Hafco HM-32 Operation Manual

Page 1 Instructions Manual for HM-32 (K012)

MILL DRILL

OPERATION MANUAL

07/02/2018

Model.

HM-32

Edition No :MD001

Date of Issue : 01/17



MACHINE DETAILS

MACHINE

MODEL NO.

SERIAL NO.

DATE OF MANF.

Distributed by

MILL DRILL

HM-32

www.machineryhouse.co.nz

Note:

This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.

07/02/2018

NOTE:

In order to see the type and model of the machine, please see the specification plate. Usually found on the back of the machine. See example (Fig.1)

Fig.1

2



C O N T E N T S:

1. GENERAL MACHINE INFORMATION

1.1 Specifications.................................................................4

1.2 Standard Equipment....................................................4

1.3 Identification.................................................................5

1.4 Electrical Controls.........................................................6

1.5 Accessories.....................................................................6

2. SAFETY

2.1 Safety Requirements......................................................7

2.2 Power Supply................................................................10

2.3 Site Preparation............................................................10

2.3 Lifting Instructions......................................................11

3.1 Mounting The Mill Drill On Optional Stand..........11

3.2 Mounting To A Workbench.......................................12

3.2 Leveling.........................................................................12

4. OPERATION & TEST RUN

4.1 Test Run The Machine................................................13

4.2 Changing Spindle Speeds...........................................14

4.3 Basic Controls..................................................................15

5. MAINTAINANCE

5.1 Troubleshooting..........................................................16

5.2 Lubrication...................................................................17

5.3 Optional Accessories...................................................18

APPENDIX

A. Electrical Circuit Diagram...........................................19

Spare Parts..........................................................................20

Risk Assessment Sheets.....................................................25

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3



1.1. SPECIFICATIONS....

Table Size

Column Type

Spindle Taper

Longitudinal Travel (X-Axis)

Cross Travel (Y-Axis)

Vertical Travel (Z-Axis)

Type of Slides

Spindle to Table

Quill Travel / Diameter

Throat Depth (max)

Tilting Head (Left~Right)

Tilting Head (Front~Back))

Drilling Capacity

End Mill Capacity

Face Mill Capacity

Power Feed~Longitudinal (X-Axis)

Table T-Slot

Work Table Load Capacity

Spindle Speeds (Steps/RPM)

Motor Power

Motor Voltage

Overall Height

Weight

1.2. STANDARD EQUIPMENT

Drill Chuck & Arbour

3MT ~ 2MT Drill Sleeve

Face Cutter and Arbour

3” Tilt Vice

Safety Cutter Guard

4

820 x 240mm

Ø 115mm

3MT

540mm

190mm

410mm

Dovetail

455mm

130mm / 75mm

202mm

Fixed

Fixed

31.5mm

22mm

80mml

Optional

14mm

50kg

12 (100~2150)

1.5kW / 2hp

240Volts

1100mm

295kgs

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1.3 IDENTIFICATION

B

Fig. 1

R

Q

A

S

P

O

C

H

D

E

G

F

I

J

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Fig. 2

T

A. ON/OFF Buttons

B. Drawbar & Cap

C. Belt Cover

D. Motor

E. Fine Downfeed Lock Knob

F. Coarse Downfeed Lever

G. Fine Downfeed Handwheel

H. Column

I. Quill Lock Lever

J. Longitudinal Handwheel

L

K

N

M

K. Cross Travel Lock

L. Longitudinal Travel Lock

M. Table Stop

N. Cross Travel Handwheel

O. Face Mill

P. Spindle

Q. Depth Stop

R. Table

S. Depth Scale

T. Headstock Elevation Crank (Fig. 2)

5

Page 6

1.4 ELECTRICAL CONTROLS

A1. Emergency Stop

A2. Emergency Stop Release

A3. Forward/Reverse Switch

A4. Start Button

A5. Stop Button

Instructions Manual for HM-32 (K012)


A1 A2 A3 A4 A5

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1.5 ACCESSORIES

1. Machine Vice

2. Face Mill and Arbour

3. Drill Chuck

4. Drill Chuck Key

5. Drill Drift

6. Hex Keys

7. 3mt - 2mt Drill Sleeve

8. Socket Spanner

9. Drill Chuck Arbour

8

6

7

9

1

2

4 3

6

5

Page 7 Instructions Manual for HM-32 (K012) 07/02/2018


2. SAFETY

2.1 SAFETY REQUIREMENTS

OWNER’S MANUAL.

Read and understand this owner’s manual before using the machine.

TRAINED OPERATORS ONLY . Untrained operators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use the machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED . Full mental alertness is required for safe operation of the machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS .

You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

EYE PROTECTION . Always wear approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

WEARING PROPER APPAREL . Do not wear clothing, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips.

HEARING PROTECTION.

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS . Tools left on machinery can become dangerous projectiles upon startup. Never leave drill chuck keys, wrenches, or any other tools on machine.

Always make sure they are removed before starting!

USE CORRECT TOOL FOR THE JOB.

Only use this machine for its intended purpose.

Do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications. Modifying tools or using it not as it was intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS.

Keep proper footing and balance at all times when operating the machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of injury.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

7



2.1 SAFETY REQUIREMENTS Cont.

FORCING MACHINERY . Do not force the machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE.

Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE.

Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify the machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES .

Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION . To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts are completely stopped before walking away. Never leave machine running while unattended.

CHILDREN & BYSTANDERS . Keep children and bystanders at a safe distance from the work area. Stop using the machine if they become a distraction.

WARNING

MAINTAIN POWER CORDS.

When disconnecting machines from power, grab and pull the plug and not the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

MAINTAIN WITH CARE . Follow all maintenance instructions and lubrication schedules to keep the machine in good working condition.

Improperly maintained machine can malfunction and could cause serious personal injury.

CHECK DAMAGED PARTS . Regularly inspect the machine for any condition that may affect a safe operation. Immediately repair or replace damaged parts before operating the machine.

DISCONNECT POWER FIRST . Always disconnect the machine from the power supply before making adjustments, changing tooling, or servicing the machine. This prevents an injury risk from unintended startup or contact with live electrical components.

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2.1 SAFETY REQUIREMENTS Cont.

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UNDERSTANDING CONTROLS.

Make sure you understand the use and operation of all controls.

SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.

WORK HOLDING . Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand when using the mill.

CHUCK KEY SAFETY . Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

CLEAN-UP.

DO NOT Clear chips by hand. Use a brush, and never clear chips while the mill is turning.

CUTTING TOOL INSPECTION . Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

SPINDLE SPEEDS . Select the spindle speed that is appropriate for the type of work and material. Allow the mill/drill to gain full speed before beginning a cut.

POWER DISRUPTION . In the event of a local power outage during use of the mill, turn

OFF all switches to avoid possible sudden start up once power is restored.

SPINDLE DIRECTION CHANGES . Never reverse spindle direction when milling, boring, or facing a workpiece.

STOPPING SPINDLE.

DO NOT stop the mill/drill using your hand against the chuck.

DISCONNECT POWER.

Make sure the mill is turned off, disconnected from its power source, and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

TOOL HOLDING.

Always use the proper tools for the material you are milling. Make sure they are held firmly in the proper tool holder for the job.

9



2.2 POWER SUPPLY

Availability

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrical Requirements

Phase..............................................

Motor Speed.......................................1400 RPM

Extension Leads

It is not recommend to use an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller

Any extension cord used with this machine must be approved.

It is recommended that the machine be plugged directly into a power point

2.3 SITE PREPARATION

When selecting the site for the machine, consider the largest size of workpiece that will be processed through the machine and provide enough space around the machine for operating the machine safely. Consideration should be given to the installation of auxiliary equipment.

Leave enough space around the machine to open or remove doors/covers as required for the maintenance and service as described in this manual.

It is recommended that the machine is anchored to the floor to prevent tipping or shifting. It also reduces vibration that may occur during operation, Use the holes in the bottom of the cabinets as guides for drilling holes in the floor and mount the stand.

OPTIONAL STAND

The machine is best mounted on a optional stand bolted to the floor or concrete slab

(HAFCO M135A)

Masonry anchors with bolts are the best way to anchor machinery, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. (Fig. 3)

Fig. 3

M135A

10

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Z

Place the web lifting straps under the head of the machine, as shown in Fig. 4, then connect them to a forklift. Be sure that the straps connect to the forklift far enough apart that they are not putting pressure on the belt cover.

Fig. 4

Lift the machine and carefully place it onto the cabinet or workbench.

3. SETUP

3.1 MOUNTING THE MILL DRILL ON OPTIONAL STAND

Before you place your machine on the cabinet, it is recommend you consider the following options.

When mounting on the optional cabinet consider using Hafco

M0015 machine mounts to make it easy for leveling and eliminates vibration.

Bolting the machine also to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, then it should be anchored to the floor.

11

M0015



3.2 MOUNTING TO A WORKBENCH

If you are placing the machine on an existing workbench, it must be securely attached to the workbench.

The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.

The strongest mounting option is where holes are drilled all the way through the workbench and bolts, washers, and hex nuts are used to secure the machine in place. (Fig. 6)

Fig. 6

3.3 LEVELING

Whether you mount your machine to the cabinet stand or to an existing workbench, it must be leveled. If you mounted your machine to an existing workbench, use a precision level and metal shims as needed under the machine base to make sure the machine table is level from side-to-side and from front-to-back. If you mounted your machine to the cabinet, use a precision level on the table and adjust the cabinet’s leveling bolts to make sure the machine table is level from side-toside and from front-to-back. (Fig. 7)

If the machine is to be mounted to the cabinet and then mounted to the floor, and if the use of Hafco Machine Mounts M0015 are being used, use a precision level and adjust the machine mounts until the machine table is level.

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Fig. 7

12



4. OPERATION & TEST RUN

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of checking the following:

1) The motor powers up and runs in the correct direction

2) the stop button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 41.

4.1 TEST RUN THE MACHINE

1. Make sure you understand the safety instructions at the beginning of the manual and that the machine is set up properly.

2. Make sure all tools and objects used during setup are cleared away from the machine.

3. Connect the machine to the power source.

4. Push the EMERGENCY STOP button in, then press the release tab (see Fig. 7 ) so that the yellow door pops open. When the EMERGENCY STOP button yellow door pops open, the On/OFF switches are exposed. The machine is now ready for operation.

5. Verify that the machine is operating correctly by switching the Forward/Reverse switch (Fig. 8) to the right to the forward position and press the green ON button. —When operating correctly, the machine will run smoothly with little or no vibration or rubbing noises. Investigate any strange or unusual noises or vibrations before operating the machine further. Always turn the machine off, by pressing the red button that will close the yellow

Fig. 7

Release Tab door and conceal the ON/OFF buttons. Then disconnect the machine from power and investigate or correct any potential problems.

6. Press the large red STOP button to stop the machine.

Allow the spindle to stop rotating before proceeding.

7. Repeat Step 5 with the Forward/Revers switch to the left to select reverse then press the green On button. The spindle should now rotate in the opposite direction.

8. Press the large red EMERGENCY STOP button to stop the machine. Allow the spindle to stop rotating before proceeding.

9. With the yellow door closed and the ON/OFF button concealed, switch the forward reverse switch to the left and to the right.

If the machine does not start, the EMERGENCY STOP button safety feature is working correctly. The Test Run is complete

Fig. 8

Forward Reverse

Switch

13



4.2 CHANGING SPINDLE SPEEDS

The Model HM-32 is capable of twelve different speed settings.

Different types of cuts and materials require varying speeds. For the correct speed refer to publication such as Hafco L341 Fitting and Machining

Order Code L341

To change spindle speeds:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen the motor locking lever. Pull the motor inward to move the rear pulley toward the spindle, then re-tighten the locking lever. (Fig. 9)

3. Open the belt cover, then loosen the two idler cap screws

(Fig. 10) that hold the idler pulley in place so it can move freely.

Fig. 9 Motor Locking Lever

Fig. 10 Idler Screws

4. With the center and rear pulleys loose, move the V-belts to the corresponding position for the desired speed (see chart below Fig. 11).

5. Loosen the motor locking lever and allow the spring to tighten the rear V-Belt, then re-tighten the motor locking lever.

6. Tighten the cap screws holding the idler pulley in place, then close and latch the belt cover.

SPINDLE SPEEDS

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Fig. 11

A3

B2

C1

A1

A2

B1

100

160

190

240

310

365

14

C4

D3

D4

B4

C3

D2

660

885

1020

1260

1510

2150



4.3 BASIC CONTROLS

Listed below are the machines basic controls and their description. The operator should be familiar with these items and the terminology.

Depth Stop: When set this stops the spindle travel at a predetermined depth. This is set by turning the knurled knob at the bottom of the scale.

Fine Downfeed

Handwheel

Quill

Lock

Knurled Knob

Fine Downfeed Handwheel : Provides manual hand fine feed control of the vertical spindle travel.

Quill Lock: Locks the quill in position and increases ridgidity

Locking Knob: Engages/disengages the fine feed handwheel.

Quill Downfeed Levers: Provide coarse control over vertical spindle travel.

Longitudinal Travel

Handwheels:

Table Stops

Table Locks

Locking Knob

Quill Downfeed

Levers

Longitudinal Travel Handwheels: Control longitudinal (X-Axis) travel of the table.

Cross Travel Handwheel: Controls cross (Y-Axis) travel of the table.

Table Locks: Lock the table in position along their respective axes.

Travel Stops: Limit longitudinal table travel.

Cross Travel

Handwheel

15



5. MAINTAINANCE

5.1 TROUBLESHOOTING

SYMPTOMS

Machine does not start

Machine stalls or is overloaded

POSSIBLE CAUSE

1. Wall fuse or circuit breaker has been tripped

2. Plug faulty or wired incorrectly

3. Motor wired incorrectly

4. Machine power switch faulty

5. Faulty motor

6. Micro switch open

POSSIBLE SOLUTION

1. Reset circuit breaker or change fuse

2. Ensure plug is not damaged and is wired correctly

3. Ensure motor is wired correctly

4.Test and replace if faulty

5. Test and replace if faulty

6. Check the micro switch on the belt guard is closed.

1. Adjust feed rate or cutting speed 1. Feed rate too fast or cutting speed to slow

2. Wrong cutter type

3. Motor is overheated

4. Motor bearings are faulty

Machine has vibrations or noisy operation

1.Motor or machine component is loose

2. Excessive depth of cut

3. Cutter tool loose or dull

4. Quill is over extended.

2. Use the correct cutter for the job

3. Clean motor, let cool and reduce workload

4. Test by rotating the shaft. Replace bearings if faulty.

1. Inspect for loose bolts , tighten or replace

2. Decrease the depth of cut.

3. Reinsert the tool or replace if dull.

4. Retract the quill and lower the head

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5.2 LUBRICATION

Points requiring periodic lubrication are:

A. Column.

A light film of oil ( ISO VG-68) will smooth action and prevent rust and corrosion.

B. Column Rack.

Lubricate every 90 days with a general purpose industrial NLGI 2 grease

C. Quill.

A light coating of oil (Mobil Vactra 2) will ensure smooth movement.

D. Quill Rack.

Lubricate every 90 days with a general purpose industrial and NLGI 2 grease

E. Table Leadscrews.

Lubricate once each week with several drops of Mobil Vactra 2 or equivalent way oil.

F. Ball Oilers.

Wipe the outer surface of the ball fitting with a clean cloth to remove contaminants. Press the ball of the fitting with the tip of the oiler. Press a few drops of Mobil Vactra 2 or equivalent way oil into the ball fitting, then clean up any residue with a cloth.

G. Ways.

Periodically lubricate the ways with Mobil Vactra 2 or way oil.

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D

C

E

17

F

G

B

A



5.3 OPTIONAL ACCESSORIES

The HM-32 Mill Drill is supplied with some basic tooling. Below is a list of quality tooling that may be needed to enhance the scope of the machine.

Order Code C933B

TOOLMASTER C922B —3MT Chuck & Collet Set

An affordable quick change collet system with ultra precision. These spring collets are hardened and ground to exacting tolerances and offer incredible holding power. This set includes an 3MT x ER32 collet chuck, spanner wrench, plastic carrying case and collets sized 7-6mm, 8-7mm, 10-9mm, 13-

12mm, 16-15mm and 20-19mm. These collets can also be used for imperial sizes. Drawbar size 1/2” whitworth

HAFCO C0965 —14MM 52-PC . Clamping Kit

This clamping kit includes 24 studs, six step block pairs, six T-nuts, six flange nuts, four coupling nuts, and six end hold-downs. The rack is slotted so it can be mounted.

Order Code C0965

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ALIGN M230 —Power Feed for Mill Drills

If you want to get the most out of your mill drill you really need a power feed. This power feed unit comes with everything required to start milling with exact control. Comes supplied with easy to assemble mounting bracket, drive belt and pulley, and auto-stop limit switch with movable stop.

Order Code M230

Always use quality

Alcock

Cutters

TM M529 —Carbide Insert Face Mill

This 50mm Face Mill accepts four carbide inserts (not included). Comes with an 3MT arbor.

Uses Inserts TPKN1603 (L0661)

Order Code M529

18

Page 19

A. ELECTRICAL DIAGRAM



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19



SPARE PARTS SECTION

The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification.

HOW TO ORDER SPARE PARTS

1. Have your machines model number, serial number & date of manufacture on

hand, these can be found on the specification plate mounted on the machine

2. A scanned copy of your parts list/diagram with required spare part/s iden tified

3. Go to www.machineryhouse.com.au/contactus and fill out the enquiry form

attaching a copy of scanned parts list.

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CONTENTS

B. Head Body Parts List.........................................................................................21

C. Table Column List............................................................................................23

20

Page 21

B. HEAD BODY PARTS LIST



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21



B. HEAD BODY PARTS LIST

NO.

1

2 up

8

9

NO. cover board cover 40

V-belt spindle ring

11 ball bearing

12 separating ring

NAME

39 motor

46

47

NO. key

79 bolt rack washer nut balata jacketing tension pin spring

77 nut

84

85 fixed pin referral-board lump turn handle small hand wheel

86

14 retainging ring

15

52 big ripple handle

53 washer spring screw handle

55 adjustable

83

49 spindle box

50 tight handle bolt screw

87 adapter sleeve

88 graduation plate screw

90 bolt

23 cup bracket gear

59 worm bolt

24

61 handle handle turbine key gear fixed collar thread 99

62

98

25 separating ring

26 nut

63 washer

64 bearing

27 wire californium

28 board

65 retaining

66 nameplate

101 front cover board

102 sleeve bearing spindle

31 ball bearing

32 pulley

69 ball bearing lid

70

34

V-belt middle pulley shaft support

72 locating sleeve

73

103 screw handle fixed

107 screw small handle

37 motor pulley

38

75 nut washer feed support

76

110 spring cap spring screw

113 shaft sleeve

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22



C. TABLE COLUMN PARTS LIST

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23



C. TABLE COLUMN PARTS LIST

3

NAME

1 Screw

2 washer

Column Lid

4 Link

28 Graduatiot Plate

29

5 Column 30

6 Rack screw

7 Bolt

Hand

32

8 Washer 33

9 Base

11

12

14

Bolt

Protect Board Slice

Protect Board

Pin

Left Diai Clutch

15 40

Pin

Turn

Screw

36 Slip Saddle

37 Steel Ball

39 Stop Lump

Bolt

Handle

17 Oil Cup

18 Left Support

Screw

42 Gib Srrip

Table

43 Gib Srrip Screw

44

21 Stop Lump

24

25

Screw

Rivew

Zero Site Board

Right Support

Srrip

45 Screw

46 Guide Screw Nut

Guide

Support

49 Guide Screw

50 Guide Screw Nut

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24


General Machinery Safety Instructions

1. Read the entire Manual before starting machinery. Machinery may cause serious injury if not correctly used.

2. Always use correct hearing protection when operating machinery. Machinery noise may cause permanent hearing damage.

3. Machinery must never be used when tired, or under the influence of drugs or alcohol. When running machinery you must be alert at all times.

4. Wear correct Clothing. At all times remove all loose clothing, necklaces, rings, jewelry, etc. Long hair must be contained in a hair net. Non-slip protective footwear must be worn.

5. Always wear correct respirators around fumes or dust when operating machinery. Machinery fumes & dust can cause serious respiratory illness.

Dust extractors must be used where applicable.

6. Always wear correct safety glasses. When machining you must use the correct eye protection to prevent injuring your eyes.

7. Keep work clean and make sure you have good lighting. Cluttered and dark shadows may cause accidents.

8. Personnel must be properly trained or well supervised when operating machinery. Make sure you have clear and safe understanding of the machine you are operating.

9. Keep children and visitors away. Make sure children and visitors are at a safe distance for you work area.

10. Keep your workshop childproof. Use padlocks,

Turn off master power switches and remove start switch keys.

11. Never leave machine unattended. Turn power off and wait till machine has come to a complete stop before leaving the machine unattended.

12. Make a safe working environment. Do not use machine in a damp, wet area, or where flammable or noxious fumes may exist.

13. Disconnect main power before service machine. Make sure power switch is in the off position before re-connecting.

Machinery House requires you to read this entire Manual before using this machine.

14. Use correct amperage extension cords.

Undersized extension cords overheat and lose power. Replace extension cords if they become damaged.

15. Keep machine well maintained. Keep blades sharp and clean for best and safest performance.

Follow instructions when lubricating and changing accessories.

16. Keep machine well guarded. Make sure guards on machine are in place and are all working correctly.

17. Do not overreach. Keep proper footing and balance at all times.

18. Secure workpiece. Use clamps or a vice to hold the workpiece where practical. Keeping the workpiece secure will free up your hand to operate the machine and will protect hand from injury.

19. Check machine over before operating. Check machine for damaged parts, loose bolts, Keys and wrenches left on machine and any other conditions that may effect the machines operation. Repair and replace damaged parts.

20. Use recommended accessories. Refer to instruction manual or ask correct service officer when using accessories. The use of improper accessories may cause the risk of injury.

21. Do not force machinery. Work at the speed and capacity at which the machine or accessory was designed.

22. Use correct lifting practice. Always use the correct lifting methods when using machinery.

Incorrect lifting methods can cause serious injury.

23. Lock mobile bases. Make sure any mobile bases are locked before using machine.

24. Allergic reactions. Certain metal shavings and cutting fluids may cause an ellergic reaction in people and animals, especially when cutting as the fumes can be inhaled. Make sure you know what type of metal and cutting fluid you will be exposed to and how to avoid contamination.

25. Call for help. If at any time you experience difficulties, stop the machine and call you nearest branch service department for help.


Lathe-Mill-Drill Safety Instructions

Machinery House requires you to read this entire Manual before using this machine.

1. Maintenance. Make sure the Lathe-Mill-Drill is turned off and disconnect from the main power supply and make sure all moving parts have come to a complete stop before any inspection, adjustment or maintenance is carried out.

2. Lathe-Mill-Drill Mill Drill Condition. Lathe-Mill-Drill must be maintained for a proper working condition.

Never operate a Lathe-Mill-Drill that has damaged or worn parts. Scheduled routine maintenance should performed on a scheduled basis.

3. Leaving a Lathe-Mill-Drill Unattended. Always shut the Lathe-Mill-Drill off and make sure all moving parts have come to a complete stop before leaving the Lathe-Mill-Drill. An unsupervised running Lathe-

Mill-Drill can cause serious injury.

4. Avoiding Entanglement. Remove loose clothing, belts, or jewelry items. Tie up long hair and use the correct hair nets to avoid any entanglement with moving parts.

5. Chuck key safety. Never let go of a chuck key while still in the chuck to prevent leaving the chuck key in the chuck. Chuck keys left in the chuck can cause serious injury.

6. Understand the machines controls. Make sure you understand the use and operation of all controls.

7. Tooling selection. Always use the correct cutting tool for the job you are turning. Make sure it is sharp and held firmly in the tool post. Adjust the toolpost to provide proper support for the tool you will be using.

8. Tooling selection & holding. Always use the correct cutting tool for the job you are milling. Make sure it is sharp and held firmly in place.

9. Cutting Tool inspection. Inspect Drill and end mills for sharpness, chips, or cracks before use. Replace any cutting tools immediately if dull, chipped or cracked. Handle new cutting tools with care. Cutting edges are very sharp and can cause lacerations.

10. Reversing the spindle. Make sure the spindle has come to a complete stop before changing the direction of the spindle. Do not slow or stop the spindle by using you hand.

11. Stopping the spindle. Do not slow or stop the spindle by using you hand.

12. Mounting the workpiece. Make sure the workpiece is properly mounted and secure before turning on the Lathe-Mill-Drill. A loose workpiece can be thrown across the room and cause serious injury to you or a bystander.

13. Workpiece clearance. Rotate the workpiece by hand to check for clearance with the tool post, compound slide and carriage before turning the

Lathe-Mill-Drill on.

14. Changing speeds and Reversing. Turn the Lathe-

Mill-Drill off and make sure the Lathe-Mill-Drill has come to a complete stop before changing speeds or reversing the spindle. Do not slow or stop the

Lathe-Mill-Drill chuck by using you hand.

15. Speed selection. Select the appropriate speed for the type of work, material, and tool bit. Allow the

Lathe-Mill-Drill to reach full speed before beginning a cut.

16. Clearing chips. Always use a brush to clear chips.

Never clear chips when the Lathe-Mill-Drill is running.

17. Power outage. In the event of a power failure during use of the Lathe-Mill-Drill, turn off all switches to avoid possible sudden start up once power is restored.

18. Clean work area. Keep the area around the Lathe-

Mill-Drill clean from oil, tools and chips.

19. Call for help. If at any time you experience difficulties, stop the machine and call you nearest branch service department for help.


Hafco HM-32 Operation Manual

MILL DRILL

OPERATION MANUAL

OPERATION MANUAL

www.machineryhouse.co.nz

Note:

This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.

NOTE:

OPERATION MANUAL

C O N T E N T S:

APPENDIX

OPERATION MANUAL

OPERATION MANUAL

B

R

Q

A

S

P

O

C

H

D

E

G

F

I

J

T

L

K

N

M

OPERATION MANUAL

A1 A2 A3 A4 A5

8

6

7

9

1

4 3

5

OPERATION MANUAL

OPERATION MANUAL

WARNING

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

3. SETUP

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

5. MAINTAINANCE

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

SPARE PARTS SECTION

The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification.

HOW TO ORDER SPARE PARTS

1. Have your machines model number, serial number & date of manufacture on

hand, these can be found on the specification plate mounted on the machine

2. A scanned copy of your parts list/diagram with required spare part/s iden tified

3. Go to www.machineryhouse.com.au/contactus and fill out the enquiry form

attaching a copy of scanned parts list.

CONTENTS

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

General Machinery Safety Instructions

Lathe-Mill-Drill Safety Instructions

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