MTD CVT 900 Series Original Operating Instructions

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Model A

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B

C

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Model B

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English

(Original operating instructions)

Français

(Notice d’instructions d’origine)

Deutsch

(Originalbetriebsanleitung)

Nederlands

(Originele gebruiksaanwijzing)

Italiano

(Istruzioni per l’uso originali)

Español

(Instrucciones de funcionamiento originales)

Svenska

(Originalbruksanvisning)

Dansk

(Originale driftsvejledning)

Norsk

(Originale driftsanvisningen)

Suomi

(Alkuperäinen käyttöohjekirja)

Português

(Instruções de serviço originais)

Ελληνικά

(Αυθεντικές οδηγίες χειρισμού)

Magyar

(Eredeti üzemeltetési útmutató)

Polski

(Oryginalna instrukcja obsługi)

42

54

67

4

16

30

80

91

103

115

127

140

154

166

English

Table of Contents

For your safety . . . . . . . . . . . . . . .4

Assembling the appliance . . . . . . .6

Operation and Display elements . .7

Operating safety . . . . . . . . . . . . . .9

Tips on lawn care . . . . . . . . . . . .11

Transporting the appliance . . . . .11

Cleaning/Servicing . . . . . . . . . . .11

Removing/Installing and adjusting cutter deck . . . . . .13

Shutting down the machine . . . . .13

Warranty . . . . . . . . . . . . . . . . . . .14

Information about the engine . . .14

Troubleshooting . . . . . . . . . . . . .14

Information on the identification plate

This information is very important for subsequent identification, ordering spare parts for the appliance and for the customer service desk. You will find the identification plate under the driver’s seat. Enter all the details on your appliance’s rating plate in the following fields.

You will find this and further information about the appliance in the separate CE-declaration of conformity which is a component part of the se operating instructions.

The model number identification

The fifth digit of the model number specifies the Series, e.g.:

Model number: 13AF90GP690 = means a model of the 900 Series.

Illustrations

Fold out the illustrated pages at the start of the operating manual.

Graphical representations can vary in detail from the appliance which has been bought.

For your safety

Using the appliance correctly

This unit is designed to be used

– as a lawn tractor for mowing lawns of domestic and leisure gardens,

– with accessories which are expressly permitted for use with this lawn tractor,

– according to the descriptions and safety instructions provided in these operating instructions.

Any other use is not as intended.

Improper use is not covered by the warranty and the manufacturer will reject any liability. The user is liable for all damage to third parties and their property.

The manufacturer accepts no responsibility for damages resulting from unauthorised alterations to the unit that have been carried out by the owner or operator.

This mower is not licensed for use on public roads or for transporting people.

General safety notes

Carefully read these operating instructions through before first using the appliance and proceed accordingly.

Tell other users about the correct use of the vehicle.

Only operate the appliance in the technical condition stipulated and supplied by the manufacturer.

Carefully keep these operating instructions in a safe place and have them to hand. With a change of ownership, pass the operating instructions on with the appliance.

Spare parts and accessories must satisfy the requirements specified by the manufacturer.

Therefore use original spare parts and original accessories only or spare parts and accessories authorised by the manufacturer.

Only allow repair work to be carried out from a specialist garage.

Operating Instructions

Before working with the appliance

If you are tired or ill, do not use the unit.

Any person intending to use this machine must not be under the influence of intoxicants such as alcohol, drugs or medicines.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

Persons under 16 years of age may not operate the appliance. Local regulations may fix the minimum age.

Before commencing work with the appliance, familiarise yourself with all of the equipment and control elements as well as with their function.

Only store fuel in approved containers and never in the proximity of heat sources (e.g. ovens, hot water tanks).

Replace the exhaust, fuel tank or fuel cap immediately if they become damaged.

Attach trailers and accessory equipment in accordance with the guidelines. Driving performance, especially steering, braking capability, and overall stability are affected by attachments, towed items, ballast weights and the weight of a grass catcher when full.

While working with the unit

When working with or on the unit, wear appropriate work clothes (e.g. safety boots, long trousers, tightfitting clothing, goggles and hearing protection).

Only operate the appliance in a technically flawless state.

Never change the engine settings preset at the factory.

Never refuel the unit while the engine is running or hot. Only fill the tank in the open air.

4


Avoid naked flames, the formation of sparks and do not smoke.

Ensure that no persons, especially children, or animals are in the area of operation.

Check the area in which you intend to use the unit and remove all objects that could be hit and propelled by the unit. You can thus avoid injuries and damage to the unit.

Never mow on slopes that are steeper than 20%. Working on slopes is dangerous; the risk of rollover and sliding is increased.

When working on slopes, always drive off and halt the unit gently and gradually. The transmission should always be engaged when driving down a slope – never coast – and drive at a low speed. Never drive across the face of a slope, always up and down the slope.

Only use the unit in daylight or with a sufficient level of artificial lighting.

The unit is not authorised for the transport of people. Never allow passengers on the unit.

Before any work on the appliance

Protect yourself from injury. Before doing any work to this appliance:

– turn the engine off,

– remove the ignition key,

– lock the parking brake.

– wait until all moving parts have come to rest and the engine has fully cooled.

– pull off the cap of the spark plug, so that the engine cannot inadvertently start.

After working with the appliance

Only leave the appliance once you have turned off the engine, actuated the parking brake and have removed the ignition key.

Safety features

Safety features serve to protect you and must always be functional.

You may not make any alterations to the safety features or circumvent their proper functioning.

Safety features are:

Grass flap

Fig. 19

The grass flap protects you against possible injuries resulting from the cutting blade or objects that are propelled by it. The unit may only be operated with the grass flap attached.

Safety lock system

The safety interlock system will not allow the engine to start unless

– the driver is sitting on the seat,

– the brake pedal has been depressed or the parking brake is in the park position,

– the direction lever or the accelerator pedal is at “N”,

– the cutter deck is switched off, i.e. PTO switch or PTO lever set to “OFF” position (PTO = Power

Take Off).

The safety interlock system switches the engine off as soon as the operator leaves his seat without actuating the parking brake or switching off the cutter deck.

The safety interlock system prevents rear discharge units from mowing without attached deflector/ grass catcher (automatic disconnection of engine or cutter deck).

If units have no OCR function or the

OCR function is deactivated, the safety interlock system prevents the unit from reversing while the cutter deck is switched on

(automatic disconnection of engine or cutter deck).

Before reversing appliances with

PTO, therefore, switch OFF the cutters at the PTO switch or PTO lever.

Symbols on the appliance

Various symbols are stuck to the appliance in the form of adhesive labels. The following provides an explanation of the symbols.

Warning!

Read the operating instructions before starting up.

English

Keep third parties away from the danger area!

Risk of injury from rotating blades and other rotating parts.

Keep hands and feet out of the openings when the machine is running.

Risk of injury from rotating blades and other rotating parts.

Risk of injury from propelled grass or solid objects that are propelled.

Working on steep slopes increases danger.

Always remove the spark plug connector before working on the cutters! Keep fingers and feet well away from the cutters!

Always switch off the appliance and remove the spark plug connector before adjusting, cleaning or checking it.

Attention! Risk of explosion.

Battery acid/risk of chemical burns.

Withdraw the key from the ignition before all work on the unit and observe the instructions in this document.

5

English

When getting on and off, never step on the cutter deck.

Beware of hot surface!

Remove the battery before tilting the unit.

If operating with an attached trailer, do not exceed the following maximum values:

Max. gradient 14%

Max. support load on the trailer coupling

Max. trailer load

(trailer and load)

25 kg

180 kg

The unit must not be operated without the attached discharge flap or the mulch locking part.

Keep these symbols visible on the appliance.

Symbols used in these instructions

The following symbols are used in these instructions:

Danger

Your attention is drawn to dangers in connection with the action described and through which there is a danger to persons.

Warning

Draws your attention to potential hazards associated with the task you are undertaking at the time which could result in damage to the mower.

Note

Points out important information and tips concerning application.

Details concerning position

Where a position on, or in relation to, the unit is described (e.g. left, right), this is always from the perspective of the driver, sitting on the driver seat and facing forward.

Note concerning the disposal of packaging

Any waste packaging or waste appliances etc. which accumulate should be disposed of according to the local regulations.

Assembling the appliance

Commissioning the battery

Fig. 2

Danger

Risk of poisoning and injury from battery acid

Wear protective goggles and gloves. Prevent battery acid from coming into contact with skin.

Should battery acid splash into your face or eyes, wash immediately with cold water and consult a doctor. Should you inadvertently swallow battery acid, drink plenty of water and consult a doctor immediately. Keep batteries out of the reach of children. Never tilt the battery; the battery acid may run out. Bring the remaining, unused battery acid to your dealer or to a waste disposal company.

Warning

Risk of fire, explosion and corrosion due to battery acid and battery acid gases

Immediately clean parts of the appliance upon which battery acid has been sprayed. Battery has a corrosive effect. Do not smoke and keep burning and hot objects away. Store batteries in rooms which are well ventilated and dry.

There is a risk of a possible short circuit when working with the battery. Do not place any tools or metal objects on the battery.


Note

The battery is situated under the passenger seat.

If a “maintenance-free/sealed” battery (type 1) is supplied

(Battery without filler plugs)

The battery is filled with battery acid and is sealed at the factory.

However, even a “maintenancefree” battery requires maintenance if it is to have a longer service life.





Keep the battery clean.

Avoid tipping the battery.



Electrolyte fluid leaks from a ‘sealed’ battery, if it is tipped.

Before using the battery for the first time, charge it using a battery charger (max. charging current 12 Volt/6 Ampere) for

1 to 2 hours. After charging the battery, first pull out the battery charger plug, then disconnect the battery (see also operating instructions for the battery charger).

If an empty battery (type 2) is supplied

(Battery with filler plugs)

Fig. 2a–c



Remove the filler plugs of the battery cells (Fig. 2b).









Fill each cell slowly with battery acid up to 1 cm below the filling opening.

Let the lead in the battery absorb the battery acid for thirty minutes.

Check the level of the battery acid, add more if necessary.

Before using the battery for





 the first time, charge it using a battery charger (max. charging current 12 Volt/6 Ampere) for

2 to 6 hours. After charging the battery, first pull out the battery charger plug, then disconnect the battery (see also operating instructions for the battery charger).

Re-insert the filler plugs of the battery cells.

Install the battery in the appliance.

Remove the strip seal from the battery vent. Connect the venting hose so that the free end points downwards in the appliance.

The hose must always allow free passage! (Fig. 2c)

6








First connect the red cable (+), and then the black cable (–)

(Fig. 2a).

Thereafter, use only distilled water to top up the battery

(check every 2 months).

Keep the battery clean.

Warning

Observe the order in which the battery is mounted when connecting/disconnecting the terminals.

Fitting (Fig. 2a):



First connect the red cable

(+/positive pole) and then the black cable (–/negative pole).

Removal:



First disconnect the black cable

(–/negative pole) and then the red cable (+/positive pole).

Installing the steering wheel

Fig. 2 d



Place the collar (2, if provided

 with model) and the steering wheel (1) on the steering shaft.

Place on top the washer (3) with the convex side up, and secure

 the steering wheel with the screw (4).

Insert the cover (5).

Installing the seat

Fig. 2e a) Seat with adjusting lever b) Seat with adjusting screw

Removing the transport securing device at the ejector flap

Fig. 17

Depending on the model remove the locking plate or cable tie.

The deflector closes automatically.

Operation and Display elements

Warning. Damage to the appliance.

The control and indicator functions will be described to begin with.

Do not perform any functions at this stage!

Fig. 1

Model A – Appliances with hydrostatic drive

A Ignition lock with OCR function

B PTO-switch

C Forward pedal

D Reverse pedal

E Lever for setting the cutting height

F Can holder

G Gear release lever *

H Storage bin

I Adjusting lever for seat

J Brake pedal

K Tank contents display

L Choke

M Switch for parking brake/

Speed control

N Throttle/Choke

O Fuel tank

P Display cluster

Q Steering wheel *

(* not visible)

Model B – units with automatic drive

A Ignition lock with OCR function

E Lever for setting the cutting height

F Can holder

I Adjusting lever for seat

J Brake pedal

K Tank contents display

L Choke

M Switch for parking brake/

Speed control

N Throttle/Choke

O Fuel tank

P Display cluster

Q Steering wheel *

R PTO lever

S Direction-of-travel lever

T Drive pedal

(* not visible)

Ignition lock with OCR function

(A) (depending on model)

Fig. 3

This ignition lock features an OCR function (= user-controlled mowing in reverse gear).

Start: Turn the key to the right until the engine is running, then release. The key at

(normal) allows mowing in the drive direction.

OCR position: Turn key to left of normal position to reverse mowing position and press the switch (1).

English

The indicator light (2) comes on and indicates to the user that the unit can now mow in reverse and forward gear.

Stopping: Turn the key to the left, to .

Note

Do not use the OCR function unless absolutely necessary, otherwise work with the key in the normal position. The OCR function switches off automatically as soon as the key is turned to the normal position or the engine is switched off (stop position or disconnection of the engine by the safety interlock system).

PTO switch (B)

(depending on model)

Fig. 6a

The PTO switch actuates an mechanical clutch to switch ON and OFF the cutters.

ON = pull the switch.

OFF = press the switch.

Note: When the safety lock system has automatically switched OFF the appliance (e.g. when reversing with activated cutters), first switch

ON and then OFF the PTO switch to release the lock on the clutch.

Forward pedal (C)

(Appliances with hydrostatic drive)

Fig. 1

The pedal controls the speed in a forward direction.

Reverse pedal (D)


Fig. 1

The pedal controls the speed in a reverse direction.

Information on forward/reverse pedal

To stop or change direction of travel, release the appropriate pedal.

7

English

Lever for setting the cutting height (E)

Fig. 1

Largest cutting height, cutters top

= lever to “H”.

Smallest cutting height, cutters bottom = lever to “L”.

Can holder (F)

Fig. 1

Gear release lever (G)


Fig. 11

To push the unit when the engine is switched off.

Depending on model:



Pull out lever and press down

(Fig. 11a). To drive the unit, or push lever up and press in.



Pull out lever and press up

(Fig. 11b). To drive the unit, push lever down and press in.

The lever is situated on the rear panel of the machine.

Storage bin (H)

(depending on model)

Fig. 1

Adjustable seat (I) (optional)

Fig. 14 a) Pull the lever, and adjust the seat.

or b) Loosen adjusting screw, adjust seat and retighten adjusting screw.

Brake pedal (J)

Fig. 1

The brake pedal can be used to brake quickly, to engage and disengage the locking brake, and to switch OFF speed control.

Tank contents display (K)

Fig. 8

The inspection window indicates the level of fuel in the fuel tank.

Parking brake/Speed control

(M)

Fig. 10

This switch has a dual function:

Actuate the parking brake:

Press down the brake pedal fully, and press the switch.

Release the parking brake:

Press down the brake pedal fully, the switch disengages.

Switching on Tempomat

When driving, press the switch.

:

The forward speed selected at this point (but not top speed) is maintained, and the drive pedal can be released.

When the accelerator pedal or the brake pedal is depressed, the cruise control automatically switches off.

Choke (L/N) (depending on model)

Fig. 5

To start a cold engine, pull the choke (Fig. 5a), or move the accelerator lever to (Fig. 5b).

Throttle (N)

Fig. 4

The engine speed can be adjusted continuously. Fast engine speed

= . Slow engine speed = .

Fuel tank (O)

Fig. 1

Display cluster (P) (optional)

Fig. 7

According to the model, the combination indicator can consist of the following elements.

Oil pressure (1): The indicator light is lit while the engine is running, immediately switch off engine and check oil level. Where necessary, visit a garage.

Brake (2): Indicator lamp lights up if the brake pedal is not depressed or the parking brake is not locked when the engine starts.

Cutter deck (PTO) (3): Indicator lamp lights up if the cutter deck

(PTO) is not switched off when the engine starts.

Battery charge indicator (4): If the indicator light lights up when the engine is running, this means that the battery is not sufficiently charged. Where necessary, visit a garage.


Operating hour counter (5): This function shows the operating hours as full hours and 1 /

10

of an hour in the display.

Ampere meter (6): This shows the charging current from the generator to the battery.

Optional functions:

– When the ignition is switched on, the battery voltage indicator is indicated for a short period and then the operating hours are indicated.

The operating hours are always counted except for when the ignition key is in the “Stop” position or when it is removed.

– Each time 50 operating hours have elapsed (according to the model), the oil change indicator

“CHG/OIL” appears in the display for five minutes. This message appears after the next two hours of operation. See the engine manual for oil change intervals.

Steering wheel (Q)

Fig. 1

PTO lever (R)

Fig. 6b

The PTO lever actuates a mechanism to switch ON and OFF the cutters.

Switch off cutter deck = pull lever all the way backwards

Switch on cutter deck = slowly press lever all the way forwards.

Direction-of-travel lever (S)

(Appliances with auto drive)

Fig. 9

The direction lever must be used only when the tractor is stationary.

To do this, fully depress and hold down the brake pedal.

Forwards = lever to “F/ ”

Idle = lever to “N”

Reverse = lever to “R/ ”

8


Drive pedal (T)

(Appliances with auto drive)

Fig. 1

The drive pedal is used to adjust the speed continuously:

– Move the direction-of-travel lever to “F” forwards ( ) or “R” reverse

( ).

– Forwards = push forwards the drive pedal (in direction), the further forward, the faster.

Light (depending on model)

Fig. 21

Switch on headlights = switch to

“ON”.

Some models do not feature the light switch.

The headlights are lit as long as the engine is running or the ignition key is set to the position (depending on model).

Operating safety

Follow the notes in the engine manual as well!

Danger

Risk of injury

No person, especially children, and/or animals should be allowed to stand close to the mower while it is in use. They could be injured by stones or similar objects that might be thrown out. Children must not operate the appliance.

Be particularly careful when mowing in reverse gear (units with

OCR switch). Ensure that all persons are outside the working area of the unit.

Never empty the grass catcher while the engine is still running.

While emptying the grass catcher, you yourself or some other person could be injured if the contents of the catcher are ejected at high speed.

When mowing on steep slopes, there is a risk of the mower tipping over and you could be injured as a result. Do not drive across the face of a slope, but only straight up and down. The unit may only be driven on slopes up to max. 20%.

Never turn on a slope.

If the ground is wet the mower could slip due to reduced traction and overturn. Mow only when the grass is dry.

Excessive speed can increase the risk of an accident.

Maintain a safe distance at all times from particularly steep slopes, trees, bushes and hedges.

Pay particular attention when you are travelling in reverse while mowing at the same time.

Check the area in which you intend to use the unit and remove all objects that might be hit and propelled by the unit.

If the cutting tool hits a foreign object (e.g. stone) or if the machine starts vibrating violently: stop the engine immediately. Before using the unit, have it checked for damage by a specialist company.

In the case of mowers with rotary blades, never stand in front of grass ejection holes.

Never place your hands, feet, or other parts of the body on or below rotating parts.

Switch OFF the engine, remove the ignition key, and disconnect the spark plug terminal before you clear the ejector of blockages and other hindrances.

Do not use the unit in adverse weather conditions, e.g. if there is a probability of rain or a storm.

Risk of suffocation from carbon monoxide

Only allow the combustion engine to run in the open air.

Risk of explosion and fire

Fuel and petrol vapours are volatile and fuel is highly flammable.

Before starting the engine, fill with fuel. If the engine is still hot or running, keep the fuel tank closed.

Only fill with fuel when the engine is turned off and has cooled down.

Avoid naked flames, the formation of sparks and do not smoke.

Only fill the tank in the open air.

Do not start the engine if fuel has been filled up and has overflowed.

Wipe the affected areas clean and wait until the fuel has vaporised.

English

To avoid the risk of fire, keep the following parts free from grass of oil leaks: engine, exhaust, battery, fuel tank.

Danger

Risk of injury through the appliance being faulty

Only operate the appliance in a flawless state.

Carry out a visual check each time before using the appliance. Check in particular the safety features, cutting tools and mountings, operation elements, and threaded joints for damage and secureness.

Replace damaged parts before operating.

Operating times

Observe the national and local regulations concerning the hours when the appliance can be used

(where necessary, enquire at your appropriate local authority).

Before each use

Check:

 all protective features





 the engine-oil level

(see the engine handbook) the fuel level the tyre pressure

 the side covering, accessory equipment, the area around the air filter for dirt and grass

Refuelling and checking the oil level

Note

The engine has already been filled with oil at the factory – please check the oil, if required refill.





Fill up with lead-free petrol

(Fig. 24).

Fill the fuel tank to a maximum of

2 cm below the lower edge of the



 filler neck.

Turn the fuel tank stopper tight.

Check the oil level (Fig. 25).

The oil level must be between the “Full/Max.” and the

“Add/Min.” markings (see also the engine handbook).

9

English

Check the tyre pressure

Note

For manufacturing reasons, the tyre pressure can be higher than necessary.



Check the tyre pressure. Correct where necessary (see section

“Servicing”).

– front: 0.9 bar

– rear: 0.7 bar

Preparing for operation







Park the appliance on a firm level surface and lock the parking brake.

Conduct all work with the engine

 switched off.

Remove the ignition key.

For all work on moving parts:

Open the bonnet and disconnect the cable to the spark plug.

Set the driver seat

Fig. 14



Adjust the seat to the desired position.

Setting the cutter wheels

Fig. 18

The cutter wheels should never be lower than 6–12 mm above the ground at the lowest cutter position.

The cutter wheels are not designed to bear the loads generated by the cutters and may have to be offset accordingly.

Starting the engine









Sit in the driver seat.

Switch off cutter deck: Switch off

PTO and lift up cutter deck.

Push the brake pedal down fully or lock the parking brake.

Move direction of travel lever/ drive lever to “N”.

Note

Units with hydrostatic drive are in the “N” position when the accelerator is not actuated.





Move throttle to .

To cold-start the engine, pull the choke or move the accelerator lever to .







Turn the ignition key to until the engine is running (attempt to start the engine for max.

5 seconds, wait 10 seconds before attempting to start the engine again). When the engine is running, set the ignition key to .

Slowly push back the choke.

Return the accelerator lever until the engine runs smoothly.

Stopping the engine











Move the throttle to the middle position.

Let the engine run for approx.

20 seconds.

Set ignition key to .


Engage the locking brake before leaving the appliance.

Driving

Danger

Abrupt takeoff, stopping suddenly, and driving at excessive speeds raise the risk of accidents and can cause damage to the unit.

Never set/adjust the driver’s seat while the unit is moving.

Note

Be especially cautious when reversing. Never change direction without first stopping the appliance.





Start the engine as stated.

Move the direction lever to your choice (on auto drive models only).





Release the parking brake: Press down fully the brake pedal, and release it.

Slowly engage the drive pedal until you have reached the speed you want.

Stopping the appliance





Release the accelerator.

Press the brake pedal until the appliance is stationary.

Mowing

Note

– In normal mowing mode

(see Operation, Ignition lock):

Before reversing, switch off and lift up the cutter deck.


– In reverse mowing mode

(see Operation,

Ignition lock): Exercise particular care when mowing in reverse and activate only if absolutely essential.

– Do not change direction when the appliance is coasting or driving.

Appliances with hydrostatic drive














To ensure adequate power output, move the throttle to

Switch on the cutter deck.

.

Lower the cutters.


Slowly depress the forward drive pedal for forward direction of travel and speed. The appliance starts moving.

Appliances with auto drive
















To ensure adequate power output, move the throttle to

Switch on the cutter deck.

.

Lower the cutters.

Move the direction-of-travel lever to “F” (forwards).


Engage the drive pedal slowly to choose the forwards speed.

The appliance starts moving.

General information

When adjusting the cutting height and driving speed, ensure that the machine is not overloaded.

Depending on the length, type, and dampness of the grass it may become necessary to adjust the cutting height and appliance speed for the optimum grass catcher performance.

If blockages occur, reduce the driving speed and increase the cutting height.

The best way to mow

Cut the first two rounds so the cut grass is thrown out sideways into the middle.



Never allow the grass to grow too

 long

Never cut the grass too low.

10






Drive in a straight line.

Never mow at high speed, particularly when a mulching kit or grass catcher is installed.

Mulching

Various appliances can also mulch when fitted with the corresponding accessories. Ask your specialised dealer for details.

Switching off the machine















Stopping the appliance: Release the accelerator press brake pedal until the appliance is stationary.

Switch off the cutter deck.

Set the throttle lever into the middle position.

Raise the cutters to the top.

Set the ignition key to “ ” after twenty seconds.

Engage the locking brake before leaving the appliance.


Pushing units with hydrostatic drive

Fig. 11

Push the appliance only when the engine is switched OFF.



Release the parking brake.



Releasing the gears

(depending on model):

– Pull out lever and press down

(Fig. 11a).

or

– Pull out lever and press up

(Fig. 11b).

Return the gear lock lever before restarting the engine.

Tips on lawn care

Mowing

Lawns consist of various grass types. Frequent mowing promotes the growth of grass, resulting in strong roots and a firm sward.

If you seldom cut the grass, you will enhance the development of highgrowing types of grass and other weeds, such as clover, daisies ...).

The normal height of a lawn is approx. 4–5 cm. The grass should only be cut back by 1 /

3 rd of the overall height at any one time.

Try not to cut the grass shorter than

4 cm, otherwise the lawn will suffer during dry periods. If the grass has grown particularly high (for example, during a holiday period), cut it back to its normal height in several stages.

Mulching with accessory

(optional)

The grass is chopped up fine

(approx. 1 cm) during mowing and is left on the lawn. The lawn therefore retains a lot of nutrients.

Please note the following:



Do not mow wet grass.









Never mow more than max. 2 cm of the total grass length.

Drive slowly.

Have the engine at max. rpm.

Clean the mower cover regularly.

Note

Attach mulching accessory depending on the model.

Assembly examples in Fig. 21.

Transporting the appliance

If changing location, drive the lawn tractor short distances only. otherwise transport it by vehicle.

Note: The mower is not approved for public thoroughfares in accordance with StVO.

Short distances

Danger

Solid objects may be hit/propelled by the rotating cutting mechanism causing damage.



Always switch off the cutting mechanism before moving the mower.

Long distances

Warning

Transport damages

The mode of transport used (e.g. transport vehicle, loading ramp) must be used in accordance with guidelines (refer to the respective operating instructions). When transporting, secure the mower against slipping.

English

Environmental hazard from leaking fuel

The appliance must not be tilted when it is transported.











Have the transporting vehicle ready.

Lay the loading ramp to the transporting vehicle.

With the unit in free-wheel, push it up onto the transporting vehicle

(disengage the transmission in the case of units with hydrostatic drive).

Lock the parking brake.

Secure the machine to prevent it from moving.

Cleaning/Servicing

Danger

Risk of injury through the engine being unintentionally started.

Protect yourself from injury.

Before all work on this unit





– remove the spark plug connector on the engine in order to prevent the engine from accidentally being started.

Cleaning

Cleaning the machine

Warning

Do not use a high-pressure cleaner for cleaning the vehicle.







If possible, clean the machine directly after mowing.

Park the unit on a solid, even surface.

Lock the parking brake.

Note

There is a particularly high risk of rust and other corrosion when the appliance is used in the winter.

Clean the appliance thoroughly after every use.

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English

Cleaning the cutting mechanism

Danger

Injury hazard due to sharp cutting blade

Wear protective gloves.

If the unit has more than one cutting mechanism, moving one cutting mechanism may cause the other cutting mechanisms to move as well. Take special care when cleaning cutting mechanisms.

Warning

Damage to engine

Do not tilt the unit to more than 30°.

Fuel may run into the combustion chamber causing engine damage.





Raise the cutting mechanism fully.

Clean the area surrounding the blade using a scrubbing brush or cloth.

Cutters with cleaning nozzle

(optional)

Fig. 20

Place the appliance on an even surface free of debris, stones, etc., and engage the locking brake.

1.Use a commercially available quick-release coupling to attach a water hose.

2.Start the engine.

3.Lower the cutter deck and switch on for several minutes.

4.Switch off the cutter deck and engine.

5.Detach the water hose.

Repeat steps 1 to 5 for the second cleaning nozzle (if provided).

At the end of cleaning

(steps 1 to 5):






Start the engine and switch on the cutter deck for several minutes in order to dry the cutter deck.

Servicing the vehicle

Observe the servicing guidelines in the engine manual. At the end of the grass-cutting season, have the appliance checked and serviced in a specialist workshop.

Warning

Threat to the environment through engine oil

Pass on any waste oil which comes about through an oil change to a collection point or a waste disposal company.

Threat to the environment through batteries

Used batteries do not belong to domestic rubbish. Pass on used batteries to a dealer or a waste disposal company. Dismantle the battery before the vehicle is scrapped.

Using jump leads

Danger

Never bridge a defective or frozen battery with jump leads. Ensure that the units and the jump lead clips do not touch each other and that the ignitions are switched off.





Connect the red jump lead to the positive terminal (+) of the flat battery and the donor battery.

Connect the black jump lead first to the negative terminal (–) of the donor battery. Connect the other clip to the frame of the engine block of the tractor with the flat battery (as far away from the battery as possible).

Note

If the donor battery is installed in a vehicle, this vehicle must not be started during the jump starting process.



Start the tractor with the flat

 battery and actuate the parking brake.

Disconnect the jump leads in reverse sequence.

Tyre pressure

Warning

Never exceed the maximum permitted tyre pressure (see side of tyre). When pumping up the tyres, do not stand in front or above them.

The recommended tyre operating pressure is: front: rear:

0.9 bar

0.7 bar


Over-inflating reduces the longevity of the tyres.

Tyre pressure should be checked before every journey.

After 5 operating hours





First engine oil change.

See engine manual for subsequent intervals.

Use the oil channel or (optional) quick oil drain (Fig. 16).

After 10 operating hours



Lubricate all rotating and bearing points of the accelerator pedal and brake pedal with several drops of light oil.

Every 25 operating hours







Lubricate all cutter shafts, idlers, and idler mounts with 251H EP type grease applied to their respective grease nipples.

This work should be performed at a specialised workshop.

Lubricate the wheel bearings and front wheel axes with a multipurpose grease applied to their respective grease nipples.

Lubricate the cutters’ front wheels with a multipurpose grease applied to their grease nipples.

Every 50 operating hours



Grass residue and other soiling on the drive gears must be removed at a specialised garage.

Every 2 months



For battery type 2 only – Fill battery cells with distilled water up to 1 cm beneath the filling aperture.

If necessary

Charging the battery

When the appliance is not used for longer periods, we recommend removing the battery from the appliance and charging this before and every two months during storage and before the appliance is again put into operation.

Note

Note the information in the operating instructions for your battery charger.

Replace the fuse



Replace defect fuses only with the equivalent rating.

12


Once a season













Apply multipurpose grease to the teeth on the steering gear.

Lubricate the steering linkage with a few drops of light oil.

Lubricate all moving parts and bearing surfaces with a few drops of oil (control levers, cutting height adjustment).

Clean the spark plug and check the gap between the electrodes or replace the plug. See engine handbook.

The rear axles must be lubricated with a special-purpose (waterrepellent) grease at a specialised garage.

Have the cutting blade sharpened or replaced in a specialist workshop.

Note

Regularly check (when visiting your workshop) the condition of the mower deck V-belt. This is particularly important for positively controlled mower decks.

Removing/Installing and adjusting cutter deck

Danger


Protect yourself from injury. Before doing any work to this appliance:

– park the appliance on a level surface,



– switch off PTO,



– remove the spark plug connector on the engine in order to prevent the engine from accidentally being started.

Danger

Risk of injury from sharp cutting blade.

Wear protective gloves.

Disassembly

















Install the cutter wheels at the highest position.

Lower the cutters.

Remove the V belt from the PTO clutch (motor pulley). Depending on the model, remove the V-belt guide bracket (Fig. 23) beforehand. Ensure that the location holes are used again for subsequent installation.

Withdraw the pin (1, Fig. 15) to disconnect the cutters from the suspension.

Repeat these steps on the left side of the appliance.

NOTE – In doing so, support the cutters firmly so that they cannot simply drop to the ground.

Move the cutting height setting lever into the top catch.

Remove fixing bracket from the cutter deck (Fig. 22). Pull cotter pin (A) and pull the fixing bracket

(B) out of the holder.

Pull out the cutters (to the right) from beneath the appliance.

Assembly

To reinstall the cutters perform the above steps (for removing the cutters) in reverse order.

Work proceeds faster when you are assisted by a second person.

Make sure that the suspension units are in their respective recesses on the cutter mount and the pin has engaged correctly.

Setting the cutter level

When mowing does not appear to be parallel to the lawn the cutters can be aligned.

Note

Before aligning the cutters check the tyre pressure on the appliance.

Setting the side level

Fig. 13






Carefully turn the outer cutters

(risk of injury) transverse to the drive direction.

English



Measure the distance between the ground and the ends of the two outer cutters. The result should be identical. To obtain the correct level you may have to turn the adjusting segment (2) on the right cutter side. To do so first loosen (but do not remove) the cap bolt (1) and retighten this after the adjustment.

Set the level from front to back

Fig. 12

Note

Set/check the side level before this adjustment.








Carefully turn the outer cutters

(risk of injury) parallel to the drive direction.

Measure the distance between the ground and the end of the right cutter. The end of the front cutter should be about 3.2–6 mm lower than the end of the rear cutter. You may have to adjust the front receiver. To do so, loosen the locknut (1) and turn the setting nuts (2) steadily to obtain the correct level. After setting, retighten the locknuts (1).

Shutting down the machine

Warning

Damage to mower materials

Store the mower with engine cooled down only in clean, dry areas. Always protect the mower against rust if it is to be left for comparatively long periods, e.g. over the winter.

At the end of the grass-cutting season or if the mower is not going to be used for longer than one month:





Clean the mower and the grass catcher.

Protect all metal parts against rust by wiping them using an

 oiled cloth or spray with spray oil.

Recharge the battery using a battery charger.

13

English Operating Instructions









Before winterising the appliance, remove the battery. The battery must then be charged and kept in a dry, cool place (protected against frost), and recharged every 4 to 6 weeks and before the next use.

Drain out the fuel (in an open space) and prepare the engine for storage as described in the handbook for the engine.

Check the tyre pressure.

Park the mower in a clean, dry room.

Warranty

In each country, the guarantee conditions apply which are given out by our company and/or the importer.

We are happy to repair damage to your appliance free of charge within the scope of the guarantee in as far as the damage is believed to be caused by a material or a manufacturing fault. In making a claim against the guarantee, refer to place where the vehicle was sold or the nearest branch office.

Information about the engine

The engine manufacturer is liable for all problems related to the engine regarding performance, measuring performance, technical data, guarantee and service. You will information in the separately enclosed owner’s/operator’s manual provided by the manufacturer.

Troubleshooting

Danger


Protect yourself from injury.

Before all work on this unit





– pull off the cap of the spark plug, so that the engine cannot inadvertently start.

Faults when operating your appliance often have simple causes which you should know about and which you can partly deal with yourself. In case of doubt, your specialist garage will be happy to help you further.

Problem

Starter does not react.

Starter does not react.

Starter runs, but engine does not start.

Engine emits smoke.

Possible cause(s)

Safety interlock system has actuated.

Remedy

To start the engine, first sit down on the driver’s seat. Press down fully the brake pedal or engage the locking brake.

Switch off PTO.

Battery not connected properly. Connect the red cable to the positive (+) terminal on the battery and the black cable to the negative (–) terminal on the battery.

Empty or weak battery.

Fuse has tripped.

Check the battery, charge it or exchange it.

Exchange fuse. If the fuse trips repeatedly, find the cause (usually short-circuit).

Connect the earth (ground) lead.

Loose earth (ground) lead between engine and frame.

Choke and throttle at wrong position.

Carburettor not receiving any fuel, fuel tank empty.

Actuate the choke. Move throttle to

Top up with fuel.

.

Defective or dirty spark plug.

No ignition spark.

Too much oil in engine.

Defective engine.

Check spark plug; see engine manual.

Have ignition checked in repair shop.

Switch OFF appliance immediately.

Check engine oil level.

Switch OFF appliance immediately. Get the engine checked in a specialist garage.

14

Operating Instructions English

Problem

Excessive vibration.

Cutting mechanism does not discharge grass or cuts unevenly.

Engine is running, cutter deck is not mowing.

Possible cause(s)

Damaged blade drive shaft or defective cutting blade.

Engine speed too low.

Travelling speed too high.

Cutting blade is blunt.

V-belt torn.

Remedy

Switch OFF appliance immediately.

Have defective parts replaced in a specialist workshop.

Increase throttle.

Set to a lower travelling speed.

Arrange for service agent to sharpen or replace blade.

Have the V-belt replaced in a repair shop.

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