecting FCUA-DX11x Unit with Machine Control Signal ..................................................... 140

4.4.6 Connecting FCUA-DX12x Unit with Machine Control Signal ..................................................... 142

4.5 Connection of MITSUBISHI CNC Machine Operation Panel ............................................................. 144

4.6 Connection of Scan I/O card .............................................................................................................. 147

Appendix 1 Cable ........................................................................................................................................ 149

Appendix 1.1 Cable Wire and Assembly.................................................................................................. 151

Appendix 1.2 CNP2E-1 Cable.................................................................................................................. 153

Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable ........................................................................................ 154

Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable ................................................................................... 155

Appendix 1.5 CNV2E-6P/CNV2E-7P Cable............................................................................................. 156

Appendix 1.6 CNV2E-8P/CNV2E-9P Cable............................................................................................. 157

Appendix 1.7 CNV2E-D Cable ................................................................................................................. 158

Appendix 1.8 CNV2E-HP Cable............................................................................................................... 159

Appendix 1.9 CNV2E-K1P / CNV2E-K2P Cable...................................................................................... 160

Appendix 1.10 DG21 Cable ..................................................................................................................... 161

Appendix 1.11 DG22 Cable ..................................................................................................................... 162

Appendix 1.12 DG23 Cable ..................................................................................................................... 163

Appendix 1.13 DG24 Cable ..................................................................................................................... 164

Appendix 1.14 F023/F024 Cable ............................................................................................................. 165

Appendix 1.15 F034/F035 Cable ............................................................................................................. 166

Appendix 1.16 F070 Cable....................................................................................................................... 167

Appendix 1.17 F110 Cable....................................................................................................................... 168

Appendix 1.18 F120 Cable....................................................................................................................... 169

Appendix 1.19 F170 Cable....................................................................................................................... 170

Appendix 1.20 F221 Cable....................................................................................................................... 171

Appendix 1.21 F320/F321 Cable ............................................................................................................. 172

Appendix 1.22 F351 Cable....................................................................................................................... 173

Appendix 1.23 FCUA-R030 Cable ........................................................................................................... 174

Appendix 1.24 FCUA-R031 Cable ........................................................................................................... 175

Appendix 1.25 FCUA-R050/R054 Cable.................................................................................................. 176

Appendix 1.26 FCUA-R211 Cable ........................................................................................................... 177

Appendix 1.27 FCUA-R300/FCUA-R301 Cable....................................................................................... 178

Appendix 1.28 G011 Cable ...................................................................................................................... 180

Appendix 1.29 G023/G024 Cable ............................................................................................................ 181

Appendix 1.30 G071 Cable...................................................................................................................... 182

Appendix 1.31 G300 Cable...................................................................................................................... 183

Appendix 1.32 G301 Cable...................................................................................................................... 184

Appendix 1.33 G380 Cable...................................................................................................................... 185

Appendix 1.34 G395 Cable...................................................................................................................... 186

Appendix 1.35 G396 Cable...................................................................................................................... 187

Appendix 1.36 G460 Cable...................................................................................................................... 188

Appendix 1.37 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable ........................................................... 189

Appendix 1.38 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable ......................................................... 190

Appendix 1.39 R-TM Terminator Connector ............................................................................................ 191

Appendix 1.40 SH21 Cable...................................................................................................................... 192

Appendix 1.41 SH41 Cable...................................................................................................................... 193

Appendix 1.42 List of Cable Connector Sets ........................................................................................... 194

Appendix 2 EMC Installation Guidelines .................................................................................................. 195

Appendix 2.1 Introduction ........................................................................................................................ 196

Appendix 2.2 EMC Directives .................................................................................................................. 196

Appendix 2.3 EMC Measures .................................................................................................................. 197

Appendix 2.4 Panel Structure .................................................................................................................. 197

Appendix 2.4.1 Measures for Control Panel Body .............................................................................. 197

Appendix 2.4.2 Measures for Door ..................................................................................................... 198

Appendix 2.4.3 Measures for Power Supply....................................................................................... 198

Appendix 2.5 Measures for Wiring in Panel............................................................................................. 199

Appendix 2.5.1 Precautions for Wiring in Panel.................................................................................. 199

Appendix 2.5.2 Shield Treatment of Cables ....................................................................................... 200

Appendix 2.6 EMC Countermeasure Parts .............................................................................................. 202

Appendix 2.6.1 Shield Clamp Fitting................................................................................................... 202

Appendix 2.6.2 Ferrite Core................................................................................................................ 203

Appendix 2.6.3 Surge Absorber.......................................................................................................... 204

Appendix 2.6.4 Selection of Stabilized Power Supply ........................................................................ 206

Appendix 3 Restrictions for Lithium Batteries......................................................................................... 207

Appendix 3.1 Restriction for Packing ....................................................................................................... 208

Appendix 3.1.1 Target Products ......................................................................................................... 209

Appendix 3.1.2 Handling by User ....................................................................................................... 210

Appendix 3.1.3 Reference .................................................................................................................. 211

Appendix 3.2 Products information data sheet (ER battery) .................................................................... 212

Appendix 3.3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation.... 214

Appendix 3.3.1 Outline of Regulation ................................................................................................. 214

Appendix 3.3.2 Target Products ......................................................................................................... 214

Appendix 3.3.3 Handling by User ....................................................................................................... 214

Appendix 3.3.4 Reference .................................................................................................................. 214

Appendix 3.4 Restriction related to EU Battery Directive......................................................................... 215

Appendix 3.4.1 Important Notes ......................................................................................................... 215

Appendix 3.4.2 Information for end-user............................................................................................. 215

Appendix 4 Precautions for Compliance to UL/c-UL Standards ............................................................ 217

1

System Configuration

1

MITSUBISHI CNC

1 System Configuration

1.1 System Basic Configuration Drawing

Display unit

Keyboard unit

Remote I/O unit

Control unit

Operation panel

I/O unit

Manual pulse generator

Synchronous feed encoder

Remote I/O unit

Manual pulse generator

Servo/Spindle drive units

Motors

(Note 1) Control unit is mounted on the back side of the display unit.

(Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit.

(Note 3) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.

2

M70V Series Connection Manual

1.2 General Connection Diagram

1.2 General Connection Diagram

1.2.1 Without Touch Panel

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

L1 L2 L3

No-fuse breaker (NFB)

ON

MC

MC

MC

OFF

CP/NFB

24VDC stabilized power supply

ACIN

DCOUT

FG

EMG

24VDC

F120

Ethernet device

G300/G301

F070

CNC control unit

FCU7-MU55x

EMG

LAN

DCIN

Main card HN76x

Memory card

HN45x

Expansion card

(Option)

HN7xx

LCD

INV

FRONT

<CCFL : F480>

<LED : G488>

<8.4-type : G097/G497>

<10.4-type : G098/G492/G499>

<8.4-type : F480/G488>

<10.4-type : G482/G484>

<LED : G487>

CCFL : Backlight inverter

LED : HN281

Front memory

I/F card

USB memory

I/F (Note1)

CF card

I/F

Display unit

8.4-type

FCU7-DU120-12

10.4-type

FCU7-DU140-12

(VGA:640×480)

SIO

SKIP OPT ENC RIO1

MENUKEY

CG71 Menu keys

Keyboard unit

FCU7-KB0xx

Circuit protector (CP)

CP/NFB

FG

USER 2ch

1ch: F034

2ch: F035

RS232C device

G011 max. 0.5m

F221 max.30m

Operation panel

I/O unit

FCU7-DX7xx

CG71

CG3x

AO

RIO3 MPG

NCKB

F351

<G402>

Machine operation panel made by the machine tool builder

AC reactor

D-AL

Skip signal input

FCUA-R030

Max. 8 points

(Note3)

General-purpose inverter

Manual pulse generator

12V:F320/F321

5V:F023/F024

2ch

Contactor

MC

Drive units

1ch

G395/G396/G380

ENC

Select

Remote I/O unit

24VDC

F070

DCIN

FCUA-DX1xx

DI-L/R

RIO1 RIO2

FCUA-

R300

/R301

FCUA-R211

/SH41

Machine control relay/ contact

To the next remote I/O or terminator

Manual pulse generator

Spindle motor

2ch

5V:G023/G024

FCUA-R050/054

Synchronous feed encoder

1ch

Remote I/O unit

24VDC

F070

DCIN

FCUA-DX1xx

Remote I/O unit

24VDC

F070

DCIN

FCUA-DX1xx

DI-L/R

RIO1 RIO2 RIO1 RIO2

FCUA-

R300

/R301

Machine control relay/ contact

FCUA-R211

/SH41

FCUA-R211

/SH41

To the next remote I/O or terminator

(Note1) USB I/F is mounted only for FCU7-MU556/MU557.

(Note2) For information on how to connect the drive unit, refer to the drive unit's manual.

(Note3) When connecting analog spindle.

(Note4) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection:Connection of

MITSUBISHI CNC Machine Operation Panel" to be described.

3

MITSUBISHI CNC

1 System Configuration

1.2.2 With Touch Panel

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

L1 L2 L3

No-fuse breaker (NFB)

CNC control unit

FCU7-MU55x

ON

MC

MC

MC

OFF

CP/NFB

24VDC stabilized power supply

ACIN

DCOUT

FG

EMG

F120

Ethernet device

G300/G301

F070

EMG

LAN

DCIN

Main card HN76x

Memory card

HN45x

Expansion card

(Option)

HN7xx

SIO

SKIP OPT

LCD

INV

FRONT

ENC RIO1

MENUKEY

CG71

<F480> <G482/G484>

Backlight inverter

Front memory

USB memory

I/F (Note1)

I/F card CF card

I/F

HN244

TPIN

TESTIN

<G098/G492/G499>

Touch panel display unit

FCU7-DU140-32

(10.4-type VGA: 640×480)

Menu keys

24VDC

Keyboard unit

FCU7-KB0xx

Circuit protector (CP)

CP/NFB

FG

USER 2ch

1ch: F034

2ch: F035

RS232C device

G011 max. 0.5m

F221 max.30m

Operation panel

I/O unit

FCU7-DX7xx

CG71

CG3x

AO

RIO3 MPG

NCKB

F351

<G402>

Machine operation panel made by the machine tool builder

AC reactor

D-AL

Skip signal input

Max. 8 points

FCUA-R030

(Note3)

General-purpose inverter

12V:F320/F321

5V:F023/F024

Manual pulse generator

2ch

Contactor

MC

Drive units

1ch

G395/G396/G380

ENC

Select

Remote I/O unit

24VDC

F070

DCIN

FCUA-DX1xx

DI-L/R

RIO1 RIO2

FCUA-

R300

/R301

Machine control relay/ contact

FCUA-R211

/SH41

To the next remote I/O or terminator

Manual pulse generator

Spindle motor

2ch

5V:G023/G024

FCUA-R050/054

Synchronous feed encoder

1ch

24VDC

Remote I/O unit

F070

DCIN

FCUA-DX1xx

24VDC

F070

Remote I/O unit

DCIN

FCUA-DX1xx

DI-L/R

RIO1 RIO2 RIO1 RIO2

FCUA-

R300

/R301

FCUA-R211

/SH41

FCUA-R211

/SH41

Machine control relay/ contact

To the next remote I/O or terminator

(Note1) USB I/F is mounted only for FCU7-MU556/MU557.

(Note2) For information on how to connect the drive unit, refer to the drive unit's manual.

(Note3) When connecting analog spindle.

(Note4) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection:Connection of

MITSUBISHI CNC Machine Operation Panel" to be described.

4

M70V Series Connection Manual

1.3 List of Configuration

1.3 List of Configuration

1.3.1 List of Units

[Control unit]

Classification

NC functions and display controller

For M70V TypeB system

NC functions and display controller

For M70V TypeA system

NC functions and display controller

For M70V TypeB system

NC functions and display controller

For M70V TypeA system

[Display unit]

Type

FCU7-MU556

FCU7-MU557

FCU7-MU551

FCU7-MU552

8.4-type color TFT

(VGA:640*480)

10.4-type color TFT

(VGA:640*480)

10.4-type color TFT touch panel

(VGA:640*480)

[Keyboard unit]

Keyboard for 8.4-type display unit

Sheet keys

Keyboard for 8.4-type display unit

Lathe system sheet keys

Keyboard for 8.4-type display unit

Clear keys

Keyboard for 8.4-type display unit

Sheet keys

Keyboard for 10.4-type display unit

Sheet keys

Keyboard for 10.4-type display unit

Clear keys

Keyboard for 10.4-type display unit

Clear keys

Keyboard for 10.4-type display unit

Clear keys

FCU7-DU120-12

FCU7-DU140-12

FCU7-DU140-32

FCU7-KB024

FCU7-KB025

FCU7-KB026

FCU7-KB029

FCU7-KB044

FCU7-KB046

FCU7-KB047

FCU7-KB048

Components

Main control card

Memory card

Front side memory I/F card

Main control card

Memory card

Front side memory I/F card

Main control card

Memory card

Front side memory I/F card

Main control card

Memory card

Front side memory I/F card

[CCFL backlight type]

LCD panel

Backlight inverter

Menu keys

Inverter cable

LCD cable

[LED backlight type]

LCD panel

Backlight driver

Menu keys

Driver cable

LED backlight cable

LCD cable

LCD panel

Backlight inverter

Menu keys

Inverter cable

LCD cable

Backlight cable

LCD panel

Backlight inverter

Menu keys

Touch panel

Touch panel control card

Touch panel cable

Inverter cable

LCD cable

Backlight cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Escutcheon, key switch

G402 cable

Remarks

Export Tarde Control Order and Foreign

Exchange Order noncompliant unit

With USB memory I/F

Export Tarde Control Order and Foreign

Exchange Order noncompliant unit

With USB memory I/F

Export Tarde Control Order and Foreign

Exchange Order noncompliant unit

Export Tarde Control Order and Foreign

Exchange Order noncompliant unit

Front side memory I/F is normally equipped with the control unit

Front side memory I/F is normally equipped with the control unit

Front side memory I/F is normally equipped with the control unit

ONG layout (for M system/L system, XYZ)

ONG layout (for L system, XZF)

ONG layout (for M system/L system, XYZ)

ONG layout (for M system/L system, XYZ)(in tandem)

ONG layout (for M system/L system, XYZ)

ONG layout (for M system/L system, XYZ)

Full keyboard (for M system/L system)(in tandem)

ABC layout (for M system/L system)

5

MITSUBISHI CNC

1 System Configuration

Classification

[Operation panel I/O unit]

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Sink output

AO Analog output

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Source output

DI 24V/0V common input

DO Source output

AO Analog output

6

DI 24V/0V common input

DO Source output

[Remote I/O unit]

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Sink output

AO Analog output

DI 24V/0V common input

DO Sink output

AI Analog input

AO Analog output

DI 24V/0V common input

DO Source output

DI 24V/0V common input

DO Source output

DI 24V/0V common input

DO Source output

AO Analog output

DI 24V/0V common input

DO Source output

AI Analog input

AO Analog output

[Scan I/O card]

Sink type

Source type

Type

FCU7-DX710

Components

Base card

Terminator (R-TM)

FCU7-DX720

FCU7-DX730

FCU7-DX711

Base card

Terminator (R-TM)

Add-on card

Base card

Terminator (R-TM)

Add-on card

Base card

Terminator (R-TM)

FCU7-DX721

FCU7-DX731

Base card

Terminator (R-TM)

Add-on card

Base card

Terminator (R-TM)

Add-on card

FCUA-DX100 RX311

FCUA-DX110 RX311+RX321-1

FCUA-DX120 RX311+RX321

FCUA-DX140 RX311+RX341

FCUA-DX101 RX312

FCUA-DX111 RX312+RX322-1

FCUA-DX121 RX312+RX322

FCUA-DX141 RX312+RX341

HR347

HR357

HR347

HR357

Remarks

DI: 64-points 24V/0V common type

DO: 64-points sink type

MPG:2ch

Occupied stations (fixed): 1, 2, 7, 8

RIO3 extensible stations: 3, 4, 5, 6

DI: 96-points 24V/0V common type

DO: 80-points sink type

MPG:2ch

AO: 1 point

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 96-points 24V/0V common type

DO: 96-points sink type

MPG: 2ch

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 64-points 24V/0V common type

DO: 64-points source type

MPG:2ch

Occupied stations (fixed): 1, 2, 7, 8

RIO3 extensible stations: 3, 4, 5, 6

DI: 96-points 24V/0V common type

DO: 80-points source type

MPG:2ch

AO: 1 point

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 96-points 24V/0V common type

DO: 96-points source type

MPG:2ch

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points sink type (non-insulation)

Number of occupied stations: 1

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points sink type (non-insulation)

Number of occupied stations: 2

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points sink type (non-insulation)

AO: 1 point

Number of occupied stations: 2

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points sink type (non-insulation)

AI: 4 points

AO: 1 point

Number of occupied stations: 2

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points source type (non-insulation)

Number of occupied stations: 1

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points source type (non-insulation)

Number of occupied stations: 2

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points source type (non-insulation)

AO: 1 point

Number of occupied stations: 2

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points source type (non-insulation)

AI: 4 points

AO: 1 point

Number of occupied stations: 2

Scan DI/DO = 64 points/64 points

DI/DO = 32 points/32 points

Scan DI/DO = 64 points/64 points

DI/DO = 32 points/32 points

M70V Series Connection Manual

1.3 List of Configuration

Classification

[External power supply unit]

External power supply with power supply

PD25

ON/OFF function

[Manual pulse generator]

5V Manual pulse generator

Type

UFO-01-2Z9

12V Manual pulse generator

[Encoder]

HD60C

Synchronous feed encoder OSE1024-3-15-68

[CC-Link unit]

CC-Link

[Memory expansion unit]

Memory expansion

[Optical communication repeater unit]

FCU7-HN746

FCU7-HN754

Optical communication repeater unit FCU7-EX022

[MITSUBISHI CNC machine operation panel]

MITSUBISHI CNC machine operation

FCU7-KB921 panel A

MITSUBISHI CNC machine operation

FCU7-KB926 panel B

[Function expansion unit]

Function expansion

Function expansion

[Cable connector sets]

FCU7-HN721

FCU7-HN722

For ENC,SKIP,SIO,MPG,AO FCUA-CS000

For RIO FCUA-CS301

For PD25/PD27 ACIN

For PD25/PD27 DCOUT

For PD25/PD27 ON/OFF

For EMG F120

FCUA-CN200

3-178127-6

1-175218-5

1-178288-5

1-175218-5

005057-9403

0016020103

FCUA-CN211 For RIO

For DCIN,F070 FCUA-CN220

For DIO

[Original manufactured memory card]

Exclusive CF cards for MITSUBISHI CNC

FCUA-CN300

FCU7-CF256M

256MB

Exclusive CF cards for MITSUBISHI CNC

FCU7-CF002G

2GB

Components

Power supply card

Case set

UFO-01-2Z9

(Produced by NIDEC NEMICON)

HD60C

OSE1024-3-15-68

HN746

HN754

FCU7-EX022

Escutcheon, key switch control card

Escutcheon, Switch

HN721

HN722

Connector (10120-3000VE,2pcs),

Shell kit (10320-52F0-008,2pcs)

Connector (7940-6500SC,4pcs.),

Strain relief (3448-7940,2pcs.)

Connector (2-178128-3),

Contact (1-175218-5,3pcs.)

Connector (3-178127-6),

Contact (1-175218-5,6pcs.)

Connector (1-178288-5),

Contact (1-175218-5,6pcs.)

Connector (005057-9403),

Contact (0016020103,3pcs.)

Connector (1-178288-3),

Contact (1-175218-2,3pcs.)

Connector (2-178288-3),

Contact (1-175218-5,3pcs)

Connector (7940-6500SC,2pcs.)

FCU7-CF256M

FCU7-CF002G

Input 200VAC

Output 24VDC (3A)

Remarks

Input 5VDC

100pulse/rev

Input 12VDC

25pulse/rev

Input 5VDC

1024pulse/rev

CC-Link x 1ch

Memory expansion

Using up to two units, relay of the total length of up to 90m can be performed.

Mitsubishi standard 55 key

Normal option

Full option

256MB capacity

2GB capacity

(Note 1) Operation panel I/O unit can be mounted on the back side of the keyboard unit.

(Note 2) Operation panel I/O units for 700 Series (FCU7-DX67x/ FCU7-DX77x) are not available.

(Note 3) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals

7

MITSUBISHI CNC

1 System Configuration

1.3.2 Durable Parts

Control unit battery

Durable parts

Backlight for FCU7-DU120-12(*)

Backlight for FCU7-DU140-12/32(*)

Touch panel protective sheet for FCU7-DU140-32

Key sheet for FCU7-KB024/44

Key sheet for FCU7-KB025

Key sheet for FCU7-KB029

Part type

Q6BAT

84LHS06(for MADE IN JAPAN and unit version "*" to "C")

84LHS16(for MADE IN JAPAN and unit version "D" and later)

84LHS16(for MADE IN CHINA)

104LHS39 (for unit version "*")

104LHS52 (for unit version "A" and later)

N939B036G51

N330B532G51

N330B532G52

N330A565G51

(*) Contact the Service Center, Service Station, Sales Office or delayer for repairs or part replacement.

1.3.3 Replacements

Replacements

Protection fuse

Front memory I/F card CF-700(*)

Front memory I/F card CF-700 (with USB) (*)

LM40

FCU7-HN791

FCU7-HN793

Part type

(*) Contact the Service Center, Service Station, Sales Office or delayer for repairs or part replacement.

8

M70V Series Connection Manual

1.3 List of Configuration

1.3.4 List of Cables

Type

CNV2E-D-xM

CNV2E-HP-xM

F034 LxM

F035 LxM

F070 LxM

F110 LxM

F120 LxM

F170 LxM

F221 LxM

FCUA-R030-xM

FCUA-R031-xM

FCUA-R050-xM

FCUA-R054-xM

Application

Length (m) of cables provided by Mitsubishi

Max. cable length

CNP2E-1-xM

CNP3EZ-2P-xM

CNP3EZ-3P-xM

CNV22J-K1P-0.3M

Motor side PLG cable

Spindle side accuracy detector

TS5690 cable

Spindle side detector cable

OSE-1024 cable

Spindle side detector cable

OSE-1024 cable

For HF-KP (Servo) Motor side detector relay cable (motor side)

Lead out in direction of motor shaft

Compatible with only IP65

For HF-KP (Servo) Motor side detector relay cable (motor side)

CNV22J-K2P-0.3M

CNV2E-6P-xM

CNV2E-7P-xM

CNV2E-8P-xM

CNV2E-9P-xM

CNV2E-K1P-xM

CNV2E-K2P-xM

DG21-xM

DG22-xM

DG23-xM

DG24-xM

F023 LxM

F024 LxM

F320 LxM

F321 LxM

F351

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

0.3

30m

30m

30m

0.3m

Lead out in opposite direction of motor shaft

Compatible with only IP65

Motor side detector cable (for A51/A74N(/A74)) /

Ball screw side detector cable

Motor side detector cable (for A51/A74N(/A74)) /

Ball screw side detector cable

For HF/HF-H, HF-KP (Tool spindle) Motor side detector cable (for A48/

A51/A74N(/A74)) /

For HF-KP (Servo) Motor side detector relay cable (Drive unit side)

For HF/HF-H, HF-KP (Tool spindle) Motor side detector cable (for A48/

A51/A74N(/A74))

MDS-B-SD unit cable

MDS-B-HR unit cable

For HF-KP (Servo) Motor side detector cable

Lead out in direction of motor shaft

Compatible with only IP65

For HF-KP (Servo) Motor side detector cable

Lead out in opposite direction of motor shaft

Compatible with only IP65

Battery cable

0.3

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 4, 5, 7, 10, 15, 20, 25, 30

2, 3, 5, 7, 10

2, 3, 5, 7, 10

(For drive unit - battery unit)

Battery cable

(For drive unit - drive unit)

(Note) This cable is required to supply the power from the battery unit to multiple drive units.

Battery cable

(For drive unit - battery box)

(Note) The battery box side is connected using a bare conductor or a terminal bar.

5V supply / DO output cable

(For drive unit - battery box)

(Note) The battery box side is connected using a bare conductor or a terminal bar.

Manual pulse generator cable (5V): 1ch

(for connection to operation panel I/O unit)

Manual pulse generator cable (5V): 2ch

(for connection to operation panel I/O unit)

RS-232C I/F cable: 1ch (for control unit)

RS-232C I/F cable: 2ch (for control unit)

24VDC power cable

24VDC power cable for PD25/PD27

Emergency stop cable

ON/OFF switch cable for PD25/PD27

Analog output cable

Manual pulse generator cable (12V): 1ch

(for connection to operation panel I/O unit)

Manual pulse generator cable (12V): 2ch

(for connection to operation panel I/O unit)

DI/DO cable (one side connector)

(for operation panel I/O unit)

SKIP input cable

Analog input/output cable (for remote I/O unit)

Synchronous encoder - control unit (straight, with connector)

Synchronous encoder - control unit (right angle, with connector)

0.3, 0.5, 1, 5

0.3, 0.5, 1, 2, 3, 5, 7, 10

0.3, 0.5, 1, 2, 3, 5, 7, 10

0.3, 0.5, 1, 2, 3, 5, 7, 10

1, 2, 3, 5, 8, 10, 15, 20

1, 2, 3, 5, 8, 10, 15, 20

0.5, 1, 2, 3, 5, 8, 10

0.5, 1, 2, 3, 5, 8, 10

0.5, 1.5, 3, 5, 8, 10, 15, 20

0.5, 1.5, 3, 5, 8, 10, 15

0.5, 1.5, 3, 5, 8, 10, 15, 20

0.5, 1.5, 3, 5, 8, 10, 15

1, 2, 3, 5, 8, 10, 15, 20

1, 2, 3, 5, 8, 10, 15, 20

1, 2, 3, 5, 8, 10, 15, 20

3

3, 7

2, 3, 7

5

3, 5, 10, 15, 20

0.3m

30m

30m

30m

30m

30m

30m

10m

10m

5m

10m

10m

10m

20m

20m

50m

50m

50m

20m

30m

30m

30m

15m (*)

15m (*)

30m

15m

30m

15m

30m

9

MITSUBISHI CNC

1 System Configuration

Type Application

FCUA-R211-xM

FCUA-R300

FCUA-R301-xM

G011 LxM

G023 LxM

G024 LxM

G071 LxM

G300 LxM

G301 LxM

G380 LxM

G395 LxM

G396 LxM

G460 LxM

MR-BKS1CBLxM-

A1-H

MR-BKS1CBLxM-

A2-H

MR-PWS1CBLxM-

A1-H

MR-PWS1CBLxM-

A2-H

R-TM

SH21 LxM

SH41 LxM

Remote I/O (with terminal block) between remote I/O, remote I/O - CNC control unit, remote I/O - Operation panel I/O unit, remote I/O - MITSUBISHI CNC machine operation panel A

DI/DO cable (one side connector)

(for remote I/O unit)

DI/DO cable (both side connectors)

(for remote I/O unit)

Operation panel I/O interface cable

Manual pulse generator cable (5V): 1ch

(for connection to control unit)

Manual pulse generator cable (5V): 2ch

(for connection to control unit)

DC24V relay cable for MITSUBISHI CNC machine operation panel

LAN cross cable

(Shielded cable is recommended when the length will be 1m or more)

LAN straight cable

(Shielded cable is recommended when the length will be 1m or more)

Optical communication cable

For wiring between drive units (outside panel)

For optical communication repeater unit

Optical communication cable

For wiring between drive units (outside panel)

For wiring between NC-drive units

Optical communication cable

For wiring between drive units (inside panel)

Cable between MITSUBISHI CNC machine operation panel A and

MITSUBISHI CNC machine operation panel B

<200V Series>

Brake cable for HF-KP

Lead out in direction of motor shaft

<200V Series>

Brake cable for HF-KP

Lead out in opposite direction of motor shaft

<200V Series>

Power cable for HF-KP

Lead out in direction of motor shaft

<200V Series>

Power cable for HF-KP

(Note) It can not be used with HF-KP13.

Lead out in opposite direction of motor shaft

Terminator for remote I/O interface

Power supply communication cable

Power backup unit communication cable

Cable for Auxiliary axis/Servo drive unit

Remote I/O cable between remote I/O, remote I/O - CNC control unit, remote I/O - Operation panel I/O unit, remote I/O - MITSUBISHI CNC machine operation panel A

(between remote I/O units in a panel)

Length (m) of cables provided

0.3, 1, 2, 3, 5, 8, 10, 15, 20

3

1, 2, 3, 5

0.5

0.5

by Mitsubishi

1, 2, 3, 5, 8, 10, 15, 20

1, 2, 3, 5, 8, 10, 15, 20

0.5

1, 3, 5, 10

1

5, 10, 12, 15, 20, 25, 30

3, 5, 7, 10

0.3, 0.5, 1, 2, 3, 5

2, 3, 5, 7, 10

2, 3, 5, 7, 10

2, 3, 5, 7, 10

2, 3, 5, 7, 10

0.3, 0.5, 0.7

Max. cable

50m

50m

0.5m

20m (*)

20m (*)

0.5m

10m

1m length

30m (*)

30m

10m

10m

0.5m

10m

10m

10m

10m

-

0.35, 0.5, 0.7, 1, 1.5, 2, 2.5, 3,

-

3.5, 4, 4.5, 5, 6, 7, 8, 9, 10, 15, 20, 30m

30

1m (*)

(Note 1) "x" in type columns indicate cable length (unit: m).

(Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length when connecting via other unit.

10

2

General Specifications

11

MITSUBISHI CNC

2 General Specifications

2.1 Environment Conditions

Unit name

Item

Ambient temperature

Genera l

Specifi cations

Ambient humidity

Vibration resistance

Shock resistance

Working atmosphere

Type

During operation

During storage

Long term

Short term

Control unit

FCU7-MU556/557/

551/552

24VDC ± 5%

Ripple noise 200mV

(P-P)

Requir ed power specifi cations

Power voltage

Power capacity

Instantaneous stop tolerance time

24V 2.5A

Others

Heating value (max.)

Mass

Outline dimension

(kg)

(mm)

Display unit

FCU7-DU120-12/

140-x2

FCU7-KB024/025/026/

029/044/046/047/048

29.4m/s

2

Keyboard unit

0 to 55C °

-20 to 60C °

10 to 75% RH (with no dew condensation)

10 to 95% RH (with no dew condensation) (Note 1)

4.9m/s

2

or less (during operation)

Operation panel

I/O unit

Machine operation panel

FCU7-DX71x/72x/73x FCU7-KB921/926

or less (during operation)

12.0W

1.0

235(width) x

173(height) x

73(depth)

(Depth from the plate mounting surface: 60)

3.3V/12VDC

No corrosive gases, dust or oil mist

5VDC

(Provided by the control unit)

3.3V/5VDC

-

-

(Note 2)

20ms

FCU7-DU120-12:

10.0W

FCU7-DU140-x2:

12.0W

1.0W

Control section: 5.0W

(Note 3)

24VDC ± 5%(Note 7)

0.25A(Note 7)

20ms(min)(Note 7)

6W

FCU7-DU120-12:

1.5

FCU7-DU140-x2:

2.0

FCU7-DU120-12:

260(width) x

200(height)

FCU7-DU140-x2:

290(width) x

220(height)

FCU7-KB024/025/029/

044:0.8

FCU7-KB026/046:0.9

FCU7-KB047:1.2

FCU7-KB048:1.5

FCU7-KB024/025/26:

140(width) x 200(height)

FCU7-KB029:

260(width) x 140(height)

FCU7-KB044/46:

140(width) x 220(height)

FCU7-KB047:

290(width) x 160(height)

FCU7-KB048:

230(width) x 220(height)

0.4

120(width) x

180(height)

FCU7-KB921:1.2

FCU7-KB926:0.5

FCU7-KB921:

260(W) x 140(H)

FCU7-KB926:

140(W) x 140(H)

12

M70V Series Connection Manual

2.1 Environment Conditions

Item

General

Specificati ons

Ambient

Unit name

Type temperature

During operation

During storage

Ambient humidity

Long term

Short term

Vibration resistance

Shock resistance

Working atmosphere

Required power specificatio ns

Input power voltage

Power capacity

Instantaneous stop tolerance time

Others

Heating value

Mass

(max.)

FCUA-DX10x

24V 0.7A (Note 4)

25W (Note 5)

0.5kg

Remote I/O unit

FCUA-DX11x

0 to 55C

FCUA-DX12x

°

-20 to 60C

10 to 75% RH (with no dew condensation)

10 to 95% RH (with no dew condensation) (Note 1)

4.9m/s

0.6kg

2

29.4m/s

2

24VDC

°

or less (during operation)

or less (during operation)

No corrosive gases or dust

± 5% Ripple noise 200mV (P-P)

24V 1.5A (Note 4)

-

30W (Note 5)

0.6kg

FCUA-DX14x

24V 0.7A (Note 4)

30W (Note 5)

0.6kg

(Note 1) "Short term" means within one month.

(Note 2) For the current value of the I/O circuit, calculate with the number of points used and load.

(Note 3) For the heating value of the I/O circuit, calculate with the number of points used.

(Note 4) Allows only the amount to be consumed by control circuit.

(Note 5) Differs according to the number of machine input operation points and the load and number of points connected to the machine output. The maximum value applies when all points are ON.

(Note 6) MITSUBISHI CNC M70V Series, which is an open equipment, must be installed within a sealed metal control panel.

(Note 7) FCU7-KB926 does not need 24VDC power supply input.

13

MITSUBISHI CNC

2 General Specifications

2.2 Control Unit

Dimension and names of parts

[FCU7-MU556/ FCU7-MU557]

(1) (2) (3) (4) (5)

21 52

100

235

214

208

(6) (7)

6

(8) (9)

(16) (20)

(10) (11) (12) (13) (14) (15) (17) (18) (19)

14

[FCU7-MU551 / FCU7-MU552]

(2) (3) (4) (5)

21 52

100

235

214

208

(6)

M70V Series Connection Manual

2.2 Control Unit

(7)

6

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(1)

(2)

No.

Connector name

USB

CF

Function

Front USB memory I/F

Front CF card I/F

(3) INV

Display unit backlight inverter I/F or driver I/F

DCIN

EMG

ADONCCB

LCD

OPT

LAN

CG71

24VDC input

External emergency stop input

Expansion card slot

Display unit signal I/F

Optical communication I/F

Ethernet I/F

Operation panel I/O unit I/F

(8) (9)

(16) (20)

(10) (11) (12) (13) (14) (15) (17) (18) (19)

(16)

(17)

(18)

(19)

(20)

No.

(11)

(12)

Connector name

RIO1

MENUKEY

(13)

(14)

(15)

ENC

SKIP

SIO

BAT

FG

Function

Remote I/O unit I/F

Menu key I/F

Encoder input 1ch

(5V manual pulse generator input 2ch)

Skip input 8ch

Serial communication (RS-

232C) I/F 2ch

Battery (Q6BAT) I/F

Touch panel I/F

FG terminal

LED

Slide switch

(1) Front USB memory I/F (USB)

Do not connect devices other than USB memories.

When using a commercially available USB memory, performance check must be made by machine tool builder.

(2) Front CF card I/F (CF)

It is recommended to use CF cards of the original equipment manufactured parts. Mitsubishi is unable to guarantee the machine operation when a commercially available CF card or SD memory card (SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool builder.

(Refer to "2.11 Precautions for Use of Exclusive CF cards for MITSUBISHI CNC: Commercially Available CF".)

15

MITSUBISHI CNC

2 General Specifications

(3) Display unit backlight inverter I/F or driver I/F (INV)

(4) 24VDC input (DCIN)

1 3

1

2

3

I +24V

0V

FG

<Cable side connector type>

Connector: 2-178288-3

Contact: 1-175218-5 x3

Recommended manufacturer: Tyco Electronics

(a) Specifications of power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder). Use a power supply that complies with CE Marking or that follows the safety standards given below.

[Stabilized power supply selection items]

Item

Output Voltage fluctuation

Ripple noise

Power capacity

Output holding time

Overcurrent protection

Standard setting

± 5% or less of 24VDC

200mV (P-P)

2.5A or more

20ms

Required

[Standards]

Safety Standards: UL1950, CSA C22.2 No.234 approved, IEC950 compliant

Noise Terminal Voltage: FCC Class A, VCCI-Class A

High Harmonics Current Restrictions: IEC61000-3-2

(Note) 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power supply to the control unit. The level of voltage drop depends on the capacity of the power supply. Do not share the power supply with the devices that have alarms to warn the voltage drop.

CAUTION

1. Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of

24V.

16

M70V Series Connection Manual

2.2 Control Unit

(5) External emergency stop input (EMG)

3 1

1

2

3

I

FG

EMG IN

O +24V

* Be sure to connect EMG terminal cable (G123) to the connector when not used.

<Cable side connector type>

Connector: 005057-9403

Contact: 0016020103 x3

Recommended manufacturer: MOLEX

(6) Expansion card slot (ADONCCB)

(7) Display unit signal I/F (LCD)

(8) Optical communication I/F (OPT)

<Cable side connector type>

(PCF type)

Connector: CF-2D101-S

Recommended manufacturer: Japan Aviation Electronics

(POF type)

Connector: PF-2D101

Recommended manufacturer: Japan Aviation Electronics

17

MITSUBISHI CNC

2 General Specifications

(9) Ethernet I/F (LAN)

8 1

6

7

4

5

8

1

2

3

O TD+

O TD-

I RD+

I RD-

* Connect connector case with FG pattern.

* Use cross cable (G300) when directly connecting a device such as a personal computer to the unit.

<Cable side connector type>

Connector: 5-569550-3

Recommended manufacturer: Tyco Electronics

(10) Operation panel I/O unit I/F (CG71)

13 1

26 14

7

8

5

6

3

4

1

2

9

10

11

12

13

O

I

O

O

GND

5V

5V

GND

KBCS0*

KBCS2*

KBAD1

KBD0

I

O

KBD2

KBRES*

O BUZOUT*

I/O TXRX3

O SCAN36

18

19

20

21

14

15

16

17

22

23

24

25

26

O

I

O

O

GND

5V

3.3V

GND

KBCS1*

KBAD0

KBAD2

KBD1

I

O

KBD3

RDYOUT*

3.3V

I/O TXRX3*

O SCAN37

* Connect connector case with FG pattern.

<Cable side connector type>

Plug: 10126-3000VE

Shell: 10326-52F0-008

Recommended manufacturer: 3M

18

M70V Series Connection Manual

2.2 Control Unit

(11) Remote I/O unit I/F (RIO1)

Up to eight remote I/O stations can be connected.

1 3

1

2

3

I/O TXRX1

I/O TXRX1*

0V

<Cable side connector type>

Connector: 1-178288-3

Contact: 1-175218-2 x3

Recommended manufacturer: Tyco Electronics

(12) Menu key I/F (MENUKEY)

(13) Encoder input 1ch/ 5V manual pulse generator input 2ch (ENC)

Synchronous feed encoder or 5V manual pulse generator can be connected to this connector.

10 1

20 11

6

7

4

5

1

2

3

8

9

10

I

I

I

I

I

0V

ENC1Z

ENC1B

ENC1A

0V

O 5V

HA2A

HA1A

NC

O 5V

14

15

16

17

11

12

13

18

19

20

0V

I ENC1Z*

I ENC1B*

I ENC1A*

0V

O 5V

I HA2B

I HA1B

NC

O 5V

* Connect connector case with FG pattern.

<Cable side connector type>

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

19

MITSUBISHI CNC

2 General Specifications

(a) Input for synchronous feed encoder

<Specification of input part>

Number of pulse phases

Three phases (A phase, B phase, a phase difference 90 degrees,

Z phase) (Refer to the waveform below.)

Signal output of the encoder

Line driver output

Signal voltage

Input voltage range

Differential-input voltage VIT+

0V to 5.25V

0.2V to 5.25V

Differential-input voltage VIT-

-5.25V to -0.2V

Power supply voltage

5VDC ± 10%

Current consumption

Number of pulses per rotation

Input frequency (rotation speed)

Cable length

200mA or less

1024 pulse/rev

136kHz or less (8000r/min or less)

50m or less

A phase

A* phase

B phase

B* phase

Z phase

Z* phase a b c d e

T a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10

(b) Input for 5V manual pulse generator

<Specification of input part>

Number of pulse phases

Two phases (A phase, B phase, a phase difference 90 degrees)

(Refer to the waveform below.)

Signal output of manual pulse generator

Voltage output, open collector output

Signal voltage

H level 3.5V to 5.25V

L level 0V to 0.5V

Power supply voltage

Current consumption

Number of pulses per rotation

5VDC ± 10%

100mA or less

25 pulse/rev, 100 pulse/rev

Input frequency (rotation speed)

1kHz or less

(40r/s or less for 25pluse/rev, 10r/s or less for 100pluse/rev)

Cable length

20m or less

A(B) phase

B(A) phase a b c d e

T a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10

T: A or B phase cycle

20

M70V Series Connection Manual

2.2 Control Unit

(c) 5V manual pulse generator input/output circuit

+5V

HA1A

HA2A

Connector pin No.

8

7

+5V

Signal input

0V

HA1B

HA2B

18

17

Control circuit

0V

+5V

+5V

10

20

Power output

0V

0V

1

11

0V

When using the synchronous feed encoder and the manual pulse generator at the same time, connect the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the machine tool builder.

(14) Skip input 8ch (SKIP)

10 1

20 11

7

8

5

6

9

10

3

4

1

2

I

I

I

I

COM

SKIP0

SKIP2

NC

COM

NC

SKIP4

SKIP6

NC

NC

15

16

17

18

11

12

13

14

19

20

COM

I SKIP1

I SKIP3

NC

COM

NC

I SKIP5

I SKIP7

NC

NC

* Connect connector case with FG pattern.

<Cable side connector type>

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

21

MITSUBISHI CNC

2 General Specifications

(a) Skip signal input conditions

Use the input signal within the following condition ranges.

1 Input voltage at external contact ON

2 Input current at external contact ON

3 Input voltage at external contact OFF

4 Input current at external contact OFF

5 Input resistance

6 Input signal holding time (Ton)

7 Internal response time

8 Machine side contact capacity

24V common

6V or less

0V common

18V or more, 25.2V or less

6mA or more

4V or less 20V or more, 25.2V or less

2mA or less

Approx. 2.2k

Ω

2ms or more

0.08ms or less

+30V or more, 16mA or more

Connection to 24V common Connection to 0V common

+24V

External signal

Ton

+24V

Ton

0V 0V

External signal

Connection to 24V common

(Machine side)

24VDC

Input voltage

S KIP

0V (R G)

Input voltage

COM

Control circuit

Connection to 0V common

(Machine side)

24VDC  

S KIP 

Input voltage

Input voltage

Control circuit

22

(15) Serial communication (RS-232C) I/F 2ch (SIO)

10 1

20 11

9

10

7

8

5

6

3

4

1

2

I

I

I

0V

RD1(RXD1)

CS1(CTS1)

O DR1(DSR1)

0V

NC

RD2(RXD2)

I CS2(CTS2)

O DR2(DSR2)

NC

15

16

17

18

11

12

13

14

19

20

0V

O SD1(TXD1)

O RS1(RTS1)

I ER1(DTR1)

0V

NC

O SD2(TXD2)

O RS2(RTS2)

I ER2(DTR2)

NC

* Connect connector case with FG pattern.

<Cable side connector type>

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

(16) Battery (Q6BAT) I/F (BAT)

(17) Touch panel I/F

(18) FG terminal (FG)

M70V Series Connection Manual

2.2 Control Unit

23

MITSUBISHI CNC

2 General Specifications

(19) LED

Name

Name

24VDCIN

DCOUT

LCDON

PSEMG

WDER

BATALM

Function

DC24V input check

System error display

Battery voltage drop

At fault

Not lit

Internal output voltage check Not lit

Conditions

(1) Failure of DC24V input

(2) Fuse is disconnected near DCIN connector

(1) Failure of internal voltage output in control unit

(2) Short circuit of DC5V output on CG71 or ENC or FAN connector

DC12V output voltage check for backlight inverter or backlight driver

External emergency stop status display

Not lit

(1) Failure of DC12V output in control unit

(2) 24VDC input voltage is +20V or less

Lit (Red) External emergency stop signal has inputted

Lit (Red)

(1) Failure of control unit

(2) SRAM data is broken

Lit (Red) Battery voltage has dropped to 2.7V or less

(20) Slide switch

This is for MITSUBISHI exclusive use. Do not change the switch from the condition at the time of shipment from

MITSUBISHI.

MITSUBISHI default settings differ depending on the display size as follows.

Display size

8.4-type

10.4-type

Slide switch position

Right

Left

24

2.3 Display Unit

Outline dimension

[FCU7-DU120-12 (8.4-type)]

260

M70V Series Connection Manual

2.3 Display Unit

20 110( Space required for wiring)

(Note 1) The above side view shows the state with the control unit mounted.

(Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Using Optical Communication Cable".)

<Panel cut dimension drawing>

260 ( Unit outline )

250 ± 0.3

244

4- M3 Screw

(Square hole)

25

MITSUBISHI CNC

2 General Specifications

[FCU7-DU140-12 (10.4-type)]

290 20 110( Space required for wiring)

26

(Note 1) The above side view shows the state with the control unit mounted.

(Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Using Optical Communication Cable".)

<Panel cut dimension drawing>

290 ( Unit outline )

280 ± 0.3

274

4- M3 Screw

(Square hole)

[FCU7-DU140-32 (10.4-type with touch panel)]

290

M70V Series Connection Manual

2.3 Display Unit

20 110(Space required for wiring)

(Note 1) The above side view shows the state with the control unit mounted.

(Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Using Optical Communication Cable".)

<Panel cut dimension drawing>

290 ( Unit outline )

280 ± 0.3

274

4- M3 Screw

(Square hole)

27

MITSUBISHI CNC

2 General Specifications

2.4 Keyboard Unit

Outline dimension

[FCU7-KB024 (8.4-type)]

140 20 110 ( Space required for wiring )

28

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

140 (Unit outline)

13 0 0.3

(Square hole)

122

4-M3 Screw

[FCU7-KB025 (8.4-type)]

140

M70V Series Connection Manual

2.4 Keyboard Unit

20 110 (Space required for wiring)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted.

<Panel cut dimension drawing>

140 (Unit outline)

13 0 0.3

(Square hole)

122

4-M3 Screw

29

MITSUBISHI CNC

2 General Specifications

[FCU7-KB026 (Clear keys for 8.4-type)]

140

20 110 ( Space required for wiring )

30

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

140 (Unit outline)

13 0 0.3

(Square hole)

122

4-M3 Screw

[FCU7-KB029 (In tandem for 8.4-type)]

260

M70V Series Connection Manual

2.4 Keyboard Unit

17 110 ( Space required for wiring )

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

260 (Unit outline)

250 0.3

(Square hole)

242

4-M3 Screw

31

MITSUBISHI CNC

2 General Specifications

[FCU7-KB044 (10.4-type)]

140 20 110 ( Space required for wiring )

32

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

140 (Unit outline)

13 0 0.3

(Square hole)

122

4-M3 Screw

[FCU7-KB046 (Clear keys for 10.4-type)]

140

M70V Series Connection Manual

2.4 Keyboard Unit

20 110 ( Space required for wiring )

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

140 (Unit outline)

13 0 0.3

(Square hole)

122

4-M3 Screw

33

MITSUBISHI CNC

2 General Specifications

[FCU7-KB047 (Clear keys for 10.4-type/ QWERTY assignment)]

290 17 110 ( Space required for wiring )

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

290 (Unit outline)

280 0.3

(Square hole)

274

4-M3 Screw

34

[FCU7-KB048 (Clear keys for 10.4-type)]

230

M70V Series Connection Manual

2.4 Keyboard Unit

20 110 ( Space required for wiring )

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

<Panel cut dimension drawing>

230 (Unit outline)

220 0.3

212

4-M3 Screw

(Square hole)

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MITSUBISHI CNC

2 General Specifications

2.5 Operation Panel I/O Unit

Characteristics of operation panel I/O unit are as follows.

(1) Number of DI/DO points that can be mounted on the machine operation panel is 64/64 as standard and 96/96 at the maximum. Both sink and source types are available.

Operation panel I/O unit DI/DO uses equivalent serial link connections as those used for remote I/O.

(2) Remote I/O interface --- 1ch

Remote I/O unit, scan I/O card, etc. can be extended up to 4 stations.

(a) When FCU7-DX710/711 are used: Up to 4 stations, 128 points/128 points in total, are available.

(b) When FCU7-DX720/721/730/731 are used: Up to 3 stations, 96 points/96 points in total, are available.

(Note) The maximum number of stations that can be extended is described above whether DI/DO of the operation panel I/O unit is used or not.

(3) Manual pulse generator --- 2ch

5V and 12V manual pulse generators can be connected.

(4) Installation on the back side of the keyboard unit is possible. Allows space saving inside the operation panel.

Classification

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Sink output

AO Analog output

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Source output

DI 24V/0V common input

DO Source output

AO Analog output

DI 24V/0V common input

DO Source output

Type

FCU7-DX710

FCU7-DX720

FCU7-DX730

FCU7-DX711

FCU7-DX721

FCU7-DX731

Components

Base card

Terminator (R-TM)

Base card

Terminator (R-TM)

Add-on card

Base card

Terminator (R-TM)

Add-on card

Base card

Terminator (R-TM)

Base card

Terminator (R-TM)

Add-on card

Base card

Terminator (R-TM)

Add-on card

Remarks

DI: 64-points 24V/0V common type

DO: 64-points sink type

MPG:2ch

Occupied stations (fixed): 1, 2, 7, 8

RIO3 extensible stations: 3, 4, 5, 6

DI: 96-points 24V/0V common type

DO: 80-points sink type

MPG:2ch

AO: 1 point

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 96-points 24V/0V common type

DO: 96-points sink type

MPG: 2ch

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 64-points 24V/0V common type

DO: 64-points source type

MPG:2ch

Occupied stations (fixed): 1, 2, 7, 8

RIO3 extensible stations: 3, 4, 5, 6

DI: 96-points 24V/0V common type

DO: 80-points source type

MPG:2ch

AO: 1 point

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

DI: 96-points 24V/0V common type

DO: 96-points source type

MPG:2ch

Occupied stations (fixed): 1, 2, 3, 7, 8

RIO3 extensible stations: 4, 5, 6

(Note 1) The station Nos. occupied by the operation panel I/O unit cannot be changed. If the unit has rotary switches, do not change the switch settings when shipped.

(Settings when shipped: CS1 -> 0/ CS2 -> 1/ CS3 -> 6)

(Note 2) Set the number of DI points that are simultaneously turned ON to be less than half of the total points. If many points are set to be simultaneously turned ON in high temperature, operation panel I/O unit may be deteriorated due to the heat.

36

M70V Series Connection Manual

2.5 Operation Panel I/O Unit

Dimension and names of parts

[FCU7-DX710/ FCU7-DX711]

(1) (2)

116 110 ( Space required for wiring)

(10)

(11)

(12)

(4) (5) (7) (8)

<Dimension drawing for installing on the panel>

116 ( Unit outline )

106 ± 0.3

(13)

<Installation on the back side of the keyboard>

Operation panel I/O unit can be installed on the back side of the keyboard.

Fixing screw (4 pcs.) M3x25

(with plain washer and spring washer)

4- M3 Screw

NCKB Connector

(Note) Use M3x25 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

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MITSUBISHI CNC

2 General Specifications

[FCU7-DX720/ FCU7-DX721/ FCU7-DX730/ FCU7-DX731]

(1) (2) (3)

116 110 ( Space required for wiring)

(9)

(10)

(11)

(12)

(4) (5) (6) (7) (8)

(Note) (9) is not available for FCU7-DX731.

<Dimension drawing for installing on the panel>

116 ( Unit outline )

106 ± 0.3

(13)

<Installation on the back side of the keyboard>

Operation panel I/O unit can be installed on the back side of the keyboard.

Fixing screw (4 pcs.) M3x25

(with plain washer and spring washer)

38

4- M3 Screw

NCKB Connector

(Note) Use M3x25 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

M70V Series Connection Manual

2.5 Operation Panel I/O Unit

(1) Machine input (CG31)

Digital input 32 points (1st station)

(2) Machine input (CG33)

Digital input 32 points (2nd station)

(3) Machine input (CG35)

Digital input 32 points (3rd station)

(Note) This is not available for FCU7-DX710/FCU7-DX711.

B1 B20

7

6

9

8

13

12

11

10

3

2

5

4

1

17

16

15

14

20

19

18

A1 A20

<Cable side connector type>

Connector: 7940-6500SC

Strain relief: 3448-7940

Recommended manufacturer: 3M

CG31

B

I

I

I

I

I

I

I

I

I

I X200

X201

X202

X203

X204

X205

X206

I

I

I

I

I

I X207

X208

13

12

I X209

11

I X20A

10

X20B

X20C

X20D

X20E

7

6

9

8

X20F

NC

COM

+24V

+24V

3

2

5

4

1

17

16

15

14

20

19

18

A

I X210

I X211

I X212

I X213

I X214

I X215

I X216

I X217

I X218

I X219

I X21A

I X21B

I X21C

I X21D

I X21E

I X21F

NC

COM

0V

0V

CG33

B

I

I

I

I

I

I

I

I

I

I X220

X221

X222

X223

X224

X225

X226

I

I

I

I

I

I X227

X228

13

12

I X229

11

I X22A

10

X22B

X22C

X22D

X22E

7

6

9

8

X22F

NC

COM

+24V

+24V

3

2

5

4

1

17

16

15

14

20

19

18

7

6

9

8

13

12

11

10

3

2

5

4

1

17

16

15

14

20

19

18

A

I X230

I X231

I X232

I X233

I X234

I X235

I X236

I X237

I X238

I X239

I X23A

I X23B

I X23C

I X23D

I X23E

I X23F

NC

COM

0V

0V

CG35

B

I

I

I

I

I

I

I

I

I

I X240

X241

X242

X243

X244

X245

X246

I

I

I

I

I

I X247

X248

13

12

I X249

11

I X24A

10

X24B

X24C

X24D

X24E

7

6

9

8

X24F

NC

COM

+24V

+24V

3

2

5

4

1

17

16

15

14

20

19

18

7

6

9

8

13

12

11

10

3

2

5

4

1

17

16

15

14

20

19

18

Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.

A

I X250

I X251

I X252

I X253

I X254

I X255

I X256

I X257

I X258

I X259

I X25A

I X25B

I X25C

I X25D

I X25E

I X25F

NC

COM

0V

0V

39

MITSUBISHI CNC

2 General Specifications

(a) Outline of digital signal input circuit

Both 24V common and 0V common connections are allowed in the digital signal input circuit.

Follow the wiring diagram below for each type.

Input circuit

0V common 24V common

(Machine side)

CG31/CG33/CG35

External contact

Input resistor

R

3.3 k

(Machine side)

External contact

CG31/CG33/CG35

Input resistor

R

3.3k

Input voltage Input voltage

Control circuit

Control circuit

Stabilized power supply

24VDC(+)

0V

FG

A3,B3

COM

Stabilized power supply

24VDC(+)

0V

FG

A3,B3

COM

Input conditions

The input signals must be used within the following condition ranges.

1 Input voltage at external contact ON

2 Input current at external contact ON

3 Input voltage at external contact OFF

4 Input current at external contact OFF

5 Input resistance

6 Tolerable chattering time (T1)

7 Input signal holding time (T2)

24V common

6V or less

0V common

18V or more, 25.2V or less

9mA or more

4V or less 20V or more, 25.2V or less

2mA or less

Approx. 3.3k

Ω

3ms

40ms or more (Note)

3 to 16ms

9 Machine side contact capacity

30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be recognized unless it is held for the ladder processing cycle time or longer.

Connection to 24V common input Connection to 0V common input

T2 T2

(E)

+24V

(I)

GND

T1 T1

(E)

+24V

(I)

GND

T1 T1

T3 T4

(E) : External signal, (I):Internal signal

T3 T4

40

M70V Series Connection Manual

2.5 Operation Panel I/O Unit

(4) Machine output (CG32)

Digital output 32 points (1st station)

(5) Machine output (CG34)

Digital output 32 points (2nd station)

(6) Machine output (CG36)

FCU7-DX730/DX731: Digital output 32 points (3rd station)

FCU7-DX720/DX721: Digital output 16 points (3rd station) (with analog output)

(Note) This is not available for FCU7-DX710/FCU7-DX711.

B1 B20

A1 A20

<Cable side connector type>

Connector: 7940-6500SC

Strain relief: 3448-7940

Recommended manufacturer: 3M

B

20

O Y200

19

O Y201

CG32

A

20

O Y210

19

O Y211

18

O Y202

17

O Y203

16

O Y204

15

O Y205

18

17

16

15

O

O

O

O

Y212

Y213

Y214

Y215

14

O Y206

13

O Y207

12

O Y208

11

O Y209

10

O Y20A

9

O Y20B

8

7

O

O

Y20C

Y20D

6

5

O

O

Y20E

Y20F

8

7

14

O Y216

13

O Y217

12

O Y218

11

O Y219

10

O Y21A

9

O Y21B

6

5

O

O

O

O

Y21C

Y21D

Y21E

Y21F

4

COM

(Note 2)

4

COM

(Note 2)

3

COM

(Note 2)

3

COM

(Note 2)

2

1

I

I 24VDC

24VDC

2

1

GND

(0V)

GND

(0V)

B

20

O Y220

19

O Y221

CG34

A

20

O Y230

19

O Y231

18

O Y222

17

O Y223

16

O Y224

15

O Y225

18

17

16

15

O

O

O

O

Y232

Y233

Y234

Y235

6

5

14

O Y226

13

O Y227

12

O Y228

11

O Y229

8

7

10

O Y22A

9

O Y22B

O

O

Y22C

Y22D

O

O

Y22E

Y22F

14

O Y236

13

O Y237

12

O Y238

11

O Y239

10

O Y23A

9

O Y23B

8

7

6

5

O

O

O

O

Y23C

Y23D

Y23E

Y23F

4

COM

(Note 2)

4

COM

(Note 2)

3

COM

(Note 2)

3

COM

(Note 2)

2

1

I

I 24VDC

24VDC

2

1

GND

(0V)

GND

(0V)

CG36 (Note 1)

B

20

O Y240

19

O Y241

20

19

O

O

A

Y250

Y251

18

O Y242

17

O Y243

16

O Y244

15

O Y245

18

17

16

15

O

O

O

O

Y252

Y253

Y254

Y255

14

O Y246

13

O Y247

12

O Y248

11

O Y249

10

O Y24A

9

O Y24B

8

7

O

O

Y24C

Y24D

6

5

O

O

Y24E

Y24F

8

7

14

O Y256

13

O Y257

12

O Y258

11

O Y259

10

O Y25A

9

O Y25B

6

5

O

O

O

O

Y25C

Y25D

Y25E

Y25F

4

COM

(Note 2)

4

COM

(Note 2)

3

COM

(Note 2)

3

COM

(Note 2)

2

1

I

I 24VDC

24VDC

2

1

GND

(0V)

GND

(0V)

(Note 1) FCU7-DX720/DX721 uses 16 points of digital outputs, Y240 to Y24F.

(Note 2) COM (3A, 3B, 4A, and 4B) is connected to 24VDC or GND (0V) inside the unit depending on the output type.

Sink type output (FCU7-DX710/DX720/DX730): GND (0V)

Source type output (FCU7-DX711/DX721/DX731): 24VDC

Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.

41

MITSUBISHI CNC

2 General Specifications

(a) Outline of digital signal output circuit

The digital signal output circuit uses a sink type (DX7x0) or source type (DX7x1).

Use within the specification ranges shown below.

Output circuit

(Macine side)

24VDC(+)

CG32/CG34/CG36

RA

PL

R

Control

Circuit

Sink type

(Macine side)

24VDC(+)

CG32/CG34/CG36

(DX7x0)

RA

R

PL

Control

Circuit

Source type (DX7x1)

RA

PL

: Relay

: Pilot lamp

Output conditions

Insulation method

Rated load voltage

Max. output current

Output delay time

Insulation

24VDC

60mA/point

40 μ s

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance

100V or more, 100mA or more) in parallel to the load.

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150 Ω ) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

42

CAUTION

1. When using an inductive load such as a relay, always connect a diode in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

(7) Keyboard I/F (NCKB)

(8) FG terminal (FG)

(9) Analog output 1ch (AO)

(Note) This is not available for FCU7-DX731.

10 1

20 11

7

8

5

6

9

10

3

4

1

2

NC

O

AO

NC

NC

NC

AO*

NC

NC

NC

NC

15

16

17

18

11

12

13

14

19

20

* Connect connector case with FG pattern.

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

<Cable side connector type>

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

Output circuit

R

R

AO

AO*

0V

DAC

Output conditions

Output voltage

Resolution

Load conditions

Output impedance

(Note) n=(2

0

to 2

11

)

0V to ± 10V ( ± 5%)

12bit ( ± 10V × n/4096) (Note)

10k Ω load resistance

220 Ω

Connector pin assignment

1

7

AO*

AO

GND

Analog voltage output

M70V Series Connection Manual

2.5 Operation Panel I/O Unit

43

MITSUBISHI CNC

2 General Specifications

(10) Manual pulse generator input 2ch (5V and 12V) (MPG)

5V manual pulse generator and 12V manual pulse generator can be connected to this connector.

Connect the synchronous feed encoder to the ENC connector of the control unit.

10 1

20 11

7

8

5

6

9

10

3

4

1

2

I

I

GND reserve

HA2A

HA1A

GND

O 12VDC reserve reserve reserve

O 5VDC

15

16

17

18

11

12

13

14

19

20

I

I

GND reserve

HA2B

HA1B

GND

O 12VDC reserve reserve reserve

O 5VDC

* Connect connector case with FG pattern.

<Cable side connector type>

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

<Specification of input part>

Number of pulse phases

Signal output of manual pulse generator

Signal voltage

Power supply voltage

Current consumption

Number of pulses per rotation

Input frequency (rotation speed)

Cable length

5V manual pulse generator

Two phases (A phase, B phase, a phase difference 90 degrees)

(Refer to the waveform below.)

Voltage output, open collector output

5VDC ± 10%

12V manual pulse generator

Open collector output

H level 3.5V to 5.25V

L level 0V to 0.5V

100mA or less

12VDC

25 pulse/rev,100 pulse/rev

± 10%

1kHz or less (40r/s or less for 25pluse/rev, 10r/s or less for 100pluse/rev)

20m or less 50m or less

A(B) phase

B(A) phase a b c d e

T a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10

T: A or B phase cycle

44

M70V Series Connection Manual

2.5 Operation Panel I/O Unit

<Input/output circuit>

HA1A

HA2A

Connector pin No.

4

3

+5V

+5V

Signal input

HA1B

HA2B

14

13

0V

0V

+12V

+12V

6

16

12V

Power output

5V

Power output

+5V

+5V

10

20

0V

0V

1

11

0V

(11) Remote I/O unit I/F (RIO3)

1 3

Control unit

1

2

3

I/O TXRX3

I/O TXRX3*

0V(GND)

<Cable side connector type>

Connector: 1-178288-3

Contact: 1-175218-2 x3

Recommended manufacturer: Tyco Electronics

Refer to the following chart for the maximum number of connecting stations and I/O points.

Operation panel I/O unit type

FCU7-DX710/DX711

FCU7-DX720/DX721/DX730/DX731

Max. number of stations

(RIO3 connection)

4 stations

(stations 3rd to 6th can be used)

3 stations

(stations 4th to 6th can be used)

Max. number of I/O points

(RIO3 connection)

128 points/128 points

96 points/96 points

(Note) Refer to the section "General Specifications: Remote I/O Unit" for the number of occupying stations and I/

O points of remote I/O units.

(12) Control unit I/F (CG71)

45

MITSUBISHI CNC

2 General Specifications

(13) LED

Name

3VON

5VON

Function

DC3V input check

DC5V input check

At fault

Not lit

Not lit

Conditions

(1) Disconnection between control unit and operation panel I/O unit

(1) Disconnection between control unit and operation panel I/O unit

(2) Short circuit of manual pulse generator cable

PACKETNG

RIO1

12VON

RIO communication status check

RIO communication status check

For manual pulse generator

Lit (Red)

Not lit

Not lit

(1) Partial disconnection between control unit and operation panel I/O unit

(2) Miswiring of extended I/O unit to RIO3

Short circuit of manual pulse generator cable

DOCOM

DC24V input check

(for source output)

Not lit

(1) Disconnection of 24V input

(2) Disconnection of protection fuse on the operation panel I/O unit

(Note) Sink output type does not have the LED for DOCOM.

46

M70V Series Connection Manual

2.6 Remote I/O Unit

2.6 Remote I/O Unit

The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX1xx) according to the type and No. of contacts. Use serial link connections to connect the unit with the control unit or the operation panel I/O unit.

Multiple remote I/O units can be used as long as the total number of occupied stations is eight or less.

Classification

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Sink output

DI 24V/0V common input

DO Sink output

AO Analog output

DI 24V/0V common input

DO Sink output

AI Analog input

AO Analog output

DI 24V/0V common input

DO Source output

DI 24V/0V common input

DO Source output

DI 24V/0V common input

DO Source output

AO Analog output

DI 24V/0V common input

DO Source output

AI Analog input

AO Analog output

Type

FCUA-DX100

FCUA-DX110

FCUA-DX120

FCUA-DX140

FCUA-DX101

FCUA-DX111

FCUA-DX121

FCUA-DX141

RX311

RX311+RX321-1

RX311+RX321

RX311+RX341

RX312

RX312+RX322

RX312+RX341

Components

RX312+RX322-1

Remarks

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points sink type (non-insulation)

Number of occupied stations: 1

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points sink type (non-insulation)

Number of occupied stations: 2

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points sink type (non-insulation)

AO: 1 point

Number of occupied stations: 2

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points sink type (non-insulation)

AI: 4 points

AO: 1 point

Number of occupied stations: 2

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points source type (non-insulation)

Number of occupied stations: 1

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points source type (non-insulation)

Number of occupied stations: 2

DI: 64-points 24V/0V common type

(photo coupler insulation)

DO: 48-points source type (non-insulation)

AO: 1 point

Number of occupied stations: 2

DI: 32-points 24V/0V common type

(photo coupler insulation)

DO: 32-points source type (non-insulation)

AI: 4 points

AO: 1 point

Number of occupied stations: 2

47

MITSUBISHI CNC

2 General Specifications

Dimension and names of parts

[Front view]

40

(1)

(11)

(6)

(7)

(3)

(1)

(11)

(6)

(7)

(3)

40

(DX11x/DX12x)

[Side view] [Bottom view]

(DX10x)

(Front)

(8)

(9)

(10)

(Rear)

(2)

(7)

(4)

(1)

(11)

(6)

(7)

(3)

40

(DX14x)

135

(5)

(7)

6

<Installation dimension drawing>

Top

135

Mounting hole

2-M5 screw

70

Bottom

6

34 6

48

M70V Series Connection Manual

2.6 Remote I/O Unit

(1) Machine input (DI-L)

(2) Machine input (DI-R)

Both 24V common and 0V common connections are allowed in the digital signal input circuit.

Follow the wiring diagram below for each type.

Input circuit

24V common 0V common

DI-L / DI-R DI-L / DI-R

(Machine side) (Machine side)

External contact

Input resistor

R

2.2k

External contact

Input resistor

R

2.2k

Input voltage Input voltage

Stabilized power supply

24VDC(+)

0V

FG

A3,B3

COM

Control circuit

Stabilized power supply

24VDC(+)

0V

FG

A3,B3

COM

Control circuit

Input conditions

The input signals must be used within the following condition ranges.

1 Input voltage at external contact ON

2 Input current at external contact ON

3 Input voltage at external contact OFF

4 Input current at external contact OFF

5 Input resistance

6 Tolerable chattering time (T1)

7 Input signal holding time (T2)

24V common

6V or less

0V common

18V or more, 25.2V or less

9mA or more

20V or more, 25.2V or less 4V or less

2mA or less

Approx. 2.2k

Ω

3ms

40ms or more (Note)

3 to 16ms

9 Machine side contact capacity

30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be recognized unless it is held for the ladder processing cycle time or longer.

Connection to 24V common input

T2

(E)

+24V

T1

(I)

GND

T1

Connection to 0V common input

T2

(E)

+24V

T1

(I)

GND

T1

T3 T4

(E) : External signal, (I) : Internal signal

T3 T4

49

MITSUBISHI CNC

2 General Specifications

(3) Machine output (DO-L)

(4) Machine output (DO-R)

The digital signal output circuit uses a sink type (DX1x0) or source type (DX1x1).

Use within the specification ranges shown below.

Output circuit

(Machine side) DO-L/DO-R

24VDC(+)

RA

PL

R

Control circuit

(Machine side)

Sink type (DX1x0)

DO-L/DO-R

24VDC(+)

RA

Control circuit

R

PL

Source type (DX1x1)

Output conditions

Insulation method

Rated load voltage

Max. output current

Output delay time

Non-insulation

24VDC

60mA/point

40 μ s

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,

100mA or more) in parallel to the load.

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150 Ω ) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

50

M70V Series Connection Manual

2.6 Remote I/O Unit

[Analog signal input/output (AIO)]

The analog signal output circuit can be used only for FCUA-DX120/DX121.

Output circuit

R

220 R

DAC

AO

AO*

0V(RG)

Output conditions

Output voltage

Resolution

Load conditions

Output impedance

(Note) n=(2

0

to 2

11

)

0V to ± 10V ( ± 5%)

12bit ( ± 10V × n/4096) (Note)

10k Ω load resistance

220 Ω

CAUTION

1. When using an inductive load such as a relay, always connect a diode in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

51

MITSUBISHI CNC

2 General Specifications

(5) Analog signal input/output (AIO)

(a) Outline of analog signal output circuit

The analog signal output circuit can be used only for FCUA-DX140/DX141.

Output circuit

R

220 R

DAC

AO

AO*

0V(RG)

Output conditions

Output voltage

Resolution

Load conditions

Output impedance

(Note) n=(2

0

to 2

11

)

0V to ± 10V ( ± 5%)

12bit ( ± 10V × n/4096) (Note)

10k Ω load resistance

220 Ω

(b) Outline of analog signal input circuit

The analog signal input circuit can be used only for FCUA-DX140/DX141.

Input circuit

AI

AI*

150

ADC

0V(RG)

Input conditions

Max. input rating

Resolution

Precision

AD input sampling time

± 15V

|-10 to +10V| / 4096 = 4.88mV

Within ± 25mV

14.2ms(AI0)/ 42.6ms(AI1 to 3)

52

M70V Series Connection Manual

2.6 Remote I/O Unit

(6) Transfer speed changeover switch (DS)

Not used

Not used

(7) Station No. changeover switch (CS)

0

F

1

2

3 4

5

6

7

8

E

D

C B

A

9

Selection of station No.

(8) Remote I/O unit I/F #1 (RIO1)

(9) Remote I/O unit I/F #2 (RIO2)

1 3

1

2

3

I/O TXRX

I/O TXRX*

0V

<Cable side connector type>

Connector: 1-178288-3

Contact: 1-175218-2 x3

Recommended manufacturer: Tyco Electronics

(10) 24VDC input (DCIN)

1 3

1

2

3

I +24V

0V

FG

<Cable side connector type>

Connector: 2-178288-3

Contact: 1-175218-5 x3

Recommended manufacturer: Tyco Electronics

(11) LED

Name

POWER

Green (UP)

ALM

Red (DOWN)

Function

Internal output voltage(5VDC) check

At fault

Not lit

RIO communication status check

Lit

Conditions

(1) Failure of 24VDC input

(2) Fuse is disconnected

(3) Failure of internal voltage output in I/O unit

(1) Partial disconnection between control unit and remote I/O unit

(2) Miswiring of connected remote I/O unit

53

MITSUBISHI CNC

2 General Specifications

2.7 Scan I/O Unit

The HR347/357 card is the machine operation panel input/output card. It has a digital input/output and scan input/output, and is connected to the machine operation panel and other devices.

Scan

Digital

(*1)

Input

Output

Input

Output

Number of points

Item

Configuration

Rated voltage

Max. current

Input cycle

Input signal holding time

Number of points

Configuration

Rated load voltage

Max. output current

Output cycle

Number of points

Type

Input voltage at external contact ON

Input current at external contact ON

Input voltage at external contact OFF

Input current at external contact OFF

Tolerable chattering time

Input signal holding time

Input circuit operation delay time

Machine side contact capacity

Number of points

Rated load voltage

Max. output current

Type

HR347

64 points

8 common × 8 data matrix

HR357

5VDC

4 common × 8 data + 4 common × 8 data matrix

1.46ms cycle, 5.84ms cycle

32 points

6V or less

24V common/ 0V common

18V or more, 25.2V or less

2mA or less

20V or more, 25.2V or less

9mA or more

Sink

80mA/point

1.46ms cycle, 11.68ms cycle

11.68ms or more (*1)

64 points

5VDC

200mA/point

2.2ms or less

24VDC

60mA/point

9mA or more

4V or less

2mA or less

40ms or more

2.2ms ≤ T3 ≈ T4 ≤ 11ms

30V or more, 16mA or more

32 points

Source

Input signal holding time: The guide is 11.68ms or more. The input signal will not be recognized unless it is held for the ladder processing cycle time or longer.

54

Dimension and names of parts

[HR347/ HR357]

(1)

A

B

25

(Scan DI/DO : 64/64)

CF35

1

(2) (3)

8

ISP

1

DIO SCAN2 SCAN1

RIO3 DCIN

B A

M70V Series Connection Manual

2.7 Scan I/O Unit

(6)

(7)

(8)

7

4.5

20

CF31

(DO : 32)

1

166 0.3

180

20

(4)

CF33

(DO : 32)

(5)

1

7

4-C2

55

MITSUBISHI CNC

2 General Specifications

(1) Scan type input/output (CF35)

B1 B25

A1 A25

13

12

11

10

17

16

15

14

21

20

19

18

25

24

23

22

3

2

5

4

1

7

6

9

8

I

I

I

I

O

O

O

O

I

I

O

I

O

O

O

I

I

I

I

I

KYC7*

KYC5*

KYC3*

KYC1*

KYD7*

KYD5*

KYD3*

KYD1*

LD6B*

LD5B*

LD4B*

LD3B*

LD2B*

LD1B*

LD0B*

GND

B

GND

LC3B

LC2B

LC1B

LC0B

LD7B*

CF35

13

12

11

10

17

16

15

14

21

20

19

18

25

24

23

22

3

2

5

4

1

7

6

9

8

I

I

I

I

O

O

O

O

I

I

O

I

O

O

O

I

I

I

I

I

LD6A*

LD5A*

LD4A*

LD3A*

LD2A*

LD1A*

LD0A*

A

GND

LC3A

LC2A

LC1A

LC0A

LD7A*

KYC6*

KYC4*

KYC2*

KYC0*

KYD6*

KYD4*

KYD2*

KYD0*

GND

(Note) The GND pin is normally unused.

Do not connect the GND pin to the frame ground.

<Cable side connector type>

Connector: 7950-6500SC

Strain relief: 3448-7950

Recommended manufacturer: 3M

LCxA/B Common signals for scan DO

LDxA/B* Data signals for scan DO

KYCx* Common signals for scan DI

KYDx* Data signals for scan DI

* This is an example when SCAN1 is set to "0", SCAN2 to "1", and DIO to "2".

Refer to "PLC Interface Manual" for details.

56

M70V Series Connection Manual

2.7 Scan I/O Unit

(a) Scan input

An example is shown of a scan input circuit manufactured by the machine manufacturer.

KYCO*

CF35

KYC1*

KYC2*

KYC3*

KYC4*

KYC5*

KYC6*

KYC7*

X07

X0F

X17

X1F

X27

X2F

X37

X3F

X06

X0E

X16

X1E

X26

X2E

X36

X3E

X05

X0D

X15

X1D

X25

X2D

X35

X3D

X04

X0C

X14

X1C

X24

X2C

X34

X3C

X03

X0B

X13

X1B

X23

X2B

X33

X3B

X02

X0A

X12

X1A

X22

X2A

X32

X3A

X01

X09

X11

X19

X21

X29

X31

X39

X00

X08

X10

X18

X20

X28

X30

X38

KYD7*

KYD6*

KYD5*

KYD4*

KYD3*

KYD2*

KYD1*

KYD0*

<Example of a circuit manufactured by the machine tool builder>

(Note) To scan input, connect a sneak path prevention diode as shown in the following drawing. The unit may not be able to read the correct input signals without a sneak path prevention diode installed.

KYCO* to KYC7*

KYDO* to KYD7*

Sneak path prevention diode

The common signals are changed over with scan input as shown in the following drawing. Key input data can be received when the common signal is LOW. The common signal changeover cycle is 11.68ms, but the input signal will not be recognized unless it is held for the ladder processing cycle time or longer. The scan input is a 5V system.

KYCO*

KYC1*

KYC2*

KYC3*

KYC4*

KYC5*

KYC6*

KYC7*

1.46ms

11.68ms

57

MITSUBISHI CNC

2 General Specifications

(b) Scan output

An example is shown of a scan output circuit manufactured by the machine manufacturer.

CF35

LC3A

LC2A

LC1A

LC0A

LD0A*

LD1A*

LD2A*

LD3A*

LD4A*

LD5A*

LD6A*

LD7A*

Y00

Y01

Y02

Y03

Y04

Y05

Y06

Y07

Y18

Y19

Y1A

Y1B

Y1C

Y1D

Y1E

Y1F

<Example of a circuit manufactured by the machine tool builder>

Y10

Y11

Y12

Y13

Y14

Y15

Y16

Y17

Y08

Y09

Y0A

Y0B

Y0C

Y0D

Y0E

Y0F

CF35

LC3B

LC2B

LC1B

LC0B

LD0B*

LD1B*

LD2B*

LD3B*

LD4B*

LD5B*

LD6B*

LD7B*

Y30

Y31

Y32

Y33

Y34

Y35

Y36

Y37

Y28

Y29

Y2A

Y2B

Y2C

Y2D

Y2E

Y2F

Y20

Y21

Y22

Y23

Y24

Y25

Y26

Y27

Y38

Y39

Y3A

Y3B

Y3C

Y3D

Y3E

Y3F

<Example of a circuit manufactured by the machine tool builder>

Output circuit <Manufactured by the machine tool builder>

5V

CF35

LCnA/B

LDnA/B*

330

0V(RG)

The common signals are changed over with scan output as shown in the following drawing. The LED outputs data, and lights only when the common signal is HIGH. The common signal changes to 4 signals in succession, and light s once every 5.84ms for 1.46ms only. The scan output is a 5V system.

LC3A

LC2A

LC1A

LC0A

LC3B

LC2B

LC1B

LC0B

1.46ms

5.84ms

1.46ms

5.84ms

58

M70V Series Connection Manual

2.7 Scan I/O Unit

(2) LED

LED Function Color

24IN 24VDC input check Green

5OUT Internal output voltage check

ALM1

Communication error of the station designated by rotary switch "SCAN1"

Green

Red

ALM2

ALM3

Communication error of the station designated by rotary switch "SCAN2"

Communication error of the station designated by rotary switch "DIO"

Red

Red

Status

Normal At fault

Lit

Remedy

Not lit 24VDC voltage check

Lit

Not lit

Not lit Contact the MITSUBISHI service dept.

Lit

Check the station No. designation by the rotary switch of the remote I/O unit.

Not lit

Not lit

Lit

Lit

Check the station No. designation by the rotary switch of the remote I/O unit.

Check the station No. designation by the rotary switch of the remote I/O unit.

(3) Rotary switch

Set the address (station No.) assignment in DI/DO: 32/32 point units. Set using SCAN1, SCAN 2 and DIO rotary switches. The assignment address is changed with the rotary switch setting.

CF35

Scan

[Address]

X00

X1F

[Address]

Y00

Y1F

0

Scan DI:32

[Address]

X20

X3F

Scan DO:32

[Address]

Y20

Y3F

0

SCAN1 Standard setting

SCAN1 0

SCAN2 1

DIO 2

SCAN2

CF31

Digital DI:32

[Address]

X40

X5F

CF33

Digital DO:32

[Address]

Y40

Y5F

Rotary switch

SCAN1

SCAN2

DIO

0

DIO

Description

For scan input/output station No. setting 32points/32points (Normally set to "0")

For scan input/output station No. setting 32points/32points (Normally set to "1")

For digital input/output station No. setting 32points/32points (Normally set to "2")

(Note) Set each different station Nos. for SCAN1, SCAN2 and DIO. Up to 8 stations can be used in a part system. Set the Nos. from 0 to 7.

59

MITSUBISHI CNC

2 General Specifications

(4) Machine input (CF31)

Digital input

B1 B20

A1 A20

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

7

6

9

8

5

13

12

11

10

4

3

2

1

17

16

15

14

20

19

18

I

I

I

X47

X48

X49

X4A

X4B

X4C

X4D

X4E

X4F

B

X40

X41

X42

X43

X44

X45

X46

CF31

COM

24VDC

24VDC

7

6

9

8

5

13

12

11

10

4

3

2

1

17

16

15

14

20

19

18

I

<Cable side connector type>

Connector: 7940-6500SC

Strain relief: 3448-7940

Recommended manufacturer: 3M

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

COM

0V(RG)

0V(RG)

X57

X58

X59

X5A

X5B

X5C

X5D

X5E

X5F

A

X50

X51

X52

X53

X54

X55

X56

* This is an example when SCAN1 is set to "0", SCAN2 to "1", and DIO to "2".

Refer to "PLC Interface Manual" for details.

Both 24V common and 0V common connections are allowed in the digital signal input circuit.

24V common 0V common

HR3x7 HR3x7

(Machine side)

24VDC

CF31

(Machine side)

CF31

24VDC

2.2k

2.2k

0V(RG)

2.2k

Control circuit

2.2k

Control circuit

0V(RG)

COM

0V(RG)

COM

60

M70V Series Connection Manual

2.7 Scan I/O Unit

Input conditions

The input signals must be used within the following condition ranges.

1 Input voltage at external contact ON

2 Input current at external contact ON

3 Input voltage at external contact OFF

4 Input current at external contact OFF

5 Input resistance

6 Tolerable chattering time (T1)

7 Input signal holding time (T2)

24V common

6V or less

0V common

18V or more, 25.2V or less

9mA or more

4V or less 20V or more, 25.2V or less

2mA or less

Approx. 2.2k

Ω

3ms

40ms or more (Note)

3 to 16ms

9 Machine side contact capacity

30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be recognized unless it is held for the ladder processing cycle time or longer.

[Connection to 24V common input]

(Machine side)

External contact

Input voltage

Stabilized power supply

24VDC(+)

0V

FG

COM

Input resistor

R

Control circuit

External signal

+24V

T1

GND

Internal signal

T3

T2

T1

T4

[Connection to 0V common input]

(Machine side)

External contact

Input voltage

Stabilized power supply

24VDC(+)

0V

FG

COM

Input resistor

R

Control circuit

External signal

+24V

GND

Internal signal

T1

T3

T2

T1

T4

61

MITSUBISHI CNC

2 General Specifications

(5) Machine output (CF33)

Digital output

B1 B20

A1 A20

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

6

5

8

7

12

11

10

9

2

1

4

3

16

15

14

13

20

19

18

17

I

I

Y46

Y47

Y48

Y49

Y4A

Y4B

Y4C

Y4D

Y4E

Y4F

B

Y40

Y41

Y42

Y43

Y44

Y45

CF33

24VDC

24VDC

6

5

8

7

12

11

10

9

2

1

4

3

16

15

14

13

20

19

18

17

<Cable side connector type>

Connector: 7940-6500SC

Strain relief: 3448-7940

Recommended manufacturer: 3M

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

0V(RG)

0V(RG)

Y56

Y57

Y58

Y59

Y5A

Y5B

Y5C

Y5D

Y5E

Y5F

A

Y50

Y51

Y52

Y53

Y54

Y55

* This is an example when SCAN1 is set to "0", SCAN2 to "1", and DIO to "2".

Refer to "PLC Interface Manual" for details.

62

M70V Series Connection Manual

2.7 Scan I/O Unit

The HR357 output circuit is a source type (source output).

Source type

CF33 24VDC

FCU6-HR3x7

(Machine side)

RA

Control circuit

R

PL

0V(RG)

CAUTION

1. Do not apply any voltage to the connector other than that specified in this manual. Failure to observe this could cause bursting, damage, etc.

Output conditions

Insulation method

Rated load voltage

Max. output current

Saturation voltage

Output delay time

Non-insulation

24VDC

60mA/point

1.6V (standard)

40 μ s

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance

100V or more, 100mA or more) in parallel to the load.

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150 Ω ) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

63

MITSUBISHI CNC

2 General Specifications

(6) 24VDC input (DCIN)

1 3

1

2

3

I +24V

0V

FG

<Cable side connector type>

Connector: 2-178288-3

Contact: 1-175218-5 x3

Recommended manufacturer: Tyco Electronics

(7) Remote I/O unit I/F (RIO3A)

(8) Remote I/O unit I/F (RIO3B)

1 3

1

2

3

I/O TXRX1

I/O TXRX1*

0V

<Cable side connector type>

Connector: 1-178288-3

Contact: 1-175218-2 x3

Recommended manufacturer: Tyco Electronics

64

M70V Series Connection Manual

2.8 External Power Supply Unit

2.8 External Power Supply Unit

Item

Input power voltage

PD25

200 to 230VAC

+10%-15%

50/60Hz ± 1Hz

Output current

Dimension

Mass

Output holding time

3A

130mm × 65mm × 230mm

1.5kg

300ms

(Note 1) PD25 will not be turned ON by the ON/OFF switch immediately after the power OFF. Wait at least 2 seconds, and then turn the power ON.

(Note 2) The power supply configuration for NC devices depends on the machine. Appropriate circuit protector must be selected by machine builder according to the load of the machine.

(Note 3) PD25 does not comply with 100VAC.

Dimension and names of parts

[PD25]

65

AC IN (1)

ON/OFF SW

6

ON/OFF

FAN ALARM

POWER

DC OUT

2-

R

3

6

30

(2)

(3)

(4)

(5)

130

<Mounting direction and clearance>

Mount the external power supply unit vertically and so that it is visible from the front. Provide space for heat dissipation and ventilation.

100mm

20mm 20mm

100mm

65

MITSUBISHI CNC

2 General Specifications

(1) AC power input (ACIN)

1 2 3

1

2

3

I

I ACIN N

ACIN H

FG

<Cable side connector type>

Connector: 2-178128-3

Contact: 1-175218-5 × 3

Recommended manufacturer: Tyco Electronics

(2) ON/OFF switch (ON/OFF SW)

Switch ON (upward): 24VDC output

Switch OFF (downward): 24VDC output OFF

(3) ON/OFF input (ON/OFF)

1 5

3

4

1

2

5

I

I

NC

P-OFF

0V

0V

P-ON

<Cable side connector type>

Connector: 1-178288-5

Contact: 1-175218-5 × 4

Recommended manufacturer: Tyco Electronics

(4) LED (POWER)

Green light at +24V output

(5) 24VDC output (DCOUT)

B1 B3

A1 A3

1A

2A

3A

O ACFAIL

0V

NC

1B

2B

3B

<Cable side connector type>

Connector: 3-178127-6

O +24V

0V

FG

Contact: 1-175218-5 (for AWG16) × 3, 1-175217-5 (for AWG22) × 2

Recommended manufacturer: Tyco Electronics

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M70V Series Connection Manual

2.9 Manual Pulse Generator

2.9 Manual Pulse Generator

[UFO-01-2Z9]

5V Manual Pulse Generator (100 pulse/rev)

<Outline dimension drawing>

Index

Gasket 3- M4 stud

Panel cut diameter

72 at equal pitch

Above size only

<Panel cut drawing> at equal pitch

Produced by NIDEC NEMICON CORPORATION

67

MITSUBISHI CNC

2 General Specifications

[HD60C]

12V Manual Pulse Generator (25 pulse/rev)

77 0.5

3.6

Packing t 2.0

80 1

3-M4 stud bolt   L10

12V 0V A B

60 0.5

16 24 27 0.5

60 0.5

8.89

<Panel cut dimension drawing>

(Divide equally by three)

120°

3 4. 8

62

+ 2

0

72 0. 2

7.60

Installation of screws other than M3 x 6 not possible

68

M70V Series Connection Manual

2.10 Synchronous Feed Encoder

2.10 Synchronous Feed Encoder

Dimension and names of parts

[OSE-1024-3-15-68]

Caution plate

68

56

68

50

4 5. 4 hole

19. 5

102

135

2

5 3

33

20

28

14. 3

0

- 0. 11

2

15 - 0. 006

- 0. 017

5

- 0. 012

- 0. 042

K

L

J

2

A

T

M

N

S

H

G

F

R

B

P

16

1. 15

+0. 14

0

26

1. 15

+0. 14

0

Enlarged drawing of key

50

- 0. 009

- 0. 025

Cross section BB

Valid depth of key groove is 21mm

E

C

D

F

G

D

E

Pin

A

B

C

H

J

Connector pin assignment

Function

A phase

Z phase

B phase

-

Case grounding

-

-

+5V

R

S

N

P

T

Pin

K

L

M

Function

0V

-

-

A phase

Z phase

B phase

-

-

-

69

MITSUBISHI CNC

2 General Specifications

2.11 Optical Communication Repeater Unit (FCU7-EX022)

When the distance of the optical communication cable between NC control unit and drive unit is over 30m, the communication can be performed by relaying the optical signal.

Using up to two units, relay of the total length of up to 90m can be performed.

<Product features>

(a) When the distance of the optical communication cable between NC control unit and drive unit is over 30m, the communication can be performed by relaying the optical signal.

(b) If the distance between NC control unit and drive unit is even within 30m, the cable can be divided by the relay in transporting the machine.

(c) Same mounting dimension as the remote I/O unit (DX unit).

CAUTION

This unit cannot be used between drive units.

Dimension and Names of parts

2-M5-0.8 screw

5 40 135

OPT1IN

OPT1OUT

OPT2IN

OPT2OUT

FUSE

DCOUT

FG

34 6

DCIN

ACFAIL

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M70V Series Connection Manual

2.11 Optical Communication Repeater Unit (FCU7-EX022)

(1) Optical communication I/F (OPT1IN, OPT1OUT, OPT2IN, OPT2OUT)

<Cable side connector type>

(PCF type)

Connector : CF-2D101-S

Recommended manufacturer: Japan Aviation Electronics

(POF type)

Connector :PF-2D101

Recommended manufacturer: Japan Aviation Electronics

(2) 24VDC input (DCIN)

1 3

1

2

3

I +24V

0V(RG)

FG

<PCB side connector type>

Connector: 2-178293-5

Recommended manufacturer: Tyco Electronics

<Cable side connector type>

Connector: 2-178288-3

Contact: 1-175218-5

Recommended manufacturer: Tyco Electronics

(3) 24VDC output (DCOUT)

B1 B3

A1 A3

A1

A2

A3

O ACFAIL

COM

NC

<PCB side connector type>

B1

B2

B3

Connector : 3-178137-5

O +24V

0V(RG)

FG

Recommended manufacturer: Tyco Electronics

<Cable side connector type>

Connector: 2-178127-6

Contact: 1-175218-5

Recommended manufacturer: Tyco Electronics

71

MITSUBISHI CNC

2 General Specifications

(4) Power OFF input (CF01)

2 1

1

2

I

COM

ACFAIL

<PCB side connector type>

Connector: 53103-0230

Recommended manufacturer: MOLEX

<Cable side connector type> connector: 005057-9402

Contact: 0016020103

Recommended manufacturer: MOLEX

(5) FG terminal (FG)

FG

<Cable side faston terminal type name>

Type name : 175022-1(For AWG20-14 250 series)

Recommended manufacturer: Tyco Electronics

Terminal protection tube: 174817-2 (Yellow)

Φ2.0

6.2

5.0

9.6

0.9

0.8

± 0.025

Unit side tab terminal shape

(Note) The faston terminal "175022-1" of the cable side is a simple lock type. Make sure to insert until the simple lock pin is in the Φ second hole. Firmly press the simple lock release tab when unplugging it.

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M70V Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

2.12 MITSUBISHI CNC Machine Operation Panel

2.12.1 MITSUBISHI CNC Machine Operation Panel A

Outline dimension

[FCU7-KB921 (MITSUBISHI CNC machine operation panel A)]

260 17

60

(Space required for wiring)

<Panel cut dimension drawing>

260 (Unit outline)

250 0.3

4-M3 Screw

(Square hole)

244

73

MITSUBISHI CNC

2 General Specifications

Connector

(1) (2) (3) (4)

74

No. Connector name

(1) DCIN

Function

24VDC input

(2) DCOUT 24VDC output

(3) RIOIN Remote I/O

(1)(2) 24VDC input/output (DCIN/DCOUT)

1 3

1

2

3

I/O +24V

0V

FG

<Cable side connector type>

Connector: 2-178288-3

Contact: 1-175218-5 x3

Recommended manufacturer: Tyco Electronics

(5) (6)

No. Connector name

(4) FG

Function

FG terminal

(5) EXT

(6) SUBP

Relay wiring

Mahine operation panel B switch

(3) Remote I/O connected connector (RIOIN)

1 3

1

2

3

I/O TXRX

I/O TXRX*

0V

<Cable side connector type>

Connector: 1-178288-3

Contact: 1-175218-2 x3

Recommended manufacturer: Tyco Electronics

(4) FG terminal (FG)

(5) Relay wiring (EXT)

A5

A1

B5 B1

B05 -

B04 O

B03 O

B02 O

B01 O

A05 -

Relay EMGCOM

A04 O

Relay 6

Relay 4

Relay 2

A03 O

A02 O

A03 O

<Cable side connector type>

Connector: HIF3BA-10D-2.54C

Contact: HIF3-2428SC

Recommended manufacturer: Hirose Electric

Relay EMG

Relay 5

Relay 3

Relay 1

M70V Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

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MITSUBISHI CNC

2 General Specifications

(6) Machine operation panel B switch (SUBP)

A20 A1

B1

B20

B20

B19

B18

B17

B16

B15

I

I

I

I

-

-

Relay EMGCOM A20

Relay 6 A19

Relay 4

Relay 2

A18

A17

0V

0V

A16

A15

I

I

I

I

I

I

Relay EMG

Relay 5

Relay 3

Relay 1

Spare SW(X75)

Spare SW(X74)

-

I

I

I

-

-

I

I

-

I

I

-

I

I

B14

B13

B12

B11

B10

B09

B08

B07

B06

B05

B04

B03

B02

B01

0V

0V

F(X6D)

D(0V)

B(X6E)

F(X67)

D(0V)

B(X68)

F(X61)

D(0V)

B(X62)

<Cable side connector type>

Connector: HIF3BA-40D-2.54C

A14

A13

A12

A11

A10

A09

A08

A07

A06

A05

A04

A03

A02

A01

I

I

I

I

I

I

I

I

I

I

I

I

I

I Spare SW(X73)

Selector SW(X72)

Contact:HIF3-2428SC

Recommended manufacturer: Hirose Electric

G(X71)

E(X6F)

C(X70)

A(X6C)

G(X6B)

E(X66)

C(X6A)

A(X66)

G(X65)

E(X63)

C(X64)

A(X60)

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M70V Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

(a) Wiring of machine operation panel B

<Wiring of rotary switch (SUBP)>

X6C

X6D

X6E

X6F

X70

X71

X66

X67

X68

X69

X6A

X6B

Machine Operation Panel

I/F PCB HN232

+5V

R

1kΩ

X60

R

X61

R

X62

R

X63

R

X64

R

X65

[SUBP]

A01

B03

B01

A03

A02

A04

B02

+5V

R

R

R

R

R

R

A05

B07

B05

A07

A06

A08

B06

+5V

R

R

R

R

R

R

A09

B11

B09

A11

A10

A12

B10

Machine operation panel B

(FCU7-KB926)

Rotary Switch

A

F

(RSW1)

(For cutting override)

21 position

Real gray code

B

E

C

G

D

G

D

E

C

A

Rotary Switch

(RSW2)

(For spindle override)

F

8 position

Real gray code

B

A

G

D

E

C

F

B

Rotary Switch

(Spare)

(Note1) Use the special lead wire with a connector for wiring of rotary switch.

Lead wire with a connector: ACX011-705 (7 terminals, 0.5m) Fuji Electric

(Note2) A09 to 12 and B09 to 11 of SUBP are spares, so they do not need wiring.

(Note3) Select a rotary switch which guarantees 5V/1mA.

(Note4) Length of cables must be 0.5m or shorter.

(Note5) The numbers in the above diagram do not indicate the actual device numbers.

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MITSUBISHI CNC

2 General Specifications

<Wiring of other switches (SUBP)>

X72

Machine Operation Panel

I/F PCB HN232

+5V

R

1kΩ [SUBP]

A13

B13

R

A14

X73

B14

R

A15

X74

B15

R

A16

X75

B16

Machine operation panel B

(FCU7-KB926)

Selector Switch

(For memory protection)

2 notch Key shape

2c Manual return type

Switch input spare

(3 points)

[EXT]

A01

EMG

B01

A02

B02

A03

B03

A04

B04

A05

B05

A17

B17

A18

B18

A19

B19

A20

B20

Spare for signal relay

Push down switch

(For emergency stop)

Push Lock -

Turn Reset

2a2b contact

(Note1) Wirings for selector switches must be directly soldered to terminals or use tab terminals (110 series).

(Note2) When wiring the emergency stop switch, the crimp terminal must be fastened with thread.

(Note3) For NCs whose control unit and display unit are integrated, wire the emergency stop switch directly to the EMG connector of the control unit. (Use F120 cable)

And for NCs whose control unit and display are separated, relay it by the machine operation panel I/F PCB HN232.

(Note4) Select a rotary switch which guarantees 5V/1mA.

(Note5) Length of cables must be 0.5m or shorter.

(Note6) The numbers in the above diagram do not indicate the actual device numbers.

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M70V Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

<Connection when the selector SW has 3 notches>

+5V

R

[SUBP]

A13

X72

B13

R

A14

X73

B14

R

A15

X74

B15

R

A16

X75

B16

Selector SW

3 notch

2a2b Manual return type

<Connection when relaying wiring to control panel>

[EXT]

A01

PON

PONCOM

(0V)

B01

A02

POFF

POFFCOM

(0V)

B02

A17

B17

A18

B18

A03

EMG

EMGCOM

(24VDC)

EMG

B03

A04

EMGCOM

(24VDC)

B04

A05

B05

A19

B19

A20

B20

P-ON

P-OFF

Connection with

P-ON/OFF Switch

Push button SW

(For emergency stop)

Push Lock -

Turn Reset

2a2b contact

Connection using two contacts

of emergency switch

79

MITSUBISHI CNC

2 General Specifications

2.12.2 MITSUBISHI CNC Machine Operation Panel B

Outline dimension

[FCU7-KB926 (MITSUBISHI CNC machine operation panel B)]

140

32

2

70 (Space required for wiring)

48

<Panel cut drawing>

140 (Unit outline)

130 0.3

(Square hole)

124

4-M3 Screw

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M70V Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

Connector

(1)

(3)

(2)

(4)

No.

Switch

(1) Memory protection switch

(2) Emergency stop button

(1) Memory protection switch

<Contact configuration>

No.

Switch

(3) Spindle override (RSW2)

(4) Cutting override (RSW1)

Contact 2 Contact 1

C

C

-

NO

O Contact 1(A contact)

NC

O Contact 1(B contact)

-

Contact 1(Common)

Contact 2(Common)

NO

O Contact 2(A contact)

NC

O Contact 2(B contact)

<Switch type>

Switch: HA1K-2C2B

Recommended manufacturer: IDEC

Connection: Terminal (#110 type)

81

MITSUBISHI CNC

2 General Specifications

(2) Emergency stop button

33

34

41

42

13

14

21

22

O Contact 1(A contact)

O Contact 1(A contact)

O Contact 2(B contact)

O Contact 2(B contact)

O Contact 3(A contact)

O Contact 3(A contact)

O Contact 4(B contact)

O Contact 4(B contact)

<Switch type>

Switch: XA1E-BV422MR

Recommended manufacturer: IDEC

Connection: Thread terminal (M3)

(3) Spindle override (RSW2)

A G

82

E

F

G

C

D

A

B

O Output signal 1

O Output signal 3

O Output signal 5

Common terminal

O Output signal 4

O Output signal 2

-

<Switch type>

Switch: AC09-GX0/7L3B02

Recommended manufacturer: Fuji Electric

Connection: Connector

<Switch side connector type>

Connector: IL-7P-S3EN2

Recommended manufacturer: Japan Aviation Electronics

<Cable side connector type>

Connector: IL-7S-S3L-(N)

Contact: L-C2-10000

Recommended manufacturer: Japan Aviation Electronics

(4) Cutting override (RSW1)

A G

F

G

D

E

A

B

C

O Output signal 1

O Output signal 3

O Output signal 5

Common terminal

O Output signal 4

O Output signal 2

O Output signal 6

<Switch type>

Switch: AC09-GY0/20L3B02

Recommended manufacturer: Fuji Electric

Connection: Connector

<Switch side connector type>

Connector: IL-7P-S3EN2

Recommended manufacturer: Japan Aviation Electronics

<Cable side connector type>

Connector: IL-7S-S3L-(N)

Contact: IL-C2-10000

Recommended manufacturer: Japan Aviation Electronics

M70V Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

83

MITSUBISHI CNC

2 General Specifications

2.13 Exclusive CF Cards for MITSUBISHI CNC

Item

Capacity

Operation-guaranteed temperature

NAND Flash

FCU7-CF256M

256MB

-40 ℃ to +85 ℃

SLC (Note)

FCU7-CF002G

2GB

(Note) SLC stands for Single Level Cell, and it stores one bit data in each memory cell.

This provides longer life span and high product reliability in comparison with MLC (Multi Level Cell), which is commonly applied to CF cards.

2.13.1 Precautions for Use of Commercially Available CF Cards

Mitsubishi is unable to guarantee the machine operation when a commercially available CF card or SD memory card

(SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool builder.

(1) Commercially available CF cards may not be compatible with MITSUBISHI units or suitable FA environment for temperature- or noise-wise. In case of using it, careful performance check must be required by the machine tool builder.

(2) When inserting/removing a commercially available CF card, turn the MITSUBISHI device’s power OFF to avoid any troubles. If a card must be inserted and removed while the power is ON, make sure to take sufficient time (approx. ten seconds or more) between the insertion and removal.

(3) Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this could cause the memory contents to be erased. In case of emergency, always perform backups by having your important data duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data.

84

3

Installation

85

MITSUBISHI CNC

3 Installation

3.1 Heat Radiation Countermeasures

Please refer to the following method for heat radiation countermeasures.

Example of heat radiation countermeasures

<Hypothetical conditions>

(1) Average internal temperature of operation panel: T

≤

55°C

(2) Peripheral temperature of operation panel : Ta ≤ 0°C to 45°C

(3) Internal temperature rise value : Δ T = T - Ta (max) = 10°C

Procedures for heat design and verification

Calculate total heat radiation of each mounted unit (W)

Calculate cooling capacity of operation panel (W1)

W

≤

W1

Comparison of W and W1

W>W1

Selection of heat exchanger

Mounting design

Collection of internal temperature rise distribution data

Δ T

≤

10°C

Evaluation

Δ T>10°C

Improvements

Completion

<Supplement>

(1) Refer to "General Specification" for the heat generated by each unit.

(2) Enclosed cabinet (thin steel plate) cooling capacity calculation equation

W1 = U × A × Δ T

U: 6 W/m

2

°C

A: Effective heat radiation area (m

2

) (Area where heat can be radiated from operation panel)

Δ T: Internal temperature rise value (10°C)

(Caution) 8 W/m

2

°C can be applied only when the operation panel is so small that the internal temperature stays uniform.

(3) Points of caution for heat radiation countermeasures when designing mounting state

- Consider convection in operation panel (eliminate heat spots)

- Collect hot air at suction port of heat exchanger in operation panel.

(4) Criterion for internal temperature rise distribution data

Δ T (average value)

≤

10°C

Δ Tmax (maximum value) ≤ 15°C

R (inconsistency Δ Tmax - Δ Tmin)

≤

6°C

(Evaluate existence of heat spots)

86

M70V Series Connection Manual

3.1 Heat Radiation Countermeasures

The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when

8.4-type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required.

Display Unit

(Agitating fan)

260 140

120

600

87

MITSUBISHI CNC

3 Installation

Calculation example of panel internal heating value

(1) Calculation of unit heating value

Heating value (W)

Total heating value of units (W):

28W (= control unit + display unit + keyboard unit + operation panel I/O unit)

Total heating value (W) by machine input (D1):

5.6W (=24V (total heating value when the 32 points are simultaneously turned ON) × 7.3mA × 32)

... 24V (current consumption per point of the operation panel I/O unit DI) divided by 3.3k

Ω ≈

7.3mA

Total heating value W = 33.6W (28 + 5.6)

(2) Calculation of operation panel cooling capacity

Tolerance value for temperature rise ( ⊿ t)

Panel internal temperature (according to each unit's specification) T

≤

55C°

Panel peripheral temperature (according to machine's specification) Ta ≤ 45C°

Tolerance value for internal temperature rise ⊿ T = 10C° (T - Ta)

Heat radiation area (A)

The surface of the molded unit, which has lower radiation capacity than the base plate surface, should be excluded for the heat radiation area in principle. The bottom of the operation panel, which has difficulty in radiating due to the temperature distribution, should also be excluded for the heat radiation area in principle.

Heat radiation area A = 0.71mm

2

( ≈ 0.6 × 0.12 + 0.6 × 0.5 × 2 - (0.26 + 0.14) × 0.2 + 0.12 × 0.5 × 2)

(Top surface) (Front, rear surface) (Unit surface) (Both sides surface)

Operation panel cooling capacity (W1)

Calculate the cooling capacity to keep the temperature rise in the operation panel less than 10°C.

Cooling capacity W1 = 42.6W (6 × A × ⊿ T)

(3) Comparison of heating value and operation panel cooling capacity

The operation panel cooling capacity is over the heating value, which presumed no need to install the heat exchanger.

(4) Confirmation with the actual machine

The result of the calculation above is only a rough indication. The actual temperature rise may differ according to the structure of the operation panel. Be sure to confirm the temperature rise value in the operation panel when the machine is running.

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M70V Series Connection Manual

3.2 Noise Countermeasures

3.2 Noise Countermeasures

3.2.1 Connection of FG (Frame Ground)

The frame should basically be grounded at one ground point.

Connect the control unit and operation panel I/O unit's 0V (RG) to the FG on the +24V stabilized power supply.

Operation panel I/O unit

Control unit

㪰

F070 cable

FG cable

Short bar

AC input

FG cable

Stabilized power supply Main grounding plate for electric cabinet

(Note) "24VDC" represents (+) side of 24V stabilized power supply, while "0V(RG)" represents (-) side. "FG" (Frame

Ground) corresponds to the general expression "PE" (Protective Earth).

89

MITSUBISHI CNC

3 Installation

3.2.2 Shield Clamping of Cables

The shield cables connected to the units must be properly connected to the ground with clamp fittings and the like in order to stabilize the system's operation while preventing malfunctioning due to exogenous noise. (Refer to "EMC

Installation Guidelines: EMC Countermeasure Parts: Shield Clamp Fitting".)

3.2.3 Connecting Spark Killers

Connect a spark killer on the coil or the contact in parallel for noise countermeasures.

Use spark killers which are 0.33 to 0.1

μ F, 10 to 120 Ω .

Contact

Spark killer

Coil

E

90

M70V Series Connection Manual

3.3 Unit Installation

3.3 Unit Installation

3.3.1 Display Unit

Mount the display unit with four fixing screws.

(Note) Refer to "General Specifications: Display Unit" for the panel cut dimension drawing and the screw hole position.

Fixing screws (4)

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MITSUBISHI CNC

3 Installation

3.3.2 Keyboard Unit

Mount the keyboard unit with four fixing screws.

(Note 1) Refer to "General Specifications: Keyboard Unit" for the panel cut dimension drawing and the screw hole position.

(Note 2) A clear protective film covers the sheet keys of the keyboard at the time of shipment. Make sure to remove the sheet before use.

Fixing screws (4)

3.3.3 Operation Panel I/O Unit

Mount the operation panel I/O unit on the back of the keyboard unit with four fixing screws.

(Note) The operation panel I/O unit is usually mounted on the keyboard unit when shipped.

Fixing screw (4 pcs.) M3x25

(with plain washer and spring washer)

NCKB Connector

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M70V Series Connection Manual

3.3 Unit Installation

3.3.4 Control Unit Battery

A lithium battery in the control unit battery holder retains parameter settings, machining programs and the like, which requires to be backed up at the power OFF.

Battery

Q6BAT

Battery cumulative data holding time

45,000 hours (At 0 to 45 ° C. The life will be shorter if the temperature is high.)

Battery life

Approx. 5 years (from date of battery manufacture)

[Installation method]

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)

(2) Confirm that the control unit LED, 7-segment display, etc., are all OFF.

(3) Open the battery cover of the control unit. Pull the right side of the battery cover toward front.

(4) Fit the new battery into the battery holder.

(5) Insert the connector connected to the new battery into the BAT connector. Pay attention to the connector orientation: do not insert backwards.

(6) Close the front cover of the control unit. At this time, confirm that the cover is closed by listening for the "click" sound when the latch catches.

Battery cover

Battery

Battery holder

[Precautions for handling battery]

(1) Do not disassemble the battery.

(2) Do not place the battery in flames or water.

(3) Do not pressurize and deform the battery.

(4) This is a primary battery so do not charge it.

CAUTION

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

BAT connector

93

MITSUBISHI CNC

3 Installation

3.3.5 Optional Unit (Memory Expansion Unit / Function Expansion Unit)

(Note) For details on how to install the optional unit, refer to the installation procedure sheet attached to the optional unit.

This chapter explains how to install optional unit alone as an example.

If installing memory expansion unit as a second optional unit, refer to the installation procedure sheet.

If installing multiple optional units, refer to the installation procedure sheet.

(1) Remove the ADONCCB connector’s cover of the control unit.

(2) Connect the optional unit to the control unit’s ADONCCB connector.

(3) Fix the optional unit with two screws (on the upper right and the bottom left) and mount the back cover.

94

[Back cover Installation]

(1) Insert the three tabs on the bottom edge of the cover into the control unit.

(2) Insert two snap-fits on the top right and left edges of the cover into the control unit.

4

Connection

95

MITSUBISHI CNC

4 Connection

4.1 Precautions for Wiring

4.1.1 Precautions when Connecting/Disconnecting Cables

If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed.

Disconnect each cable with the following procedures.

(a) For the following type of connector, press the tabs with a thumb and forefinger in the direction of the arrow, and pull the connector off.

(1) Press

(1) Press

(2) Pull

(2) Pull

96

View from above

(1) Press

(2) Pull

(2) Pull

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

(1) Press

M70V Series Connection Manual

4.1 Precautions for Wiring

(b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off.

(1) Open

(2) Pull

(c) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off.

(1) Hold with thumb and forefinger.

(2) Pull

(d) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.

(1) Loosen

(1) Loosen

(2) Pull

(2) Pull

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

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(e) For the optical cable connector, pull off while holding down the lock button.

(1) Press

(2) Pull

(f) For the Ethernet connector, pull off while holding down the locked latch.

(1) Press

(2) Pull

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

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M70V Series Connection Manual

4.1 Precautions for Wiring

4.1.2 Precautions for Using Optical Communication Cable

An optical communication cable is used for communication between the control unit and the drive unit.

Special precautions, differing from the conventional cable, are required when laying and handling the optical communication cable.

(Note) If the cable you use is not Mitsubishi's, malfunctions resulted from connection problems or aged deterioration are not covered under the warranty.

4.1.2.1 Optical Communication Cable Outline and Parts

Optical connector

Fiber code/connector connection section

Fiber cord

Bushing

Reinforced sheath

22.7

150 35

To ensure the system performance and reliability, purchase the optical communication cable from Mitsubishi. A machining drawing is given in "Cable" as reference, but the purchased optical communication cable cannot be cut or connected by the machine tool builder.

4.1.2.2 Precautions for Handling Optical Communication Cable

(1) A protective cap is attached to the optical module and optical communication cable mounted on the PCB when the system is delivered. Leaving this protective cap unattached could result in connection faults from the adherence of dirt and dust. Do not remove the protective cap when not connecting the cable. If dirty, wipe off lightly with a piece of dry gauze, etc. (Do not use solvents such as alcohol as the optical fiber material could melt.)

(2) Hold the connector section when connecting or disconnecting the optical connector. Holding the fiber cord will result in force exceeding the tolerable tension on the fiber cord and connector connection section, and could cause the fiber cord to dislocate from the optical connector thereby inhibiting use.

(3) The optical connector cannot be connected in reversed. Check the connector orientation when connecting the optical communication cable to the optical module. Align the connector lock lever with the lock holes on the PCB's optical module, and press the connector straight in. Confirm that the lock lever connects with the optical module and that a "click" is heard.

(4) When disconnecting the optical communication cable from the PCB, press the lock release buttons on the lock lever, and pull out the cable while holding the connector section. The connector could be damaged if the cable is pulled without pressing down on the lock release buttons.

(5) Do not apply excessive force onto the optical communication cable by stepping on it or dropping tools, etc., on it.

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4.1.2.3 Precautions for Laying Optical Communication Cable

(1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move.

(2) Do not connect the cables with a radius less than the tolerable bending radius. Excessive stress could be applied near the connector connection section and cause the optical characteristics to drop. The cable bending radius should be 10 times or more than the outer diameter at the reinforced sheath, and 20 times or more than the outer diameter at the fiber cord section.

(3) Do not apply torsion to the optical communication cable. Laying a twisted cable could cause the optical characteristics to drop.

(4) When laying the cables in a conduit, avoid applying stress on the fiber cord and connector connection section. Use the tensile end such as a pulling eye or cable grip, etc.

(5) Fix the reinforced sheath with a cable clamp so that the mass of the optical communication cable is not directly applied on the fiber cord and connector connection section.

(6) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable to break.

(7) Loop the excessive cable with twice or more than the minimum bending radius.

Control unit

Recommended clamp material

CKN-13SP

KITAGAWA INDUSTRIES

Optical communication cable

(section with reinforced sheath):

Bending radius: Refer to the specification of

your optical communication cable.

4.1.3 Precautions for Connecting 24V Power Supply

(1) When 24V power is supplied to the unit (control unit, display unit) under the following conditions, welding may occur on the contacts due to rush current; so be careful.

When 24VDC's ON/OFF are directly controlled by a magnetic switch such as relay AND

When heat capacity of the contacts for relay, etc. used to control 24VDC's ON/OFF is small.

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2 Connection of Control Unit

The method for connecting to each unit and device from the control unit is explained in this section.

4.2.1 Control Unit Connection System Drawing

Control unit

Operation panel I/O unit

CG71

G011 cable

CG71

F034,F035 cable

SIO

ENC

RS-232C device

Synchronous feed encoder, or

5V manual pulse generator

LCD

INV

Touch panel

I/F

MENUKEY

R050,R054 cable

G023,G024 cable

Accessory cable for unit

Accessory cable for unit

Accessory cable for unit

Accessory cable for unit

Display unit

R030 cable

Skip input (Sensor input)

SKIP

G395/G396/G380 cable

OPT

RIO1

R211 cable

Servo/Spindle drive unit

Optical communication repeater unit

Remote I/O unit

MITSUBISHI CNC Machine operation panel

G300 cable ( cross )

LAN Ethernet device

F120 cable

EMG

DCIN

F070 cable

Emergency stop signal

24VDC

Stabilized power supply

(Note) Connect the touch panel I/F when the unit is diplay unit with touch panel.

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4.2.2 Connecting with Power Supply

Connect a general-purpose 24VDC stabilized power supply or PD25 power supply unit to the control unit.

(1) When using general-purpose 24VDC stabilized power supply

F070 cable

NFB

MC

L1

L2

L3

FG

+24V

0V

AC

AC

FG

ON OFF

MC

(Note 2)

DCIN

24VDC

DCIN

1

0V

FG

2

3

 

DCIN

Control unit

MC

Connector name : DCIN

Connector : 2-178288-3

Contact : 1-175218-5

Recommended manufacturer: Tyco Electronics AMP

(Note 1) Rush current may occur to lead welding on the contacts, when a magnetic switch such as relay directly controls 24VDC's ON/OFF during 24V power supply to the control unit. Use relay with large heat capacity of contacts to control 24VDC's ON/OFF.

(Note 2) Make a short-circuit between 0V and FG on the terminal to cut noise.

<Related items>

Cable drawing "Cable: F070 Cable"

Connector pin assignment: "General Specifications: Control Unit" (DCIN connector)

(2) When using PD25 power supply unit

L1

L2

L3

FG

NFB MC

1

2

ACIN

F170 cable

ON

OFF

ON/OFF switch

3

ON/OFF SW

ON/OFF

FAN ALARM

POWER

DCOUT

DCIN

F110 cable

CF01

(Note)

ACFAIL

DCIN

Control unit

(Note) MITSUBISHI CNC M70V series does not employ ACFAIL function. (CF01 is not connected.)

<Related items>

Cable drawing: "Cable: F110 Cable", "Cable: F170 Cable"

Connector pin assignment: "General Specifications: Control Unit" (DCIN connector)

102

4.2.3 Connecting with Emergency Stop Signal

Connect the emergency stop switch to EMG connector by F120 cable.

Emergency stop switch

F120

NC control unit

EMG

M70V Series Connection Manual

4.2 Connection of Control Unit

Emergency stop switch

NC control unit

+24V

3

EMG

3

R EMGIN

2

FG

1

LG

Emergency stop input circuit

2

1

<Related items>

Cable drawing: "Cable: F120 Cable"

Besides the emergency stop input from the NC controller, double-protection when an emergency stop occurs can be provided by directly inputting an external emergency stop to the drive unit. Even if the emergency stop is not input from

NC for some reason, the contactors can be shut off by the external emergency stop input.

Outlines are shown below. For more details, refer to the Instruction Manual of each drive unit.

<Power supply unit (MDS-D2-CV) external emergency stop: Example>

NC control unit

EMG

Stabilized power supply

+24V

F120

Emergency stop switch

0V(LG)

Power supply unit

MDS-D2-CV

CN24

4A

R

NC control unit

+24V

3

EMG

3

R EMGIN

2 2

FG

1

1

LG

Emergency stop input circuit

1A

MDS-D2-CV

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4 Connection

<Drive unit (MDS-DJ-V1) external emergency stop: Example>

NC control unit

EMG

F120

Stabilized power supply

+24V

0V(LG)

Emergency stop switch

CN9

5

MDS-DJ

R

NC control unit

+24V

3

EMG

3

R EMGIN

2 2

FG

1 1

LG

Emergency stop input circuit

MDS-DJ-V1

20

<Caution>

(1) External emergency stop cannot substitute the emergency stop signal which is input to NC.

It is a function which helps the NC emergency stop.

(2) When duplicating emergency stop input, wire the NC emergency stop input and the power supply unit external emergency stop input from the same emergency stop switch.

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2.4 Connecting with Operation Panel I/O Unit

Connect the operation panel I/O unit to the connector CG71.

Operation panel

I/O unit

Control unit

CG71

G011 cable

CG71

<Related items>

Cable drawing: "Cable G011 Cable"

Connector pin assignment: "General Specifications: Control Unit" (CG71 connector)

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4.2.5 Connecting with Drive Unit

Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the

NC to the drive unit that is a final axis. Up to 11 axes can be connected per system. Note that the number of connected axes is limited by the NC.

(Note) Refer to "Precautions for Using Optical Communication Cable" when handling and wiring optical communication cable.

Cable application table

Cable

G396

G395

G380

Panel internal wiring

Under 10m 10 to 30m

○ ×

○

○

×

○

Panel external wiring

10m or less 10 to 30m

× ×

○

○

×

○

(Note) Wiring of over 30m can be applied when relaying the optical signal by optical communication repeater unit. Refer to the specification manual of the drive unit for the details of the optical communication repeater unit.

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2.5.1 Connecting with MDS-D2/DH2 Series

CAUTION

1. Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.

2. For the main circuit wiring of the drive unit and power supply unit, the drive unit of 200V series is to be wired with MDS-D2-CV, and the drive unit of 400V series is to be wired with MDS-DH2-CV.

3. A spindle drive unit that controls the high-speed synchronous tapping (OMR-DD control) has to be connected on the farther side from the NC than the subject synchronous tapping control.

POINT

Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the instruction manual of Drive unit.) The axis No. has no relation to the order for connecting to the NC.

(1) When using one power supply unit

Connect the largest-capacity spindle drive unit to the final axis of the NC communication bus in order to control the power supply unit. The spindle drive unit must be installed adjacent to the power supply unit. In the system with servo only, a servo drive unit for controlling unbalance axis must be installed in the same manner in the same way.

< Connection >

CN1A : CN1B connector on NC or previous stage's drive unit

CN1B : CN1A connector on next stage's drive unit

CN4 : Connector for communication between power supply unit (master side) and drive unit

MDS-D2/DH2-V2

1st/2nd axis

MDS-D2/DH2-V1

3rd axis

MDS-D2-SP2

4th/5th axis

MDS-D2/DH2-SP

6th axis

(Final axis)

MDS-D2/DH2-CV

Connected to the NC

Optical communication cable

CN4

CN4

The optical communication cables from the NC to the final drive unit must be within 30m.

Connection when using one power supply unit

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(2) When using two or more power supply units within a single NC communication bus system

Two or more power supply units may be required within a single NC communication bus system if the spindle drive unit capacity is large. The drive unit receiving power (L+, L-) from each power supply unit must always have NC communication cable connection at the NC side of each power supply unit. In the NC communication bus connection example below, power supply [1] cannot supply power (L+, L-) to the 5th axis servo drive unit.

For basic connection information, refer to "(1) When using one power supply unit".

Connected to the NC

MDS-D2/DH2-V2

1st/2nd axis

MDS-D2/DH2-V2

3rd/4th axis

(CV control axis)

MDS-D2/DH2-CV

[1]

MDS-D2/DH2-V1

5th axis

MDS-D2-SP2

6th/7th axis

MDS-D2/DH2-SP

8th axis

(CV control axis)

MDS-D2/DH2-CV

[2]

CN4 CN4

Optical communication cable

CN4 CN4

Power cannot be supplied

Connections when using two power supply units within a single NC communication bus system

CAUTION

1. The drive unit receiving power (L+, L-) from each power supply unit must always have NC communication bus connection at the NC side of each power supply unit.

2. If two or more power supply units are connected in the drive system, confirm that the units are not connected with each other through the L+ and L- lines before turning ON the power. Also make sure that the total capacity of the drive units connected to the same power supply unit meets the unit's selected capacity.

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2.5.2 Connecting with MDS-DM2 Series

CAUTION

1.Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.

2.A spindle drive unit that controls the high-speed synchronous tapping (OMR-DD control) has to be connected on the farther side from the NC than the subject synchronous tapping control.

Thus, if you use an MDS-DM2 unit for servo control of the high-speed synchronous tapping, combinable spindle drive is that of the MDS-DM2 unit only.

(1) When using only MDS-DM2-SPV Series

MDS-DM2-SPV3

Spindle:1st axis

Servo:2nd/3rd/4th axis

Connected to the NC

Optical communication cable

(2) When using the MDS-D2 unit together

MDS-D2-V2

5th/6th axis

MDS-D2-SP

7th axis

(Final axis)

MDS-D2-CV

Connected to the NC

Optical communication cable

CN4

CN4

MDS-DM2-SPV3

Spindle:1st axis

Servo:2nd/3rd/4th axis

The optical communication cables from the NC to the final drive unit must be within 30m.

POINT

For MDS-DM2-SPV Series, axis Nos. are fixed as follows.

1st axis : spindle

2nd axis : servo L axis

3rd axis : servo M axis

4th axis : servo axis (only MDS-DM2-SPV3)

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4.2.5.3 Connecting with MDS-DJ Series

CAUTION

1. Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.

2. A spindle drive unit that controls the high-speed synchronous tapping (OMR-DD control) has to be connected on the farther side from the NC than the subject synchronous control.

POINT

Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the instruction manual of drive unit.) The axis No. has no relation to the order for connecting to the NC.

＜ Connection ＞

CN1A:CN1B connector on NC or previous stage's drive unit

CN1B:CN1A connector on next stage's drive unit

MDS-DJ-V1

1st axis

MDS-DJ-V1

2nd axis

MDS-DJ-V1

3rd axis

MDS-DJ-SP

4th axis

Connected to the NC

Optical communication cable

The optical communication cables from the NC to the final drive unit must be within 30m.

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2.6 Connecting with Optical Communication Repeater Unit

CAUTION

Optical Communication Repeater Unit cannot be used to connect between two Servo Drive Units.

(1) Connection example

Connect the control unit to OPT1IN and the drive unit to OPT1OUT.

Electric cabinet

Drive Units

Relay box

G380

24VDC stabilized power supply

ACIN

F070

DCOUT

DCIN

FG

Optical communication repeater unit

FG

DCOUT

CF01

FCU7-EX022

OPT1OUT OPT1IN

OPT2OUT OPT2IN

G380

Operation panel

24VDC stabilized power supply

ACIN

F070

DCOUT

Control unit

FG

FG

DCIN

OPT

L1 : Max. cable length > 30m

L2 : Max. cable length < 30m

L3 : Max. cable length < 30m

L1: Distance between the drive unit and the control unit.

L2: Distance between the drive unit and the optical communication repeater unit. (The wire length of G380 cable)

L3: Distance between the optical communication repeater unit and the control unit. (The wire length of G380 cable)

<Related items>

Cable drawing "Cable: F070 Cable", "Cable: G380 Cable"

Connector pin assignment: "General Specifications: Optical Communication Repeater Unit" (DCIN connector,

OPT1IN connector, OPT1OUT connector)

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(2) Power Supply Sequence

The diagram below shows the timing of power ON/OFF of the drive unit 200VAC (400VAC), the optical communication repeater unit, and the control unit.

[Power ON]

Turn the power ON in the following order; drive unit -> optical communication repeater unit -> control unit

If the control unit is powered ON before the optical communication repeater unit, the initial communication with the drive unit may fail and cause an alarm.

[Power OFF]

Turn the power OFF in the following order; control unit -> optical communication repeater unit -> drive unit.

Set aside more than 8ms the time difference between the power OFF of the control unit and the power OFF of the optical communication repeater unit.

If the optical communication repeater unit is powered OFF before the drive unit, or the time lag is less than 8ms, data acquisition from the drive unit may fail and cause an alarm.

200VAC

(400VAC)

(Drive unit power)

24VDC

(The optical communication repeater unit power) t1    0ms t2    0ms t3    8ms

24VDC

(The control unit power) t1: Time lag between the power-ON of the drive unit and the optical communication repeater unit t2: Time lag between the power-ON of the optical communication repeater unit and the control unit t3: Time lag between the power-OFF of the optical communication repeater unit and the control unit

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4.2 Connection of Control Unit

4.2.7 Connecting with I/O Devices via CC-Link

CC-Link unit (FCU7-HN746) works as master station or local station of CC-Link (Ver.2 mode).

Mount the CC-Link unit on the control unit's expansion card slot.

CC-Link uses the dedicated cable. Connect the cable to the terminal block provided with the CC-Link unit.

Make sure to attach the terminator, provided with the CC-Link unit, to the final station unit.

(Note) CC-Link is an option unit.

CC-Link unit(FCU7-HN746)

Expansion unit

FG terminal block

Terminal block

CC-Link remote I/O station

CC-Link network connector

CC-Link cable

NC side CC-Link unit terminal block

FG

Terminator

(Note 2)

Remote I/O station terminal block

DA

DB

DG

SLD

FG

FG

Remote I/O station terminal block

DA

DB

DG

Terminator

(Note 2)

SLD

FG

FG

Shielded twisted cable (with 3 wires) (Note 1) Shielded twisted cable (with 3 wires) (Note 1)

(Note 1) Unless the CC-Link dedicated cable is used, CC-Link system does not guarantee its operation. For the specifications of the CC-Link dedicated cable and the inquiries, see the homepage of the CC-Link Partner

Association (http://www.cc-link.org/). (Click "Product Information".)

(Note 2) Use the terminator provided with the CC-Link unit. The value of the terminator depends on the cable used:

110 Ω when the CC-Link dedicated cable is used, 130 Ω when the CC-Link dedicated high performance cable is used.

(Note 3) Use the FG terminal on the NC side CC-Link terminal block for the connection to the ground of the electric cabinet.

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Wiring the cables to the CC-Link terminal block

(1) Remove the sheath of the cable and isolate each internal wire from the shield mesh.

(2) Remove the shield mesh and the coat of each internal wire. Twist the core wires.

Shield mesh

Shielded twisted cable (with 3 wires)

Approx.

7mm

(3) In the intermediate station, twist together the same wires or the shield meshes of the cables from/to the previous/next station.

(4) In the final station, process the provided terminator as follows to attach to the station.

Terminator

Cut Cut

Shorten the coated part

Bend the lead wires

(5) Insert the core wire into the opening of the terminal block. Hold the wire tight with a flat-blade screwdriver.

Check the screws on the terminal are loose enough before inserting the wires into the openings.

In the intermediate station In the final station

Flat-blade driver

(Note 1)

Do not solder-plate the core wire, which leads a defective cable contact.

(Note 2)

Make sure the lead wires are kept inserted when mounting the terminator.

To the previous station

To the next station

DA wire DB wire

Terminator

(6) After wiring cables to the terminal block, Mount the terminal block into the CC-Link connector and fix it with a flat-blade screwdriver.

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2.8 Connecting with RS-232C Device

(1) Connect the RS-232C device to the connector SIO.

Control unit

F035 cable

RS-232C device

SIO

Cable name

F034 cable

F035 cable

1ch 2ch

General-purpose cable

See (2)

[SIO]

Connector : 10120-3000VE

Case : 10320-52F0-008

Manufacturer : 3M

SD1(TXD1)

RD1(RXD1)

RS1(RTS1)

CS1(CTS1)

ER1(DTR1)

DR1(DSR1)

Reserved

Reserved

0V

SIO

14

4

16

6

1

12

2

13

3

SD2(TXD2)

RD2(RXD2)

RS2(RTS2)

CS2(CTS2)

ER2(DTR2)

DR2(DSR2)

Reserved

Reserved

0V

19

9

20

10

11

17

7

18

8

2ch

20

6

8

9

7

2

3

4

5

1ch

20

6

8

9

7

2

3

4

5

[1ch] [2ch]

Connector

Contact

Lock nut

Manufacturer

: CDB-25S

: CD-SC-111

: HD-LNA

: Hirose Electric

FG

Wire material

Recommended

manufacturer

: UL1061-2464 AWG22×12P

: Oki Electric Cable

<Related items>

Cable drawing: "Cable: F034/F035 Cable"

Connector pin assignment: "General Specifications: Control Unit" (SIO connector)

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4 Connection

(2) Example of wiring connections to the RS-232C device

When connecting to the RS-232C device, refer to the following diagrams and cross the wiring for the transmission signals.

Hand shaking upon RS/CS, ER/DR signals

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

ER(DTR)

DR(DSR)

CD(DCD)

0V

FG

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

ER(DTR)

DR(DSR)

CD(DCD)

0V

FG

No hand shaking upon RS/CS, ER/DR signals

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

ER(DTR)

DR(DSR)

CD(DCD)

0V

FG

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

ER(DTR)

DR(DSR)

CD(DCD)

0V

FG

116

4.2.9 Connecting with Skip Signal (Sensor)

Connect skip signals to the connector SKIP.

Skip signals are used for processing high-speed signals. Always shield the cable.

Control unit

M70V Series Connection Manual

4.2 Connection of Control Unit

FCUA-R030

SKIP

(Note) Connecting the skip signal cable to a wrong connector causes a damage on the control unit when turning ON the skip signal power supply. Confirm the wiring before turning the power ON.

(1) Connection of skip signal cable

<0V connection at COM terminal>

Control unit

SKIP

2

SI1

12

SI2

3

SI3

13

SI4

7

SI5

17

SI6

8

SI7

18

SI8

COM

1,5,11,15

FG

0V connection at COM terminal

R030 cable

Stabilized power supply

24VDC(+)

0V

FG

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MITSUBISHI CNC

4 Connection

<24V connection at COM terminal>

Control unit

SKIP

2

SI1

12

SI2

3

SI3

13

SI4

7

SI5

17

SI6

8

SI7

18

SI8

COM

1,5,11,15

FG

24V connection at COM terminal

R030 cable

Stabilized power supply

24VDC(+)

0V

FG

(Note 1) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are used, malfunctions will occur due to chattering. Use semiconductor contacts (transistor, etc.).

(Note 2) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

<Related items>

Cable drawing: "Cable: FCUA-R930 Cable"

Connector pin assignment: "General Specifications: Control Unit" (SKIP connector)

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M70V Series Connection Manual

4.2 Connection of Control Unit

4.2.10 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator

Synchronous feed encoder (1ch) or 5V power supply type manual pulse generator (2ch) can be connected.

Synchronous feed encoder

OSE1024-3-15-68

R054 cable

R050 cable

<Right angle>

<Straight>

5V manual pulse generator

NO.1

(Rear view)

ENC

When connecting one 5V manual pulse generator

G023 cable

5V   0V    A    B

NO.1

NO.2

When connecting two 5V manual pulse generators

5V   0V    A    B 5V   0V    A    B

G024 cable

5V manual pulse generator

(Rear view)

<Related items>

Cable drawing: "Cable: FCUA-R050/R054 Cable" and "Cable: G023/G024 Cable"

Connector pin assignment: "General Specifications: Control Unit" (ENC connector)

When using the synchronous feed encoder and the manual pulse generator at the same time, the cables must be prepared by the machine tool builder.

4.2.10.1 Handle Numbers

Unit configuration decides handle Nos.

"ENC": Connector on control unit "MPG": Connector on operation panel I/O unit

Operation panel I/O unit (FCU7-DX71x/ DX72x/ DX73x/DX621)

Used

Not used

1st handle

"MPG" 1ch

"ENC" 1ch

2nd handle

"MPG" 2ch

"ENC" 2ch

3rd handle

"ENC" 1ch (Note)

-

(Note) If one handle is only connected to "MPG", the handle connected to "ENC" 1ch will still be treated as the 3rd handle. "ENC" 2ch is not employed when an operation panel I/O unit is used.

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4.2.11 Connecting with Safety Observing I/O Device

Safety observing functions follow "IEC61800-5-2/EN61800-5-2", and safety of the functions complies with "EN

ISO13849-1:2008 (PL d, Category 3)". However, make sure to check the safety of the machine by using "risk assessment".

With this function, the following executions can be realized.

(1) Open the door without shutting the motor drive power OFF.

(2) Operate under the safety speed or lower while the door is opened.

Refer to the "Safety Handbook (Original Instructions)" (IB-1501025) for the details of the connection with the safety observing I/O devices.

Refer to the instruction manual of the drive unit for the details of the connection with the drive unit.

4.2.11.1 Connection diagram using I/O unit

Connect safety observing I/O device as the example below. (Below is an example where an MDS-DJ series drive unit is used.)

24V

EMG

Door open/close check sensor

Drive unit

EMG

MC

DOCOM

L11

L21

L1 L2 L3 G

DC24V

R

Relay

24V 24V

R

Relay

NC

Control unit

EMG RIO

DOOR1

MC_ct1

COM

Remote I/O unit

MC_dp1

MC_dp2

MC MC

T

S

R

Contactor Contactor AC reactor NFB

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4.2 Connection of Control Unit

4.2.11.2 Connection diagram using the STO-compatible drive system

STO (Safe Torque Off) is a function to execute the gate shutdown by drive unit's internal circuit.

This function can be substituted for one of the two contactors that were used for the redundant power shutdown.

However, the STO function can be substituted for one of the contactors.

CN9

Power supply

CN24

Door open/close check sensor

EMG

24V

Drive unit

CN23

L11

L21

L1 L2 L3 G

24V

MC

Contactor

EMG

EMG

NC Control unit

RIO

DOOR1

Remote I/O unit

MC_dp1

AC reactor NFB

T

S

R

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4.3 Connection of Operation Panel I/O Unit

4.3.1 Operation Panel I/O Unit Connection System Drawing

Operation panel I/O unit

G011 cable

CG71

R211 cable

RIO3

F351 cable

CG31

F351 cable

CG32

F351 cable

CG33

F351 cable

CG34

F351 cable

CG35

F351 cable

CG36

F221 cable

AO

MPG

F320/F321 cable

F023/F024 cable

Accessory cable for unit

NCKB

Control unit

CG71

Remote I/O unit, scan I/O unit card

MITSUBISHI CNC Machine operation panel

Machine control panel, switchboard, etc.

Machine control panel, switchboard, etc.

Machine control panel, switchboard, etc.

Machine control panel, switchboard, etc.

Machine control panel, switchboard, etc.

Machine control panel, switchboard, etc.

Machine control panel, switchboard, etc.

12V manual pulse generator

5V manual pulse generator

Keyboard unit

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M70V Series Connection Manual

4.3 Connection of Operation Panel I/O Unit

4.3.2 Connecting with Keyboard Unit

Connect the keyboard unit to the connector NCKB.

The cable comes with the keyboard unit.

Operation panel

I/O unit

Keyboard unit

(Rear view)

NCKB

(Note) Firmly insert the connection cable until it is locked.

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4.3.3 Connecting with Manual Pulse Generator (MPG)

Both 5V power supply type (UFO-01-2Z9) and 12V power supply type (HD60C) manual pulse generator can be used.

Take the maximum cable length, etc. into consideration when selecting.

(Note) Set one of the following parameters which is suitable for your manual pulse generator.

- 5V manual pulse generator (UFO-01-2Z9) : #1240 set12/bit0 = 1 (100 pulse/rev)

-12V manual pulse generator (HD60C) : #1240 set12/bit0 = 0 ( 25 pulse/rev)

(1) Connecting with 5V manual pulse generator (maximum cable length: 20m)

Connect the 5V manual pulse generator to the connector MPG.

NO.1

Operation panel

I/O unit

When connecting one 5V manual pulse generator

  5V 0V    A    B

MPG

F023 cable

5V manual pulse generator

(Rear view)

NO.1

NO.2

When connecting two 5V manual pulse generators

F024 cable

  5V 0V    A    B   5V 0V    A    B

(2) Connecting with 12V manual pulse generator (maximum cable length: 50m)

Connect the 12V manual pulse generator to the connector MPG.

NO.1

Operation panel

I/O unit

When connecting one

12V manual pulse generator

12V 0V    A    B

MPG

F320 cable

NO.1

When connecting two

12V manual pulse generators

F321 cable

12V 0V    A    B

12V manual pulse generator

HD60C (Rear view)

NO.2

12V 0V    A    B

124

(Note 1) When selecting a manual pulse generator, make sure that its case and 0V terminal are insulated.

(Note 2) Select 25pulse/rev or 100pulse/rev on the parameter screen.

<Related items>

Cable drawing: “Cable: F023/F024 Cable"

Connector pin assignment: "General Specifications: Operation Panel I/O Unit" (MPG connector)

M70V Series Connection Manual

4.3 Connection of Operation Panel I/O Unit

4.3.3.1 Handle Numbers

Unit configuration decides handle Nos.

"ENC": Connector on control unit "MPG": Connector on operation panel I/O unit

Operation panel I/O unit (FCU7-DX71x/ DX72x/ DX73x/DX621)

Used

Not used

1st handle

"MPG" 1ch

"ENC" 1ch

2nd handle

"MPG" 2ch

"ENC" 2ch

3rd handle

"ENC" 1ch (Note)

-

(Note) If one handle is only connected to "MPG", the handle connected to "ENC" 1ch will still be treated as the 3rd handle. "ENC" 2ch is not employed when an operation panel I/O unit is used.

4.3.4 Connecting with Machine Operation Panel

Connect the machine operation panel to the connector CG31, CG32, CG33, CG34, CG35 or CG36.

Operation panel I/O unit

Machine Operation Panel (Example)

CG31/CG33/CG35

CG32/CG34/CG36

F351

<Related items>

Cable drawing: "Cable: F351 Cable"

Connector pin assignment: "General Specifications: Operation Panel I/O Unit" (CG31/CG32/CG33/CG34/CG35/

CG36 connector)

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4.3.4.1 Wiring for 24V Common Input

(Machine side) CG31/CG33/CG35

3.3kΩ

0V(RG)

3.3kΩ

0V(RG)

3.3kΩ

0V(RG)

3.3kΩ

0V(RG)

3.3kΩ

0V(RG)

24VDC(+)

A3,B3 COM

Control unit

Sink type

For connection details, refer to the descriptions on machine input connector pin assignment in "(1) Machine input

(CG31)", "(2) Machine input (CG33)", and "(3) Machine input (CG35)" under Section "General Specifications: Operation

Panel I/O Unit".

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M70V Series Connection Manual

4.3 Connection of Operation Panel I/O Unit

4.3.4.2 Wiring for 0V Common Input

(Machine side) CG31/CG33/CG35

24VDC(+) 3.3kΩ

24VDC(+)

24VDC(+)

24VDC(+)

3.3kΩ

3.3kΩ

3.3kΩ

24VDC(+) 3.3kΩ

Control unit

0V(RG) A3,B3 COM

Source type

For connection details, refer to the descriptions on machine input connector pin assignment in "(1) Machine input

(CG31)", "(2) Machine input (CG33)", and "(3) Machine input (CG35)" under Section "General Specifications: Operation

Panel I/O Unit".

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4.3.4.3 Wiring for Sink Type Output (FCU7-DX710/DX720/DX730)

Operation panel I/O unit

(Card name : HN341/HN361/HN362)

CG32 (CG34,CG36)

Machine side

*1 additional wiring

1B

2B

20B

19B

18B

9B

8B

7B

6B

17B

16B

15B

14B

13B

12B

11B

10B

5B

20A

19A

18A

17A

16A

15A

14A

13A

12A

7A

6A

5A

1A

11A

10A

9A

8A

2A

3A

3B

4A

4B

Y213

Y214

Y215

Y216

Y217

Y218

Y219

Y21A

Y21B

Y21C

Y21D

Y21E

Y21F

GND

GND

GND

GND

GND

GND

Y207

Y208

Y209

Y20A

Y20B

Y20C

Y20D

Y20E

Y20F

Y210

Y211

Y212

24VDC

24VDC

Y200

Y201

Y202

Y203

Y204

Y205

Y206

PL

PL

PL

RA

RA

PL

PL

PL

24VDC

GND

*2 additional wiring

RA

PL

:

:

Relay

Pilot lamp

(Note 1) Connect +24V to either or both of the flat connector 1B, 2B (24VDC). (*1)

(Note 2) Connect 0V (GND) to the flat connector 3A, 3B, 4A, 4B (GND). (*2)

Decide the number of GNDs to wire with regard to the total amount of each connector's maximum output current and the voltage drop by the cables. The rated current is 1A per connector pin.

(Note 3) Connect 0V (GND) to the flat connector 1A, 2A (GND). (*2)

(Note 4) When large current flows due to small amount of connected load, fuse may be blown out or 24V power supply voltage may drop. In order to secure the appropriate current value, watch the connected load.

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4.3 Connection of Operation Panel I/O Unit

4.3.4.4 Wiring for Source Type Output (FCU7-DX711/DX721/DX731)

Operation panel I/O unit

(Card name : HN351/HN371/HN372)

CG32 (CG34,CG36)

*1 Additional wiring

4B

20B

19B

18B

17B

16B

15B

14B

13B

12B

11B

10B

9B

8B

1B

2B

3A

3B

4A

7B

6B

5B

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A

8A

7A

6A

5A

1A

2A

24VDC

24VDC

24VDC

24VDC

24VDC

24VDC

Y2 09

Y2 0A

Y2 0B

Y2 0C

Y2 0D

Y2 0E

Y2 0F

Y2 10

Y2 11

Y2 12

Y2 00

Y2 01

Y2 02

Y2 03

Y2 04

Y2 05

Y2 06

Y2 07

Y2 08

Y2 1A

Y2 1B

Y2 1C

Y2 1D

Y2 1E

Y2 1F

GND

GND

Y2 13

Y2 14

Y2 15

Y2 16

Y2 17

Y2 18

Y2 19

Machine side

24VDC

PL

PL

PL

࣭

࣭

࣭

࣭

࣭

࣭

࣭

࣭

RA

RA

࣭

࣭

࣭

PL

PL

PL

GND

*2 Additional wiring

(Note 1) Connect +24V to either or both of the flat connector 1B, 2B (24VDC). (*1)

(Note 2) Connect +24V (GND) to the flat connector 3A, 3B, 4A, 4B (24VDC). (*1)

Decide the number of 24VDCs to wire with regard to the total amount of each connector's maximum output current and the voltage drop by the cables. The rated current is 1A per connector pin.

(Note 3) Connect 0V (GND) to the flat connector 1A, 2A (GND). (*2)

(Note 4) When large current flows due to small amount of connected load, fuse may be blown out or 24V power supply voltage may drop. In order to secure the appropriate current value, watch the connected load.

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4 Connection

4.3.4.5 Outline of Analog Signal Output Circuit

Operation Panel I/O unit

AO

AO

AO

GND

AO

7

1

The analog signal output circuit can be used only for the FCU7-DX720/DX721.

AO

GND

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M70V Series Connection Manual

4.4 Connection of Remote I/O Unit

4.4 Connection of Remote I/O Unit

This chapter describes the connection of the remote I/O unit and machine control signals.

4.4.1 Connection and Station No. Setting on Remote I/O Unit

When connecting directly to the control unit

Control unit

Remote I/O unit

FCUA-DX1xx

Station No.1 - 8

0 7

Remote I/O 1ch

RIO1

FCUA-R211

Max. 8 channels

Max. input: 256 points (X000 to X0FF)

Max. output: 256 points (Y000 to Y0FF)

(Note) A remote I/O unit has one or two rotary switch(es) for unit No. setting, which links the device Nos. (with X/

Y). The rotary switch setting is as follows, from "0" to "7".

Station

No.

1

2

5

6

3

4

7

8

Rotary switch

6

7

4

5

2

3

0

1

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4 Connection

When connecting to the operation panel I/O unit

Control unit

Operation panel I/O unit

FCU7-DX710/711

Occupies the station No. 1, 2, 7, 8

CG71

RIO3

Remote I/O 3ch

FCUA-R211

G011

Max. input: 64 points (X200 to X23F)

Max. output: 64 points (Y200 to Y23F)

Remote I/O unit

FCUA-DX1xx

Station No.3 - 6

2 5

Max. 4 channels

Max. input: 128 points (X240 to X2BF)

Max. output: 128 points (Y240 to Y2BF)

FCU7-DX720/721

/730/731

Occupies the station No. 1, 2, 3, 7, 8

RIO3

Remote I/O 3ch

FCUA-R211

Station No.4 - 6

3 5

G011

Max. input: 96 points (X200 to X25F)

Max. output: 96 points (Y200 to Y25F)

Max. 3 channels

Max. input: 96 points (X260 to X2BF)

Max. output: 96 points (Y260 to Y2BF)

(Note) Operation panel I/O unit occupies the specified Nos. of stations. (Station No. 7 and 8 are reserved for manual pulse generator.)

RIO3 can use either four stations (3rd to 6th) or three stations (4th to 6th) which depends on the operation panel I/O unit type.

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4.4 Connection of Remote I/O Unit

4.4.2 Station No. Setting when Using Multiple Remote I/O Units

Multiple remote I/O units can be used, as long as the total No. of occupied stations connected with serial links is eight or less. (three/four or less when connected to the operation panel I/O unit).

Unit type

FCUA-DX10x

FCUA-DX11x

FCUA-DX12x

FCUA-DX14x

Number of occupied stations

1

2

2

2

When using multiple remote I/O units, a characteristic station No. must be set for each unit. The FCUA-DX10x unit has one rotary switch, FCUA-DX11x, DX12x and DX14x unit have two. Each of these switches must be set to a characteristic station No. within a range of 0 to 7 (2 or 3 to 5 when connected to the operation panel I/O unit).

When connecting directly to the control unit

Setting example 1

FCUA-DX100/101

＋

0

Total number of occupied stations: 1

Setting example 2

FCUA-DX100/101

FCUA-DX110/111

   or

FCUA-DX120/121

＋ ＋

0

1

Number of occupied stations: 1 2

Total number of occupied stations: 3

2

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Setting example 3

FCUA-DX110/111

   or

FCUA-DX120/121

＋ ＋ ＋ ＋

0 1 2 3 4 5 6 7

Number of occupied stations: 2 2 2 2

Total number of occupied stations: 8 (Maximum configuration)

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M70V Series Connection Manual

4.4 Connection of Remote I/O Unit

When connecting to the operation panel I/O unit

Station No. 1, 2, 7, 8 (or 1, 2, 3, 7, 8) are occupied by the operation panel I/O unit. (Station No. 7 and 8 are reserved for manual pulse generator.)

The maximum numbers of stations and I/O points assigned to remote I/O unit(s) via RIO3 are as follows.

FCU7-DX710

FCU7-DX711

FCU7-DX720/730/721/731

4 stations (No. 3 to 6)

4 stations (No. 3 to 6)

3 stations (No. 4 to 6)

Max. number of I/O points

(RIO3 connection)

128 points/128 points

128 points/128 points

96 points/96 points

Remote I/O

Rotary switch

Setting range

2 to 5

2 to 5

3 to 5

Setting example 1

FCU7-DX710/711 FCUA-DX100/101

㧗

2

Number of occupied stations: 1

Total number of occupied stations: 1

Setting example 2

FCU7-DX710/711 FCUA-DX110/111

   or

FCUA-DX120/121

FCUA-DX110/111

   or

FCUA-DX120/121

＋ ＋

2 3 4 5

Number of occupied stations: 2 2

Total number of occupied stations: 4 (Maximum configuration)

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MITSUBISHI CNC

4 Connection

Setting example 3

FCU7-DX720/721

/730/731

FCUA-DX100/101

FCUA-DX110/111

   or

FCUA-DX120/121

＋ ＋

3 4 5

Number of occupied stations: 1 2

Total number of occupied stations: 3 (Maximum configuration)

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M70V Series Connection Manual

4.4 Connection of Remote I/O Unit

4.4.3 Connecting FCUA-DX10x/14x Unit with Machine Control Signal

Type of machine input/output signal and number of points

Input

32 points

Output

32 points

FCUA-R300 /

FCUA-R301

DI-L

FCUA-DX10x or

FCUA-DX14x

Machine signal

FCUA-R300 /

FCUA-R301

DO-L

Machine signal

<Outline of connection>

Connection to 24V common (example)

24VDC(+)

DI-L

A3

B3

FCUA-DX100/140

COM

0V

(RG)

Input circuit

Sink type

B1

B2

A1

A2

24VDC(+)

DO-L

RA

PL

R

Machine control panel

B1

B2

A1

A2

Output circuit

Sink type

Control circuit

Connection to 0V common (example)

0V(RG)

24VDC(+)

DI-L

A3

B3

FCUA-DX101/141

COM

Input circuit

Sink type

B1

B2

A1

A2

DO-L

Output circuit

Sink type

RA

PL

R

0V(RG)

Machine control panel

B1

B2

A1

A2

Control circuit

RIO1

Stabilized power supply

RIO2 DCIN

1 2 3

24VDC(+) 0V FG FG

RIO1

Stabilized power supply

RIO2 DCIN

1 2 3

24VDC(+) 0V FG FG

CAUTION

1. Connect the cable to the designated connector. Incorrect connections could damage the device.

2. Do not connect or disconnect the connection cables between each unit while the power is ON.

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MITSUBISHI CNC

4 Connection

<Signal assignment>

Machine side control panel, etc.

<CAUTION>

When using two or more remote I/O units or when connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface Manual" for details. The I/O assignment shows an example when the units are connected to the control unit and the station No. is set to “2”.

24VDC(+)

DI-L

0V(RG)

24VDC(+)

RA

PL

R

0V(RG)

24VDC(+)

Control unit

Operation panel

I/O unit

DO-L

FCUA-DX10x /14x

DI-L

B

X40

X41

X42

X43

X44

X45

X46

X47

X48

X49

X4A

X4B

X4C

X4D

X4E

X4F

COM

24VDC

24VDC

B

COM

0V(RG)

0V(RG)

A

7

6

9

8

14

13

12

11

10

20

19

18

17

16

15

3

2

5

4

1

A

X50

X51

X52

X53

X54

X55

X56

X57

X58

X59

X5A

X5B

X5C

X5D

X5E

X5F

DO-L

B

Y40

Y41

Y42

Y43

Y44

Y45

Y46

Y47

Y48

Y49

Y4A

Y4B

Y4C

Y4D

Y4E

Y4F

24VDC

24VDC

B

0V(RG)

0V(RG)

A

8

7

10

9

14

13

12

11

20

19

18

17

16

15

4

3

6

5

2

1

A

Y50

Y51

Y52

Y53

Y54

Y55

Y56

Y57

Y58

Y59

Y5A

Y5B

Y5C

Y5D

Y5E

Y5F

RIO1

1 2 3

TxRx TxRx* LG

RIO2

1 2 3

TxRx TxRx* LG

DCIN

1 2 3

+24V 0V FG

138

X X Y

0V(RG)

R-TM

Remote

I/O unit

Y

<Adaptive connector>

DCIN (CN220)

Connector:2-178288-3

Contact:1-175218-5

Manufacturer:

Tyco Electronics

X

RIO1/RIO2 (CN211)

Connector:1-178288-3

Contact:1-175218-2

Manufacturer:

Tyco Electronics

DI- L/DO- L (CN300)

DI- R/DO- R

Solderless type connector:

7940-6500SC

Manufacturer: 3M

X

Terminator (R-TM)

Connector:1-178288-3

Contact:1-175216-2

Manufacturer:

Tyco Electronics

(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to "Cable: R-TM Terminator Connector" for the details of R-TM.

M70V Series Connection Manual

4.4 Connection of Remote I/O Unit

4.4.4 Connecting FCUA-DX14x Unit with Analog Input/Output Signal

For the analog input/output signal, connect the FCUA-R031 cable to "AIO". Up to four input points and one output point can be connected for the analog input/output signal. When manufacturing the FCUA-R031 cable, use the FCUA-CS000 connector set (optional, with both ends).

FCUA-DX14x

AIO 

Analog I/F

FCUA-R031 20   10  

11

1

Pin No.

 

Input/output circuit

Input

Connector pin No.

AI0 2

150

150

AI1

12

150

AI2

3

150

AI3 13

FC UA-DX14x

R

220

Output  

AO 7

GND 1

GND 11

5

GND 15

0V (RG)

R

0V (RG)

DAC

CAUTION

1. Connect the cable to the designated connector. Incorrect connections could damage the device.

2. Do not connect or disconnect the connection cables between each unit while the power is ON.

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4 Connection

4.4.5 Connecting FCUA-DX11x Unit with Machine Control Signal

Type of machine input/output signal and number of points

Input

64 points

Output

48 points

Machine signal

DC IN 

R IO2 

R IO1 

FCUA-DX11x

Machine signal

FCUA-R300 /

FCUA-R301

FCUA-R300 /

FCUA-R301

DI-L

DI-R

DO-L

DO-R

<Outline of connection>

Connection to 24V common (example)

DI-L/R FCUA-DX110

24VDC(+)

A3

B3

COM

0V

(RG)

Input circuit

Sink type

B1

B2

A1

A2

24VDC(+)

DO-L/R

RA

PL

R

Machine control panel

B1

B2

A1

A2

Output circuit

Sink type

Control circuit

RIO1

Stabilized power supply

RIO2 DCIN

1 2 3

24VDC(+) 0V FG FG

Connection to 0V common (example)

FCUA-DX111

0V(RG)

24VDC(+)

DI-L/R

A3

B3

COM

Input circuit

Sink type

B1

B2

A1

A2

RA

PL

R

0V(RG)

Machine control panel

DO-L/R

B1

B2

A1

A2

Output circuit

Sink type

Control circuit

RIO1

Stabilized power supply

RIO2 DCIN

1 2 3

24VDC(+) 0V FG FG

CAUTION

1. Connect the cable to the designated connector. Incorrect connections could damage the device.

2. Do not connect or disconnect the connection cables between each unit while the power is ON.

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M70V Series Connection Manual

4.4 Connection of Remote I/O Unit

<Signal assignment>

<CAUTION>

When using two or more remote I/O units or when connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC

Interface Manual" for details. The I/O assignment shows an example when the station No. is set to "2".

Machine side control panel, etc.

DI-L

24VDC(+)

0V(RG)

24VDC(+)

DI-R

DI-L

X47

X48

X49

X4A

X4B

X4C

X4D

X4E

X4F

B

X40

X41

X42

X43

X44

X45

X46

COM

24VDC

24VDC

B

COM

0V(RG)

0V(RG)

A

3

2

1

5

4

7

6

9

8

11

10

15

14

13

12

20

19

18

17

16

X57

X58

X59

X5A

X5B

X5C

X5D

X5E

X5F

A

X50

X51

X52

X53

X54

X55

X56

0V(RG)

DO-L

24VDC(+)

RA

PL

R

24VDC(+)

RA

PL

0V(RG)

R

0V(RG)

24VDC(+)

DO-L

DO-R

Control unit

Y47

Y48

Y49

Y4A

Y4B

Y4C

Y4D

Y4E

Y4F

B

Y40

Y41

Y42

Y43

Y44

Y45

Y46

24VDC

24VDC

B

0V(RG)

0V(RG)

A

4

3

6

5

2

1

8

7

10

9

16

15

14

13

20

19

18

17

12

11

Y57

Y58

Y59

Y5A

Y5B

Y5C

Y5D

Y5E

Y5F

A

Y50

Y51

Y52

Y53

Y54

Y55

Y56

Operation panel

I/O unit

FCUA-DX11x

DI-R

X67

X68

X69

X6A

X6B

X6C

X6D

X6E

X6F

B

X60

X61

X62

X63

X64

X65

X66

COM

24VDC

24VDC

B

COM

0V(RG)

0V(RG)

A

7

6

9

8

13

12

11

10

3

2

5

4

1

20

19

18

17

16

15

14

X77

X78

X79

X7A

X7B

X7C

X7D

X7E

X7F

A

X70

X71

X72

X73

X74

X75

X76

DO-R

Y67

Y68

Y69

Y6A

Y6B

Y6C

Y6D

Y6E

Y6F

B

Y60

Y61

Y62

Y63

Y64

Y65

Y66

24VDC

24VDC

B

0V(RG)

0V(RG)

4

3

6

5

2

1

8

7

10

9

16

15

14

13

20

19

18

17

12

11

1

RIO1

2 3

TxRx TxRx* LG

1

RIO2

2 3

TxRx TxRx* LG

1

D CIN

2 3

+24V 0V FG

X X Y

0V(RG)

R-TM

Remote I/O unit

Y

<Adaptive connector>

DCIN (CN220)

Connector:2-178288-3

Contact:1-175218-5

Manufacturer:

Tyco Electronics

X

RIO1/RIO2 (CN211)

Connector:1-178288-3

Contact:1-175218-2

Manufacturer:

Tyco Electronics

DI- L/DO- L (CN300)

DI- R/DO- R

Solderless type connector:

7940-6500SC

Manufacturer: 3M

X

Terminator (R-TM)

Connector:1-178288-3

Contact:1-175216-2

Manufacturer:

Tyco Electronics

(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to "Cable: R-TM Terminator Connector" for the details of R-TM.

141

MITSUBISHI CNC

4 Connection

4.4.6 Connecting FCUA-DX12x Unit with Machine Control Signal

Type of machine input/output signal and number of points

Input Output

64 points 48 points

Analog output

1 point

FCUA-R300 /

FCUA-R301

FCUA-DX12x

DI-L

Machine signal

Machine signal

FCUA-R300 /

FCUA-R301

DI-R

DO-L

DO-R

DC IN 

R IO2 

R IO1 

<Outline of connection>

Connection to 24V common (example)

DI-L/R FCUA-DX120

24VDC(+)

A3

B3

COM

Input circuit

Sink type

0V

(RG) B1

B2

A1

A2

24VDC(+)

DO-L/R

RA

PL

R

Machine control panel

B1

B2

A1

A2

Analog Output

DO-R

B4

A4

R

Output circuit

Sink type

R

DAC

Control circuit

RIO1

Stabilized power supply

RIO2 DCIN

1 2 3

24VDC(+) 0V FG

Connection to 0V common (example)

DI-L/R FCUA-DX121

COM

0V(RG)

A3

B3

24VDC(+)

Input circuit

Source type

B1

B2

A1

A2

DO-L/R

RA

Output circuit

Source type

PL

R

FG

0V(RG)

Machine control panel

B1

B2

A1

A2

Control circuit

Analog Output

DO-R

B4

A4

R

R

DAC

RIO1

Stabilized power supply

RIO2 DCIN

1 2 3

24VDC(+) 0V FG FG

CAUTION

1. Connect the cable to the designated connector. Incorrect connections could damage the device.

2. Do not connect or disconnect the connection cables between each unit while the power is ON.

142

M70V Series Connection Manual

4.4 Connection of Remote I/O Unit

<Signal assignment>

<CAUTION>

When using two or more remote I/O units or when connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface

Manual" for details. The I/O assignment shows an example when the station No. is set to "2".

Machine side control panel, etc.

DI-L

24VDC(+)

24VDC(+)

0V

0V

DI-R

DI-L

B

X40

X41

X42

X43

X44

X45

X46

X47

X48

X49

X4A

X4B

X4C

X4D

X4E

X4F

COM

24VDC

24VDC

B

COM

0V

0V

A

8

7

6

11

10

9

16

15

14

13

12

20

19

18

17

5

4

3

2

1

A

X50

X51

X52

X53

X54

X55

X56

X57

X58

X59

X5A

X5B

X5C

X5D

X5E

X5F

DO-L

FCUA-DX12x

DI-R

B

X60

X61

X62

X63

X64

X65

X66

X67

X68

X69

X6A

X6B

X6C

X6D

X6E

X6F

COM

24VDC

24VDC

B

COM

0V

0V

A

14

13

12

11

10

9

20

19

18

17

16

15

5

4

3

2

1

8

7

6

A

X70

X71

X72

X73

X74

X75

X76

X77

X78

X79

X7A

X7B

X7C

X7D

X7E

X7F

DO-R

24VDC(+)

RA

PL

R

24VDC(+)

RA

PL

R

0V

0V

DO-L

DO-R

Control unit

Operation panel

I/O unit

Y48

Y49

Y4A

Y4B

Y4C

Y4D

Y4E

Y4F

B

Y40

Y41

Y42

Y43

Y44

Y45

Y46

Y47

24VDC

24VDC

B

0V

0V

A

13

12

11

10

9

8

20

19

18

17

16

15

14

2

1

4

3

7

6

5

Y58

Y59

Y5A

Y5B

Y5C

Y5D

Y5E

Y5F

A

Y50

Y51

Y52

Y53

Y54

Y55

Y56

Y57

B

Y60

Y61

Y62

Y63

Y64

Y65

Y66

Y67

Y68

Y69

Y6A

Y6B

Y6C

Y6D

Y6E

Y6F

AO

24VDC

24VDC

B

A

AO*

0V

0V

A

13

12

11

10

9

8

20

19

18

17

16

15

14

2

1

4

3

7

6

5

RIO1

1 2 3

TxRx TxRx* LG

1

RIO2

2

TxRx TxRx*

3

LG

D CIN

1 2 3

+24V 0V FG

24VDC(+)

X X Y

0V

R-TM

Remote I/O unit

Y

<Adaptive connector>

DCIN (CN220)

Connector:2-178288-3

Contact:1-175218-5

Manufacturer:

Tyco Electronics

X

RIO1/RIO2 (CN211)

Connector:1-178288-3

Contact:1-175218-2

Manufacturer:

Tyco Electronics

DI- L/DO- L (CN300)

DI- R/DO- R

Solderless type connector:

7940-6500SC

Manufacturer: 3M

X

Terminator (R-TM)

Connector:1-178288-3

Contact:1-175216-2

Manufacturer:

Tyco Electronics

(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to "Cable: R-TM Terminator Connector" for the details of R-TM.

143

MITSUBISHI CNC

4 Connection

4.5 Connection of MITSUBISHI CNC Machine Operation Panel

(Note) In this chapter "MITSUBISHI CNC Machine operation panel" is shorten to Machine operation panel.

Connect Machine operation panel A to the remote I/O unit I/F of control unit or operation panel I/O unit.

- Machine operation panel A (RIOIN) - cable (FCUA-R211 or SH41) - control unit (RIO1)

- Machine operation panel A (RIOIN) - cable (FCUA-R211 or SH41) - operation panel I/O unit (RIO3)

When supplying power to control unit from Machine operation panel A, the following connection is necessary.

- Machine operation panel A (DCOUT) - cable (G071) - control unit (DCIN)

Connect Machine operation panel B to Machine operation panel A and control unit as follows.

- Machine operation panel B - cable (G460) - Machine operation panel A (SUBP)

- Machine operation panel B - cable (F120) - control unit (EMG)

[When connecting to operation panel I/O unit (RIO3)]

DC24V

F070

HN232 Card

(Placed on the back of the panel A)

Only when relaying the power G071

DCOUT

DCIN RIOIN

FCUA-R211/SH41

FG

SUBP

KEYSW

EXT

G054

G460

DCIN

DC24V

When directly providing the power

F070

RIO3

CG71

G011

Operation panel I/O Unit

EMG

CG71

Control Unit

Machine operation panel A

(FCU7-KB921)

F120

Machine operation panel B

(FCU7-KB926)

<Related items>

Cable drawing: "Cable: F120 Cable"

"Cable: FCUA-R211 Cable"

"Cable: G460 Cable"

"Cable: SH41 Cable"

"Cable: G011 Cable"

Connector pin assignment: "General Specifications: Operation panel I/O unit" (RIO3 connector/DCIN connector/

DCOUT connector/ RIOIN connector/SUBP connector/EMG connector/CG71 connector)

144

M70V Series Connection Manual

4.5 Connection of MITSUBISHI CNC Machine Operation Panel

<Software Interface>

Machine operation panel occupies RIO station No. 4 to 6. The device numbers for switch and LED on operation panel are fixed as listed below.

The following lists the devices for using the RIO 1st channel.

Station

1

2

3

4

5

6

7

8

Device No.

RIO1 RIO3

X00 ～ X1F/Y00 ～ Y1F X200 ～ X21F/Y200 ～ Y21F

X20 ～ X3F/Y20 ～ Y3F X220 ～ X23F/Y220 ～ Y23F

X40 ～ X5F/Y40 ～ Y5F X240 ～ X25F/Y240 ～ Y25F

Detail

X60 ～ X7F/Y60 ～ Y7F X260 ～ X27F/Y260 ～ Y27F

Machine operation panel B

(Switch)...16 points vacant

X80 ～ X9F/Y80 ～ Y9F X280 ～ X29F/Y280 ～ Y29F

Machine operation panel A

(Key switch/LED)

XA0 ～ XBF/YA0 ～ YBF

X2A0 ～ X2BF/Y2A0 ～

Y2BF

Machine operation panel A

(Key switch/LED)

XC0 ～ XDF/YC0 ～ YDF

XE0 ～ XFF/YE0 ～ YFF -

-

Table: Device No. for Machine operation panel

(1) Machine operation panel B (Switch)

Machine operation panel B is equipped with rotary switches (cutting override, spindle override) and a selector switch (memory protection key), and an emergency stop button. Direct wiring connection will be applied to the emergency stop button, and device numbers for other switches are defined as listed below.

(a) Cutting override (6bit)

21 position code list

10

11

12

13

8

9

6

7

Device No.

Setting value X60 X61 X62 X63 X64 X65

0 0 0 0 0 0 0

1 1 0 0 0 0 1

4

5

2

3

1

0

0

1

1

1

1

1

0

0

1

1

0

0

0

0

0

0

0

0

0

1

0

1

1

0

0

1

1

0

0

1

0

0

0

0

1

1

1

1

1

1

1

1

1

1

0

0

0

0

1

1

1

1

1

1

0

0

0

0

0

0

0

0

0

1

0

1

0

1

0

1

18

19

20

14

15

16

17

1

0

0

0

1

1

0

1

1

1

0

0

0

0

0

0

1

0

0

0

0

1

1

1

1

1

1

1

1

1

1

1

1

0

0

0

1

0

0

1

0

1

145

MITSUBISHI CNC

4 Connection

(b) Spindle override (6bit)

8 position code list

Device No.

Setting value X66 X67 X68 X69 X6A

0 0 0 0 0 0

1

2

0

1

0

1

0

0

0

0

1

0

5

6

3

4

7

0

0

1

1

0

1

1

1

0

0

0

1

1

1

1

0

0

0

0

0

1

0

1

0

1

X6B

Not used

(c) Memory protection switch (1bit)

Memory protection switch X6C

Spare X6D - X6F

(2) Machine operation panel A (Key switch/LED)

Machine operation panel A is equipped with 55 switches and 55 LEDs.

They are allocated X device and Y device as in the figure below.

X/Y

80

X/Y

81

X/Y

82

X/Y

83

X/Y

84

X/Y

85

X/Y

86

X/Y

87

X/Y

88

X/Y

89

X/Y

8A

X/Y

8B

X/Y

8C

X/Y

8D

X/Y

90

X/Y

91

X/Y

8E

X/Y

8F

X/Y

92

X/Y

93

X/Y

94

X/Y

95

X/Y

96

X/Y

97

X/Y

98

X/Y

99

X/Y

9A

X/Y

9B

X/Y

9C

X/Y

9D

X/Y

9 E

X/Y

9F

X/Y

A0

X/Y

A1

X/Y

A2

X/Y

A3

X/Y

A4

X/Y

A5

X/Y

A6

X/Y

A7

X/Y

A8

X/Y

A9

X/Y

AA

X/Y

AC

X/Y

AD

X/Y

AE

X/Y

B0

X/Y

B1

X/Y

B2

X/Y

B4

X/Y

B5

X/Y

B6

X/Y

B8

X/Y

B9

X/Y

BA

(Note1) If the stations of Machine operation panel and other RIO unit overlap, all the connections of the overlapping

RIOs will be invalidated and cannot be used. Stations which do not overlap can be used.

(Note2) Refer to the last page "Table: Device No. for Machine operation panel" for the device No. when connecting to

RIO3.

146

M70V Series Connection Manual

4.6 Connection of Scan I/O card

4.6 Connection of Scan I/O card

(1) External power supply (DCIN)

24VDC is required for the HR347/HR357 card operation. Prepare a stabilized power supply that satisfies the following specifications.

Output: 24VDC±5%

Ripple: ±5 ％ (P-P)

Rated output current: 2.5A

* The rated output current is the value when using 60mA × 32 points for the machine output.

Prepare a power supply that satisfies the 24VDC output's total output current and control current (0.5A).

A

B

25

(Scan DI/DO : 64/64)

CF35

1

8

ISP

1

DIO SCAN2 SCAN1

F070 cable

RIO3 DCIN

DCIN 24VDC

0V(RG)

B A

20

CF31

(DO : 32)

1

HR357

20

CF33

(DO : 32)

1

(2) Connecting the remote I/O communication cable (RIO3A/B)

(a) Connection of the RIO3A connector

Connect the RIO3A to the RIO1 connector of the control unit or the RIO3 of the operation panel I/O unit.

A

B

25

(Scan DI/DO : 64/64)

CF35

1

8

ISP

1

DIO SCAN2 SCAN1

RIO3 DCIN

RIO1

Control unit

FCUA-R211

RIO3

B A

A

X

1 2 3

CF31

(DO : 32)

CF33

(DO : 32)

20 1 1

HR357

20

(b) Connection of the RIO3B connector

Multiple remote I/O units can be used, as long as the total No. of occupied stations connected with serial links is less than eight. (Refer to "Connection: Connection of Remote I/O Unit" for details.) HR357 occupies three stations, so the remote I/O units can be connected to the RIO3B in combinations of 5 stations or less. Connect a terminator to the RIO3B when it is not connected to any device.

A

B

25

(Scan DI/DO : 64/64)

CF35

1

8

ISP

1

DIO SCAN2 SCAN1

RIO3 DCIN

B

B A

R IO3

FCUA-R211

To the next remote I/O unit

FC UA-DX1xx

Terminator

 R - TM

20

CF31

(DO : 32)

1

HR 357

20

CF33

(DO : 32)

1

147

MITSUBISHI CNC

4 Connection

148

1 Ap

Cable

MITSUBISHI CNC

Appendix 1 Cable

(Note) Symbols for writing cable drawings

(1)

(2)

indicates twisted pair.

indicates the shield sheath.

(3) indicates shield clamping to the grounding plate.

(4) In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of the connectors at both ends are not necessary in number of order.

(5) Equivalent parts can be used for the connector, contact and wire material.

150

M70V Series Connection Manual

Appendix 1.1 Cable Wire and Assembly

Appendix 1.1 Cable Wire and Assembly

(1) Cable wire

The specifications of the wire used for each cable, and the machining methods are shown in this section. When manufacturing the detector cable and battery connection cable, use the recommended wires shown below or equivalent products.

(a) Heat resistant specifications cable

Wire type

(special order part)

BD20288

Compound 6-pair shielded cable

Specification No.

Bangishi-17145

(Note 1)

Finish outer diameter

8.7mm

Sheath material

No. of pairs

Heat resistant

2 (0.5mm

2

)

PVC

4 (0.2mm

2

)

Configura tion

100 strands/

0.08mm

40 strands/

0.08mm

Conductive resistor

Wire characteristics

Withstand voltage

Insulation resistance

Heat resistance temperatu re

40.7

Ω /km or less

500VAC/

1min

1000M Ω /km or more

105C °

103 Ω /km or less

Flexibility

70 × 10

4

times or more at R200

(b) General-purpose heat resistant specifications cable

Wire type

(special order part)

BD20032

Compound 6-pair shielded cable

Specification No.

Bangishi-16903

Revision No. 3

(Note 1)

Finish outer diameter

8.7mm

Sheath material No. of pairs

Configurat ion

PVC

2 (0.5mm

2

)

4 (0.2mm

2

)

100 strands/

0.08mm

40 strands/

0.08mm

Conductive resistor

40.7

Ω /km or less

103 Ω /km or less

Wire characteristics

Withstand voltage

Insulation resistance

Heat resistance temperatu re

500VAC/

1min

(Note 1) Bando Electric Wire (Contact: +81-48-461-0561 http://www.bew.co.jp)

1000M Ω / km or more

60C °

Flexibility

100 × 10

4

times or more at R200

(Note 2) The Mitsubishi standard cable is the (a) Heat resistant specifications cable. For MDS-C1/CH series, (b) or equivalent is used as the standard cable.

 

Compound 6-pair cable structure drawing

Cable core

L1 

L2 

Conductor

Insulator

A1 

B4 

B3 

A2 

B1 

B2 

Sheath

Mesh shield

Intervening wire

Tape

Core identification

Pair No.

Insulator color

L1 L2

A1 (0.5mm

A2 (0.5mm

B1 (0.2mm

B2 (0.2mm

B3 (0.2mm

B4 (0.2mm

2

2

2

2

2

2 )

)

)

)

)

)

Red

Black

Brown

Blue

Purple

Yellow

White

White

Orange

Green

White

White

151

MITSUBISHI CNC

Appendix 1 Cable

(2) Cable assembly

Assemble the cable with the cable shield wire securely connected to the ground plate of the connector.

Core wire

Connect with a ground plate of connector.

Shield

(external conductor)

Sheath

152

M70V Series Connection Manual

Appendix 1.2 CNP2E-1 Cable

Appendix 1.2 CNP2E-1 Cable

Max. cable length: 30m

Application: Motor side PLG cable

Spindle side accuracy detector

TS5690 cable

Spindle drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

P5(+5V)

LG

MT1

MT2

1

2

5

6

 

0.5mm

0.2mm

2

2

Spindle motor side connector

(Tyco Electronics)

Connector: 172169-1

Contact: 170363-1(AWG26-22)

170364-1(AWG22-18)

SD

SD*

RQ

RQ*

7

8

3

4

Case grounding

PE

0.2mm

0.2mm

2

2

(Note) For the pin "7" or "8", use the contact "170364-1".

For the other pins, use the contact "170363-1".

5

6

3

4

9

8

2

1

(Note)

7

MT2

SD

SD*

RQ

RQ*

SHD

P5(+5V)

LG

MT1

<Cable connection diagram (for 15m or less)>

Spindle drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

  Spindle motor side connector

（ Tyco Electronics)

Connector: 172169-1

Contact: 170363-1(AWG26-22)

170364-1(AWG22-18)

P5(+5V)

LG

MT1

MT2

SD

SD*

RQ

RQ*

Case grounding

3

4

7

8

5

6

1

2

PE

0.5mm

2

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

3

4

9

1

5

6

(Note)

7

8

2

P5(+5V)

LG

MT1

MT2

SD

SD*

RQ

RQ*

SHD

(Note) For the pin "7" or "8", use the contact "170364-1".

For the other pins, use the contact "170363-1".

<Cable connection diagram (for 15m to 30m)>

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable

Max. cable length: 30m

Application: Spindle side detector cable

OSE-1024 cable

CNP3EZ-2P (Straight)

CNP3EZ-3P (Angle)

Spindle drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

P5(+5V)

LG

ABZSEL*

A

A*

10

3

4

1

2

B

B*

Z

Z*

Case grounding

PE

7

8

5

6

 

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

R

B

P

A

N

C

H

K

Spindle motor side connector

(DDK)

Connector: MS3106A20-29S   (D190)

Back shell: CE02-20BS-S (straight)

CE-20BA-S (angle)

Clamp: CE3057-12A-3

P5(+5V)

LG

A

A*

B

B*

Z

Z*

Spindle drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

 

P5(+5V)

LG

ABZSEL*

A

A*

1

2

10

3

4

B

B*

Z

Z*

Case grounding

PE

7

8

5

6

<Cable connection diagram (for 15m or less)>

0.5mm

2

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

B

P

N

C

R

H

K

A

Spindle motor side connector

(DDK)

Connector: MS3106A20-29S   (D190)

Back shell: CE02-20BS-S (straight)

CE-20BA-S (angle)

Clamp: CE3057-12A-3

P5(+5V)

LG

A

A*

B

B*

Z

Z*

<Cable connection diagram (for 15m to 30m)>

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Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable

Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable

Max. cable length: 0.3m

Application: For HF-KP (Servo) Motor side detector relay cable (motor side)

Compatible with only IP65

CNV22J-K1P (load side angle)

CNV22J-K2P (reverse load side angle)

Servo drive unit side connector

(DDK)

Plug: CM10-CR10P-M

P5(+5V)

LG

BT

SD

SD*

RQ

RQ*

Case grounding

1

2

10

5

4

6

7

8

0.08mm

2

0.08mm

2

0.08mm

2

0.08mm

2

<Cable connection diagram>

Servo motor detector/

Ball screw side detector side connector

Plug: 1747464-1

Contact: 1674335-4

6

1

2

8

7

3

5

4

9

P5(+5V)

LG

CNT

BT

SD

SD*

RQ

RQ*

SHD

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Appendix 1 Cable

Appendix 1.5 CNV2E-6P/CNV2E-7P Cable

Max. cable length: 30m

Application: Motor side detector cable (for A51/A74N(/A74))/ Ball screw side detector cable

CNV2E-6P (Straight)

CNV2E-7P (Angle)

     Drive unit side connector

(3M )

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

P5(+5V)

LG

BT

SD

SD*

RQ

RQ*

8

3

4

9

7

1

2

 

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

5

3

4

6

8

7

1

2

10

Motor detector/

Ball screw side detector side connector

(DDK)

Plug: CM10-SP10S-M(D6) (Straight)

CM10-AP10S-M(D6) (Angle)

Contact: CM10-#22SC(S1)(D8)

P5(+5V)

LG

-

BT

SD

SD*

RQ

RQ*

SHD

Case grounding

PE

<Cable connection diagram (for 15m or less)>

     Drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

 

P5(+5V)

LG

BT

SD

SD*

RQ

RQ*

Case grounding

PE

8

3

4

9

7

1

2

0.5mm

2

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

Motor detector/

Ball screw side detector side connector

（ DDK)

Plug: CM10-SP10S-M(D6) (Straight)

CM10-AP10S-M(D6) (Angle)

Contact: CM10-#22SC(S1)(D8)

4

6

7

1

2

8

5

3

10

P5(+5V)

LG

-

BT

SD

SD*

RQ

RQ*

SHD

<Cable connection diagram (for 15m to 30m)>

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M70V Series Connection Manual

Appendix 1.6 CNV2E-8P/CNV2E-9P Cable

Appendix 1.6 CNV2E-8P/CNV2E-9P Cable

Max. cable length: 30m

Application: For HF/HF-H, HF-KP (Tool spindle) Motor side detector cable (for A48/A51/A74N(/A74)) /

For HF-KP (Servo) Motor side detector relay cable (Drive unit side) (CNV2E-8P)

CNV2E-8P (Straight)

CNV2E-9P (Angle)

Drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

P5(+5V)

LG

BT

SD

SD*

RQ

RQ*

8

3

4

9

7

1

2

 

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

5

3

4

6

7

1

8

2

10

Motor detector/

Ball screw side detector side connector

(DDK)

Plug: CMV1-SP10S-M2 (Straight)

CMV1-AP10S-M2 (Angle)

Contact: CMV1-#22ASC-S1

P5(+5V)

LG

CNT

BT

SD

SD*

RQ

RQ*

SHD

Case grounding

PE

P5(+5V)

LG

BT

SD

SD*

RQ

RQ*

Case grounding

<Cable connection diagram (for 15m or less)>

Drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

8

3

9

7

4

1

2

PE

0.5mm

2

0.5mm

2

0.2mm

2

0.2mm

2

0.2mm

2

2

3

4

6

7

1

10

8

5

Motor detector/

Ball screw side detector side connector

(DDK)

Plug: CMV1-SP10S-M2 (Straight)

CMV1-AP10S-M2 (Angle)

Contact: CMV1-#22ASC-S1

P5(+5V)

LG

CNT

BT

SD

SD*

RQ

RQ*

SHD

<Cable connection diagram (for 15m to 30m)>

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.7 CNV2E-D Cable

Max. cable length: 30m

Application: MDS-B-SD unit cable

Drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

P5(+5V)

LG

RQ

RQ*

SD

SD*

Case grounding

4

5

6

7

1

2

9

10

3

8

PE

 

0.5mm

2

0.5mm

2

0.2mm

2

0.2mm

2

<Cable connection diagram>

MDS-B-SD unit side connector

(3M)

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

17

6

16

PE

20

11

10

1

9

7

P5(+5V)

LG

P5(+5V)

LG

BAT

RQ

RQ*

SD

SD*

Case grounding

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M70V Series Connection Manual

Appendix 1.8 CNV2E-HP Cable

Appendix 1.8 CNV2E-HP Cable

Max. cable length: 30m

Application: MDS-B-HR unit cable

Drive unit side connector

(3M)

Receptacle: 36210-0100PL

Shell kit: 36310-3200-008

(MOLEX)

Connector set: 54599-1019

P5(+5V)

Case

LG

RQ

RQ*

SD

SD* grounding

6

7

8

PE

10

3

4

5

1

2

0.5mm

2

0.5mm

2

0.2mm

2

0.2mm

2

<Cable connection diagram>

MDS-B-HR unit side connector

(Hirose Electric)

Plug: RM15WTP-8S

Clamp: RM15WTP-CP (10)

1

2

3

4

PE

6

8

5

7

P5(+5V)

LG

P5(+5V)

LG

RQ

RQ*

SD

SD*

Case grounding

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.9 CNV2E-K1P / CNV2E-K2P Cable

Max. cable length: 10m

Application: For HF-KP (Servo) Motor side detector cable

Compatible with only IP65

CNV2E-K1P (load side angle)

CNV2E-K2P (reverse load side angle)

Servo drive unit side connector

Shell kit

(3M)

Receptacle : 36210 - 0100PL

: 36310 - 3200- 008

( MOLEX )

Connector set : 54599-1019

Servo motor detector connector

(Tyco Electronics AMP)

Connector : 1674320-1

P5

LG

MR

MRR

MD

MDR

BAT

SD

7

8

9

1

2

3

4

Plate

<Cable connection diagram>

8

7

2

1

9

3

6

5

4

P5

P5G

MR

MRR

MD

MDR

BAT

CONT

SD

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M70V Series Connection Manual

Appendix 1.10 DG21 Cable

Appendix 1.10 DG21 Cable

Max. cable length: 5m

Application: Battery cable (For drive unit - battery unit)

Drive unit side connector

(Hirose Electric)

Connector: DF1B-2S-2.5R

Contact: DF1B-2428SCA

BT

LG

1

2

 

0.2mm

2

9

1

PE

Battery unit side connector

(3M)

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

BT

LG

Case grounding

<Cable connection diagram between drive unit and MDS-A-BT/ A6BAT(MR-BAT)(MDS-BTCASE)>

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.11 DG22 Cable

Max. cable length: 10m

Application: Battery cable (For drive unit - drive unit)

(Note) This cable is required to supply the power from the battery unit to multiple drive units.

Drive unit side connector

(Hirose Electric)

Connector: DF1B-2S-2.5R

Contact: DF1B-2428SCA

BT

LG

1

2

0.2mm

2

1

2

Drive unit side connector

(Hirose Electric)

Connector: DF1B-2S-2.5R

Contact: DF1B-2428SCA

BT

LG

<Cable connection diagram between drive unit and drive unit>

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M70V Series Connection Manual

Appendix 1.12 DG23 Cable

Appendix 1.12 DG23 Cable

Max. cable length: 10m

Application: Battery cable (For drive unit - battery box)

(Note) The battery box side is connected using a bare conductor or a terminal bar.

Drive unit side connector

Connector

Contact

: DF1B-2S-2.5R

: DF1B-2428SCA

BT

LG

1

2

0.2mm

2

Battery box side

BT

LG

<DG23 cable connection diagram (Connection cable between drive unit and MDS-BTBOX-36)>

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.13 DG24 Cable

Max. cable length: 10m

Application: 5V spply/DO output cable (For drive unit - battery box)

(Note) The battery box side is connected using a bare conductor or a terminal bar.

Drive unit side connector

Connector

Shell kit

:10120-3000VE

:10320-52F0-008

Battery box side

DICOM

D11

P5

LG

Case grounding

20

13

4

1

FG

0.2mm

2

0.2mm

2

0.2mm

2

Blue

Yellow

+24V (DC power)

DO(ALM)

Light blue

White

+5V

LG

<DG24 cable connection diagram (Connection cable for alarm output between drive unit and MDS-BTBOX-36)>

(For MDS-D2/DH2)

Battery box side Drive unit side connector

Connector

Shell kit

:10120-3000VE

:10320-52F0-008

DICOM

D11

P5

LG

Case grounding

20

13

4

1

FG

0.2mm

2

0.2mm

2

0.2mm

2

Blue

Yellow

24G (DC power)

DOCOM

Light blue

White

+5V

LG

<DG24 cable connection diagram (Connection cable for alarm output between drive unit and MDS-BTBOX-36)>

(For MDS-DM2)

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M70V Series Connection Manual

Appendix 1.14 F023/F024 Cable

Appendix 1.14 F023/F024 Cable

Max. cable length: 20m

Application: Manual Pulse Generator (5V spec)

HANDLE

HA1A

HA1B

5V

GND

HA2A

HA2B

5V

GND

HANDLE

3

13

20

11

4

14

10

1

1ch

2ch

FG

[HANDLE]

Connector: 10120-3000VE

Case: 10320-52F0-008

Recommended manufacturer: 3M

Cable name

F023 cable

F024 cable

1ch

○

○

○ : Usable channel

Wire material: UL1061-2464

AWG22 × 6P

Recommended manufacturer: Oki

Electric Cable

2ch

○

[1ch][2ch]

Crimp terminal: V1.25-3

Recommended manufacturer: JST

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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Appendix 1 Cable

Appendix 1.15 F034/F035 Cable

Max. cable length: 15m (the maximum length of the cable when connected to the control unit via other units)

Application: RS232C I/F cable (for control unit)

SIO

1ch

2ch

SIO

SD1(TXD1)

RD1(RXD1)

RS1(RTS1)

CS1(CTS1)

ER1(DTR1)

DR1(DSR1)

Reserved

Reserved

0V

16

6

1

12

2

13

3

14

4

SD2(TXD2)

RD2(RXD2)

RS2(RTS2)

CS2(CTS2)

ER2(DTR2)

DR2(DSR2)

Reserved

Reserved

0V

20

10

11

17

7

18

8

19

9

2ch

8

9

7

2

3

4

5

20

6

1ch

8

9

7

2

3

4

5

20

6

FG

[SIO]

Connector: 10120-3000VE

Case: 10320-52F0-008

Recommended manufacturer: 3M

Wire material: UL1061-2464

AWG24 × 12P

Recommended manufacturer: Oki

Electric Cable

[1ch][2ch]

Connector: CDB-25S

Contact: CD-SC-111 × 9

Lock nut: HD-LNA × 2

Recommended manufacturer:

Hirose Electric

Cable name

F034 cable

1ch

○

F035 cable ○

○ : Usable channel

2ch

○

(Note 1) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

(Note 2) Signal names in parentheses "( )" are generally used.

(Note 3) Connect to the serial communication connector of the control unit. Use G031/G032 cable when connecting to the serial communication connector of the display unit.

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M70V Series Connection Manual

Appendix 1.16 F070 Cable

Appendix 1.16 F070 Cable

Max. cable length: 30m

Application: 24VDC power cable

DCIN

+24V

0V

FG

DCIN

1

2

3

[DCIN]

Connector: 2-178288-3

Contact: 1-175218-5 × 3

Recommended manufacturer: Tyco

Electronics

Wire material: B-18(19)U ×

Recommended manufacturer:

Sumitomo Electric Industries

2SJ-1 × 9

+24V

0V

Crimp terminal: V1.25-3 or V1.25-4 × 2

Recommended manufacturer: JST

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Appendix 1 Cable

Appendix 1.17 F110 Cable

Max. cable length: 15m

Application: 24VDC power cable for PD25/PD27

DCOUT

DCIN

CF01

+24V

0V

FG

DCOUT

1B

2B

3B

[DCOUT]

Connector: 3-178127-6

Contact:

1-175218-5 (for AWG16) × 3,

1-175217-5 (for AWG22) × 2

Recommended manufacturer:

Tyco Electronics

ACFAIL

0V

1A

2A

AWG16

AWG22

DCIN

1 +24V

2

3

CF01

0V

FG

ACFAIL 2

1 0V

Wire material:

UL2464 2 × 22AWG+2 × 16AWG SS-95138

Recommended manufacturer: DDK

[DCIN]

Connector: 2-178288-3

Contact: 1-175218-5 × 3

Recommended manufacturer:

Tyco Electronics

[CF01]

Connector: 005057-9402

Contact: 0016020103 × 2

Recommended manufacturer:

MOLEX

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M70V Series Connection Manual

Appendix 1.18 F120 Cable

Appendix 1.18 F120 Cable

Max. cable length: 30m

Application: Emergency stop cable

EMG

FG

EMG IN

COM

EMG

B22-9

1

2

3

EMG IN

COM

[EMG]

Connector: 005057-9403

Contact: 0016020103 × 3

Recommended manufacturer: MOLEX

Wire material: B-22(19)U × 2SJ-1 × 9

Recommended manufacturer:

Sumitomo Electric Industries

Crimp terminal: V1.25-3 × 2

Recommended manufacturer: JST

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Appendix 1 Cable

Appendix 1.19 F170 Cable

Max. cable length: 15m

Application: ON/OFF switch cable for PD25/PD27

ON/OFF

[ON/OFF]

Connector: 1-178288-5

Contact: 1-175218-5

Recommended manufacturer:

Tyco Electronics

NC

P-OFF

GND

GND

P-ON

PD25

ON/OFF

3

4

1

2

5

Wire material: DPVVSB 3P ×

Recommended manufacturer:

Bando Electric Wire

0.3mm

2

OFF-1

OFF-2

ON-1

ON-2

Crimp terminal: V1.25-3 or V1.25-4

Recommended manufacturer: JST

(Note) Select the crimp terminal suitable for the terminal block and switch you use.

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M70V Series Connection Manual

Appendix 1.20 F221 Cable

Appendix 1.20 F221 Cable

Max. cable length: 30m

Application: Analog output

AO

AO

GND

AO

7

1

[AO]

Connector: 10120-3000VE

Contact: 10320-52F0-008

Recommended manufacturer: 3M

AO

GND

Wire material: B-22(19) × 2SJ-1 × 9

Recommended manufacturer:

Sumitomo Electric Industries

Crimp terminal: V1.25-3

Recommended manufacturer: JST

(Note 1) Follow the instruction of the machine side in connecting the shield. Do not connect on the base I/O unit side.

(Note 2) Select the crimp terminal suitable for the terminal block you use.

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Appendix 1 Cable

Appendix 1.21 F320/F321 Cable

Max. cable length: 50m

Application: Manual Pulse Generator (12V spec)

HANDLE

HA1A

HA1B

12V

GND

HA2A

HA2B

12V

GND

HANDLE

4

14

3

13

6

1

16

11

1ch

2ch

FG

[HANDLE]

Connector: 10120-3000VE

Case: 10320-52F0-008

Recommended manufacturer: 3M

Cable name

F320 Cable

F321 Cable

1ch

○

○

○ : Usable channel

Wire material: UL1061-2464

AWG22 × 6P

Recommended manufacturer:

Oki Electric Cable

2ch

○

[1ch][2ch]

Crimp terminal: V1.25-3

Recommended manufacturer: JST

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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Appendix 1.22 F351 Cable

Appendix 1.22 F351 Cable

Max. cable length: 50m

Application: DI/DO

CG31,CG32,CG33,CG34,CG35,CG36

[CG31, CG32, CG33, CG34, CG35, CG36]

Connector: 7940-6500SC

Strain relief: 3448-7940

Recommended manufacturer: 3M

Wire material: B40-S

Recommended manufacturer:

Oki Electric Cable

(Note) This cable is used to connect the operation panel I/O unit. Select FCUA-R300, which doesn’t have strain relief, when connecting to remote I/O unit.

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Appendix 1 Cable

Appendix 1.23 FCUA-R030 Cable

Max. cable length: 20m

Application: SKIP input cable

SKIP

GND

GND

SKIP0

SKIP1

SKIP2

SKIP3

GND

GND

SKIP4

SKIP5

SKIP6

SKIP7

SKIP

1

13

5

15

7

17

8

18

11

2

12

3

RG

RG

SKIP0

SKIP1

SKIP2

SKIP3

RG

RG

SKIP4

SKIP5

SKIP6

SKIP7

[SKIP]

Connector: 10120-3000VE

Case: 10320-52F0-008

Recommended manufacturer: 3M

FG

Wire material: UL1061-2464

AWG22 × 6P

Recommended manufacturer:

Oki Electric Cable

Crimp terminal: V1.25-4 × 12

Recommended manufacturer: JST

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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M70V Series Connection Manual

Appendix 1.24 FCUA-R031 Cable

Appendix 1.24 FCUA-R031 Cable

Max. cable length: 30m

Application: Analog input/output (for remote I/O unit)

AIO

AIO

2

1

3

5

12

11

13

15

7

AI0

GND

AI1

GND

AI2

GND

AI3

GND

AO

GND

[AIO]

Connector: 10120-3000VE

Case: 10320-52F0-008

Recommended manufacturer: 3M

FG

Wire material: UL1061-2464

AWG24 × 6P

Recommended manufacturer:

Oki Electric Cable

Crimp terminal: V1.25-3 × 10

Recommended manufacturer: JST

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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Appendix 1 Cable

Appendix 1.25 FCUA-R050/R054 Cable

Max. cable length: 30m

Application: Synchronous encoder - control unit

ENC

FCUA-R050

FCUA-R054

ENC1A (ENC2A)

ENC1A*(ENC2A*)

ENC1B (ENC2B)

ENC1B*(ENC2B*)

ENC1Z (ENC2Z)

ENC1Z*(ENC2Z*)

GND

ENC1

4

14

3

13

2

12

1

GND 11

R

B

P

K

A

N

C

+5V

+5V

10

20

H

FG

[ENC1]

Plug: 10120-3000VL

Shell: 10320-52F0-008

Recommended manufacturer: 3M

Wire material: UL1061-2464

AWG24 × 12P

Recommended manufacturer:

Oki Electric Cable

[FCUA-R050 cable]

Connector: MS3106B20-29S

Cable clamp: MS3057-12A

Recommended manufacturer:

ITT Cannon

[FCUA-R054 cable]

Connector: MS3108B20-29S

Cable clamp: MS3057-12A

Recommended manufacturer:

ITT Cannon

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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M70V Series Connection Manual

Appendix 1.26 FCUA-R211 Cable

Appendix 1.26 FCUA-R211 Cable

Max. cable length: 30m (the maximum length of the cable when connected to the control unit via other units)

Application: Remote I/O (with terminal block) between remote I/O, remote I/O-CNC control unit, remote I/O-Operation panel I/O unit, remote I/O-MITSUBISHI CNC machine operation panel A

RIO1,RIO2,RIO3(FCUA-R211) (FCUA-R211)

[RIO1, RIO2, RIO3]

Connector: 1-178288-3

Contact: 1-175218-2 × 3

Recommended manufacturer:

Tyco Electronics

RIO1,RIO2,RIO3(FCUA-R211)

TXRX

TXRX*

0V

1

2

3

FG

(FCUA-R211)

1

2

3

TXRX

TXRX*

0V

FG

Wire material:

MVVS 3C × 0.5mm

2

(MIC 3C × 0.5mm

2

)

Recommended manufacturer: Takeuchi Densen

Connector: 1-178288-3

Contact: 1-175218-2 × 3

Recommended manufacturer:

Tyco Electronics

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.27 FCUA-R300/FCUA-R301 Cable

Type: FCUA-R300

Max. cable length: 50m

Application: DI/DO cable (one side connector)

(for remote I/O unit)

DI-L/DO-L, DI-R/DO-R

[DI-L/DO-L,DI-R/DO-R]

Connector: 7940-6500SC

Recommended manufacturer: 3M

Wire material: B40-S

Recommended manufacturer:

Oki Electric Cable

Type: FCUA-R301

Max. cable length: 50m

Application: DI/DO cable (both side connectors)

(for remote I/O unit)

DI-L/DO-L, DI-R/DO-R

[DI-L/DO-L,DI-R/DO-R]

Connector: 7940-6500SC

Recommended manufacturer: 3M

Wire material: B40-S

Recommended manufacturer:

Oki Electric Cable

Connector: 7940-6500SC

Strain relief: 3448-7940

Recommended manufacturer: 3M

There are two types of cable for the remote I/O unit: FCUA-R300 and FCUA-R301.

The FCUA-R300 cable has one end cut off, and the FCUA-R301 cable is used for connection to the IDEC terminal block BX1F-T40A (Note 1). If a cable longer than 3m is required, use the connector set FCUA-CN300 or FCUA-

CS301.

The one-end FCUA-CN300 connector (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors. The FCUA-CS301 connector (optional, with both ends) includes the DI-L (DI-R) and DO-L (DO-R) connectors, and two connectors for connection with the terminal block (IDEC).

(Note 1) IDEC I/O terminal BX1F-T40A

178

Machine control panel, electric cabinet, etc.

FCUA-R300

M70V Series Connection Manual

Appendix 1.27 FCUA-R300/FCUA-R301 Cable

RA

R

PL

RA : Relay

PL : Pilot lamp

Terminal block BX1F

1

Connector pin correspondence

FCUA-

DX1xx

Terminal block BX1F

A1 2

3

5

7

9

11

13

A2

A3

A4

A5

A6

A7

4

6

8

10

12

14

15

17

19

21

23

25

A8

A9

A10

A11

A12

A13

16

18

20

22

24

26

33

35

37

39

27

29

31

A14

A15

A16

A17

A18

A19

A20

34

36

38

40

28

30

32

B14

B15

B16

B17

B18

B19

B20

B8

B9

B10

B11

B12

B13

FCUA-

DX1xx

B1

B2

B3

B4

B5

B6

B7

FCUA-R301

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.28 G011 Cable

Max. cable length: 0.5m

Application: Connection between NC unit and operation panel I/O unit

G011

GND

GND

5V

5V

5V

3.3V

GND

GND

KBCS0*

KBCS1*

KBCS2*

KBAD0

KBAD1

KBAD2

KBD0

KBD1

KBD2

KBD3

KBRES*

RDYOUT*

BUZOUT*

3.3V

TXRX3

TXRX3*

SCAN36

SCAN36

9

22

10

23

11

24

12

25

13

26

6

19

7

20

8

21

3

16

4

17

5

18

1

14

2

15

7

20

8

21

9

22

10

23

11

24

4

17

5

18

6

19

12

25

13

26

1

14

2

15

3

16

[CG71]

Connector: 10126-3000VE

Case: 10326-52F0-008

Recommended manufacturer: 3M

Case frame

FG

Case frame

Wire material: UL20276 AWG28 × 13P

Recommended manufacturer:

Toyokuni Electric Cable

FG

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

180

M70V Series Connection Manual

Appendix 1.29 G023/G024 Cable

Appendix 1.29 G023/G024 Cable

Max. cable length: 20m (the maximum length of the cable when connected to the control unit via other units)

Application: Manual Pulse Generator cable (5V)

(for connection to control unit)

ENC

HA1A

HA1B

5V

GND

HA2A

HA2B

5V

GND

ENC

8

18

10

5

7

17

20

15

1ch

2ch

FG

[ENC]

Connector: 10120-3000VE

Case: 10320-52F0-008

Recommended manufacturer: 3M

Cable name

G023 cable

1ch

○

G024 cable ○

○ : Usable channel

Wire material:

UL1061-2464 AWG22 × 6P

Recommended manufacturer:

Oki Electric Cable

2ch

○

[1ch][2ch]

Crimp terminal: V1.25-3 × 8

Recommended manufacturer: JST

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.30 G071 Cable

Max. cable length: 0.5m

Application: 24VDC relay cable for MITSUBISHI CNC machine operation panel

DCOUT DCIN

24V

GND

FG

1

2

3

R

W

G

R

W

G

1

2

24V

GND

3 FG

R : Red

W : White

G : Green

[DCOUT]

Connector: 2-178288-3

Contact: 1-175218-5 x 3

Recommended manufacturer: Tyco

Electronics

Wire material: UL1264 AWG16

(Red, White, Green)

[DCIN]

Connector: 2-178288-3

Contact: 1-175218-5 x 3

Recommended manufacturer: Tyco

Electronics

(Note) These cables are available only when wired to a same control panel.

182

M70V Series Connection Manual

Appendix 1.31 G300 Cable

Appendix 1.31 G300 Cable

Max. cable length: 10m

Application: LAN cross cable (Shielded cable is recommended when the length will be 1m or more)

LAN LAN

G300

8

1

TD+

TD-

RD+

RD-

CMTR

CMTR

CMTT

CMTT

LAN

1

White

Green

2

3

Green

White

Orange

Orange

6

4

5

7

Blue

White

Blue

White

Brown

8

Brown

[LAN]

Connector: 5-558530

Recommended manufacturer:

Tyco Electronics

White

Green

LAN

3

Green

White

Orange

6

1

Orange

2

4

Blue

White

Blue

White

Brown

5

Brown

7

8

RD+

RD-

TD+

TD-

CMTR

CMTR

CMTT

CMTT

Wire material: LAN category 5 twisted pair x 4P

183

MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.32 G301 Cable

Max. cable length: 1m

Application: LAN straight cable (Shielded cable is recommended when the length will be 1m or more)

LAN LAN

G301

8

1

TD+

TD-

RD+

RD-

CMTR

CMTR

CMTT

CMTT

LAN

White

Green

1

2

Green

White

Orange

3

Orange

6

4

5

7

Blue

White

Blue

White

Brown

Brown

8

[LAN]

Connector: 5-558530

Recommended manufacturer:

Tyco Electronics

White

Green

LAN

1

Green

White

Orange

2

3

Orange

6

Blue

White

Blue

White

Brown

4

5

7

Brown

8

TD+

TD-

RD+

RD-

CMTR

CMTR

CMTT

CMTT

Wire material: LAN category 5 twisted pair x 4P

184

M70V Series Connection Manual

Appendix 1.33 G380 Cable

Appendix 1.33 G380 Cable

Max. cable length: 30m

Application: Optical communication cable for wiring between drive units (outside panel) for optical communication repeater unit

Use when the cable length is 10m or more to 30m or less.

Section with reinforced sheath

OPT OPT

OPT

1

2

Section without reinforced sheath

OPT

1

2

[OPT]

Connector: CF-2D101-S

Recommended manufacturer:

Japan Aviation Electronics

Wire material:

Hard clad type PCF optic cable

Recommended manufacturer:

Oki Electric Cable

Cable

2-core cable (section with reinforced sheath)

2-core cable (section without reinforced sheath)

Minimum bending radius: R

50mm

25mm

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move. Recommended clamp material: CKN-13SP KITAGAWA INDUSTRIES.

(Note 2) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the PCF cable reinforced sheath to damage.

(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.

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MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.34 G395 Cable

Max. cable length: 10m

Application: Optical communication cable for wiring between drive units (outside panel) for wiring between NC-drive units

Use when wiring outside of the panel with a cable of 10m or less.

Section with reinforced sheath

OPT OPT

OPT

1

2

Section without reinforced sheath

OPT

1

2

[OPT]

Connector: PF-2D103

Recommended manufacturer:

Japan Aviation Electronics

Wire material: ESCA Premium

Recommended manufacturer:

MITSUBISHI RAYON

Cable

2-core cable (section with reinforced sheath)

2-core cable (section without reinforced sheath)

Minimum bending radius: R

50mm

30mm

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move. Recommended clamp material: CKN-13SP KITAGAWA INDUSTRIES.

(Note 2) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable to break.

(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.

186

M70V Series Connection Manual

Appendix 1.35 G396 Cable

Appendix 1.35 G396 Cable

Max. cable length: 10m

Application: Optical communication cable for wiring between drive units (inside panel)

Use when wiring in the panel with a cable of 10m or less.

OPT OPT

OPT

1

2

OPT

1

2

[OPT]

Connector: PF-2D103

Recommended manufacturer:

Japan Aviation Electronics

Wire material: ESCA Premium

Recommended manufacturer:

MITSUBISHI RAYON

Cable

2-core parallel cord

Minimum bending radius: R

30mm

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move. Recommended clamp material: CKN-13SP KITAGAWA INDUSTRIES.

(Note 2) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable to break.

(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.

187

MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.36 G460 Cable

Max. cable length: 0.5m

Application: Cable between MITSUBISHI CNC machine operation panel A and MITSUBISHI CNC machine operation panel B

SUBP

SW-NO

SW-C

RSW1

RSW2

SW-NO

SW-C

5A

5B

6A

6B

7A

7B

8A

13A

13B

1A

1B

2A

2B

3A

3B

4A

[SUBP]

Connector: HIF3BA-40D-2.54C

Contact: HIF3-2428SC x 16

Recommended manufacturer: Hirose

Electric

Wire material: UL1007 AWG24

(Red, Black)

6

7

4

5

1

2

3

3

4

5

6

7

1

2

SW-NO

SW-C

[RSW1][RSW2]

1 : Purple

2 : Blue

3 : Green

4 : Yellow

5 : Orange

6 : Red

7 : Brown

[RSW1][RSW2]

Connector with cable : ACX011-705 x 2

Contact: 1-175218-5 x 3

Recommended manufacturer: Fuji

Electric

[SW-NO][SW-C]

Connector: STO-01T-110N

Recommended manufacturer: JST

(Note) Coat the connector [SW-NO][SW-C] with an insulation.

188

M70V Series Connection Manual

Appendix 1.37 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable

Appendix 1.37 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable

Max. cable length: 10m

Application: <200V Series> Brake cable for HF-KP

MR-BKS1CBL-A1-H (load side angle)

MR-BKS1CBL-A2-H (reverse load side angle)

Servo motor brake connector

(Japan Aviation Electronics)

Connector: JN4FT02SJ1

Hood, Socket insulator,

Bushing and Ground nut

Contact: ST-TMH-S-C1B-100(A534G)

Crimp tool: CT160-3TMH5B

AWG 20

AWG 20

B1

B2

<Cable connection diagram>

189

MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.38 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable

Max. cable length: 10m

Application: <200V Series> Power cable for HF-KP

MR-PWS1CBL-A1-H (load side angle)

MR-PWS1CBL-A2-H (reverse load side angle)

Servo motor power supply connector

(Japan Aviation Electronics)

Connector: JN4FT04SJ1

Hood, Socket insulator,

Bushing and Grand nut

Contact: ST-TMH-S-C1B-100(A534G)

Crimp tool: CT160-3TM5B

AWG 19 (Red)

AWG 19 (White)

AWG 19 (Black)

AWG 19 (Green/ Yellow)

U

V

W

<Cable connection diagram>

190

Appendix 1.39 R-TM Terminator Connector

Application: Terminator for OPI interface

R-TM

M70V Series Connection Manual

Appendix 1.39 R-TM Terminator Connector

R-TM

0V

TXRX*

TXRX

3

2

1

[R-TM]

Connector: 1-178288-3 (X type)

Contact: 1-175216-2 × 2

Recommended manufacturer: Tyco Electronics

Resistor: 100 Ω 1/4W

(Note 1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are compatible with the specifications.

(Note 2) Cover the 100 Ω terminator with a black insulation tube.

(Note 3) Stamp the connector name "R-TM" in white on the rear of the connector.

191

MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.40 SH21 Cable

Max. cable length: 30m

Application: Power supply communication cable

Power backup unit communication cable

Cable for Auxiliary axis/Servo drive units

SV1, SV2

0V

0V

SVTXD

SVTXD*

SVALM

SVALM*

SVRXD

SVRXD4

0V

0V

SVEMG

SVEMG*

+5V

6

16

7

17

4

14

5

15

8

18

9

19

10

20

1

11

2

12

3

13

6

16

7

17

4

14

5

15

8

18

9

19

10

20

1

11

2

12

3

13

0V

0V

SVTXD

SVTXD*

SVALM

SVALM*

SVRXD

SVRXD4

0V

0V

SVEMG

SVEMG*

+5V

[SV1, SV2]

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

FG FG

Wire material: UL20276 AWG28 × 10P

Recommended manufacturer:

Toyokuni Electric Cable

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil tape to GND plate of the connector.

192

M70V Series Connection Manual

Appendix 1.41 SH41 Cable

Appendix 1.41 SH41 Cable

Max. cable length: 1m (the maximum length of the cable when connected to the control unit via other units)

Application: Remote I/O cable between remote I/O, remote I/O-CNC control unit, remote I/O-Operation panel I/O unit, remote I/O-MITSUBISHI CNC machine operation panel A

(between remote I/O units in a panel)

RIO1,RIO3(CSH41) (CSH41)

RIO1,RIO3(CSH41)

TXRX

TXRX*

0V

1

2

3

(CSH41)

1

2

3

TXRX

TXRX*

0V

[RIO1, RIO2, RIO3]

Connector: 1-178288-3

Contact: 1-175218-2 × 3

Recommended manufacturer:

Tyco Electronics

Wire material:

MVVS 3C × 0.5mm

2

(MIC 3C × 0.5mm

2

)

Recommended manufacturer: Takeuchi Densen

Connector: 1-178288-3

Contact: 1-175218-2 × 3

Recommended manufacturer:

Tyco Electronics

(Note 1) Protect both ends of the cable with insulated bushing.

(Note 2) RIO1 and RIO3 can be used commonly.

(Note 3) Use this cable for short applications, such as bridging the remote I/O units in the same panel. Normally use the FCUA-R211 cable with high noise withstand level.

193

MITSUBISHI CNC

Appendix 1 Cable

Appendix 1.42 List of Cable Connector Sets

Type Application

Connector (3M)

10120-3000VE x 2pcs.

Package contents

Shell kit (3M)

10320-52F0-008 x 2pcs.

FCUA-CS000 Control unit - General I/O units

Connector (3M)

7940-6500SC x 4pcs.

Strain relief (3M)

3448-7940 x 2pcs.

FCUA-CS301 Remote I/O unit - terminal block

Connector (Tyco

Electronics)

2-178288-3 x 1pc.

FCUA-CN200

200VAC power supply connector

(for power supply unit PD25/PD27)

3-178127-6

1-175218-5 x 6 pcs.

24VDC power supply connector for power supply unit (PD25/PD27) (with power OFF detection)

Connector (Tyco

Electronics)

3-178127-6 x 1pc.

1-178288-5

1-175218-5 x 6 pcs.

Connector (Tyco

ON/OFF connector for power supply unit

1-178288-5 x 1pc.

(PD25/PD27)

Electronics)

Connector (MOLEX)

005057-9403 x 1pc.

005057-9403

0016020103 x 3 pcs.

Emergency stop connector

FCUA-CN211 Remote I/O communication connector

Connector (Tyco

Electronics)

1-178288-3 x 1pc.

Tin contact (Tyco Electronics)

1-175218-5 x 3 pcs.

Tin contact (Tyco Electronics)

1-175218-5 x 6 pcs.

Tin contact (Tyco Electronics)

1-175218-5 x 6 pcs.

Gold contact (MOLEX)

0016020103 x 3 pcs.

Gold contact (Tyco Electronics)

1-175218-2 x 3pcs.

Connector (Tyco

Electronics)

2-178288-3 x 1pc.

Tin contact (Tyco Electronics)

1-175218-5 x 3pcs.

FCUA-CN220 24VDC power supply connector

Connector (3M)

7940-6500SC x 2pcs.

FCUA-CN300 DIO connector

194

2 Ap

EMC Installation Guidelines

MITSUBISHI CNC

Appendix 2 EMC Installation Guidelines

For details of the drive section (servo/spindle drive unit), refer to the "EMC Installation Guidelines" of instruction manuals for each drive unit.

Appendix 2.1 Introduction

EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives.

As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC Directives subject. However, we would like to introduce the following measure plans to back up EMC Directives compliance of the machine tool as the NC unit is a major component of the machine tools.

(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel

(3) Introduction of members for measures

Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and wiring lead-in, etc.

Thus, we ask that the final noise level be confirmed by the machine manufacturer.

Appendix 2.2 EMC Directives

The EMC Directives largely regulate the following two items.

- Emission Capacity to prevent output of obstructive noise that adversely affects external devices.

- Immunity Capacity to not malfunction due to obstructive noise from external source.

The details of each level are classified in the table below.

It is assumed that the Standards and test details required for a machine tool are the same as these.

Class

Emission

Name Details EN Standards

Radiated noise

Conductive noise

Restriction of electromagnetic noise radiated through EN61000-6-4 (General the air industrial machine)

Restriction of electromagnetic noise discharged from EN61800-3 (Motor power supply line control unit)

EN55011

(CLASS: A)

Immunity

Static electricity electrical discharge

Radiation immunity

Burst immunity

Conductive immunity

Power supply frequency magnetic field

Power supply dip

(fluctuation)

Surge

(Example) Regulation of withstand level of static electricity electrical discharge accumulated in human body

(Example) Simulation of immunity from digital wireless telephones

(Example) Regulation of withstand level of noise from relay or plug and play

(Example) Regulation of withstand level of noise

EN61000-6-2 (General industrial machine) flowed from power supply wires, etc.

EN61800-3 (Motor control unit)

(Example) Regulation of electromagnetic noise of 50/

60Hz power supply frequency

EN61000-4-2

EN61000-4-3

EN61000-4-4

EN61000-4-6

EN61000-4-8

(Example) Regulation of power voltage drop withstand level

(Example) Regulation of withstand level of noise caused by lightning

EN61000-4-11

EN61000-4-5

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M70V Series Connection Manual

Appendix 2.3 EMC Measures

Appendix 2.3 EMC Measures

The main items relating to EMC measures include the following.

(1) Store the device in a sealed metal panel.

(2) Ground all conductors that are floating electrically. Decrease the impedance.

(3) Increase the distance between the drive line and signal wire.

(4) Shield the cables wired outside of the panel.

(5) Install a noise filter.

Take care to the following items to suppress the noise radiated outside of the panel.

(1) Accurately ground the devices.

(2) Use shielded cables.

(3) Increase the electrical seal of the panel. Reduce the gaps and holes.

Appendix 2.4 Panel Structure

The design of the panel is a very important factor for the EMC measures, so take the following measures into consideration.

Appendix 2.4.1 Measures for Control Panel Body

(1) Use metal for all members configuring the panel.

(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced, and then fix with screws.

Joining clearance:Approx. 20cm

Painting mask

(3) Note that if the plate warps due to the screw fixing, etc. By creating a clearance, noise could leak from that place.

(4) Plate (nickel tin) the metal plate surface at the grounding plate, and connect the connections with a low impedance.

(5) If there is a large opening, such as ventilation holes, make sure to close the hole.

Control panel

Mesh cover

(conductive sponge)

Opening

(Note 1) Using screws to fix the plates that have been painted is the same as an insulated state. Peel the paint and fix the screws.

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MITSUBISHI CNC

Appendix 2 EMC Installation Guidelines

Appendix 2.4.2 Measures for Door

(1) Use metal for all members configuring the panel.

(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.

(3) The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.

(a) Use of gasket

Door

(b) Large contact area

Control panel

Door

Contact area

Control panel

Cross-section drawing

EMI gasket

(Note 1) When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's impedance.

(Note 2) Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated state. Peel the paint and fix the screws.

Appendix 2.4.3 Measures for Power Supply

(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of the noise filter capacity will differ according to the drive unit and devices being used. Refer to the "EMC Installation

Guidelines" (BNP-B8582-45).

Device Device

Radiated noise

Conductive noise

Radiated noise

NF

Noise filter

Flow out

AC input

Conductive noise

Partition plate

NF

Noise filter

AC input

(Note 1) The conductive noise can be suppressed by inserting a noise filter, but the radiated noise will flow out.

(Note 2) The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.

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M70V Series Connection Manual

Appendix 2.5 Measures for Wiring in Panel

Appendix 2.5 Measures for Wiring in Panel

Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated.

The following measures must be sufficiently considered for the cables (SH21/G018/F012/FCUA-R211) that carry out high-speed communication.

Appendix 2.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will pick up noise. Pay attention to the device layout and wire length so that the wiring length is as short as possible.

Device Device Device Device Device Device

0QKUG

(2) Always connect the grounding wire to the FG terminal indicated on the device.

(3) Keep the distance between the drive line and detector cable to the drive section motor as far apart as possible when wiring.

(4) Do not lead the power supply wire around the panel without using a filter.

Device

Conductive noise

Radiated noise

Partition

NF plate

0QKUG

HKNVGT

Flow out

AC input

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Appendix 2 EMC Installation Guidelines

Appendix 2.5.2 Shield Treatment of Cables

Use shielded cables for the cables wired outside the panel.

Use a shield clamp within 10cm of the lead-out port from the panel. (Refer to "EMC Countermeasure Parts: Shield

Clamp Fitting".)

(1) DC power supply cable [F110/F070 cable]

Shield clamp

Operation panel

Display unit

Control panel

PD25

F110 cable

Operation panel

I/O unit

General-purpose stabilized power supply

F070 cable

Ferrite core

- Use a shield clamp within 10cm from the panel's inlet/outlet.

- When using a ferrite core, install it on both ends of the connected units.

- Always install a ferrite core (Refer to "EMC Countermeasure Parts: Ferrite Core".) on the general-purpose stabilized power supply. The ferrite core may not be required depending on the selected power supply.

(2) Remote I/O cable [FCUA-R211 cable]

Shield clamp

Control panel

Control unit

FCUA-R211 cable

Control panel

Remote I/O unit

-

-

Ferrite core

Use a shield clamp within 10cm from the panel's inlet/outlet.

When using a ferrite core, install it on both ends of the connected units.

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Appendix 2.5 Measures for Wiring in Panel

(3) Servo communication cable [SH21 cable]

Shield clamp

Control panel

Control unit

SH21B cable

Control panel

Drive section unit

-

-

(4) Ethernet cable

Ferrite core

Use a shield clamp within 10cm from the panel's inlet/outlet.

When using a ferrite core, install it on both ends of the connected units.

Shield clamp

Operation panel

Control unit

Control panel

Peripheral device

Ethernet cable

-

-

Ferrite core

Use a shielded cable. Use a shield clamp within 10cm from the panel's inlet/outlet.

When using a ferrite core, install it on both ends of the connected units.

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Appendix 2 EMC Installation Guidelines

Appendix 2.6 EMC Countermeasure Parts

Appendix 2.6.1 Shield Clamp Fitting

The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below.

Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting.

If the cables are thin, several can be bundled and clamped together.

To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a grounding wire.

Ground Plate #D

Ground Plate #E

A

100

70

Clamp fitting A

Clamp fitting B

B

86

56

C

30

-

Enclosed fittings

Clamp fitting A × 2

Clamp fitting B × 1

L1 (maximum dimension when it is open)

25

12

L2 (reference dimension)

(77)

(54)

Peel the cable sheath at the clamp section.

Cable

Earthing plate

Cable

Clamp fitting

(Fitting A, B)

Shield sheath

࡮ Outline drawing

Earthing plate

2Ǿ 5 hole

Installation hole

17.5

View of clamp section

Clamp fitting

L1

L2

0QVG

M4 screw

6 22

35

.3 0

[Unit: mm]

(Note 1) Screw hole for wiring to earthing plate in cabinet.

(Note 2) The earthing plate thickness is 1.6mm.

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Appendix 2.6 EMC Countermeasure Parts

Appendix 2.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.

This can be installed with one touch without cutting the interface cable or power supply cable.

This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.

Shape and dimensions

ZCAT type

ZCAT-A, ZCAT-AP type ZCAT-B type

ZCAT-C type

ZCAT-D type

Recommended ferrite core: TDK ZCAT Series

Part Name

ZCAT1518-0730-M(-BK)*1

ZCAT1518-0730(BK)*2

ZCAT2017-0930-M(-BK)

ZCAT2032-0930-M(-BK)*1

ZCAT2032-0930(-BK)*2

ZCAT2132-1130-M(-BK)*1

ZCAT2132-1130(-BK)*2

ZCAT3035-1330-M(-BK)*1

ZCAT3035-1330(-BK)*2

ZCAT1525-0430AP-M(-BK)

ZCAT1325-0530A-M(-BK)*1

ZCAT1325-0530A(-BK)

ZCAT1730-0730A-M(-BK)

ZCAT2035-0930A-M(-BK)*1

ZCAT2035-0930A(-BK)

ZCAT2235-1030A-M(-BK)

ZCAT2436-1330A-M(-BK)

ZCAT2017-0930B-M(-BK)

ZCAT2749-0430C-M(-BK)

ZCAT4625-3430D(-BK)

ZCAT4625-3430DT(-BK)*3

ZCAT6819-5230D(-BK)

ZCAT6819-5230DT(-BK)*3

A

22 ± 1

22 ± 1

21 ± 1

36 ± 1

36 ± 1

36 ± 1

36 ± 1

39 ± 1

39 ± 1

25 ± 1

25 ± 1

25 ± 1

30 ± 1

35 ± 1

32

32

32

B

18 ± 1

18 ± 1

17 ± 1

32 ± 1

±

±

±

1

1

1

34 ± 1

34 ± 1

20 ± 1

20 ± 1

20 ± 1

23 ± 1

28 ± 1

φ

7 ± 1

7 ± 1

9 ± 1

9 ± 1

9 ±

11

11

±

±

1

C

1

13 ± 1

13 ± 1

4 ± 1

5 ± 1

5 ± 1

7 ± 1

9 ± 1

1

φ D E

Unit: mm

Applicable cable outer diameter

7max.

6

Mass (g)

15 ± 1

15 ± 1

-

-

20 ± 1 -

19.5

± 1 -

19.5

± 1 -

20.5

± 1 -

7max.

9max.

9max.

9max.

11max.

20.5

± 1 11max.

30 ± 1

30 ± 1

-

-

13max.

13max.

15 ± 1 11.5

± 1 2.5 to 4(USB)

12.8

± 1 11.2

± 1 3 to 5(USB)

12.8

± 1 11.2

± 1 3 to 5(USB)

16.5

± 1 15 ± 1 4 to 7(USB)

19.5

± 1 17.4

± 1 6 to 9

6

11

22

22

22

22

63

63

7

7

7

12

22

35 ± 1

35 ± 1

36 ± 1

21 ± 1

28

28

29

17

±

±

±

±

1

1

1

1

9

10

13

9

±

±

±

±

1

1

1

1

19.5

21.5

23.5

20 ±

±

±

±

1

1

1

1

17.4

20

22

49 ± 1 27 ± 1 4.5

± 1 19.5

± 1 -

45.5

± 1 24.5

± 1 34 ± 1 12 ± 1 -

45.5

± 1 24.5

± 1 34 ± 1

67.5

± 1 18.5

± 1 52 ± 1

67.5

± 1 18.5

± 1 52 ± 1

13

16

17

±

±

±

1

1

1

-

-

-

±

±

28.5

±

1

1

±

1

1

6 to 9

8 to 10

10 to 13

9max.

4.5max.

26 For core flat cable

26 For core flat cable

40 For core flat cable

40 For core flat cable

22

27

29

12

26

32

32

58

58

*1 The M stamp is attached.

*2 A fixing band is attached at shipment.

*3 The core is fixed with double-sided tape. (The tape is enclosed with the part.)

● ZCAT-B type: Cabinet fixing type installation hole o4.8 to 4.9mm, plate thickness 0.5 to 2mm

● ZCAT-AP, ZCAT-C type: Structure that prevents easy opening after case is closed.

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Appendix 2 EMC Installation Guidelines

Appendix 2.6.3 Surge Absorber

Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (userprepared) supplying power to the control unit and DIO. Select the following product or equivalent for the surge absorber.

Refer to the manufacturer catalog for detailed characteristics, outline and connection methods of the surge absorber.

(1) Part name: RAV-781BYZ-2

Manufacturer: OKAYA ELECTRIC INDUSTRIES

Circuit voltage

50/60Hz Vrms

250V 3 φ

Max. tolerable circuit voltage

Clamp voltage V

± 10%

Surge withstand level 8/20 μ s

Surge electrical discharge start voltage 1.2/50 μ s

Static capacity

300V 783V 2,500A 20kV 75pF

Working temperature range

-20 to +70 ° C

Outline drawing Circuit drawing

(a) Black (b) Black (c) Black

UL-1015 AWG16

41 ± 1

Unit 㸸 mm

(2) Part name: RAV-781BXZ-4

Manufacturer: OKAYA ELECTRIC INDUSTRIES

Circuit voltage

50/60Hz Vrms

250V 3 φ

Max. tolerable circuit voltage

Clamp voltage V

± 10%

Surge withstand level 8/20 μ s

Surge electrical discharge start voltage 1.2/50 μ s

Static capacity

300V 700V 2,500A 2kV 75pF

Working temperature range

-20 to +70 ° C

Outline drawing Circuit drawing

(a) Black (b) Black (c) Black Green

UL-1015 AWG16

41 ± 1

Unit : mm

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Appendix 2.6 EMC Countermeasure Parts

(3) Example of surge absorber installation

An example of installing the surge absorber in the machine control panel is shown below.

A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied. Thus, install a circuit protection breaker in the stage before the surge absorber. Note that almost no current flows to the surge absorber during normal use, so a breaker installed as the circuit protection for another device can be used for the surge absorber.

Transformer

Circuit protector

NC unit

Factory power

Panel earth leakage breaker

Input power

Circuit protector

AC reactor

Contactor

MC

A

Power supply unit and drive unit

Other device

(panel power supply, etc.)

Circuit protector

Other device

(panel power supply, etc.)

(1) Surge absorber

(Protection across phases)

Control panel

(relay panel,

etc.)

B

(2) Surge absorber

(Protection across each phase's grounding)

Grounding

Grounding plate

Surge absorber installation

CAUTION

1. The wires from the surge absorber should be connected without extensions.

2. If the surge absorber cannot be installed just with the enclosed wires, keep the wiring length of A and B to 2m or less. If the wires are long, the surge absorber's performance may drop and inhibit protection of the devices in the panel.

3. Surge absorber to be selected varies depending on input power voltage.

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Appendix 2 EMC Installation Guidelines

Appendix 2.6.4 Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer).

Use a power supply that complies with CE Marking or that follows the safety standards given below.

Stabilized power supply selection items

Item Standard setting

Voltage fluctuation ± 5%

Remarks

± 5% or less of 24VDC output

Output Ripple noise

Spike noise

120mV (max.)

500mV (max.)

Output current

Output holding time

――

20ms (min)

Refer to the maximum current consumption of the unit in use and calculate.

Instantaneous power failure time (AC side)

Standards

Safety Standards: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant

Noise Terminal Voltage: FCC Class A, VCCI-Class A

High Harmonics Current Restrictions: IEC61000-3-2

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Restrictions for Lithium Batteries

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Appendix 3 Restrictions for Lithium Batteries

Appendix 3.1 Restriction for Packing

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations must be taken.

The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium metal content. To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi are packaged in a dedicated container (UN package) for which safety has been confirmed.

When the customer is transporting these products with means subject to the UN Regulations, such as air transport, the shipper must follow the details explained in this section "Handling by User".

The followings are restrictions for transportation. Each restriction is specified based on the recommendation of the United

Nations.

Area

World

World

United States

Europe

Transportation method

Air

Marine

All (air, marine, land) land

Restriction

ICAO, IATA

IMO

DOT

RID, ADR

Special clause

-

188

49 CFR 173.185

188

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Appendix 3.1 Restriction for Packing

Appendix 3.1.1 Target Products

The following Mitsubishi NC products use lithium batteries. If the lithium metal content exceeds 1g for battery cell and 2g for battery, the battery is classified as dangerous good (Class9).

In order to avoid an accidental actuation during the transportation, all lithium battery products incorporated in a machinery or device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or shortcircuits.

(1) Materials falling under Class 9

Mitsubishi type

(Type for arrangement)

CR23500SE-CJ5

Battery type

CR23500SE-CJ5

Lithium metal content

Number of incorporated

ER6V batteries

1.52g -

Application

(Data backup)

For NC SRAM

(M500)

Battery class

Battery cell

Outline dimension drawing

Refer to "Battery Option" in the specification manual for drive unit you are using for the outline dimension drawing for servo.

(2) Materials not falling under Class 9

Mitsubishi type

(Type for arrangement)

CR2032

(for built-in battery)

CR2450

(for built-in battery)

ER6, ER6V series

(for built-in battery)

A6BAT(MR-BAT)

Q6BAT

Battery type

CR2032

CR2450

ER6, ER6V

ER17330V

Q6BAT

Lithium metal content

0.067g

0.173g

0.65g

0.48g

0.49g

Number of incorporated

ER6V batteries

-

-

-

-

-

Application

(Data backup)

For NC SRAM/

For NC SRAM

For NC SRAM/ servo detector

For servo detector

For NC SRAM

Battery class

Battery cell

Outline dimension drawing

Refer to "Battery Option" in the specification manual for drive unit you are using for the outline dimension drawing for servo.

(Note) If the number of batteries exceeds 24 batteries for the battery cell or 12 batteries for the battery, the dedicated packing (for materials falling under Class 9) is required.

(Example) Rating nameplate for battery units

Mitsubishi type

Safety class

Battery manufacturer type

Lithium metal content

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Appendix 3 Restrictions for Lithium Batteries

Appendix 3.1.2 Handling by User

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods

Regulations, IMDG Codes and laws and orders of the corresponding export country.

These should be checked by the company commissioned for the actual transportation.

IATA: International Air Transport Association

IMDG Code: A uniform international code for the transport of dangerous goods by seas determined by IMO (International

Maritime Organization).

■ When shipping isolated lithium battery products

(1) Reshipping in Mitsubishi UN packaging (Class 9)

Mitsubishi packing applies package specifications complying with the UN Packing Instruction. The user only needs to add the following details before shipping. (Consult with the shipping company for details.)

(a) Indication of container usage mark on exterior box (Label with following details recorded.)

[1] Proper shipping name (Lithium batteries)

[2] UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or included)

[3] Shipper and consignee's address and name

Example of completing form

Shipper information Consignee information

[4] A care label with a telephone number for additional information (120×110mm)

(A care label is to be attached on the outer package.Shipping less than or equal to 4 isolated batteries incorporated in machinery does not need care label.)

Lithium battery care label (Air transportation sample)

210 x-xxxx-xx-xx-xxx

(b) Preparation of shipping documents and declaration of dangerous goods

For information required in description, refer to "Product information data sheet".

M70V Series Connection Manual

Appendix 3.1 Restriction for Packing

(2) When packaged by user

The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc.

(a) Packing a lithium battery falling under Class 9

[1] Consult with The Ship Equipment Inspection Society of Japan for details on packaging.

[2] Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".

The Ship Equipment Inspection Society of Japan http://www.hakuyohin.or.jp/english.html

(b) Packing a lithium battery not falling under Class 9

[1] Cells and batteries are separated so as to prevent short circuits and are stored in a strong outer packaging (12 batteries or less, 24 battery cells or less).

[2] Prepare for the certificates or test results showing compliance to drop test from 1.2m in height.

(The safety test results have been obtained from the battery manufacturer. Consult with Mitsubishi when the safety test results are required.)

[3] Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging (Class 9)".

■ When shipping lithium batteries incorporating in a device or machinery

Dedicated packaging (UN packaging) is not required for batteries incorporated in device or machinery. Yet, make sure to fix the contents securely before the transportation as to prevent damage and short-circuit.

If machinery and devices which incorporates lithium battery is not waterproof, package must be waterproof material.

Check with your shipping company for details on packing and transportation.

Appendix 3.1.3 Reference

Refer to the following materials for details on the regulations and responses.

Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)..... Battery Association of Japan

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Appendix 3 Restrictions for Lithium Batteries

Appendix 3.2 Products information data sheet (ER battery)

MSDS system does not cover the product used in enclosed state. The ER battery described in this section applies to that product.

This description is applied to the normal use, and is provided as reference but not as guarantee.

This description is based on the lithium battery's (ER battery) hazardous goods data sheet (Products information data sheet) which MITSUBISHI has researched, and will be applied only to the ER batteries described in the previous section "Restriction for Packing".

(1) Outline of hazard

Principal hazard and effect

Specific hazard

Environmental effect

Possible state of emergency

(2) First-aid measure

Inhalation

Skin contact

Eye contact

Ingestion

Not found.

As the chemical substance is stored in a sealed metal container, the battery itself is not hazardous. But when the internal lithium metal attaches to human skin, it causes a chemical skin burn. As a reaction of lithium with water, it may ignite or forms flammable hydrogen gas.

Not found.

Damages or short-circuits may occur due to external mechanical or electrical pressures.

If a person inhales the vapor of the substance due to the battery damage, move the person immediately to fresh air. If the person feels sick, consult a doctor immediately.

If the content of the battery attaches to human skin, wash off immediately with water and soap. If skin irritation persists, consult a doctor.

In case of contact with eyes due to the battery damage, rinse immediately with a plenty of water for at least 15 minutes and then consult a doctor.

If swallowed, consult a doctor immediately.

(3) Fire-fighting measure

Appropriate fire-extinguisher

Special fire-fighting measure

Protectors against fire

(4) Measure for leakage

Environmental precaution

How to remove

Dry sand, dry chemical, graphite powder or carbon dioxide gas

Keep the battery away from the fireplace to prevent fire spreading.

Fire-protection gloves, eye/face protector (face mask), body/skin protective cloth

Dispose of them immediately because strong odors are produced when left for a long time.

Get them absorbed into dry sand and then collect the sand in an empty container.

(5) Handling and storage

Handlin g

Cautions for safety handling

Storage

Appropriate storage condition

Material to avoid

Do not peel the external tube or damage it.

Do not dispose of the battery in fire or expose it to heat.

Do not immerse the battery in water or get it wet.

Do not throw the battery.

Do not disassemble, modify or transform the battery.

Do not short-circuit the battery.

Avoid direct sunlight, high temperature and high humidity.

(Recommended temp. range: +5 to +35C ° , humidity: 70%RH or less)

Flammable or conductive material (Metal: may cause a short-circuit)

(6) Physical/chemical properties

Appearance

Physical form

Shape

Smell pH

Boiling point/Boiling range, Melting point,

Decomposition temperature, Flash point

Solid

Cylinder type

Odorless

Not applicable (insoluble)

No information

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Appendix 3.2 Products information data sheet (ER battery)

(7) Stability and reactivity

Stability

Condition to avoid

Hazardous decomposition products

Stable under normal handling condition.

Do not mix multiple batteries with their terminals uninsulated. This may cause a shortcircuit, resulting in heating, bursting or ignition.

Irritative or toxic gas is emitted in the case of fire.

(8) Toxicological information

As the chemical substance is stored in a sealed metal container, the battery has no harmfulness. Just for reference, the table below describes the main substance of the battery.

< Lithium metal >

Acute toxicity

Local effect

No information

Corrosive action in case of skin contact

< Thionyl chloride >

Acute toxicity

Local effect

< Aluminum chloride >

Acute toxicity

Local effect

Lc

50

: 500ppm (inhaled administration to rat)

The lungs can be damaged by chronic cough, dyspnea and asthma.

L

D50

: 3700ppm (oral administration to rat)

Not found.

< Lithium chloride >

Acute toxicity

Local effect

< Carbon black >

Acute toxicity

Carcinogenicity

L

D50

: 526ppm (oral administration to rat)

The central nerves and kidney can be influenced.

L

D50

: 2,000mg/kg ＞ (rat)

LARC group 2 (suspected of being carcinogenic)

(9) Ecological information

Mobility, Persistence/

Decomposability, Bioaccumulation potential,

Ecological toxicity

Not found.

(10) Caution for disposal

Dispose of the battery following local laws or regulations.

Pack the battery properly to prevent a short-circuit and avoid contact with water.

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Appendix 3 Restrictions for Lithium Batteries

Appendix 3.3 Issuing Domestic Law of the United States for Primary

Lithium Battery Transportation

Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register" on Dec.15

2004.

This regulation became effective from Dec.29, 2004. This law is a domestic law of the United States, however if also applies to the domestic flight and international flight departing from or arriving in the United States. Therefore, when transporting lithium batteries to the United State, or within the United State, the shipper must take measures required to transport lithium batteries. Refer to the Federal Register and the code of Federal Regulation ("Reference" from the previous section

"Restriction for Packing") for details.

Appendix 3.3.1 Outline of Regulation

(1) Transporting primary lithium battery by passenger aircraft is forbidden.

(a) Excluding primary lithium battery for personal use in a carry-on or checked luggage (Lithium metal content should be not more than 5g for cell and 25g for battery. For details on the lithium metal content, refer to "Transportation

Restrictions for Lithium Batteries: Target Products".)

(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden on the exterior box.

Appendix 3.3.2 Target Products

All NC products for which the lithium batteries are used are subject to the regulation.

(Refer to the table of "Target Products" from the previous section "Restriction for Packing".)

Appendix 3.3.3 Handling by User

The "Target Products" from the previous section "Outline of Regulation" described above is solely Mitsubishi's opinion. The shipper must confirm orders of "Transportation Restrictions for Lithium Batteries: Reference" described below for transportation method corresponding the regulation.

These should be checked by the company commissioned for the actual lithium battery transportation.

(1) Indication of exterior box

When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden on the exterior box.

Display example

PRIMARY LITHIUM BATTERIES

FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.

(a) The character color must be displayed with contrast. (black characters against white background, black characters against yellow background, etc.)

(b) The height (size) of characters to be displayed is prescribed depending on the packaging mass. (When the total mass is over 30kg: at least 12mm, When the total mass is less than 30kg: at least 6mm)

Appendix 3.3.4 Reference

(1) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.)

Search from the following URL.

http://www.gpoaccess.gov/cfr/index.html

(2) DOT regulation body (Department of Transportation)

Search "69fr-75207.pdf" from the following URL.

http://phmsa.dot.gov/hazmat

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Appendix 3.4 Restriction related to EU Battery Directive

Appendix 3.4 Restriction related to EU Battery Directive

EU Battery Directive (2006/66/EC) has been enforced since September 26th in 2008. Hereby, battery and machinery incorporating battery marketed in European Union countries must be in compliance with the EU Battery Directive.

Lithium battery provided by MITSUBISHI are subjected to this restriction.

Appendix 3.4.1 Important Notes

Follow the instruction bellow as shipping products incorporating MITSUBISHI device.

(1) When shipping products incorporating MITSUBISHI device any time later than September 26th, 2008, the symbol mark shown as Figure 1 in section "Information for end-user" is required to be attached on the machinery or on the package.

Also, the explanation of the symbol must be added.

(2) Machinery with battery and maintenance battery produced before the EU Battery Directive are also subjected to the restriction. When shipping those products to EU countries later than September 26th, 2008, follow the instruction explained in (1).

Appendix 3.4.2 Information for end-user

Figure 1

Note: This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC

Article 20 Information for end-users and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:Hg: mercury

(0,0005% ), Cd: cadmium (0,002% ), Pb: lead (0,004% )

In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.

Please, help us to conserve the environment we live in!

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Appendix 3 Restrictions for Lithium Batteries

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Precautions for Compliance to UL/c-UL Standards

MITSUBISHI CNC

Appendix 4 Precautions for Compliance to UL/c-UL Standards

Observe the following matters to comply with UL/c-UL Standards.

Refer to "Instruction Manual for Compliance with UL/c-UL Standard"(BNP-B2429-003) for details.

(1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.)

This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying

24VDC to each unit is a UL-approved part.

Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit.

(2) Unit ambient temperature

This NC system complies with the UL Standards on the condition that the unit is used at a temperature less than the maximum ambient temperature given in "Environment Conditions" section. Make sure that the maximum ambient temperature of each unit does not exceed the temperature given in "Environment Conditions" section.

218

Revision History

Date of revision

Mar. 2010

Nov. 2011

Jun. 2013

Manual No.

Revision details

IB(NA)1500956-A First edition created.

IB(NA)1500956-B

IB(NA)1500956-C

"Handling of our product" was added.

Following units are added.

- FCU7-MU556/MU557 (Control unit)

- FCU7-EX022 (Optical repeater unit)

- FCU7-HN721/HN722 (Function expansion unit)

Following cables are added.

- DG23 (Battery cable)

- DG24 (5V supply/DO output cable)

Following unit’s name is changed.

- FCU7-HN747

Old: [Q-BUS I/F unit] MELSEC-Q I/F

New: [External PLC link] DeviceNet/FL-net

Following chapters are added.

- 2.11 Optical Communication Repeater Unit

- 2.12.1 MITSUBISHI CNC Machine Operation Panel A

- 2.12.2 MITSUBISHI CNC Machine Operation Panel B

- 3.3.5 Memory Expansion Unit

- 4.2.6 Connecting with Optical Repeater Unit

- 4.3.4.1 Wiring for Sink Type Input

- 4.3.4.2 Wiring for Source Type Input

- 4.5 Connection of MITSUBISHI CNC Machine Operation Panel

- 8.11 DG23 Cable

- 8.12 DG24 Cable

Following chapter numbers are changed as the new chapters are added.

- "2.11 to 2.12" are changed to "2.12 to 2.13".

- "4.2.6 to 4.2.9" are changed to "4.2.7 to 4.2.10".

- "4.3.4.1 to 4.3.4.2" are changed to "4.3.4.3 to 4.3.4.4".

- "4.5" is changed to "4.6".

- "8.11 to 8.39" are changed to "8.13 to 8.41".

Mistakes were corrected.

Corresponded to MDS-D2/DH2, MDS-DJ, MDS-DM2.

- Corrected contents of 4.2.5.1 to 4.2.5.3.

- Revised related explanation, etc.

Connector set was added to "1.3.1 List of Units".

"2.6 Remote I/O Unit" "(11) LED" was added to "2.7 Remote I/O Unit".

Chapter 2.13 was revised and chapter name was changed to "2.17 Exclusive CF Cards for MITSUBISHI CNC".

"4.2.10.1 Handle Numbers" and "4.3.3.1 Handle Numbers" were added.

"4.2.11 Connecting with Safety Observing I/O Device" was added.

"8.3 CNP3EZ-2P/CNP3EZ-3P Cable" were added.

Reviewed application name of cable.

Reviewed "8.42 List of Cable Connector Sets" in keeping with connector set added to

"1.3.1 List of Units"

Date of revision

Dec. 2013

Feb. 2014

Manual No.

Revision details

IB(NA)1500956-D

IB(NA)1500956-E

The construction of chapters and sections were revised.

- "5 EMC Installation Guidelines" to Appendix 2.

- "6 Restrictions for Lithium Batteries" to Appendix 3.

- "7 Precautions for Compliance to UL/c-UL Standards" to Appendix 4.

- "8 Cable" to Appendix 1.

Mistakes were corrected.

Following chapters were revised.

- "1.3.1 List of Units"

- "4.2.3 Connecting with Emergency Stop Signal"

- "Appendix 1.33 G380 Cable"

- "Appendix 1.34 G395 Cable"

- "Appendix 1.35 G396 Cable"

The title of the chapter was revised.

- "4.2.5 Connecting with Drive Unit"

Mistakes were corrected.

Jun. 2015 IB(NA)1500956-F Explanation of slide switch was added to "2.2 Control Unit".

AMERICA

MITSUBISHI ELECTRIC AUTOMATION INC. (AMERICA FA CENTER)

Central Region Service Center

500 CORPORATE WOODS PARKWAY, VERNON HILLS, ILLINOIS 60061, U.S.A.

TEL: +1-847-478-2500 / FAX: +1-847-478-2650

Michigan Service Satellite

ALLEGAN, MICHIGAN 49010, U.S.A.

TEL: +1-847-478-2500 / FAX: +1-847-478-2650

Ohio Service Satellite

LIMA, OHIO 45801, U.S.A.

TEL: +1-847-478-2500 / FAX: +1-847-478-2650

CINCINATTI, OHIO 45201, U.S.A.

TEL: +1-847-478-2500 / FAX: +1-847-478-2650

Minnesota Service Satellite

ROGERS, MINNESOTA 55374, U.S.A.

TEL: +1-847-478-2500 / FAX: +1-847-478-2650

West Region Service Center

16900 VALLEY VIEW AVE., LAMIRADA, CALIFORNIA 90638, U.S.A.

TEL: +1-714-699-2625 / FAX: +1-847-478-2650

Northern CA Satellite

SARATOGA, CALIFORNIA 95070, U.S.A.

TEL: +1-714-699-2625 / FAX: +1-847-478-2650

Pennsylvania Service Satellite

PITTSBURG, PENNSYLVANIA 15644, U.S.A.

TEL: +1-732-560-4500 / FAX: +1-732-560-4531

Connecticut Service Satellite

TORRINGTON, CONNECTICUT 06790, U.S.A.

TEL: +1-732-560-4500 / FAX: +1-732-560-4531

South Region Service Center

1845 SATTELITE BOULEVARD STE. 450, DULUTH, GEORGIA 30097, U.S.A.

TEL +1-678-258-4529 / FAX +1-678-258-4519

Texas Service Satellites

GRAPEVINE, TEXAS 76051, U.S.A.

TEL: +1-678-258-4529 / FAX: +1-678-258-4519

HOUSTON, TEXAS 77001, U.S.A.

TEL: +1-678-258-4529 / FAX: +1-678-258-4519

Tennessee Service Satellite

Nashville, Tennessee, 37201, U.S.A.

TEL: +1-678-258-4529 / FAX: +1-678-258-4519

Florida Service Satellite

WEST MELBOURNE, FLORIDA 32904, U.S.A.

TEL: +1-678-258-4529 / FAX: +1-678-258-4519

Canada Region Service Center

4299 14TH AVENUE MARKHAM, ONTARIO L3R OJ2, CANADA

TEL: +1-905-475-7728 / FAX: +1-905-475-7935

Canada Service Satellite

EDMONTON, ALBERTA T5A 0A1, CANADA

TEL: +1-905-475-7728 FAX: +1-905-475-7935

Mexico Region Service Center

MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO

TEL: +52-55-3067-7500 / FAX: +52-55-9171-7649

Monterrey Service Satellite

MONTERREY, N.L., 64720, MEXICO

TEL: +52-81-8365-4171

BRAZIL

MELCO CNC do Brasil Comércio e Serviços S.A

Brazil Region Service Center

ACESSO JOSE SARTORELLI, KM 2.1 CEP 18550-000, BOITUVA-SP, BRAZIL

TEL: +55-15-3363-9900 / FAX: +55-15-3363-9911

Global Service Network

EUROPE

MITSUBISHI ELECTRIC EUROPE B.V.

GOTHAER STRASSE 10, 40880 RATINGEN, GERMANY

TEL: +49-2102-486-0 / FAX: +49-2102-486-5910

Germany Service Center

KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY

TEL: + 49-711-770598-123 / FAX: +49-711-770598-141

France Service Center DEPARTEMENT CONTROLE NUMERIQUE

25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE

TEL: +33-1-41-02-83-13 / FAX: +33-1-49-01-07-25

France (Lyon) Service Satellite DEPARTEMENT CONTROLE NUMERIQUE

120, ALLEE JACQUES MONOD 69800 SAINT PRIEST FRANCE

TEL: +33-1-41-02-83-13 / FAX: +33-1-49-01-07-25

Italy Service Center

VIALE COLLEONI, 7 - CENTRO DIREZIONALE COLLEONI PALAZZO SIRIO INGRESSO 1

20864 AGRATE BRIANZA (MB), ITALY

TEL: +39-039-6053-342 / FAX: +39-039-6053-206

Italy (Padova) Service Satellite

VIA G. SAVELLI, 24 - 35129 PADOVA, ITALY

TEL: +39-039-6053-342 / FAX: +39-039-6053-206

U.K. Branch

TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K.

TEL: +49-2102-486-0 / FAX: +49-2102-486-5910

Spain Service Center

CTRA. DE RUBI, 76-80-APDO. 420

08173 SAINT CUGAT DEL VALLES, BARCELONA SPAIN

TEL: +34-935-65-2236 / FAX: +34-935-89-1579

Poland Service Center

UL.KRAKOWSKA 50, 32-083 BALICE, POLAND

TEL: +48-12-630-4700 / FAX: +48-12-630-4701

Mitsubishi Electric Turkey A.Ş Ümraniye Şubesi

Turkey Service Center

ŞERIFALI MAH. NUTUK SOK. NO.5 34775

ÜMRANIYE, ISTANBUL, TURKEY

TEL: +90-216-526-3990 / FAX: +90-216-526-3995

Czech Republic Service Center

KAFKOVA 1853/3, 702 00 OSTRAVA 2, CZECH REPUBLIC

TEL: +420-59-5691-185 / FAX: +420-59-5691-199

Russia Service Center

213, B.NOVODMITROVSKAYA STR., 14/2, 127015 MOSCOW, RUSSIA

TEL: +7-495-748-0191 / FAX: +7-495-748-0192

MITSUBISHI ELECTRIC EUROPE B.V. (SCANDINAVIA)

Sweden Service Center

HAMMARBACKEN 14 191 49 SOLLENTUNA, SWEDEN

TEL: +46-8-6251000 / FAX: +46-8-966877

Bulgaria Service Center

4 A.LYAPCHEV BOUL., POB 21, BG-1756 SOFIA, BULGARIA

TEL: +359-2-8176009 / FAX: +359-2-9744061

Ukraine (Kharkov) Service Center

APTEKARSKIY LANE 9-A, OFFICE 3, 61001 KHARKOV, UKRAINE

TEL: +380-57-732-7774 / FAX: +380-57-731-8721

Ukraine (Kiev) Service Center

4-B, M. RASKOVOYI STR., 02660 KIEV, UKRAINE

TEL: +380-44-494-3355 / FAX: +380-44-494-3366

Belarus Service Center

OFFICE 9, NEZAVISIMOSTI PR.177, 220125 MINSK, BELARUS

TEL: +375-17-393-1177 / FAX: +375-17-393-0081

South Africa Service Center

5 ALBATROSS STREET, RHODESFIELD, KEMPTON PARK 1619, GAUTENG, SOUTH AFRICA

TEL: +27-11-394-8512 / FAX: +27-11-394-8513

ASEAN

MITSUBISHI ELECTRIC ASIA PTE. LTD. (ASEAN FA CENTER)

Singapore Service Center

307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943

TEL: +65-6473-2308 / FAX: +65-6476-7439

Malaysia (KL) Service Center

60, JALAN USJ 10 /1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN, MALAYSIA

TEL: +60-3-5631-7605 / FAX: +60-3-5631-7636

Malaysia (Johor Baru) Service Center

17 & 17A, JALAN IMPIAN EMAS 5/5, TAMAN IMPIAN EMAS, 81300 SKUDAI, JOHOR MALAYSIA.

TEL: +60-7-557-8218 / FAX: +60-7-557-3404

Philippines Service Center

UNIT NO.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD

SOUTH SUPERHIGHWAY, ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771

TEL: +63-2-807-2416 / FAX: +63-2-807-2417

VIETNAM

MITSUBISHI ELECTRIC VIETNAM CO.,LTD

Vietnam (Ho Chi Minh) Service Center

UNIT 01-04, 10TH FLOOR, VINCOM CENTER 72 LE THANH TON STREET, DISTRICT 1,

HO CHI MINH CITY, VIETNAM

TEL: +84-8-3910 5945 / FAX: +84-8-3910 5946

Vietnam (Hanoi) Service Satellite

6th Floor, Detech Tower, 8 Ton That Thuyet Street, My Dinh 2 Ward, Nam Tu Liem District, Hanoi,Vietnam

TEL: +84-4-3937-8075 / FAX: +84-4-3937-8076

INDONESIA

PT. MITSUBISHI ELECTRIC INDONESIA

Indonesia Service Center 　 ( Cikarang Office )

JL.Kenari Raya Blok G2-07A Delta Silicon 5, Lippo Cikarang-Bekasi 17550, INDONESIA

TEL: +62-21-2961-7797 / FAX: +62-21-2961-7794

THAILAND

MITSUBISHI ELECTRIC FACTORY AUTOMATION (THAILAND) CO.,LTD

Thailand Service Center

12TH FLOOR, SV.CITY BUILDING, OFFICE TOWER 1, NO. 896/19 AND 20 RAMA 3 ROAD,

KWAENG BANGPONGPANG, KHET YANNAWA, BANGKOK 10120,THAILAND

TEL: +66-2-682-6522-31 / FAX: +66-2-682-6020

INDIA

MITSUBISHI ELECTRIC INDIA PVT. LTD.

India Service Center

2nd FLOOR, TOWER A & B, DLF CYBER GREENS, DLF CYBER CITY,

DLF PHASE-III, GURGAON 122 002, HARYANA, INDIA

TEL: +91-124-4630 300 / FAX: +91-124-4630 399

Ludhiana satellite office

Jamshedpur satellite office

India (Pune) Service Center

EMERALD HOUSE, EL-3, J-BLOCK, MIDC BHOSARI. PUNE – 411 026, MAHARASHTRA, INDIA

TEL: +91-20-2710 2000 / FAX: +91-20-2710 2100

Baroda satellite office

Mumbai satellite office

India (Bangalore) Service Center

PRESTIGE EMERALD, 6TH FLOOR, MUNICIPAL NO. 2,

LAVELLE ROAD, BANGALORE - 560 043, KAMATAKA, INDIA

TEL: +91-80-4020-1600 / FAX: +91-80-4020-1699

Chennai satellite office

Coimbatore satellite office

OCEANIA

MITSUBISHI ELECTRIC AUSTRALIA LTD.

Australia Service Center

348 VICTORIA ROAD, RYDALMERE, N.S.W. 2116 AUSTRALIA

TEL: +61-2-9684-7269 / FAX: +61-2-9684-7245

CHINA

MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. (CHINA FA CENTER)

China (Shanghai) Service Center

1-3,5-10,18-23/F, NO.1386 HONG QIAO ROAD, CHANG NING QU,

SHANGHAI 200336, CHINA

TEL: +86-21-2322-3030 / FAX: +86-21-2308-3000

China (Ningbo) Service Dealer

China (Wuxi) Service Dealer

China (Jinan) Service Dealer

China (Hangzhou) Service Dealer

China (Wuhan) Service Satellite

China (Beijing) Service Center

9/F, OFFICE TOWER 1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE,

DONGCHENG DISTRICT, BEIJING 100005, CHINA

TEL: +86-10-6518-8830 / FAX: +86-10-6518-8030

China (Beijing) Service Dealer

China (Tianjin) Service Center

UNIT 2003, TIANJIN CITY TOWER, NO 35 YOUYI ROAD, HEXI DISTRICT,

TIANJIN 300061, CHINA

TEL: +86-22-2813-1015 / FAX: +86-22-2813-1017

China (Shenyang) Service Satellite

China (Changchun) Service Satellite

China (Chengdu) Service Center

ROOM 407-408, OFFICE TOWER AT SHANGRI-LA CENTER, NO. 9 BINJIANG DONG ROAD,

JINJIANG DISTRICT, CHENGDU, SICHUAN 610021, CHINA

TEL: +86-28-8446-8030 / FAX: +86-28-8446-8630

China (Shenzhen) Service Center

ROOM 2512-2516, 25/F., GREAT CHINA INTERNATIONAL EXCHANGE SQUARE, JINTIAN RD.S.,

FUTIAN DISTRICT, SHENZHEN 518034, CHINA

TEL: +86-755-2399-8272 / FAX: +86-755-8218-4776

China (Xiamen) Service Dealer

China (Dongguan) Service Dealer

KOREA

MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. (KOREA FA CENTER)

Korea Service Center

8F, Gangseo Hangang Xi-tower, 401 Yangcheon-ro, Gangseo-gu, Seoul 157-801, KOREA

TEL: +82-2-3660-9602 / FAX: +82-2-3664-8668

Korea Taegu Service Satellite

4F KT BUILDING, 1630 SANGYEOK-DONG, BUK-KU, DAEGU 702-835, KOREA

TEL: +82-53-382-7400 / FAX: +82-53-382-7411

TAIWAN

MITSUBISHI ELECTRIC TAIWAN CO., LTD. (TAIWAN FA CENTER)

Taiwan (Taichung) Service Center (Central Area)

NO.8-1, INDUSTRIAL 16TH RD., TAICHUNG INDUSTRIAL PARK, SITUN DIST.,

TAICHUNG CITY 40768, TAIWAN R.O.C.

TEL: +886-4-2359-0688 / FAX: +886-4-2359-0689

Taiwan (Taipei) Service Center (North Area)

10F, NO.88, SEC.6, CHUNG-SHAN N. RD., SHI LIN DIST., TAIPEI CITY 11155, TAIWAN R.O.C.

TEL: +886-2-2833-5430 / FAX: +886-2-2833-5433

Taiwan (Tainan) Service Center (South Area)

11F-1., NO.30, ZHONGZHENG S. ROAD, YONGKANG DISTRICT, TAINAN CITY 71067, TAIWAN, R.O.C.

TEL: +886-6-252-5030 / FAX: +886-6-252-5031

Notice

Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible.

Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.

Duplication Prohibited

This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.

COPYRIGHT 2010-2015 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED