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Owner's Manual & Assembly Instructions
HH01
Model No. CG86 A RMG8662 DW86LM
DW86 SE86 SE86EU
DW86EU
Missing Parts, Questions on Assembly?
Call: 1-800-851-1085 or [email protected]
Do not return to dealer, they are not equipped to handle your requests.
717230618
Storage Area: 43 Sq. Ft. 237 Cu. Ft.
4,0 m 2 6,7 m 3
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
BUILDING DIMENSIONS * Size rounded off to the nearest foot
BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
WHEN HANDLING METAL PARTS.
Exterior Dimensions Interior Dimensions Door
*Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening
Size Size Width Depth Height Width Depth Height Width Height
8' x 6' 97 1/2" x 68 3/4" 99 3/4" 71 1/4" 69 7/8" 94 3/4" 66" 68 5/8" 43 1/2" 60"
2,4 m x 1,7 m 247,7 cm x 174,6 cm 253,4 cm 181,0 cm 177,5 cm 240,7 cm 167,6 cm 174,3 cm 110,5 cm 152,4 cm
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P/N 6PP722621216
BEFORE YOU BEGIN....
A03
Owner's Manual
Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more enjoyable.
Assembly Instructions:
Instructions are supplied in this manual and contain all appropriate information for your building model. Review all instructions before you begin, and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring:
Your storage building must be anchored to prevent wind damage. A base is necessary to construct a square and level building. Anchoring and base materials are not included with your building. We recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground (Available at your local dealer, Arrow's website arrowsheds.com or call Arrow's Customer Service department 1-800-851-1085) or you may construct a base and anchoring system of your choice. Your assembly instructions provide information on a few methods commonly used to secure and level a storage building.
Parts and Parts List:
Check to be sure that you have all the necessary parts for your building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the numbers on the Parts List page.
•If you fi nd that a part is missing, include the model number of your building and contact:
Arrow Shed, LLC Customer Service Department
1101 North 4th Street Breese, Illinois 62230
1-800-851-1085 or [email protected]
•Separate contents of the carton by the part number while reviewing parts list. The fi rst few steps show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are packaged within the carton. Note that extra fasteners have been supplied for your convenience.
PLAN AHEAD....
A04
Watch the Weather:
Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork:
Whenever possible, two or more people should work together to assemble your building. One person can position parts or panels while the other is able to handle the fasteners and the tools.
Tools and Materials:
These are some basic tools and materials you will need for the construction of your building. Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or variable speed drill with Phillips-tip attachment can speed assembly by as much as 40%.
Required
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Base Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site:
Before assembly, you will want to decide on a location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside.
•Before you begin the fi rst steps in assembling your parts, a base should be constructed and an anchoring system should be ready to use.
SAFETY FIRST....
A05
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling various pieces of your building since some contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building.
•Practice caution with the tools being used in the assembly of this building. Be familiar with the operation of all power tools.
safety edge sharp edge sharp edge safety edge
•Keep children and pets away from worksite to avoid distractions and any accidents which may occur.
•Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds. Call 1-800-851-1085 or assist@ arrowsheds.com
•Never concentrate your total weight on the roof of the building. When using a step ladder make sure that it is fully open and on even ground before climbing on it.
•Do not attempt to assemble the building on a windy day, because the large panels acting as a
"sail", can be whipped about by the wind making construction diffi cult and unsafe.
4
CARE & MAINTENANCE....
A06
Finish:
For long lasting fi nish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof:
Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy amounts of snow on roof can damage building making it unsafe to enter. In snow country,
Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation. Contact Arrow as outlined on the Ordering Accessories page to place an order.
Doors:
Always keep the door tracks clear of dirt and other debris that prevent them from sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors closed and locked to prevent wind damage.
Fasteners:
Use all washers supplied to protect against weather infi ltration and to protect the metal from being scratched by screws. Regularly check your building for loose screws, bolts, nuts, etc. and retighten them as necessary.
Moisture:
A plastic sheet (vapor barrier) placed under the entire fl oor area with good ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
A07
(heavy snow load) KITS
Extra roof beams and gable braces designed for added protection against heavy snow accumulation. Increases the strength of your roof.
BEFORE
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel augers, 60' (18 m) of steel cable and
4 cable clamps. No digging or concrete pouring, just insert cable under roof, over roof beams, into augers and twist augers into the ground. For buildings larger than 10'x9' (3,0 m x 2,6 m), use 2 kits.
Model No. AK100
New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab. Each kit contains heavy-duty, hot-dipped galvanized steel corner gussets and perimeter clips which fi t over the fl oor frame and lag bolt into a concrete slab.
Full assembly instructions and a 1/4" masonary drill bit are included.
Model No. AK600
Earth Anchor Kit anchors any size
Arrow building to the ground.
Each kit contains heavy duty, hot-dipped galvanized steel corner gussets and 4 earth anchors.
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin
25 1/2" (64,8 cm) steel channels plus fi ve heavy-duty snap-in hangers and a small tool holder for screwdrivers, pliers, etc. Holders slide along channel for fully adjustable spacing. Great for garage, basement, or the back of any door. Fits all Arrow storage buildings.
ACCESSORIES....
FLOOR FRAME KITS
AFTER
MODELS FB47410, FB5465, FB106-A
FB109-A and FB1014-A
A simple new fl oor frame system made of heavy-duty, hot-dipped galvanized steel. Use as base for plywood, sand or stone.
ATTIC KIT / WORKBENCH KIT
Model No. AT101
Heavy-duty galvanized steel bars that fi t all 10' (3,0 m) wide Arrow buildings.
They install quickly and easily to help organize space and create more useable space as an attic or workbench. Will hold up to 250 lbs.
(113 kg) evenly distributed.
Some drilling required to fi t buildings without mid-wall bracing.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage space. They easily mount on the wall or sit on the fl oor. Fits all
Arrow buildings.*
Model No. SS404
• Makes 8" to 12" (20,3-30,5 cm)
wide shelves in any length.
• Brackets, braces,
hardware included.
Lumber is not included.
Model No. SS900-B
• Grey color
• 3 shelves
• Holds up to 85 lbs. (38 kg)
(even weight distribution)
* Some drilling required to fi t buildings without mid-wall bracing.
ORDERING ACCESSORIES....
02/13
We recommend that you purchase accessory items from your local storage building dealer whenever possible; however, because the full line of accessories is not always available from all dealers, Arrow is off ering them to you on a direct basis.
There are two ways to order Arrow Storage Building Accessories:
Option 1
Accessories can be purchased through arrowsheds.com
Option 2
Order accessories by telephone using your MasterCard or Visa credit card.
Call toll free 1-800-851-1085
(Customer Service).
Allow 2 weeks for delivery.
SPECIAL NOTE:
If your accessory is shipped via truck line a day time phone number is required to arrange delivery. If no one is available to sign for the delivery, you may be subject to a re-delivery charge assessed by the carrier.
7
Base
B09
The Base For Your Building
No matter which of the options below you choose for a base, an ARROW ANCHORING KIT is recommended as an eff ective method of properly securing your building after assembly is complete.
OPTION 1: Directly on ground (earth)
Assemble your building directly on level ground (grass, dirt, rock, sand, etc.). If you choose this option Arrow has a simple kit available to provide a fl oor inside the shed to keep stored items off the ground. This kit can be used to support a plywood fl oor (wood not included) or be fi lled with sand/rock to provide a solid surface. (Order No. FB106-A or 68381-A)
Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials.
These are the recommended materials for your base:
2 x 4's (38 mm x 89 mm) Pressure Treated Lumber
5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where it
will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion.
If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided.
10 & 4 penny Galvanized Nails Concrete Blocks (optional)
The platform should be level and fl at (free of bumps, ridges etc.) to provide good support for the building. The necessary materials may be obtained from your local lumber yard.
To construct the base follow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6 cm/61,0 cm) sections to construct inside frame (see diagram)
Secure plywood to frame (using 4 penny galvanized nails)
FRONT
(DOOR)
97 1/2"
247,7 cm
68 3/4"
174,6 cm
Allow 6 - 7 hours for construction.
Note: Platform/Slab will extend 9/16" (1,4 cm) beyond fl oor
frame on all four sides. Seal this 9/16" (1,4 cm) of wood with a
roofi ng cement (not included), or bevel this 9/16" (1,4 cm) of concrete when pouring, for good water drainage.
OPTION 3: Concrete Slab
The slab should be at least 4" (10,2 cm) thick. It must be level and fl at to provide good support for the frame.
The following are the recommended materials for your base.
1 x 4's (19 mm x 89 mm) (will be removed once the concrete cures)
Concrete Sheet of 6 mil plastic
We recommend for a proper strength concrete to use a mix of:
1 part cement 3 parts pea sized gravel 2 1/2 parts clean sand
Prepare the Site/Construct a Base
1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).
2. Fill up to 4" (10,2 cm) in the square with gravel and tamp fi rm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm)
lumber.
5. Pour in concrete to fi ll in the hole and the frame giving a
total of 4" (10,2 cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
9
FRONT
(DOOR)
97 1/2"
247,7 cm
68 3/4"
174,6 cm
Note: Finished Slab dimensions, with lumber removed.
Anchoring
A10
Anchoring Down The Building
It is important that the entire fl oor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and installation instruction.
Anchoring into Wood/Post:
Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm) dia. holes provided in the frames for proper anchoring.
1.
2.
OVER THE BEAMS
AND INTO THE GROUND
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete base.
Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.
2. For Anchor Post of Concrete poured after building is erected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
1.
2.
10
B11
Hardware
Remove from bag of screws and save for the last step
65103
#8-32 Hex Nut (105)
65900A
#10Bx1/2" (13 mm)
Black Screw (8)
(Packed with Screws)
65923
#8-32x3/8" (10 mm)
Bolt (105)
65004
#8Ax5/16" (8 mm)
Screw (266)
66045
Handle (2)
66646
Washer (279)
(8 sheets of 40)
65109
#8-32 Acorn Nut (6)
(Packed with Screws)
67468
Peak Cap (2)
66769
Door Slide (4)
66382
Lower Door Guide (4)
66183
Roof Trim Cap
(2 right & 2 left)
7916
Roof Beam Bracket (4)
6228
Track Support (2)
66775
Plug (2)
(Packed with Screws)
11
67293
Weather Stripping (1)
P12et ctr
Parts List
Key No. Number Description in Carton List
1
2
3
6615
6617
10498
6658
7875
7906
7907
Door Track Splice
Horizontal Door Brace
1
4
8466 Panel
Roof
Beam
2
2
Angle 3
Side Trim
Ramp
2
1
Side Frame
4
Vertical Brace 2
19
20
10478 Right and Left Doors
Wall
2
2
9369
22
23 Rear 2
Door
Front
9381
9385
Frame
Corner
Rear
28
Corner
69836 Edge
12
B13et
Assembly by Key No.
9
11
5
14
5
10
8
28
6
4 5
9
28
7
12
11
10
12
17
26
16
24
17
13
21
3
2
25
3
18
19 18
19
3
15 3
21
27
24
4
6
1
20
23
26
22
5
11
20
22
28
12
17
13
16
17
23
1
7
27
25
13
28
14
Step 1
B14 ctr
(8) (5)
The front fl oor frame is made up of three pieces. The rear fl oor frame is made up of two pieces. The holes in these pieces will align when the pieces are positioned with correct amount of overlap. The illustrations below show the proper overall length for the front and rear. Proceed as follows:
1
Place the front floor frames as shown. Center the ramp, with drain holes facing outside, on top of the two front fl oor frames. Join the frames by inserting eight screws.
2
Overlap the rear fl oor frames as shown. The holes in these pieces will align when the pieces are positioned with correct amount of overlap. See the illustrations below for the proper overall length of the rear fl oor frame.
Join the frames by inserting fi ve bolts into frame set as shown.
Parts Needed For
Floor Frame Assemblies
8941 Ramp (1)
9379 Front Floor Frame (2)
9377 Rear Floor Frame (2)
9379
8941
9379
STEP
1
9379
8941
DRAIN HOLES FACE
OUTSIDE
STEP
2
9377
9377
Front Floor
Frame Assembly
95 7/8" 243,5 cm
9379
Rear Floor Frame
95 7/8" 243,5 cm
9377
3
Double check the length of each and set these pieces aside for later use.
STEP
3
95 7/8" 243,5 cm Rear
95 7/8" 243,5 cm Front
14
Step 2
B15 ctr
Parts Needed For
Frame Assemblies
6615 Rear Wall Angle (2)
9924 Rear Wall Channel (2)
(2)
The main frame pieces reinforce the walls. These pieces will later be installed in the center and at the top edge of the rear wall. Proceed as follows:
1
Overlap the rear wall channel pieces as shown in the figure and fasten the two pieces together with one bolt in the center hole (fi ve holes will align).
2
Overlap the rear wall angle pieces as shown in the figure and fasten them together with one bolt in the center hole.
3
Double check the length of each and set these pieces aside for later use.
9924
6615
STEP
1
STEP
2
Rear Wall Channel
94 5/8" 240,3 cm
9924
Rear Wall Angle
94 5/8" 240,3 cm
6615
Rear Wall Channel
94 5/8" 240,3 cm
Rear Wall Angle
94 5/8" 240,3 cm
STEP
3
15
Step 3
B16 ctr
(10)
The roof beams join the two gables and support the roof panels. The main roof beam is made up of two pieces fastened together.
1
Place the side wall angle, backto-back, with a roof beam and fasten together using ten screws.
2
Set this piece aside for later use.
Assembled
Parts Needed For
Roof Beam Assembly
8474 Roof Beam (1)
8476 Side Wall Angle (1)
8476 Side Wall Angle
STEP
1
8474 Roof Beam
16
Main Roof Beam
Step 4
B17 ctr
Parts Needed For
Door Track Assembly
6617 Door Track Splice (1)
9378 Door Track (2)
NOTE:
Door Track Splice (painted part)
(4)
The door track assembly supports the sliding doors and reinforces the front wall. It is made up of three pieces.
6617
1
Using the door track splice,
(painted), join the door track
(galvanized) pieces end-to-end as shown.
2
Insert four screws from the underside only.
Hint: The holes in the top side of the door track assembly are for fastening the gable to the top of the front wall in a later step.
3
Position door slides onto the legs, from the end of door track assembly, as shown in the end view.
4
Set this piece aside for later use.
STEP
1
6617
Painted Part
9378
STEP
2
9378
66769
Long Leg on Top
Short Leg on Bottom
9378
9378
STEP
4
94 5/8"
240,3 cm
66769
94 5/8" 240,3 cm
Long Leg on top.
CORRECT
END VIEW
INCORRECT
STEP
3
17
Door Slide
Step 5
B18 ctr
Parts Needed For
Floor Frame
(8) (2)
1
Assemble the four corners of the fl oor frame using two screws at each corner as shown. At the front corners fasten bolts through from the bottom with nuts on top.
2
Measure the fl oor frame diagonally.
When the diagonal measurements are equal, the fl oor frame is square.
STEP
1
8946
FRONT
Front Floor Assembly (1)
8946 Side Floor Frame (2)
Rear Floor Assembly (1)
8946
RIGHT
REAR
9377
8946
RIGHT
FRONT
9379
8946
NOTE
If using a wood platform or
concrete slab do not fasten the fl oor frames to your base at this time. You will anchor the building after it is erected.
When Diagonal Measurements are Equal the Floor Frame is Square.
STEP
2
Level
The fl oor frame must be square and level or holes will not align.
18
Step 6
P19 ctr
Parts Needed For
Corners
(14)
NOTE
The remainder of the building assembly requires many hours and more than one person. Do not continue beyond this point if you do not have enough time to complete the assembly today. A partially assembled building can be severely damaged by light winds.
Each screw and bolt in the wall requires a washer.
CORRECT INCORRECT
1
Position the rear corner panels at the rear corners, as shown. The widest part of each rear corner panel must be placed along the rear of the building. Attach the corner panels to the fl oor frame with four screws.
2
Position a front corner panel at the corner of the fl oor frame as shown. The widest part of each front corner panel must be placed along the front of the building. A small gap will exist between front corner panel and ramp. Fasten the corner panel to the fl oor frame with three screws.
STEP
1
STEP
2
SIDE
9381
9381
STEP
3
9385
Narrow Side
Wide
Side
9385
REAR
TOP VIEW
FRONT
9381 Front Corner Panel (2)
9385 Rear Corner Panel (2)
9381
9385
SIDE
9381
9385
NOTE
Be careful to install the correct panel in each position as shown
3
Double-check the part numbers of the wall panels, before proceeding.
Panels rest on frame as shown
The floor frame must be square and level or holes will not align.
19
Washer
Step 7
B20 ctr
Parts Needed For
Frames
(24) (2)
The main frame pieces give rigidity to the side walls and provide a surface for attaching the gables which support the roof.
Wall Angles
Must Face
Inside
Building
1
Fasten the rear wall angle assembly across the inside top of the rear wall using screws.
2
Fasten the rear wall channel assembly across the middle of the rear wall using screws.
3
Fasten the side wall angles across the inside top of the side panels using screws. Side wall angles must overlap rear wall angle in corners.
4
Fasten the side wall channels across the middle of the side panels using screws. Fasten overlaps in rear corners with screws.
5
Fasten the door track assembly
(holes on top) across the top of the front wall panels using screws. See the fi gure.
STEP
1
STEP
3
8476
9378
STEP
2
FRONT
9920
STEP
4 FRONT
DOOR TRACK ASSEMBL
Y
Door Track Assembly (1)
Rear Wall Angle Assembly (1)
8476 Side Wall Angle (2)
Rear Wall Channel Assembly (1)
9920 Side Wall Channel (2)
6615
9924
Long Leg
on Top
Opening
Facing in
Short Leg on Bottom
20
FRONT
STEP
5
Step 8
P21 ctr
Parts Needed For
Wall Panels
STEP
1
(88)
(11)
The wall panels come in two widths.
Each wall panel has a crimped rib on one side. The crimped rib should go under the rib of the panel that follows it.
1
Locate all of the wall panels and set each one alongside the building.
2
Be sure that you have the correct panels in each position. Do this by overlapping the panels and determining if the holes line up with the holes in the frame.
3
Fasten the wall panels at the top and bottom with screws.
4
Fasten the center of each panel to the wall channel with screws. Fasten overlapping ribs using a bolt and nut with two screws.
5
When you have attached all wall panels in the correct positions, the building will look like this.
6515
6515
STEP
3
Panels rest on frame as shown
Crimped Rib
Underneath
6243 6243
STEP
4
6515 Wall Panel (4)
6243 Wall Panel (2)
Detail Showing
Center of Panel
Screwed to
Wall Channel
STEP
2
6515
6515
Bolt and nut does not go thru wall channel at overlap
Use bolts and nuts thru wall angle overlap at the top of panel at rear.
STEP
5
21
P22 ctr
Step 9
Parts Needed For
Door Jamb
(8) (6)
(2)
The door jambs reinforce the door opening and provide an attractive trim. Follow these steps for both door jambs.
1
Fasten a door jamb to the front panel with three bolts, nuts and acorn nuts, as shown. Push a plug into hole at center of jamb, closest to door opening.
2
Fasten the top of the door jamb to the door track with two screws. Do the same for the bottom into frame.
Repeat steps 1 and 2 for the opposite door jamb.
STEP
1
Hex Nut
Acorn Nut
Plug
FR
ONT
9369
9369 Door Jamb (2)
(3) bolts TOP VIEW
Door Track
9369
Plug
Bolt
Screw
TOP VIEW
Door Track
Screw
STEP
2
22
Step 10
B23et ctr
Parts Needed For
Gable Assemblies
(8)
The gables go on top of the front and rear walls to support the roof beams.
NOTE
The gables are packed nested together and might be mistaken as one piece. Carefully separate them before continuing.
1
Apply edge trim to the top edge of the right gables and left gables.
2
Attach the four roof beam brackets to the gables using two bolts, washers and nuts.
NOTE
Mounting leg of bracket must face toward center of gable.
7906
Edge Trim
(Plastic Piece)
STEP
1
FRONT
7906 Right Gable (2)
7907 Left Gable (2)
7916 Roof Beam Bracket (4)
7907
Washer
7907 CAUTION:
To avoid mishap on the sharp edge the edge trim must remain in place on the top edge of the gable until right and left roof panels are in place.
7916
Roof Beam
Brackets
STEP
2
23
Step 11
B24 ctr
Parts Needed For
Gables/Braces
(24) (7)
1
Lift and fasten a right and left gable, under angle at corner, to the rear wall angle with screws.
Hint: On the rear gable, use a bolt and nut at the overlapping rear wall angle. On the front gable, leave out
2 screws closest to center gable leg.
2
Join the left and right gables together with a gable brace using bolts and nuts in the bottom two holes only.
3
Repeat Steps 1 & 2 for the door track on the front of building, except for the track supports, fasten as shown.
STEP
1
Gable
Left Gable Assembly (2)
Right Gable Assembly (2)
6658 Gable Brace (2)
6658 Gable Brace
STEP
2
Track Supports 6228
STEP
3
24
Step 12
B25 ctr
(12)
1
Fasten the main roof beam to the gable brace of the front gable.
2
Fasten the other end of the main roof beam to the gable brace of the rear gable.
3
Fasten the remaining roof beams, small holes on top, as shown using bolts and nuts.
Parts Needed For
Roof Beams
8474 Roof Beam
STEP
2
STEP
3
Main Roof Beam (1)
8474 Roof Beam (2)
STEP
1
Main Roof Beam Assembly
25
Step 13
B26et
Parts Needed For
Right Roof Panel
8466 Right Roof Panel (1)
STEP
1
(2) (5)
Installing the roof panels is best done with a step ladder. Begin installing roof panels at the back right corner of the building. Each screw and bolt in the roof requires a washer.
NOTE
Measure the building diagonally again and make adjustments to make sure the building is square and level. This will make the roof panels fi t better, and holes will align. Don't anchor the fl oor frame.
8467
7875
7875
2
6
8
1
5
7
8466
7875
7875
8466
NOTE
If a Roof Beef-Up Kit was purchased, assemble prior to attaching the roof panels.
1
Locate the roof panels by their numbers. Note the sequence and position they are to be installed.
2
Position a right roof panel at the back right corner and fasten to the top roof beam using a screw.
STEP
2
STEP
3
FRONT
4 3 8467
FRONT
3
Remove edge trim from the left gable under the roof panel.
STEP
4
4
Continue fastening the right roof panel to the gable and lower roof beam using screws, bolts and nuts as shown. Do not fasten the lower end of the panels to the side wall angles at this time.
1 8466 Right Roof Panel
2
7
3
4
5
6
Nut
Washer
Hint: Follow the fastener sequence
shown for proper alignment.
Bolt
26
Step 14
B27 ctr
Parts Needed For
Roof Assembly
(38) (23)
1
Install a left roof panel at the left rear and right front corner of the roof.
Install a right roof panel at the left front corner of the roof.
8466 Right
Roof Panel
STEP
1
2
Cut 2 short 2" (5,1 cm) strips off the roll of weather stripping tape, and put them aside. Cover the joint at the peak with weather stripping tape.
Unroll the tape and press it down over the opening at the ridge as you install each roof panel. Do not cut the tape at this time.
3
Install 4 roof panels in the sequence and positions shown on previous page. Do not fasten the lower end of the panels to the side wall angles at this time. Continue weather stripping the ridge opening.
Fasten roof panel overlaps not used for ridge cap (roof center). Cover the head of bolt with the 2" (5,1 cm) piece of weather stripping tape.
Fasten At
Overlap with
Bolt
Screws To
Roof Beam
8467 Left Roof Panel
FRONT
Screws To
Roof Beam
Do not fasten at this time
NOTE
Narrow roof panel crimped rib is overlapped by wide rib of adjacent panel where possible.
8467 Left Roof Panel (2)
7875 Roof Panel (4)
8466 Right Roof Panel (1)
Weather Stripping
Tape Roll
Fasten At
Overlap with
Bolt
Strips
7875 Roof Panel
STEP
3
STEP
2
NOTE
If roof beam holes do not line up with the roof panel holes, shift the building from left to right.
If this does not help, your building may not be level. Shim the corners until holes line up.
Cut
Weather Stripping and Fold Under
27
FRONT
Step 15
B28 ctr
(20) (4)
1
Install the ridge cap on the completed roof section using bolts and nuts. Do not fasten the ends of the ridge cap at this time.
2
Fasten the lower end of the panels to the side wall angles using screws and washers.
Parts Needed For
Ridge Cap
8461
STEP
1
8461 Ridge Cap (1)
28
STEP
2
Step 16
B29 ctr
Parts Needed For
Roof Trim
(4) (6) (4)
1
Attach the side roof trim to the lower end of the roof panels on each side of the building using screws at each panel overlap.
2
Using your thumb and index fi nger, overbend the bottom fl ange of the side roof trim at the corner inward enough so the right and left roof trim caps fi t onto right and left corners.
3
Fasten the roof trim caps to the side trim using a screw.
4
Fasten the roof panel ribs, peak caps and ridge cap together using bolts and nuts.
STEP
3 Side Roof Trim
8482
Roof Trim Cap
8482 Side Roof Trim (2)
STEP
1
8482
Peak Cap
STEP
4
29
STEP
2
Tuck Flange
Inward to Fit
Inside of
Roof Trim Cap
Step 17
P30 ctr
Parts Needed For
Door Assembly
10478 Right and Left Doors (2)
10498 Horizontal Door Brace (4)
6278 Vertical Door Brace (2)
(6) (12) (4)
The steps on this page tell how to assemble the right door. You will perform exactly the same procedures for the left door. Each bolt and screw in the door requires a washer.
Proceed as follows: 10498 6278
1
Attach the handle to the door with
2 bolts and nuts as shown.
2
Hold the vertical door brace
66382 against the center of the inside surface of the door and turn the screw to hold the vertical door brace in place.
Fasten to door above and below center connection using 2 screws.
66382
3
Put a horizontal door brace onto the top edge and bottom edge and fasten with 1 bolt in the center.
6278
4
Attach the lower door guides and bolts as shown.
5
Repeat steps 1 through 4 for the left door.
STEP
2
10478
Right Door
66045
66045
66045
STEP
1
STEP
3
STEP
4
66382
30
10478
Left Door
10498
10498
END VIEW
SHOWING:
Horizontal
Door Brace
Door
Washer
Guide
6278
10498
Step 18
P31 ctr
(8)
1
From inside the building, put the bottom of the right door assembly
(on your left when you are inside the building) behind door jamb into the front frame track.
2
Position the top of the door so that the holes in the door line up with the holes in the door slides.
3
Fasten the door to the door slides using two #10Bx1/2" (13 mm) screws per door slide.
NOTE
The holes in the door slides allow you to adjust the doors. Place the door in the middle holes.
4
Repeat steps 1 through 3 for the left door.
Parts Needed For
Door Installation & Adjustment
Right Door Assembly (1)
Left Door Assembly (1)
Gable
Door Track
Door Slide
Horizontal Door Brace
Front Floor Frame Assembly
Adjustment Holes
STEP
1
STEP
2
Door Slide
#10Bx1/2" (13 mm)
Screw
STEP
3
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
Keep this Owner's Manual and
Assembly Instructions for future reference.
31
Right
Door
Left
Door
STEP
4
Step 18
P31 ctr
(8)
1
From inside the building, put the bottom of the right door assembly
(on your left when you are inside the building) behind door jamb into the front frame track.
2
Position the top of the door so that the holes in the door line up with the holes in the door slides.
3
Fasten the door to the door slides using two #10Bx1/2" (13 mm) screws per door slide.
NOTE
The holes in the door slides allow you to adjust the doors. Place the door in the middle holes.
4
Repeat steps 1 through 3 for the left door.
Parts Needed For
Door Installation & Adjustment
Right Door Assembly (1)
Left Door Assembly (1)
Gable
Door Track
Door Slide
Horizontal Door Brace
Front Floor Frame Assembly
Adjustment Holes
STEP
1
STEP
2
Door Slide
#10Bx1/2" (13 mm)
Screw
STEP
3
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
Keep this Owner's Manual and
Assembly Instructions for future reference.
31
Right
Door
Left
Door
STEP
4
CG86 A RMG8662 DW86 DW86LM SE86 SE86EU
Anchoring and Floor Frame
Anchoring
Anchor your building at this time.
Floor Frame
If you have purchased a Floor Frame Kit you need to install it at this time.
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture. Problem areas include screw holes, unfinished edges, or where scrapes and nicks occur in the protective coating through normal assembly, handling and use.
Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing, or stop it quickly as soon as it appears.
1. Avoid nicking or scraping the coating surface, inside and out.
2. Use all the washers supplied. In addition to protecting against weather infi ltration, the washers protect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of debris and leaves which may accumulate and retain moisture. These can do double damage since they give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible rust as soon as possible. Make sure the surface is free of moisture, oils, dirt or grime and then apply an even fi lm of high quality touch-up paint.
717230618
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