advertisement
DR
AF
11
T
-05
-20
07
CARE AND OPERATION INSTRUCTIONS
B-Vent Gas
Fireplace Heater Inserts
P/N 775,155M Rev. E, 12/2007
Installer: Leave This Manual With The Appliance.
Consumer: Retain This Manual For Future Reference.
A French manual is available upon request. Order P/N 775,155CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 775,155CF.
US
Report No. 116-F-15-5
Models: EBVI25 & EBVI30
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with a screen door or screen panel kit. See Page 13 for ordering information.
• Suitable for installation into masonry or factory built fireplaces.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Do not touch any electrical switch; do not
Use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call
the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier
.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions donné dans cette notice pour réduire au minimum le risque d’incendie ou pour éviter tout dommage matériel, toute blessure ou la mort.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d’essence ni d’autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
L’installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournisseur de gaz.
IMPORTANT SAFETY AND
WARNING INFORMATION
READ THIS MANUAL IN ITS
ENTIRETY AND UNDER-STAND
THESE RULES TO FOLLOW FOR
SAFETY.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty, certification and listings of this unit.
WARNING
These fireplace Inserts are vented heaters. Do not burn wood or other material in these appliances.
WARNING
Failure to comply with the installation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
WARNING
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately.
Have the appliance serviced by a qualified technician as it may not be operating correctly.
Some people are more affected by carbon monoxide than others.
These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
WARNING
Do not place clothing or other flammable materials on or near this appliance.
AVERTISSEMENT
Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur inflammables loin de l'appareil.
WARNING
Children and adults should be alerted to the hazards of high surface temperatures. Use caution around the appliance to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.
Note: An Optional Screen Panel for the glass is available (see Page
13 for ordering information).
WARNING
Do not use these appliances if any part has been under water.
Immediately call a qualified, professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water.
AVERTISSEMENT
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie.
Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'leau.
IMPORTANT
• Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation.
• Never obstruct the front openings of the appliance.
• Due to high temperatures of these appliances, adequate clearances need to be maintained from furniture, draperies and other combustibles.
Locate furniture and window coverings accordingly. The recommended clearance zone from the front of the appliance to combustibles is 36 inches
(914 mm). Maintain all other clearances as outlined in the
Installation Manual.
• These appliances are designed as supplemental heaters.
Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANU-
FACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new gas-fired heater. It is our goal at Lennox
Hearth Products to provide you, our valued customer, with an appliance that will ensure years of trouble-free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas-fired heater as the answer to your home heating needs.
Sincerely,
All of us at Lennox Hearth Products
Input of millivolt model is variable. The rates are shown in the following table:
Millivolt Models with
MAnnually-Modulated Gas Valves
Model No.
EBVI5
EBVI30
Nat. Gas Propane
Input Rate
(BTU/HR)
Input Rate
(BTU/HR)
17,000 to
5,000
1,500 to
30,000
19,500 to
5,000
,000 to
8,000
Table 1
TABLE OF CONTENTS
Important Safety and
Warning Information ....................Page 2
Introduction ......................................Page 3
General Information ..........................Page 3
Burn-In Period ..................................Page 4
Lighting Millivolt Appliances .............Page 4
Gas Controls .....................................Page 4
Control Compartment Access ...........Page 4
Operation & Care of Your Appliance ..Page 5
Maintenance Procedures ...................Page 5
Maintenance Schedule ......................Page 7
Front Glass Door Assembly,
Removal and Installation .................Page 8
Burner Adjustments ..........................Page 8
Flame Appearance and Sooting .........Page 8
Log Placement Instructions ..............Page 9
Millivolt Appliance Checkout .............Page 12
Blower Operation ..............................Page 12
Fireplace Requirements .....................Page 12
Wiring Diagrams ...............................Page 12
Accessory Components ....................Page 13
Lighting Instructions – Millivolt ........Page 15
Replacement Parts List .....................Page 17
Troubleshooting Guide ......................Page 19
Product Reference Information .........Page 20
This millavolt appliance is designed to operate on either natural or propane gas.
A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the air circulation blower.
This appliance complies with National Safety
Standards and is tested and listed by OMNI-
Test Laboratories Inc.; Beaverton, Oregon
(Report No. 116-F-15-5) to ANSI Z21.88
(in Canada, CSA-2.33), and CAN/CGA-2.17-
M91 in both USA and Canada, as vented gas heaters.
Installation must conform to local codes.
In the absence of local codes, installation must comply with the current National Fuel
Gas Code, ANSI Z223.1 / NFPA 54 - latest edition. (In Canada, the current CAN-1 B149 installation code). Electrical wiring must comply with the National Electrical Code
ANSI/ NFPA 70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical
Code - latest edition.
INTRODUCTION
The Insert model covered in this manual is a B-Vent gas heater designed for residential application for installation into an existing masonry or factory built solid-fuel fireplace using 4" diameter, UL1777 listed aluminum liner for the exhaust.
The vent must be routed through the existing fireplace flue system to the vent termination.
GENERAL INFORMATION
Installation, repair and annual service inspection should be performed by a qualified service technician.
It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Table 2 shows the main burner gas orifice size for the elevations indicated.
Model
No.
EBVI5
EBVI30
Orifice Size
Nat.
Gas
Prop.
Gas
#41
(.096")
#53
(.0595")
#37
(.104")
1/16"
(.065")
Elevation
Feet
(meters)
0-4500
(0-137)
0-4500
(0-137)
Table 2
Tables 3 and 4 show the gas pressure requirements for all models:
Inlet Gas Supply Pressure (all models)
Fuel # Minimum Maximum
Natural Gas 4.5" WC
(1.1 kPa)
Propane 11.0" WC
(.73 kPa)
Table 3
10.5" WC
(.61 kPa)
13.0" WC
(3.3 kPa)
Manifold Gas Supply Pressure (all models)
Fuel # Low High
Natural
Gas
Propane (Lo) 6.3" WC
(1.57 kPa)
Table 4
(Lo) 1.6" WC
(.40 kPa)
(Hi) 3.5" WC
(.87 kPa)
(Hi) 10.0" WC
(.49 kPa)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
3
4
Test gauge connections are provided on the front of the millivolt gas control valve (identified IN for the inlet and OUT for the manifold side). See Figures 1 & 2.
This appliance must be isolated from the gas supply piping system (by closing its individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
This appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).
This appliance must not be connected to a chimney or flue serving a separate solid-fuel appliance.
Burn-in Period
During the first few burns of these appliances there will be some odor due to the curing of the high temperature paint and burning off of lubricants used in the manufacturing process.
Depending on your use, the burn-in period may take a few hours or a few days. Do not turn on blower during Burn-In period.
GAS CONTROLS
These millivolt appliances are fitted with a burner
Off/On Switch, located on the side surround panel as shown in Figure 4 on Page 4. Once the pilot is lit, and valve knob is in the ON position, the Off/On switch will control the appliance
Off/On operation. To operate, toggle the switch between its ON and OFF positions.
Variable Flame Height Adjustment
These millivolt appliances are equipped with variable gas control valves. Flame height may be adjusted through a range between fixed low and high settings by rotating the HI/LO knob on the valve (see Figures 1 & 2 ) while the appliance is in operation.
Model EBVI30
Honeywell Millivolt Gas Valve Controls
PILOT
ADJUSTMENT
SCREW
GAS CONTROL
KNOB
PIEZO
IGNITER CONVERTIBLE
HI/LO REGULATOR
(adjusts flame height and heat output)
TP/TH
TP
TH
WIRING
TERM-
INALS
Figure 1
OFF OT
O N
INLET
PRESSURE
TAP
H
OUTLET
PRESSURE
TAP
CONTROL COMPARTMENT ACCESS
Pull down hinged door to access control compartment (see Figure 3 ) .
Control Compartment Access
Pull down hinged door to access control compartment
Figure 3
Side View of Insert
Burner Off/on Switch and Rheostat Location
If optional surround is installed
Units with Beveled Surround
Units with Flat Surround
IMPORTANT
Keep your house well ventilated during the curing process. The odor and haze emitted by the curing process can be quite noticeable and may set off a smoke detector.
Lighting Millivolt Appliances
To light millivolt appliances refer to the detailed lighting instructions found on Page 15 (English) and Page 16 (French). Millivolt appliance lighting instructions may also be found on the pull-out lighting instruction labels located in the control compartment (below glass door).
F
MODEL EBVI5
SIT Millivolt Gas Valve Controls
GAS CONTROL
KNOB
PIL
OT
T
PI
ON
OF
W LO
H I
IN
INLET
PRESSURE
TAP
PIEZO
IGNITER
OUT
OUTLET
PRESSURE
TAP
Figure 2
CONVERTIBLE
HI/LO REGULATOR
(adjusts flame height and heat output)
Figure 4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
OPERATION AND CARE OF YOUR
APPLIANCE
Appliance operation may be controlled through a remotely located optional wall thermostat or remote control.
In lieu of remote control or remote wall thermostat operation, the appliance must be operated directly through the off/on switch located on the side surround panel (see Figure 4 ) .
If your millivolt appliance is equipped with an optional wall thermostat kit or remote control kit and the pilot is lit (and valve is in the On position), the appliance main burner may be turned on and off with the wall thermostat or remote control.
Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.
Remember, millivolt appliances have a continuous burning pilot flame. Exercise caution when using products with combustible vapors.
MAINTENANCE
The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualified service technician.
However, more frequent periodic inspections and cleanings should be performed by the homeowner. Homeowner must contact a qualified service technician at once if any abnormal condition is observed.
Refer to the maintenance schedule on Page
7 for maintenance tasks, procedures, recommended frequency and by whom they should be performed. Always verify proper operation of the appliance after servicing.
Always turn off the gas and unplug the power cord to the appliance before cleaning. Before re-lighting, refer to the lighting instructions in this manual. Instructions are also found on pull-out panels located below the glass door in the control compartment.
Keep lower control compartment clean by vacuuming or brushing at least twice a year.
More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is important that control compartments, burners and circulating air passageways of the appliance be kept clean.
WARNING
Turn off gas and electrical power before servicing the appliance.
CAUTION
Wear gloves and safety glasses for protection while doing required maintenance .
IMPORTANT
Always verify proper operation after servicing.
Check Burner Flame Appearance
Visually check the flame of the burner periodically making sure the flames are steady and not lifting or floating (see Figure 13 on Page 8 ).
Glass Cleaning
Note: Clean glass after first two weeks of operation (after Burn-In period is over).
The viewing glass should be cleaned periodically to remove any build-ups caused from the following:
• During start-up, it is normal for condensation to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). This can cause lint, dust and other airborne particles to cling to the glass surface.
• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a film on the glass.
• A white coating may form on the glass as a result of impurities and minerals in the fuel.
It is recommended that the glass be cleaned two or three times during each heating season, depending on the circumstances present.
Use one of the following to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar & water
• gas stove glass cleaner
IMPORTANT
Do not use abrasive cleaners on glass. Never clean the glass when it is hot.
WARNING
Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.
Servicing Blower
To access the blower assembly for maintenance, adjustment or replacement, see the following procedure:
1. Unplug 120-volt A.C. power supply to insert.
2. Shut off gas supply to insert.
3. Remove Glass Door (see Procedure
For Removing Standard Glass Door
Assembly on Page 8 ) .
4. Remove log set, burner and grate.
5. Remove blower access panel and gasket (see Figure 5 for model EBVI25 and Figure 6 for model EBVI30).
Be careful not to damage the gasket.
Model EBVI25
Remove 10 Screws (use phillips screwdriver)
Figure 5
Model EBVI30
Remove 1 Screws (use phillips screwdriver)
Figure 6
Access Panel w/ Gasket
Access Panel w/ Gasket
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
6. (Model EBVI25) Remove the two hex head bolts shown in Figure 7.
(Model EBVI30) Remove the two screws shown in Figure 8, then lift out air duct channel.
7. Disconnect wires from the blower.
8. Lift blower up and pull it out from back opening of firebox (see Figure 9 ) .
9. To reinstall blower, reverse Steps 1
through 8.
Model EBVI25
Remove Bolts
Blower Assembly
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous appliance operation.
Figure 7
Lift Out Air
Duct Channel
Figure 8
Blower
Model EBVI30
Remove Screws
Figure 9
Small Area Paint Touch-up
The finish of the insert body and surround
(optional) is a high-quality powdercoat. Only use factory supplied powdercoat paint kit for touch-ups, cat. no. 90L74.
Do not attempt to repaint the insert until the finish is completely cured (see Burn-In Period on Page 4 ).
If the surface later becomes stained or marred, it may be lightly sanded and touched up with spray paint.
Paint is available at your local authorized Lennox
Hearth Products dealer. Never attempt to paint a hot insert.
Inspect Wiring
Inspect and clean all wire connections. Ensure that there is no melting or damage. Inspection should include:
• Terminals at the valve
• Off/On switch
• Wall thermostat, remote control, or control kit (optional parts)
• Spill switch
Refer to wiring diagrams on Pages 12 & 13 .
Draft Hood
Spill Switch
Figure 10
Check
Connections
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
MAINTENANCE
Annually (Before the onset of the Burning Season)
Maintenance Task
Inspecting/Cleaning Burner, Logs and Controls
Check Flame Patterns and Flame
Height
Inspecting/Cleaning Pilot and Burner
Checking Vent System
Appliance Checkout
Accomplishing Person
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Replacing Rockwool Ember Materials Homeowner/Qualified Services Technician
Procedure
Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment, fireplace logs and burner area.
Refer to Figure 13 on Page 8 and verify the flame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.
Refer to Figure 13 on Page 8 and Figure 25 on Page 12. Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, ignitor/flame rod and hood. Ensure the pilot flame engulfs the flame sensor as shown.
Inspect the vent system at the top and at the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
Perform the appropriate appliance checkout procedure detailed in this manual.
Remove old ember materials and vacuum the rockwool placement area. Place new rockwool as described on Page 11 (see
Figure 23 ).
Periodically (After the Burning Season)
Maintenance Task
Cleaning Firebox Interior
Accomplishing Person
Homeowner
Check Flame Patterns and Flame
Height
Homeowner
Checking Vent System Homeowner
Cleaning Front Door Window Homeowner
Procedure
Carefully remove logs, rockwool and and vermiculite. Vacuum out interior of the firebox. Clean firebox walls and log grate. Replace logs, Rockwool and vermiculite as detailed in this manual.
Refer to Figure 13 on Page 8 and verify the flame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.
Inspect the vent system at the top and at the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
Clean as necessary following the directions provided in this manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE
HOT .
7
PROCEDURE FOR REMOVING STANDARD
GLASS DOOR ASSEMBLY
WARNING
Handle glass door with extreme care! The glass door assembly is susceptible to damage. Do not scratch while handling or while reinstalling.
WARNING
Never operate unit without the front glass door panel in place and secure.
Remove the front door assembly from insert as follows:
1) Open the two latches below the glass door as shown in Figures
11 & 12.
BURNER ADJUSTMENT
Flame Appearance and Sooting
Proper flame appearance is a flame which is blue at the base and becomes yellow/orange in the top of the flame. When the insert is first lit, the entire flame may be blue and will graduallay turn yellow/orange during the first
6-8 minutes of operation. If after 6-8 minutes the flame stays blue, or if the flame is orange with evidence of sooting (black tip), the air shutter may require adjustment.
An appliance operated with an air shutter opening that is too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic. If the air shutter opening is too small, sooting may develop.
Burner Flame Appearance
Glass Door
8
Figure 13 EBVI5 Shown
Figure 11
Release latch on
each side (below door)
2) Swing the bottom of the door outward (see Figure 12 ) and lift it off of firebox top. Set door aside in a safe place.
Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame that does not soot, the shutter opening must be adjusted between these two extremes.
No smoke or soot should be present. Reposition the logs if flames impinge on any of them. If the logs are properly positioned and sooting conditions exist, the air shutter opening on the main burner tube should be adjusted.
Top
Flange
Door
Frame
Glass Door
IMPORTANT
Ensure that the front glass panel is in place and sealed during adjustment.
Latches
Fireb ox Flo or
Figure 12
Bottom Vee-flange
Door Frame
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Burner Adjustment Procedure
WARNING
Air shutter adjustment should only be performed by a qualified professional service technician.
CAUTION
The adjustment rod and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting flame appearance.
If the burner flame appearance differs greatly from what is shown in Figure 13 (see Burner
Flame Appearance) , some adjustment from the factory setting for the air shutter gap may be necessary (to compensate for variables in the installation and fuel such as, BTU value/composition, gas pressure, specific gravity of gas, altitude, etc.).
See Table 5 for Burner Air Shutter Adjustment Guidelines .
Initially, always position the air shutter to the factory setting as shown in Figure 14 (adjustment rod is located in the lower control area).
This can be done by moving the adjustment rod up or down accordingly. Allow the burner to operate for at least 15 minutes. Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter to a more open position until the proper flame appearance is achieved.
Burner Air Shutter Adjustment
Adjusting Set Screw
Adjustment Rod Up
(1/8" Open Position)
Burner Tube
CAUTION
Carbon will be produced if the air shutter is closed too much. Any damage due to carboning resulting from improperly setting the air shutter is not covered under the warranty.
The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.
Amount of
Primary Air
Air Shutter Adjustment Guidelines
Flame Color Air Shutter
Adjustment
If air shutter is closed too far
If air shutter is open too far
Flame will be orange Air shutter gap should be increased
Flame will be blue Air shutter gap should be decreased
Table 5
LOGS, VERMICULITE AND EMBERS
Installation Instructions
WARNING
If logs are not installed according to the directions shown here, flame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO) - a colorless, odorless, toxic gas.
Carefully install the seven-piece log set into the firebox as shown in these instructions. All logs should fit onto corresponding pins and/or log stoppers. This will ensure a proper flame and safe combustion.
Note: Place some vermiculite around burner before installing logs (see Figure 24 ) . The entire bag of vermiculite will NOT be used.
Rear Log
Top Left Log
Air Shutter
Adjustment Rod Down
(full open position) Front Center Log
MAIN BURNER FACTORY AIR
SHUTTER OPENING SETTING
Model Gas Type Air Shutter Gap
EBVI30 Natural Gas 5/16" (7.94mm)
Propane 1/" (1.7mm)
EBVI5 Natural Gas 1/16" (1.59mm)
Propane 1/" (1.7mm)
Figure 14
Center Log
Figure 15
Front Left Log
Top Right Log
Front Right Log
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
1.
Place the rear log onto the two corresponding locating pins at the back of the firebox as shown in Figure 16.
4 . Place the Front Left Log onto the two corresponding locating pins as shown in Figure 19.
Figure 16 Rear Log
. Place the Front Right Log onto the two corresponding locating pins as shown in Figure 17.
Figure 19 Front Left Log
5.
Install the Top Left Log onto the corresponding locating pin and indentation on Center Log as shown in Figure 20.
Figure 17 Front Right Log
3 . Place the Center Log onto the two corresponding locating pins as shown in Figure 18.
Figure 20 Top Left Log
6.
Install the Front Center Log over the Front Right Log. The front of log will rest on the burner and the back of log will rest on rear log as shown in Figure 21.
10
Figure 18 Center Log Figure 21 Front Center Log
7.
Install the Top Right Log into the corresponding indentations on
Front Center Log and front right twig as shown in Figure 22.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 23 Embers
9.
Place some vermiculite around the logs as shown in Figure 24
(the entire bag of vermiculite will NOT be used).
Figure 22
Top Right Log
8. Place the glowing embers on the burner as shown in Figure 23.
One package of ember material has been included with this log set
You will not need to use the entire bag.
IMPORTANT: The quantity and placement of the ember material can affect insert performance therefore it is very important that it be placed as shown in Figure 23 .
a. Unpackage and divide the fine ember material (mineral wool) into dime-sized fluffy pieces. b. Distribute the pieces over the top of the front burner ports, filling the area in front of the forward logs.
Figure 24 Vermiculite
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
1
MILLIVOLT APPLIANCE CHECKOUT
Light the pilot by following the instructions on
Page 15 or 16 of this manual.
The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge. The top 3/8"
(10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The flame should project 1"
(25 mm) beyond the hood at all three ports
(Figure 25 ) .
Replace logs if removed for pilot inspection.
Proper Pilot Flame Appearance
1/8" Min.
(3 mm)
Thermocouple
Igniter Rod
Hood
3/8" Min.
(9 mm)
FIREPLACE REQUIREMENTS
IMPORTANT: When installing this appliance into a factory built fireplace or heatform, the air flow within and around the fireplace shall not be altered by the installation of the insert (i.e.
DO NOT BLOCK louvers or cooling air inlet or outlet ports, circulating air chambers in a steel fireplace liner or metal heat circulator).
CAUTION: The factory built firebox must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf/deflectors, ash lips, screen or door tracks, log grates, refractory and damper assemblies. Any fireplace component, which is removed, must be retained so they can be reinstalled to restore the fireplace to its original operating condition. The removal of any part must not alter the integrity of the outer shell of the pre-engineered fireplace cabinet in any way.
If any components are removed from (or altered) from the existing fireplace, a Warning Label
(see below) must be affixed inside the fireplace firebox, so that it shall be visible upon removal of the fireplace insert. Note: RTV high temperature silicone is an approved adhesive.
Pilot
Nozzels
Figure 25
Thermopile
Fireplace Warning Label
(Provided in Accessory Package)
To light the burner, rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the off/on switch mounted on the surround assembly (see Figures 1 &
2 on Page 4 ) or operate the burner with the optional remote control, wall thermostat or control switch.
With proper care and maintenance, your appliance will provide many years of enjoyment. If you should experience any problem, first refer to the troubleshooting guide in this manual. If problem persists, contact your Lennox Hearth
Products Dealer.
BLOWER OPERATION
When the insert heats up, the blower will automatically be turned on by the fan disc located under the firebox bottom on the front left side.
It will come on at the speed determined by the rheostat located on the side surround panel (see
Figure 4 on Page 4 ) . To adjust the blower speed, dial the rheostat to the desired speed setting.
Rotate the dial down (clockwise), just past the click (the first ON position) for the highest speed setting. Turning the knob further clockwise will provide slower blower speeds.
Note: If the rheostat is not turned “on,” the blower will not operate.
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT
AND SHOULD BE INSPECTED BY A QUALI-
FIED PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
Figure 26
WIRING DIAGRAMS
Wiring diagrams are provided here for reference purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous appliance operation.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Room Air Circulation Blower
IMPORTANT: BLOWER GROUND WIRE
WITH POWER CORD GREEN WIRE
SHOULD BE ATTACHED TO THE GROUND
SCREW. FAILURE TO DO SO WILL
RESULT IN A POTENTIAL SAFETY
HAZARD. THE APPLIANCE MUST BE
ELECTRICALLY GROUNDED IN ACCOR-
DANCE WITH LOCAL CODES OR, IN
THE ABSENCE OF LOCAL CODES, THE
NATIONAL ELECTRICAL CODE, ANSI/
NFPA 70 - LATEST EDITION. (IN CANADA,
THE CURRENT CSA C-1 CANADIAN
ELECTRICAL CODE - LATEST EDITION.
WARNING: THE POWER CORD MUST BE
PLUGGED DIRECTLY INTO A PROPERLY
GROUNDED THREE-PRONG 10 VOLT,
60 HZ WALL RECEPTACLE. DO NOT CUT
OR REMOVE THE GROUNDING PRONG
FROM THIS PLUG. DO NOT ROUTE
POWER CORD UNDER OR IN FRONT
OF APPLIANCE.
Blower Wiring Diagram
10 V AC
Black
Fan Disc
Rheostat
Figure 27
Black
Blower
Assembly
Power Cord
SIT & Honeywell
Millivolt Wiring Diagram
If original wire as supplied must be replaced, it must be replaced with Type AWM 105°C, 18 gauge wire.
Screen Door Kit
These decorative screen door panels fit over the standard glass door panels.
Spill
Switch
Deluxe Remote Control System
The Model RCL-T (Deluxe) Remote Control
System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many enhancements, including; battery power level indicator, timer, mode of operation, thermostatic display including room temperature in either metric or English units, flame indicator and clock.
Fully programmable, the Model RCL-T allows for command over nearly all operational and temperature variables, using the hand held remote control transmitter.
Thermopile
* Switch
* Off/on Switch, Optional Thermostat or Remote
Control Receiver
Figure 28
Cat. No. Model Description
H0916 TPSDK-30BVI Twin-Pane Screen Door Kit, Md. BVI
H1501 TPSDK-5 Twin-Pane Screen Door Kit, Sm. BVI
ACCESSORY COMPONENTS
Tall Arch Pane Screen Door Kits
These decorative screen door panels fit on the face of the appliance surround (eliminating the need for the top and bottom louver panels).
Brick Liner Kit
The brickade liner kit includes panels for the rear and side walls of the firebox. The panels have brick-like features in relief. This kit can be retrofitted into a previously installed appliance.
Cat. No. Model Description
H051 RCL-T Remote Control System (Deluxe)
Standard Remote Control System
The Model RCL (Standard) Remote Control System, features a simple On/Off control function for the insert. This model includes a hand-held transmitter, a remote receiver with wall-mount coverplate and all hardware required to install the unit. The remote receiver can be wall or hearth mounted.
Cat. No.
H0917
H1577
Model Description
BLK-30BVI Brick Liner Kit, EBVI30
BLK-5BVI Brick Liner Kit, EBVI5
CAT#
H3595
H3596
H3597
H3840
H3598
H3599
H3600
H3841
MODEL#
TAPSDK5C
TAPSDK5TI
TAPSDK5SP
TAPSDK5PC
TAPSDK30C
TAPSDK30TI
TAPSDK30SP
TAPSDK30PC
DESCRIPTION
5” Charcoal, EBVI5
5” Textured Iron, EBVI5
5”Satin Pewter EBVI5
5” Pewt/Charc, EBVI5
30” Charcoal, EBVI30
30” Textured Iron, EBVI30
30” Satin Pewter, EBVI30
30” Pewt/Charc, EBVI30
Control Kit
If an optional surround kit is not purchased, this kit is required to provide the on/off switch and rheostat.
Cat. No. Model Description
H049 RCL Remote Control System (Standard)
Touch-Up Powdercoat Paint Kit
Cat. No. Model Description
H0919 CK-EI Control Kit, Elite Inserts
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Repair of minor scratches and discoloration of the appliance's charcoal powdercoated surfaces may be accomplished with the use of this touch-up paint kit.
PA I N T
Cat. No. Model Description
90L74 TPK-C Touch-Up Powdercoat Paint Kit
13
14
ACCESSORY COMPONENTS
Wall Thermostat
The wall thermostat kit provides temperature control for optimum comfort.
Beveled Surround Kits
These beveled surround panels install around the insert body providing an attractive finished look.
Hearth Riser Kits
The hearth riser trim kits are designed to be used with the optional surround kits (sold separately). It provides a finished look below the insert face when installed into fireplaces with a elevated firebox.
Width
Insert Surround
Hearth Riser Trim Panel
Panels are available in 1”, 3” & 6” heights Sizes
SKS-25 = 41 1/16" W X 26 1/16" H
SKM-25 = 44 1/8" W X 27 5/8" H
SKS-30 = 40 1/4" W x 27 1/2" H
SKM-30 = 45 3/4" W x 30 1/4" H
SKL-30 = 49 1/4"" W x 30" H
H4635 DWTK Wall Thermostat Kit, Digital
Cat. No. Model Description
H1503
H1504
SKS-5 Beveled Surround, Small, EBVI5
SKM-5 Beveled Surround, Medium, EBVI5
H0881
H088
H0883
SKS-30 Beveled Surround, Small, EBVI30
SKM-30 Beveled Surround, Medium, EBVI30
SKL-30 Beveled Surround, Large, EBVI30
Decorative Flat Louver Kits
These decorative trim accents, install above and below the glass door. They are available in three different finishes to enhance the beauty of the insert and are sure to fit into any decor.
Flat Surround Kits
These flat surround kits are designed to have the outside overall dimensions cut down when custom shaped surround trim panels are needed.
H04
H043
H044
H045
H046
H047
H098
H099
H100
H101
H10
H103
H104
H105
H106
Cat. No.
Model
HRKS1-5
HRKS3-5
HRKS6-5
HRKM1-5
HRKM3-5
HRKM6-5
Description
EBVI5
Hearth Riser Kit, SM, E5I, 1”
Hearth Riser Kit, SM, E5I, 3”
Hearth Riser Kit, SM, E5I, 6”
Hearth Riser Kit, MED, E5I, 1”
Hearth Riser Kit, MED, E5I, 3”
Hearth Riser Kit, MED, E5I, 6”
HRKS1-30
HRKS3-30
HRKS6-30
EBVI30
Hearth Riser Kit, SM, E30I, 1”
Hearth Riser Kit, SM, E30I, 3”
Hearth Riser Kit, SM, E30I, 6”
HRKM1-30 Hearth Riser Kit, MED, E30I, 1”
HRKM3-30 Hearth Riser Kit, MED, E30I, 3”
HRKM6-30 Hearth Riser Kit, MED, E30I, 6”
HRKL1-30
HRKL3-30
HRKL6-30
Hearth Riser Kit, LG, E30I, 1”
Hearth Riser Kit, LG, E30I, 3”
Hearth Riser Kit, LG, E30I, 6”
SM = used with small surround
MED = used with medium surround
LG = used with large surround
Cat. No. Model Description
H1505 FLK-5 Flat Louver Kit, Charcoal, EBVI5
H1506 FLK-5G Flat Louver Kit, Gold, EBVI5
H1507 FLK-5BS Flat Louver Kit, Br. Stainless, EBVI5
H0846 FLK-30BVI Flat Louver Kit, Charcoal, EBVI30
H0847 FLK-30BVIG Flat Louver Kit, Gold, EBVI30
H0848 FLK-30BVIBS Flat Louver Kit, Br. Stainless, EBVI30
Cat. No Model Description
H3391 EFS-E5I Elite Insert Flat Surround Kit,
EBVI5
H3390 EFS-E30I Elite Insert Flat Surround Kit,
EBVI30
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A.
This appliance has a pilot which must be lighted with a piezo igniter. When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Extinguish any open flame.
• Open windows.
• Do not light any appliance.
• Do not touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
• If your gas supplier cannot be reached, call the fire department.
C.
Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP!
.
Read the safety information above on this page.
Access the lower control compartment.
6.
Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
3.
Turn remote wall switch to “OFF.”
SIT Millivolt
Gas Valve
IN
T
ON
OFF
OUT
H I
TP
TP/TH
7.
Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
4.
Verify main line shut-off valve is open.
5.
Push in gas control knob slightly and turn clockwise
to “OFF.”
PIL
OT
8.
Push in control knob all the way and hold in. Immediately light the pilot by triggering the spark igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1-1/2 minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
W LO
TH
PIEZO
IGNITER • If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
GAS CONTROL
KNOB
- LO/HI + • If pilot will not stay lit after several tries,
turn the control knob to “OFF” and call
your service technician or gas supplier.
Millivolt Pilot
Honeywell Millivolt
Gas Valve
TP/TH
GAS CONTROL
KNOB
O N
PIEZO
IGNITER
- LO/HI +
9.
to “ON.”
10.
Turn gas control knob counterclockwise
Close lower control compartment.
TP
OFF OT
H
TH
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
TO TURN OFF GAS TO APPLIANCE
1.
Turn remote wall switch “OFF.” The pilot will remain lit for normal service.
4.
Depress gas control knob slightly and turn clockwise
to “OFF.” Do not force.
.
For complete shutdown, turn remote wall switch to “OFF.”
5.
Close lower control compartment.
3.
Access the lower control compartment.
15
16
INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU
UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A.
Cet appareil est muni d’une veilleuse qui doit être allumée avec un allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre exactement ces instructions.
B.
AVANT L’ALLUMAGE: Assurez-vous que vous ne détectez aucune odeur de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR
DE GAZ:
• Éteignez toute flamme visible.
• Ouvrez les fenêtres.
• N’allumez aucun appareil.
• Ne touchez à aucun commutateur électrique.
• Ne vous servez d’aucun téléphone dans votre édifice.
• Appelez immédiatement votre compagnie de gaz en utilisant le téléphone du voisin.
• S’il vous est impossible de contacter votre compagnie de gaz, appelez le service des incendies.
C.
N’utilisez que votre main pour manipuler le bouton de réglage du gaz.
N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger, n’essayez pas de le réparer. Communiquez immédiatement avec un technicien de service qualifié. Toute tentative pour le forcer ou le réparer, risquerait de provoquer un incendie ou une explosion.
D.
Ne vous servez pas de cet appareil si l’un de ses éléments a été immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
INSTRUCTIONS D'ALLUMAGE
1. ARRÊTEZ!
Lisez les consignes de sécurité au verso de cette plaque.
.
Ouvrez le compartiment de contrôle du bas.
3.
Tournez l’interrupteur mural à la position d’arrêt “OFF”.
4.
Assurez-vous que la soupape d’arrêt de la canalisation principale est ouverte.
5.
Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”.
8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.
Allumez immédiatement la veilleuse en déclenchant l’allume-gaz
à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enflamme. Continuez de tenir le bouton de réglage enfoncé pendant environ 90 secondes après l’allumage de la veilleuse.
Relâchez le bouton et il sortira subitement. La veilleuse devrait rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusivement.
SIT Vanne
Gaz Millivolt
T
ON
OFF
IN OUT
BOUTON DE RÉGLAGE DU GAZ
W LO
H I
PIL
OT
TH
TP
TP/TH
ALLUMEUR
• Si le bouton ne sort pas automatiquement après avoir été relâché, arrêtez immédiatement et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
- LO/HI + (COMMANDE
DE TAILLE DE FLAMME)
• Si la veilleuse refuse de rester allumée après plusieurs tentatives, tournez le bouton de réglage jusqu’à sa position d’arrêt “OFF” et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
BOUTON DE RÉGLAGE DU GAZ
Honeywell Vanne
Gaz Millivolt
TP/TH
O N
TP OFF OT
ALLUMEUR
- LO/HI + (COMMANDE
DE TAILLE DE FLAMME)
H
TH
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.
7.
Enfoncez légèrement le bouton de réglage du gaz et tournez-le en sens inverse des aiguilles d’une montre jusqu’à la position de veilleuse “PILOT”.
9.
Tournez le bouton de réglage du gaz en sens inverse des aiguilles d’une montre jusqu’à sa position de marche “ON”.
10. Fermez le compartiment de contrôle du bas.
11. Au besoin, rebrancher l’appareil au
courant électrique et remettre
l’interrupteur du brûleur principal
à la position “ON” ou régler le
0thermostat à la température désirée.
1. Si l’appareil ne fonctionne pas,
suivre les instructions intitulées
“Pour fermer le gaz qui alimente
l’appareil” et appeler un technicien
ou le fournisseur de gaz.
Millivolt Pilot
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1.
Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse restera allumée jusqu’au retour du service normal.
.
Pour une fermeture complète, tournez l’interrupteur mural à la position d’arrêt “OFF”.
3.
Ouvrez le compartiment de contrôle du bas.
4.
Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”. Ne forcez pas le bouton.
5.
Fermez le compartiment de contrôle du bas.
REPLACEMENT PARTS LIST
19
19
0
1a
1b
14b
Item #
1
4
5a
3
5b
6
7a
7b
8
1
1
13
9
10a
10a
10b
10b
14a
15
16
17
18
Gas Controls
Part/Cat. No.
Description
67L70 Pilot Assembly, NG/LP
67L68
67L67
60J79
10K86
4M89
67L87
H1657
H6196
Pilot Tube
Thermocouple
Thermopile (pilot generator)
Piezo Igniter
Piezo Igniter
Electrode Cable (piezo igniter wire w/ electrode)
Gas Valve, NG – SIT
Gas Valve, NG – Honeywell
H1161
H1576
Misc. Gas Components
Burner Assembly NG/LP
Conversion Kit, NG to LP (GCKNL-E5I)
H1585
H095
H098
69L1
H1138
7K30
H090
93L3
1L79
4M10
39L10
1L01
88L53
H635
H3696
H1391
Conversion Kit, NG to LP (GCKNL-E30I)
Connector-Flex Gas
Orifice, Burner, NG (#41)
Orifice, Burner, NG (#37)
Orifice, Burner, LP (#53)
Orifice, Burner, LP (.065”)
Miscellaneous Parts
Door Kit, Complete
Door Kit, Complete
Grate Assembly
Latch, Door
Switch, Vent Spill Switch
Switch, Off/on
Log Set
FGE Glowing Embers
Log Set, 7 pc.
Vermiculite, Bag
Room Air Blower System
Blower Assembly, 7” (H118)
H1141
H1157
H190
57
13M3
Blower Assembly, 9”
Power Cord
Rheostat (knob included)
Knob, Rheostat
Switch, Temp. Control (TOD)
Where Used
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5
EBVI30
EBVI5 & EBVI30
EBVI5
EBVI30
EBVI5 & EBVI30
EBVI5
EBVI30
EBVI5 & EBVI30
EBVI5
EBVI30
EBVI5
EBVI30
EBVI5
EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5
EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
EBVI5 & EBVI30
17
18
REPLACEMENT PARTS DIAGRAMS
7a
6
7b
OFF OT
O N
5b
H
10a
10b
33
1
4
8
0
1b
1a
15
9
19
13
17
16
5a
14a
14b
18
1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM
Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is in the
“ON” position. Important: Valve system troubleshooting should only be accomplished by a qualified service technician.
SYMPTOM
1) Spark igniter will not light pilot after repeated triggering of igniter button.
WARNING: IF THE PILOT WILL
NOT LIGHT AFTER ONE MINUTE
OF ATTEMPTING, WAIT FOR AT
LEAST FIVE MINUTES FOR GAS
TO CLEAR BEFORE ATTEMPT-
ING AGAIN.
POSSIBLE CAUSES
A.
Electrode wire (at piezo igniter) not pushed completely on.
B.
Piezo igniter is defective
C.
Defective or misaligned electrode at pilot (spark at electrode)
D.
Incorrect lighting procedure
E.
Gas supply problem
• Check connection
CORRECTIVE ACTION
• Replace piezo igniter
• Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot – It should be between 1/8” and 3/16.” If the gap is out of this range, adjust the gap or replace the pilot assembly. See Page 12, Figure 25 .
• Carefully follow the lighting instructions on Pages 15 &16 or as found in the insert control compartment.
• Check for multiple gas shut-offs. Check gas supply lines. Check inlet gas pressure. It should be within the limits as marked on the rating plate.
) Pilot will not stay lit after carefully following the lighting instructions.
3) Pilot flame stays lit, but main burner will not light
(valve pilot/off/on knob is in
ON position, off/on switch, wall thermostat or remote control is set to ON).
Read important note below.
IMPORTANT NOTE: If an optional Remote Switch* is used for burner operation and if the standard burner OFF/ON switch is still installed on appliance, it must be in the
"OFF" position.
4) Frequent pilot/burner outage problem
5) Main burner stays lit for up to 10 minutes and then shuts off, pilot flame remains lit.
6) Smell of gas
7) A thin coating of black soot forms on the window.
Note: See Page 5, Glass Cleaning.
8) A white coating forms on windows, logs, and/or inside walls of firebox.
F.
Pilot orifice plugged • Clean or replace pilot orifice
A.
Thermocouple is not firmly connected to control valve • Check connection at valve
B.
Pilot flame is not directed to top of thermocouple • Ensure thermocouple is fully inserted into pilot assembly. Clean and/or adjust pilot for maximum flame impingement on thermocouple if necessary.
• Replace thermocouple C.
Thermocouple is defective. The millivolt production should be a minimum of 14 MV with pilot only.
A.
Burner control switch (off/on switch, wall thermostat or remote control) is in “OFF” position; or thermostat (if installed) is set to a temperature setting that is too low.
• Turn burner off/on switch on and/or refer to instructions provided with optional thermostat or remote control, if applicable.
B.
Electrical wiring is damaged or poorly connected or remote switch is defective.
C.
burner control switch, thermostat, vent spill switch, or thermopile. Thermopile: Millivolt production should be a minimum of 325 MV with pilot only.
D.
Thermopile may not be generating sufficient millivolts
E.
One of the following components may be defective:
Plugged burner orifice
F.
OFF/ON Switch & Remote Switch* are in the "ON" position resulting in excessive resistance
• Check wall switch and wires for proper connections. Refer to Millivolt Wiring
Diagram (Page 13, Figure 28 ). Jump the wire across terminals at the wall switch, if the burner comes on, replace the defective wall switch. If okay, jumper the wires across the wall switch wires at the valve. If the burner comes on, wires are faulty or connections are bad.
• Refer to Millivolt Wiring Diagram (Page 13, Figure 28 ) . Electrically bypass components one at a time and replace defective item.
• Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. It should read 325 millivolts minimum with optional wall switch
“OFF.” Replace faulty thermopile if reading is below specified minimum.
• Check burner orifice for blockage and remove.
A.
the pilot/valve safety to drop out.
A.
the spill switch and shuts down the burner.
B.
The house is negatively pressurized resulting in spill switch activation.
A.
Pilot, gas supply system, or pilot & burner adjustment screws on valve may be leaking. FOLLOW INSTRUCTIONS
ON THE COVER OF THIS MANUAL
A.
Pilot flame may be too low or blowing (high) causing
Vent is blocked; flue gas is “spilling,” which activates
Burner primary air inlet is restricted or blocked
• When turning on the burner using a Remote Switch,* ensure that the standard OFF/ON Switch is in the "OFF" position. If both switches are in the ON position, it may result in excessive resistance (& millivolt drainage) and the burner may not come on.
• Clean and/or adjust pilot flame for maximum flame impingement on thermocouple. See Page 12, Figure 25 .
• Examine venting system for blockage. Remove any blockage.
• Open a window to see if the problem is corrected.
• WARNING: NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS.
After the gas company or fire department has given clearance to re-enter the dwelling, have a qualified technician test all gas joints from the gas meter to the gas heater regulator for leaks using a gas leak test solution (also referred to as bubble leak solution).
• Ensure all openings (fresh air inlets) in the insert are free from dust and debris.
Recheck these areas periodically.
B.
Flames make contact with logs or other surfaces
C.
Improper venting
A.
Residues/impurities being burned off or impurities in the fuel
• Ensure ceramic logs are in their correct positions.
• Check for flue blockage, disconnected flue, improper installation. Make appropriate corrections.
• Follow cleaning guidelines outlined in the MAINTENANCE section of this manual.
*Optional Remote Switch kits: wall switch, wall thermostat or remote control. 19
WARRANTY
Your gas appliance is covered by a limited warranty (see warranty certificate provided with appliance). Please read the warranty to be familiar with its coverage.
Retain this manual. File it with your other documents for future reference.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about your fireplace. Please contact your Lennox dealer for any questions or concerns. For the number of your nearest Lennox dealer, please call
1-800-9-LENNOX.
REPLACEMENT PARTS
See Pages 17 and 18 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1.
The model number of the appliance.
.
The serial number of the appliance.
3.
The part number.
4.
The description of the part.
5.
The quantity required.
6.
The installation date of the appliance.
If you encounter any problems or have any questions concerning the installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS
1110 West Taft
Orange, CA 92865 visit us at www.Lennox.com
Your Fireplace Insert's Model Number ___________________________________
Your Fireplace Insert’s Serial Number ___________________________________
The Date On Which Your Fireplace Insert Was Installed ______________________
The Type of Gas Your Fireplace Insert Uses _______________________________
Your Dealer's Name _________________________________________________
Fuel Type (Check one) c Natural Gas c Propane Gas (LP)
LENNOX reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for insert code information.
0
Printed in U.S.A. © LENNOX HEARTH PRODUCTS 2003
P/N 775,155M Rev. E 1/007 1110 West Taft Avenue • Orange, CA 9865
advertisement
Related manuals
advertisement