Datalogic STS320 Image-Based ID Scanner Product Reference Guide
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STS320™
PRODUCT REFERENCE GUIDE
Solution for Tire Sorting
Datalogic S.r.l.
Via S. Vitalino, 13
40012 Calderara di Reno (BO)
Italy
Tel. +39 051 3147011
Fax +39 051 3147205
© 2021 Datalogic S.p.A. and /or its affiliates
All rights reserved. Without limiting the rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic S.p.A. and/or its affiliates.
Owners of Datalogic products are hereby granted a non-exclusive, revocable license to reproduce and transmit this documentation for the purchaser's own internal business purposes. Purchaser shall not remove or alter any proprietary notices, including copyright notices, contained in this documentation and shall ensure that all notices appear on any reproductions of the documentation.
Electronic versions of this document may be downloaded from the Datalogic website (www.datalogic.com).
If you visit our website and would like to make comments or suggestions about this or other Datalogic publications, please let us know via the "Contact" page.
Disclaimer
Datalogic has taken reasonable measures to provide information in this manual that is complete and accurate, however, Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material. Datalogic reserves the right to change any specification at any time without prior notice.
Trademarks
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
STS320, ID-NET, DL.CODE and X-PRESS are trademarks of Datalogic S.p.A. and/or its affiliates. All other trademarks and brands are property of their respective owners.
Patents
See www.patents.datalogic.com
for patent list.
CONTENTS
PRODUCT REFERENCE GUIDE iii
CONTENTS
iv STS320
PREFACE
ABOUT THIS MANUAL
This Product Reference Guide is provided for users seeking advanced technical information, including connection, programming, maintenance and specifications. The Installation Guide and other publications associated with this product can be downloaded free of charge from the website listed on the back cover of this manual.
Manual Conventions
The following conventions are used in this document:
The symbols listed below are used in this manual to notify the reader of key issues or procedures that must be observed when using the reader:
Notes contain information necessary for properly diagnosing, repairing and operating the reader.
NOTE
The CAUTION symbol advises you of actions that could damage equipment or property.
CAUTION
WARNING
The WARNING symbol advises you of actions that could result in harm or injury to the person performing the task.
TECHNICAL SUPPORT
Support Through the Website
Datalogic provides several services as well as technical support through its website. Log on to (www.datalogic.com).
For quick access, from the home page click on the search icon , and type in the name of the product you’re looking for. This allows you access to download Data Sheets, Manuals, Software & Utilities, and Drawings.
Hover over the Support & Service menu for access to Services and Technical Support.
PRODUCT REFERENCE GUIDE V
PREFACE
Reseller Technical Support
An excellent source for technical assistance and information is an authorized Datalogic reseller. A reseller is acquainted with specific types of businesses, application software, and computer systems and can provide individualized assistance.
VI STS320
COMPLIANCE
GENERAL
For installation, use and maintenance it is not necessary to open the reader.
Only connect Ethernet and dataport connections to a network which has routing only within the plant or building and no routing outside the plant or building.
POWER SUPPLY
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
The unit is intended to be powered by an external power supply ES1, PS3 according to
IEC 62368-1:2014.
EMC COMPLIANCE
In order to meet the EMC requirements:
• connect reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm;
• for CBX connections, connect pin “Earth” to a good Earth Ground;
• for direct connections, connect your cable shield to the locking ring nut of the connector.
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the applicable European directive. Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.
Warning:
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
INSTALLATION GUIDE VII
COMPLIANCE
LASER SAFETY
This product conforms to the applicable requirements of IEC 60825-1 and complies with
21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 56, date May 8, 2019.
This product is classified as a Class 2 laser product according to IEC 60825-1 regulations.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light.
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser beam can be switched on or off through a software command.
The following warning label content is applied to the laser equipped products indicated in the General View illustration of this document.
Example Laser Warning Labels
The package includes labels for countries where the warning text in other languages is mandatory. Put them on the product instead of the English version.
To be applied on each
Matrix 320 ATS-xxx
To be applied on the mounting bracket
LED SAFETY
For all Datalogic STS320 compatible internal illuminators, LED emission is classified into
Risk Group 1 according to EN 62471:2010.
VIII STS320
HANDLING
The STS320 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage.
• avoid that the array is dropped • do not fine tune the positioning by striking the array
• do not weld the array into position, which can cause electrostatic, heat or reading window damage.
• do not spray paint near the array, which can cause reading window damage.
PRODUCT REFERENCE GUIDE IX
GENERAL VIEW
5
1
6
4
3
2
Figure 1- STS320 (14 LEDs illuminator)
6
6
4
5
1. ID-NET™ Master
2. ID-NET™ Slaves
3. Mounting Slots
1
3
2
Figure 2 - STS320 (36 LEDs illuminator)
6
4. Positioning Slot
5. Reading Windows
6. Laser Class and Warning Labels
X STS320
CHAPTER 1
INTRODUCTION
STS320 - SOLUTION FOR TIRE SORTING
STS320, which means S olution for T ire S orting, is a solution designed to be easily integrated into a sorting system for reading barcodes on the tires.
The solution, made up of an array of Matrix 320™ ATS readers has been studied to be a pre-mounted, pre-configured system entirely validated at the factory, in order to be quickly and easily installed by any technician.
The STS320 provides easy maintenance with a smart solution for fast replacement of any single Matrix 320™ ATS reader.
There are a number of STS320 models that can be chosen to meet all customer needs in terms of maximum code resolution, conveyor width and depth of field.
• Multiple Matrix 320™ ATS readers are combined in an array designed to cover a fixed conveyor or belt width at a fixed range of distances.
• The readers are part of a Master/Slave high speed ID-NET™ network.
• The Master collects the data from the Slaves, handles I/O and communicates with the host.
• All external connections take place through the CBX500 connection box.
• Two photoelectronic sensors are included for triggering the reading phase. Alternatively, the reading phase can be controlled by Host commands from the serial,
Ethernet IP or Fieldbus interfaces.
PRODUCT REFERENCE GUIDE 1
INTRODUCTION
TERMINOLOGY
This manual will refer to some technical terms when explaining how to choose and install the STS320. The following list includes the most used terms.
Code Resolution
Code Resolution is the width of the narrowest module (element) in a barcode, usually expressed in millimeters. It is also commonly expressed in mils (thousandths of an inch).
DOF
DOF stands for Depth Of Field. It indicates the range (distance from the reader) where the barcode can be read.
FOV
FOV stands for Field Of View. It describes the reading area at a given reading distance within the DOF.
Horizontal FOV defines the reading width of the STS320 across the conveyor. Vertical
FOV defines the reading length of the STS320 parallel to the conveyor.
The guaranteed reading volume is defined as:
FOV
Hmin
x FOV
Vmin
x DOF on Code 128 codes from the Datalogic Test Chart.
2 STS320
STS320 FEASIBILITY REQUIREMENTS
Tire Terminology
Width
It is the widest point from sidewall to sidewall of the tire.
Height
It is the difference from the external to the internal diameter of the tire.
Diameter
It is the internal diameter of the tire which will fit the car wheel rim.
Bead
It is the part of the tire which contacts the car wheel rim. The barcode is usually applied here.
STS320 FEASIBILITY REQUIREMENTS
In order to make the best STS320 solution choice that fits the application needs, some basic information is required.
Highest Application Code Resolution
This data is fundamental for choosing the STS320 model. This information must be the minimum barcode module among all the barcodes to be red in the application.
STS320 is supplied for two nominal resolutions:
• High Resolution , 0.25 mm (10 mils)
• Standard Resolution , between 0.30 mm (12 mils) and 0.35 mm (14 mils)
If the resolution is higher than 0.25 mm (smaller module width), please contact your local Datalogic representative.
NOTE
Maximum Application DOF
This data corresponds to the difference between the maximum width (W max minimum width (W min
) among all the tires to be sorted:
) and the
PRODUCT REFERENCE GUIDE 3
INTRODUCTION
This information can be gathered by physically measuring the width of all tires to be sorted, and looking for the two limits.
STS320 satisfies different ranges of DOF according to the code resolution and reading station application type:
STS320 Model Application Type
Nominal DOF mm (in)
STS320-003
STS320-004
STS320-013
STS320-014
STS320-015
STS320-016
STS320-103
STS320-104
STS320-113
STS320-114
STS320-115
STS320-116
STS320-203
STS320-204
STS320-205
Top Reading Passenger Car and Light Truck 250 (9.84)
Top Reading Commercial Vehicle
Near Reading and Bottom Reading Tires
400 (15.75)
170 (6.69)
Conveyor Operating Width
This is the effective operative width where the tires can run:
4 STS320
STS320 FEASIBILITY REQUIREMENTS
Maximum Application FOV
This data is the maximum reading width where a barcode can be found by the STS320.
Because the barcode is located on or next to the bead of the tire, the barcode will never be found at the edges of the Conveyor Operating Width. The Maximum Application FOV therefore can always be less than the Conveyor Operating Width:
The figure above shows a sectional view of the tires to better understand the difference between the Maximum Application FOV and the Conveyor Operating Width.
the Maximum Application FOV can be calculated with the following formula:
FOV = Operating Width - 2 * (Min. Tire Height - Barcode Position Margin)
Maximum Conveyor Speed
The STS320 with factory default configuration can support speeds up to 1.5 m/s (295.27 fpm, 90 m/min).
NOTE
Higher speeds can be obtained by modifying the configuration, please contact your local Datalogic representative for feasibility.
PRODUCT REFERENCE GUIDE 5
INTRODUCTION
Extracting Tire Size from Tire Sidewall Markings
The best way to find out your tire size is to actually look at the tire sidewall. As you can see in the figure below, there is generally a lot of different information on the tire. However, for our purpose, we just need 3 pieces of information:
1.
Tire Width : the “215” designation states the Width of the tire in millimeters at the widest point from sidewall to sidewall when mounted on the correct wheel.
2.
Tire Height : the “65” designation is the Aspect Ratio. This ratio is calculated by dividing the section Height by the Width.
Therefore, the tire height is calculated as:
Height = Ratio * Width / 100
3.
Tire Diameter : the “15” designation is the Diameter of the wheel rim in inches. This is the exact size that the tire will fit.
Once the whole list of the nominal values of all the tires has been collected, it is very easy to understand the application needs, and choose the correct STS320™ model. See the following tables:
W
[mm]
Tire 1
Tire 2
Tire 3
Tire 4
Tire 5
Tire 6
Tire 7
Tire 8
Tire 9
Minimum [mm]
Maximum [mm]
100.0
275.0
DOF Required [mm] 175.0
120
175
185
205
205
190
100
275
275
R
[%]
70
65
55
60
65
50
100
45
45
D
[in]
15
15
17
18
18
20
12
14
14
H
[mm]
84
114
102
123
133
95
100
124
124
84.0
133.3
381.0
381.0
431.8
457.2
457.2
508.0
D int
[mm]
304.8
355.6
355.6
508.0
627.0
647.5
621.8
657.2
704.7
755.5
D ext
[mm]
472.8
583.1
559.1
755.5
D ext
is the external tire diameter. Even if this is not used for the best choice of the STS320™, the above table shows it. It can be calculated as:
D ext
= D int
+ (2 * H).
NOTE
6 STS320
STS320 MODEL DESCRIPTIONS
STS320 MODEL DESCRIPTIONS
Once the main specifications have been collected, it is possible to choose the STS320 model which best fits the application according to the following rules:
• Highest Application Code Resolution ≤ STS320 Nominal Code Resolution
• Maximum Application DOF ≤ STS320 Nominal DOF
• Maximum Application FOV ≤ STS320 Nominal Horizontal FOV
The models differ by Application Type, Code Resolution, and number of readers.
Single Matrix 320™ ATS-xxx models are used as stand alone readers having the same characteristics as the related application type STS320 models. They are also used as replacement readers for the relative STS320 stations.
The Reading Features of the various STS320 models are given in " Mounting Distance" on page 13
.
PRODUCT REFERENCE GUIDE 7
INTRODUCTION
POWER REQUIREMENTS
The STS320 solution kit doesn’t include a power supply unit, which has to be ordered separately. The maximum power required depends on the model.
Power is supplied to the system through its connection box CBX500.
The following table indicates the compatible power supply to use according to the
STS320 model. The supply current consumption values are given considering the default parameter settings with the array working at maximum throughput.
Model Order No.
Max. Supply Current
@ 24 V ± 10%
Top Reading Passenger Car and Light Truck Solution
STS320-003 TIRE SORT 3_HEAD ST RES
STS320-004 TIRE SORT 4_HEAD ST RES
STS320-013 TIRE SORT 3_HEAD HI RES
STS320-014 TIRE SORT 4_HEAD HI RES
STS320-015 TIRE SORT 5_HEAD HI RES
STS320-016 TIRE SORT 6_HEAD HI RES
938100001 3.1 A max.
938100002 4.1 A max.
938100004 3.1 A max.
938100005 4.1 A max.
938100006 5.1 A max.
938100007 6.0 A max.
Top Reading Commercial Vehicle Solution
STS320-103 TIRE SORT 3_HEAD ST RES LR 938100008 3.1 A max.
STS320-104 TIRE SORT 4_HEAD ST RES LR 938100009 4.1 A max.
STS320-113 TIRE SORT 3_HEAD HI RES LR 938100010 3.1 A max.
STS320-114 TIRE SORT 4_HEAD HI RES LR 938100011 4.1 A max.
STS320-115 TIRE SORT 5_HEAD HI RES LR 938100012 5.1 A max.
STS320-116 TIRE SORT 6_HEAD HI RES LR 938100013 6.0 A max.
Near Reading and Bottom Reading Solution
STS320-203 TIRE SORT 3_HEAD ST RES NR 938100014 3.1 A max.
STS320-204 TIRE SORT 4_HEAD ST RES NR 938100015 4.1 A max.
STS320-205 TIRE SORT 5_HEAD ST RES NR 938100016 5.1 A max.
NOTE
The suggested Power Supply for all models is PWR-240B (order no.
93ACC0264). For STS320-xx3 and STS320-xx4, we also suggest PWR-
120 (order no. 93ACC0246).
8 STS320
STS320 ACCESSORIES
STS320 ACCESSORIES
Category
Power Supply
Cover
Cables
Ethernet Switch
Software Management
Description
PWR-240 Power Unit 110/230VAC 24V 240W
Cover LT 14L STS320/ATS320
Cover LT 36L STS320/ATS320
M12-IP67 Cable To CBX or QL (1M)
M12-IP67 Cable To CBX or QL (3M)
M12-IP67 Cable To CBX or QL (5M)
M12-IP67 Cable To CBX or QL (10M)
M12-IP67 GIGA Ethernet Cable X-Coded (1M)
M12-IP67 GIGA Ethernet Cable X-Coded (3M)
M12-IP67 GIGA Ethernet Cable X-Coded (5M)
ETH GB Switch 8CH 24Vdc
WebSentinel Plus License Images 5 Arrays
WebSentinel Plus License Images 10 Arrays
WebSentinel Plus License Images 20 Arrays
WebSentinel Plus License Images 32 Arrays
WebSentinel Plus License Images 64 Arrays
Order No.
93ACC0264
93ACC0323
93ACC0324
93A050058
93A050059
93A050060
93A051390
93A050122
93A050123
93A050124
93ACC1842
93A100027
93A100028
93A100029
93A100030
93A100031
PRODUCT REFERENCE GUIDE 9
CHAPTER 2
INSTALLATION
STS320 SUPPORTING FRAME
STS320 has been optimized to be mounted on aluminum profiles. A frame made up of aluminum profiles allows the easiest and fastest mounting, and in most cases is the best choice.
However, STS320 can also be mounted on different supports like a fixed column.
Because it is impossible to supply a standard frame that fits all the infinite needs of the customers, it must be designed during the feasibility study of the specific application.
When studying a frame, it is suggested to design it with some safe margins for adjustment because of unforeseen changes at installation time, e.g. obstacles or different height requirements. Even if the STS320 height can be calculated in advance, it is suggested to leave freedom on all three axes for fine adjustment in the field. The following figure shows how this can be achieved and represents the type recommended by Datalogic.
10 STS320
In this sample frame, the STS320 can be moved up-down, backward-forward, and leftright.
The length of the aluminum profiles has to be dimensioned according to the following constraints:
• physical conveyor width
STS320 SUPPORTING FRAME
• conveyor height from floor to the tire reading plane
• application DOF
• STS320 model
• minimum width (W min
) of the tires
The next three paragraphs suggest the formulas to be used for the frame dimensioning.
Frame Width
The frame width has to be calculated according to the distances shown in the following figure:
The Safe clearance between the frame and the conveyor sides has to be chosen according to the Maximum Side Room available. It is suggested to always keep at least 200 mm Safe clearance.
The length of the frame profiles W can be calculated in two ways, according to whether the STS320 main plate is wider than the Conveyor Width :
If Conveyor Width > STS main Plate: W = Conveyor Width + (2 * Safe Margin)
If Conveyor Width ≤ STS main Plate: W = STS Main Plate + (2 * Safe Margin)
PRODUCT REFERENCE GUIDE 11
INSTALLATION
Frame Length
It is suggested to keep at least 500 mm of Safe clearance for the frame Length (L). This allows good frame stability and freedom for moving both the reading phase sensor(s) and the STS320, forward or backward:
NOTE
There is not a specific calculation for (L).
12 STS320
STS320 SUPPORTING FRAME
Mounting Distance
Model
STS320-104
STS320-113
STS320-114
STS320-115
STS320-116
STS320-203
STS320-204
STS320-205
STS320-003
STS320-004
STS320-013
STS320-014
STS320-015
STS320-016
STS320-103
Readers
Code
Resolution
Reading
Width
DOF*
Min.
Reading
Distance qty
3
4
3
4
5
6
3
4
3
4
5
6
3
4
5 mm
(mils)
0.30
(12)
0.25
(10)
0.35
(14)
0.25
(10)
0.30
(12) mm
(in)
1250
(49.21)
650
(25.59)
850
(33.46)
1050
(41.34)
1250
(49.21)
770
(30.31)
1010
(39.76)
1250
(49.21)
950
(37.4)
1250
(49.21)
650
(25.59)
850
(33.46)
1050
(41.34)
1250
(49.21)
950
(37.4) mm
(in)
250
(9.84)
400
(15.75)
170
(6.69)
830
(32.68)
620
(24.41)
850
(33.46)
830
(32.68)
280
(11.02)
* DOF = Max. Reading Distance - Min. Reading Distance mm
(in)
Max.
Reading
Distance mm
(in)
1080
(42.52)
870
(34.25)
1250
(49.21)
1230
(48.43)
450
(17.72)
Focus
Distance mm
(in)
940
(37.01)
730
(28.74)
1000
(39.37)
970
(38.19)
330
(12.99)
Vertical
FOV
@ min. distance mm
(in)
202
(7.95)
152
(5.98)
211
(8.31)
145
(5.71)
157
(6.18)
PRODUCT REFERENCE GUIDE 13
INSTALLATION
Figure 3 - STS320 (14 LEDs illuminators) mounting distance
14 STS320
Figure 4 - STS320 (36 LEDs illuminators) mounting distance
STS320 SUPPORTING FRAME
Frame Bill Of Materials
We suggest using Bosch aluminum profiles, although any other brand can fully satisfy this purpose.
The 45 x 45 mm profile section is the best compromise between frame stability and price.
The following bill of materials indicates a list of generic profiles: W, L and H.
Description
Profile W
Profile L
Profile H
Angular brackets
Quantity
3
6
4
20
It is suggested to double the angular brackets on both ends of the profile supporting the STS320:
NOTE
Once the frame has been fully mounted, the STS320 can be mechanically mounted.
PRODUCT REFERENCE GUIDE 15
INSTALLATION
MECHANICAL DIMENSIONS
STS320-003
STS320-004
16 STS320
STS320-013
MECHANICAL DIMENSIONS
STS320-014
PRODUCT REFERENCE GUIDE 17
INSTALLATION
STS320-015
STS320-016
18 STS320
STS320-103
MECHANICAL DIMENSIONS
STS320-104
PRODUCT REFERENCE GUIDE 19
INSTALLATION
STS320-113
STS320-114
20 STS320
STS320-115
STS320-116
STS320-203
MECHANICAL DIMENSIONS
PRODUCT REFERENCE GUIDE 21
INSTALLATION
STS320-204
STS320-205
22 STS320
STS320 MAIN PLATE MOUNTING
STS320 MAIN PLATE MOUNTING
Once the supporting profile has been positioned at the correct height we can proceed with the STS320 mechanical mounting.
STS320 has been designed to be easily installed by one person using the T-bolt, special plate supporting nut and locknut supplied in the kit:
Figure 5 - STS320 Plate Supporting Nut
The plate supporting nut has to be coupled to the frame with the M8 x 25 mm T-bolt:
Figure 6 - STS320 Plate Support Assembly
Mount the plate support assembly onto the bottom side of the STS320 supporting frame. When the T-bolt is inserted into the profile slot, position it directly over the center
1
of the conveyor and completely tighten the nut:
Finally, the STS320 can be mounted onto the station frame.
1. For STS320 models with an even number of readers the main plate slot, FOV, and operating width are congruent. If the STS320 model has an odd number of readers, the central reader
must be aligned with the center of the conveyor. See " STS320 Plate Support Assembly
PRODUCT REFERENCE GUIDE 23
INSTALLATION
The STS320 has to be installed onto the station frame in the conveyor direction so that the main plate slot (reader side) is aligned with the plate support assembly.
Slide the main plate slot between the plate support assembly and the supporting profile until it reaches the end.
The plate support assembly can fully support the STS320 weight without human help.
Fix the STS320 using 4 T-bolts and nuts (not supplied) to the supporting profile. When the main plate slot is fully inserted onto the plate support assembly, the 4 mounting slots are aligned with the supporting profile groove:
Also screw the locknut onto the plate support assembly and tighten it.
24 STS320
STS320 MAIN PLATE MOUNTING
STS320 Plate Support Assembly Positioning
For STS320 models with an even number of readers the main plate slot, FOV, and operating width are congruent.
The following figure shows the positioning of the plate support assembly with an even number of readers:
Figure 7 - STS320-xx6 positioning
On the other hand, for STS320 models with an odd number of readers, the central reader must be aligned with the center of the conveyor.
The following figure shows the positioning of the plate support assembly with an odd number of readers:
Figure 8 - STS320-xx5 positioning
PRODUCT REFERENCE GUIDE 25
INSTALLATION
PRESENCE SENSOR POSITIONING
The STS320 system comes with a pair of photocells that can be used to detect the presence of the tire on the conveyor and trigger the beginning and the end of the reading phase. When used, they must be positioned and mounted at the conveyor belt level depending on the size of the tires that must be handled.
Position the presence sensors according to the following procedure:
1. Retrieve the size of the minimum tire height (FOV v
) at the minimum tire width
(W min
).
2. Determine the field of view along the conveyor direction (FOV v
) at the maximum distance. See the table below.
Model
STS320-00x
STS320-01x
STS320-10x
STS320-11x
STS320-20x
Typical FOV @ Max. Distance
260 mm
211 mm
305 mm
214 mm
247 mm
3. If the minimum tire height (H min
) is less than the FOV v
/2 at the maximum distance, then both Reading Phase ON and Reading Phase OFF presence sensors are required and they must be mounted at the H min
distance from the edges of the vertical FOV as shown in the figure below:
26 STS320
Figure 9 - Top reading station with two presence sensors
In some cases the system can work with only one photocell.
If the minimum tire height (H min
) is greater than the FOV v
/2 at the maximum distance, then only a single presence sensor is required and it must be mounted at the mid point of the field of view as shown in Figure 10:
PRESENCE SENSOR POSITIONING
Figure 10 - Top reading station with single presence sensor
NOTE
This configuration requires modifying the Master default Reading Phase
OFF parameter to External Trigger Trailing Edge, Complete Read.
NOTE
For Bottom Reading Stations installed at the minimum nominal DOF of
280 mm (11.02 in), the Vertical FOV is 157 mm (6.18 in). If allowed by the application, it is suggested to use this value for the conveyor gap to maximize the reading area.
Smaller gaps can be used and maximized by modifying the configuration.
Please contact your local Datalogic representative for feasibility.
PRODUCT REFERENCE GUIDE 27
INSTALLATION
MATRIX 320 ATS
Single Matrix 320™ ATS-xxx models are used as replacement readers for the related
STS320 stations.
However, they can also be used as stand alone readers having the same characteristics as the related application type STS320 models.
Matrix 320 ATS as Replacement Reader
When used a replacement reader, the correct Matrix 320 ATS model must be selected for the STS320 station used, as shown in the table below:
Matrix 320 ATS Model
Matrix 320 ATS-000
Matrix 320 ATS-010
Matrix 320 ATS-100
Matrix 320 ATS-110
Matrix 320 ATS-200
Matrix 320 ATS Order No.
938100036
938100037
938100038
938100039
938100040
Corresponding STS320 station
STS320-00x
STS320-01x
STS320-10x
STS320-11x
STS320-20x
To replace a reader included in the STS320 station, follow the procedure described in
.
Matrix 320 ATS as Stand Alone Reader
When Matrix 320 ATS is used as a stand alone reader, data included in " Matrix 320 ATS
Mounting Distance" on page 29 must be considered.
The stand alone reader must be connected to a CBX connection box through one of the available CAB-DSxxS accessory cables. A CAB-xxxxx-ETH is also necessary.
Refer to " Electrical Connections" on page 30 for more information on CBX and presence
sensors connection.
Also note that Matrix 320 ATS used as a stand alone reader is completely configurable through DL.CODE. Refer to the DL.CODE User’s Manual for more information.
To save a configuration on a BM100 module, refer to " Backup and Restore Through
28 STS320
MATRIX 320 ATS
Matrix 320 ATS Mounting Distance
Model
Matrix 320 ATS-000
Matrix 320 ATS-010
Matrix 320 ATS-100
Matrix 320 ATS-110
Matrix 320 ATS-200
Code
Resolution mm
(mils)
0.30
(12)
0.25
(10)
0.35
(14)
0.25
(10)
0.30
(12)
Reading
Width @ min. distance mm
(in)
359
(14.13)
270
(10.63)
375
(14.76)
258
(10.16)
300
(11.81)
DOF* mm
(in)
250
(9.84)
400
(15.75)
170
(6.69)
Min.
Reading
Distance mm
(in)
830
(32.68)
620
(24.41)
850
(33.46)
830
(32.68)
280
(11.02)
* DOF = Max. Reading Distance - Min. Reading Distance
Max.
Reading
Distance mm
(in)
1080
(42.52)
870
(34.25)
1250
(49.21)
1230
(48.43)
450
(17.72)
Focus
Distance mm
(in)
940
(37.01)
730
(28.74)
1000
(39.37)
970
(38.19)
330
(12.99)
Vertical
FOV
@ min. distance mm
(in)
202
(7.95)
152
(5.98)
211
(8.31)
145
(5.71)
157
(6.18)
PRODUCT REFERENCE GUIDE 29
CHAPTER 3
ELECTRICAL CONNECTIONS
STS320 WIRING DIAGRAM
30 STS320
Figure 11 - STS320 Array Wiring
POWER SUPPLY
POWER SUPPLY
Power is supplied through the CBX500 ATS spring clamp terminal pins as shown in the figure below.
Figure 12 - Power Supply Connections
For all STS320 models the power must be 24 Vdc only.
It is recommended to connect the array CHASSIS to earth ground (Earth) by setting the appropriate jumper in the CBX connection box. See the CBX Installation Manual for details.
M12 X-CODED 8-PIN CONNECTOR (ETHERNET)
An M12 X-Coded connector is provided for the on-board Ethernet connection. This interface is IEEE 802.3 10 BaseT and IEEE 802.3u 100 BaseTx compliant.
Figure 13 - M12 X-Coded Female Ethernet Network Connector
M12 X-Coded Ethernet Network Connector pinout
5
6
3
4
7
8
Pin
1
2
Name
DA+
DA-
DB+
DB-
DD+
DD-
DC-
DC+
Function
Bidirectional data DA+
Bidirectional data DA-
Bidirectional data DB+
Bidirectional data DB-
Bidirectional data DD+
Bidirectional data DD-
Bidirectional data DC-
Bidirectional data DC+
PRODUCT REFERENCE GUIDE 31
ELECTRICAL CONNECTIONS
DIGITAL INPUTS
There are two optocoupled polarity insensitive inputs available on the reader: Input 1
(External Trigger) and Input 2, a generic input:
These inputs can be used to control (start/stop) the reading phase:
Source
Parameter
Reading Phase ON Input
Single Presence
Sensor
Two Presence
Sensors
External Trigger Leading Edge
External Trigger Leading Edge
PLC Digital Output
External Trigger Leading Edge or
Input 2 Leading Edge
Reading Phase OFF Input
External Trigger Trailing Edge
Input 2 Leading Edge
External Trigger Trailing Edge or
Input 2 Trailing Edge
Alternatively, host communication output commands (Serial or Fieldbus) can be used to control the reading phase. See the Configuration Parameters Help On Line for details.
NOTE
The electrical features of both inputs are:
V
AB
= 30 Vdc max.
I
IN
= 10 mA (reader) + 12 mA (CBX) max.
The active state of these inputs is selected in software.
An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is
0.5 milliseconds. This value can be increased through software.
These inputs are optocoupled and can be driven by PNP type commands.
NOTE
Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
32 STS320
DIGITAL INPUTS
Input Connections for Presence Sensors (provided in the package)
Power is available directly to the Input Device, independently of the
Power Supply Switch inside the CBX.
NOTE
The sensors included in the STS320™ have a standard pinout (brown = +Vdc; blue =
GND; black = switched) and can be connected to the Trigger and Input 2 as shown in the figures below.
Sensor 1 brown black blue
CBX500 ATS Row 2
+V
I1A
I1B
-V (bridge to I1B)
Function
Power Source - External Trigger
External Trigger A (polarity insensitive)
External Trigger B (polarity insensitive)
Power Reference - External Trigger
Figure 14 - Presence Sensor connected to External Trigger
The yellow Trigger LED on the reader is on when the active state of the External Trigger corresponds to ON.
PRODUCT REFERENCE GUIDE 33
ELECTRICAL CONNECTIONS
Sensor 2 brown black blue
CBX500 ATS Row 2
+V
I2A
I2B
-V (bridge to I2B)
Function
Power Source - External Trigger
Input 2 A (polarity insensitive)
Input 2 B (polarity insensitive)
Power Reference - Inputs
Figure 15 - Presence Sensor Connected to Input 2
Input Connections from PLC
Alternatively, the reading system can be controlled by a digital output of a PLC. For this purpose, connect the switched signal and the appropriate reference level as shown in the figures below.
PLC Signal
Input
Reference
CBX500 ATS Row 2
I1A
I1B
Function
External Trigger A (polarity insensitive)
External Trigger B (polarity insensitive)
34 STS320
DIGITAL OUTPUTS
Figure 16 - External Trigger Connected to PLC
The yellow Trigger LED on the reader is on when the active state of the External Trigger corresponds to ON.
PLC Signal
Input
Reference
CBX500 ATS Row 3
I2A
I2B
Function
Input 2 A (polarity insensitive)
Input 2 B (polarity insensitive)
Figure 17 - Input 2 Connected to PLC
DIGITAL OUTPUTS
Three short-circuit protected outputs are available that can be configured as NPN, PNP and PP. Using a CBX connection box, the first two outputs are opto-coupled. The meaning of the three outputs can be defined by the user. They are typically used to signal the data collection result. They are also available to the Host (either serial or Fieldbus) to be driven independently.
The electrical features of the two outputs are the following:
V
OUT
(I
LOAD
= 0 mA) max. 24 Vdc
V
OUT
(I
LOAD
= 100 mA) max. 3 Vdc
I
LOAD
max. 100 mA
By default, Output 1 is associated with the Partial Read and No Read events, which activates when the code(s) signaled by the external trigger are not decoded, and Output 2 is associated with the Complete Read event, which activates when all the selected codes are correctly decoded. The output signals are fully programmable through DL.CODE.
PRODUCT REFERENCE GUIDE 35
ELECTRICAL CONNECTIONS
Output Connections Using STS320 Power
Power is available directly to the Output Device, independently of the
Power Supply Switch inside the CBX.
CAUTION
The digital outputs can power and drive small devices meeting the electrical characteristics above such as electronic switches which can then manage larger power consuming devices such as signaling lights or other machinery.
CBX500 ATS
+V
01+
O1-
O2+
O2-
-V
Function
Power Source - Outputs
Output 1 +
Output 1 -
Output 2 +
Output 2 -
Power Reference Outputs
36 STS320
Figure 18 - Open Emitter Output using STS320 Power
Figure 19 - Open Collector Output using STS320 Power
CHAPTER 4
DISPLAY MENUS
NOTE
While working on the display the complete reading station is offline. The
Offline state means that no readings are performed, no data is transmitted to the PLC and any connection to DL.CODE will be lost. The display menus allow you to: change the messages on the display (View), perform backup and restore, and reset the counters.
If the reading station is turned on and the system is ready, the master-reader shows the most important values on the display.
The display can be used with the three buttons below it. The up arrow button allows you to scroll up through the menu. The down arrow button allows you to scroll down through the menu. With the middle button, you can confirm your selection.
To access the menu, press the two outermost buttons simultaneously for several seconds.
PRODUCT REFERENCE GUIDE 37
DISPLAY MENUS
MAIN MENU
To enter the Menu press the Up and Down buttons simultaneously. The menu structure is shown below.
Menu: [Exit] (exits HMI Interface menu)
Test Mode
Focus/Locate
Calibration
Code Setting
View
Extended (enters Extended menu)
Extended: [Exit] (returns to Main menu)
Backup
Yes (performs Backup - uninterruptible)
No (returns to Extended menu)
Restore
Yes (performs Restore - uninterruptible)
No (returns to Extended menu)
To move through the list press and release the Up or Down key.
To select an item or enter a submenu, press and release the Enter key. After executing an HMI function the display shows a result message and then automatically exits from the menu structure.
To exit a menu, press and release the Enter key at the [Exit] item.
To exit from a running HMI function, press and release the Enter key. These functions will also exit upon their configured timeout.
38 STS320
VIEW MENUS
VIEW MENUS
This menu item is only visible if the connected reader is set as master.
NOTE
Using this menu item, you can select between different views to be shown on the display.
Standard
In this standard view the following content will be shown on the display:
Row 1: Reading Result
Rows 2 and 3: Code Content
Row 4: Number of digits in code and Angle of code in image
Network State
In this view the state of the slave readers, connected to the ID-NET™ network, can be checked. Below the address number the status of the reader is displayed as a symbol.
* = Reader with no error
! = Reader with an error
? = Reader missing ID-NET network
EXTENDED MENU
Through menu item the parameters and calibrations of the complete system will be
).
PRODUCT REFERENCE GUIDE 39
CHAPTER 5
SOFTWARE CONFIGURATION
There are two main methods that can be used to complete the STS320 installation.
The first regards stations that do not need any application specific parameter configuration. The factory default configuration is sufficient and the only necessary steps are to align the Master IP Address to the Host LAN through a web browser using the Web Discovery feature, then backup the configuration through the CBX500 menu.
The second method requires installation of the DL.CODE configuration program.
Through DL.CODE, IP Addresses are aligned, application specific parameters are configured, and backup procedures are performed both to the external storage device
(BM100), as well as to a file.
STS320 DEFAULT CONFIGURATION
Default IP Address
Code symbologies
192.168.3.100
CODE128, CODE39, INT2OF5 (min. 8 digits)
Layout type
Operating mode
Acquisition trigger
Synchronized
Phase mode
Phase ON: Input 1 - Leading Edge
Phase OFF: Input 2 - Trailing Edge
Periodic (25 ms)
Data collection type Code combination (1 expected code)
Output
Output Message 1
Output Message 2
• Good Read: Output 2, Green Spot, 360° Green Feedback
• No Read: Output 1, Red Spot, 360° Red Feedback
• Configuration Mode: 360° Blue Feedback
Event Type: Good Read, Output Channel: TCP Server (port 51236),
Message content: <STX><CodeContent><CR><LF>
Event Type: No Read, Output Channel, TCP Server (port 51236),
Message content: <STX><CAN><CR><LF>
CONFIGURATION USING WEB DISCOVERY
Devices can be discovered via web interface. To do this, from either the Host PC or configuration PC connected to the network, open your browser and go to http://datalogic.local/.
40 STS320
CONFIGURATION USING WEB DISCOVERY
This page shows all devices available in the network:
Click on the wrench icon and input the correct IP Address settings (from network administrator) and optional Device Description for each reader.
At least one device must be reachable from the user PC. For example, if there are several subnetworks, at least one device must be in the same subnetwork of the PC.
NOTE
The following functions are available for each discovered device:
Open the Web Monitor page of the selected device.
Display and configure the Ethernet settings, as shown in the figures below
(left: device in DHCP mode a
; right: device in Static mode):
Set the device description. In case of Slave devices, this button is only available if the corresponding Master device is reachable.
a. Use DHCP addressing only if the network is connected to a DHCP Server.
PRODUCT REFERENCE GUIDE 41
SOFTWARE CONFIGURATION
BACKUP PROCEDURE USING CBX500 HMI INTERFACE
Keypad and Display
The CBX500 display can be used with the three buttons below it. The up arrow button allows you to scroll up through the menu. The down arrow button allows you to scroll down through the menu. With the middle button, you can confirm your selection:
To access the menu, press the two outermost buttons simultaneously for several seconds. The menu structure is shown below.
Menu: [Exit] (exits HMI Interface menu)
Test Mode
Focus/Locate
Calibration
Code Setting
View
Extended (enters Extended menu)
Extended: [Exit] (returns to Main menu)
Backup
Yes (performs Backup - uninterruptible)
No (returns to Extended menu)
Restore
Yes (performs Restore - uninterruptible)
No (returns to Extended menu)
NEVER select the “Focus/Locate” or “Calibration” items.
NOTE
Backup procedure
1. Make sure the Write Protection switch (inside the CBX500) on the BM100 is unlocked.
2. Select the Backup item from the Extended menu and press the Enter key on the
Yes item.
3. When the procedure is complete a message appears on the display showing the results ( Done or Error ).
4. Set the Write Protection switch to locked.
After performing the Backup installation is completed. You can check the station performance using the Web Monitor.
42 STS320
WEB MONITOR
WEB MONITOR
Web Monitor is a remote monitoring tool provided to visualize STS320 in its run-time environment. You can access it from the DL.CODE Task area, from the Discovery page, or from your browser by inputting the IP address of the reader. STS320 must be available on the LAN.
This works on major browsers (also on smartphones and tablets), which support
HTML5.
IE
Mobile
11
Chrome Firefox Edge IE Safari iOS Android latest latest 14
13
11
10
9
10
9
8
7
10
9
8
7
The Web Monitor tool provides the following features:
Nougat (7.0)
Marshmallow (6.0)
Lollipop (5.0, 5.1)
KitKat (4.4.)
Jelly Bean (4.1, 4.2,
4.3)
Info page
Monitoring Page
PRODUCT REFERENCE GUIDE 43
SOFTWARE CONFIGURATION
Statistics Page
The Stop/Play button allows you to stop image monitoring to save a particular image. The reader continues to run, only the monitored image is stopped.
The Save image button automatically downloads the current image as a jpg file to the browser’s default Download folder. The default naming syntax is image_ weekday month day year.jpg (i.e. image_Wed Jan 23 2019.jpg)
The options button opens an options panel on the Monitoring window which allows:
- setting the quality of the image to monitor (higher quality images reduce framerate)
- showing only positive results (good read), only negative results, or all results
- showing Code List
- showing Web Monitor images per second
- showing x,y Coordinates to the Monitoring window. The coordinates report the mouse position over the monitored image (in pixels).
To close the options panel, click on the image area.
44 STS320
WEB MONITOR
Diagnostics Page
Web Mosaic
The Web pages of the Master reader include the Mosaic view, which is helpful to check the system behavior at a glance.
As shown in the figure above, a scaled version of the images acquired in each reading phase is retrieved from all readers and arranged side by side in a single frame.
The Mosaic view provides two main operating modes: Live and Pause. It is possible to switch between both modes using the button at the bottom left of the page.
In Live Mode , the page is automatically updated at the end of each reading phase.
The phase result is shown by a colored box around the entire frame (green for Good
Read, red for No Read, yellow for an Unreadable Code detected). Single images with a
Good or an Unreadable code are colored as well.
PRODUCT REFERENCE GUIDE 45
SOFTWARE CONFIGURATION
The 20 most recent reading phases are stored in temporary memory and can be retrieved by switching to Pause Mode and using the arrow buttons (Pause Mode stops image collection).
In Pause Mode, images can be zoomed in with the Zoom button and the mouse wheel, and saved in a single .png file using the Save button:
In both operating modes, details of the currently displayed phase are shown in the status bar:
A histogram bar next to each device name shows how often the reader has contributed to a successful decoding (statistics refer to the phases currently stored).
NOTE
The Mosaic view is intended to be a real-time monitoring tool. If the connection to the readers is not fast enough to support the required image transmission rate, some images might be skipped (a gray box is shown as a placeholder).
To ensure best performance, Ethernet connection for all readers in the array is recommended.
If no Ethernet connection is available for one or more Slave devices, the corresponding images will be retrieved through the ID-NET internal network at thumbnail resolution, with an image skip ratio that is dependent on the number of such devices.
Clicking on the gear icon opens a pane showing the monitoring status of each device, the phase results and view options:
46 STS320
CONFIGURATION USING DL.CODE
CONFIGURATION USING DL.CODE
For a complete installation including additional configuration parameters such as image saving or Fieldbus communication setup, you must use the DL.CODE configuration software.
Quick Start
DL.CODE does not currently support Windows Embedded (often used in industrial PCs and/or PLCs).
CAUTION
To install and run DL.CODE you should have a Laptop or PC that meets or exceeds the following:
• 2.00 GHz or faster microprocessor
• Windows: 7, 8.1, or 10
• 1 GB RAM
• 2 GB hard disk for 64-bit machines; 1 GB hard disk for 32-bit machines
• 100 Base-T Ethernet
• One 19" or larger monitor (optimized for 1280x1024 resolution)
Figure 20 - Main window areas
To help you get started, here is an example configuration demonstrating the basic steps of DL.CODE configuration. To configure your device for your application, the following preliminary steps are assumed:
• The reading device(s) are installed and running.
• DL.CODE is installed and running.
PRODUCT REFERENCE GUIDE 47
SOFTWARE CONFIGURATION
Ethernet Device Discovery
The User Interface opens and displays a list of all the devices belonging to the Local Area
Network. STS320 has a discovery feature to accomplish this task.
The discovery feature will also show devices not belonging to the LAN and display them in gray.
The following procedure will demonstrate an example configuration.
1. First, the device must be added to the LAN by aligning its IP Address to the network. The network administrator should provide valid LAN address(es).
2. Click on the device wrench icon to open the Device Environment Configuration window.
3. Change the Ethernet Settings (IP Address, Subnet Mask, Gateway Address etc.) according to the network requirements.
4. Click OK; the device will reappear in the list of Online Devices (in color) meaning it is now part of the LAN and can be configured. The new IP address will also be displayed.
5. Double-click on or drag the device icon into the Selected Device Information Area.
Details about the device will be displayed in this area.
For Image Saving applications or to take full advantage of the Mosaic feature, you will need to connect the Slave readers to the network, one at a time, and assign IP Addresses to them.
NOTE
After device discovery, you are ready to configure your device through
DL.CODE.
NOTE
Device Configuration
NOTE
Especially for lengthy configurations, it is always good practice to periodically save the configuration to permanent memory (Save on Device) to avoid losing the configuration in Temporary Memory. You must give a name to the new configuration or overwrite an existing one (except for
Default which cannot be modified).
When all the configuration parameters are set correctly and saved to the device, you can perform a Backup to File and/or to an External storage device (i.e. BM100 present
inside the CBX500). See " Backup and Restore Through DL.CODE" on page 49 .
48 STS320
CONFIGURATION USING DL.CODE
DL.CODE is designed to simplify standard configuration by grouping the basic functions into three major parameter groups: Decoding, Operating Mode, and Output.
1. Decoding
This is preset for Tires applications. Under Advanced Setup some parameters can be modified, e.g. code symbologies, or gain and exposure time for applications other than Tires.
2. Operating Mode
• Reading Phase : this group manages the operating mode for image acquisition
(default: Phase mode). A Fieldbus communication channel can be selected under this section.
• Good Read Setup : this group manages data collection (default: Code Combination).
3. Output
• Data Formatting : this group manages the output message to the Host. The Image
Saving function can be enabled and managed under this section.
• Output Setup : this group manages the digital outputs as well as the Green/Red
Spots and 360° Feedback. Control from Fieldbus Master can be also be managed under this section.
Backup and Restore Through DL.CODE
DL.CODE allows Backup and Restore to be performed to/from the configuration PC via file and to the BM100 external storage device inside the CBX500 (both are recommended).
DL.CODE provides complete backup and restore functions (Configuration and Environmental parameters):
For Master Readers in ID-NET Master/Slave networks:
• Backup and Restore functions provide parameter storage of only the Startup Configuration for the Master and all Slaves present in the network.
CAUTION
For Master/Slave networks any other configurations (jobs) stored in the device memory will not be backed up. Therefore, all jobs other than the startup configuration will be overwritten (erased) upon a restore. It is strongly recommended to save all configurations to backup files.
NOTE
Before executing a Backup to a BM100 backup module make sure the
Write Protection switch is set to Unlocked.
PRODUCT REFERENCE GUIDE 49
SOFTWARE CONFIGURATION
To save on your PC
To save on the CBX
50 STS320
Backup
To perform a Backup , from the DL.CODE Device menu, select Backup to external storage device and follow the procedure; then perform a backup selecting Backup current
Internal Network configurations (to a file on PC) and follow the procedure.
After executing the Backup to the BM100 module, make sure to lock the
Write Protection switch.
NOTE
After performing the Backup installation is completed. You can check the station performance using the DL.CODE Monitor or the Web Monitor.
Restore
To perform a Restore , from the DL.CODE Device menu, select Restore from external storage device and follow the procedure; then perform a backup selecting Internal Network replacement (from a file on PC) and follow the procedure.
Replacement
The replacement device must be the exact same model as the device it is replacing.
CAUTION
The Restore function also provides easy and secure Single Device Replacement:
1. Remove the device to be replaced by loosening the screws on the fast bracket, mounting the fast bracket on the new device, and fixing it to the array mounting bracket making sure it is aligned (screws fully seated into the end of the fast bracket slots).
CONFIGURATION USING DL.CODE
2. Connect the new device (make sure the new device has been previously set to factory default).
3. Run the Restore procedure by selecting Restore from external storage device item (see Restore procedure above).
In case of Backup or Restore operation failures, error messages will be displayed in the Monitor Diagnostic page.
NOTE
Unreadable Codes Management
Unreadable codes are codes that cannot be completely decoded for some reason (e.g. ruined codes, absent quiet zone, out of image, invalid pattern, etc.). This parameter can be enabled on DL.CODE Advanced Setup > General Settings . It is only available for Code
39, Code 128, and Interleaved 2 of 5 symbologies, and only one unreadable code per frame can be detected.
When this function is disabled, any unreadable code will be treated as No Read.
When Unreadable code are enabled, Partial Read events are treated as No Read by default under Good Read Setup > Code Combination . If enabled, the Partial Read Message 3 can be associated with this event under Data Formatting.
PRODUCT REFERENCE GUIDE 51
SOFTWARE CONFIGURATION
Under Data Formatting , Message 3 is associated to the Partial Read event. Here an
Expected Code must be added specifying the Local Unreadable Code field, which defines the character or string representing the local unreadable code message (when multiple codes are expected, the Local Unreadable Code string is used to distinguish which code was recognized but not read).
Then an Image Saving condition must be added. Here select which event(s) will determine Image Saving. It is possible to select multiple events so that any one of them will produce Image Saving. Each row identifies the result of the analysis (rows change according to the selected data collection method). Each column represents the result of a single image (Codes found, Unreadable codes found, No Codes found). Pressing the
“Reset Selection” button unticks all boxes. Pressing the “Smart Selection” button ticks all relevant boxes according to the options selected in the previous steps.
52 STS320
In the example above, Unreadable Codes are saved when the analysis result is either a
No Read or a Partial Read.
NOTE
DL.CODE Statistics classifies Unreadable Codes as Partial Reads.
CHAPTER 6
MAINTENANCE
STS320: WHAT YOU CAN AND CANNOT DO
The STS320 comes pre-assembled, configured, calibrated, and tested. Very few changes may be needed (and are allowed) to adapt the system to the plant operating conditions.
Several changes are not permitted and if they are carried out the warranty is automatically void.
NOTE
• If necessary, the readers’ configuration ca be altered, but this should be done only according to the indications in
"Software Configuration" starting on page 40 .
• The Matrix 320™ ATS readers are self-contained units (unique part number) and must not be disassembled. In the event of a faulty unit, this must be replaced with another Matrix 320™ ATS.
• The Matrix 320™ ATS lens cover must not be unscrewed or removed. A warranty seal is present that voids warranty if broken.
• The Matrix 320™ ATS lens must not be tampered with to alter the focus/diaphragm adjustment.
• The Matrix 320™ ATS internal illuminator must not be unscrewed or removed.
CLEANING
Clean the reading windows periodically for continued correct operation of the array (see
General View, starting on page x
).
Dust, dirt, etc. on the window may alter the reading performance.
Repeat the operation frequently in particularly dirty environments.
Use soft material and alcohol to clean the window and avoid any abrasive substances.
PRODUCT REFERENCE GUIDE 53
CHAPTER 7
TROUBLESHOOTING
GENERAL GUIDELINES
• When wiring the device, pay careful attention to the signal name (acronym) on the
CBX500 spring clamp connectors (see " Electrical Connections" on page 30
).
• If you need information about a certain reader parameter you can refer to the
DL.CODE Help On Line.
• If you are unable to fix the problem and you are going to contact your local Datalogic office or Datalogic Partner or ARC, we suggest providing (if possible): Application Program version, Parameter configuration file, Serial Number and Order
Number of your reader.
Troubleshooting Guide for STS320 Solutions
Problem Suggestion
Presence Sensor: the sensor (light barrier) is not working correctly.
No Presence Sensor:
No trigger signal from te
PLC (if no sensor is used)
No Trigger Signal at Reader:
Is this trigger signal correctly recognized by the reader?
•Check the LEDs on the presence sensor. If the sensor has power, a green LED must be lit. If the sensor has a free path (view) to the reflector, only this green LED should be lit. If a yellow LED is lit together with the green one, please check the mechanical position and orientation of the sensor and reflector.
•Every time the yellow LED on the sensor is lit, the corresponding LED in the CBX500 ATS connection box must be lit. For Trigger this must be the yellow
LED and for the Input 2 the green one. If this is not the case, please check the wiring of the sensors.
•If a signal from the PLC is correct in the CBX500 ATS connection box, a yellow LED (Trigger) must be lit inside of this box. If this is not the case, please check the wiring and the output of the PLC.
•If a reading signal (trigger signal) is present and active from the sensor or PLC and the LEDs in the
CBX500 ATS connection box are working correctly, the trigger signal LED on the reader must also be lit. As long as this LED is lit, the readers try to read a code. If this LED does not light up, please replace the reader and send it to repair.
54 STS320
GENERAL GUIDELINES
Troubleshooting Guide for STS320 Solutions
Problem
Does the internal lighting system work correctly?
Do the readers read codes?
Suggestion
•If a trigger signal is active and no code is present under the system, all readers must flash blue or red. If this is not the case, please replace the reader and send it to repair.
•Place a correctly positioned code under each reader.
If the reader has read the code, the GOOD read
(green) LED must light up. A green spot must also light up on the code surface. If this is not the case, please replace the reader and send it to repair.
PRODUCT REFERENCE GUIDE 55
CHAPTER 8
TECHNICAL FEATURES
ELECTRICAL FEATURES
Power
Supply Voltage
Max. Power Consumption
24 Vdc ± 10%
STS320-xx3: 3.1 A
STS320-xx4: 4.1 A
STS320-xx5: 5.1 A
STS320-xx6: 6.0 A
Communication Interfaces
Embedded
• Ethernet 10/100/1000 Mbit/s: TCP/IP, UDP, FTP and Fieldbus PROFINET IO, Ethernet IP, Modbus
TCP
• Serial RS232/RS422FD up to 115.2 Kbit/s + Serial
Aux RS232 up to 115.2 Kbit/s
• OPC UA
Datalogic ID-NET™
Pass Through, Master/Slave, Ethernet point to point
Reader Networking
Connectivity Modes
Inputs and Outputs
Digital Inputs
Digital Outputs a
2 inputs (opto-coupled and polarity insensitive)
Max. Voltage 30 Vdc
Max. Input Current 10 mA
3 outputs: configurable NPN, PNP, or PP short circuit protected
V
OUT
( I
LOAD
= 0 mA) Max. 24 Vdc
V
OUT
( I
LOAD
= 100 mA) Max. 3 Vdc
I
LOAD
Max. 100 mA a. When connected to the CBX connection boxes the electrical features for Output 1 and 2 become the following:
Opto-isolated; V
CE
= 30 Vdc max.; I
CE
= 40 mA continuous max.; 130 mA pulsed max.;
V
CE saturation
= 1 Vdc max. @ 10 mA; P
D
= 90 mW Max. @ 50 °C ambient temp.
56 STS320
Sensor Type
Frame Rate
Pitch
Tilt
Illumination
OPTICAL FEATURES
Image resolution 2.0 Mpixel (1920 x 1080) 16:9 form factor - 1/3’’ CMOS global shutter
40 to 60 frames/s depending on application
± 35°
0° - 360°
Internal illuminators with blue lights
Internal illuminators power: High Power 14 LEDs,
Very High Power 36 LEDs
Operating Temperature a
Storage Temperature
Max. Humidity
Protection Class b
EN 60529
ENVIRONMENTAL FEATURES
-10 to 50 °C (14 to 122 °F)
-20 to 70 °C (-4 to 158 °F)
90% non condensing
IP65 and IP67
Sulfur Gas Resistance
Available for all models according to ISO EN 60068-
2-43 a. high ambient temperature applications should use metal mounting bracket and the heat sink provided in the package for heat dissipation.
b. when correctly connected to IP67 cables with seals and the Lens Cover is correctly mounted.
Readable Symbologies
Code Quality Metrics
DECODING CAPABILITY
1D Codes: all standard 1 dimensional symbologies
2D Codes: Data Matrix, QR Code, Micro QR, MAXICODE,
Aztec, Dot code
Postal Codes: Australia Post, Royal Mail, Kix code,
Japan Post, PLANET, POSTNET (+BB), Intelligent Mail,
Swedish Post and many more
1D CQ Standard: ISO/IEC 15416
2D CQ Standard: ISO/IEC 16022/18004, ISO/IEC 29158
(AIM-DPM), ISO/IEC 15415
PRODUCT REFERENCE GUIDE 57
TECHNICAL FEATURES
USER INTERFACE AND PROGRAMMING
Aiming System
User Interface
Device Programming
Laser cross red projection aiming
• Configurable 360 degree multicolor visual feedback
• Green spot and Red spot LEDs
• X-PRESS™ Human Machine Interface
• Beeper
• X-PRESS™ Push Button
• 7 LEDs (Status, Communication, Trigger, Good Read, Ready, Power on, Network)
• Web Monitoring and Web Supervisory Interface
DL.CODE™ Windows-based software (programming via Ethernet or
Serial Interface) with Javascript output formatter
Serial Host Mode programming
X-PRESS™ Human Machine Interface
Dimensions
Weight
Case Material
PHYSICAL FEATURES
STS320-003, STS320-013, STS320-014, STS320-203
695 x 177 x 119.1 mm [27.36 x 6.97 x 4.69 in]
STS320-113
695 x 181.5 x 133.9 mm [27.36 x 7.15 x 5.27 in]
STS320-103, STS320-114
726 x 181.5 x 133.9 mm [28.58 x 7.15 x 5.27 in]
STS320-204
815 x 177 x 119.5 mm [32.09 x 6.97 x 4.64 in]
STS320-004, STS320-015, STS320-016,STS320-205
1095 x 177 x 119.1 mm [43.11 x 6.97 x 4.69 in]
STS320-104, STS320-115
1095 x 181.5 x 133.9 mm [43.11 x 7.15 x 5.27 in]
STS320-116
1126 x 181.5 x 133.9 mm [44.33 x 7.15 x 5.27 in]
STS320-003, STS320-013, 5TS320-203: 4.84 Kg (10.67 lbs)
STS320-103, STS320-113: 5.68 Kg (12.52 lbs)
STS320-014: 5.54 Kg (12.21 lbs)
STS320-114: 6.68 Kg (14.73 lbs)
STS320-204: 6.16 Kg (13.58 lbs)
STS320-004: 7.44 Kg (16.40 lbs)
STS320-104: 8.58 kg (18.92 lbs)
STS320-015, STS320-205: 8.12 Kg (17.90 lbs)
STS320-115: 9.55 Kg (21.04 lbs)
STS320-016: 8.80 Kg (19.40 lbs)
STS320-116: 10.51 Kg (23.17 lbs)
Aluminum case and plastic protective window cover
58 STS320
© 2021 Datalogic S.p.A. and /or its affiliates
• All rights reserved • Without limiting the rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic
S.p.A. and/or its affiliates • Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S. and the E.U.
www.datalogic.com
Datalogic S.r.l.
Via S. Vitalino, 13 | 40012 Calderara di Reno | Bologna - Italy
Tel. +39 051 3147011 | Fax +39 051 3147205
821007300 (Rev C) March 2021
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