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OWNER’S MANUAL
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This product is covered by one or more U.S., Canadian,
Foreign patents and/or pending patent applications.
For details, see: nmfg.com/p at
ED en ts
SMOOTHWALL BIN
SIGN-OFF FORM
Meridian Manufacturing Inc. follows the general Safety Standards specified by the American Society of
Agricultural Engineers (ASAE), and the Occupational Safety and Health Administration (OSHA). Anyone who will be using or maintaining the bin must read and clearly understand ALL Safety and Maintenance information presented in this manual.
Review this information annually, before the season start-up.
Make these periodic reviews of SAFETY and USAGE a standard practice for all of your equipment.
This form is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in this manual. Copy this page to continue record.
Date Employee’s Signature Employer’s Signature
PRODUCT REGISTRATION FORM
Attention Dealers:
You can register products online through the Dealer Login: http://dealers.meridianmfg.com/login/
®
It is mandatory to register your product in order to qualify for future warranties that may arise. Knowingly falsifying information on this form will result in the voiding of the product warranty.
You may scan/photograph this completed form (must be legible), email it to: [email protected]
A copy of this form may also be mailed to Meridian Manufacturing Inc.
Buyer’s Name ________________________________ Dealer’s Name ________________________________
City, Prov/State ________________________________ City, Prov/State _______________________________
Postal Code/Zip Code _________________________ Postal Code/Zip Code _________________________
Phone Number ________________________________ Phone Number ________________________________
Note: Registering a product in multiple entry format is only allowed when the product has the same model number and the same dealer, however each serial number must be legibly listed for each unit. Delivery dates for a multiple entry must be within a one month time frame.
Product Information: _____________________________________________________________________________
Model Number ________________________________ Serial Number ________________________________
Invoice Date __________________________________
Important: Please send this form to the Meridian Manufacturing Inc. location which built this product being registered. If you require further assistance call you’re dealer or the Meridian® outlet nearest to your location.
We want to thank you for purchasing a Meridian manufactured product. Whether this is your first Meridian purchase or you have been a customer for years, you are now part of the Meridian community of customers and we appreciate your business.
It is important that you now complete the product registration information and this form indicating you have received delivery. This registration and information is necessary to ensure you have access to warranty and product updates in the event it be required in the future.
Registration can be completed by using this form or visiting your dealer who will complete the form online. You will be given access to the Meridian Community and become eligible for updates, special offers and prizes.
Again, thank you for choosing Meridian.
I have thoroughly instructed the buyer on the above described equipment. The review included the content of this manual, equipment care, adjustments, safe operation and warranty policy.
Date _______________________ Dealer’s Signature __________________________________________________
The above equipment and this manual have been received by me. I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy.
Date _______________________ Buyer’s Signature ___________________________________________________
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Owner’s Manual: Smoothwall Bin
TABLE OF CONTENTS
DESCRIPTION PAGE
Section 1: INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Patent Information . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2: SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Safety Orientation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Equipment Safety Guidelines. . . . . . . . . . . . . . . . . 2-2
2.4 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.1 Safety Decal Application . . . . . . . . . . . . . . . . . 2-3
2.5 Safety Decal Location . . . . . . . . . . . . . . . . . . . . . . 2-3
2.6 Work Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.8 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.9 Lock-Out Tag-Out Safety . . . . . . . . . . . . . . . . . . . . 2-5
Section 3: SITE AND INSTALLATION. . . . . . . . . . . . . . . . 3-1
3.1 Bin Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Bin Foundation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Bin Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 Concrete Slab Construction. . . . . . . . . . . . . . . . . . 3-3
3.5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Section 4: OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Components and Controls. . . . . . . . . . . . . . . . . . . 4-2
4.2 Optional Components . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 Meridian Airmax® Aeration Systems . . . . . . . . . . . 4-8
4.3.1 Airmax™ Horizontal Aeration System . . . . . . . 4-8
4.3.2 Airmax™ Vertical Aeration System . . . . . . . . . 4-8
4.3.3 Airmax™ 360 Aeration System . . . . . . . . . . . . 4-9
4.4 Liquid Hopper Bin . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.5 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6 Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 continued on next page
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TABLE OF CONTENTS
DESCRIPTION PAGE
Section 5: INDUSTRIAL USAGE . . . . . . . . . . . . . . . . . . . 5-1
Section 6: SERVICE AND MAINTENANCE . . . . . . . . . . . 6-1
6.1 Concrete Slab Inspection. . . . . . . . . . . . . . . . . . . . 6-2
6.2 Bin Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Liquid Tank Flange Bottom Tightening Procedure. 6-3
6.3.1 Flange Condition Pre-Check . . . . . . . . . . . . . . 6-3
6.3.2 Flange Alignment . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3.3 Nut and Bolt/Stud Checks . . . . . . . . . . . . . . . . 6-4
6.3.4 Gasket Check. . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.5 Flange Bottom Bolt Torque Sequence . . . . . . . 6-5
Section 7: REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Feed Bin Specifications . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 GrainMax Bin Specifications . . . . . . . . . . . . . . . . . 7-3
7.4 Liquid Hopper Bin Specifications . . . . . . . . . . . . . 7-5
7.5 Multi-Purpose Bin Specifications. . . . . . . . . . . . . . 7-7
7.6 SeedMax Bin Specifications . . . . . . . . . . . . . . . . . 7-10
7.7 Quick-Weigh Hopper Bin Specifications . . . . . . . . 7-11
7.8 Dump Hopper Bin Specifications. . . . . . . . . . . . . . 7-11
7.9 Steep Cone Bin Specifications . . . . . . . . . . . . . . . 7-12
7.10 Explanation of Calculations . . . . . . . . . . . . . . . . . 7-14
Warranty Statement
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Section 1: INTRODUCTION
Thank you for choosing a Meridian® Smoothwall Bin.
This equipment has been designed and manufactured to meet the exacting standards for such equipment in the agricultural industry.
Keep this manual for future reference. Call your dealer or distributor, or our office, if you need assistance, information, additional/replacement copies, or a digital version of this document.
Information provided herein is of a descriptive nature. Meridian Manufacturing Inc. reserves the right to modify the equipment design and specifications without any preliminary notice.
Performance quality may depend on the material being handled, weather conditions and other factors.
Bin specifications, features and available options may vary depending on the region.
1.1 SERIAL NUMBER
The serial number is located above the safety decals on the hopper leg where the crank is attached.
Have the serial number available when communicating with the dealer or factory and requesting service or asking for information.
Use the space provided for easy reference:
Bin Model No: ____________________________
Bin Serial No: _____________________________
Auxiliary Equip: ___________________________
Revised 06.2021
Fig 1 - Serial number location on hopper leg
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Owner’s Manual: Smoothwall Bin
1.2 PATENT INFORMATION
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This product is covered by one or more U.S., Canadian,
Foreign patents and/or pending patent applications.
For details, see:
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nmfg.com/p
at en ts
Meridian® continuously enhances its product offering through product improvements and new product innovations. Marketplace feedback, technological innovation, new materials and manufacturing methods, and a philosophy of continuous improvement constantly challenge the company to develop new and better ways of addressing market needs. Meridian is committed to innovation and reinvestment and as a result, the company maintains a portfolio of patents and intellectual property.
For more information on our patents please see our website: www.meridianmfg.com/patents
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Owner’s Manual: Smoothwall Bin
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Section 2: SAFETY
3 Big Reasons why safety is important to you:
• Accidents Disable and Kill
• Accidents Cost
• Accidents Can Be Avoided
The Safety Alert Symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert Symbol identifies important safety messages on the bin and in this manual.
Revised 06.2021
The following signal words are used in this manual to express the degree of hazard for areas of personal safety.
When you see the symbol and/or the signal words described below, obey the accompanying message to avoid possible injury or death.
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations. Typically for machine components which, for functional purposes, cannot be guarded.
Indicates a hazardous situation, if not avoided, could result in death or serious injury. This word identifies hazards that are exposed when guards are removed. It may be used to alert against unsafe practices.
Indicates a hazardous situation, if not avoided, could result in minor or moderate injury. It may be used to alert against unsafe practices.
Indicates practices or situations which may result in the malfunction of, or damage to equipment.
Safety instructions (or equivalent) signs indicate specific safety-related instructions or procedures.
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2.1 SAFETY ORIENTATION
YOU are responsible for the SAFE usage and maintenance of your Meridian® Smoothwall
Bin. Be sure that everyone who will maintain or work around it, is familiar with the safety, maintenance procedures.
This manual will take you step-by-step through your working day. It will alert you to all the safe practices that should be adhered to while using the bin.
It has been said, “The best safety feature is an informed, careful worker” Good safety practices not only protect you but also the people around you. Make these practices a dynamic part of your workday.
Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
• Bin owners must give instructions to employees before allowing them to use the bin.
Procedures must be reviewed annually thereafter, as per OSHA (Occupational Safety and Health Administration) regulation 1928.57.
• Develop a comprehensive safety program for your work area.
• The most important safety device is a SAFE worker. It is their responsibility to understand all safety and usage instructions in this document, and to follow them.
• An untrained worker exposes himself and bystanders to possible serious injury or death.
• Think SAFETY! Work SAFELY!
2.2 GENERAL SAFETY
• You are responsible for the safe use and maintenance of this bin. Good safety practices not only protects you but also those around you. All accidents can be avoided.
• Use this bin for its intended purpose only.
• This bin is not intended for use by children.
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2.3 EQUIPMENT SAFETY GUIDELINES
• Safety of the workers and bystanders is one of the main concerns when designing and developing this fuel tank. However, every year many accidents occur which could have been avoided by a few seconds of thought, and a more careful approach to handling equipment.
• DO NOT allow personnel to use this tank until they have read this manual. They should have a thorough understanding of the safety precautions.
Review the safety instructions with all users annually.
• DO NOT modify the tank in any way without written permission from the manufacturer. Any unauthorized modification of the fuel tank will void the warrant
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Owner’s Manual: Smoothwall Bin
2.5 SAFETY DECALS
• Keep safety decals clean/legible at all times.
• Replace safety decals that are missing or have become illegible.
• All safety decals have a part number in the lower right hand corner. Use this part number when ordering replacements.
• Safety decals are available from your authorized distributor, dealer’s parts department or from the factory.
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2.4 SAFETY DECAL LOCATION
Safety decals are attached to the structure in a visible and convenient location for readability.
A safe workplace requires that you familiarize yourself with the information on the decals.
Fig 2 - Safety decal
2.5.1 Applying Decals:
1. Be sure the application area is clean and dry. Ensure the surrounding temperature is above 10°C (50°F).
a. Remove all dirt, grease, wax from surface.
b. Clean with a non-ammonia based cleaner.
c. Wipe the clean surface with isopropyl alcohol on paper towel, and allow to dry.
2. Determine the exact position before you remove the backing paper.
3. Peel a small portion of the split backing paper.
4. Align the decal over the specified area. Use a squeegee to carefully press the small portion, with the exposed adhesive backing, into place.
5. Slowly peel back the remaining paper and carefully smooth the rest of the decal into place.
6. Small air pockets can be pierced with a pin and smoothed out using the squeegee, or a piece of sign backing paper.
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2.6 WORK PREPARATION
• Work only in daylight or good artificial light.
• Clear working area of stones, branches or hidden obstacles that might be hooked or snagged, causing injury or damage.
• Be sure all machinery is in a stable position, is adjusted and in good operating condition.
• Ensure that all safety guards and
• Install and secure all guards on auxiliary loading/unloading equipment be using it.
- Safety decals must be in good condition.
• Before starting, inspect all equipment for any loose bolts, worn parts, cracks, leaks or frayed belts. Make the necessary repairs.
• PROLONGED EXPOSURE TO LOUD NOISE
MAY CAUSE PERMANENT HEARING LOSS!
Agricultural equipment can often be noisy enough to cause permanent, partial hearing loss. We recommend that you wear hearing protection on a full-time basis if the noise in the operator’s position exceeds 80 db.
Noise over 85 db on a long-term basis can cause severe hearing loss.
Noise over 90 db adjacent to the operator over a long-term basis may cause permanent, total hearing loss.
Note:
Hearing loss from loud noise
(tractors, chain saws, radios, etc.) is cumulative over a lifetime without hope of natural recovery.
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2.7 MAINTENANCE SAFETY
• Create a Lock-Out Tag-Out program for the auxiliary equipment used to load and unload the bin.
• These bins can store a variety of products and each site is different. It is important to develop an applicable maintenance program to suit your specific work place.
• Do not crawl under the opened unloading chute to inspect for a suspected blockage.
- Product could suddenly break loose and cause facial and/or eye injury.
• If you enter the bin:
- Lock out the power sources for all equipment.
- Have a responsible person close at hand in case of an emergency.
• Use personal protective equipment
(PPE) such as eye, hand, breathing and hearing protectors, when performing any service or maintenance work.
• Enter the empty bin with extreme caution:
- Wear protective clothing, and a properly filtered respirator mask to protect against chemical vapour or residual dust.
- Connect a safety line to yourself and have a responsible, trained person outside in case of an emergency.
• A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment.
• Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to ensure the bin and auxiliary equipment are secure.
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2.8 OPERATING SAFETY
• Make sure that anyone who will be using the bin or working on or around it reads and understands all the operating, maintenance and safety information in the owner's manual.
• Keep all bystanders, especially children, away from the bin when loading or unloading is being done, or when authorized personnel are carrying out maintenance work.
• Do not crawl under the opened unloading chute to inspect for a suspected blockage.
Caked or impacted product could suddenly break loose and cause facial and/or eye injury.
• Do not attempt to enter the bin through the top loading hatch. This opening is designed for loading the bin only and not for human entry.
• Use the optional roof manhole only for entry into the bin and only when the bin is empty for cleaning purposes.
• If you enter the bin, ensure that there is no possibility that the loading or unloading auger could be started up.
- Lock out the power sources for all equipment.
- Have a responsible person close at hand in case of an emergency.
• Enter the empty bin with extreme caution. Wear protective clothing, goggles and a properly filtered respirator mask to guard against chemical vapour or residual dust.
- Connect a safety line to yourself and have a responsible, trained person outside, holding the line, in case of an emergency.
• Do not enter the bin to break loose impacted, caked or bridged material. You could fall through the bridged material if you are trying to clear it from the top. Or have it cave in on you from the bottom. Either situation could result in you being buried in the falling material and suffocating.
Revised 06.2021
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• If material is bridged or caked causing a blockage. Use a long pole, a length of board to break the material loose.
• Be very careful when climbing up or down the exterior ladder. Remove excess mud or other material from your footwear that could cause slipping.
• Make sure the safety section of the access ladder is raised and latched in place to prevent children and other unauthorized persons from climbing up on the bin.
• The optional roof manhole should not be used to load or unload material. This will cause the material to be off-centre, either piling up or emptying unevenly to one side of the bin. This uneven stressing of the bin could cause structural damage.
2.9 LOCK-OUT TAG-OUT SAFETY
• Establish a formal Lock-Out Tag-Out program for your work site.
• Train all operators and service personnel before allowing them to work around the area.
• Provide tags on all auxiliary equipment and a sign-up sheet to record tag-out details.
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Section 3: SITE AND INSTALLATION
• Read and understand the owner’s manual.
• Clear the area of bystanders, especially children, before starting.
• Prepare the base carefully to be sure the bin is supported evenly to prevent tipping.
• Stay away from power lines when lifting or moving the bin. Electrocution can occur without direct contact.
• Move the bin on a calm day or light breeze.
The bin is a large, hard-to-handle object that can easily be caught and moved by the wind.
• Use extra care when moving bin. Never move a bin with product in it.
• Use only an approved hoist, crane or other lifting system when positioning bin.
• Secure, anchor the base when positioned.
• Bin location and siting.
3.1 BIN LOCATION
Unless otherwise specifically provided in writing,
Meridian® does not take responsibility for any defects or damages to any property, or injury to any persons, arising from or related to any site or assembly considerations, including but not limited to:
It is important that you, the customer, plan the work site to minimize or eliminate the need to move the bin once positioned.
• We recommend that you consult a civil engineer regarding the chosen site, the soil load bearing capacity, proper method of construction and type of concrete pad.
• Soil conditions and corresponding foundation requirements.
• Field modifications or equipment additions that affect the bin structure.
• Interconnections with neighbouring structures.
• Compliance with all applicable safety standards, including but not limited to, fall restraint systems (ladders or other systems).
Local safety authorities should be contacted as standards vary between jurisdictions.
• Clear area of bystanders, especially children.
• Use only hoists, or cranes with sufficient lift capacity and reach for the bin being positioned.
• Do not move/transport bin(s) when it is windy.
• Ensure the bin is positioned on a base that has been properly prepared to support the weight and loads of the bin when filled.
• Electrocution can occur without direct contact.
Do not place bin within 40 ft from power lines.
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3.2 BIN FOUNDATION
Although the bin base can be temporary, it is recommended that a permanent concrete base be constructed so it can support and carry the weight and load of the bin full of stored material.
The foundation specifications included in this manual are suggestions only, and may not be applicable to your local soil conditions.
Meridian Manufacturing Inc. will not assume any liability for results arising from their use.
1. Gravel Base
(Temporary Skid Base for Smoothwall Bins):
Meridian® strongly advises you to consult a civil engineer regarding the site you choose.
A professional engineer will check the soil conditions and soil load bearing capacity.
They can use the bin’s empty and full weights
(each product has a different weight) to advise on preparing the proper base.
If a temporary skid is attached, the bin must be placed on a minimum of 10 inches of compacted granular fill. The entire bearing area of the skid should rest evenly on this area. The fill should be in an area with proper type of soil and good drainage to provide a firm base.
The foundation should be uniform and level.
It should not vary by more than 1/4” over a span of four feet.
IMPORTANT:
This should be only a temporary base.
It is highly recommended that a good concrete pad be used as a permanent base.
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2. Concrete Slab (Permanent Base):
We recommend that you consult a civil engineer regarding the site you choose, the soil conditions, and soil load bearing capacity. A professional engineer can advise on the proper method of construction and type of concrete slab for your needs.
The best type of base, and the one we recommended, is a concrete slab that is located on well drained, level ground that is capable of supporting the concrete slab and a full bin under all environmental conditions.
The design of a concrete slab is based on varied load bearing specifications for the different sized liquid bins. Meridian® is not responsible for damage caused by an inadequate concrete slab. It is the responsibility of the owner to ensure that good construction practices are followed to obtain the required load carrying capacity for the slab. A concrete slab built to the proper performance specifications will ensure a long, trouble-free life for the storage system.
Meridian® can provide your engineer with the required information, such as bin design and leg reactions (wind and weight load).
The bin must be bolted to the slab so that all the legs sit evenly and are firmly in contact with the concrete. If the concrete is uneven, full “leg base plate” shims can be used.
3.3 BIN DESIGN
The bin, and the grade of steel used, must be designed for the product being stored inside.
It is your responsibility to inform Meridian
Manufacturing Inc. about what product you are planning to store in the bin, and receive approval to do so.
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3.4 CONCRETE SLAB CONSTRUCTION
The following information provides specifications and general guidelines for construction of concrete slabs for supporting bins.
It is very important that close attention be given to site preparation and soil conditions in order to provide a good base for the concrete slab.
3. Foundation Specifications: d. All foundations must be designed on leveled soil with a bearing capacity of
3,000 psf (14,646 kg/m²). When in doubt, consult a local engineer or architect.
Items to be aware of include but are not limited to the following:
1. Soil Conditions:
Sod and other organic material must be removed before laying down the gravel fill.
Positive drainage must be provided to drain excessive moisture away from the concrete slab.
e. All soil or organic material on the site of the foundation must be excavated and replaced by porous frost-proof material to provide proper draining under foundation and reduce frosting problems
(gravel, sand, ballast, crushed stone).
This underlying basis is then compacted and covered with polyethylene plastic which acts as a moisture barrier.
The concrete slab is designed for load stresses on soils with minimum allowable soil bearing capacity of 1500 psf.
The engineer is not responsible for concrete slab performance on soils with lower than specified bearing capacity or soils that are unsuitable for supporting a concrete pad.
f. Once the forms have been prepared, begin the placement of reinforcement rods in the foundation (see foundation drawing details). The reinforcement rods offer their greatest strength when they have been joined together, either by weld or wire. 6 x 6” (15.24 x 15.24 cm) wire mesh or 10M (#3) at 12” O/C each way covering the entire area of the foundation, completes preparation before beginning concrete pouring.
Soil conditions should be assessed on the basis of soil tests, or of the performance history of similar structures in your local area.
g. Concrete must have a minimum compressive strength of 3,000 psi (20.7
MPa) after 28 days.
2. Slab Structures:
The following specifications must be followed to construct a concrete slab to meet the load and stress carrying requirements:
- The concrete must have a minimum 28 day strength of 3000 psi (1361 kg).
- Use sulphate resistant cement where required by soil conditions.
- Do not pour concrete on frozen ground or in an excavation that contains ice, snow, excessive moisture or when the air temperature is below 4°C (40°F).
h. Approximative concrete volume quantities found in the corresponding table.
i. Foundation surface must be level.
Columns must be shimmed in uneven circumstances.
j. Follow general concrete best practices and guidelines. Wait a minimum of 7 days to install the bins on concrete. It is recommended to wait 28 days until filling the combo hopper bin, to ensure full concrete strength is achieved.
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3.5 INSTALLATION
Care must be used when moving, lifting and installing the bin. Installation instructions include but are not limited to:
• Clear the area of bystanders, especially small children.
• Have at least one other trained and responsible person to assist and who, in case of an emergency or accident, can provide assistance or seek assistance.
• Stay away from power lines when lifting or moving the bin. Do not place a bin within 40 ft from power lines.
Electrocution can occur without direct contact.
• Never move a bin that has product in it. The legs, base and supporting structure are not designed with sufficient strength to carry the combined mass. Any structural damage occurring during the move, can lead to more problems or damage when the bin is filled at its final position.
• Do not use tow hooks on a temporary skid base to pull the bin with any product inside.
Because of the inherent high centre of gravity and the pulling force that would be concentrated at the tow hooks, the bin would tip over, creating a safety hazard.
• If the unit must be pulled, make sure that it is completely empty and that the area that it will be pulled over is firm, level and contains no obstructions. Proceed with extra caution. The bin is top heavy, having a high centre of gravity and can tip easily.
• Use only a crane, hoist or lift with sufficient load carrying and reach capacity. It must have the appropriate stability to raise, move, position and lower the bin.
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• It is recommended that installing the bin be done on a calm day or one with light winds. A bin is a large, hard-to-handle object that can easily be caught and moved by the wind.
Note:
It is easier to position the top lid before placing the bin than after.
• Determine where the auger or conveyor will be when loading the bin. The position of this equipment will determine the rotation of the top lid, covering the loading hatch, at the peak of the bin. The lid will need to be opened and out of the way of the loading equipment.
- Loosen the lid clamping bolts and rotate it to the required position prior to securing the bin into its permanent position.
- Tighten the clamping bolts to their specified torque and tie the rope to the lid handle.
• Be sure the base cannot move.
- Stake the skid plate when equipped with a temporary base.
- Bolt the base to the permanent concrete pad.
If the base can move, it can lift or slide which leads to tipping.
Fig 3 - Unloading bin
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Section 4: OPERATION
• Read and understand the owner’s manual, and all safety decals, before using.
• Climbing ladder with care to prevent falling.
• Keep all bystanders, especially small children, away when loading/unloading or performing any maintenance work.
• Raise and latch ladder in the up position when not being used to prevent unauthorized use.
• Do not load/unload bin from the side. It can cause side loads and damage the structure.
• Do not crawl under opened unloading chute to inspect for a suspected blockage.
• Do not attempt to enter bin through the top loading hatch.
• Only enter bin when it is empty.
• Wear appropriate safety gear including but not limited to protective clothing, goggles and respirator before entering bin. Also attach a safety line to an anchor outside before entering.
• Establish a Lock-Out Tag-Out policy for your work site. Always lock-out tag-out power source before entering bin or performing any maintenance work.
• Do not enter bin to break loose impacted, caked or bridged material. Use a long pole or plank to dislodge and break the material loose while outside bin.
This Meridian® Smoothwall Bin has been designed and engineered for loading capacities up to 62 lb per cubic foot. The GrainMax series holds up to 50 lb per cubic foot and are recommended for grain storage only.
Many features incorporated into this bin are the result of suggestions made by customers like you.
It is the responsibility of the owner and users to be familiar with the bin(s) and all the auxiliary loading/ unloading equipment before starting. By following the recommended procedures, a safe working environment is provided for the workers and bystanders in the work site.
Hazard controls and accident prevention are dependent upon the personnel working with and maintaining the equipment. Their awareness, concern, prudence and proper training are crucial.
By following these instructions, in conjunction with a good maintenance program, your bin will provide many years of trouble-free storage.
Revised 06.2021
4-1
Owner’s Manual: Smoothwall Bin
4.1 COMPONENTS AND CONTROLS
Bin specifications, components and available options may vary depending on the region. The location of components and options may vary and change without notice.
Unloading Chute with Slide Gate:
The unloading chute at the base of the bin comes with a rack and pinion slide gate assembly. A crank is used to work the gate. There is 24” of clearance below the slide gate.
Fig 4 - Slide gate attached below unloading chute
®
Fig 5 - Crank for slide gate
Vented Top Lid:
The top lid, covering the 25” loading hatch at the peak, is vented and spring-loaded. The ventilation avoids a vacuum forming when unloading, which may cause implosion.
A rope is attached to the lid and extends down to the ground, and tied to a leg. Pull the rope to open the lid, release it to close.
Fig 6 - Top lid with rope
4-2 3.2020
Owner’s Manual: Smoothwall Bin
FALLING HAZARD
Use extreme caution when climbing.
Always raise the retractable ladder section and latch in place when not in use.
This will avoid unauthorized use.
Sidewall and Roof Ladder:
Each Bin is designed and built with a ladder that reaches the loading hatch, at the top of the bin.
Retractable Ladder Section:
The access ladder has a moveable safety section located at ground level. This is designed to slide up out of reach of children and latch into place.
Fig 7 - Ladders
®
Fig 8 - Retractable ladder section
03.2020
4-3
Owner’s Manual: Smoothwall Bin
4.2 OPTIONAL COMPONENTS
The location of options may vary and change without notice. Not all options may be available in all regions.
Ladder Cage and Handrails:
This cage surrounds the ladder and hand rails can be added to reduce the chance of falling.
Fall Arrest System:
Wear a safety harness while climbing the bin.
Fig 9 - Ladder cage and handrails
®
Fig 10 - Fall arrest system
Top Lid Lever:
A lever is available to easily open the roof lid.
Attach it to the hopper leg and tie the rope to it.
Fig 11 - Top lid lever
Poke Hole:
This access hole allows you to get a pole or stick into the bin to dislodge any bridged material.
Bottom Manway:
This access hole is located in the bottom cone and provides access to the interior of the bin.
Do not use it to dislodge bridged material inside the bin.
4-4
Fig 12 - Poke Hole and bottom manway
3.2020
®
Owner’s Manual: Smoothwall Bin
Roof Manhole:
A manhole in the roof, is available. It can be used as an inspection port and an entrance to the interior of bin if there is an interior ladder.
Fig 13 - Roof manhole
Roof Vent:
A roof vent allows for added ventilation. They are available in baffled and non-baffled version.
Bean Ladder:
This ladder hangs down the centre of bin and directs the product to flow down the ladder to the bottom of bin reducing damage to seed.
It is particularly recommended for pulse crops of all kinds and reduces splits from handling.
Note:
Bean ladder must be removed if the bin will be used for fertilizer storage or any other product that is prone to bridging.
Auger Boot:
This boot allows an auger to be mounted below the unloading chute for easy and convenient unloading.
Fig 14 - Roof vent
Fig 15 - Bean ladder
03.2020
Fig 16 - Auger boot
4-5
Owner’s Manual: Smoothwall Bin
Pail Spout:
This spout allows you to take a small sample from the bin without spilling any product. It is equipped with a small hand-operated slide gate to control the size of the sample. A pail works well to collect the sample.
LevALERT® Bin Level Indicator:
LevALERTs are available for installation on the sidewall of the bin. The indicator turns a bright yellow colour when the product inside the bin reaches that point or is above it.
LevALERTs can be installed at any time, and are available with an optional proximity switch to control lights, alarms, etc.
View Glass:
View Glass(es) are available and can be installed into the sidewall to view the product inside.
View Glasses are best ordered and installed from the factory.
Single, Double or Triple Skid:
Skid bases are available to bolt to the hopper legs. This is important when the bin is placed on a temporary gravel base.
Utility Auger:
A utility auger is available for convenient unloading. It is available in 4, 6, 8 and 10 inch diameters. The tube is a standard 16 foot length, and extensions are available.
Fig 17 - Pail chute
Fig 18 - View glass and LevALERT® Indicator
Fig 19 - Triple skid
®
4-6
Fig 20 - Utility auger
3.2020
Owner’s Manual: Smoothwall Bin
Additional Options:
• Leg Extensions
• Touch-Up Paint
• Grain or Feed Boot
• Pneumatic Fill System
• Non-Vented Top Lid
• Safety Fill
• Transitions
• 12”, 14”, and 18” Gooseneck Vents
• Moisture and Temperature Cables
• Fan Mounting Bracket
• Lift Hooks
Note:
A variety of control systems and switches are available to be used with your storage system for loading and unloading.
Always have a licensed electrician provide the power and controls for your system. All wiring should comply with the ANSI/NFPA 70 electrical requirements.
®
Paint (Internal):
All fertilizer bins come standard with a polyester powder coat finish interior. This powder coat finish protects the interior metal surface when coming in contact with corrosive materials. If fertilizer, potash or any other corrosive material will be placed in the bin, it must have the powder coat finish paint on the inside to prevent damage to the metal surface.
Always inspect the interior surface for damage before filling with corrosive material. Clean and repaint if any damage is found. Warranty will be null and void on any unpainted or poorly maintained bin.
IMPORTANT:
Always follow all paint application safety instructions when maintaining the bin.
03.2020
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Owner’s Manual: Smoothwall Bin
4.3 MERIDIAN AIRMAX ® AERATION SYSTEMS
One of these Airmax™ Aeration systems may have come with your bin to condition the product stored inside.
Fig 21 - Horizontal AirMax™ Aeration tube
CORROSIVE MATERIAL HAZARD
Do not store fertilizer in a bin containing an aeration system.
®
4.3.1 Airmax ™ Horizontal Aeration System:
The horizontal aeration tube is inserted through the fan mount. Then the fan can be installed.
• Bolt the in-line fan to the mount in a way that the electrical lines can be routed conveniently.
The aeration tube is removable, to facilitate cleaning of the screen.
• Remove the fan, then unfasten the bolts and carefully pull the tube out of the bin.
• Once the tube is removed, replace the cover plate to prevent moisture and pests from entering the bin.
Horizontal Aeration Disclaimer:
Remove the horizontal aeration tube if fertilizer will be stored in the bin. If left inside, it could limit or void the warranty if the cause of a claim is deemed to be from the storage of fertilizer.
Fig 22 - AirMax™ In-Line fan
Fig 23 - Vertical Aeration
-One-Piece
Fig 24 - Vertical Aeration
-Sectional
4.3.2 Airmax ™ Vertical Aeration System:
The internally mounted “rocket” has a hollow duct design formed by a self-cleaning perforated metal screen.
Bolt the centrifugal fan to the mount on the hopper bottom.
4-8
Fig 25 - AirMax™ Centrifugal fan
Revised 06.2021
®
Owner’s Manual: Smoothwall Bin
4.3.3 Airmax ™ 360 Aeration System:
The patented Meridian AirMax® 360 surrounds the full circumference inside the hopper cone.
It forces air into the centre of the grain cavity, which is necessary for even grain conditioning.
With no perforations, there are no screens to remove when changing seed varieties, resulting in virtually no cleaning or cross-contamination.
Bolt the fan vertically, onto the inlet mount in a way that the electrical lines can be routed conveniently.
Table 1 - Airmax™ 360 Fan Inlet Size
BIN SIZE
16 Feet
18 Feet
INLET SIZE
18” Dia.
24” Dia.
Airmax ™ 360 Warranty Disclaimer:
The storage of fertilizer in a bin equipped with Airmax™ 360 could limit or void the warranty if the cause of a claim is deemed to be from the storage of fertilizer.
Fig 26 - AirMax™ 360 illustration
QTY REQUIRED:
A
REV
WWW.MERIDIANMFG.COM
THIS DRAWING IS THE EXCLUSIVE PROPERTY OF MERIDIAN
MFG INC. DUPLICATION BY ANY MEANS IS PROHIBITED
WITHOUT PERMISSION FROM MERIDIAN MFG INC.
MATERIAL :
DESCRIPTION
REVISION HISTORY
PROJECT/CUSTOMER NAME:
COMMON BIN COMPONENTS
DESCRIPTION:
24" AIRMAX 360 18' BIN
WEIGHT:
N/A
PROCESS:
XXX
DRAWN BY:
BP
DRAWN BY DATE:
2021-03-01
CHECKED BY:
DS
PART/DRAWING NUMBER:
41108 18ftbin wAirmax
DATE
REV:
A
TS
DESIGNER
SHEET No:
1 OF 1
Fig 27 - AirMax™ 360 fan mount
Revised 06.2021
Fig 28 - AirMax™ continuous air ducts
4-9
Owner’s Manual: Smoothwall Bin
4.4 LIQUID HOPPER BIN
Meridian’s Liquid hopper bins are the ultimate storage solution, delivering versatility and innovation for a multitude of agricultural and commercial requirements. In addition to storing all the dry flowable products of the fertilizer series, these bins are designed, engineered and coated to store a whole range of liquid products such as liquid fertilizer and liquid feed supplements.
These bins look identical to the fertilizer bins, differing significantly however:
• Bottom flange plate assembly
• Heavier gauge steel
• Welded inside and out
• Four coats of powder chemistry
• Leak tested
3/4 inch Sight Tube with Auto Shut-off Valve:
The sight tube shows the quantity of liquid inside the tank. Measurements are approximate, and are shown in Imperial and US gallons
Push the spring-loaded valve down to allow liquid into the sight tube to measure the quantity inside the tank. When the valve is released, liquid is restricted from entering the tube.
Fig 30 - Liquid hopper bin
Fig 29 - liquid valve
®
03.2020
Fig 31 - Heavy duty flange bottom
4-11
Owner’s Manual: Smoothwall Bin
4.5 LOADING
The bin(s) are designed to be easy to load or fill with product. A list of general guidelines to be followed include but are not limited to:
• A spring-loaded, vented top lid covers the loading hatch and can be opened from the ground by pulling on the rope provided. The spring loading will automatically close the lid when the cord is released. The venting of the lid allows the bin to "breathe", avoiding vacuum lock when unloading.
• The top lid is designed so that it can be rotated to open in any direction that will work favorably with your particular installation.
Before erecting the bin, decide on the opening direction and make the adjustment. This will be more convenient than waiting until the bin is set in place.
• The bin should always be centre-loaded and unloaded to prevent uneven stresses on the bin caused by material piling up on one side and emptying from the other. Over-stressing in this manner will cause eventual structural damage.
• The loading hatch at the peak of the bin is designed so that the product will centre-load the bin.
• The unloading chute at the base of the hopper cone is designed to centre-unload product.
• Do not, under any circumstances, use the optional roof manhole as loading port. If it is used, the product will pile unevenly, creating a situation that could cause damage to the bin.
Fig 32 - Loading the bin
®
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Owner’s Manual: Smoothwall Bin
®
4.6 UNLOADING
The standard hopper bin is designed with two feet of clearance at the bottom of the cone to provide room for unloading equipment. Use auxiliary unloading equipment as appropriate for your storage system.
• When unloading fertilizers, make sure that the product does not cake or cling to the sidewall, or empty to one side. Bridging may also occur.
This usually occurs when hot product such as mixed potash is loaded into the bin and then cools, causing a moisture build-up due to condensation.
A general list of guidelines to be followed include but are not limited to:
• Open the Top Lid while unloading to prevent vacuum damage to the bin.
If this happens, an uneven stress is generated on the bin structure and could cause structural damage.
• To unload product from the bin, use the crank to open the slide gate assembly on the unloading chute. The emptying rate of the bin is determined by how far the slide gate is opened.
Optional permanent auger mounts and auger boots to enclose the unloading chute can be ordered to complement the functioning of your storage bin.
The slide gate assembly is optional on Meridian
Manufacturing Inc.'s feed bin line.
• Do not, under any circumstances, use the optional bottom manway as an unloading port.
If it is used, the product will empty unevenly, creating a situation that could cause damage to the bin.
• Do not crawl under an opened unloading chute to inspect for a suspected blockage. Caked or impacted product could suddenly break loose and cause facial, body and/or eye injury.
• Do not attempt to enter the bin through the loading hatch at the peak. This opening is designed for loading the bin only and not for human entry.
To remove the build-up or bridging:
- Bang on the side of the bin with a rubber mallet to break the product loose.
- Use a long pole or piece of wood through the manhole to chip the caked product free.
• Use the bottom manway to enter the bin only when it is empty, for cleaning purposes.
• If you enter the bin, make sure that there is no possibility that the loading/unloading auger could be started up.
Lock-Out Tag-Out the power sources to all auxiliary equipment and have a responsible, trained person close at hand to keep unauthorized individuals away from the work area.
• Enter the empty bin with extreme caution.
Wear protective clothing, goggles for eye protection and a properly filtered respirator mask for lung protection.
It is also good safety practice to connect a safety line to yourself and a secure attachment point outside the bin before entering the enclosed area. Have a responsible, trained person outside to assist in case of an emergency.
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Owner’s Manual: Smoothwall Bin
®
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3.2020
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®
Section 5: INDUSTRIAL USAGE
• Read and understand the owner’s manual, and all safety decals, before using.
• Have Meridian® or knowledgable personnel to assembly and install catwalks, stairs, etc.
• Do not attempt to enter bin through the top loading hatch.
• Only enter bin when it is empty.
• Use cranes to lift and support equipment while installing.
• Do not crawl under opened unloading chute to inspect for a suspected blockage.
• Climbing ladder with care to prevent falling.
• Wear personal protective equipment (PPE) while assembling and installing. Especially when working at heights.
Our bins are built with industrial gauge steel. Meridian® offers a range of structural options to make your site efficient and safe. Talk to our Industrial team for more information.
Revised 06.2021
5-1
40669 - CROSSWALK INSTALLATION (12"-32" SPAN)
www.meridianmfg.com
Owner’s Manual: Smoothwall Bin
DATE: 2020-03-11
®
CROSSWALK INSTALLATION (12” - 32” SPAN) PART #40669
FASTEN CORNER POST TO
PERIM. HANDRAIL W/ 3/8" HARDWARE (x4)
(TYP ALL 4 CORNERS)
THIS END TO SIMPLY
REST ON BASE
5-2
FASTEN CROSSWALK TO
BASE W/ 3/8" HARDWARE (x2)
(THIS END ONLY)
Revised 06.2021
QTY
1
PART #
40669
DESCRIPTION
CROSSWALK PACKAGE - 12"-32” SPAN, BONE WHITE
Owner’s Manual: Smoothwall Bin www.meridianmfg.com
1. Install handrail “Section B” (includes 2 posts) to roof tabs.
1) INSTALL HANDRAIL SECTION B (INCLUDES 2 POSTS)
2. Fasten adjoining handrail “Section A” to handrail
“Section B” and then to roof tab.
3) INSTALL REMAINING SECTION A HANDRAILS.
3. Install remaining “Section A” handrails.
4. Once all sections are installed, fasten the grab bars to the handrail sections.
®
DATE: 4/22/2021
SECTION A (QTY VARIES)
1. FASTEN TO ROOF TABS
W/ 3/8" HARDWARE (x2)
2. FASTEN TO ADJOINING
HANDRAIL W/ 3/8"
HARDWARE (x2)
5-4
QTY
1
1
1
1
1
1
1
SECTION B - 2 POSTS (x1)
FASTEN TO ROOF TABS
W/ 3/8" HARDWARE (x4)
MOUNT GRAB BARS W/
3/8" HARDWARE (x4 / SIDE)
MOUNT GRAB BARS W/
1/2" HARDWARE TO
LADDER RECEIVER
PART #
40672
40673
40674
40675
40676
40677
40678
Table 3 - Perimeter Handrail Installation
DESCRIPTION
PERIMETER HANDRAIL 16' PKG, BONE WHITE
PERIMETER HANDRAIL 14' PKG, BONE WHITE
PERIMETER HANDRAIL 13'-6" PKG, BONE WHITE
PERIMETER HANDRAIL 12' PKG, BONE WHITE
PERIMETER HANDRAIL 10' PKG, BONE WHITE
1
1
PERIMETER HANDRAIL 10' PKG, BONE WHITE
PERIMETER HANDRAIL 8' PKG, BONE WHITE
DESCRIPTION
Revised 06.2021
PERIMETER HANDRAIL 9' PKG, BONE WHITE
PERIMETER HANDRAIL 8' PKG, BONE WHITE
Owner’s Manual: Smoothwall Bin
®
Section 6: SERVICE AND MAINTENANCE
• Read and understand the owner’s manual, and all safety decals, before using.
• Wear appropriate personal protective equipment (PPE), for the task you are performing.
• Establish a Lock-Out, Tag-Out policy for your work site. Always Lock-Out Tag-Out equipment before entering bin or performing any maintenance work.
• Only enter the bin when it is empty.
• Do not attempt to enter bin through the loading hatch at the peak.
• Attach a safety line to an anchor outside before entering.
Each customer’s site is different, and store a variety of product. You must develop a service and maintenance program specific to your location and circumstances. You are responsible to ensure that your smoothwall bin(s) are compatible with the product which you wish to store.
By following a careful service and maintenance program for your bin(s), you will enjoy many years of trouble-free storage.
IMPORTANT:
If you enter the bin, make sure that there is no possibility that loading could start up.
Lock-Out, Tag-Out the auxiliary equipment.
A responsible, trained person must be close at hand for assistance.
CONFINED SPACE HAZARD
Wear protective clothing, and a properly filtered respirator mask. Connect a safety line to yourself and have a responsible, trained person outside to assist in an emergency.
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Owner’s Manual: Smoothwall Bin
6.1 CONCRETE SLAB INSPECTION
Check the foundation conditions regularly.
Cracks that are more than 1/8 inch wide in the concrete slab indicate significant movement.
Always consult with a professional engineer when foundation problems arise. If severe cracking exists, slab levels should be taken to determine whether any area of the slab is sinking independently.
Subsoil conditions should be monitored to ensure against bearing capacity losses.
®
6.2 BIN INSPECTION
• It is important to check that the top lid vent, and any other air vent(s) are open and clear of obstructions.
Ventilation prevents a vacuum from forming during unloading or emptying, which may cause the bin to implode.
• Inspect welded seams.
• Tighten all bolts to their specific torques.
• Inspect and adjust all plugs, fittings and valves as required.
• Exterior enamel paint kits are also available to touch up scrapes and minor dent marks.
• When the bin is empty:
- Inspect the welded seams inside.
- Inspect all internal components.
- Inspect the painted bin for bare metal areas where the paint has worn.
A special epoxy paint kit is available and it is highly recommended that only this type of paint be used.
It is especially necessary that any bare metal be painted before storing fertilizer or any other corrosive commodities. Exposed metal will corrode quickly. A special epoxy repair kit for the interior is available through your Meridian dealer.
6-2 3.2020
Owner’s Manual: Smoothwall Bin
6.3 LIQUID HOPPER BIN FLANGE BOTTOM TIGHTENING PROCEDURE
Flange bottom joints require proper tightening to avoid leaking. Apply Loctite ® LB 8150 , or equivalent, anti-seize lubricant to the bolt threads. Then, torque each nut to 55 ft-lb .
This is the procedure for tightening the bolts:
®
6.3.1 Flange Condition Pre-Check:
• Check conditions of flange faces for scratches, dirt and scale.
• Check for corrosion pitting and tool marks.
• Inspect the gasket seating surfaces.
• Check the areas on the flange where the nuts will seat, it should be flat and free from pitting and excessive wear.
• Ring Type Joint (RTJ) grooves must be kept clean, corrosion free & undamaged.
Contact your Supervisor or Quality Control if you find any uncertainties.
6.3.2 Flange Alignment:
Visually examine the flange alignment to ensure that it fits well. While aligning the flanges make sure that there are no residual stresses in the joint.
IMPORTANT:
Using heat correction for the alignment of flanges is strictly prohibited.
• Flange faces should be parallel and aligned.
• The flange bolt holes should be in line so that the bolts will pass freely.
Fig 33 - Flange bottom on hopper
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Owner’s Manual: Smoothwall Bin
6.3.3 Nut and Bolt/Stud Checks:
• Visually examine nuts and bolts/studs before using them to ensure that they are free from defects such as corrosion and damaged threads.
Do not use fasteners with damaged threads.
• Check the length of the bolts to avoid short bolting or excessive threads. Meridian® supplies flange bolts with sufficient length to allow the use of bolt tensioning equipment or spades, spacers, drip rings and wafer valves, and the associated extra gaskets.
• Visually examine nuts and bolts/studs after cleaning to ensure they are free from burrs.
They should be cleaned using a wire brush to remove any dirt on the threads.
• The nut and bolt material grades should be correctly identified before they are used.
• Nuts and bolts can only be reused if it is known that they have not been overloaded or exceeded their yield point.
• When threading the nut onto the bolt, the nut identification marking must always point outwards.
®
6.3.4 Gasket Check:
• Do not use sealing compound, grease or other paste or adhesive on gasket or flange faces.
• Clean gasket seating face using a wire brush.
• Visually examine the gasket, before installation, to assure they are free from defects.
• Make sure the material is as specified, look for any possible defects or damage in the gasket such as folds or creases.
• All Soft material gaskets should be replaced with new ones whenever an opened joint is to be closed again.
• Spiral-wound gaskets should be used only once.
• While inserting the gasket, do not force it into the gasket seat between the mating flange faces. Once the gasket is placed, bring the mating flanges together carefully without knocking the gasket out of place. Install all bolts and hand tighten the nuts.
6-4 3.2020
Flange Bolt Tightening Procedure
Rev 1 April 16 2019
Owner’s Manual: Smoothwall Bin
6.3.5 Flange Bottom Bolt Torque Sequence:
ALWAYS TIGHTEN THE NUT,
NOT THE BOLT!
Note:
Bolts should only be torqued if they are fitted into clearance holes.
Flange Bolt Tightening Procedure
Rev 1 April 16 2019
Apply Loctite® LB 8150, or equivalent, antiseize lubricant to the bolt threads. Then, use a torque wrench to tighten the nuts to 55 ft-lb .
If the bolt head is torqued rather than the nut then the torque value should be increased to compensate for the additional friction.
Fig 34 - 12 Bolt sequence
The specified method of bolt tightening is equally applicable to coated, galvanized and ungalvanized bolts.
Torque the nuts or bolts in a “CRISS-CROSS”, then a “CIRCULAR” sequence using two torquing passes as described below:
• Tighten all nuts by hand as far as possible.
Flange Bolt Tightening Procedure
Fig 35 - 16 Bolt sequence
Rev 1 April 16 2019
• See Figures 26 to 29 for torque sequence.
• PASS 1: Torque the nuts to 55 ft-lb .
Torque in the correct sequence to a 100% of the final torque value. Check that gasket is getting compressed uniformly.
Flange Bolt Tightening Procedure
Rev 1 April 16 2019
• PASS 2: Repeat torquing the nuts using the final torque value in a “CIRCULAR” manner until no further rotation of the nut is observed.
Fig 36 - 20 Bolt sequence
03.2020
Fig 37 - 24 Bolt sequence
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Owner’s Manual: Smoothwall Bin
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®
Section 7: REFERENCE
For information not included here, or for a digital copy of this manual, please call your dealer, or
Meridian Manufacturing Inc. directly for assistance. Visit our website at: www.meridianmfg.com.
7.1 FEED BIN SPECIFICATIONS
10’
Bin Diameter
10’
Sidewall
MODEL
910
912
915
1010
1012
1015
705
708
710
808
810
812
DESCRIPTION
7’ Diameter 60°
Bottom Cone
8’ Diameter 55°
Bottom Cone
9’ Diameter 55°
Bottom Cone
10’ Diameter 55°
Bottom Cone
Table 4 - Western Canada
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
710
817
980
901
1,034
1,234
254
351
417
460
545
630
836
962
1,153
1,060
1,217
1,452
299
414
491
542
642
742
16.7
19.2
23.1
21.2
24.3
29
6
8.3
9.8
10.8
12.8
14.8
METRIC
TONNES
5.4
7.5
8.9
9.8
11.7
13.5
15.2
17.5
20.9
19.2
22.1
26.4
BIN HEIGHT
14' 11"
17' 11"
19' 11"
18' 1"
20' 1"
22' 1"
21' 2"
23' 2"
26' 2"
22' 3"
24' 3"
27' 3"
39'
39'
46'
39'
46'
46'
REC.
AUGER
33'
33'
39'
33'
39'
39'
03.2020
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Owner’s Manual: Smoothwall Bin
MODEL
7-2
808
810
812
908
910
912
605
608
610
612
805
915
1010
1012
1015
MODEL
812
815
905
908
910
912
705
708
710
712
715
805
808
810
915
1010
1012
1015
1020
1215-55
1215-55 HD
1220-55
1220-55 HD
1225-55
1225-55 HD
DESCRIPTION
7’ Diameter
60° Bottom Cone
8’ Diameter
55° Bottom Cone
9’ Diameter
55° Bottom Cone
10’ Diameter
55° Bottom Cone
12’ Diameter
55° Bottom Cone
Table 5 - Eastern Canada
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
633
757
440
601
712
820
983
903
1037
1237
1572
255
353
419
470
568
332
462
547
744
897
521
712
838
965
300
415
492
557
673
394
543
644
1156
1063
1220
1455
1849
14.9
17.9
10.4
14.2
16.8
19.3
23.1
21.3
24.4
29.1
37.0
6
8.3
9.9
11.4
13.7
7.9
10.9
12.9
1851 2178 43.0
2315
2792
2743
3309
54.0
66.1
METRIC
TONNES
5.4
7.5
8.9
10.4
12.5
7.2
9.9
11.7
13.5
16.3
9.5
12.9
15.2
17.5
21.0
19.3
22.1
26.4
33.0
39.0
BIN HEIGHT
21’ 6”
24’ 7”
15’ 8”
18’ 8”
20’ 6”
22’ 6”
14’ 3”
17’ 3”
19’ 3”
21’ 3”
24’ 3”
14’ 7”
17’ 6”
19’ 6”
25’ 6”
21’ 8”
23’ 8”
26’ 8”
31’ 8”
30’ 0”
49.0
60.0
35’ 0”
40’ 0”
DESCRIPTION
6’ Diameter
60° Bottom Cone
8’ Diameter
60° Bottom Cone
9’ Diameter
60° Bottom Cone
10’ Diameter
60° Bottom Cone
APPROX.
BUSHELS
178
Table 6 - Central USA
CUBIC
FEET
209
IMP. TONS
4
629
737
845
1007
938
1071
1271
250
298
346
351
479
564
650
740
867
994
1185
938
1071
1271
294
350
407
413
564
664
765
15
17
20
24
22
25
30
11
13
15
6
7
8
8
METRIC
TONNES
3.6
5.4
6.4
7.2
7.2
10.0
11.8
13.6
13.6
15.4
18.1
21.8
19.9
22.7
27.2
BIN HEIGHT
13’ 1”
16’ 1”
18’ 1”
20’ 1”
15’ 6”
18’ 6”
20’ 6”
22’ 6”
19’ 8”
21’ 8”
23’ 8”
26’ 8”
22’ 11”
24’ 11”
27’ 11”
33’
33’
33’
39’
39’
33’
REC.
AUGER
33’
33’
33’
33’
39’
33’
33’
39’
46’
39’
39’
46’
53’
51’
61’
71’
LEGS
4
4
4
4
4
4
4
4
6
4
4
4
4
4
®
Owner’s Manual: Smoothwall Bin
7.3 GRAINMAX BIN SPECIFICATIONS
®
MODEL
1310GM
1315GM
1320GM
1325GM
1330GM
1335GM
1412GM
1420GM
1425GM
1430GM
1435GM
MODEL
GM2300
GM3000
GM4000
GM5000
GM6000
GM3000
GM4000
GM5000
GM6000
GM5300
GM6400
GM7500
2025
2030
2035
DESCRIPTION
14’ Diameter
40° Bottom Cone
15’ 6” Diameter
40° Bottom Cone
16’ Diameter
40° Bottom Cone
18’ Diameter
40° Bottom Cone
20’ Diameter
40° Bottom Cone
Table 7 - Western Canada
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
2,296
3,037
3,836
4,636
5,434
3,258
4,109
4,962
5,813
5,312
6,392
7,470
8,028
9,361
10,693
2,702
3,573
4,514
5,455
6,394
3,833
4,835
5,838
6,839
6,250
7,520
8,789
9,445
11,013
12,580
67
120
145
170
156
188
219
236
275
314
89
112
136
159
95
METRIC
TONNES
61
109
132
155
141
170
199
214
249
285
81
102
123
145
86
BIN HEIGHT
26’ 5”
28’ 9”
33’ 9”
38’ 9”
43’ 9”
28’ 11”
33’ 11”
38’ 11”
43’ 11”
35’ 6”
40’ 6”
45’ 6”
41’ 10”
46’ 10”
51’ 10”
DESCRIPTION
13’ Diameter
45° Bottom Cone
13’ 6” Diameter
40° Bottom Cone
Table 8 - Eastern Canada, Northeastern USA
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
METRIC
TONNES
1533
2093
2653
3212
3772
4332
1881
2854
3463
4071
4680
1816
2480
3194
3807
4471
5135
2213
3358
4074
4790
5506
45
62
78
95
112
128
55
84
102
120
137
41
56
71
86
101
116
50
76
92
109
125
BIN HEIGHT
21’ 6”
26’ 6”
31’ 6”
36’ 6”
41’ 6”
46’ 6”
24’ 1-13/16”
31’ 9-13/16”
36’ 9-13/16”
41’ 9-13/16”
46’ 9-13/16”
REC.
AUGER
41’
51’
61’
71’
71’
81’
51’
61’
71’
71’
79’
REC.
AUGER
46’
59’
66’
72’
59’
66’
79’
66’
79’
85’
53’
59’
66’
72’
53’
Revised 06.2021
7-3
Owner’s Manual: Smoothwall Bin
MODEL
1208GM
1412GM
1420GM
1425GM
1615GM
1620GM
1625GM
DESCRIPTION
12’ Diameter
40° Bottom Cone
13’ 6” Diameter
40° Bottom Cone
16’ Diameter
40° Bottom Cone
APPROX.
BUSHELS
Table 9 - Central USA
CUBIC
FEET
IMP. TONS
1064
1881
2854
3462
3264
4118
4973
1252
2213
3358
4073
3840
4845
5851
39
69
104
126
98
124
149
METRIC
TONNES
35
63
94
114
89
112
135
BIN HEIGHT
18’ 8”
23’ 9”
31’ 9”
36’ 9”
28’ 11”
33’ 11”
38’ 11”
MODEL
GM3000-US
GM4000-US
GM5000-US
GM6000-US
DESCRIPTION
15’ 6” Diameter
40° Bottom Cone
Table 10 - Northwestern USA
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
3043
3845
4646
5413
3580
4323
5466
6368
90
114
138
162
METRIC
TONNES
82
103
125
147
BIN HEIGHT
28’ 9”
33’ 9”
38’ 9”
43’ 2”
REC.
AUGER
36’
46’
56’
61’
53’
66’
66’
REC.
AUGER
51’
61’
71’
71’
®
7-4 3.2020
Owner’s Manual: Smoothwall Bin
7.4 LIQUID HOPPER BIN SPECIFICATIONS
16’
Bin Diameter
12
K Liquid
Gallon
Capacity
MODEL
1212L
1412L
15.512L
15.515L
15.517L
15.520L
1612L
1615L
1617L
1620L
MODEL
1220L
1320L
1330L
1335L
1412L
1415L
1420L
1425L
1430L
DESCRIPTION
12’ Diameter
45° Bottom Cone
14’ Diameter
40° Bottom Cone
APPROX.
BUSHELS
Table 11 - Western Canada
CUBIC
FEET
US
GALLONS
IMP.
GALLONS
1,476 1,737 12,995 10,821
15’ 6” Diameter
40° Bottom Cone
16’ Diameter
40° Bottom Cone
2,084
2,556
3,037
3,357
3,836
2,745
3,258
3,599
4,109
2,452
3,008
3,573
3,950
4,513
3,230
3,833
4,235
4,835
18,344
22,504
26,731
29,552
33,764
24,165
28,677
31,685
36,174
15,275
18,739
22,259
24,608
28,115
20,122
23,879
26,384
30,122
IMP.
TONS*
68
97
119
141
156
179
128
152
168
192
METRIC
TONNES*
62
BIN
HEIGHT
23’ 8”
DESCRIPTION
12’ Diameter
45° Bottom Cone
Table 12 - Eastern Canada, Northeastern USA
CUBIC
FEET
US
GALLONS
LITRES
METRIC
TONNES
BIN
HEIGHT
2647 19790 74913 69.9
31’ 9”
13’ Diameter
45° Bottom Cone
13’ 6” Diameter
40° Bottom Cone
3144
4471
5135
2213
2642
3358
4072
4790
23515
33440
38410
16930
20149
25500
30851
36203
89014
126584
145398
64087
76272
96528
116784
137043
115.1
163.8
188.1
81.1
96.8
123.0
149.3
175.t
32’ 6”
42’ 6”
47’ 6”
23’ 10”
26’ 10”
31’ 10”
36’ 10”
41’ 10”
REC.
AUGER
53’
53’
66’
72’
39’
46’
53’
59’
66’
REC.
AUGER
39’
88 25’ 4” 46’
108
128
142
162
116
25’ 9”
28’ 9”
30’ 9”
33’ 9”
25’ 11”
46’
53’
53’
59’
46’
138
152
28’ 11”
30’ 11”
53’
53’
174 33’ 11” 59’
*Based on 12.75 lbs./Imp. Gal.
®
Revised 06.2021
7-5
Owner’s Manual: Smoothwall Bin
MODEL
1220L
1412L
1415L
1420L
1612L
1615L
MODEL
1512L
1515L
1517L
1520L
DESCRIPTION
12’ Diameter
45° Bottom Cone
APPROX.
BUSHELS
2249
13’ 6” Diameter
40° Bottom Cone
16’ Diameter
40° Bottom Cone
1924
2290
2898
2825
3338
Table 13 - Central USA
CUBIC
FEET
IMP.
GALLONS
LITRES
2646 19793 74925
2264
2694
3409
3323
3927
16396
20153
25501
24858
29376
62066
76288
96532
94098
111200
IMP.
TONS
82
70
84
106
103
122
METRIC
TONNES
74.4
63.5
76.2
96.7
93.4
110.7
BIN
HEIGHT
30’ 8”
23’ 10”
26’ 10”
31’ 10”
25’ 9”
28’ 9”
DESCRIPTION
16’ Diameter
40° Bottom Cone
Table 14 - Northwestern USA
APPROX.
BUSHELS
CUBIC
FEET
IMP.
GALLONS
LITRES
2561
3043
3363
3845
3013
3580
3957
4523
22542
26777
29600
33834
85331
101362
112049
128075
IMP.
TONS
93
111
123
140
METRIC
TONNES
85
101
111
127
BIN
HEIGHT
25’ 9”
28’ 9”
30’ 9”
33’ 9”
®
7-6 3.2020
Owner’s Manual: Smoothwall Bin
7.5 MULTI-PURPOSE BIN SPECIFICATIONS
®
16’
Bin Diameter
20’
Sidewall
MODEL
1617
1620
1625
1630
1810
1815
1820
1825
1830
15620
15625
15630
1610
1612
1615
1412
1415
1417
1420
15610
15612
15615
15617
1205
1208
1210
1212
1215
1410
DESCRIPTION
12’ Diameter
45° Bottom Cone
14’ Diameter
45° Bottom Cone
15’ 6” Diameter
40° Bottom Cone
16’ Diameter
40° Bottom Cone
18’ Diameter
40° Bottom Cone
Table 15 - Western Canada
APPROX.
BUSHELS
CUBIC FEET IMP. TONS
3,599
4,109
4,961
5,813
3,155
4,233
5,312
6,392
7,470
3,836
4,636
5,434
2,405
2,746
3,258
2,084
2,476
2,737
3,128
2,237
2,556
3,037
3,357
804
1,093
1,284
1,476
1,763
1,823
4,235
4,835
5,837
6,839
3,712
4,981
6,250
7,520
8,789
4,513
5,455
6,394
2,830
3,231
3,833
2,452
2,913
3,220
3,681
2,632
3,008
3,573
3,950
947
1,286
1,511
1,737
2,075
2,145
154
193
233
272
131
149
180
212
115
139
169
198
87
100
118
76
90
99
114
81
93
110
122
53
64
66
29
39
46
140
175
211
247
119
136
164
192
104
126
153
179
79
90
107
68
81
90
103
74
84
100
111
METRIC
TONNES
26
36
42
48
58
60
33’ 9”
38’ 9”
43’ 9”
23’ 11”
25’ 11”
28’ 11”
30’ 11”
33’ 11”
38’ 11”
43’ 11”
25’ 6”
30’ 6”
35’ 7”
40’ 6”
45’ 6”
25’ 4”
28’ 4”
30’ 4”
33’ 4”
23’ 9”
25’ 9”
28’ 9”
30’ 9”
BIN
HEIGHT
16’ 8”
19’ 8”
21’ 8”
23’ 8”
26’ 8”
23’ 4”
53’
59’
66’
79’
53’
59’
66’
72’
46’
59’
66’
72’
46’
46’
53’
46’
53’
53’
59’
41’
46’
53’
53’
REC.
AUGER
33’
39’
39’
39’
46’
39’
03.2020
7-7
Owner’s Manual: Smoothwall Bin
MODEL
1312
1315
1320
1325
1330
1335
1208
1210
1212
1215
1220
1225
1230
1310
1412
1415
1420
1425
1430
1435
MODEL
1315
1317
1320
1322
1325
DESCRIPTION
12’ Diameter
45° Bottom Cone
13’ Diameter
45° Bottom Cone
13’ 6” Diameter
40° Bottom Cone
Table 16 - Eastern Canada, Northeastern USA
APPROX.
BUSHELS
CUBIC FEET IMP. TONS
METRIC
TONNES
61
74
94
115
136
155
40
47
54
64
79
97
115
53
68
82
103
125
147
169
2082
2480
3144
3807
4471
5135
1288
1514
1740
2080
2647
3212
3777
1816
2213
2642
3358
4072
4790
5506
1757
2093
2653
3212
3772
4332
1095
1287
1479
1768
2233
2710
3187
1533
1881
2246
2854
3462
4071
4680
55
67
85
104
123
141
36
43
49
58
72
88
104
48
62
74
93
113
133
153
BIN
HEIGHT
19’ 8”
21’ 8”
23’ 8”
26’ 8”
31’ 9”
36’ 9”
41’ 9”
22’ 6”
24’ 6”
27’ 6”
32’ 6”
37’ 6”
42’ 6”
47’ 6”
23’ 9-13/16”
26’ 9-13/16”
31’ 9-13/16”
36’ 9-13/16”
41’ 9-13/16”
46’ 9-13/16”
DESCRIPTION
13’ Diameter
45° Bottom Cone
APPROX.
BUSHELS
2093
2317
2653
2877
3212
Table 17 - Ontario
CUBIC FEET IMP. TONS
2480
2745
3144
3409
3807
74
82
93
103
115
METRIC
TONNES
67
74
85
93
104
BIN
HEIGHT
27’ 6”
29’ 6”
32’ 6”
34’ 6”
37’ 6”
46’
51’
56’
65’
71’
81’
REC.
AUGER
36’
41’
46’
51’
56’
65’
71’
41’
46’
46’
56’
61’
71’
79’
REC.
AUGER
46’
53’
53’
59’
59’
®
7-8 Revised 06.2021
Owner’s Manual: Smoothwall Bin
MODEL
1510
1512
1515
1517
1520
1525
1530
MODEL
1412
1415
1417
1420
1425
1428
1205
1208
1210
1212
1215
1217
1220
1410
DESCRIPTION
12’ Diameter
40° Bottom Cone
13’ 6” Diameter
40° Bottom Cone
APPROX.
BUSHELS
Table 18 - Central USA
CUBIC FEET IMP. TONS
1881
2246
2489
2854
3462
3872
776
1064
1256
1448
1737
1930
2218
1637
2213
2642
2928
3358
4073
4503
913
1252
1478
1704
2044
2270
2609
1926
69
82
91
104
126
140
28
39
46
53
63
70
81
60
METRIC
TONNES
25
35
42
48
57
64
73
54
63
74
83
94
114
127
DESCRIPTION
15’ 6” Diameter
40° Bottom Cone
Table 19 - Northwestern USA
APPROX.
BUSHELS
CUBIC FEET IMP. TONS
2241
2561
3043
3363
3845
4646
5448
2636
3013
3580
3957
4523
5466
6410
82
93
111
123
140
169
199
METRIC
TONNES
74
85
101
111
127
154
180
BIN
HEIGHT
23’ 9”
25’ 9”
28’ 9”
30’ 9”
33’ 9”
38’ 9”
43’ 9”
BIN
HEIGHT
15’ 8”
18’ 8”
20’ 8”
22’ 8”
25’ 8”
27’ 8”
30’ 8”
21’ 9”
23’ 9”
26’ 9”
28’ 9”
31’ 9”
36’ 9”
39’ 9”
REC.
AUGER
41’
46’
51’
56’
61’
71’
71’
46’
46’
51’
56’
61’
71’
REC.
AUGER
36’
36’
41’
46’
51’
51’
56’
41’
®
03.2020
7-9
Owner’s Manual: Smoothwall Bin
7.6 SEEDMAX BIN SPECIFICATIONS
MODEL
1412SM
1420SM
1615SM
1620SM
1625SM
1815SM
1820SM
1825SM
DESCRIPTION
14’ Diameter
45° Bottom Cone
16’ Diameter
40° Bottom Cone
18’ Diameter
40° Bottom Cone
Table 20 - Western Canada
APPROX.
BUSHELS
CUBIC FEET
2088
2301
3264
4119
4973
4243
5324
6406
2451
2759
3840
4845
5851
4991
6263
7536
BIN HEIGHT
26’ 6”
28’ 6”
31’ 0”
36’ 0”
41’ 0”
31’ 6”
36’ 6”
41’ 6”
MODEL
1208SM
1212SM
1313SM
1322SM
1330SM
1412SM
1420SM
1428SM
1430SM
Table 21 - Eastern Canada, Northeastern USA
DESCRIPTION
APPROX.
BUSHELS
CUBIC FEET BIN HEIGHT
12’ Diameter
40° Bottom Cone
13’ Diameter
40° Bottom Cone
13’ 6” Diameter
40° Bottom Cone
1064
1448
1882
2898
3800
1881
2854
3828
4071
1252
1704
2214
3409
4471
2213
3358
4503
4790
20’ 3/16”
24’ 3/16”
25’ 6”
34’ 6”
42’ 6”
25’ 1-13/16”
33’ 1-13/16”
41’ 1-13/16”
43’ 1-13/16”
REC. AUGER
55’
60’
51’
60’
65’
51’
61’
71’
REC. AUGER
75’
50’
65’
70’
75’
36’
45’
50’
65’
®
7-10 Revised 06.2021
Owner’s Manual: Smoothwall Bin
7.7 QUICK-WEIGH HOPPER BIN SPECIFICATIONS
MODEL
801QW
801QW
801QW
805QW
805QW
805QW
1005QW
1005QW
1005QW
DESCRIPTION
8’ Diameter
35° Bottom
10’ Diameter
35° Bottom
Table 22 - Western Canada
CAPACITY
5000 lb
CLEARANCE
3’ 0”
5000 lb
5000 lb
15000 lb
15000 lb
15000 lb
25000 lb
25000 lb
25000 lb
8’ 6”
11’ 6”
3’ 0”
8’ 6”
11’ 6”
3’ 0”
8’ 6”
11’ 6”
HEIGHT
6’ 9-1/2”
12’ 2-1/2”
15’ 3-1/2”
10’ 9-1/2”
16’ 3-1/2”
19’ 3-1/2”
12’ 10”
18’ 4”
21’ 4”
UNITS
100
100
100
300
300
300
500
500
500
®
MODEL
801DH
801DH
805DH
805DH
801DH
805DH
1005DH
1005DH
1005DH
7.8 DUMP HOPPER BIN SPECIFICATIONS
Used with underbin conveyer seed sites
DESCRIPTION
8’ Diameter
35° Bottom
10’ Diameter
35° Bottom
Table 23 - Western Canada
CAPACITY
5000 lb
CLEARANCE
3’ 0”
5000 lb
15000 lb
15000 lb
5000 lb
15000 lb
25000 lb
25000 lb
25000 lb
4’ 4”
11’ 6”
3’ 0”
11’ 6”
8’ 6”
3’ 0”
11’ 6”
8’ 6”
HEIGHT
6’ 10”
8’ 2”
19’ 4”
10’ 10”
15’ 3-1/2”
16’ 3-1/2”
12’ 10”
21’ 4”
18’ 4”
UNITS
100
100
300
300
100
300
500
500
500
03.2020
7-11
Owner’s Manual: Smoothwall Bin
7.9 STEEP CONE BIN SPECIFICATIONS
16’
Bin Diameter
10’
Sidewall
55 O
Cone Angle
MODEL
15.517-55
15.520-55
15.525-55
15.530-55
1610-55
1612-55
1615-55
1617-55
1620-55
1625-55
1630-55
1208-55
1210-55
1212-55
1215-55
1410-55
1412-55
1415-55
1417-55
1420-55
15.510-55
15.512-55
15.515-55
DESCRIPTION
12’ Diameter 55°
Bottom Cone
14’ Diameter 55°
Bottom Cone
15’ 6” Diameter
55° Bottom Cone
16’ Diameter 55°
Bottom Cone
Table 24 - Western Canada
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
3559
4036
4830
5621
2638
2976
3484
3823
4330
5177
6019
2576
2835
3224
2447
2765
3242
1178
1371
1563
1851
1928
2187
4235
4800
5741
6678
3144
3545
4147
4548
5150
6153
7152
3065
3372
3833
2917
3293
3858
1382
1607
1833
2171
2297
2605
119
135
161
188
88
100
117
128
145
173
201
86
95
108
82
93
109
61
65
73
39
45
52
77
87
104
121
57
64
75
83
93
112
130
53
60
70
56
61
70
METRIC
TONNES
25
29
33
39
42
47
BIN HEIGHT
35'
38'
43'
48'
28'
30'
33'
35'
38'
43'
48'
31'
33'
36'
28'
30'
33'
22'
24'
26'
29'
26'
28'
66'
66'
72'
85'
53'
59'
66'
66'
66'
72'
85'
59'
66'
66'
53'
59'
66'
REC.
AUGER
46'
46'
46'
53'
46'
53'
®
7-12 3.2020
Owner’s Manual: Smoothwall Bin
®
MODEL
1510-55
1512-55
1515-55
1517-55
1520-55
1525-55
03.2020
MODEL
1217-55
1220-55
1225-55
1410-55
1412-55
1415-55
1417-55
1420-55
1425-55
1430-55
MODEL
1208-55
1210-55
1212-55
1215-55
1220-55
1225-55
1230-55
1310-55
1312-55
1315-55
1320-55
1325-55
1330-55
1412-55
1415-55
1420-55
1425-55
1430-55
DESCRIPTION
12’ Diameter
55° Bottom Cone
13’ Diameter
55° Bottom Cone
13’ 6” Diameter
55° Bottom Cone
Table 25 - Eastern Canada, Northeastern USA
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
METRIC
TONNES
1874
2213
2777
3341
3905
2012
1178
1371
1563
1851
2315
2792
3269
1648
2401
3008
3615
4221
2205
2603
3267
3930
4594
2397
1386
1612
1839
2178
2743
3309
3874
1939
2825
3539
4253
4967
62.0
73.0
91.6
110.2
128.8
67.4
38.9
45.2
51.5
61.1
76.9
92.8
108.6
54.4
79.4
99.5
119.6
139.7
40.0
47.1
59.1
71.1
83.1
43.5
25.1
29.2
33.3
39.4
49.6
59.9
70.1
35.1
51.2
64.2
77.2
90.1
BIN HEIGHT
21’ 10”
23’ 10”
25’ 10”
28’ 10”
33’ 10”
38’ 10”
43’ 10”
24’ 11”
26’ 11”
29’ 11”
34’ 11”
39’ 11”
44’ 11”
27’ 7”
30’ 7”
35’ 7”
40’ 7”
45’ 7”
DESCRIPTION
12’ Diameter
55° Bottom Cone
13’ 6” Diameter
55° Bottom Cone
APPROX.
BUSHELS
Table 26 - Central USA
CUBIC
FEET
IMP. TONS
2043 2403 74
2331
2812
2116
2402
2406
2650
3015
3624
4232
2742
3308
2116
2402
2831
3118
3547
4263
4979
85
103
66
74
88
97
110
132
154
METRIC
TONNES
67
77
93
60
67
80
88
100
120
140
BIN HEIGHT
30’ 9”
33’ 9”
38’ 9”
25’ 4”
27’ 4”
30’ 4”
32’ 4”
30’ 11”
35’ 11”
40’ 11”
DESCRIPTION
15’ 6” Diameter
55° Bottom Cone
Table 27 - Northwestern USA
APPROX.
BUSHELS
CUBIC
FEET
IMP. TONS
2484
2805
3286
3607
4088
4890
5692
2923
3300
3866
4244
4810
5753
6697
91
102
120
132
149
178
208
METRIC
TONNES
82
93
109
119
135
162
188
BIN HEIGHT
27’ 11”
29’ 11”
32’ 11”
34’ 11”
37’ 11”
42’ 11”
47’ 11”
51’
56’
61’
71’
71’
46’
REC.
AUGER
41’
41’
46’
51’
61’
71’
71’
46’
51’
56’
61’
71’
REC.
AUGER
51’
56’
61’
61’
71’
71’
81’
7-13
Owner’s Manual: Smoothwall Bin
®
7.10 EXPLAINATION OF CALCULATIONS
Bushel capacities are approximate:
• Feed bin capacities are based on 40 lb/ft 3 .
• All fertilizer bins, steep cone bins and liquid bins capacities are based on 62 lb/ft 3 .
To select the most appropriate bin size for your storage, please follow these steps:
• Determine product density (lb/ft 3 ).
• Convert the total tonnage being stored to “lb”, then divide by the density. The result is the cubic foot capacity you require.
• Note: 1 MT (tonne) = 1.10 US ton = 0.98 Imp ton.
Example - You need to store 100 MT (tonne) of urea fertilizer with a density of 48 lb.
(100 MT = 110.2 US ton = 98.4 Imp ton)
100 x 2204 = 220,400 / 48 = 4592 (Min. ft 3 required)
Best model selection would be a 1620 or 1815.
To calculate a bins holding capacity of a specific product, follow these steps:
• Determine product density (lb/ft 3 ).
• Multiply the bins cubic foot capacity by the product density, then divide by 2204.
Example - Your fertilizer blend weights 57 lb/ft 3 and your purchasing a model 1625 fertilizer bin.
Model 1625 = 5851 ft 3 x 57 lb = 333,507 lb / 2204 = 151 MT.
Your new 1625 will hold about 151 MT of your specific fertilizer blend.
(151 MT (tonne) = 166.5 US ton = 148.6 Imp ton)
7-14 Revised 06.2021
EXTENDED MATERIALS AND WORKMANSHIP WARRANTY
Meridian Manufacturing Inc. (hereinafter referred to as Meridian) hereby warrants the bin(s) sold by it to be free from any defect in material or workmanship under normal use and service for a period of five (5) years from the date of shipment. Meridian's Warranty is as follows: ten (10) years on structural integrity, one (1) year paint for liquid and commercial storage bins from the date of shipment to owner and in the manner referred to in paragraph 2 herein.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS, PROVISIONS AND CONDITIONS:
1. This warranty does not apply: a. To any product sold by Meridian where it is used in areas exposed to corrosive or aggressive conditions including salt water, acids, alkaloid, ash, cement dust, animal waste or other corrosive chemicals from either inside or outside the bin.
b. For failures or defects arising out of damage during shipment or during storage on site.
c. To materials replaced or repaired under this warranty except to the extent of the remainder of the applicable warranty.
d. To damage resulting from misuse, negligence, accident or improper site preparation by others.
e. If the product has been altered or modified by others.
f. If in the case of coating failures the failure is the result of damage, lack of proper maintenance or failure to remove road salt or other contaminants that may have come in contact with the bin surface.
g. If the product has not been erected and installed strictly in accordance with Meridian’s manuals and instructions.
2. The obligation of Meridian under this warranty shall not arise unless Meridian is notified and this warranty is presented together with a written statement specifying the claim or defect within thirty (30) days after the failure is first detected or made known to the owner and within five (5) years for general and coating claims and ten (10) years for structural claims, from the shipment date.
Meridian, in its sole discretion shall determine if the claim is valid and whether correction of the defect or failure shall be made by repair or replacement of the materials.
3. The obligation of Meridian hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially sold. This warranty shall not be subject to any assignment or transfer without the written consent of Meridian.
4. The customer shall acknowledge that it has made its own independent decision to approve the use of the supplied materials and also the specific fabrication and construction procedures utilized to complete the bin, and has satisfied itself as to the suitability of these products for this particular application.
5. The foregoing sets forth the only warranties applicable to said materials and said warranties are given expressly and in lieu of all other warranties, expressed or implied, statutory or otherwise, of merchantability or fitness for a particular purpose and all warranties which exceed or differ from said warranties herein are disclaimed by Meridian.
6. The owner's sole and exclusive remedy against Meridian shall be limited to the applicable warranty set forth herein and the endorsements, if any, issued together with this document and no other remedy (including but not limited to the recovery of assembly or disassembly costs, shipping costs, direct, incidental, special, indirect or consequential damages for lost profits, lost sales, injury to person or property or any other loss, whether arising from breach of contract, breach of warranty, tort, including negligence, strict liability or otherwise) shall be available to the owner or Meridian Dealer or any other person or entitles whether by direct action or for contribution or indemnity or otherwise.
7. The financial obligation of Meridian under this warranty shall be limited to the repair or replacement of the product as originally supplied and in no event shall exceed the original cost of the product supplied.
8. Meridian shall not have any obligation under any warranty herein until all accounts for materials, installation and erection of the said product thereof and for labor and other work performed by Meridian or its dealers have been paid in full by the owner.
Register your product at: www.merdianmfg.com
For warranty information send an email to: [email protected]
WARRANTY CLAIM PROCEDURE
1. The product must be registered with Meridian Manufacturing Inc.
2. The purchaser must contact the dealer, from where the unit was purchased, immediately upon discovery of any defects.
3. A completed Warranty Request Form must be submitted by the dealer to Meridian’s warranty representative for review and any subsequent course of action.
- Warranty requests must be completed with ALL required information in order it to be considered for approval.
- Send photographs of the entire piece of equipment, and of the specific area of concern.
4. Warranty repair work will only be performed by Meridian or an approved representative of Meridian. Warranty work completed prior to Meridian’s approval will NOT be honoured. Failure to follow procedure may affect any or all of this warranty.
5. All warranty requests will be adjudicated at the sole discretion of Meridian and in accordance with the terms and conditions of the warranty.
Cambridge, ON: (855) 346-3712
Camrose, AB: (800) 830-2467
Lethbridge, AB: (800) 661-1436
Storm Lake, IA: (800) 437-2334
Winkler, MB: (800) 665-7259 www.meridianmfg.com | [email protected]
®
©2021 Meridian Manufacturing Inc. Registered Trademarks Used Under License. Printed in Canada (06/2021)
Part No: 19999-REV1
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Table of contents
- 25 Section 1: INTRODUCTION
- 25 1.1 Serial Number
- 25 1.2 Patent Information
- 26 Section 2: SAFETY
- 26 2.1 Safety Orientation
- 26 2.2 General Safety
- 26 2.3 Equipment Safety Guidelines
- 26 2.4 Safety Decals
- 26 2.4.1 Safety Decal Application
- 26 2.5 Safety Decal Location
- 26 2.6 Work Preparation
- 26 2.7 Maintenance Safety
- 26 2.8 Operating Safety
- 26 2.9 Lock-Out Tag-Out Safety
- 27 Section 3: SITE AND INSTALLATION
- 27 3.1 Bin Location
- 27 3.2 Bin Foundation
- 27 3.3 Bin Design
- 27 3.4 Concrete Slab Construction
- 27 3.5 Installation
- 28 Section 4: OPERATION
- 28 4.1 Components and Controls
- 28 4.2 Optional Components
- 28 4.3 Meridian Airmax® Aeration Systems
- 28 4.3.1 Airmax™ Horizontal Aeration System
- 28 4.3.2 Airmax™ Vertical Aeration System
- 28 4.3.3 Airmax™ 360 Aeration System
- 28 4.4 Liquid Hopper Bin
- 28 4.5 Loading
- 28 4.6 Unloading
- 53 Section 5: INDUSTRIAL USAGE
- 54 Section 6: SERVICE AND MAINTENANCE
- 54 6.1 Concrete Slab Inspection
- 54 6.2 Bin Inspection
- 54 6.3.1 Flange Condition Pre-Check
- 54 6.3.2 Flange Alignment
- 54 6.3.3 Nut and Bolt/Stud Checks
- 54 6.3.4 Gasket Check
- 54 6.3.5 Flange Bottom Bolt Torque Sequence
- 55 Section 7: REFERENCE
- 55 7.1 Feed Bin Specifications
- 55 7.3 GrainMax Bin Specifications
- 55 7.4 Liquid Hopper Bin Specifications
- 55 7.5 Multi-Purpose Bin Specifications
- 55 7.6 SeedMax Bin Specifications
- 55 7.7 Quick-Weigh Hopper Bin Specifications
- 55 7.8 Dump Hopper Bin Specifications
- 55 7.9 Steep Cone Bin Specifications
- 55 7.10 Explanation of Calculations