FB3000 RTU Personality Module Field Installation Guide
D301872X012
November 2020
FB3000 Remote Transmission Unit (RTU)
Personality Module
Field Installation Guide
Remote Automation Solutions
FB3000 RTU Personality Module Field Installation Guide
D301872X012
November 2020
Device Safety Considerations
Reading these Instructions
Before operating the device, read these instructions carefully and understand their safety implications. In some situations, improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference.
Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately contact Customer Support for further information.
Protecting Operating Processes
A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and could result in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.
Returning Equipment
If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.
Grounding Equipment
Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as specified in Design Safety Standards for Electrical Systems , 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include electrically operated devices such as lights, switches, relays, alarms, or chart drives.
Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations.
If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and regulations must take precedence.
Protecting from Electrostatic Discharge (ESD)
This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you correctly care for and handle ESD-sensitive components.
System Training
A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive
Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote
Automation Solutions Training Department at 800-338-8158 or email us at [email protected]
.
Ethernet Connectivity
This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this device in a publicly accessible Ethernet-based network is not recommended.
FB3000 Personality Module Field Replacement Guide
D301872X012
November 2020
Removing/Replacing a Personality Module
DANGER
Ensure the RTU is in a non-hazardous area. Never open the enclosure in a hazardous area.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
DANGER
If replacing a CPU personality module, switch the process this RTU controls over to whatever manual/backup system you have. If replacing an I/O personality module, switch the associated
I/O to whatever manual control system you have.
1.
If you are replacing an existing personality module that is already wired with an identical personality module, and if there is no fault with the terminal block, leave wiring connected to the terminal block, and disconnect the terminal block from the personality module by gently rocking the terminal block from side to side until it pops out. Conversely, if there is a fault with the terminal block, label wires coming in so you can transfer the wires to the correct positions on the new terminal block.
Detaching the Terminal Block with Wires Still Attached
1
FB3000 Personality Module Replacement Guide
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November 2020
2.
Using a ¼” slotted blade screwdriver, loosen the captive fastening screw at the top of the personality module and slide the module straight out of the slot.
Removing a Personality Module
3.
Press the new replacement personality module into the slot until it is properly seated, then tighten the captive fastening screw.
Replacing a Personality Module
2
FB3000 Personality Module Field Replacement Guide
D301872X012
November 2020
If you replaced an existing personality module with an identical replacement, and were able to re-use the terminal blocks, reattach the terminal block by pressing it into place; otherwise, wire the new terminal block as required.
Reattaching the Terminal Block
3
4
FB3000 Personality Module Replacement Guide
D301872X012
November 2020
Wiring the Personality Module
If you were unable to reuse the existing terminal block wiring, follow the wiring instructions for your particular module. If you need more detail than is presented here, refer to the FB3000 RTU
Instruction Manual (D301851X012) .
Wiring Communication Ports on the CPU (3CPU16)
Serial Ports
COM1 Configured as RS-232 [
1
2
RS-232 port on device
Cable shield connection to chassis ground (use either pin 19 or 20)
FB3000 Personality Module Field Replacement Guide
D301872X012
November 2020
COM1 Configured as RS-485 (4-wire)
1
2
RS-485 (4-wire) port on device
Cable shield connection to chassis ground (use either pin 19 or 20)
COM1 Configured as RS-485 (2-wire)
1
2
RS-485 (2-wire) port on device
Cable shield connection to chassis ground (use either pin 19 or 20)
5
FB3000 Personality Module Replacement Guide
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November 2020
COM2 Configured as RS-232
1 RS-485 port on device
2 Cable shield connection to chassis ground (use either pin 19 or 20)
COM2 Configured as RS-485 (4-wire)
1 RS-485 (4-wire) port on device
2 Cable shield connection to chassis ground (use either pin 19 or 20)
6
FB3000 Personality Module Field Replacement Guide
D301872X012
November 2020
COM2 Configured as RS-485 (2-wire)
1 RS-485 (2-wire) port on device
2 Cable shield connection to chassis ground (use either pin 19 or 20)
COM3 Configured as RS-485 (2-wire)
1 Enable AC termination using switch
2 RS-485 bus, twisted pair required
3 Cable shield connection to chassis ground (use either pin 19 or 20)
7
FB3000 Personality Module Replacement Guide
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November 2020
COM4 Configured as RS-485 (2-wire)
1 Enable AC termination using switch
2 RS-485 bus, twisted pair required
3 Cable shield connection to chassis ground (use either pin 19 or 20)
8
FB3000 Personality Module Field Replacement Guide
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November 2020
Ethernet and Micro USB Ports
Location of Ethernet and USB Ports
1
2
3
Ethernet Port 1
Ethernet Port 2
Micro A-B USB Port
9
FB3000 Personality Module Replacement Guide
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November 2020
Wiring I/O on the Mixed I/O Module (3MIX12)
Analog Input (AI)
AI Wiring Using 1–5 Vdc or 4–20 mA
1 External Voltage Source
2 External Current Source
3 Power Supply 30VDC Max
10
AI Wiring Using Loop Power
FB3000 Personality Module Field Replacement Guide
D301872X012
November 2020
1 External Current Source
Analog Output (AO)
AO Wiring
11
FB3000 Personality Module Replacement Guide
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November 2020
Digital Input (DI)
DI Wiring (internal pull-up enabled)
Digital Output (DO)
Digital Output (DO) Wiring –High Side Internal Switch with 24V Loop Supply
12
1 50 mA load max field device
2 High Side Switch - INTERNAL
FB3000 Personality Module Field Replacement Guide
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November 2020
DO Wiring: Low Side Internal Switch
1 Power Supply 30VDC Max
2 50 mA load max field device
3 Low side switch - internal
4 Suppression diodes
5 Relay coil or inductive load
Digital Output (DO) Wiring – Dry Contact Closure using 24V Loop Supply
1 500 mA load max field device
13
FB3000 Personality Module Replacement Guide
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November 2020
Digital Output (DO) Wiring –Dry Contact Closure [img=DO_Wiring_Example2.jpg,cdr]
1 500 mA load max field device
2 30VDC Max Power Supply
3 DOHI_1/DOLO_1 configured as an external low side switch (LSS)
4 DOHI_2/DOLO_2 configured as an external high side switch (HSS)
14
Pulse Input (PI)
Pulse Input (PI) Wiring
FB3000 Personality Module Field Replacement Guide
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November 2020
1 External Device (Because no power supply, requires internal pull-up to be enabled.)
2 External Device
3 30VDC Max Power Supply
4 Control signal
15
FB3000 RTU Personality Module Field Installation Guide
D301872X012
November 2020
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