Stanley PROSET PB3400 Service Manual

PDF

Dokument

Service Manual

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The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product.

The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of trade marks.

CONTENT

Safety Definitions

1.1.

GENERAL SAFETY

1.2.

POWER TOOL USE AND CARE

1.3.

IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY CHARGERS

1.4.

IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY PACKS

1.5.

SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM-ION (LI-ION)

1.6.

RESIDUAL RISKS

1.7.

LABELS AND ICONS

SPECIFICATIONS

2.1.

TECHNICAL DATA

2.2.

PLACING SPECIFICATIONS

2.3.

PACKAGE CONTENTS

2.4.

MAIN COMPONENTS LIST

2.5.

OPTIONAL ACCESSORIES

Tool Use & Set up

Operating Instructions

4.1.

NOSE EQUIPMENT

4.2.

CHARGERS

4.3.

BATTERY PACKS

Operating Procedure

5.1.

Proper Hand Position

5.2.

Tool Operation

Servicing the tool

6.1.

Maintenance frequency

6.2.

Cleaning

6.3.

Spare Parts – Tools

6.4.

Rechargeable Battery Pack

6.5.

Protecting the Environment

Jaws, Jaw Guide, Jaw Pusher and Jaw Pusher Spring

SA Nose Housing and SA Nose Piece

Operation Test and Appearance check

10.

Accessories

11.

Exploded View

12.

BOM

13.

Troubleshooting Guide

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1. Safety Definitions

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury .

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury .

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury .

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage .

Denotes risk of electric shock

Denotes risk of fire

Improper operation or maintenance of this product could result in serious injury and property damage.

Read and understand all warnings and operating instructions before using this equipment. When using power tools, basic safety precautions must always be followed to reduce the risk of personal injury.

1.1. GENERAL SAFETY

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated

(cordless) power tool.

• Do not use outside the design intent of Placing STANLEY Engineered Fastening Blind Fasteners.

• Use only parts, fasteners, and accessories recommended by the manufacturer.

• Use Power Tool only with specifically designated battery packs.

1.2. POWER TOOL USE AND CARE

• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

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• Do not modify the tool in any way. Any modification to the tool is undertaken by the customer and will be the customer’s entire responsibility and void any applicable warranties.

• Disconnect the battery from the tool before performing any maintenance, attempting to adjust, fit or remove a nose assembly.

• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.

• Prior to use, inspect battery for damage. Do not drop battery. A sharp impact may cause internal damage and lead to premature battery failure.

• Keep work area clean and well lit.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• Adopt a firm footing or a stable position before operating the tool.

• Operators and others in work area must wear ANSI Z87.1 CAN/CSA Z94.3 approved safety glasses with side shields. Always wear safety glasses and ear protection during operation.

• Adequate clearance is required for the tool operator’s hands before proceeding.

• Do not operate a tool that is directed towards any person(s).

• DO NOT operate tool with the nose housing removed.

• Do not operate the tool or the charger in an explosive atmosphere or environment allowing exposure to combustible fluids or gasses.

• Do not operate the tool or the charger in an environment allowing exposure to moisture or rain to avoid risk of electric shock.

• Do not abuse the tool by dropping or using it as a hammer.

• Keep dirt and foreign matter out of the air vents of the tool as this will cause the tool to malfunction.

• Keep tool handles dry, clean, and free from oil and grease.

• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.

• Never leave operating tool unattended.

• Disconnect battery when tool is not in use.

1.3. IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY CHARGERS

SAVE THESE INSTRUCTIONS : This manual contains important safety and operating instructions for compatible battery chargers

(refer to Technical Data).

• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

WARNING : Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.

WARNING : We recommend the use of a residual current device with a residual current rating of 30mA or less.

CAUTION : Burn hazard. To reduce the risk of injury, charge only DEWALT®/POP®Avdel® rechargeable batteries. Other types of batteries may burst causing personal injury and damage.

CAUTION : Children should be supervised to ensure that they do not play with the appliance.

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NOTICE : Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminium foil or any build-up of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.

• These chargers are not intended for any uses other than charging DEWALT®/POP®Avdel® rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.

• Do not expose charger to rain or snow.

• Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.

• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

• Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

• Do not operate charger with damaged cord or plug—have them replaced immediately.

• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorised service centre.

• Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect two chargers together.

• The charger is designed to operate on standard household electrical power (refer to charger specifications). Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

1.4. IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY PACKS

When ordering replacement battery packs, be sure to include catalog number and voltage.

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.

• Never force battery pack into charger. Do not modify battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury.

• Charge the battery packs only in DEWALT®/POP®Avdel® chargers.

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings in summer).

• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another.

• Do not discard batteries into water.

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WARNING : Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre for recycling.

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

CAUTION : When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard.

Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

1.5. SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM-ION (LI-ION)

Do not incinerate the battery pack even if it is severely damaged or is completely worn out.

The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.

If battery contents come into contact with the skin, immediately wash area with mild soap and water.

If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

Contents of opened battery cells may cause respiratory irritation.

Provide fresh air. If symptoms persists, seek medical attention.

WARNING : Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

1.6. RESIDUAL RISKS

In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

− Impairment of hearing

− Risk of personal injury due flying particles

− Risk of burns due to accessories becoming hot during operation.

− Risk of personal injury due to prolonged use.

1.7. LABELS AND ICONS

Markings on Tool

DATE CODE POSITION: The Date Code, which includes the year, month and location of manufacture, is printed into the housing surface that forms the mounting joint between tool and battery.

Labels on charger and battery pack

In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs.

Read instruction manual before use. Charge only between 4 °C and 40 °C.

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Read instruction manual before use. Discard the battery pack with due care for the environment.

Battery charging. Do not incinerate the battery pack.

Battery charged. Only for indoor use.

Hot/cold pack delay. Your DeWALT charger is double insulated in accordance withEN60335; therefore no earth wire is required. Do not charge damaged battery packs.

Do not expose to water. Charge DeWALT/POP-Avdel battery packs only with designated DeWALT/POP-Avdel chargers.

Have defective cords replaced Charging battery packs other than the immediately. designated DeWALT/POP-Avdel batteries with a

Risk of electric shock.

DeWALT/POP-Avdel charger may make them burst or lead to other dangerous situations.

STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

2. SPECIFICATIONS

2.1. TECHNICAL DATA

2.1.1.

Voltage

Type

Battery Type

Weight (without battery pack)

Lpa (sound pressure)

Kpa (sound pressure uncertainty)

Lwa (sound power)

Kwa (sound power uncertainty)

Vibration emission value ah ah =

Uncertainty K =

V kg dB(A) dB(A) dB(A) dB(A) m/s2 m/s2

ProSet® PB3400

18 nom / 20 max

Li-ion

1.77

< 2.5

1.5

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2.1.2.

Model PB3400 2.0Ah PB3400 4.0Ah

Weight

Length

Height

Stroke kg [lbs] mm [in] mm [in] mm [in]

2.1 [4.63]

336 [13.2]

255 [10.0]

30 [1.181]

2.4 [5.29]

336 [13.2]

255 [10.0]

30 [1.181]

Pulling Force N [lbf] 18,000 [4047]

Rivet Range nom. dia. mm [in]

Ø 4,8 [3/16´´] thru ø 6.4 [1/4”]

2.1.3.

Battery type

Battery Pack*

Voltage

Capacity

Weight

Charging duration

Charger*

Battery type

Battery type Mains voltage

Input frequency

Weight

Fuses

Europe

Kg min

Li-ion

18 nom /20 max

2.0/3.0/4.0

0.40/0.64/0.61

30/45/60

NA/JP

Li-ion

120 V

Hz kg

0.50

230 V tools 10 Amperes. mains

Li-ion

100

50/60

0.50 0.50

QW/GB/XE

Li-ion

230

U.K. & Ireland 230 V tools 3 Amperes. in plugs

* PB Series tools are compatible with DEWALT/POP-Avdel 18V nom/20V max Li-Ion slide type batteries

** Charging duration is based on the DCB115 DEWALT Charging units

2.1.4

Nom. Rivet Dia.

Mm [in]

Ø 4,8 [3/16]

Ø 6,4 [1/4]

Battery 2.0Ah

1,000

500

Battery 4.0Ah

2,000

1,000

Note: These values are listed as a guide only and are estimates based on a fully charged battery. Results may vary depending on rivet material, tool/battery condition and work environment.

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2.2. PLACING SPECIFICATIONS

Rivet Type

OPEN END

CLOSED END

AVEX®/STAVEX®

AVINOX®/AVIBULB®

HR/HT

INTERLOCK®

Hemlok®

KLAMP-TITE®/KTR

BULBEX®/LS/TL

MONOBOLT®

MULTI-GRIP®

PULL-THRU (PT)

Q RIVET

T LOK®

T-RIVET

4.8mm

[3/16´´]

●

6.0 mm

●

6.4mm

[1/4´´]

●

AVSEAL® II ●

Note : For details on the nose equipment please refer to the accessories manual.

2.3. PACKAGE CONTENTS

●

This package contains:

1 Cordless Installation Tool**

1 Charger

1 or more Lithium Ion battery pack(s)*

1 set or more Nose Equipment Accessories*

1 Kit Box

1 Instruction Manual

* The quantity and type of Li-Ion Battery Packs or Nose Equipment depends on Model Number and region sold. Contact your local reseller for details and options

** If the Model Number purchased is a bare tool then only the Cordless Installation Tool will be supplied with a standard set of 6.4mm [1/4“] Open End Nose Equipment installed.

8.0/9.0 mm

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2.4. MAIN COMPONENTS LIST

(for complete tool explosion and Bill of Material please see service manual)

A Nose pieces M Charger lamp

B Nose housing

C Nose housing nut

N Charger

O Battery charger connection

D Collector lock

E Collector shutter

E2 Quick release collector

F Shutter guide sleeve

G Motor housing

H Exhaust vent

I Handle

J Switch

K Battery pack 2.0 Ah

K2 Battery pack 4.0 Ah

L Manual

2.5. OPTIONAL ACCESSORIES

P Jaw guide

Q Jaws

R Jaw pusher

S Spring

T Pulling head

U Front clutch

V Mandrel Guide

W Collector space

Y Rivet

Z Jaw pusher assembly

WARNING: Since accessories, other than those offered by POP-Avdel® have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only

POP- Avdel® recommended accessories should be used with this product.

Consult your dealer for further information on the appropriate accessories.

WARNING: To reduce the risk of serious personal injury, disconnect battery pack before making any adjustments or removing/installing attachments or accessories.

For a complete list of nose equipment and other accessories available for the PB Series, please visit our website http://www.stanleyengineeredfastening.com/resource-center/document-library

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3. Tool Use & Set up

The PB Series of tools are designed for installation of STANLEY Engineered Fastening Blind Fasteners.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS BEFORE PUTTING TOOL INTO SERVICE.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.

Your DeWalt/POP-Avdel charger is double insulated in accordance with EN60335; therefore no earth wire is required.

Using an Extension Cable

An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1 mm2; the maximum length is 30 m.

When using a cable reel, always unwind the cable completely.

Before Use

• Select relevant size nose equipment and install

• Ensure that the battery is fully charged

• Insert Battery Pack into the tool

• Quickly pull and release the trigger to set the tool to the home position.

4. Operating Instructions

ALWAYS wear approved hearing and eye protection at all times when using installation equipment

WARNING: Before adjusting tool, always remove the battery pack.

4.1. NOSE EQUIPMENT

Mounting the nosepiece (fig. 7).

• Select the correct nosepiece for the rivet to be installed. Ref. Nose Piece chart.

• Tighten the nosepiece (A) into the nose housing (B) by turning it clockwise using 23mm and 27mm or

14mm and 23mm spanner.

Mounting the jaw pusher and tail guide

• Select the correct jaw pusher or jaw pusher assembly (R) and Mandrel Guide (V) that matches the Nose

Piece selected. Ref. the Accessories Manual for appropriate nose equipment

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• NOTE: The Tail Guide that comes installed on the tool as purchased matches the installed Nose Piece.

Ref. Nose Piece chart (page 12) for the actual Tail Guide part number.

• Insert mandrel guide (V) into pulling head (T)

• Insert jaw pusher (R) into jaw pusher spring (S)

• Reassemble jaw set (Q) and jaw guide (P) onto Pulling head (T)

• Note: Do NOT use spanners to mount jaw guide (P) onto front clutch (U). Manual tightening of Jaw guide (P) is enough to lock onto front clutch (U)

4.2. CHARGERS

Your tool uses a DEWALT/POP-AVDEL charger. Be sure to read all safety instructions before using your charger. The charger requires no adjustment and is designed to be as easy as possible to operate.

Charging Procedure (fig. 2)

• Plug the charger into an appropriate outlet before inserting the battery pack. (Refer to the Charger

Specifications in Section 2)

• Insert the battery pack (K) into the charger, making sure the pack is fully seated in the charger. The red

(charging) light will blink continuously indicating that the charging-process has started.

• The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.

NOTE : To ensure maximum performance and life of Li-Ion battery packs, charge the battery pack fully before first use.

Charging Process

Refer to the table below for the state of charge of the battery pack.

Charge indicators charging fully charged hot/cold pack delay*

*The red light will continue to blink, but a yellow indicator light will be illuminated during operation. Once the battery has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure.

This charger will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light.

NOTE: This could also mean a problem with a charger.

If the charger indicates a problem, take the charger and battery pack to be tested at an authorised service centre.

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Hot/Cold Pack Delay

When the charger detects a battery that is too hot or too cold, it automatically starts a hot/cold pack delay, suspending charging until the battery has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life.

A cold battery pack will charge at about half the rate of a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery warms.

Lithium-Ion Battery Packs only

STANLEY Engineered Fastening PB Series Li-Ion tools are designed with an Electronic Protection System that will protect the battery against overloading, overheating or deep discharge.

The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the Li-Ion battery on the charger until it is fully charged.

4.3. BATTERY PACKS

Your tool is designed to work specifically with DEWALT/POP-Avdel 18V/20V max Li-Ion battery packs.

Inserting and Removing the Battery Pack from the Tool (fig. 3)

NOTE: For best results, make sure your battery pack is fully charged. The tool will shut off without warning when the battery is fully discharged.

TO INSTALL THE BATTERY PACK INTO THE HANDLE

• Align the battery pack (K) with the rails inside the tool’s handle (fig. 3).

• Slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.

TO REMOVE THE BATTERY PACK FROM TO THE HANDLE

• Press battery release button and firmly pull the battery pack out of the tool handle.

• Insert battery pack into the charger as described in the charger section for this manual.

Storage Recommendations

• The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.

• For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

5. Operating Procedure

WARNING: Always observe the safety instructions and applicable regulations.

WARNING: To reduce the risk of serious personal injury, disconnect battery pack before making any adjustments or removing/installing attachments or accessories.

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position.

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WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

5.1. Proper Hand Position

Proper hand position requires one hand on the main handle (I) fig. 1.

5.2. Tool Operation

Installing a blind rivet (fig. 8)

To install a blind rivet

• Place the blind rivet (Y) in the nose piece (A)

• Position the tool (fig.9)

• Pull and hold the switch (J) until the rivet is fully set in the application (fig. 10) .

• When the blind rivet (Y) has been set completely, release the switch (J). The tool will return to its initial position automatically. The mandrel is automatically dropped into the mandrel collector (W).

If you release the switch (J) before the end of the setting stroke, the tool will immediately return to its initial position. If the blind rivet (Y) has not been set completely, repeat the previous steps.

Reset function (fig.9)

If the tool does not move to its initial position after releasing the switch or stops during the setting stroke, reset the tool to home by quickly pulling and releasing the switch (J). If this does not resolve the issue, remove the battery, re-insert and then repeat the prior step.

If the issue persists, contact your local service representative.

Emptying the mandrel collector (W) (fig. 6)

The mandrel collector is used to collect the waste mandrels. The mandrel collector must be emptied depending on the size of the blind rivets used.

Nom. Rivet Dia.

4.8 mm [3/16“]

6.4 mm [1/4“]

Approx. Capacity (PB3400)

190

100

• Tilt the tool back to allow all waste mandrels to fall into the mandrel collector.

• Open the mandrel collector (W) by sliding the Collector Lock (D) towards the nose housing nut (C) and raise the cover (E).

• Empty the waste mandrels into an appropriate recycling container or waste bin

• To close the mandrel collector (W), lower the cover (E) until the Collector Lock (D) clicks into place.

Optional Quick-Release mandrel collector (E2) (fig. 6a)

When using the optional Quick-Release mandrel collector accessory with the PB Series tools, the mandrel collector can be removed as follows:

• Tilt the tool back to allow all waste mandrels to fall into the mandrel collector (E2).

• Grab mandrel collector (E2) with one hand and disengage Collector Lock (D) with index finger.

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• Pull the mandrel collector (E2) up and away from the tool, tilting the collector slightly back to prevent mandrels from falling out.

• To replace the collector, slide it back into the tool with the opening facing the front of the tool.

• Push the collector down until you hear the Collector Lock (D) click into place.

6. Servicing the tool

6.1. Maintenance frequency

Item Frequency

General Tool Inspection

Clean & lubricate Nose Equipment

Daily

5,000 rivets

50,000 rivets* Clean & grease Ball Screw and Thrust Bearing

*Recommend contacting authorized service centre

6.2. Cleaning

ALWAYS wear approved eye protection at all times when cleaning equipment

Tool Exterior

Keep the brushless motor exhaust vent openings (H) free from dust and dirt. If necessary, use a soft, moist cloth to remove dust and dirt from the exhaust vents.

Blow dirt and dust out of the main power tool housing with dry air as often as dirt is seen collecting in and around the exhaust vents (H).

WARNING: Wear approved eye protection and approved dust mask when performing this procedure.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.

These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Cleaning the Nose Equipment (fig. 4 & 5)

• Loosen the nose housing nut (C). Remove the nose housing (B).

• Press the front clutch (U) and loosen the jaw guide (P). Release the front clutch (U).

• Remove the jaws (Q) and the jaw pusher (R).

• Remove the spring (S)

• Clean the inside of the nose housing (B) using a dry cloth.

• Clean the jaws (Q) and the jaw pusher (R) using a dry cloth. If necessary, replace the jaws (Q) and the jaw pusher (R).

• Clean the pulling head (T) using a dry cloth.

• Apply grease to the inside of the jaw guide (P) where the jaws (Q) make contact. A Molybdenum

Disulphide based grease is recommended.

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• Mount the spring (S)

• Mount the jaw pusher(R) and the jaws (Q)

• Press front clutch (U) and tighten the jaw guide (P). Release front clutch (U).

• Mount the nose housing (B). Tighten the nose housing nut (C).

• Perform tool reset function to ensure the tool is at the initial home position as described in section 5.2

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning.

Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush.

DO NOT use water or any cleaning solutions.

6.3. Spare Parts – Tools

For spare parts we refer you to the specific service manuals which you can find on our website at http://www.stanleyengineeredfastening.com/resource-center/document-library

6.4. Rechargeable Battery Pack

This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from the tool.

• Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

6.5. Protecting the Environment

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your POP-Avdel® product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

You can check the location of your nearest authorised repair agent by contacting your local POP-Avdel® office at the address indicated in this manual. Alternatively, a list of authorised POP-Avdel® repair agents and full details of our after-sales service and contacts are available on the Internet at: www.StanleyEngineeredFastening.com

17

7. Jaws, Jaw Guide, Jaw Pusher and Jaw Pusher Spring

SA Mandrel Guide, 8 or 6

SA Jaw Pusher,8K

BOM for Jaws, Jaw Guide, SA Jaw pusher and Jaw Pusher Spring

JAWS

JAW GUIDE

SA JAW PUSHER, 8

SA JAW PUSHER, 8K

SA JAW PUSHER, 6

JAW PUSHER SPRING

SA MANDREL GUIDE

PRG540-44

DPN276-001

TRM00502

TP144-655

TRM00542

TP144-600

TRM00393

TRM00543

Apply grease to the inside of the Jaw Guide.

Grease recommended:

Molybdenum disulfide grease

1SET

“8”

“8K” OPTION

“6” OPTION

“8”

“6” OPTION

Grease

Apply grease

SA Jaw Pusher, 8 or 6

Jaw Guide

Jaws

Jaw Pusher Spring

Jaw Guide

18 Put the Jaws into the Jaw Guide (as shown) so that the teeth are on the inside.

After inserting the Jaws, check that they are set correctly.

Insert the Mandrel Guide into the Pulling Head.

Jaw Guide

Mandrel Guide

Jaws

Pulling Head

19 Insert the Jaw Pusher Spring into the Pulling

Head.

Put the SA Jaw Pusher on the Jaw Pusher

Spring and hold in not to fall.

Tighten the Jaw Guide, with Jaws, to the

Pulling Head, with pulling Jaw Case Lock, by hand until it stops.

Pulling Head Jaw Pusher Spring

SA Jaw Pusher

Pulling Head Jaw Guide

Jaw Case Lock

Jaw Pusher Spring

20 Turn back a little until the rotation is locked by the boss of the Jaw Case Lock.

Jaw Case Lock

Lock

Set a battery on to the tool to check the operation.

Battery

Check the tool operates correctly by pulling and releasing the trigger.

Check for:



Pulling operation



Return operation



Reset operation



Full stroke

→

Stroke end clutch operation

→

Return to home position

→

Front end clutch operation

Jaw Guide

21 Remove the battery after checking.

Memo

22

8. SA Nose Housing and SA Nose Piece

SA Nose Housing (TP143-594)

SA Nose Housing (TP143-643)

BOM for SA Nose Housing and SA Nosepiece

SA NOSE HOUSING

SA NOSEPIECE

TP143-594 (02780) 1

TP143-643 (02779) 1

See Placing Chart 1

hand.

Special tool for Assembling

SCREW WRENCH TP144-682

Insert the SA Nosepiece A type on to the SA

Nose Housing (TP143-594) and screw on by

A type

B type

1 Accessory

Screw Wrench

SA Nose Housing (TP143-594)

SA Nosepiece A type

SA Nosepiece B type

SA Nosepiece A type

23

SA Nose Housing (TP143-594)

Tighten up the SA Nosepiece A type securely with spanners (see adjacent picture)

Width across flats: 14mm and 23mm

Spanner 23mm

SA Nose Housing (TP143-643)

Insert the SA Nosepiece B type on to SA the

Nose Housing (TP143-643) and screw on by hand.

SA Nosepiece A type

Spanner 14mm

SA Nosepiece B type

SA Nose Housing (TP143-643)

Tighten up the SA Nosepiece B type securely by using the Screw wrench provided in the kit box and another spanner (see adjacent picture).

Width across flats: 27mm and 23mm

SA Nosepiece B type

Spanner 27mm Spanner 23mm

24 Apply grease to the inside of Nose Housing Nut

(see adjacent picture).

Insert the SA Nose Housing on to the Mast

Housing of the tool.

Tighten the SA Nose Housing on to the thread of the Mast Housing by hand.

Apply grease

Mast Hosuing

Nose Hosuing Nut

SA Nose Hosuing

25

9. Operation Test and Appearance check

Operation Check

Set 30 rivets of 8 size steel to check:



The tool does not slip



Rivet setting is done in one stroke



There is no protruding mandrels



There is no abnormal noise



The next rivet introduced to the front of the tool is inserted smoothly.



The jaws do not bite



The waste mandrel is ejected to the

Collector



The collector shutter operates normally

(Open → Close)

Appearance check



Any scratches on the housings



Loose components and screws



Any oil spots on the housings



Peeling of the outer mold (Rubber grip)

Memo

26

10. Accessories

JP (JAPAN)

Model number

BATTERY PACK

CHARGER

SA NOSEPIECE, 8F

SA NOSEPIECE, 8P

SA NOSE HOUSING

SCREW WRENCH

FOAM SPACER

INSTRUCTION MANUAL

BRIEF INSTRUCTION MANUAL

PB3400-JP1831 PB3400-JP1832

DCB183-JP(1PC)

DCB115-JP

TP143-646

TRM00115

TP143-643

TP144-682

TRM00194(1PC)

PB3400-JP

MANUAL

PB3400-JP

S-MANUAL

←(2PCS)

←

← (2PC)

←

NA (NORTH AMERICA)

Model number PB3400-NA2031 PB3400-NA2032 PB3400-NA2041 PB3400-NA2042

BATTERY PACK

CHARGER

SA NOSEPIECE, 8M

SCREW WRENCH

FOAM SPACER

DCB203-NA(1PC)

DCB115-NA

TP143-652

TP144-682

TRM00194(1PC)

←(2PCS)

←

← (2PC)

DCB204-NA(1PC)

←

← (2PC)

←

INSTRUCTION MANUAL TRM00203

QW (EUROPEAN STANDARD)

Model number

← ← ←

PB3400-QW1831 PB3400-QW1832 PB3400-QW1821 PB3400-QW1822

BATTERY PACK

CHARGER

SCREW WRENCH

FOAM SPACER

INSTRUCTION MANUAL

DCB183-XJ(1PC)

DCB115-QW

TP144-682

TRM00194(1PC)

TRM00201

←(2PCS)

←

← (2PC)

←

DCB182-XJ(1PC)

←

← (2PC)

←

27 QW (EASTERN EUROPE)

Model number PB3400-QW1831A PB3400-QW1832A PB3400-QW1821A PB3400-QW1822A

BATTERY PACK

CHARGER

SCREW WRENCH

FOAM SPACER

INSTRUCTION MANUAL

GB (GREAT BRITAIN)

Model number

DCB183-XJ(1PC)

DCB115-QW

TP144-682

TRM00194(1PC)

TRM00202

←(2PCS)

←

← (2PC)

←

DCB182-XJ(1PC)

←

← (2PC)

←

BATTERY PACK

CHARGER

SCREW WRENCH

FOAM SPACER

INSTRUCTION MANUAL

XE (AUSTRALIA)

Model number

PB3400-GB1831 PB3400-GB1832 PB3400-GB1821 PB3400-GB1822

DCB183-XJ(1PC)

DCB115-GB

TP144-682

TRM00194(1PC)

TRM00201

←(2PCS)

←

← (2PC)

←

DCB182-XJ(1PC)

←

← (2PC)

←

BATTERY PACK

CHARGER

SCREW WRENCH

FOAM SPACER

INSTRUCTION MANUAL

XD (MALAYSIA)

Model number

BATTERY PACK

CHARGER

SCREW WRENCH

FOAM SPACER

INSTRUCTION MANUAL

PB3400-XE1832 PB3400-XE1822

DCB183-XJ(2PC) DCB182-XJ(2PCS)

DCB115-XE ←

TP144-682 ←

TRM00194(2PC)

TRM00204

←

PB3400-XD1832 PB3400-XD1822

DCB183-XJ(2PC) DCB182-XJ(2PCS)

DCB115-XD

TP144-682

←

TRM00194(2PC)

TRM00204

←

28

11. Exploded View

PB3400-JP, XE, XD

29 PB3400-NA, QW, GB

30

12. BOM

PB3400-JP

No.

TP144-593

DPN900-074

TP143-642

TP144-645

DPN276-001

PRG540-44

TRM00502

TRM00418

TP144-597

TP144-600

TP144-602

TP143-601

TP143-611

TP144-676

TP144-647

TP143-612

TP143-654

TP144-661

TP144-613

TP144-614

TP143-615

TP143-618

TP144-619

TP143-620

TP143-625

N112877

TP124-511

TP152-519

TP144-681

TP114-676

TP114-677

TP124-532

TP143-627

TP142-684

TP124-513

TP124-514

TP143-594

TRM00393

Description

SA Nosepiece, 811

O ring

Nosepiece, 811

Jaw Guide

Jaws

SA Jaw Pusher, 8

Jaw pusher, 8

O ring

Jaw Pusher Spring

O ring

Pulling Head Assembly

Spindle Clutch

Spindle Clutch Spring

Tail Guid, 6, 8K

Gear Housing Assembly

Spindle

Thrust Washer

Thrust Roller Bearing

Thrust Race

SA Gear Housing

Spur Gear

Snap Ring

SA Second Shaft

SA Planetary Carrier

Ring Gear

O ring

SA Motor and Module

Mandrel Plate

Shutter Guide Sleeve

Collector Shutter Lock Spring

Collector Lock

Collector Shutter

Housing Assembly

Cross Recessed Pan Head Tapping Screw(3-16)

Cross Recessed Pan Head Tapping Screw(3-20)

SA Nose Housing

SA Mandrel guide, 8

Qty

1set

No.

●

DCB183-JP

DCB115-JP

TP142-633

TP143-643

TP143-646

TRM00115

TP144-682

TRM00557

Description

Accessories

Battery Pack 2.0Ah

Charger

Kit Box

SA Nose Housing

SA Nosepiece, 8F

SA Mosepiece, 8P

Screw Wrench

Brief Manual (Before use)

● TRM00556 Instruction Manual

TP143-648

TP143-650

TRM00119

TP143-652

TP143-665

TRM00542

TP124-542

TP124-543

TP124-546

TP144-657

Option

SA Nosepiece, 6F

SA Nosepiece, 6M

SA Nosepiece, 6P

SA Nosepiece, 8M

SA Nosepiece, 8AVXT

Jaw Pusher Assembly, 6

SA Nosepiece, 614

SA Nosepiece, 6K

SA Nosepiece, 624

SA Nosepiece, 8K

* TP144-640 SA Nosepiece, 822

TP144-655

DCB182-JP

PNT600-132

SA Jaw Pusher, 8K

Battery Pack 4.0Ah

Hook

TP134-500 Belt Hook Kit

* 74 TRM00543 SA Mandrel guide, 6

*Consumable

**PB3400-JP1831 1pc 2.0Ah Battery

**PB3400-JP1832 2pcs 2.0Ah Battery

Qty

1 or 2

31 PB3400-NA

No.

TP143-646

DPN900-074

TP143-644

TP144-645

DPN276-001

PRG540-44

TRM00502

TRM00418

TP144-597

TP144-600

TP144-602

TP143-601

TP143-611

TP144-676

TP144-647

TP143-612

TP143-654

TP144-661

TP144-613

TP144-614

TP143-615

TP143-618

TP144-619

TP143-620

TP143-625

N112877

TP124-511

TP152-519

TP144-681

TP114-676

TP114-677

TP124-532

TRM00368

TRM00158

TP124-513

TP124-514

TP143-643

TRM00393

Description

SA Nosepiece, 8F

O ring

Nosepiece, 8F

Jaw Guide

Jaws

SA Jaw Pusher, 8

Jaw pusher, 8

O ring

Jaw Pusher Spring

O ring

Pulling Head Assembly

Spindle Clutch

Spindle Clutch Spring

Tail Guid, 6,8K

Gear Housing Assembly

Spindle

Thrust Washer

Thrust Roller Bearing

Thrust Race

SA Gear Housing

Spur Gear

Snap Ring

SA Second Shaft

SA Planetary Carrier

Ring Gear

O ring

SA Motor and Module

Mandrel Plate

Shutter Guide Sleeve

Collector Shutter Lock Spring

Collector Lock

Collector Bottle Assembly

Housing Assembly

Cross Recessed Pan Head Tapping Screw(3-16)

Cross Recessed Pan Head Tapping Screw(3-20)

SA Nose Housing

SA Mandrel guide, 8

Qty

1set

No.

Description

Accessories

●

DCB203-NA

DCB115-NA

TRM00140

TP143-652

TP144-682

DCB204-NA

TRM00203

TP144-593

TP143-594

TP143-648

TP143-650

TRM00119

TRM00115

TP143-665

TRM00542

TP124-542

TP124-543

TP124-546

TP144-657

* TP144-640 SA Nosepiece, 822

* 68

TP144-655

PNT600-132

SA Jaw Pusher, 8K

Hook

TP134-500 Belt Hook Kit

* 74 TRM00543 SA Mandrel guide, 6

*Consumable

**PB3400-NA2031 1pc 2.0Ah Battery

**PB3400-NA2032 2pcs 2.0Ah Battery

**PB3400-NA2041 1pc 4.0Ah Battery

**PB3400-NA2042 2pcs 4.0Ah Battery

Battery Pack 2.0Ah

Charger

SA Kit Box

SA Nosepiece, 8M

Screw Wrench

Battery Pack 4.0Ah

Instruction Manual

Option

SA Nosepiece, 811

SA Nose Housing

SA Nosepiece, 6F

SA Nosepiece, 6M

SA Nosepiece, 6P

SA Nosepiece, 8P

SA Nosepiece, 8AVXT

Jaw Pusher Assembly, 6

SA Nosepiece, 614

SA Nosepiece, 6K

SA Nosepiece, 624

SA Nosepiece, 8K

Qty

1 or 2

32 PB3400-QW

No.

TP143-646

DPN900-074

TP143-644

TP144-645

DPN276-001

PRG540-44

TRM00502

TRM00418

TP144-597

TP144-600

TP144-602

TP143-601

TP143-611

TP144-676

TP144-647

TP143-612

TP143-654

TP144-661

TP144-613

TP144-614

TP143-615

TP143-618

TP144-619

TP143-620

TP143-625

N112877

TP124-511

TP152-519

TP144-681

TP114-676

TP114-677

TP124-532

TRM00368

TRM00159

TP124-513

TP124-514

TP143-643

TRM00393

Description

SA Nosepiece, 8F

O ring

Nosepiece, 8F

Jaw Guide

Jaws

SA Jaw Pusher, 8

Jaw pusher, 8

O ring

Jaw Pusher Spring

O ring

Pulling Head Assembly

Spindle Clutch

Spindle Clutch Spring

Tail Guid, 6,8K

Gear Housing Assembly

Spindle

Thrust Washer

Thrust Roller Bearing

Thrust Race

SA Gear Housing

Spur Gear

Snap Ring

SA Second Shaft

SA Planetary Carrier

Ring Gear

O ring

SA Motor and Module

Mandrel Plate

Shutter Guide Sleeve

Collector Shutter Lock Spring

Collector Lock

Collector Bottle Assembly

Housing Assembly

Cross Recessed Pan Head Tapping Screw(3-16)

Cross Recessed Pan Head Tapping Screw(3-20)

SA Nose Housing

SA Mandrel guide, 8

Qty

1set

***

No.

●

DCB183-XJ

DCB115-QW

TRM00141

TP144-655

TP144-682

DCB182-XJ

TRM00201

OR TRM00202

Description

Accessories

Battery Pack 2.0Ah

Charger

SA Kit Box

SA Jaw pusher, 8K

Screw Wrench

Battery Pack 4.0Ah

Instruction Manual

Qty

1 or 2

Option

TP144-593

TP143-594

TP143-648

TP143-650

TRM00119

TP143-652

TRM00115

TP143-665

TRM00542

TP124-542

TP124-543

TP124-546

TP144-657

SA Nosepiece, 811

SA Nose Housing

SA Nosepiece, 6F

SA Nosepiece, 6M

SA Nosepiece, 6P

SA Nosepiece, 8M

SA Nosepiece, 8P

SA Nosepiece, 8AVXT

Jaw Pusher Assembly, 6

SA Nosepiece, 614

SA Nosepiece, 6K

SA Nosepiece, 624

SA Nosepiece, 8K

TP144-640

PNT600-132

TP134-500

SA Nosepiece, 822

Hook

Belt Hook Kit

* 74 TRM00543 SA Mandrel guide, 6

*Consumable

**PB3400-QW1831 1pc 2.0Ah Battery

**PB3400-QW1832 2pcs 2.0Ah Battery

**PB3400-QW1821 1pc 4.0Ah Battery

**PB3400-QW1822 2pcs 4.0Ah Battery

**PB3400-QW1831A 1pc 2.0Ah Battery

**PB3400-QW1832A 2pcs 2.0Ah Battery

**PB3400-QW1821A 1pc 4.0Ah Battery

**PB3400-QW1822A 2pcs 4.0Ah Battery

***TRM00201 for EU Standard, TRM00202 for Eastern Europe

33 PB3400-GB

No.

1 TP143-646

DPN900-074

TP143-644

TP144-645

DPN276-001

PRG540-44

TRM00502

TRM00418

TP144-597

TP144-600

TP144-602

TP143-601

TP143-611

TP144-676

TP144-647

TP143-612

TP143-654

TP144-661

TP144-613

TP144-614

TP143-615

TP143-618

TP144-619

TP143-620

TP143-625

N112877

TP124-511

TP152-519

TP144-681

TP114-676

TP114-677

TP124-532

TRM00368

TRM00159

TP124-513

TP124-514

TP143-643

TRM00393

Description

SA Nosepiece, 8F

O ring

Nosepiece, 8F

Jaw Guide

Jaws

SA Jaw Pusher, 8

Jaw pusher, 8

O ring

Jaw Pusher Spring

O ring

Pulling Head Assembly

Spindle Clutch

Spindle Clutch Spring

Tail Guid, 6,8K

Gear Housing Assembly

Spindle

Thrust Washer

Thrust Roller Bearing

Thrust Race

SA Gear Housing

Spur Gear

Snap Ring

SA Second Shaft

SA Planetary Carrier

Ring Gear

O ring

SA Motor and Module

Mandrel Plate

Shutter Guide Sleeve

Collector Shutter Lock Spring

Collector Lock

Collector Bottle Assembly

Housing Assembly

Cross Recessed Pan Head Tapping Screw(3-16)

Cross Recessed Pan Head Tapping Screw(3-20)

SA Nose Housing

SA Mandrel guide, 8

Qty

1set

No.

●

DCB183-XJ

DCB115-GB

TRM00142

TP144-655

TP144-682

DCB182-XJ

TRM00201

Description

Accessories

Battery Pack 2.0Ah

Charger

SA Kit Box

SA Jaw pusher, 8K

Screw Wrench

Battery Pack 4.0Ah

Instruction Manual

Option

TP144-593

TP143-594

TP143-648

TP143-650

TRM00119

TP143-652

TRM00115

TP143-665

TRM00542

TP124-542

TP124-543

TP124-546

TP144-657

SA Nosepiece, 811

SA Nose Housing

SA Nosepiece, 6F

SA Nosepiece, 6M

SA Nosepiece, 6P

SA Nosepiece, 8M

SA Nosepiece, 8P

SA Nosepiece, 8AVXT

Jaw Pusher Assembly, 6

SA Nosepiece, 614

SA Nosepiece, 6K

SA Nosepiece, 624

SA Nosepiece, 8K

TP144-640

PNT600-132

TP134-500

SA Nosepiece, 822

Hook

Belt Hook Kit

* 74 TRM00543 SA Mandrel guide, 6

*Consumable

**PB3400-GB1831 1pc 2.0Ah Battery

**PB3400-GB1832 2pcs 2.0Ah Battery

**PB3400-GB1821 1pc 4.0Ah Battery

**PB3400-GB1822 2pcs 4.0Ah Battery

Qty

1 or 2

34 PB3400-XE

No.

DPN276-001

PRG540-44

TRM00502

TRM00418

TP144-597

TP144-600

TP144-602

TP143-601

TP143-611

TP144-676

TP144-647

TP143-612

TP143-654

TP144-661

TP144-613

TP144-614

TP143-615

TP143-618

TP144-619

TP143-620

TP143-625

N112877

TP124-511

TP152-519

TP144-681

TP114-676

TP114-677

TP124-532

TP143-627

TRM00160

TP124-513

TP124-514

TP143-643

TP143-646

DPN900-074

TP143-644

TP144-645

TRM00393

Description

Jaw Guide

Jaws

SA Jaw Pusher, 8

Jaw pusher, 8

O ring

Jaw Pusher Spring

O ring

Pulling Head Assembly

Spindle Clutch

Spindle Clutch Spring

Tail Guid, 6, 8K

Gear Housing Assembly

Spindle

Thrust Washer

Thrust Roller Bearing

Thrust Race

SA Gear Housing

Spur Gear

Snap Ring

SA Second Shaft

SA Planetary Carrier

Ring Gear

O ring

SA Motor and Module

Mandrel Plate

Shutter Guide Sleeve

Collector Shutter Lock Spring

Collector Lock

Collector Shutter

Housing Assembly

Cross Recessed Pan Head Tapping Screw(3-16)

Cross Recessed Pan Head Tapping Screw(3-20)

SA Nose Housing

SA Nosepiece, 8F

O ring

Nosepiece, 8F

SA Mandrel guide, 8

Qty

1set

No.

●

DCB183-XJ

DCB115-XE

TRM00143

TP144-682

DCB182-XJ

TRM00204

Description

Accessories

Battery Pack 2.0Ah

Charger

SA Kit Box

Screw Wrench

Battery Pack 4.0Ah

Instruction Manual

Option

TP144-593

TP143-594

TP143-648

TP143-650

TRM00119

TP143-652

TRM00115

TP143-665

TRM00542

TP124-542

TP124-543

TP124-546

TP144-657

SA Nosepiece, 811

SA Nose Housing

SA Nosepiece, 6F

SA Nosepiece, 6M

SA Nosepiece, 6P

SA Nosepiece, 8M

SA Nosepiece, 8P

SA Nosepiece, 8AVXT

Jaw Pusher Assembly, 6

SA Nosepiece, 614

SA Nosepiece, 6K

SA Nosepiece, 624

SA Nosepiece, 8K

* TP144-640 SA Nosepiece, 822

* 68

TP144-655

PNT600-132

SA Jaw Pusher, 8K

Hook

TP134-500 Belt Hook Kit

* 74 TRM00543 SA Mandrel guide, 6

*Consumable

**PB3400-XE1832 2pcs 2.0Ah Battery

**PB3400-XE1822 2pc 4.0Ah Battery

Qty

0 or 2

35 PB3400-XD

No.

DPN276-001

PRG540-44

TRM00502

TRM00418

TP144-597

TP144-600

TP144-602

TP143-601

TP143-611

TP144-676

TP144-647

TP143-612

TP143-654

TP144-661

TP144-613

TP144-614

TP143-615

TP143-618

TP144-619

TP143-620

TP143-625

N112877

TP124-511

TP152-519

TP144-681

TP114-676

TP114-677

TP124-532

TP143-627

TRM00159

TP124-513

TP124-514

TP143-643

TP143-646

DPN900-074

TP143-644

TP144-645

TRM00393

Description

Jaw Guide

Jaws

SA Jaw Pusher, 8

Jaw pusher, 8

O ring

Jaw Pusher Spring

O ring

Pulling Head Assembly

Spindle Clutch

Spindle Clutch Spring

Tail Guid, 6, 8K

Gear Housing Assembly

Spindle

Thrust Washer

Thrust Roller Bearing

Thrust Race

SA Gear Housing

Spur Gear

Snap Ring

SA Second Shaft

SA Planetary Carrier

Ring Gear

O ring

SA Motor and Module

Mandrel Plate

Shutter Guide Sleeve

Collector Shutter Lock Spring

Collector Lock

Collector Shutter

Housing Assembly

Cross Recessed Pan Head Tapping Screw(3-16)

Cross Recessed Pan Head Tapping Screw(3-20)

SA Nose Housing

SA Nosepiece, 8F

O ring

Nosepiece, 8F

SA Mandrel guide, 8

Qty

1set

No.

●

DCB183-XJ

DCB115-XD

TRM00144

TP144-682

DCB182-XJ

TRM00204

Description

Accessories

Battery Pack 2.0Ah

Charger

SA Kit Box

Screw Wrench

Battery Pack 4.0Ah

Instruction Manual

Option

TP144-593

TP143-594

TP143-648

TP143-650

TRM00119

TP143-652

TRM00115

TP143-665

TRM00542

TP124-542

TP124-543

TP124-546

TP144-657

SA Nosepiece, 811

SA Nose Housing

SA Nosepiece, 6F

SA Nosepiece, 6M

SA Nosepiece, 6P

SA Nosepiece, 8M

SA Nosepiece, 8P

SA Nosepiece, 8AVXT

Jaw Pusher Assembly, 6

SA Nosepiece, 614

SA Nosepiece, 6K

SA Nosepiece, 624

SA Nosepiece, 8K

* TP144-640 SA Nosepiece, 822

* 68

TP144-655

PNT600-132

SA Jaw Pusher, 8K

Hook

TP134-500 Belt Hook Kit

* 74 TRM00543 SA Mandrel guide, 6

*Consumable

**PB3400-XD1832 2pcs 2.0Ah Battery

**PB3400-XD1822 2pc 4.0Ah Battery

Qty

0 or 2

36

13. Troubleshooting Guide

Symptom

Tool does not operate when switch is pressed.

Tool does not return to initial position when switch is released.

Tool stops before rivet is fully set

Tool fails to operate

Tool does not return fully

More than one operation of the trigger needed to place rivet

Tool will not grip stem of rivet

Jaws will not release broken stem of rivet

Cause

Battery is defective

Remedy

Replace battery

Battery is not fully charged

Battery is not fully seated

Battery pack has reached operating temperature limit through continuous use or defect.

Electrical malfunction.

Stuck Spindle Clutch.

Battery pack has reached operating temperature limit through continuous use or defect.

Improper nosepiece selection.

Charge battery

Remove battery and re-insert. Reset tool to home.

Remove battery & allow to cool.

Mount battery and reset tool to home.

Remove battery, wait 5 seconds and reinsert. Reset tool to home.

Clean Spindle clutch and Spindle to operate smoothly.

Remove battery & allow to cool.

Mount battery and reset tool to home.

Reset tool to home, remove rivet & fit proper nose piece.

Reset tool to home, remove rivet & use appropriate tool to set rivet.

Replace.

Service and clean Nose Assembly.

Setting load of rivet is beyond tool capacity.

Issue with Trigger Module

Buildup of debris inside the Nose

Equipment.

Buildup of debris inside the Nose

Equipment.

Worn or broken Jaws.

Improper rivet being used for application grip thickness

Jaw Guide or Pulling Head Adapter not seated correctly.

Buildup of debris inside the Nose

Equipment.

Worn or broken Jaws.

Loose Jaw Guide.

Service and clean Nose Assembly.

Fit new Jaws.

Review application details and verify fastener requirement

Correctly assemble affected parts

Service and clean Nose Assembly.

Week or broken Spring.

Incorrect Nose Piece for rivet.

Incorrect Nose Equipment for rivet.

Fit new Jaws.

Tighten jaw guide against Pulling

Head.

Fit new spring.

Refer to Accessories Manual. Select and install correct nose piece

Refer to Accessories Manual. Select and install correct nose equipment

Service and clean Nose Assembly. Buildup of debris inside the Nose

Equipment.

Week or broken Spring.

Jaw Guide, Nose Piece or Nose

Housing not seated correctly.

Stem retention/removal feature worn out on Nose Piece

Fit new spring.

Correctly assemble affected parts

Inspect Nose Piece and replace O-ring and ball/pin as required

37

Cannot insert rivet

Rivet stem does not break

Incorrect Nose Piece for rivet.

Broken rivet stems jammed in Nose

Equipment.

Broken rivet stems jammed in Pulling

Head Assembly.

Debris in Nose Piece.

Battery is low voltage.

Setting load of rivet is beyond tool capacity.

Incorrect Nose Equipment for rivet.

Nose Equipment and Stem Collector full of stems.

Refer to Accessories Manual. Select and install correct nose piece

Service and clean Nose Assembly.

Refer to Accessories Manual.

Check Nose Equipment is correct for rivet

Empty Stem Collector and clear

Pulling Head Assembly.

Service and clean Nose Assembly.

Charge battery

Reset tool to home, remove rivet & use appropriate tool to set rivet.

Refer to Accessories Manual. Select and install correct nose equipment

Empty Stem Collector and check Nose

Equipment for damage before re-use

38

C 171116-1

39

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