SETUP MANUAL

®

SINGLE CORRUGATED BINS

www.meridianmfg.com

TABLE OF CONTENTS

TABLE OF CONTENTS

PATENT INFORMATION

Meridian continuously enhances its product offering through product improvements and new product innovations. Marketplace feedback, technological innovation, new materials and manufacturing methods, and a philosophy of continuous improvement constantly challenge the company to develop new and better ways of addressing market needs. Meridian is committed to innovation and reinvestment and as a result, the company maintains a portfolio of patents and intellectual property. For more information on our patents please see our website: www.meridianmfg.com/patents

ASSEMBLY

A1 Important

A4 Ø15' - Ø27' Roof Assembly

A5 Ø30' - Ø42' Roof Assembly

A7 Remote Roof Cap Assembly - Ø15' - Ø27' Bins

A8 Remote Roof Cap Assembly - Ø30' - Ø42' Bins

A9 Roof Ladder Assembly

A10 Safety Cage And Wall Ladder

A11 Sidewall Stiffeners

A12 Sidewall Stiffener Specifications

A14 Wind Ring

A15 Bin Roundness & Raising Bin

A16 Sidewall Sheet Assembly & Diagrams

A19 Sidewall Sheet Specifications

A23 Standard Door Installation

A24 Low Profile Door Installation

A25 Base Angle & Anchor Plates

HOPPER MOUNT BIN ASSEMBLY

B1 Safety Cage & Wall Ladder

B2 Stiffener, Hopper Mounting Ring

& Bottom Ring

B3 Sidewall Stiffener Specifications

B4 Sidewall Sheet Specifications

FOUNDATIONS

C1 Unstiffened Bin Foundations

C3 Stiffened Bins Foundations

PARTS

D1 Roof Ladder

D2 Remote Roof Cap Ø15' - Ø27' Bins

D3 Remote Roof Cap Ø30' - Ø42' Bins

D4 Inspection Hatch

D5 Standard Door

D7 Low Profile Door

D9 Safety Cage

D10 Wall Ladder

D11 Roof

D12 Roof Stiffening Ring

D13 Sidewall Stiffener

D14 Wind Ring

D15 Base Angle, Anchor Plate & Hopper

Mounting Ring

APPENDIX/INDEX

E1 Roof Kits

E2 Roof Rim Bundles

E3 Parts Index

E5 Bin Capacity Specs

E8 Bin Hardware

E9 Important

WARRANTY

F1 Warranty i

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IMPORTANT

DISCLAIMERS

Foundation Design

The foundations for the stiffened bin models are based on 4000 lbs. per sq. ft. (192 kPa) soil bearing capacity. All foundation designs use 3625 lbs. per sq. in. (25 MPa) ultimate compressive strength

(after 28 days) for concrete and 43,5000 lbs. per sq. in. (300 MPa) re-bar. The foundation designs included in this manual are suggestions only, and will vary according to local soil conditions. Meridian will not assume any liability for results arising from their use.

IMPORTANT: Foundation should be uniform and level. Level should not vary by more

than over a span of four feet under the bottom ring angle. Any

variance from level must be shimmed under upright base assembly. If

being utilized to support a full floor aeration system, this levelness

requirement should extend across the complete floor area.

Method of Erection

The recommendations for erecting Meridian Grain Bins should be closely followed to achieve the full strength of the bin and to achieve adequate weather sealing. Warranty is void if the recommendations are not followed including but not limited to:

1. Wall sheets and/or uprights, which are not specified for a given tier, are used.

2. Foundations are found to be inadequate or out-of-level.

3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate.

4. Off-center loading or unloading is used. This does not apply to the use of approved side unloading

systems.

5. Materials stored are not free-flowing or have a compacted bulk density greater than

55 lbs./ft3 (800 kg/m3)

If using Bin Jacks: Always lift on an upright. Choose a hoist with a suitable capacity for the expected empty bin deadload. Make sure the rated capacity of the hoist is not exceeded.

Design

These Meridian Grain Bins are designed for:

1. Non-corrosive, free-flowing materials up to 55 lbs./ft3 (880 kg/m3) average compacted bulk density.

2. Maximum horizontal gusted wind speed of 94 mph (151 km/h).

3. Seismic Zone 2a (U.B.C. 1997).

4. 15.0 lbs./ft2 (.72 kPa) roof snow load.

24.0 lbs./ft2 (1.15 kPa) roof snow load when the optional roof stiffening rings are installed.

5. 4000 lbs. (17.8 kN) evenly distributed on peak ring for 15' - 24' bins.

5000 lbs. (22.2 kN) evenly distributed on peak ring for 27' - 42' bins.

Site and Assembly

Unless otherwise specifically provided in writing, Meridian does not take responsibility for any defects or damages to any property, or injury to any persons, arising from or related to any site or assembly considerations, including but not limited to:

Bin location and bin siting.

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IMPORTANT

DISCLAIMERS

Soil conditions and corresponding foundation requirements. (note that the examples provided in

manuals are for specifically stated soil conditions)

Bin assembly. (Meridian recommends the use of qualified bin installers; contact Meridian for

information on installers in your area)

Field modifications or equipment additions that affect the bin structure.

Interconnections with neighbouring structures.

Compliance with all applicable safety standards, including but not limited to fall restraint systems

(ladders or other systems). Local safety authorities should be contacted as standards vary

between jurisdictions.

Critical Assembly Requirements

1. Local code and jurisdictional requirements that are applicable to the grain bin installation must

be adhered to.

2. Foundations must be designed for the loads being imparted to them, and for local soil conditions.

Meridian foundations guidelines are for a set of stated conditions and may not be applicable to

local conditions.

3. A foundation must provide uniform and level support to the grain bin structure being supported.

Surface imperfections causing gapping must be remedied. This may involve, but not limited to -

grouting under the bottom ring of a non-stiffened bin, and shimming under the uprights of a

stiffened bin or under the legs of a hopper.

4. If extending an existing bin, ensure that the foundation is adequate for the increased loads

that will be subjected to it.

5. If installing an existing bin on a hopper, ensure that the bin is designed for a hopper application,

and that the foundation is capable of withstanding the substantial point loads that the hopper

legs apply. If uprights are present, ensure that they are supported.

6. Ensure that the proper hardware is utilized for all bolted connections. Refer to the 'Hardware

Where Used Chart' in the Installation Manual. If a shortage occurs do not substitute. Take the

necessary steps to obtain the proper hardware. Ensure nuts are tightened to the required

torque values as provided in the Installation Manual.

7. Refer to the appropriate Installation Manual to ensure a safe, proper structure, in particular

but not exclusively for the wall sheet and upright layouts. Do not deviate from the layouts

provided.

8. Ensure that an integral end-to-end overlap connection exists between mating uprights.

Successive uprights must not overlap.

9. Vertical tolerances between uprights and wall sheets are tight. This can be affected by

jacking techniques, which can allow the tolerance to grow or shrink depending on the

technique used. The gapping between successive uprights must be monitored to ensure

that upright holes align with bin sheet holes.

10. When installing roof stiffening rings, and if it is necessary to shorten the stiffening ring tubes,

shorten them as little as possible. Initially the nuts on the expanders should be centered and

as close together as possible. When tightening, share the amount of take-up between expanders

such that the nuts remain centered, and the amount of engagement between all expanders on

the same ring is equalized. On roofs with multiple stiffening rings, stagger the joints to avoid

having more than one joint on the same roof sheet.

11. Before anchoring the bin to the foundation, ensure that the bin is round. The maximum variation

from perfect roundness is 3/4 on the radius (see details in wall sheet and bottom angle section

of the manual). Locate anchor bolts towards the outside of the anchor bolt holes (away from bin)

to permit the incremental expansion that can occur with the initial filling.

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IMPORTANT

DISCLAIMERS

Grain Bin Use

1. Do not off-center unload a grain bin. It is imperative to unload from the center of the bin first, until

as much grain as possible has been removed, and only then proceed to unload from the next

closest unload gate to the center. Continue utilizing the unload gates in succession from the center

towards the outside. Gate control mechanisms should be clearly marked and interconnected to

prevent an external gate from being opened first.

2. The only exception to center unloading is when a properly designed and installed side draw system

is utilized. However, as bins tend to go out of round when employing side draws, the bin must be

completely emptied before refilling.

3. When unloading a bin with a mobile auger through a properly designed auger chute, the entry end of

the auger should be pushed into the center of the bin before the auger is engaged. Slower rates of

flow are preferable.

4. Ensure that the inner door panels of grain bin doors are completely closed and latched before filling

the grain bin.

5. Never enter a loaded grain bin for any reason.

Rust on Galvanized Parts

1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to

develop the durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface interacts

with carbon dioxide, and is characterized over time by the dull grey appearance that weathered

galvanized surfaces get.

2. Parts that are not well ventilated or well drained can collect water between surfaces and develop

white rust.

3. White rust is not a structural concern if its development is stopped in the early stages. A light film

or powdery residue can occur after a period of heavy rainfall or a short time of improper storage. If

white rust has started to develop, separate parts and wipe off any moisture. Next, using a clean cloth,

apply a thin layer of petroleum jelly or food-grade oil to the entire part.

4. If moisture is left on parts, this white rust can become more aggressive and turn into red rust. Red

rust can cause degradation in the material and become a structural concern. Any parts that have red

rust should be replaced immediately.

Storage Guidelines

1. Keep all bundles dry before assembly of the

bin. Start assembly as soon as possible. Do not

lay bundles on the bare ground, raise all bundles

6 -8 off the ground on wood blocks or timbers.

Store curved wall sheets 'hump-up'. All other

bundles material should be placed so that they are

well sloped to promote good drainage.

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IMPORTANT

DISCLAIMERS

2. Roof sheets must be elevated at least 12 at

the small end of the sheets.

3. Temporary storage can be provided by erecting

a simple framework supporting a waterproof tarp

4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not

waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact

the parts inside.

If Parts Become Wet

1. If goods become submerged or wet, the

bundles should be opened as soon as possible,

sheets or material separated and dried. Keep

separated until assembly. Brace goods

properly so as to avoid damage or injury from

material falling when in storage.

2. Any boxed goods that become wet should be dried and stored in a new box that is free of

moisture.

3. In addition to wiping down wall sheets, a food-grade oil can also be applied with a clean, lint-

free cloth. This will assist in preventing any further moisture from contacting the galvanizing on

the steel. Due to safety concerns with installation and use, Meridian does not recommend the

use of oil on other parts such as roof sheets and safety ladders.

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IMPORTANT

DISCLAIMERS

IMPORTANT NOTES

1. In order to maintain your wall sheets in good condition, separate sheets and allow air circulation

between them. Store sheets in a dry place. Do not store sheets with sheet ends pointing

upwards.

2. To keep an even pressure on walls, the bin must always be unloaded from the centre.

3. Contact local power officials for minimum power line clearance.

4. See Disclaimers - Design for materials which can be stored.

5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques table in

Appendix).

6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or build up

on the roof of the grain bin. Consider future expansion and allow space for loading and unloading

of the bin. Your dealer and local government agricultural consultants can help you plan your

storage system for maximum efficiency.

Shortages and Damaged Parts

Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter requesting inspection by the carrier, if required. Order any replacement parts immediately to ensure that assembly will not be held up by missing parts. All parts will be charged for and credit will be issued by part at fault - no credit will be issued if freight bill are signed as received in good condition.

Order Optional Equipment

Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation sealant, external ladders, safety cage and platforms, etc., should all be on site and checked before assembly starts. Plan your installation in advance. For details, see assembly instructions supplied with optional equipment.

List of Warning Decals:

Consistent with Meridian Limited's policy of continued research and development of our products, we reserve the right to modify or change information contained in this publication without notice. vi

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IMPORTANT

DISCLAIMERS

Instructions For Cutting Openings In Meridian Wide Corr Grain Bins

A. General Rules for Cutting Openings

1. Never cut any uprights, roof ribs, or wall sheet bolted vertical seams to create an opening.

2. Openings shall be located so equipment being installed won't interfere with any bin

components/accessories.

3. Openings shall be minimized as much as possible for structural integrity of grain bins.

4. Corners in openings shall be cut with minimum radius of 1/8 to reduce stress concentration.

5. Openings shall be sealed all the way around for all weather conditions.

6. Instructions shall be followed closely to avoid damage to bin structure.

7. Except cutting openings described below, any other modifications to Meridian bins shall be

approved by a professional engineer.

B. Openings for Fan Transitions of Aeration Floors

1. Consult aeration floor installation instructions for information on planning floor layout.

2. Openings shall be centered to a wall sheet in horizontal direction.

3. Opening shall be cut as tight as it can be for the transition to go through and shall have no

more than 1/4 gap on any side to the section of a fan transition going through a bin wall.

4. Opening height for fan transition shall be limited to 10 minimum (verify transition height

before cutting. Do not exceed 12" in height) from bottom edge of a bottom wall sheet.

5. Opening width shall not exceed 46.5 for stiffened bins and 72.5 for unstiffened bins.

6. Vertical support shall be required to support load above opening.

7. Bottom angles may be cut flush to the sides of an opening to form part of an opening.

C. Openings for Unloading Augers of Wide Corr Bins with Full Floor Aeration

1. Consult aeration floor installation instructions for information on planning floor layout.

2. Openings shall be centered to a wall sheet in horizontal direction.

3. Openings shall be cut as tight as it can be for unloading auger to go through and shall have no

more than 1/4 gap to auger flange section on any side.

4. Opening height for any auger shall be limited to 10" minimum (verify unload tube height before

cutting. Do not exceed 12" in height) from the bottom edge of a bottom wall sheet.

5. Vertical flange of a bottom angle may be cut flush to sides of an opening to form part of an opening.

D. Openings for Roof Vents in Roof Sheets

1. Openings shall be centered between roof ribs and have 2.5 minimum distance between edge

of opening and base of a roof rib.

2. Openings can be square, rectangular or round.

3. Openings shall be the same size as the inlet opening of a vent being installed.

4. Any side of a square/rectangular opening shall have a maximum length of 18 and a circular

opening shall have a maximum diameter of 24 .

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ASSEMBLY

IMPORTANT

READ CAREFULLY BEFORE ASSEMBLY

1. CHECK YOUR SHIPMENT

Upon delivery, first check all parts and packages against the packing list. Your new GRAIN BIN is composed of many pieces which are carefully checked at the time of shipment; however, you should check your shipment with the packing slip in order to be sure your system is complete. Also carefully check for parts that might have been damaged in transit. (Do not begin installation with parts missing, for this can only cause trouble.) When you are satisfied that all parts are in good condition, lay the parts out for convenient access, then carefully read and understand this manual before proceeding with erection.

2. SHORTAGE AND DAMAGED

PARTS

Report damaged parts or shortages immediately to the delivery carrier, followed within ten days by a confirmation letter requesting inspection by that carrier, if required. Order necessary parts immediately to ensure that erection will not be held up by missing parts. All parts will be charged for and credit will be issued by the party at fault. No credit will be issued if delivery invoices are signed and received in good condition.

3. SHIPMENT STORAGE

If considerable time is involved between delivery and erection time, INSIDE

STORAGE IS RECOMMENDED.

Improperly stored galvanized steel quickly develops wet storage stains, sometimes called "white rust".

Check for moisture between pieces. If they are wet, open the bundles, separate pieces and dry off. Never lay steel directly on earth. Raise with blocks or timbers.

4. WARNING

A. ROOF DAMAGE

The manufacturer cannot warrant any roof damages due to excessive vacuum or internal pressure caused by fans or other air moving systems. Adequate roof ventilation and/or air circulation devices should be provided for all powered air handling systems.

Severe roof structural damage can result from any blocking of air passages.

Running fans during certain high humidity

/cold weather conditions can cause freezing over air exhaust or intake ports.

IMPORTANT: The maximum weight to be supported by and/or suspended from the roof is 2,500 lbs (1134kg).

B. BINS WITH STIRRING DEVICES

The effect of stirring devices is not certain.

Sometimes additional loads imposed can cause bin or floor failure. If high-moisture grain is loaded too deep and too fast, any unstiffened bin wall can overload. Observe the following installation and operation procedures if your bin is to be equipped with a stirring device.

1. Read stirring device owner's manual and follow all instructions set forth by the manufacturer.

A1

3-201-4045-10-01

2. Install the switch for your stirring device in the bin near the roof manhole opening so that the unit can be observed while starting.

3. Run the unit one complete revolution after one ring of grain has been put into the bin, to see that the unit is operating correctly.

4. Operate the stirring device continuously while filling and drying to avoid compacted grain around the vertical screws.

5. If it becomes necessary to stop a stirring device with laterally moving screws, attempt to stop it with the vertical screws nearest the center of the bin (away from sidewall). Should the device stop or stall for any reason and remain inoperable for any length of time, the auger carriage should be supported to the grain surface before restarting. The vertical augers should be turned by hand (with a pipe wrench) before power is applied.

6. For best results, fill bin to one-half the final intended depth. Dry this grain to desired moisture percentage and continue filling (use filling rates specified by stirring device manufacturer). Do not overfill bin.

Filling should be stopped at bottom of top ring or 30" (762mm) below the track.

7. The preceding steps are general instructions which apply to major types of stirring devices. Since there are several different manufacturers, it is important that you read the operator manual thoroughly for specific instructions applicable to your machine.

NOTE: Drying in bins over 5 rings high is not recommended.

ASSEMBLY

GRAIN ANGLE OF REPOSE

27

NOTE: All instructions given in this manual shall be construed as recommendations only; because the actual installation may vary according to local conditions, the manufacturer assumes no liability for results arising from the use of such recommendations.

5. INSTALLATION

A. FOUNDATION

All foundations must be designed on a firm levelled and well drained soil bearing at least 3,000 lbs/ft2 (14646 kg/m2).

Reinforced concrete must have a minimum compressive strength of 3,625 psi

(25MPA) after 28 days. Separate leaflets are available, giving full information and specifications for any type or size of bin foundation.

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B. ACCESSORIES LOCATION

Below is a typical layout showing suggested location of bin accessories. The air moving unit and unloading auger are on opposite sides of the bin to allow good air flow. When locating the roof manhole be sure the ladder will not interfere with other bin accessories below. Roof vents should be spaced evenly around the roof.

ASSEMBLY

ROOF VENTS

FAN (BURNER) & TRANSITION

ROOF LADDER

OUTSIDE LADDER

SAFETY CAGE

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MANHOLE

BIN UNLOADING AUGER

ASSEMBLY

Ø15' - Ø27' ROOF ASSEMBLY

1. Prior to construction, plan the orientation of bin components, including the location of the Meridian

Logo, unloading devices, grain level indicator and ladder location. Each can affect the location of the inspection hatch, roof ladder location and lid orientation.

2. Bolt the roof rim to the sidewall using 3/8 x 3/4 bin bolts and nuts (or 3/8 x 1-1/4 if the connection includes a sidewall stiffener) with a flat washer inside the roof rim. Center the ends of roof rim pieces over the center of the sidewall sheets so that roof rim seams do not overlap wall panel seams. A continuous strip of caulking must be applied to the roof rim corrugated edges before assembling roof panels.

3. Before beginning roof panel assembly, build a center support to hold the roof flange in place at the proper height as shown in Fig. 2, during roof erection. Refer to the table Fig 3. for proper roof support height according to different bin diameters. Assemble the first four roof panels to the roof rim with 3/8 x 1-1/4 bin bolts, nuts and washers. Split the panel installation into four quadrants.

4. Once the first four roof panels are in place, secure them to the roof flange using 3/8 x 1-1/4 bin bolts and nuts. Add remaining panels to each section in a counterclockwise direction. Ensure left roof panel is always underneath the right panel as viewed looking towards the center of the bin. Bolt roof panels to eachother using 3/8 x 1-1/4 bin bolts and nuts. Where the roof panel ribs meet the roof rim use 3/8 x 3 bin bolts and nuts. Add plastic inserts at eaves and foam closures around the roof flange before tightening.

NOTE: Ø27' bins require a roof stiffening ring, please refer to Roof Stiffening Ring Installation on page A6 .

FIRST SHEETS INSTALLED

ROOF LADDER

WALL LADDER

Fig. 1

ALWAYS LAP SHEETS

COUNTER-CLOCKWISE

MANHOLE

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A

Center Support

Pole

Bin Diameter

Fig. 2

BIN DIA.

15'

18'

21'

24'

27'

A

96" (2.43m)

106" (2.69m)

116" (2.94m)

126" (3.21m)

139" (3.53m)

Fig. 3

ASSEMBLY

Ø30' - Ø42' ROOF ASSEMBLY

NOTES:

- Prior to construction, plan the orientation of bin components, including the location of the Meridian

Logo, unloading devices, grain level indicator and ladder location. Each can affect the location of the inspection hatch, roof ladder location and bin lid orientation.

- During assembly do not tighten fasteners until the roof is competely assembled.

2. Bolt roof rim to sidewall using 3/8 x 3/4 bin bolts and nuts (or 3/8 x 1-1/4 if the connection includes a sidewall stiffener) with a flat washer inside the roof rim. Center the ends of roof rim pieces over the center of the sidewall sheets so that roof rim seams do not overlap wall panel seams. A continuous strip of caulking must be applied on roof rim corrugated edge before assembling roof panels.

3. Before beginning roof panel assembly, build a center support to hold the roof flange in place at the proper height as shown in Fig. 2, during roof erection. Refer to the table Fig 3. for proper roof support height according to different bin diameters.

4. Fasten the eaves of the first 4 roof panels to the roof rim using 3/8 x 3/4 bin bolts and nuts while supporting the opposite ends of the panels on the center support. See Fig. 1 below for which roof panels to assemble first. Fasten the top lid to the first 4 roof panels with 3/8 x 1-1/4 bin bolts and nuts. Ensure lid is oriented so it opens towards the roof ladder. Please note that due to the quantities of roof panels for bins over 30' diameter it may not be possible to split the roof into 4 equal quadrants, in that case split the roof up into 4 sections as nearly equal as possible.

5. Once the first four panels are in place, add remaining panels to each quadrant in a counter-clockwise direction. Ensure the left panel is always underneath the right panel as viewed looking toward the center of the bin. Bolt roof panels to eachother using 3/8 x 1-1/4 bin bolts and nuts. Where the roof panel ribs meet the roof rim use 3/8 x 4 bin bolts and nuts.

ALWAYS LAP SHEETS

COUNTER-CLOCKWISE

ROOF LADDER

WALL LADDER

Fig. 1

MANHOLE

FIRST SHEETS

INSTALLED

A

Center Support

Pole

Bin Diameter

Fig. 2

BIN DIA.

30'

33'

36'

42'

A

144" (3.66m)

150" (3.81m)

161" (4.09m)

181" (4.60m)

Fig. 3

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ASSEMBLY

6. Caulk and place sealing foams between the roof flange and the top part of roof sheets. Sealing caps also must be inserted under sheet ribs at roof eave. At this point, assembly of the roof is completed. Securely tighten all bolts and make sure roof is completely watertight.

ROOF STIFFENING RING

Bins Ø27' - Ø42' diameter require roof stiffening rings. Fig. 1 below shows size and location of stiffening rings for different size bins. Note that the 42' bin requires 2 exterior stiffening rings as well as one interior stiffening ring.

1. Determine appropriate roof panel rib holes to install stiffening ring brackets. When counting roof panel holes shown in Fig. 2 below, count the roof lid flange hole as hole #1 and countinue counting towards the outside of the bin from there. Bolt brackets in this determined location on each roof panel but don't fully tighten them.

2. Thread stiffening rings through brackets and install 3/4 x 6 threaded expansion bolts and two 3/4 nuts between each ring as shown in Fig. 3.

3. Tighten all bracket fasteners to roof panels. Ensure all roof panel bolts have been tightened.

Extend all expansion bolts equally around the roof until the ring raises the roof to show a slight crown.

ROOF STIFFENING RING

DIA.

27' ( 8.23m)

30' ( 9.14m)

33' (10.06m)

36' (10.97m)

42' (12.80m)

ROOF STIFFENING RING CHART

LOCATION EXTERIOR

6 Hole

6 Hole

6 - 18' Ø

6 - 18' Ø

7 Hole

8 Hole

2 Hole

8 Hole

7 - 21' Ø

8 - 24' Ø

2 - 6' Ø

8 - 24' Ø

INTERIOR

-

-

-

-

8 - 24' Ø

Fig. 1

EXPANSION BOLT

AND NUTS

EXTERIOR BRACKET

EXTERIOR STIFFENING RING

INTERIOR STIFFENING RING

(Ø42' BIN ONLY)

6' STIFFENER RING

(42' BIN ONLY)

INTERIOR BRACKET

(Ø42' BIN ONLY)

DETAIL C

C

Fig. 2

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ASSEMBLY

Ø15' - Ø27' REMOTE ROOF CAP ASSEMBLY

Applies to Ø15' - Ø27' Bins

Notes : For the instructions below use a 3/8 x 1-1/4 bolt and nylon lock nut unless otherwise specified. Do not fully tighten bolts and nuts until step 5. Small bin remote cap is shipped partially assembled from the factory with the band clamp, roof cap, spring, spring holder and upper plate assembled together.

1. Bolt the lift bracket to the upper plate and the Z-brace to the roof cap, both using 3/8 x 3/4 bin bolt and 3/8 hex nut.

Bolt the lift bracket to the Z-brace.

2. Bolt the short link to the upper bent flange of the lift bracket making sure that the half moon cut out is facing up and the extruded lip is facing away from the center Use a 3/8 x 1-1/4 bolt and 3/8 nylon lock nut.

3. Bolt the cap link to the lower bent flange of the lift bracket with the straight edge at the bottom and the cap link concave down.

4. Bolt the curved end of long link to middle hole on the cap link. Bolt the long link through the end hole nearest the center hole to the short link. Ensure the long link is bolted to the outside of both the short link and cap link, as shown below.

5.Tighten all the bolts assembled in steps 1 - 4 and position the roof cap assembly on the roof flange. Orient the roof cap so it opens away from the unloading device and away from the roof ladder. Tighten 3/8 x 3 bolt on the cap clamp to secure the cap on the flange. See Fig. 1

6. Secure cable by looping it through the remaining hole in the long link and clamp it to itself.

7. Install 1 eye bolt at roof eave and 1 in the sidewall near the bottom of bin. Ensure cable is run through both eye bolts.

ROOF LADDER

3/8 x 3 BOLT & NUT

Fig. 1

CABLE

LONG LINK

ROOF CAP

SHORT LINK

Z-BRACE

LIFT BRACKET

CAP LINK

CAP CLAMP

UPPER PLATE

SPRING HOLDER

SPRING

EYE BOLTS

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ASSEMBLY

Ø30' - Ø42' REMOTE ROOF CAP ASSEMBLY

Applies to Ø30' - Ø42' Bins

Notes : Large bin remote cap is shipped assembled from the factory, and is to be installed along with the roof. See A5 and A6 for large bin roof assembly.

1. Secure cable by looping it around the bolt in the lid extended arm and clamp the cable to itself.

2. Install eave roller on roof sheet near the direction the bin lid opens towards to ensure cable does not pull sideways on the bin lid. Route cable though eave roller.

3. Install eye bolts as necessary vertically along the sidewall of the bin, making sure they are spaced appropriately to secure the cable from swinging in the wind. Route cable through installed eye bolts.

4. Install lid open hook on the bin sidewall on the second ring from the bottom.

5. Route cable through supplied hex nut, spring and hex nut as shown.

6. Route cable through the handle pipe and use cable clamp to clamp the cable to itself. Note: Ensure hex nuts and spring are above clamp as shown in Fig. 1, below. Adjust location of clamp on the cable so that when the bin lid is open the spring is compressed against the underside of the open lid hook.

A

LID EXTENDED ARM

OPEN LID HOOK

HEX NUT

SPRING

HEX NUT

CABLE CLAMP

HANDLE PIPE

Fig. 1

A8

3-201-4045-03-01

CABLE

EAVE ROLLER

EYE BOLTS

B

B

Fig. 2

ASSEMBLY

ROOF LADDER ASSEMBLY

2 styles of bin ladders exist, Large Bin Rung Ladder and Small Bin Ladder, shown below. The Large

Bin Rung Ladder is used on 30' - 42' bins and also 15' bins , the Small Bin Ladder is used on

18' - 27' bins.

Assemble and install roof ladder systems on a roof panel adjacent to the roof manhole and inline with the sidewall ladder. Ensure the roof panel supporting the ladder has a roof stiffener on each rib.

The ladder should be assembled while the roof is still at ground level for ease.

Large Bin Rung Ladder Assembly:

1. Bolt ladder rungs to roof panel ribs using roof panel rib bolts (at rib eave use 3/8 x 3 for 15' bin or

3/8 x 4 for 30' - 42' bins and 3/8 x 1-1/4 for all other roof rib locations).

Small Bin Ladder Assembly:

1. First bolt the two ladder rails to the upper and bottom rail braces using 3/8" x 1 1/2" hex bolts and nuts. Orient the ladder rung holes on the ladder rails nearest the upper rail brace.

2. Bolt ladder rungs to the ladder rails concave up using the holes by the upper rail first and working your way down. Use 3/8" x 1 1/2" hex bolts and nuts.

3. Bolt the rung brace to the ladder rungs using 3/8" x 1 1/2" bolts at the end rungs and 3/8" x 2 1/4" bolts on the middle rungs.

4. Bolt the lower rail brace to the ladder rail using 3/8" x 1 1/2" bolts.

5. Bolt the roof ladder assembly to the roof panel by bolting the upper rail brace to the roof flange

(use 3/8 x 1-1/4 roof flange bolts) and bolting the bottom rail brace to the eaves on the roof panels

(use 3/8 x 3 roof rib eave bolts).

UPPER RAIL BRACE

LADDER RAIL

RUNG BRACE

LADDER RUNG

BOTTOM RAIL BRACE

ANGLE IRON RUNG

LARGE BIN RUNG LADDER

A9

3-201-4045-02-01

LOWER RAIL BRACE

A

A A A

SMALL BIN LADDER

A

B

A

A A A

CONNECTION 'A'

3/8" X 1 1/2" BOLT

A

A

B

A A

A A

CONNECTION 'B'

3/8" X 2 1/4" BOLT

A

RUNG

Ladder Style A

A

Ladder Style B

ASSEMBLY

SAFETY CAGE AND WALL LADDER

ASSEMBLY

Sidewall ladder and safety cage must be centered directly under the roof ladder and installed as you raise the bin.

Ladders on flat bottom bins begin above the 1st row of wall panel sheets. Ladders on all bins extend to the top of the top row of wall panel sheets.

Ladders are comprised of 3 components: Rungs (3 per wall panel row), rails (2 per wall panel row) and hardware kits (1 per wall panel row).

Top of all ladder cages extend 1 section above roof eave, bottom of ladder cages begin at the 2nd section of wall ladder.

The top 2 hoops in all ladder cage kits are special upper hoops that mount to the uprights only and do not have mounting tabs to mount to the ladder. All other hoops below these are standard hoops and mount to the ladder.

All ladder cages that span an odd number of bin rings ( not counting the section that extends above the roof eave) do not use single tier uprights, only double tier uprights. Rows of uprights are joined by a row of upright joiners.

All ladder cages that span an even number of bin rings ( not counting the section that extends above the roof eave) have their lowest section using single tier uprights. All uprights above this row are double tier uprights. All rows of uprights are joined by a row of upright joiners.

Fasten uprights, upright joiners and hoops together using 3/8 x 3/4 bolts and nuts (included in cage kit). Faster standard hoops to ladder rails using ladder hardware (included in wall ladder hardware kit).

TOP HOOP

2 TIER UPRIGHT

SINGLE TIER UPRIGHT

UPRIGHT JOINER

UPPER HOOP

2 TIER UPRIGHT

UPRIGHT JOINER

STANDARD HOOP

LADDER RUNG

LADDER RAIL

SINGLE TIER UPRIGHT

STANDARD HOOP

LADDER RUNG

LADDER RAIL

A10

3-201-4045-13-01

ASSEMBLY

SIDEWALL STIFFENERS

All bins 8 rings and taller require stiffeners to strengthen sidewalls. Stiffeners are installed as the bin is raised in assembly, on each vertical seam and up the center of each sidewall panel (the center of each sidewall panel aligns with vertical seams on the rings above and below). See diagrams in sidewall assembly (dashed lines represent stiffener location) on page A18 . Stiffener are bolted to wall panels.

Stiffeners are joined vertically to eachother using stiffener couplings (see diagrams below). Ensure stiffener coupling used is the same gauge as the stiffeners it is joining. If coupling is joining stiffeners of different gauges, ensure the coupling matches the heavier gauge stiffener.

The bottom row of stiffeners get bolted to anchor plates. The anchor plates are then anchored to the foundation with anchor base plate. When anchoring these parts, ensure anchor bolts are installed in a position to allow slight exansion of the bin upon initial filling (see A15 ). In some cases, when installing bottom stiffeners and anchor plates and anchor base plates, the anchor base plates may not rest on the foundation due to unlevel concrete. In this case use spacing shims to support anchor base plates.

IMPORTANT : If shims are not used where required, the downward pressure on the stiffeners will not be transferred directly to the foundation and bin damage or failure could result.

All stiffener connections use 3/8 x 1 bin bolts (stiffener to wall panel, stiffener coupling and anchor plate).

Regular stiffeners are 2 sidewall rings tall. Bins with an odd number of rings have a half height stiffener

(1 sidewall ring tall) on the top ring.

On bins with complete floors, one stiffener is installed right in the middle of the transition entrance collar. The bottom stiffener must be precisely cut in the field so that the assembly rests on top of the entrance collar.

Bin packages are shipped with 1/2 x 4-1/2 anchor bolts to be used for fastening the anchor plate to the foundation.

STIFFENER

STIFFENER

STIFFENER COUPLING

STIFFENER COUPLING

ANCHOR PLATE

ANCHOR BASE PLATE

ANCHOR BASE SHIM

ANCHOR BOLT

BINS DIA Ø30' - Ø42'

A11

3-201-4045-07-02

ANCHOR PLATE

ANCHOR BASE PLATE

ANCHOR BASE SHIM

ANCHOR BOLT

BINS DIA Ø15' - Ø27'

ASSEMBLY

STIFFENER SPECIFICATIONS

FLAT BOTTOM BINS

Dia.

Standard Bin

Stiffened

18'

21'

24'

27'

4-218-3008

4-218-3009

4-218-3010

4-218-3011

4-218-3008

4-218-3009

4-218-3010

4-218-3011

4-218-3008

4-218-3009

4-218-3010

4-218-3011

4-218-3008

4-218-3009

4-218-3010

4-218-3011

8

8

8

8

8

8

8

8

8

8

8

8

1

8

8

8

8

10

10

8

8

10

10

8

8

10

10

8

8

2

10

10

8

8

Stiffener Row

3 4

Stiffener Gauge

10 14

10

10

10

14

10

10

Stiffener Gauge

10 14

10

10

14

10

10 10

Stiffener Gauge

10

10

10

10

14

14

10

10

Stiffener Gauge

10 14

10

10

10

14

10

10

5

14*

14

14

14*

14

14

14*

14

14

14*

14

14

6

14*

14*

14*

14*

NOTE: * denotes half height stiffener

A12

3-201-4045-33-01

ASSEMBLY

STIFFENER SPECIFICATIONS

FLAT BOTTOM BINS

Dia.

30'

Standard Bin

Stiffened

4-230-3008

4-230-3009

4-230-3010

4-230-3011

4-230-3012

1

8

8

8

8

1/4

33'

36'

42'

4-233-3008

4-233-3009

4-233-3010

4-233-3011

4-233-3012

4-236-3008

4-236-3009

4-236-3010

4-236-3011

4-236-3012

4-242-3008

4-242-3009

4-242-3010

4-242-3011

4-242-3012

8

8

8

8

1/4

8

8

8

8

1/4

8

8

8

8

1/4

2

10

10

8

8

1/4

10

10

8

8

1/4

10

10

8

8

1/4

10

10

8

8

1/4

Stiffener Row

3 4

Stiffener Gauge

10 14

10

10

10

8

14

10

10

10

Stiffener Gauge

10 14

10

10

10

8

14

10

10

10

Stiffener Gauge

10 14

10

10

10

8

14

10

10

8

Stiffener Gauge

10 14

10

10

10

8

14

10

10

8

5

14*

14

14

10

14*

14

14

10

14*

14

14

14

14*

14

14

10

6

14*

14

14*

14

14*

14

14*

10

NOTE: * denotes half height stiffener

A13

3-201-4045-33-01

ASSEMBLY

WIND RING

Wind rings are installed on some bins that are 8-12 rings tall. A single wind ring is installed on bins 8-10 rings tall and is to be installed on the 1st (9 ring bin) or 2nd (8 & 10 ring bins) seam from the top of the bin. 2 wind rings are installed on bins 11 or 12 rings tall and are to be installed on the 1st and 3rd (11 ring bin) or

2nd and 4th (12 ring bin) seam from the top of the bin. Wind rings should be installed during sidewall assembly for ease.

1. Fasten appropriate bolts and nuts through each splice as shown. The bolts serve to keep the splice centered between pipes during installation and operation.

2. Position the first wind ring pipe on the bin by securing it at the appropriate height (see Fig. 1) with clamps bolted to 2 adjacent bin stiffeners moving around the bin. Note that each clamp will be fastened near the joint of 2 stiffeners. Ensure all clamps are fastened to the lower stiffener at the joint as shown.

3. Insert a splice onto the end of the first secured pipe. Ensure pipe is located on the bin so the splice does not interfere with clamps.

4. Secure the next pipe by inserting into the open end of the splice and fasten to next 2 adjacent stiffeners with clamps and fasteners as in step 2. Continue around the bin ensuring splices do not interfere with clamps. The last pipe may need to be measured and cut to length during installation.

3/8 x 1BOLT

NUT

NUT

WIND RING LOCATIONS

CLAMP

PIPE

3/8 x 2-3/4 BOLT

SPLICE

Fig. 1

DETAIL A

A

A14

3-201-4045-40-00

ASSEMBLY

BIN ROUNDNESS

It is imperative that the bin be as perfectly round as possible. Using a string anchored to the center of the concrete foundation scribe a circle with the required radius. See chart below for calculated radii.

These radii are 3/4 in smaller than the wall sheet radius at the bottom, so that the scribed circle can be seen during assembly. A perfectly placed ring of sheets should be 3/4" on the outside of this line all the way around. This should be the first step in assembling the bin. The maximum amount that the bin can be out of round 3/4 in on the radius, when measured from the center of the bin. In addition the wall sheets must form a smooth circle with no flat or elongated portions. Before anchoring the bin to the foundation, ensure again that the bin is round, within tolerence. Locate anchor bolt towards the outside of the anchor bolt holes (away from the bin) to permit the slight expansion that can occur with the initial filling.

BIN

NOMINAL

DIAMETER

24'

27'

30'

33'

15'

18'

21'

36'

42'

SCRIBE RADIUS

7 ft 4 in

8 ft 10-11/16 in

10 ft 4-9/16 in

11 ft 10-1/2 in

13 ft 4-3/8 in

14 ft 10-5/16 in

16 ft 4-3/16 in

17 ft 10-1/8 in

20 ft 9-15/16 in

RAISING BIN

IMPORTANT : The number of jacks to be used is best determined by experience. Always space jacks evenly around the bin. Factors such as bin size, soil compaction, wind velocity and jack design are to be considered when deciding how many to use. If in doubt, use one jack per vertical seam. Ensure jacks have a capacity of 5 times the expected load, or more.

Securely fasten jack brackets to sidewall using bin bolts. Raise the bin just high enough to assemble the next ring. When lifting the bin, crank all jacks at an equal rate . This will prevent bowing previously assembled rings and make hole alignment easier. To the inside of the top ring, bolt the next ring. Be sure to stagger the sheets, to select the proper gauge material and to properly apply caulking on seams (see A16 ).

Lower the bin on foundation after assembling and tightening bolts of each new ring. Rebolt jack brackets to the lowest ring, raise bin and continue ring additions until you are ready for door installation.

A15

3-201-4045-27-02

Assembling Flat Bottom Bins Note:

The gauge stamp must be in the bottom left hand corner.

Assembling Hopper Cone Bins Note:

The gauge stamp must be in the bottom left hand corner.

EXCEPT for the last bottom ring. The sheet has to be turned upside down so the extra holes are to the bottom for mounting the hopper cone ring.

ASSEMBLY

SIDEWALL SHEET ASSEMBLY

On your standard bin sheet, the gauge of the sheet is stamped on the inside, bottom left hand corner.

GAUGE STAMP

000015

Fig. 1

Assembling Flat Bottom Bins Note:

The gauge stamp must be in the bottom left hand corner.

Position each wall panel so that standing inside the bin, each wall panel's RIGHT edge is OUTSIDE and LEFT edge is

I NSIDE the bin

Fig. 2

CAULKING

Wipe off any oil or dirt from the seams where caulking will be used. Apply a continuous strip of caulking to the weather edge on the outside of the holes on the vertical seams and along the bottom edge from the corner approximately

9" out.

A16

3-201-4045-05-01

VERTICAL

SEAM CAULKING Fig. 3

9" HORIZONTAL

SEAM CAULKING left edge inside bin right edge outside bin

D

ASSEMBLY

FLAT BOTTOM SIDEWALL SHEET

DIAGRAMS LOW PROFILE DOOR

5

4

3

2

1

MERIDIAN

15FT DIA. LOW PROFILE DOOR

MERIDIAN

6

5

4

3

2

1

18FT DIA. LOW PROFILE DOOR

MERIDIAN

4

3

2

7

6

5

1

21FT DIA. LOW PROFILE DOOR

MERIDIAN

DOOR SHEET

MEDIUM SHEET

UNDER DOOR FILL

SHEET

A17

3-201-4045-05-01

ASSEMBLY

10

9

8

5

4

3

2

1

10

9

8

7

6

3

2

1

7

6

5

4

3

2

1

8

7

6

5

4

2

1

8

7

6

5

4

3

FLAT BOTTOM SIDEWALL SHEET

DIAGRAMS STANDARD DOORS

15FT DIA. STANDARD DOOR

21FT DIA. STANDARD DOOR

MERIDIAN

18FT DIA. STANDARD DOOR

MERIDIAN

7

6

5

4

2

1

3

2

1

5

4

3

8

7

6

MERIDIAN

24FT DIA. STANDARD DOOR

MERIDIAN

27FT DIA. STANDARD DOOR

MERIDIAN

BINS WITH STIFFENERS

MERIDIAN

DOOR SHEET

MEDIUM SHEET

A18

3-201-4045-05-01

4-215-2004

4-215-2005

4-215-2006

4-215-2007

4-218-2004

4-218-2005

4-218-2006

4-218-2007

4-221-2004

4-221-2005

4-221-2006

4-221-2007

4-224-2004

4-224-2005

4-224-2006

4-224-2007

4-227-2004

4-227-2005

4-227-2006

4-227-2007

ASSEMBLY

SIDEWALL SPECIFICATIONS

FLAT BOTTOM UNSTIFFENED BINS

Dia.

Standard

Bin

Unstiffened

15'

18'

21'

24'

27'

2

18

17

15

14

17

17

15

14

17

16

14

13

17

16

14

13

17

15

14

13

1

17

15

14

13

16

15

14

13

15

14

13

12

15

14

13

12

15

14

13

12

Sidewall Row

3 4

Sidewall Gauge

5

20 20

18

17

20

18

20

20

15 17

Sidewall Gauge

18

20

18

16

15

20

20

18

16

20

18

16

Sidewall Gauge

20

20

18

20

20

20

20

18

17

15

14

14 16

Sidewall Gauge

18

18

17

20

18 20

16

14

17

16

18

Sidewall Gauge

20

18

17

18

17

15

20

18

17

6

20

20

20

20

20

20

20

18

20

17

7

20

20

20

20

18

GUAGE #

THICKNESS (mm/in)

12

2.753/.1084

SIDEWALL GAUGE THICKNESS

13 14 15 16

2.372/.0934

1.994/.0785

1.803/.0710

A19

3-201-4045-16-03

1.613/.0635

17

1.460/.0575

18

1.310/.0516

20

1.005/.0396

ASSEMBLY

SIDEWALL SPECIFICATIONS

FLAT BOTTOM UNSTIFFENED BINS

Dia.

30'

33'

36'

42'

Standard

Bin

Unstiffened

4-236-2004

4-236-2005

4-236-2006

4-236-2007

4-242-2004

4-242-2005

4-242-2006

4-242-2007

4-230-2004

4-230-2005

4-230-2006

4-230-2007

4-233-2004

4-233-2005

4-233-2006

4-233-2007

15

14

13

12

15

14

13

12

2

15

15

14

13

15

14

13

12

14

13

12

12

14

14

13

12

1

14

14

13

12

14

14

13

12

Sidewall Row

3

17

4

Sidewall Gauge

18

5

16 17 18

15

13

16

14

17

Sidewall Gauge

18

17

15

16

14

17

15

18

17

13 14

Sidewall Gauge

14

17

16

14

13

18

17

15

14

17

15

14

Sidewall Gauge

18

17

15

18

17

13 14

18

17

14

15

6

18

17 18

18

17

18

17

18

17

7

18

18

18

A20

3-201-4045-16-03

ASSEMBLY

SIDEWALL SPECIFICATIONS

FLAT BOTTOM STIFFENED BINS

Dia.

18'

21'

24'

27'

Standard

Bin

Stiffened

1 2

4-0218-03008

4-0218-03009

4-0218-03010

4-0218-03011

4-0218-03012

18

18

17

17

17

18

18

18

17

17

4-0221-03008

4-0221-03009

4-0221-03010

4-0221-03011

4-0221-03012

18

18

17

17

17

18

18

18

17

17

4-0224-03008

4-0224-03009

4-0224-03010

4-0224-03011

4-0224-03012

17

17

17

17

17

18

18

18

17

17

4-0227-03008

4-0227-03009

4-0227-03010

4-0227-03011

4-0227-03012

17

17

17

17

16

18

18

17

17

17

3 4

20

18

18

18

17

20

20

18

18

18

20

18

18

18

17

20

20

18

18

18

20

18

18

18

17

20

20

18

18

18

18

18

18

17

17

20

18

18

18

17

Sidewall Row

5

20

20

20

18

18

20

20

20

18

18

20

20

20

18

18

20

20

18

18

18

6 7

Sidewall Gauge

20 20

20

20

20

20

20

20

18 20

Sidewall Gauge

20

20

20

20

20

20

20

20

18 20

Sidewall Gauge

20

20

20

20

20

20

20

20

18 20

Sidewall Gauge

20

20

20

20

20

18

18

20

20

18

8

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

9 10

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

11 12

20

20 20

20

20 20

20

20 20

20

20 20

A21

3-201-4045-16-03

ASSEMBLY

SIDEWALL SPECIFICATIONS

FLAT BOTTOM STIFFENED BINS

Dia.

30'

33'

36'

42'

Standard

Bin

Stiffened

1 2 3

4-0230-03008

4-0230-03009

4-0230-03010

4-0230-03011

4-0230-03012

14

14

14

14

13

17

16

15

15

14

17

17

16

16

15

4-0233-03008

4-0233-03009

4-0233-03010

4-0233-03011

4-0233-03012

14

14

14

14

13

15

15

15

15

14

17

16

16

15

15

4-0236-03008

4-0236-03009

4-0236-03010

4-0236-03011

4-0236-03012

14

14

14

14

13

15

15

15

14

14

16

16

15

15

14

4-0242-03008

4-0242-03009

4-0242-03010

4-0242-03011

4-0242-03012

14

14

14

13

13

15

15

14

14

13

15

15

15

14

14

4

18

17

17

16

16

17

17

16

16

15

17

16

16

15

15

16

16

15

15

14

Sidewall Row

5

18

18

17

17

16

18

17

17

16

16

17

17

16

16

15

17

16

16

15

15

17

17

16

16

15

6 7

Sidewall Gauge

20 20

18 20

18

17

18

18

17 17

Sidewall Gauge

18

18

17

17

20

18

18

17

16 17

Sidewall Gauge

18

17

18

18

17

16

17

17

16 16

Sidewall Gauge

18

17

17

16

16

8

20

20

20

18

18

20

20

18

18

17

20

18

18

17

17

18

18

17

17

16

9 10

20

20

20

18

20

20

20

20

20

18

18

20

20

18

20

18

18

17

20

18

18

18

18

17

17

18

18

17

11 12

20

20 20

20

20 20

20

18 20

18

18 18

A22

3-201-4045-16-03

ASSEMBLY

STANDARD DOOR INSTALLATION

The standard door is used on all bins 24' and larger

1. All doors are completely assembled at the factory. The installation of the door on the bin sidewall should be made after or during the addition of the bottom rings. See bin diagrams for proper door placement on page A17 A18 .

2. Before inserting door, apply a double layer of caulking to the inside of the bin sidewall along all vertical and horizontal door mating surfaces.

3.With the door inside the bin, align bolt holes in the corrugated door frame with the sidewalls and insert all bolts. 3/8x3/4 bolts are supplied for installing the door. Tighten bolts and check for complete water tightness and add caulking if necessary.

4. Drill hole in bin door top corner and install supplied eye bolt into hole. Install supplied door hook into bin sidewall in an appropriate location for holding door open.

A23

3-201-4045-06-01

ASSEMBLY

LOW PROFILE DOOR INSTALLATION

The low profile door is used on all bins 21' and smaller without aeration floors.

1. All doors are completely assembled at the factory. The installation of the door on the bin sidewall should be made after or during the addition of the bottom rings. See bin diagrams for proper door placement on page A17 A18 .

2. Before inserting door, apply a double layer of caulking to the inside of the bin sidewall along all vertical and horizontal door mating surfaces.

3.With the door inside the bin, align bolt holes in the corrugated door frame with the sidewalls and insert all bolts. 3/8x3/4 bolts are supplied for installing the door. Tighten bolts and check for complete water tightness and add caulking if necessary.

4. Drill hole in bin door top corner and install supplied eye bolt into hole. Install supplied door hook into bin sidewall in an appropriate location for holding door open.

A24

3-201-4045-08-01

ASSEMBLY

BASE ANGLE & ANCHOR PLATES

BASE ANGLE

Install the base angle ring to the lower edge of bottom sidewall rim with

3/8x1 bolts. Next raise the bin high enough to apply the bin foundation sealing strip. Thick caulking is supplied specifically for this location.

ANCHOR PLATES

Bolt anchor plates at vertical seams as shown in Fig. 1, using 3/8 x 1 bolts and hex nuts. 1/2 x 4-1/4 anchor bolts are supplied to secure the bin on foundation, shown in Fig. 1. When installing anchor bolts, ensure they are installed in a position to allow slight exansion of the bin upon initial filling (see A15 ). Caulk any open spaces along the base to ensure a good seal between bin and foundation.

NOTE: Bins with stiffeners do not use the anchor plates shown on this page.

See A11 for stiffened bin anchor system.

1" BOLT AND NUT

ANCHOR PLATE

ANCHOR BOLT

Fig. 1

BOTTOM FLOOR SHEETS

For grain bins equipped with complete floors special bottom ring wall panels are supplied with a horizontal line of pierced holes for floor flashing. Panels should be oriented so that factory pierced holes for floor flashing assembly are located nearest concrete foundation.

FLOOR FLASHING HOLES

Fig. 2

A25

3-201-4045-09-02

HOPPER MOUNT BIN ASSEMBLY

SAFETY CAGE AND WALL LADDER

ASSEMBLY

Sidewall ladder and safety cage must be centered directly under the roof ladder and installed as you raise the bin.

Ladders on hopper mounted bins begin on the 1st row of wall panel sheets. Ladders on all bins extend to the top of the top row of wall panel sheets.

Ladders are comprised of 3 components: Rungs (3 per wall panel row), rails (2 per wall panel row) and hardware kits (1 per wall panel row).

Top of all ladder cages extend 1 section above roof eave, bottom of ladder cages begin at the 2nd section of wall ladder.

The top 2 hoops in all ladder cage kits are special upper hoops that mount to the uprights only and do not have mounting tabs to mount to the ladder. All other hoops below these are standard hoops and mount to the ladder.

All ladder cages that span an odd number of bin rings ( not counting the section that extends above the roof eave) do not use single tier uprights, only double tier uprights. Rows of uprights are joined by a row of upright joiners.

All ladder cages that span an even number of bin rings ( not counting the section that extends above the roof eave) have their lowest section using single tier uprights. All uprights above this row are double tier uprights. All rows of uprights are joined by a row of upright joiners.

Fasten uprights, upright joiners and hoops together using 3/8 x 3/4 bolts and nuts (included in cage kit). Faster standard hoops to ladder rails using ladder hardware (included in wall ladder hardware kit).

2 TIER UPRIGHT

SINGLE TIER UPRIGHT

UPRIGHT JOINER

UPPER HOOP

TOP HOOP

2 TIER UPRIGHT

UPRIGHT JOINER

2 TIER UPRIGHT

STANDARD HOOP

STANDARD HOOP

LADDER RUNG

LADDER RAIL

LADDER RUNG

LADDER RAIL

B1

3-201-4045-36-00

H

HOPPER MOUNT BIN ASSEMBLY

STIFFENER, HOPPER MOUNTING RING AND

BOTTOM RING ASSEMBLY

The bottom ring of sidewall panels needs to be flipped end for end, compared to the sidewall panels in all other rings. The bottom ring must have the gauge stamp in the top corner, and the long edge with more hole must go to the bottom to mount to the hopper mounting ring as shown in Fig. 3.

Once the last ring of sidewall panels is assembled onto the bin the hopper mounting ring needs to be installed. The hopper mounting ring mates the bottom sidewall ring to the hopper. The hopper mounting rings must be staggered with the sidewall panels. Unlike the sidewall panels, the hopper mounting rings do not overlap eachother. The hopper mounting ring to to be installed on the inside of the bottom sidewall ring and outside the hopper as in Fig. 4 below. 3/8 x 1-1/4 bolts are supplied for the sidewall panel to hopper mounting ring connection as well as the hopper mounting ring to hopper connection.

On stiffened bins, install the bottom row of stiffeners after the hopper mounting ring is installed.

Weld-on brackets are supplied to support the stiffeners vertically. Once the stiffeners are bolted to the sidewall panels and the sidewall panels, hopper mounting ring and hopper are bolted together, butt the weld-on bracket up to the bottom of the stiffener, ensure it is centered with the stiffener and fillet weld as per Fig. 2. The stiffener is not to be welded to the weld-on bracket.

SIDEWALL

BOTTOM RING

STIFFENER

HOPPER

MOUNTING RING

WELD-ON BRACKET

1/4

1/4 field weld

Fig. 2

Fig. 1

GAUGE STAMP

000015

SIDEWALL

HOPPER

MOUNTING RING

HOPPER

Fig. 4

Fig. 3

B2

3-201-4045-37-00

G

HOPPER MOUNT BIN ASSEMBLY

STIFFENER SPECIFICATIONS

HOPPER MOUNT BINS

Dia.

18'

21'

Standard Bin

Stiffened

1

4-218-3005

4-218-3006

4-218-3007

4-218-3008

4-218-3009

4-221-3005

4-221-3006

4-221-3007

4-221-3008

4-221-3009

12

10

10

8

8

12

10

10

8

8

24'

27'

4-224-3005

4-224-3006

4-224-3007

4-224-3008

4-224-3009

4-224-3005

4-224-3006

4-224-3007

4-224-3008

4-224-3009

12

10

10

8

8

12

10

10

8

8

Stiffener Row

2 3

Stiffener Gauge

4

14

12

12

10

14*

14

14

12

14*

14

8 10

Stiffener Gauge

12

12

12

10

8

14

12

12

10

14*

14

14

12

14*

14

8 10

Stiffener Gauge

12

14

12

12

14*

14

14

10

8

12

10

14

Stiffener Gauge

14*

14*

14

12

14

14

12

10

14*

14

12

5

14*

14*

14*

14*

NOTE: * denotes half height stiffener

B3

3-201-4045-38-00

HOPPER MOUNT BIN ASSEMBLY

SIDEWALL SPECIFICATIONS

HOPPER MOUNT UNSTIFFENED BINS

Dia.

Hopper Mount

Bin

Unstiffened

1 2 6 7

15'

18'

21'

24'

27'

4-215-2203

4-215-2204

4-215-2205

4-215-2206

4-215-2207

4-218-2203

4-218-2204

4-218-2205

4-218-2206

4-218-2207

4-221-2203

4-221-2204

4-221-2205

4-221-2206

4-224-2204

4-224-2205

4-224-2206

4-227-2204

4-227-2205

16

15

14

13

17

16

15

13

12

16

16

15

13

12

15

14

13

16

15

18

16

15

14

18

17

16

14

13

18

17

16

14

13

16

15

14

18

16

Sidewall Row

20

18

17

3 4

Sidewall Gauge

5

20

18 20

15

13

17

14

Sidewall Gauge

20

15

20

20

18

16

18

17

15

13

20

18

17

14

Sidewall Gauge

20

20

15

20

18 20

15 17

Sidewall Gauge

18

18

16

20

18 20

15 16

Sidewall Gauge

18

20

18 20

20

18

20

18

20

20

20

20

GUAGE #

THICKNESS (mm/in)

12

2.753/.1084

SIDEWALL GAUGE THICKNESS

13 14 15 16

2.372/.0934

1.994/.0785

1.803/.0710

B4

3-201-4045-39-00

1.613/.0635

17

1.460/.0575

18

1.310/.0516

20

1.005/.0396

HOPPER MOUNT BIN ASSEMBLY

SIDEWALL SPECIFICATIONS

HOPPER MOUNT STIFFENED BINS

Dia.

15'

18'

21'

24'

27'

Hopper Mount

Bin

Stiffened

1

4-215-2208

4-215-2209

4-218-2208

4-218-2209

4-221-2206

4-221-2207

4-221-2208

4-221-2209

4-224-2205

4-224-2206

4-224-2207

4-227-2205

4-227-2206

4-227-2207

4-227-2208

4-227-2209

16

15

14

15

14

13

12

16

15

14

13

12

13

13

13

13

2

17

16

15

16

15

14

13

17

16

15

14

13

14

13

14

13

3

18

17

16

17

16

15

14

18

17

16

15

14

15

14

15

14

Sidewall Row

4 5

Sidewall Gauge

6

16

15

17

16

18

17

16

Sidewall Gauge

17 18

15 16

Sidewall Gauge

17

18

17

18

18

20

18

16

15

17

16

18

Sidewall Gauge

20

18

17

18

17

16

15

18

17

18

18

18

Sidewall Gauge

20

20

18

18

18

17

16

20

18

18

17

20

20

18

18

20

18

18

7

18

18

18

18

8

20

18

20

18

9

20

20

20

18 20

20

18 20

B5

3-201-4045-39-00

UNSTIFFENED BIN FOUNDATIONS

IMPORTANT

All foundation specifications shall be interpreted as recommendations only, because of the many variable conditions in actual installation. The manufacturer assumes no liability for results arising from the use of such recommendations. However, these minimum standards must be respected to assure bin warranty applicability.

FOUNDATION SPECIFICATIONS

1. All foundations must be designed on a leveled soil bearing 3,000lb/sq. ft.

(14,646kg/m2). When in

doubt, consult a local civil engineer.

2. All soil or organic material on the site of the foundation must be excavated and replaced by porous

frost-proof material to provide proper draining under foundation and reduce frosting problems

(gravel, sand, ballast, crushed stone). This underlying basis is then compacted and covered with

polyethylene plastic which will act as a moisture barrier.

3. Once the forms have been prepared, begin the placement of reinforcement rods in your foundation

(see foundation drawing details). These reinforcement rods offer their greatest strength when they

have been joined together, either by weld or wire. The footing of the foundation is to have

reinforcement rods running around the diameter. Quantities and locations of these bars vary by bin

size. A 6" x 6" (15.24 x 15.24cm) wire mesh or 10M (#3) at 12" O/C each way must cover the entire

area of the foundation. See following diagrams and charts for quantities and locations of reinforcing

bar required per bin size. This completes preparation before beginning concrete pouring.

4. Concrete must have a minimum compressive strength of 3,625lb/sq. in. (25MPa) after 28 days.

5. Approximate concrete volume quantities found in corresponding tables.

6. Foundation surface must be level. Sloped floors cannot be used in drying bins.

7. If the bin cannot be erected immediately, component parts (especially wall panels) should be stored

in a dry location. The infiltration of a small film of water between piled wall panels can leave a hard to

remove white stain on the steel. The stains do not impair the sheets galvanized coating.

C1

3-201-4045-17-01

10ga 6" x 6" (3.4mm 15.24cm x 15.24cm)

WIRE MESH

OR 10M @ 12" O/C SQUARE PATTERN

A A

2"

EQUALLY SPACED

REBAR

"A"

SLAB DIAMETER

3"

DETAIL C

3"

12" MAX

.004"

(.1016mm)

POLYETHYLENE LEVEL OFF "B"

MINIMUM

24"

C

COMPACTED GRAVEL

27'

30'

33'

36'

42'

15'

18'

21'

24'

NOMINAL BIN

DIA.

SLAB

"A"

16'-4"

19'-4"

22'-4"

25'-4"

28'-4"

31'-4"

34'-4"

37'-4"

43'-4"

MIN. SLAB

"B"

4"

4"

5"

5"

5"

4"

4"

4"

4"

"D"

SLAB DIAMETER

"B"

SECTION A-A

"C" "D"

FOOTING ROD

QUANTITY & SIZE

METRIC IMPERIAL

16" 16" 3 @ 10M 2 @ #4

16" 16" 3 @ 10M 2 @ #4

16" 16" 3 @ 10M 2 @ #4

18" 18" 3 @ 10M 2 @ #4

18" 18" 3 @ 10M 2 @ #4

18" 18" 3 @ 10M 2 @ #4

20" 18" 3 @ 10M 2 @ #4

20" 18" 3 @ 10M 3 @ #4

20" 18" 4 @ 10M 4 @ #4

C2

3-201-4045-17-01

ANCHOR

QTY

9

10

11

12

14

5

6

7

8

CONCRETE

QUANTITY

6.3yd

3

(4.8m

3

)

8.2yd

3

(6.3m

3

)

10.2yd

3

(7.8m

3

)

14yd

3

(10.6m

3

)

16.5yd

3

(12.6m

3

)

19.2yd

3

(14.7m

3

)

25.8yd

3

(19.7m

3

)

29.5yd

3

(22.5m

3

)

37.5yd

3

(28.7m

3

)

"C"

FOUNDATIONS

STIFFENED BIN FOUNDATIONS

IMPORTANT

All foundation specifications shall be interpreted as recommendations only, because of the many variable conditions in actual installation. The manufacturer assumes no liability for results arising from the use of such recommendations. However, these minimum standards must be respected to assure bin warranty applicability.

FOUNDATION SPECIFICATIONS

1. All foundations must be designed on a leveled soil bearing 3,000lb/sq. ft.

(14,646kg/m2). When in

doubt, consult a local civil engineer.

2. All soil or organic material on the site of the foundation must be excavated and replaced by porous

frost-proof material to provide proper draining under foundation and reduce frosting problems

(gravel, sand, ballast, crushed stone). This underlying basis is then compacted and covered with

polyethylene plastic which will act as a moisture barrier.

3. Once the forms have been prepared, begin the placement of reinforcement rods in your foundation

(see foundation drawing details). These reinforcement rods offer their greatest strength when they

have been joined together, either by weld or wire. Note that the stiffened bin foundations are

comprised of a footing ring and a center slab, seperated by an expansion joint. The footing ring is

to have reinforcement rods running in rings around the diameter in 2 different layers, top and

bottom. Quantities of rebar rings vary by layer, bin size and Smetric or imperial size used. They

must be evenly spaced within each layer. The footing ring also has cross bars joining the bottom

layer of rebar rings together, again quantity and spacing vary by bin size. The center slab is to

have 6" x 6" (15.24 x 15.24cm) wire mesh or 10M (#3) at 12" O/C each way covering the entire

area of the foundation. See following diagrams and charts for quantities and locations of

reinforcing bar required per bin size. This completes preparation before beginning concrete

pouring.

4. Concrete must have a minimum compressive strength of 3,625lb/sq. in. (25MPa) after 28 days.

5. Approximate concrete volume quantities found in corresponding tables.

6. Foundation surfaces must be level. Sloped floors cannot be used in drying bins.

7. If the bin cannot be erected immediately, component parts (especially wall panels) should be

stored in a dry location. The infiltration of a small film of water between piled wall panels can leave

a hard to remove white stain on the steel. The stains do not impair the sheets galvanized coating.

C3

3-201-4045-18-01

FOUNDATIONS

STIFFENED BIN FOUNDATIONS

SLAB MESH

FLOATING SLAB

A

"A"

.004'

(.1016mm)

POLYETHYLENE

A

6"

3"

EQUALLY SPACED

REBAR

3"

LEVEL OFF

B

CROSS BARS

FOOTING RING

1

2

" EXPANSION JOINT

4 1

2

"

BOTTOM RINGS

TOP RINGS

12" MAX

24"

"B"

3"

TOP AND

BOTTOM

DETAIL B

3"

COMPACTED GRAVEL SECTION A-A

NOMINAL

BIN DIA.

18'

21'

24'

27'

30'

33'

36'

42'

12

10

12

10

12

10

12

10

12

10

12

10

10

12

10

12

RINGS

(UP TO)

29'-6"

30'-0"

32'-8"

33'-6"

35'-9"

36'-6"

20'-0"

20'-3"

23'-0"

23'-3"

26'-6"

26'-9"

38'-10"

40'-0"

45'-0"

46'-0"

FOOTING FOOTING

RING "A" RING "B"

BOTTOM RINGS TOP RINGS CROSS BARS

2'-6"

3'-0"

2'-8"

3'-6"

2'-9"

3'-6"

2'-0"

2'-6"

2'-0"

2'-6"

2'-6"

2'-9"

Metric Imperial Metric Imperial QTY SPACING

4 @ 10M 4 @ #4 2 @ 10M 2 @ #4

6 @ 10M 5 @ #4 2 @ 10M 2 @ #4

5 @ 10M 4 @ #4 2 @ 10M 2 @ #4

6 @ 10M 5 @ #4 3 @ 10M 3 @ #4

5 @ 10M 4 @ #4 2 @ 10M 2 @ #4

6 @ 10M 5 @ #4 3 @ 10M 3 @ #4

5 @ 10M 4 @ #4 2 @ 10M 2 @ #4

6 @ 10M 5 @ #4 3 @ 10M 3 @ #4

5 @ 10M 4 @ #4 3 @ 10M 3 @ #4

7 @ 10M 5 @ #4 4 @ 10M 4 @ #4

5 @ 10M 4 @ #4 3 @ 10M 3 @ #4

81

69

7 @ 10M 5 @ #4 4 @ 10M 4 @ #4 104

57

64

63

49

50

57

38

37

44

2'-10" 5 @ 10M 4 @ #4 4 @ 10M 3 @ #4

4'-0" 7 @ 10M 6 @ #4 5 @ 10M 4 @ #4

75

113

3'-0" 6 @ 10M 5 @ #4 4 @ 10M 3 @ #4 88

4'-0" 7 @ 10M 6 @ #4 5 @ 10M 4 @ #4 132

C4

3-201-4045-18-01

~18

~16

~18

~14

~18

~12

~18

~18

~18

~16

~18

~16

~18

~12

~18

~12

CONCRETE

QUANTITY

12.2yd

3

(9.3m

3

)

13.8yd

3

(10.5m

3

)

15.1yd

3

(11.5m

3

)

17yd

3

(13m

3

)

20.7yd

3

(15.9m

3

)

22yd

3

(16.8m

3

)

24.5yd

3

(18.7m

3

)

27.3yd

3

(20.9m

3

)

29.5yd

3

(22.6m

3

)

34.7yd

3

(26.5m

3

)

34.5yd

3

(26.4m

3

)

39.6yd

3

(30.3m

3

)

39.8yd

3

(30.4m

3

)

48.5yd

3

(37.1m

3

)

51.5yd

3

(39.4m

3

)

60.1yd

3

(46m

3

)

6

PARTS

ROOF LADDER

16

18 5 10 13

23

6

21 16

10

8

22

21

2

22

14 7 19

15

11 3 8

11

21

9

17

18

19

20

21

22

11

12

13

14

15

16

6

7

4

5

1

2

3

8

9

10

REF # PART #

996612

996613

996614

996615

996616

996617

996618

996619

996620

13070206024

13070206040

13072500006

996404

996405

996601

996602

996603

996604

996605

996606

996607

996608

Lower Rail Brace

Ladder Rung

Ladder Rail

Bottom Rail Brace

Rung Brace

Upper Rail Brace

Cross Brace

Ladder Rail

Bottom Rail Brace

Rung Brace

Ladder Rail

Bottom Rail Brace

Rung Brace

Cross Brace

Ladder Bottom Rail

Ladder Top Rail

Bottom Rail Brace

Rung Brace

Cross Brace

Hex Bolt - 3/8 x 1-1/2 UNC

Hex Bolt - 3/8 x 2-1/4 UNC

Hex Nut - 3/8 UNC

DESCRIPTION

18' BIN

22

3

25

1

1

5

2

1

1

D1

3-201-4045-14-01

QTY

21' BIN 24' BIN 27' BIN

1

1

1

30

7

37

2

2

1

8

28

6

34

1

1

2

1

1

1

7

26

5

31

1

1

1

1

1

6

2

15

2

17 4 9 12

Ø15' - Ø27' REMOTE ROOF CAP

2

4

5

6

A

7

8

9

10 11

12 13

14

15

1

2

3

4

17

18

20

21

DETAIL A

REF #

12

13

14

15

16

17

18

19

20

21

6

7

8

9

10

11

2

3

1

2

4

5

3-201-4107

3-201-4108

3-201-4108-80

3-201-4106

3-201-4109

13000002434-00

217757

217758

13-0735-00006

13-0729-00006

3-716-4054

217759S

217756

3-716-4057

217754

217755

217753

217522A

217751

215214S

3-716-4070

3-729-0356

PART # QUANTITY

1

11

1

1

1

1

1

1

1

8

4

6

2

1

1

1

1

2

1

1

2

1

BIN

Cable Bracket

40' Cable - Ø1/8"

80' Cable - Ø1/8"

Eye Bolt - Pigtail 3/8 x 4

Cable Clamp - 1/8

Thimble - 5/16 Cable

Long Link

Cap Link

Plain Washer - 3/8

Nylock Nut - 3/8 Std NC

Bin Bolt - 3/8-16 UNC - 0.75 Gr 2 c/w LDPE Washer

Roof Cap Spring

Spring Holder

Bin Bolt - 3/8-16 UNC - 1.25 Gr 8 c/w LDPE Washer

Short Link

Lift Bracket

Upper Plate

Cap Tank Roof

Z-Brace

Cap Clamp

Bin Bolt - 3/8-16 UNC - 3 Gr 8 c/w LDPE Washer

Bin Nut - 3/8-16 UNC Heavy Finish

D2

DESCRIPTION

3-201-4045-15-01

16

19

1

PARTS

Ø30' - Ø42' REMOTE ROOF CAP

2

7

4

5

2

6

7

7

8

9

10

11

12

20 19

21

22

23

REF #

16

17

18

19

10

11

12

13

14

15

6

7

8

9

4

5

1

2

20

21

22

22

23

3-201-2521

3-201-2517

13073704032

3-201-2448

3-201-2445

3-201-2528

3-201-2514

130729000005

3-201-2459

13073500005

13070205048

3-201-2490

3020104106

3020104108

05-0001-01

13073100005

3-201-2532

13070206020

PART # QUANTITY

1

2

1

2

1

1

2

1

1

3

1

1

1

1

4

1

1

2

13073500006

3057-00

3-201-4109

3-201-4109-80

3-201-2496

1

1

2

1

1

BIN

COVER - BIN LID

ROD - COVER - BIN LID

Cotter Pin 1/8 x 1

SPRING RH - BIN LID

SPRING LH - BIN LID

RING - ASSEMBLY - BIN LID 42'

SEAL - RUBBER - BIN LID

5/16 Std NC Nylock Nut

WHEEL - BIN LID

Flat Washer 5/16

BOLT, HEX, 5/16-18 UNC X 3 Steel, Mild

EAVE ROLLER - BIN LID

Bolt Eye - Pigtail 3/8 x 4

Cable, Lid Opener -1/8 IN

Lid Open Hook

NUT, HEX, FLANGED, Stainless Steel 5/16-18 UNC

INSTRUCTIONS - EAVE ROLLER AND HOOK INSTALLATION - BIN LID

BOLT, HEX, 3/8-16 UNC X 1.25 Steel, Mild

Flat Washer - 3/8 Yellow Zinc Plated

Door Closure Spring

40' Cable Clamp - Ø1/8 - roof lid

80' Cable Clamp - Ø1/8 - roof lid

PIPE - CABLE HANDLE - BIN LID

D3

DESCRIPTION

3-201-4045-15-01

13

14

15

16

17

18

PARTS

INSPECTION HATCH

1

2

3

4

5

REF #

3

4

1

2

5

BIN

PART # QUANTITY

3-203-0093

3-201-2016

3-732-1025

3-201-2015

3-201-2018

1

1

10

1

1

Manhole & Lid Rubber Gasket

Man-Hole Cover

3/16" Rivet - Bin Roof Sheet

Hinge - Bin Manhole

Latch Barrel Bolt

D4

3-201-4045-19-01

DESCRIPTION

1

3 2

4

5

6

7

PARTS

STANDARD DOOR

8

9

10

11

12

13

14

15

16

17

18

20

19

21

33

36

22

23

24

25

26

27

3

6

5

28

29

25

7

30

24

31

33

32

34

35

D5

3-201-4045-21-01

PARTS

STANDARD DOOR

REF #

16

17

18

19

20

21

10

11

12

13

14

15

6

7

8

9

4

5

1

2

3

28

29

30

31

22

23

24

25

26

27

32

33

34

35

36

PART # QUANTITY

3-201-2499

13073400006

13072500006

3020102512

3020102504

3-716-5056

3020102306

3020102507

3020102534

13073705024

3020102501

3-716-4054

3020102533

3020102503

3020102314

13070204028

3020102315

13071204016

13072500004

13073400004

1-738-9104

13072008016

3020102502

13070205012

13073100008

3020102506

3020102508

13070012012

3020102511

3020102509

3020102510

4

5

4

1

1

1

8

2

1

1

1

1

1

1

1

2

12

2

4

12

20

6

3

3

3

3

6

42

1

50

48

13073400005

13072500005

3020104007

3020102505

3-201-2318

1

3

26

50

2

BIN

DESCRIPTION

INSULATING FOAM TAPE 3/16in x 3/8in

LOCK WASHER 3/8"

HEX NUT 3/8"-16 UNC

Top Cover

Door Frame

BOLT, HEX, FLANGED 3/8-16 UNC X 1

Door Flashing

Door Rod Hinge

Rod Bracket - Long

COTTER PIN 5/32" x 3/4"

Door Jamb - RH

BOLT, HEX, FLANGED 3/8-16 UNC X 0.75

Rod Bracket - Medium

Outer Door

Reinforcing Bar - Bin Std Door

HEX BOLT 1/4"-20 UNC X 1.75"

Dented Stiffner - Bin Door

HEX FLANGE BOLT 1/4"-20 UNC X 1"

HEX NUT 1/4"-20 UNC

LOCK WASHER 1/4"

DOOR HANDLE

SOCKET HEAD C/S 1/2" - 13 UNC X 1"

Door Jamb - LH

HEX BOLT 5/16"-18 UNC X 0.75"

NUT, HEX, FLANGED 1/2-13 UNC

Inner Top Door Panel

Lever Holder

SOCKET SHOULDER BOLT 3/4" x 5/8"-11 UNC

Lever Piece - LH

Lever Handle

Lever Piece - RH

LOCK WASHER 5/16"

HEX NUT 5/16"-18 UNC

Door Catch

Rod Bracket

HINGE

D6

3-201-4045-21-01

PARTS

LOW PROFILE DOOR

1

2

3

4

5

11

12

13

14

4

5

6

7

8

9

10

24

25

26

27

15

16

17

18

19

22

23

20

21

D7

3-201-4045-20-01

PARTS

LOW PROFILE DOOR

19

20

21

22

23

15

16

17

18

24

25

26

27

28

10

11

12

13

14

8

9

6

7

REF #

3

4

1

2

5 3-201-2306

3-201-4018

3-201-4001

3-201-4003

3-201-4020

3-201-2315

3-201-4013

3-201-4008

3-201-4000

3-201-4004

3-201-4016

3-201-4009

3-201-4006

3-201-4005

3-201-4007

1-738-9104

3020102314

2-899-2005

3-201-4010

3-201-4012

3-201-4011

2-899-2003

2-899-2004

3-201-4027

PART # QUANTITY

3-201-4019

3-201-4015

3-201-4017

3-201-4002

4

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

BIN

DESCRIPTION

Chute Auger

Top Inner Door

Hinge - Inner Door

Door Frame ( Top & Bottom)

Auger Chute Bracket

Inner Door Stiffener

Door Frame LH

Hinge - Door Outer

Outer Door

Dented Stiffener - Bin Door

Auger Chute Door

Tie Bar Hinge

Door Frame LH

Door Filler RH

Inner Door Latch

Tie Bar

Bracket Tie Bar

Door Filler LH

Door Catch

Door Handle - Outer Door, Bin

Straight Stiffener - Bin Std Door

Decal Bin - Suffocation

Auger Chute Bracket

Auger Chute Angle

Auger Chute Filler

Decal - Caution

Decal Bin - Aeration - Small

Hardware Bag - Bin Door - Low Profile

D8

3-201-4045-20-01

PARTS

SAFETY CAGE

4

3

1

5

2

7

6

5

6

3

4

7

1

2

REF # PART # DESCRIPTION

03072900356

3-202-2067

3-202-2068

3-202-2071

13-0702-06012

3-202-2069

3-202-2070

Hex Nut 3/8"-16 Heavy Finished

81" Horizontal Support

77" Vertical Support

61.5" Horizontal Support

Bolt - 3/8-16 UNC - 0.75

31.5" Vertical Support

21" Vertical Support

Note: BOM is for flat bottom bins. For hopper mount bin use BOM column for 1 ring larger. (For 4 ring hopper mount bin, use quantities from 5 ring flat bottom bin below)

3 RING

30

0

0

7

2

30

2

QTY

4 RING 5 RING 6 RING 7 RING 8 RING 9 RING 10 RING 11 RING 12 RING

45

7

7

7

2

45

4

60

6

14

2

60

0

7

D9

3-201-4045-22-01

75

8

14

2

75

7

14

100

10

21

2

100

0

14

110

12

21

2

110

7

21

120

14

28

2

120

0

21

135

16

28

2

130

7

28

150

18

35

2

150

0

28

165

20

35

2

165

7

35

PARTS

WALL LADDER

1

2

3

4

Note: BOM is for flat bottom bins. For hopper mount bin use BOM column for 1 ring larger. (For 4 ring hopper mount bin, use quantities from 5 ring flat bottom bin below)

REF # PART #

3

4

1

2

DESCRIPTION

996431

130731000006

13070206024

996432

Ladder Rail - Wall

Flange Lock Nut - 3/8

Bolt - 3/8-16 UNC - 1.5

Ladder Rung - Wall

3 RING

4

12

12

6

QTY

4 RING 5 RING 6 RING 7 RING 8 RING 9 RING 10 RING 11 RING 12 RING

6

18

18

9

8

24

24

12

D10

3-201-4045-22-01

10

30

30

15

12

36

36

18

14

42

42

21

16

48

48

24

18

54

54

27

20

60

60

30

22

66

66

33

PARTS

ROOF PARTS

1

5

REF #

3

4

1

2

5

BIN

PART # QUANTITY

217818

3-1XX-2050

3-1XX-2000

3-1XX-2004

3-2XX-2055

1

2 varies

1 varies

Roof Ring (Ø15' - Ø27' bins only)

Roof Stiffener

Sheet - Roof - Standard

Sheet - Roof - Manhole

Roof Rim

D11

3-201-4045-45-00

* 'XX' represents nominal bin diameter in part #

DESCRIPTION

2

3

4

PARTS

ROOF STIFFENING RING PARTS

A

1

2

3

4

5

DETAIL A

REF #

1

2

2

3

4

2

2

5

BIN

PART # QUANTITY

3-201-2042

3020102045

3020102047 varies

8

6

3020102048

3020102049

3-201-2050

13072500012

3-201-2041

2

7 varies varies varies

Exterior Ring Support Bracket

Reinforcing Ring Tube - Ø24'

Reinforcing Ring Tube - Ø18'

Reinforcing Ring Tube - Ø6'

Reinforcing Ring Tube - Ø21'

Expansion Bolt

Hex Nut 3/4 - 10

Interior Ring Support Bracket

D12

3-201-4045-41-00

* Qty's of reinforcing ring tubes represent 1 ring.

See page A6 for application of rings per bin size

DESCRIPTION

PARTS

SIDEWALL STIFFENER PARTS

1

2

10

11

11

10

3

4

5

6

7 8 9

12

13

9 8

14

15

7

16

BINS DIA Ø30' - Ø42'

REF #

9

10

10

10

10

10

5

6

7

8

3

4

11

11

11

11

2

2

2

2

1

1

1

1

1

12

13

14

15

16

BINS DIA Ø15' - Ø27'

BIN

PART # QUANTITY

3-201-2339

3-201-2343

3-201-2340

3-201-2342

3-201-2344

3-201-2350

3-201-2349

3-201-2348

3-201-2352

3-201-2347

3020102346

3020102549

3020102550

3071709709

13073500008

13072500008

3-201-2432

3-201-2433

3-201-2434

3-201-2435

3-201-2436

3-201-2428

3-201-2429

3-201-2430

3-201-2431

3020102447

3020102446

3020102551

3020102552

3-201-2427

Z Wall Stiffener - 1/4"

Z Wall Stiffener - 8ga

Z Wall Stiffener - 10ga

Z Wall Stiffener - 14ga

Z Wall Stiffener - 14ga - 1/2 height

Stiffener Coupling - 1/4"

Stiffener Coupling - 8ga

Stiffener Coupling - 10ga

Stiffener Coupling - 14ga

Anchor Plate

Base Anchor Plate

Stiffener Base Shim - 1/8" - 30+

Stiffener Base Shim - 16ga - Ø30' up

Anchor - Wedge - 1/2" x 4-1/2"

Flat Washer - 1/2"

Stover Locknut 1/2" - 13

Z Wall Stiffener - 8ga

Z Wall Stiffener - 10ga

Z Wall Stiffener - 12ga

Z Wall Stiffener - 14ga

Z Wall Stiffener - 14ga - 1/2 height

Stiffener Coupling - 8ga

Stiffener Coupling - 10ga

Stiffener Coupling - 12ga

Stiffener Coupling - 14ga

Anchor Plate

Stiffener Base Anchor Plate

Stiffener Base Shim - 10ga - Ø27' dn

Stiffener Base Shim - 16ga - Ø27' dn

Weld-on Stiffener Bracket

D13

3-201-4045-42-00

HOPPER MOUNT BIN

* Qty's vary based on bin diameter and height

DESCRIPTION

PARTS

WIND RING PARTS

5

4

6

1

2

3

4

DETAIL A

A

REF #

1

4

5

2

3

6

BIN

PART # QUANTITY

13070206016 28

3020102545-00

3020102546-00

13072500006

3020102544-00

13070206044

7

7

35

14

7

Hex Bolt, 3/8-16 UNC X 1

Pipe - Wind Ring 42'

Splice - Wind Ring

Hex Nut, 3/8-16 UNC

Clamp - Wind Ring

Hex Bolt, 3/8-16 UNC X 2.75

D14

3-201-4045-43-00

*Qty's represent 1 stiffening ring

DESCRIPTION

PARTS

BASE ANGLE, ANCHOR PLATE & HOPPER

MOUNTING RING PARTS

1 2 3 4 5 6

FLAT BOTTOM BINS

7

HOPPER MOUNT BINS

REF #

1

2

5

6

3

4

7

PART # QUANTITY

3071605056-100

3-2XX-3004

3-201-2540

13073000008

13073500008

3071709709

3-2XX-2536 1

1

*'XX' represents nominal bin diameter in part #

* some qty's vary based on bin diameter

BIN

Bin Bolt - 3/8 x 1 c/w Nut & sealing washer - bag of 100

Angle Base Bundle

Anchor Plate

Stover Locknut 1/2" - 13

Flat Washer - 1/2"

Anchor - Wedge - 1/2" x 4-1/4"

Hopper Mounting Ring Bundle

D15

DESCRIPTION

3-201-4045-44-00

INDEX

ROOF KITS

Dia.

12' (3.66m)

15' (4.57m)

18' (5.49m)

21' (6.4m)

24' (7.32m)

27' (8.23m)

30' (9.14m)

33' (10.06m)

36' (10.97m)

42' (12.80m)

Kit (P/N)

Roof Kit - 12'

(3-212-2000R)

Roof Kit - 15'

(3-215-2000R)

Roof Kit - 18'

(3-218-2000R)

Roof Kit - 21'

(3-221-2000R)

Roof Kit - 24'

(3-224-2000R)

Roof Kit - 27'

(3-227-2000R)

Roof Kit - 30'

(3-230-2000R)

Roof Kit - 33'

(3-233-2000R)

Roof Kit - 36'

(3-236-2000R)

Roof Kit - 42'

(3-242-2000R)

P/N

3-224-2004

3-224-2050

3-227-2000

3-227-2004

3-227-2050

3-230-2000

3-230-2004

3-230-2050

3-233-2000

3-233-2004

3-233-2050

3-236-2000

2-236-2004

3-236-2050

3-242-2000

2-242-2004

2-246-2050

3-212-2000

3-212-2004

3-212-2050

3-215-2000

3-215-2004

3-215-2050

3-218-2000

3-218-2004

3-218-2050

3-221-2000

3-221-2004

3-221-2050

3-224-2000

QTY.

Description

23 Standard Roof Sheet - 12'

1

2

Assembly, Manhole Roof Sheet - 12'

Stiffener, Bin Roof - 16Ga -12'

23 Standard Roof Sheet - 15'

1 Assembly, Manhole Roof Sheet - 15'

1

2

2 Stiffener, Bin Roof - 16Ga -15'

23 Standard Roof Sheet - 18'

Assembly, Manhole Roof Sheet - 18'

Stiffener, Bin Roof - 16Ga - 18'

23 Standard Roof Sheet - 21'

1 Assembly, Manhole Roof Sheet - 21'

2 Stiffener, Bin Roof - 16Ga - 21'

23 Standard Roof Sheet - 24'

1

2

Assembly, Manhole Roof Sheet - 24'

Stiffener, Bin Roof - 16Ga - 24'

23 Standard Roof Sheet - 27'

1 Assembly, Manhole Roof Sheet - 27'

2 Stiffener, Bin Roof - 16Ga - 27'

29 Standard Roof Sheet - 30'

1 Assembly, Manhole Roof Sheet - 30'

1

2

2 Stiffener, Bin Roof - 16Ga - 30'

32 Standard Roof Sheet - 33'

Assembly, Manhole Roof Sheet - 33'

Stiffener, Bin Roof - 16Ga - 33'

35 Standard Roof Sheet - 36'

1 Assembly, Manhole Roof Sheet - 36'

2 Stiffener, Bin Roof - 16Ga - 36'

41 Standard Roof Sheet - 42'

1 Assembly, Manhole Roof Sheet - 42'

2 Stiffener, Bin Roof - 16Ga - 42'

E1

3-201-4045-23-01

INDEX

ROOF RIM BUNDLES

Dia.

27'

30'

33'

36'

12'

15'

18'

21'

24'

42'

P/N Description

3-212-3002 Roof Rim Bundle 12' Dia

3-215-3002 Roof Rim Bundle 15' Dia

3-218-3002 Roof Rim Bundle 18' Dia

3-221-3002 Roof Rim Bundle 21' Dia

3-224-3002 Roof Rim Bundle 24' Dia

3-227-3002 Roof Rim Bundle 27' Dia

3-230-3002 Roof Rim Bundle 30' Dia

3-233-3002 Roof Rim Bundle 33' Dia

3-236-3002 Roof Rim Bundle 36' Dia

3-242-3002 Roof Rim Bundle 42' Dia

E2

3-201-4045-23-01

996602

996603

996604

996605

996606

996607

996608

996612

996613

996614

996615

996616

996617

996618

996619

996620

3020102045

Part #

217751

217753

217754

217755

217756

217757

217758

217818

996404

996405

996431

996432

996601

3020102047

3020102048

3020102049

3020102306

3020102314

3020102314

3020102315

3020102346

3020102446

3020102447

3020102501

3020102502

3020102503

3020102504

3020102505

3020102506

3020102507

D1

D1

D1

D1

D12

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D2

D2

D11

D1

D1

D10

D10

D1

Page Ref #

D2 18

D2

D2

D2

D2

16

14

15

12

4

3

2

1

1

1

6

7

D6

D6

D6

D6

D6

D13

D13

D6

D6

D12

D12

D12

D6

D6

D8

D6

D13

14

5

35

26

8

13

12

11

23

15

21

17

4

2

7

2

2

16

17

18

19

2

12

13

14

15

8

9

10

11

6

7

4

5

PARTS INDEX

3020104108

3071709709

3071709709

3072900356

13070012012

13070204028

13070205012

13070205048

13070206016

13070206020

13070206024

13070206024

13070206040

13070206044

13071204016

13072008016

13072500004

Part #

3020102508

3020102509

3020102510

3020102511

3020102512

3020102533

3020102534

3020102549

3020102550

3020102551

3020102552

3020104007

3020104106

13072500005

13072500006

13072500006

13072500006

13072500008

13072500012

13073000008

13073100005

13073100008

13073400004

13073400005

13073400006

13073500005

13073500006

13073500008

13073500008

13073704032

E3

3-201-4045-26-01

D14

D3

D1

D10

D1

D14

D6

D6

D6

D6

D6

D6

D3

D3

D13

D15

D9

D6

D6

D13

D13

D13

D13

D6

D3

Page Ref #

D6 27

D6

D6

D6

D6

30

31

29

4

14

15

34

14

13

9

5

6

D3

D3

D13

D15

D3

D6

D6

D6

D6

D6

D1

D6

D14

D13

D12

D15

D3

11

20

8

5

4

25

20

32

2

9

4

4

17

33

22

3

4

21

6

18

22

19

1

19

20

3

28

16

24

12

15

7

6

1

D11

D11

D11

D11

D11

D11

D11

D11

D11

D8

D8

D8

D14

D14

D14

D3

D15

D8

D2

D2

D2

D9

D2

D2

D6

Page Ref #

D6 10

D3

D10

D3

D2

9

2

16

5

20

19

17

11

5

9

8

21

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

D11

5

3

4

2

4

5

3

4

2

5

3

4

2

5

3

4

2

2

5

3

3

4

2

5

3

4

2

3

21

1

26

27

22

5

Part #

13073705024

130729000005

130731000006

05-0001-01

13000002434-00

13-0702-06012

13-0729-00006

13-0735-00006

1-738-9104

1-738-9104

215214S

217522A

217759S

2-899-2003

2-899-2004

2-899-2005

3020102544-00

3020102545-00

3020102546-00

3057-00

3071605056-100

3-115-2000

3-115-2004

3-115-2050

3-115-2055

3-118-2000

3-118-2004

3-118-2050

3-118-2055

3-121-2000

3-121-2004

3-121-2050

3-121-2055

3-124-2000

3-124-2004

3-124-2050

3-124-2055

3-127-2000

3-127-2004

3-127-2050

3-127-2055

3-130-2000

3-130-2004

3-130-2050

3-130-2055

3-133-2000

3-133-2004

Part #

3-201-2348

3-201-2349

3-201-2350

3-201-2352

3-201-2427

3-201-2428

3-201-2429

3-201-2430

3-201-2431

3-201-2432

3-201-2433

3-201-2434

3-201-2435

3-201-2436

3-201-2445

3-201-2448

3-201-2459

3-201-2490

3-201-2496

3-201-2499

3-201-2514

3-201-2517

3-133-2050

3-133-2055

3-136-2000

3-136-2004

3-136-2050

3-136-2055

3-142-2000

3-142-2004

3-142-2050

3-142-2055

3-201-2015

3-201-2016

3-201-2018

3-201-2041

3-201-2042

3-201-2050

3-201-2306

3-201-2315

3-201-2318

3-201-2339

3-201-2340

3-201-2342

3-201-2343

3-201-2344

3-201-2347

Page Ref #

D13

D13

D13

D13

D13

D13

D13

D13

D13

D13

D13

D13

D13

D3

D3

D6

D3

D3

D13

D3

D3

D3

D8

D6

D13

D13

D13

D13

D13

D13

D11

D4

D4

D4

D12

D12

D12

D8

D11

D11

D11

D11

D11

D11

D11

D11

D11

16

11

11

11

2

2

2

2

11

10

10

10

10

13

23

1

8

2

10

6

5

10

1

3

1

1

10

36

1

1

3

5

5

1

2

5

5

4

3

4

2

2

5

3

4

2

5

PARTS INDEX

Part #

3-201-4106

3-201-4107

3-201-4108

3-201-4108-80

3-201-4109

3-201-4109

3-201-4109-80

3-202-2067

3-202-2068

3-202-2069

3-202-2070

3-202-2071

3-203-0093

3-215-2536

3-215-3004

3-218-2536

3-218-3004

3-221-2536

3-221-3004

3-224-2536

3-224-3004

3-227-2536

3-201-2521

3-201-2528

3-201-2532

3-201-2540

3-201-4000

3-201-4001

3-201-4002

3-201-4003

3-201-4004

3-201-4005

3-201-4006

3-201-4007

3-201-4008

3-201-4009

3-201-4010

3-201-4011

3-201-4012

3-201-4013

3-201-4015

3-201-4016

3-201-4017

3-201-4018

3-201-4019

3-201-4020

3-201-4027

E4

3-201-4045-26-01

Page Ref #

D2

D3

D3

D9

D2

D2

D2

D2

D9

D9

D9

D9

D4

D15

D15

D15

D15

D15

D15

D15

D15

D15

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D8

D3

D3

D3

D15

4

22

22

2

2

2

3

1

7

4

1

3

6

7

2

7

2

7

7

2

7

2

6

1

9

28

11

2

15

3

16

23

25

24

18

17

19

12

13

7

4

8

14

1

7

18

3

Part #

3-227-3004

3-230-3004

3-233-3004

3-236-3004

3-242-3004

3-716-4054

3-716-4054

3-716-4057

3-716-4070

3-716-5056

3-729-0356

3-732-1025

Page Ref #

D15

D15

D15

D15

D15

D2

D6

D2

D2

D6

D2

D4

2

10

12

13

20

2

2

2

2

6

21

3

APPENDIX

BIN CAPACITY SPECS

SINGLE CORRUGATED BINS

9

10

11

12

7

8

5

6

7

4

5

6

4

5

4

8

9

10

11

12

6

7

4

5

Bin Diameter

Number of

Tiers

12' (3.66m)

15' (4.57m)

18' (5.49m)

21' (6.4m)

Capacity

BU

4412

5226

6040

6854

7668

8482

9266

10110

1548

1908

2462

3027

3592

4157

3598

4968

6076

7184

8292

9400

10508

11616

12724

13832

MT

209

231

252

275

120

142

164

187

42

52

67

82

98

113

98

256

286

316

346

376

135

165

196

226

Height

Eave Overall

15' 2" (4.62m)

19' 0" (5.79m)

15' 2" (4.62m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 6" (8.08m)

15' 2" (4.62m)

18' 6" (5.64m)

22' 3" (6.78m)

19' 4" (5.89m)

23' 1" 7.04m)

26' 10" (8.18m)

30' 8" (9.35m)

20' 2" (6.15m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 6" (8.08m)

30' 4" (9.25m)

23' 11" (7.29m)

27' 9" (8.46m)

31' 6" (9.60m)

35' 3" (10.74m)

34' 1" (10.39m) 39' 0" (11.89m)

37' 10" (11.53m) 42' 9" (13.03)

41' 7" (12.68m) 46' 6" (14.18m)

45' 4" (13.82m) 50' 3" (15.32m)

15' 2" (4.62m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 6" (8.08m)

21' 1" (6.43m)

24' 10" (7.57m)

28' 7" (8.71m)

32' 4" (9.86m)

30' 4" (9.25m) 36' 2" ( 11.02m)

34' 1" (10.39m) 39' 11" (12.17m)

37' 10" (11.53m) 43' 8" (13.31m)

41' 7" (12.68m) 47' 5" (14.46m)

45' 4" (13.82m) 51' 2" (15.60m)

Shipping Weight lbs

3899

4785

5562

6680

6599

6898

7566

8945

2048

2513

2613

3215

3777

4572

3296

3695

4606

5726

6958

8191

7138

8841

8818

10428 kgs

1769

2170

2523

3030

2993

3129

3432

4057

929

1140

1185

1458

1713

2074

1495

1676

2089

2597

3156

3715

3238

4010

4000

4730

E5

3-201-4045-32-02

APPENDIX

BIN CAPACITY SPECS

SINGLE CORRUGATED BINS

8

9

6

7

11

12

4

5

10

11

12

7

8

9

10

12

4

5

6

8

9

10

11

6

7

4

5

Bin Diameter

Number of

Tiers

24' (7.32m)

27' (8.23m)

30' (9.14m)

Capacity

BU

21272

23103

10584

12845

15106

17367

19628

21889

24150

26411

28672

18158

8455

10286

12117

13948

15779

17610

19441

6582

8029

9476

10923

12370

13817

15264

16711

MT

411

473

534

596

579

629

288

350

657

719

780

380

429

479

529

494

230

280

330

337

376

415

455

179

219

258

297

Height

Eave Overall

15' 2" (4.62m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 6" (8.08m)

21' 11" (6.68m)

25' 8" (7.82m)

29' 6" (8.99m)

33' 3" (10.13m)

30' 4" (9.25m) 37' 0" (11.28m)

34' 1" (10.39m) 40' 9" (10.39m)

37' 10" (11.53m) 44' 7" (13.59m)

41' 7" (12.68m) 48' 3" (14.71m)

45' 4" (13.82m) 52' 0" (15.85m)

15' 2" (4.62m) 22' 11" (6.98m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 9" (8.15m)

30' 6" (9.30m)

26' 6" (8.08m)

30' 4" (9.25m)

34' 3" (10.44m)

38' 1" (11.61m)

34' 1" (10.39m) 41' 10" (12.75m)

37' 10" (11.53m) 45' 7" (13.89m)

41' 7" (12.68m) 49' 4" (15.04m)

45' 4" (13.82m) 53' 1" (16.18m)

15' 2" (4.62m)

19' 0" (5.79m)

23' 9" (7.24m)

27' 7" (8.41m)

22' 9" (6.93m)

26' 6" (8.08m)

30' 11" (9.42m)

35' 1" (10.69m)

30' 4" (9.25m) 38' 11" (11.86m)

34' 1" (10.39m) 42' 8" (13.00m)

37' 10" (11.53m) 46' 5" (14.15m)

41' 7" (12.68m) 50' 2" (15.29m)

45' 4" (13.82m) 53' 11" (16.44m)

Shipping Weight lbs

11811

13947

6734

7788

9341

11423

11507

12865

14663

15940

18573

11968

5208

6480

7820

9589

9073

9633

10797

4429

5577

6854

8313

7839

8276

9239

10128 kgs

5357

6326

3054

3533

4237

5181

5219

5835

6651

7230

8425

5429

2362

2939

3547

4349

4115

4369

4897

2009

2530

3109

3771

3556

3754

4191

4594

E6

3-201-4045-32-02

APPENDIX

BIN CAPACITY SPECS

SINGLE CORRUGATED BINS

6

7

4

5

9

10

11

12

8

9

10

11

12

7

8

5

6

10

11

12

4

4

5

6

7

8

9

Bin Diameter

Number of

Tiers

33' (10.06m)

36' (10.97m)

42' (12.8m)

Capacity

BU

31928

35182

38436

41690

21884

26314

30744

35174

39604

44034

48646

52894

57324

12980

15718

18456

21194

23932

26670

29408

32146

34884

15658

18912

22166

25420

28674

MT

869

957

1046

1135

596

716

837

957

1078

1198

1324

1440

1560

515

603

692

780

800

875

949

426

353

428

502

577

651

726

Height

Eave Overall

15' 2" (4.62m)

19' 0" (5.79m)

22' 9" (6.93m)

24' 4" (7.42m)

28' 2" (8.58m)

31' 11" (9.73m)

26' 6" (8.08m)

30' 4" (9.25m)

35' 8" (10.87m)

39' 6" (12.04m)

34' 1" (10.39m) 43' 3" (13.18m)

37' 10" (11.53m) 47' 0" (14.32m)

41' 7" (12.68m) 50' 9" (15.47m)

45' 4" (13.82m) 54' 6" (16.62m)

15' 2" (4.62m) 25' 3" (7.70m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 6" (8.08m)

30' 4" (9.25m)

29' 1" (8.86m)

32' 10" (10.01m)

36' 7" (11.15m)

40' 5" (12.32m)

34' 1" (10.39m) 44' 2" (13.46m)

37' 10" (11.53m) 47' 11" (14.60m)

41' 7" (12.68m) 51' 8" (15.75m)

45' 4" (13.82m) 55' 5" (16.90m)

15' 2" (4.62m)

19' 0" (5.79m)

22' 9" (6.93m)

26' 6" (8.08m)

26' 11" (8.20m)

30' 9" (9.37m)

34' 6" (10.51m)

38' 3" (11.66m)

30' 4" (9.25m) 42' 1" (12.83m)

34' 1" (10.39m) 45' 10" (13.97m)

37' 10" (11.53m) 49' 7" (15.11m)

41' 7" (12.68m) 53' 4" (16.26m)

45' 4" (13.82m) 57' 1" (17.40m)

Shipping Weight lbs

18149

20160

21977

25569

11920

14088

16566

19703

20444

23008

25799

27571

31742

8345

9502

11210

13496

14118

15771

17482

19816

22162

9594

10856

12717

15183

16344 kgs

8232

9144

9969

11598

5407

6390

7514

8937

9273

10436

11702

12506

14398

7930

8988

10053

4352

4924

5768

6887

7414

3785

4310

5085

6122

6404

7154

E7

3-201-4045-32-02

APPENDIX

BIN HARDWARE 'WHERE USED' CHART

Connection Location

3/8" X 3/4"

Flange Bolt and Hex Nut

3/8" x 1"

Flange Bolt and Hex Nut

3/8" x 1 1/4"

Flange Bolt and Hex Nut

3/8" x 3"

Flange Bolt and Hex Nut

3/8" x 4"

Flange Bolt and Hex Nut

3/8" Flat

Washer

Bolt Part Number

Nut Part Number

Stiffener to Wall Panel to Roof Rim

Wall Panel to Wall Panel

Wall Panel to Stiffener

Stiffener Coupler to Stiffener Upright to

Wall Panel (Ø30' - Ø42' only)

Ø15' - Ø27' Roof Ring To Roof Panel Rib

Ø30' - Ø42' Roof Ring To Roof Panel Rib

Low Profile Door To Wall Panels

Standard Door To Wall Panels

Wall Panel To Hopper Mount Ring

Hopper Mount Ring To Hopper

Floor Base Angle To Stiffener Upright To

Wall Panel

Roof Panel Rib to Roof Panel Rib

13070206012 13070206016 13070206020 13070206048 13070206064

13072500006 13072500006 13072500006 13072500006 13072500006

13073600006 x x x x x x x x x x x x x

E8

3-201-4045-28-02

APPENDIX

IMPORTANT

ENSURE ALL BOLTS AND NUTS ARE INSTALLED AND TIGHTENED WITH

PROPER ASSEMBY PROCEDURE

All bolts supplied with Meridian bins are Ø3/8 Gr 8.2 bolts. The recommended torque for these bolts is 520in-lb / 43ft-lb / 58N-m .

Periodically check bolt assembly with an accurate torque wrench to ensure that above torque specification is maintained. A properly tightened bolt will compress sealing washer noticeably.

For proper sealing, do not overtighten wall seam connections. Sealing is not critical on upright splice connections; these connections should be tightened securely to prevent loosening.

Hold bolt head securely and spin only the nut to tighten. This will prevent damage to the sealing washer.

ALWAYS TIGHTEN THE NUT, NOT THE BOLT

Avoid bin assembly at temperatures below -10°C (14°F) if possible. Erection in low temperatures does not ensure strong, well sealed connections. Do not substitute bolts in place of those supplied by Meridian.

E9

3-201-4045-29-01

IMPORTANT

WARRANTY

1. The manufacturer guarantees its products against any defects in materials or workmanship for a period of twelve (12) months from the date of purchase, provided that the said products are set up according to its instructions and recommendations and also that the said products are operated and used in proper conditions and according to its instructions and recommendations.

2. The manufacturer's responsibility and obligations under this warranty shall be limited to replacement of parts and shall not extend to parts, equipment or accessories that are component parts of manufacturer's products but that are manufactured by other manufacture's. Those manufacture's warranty will apply to such parts, equipment or accessories. Any parts set up by reason of the application of this warranty shall be amenable to the terms of this warranty except that the period of twelve (12) months applicable to such parts shall be peremptory and that upon termination of the said period, warranty shall be null and void, for any purpose whatsoever with the respect to said parts substituted to it before the termination of the said period of twelve (12) months.

3. This warranty shall not extend to loss and damage to content of the products, neither to property or loss of revenue. Moreover it shall not extend to bodily injuries, including death, sustained by any person or animal.

4. The purchaser shall give notice to the manufacturer, without delay, of any damage or defects to its products that he may ascertain before they be set up, otherwise this warranty will not apply to such damage or defects.

5. Any modification or incorporation whatsoever made to products, except those authorized or recommended by the manufacturer, shall void this warranty; this warranty shall not apply to damages resulting from improper installation or erection of products by purchaser.

6. This warranty is the sole and only warranty and it is in lieu of any other warranty, express or implied, statutory or not.

7. Any claim under this warranty shall be notified in writing to the manufacturer's head office within thirty

(30) days from the failure.

Specifications and descriptions are subject to change without notice

F1

3-201-4045-24-01

MERIDIAN MANUFACTURING INC.

MERIDIAN MANUFACTURING INC.

Meridian is your storage and handling expert.

® www.meridianmfg.com

Cambridge Office

605 Sheldon Dr.

Cambridge, On. N1T 2K1

PH: 519.620.6004

TF: 855.346.3712

FX: 519.620.6041

Camrose Office

4232 - 38 St.

Camrose, AB T4V 4B2

PH: 780.672.4516

TF: 800.830.2467

FX: 780.672.4759

Lethbridge Office

3125 - 24 Ave. N.

Lethbridge, AB T1H 5G2

PH: 403.320.7070

TF: 800.661.1436

FX: 403.320.7579

Regina Office

PO Box 1996

Regina, SK S4P 3E1

PH: 306.545.4044

TF: 800.667.5904

FX: 306.545.4216

© 2015 Meridian Manufacturing Inc. Registered Trademarks Used Under License.

Storm Lake Office

2902 Expansion Blvd.

Storm Lake, IA 50588

PH: 712.732.1780

TF: 800.437.2334

FX: 712.732.1028

Winkler Office

Box 760, 275 Hespler Ave.

Winkler, MB R6W 4A8

PH: 204.325.7883

TF: 800.665.7259

FX: 204.325.5556

Printed in Canada (08/15)