CommScope 3RU FPX, 5RU FPX Installation Instructions Manual


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CommScope 3RU FPX, 5RU FPX Installation Instructions Manual | Manualzz

TECP-92-160, Rev C, May 2018

Installation Instructions

FPX Series

3, 4 & 5 Rack Unit Fiber Panel

25716-A

5RU FPX Panel

Content Page

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 BASIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.1

Mounting Bracket Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.2

2.3

Installing the Panel on an Equipment Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Installing Vertical Cable Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.4

Grounding the Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3 PANEL-SPECIFIC INSTALLATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3.5

3.6

3.7

3.8

3.1

3.2

3.3

3.4

Panel Types and Procedures Done for Each Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installing Adapter Packs (LC, SC, or MPO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installing MPO Cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installing an MPO Cable With MPO Cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Installing a Cable Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Preparing and Connecting a Pre-Connectorized Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installing Pigtail Adapter Pack Assemblies and Splice Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Routing an IFC/OSP Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

(continued)

300100107130 Rev C Page 1 www.commscope.com © 2018 CommScope.

All Rights Reserved.

TECP-92-160 • Rev C • May 2018

Content Page

3.9

Performing a Ribbon Fiber Heat Fusion Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1

4.2

Accessing Inner Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Removing Fanout Holders to Gain Access to Splice Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5 CUSTOMER INFORMATION AND ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

INTRODUCTION

This manual provides a description of the 12-inch-deep 3, 4, & 5 Rack Unit (3, 4, & 5 RU) FPX

Series Fiber Panel plus the installation and cable routing procedures.

Revision History

ISSUE

1

2

Rev C

DATE

2/2015

July 2016

May 2018

REASON FOR CHANGE

Original

Rebranded for CommScope.

Revised cable routing instructions and diagrams.

Trademark Information

CommScope is a registered trademark of CommScope Inc.

Admonishments

Important safety admonishments are used throughout this manual to warn of possible hazards to persons or equipment. Admonishments — in the form of Dangers, Warnings, and Cautions, — must be followed at all times.

Danger: Danger is used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the hazard is not avoided.

Warning: Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the hazard is not avoided.

Caution: Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided.

General Safety Precautions

Caution: Fiber optic cables may be damaged if bent or curved to a radius that is less than the recommended minimum bend radius. Always observe the recommended bend radius limit when installing fiber optic cables and patch cords.

Page 2

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

Danger: Exposure to laser radiation can seriously damage the retina of the eye. Do not look into the ends of any optical fiber. Do not assume the laser power is turned-off or that the fiber is disconnected at the other end.

Caution: Improper handling can damage fiber optic cables. Do not bend fiber optic cable more sharply than the minimum recommended bend radius specified by the cable manufacturer. Do not apply more pulling force to the cable than specified. Do not compress the fiber or allow it to kink.

1 DESCRIPTION

Note: The FPX panel is designed to be installed in an environmentally controlled network telecommunications facility such as a Central Office, Controlled Environmental Vault, or

Data Center.

The 3, 4, & 5 RU FPX fiber panel, shown in

Figure 1

, can accommodate up to 144, 192, or 288

LC terminations, respectively (72, 96, and 144 per side, respectively). This panel may be ordered empty or with adapter packs, Multifiber Push-On (MPO) cassettes, splice trays, or pigtails. The panel can be configured for termination only (without splice trays) or for termination/splice.

Figure 1

shows a front view of the panel.

S PLICE TRAY

LOCATION

(IN S IDE OF PANEL)

LEFT S IDE

ADAPTER

PACK S

HINGED

FRONT DOOR

HINGED

REAR DOOR

DOOR

LATCH

RIGHT S IDE

ADAPTER

PACK S

25686-A MOUNTING

BRACKET

DE S IGNATION

LABEL AREA

Figure 1. Typical FPX Fiber Panel Configured With Adapter Packs (5RU Front View Shown)

Page 3

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

The FPX fiber panel can be ordered loaded with adapter packs only, or loaded with both adapter packs and a pre-terminated, factory-installed cable. While not recommended, field-installed connectors may be accommodated depending on boot length.

The panel can be used in either singlemode or multimode applications, and with either stranded or ribbon cable. Cables can be either Intra Facility Fiber (IFC) or Outside Plant (OSP).

Figure 2

shows a rear view of the panel in a pre-terminated configuration.

Termination/Splice panels have splice trays mounted inside the panel for easy access and cable routing. The panel accommodates LC/SC adapter packs, MPO adapter packs, and MPO cassettes. Radius limiters located inside the panel must be removed prior to panel installation when using MPO cassettes.

When a panel is ordered loaded with adapters, a fanning tree such as shown in

Figure 2

is included. The fanning tree is used to support the fibers routed to the adapters.

CABLE

CLAMP

CABLE

BREAKOUT

PROTECTIVE

TUBE S

S UBUNIT

BREAKOUT

FANOUT

CHIP S

FANNING

TREE

INDIVIDUAL

S UBUNIT

Figure 2. Pre-Terminated 5RU FPX Panel Example

25687-A

Page 4

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

2 BASIC INSTALLATION

Basic installation consists of procedures done for every type of FPX fiber panel, selecting the mounting bracket location and reconfiguring the brackets if desired, installing the panel on an equipment rack, installing the vertical cable guides, and grounding the panel. Instructions for these procedures are provided below.

Warning: Never install equipment in a wet location or during a lightning storm. When installing or modifying communication lines, disconnect lines at the network interface before working with uninsulated lines or terminals.

2.1

Mounting Bracket Options

The panel is shipped with mounting brackets configured for a 23-inch EIA/WECO rack with a

2-inch recess. The panel can be mounted with a 2, 5, or 8 -inch recess in 19 or 23-inch racks

using EIA or WECO mounting hole patterns. Figure 3

shows the available mounting options.

Note: The FPX panel is designed to be installed in an environmentally controlled network telecommunications facility such as a Central Office, Controlled Environmental Vault, or

Data Center.

NOTE: DIFFERENT

BRACKET S ( S EPARATELY

S HIPPED) ARE U S ED

FOR 19-INCH MOUNTING

8-INCH

RECE SS

2-INCH

RECE SS

5-INCH

RECE SS

2 3 -INCH

MOUNTING

BRACKET

REAR VIEW

25688-A

Figure 3. Mounting Options (5RU Panel Shown)

Page 5

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

2.2

Installing the Panel on an Equipment Rack

Use 12-24 screws to secure the panel to an equipment rack as shown in Figure 4 .

Note:

Figure 4 shows a panel installed in a 23-inch rack with a 2-inch recess.

12-24 WASHERS

(4)

12-24 SCREWS

(4)

Figure 4. Install Panel into Rack (5RU Panel Shown)

256 8 9-A

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

2.3

Installing Vertical Cable Guides

Install the two Vertical Cable Guides (VCGs) on the panel as follows, referring to Figure 5 :

1. Align the slotted mounting holes in the cable shield with the holes in the VCG mounting bracket.

2. Align the holes in VCG with the holes in the cable shield and mounting bracket. Use 6-32 screws (2 per VCG, provided) to secure the VGC’s to panel.

IN S TALLED

VCG

63 2 S CREW S

(2 PLACE S )

VCG

Figure 5. Install VCGs (5RU Panel Shown)

CABLE

S HIELD

25690-A

VCG

MOUNTING

BRACKET

Page 7

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

2.4

Grounding the Panel

Each FPX fiber panel has a grounding location on each side of the panel marked by a standard grounding symbol as indicated in

Figure 6 . Just below this location are four mounting holes for

securing a a two-hole lug such as shown in

Figure 7 . The lug may be mounted in either a

horizontal or vertical orientation. Secure the lug using the two #10-32 ground screws and two

#10 star washers provided. Route a a #6 copper grounding cable from the lug to office ground.

Note: Ground the unit to the local facility CBN (Common Bonding Network) or IBN

(Isolated Bonding Network) per local practice.

If installing an armored OSP cable, use the internal grounding stud (shown in

Figure 6 ) to

ground the metallic sheath within the cable.

S PLICE

TRAY S

INTERNAL

S TUD

(BOTH S IDE S )

U S ED FOR

GROUNDING

METALLIC S HEATH

ON O S P

ARMORED CABLE

GROUNDING

S YMBOL

(BOTH S IDE S )

I S O BACK VIEW

25797-A

Figure 6. Grounding Location (Rear View of 5RU Panel)

MOUNTING HOLE S

FOR TWO-HOLE LUG

HORIZONTAL OR

VERTICALDIRECTION

2-HOLE LUG

TERMINAL

#6 COPPER WIRE

HOLE CENTER

S PACING: 0.625 INCHE S

S TRIP BACK IN S ULATION

PER LUG MANUFACTURER' S

RECOMMENDATION

24016-B

Figure 7. Ground Cable and 2-Hole Lug Terminal

Page 8

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

3 PANEL-SPECIFIC INSTALLATION PROCEDURES

For purposes of installation, the FPX fiber panel is divided into four types:

• Empty panel (includes rear management hardware to accept adapter packs, pigtails, and splice trays);

• Termination panel loaded with adapters only (includes rear management hardware to accept multi-fiber cable assemblies);

• Termination/splice panel: loaded with adapters, pigtails, and splice trays;

• Stubbed panel: completely equipped with a preterminated cable stub.

3.1

Panel Types and Procedures Done for Each Type

Table 1 lists the main panel types shipped to the customer and the installation procedures that may

be done for each type.

PANEL TYPE

Empty Panel

Termination Only Panel

Termination/Splice Panel

Stub cable

Table 1. Panel Types and Procedures Required

PROCEDURE

Basic installation

Install adapter packs (LC, SC, or MPO)

Install MPO cassettes

REFER TO SECTION

2 on Page 5

3.2 on Page 9

3.3 on Page 10

Install an MPO cable with MPO cassettes

Install a cable clamp

3.4 on Page 13

3.5 on Page 16

Prepare and connect a pre-connectorized cable assembly

3.6 on Page 17

Install pigtail adapter pack assemblies and splice trays

3.7 on Page 21

Install an IFC/OSP cable and prepare for splicing

Basic installation

3.8 on Page 25

2 on Page 5

Prepare and connect a pre-connectorized cable assembly

3.6 on Page 17

Basic installation

2 on Page 5

Install pigtail adapter pack assemblies and splice trays

Install an IFC/OSP cable and prepare for splicing

Basic installation

3.7 on Page 21

3.8 on Page 25

2 on Page 5

3.2

Installing Adapter Packs (LC, SC, or MPO)

This section describes how to install adapter packs (LC, SC, or MPO) in an empty FPX panel.

The 3RU panel accepts up to six adapter packs. The 4RU panel accepts up to eight adapter packs. The 5RU panel accepts up to 12 adapter packs. Use the following procedure.

1. Orient the adapter pack as shown in Figure 8 .

Note: Adapter packs installed on left side of panel are angled toward the left. Adapter packs on right side are angled towards the right.

Page 9

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

2. Align the adapter pack with the receptor holes at its designated location. Pull out the

Nylatch plunger fasteners and press them into the receptor holes until they lock into place.

LEFT SIDE ADAPTERS

ARE ANGLED TO THE LEFT

MAKE SURE NYLATCH

PLUNGER FASTENERS

ARE PULLED OUT

ALIGN NYLATCH PLUNGER

FASTENERS WITH HOLES

IN PANEL

INSTALL RIGHT SIDE ADAPTER PACKS

IN ORIENTATION SHOWN WITH

ADAPTERS ANGLED TOWARD

THE RIGHT

NYLATCH PLUNGER FASTENERS MUST BE

PULLED OUT BEFORE INSERTING THE

ADAPTER PACK INTO MOUNTING HOLES IN

PANEL. PUSH THE FASTENERS "IN" TO LOCK

ADAPTER PACK INTO PANEL

25691-A

Figure 8. Adapter Pack Installation (5RU Panel Shown)

3.3

Installing MPO Cassettes

This section describes how to install MPO cassettes in an empty FPX panel. The 3RU panel accepts up to six cassettes. The 4RU panel accepts up to eight cassettes. The 5RU panel accepts

Page 10

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018 up to 12 cassettes. Before installing MPO cassettes, other components must be removed from the empty panel. Use the following procedure.

1. Using a Phillips screwdriver, remove the components shown in Figure 9

: a. Splice tray holder base; b. Radius limiters (quantity 2).

S PLICE TRAY

HOLDER BA S E

RADIU S

LIMITER (2X)

25710-A

REAR I S O VIEW

Figure 9. Removing Splice Tray Holder Base and Radius Limiters (5RU Panel Rear View)

2. Using a Phillips screwdriver, remove the additional components shown in Figure 10 :

a. Support fiber bracket (quantity 4); b. Fanout holder (quantity 2); c. Fanout holder base (quantity 2);

Page 11

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018 d. Splice tray holder bracket (quantity 2); e. Radius limiter support bracket (quantity 2) f. Radius limiter (quantity 2).

S UPPORT

FIBER

BRACKET (2X)

S PLICE TRAY

HOLDER

BRACKET (2X)

FANOUT

HOLDER (2X)

FANOUT

HOLDER

BA S E (2X)

RADIU S

LIMITER

S UPPORT

BRACKET (2X)

REAR

I S O

VIEW

RADIU S

LIMITER (2X)

25711-A

Figure 10. Removing Additional Components (5RU Panel Rear View)

3. Install the MPO cassettes in the orientation shown in Figure 11 . Note that the cassettes

installed on the left side of the panel are angled toward the left, cassettes on the right side are angled towards the right.

Note: After a panel has been modified to hold MPO cassettes, it must not be used with standard adapter packs. The components that were removed to allow installation of the

MPO cassettes provide essential cable management functions when routing pigtails to the rear side of standard adapter packs.

Page 12

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

LEFT S IDE MPO CA SS ETTE

(ADAPTER S ORIENTED

TOWARD LEFT)

RIGHT S IDE MPO CA SS ETTE

(ADAPTER S ORIENTED

TOWARD RIGHT)

FRONT

I S O

VIEW

25714-A

ALIGN PLUNGER S (2) WITH

MOUNTING HOLE S . MAKE S URE

PLUNGER S ARE IN EXTENDED

PO S ITION WHEN IN S ERTING

CA SS ETTE INTO HOLE.

Figure 11. Installing MPO Cassettes (5RU Panel Front View)

3.4

Installing an MPO Cable With MPO Cassettes

This section tells how to how to route and connect an MPO cable with MPO cassettes in an empty FPX panel. Before installing the cassettes, other components must be removed from the empty panel as described in the previous procedure. Use the following procedure.

1. Using a Phillips screwdriver, remove the components shown in

Figure 9 on Page 11

and

Figure 10 on Page 12 . Included are the following:

a. Splice tray holder base; b. Radius limiters (quantity 2).

c. Support fiber bracket (quantity 4); d. Fanout holder (quantity 2); e. Fanout holder base (quantity 2); f. Splice tray holder bracket (quantity 2); g. Radius limiter support bracket (quantity 2) h. Radius limiters (quantity 2).

2. Determine the cable entry location. Cables may enter the panel from either the top or

bottom, and may be clamped to either the left or right side, as shown in Figure 12 ,

Figure 13 ,

Figure 14

, and

Figure 15

.

Page 13

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

3. Install the MPO cassettes in the panel bulkhead in an orderly manner per local standards.

4. Secure the cable with a cable clamp. For cable clamp details, refer to Section 3.5 on Page

16

. Route the cable as shown in the appropriate figure (

Figure 12 , Figure 13

,

Figure 14

, or

Figure 15 ).

OVERHEAD CABLE

ENTRANCE (LEFT S IDE)

O S P

CABLE

25701-A

Figure 12. Overhead, Left Side MPO Cable Entrance (5RU Panel With MPO Cassettes)

O S P

CABLE

UNDERFLOOR CABLE

ENTRANCE (LEFT S IDE)

25702-A

Figure 13. Underfloor, Left Side MPO Cable Entrance (5RU Panel With MPO Cassettes)

Page 14

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

OVERHEAD CABLE

ENTRANCE (RIGHT S IDE)

O S P

CABLE

25703-A

Figure 14. Overhead, Right Side MPO Cable Entrance (5RU Panel With MPO Cassettes)

UNDERFLOOR CABLE

ENTRANCE (RIGHT S IDE)

O S P

CABLE

25704-A

Figure 15. Underfloor, Right Side MPO Cable Entrance (5RU Panel With MPO Cassettes)

Page 15

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

3.5

Installing a Cable Clamp

Cables may enter the panel from the rear left or rear right side in either a top or bottom location as shown in multiple places in this manual. Two cable clamps are provided. Often only one cable clamp is used. The provided clamp, shown exploded in

Figure 16

, accommodates cables with an outer diameter of 0.4 to 0.8 inches (1.02 to 2.03 cm). A larger clamp is available from TE for cables with an outer diameter of 0.8 to 1.2 inches (2.03 to 3.05 cm). Cable clamps of an appropriate size are provided with TE IFC cables. Additional clamps can be ordered as accessories.

Note: When two cables enter from the same location, two cable clamp assemblies can be stacked as shown in

Figure 17

.

Use the following procedure to install a cable clamp.

1. Determine in the cable entrance location.

2. Refer to the appropriate procedure in this manual for routing cable to and within the panel.

3. Install the cable clamp as shown in

Figure 16

(or

Figure 17 if stacked).

OVERHEAD

CABLE ENTRANCE

(LEFT OR RIGHT S IDE)

YOKE S (2)

PLATE

S CREW S (2)

UNDERFLOOR

CABLE ENTRANCE

(LEFT OR RIGHT S IDE)

YOKE S (2)

PLATE

S CREW S (2)

GROMMET

Figure 16. Cable Clamp Assembly

25696-A

Page 16

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

GROMMET S (2)

S CREW S (2)

YOKE S (4)

PLATE

Figure 17. Stacked Cable Clamps

25715-A

3.6

Preparing and Connecting a Pre-Connectorized Cable Assembly

This section tells how to how to prepare and connect a pre-connectorized cable assembly. The cable being installed must conform to the breakout dimensions provided.

Use the following procedure.

1. If the cable is being connectorized, assure it conforms to the breakout shown in Figure 18 ,

Figure 19 , or

Figure 20

for the cable type identified. For ‘L’ dimensions, refer to Table 2 .

CLAMP PO S ITION

‘L5’ +0.0 IN./-6.0 IN.(+0.0 CM/-15.2 CM)

BREAKOUT LENGTH

‘L2’ +0.0 IN./-6.0 IN.(+0.0 CM/-15.2 CM)

FANOUT LENGTH

‘L 3 ’ +0.0 IN./-6.0 IN.

(+0.0 CM/-15.2 CM)

O S P/IFC

CABLE

25717-A

CONNECTOR S

MULTIFIBER

S UBUNIT S

HEAT S HRINK

6.0 IN. (15.2 CM)

Figure 18. IFC Stranded Cable Breakout Dimensions

CLAMP

Table 2. Breakout Dimensions

CABLE TYPE FIGURE L2

IFC Stranded

Figure 18

3RU 63.0 in

(160.0 cm)

Figure 18

4RU 64.5 in

(163.8 cm)

Figure 18

5RU 65.5 in

(166.4 cm)

L3

37.0 in

(93.1 cm)

37.0 in

(93.1 cm)

37.0 in

(93.1 cm)

L4

N/A

N/A

N/A

L5

67.75 in

(172.1 cm)

69.25 in

(175.1 cm)

70.25 in

(178.4 cm)

Page 17

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

CABLE TYPE

IFC Ribbon

OSP Cable

(Stranded or Ribbon)

Table 2. Breakout Dimensions, continued

FIGURE L2

Figure 19

3RU 64.8 in

(164.6 cm)

Figure 19

4RU 65.8 in

(167,1 cm)

Figure 19

5RU 66.8 in

(169.7 cm)

Figure 20

3RU 64.6 in

(164.1 cm)

Figure 20

4RU 65.6 in

(166.6 cm)

Figure 20

5RU 66.6 in

(169.2 cm)

L3

38.5 in

(97.8 cm)

38.5 in

(97.8 cm)

38.5 in

(97.8 cm)

38.5 in

(97.8 cm)

38.5 in

(97.8 cm)

38.5 in

(97.8 cm)

L4

24.5 in

(62.2 cm)

25.5 in

(64.7 cm)

26.5 in

(67.3 cm)

25.3 in

(64.3 cm)

26.3 in

(66.8 cm)

27.3 in

(69.3 cm)

CLAMP PO S ITION

‘L5’ +0.0 IN./-6.0 IN.(+0.0 CM/-15.2 CM)

BREAKOUT LENGTH

‘L2’ +0.0 IN./-6.0 IN.(+0.0 CM/-15.2 CM)

FANOUT LENGTH

‘L 3 ’ +0.0 IN./-6.0 IN.

(+0.0 CM/-15.2 CM)

‘L4’ +0.0 IN./-0.5 IN.

(+0.0 CM/-1.27 CM)

INDIVIDUAL

PROTECTIVE

TUBING

FANOUT

L5

70.0 in

(177.8 cm)

71.0 in

(180.3 cm)

72.0 in

(182.9 cm)

68.0 in

(172.7 cm)

69.0 in

(175.3 cm)

70.0 in

(177.8 cm)

CLAMP

FLARE

TUBE

S UBUNIT

DE S IGNATION

LABEL

INDIVIDUAL

UPJACKETED

FIBER

CONNECTOR S

Figure 19. IFC Ribbon Breakout Dimensions

25718-A

2. Determine the correct clamp and grommet combination required to secure the cable to the panel. For details on the cable clamp itself, refer to

Section 3.5 on Page 16

.

3. Determine the cable entry location. Cables may enter the panel from either top or bottom

and may be clamped to either the left or right side, top or bottom, as shown in Figure 21 ,

Figure 22 , Figure 23

, and Figure 24

. Use the integral fanning tree to arrange the fibers so that they are across from the adapter where they are being terminated.

Page 18

© 2018 CommScope . All Rights Reserved.

CLAMP

LENGTH

TECP-92-160 • Rev C • May 2018

CLAMP PO S ITION

‘L5’ +0.0 IN./-6.0 IN.(+0.0 CM/-15.2 CM)

BREAKOUT LENGTH

‘L2’ +0.0 IN./-6.0 IN.(+0.0 CM/-15.2 CM)

FANOUT LENGTH

‘L 3 ’ +0.0 IN./-6.0 IN.

(+0.0 CM/-15.2 CM)

‘L4’ +0.0 IN./-0.5 IN.

(+0.0 CM/-1.27 CM)

INDIVIDUAL

PROTECTIVE

TUBING

FANOUT

CLAMP

O S P

CABLE

OVERHEAD

CABLE ENTRANCE

(LEFT S IDE)

FLARE

TUBE

Figure 20. OSP Cable Breakout Dimensions

INDIVIDUAL

UPJACKETED

FIBER

CONNECTOR S

2571-A

U S E MILLIE TIE S TO

S ECURE CABLE TO

TIE LANCE S A S

NECE SS ARY

25697-A

Figure 21. Overhead, Left Side Terminated Cable Entrance (5RU Panel Rear View)

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

O S P

CABLE

UNDERFLOOR

CABLE ENTRANCE

(LEFT S IDE) U S E MILLIE TIE S TO

S ECURE CABLE TO

TIE LANCE S A S

NECE SS ARY

25698-A

Figure 22. Underfloor, Left Side Terminated Cable Entrance (5RU Panel Rear View)

OVERHEAD

CABLE ENTRANCE

(RIGHT S IDE)

U S E MILLIE TIE S TO

S ECURE CABLE TO

TIE LANCE S A S

NECE SS ARY

25699-A

Figure 23. Overhead, Right Side Terminated Cable Entrance (5RU Panel Rear View)

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

U S E MILLIE TIE S TO

S ECURE CABLE TO

TIE LANCE S A S

NECE SS ARY

UNDERFLOOR

CABLE ENTRANCE

(RIGHT S IDE)

25700-A

O S P

CABLE

Figure 24. Underfloor, Right Side Terminated Cable Entrance (5RU Panel Rear View)

3.7

Installing Pigtail Adapter Pack Assemblies and Splice Trays

This section describes how to install pigtail adapter pack assemblies and splice trays in an empty panel or as an addition in a termination/splice panel where some of the adapter pack positions were left vacant at installation. Either stranded or ribbon pigtails may be installed. The

3RU panel accepts up to six adapter packs pigtail assemblies. The 4RU panel accepts up to eight assemblies. The 5RU panel accepts up to 12 assemblies. Use the following procedure.

1. Install the pigtail adapter packs from the front side of the panel as described in

Section 3.2

on Page 9 , threading through the pigtails to the rear side of the adapter bulkhead.

Note: As a rule of thumb, begin with the lowest number positions in the adapter bulkhead

(top right of bulkhead when viewed from the back of the panel) and route to the lowest splice tray in the stack; however, when splicing ribbon adapter packs, not all of the splice trays will be required and the lowest splice tray can be used for slack, if desired. Pigtails from the right side of the adapter bulkhead should be rounted around to the left in a

counterclockwise direction (as shown in Figure 25 ), pigtails from the left side of the adapter

bulkhead should be routed around to the right in a clockwise direction (

Figure 26

).

2. Route the pigtails within the panel, as shown. The routing is the same for stranded and ribbon except within the fanout holder, where there will be either a fanout chip for ribbon pigtail assemblies or a lacing tie down for stranded fibers.

Note: Route the 900 micron section of the pigtails around the inside radius until taken up fully then route the jacketed section two times around the outer radius limiters and into the

splice tray as shown in Figure 25 and

Figure 26 .

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

TIE-DOWN

POINT

AT

TRAN S ITION

FROM

JACKETED

FIBER

TO

BARE FIBER

OUT S IDE

RADIU S

LIMITER

INNER

RADIU S

LIMITER

S PLICE TRAY S

AND RETAINER

EXPLODED

OUT

FROM

IN S TALLED

LOCATION

ADAPTER

PACK S

900 MICRON FIBER S

(ROUTED AROUND

INNER RADIU S

LIMITER S )

JACKETED FIBER

(ROUTED 2X

AROUND OUTER

RADIU S LIMITER S )

26585-A

Figure 25. Routing Pigtails from Adapter Packs to Splice Trays (Right Side in Rear View)

Page 22

© 2018 CommScope . All Rights Reserved.

S PLICE TRAY S

AND RETAINER

EXPLODED

OUT

FROM

IN S TALLED

LOCATION

ADAPTER

PACK S

TECP-92-160 • Rev C • May 2018

TIE-DOWN

POINT

AT

TRAN S ITION

FROM

JACKETED

FIBER

TO

BARE FIBER

OUT S IDE

RADIU S

LIMITER

JACKETED FIBER

(ROUTED 2X

AROUND OUTER

RADIU S LIMITER S )

INNER

RADIU S

LIMITER

900 MICRON FIBER S

(ROUTED AROUND

INNER RADIU S

LIMITER S )

26587-A

Figure 26. Routing Pigtails from Adapter Packs to Splice Trays (Left Side in Rear View)

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

3. As the pigtail adapter packs are installed, route the fibers within the splice trays. The stranded fibers fill in 48 to a splice tray, The ribbon pigtails fill in 96 fibers per splice tray.

Note: Pigtails wound in a clockwise direction should enter the splice tray at the bottom

right as shown in Figure 27 for stranded pigtails and Figure 28 for ribbon pigtails. Pigtails

wound in a counterclockwise direction should enter the splice tray on bottom left (mirror image of routing shown in figures).

Note: When mass fusion splice chips are used, bottom splice tray can be used for slack.

BARE

FIBER

LACING

26604-A

JACKETED FIBER

Figure 27. Stranded Pigtails Splice Tray Cable Routing (for pigtails routed clockwise)

BARE

FIBER

JACKETED

FIBER

26603-A LACING

Figure 28. Ribbon Pigtails Splice Tray Cable Routing (for pigtails (for pigtails routed clockwise)

4. Stack up the splice trays as shown in Figure 29 and secure the splice tray slack with the

Velcro strip provided (not shown in figure).

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

S PLICE

TRAY S

I S O BACK VIEW

25725-A

Figure 29. Stacked Splice Trays in 5RU Panel

3.8

Routing an IFC/OSP Cable

Allow a fiber service loop of at least 126-inches (3.5 meters) when stripping the cable sheath.

This provides sufficient length for routing the buffer tubes within the panel and for splicing.

After entry, the buffer tubes are routed to the splice tray. Use the following procedure.

1. Route the IFC/OSP cable to the selected entry opening at the side of the panel.

Note: Cables may enter the panel from either the top or bottom and may be clamped to either the left or right side.

Figure 31

and Figure 32

show cable clamp position and cable

routing to splice tray for top left side entry. Figure 33 and

Figure 34

show top right entry.

Bottom entries are the same except cable clamp location is the same as shown in Figure 13 on Page 14

and Figure 15 on Page 15

.

2. Strip back OSP cable buffer tube approximately 66-inches (167.64 cm) to expose optical fibers. Follow cable manufacturer's recommendations when stripping the sheath.

3. Break out the OSP cable corresponding to the dimensions given in Figure 30

. Follow cable manufacturer's recommendations when stripping the sheath.

O S P CABLE

66 IN.

(167.64 CM)

BUFFER TUBE

80 IN.

(152.4 CM)

EXPO S ED RIBBON FIBER S

26591-A

Figure 30. OSP Cable Breakout Dimensions

Page 25

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

4. Determine the correct clamp and grommet combination required to secure the cable to the panel. For details on the cable clamp itself, refer to

Section 3.5 on Page 16

.

5. If splicing is to be completed later coil the buffer tubes around the radius limiters on the bottom of the panel and close rear cover. If splicing at the present time, follow local practice to complete the splices. Route the IFC/OSP fibers within the splice tray as shown in

Figure 35

for stranded fiber and Figure 36 for ribbon fiber.

Note: All subunits should enter the splice tray on the same side as the pigtails already present in the same splice tray.

Figure 31. Left Side Cable Entrance, Routing to Splice Tray. Iso View

25795-A

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© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

S PLICE TRAY CABLE

CLAMP

FRONT S IDE

Figure 32. Left Side Cable Entrance, Routing Io Splice Tray, Iso Back View

25796-A

25793-A

Figure 33. Right Side Cable Entrance, Routing to Splice Tray. Iso View

Page 27

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

CABLE

CLAMP

S PLICE TRAY

FRONT S IDE

Figure 34. Left Side Cable Entrance, Routing Io Splice Tray, iso Back View

25794-A

JACKETED FIBER

LACING

BARE

FIBER

PIGTAIL ALREADY

IN S TALLED

26601-A

Figure 35. Stranded IFC/OSP Fiber Splice Tray Routing

Page 28

© 2018 CommScope . All Rights Reserved.

JACKETED FIBER

TECP-92-160 • Rev C • May 2018

LACING

BARE

FIBER

PIGTAIL ALREADY

IN S TALLED

Figure 36. Ribbon IFC/OSP Fiber Splice Tray Routing

26602-A

3.9

Performing a Ribbon Fiber Heat Fusion Splice

Note: In this procedure, the splice trays and splice chips are assumed to have been loaded as described in the previous sections of these installation instructions.

Use the following procedure to perform a splice.

1. Unwind the splice tray from the panel and set it on an adjacent flat surface.

2. Remove the splice tray cover.

3. Unwind the splice chip from the splice tray to the full extent of the fibers, and set the splice chip on an adjacent flat surface.

4. Ensure that the bare fiber lengths of the distribution and feeder fibers are as shown in

Figure 37 (distribution fiber on top) or Figure 38 (feeder fiber on top). Note that the

lengths are different for the distribution and feeder fibers.

5. Perform the splice per local guidelines.

6. For the configuration being used, wind the splice chip back into the splice tray as shown in

Figure 37 or Figure 38

.

7. Replace the splice tray cover.

8. If there is an additional splice tray with a splice to be performed, set the first splice tray to the side and repeat the above steps for the additional splice tray.

9. When done with all splice trays, wind the splice trays back into the panel so that they wind up stacked in the same order as at the beginning of this procedure.

Page 29

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

1

TURN 3 60 DEGREE S

TOWARD FEEDER

S IDE (CLOCKWI S E)

2

DI S TRIBUTION (OUT)

( 3 5 IN. [88.9 CM))

FIBER LENGTH IN TRAY

3

4

Figure 37. Winding the Splice Chip Back Into Tray

(Distribution Fiber on Top, Feeder Fiber on Bottom)

FEEDER (IN)

(24 IN. [60.96 CM))

FIBER LENGTH IN TRAY

26598-A

3

TURN 3 60 DEGREE S

TOWARD FEEDER S IDE

(COUNTER-CLOCKWI S E)

2

4

FEEDER (IN)

(24 IN. [60.96 CM))

FIBER LENGTH IN TRAY

DI S TRIBUTION (OUT)

( 3 5 IN. [88.9 CM))

FIBER LENGTH IN TRAY

26599-A

1

Figure 38. Winding the Splice Chip Back Into Tray

(Feeder Fiber on Top, Distribution Fiber on Bottom)

10.

Figure 39 shows a completed splice tray with a ribbon fiber heat fusion splice.

Page 30

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

Figure 39. Example of Completed Splice

4 OPERATION

4.1

Accessing Inner Panel

To access the inner panel, use the following procedure.

1. From the front of the panel, pull down the front door latch and swing down the front door as shown in

Figure 40 . Open the door until it is flat with the bottom of the panel.

FRONT I S O

VIEW

DOOR

LATCH

Figure 40. Opening the Front Door (5RU Panel Shown)

25710-A

Page 31

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

2. Push down the red release tab and slide out the drawer as shown in

Figure 41 .

FRONT I S O

VIEW

RED RELEA S E TAB

Figure 41. Sliding the Drawer Forward

3. Slide drawer out to full extension as shown in Figure 42 .

25802-A

FRONT I S O

VIEW

Figure 42. Sliding the Drawer Forward

25727-A

Page 32

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

4.2

Removing Fanout Holders to Gain Access to Splice Trays

If the top cover of the panel cannot be removed, removing the fan out holders will allow the splice trays to be lifted straight out to the back (rather than in an upward direction).

Remove the fanout holders referring to

Figure 43 or Figure 44

.

REAR

I S O

VIEW

FANOUT

HOLDER (2X)

FANOUT

HOLDER

BA S E (2X)

Figure 43. Removing Fanout Holders (3RU and 4RU Panel)

25728-A

FANOUT

HOLDER (2X)

REAR

I S O

VIEW

FANOUT

HOLDER

BA S E (2X)

25801-A

Figure 44. Removing Fanout Holders (5RU Panel)

Page 33

© 2018 CommScope . All Rights Reserved.

TECP-92-160 • Rev C • May 2018

5 CUSTOMER INFORMATION AND ASSISTANCE

• To find out more about CommScope ® products, visit us on the web at

 www.commscope.com

• For technical assistance, customer service, or to report any missing/damaged parts, visit us at http://www.commscope.com/SupportCenter

Page 34

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