Astria Rhapsody 54TEN Installation And Operation Instructions Manual

P/N 900077-02 Rev. B 07/2015

Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900077-03.

C

PFS

®

US

Report No. F14-108

Installation and Operation Instructions

Rhapsody TM Direct Vent Gas Fireplaces

Featuring Infini-Flame TM Technology

Models

Rhapsody42TEN Rhapsody54TEN

P900077-02

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Installateur : Laissez cette notice avec l’appareil.

Consommateur : Conservez cette notice pour consultation ultérieure.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neigh bor’s phone. Follow the gas supplier’s instruc tions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

AVERTISSEMENT:

RISQUED’INDENDIE OU D’EXPLOSION

Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.

- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Sortez immédiatement de bâtiment.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.

- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

2

Innovative Hearth Products

Rhapsody™ Linear Direct-Vent Gas Fireplaces

SAFETY AND YOUR FIREPLACE

See attached color flyer for proper color representation

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is pro vided with this appliance and shall be installed for the protection of children and other at-risk individuals.

General Information

900077-02, 07/2015

Voir ci-joint tract pour une bonne représentation de la couleur

DANGER

VITRE CHAUDE

RISQUE DE BRÛLURES.

NE TOUCHEZ PAS UNE VITRE

NON REFROIDIE.

NE LAISSEZ JAMAIS UN ENFANT

DE TOUCHER LA VITRE.

L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.

Vea el volante adjunto para la representación de color adecuado

PELIGRO

EL VIDRIO CALIENTE

CAUSARÁ QUEMADURAS.

USTED DEBE NUNCA

TOCAR EL VIDRIO CALIENTE.

LOS NIÑOS DEBEN NUNCA

TOCAR EL VIDRIO.

Una barrera diseñada para reducir el riesgo de quemaduras desde la mirilla (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.



General Information

900077-02, 07/2015

Safety and Your

Fireplace

All parts of your

IHP fireplace get

EXTREMELY HOT!

La sécurité et votre foyer

Seguridad y su chimenea

Toutes les parties de votre foyer IHP deviennent

EXTRÊMEMENT CHAUDES !

¡Todas las partes de la chimenea IHP se ponen

MUY CALIENTES!

 To prevent severe burns and injuries, do Not remove the barrier on the appliance which prevents direct contact with the glass.

 Follow the safety instructions below and be sure everyone in your household understands this burn hazard:

• The surfaces on your fireplace get

EXTREMELY HOT!

• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.

• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.

• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.

• Even after the gas is turned off, fireplace surfaces remain extremely hot.

 Be sure to attach the enclosed Safetyin-Operation Warnings where you turn on your fireplace, to help remind everyone of the dangers associated with high temperatures ( Pages 46 ).

 Read Important Safety Information

( Page 5 ).

[ENGLISH]

 Afin d’éviter les brûlures graves ou les blessures, ne pas retirer l’écran de protection de la foyer qui empêche tout contact direct avec la vitre.

 Suivez les instructions de sécurité ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :

• Les surfaces de votre foyer deviennent

EXTRÊMEMENT CHAUDES !

• La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT

ÉLEVÉES et peut causer de graves blessures en cas de contact.

• Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.

• Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.

• Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.

 Veillez à coller les Étiquettes de mise en garde relatives à la sécurité d'utilisation à l'endroit où vous utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées ( Pages 46 ) .

 Lisez L’information de sûreté importante ( Page 5 ) .

[FRENCH] graves, no quite el protector de malla o guardia de seguridad que evita el contacto directo con el vidrio.

 Siga las instrucciones de seguridad a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:

• ¡Las superficies de la chimenea se ponen MUY CALIENTES!

• El vidrio delante de la chimenea alcanza temperaturas

EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.

• Mantenga a los niños alejados de la chimenea en funcionamiento.

Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.

• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.

• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.

 Asegúrese de colocar las Etiquetas de advertencia de seguridad de operación en el lugar donde enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas

( Página 46 ) .

 Lea Información importante de seguridad ( Página 5 ).

[SPANISH]

3



General Information

900077-02, 07/2015

THANk YOU FOR YOUR PURCHASE. WE APPRECIATE YOUR BUSINESS!

Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information. Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.

4

Please read and understand these instructions before installing, operating, or servicing this product.

General Information

Safety and Your Fireplace ..................................................................

2

Important Safety Information ............................................................

5

Fireplace Installation, Operation, and Maintenance Notices ...............

6

Packaging List ...................................................................................

8

Introduction .......................................................................................

8

Gas Pressure .....................................................................................

9

Requirements for the Commonwealth of Massachusetts ................

11

Cold Climate Insulation ....................................................................

11

Manufactured Home Requirements .................................................

12

Location ...........................................................................................

12

Vent Termination Clearances ...........................................................

13

Minimum Clearances to Combustibles ............................................

15

Wall Finishes / Surrounds / Mantels ................................................

16

Installation Preparation ....................................................................

16

Installation

Installation Sequence ......................................................................

17

Construct the Fireplace Framing ......................................................

17

Route the Gas Supply Line into the Fireplace ..................................

19

Vent System Preparation ................................................................

20

Install the Vent System ....................................................................

24

Complete the Field Wiring ................................................................

35

Optional: Wire and Install the Power Vent .......................................

37

Optional: Route Backlighting Wiring ................................................

37

Connect the Gas Line .......................................................................

37

We recommend that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the

National Fireplace Institute®

(NFI) as NFI Gas Specialists.

Optional: Install the Modesty Panel .................................................

38

Install the Wall Switch Receiver .......................................................

38

Verify Proper Fireplace Operation ....................................................

38

Optional: Install the Backlighting Reflector ......................................

39

Install the Firebox Liners .................................................................

39

Optional: Install the Backlighting Light Assemblies .........................

39

Install the Glass Media ....................................................................

39

Install the Baffle ...............................................................................

39

Install the Glass Door ......................................................................

39

Adjust the Air Shutter to Ensure Proper Flame Appearance .............

39

Install the Finishing Materials ..........................................................

42

Optional: Install the Bezel and Barrier ..............................................

42

Initialize the Remote Control System ...............................................

44

Attach the Safety-in-Operation Warnings.........................................

46

Installation Accessories ...................................................................

47

Gas Conversion Kits ........................................................................

49

Operation

Operation .........................................................................................

52

Maintenance ....................................................................................

60

Required Accessory Components ....................................................

63

Optional Accessory Components .....................................................

64

Lighting Instructions .......................................................................

65

Troubleshooting ...............................................................................

67

Replacement Parts ..........................................................................

68

Warranty ..........................................................................................

71



IMPORTANT SAFETY INFORMATION

Important Safety Information

1. WARNING: Do not operate appliance with the glass front removed, cracked, or broken.

2. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

3. Due to high temperatures, the appli ance should be located out of traffic and away from furniture and draperies.

4. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

5. Clothing or other flammable material should not be placed on or near the appliance.

6. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be sus ceptible to accidental contact burns.

A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.

7. Any safety screen, guard or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

8. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulat ing air passageways of the appliance be kept clean. See maintenance instructions on Page 60 .

L’information de sûreté importante

1. AVERTISSEMENT. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé.

2. Ne pas se servir de cet appareil s’il a été plongé dans l’eau, même partiellement.

Faire inspecter l'appareil par un technicien qualifié et remplacer toute partie du systéme de contrôle et toute commande qui ont été plongées dans l'eau.

3. En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.

4. Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.

5. On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.

6. Les jeunes enfants devraient être surveillés

étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison.

Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité

; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne

à risque d’avoir accès à la pièce et aux surfaces chaudes.

7. Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

8. L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de poussière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres. Voyez les instructions d’entretien à la page 60 .

General Information

900077-02, 07/2015

Información importante de seguridad

1. ADVERTENCIA: No opere el artefacto con el frente de vidrio quitado, agrietado o roto.

2. No use este artefacto si alguna de sus partes ha estado bajo agua. Llame de inmediato a un técnico de servicio calificado para que inspeccione el artefacto y reemplace cualquier parte del sistema de control y cualquier control de gas que haya estado bajo agua.

3. Debido a las altas temperaturas, el artefacto debe situarse fuera de las áreas de tráfico y lejos del mobiliario y cortinas.

4. Se debe alertar a los niños y adultos sobre los peligros de las altas temperaturas en la superficie y que se mantengan alejados para evitar quemaduras o ignición de la ropa.

5. No debe colocarse ropa u otros materiales inflamables sobre y cerca del artefacto.

6. Se debe supervisar de cerca a los niños cuando estén en el mismo cuarto que el artefacto. Los niños pequeños, los jóvenes y otras personas pueden ser susceptibles a quemaduras por contacto accidental. Se recomienda instalar una barrera física si hay personas en riesgo en la casa. Para restringir el acceso a una chimenea o estufa, instale una puerta de seguridad ajustable para mantener a los niños pequeños, jóvenes y otras personas en riesgo fuera del cuarto y lejos de las superficies calientes.

7. Cualquier malla o resguardo de seguridad quitado para dar servicio a un artefacto, debe reinstalarse antes de operar el artefacto.

8. Una persona de servicio competente debe realizar la instalación y reparación. Una persona de servicio profesional debe inspeccionar el artefacto antes de usar al menos una vez por año. Se puede requerir limpieza más frecuente debido a la pelusa excesiva del alfombrado, del material de cobijas, etc. Es imprescindible mantener limpios los compartimientos de control, los quemadores y los pasajes de circulación del aire del artefacto. Ver las instrucciones de mantenimiento en la página 60 .

5

6



APPLIANCE INSTALLATION, SERVICE, AND MAINTENANCE NOTICES

General Information

900077-02, 07/2015

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

AVERTISSEMENT

Une installation, un réglage,une modification, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompagne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz.

Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.

Seules des portes certifiées pour cet appareil doivent être utilisées.

These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.

Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.

CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately.

Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Turn off gas and electrical power to the appliance and allow it to cool before cleaning or servicing the appliance.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

Si l’écran est endommagé, il doit être remplacé par celui fournit par le fabricant de cet appareil.

For use with barrier(s) Part No(s). J7427 (42” Models) and J7426 (54” Models). Follow installation instructions.

Reinstall any barrier removed before operating the appliance. The barrier is designed to reduce the risk of burns from hot glass. Do not operate the appliance without the barrier installed.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.



APPLIANCE OPERATION NOTICES

General Information

900077-02, 07/2015

These fireplaces are vented gas appliances. Do not burn wood or other material in these appliances.

These appliances are designed to operate on natural gas or propane gas only. The use of other fuels or combinations of fuels will degrade the performance of this system and may be dangerous.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.

WARRANTY INFORMATION

Your gas appliance is covered by a limited lifetime warranty. You will find a copy of the warranty accompanying this manual. Please read the warranty to be familiar with its coverage.

Retain this manual. File it with your other documents for future reference.

Failure to comply with the installation and operating instructions provided will result in an improperly installed and operating appliance, voiding its warranty.

Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty, certification, and listings of this unit.

IMPORTANT SAFETY AND WARNING INFORMATION

CAUTION

Hot while in operation. Do not touch. Severe Burns may result. Keep children, clothing furniture, gasoline and other liquids having flammable vapors away.

ATTENTION

L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher l’appareil. Risque de brûlures graves. Surveiller les enfants. Garder les vêtements, les meubles, l’essence ou autres liquides produisant des vapeur inflammables loin de l’appareil.

7


8



INSTALLATION

Installation

900077-02, 07/2015

PACkAGING

All models include

The assembled vented gas fireplace heater is packaged with:

• Literature Kit (Installation and Operation Instructions (this manual), Hot Glass Safety Flyer, and

Safety-In-Operation Warning Labels)

• Vent restrictor assembly

• Baffle (shipped on fireplace floor)

• Heat shield and insulation (shipped inside the fireplace)

• Three (3) Non-combustible fiber boards

• Three (3) AAA batteries

• Handheld remote control (transmitter)

• Remote control receiver (wall switch) assembly with four (4) AA batteries

• Barrier

Required accessories

• Firebox liner kit

• Floor kit

• Glass media kit (required with DESIGNER style floor kits only)

NOTE: Ensure all required accessory kits are available before installing the fireplace.

Optional accessories

• Surround kit

• Bezel kit

• Panel backlighting kit

• Power vent kit (Requires Rhapsody power vent adaptor kit)

• Gas conversion kit

INTRODUCTION

These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces designed for residential, manufactured home, and commercial applications. Direct-vent appliances operate with the combustion chamber isolated from the indoor environment. All air for combustion is brought in from the outside, and exhaust gases are vented through the same direct-vent, coaxial (intake/exhaust) vent system.

These appliances are designed to operate on natural or propane gas only. The use of other fuels or fuel combinations will degrade the performance of this system, may be dangerous, and may void the warranty.

Electronic fireplaces are designed with an electronic intermittent pilot ignition system. External electrical power is required to operate these units. In the event of a power outage, four (4) AA batteries (in battery holder) provide backup power for fireplace operation.

Batteries will operate the gas valve OPEN/CLOSE and pilot ON/OFF functions only. Electrical power (120V AC line voltage) is required to operate the following components:

• Blower

• Power vent system

• Panel backlighting kit

A remote control system is included with all models and provides remote operation of several fireplace functions

(manual adjustment of the gas valve settings is not possible).

NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite.

Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

NOTE: Diagrams and illustrations are not necessarily shown to scale.




General Information

900077-02, 07/2015

Approved Vent Components

These fireplaces are designed, tested and listed for operation and installation with the following vent components only:

• Secure Vent ® Direct-Vent System Components,

• Secure Flex ® Flexible Vent Components, and

• Z-FLEX ® Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada

Limited.

Use only the correct size venting (4-1/2” inner and 7-1/2” outer).

These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these fireplaces.

Codes and Standards

These fireplaces comply with National Safety Standards and are tested and listed by PFS (Report No. 14-108) to

ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 (CSA P4.1) in both USA and Canada, as vented gas fireplace heaters.

These fireplaces are listed for installation in bedrooms, aftermarket mobile homes, and manufactured homes.

The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI

Z223.1/NFPA 54—latest edition, or the Natural Gas and Propane Installation Code, CSA B149.1.

The fireplace, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical

Code, CSA C22.1—latest edition.

BTU Input

Table 1 - Input Rate, Gas Valves

Models

42”

54”

Low

High

Low

High

Natural Gas

19,500

27,000

26,000

37,000

Input Rate (BTU/HR)

Propane (field converted)

19,500

25,000

27,000

34,000

Table 2 - Thermal Efficiency (%)

Model

42”

AFUE *

67

Natural Gas

P4 **

61

54” 70.2

66.9

* AFUE is a measurement of the US Department of Energy

** P4 (EnerGuide) is a measurement of the Canadian Office of Energy Efficiency.

Propane (field converted)

AFUE * P4 **

68.5

69.8

66

71.8

Gas Pressure

Table 3 - Inlet Gas Supply Pressure

Fuel

Natural Gas

Propane

Minimum

5” WC / (1.25 kPa)

11.0” WC / (2.74 kPa)

Maximum

10.5” WC / (2.61 kPa)

13.0” WC / (3.23 kPa)

Table 4 - Manifold Gas Supply Pressure

Fuel

Natural Gas

Propane

Low

1.6” WC / (0.4 kPa)

6.3” WC / (1.57 kPa)

High

3.5” WC / (0.87 kPa)

10.0” WC / (2.49 kPa)

The control valves have a 3/8” (10 mm) NPT thread inlet and outlet side of the valve ( Figure 1 ).


9

10



Figure 1 - Electronic Gas Valve

Green Wire

(from DFC Wire Harness)

Manifold (OUT)

Test Port

Inlet (IN) Test Port

Orange Wire

(from DFC Wire

Harness)

Connect GTMS wire harness

Pressure Regulator

Tower

General Information

900077-02, 07/2015

Main Gas Inlet

3/8" NPT

Yellow Ground Wire

(from DFC Wire Harness)

Test gauge connections are provided on the front of the electronic gas control valve (identified IN for the inlet and

OUT for the manifold side). To access the pressure taps on the valve, remove the four (4) screws in the access plate below the burner. A set of external 1/8” NPT test ports is also provided just below the glass door, to the right of center ( Figure 2 ). If installed, remove the optional bezel and surround to access the ports.

Figure 2 - Electronic Gas Valve Test Ports

Lower right corner of fireplace

Air shutter adjustment lever

Inlet (IN) Manifold (OUT)

NOTE: Before accessing the test ports, the fireplace must be OFF and COLD. Turn OFF the main gas supply before connecting to the pressure taps.

Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.

Using a propane tank smaller than 100 lbs may create pressure loss and insufficient fuel delivery, which can cause sooting, severe delayed ignition, or other malfunctions (see NPFA 58).

Any damage as a result of insufficient tank size or other improper installation is NOT covered under the limited warranty.

The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).




General Information

900077-02, 07/2015

Orifice Sizes—Sea Level to High Altitude

These fireplaces are tested and approved for installation at elevations of 0–4500 ft (0–1372 m) above sea level using the standard burner orifice sizes ( Table 5 ). For elevations above 4500 ft, contact your gas supplier or qualified service technician.

Table 5 - Burner Orifice Sizes, Elevation 0–4500 ft ( 0–1372 m)

Model

42”

Natural Gas drill size

#40 (.098”)*

54”

* Standard size installed at factory

#32 (.116”)*

Propane drill size

#54 (.055”)*

#51 (.067”)*

Deration

At elevations above 4500 ft, the amount of BTU fuel value delivered must be reduced by either:

• Using gas that has been derated by the gas company.

• Changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the

(USA) National Fuel Gas Code NFPA 54/ANSI Z223.1—latest edition or, in Canada, the CAN/CGA-B149.1 codes— latest edition.

NOTE: Flame breadth, height and width will diminish 4% for every 1,000 ft of altitude.

IN CANADA—CAN/CGA-2.17-M91 (HIGH ALTITUDE):

THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHORIzED REPRESENTATIVE,

IN ACCORDANCE wITH THE REqUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL

AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/

CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.

REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS

These appliances are approved for installation in the U.S. state of Massachusetts if the following additional requirements are met:

• Install this fireplace in accordance with Massachusetts Rules and Regulations 248 C.M.R. 4.00 through 8.00.

• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.

• The flexible gas line connector used shall not exceed 36” (914 mm) in length.

• The individual manual shutoff must be a T-handle type valve.

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) ft above the finished grade must comply with the following additional requirements:

• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL

2034 listed and be ISA certified.

• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) ft above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.

COLD CLIMATE INSULATION

For cold climate installations, seal all cracks around your fireplace with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which fireplace rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation. Caulk the firestop only where the pipe penetrates an outside wall, attic, or other unconditioned space.

NOTE: Do not use loose, or blown-in insulation in the cavity surrounding the fireplace.

If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.

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General Information

900077-02, 07/2015

MANUFACTURED HOME REQUIREMENTS

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

Cet appareil peut être installé dans une maison préfabriquée (mobile) déjà installée à demeure si les règlements locaux le permettent.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilisée.

CAUTION

Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.

CAUTION

This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA

70—latest edition or the Canadian Electrical Code CSA C22.1—latest edition.

LOCATION

In selecting the location, the aesthetic and functional use of the fireplace are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. The fireplace may be located on or near conventional construction materials. See Construct the Fireplace Framing on Page 17 for more information.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.

The location should also be free of electrical, plumbing or other heating/air conditioning ducting.

Be aware that this is a heat producing fireplace. Objects placed above the unit are exposed to elevated temperatures.

Do not insulate the space between the fireplace and the area above it.

Figure 3 - Typical Locations and Venting

VERTICAL VENT

(Rear Vent Application)

HORIZONTAL VENT

(Rear Vent Application without a chase)

Top V ent

HORIZONTAL VENT

(Rear Vent Application with a chase)

HORIZONTAL VENT

(Top Vent Application)

Vertical Vent

(Top Vent)

Top Vent

VERTICAL VENT

(Rear Vent Application)

HORIZONTAL VENT

(Rear Vent Application without a chase)

Recessed

Installation

Top Vent

HORIZONTAL VENT

(Rear Vent Application with a chase)

Horizontal Vent

(Top Vent)

VERTICAL VENT

(Top Vent Application)




General Information

900077-02, 07/2015

VENT TERMINATION CLEARANCES

The following vent termination figures and charts should be used. Any installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI z223.1/NFPA 54, or the Natural Gas and Propane

Installation Code, CAN/CGA-B149.1.

Vertical Vent Termination Clearances

Terminate multiple vent terminations according to the installation codes listed above and Figure 4 .

Figure 4 - Multiple Terminations

12”

(305 mm) minimum

Terminate single vent caps relative to building components according to Table 6 and Figure 4 .

Table 6 - Termination Heights for Vents above Flat or Sloped Roofs (NFPA 54 / ANSI Z223.1)—Gas Vent Rule

Roof Pitch Termination Height *

Horizontal overhang

2 ft minimum

Vertical wall

Flat to 6/12

6/12 to 7/12

7/12 to 8/12

8/12 to 9/12

1.0 ft (0.3 m)

1.25 ft (0.38 m)

1.5 ft (0.46 m)

2.0 ft (0.61 m)

Vent termination

2 ft minimum

Lowest discharge opening

Storm collar

Flashing

H*

X

12

Roof pitch is X/12

1” (25.4 mm) minimum clearance to combustibles

9/12 to 10/12

10/12 to 11/12

11/12 to 12/12

12/12 to 14/12

14/12 to 16/12

2.5 ft (0.76 m)

3.25 ft (0.99 m)

4.0 ft (1.22 m)

5.0 ft (1.52 m)

6.0 ft (1.83 m)

Concentric vent pipe

*H = minimum height from roof to lowest discharge opening of vent

16/12 to 18/12

18/12 to 20/12

20/12 to 21/12

7.0 ft (2.13 m)

7.5 ft (2.29 m)

8.0 ft (2.44 m)

Horizontal Vent Termination Clearances

The horizontal vent termination must have a minimum of 6” (152 mm) clearance to any overhead combustible projection of 2-1/2” (64 mm) or less ( Figure 5 ). For projections exceeding 2-1/2” (64 mm) ( Figure 5 ). For additional vent location restrictions refer to Table 7 .

All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for noncombustible exterior sidewalls with all approved terminations ( Table 21 ).

Figure 5 - Horizontal Vent Termination Clearances

Combustible projection

2-1/2” or less in length

Combustible projection greater than 2-1/2” in length

Ventilated soffit Unventilated soffit

18”

(457 mm)

12”

(305 mm)

6

(152)

6”

Termination kit

NOTE: See Figure 26 on

Page 31 for exterior wall recess allowances for horizontal termination.

Termination kit

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General Information

900077-02, 07/2015

Table 7 - Horizontal vent termination clearances for buildings with combustible and noncumbustible exteriors

Inside Corner Outside Corner

D

L

V

E

B

V

B

B

Openable Fixed

V

A

J X

B

V

H

See Table 6

G

V V

F

Recessed Location

N

P

V

Q

O

F V

C

Fixed

Closed

Openable

B

V TERMINATION CAP X AIR SUPPLY INLET

G

G GAS METER

I

M

V K X

RESTRICTED AREA

(TERMINATION PROHIBITED)

G

V

G

V

A

Balcony with No Side Wall

M

V

Balcony with Perpendicular Side Wall

M

V

A

B

Clearance above grade, veranda, porch, desk, or balcony

Clearance to window or door that may be opened

U.S. Installation **

12” (300 mm) **

6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),

9” (230 mm) for fireplaces > 10,000 Btu/h (3 kW), and < 50,000 Btu/h (15 kW),

12” (300 mm) for fireplaces > 50,000 Btu/h (15 kW) **

9” (229 mm) recommended to prevent window condensation

Canadian Installation *

12” (300 mm) *


12” (300 mm) for fireplaces > 10,000 Btu/h (3 kW)

C Clearance to permanently closed window

12” (305 mm)

30” (760 mm) to vinyl soffit

5” (127 mm) minimum


36” (910 mm) within a height of 15 ft above the meter / regulator assembly **

12” (305 mm) recommended to prevent window condensation

18” (458 mm) D Vertical clearance to ventilated soffit located above the termination within a horizontal distance of 18” (458 mm)

E

F

G

Clearance to unventilated soffit

Clearance to outside corner

Clearance to inside corner

H Clearance to each inside of center line extended above meter / regulator assembly

18” (458 mm)

12” (305 mm)

30” (760 mm) to vinyl soffit



36” (910 mm) within a height of 15 ft above the meter / regulator assembly *

I Clearance to service regulator vent outlet

J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other fireplace

36” (910 mm)**


9” (230 mm) for fireplaces > 10,000 Btu/h (3 kW) and < 50,000 Btu/h (15 kW),

12” (300 mm) for fireplaces > 50,000 Btu/h (15 kW)**

36” (910 mm) above if within 10 ft (3 m) horizontally **

84” (2130 mm) ‡

36” (910 mm)*


12” (300 mm) for fireplaces > 10,000 Btu/h (3 kW) k Clearance to a mechanical air supply inlet

L Clearance above paved sidewalk or paved diveway located on public property

M Clearance under veranda, porch, deck or balcony

N Depth of alcove (maximum)

O Clearance to termination (alcove)

12” (300 mm) *‡

72” (1830 mm) **

6” (15.2 mm) **

72” (1830 mm) *

84” (2130 mm) ‡

12” (300 mm) *‡

72” (1830 mm) *

6” (15.2 mm)*

*

**

‡

*‡

P Width of alcove (minimum)

Q Clearance to combustible above (alcove)

36” (910 mm) **

18” (457 mm) **

36” (910 mm) *

18” (457 mm) *

In accordance with the current CAN/CGA-B149.1 National Gas And Propane Installation Code

In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes

A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings

Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the floor




General Information

900077-02, 07/2015

MINIMUM CLEARANCES TO COMBUSTIBLES

Fireplace And Vent Clearances

The fireplace is approved with zero clearance to combustible materials on all sides ( Table 8 ), with the following exceptions:

• When unit is recessed, the side walls surrounding the unit must not extend beyond unit front edge (allowance made for mantel legs / side trim in Figure 6 ).

• When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit ( Figure 6 ).

Table 8 - Minimum Clearances *

Back

Sides

Top Spacers

Floor

From Bottom of Unit to Ceiling

Vent

Front Service Clearance— clearance immediately in front of viewing area(s)

1/2” (13 mm) to wrapper

0” (0 mm) to Spacers

1/2” (13 mm) to wrapper

0” (0 mm) to Spacers **

0” (0 mm)

0” (0 mm)

65” (1651 mm)

3” (76 mm)—Top *

1” (25.4 mm)—Sides and Bottom

36” (914 mm)

* 3” (76 mm) above any horizontal/inclined vent component.

** See Page 18 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.

Hearth Extension

A hearth extension is not required with this fireplace. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.

Shelf Height

The venting attached to the top vent should be routed in a way to minimize obstructions to the space above the fireplace. Do not insulate the space between the fireplace and the area above it ( Table 9 ) . The minimum height from the base of the fireplace to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Table 9 .

NOTE: This is a heat-producing appliance. Objects placed above the unit are exposed to elevated temperatures.

Table 9 - Combustible Shelf Height—Top Vent

Model

42” *

54” *

Top Vent with one 90° Elbow

Secure Vent ® Secure Flex ® (flex elbow)

57-1/2” (1450 mm)

55” (1400 mm)

59” (1500 mm)

56-3/4” (1441 mm)

Shelf Height

(see table)

No combustibles or insulation in the shaded area between the appliance above it.

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General Information

900077-02, 07/2015

Wall Finishes / Surrounds / Mantels

Clearances to combustible mantels vary according to mantel depth ( Figure 6 ).

Mantels constructed of non-combustible material may be installed at any height above the appliance opening; however, do

NOT allow anything to hang below the top edge of the fireplace door.

Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the fireplace.

NOTE: To avoid heat-related finish damage, use finish materials rated 175 °F, or higher, on the underside of the mantel.

NOTE: The factory-supplied non-combustible fiber board MUST be installed around the fireplace opening.

Figure 7 - Mantel Height Figure 6 - Combustible Side Clearances

At 14” minimum side wall clearance, a combustible wall can project to any length.

At 8-1/4” side wall clearance, a combustible wall can project 12”

Top View of

Fireplace

45 o

Combustible materials allowed in shaded area

“Safe Zone”.

Combustible walls shown in dark gray

Combustible mantel legs may project beyond either side of the fireplace opening as long as they are kept within the shaded area illustrated here.

Mantel depth

28 (711)

26 (660)

24 (610)

22 (559)

20 (508)

18 (457)

12

(305) in. (mm)

10

(254)

8

(203)

6

(152)

4

(102)

2

(51)

Fireplace

14” (356 mm)

8-1/4”

(209 mm)

INSTALLATION PREPARATION

The fireplace is shipped with all gas controls and components installed and pre-wired. Before installing the fireplace, follow these steps:

1. Remove and retain the shipping carton.

2. Confirm receipt of required items listed in Packaging on Page 8.

3. Retrieve the (3) pieces of non-combustible fiber board from behind the fireplace, and set aside in a safe location for later installation.

4. If not already done, remove the barrier.

5. Remove the glass door ( Page 58 ), and set aside in a secure location for later reinstallation.

NOTE: Place the glass door on the shipping carton to protect its surface.

6. Remove baffle and other items shipped inside firebox. Set aside in a secure location for later installation.

NOTICE: All Rhapsody model fireplaces include a barrier to reduce the risk of burns from hot viewing glass. This barrier in the fireplace is a screen shown to the right.

42” Barrier J7427

54” Barrier J7426




Installation

900077-02, 07/2015

INSTALLATION SEQUENCE

The typical sequence of installation is outlined below; however, each installation is unique and may result in variations to the steps described.

See the pages referenced in the following steps for detailed instructions.

Framing

1. Construct the Fireplace Framing ( Page 17 ).

2. Prepare the Fireplace Top Spacers ( Page 19 ).

3. Route the Gas Supply Line into the Fireplace ( Page 19 ).

4. Rough in the Electrical Supply, if Needed ( Page 20 ).

5. Place the Fireplace in the Framing, Secure, and install Heat Shield ( Page 43 ).

Venting

6. Select a Horizontal or Vertical Vent System ( Page 20 ).

7. Install the Vent Restrictor (if necessary) ( Page 20 ).

8. Install the Vent System ( Page 24 ).

Electrical Connection

9. Complete the Field Wiring ( Page 35 ).

10. Optional: wire and Install the Power Vent ( Page 37 ).

Gas Connection

11. Optional: Route Backlighting Wiring ( Page 37 ).

12. Connect the Gas Line ( Page 37 ).

13. Install the wall Switch Receiver ( Page 38 ).

14. Initialize the Remote Control System ( Page 44 ).

15. Verify Proper Fireplace Operation ( Page 38 ).

Finishing

16. Optional: Install the Backlighting Reflector ( Page 39 ).

17. Install the Firebox Liners ( Page 57 ).

18. Optional: Install the Backlighting Light Assemblies ( Page 39 ).

19. Install the Glass Media ( Page 57 ).

20. Install the Baffle ( Page 39 ).

21. Install the Glass Door ( Page 58 ).

22. Adjust the Air Shutter to Ensure Proper Flame Appearance ( Page 40 ).

23. Install the Finishing Materials ( Page 42 ).

24. Install the Bezel, Barrier, and Optional Surround ( Page 42 ).

25. Attach the Safety-in-Operation Warning Labels ( Page 46 ).

1. Construct the Fireplace Framing

1. Frame the fireplace as illustrated in Table 10 . All framing details must allow for a minimum clearance to combustible framing members as shown in Table 8 . Steel studs are strongly recommended where exposed to heat.

2. Mount the fireplace on a fully supported base extending the full width and depth of the unit. If installed on combustible materials, such as carpeting, vinyl tile, or combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the fireplace.

NOTE: Headers may be in direct contact with the fireplace top standoff spacers when they are bent up vertically, maintaining the 9-3/8” clearance to the fireplace top, but must not be supported by them or notched to fit around them.

All construction above the fireplace must be self-supporting. DO NOT use the fireplace for structural support.

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Installation

900077-02, 07/2015

NOTE: Fireplace is designed for 1” thickness of non comustible board on the face of the unit. If the finished surface is to match a thinner finish material the unit must be recessed up to 1/2” to allow non-combustible to be flush with surrounding finish material (see * for dimensions).

Table 10 - Fireplace Framing Dimensions

Model a

42”

54”

53-3/4

1366

65-3/4

1670

*with 1/2” recess for flush framing

57-3/4*

1467*

69-3/4*

1772*

20-1/2

521

20-1/2

521 b

21*

533*

21*

533*

42

1067

46-3/4

1184 c

43-1/2*

1105*

48-1/4*

1226* d

50-3/8

1280

48-1/4

1226

NOTE: Illustration provided for dimensions. Fireplace must be adequately framed and supported with 2 x 4, or larger building materials.

a. Required frame opening width ( 1/2 of a = horizontal centerline of fireplace and vent framing opening) b. Required frame opening depth with 1/2” (13mm) thick wall finish material (for other wall finish thicknesses, adjust frame opening depth and nailing flanges accordingly) c. Minimum frame opening height (from base of appliance to header) d. Minimum height from appliance base to vertical centerline of horizontal termination vent pipe (with 6” [54” models] or 12” [42” models] straight vent section and 90° elbow off appliance vent collar)

NOTE: The vertical centerline of the horizontal termination vent pipe is NOT the same as the vertical centerline of the vent frame opening because of firestop/spacer offset.

e. Minimum height from appliance base front to ceiling f. Mounting platform

NOTE: Mount on a fully supported platform extending full width and depth of unit.

CE

ILI

NG e

65

(1651) c a b d

10-1/2

(267)

1/2 of A

~

*

7

(178)

5-1/8

(130) f

12-1/8

(308) inches

(millimeters)

Note: Illustration provided for dimension information only. Fireplace must be adequately framed and supported.

Table 11 - Fireplace Framing Specifications—Corner Installation with Horizontal Termination

1/2 of A = horizontal centerline of fireplace and vent framing opening .)

Model

42”

54”

A

53-3/4”

(1365 mm)

65-3/4”

(1670 mm)

B

94-3/4”

(2407 mm)

106-3/4”

(2711 mm)

C

67” (1702 mm)

75-1/2”

(1917 mm)

D

47-3/8”

(1203 mm)

53-3/8”

(1356 mm)

25-1/8” (638 mm)

29-3/8”

(745mm)

NOTE: Back wall of chase/enclosure (including finishing materials) shown.

E

B

E

C = Min. frame opening height (from base of appliance to header).

D = Min. height from appliance base to is NOT the same as

C vertical centerline of horizontal termination vent pipe

See “Exterior Wall Opening Framing” section.)

7 (178)

(with 6" straight vent

Vertical centerline of horizontal termination vent pipe

D

. ecause of firestop/spacer offset.

E = Min. height from appliance base (front) to ceiling.

F = Mounting platform (Note: Mount appliance on fully supported platform extending full width and depth of unit.)

A

B

Table 12 - Fireplace Dimensions

Top Spacer (shipped flat) D

9

(229)

9

(229) 20 1/2

(521)

Table 13 - Viewable Glass

42” models

40” W x 10-1/2” H

1016 mm x 267 mm

54” models

51” W x 14-3/4” H

1295 mm x 375 mm

11 7/8

(302)

E C

A

B

Top View Front View

Model

42”

54”

A B

26-7/8” (683 mm) 53-3/4” (1366 mm)

32-1/2” (826 mm) 65-3/4” (1670 mm)

NOTE: Assemble top standoffs before installing fireplace.

C

32-1/2” (826 mm)

36-3/8” (924 mm)

9 7/8

(251)

Right Side View

D E

44-1/8” (1121 mm) 15-11/16” (398 mm)

56-1/8” (1426 mm) 19-5/8” (498 mm)

Table 14 - Surround Dimensions

42” models

55” W x 23-3/4” H

1397 mm x 603 mm

54” models

67” W x 27-11/16” H

1702 mm x 704 mm

Table 15 - Vent Collar

All models 4-1/2” inner x 7-1/2” outer

NOTE: Before installing fireplace, nailing flanges MUST be adjusted according to finish (cleanface or surround) and wall finish material thickness. This is critical to ensure proper fireplace location, especially if installing optional surround and bezel.




Installation

900077-02, 07/2015

2. Prepare the Fireplace Top Spacers

1. The two (2) 9-3/8” standoff spacers on top of the fireplace cabinet are shipped flat ( Figure 8 ).

2. Bend the standoffs as shown ( Figure 8 ).

3. Align the holes in the standoff with the holes in the fireplace top, and secure with the supplied screws ( Figure 8 ).

Figure 8 - Standoffs

Assembled standoff

Positioned flat as shipped from the factory

Figure 9 - Routing the gas line through the framing

Left side front corner of fireplace framing shown.

Gas line may also enter on the right side or bottom.

Pipe coupling

(recommended)

15-3/4”

(400 mm)

1-5/8”

(43 mm)

3. Route the Gas Supply Line into the Fireplace

1. Route a 1/2” (13 mm) gas line to the left side of the fireplace ( Figure 9 ).

2. Route the gas line through the gas supply line access opening ( Figure 11 ).

NOTE: The gas supply line should not be connected to the appliance until step 11. Connect the Gas Line ( Page 37 ).

NOTE: Gas lines must be routed, assembled, and made of materials that are in strict accordance with local codes and regulations. Never use galvanized or plastic pipe.

NOTE: See Page 54 for more information on Accessing the Control Compartment .

Figure 10 - Front access panel Figure 11 - Routing the gas line into the fireplace

Gas supply line access opening

Gas flex line

Gas line shutoff valve

(disconnected from flex line)

Remove front access panel by removing the three (3) screws indicated by arrows.

A forth screw underheath the base of the unit holds the door in place.

Access

Panel

Proper Sizing of Gas Line

Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54—latest edition (USA) or CAN/CGA-B149.1—latest edition (Canada).

NOTE:

• All fireplaces are factory-equipped with a flexible gas line connector and 1/2” shutoff valve ( Figure 33 ).

• See Massachusetts Horizontal Vent Requirements for additional requirements for installations in the state of

Massachusetts in the USA.

• A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane-resistant compounds are used in propane applications. Be very careful that the pipe compound does not get inside the pipe.

• A sediment trap in the supply line as close as possible to the fireplace is recommended.

• Check with the local building official for local code requirements (e.g., Are below grade penetrations of the gas line allowed?, etc).

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Installation

900077-02, 07/2015

CAUTION

If propane is used, be aware that with a tank that is too small (i.e., under 100 lbs, if this is the only gas appliance in the dwelling—see NPFA 58), there may be a loss of pressure.

This can result in insufficient fuel delivery that can cause sooting, delayed ignition, or other malfunctions. Any damage resulting from an improper installation is not covered by the limited warranty.

4. Rough in the Electrical Supply, if Needed

1. As necessary, rough in the fireplace electrical supply per NEC and local codes.

VENT SYSTEM PREPARATION

5. Select a Horizontal or Vertical Vent System

1. With the fireplace secured in the framing, determine the vent route and identify the exterior termination location.

The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Use only approved vent components ( Page 9 and Page 47 ).

NOTE: This fireplace must be vented directly to the outside.

WARNING

The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appliance.

6.

NOTE: The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.

Install the Vent Restrictor (if necessary)

1. Use the vent run descriptions in Figure 12 to determine if a vent restrictor is necessary.

2. If necessary, assemble the vent restrictor and wings as detailed in Figure 13 and Figure 14 .

3. If necessary, install the appropriate vent restrictor with the flaps facing up ( Figure 13 ). The vent restrictor is held in place by friction. The vent restrictor must not be visible inside the firebox.

NOTE: If the baffle and back panel are installed, remove them before installing the vent restrictor.

NOTE: The vent restrictor is shipped in the firebox.

20




Figure 12 - When to use a vent restrictor

No Restrictor Base Position 1 Position 2

15 ft Maximum horizontal run

40

20

60 ft Maximum vertical run

60

40

Installation

900077-02, 07/2015

Figure 13 - Vent restrictor installation, Top vent

U-Shaped

Vent

Restrictor

Vent

Collar

Inner

Fireplace

Collar

Appliance Top Vent Outlet

Vent

Restrictor

(held in place by friction)

Figure 14 - Vent restrictor assembly

13 1/2

10

Base Vent Restrictor

10

6 1/2

3.3

1’ for 42”

6” for 54” to elbow

6

6 ft Minimum vertical run *

Vent Restrictor Position 1

2

Horizontal Distance (ft)

4.75 7.5

9 15

Vent Restrictor Position 2

* For straight runs or runs with elbows as illustrated in Vertical Vent Figures/Tables starting on Page 27.

Vent Restrictor with Vertical Terminations

When vertically terminating the vent system through the roof and using the vent restrictor, install the vent restrictor in the top vent of the fireplace outlet.

If installing more than 6 ft of vertical venting, install the restrictor ( Figure 13 ), from inside or outside the unit, in the inner fireplace collar. The vent restrictor is held in place by friction.

Vent Restrictor with Horizontal Terminations

When horizontally terminating a vent system with a vertical vent run up to 6 ft through an exterior wall, no vent restrictor is required.

If installing more than 6 ft of vertical venting, install the restrictor ( Figure 13 ), from inside or outside the unit, in the inner fireplace collar. The vent restrictor is held in place by friction.

Table 16 - Effective Vent Length

Model

SV4.5L6

SV4.5L12

SV4.5L24

SV4.5L36

SV4.5L48

Effective Length

4-1/2”

10-1/2”

22-1/2”

34-1/2”

46-1/2”


21

22



Installation

900077-02, 07/2015

Connecting the vent pipe

Secure Vent ® SV4.5 direct-vent system components are unitized concentric pipe components featuring positive twist lock connections ( Figure 18 and Figure 19 ). All of the fireplaces covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the fireplace/vent collar to create the positive twist lock connection.

1. Align the dimpled end over the collar, adjusting the radial alignment until the four (4) locking dimples are aligned with the inlet of the four (4) inclined channels on the collar ( Figure 15 ).

2. Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.

NOTE: The unitized design of the Secure Vent ® components will engage and seal both the inner and outer vent pipe.

3. If desired, a #6 x 1/2” screw can be used at the joint, but is not required as the pipe will securely lock when twisted

( Figure 16 ).

Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option to install in tight and confined spaces, or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The telescopic vent section has an effective length of from 1-1/2” to 7-1/2” (38–191 mm). The telescopic vent section is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with three (3) pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three (3) screws.

Figure 15 - Connecting vent components

Figure 16 - Connected vent components

Figure 17 - Elbow Dimensions

Arrow

Dimple

Locking

Incline

Channel

Dimple

Locking

Incline

Channel

Arrow

4-13/16”

(122 mm)

(360 ° swivel)

SV4.5E45

(45 ° Elbow)

Swivel Joint

° swivel)

SV4.5E90

(90 ° Elbow)

8-1/8”

(206 mm)

Appliance Collar or

Vent Section

Vent elbows

Vent elbows are available in 90° and 45° configurations. Refer to Figure 17 for the SV4.5E45 and SV4.5E90 elbow dimensions. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Two 45° elbows may be used in place of one

90° elbow. When planning vent runs, make allowances for elbows.

NOTE: A 90° elbow may NOT be attached directly to the appliance collar. A minimum 12” pipe section must be used between the fireplace collar and a 90° elbow.

1. Rotate the elbow in a clockwise direction (to avoid the possiblity of unlocking any of the previously connected vent sections) for proper alignment ( Figure 17 ). See Connecting the vent pipe for more information.

Vent section length table

Table 17 will assist calculating how many vent sections are needed for the planned vent configuration. When a vent section is engaged with another section, its effective length will be 1-1/2” shorter.




Table 17 - Vent Section Length

Nominal Section

Length (in.)

6 12

Net Section Length

(in.)

4.5

10.5

142.5

144

154.5

160.5

172.5

118.5

126

130.5

135

139.5

91.5

93

97.5

103.5

108

117

177

186

196.5

207

211.5

217.5

229.5

232.5

241.5

246

43.5

45

46.5

51

55.5

57

67.5

69

73.5

79.5

81

15

22.5

31.5

34.5

37.5

Height of Vent in.

ft

4.5

9

10.5

0.375

0.75

0.875

1.25

1.875

2.625

2.875

3.125

3.625

3.75

3.875

4.25

4.625

4.75

5.625

5.75

6.125

6.625

6.75

11.875

12

12.875

13.375

14.375

9.875

10.5

10.875

11.25

11.625

7.625

7.75

8.125

8.625

9

9.75

14.75

15.5

16.375

17.25

17.625

18.125

19.125

19.375

20.125

20.5

24

22.5

34.5

Number of Vent Sections

36

1

0

1

1

0

1

0

1

0

0

1

0

0

0

1

1

0

0

1

0

1

0

0

1

0

0

0

1

0

0

0

0

1

0

0

0

0

0

0

1

0

1

1

2

0

1

2

0

0

0

0

0

1

0

0

0

0

0

0

0

0

1

0

0

0

0

1

0

0

0

0

0

0

2

0

1

0

0

1

0

0

0

3

0

1

0

1

0

0

1

0

0

0

0

0

1

6

0

1

0

0

0

2

0

0

5

0

0

0

0

0

0

0

0

1

0

0

0

1

2

2

1

0

0

3

0

0

0

0

0

1

1

0

0

0

0

0

4

0

5

3

0

3

3

0

0

3

0

0

3

0

0

6

5

0

6

6

7

7

6

0

0

0

0

0

0

1

2

2

0

2

1

0

1

0

0

0

0

0

0

48

46.5

3

3

0

3

0

0

0

0

0

3

2

0

1

2

0

0

4

0

0

4

0

0

0

0

0

5

1

1

0

0

0

0

0

0

0

0

1

0

0

0

0

0

0

0

0

Installation

900077-02, 07/2015

5

5

5

4

5

5

6

5

4

3

3

3

3

2

4

6

5

6

6

4

7

7

7

8

7

5

1

2

3

2

3

2

3

3

3

2

2

3

1

2

1

3

1

2

1

Nominal Section Length

(in.)

Net Section Length (in.)

589.5

595.5

604.5

615

625.5

558

562.5

568.5

573

580.5

504

511.5

520.5

531

538.5

549

631.5

637.5

651

655.5

672

678

688.5

697.5

702

712.5

720

330

345

349.5

372

379.5

418.5

465

475.5

480

492

499.5

280.5

289.5

301.5

310.5

325.5

Height of Vent in.

ft

252

276

279

21

23

23.25

23.375

24.125

25.125

25.875

27.125

27.5

28.75

29.125

31

31.625

34.875

38.75

39.625

40

41

41.625

49.125

49.625

50.375

51.25

52.125

46.5

46.875

47.375

47.75

48.375

42

42.625

43.375

44.25

44.875

45.75

52.625

53.125

54.25

54.625

56

56.5

57.375

58.125

58.5

59.375

60

6

4.5

0

0

0

1

0

0

1

0

1

0

0

0

1

0

1

1

0

1

1

0

0

1

1

1

1

0

0

1

0

1

0

0

0

1

1

0

0

0

0

0

1

0

0

0

0

0

12

10.5

24

22.5

36

34.5

Number of Vent Sections

0

0

2

1

0

0

0

0

0

1

0

2

0

0

0

2

0

0

1

1

0

1

0

0

1

0

1

0

0

0

0

0

0

0

1

0

0

0

1

0

0

0

0

0

0

0

0

1

1

1

2

1

1

0

0

0

2

2

0

0

0

0

0

0

0

1

2

0

0

1

1

0

0

0

0

0

0

0

0

1

0

0

1

0

0

0

0

1

0

1

0

0

0

0

2

0

0

0

0

0

0

0

1

0

1

0

2

1

0

0

0

0

0

0

0

0

0

0

0

10

0

0

10

11

0

0

0

0

0

1

0

9

8

0

0

7

8

0

48

46.5

13

13

10

12

13

12

12

12

12

12

11

11

10

11

11

11

14

14

13

13

14

14

15

15

14

15

15

0

8

7

0

0

9

10

10

10

10

10

6

0

0

6

7

0

0

6

13

14

15

15

15

13

14

12

13

13

14

15

12

11

14

15

14

15

15

15

16

16

16

17

17

15

16

11

8

8

10

11

9

12

12

10

11

11

7

9

9

7

7

8

8

6

23


24



Installation

900077-02, 07/2015

Clearance to combustibles

7.

Maintain the minimum clearance to combustibles (e.g., framing, attic, ceiling insulation, etc.).

For all vertical runs:

• 1” (25 mm) from all sides

NOTE: Attic insulation shield (H3908) must be installed when blown or loose-fill insulation is used, and is recommended for all attic installations.

For all horizontal/inclined runs:

• 3” (76 mm) from the top

• 1” (25 mm) from the sides

• 1” (25 mm) from the bottom

Install the Vent System

Install the Vertical Termination Vent System

These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.

Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.

Dégagement conforme aux codes d’installa tion locaux et aux exigences du foumisseunde gaz.

Vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1 (In Canada, the current CAN/CGA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the gas vent rule ( Table 6 ).

The following figures and their associated vertical vent tables illustrate the various configurations that are possible for use with these fireplaces. Secure Vent ® pipe is shown in these figures; Secure Flex ® pipe may also be used. A table summarizes each configuration’s minimum and maximum vertical and horizontal length parameters for a variety of applications.

1. Refer to Figure 23 , Table 19 , and Table 20 on Page 27-28 to select the type of vertical installation desired. Elbows are available in 90° and 45° configurations. Refer to Figure 20 on Page 22 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications.

Vertical (Straight) Installation

1. Determine the number of straight vent sections required —See Effective Vent Length on Page 21 for more information. Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists.

Figure 18 - Vertical (Straight) Installation

Vertical termination

Flashing and storm collar

Max. 60 ft

(18 m)

Min. 6 ft

(1.8 m)

See Table 8

Vertical firestop/spacer

SecureVent ® vent sections




Installation

900077-02, 07/2015

Vertical (Offset) Installation

1. Analyze the vent route and determine the number of vent sections and elbows required —See Effective Vent

Length on Page 18 for more information. Plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows ( Figure 20 ). Maintain the minimum clearances for combustibles ( Page 24 ).

2. Frame the ceiling opening —Use a plumb line from the ceiling above the fireplace to locate the center of the vertical run. Cut and/or frame an opening, 10-1/2 x 10-1/2” (267 x 267 mm) inside dimensions, about this center mark ( Figure 19 ).

Figure 19 - Framing the ceiling opening minimum 10 1/2 in.

(267 mm)

Roof

Framing

10-1/2” (267 mm) minimum

(267 mm)

Plumb Bob

Ceiling

Framing

3. Attach the vent components to the fireplace —See Connecting the vent pipe on Page 22 .

4. Attach the vent components to each other —See Connecting the vent pipe on Page 22 .

5. Install firestop/spacer at ceiling —When using Secure Vent ® , use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex , use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/ spacer with 8d nails or other appropriate fasteners at each corner.

Remember to maintain 1” (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. The gap between the vent pipe and a vertical firestop can be sealed with non-combustible caulking.

NOTE: Attic insulation shield (H3907) must be installed when blown or loose-fill insulation is used, and is recommended for all attic installations.

6. Support the vertical vent run sections —Support the vertical portion of the venting system every 8 ft (2.4 m) above the fireplace vent outlet. One method of support is by utilizing field provided support straps (conventional plumber’s strapping tape). Secure the plumber’s tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2” length may be used to secure the support straps to the vent pipe ( Figure 20 ).

NOTE: Proper venting support is very important. Never use the fireplace to support the weight of the venting.

Figure 20 - Supporting the Vertical Vent Run

Blocking

Support straps

(96K93) or plumber’s tape, not provided

8 ft (2.4 m) maximum

1/2” (12.7 mm) minimum clearance to combustibles

7. Change vent direction of horizontal/inclined run —Install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. See Vent elbows on Page 22 for more information.


25

26



Installation

900077-02, 07/2015

8. Continue installation of horizontal/inclined sections —Continue with the installation of the straight vent sections in horizontal/inclined run. Install support straps every 5 ft (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape.

Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).

Maintain the required clearances to combustibles ( Page 24 ).

9. Frame the roof opening —Identify the location for the vent at the roof. Cut and/or frame opening ( Table 18 ).

Table 18 - Roof Framing Dimensions

C

Pitch

0/12

6/12

12/12

C

10-1/2” (267 mm)

10-1/2” (267 mm)

10-1/2” (267 mm)

D

10-1/2” (267 mm)

12” (305 mm)

17-3/4” (451 mm)

D

10. Install the roof flashing —Extend the vent sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.

11. Install the storm collar —Install the storm collar, supplied with the flashing, over the vent/flashing joint ( Figure

21 ). Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.

Figure 21 - Installing the Storm Collar Figure 22 - Installing the Vertical Termination

Storm

Collar

12. Install the vertical termination —Extend the vent sections to the correct height ( Figure 4 ). The SV4.5CGV-1 Vertical

Termination ( Figure 22 ) installs in the exact same fashion as any other Secure Vent ® section.

If the vent system extends more than 5 ft (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires or roof support assemblies may be attached to the joint for additional support on multiple joint configurations.




Vertical Vent Figures/Tables

Installation

900077-02, 07/2015

NOTE: If the parameters of your vent run fall outside the parameters described herein, consider installing the Power Vent Kit.

NOTE: Rise per foot run ratios are acceptable all the way to level.

For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).

NOTE: SV4.5VF (Secure Vent ® ), SF4.5VF (Secure Flex ® ) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.

NOTE: Two (2) 45° elbows may be used in place of one (1) 90° elbow. The same rise to run ratios, as shown in the venting figures for 90° elbows, must be followed if 45° elbows are used.

NOTE: An elbow is acceptable as 1 ft of vertical rise, except where an elbow is the only vertical component in the system.

WARNING

Do NOT join separate sections of concentric flexible vent pipe.

Figure 23 - Top Vent—Straight

Vertical

Termination

Flashing and

Storm Collar

See Clearance to combustibles on

Page 24

Vertical Firestop/

Spacer u

Max. 60 ft

(18 m)

Min. 6 ft

(1.8 m)

Secure Vent

Vent Sections

 u Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer must be used anywhere vent pipe passes through a combustible wall.

 Install the provided vent restrictor, if required.

 A 90° elbow may NOT be attached directly to the appliance collar. A minimum 12” pipe section must be used between the fireplace collar and a 90° elbow.

27




Table 19 - Top Vent—Two 90° Elbows

H

V1

Vertical Firestop/

Spacer u

Horizontal

Firestop/

Spacer u





V

Table 20 - Top Vent—Three Elbows

V1

H1

Installation

900077-02, 07/2015

Vertical Firestop/

Spacer u

H

Horizontal Firestop/

Spacer u





V

28 feet

Maximum total H meters

5 1.524

10 3.1

feet

Minimum total V meters

3.3

1.006

6.5

1.981

15 4.65

10 3.048

20 6.096

13.5

4.115

Total H = Max. 20 ft (6.096 m)

Total H + Total V = Max. 60 ft (18.3 m)

Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 20 for more information.

A 20-ft total Horizontal vent run requires min. 13-1/2 ft total vertical venting.

u Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/ spacer must be used anywhere vent pipe passes through a combustible wall.


 A 90° elbow may NOT be attached directly to the appliance collar. A minimum 12” pipe section must be used between the fireplace collar and a 90° elbow. feet


5 1.524

10 3.1

feet


3.3

1.006

6.5

1.981

15 4.65

10 3.048

20 6.096

13.5

4.115

Total H = Max. 20 ft (6.096 m)

Total H + Total V = Max. 60 ft (18.3 m)

Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 20 for more information.

A 20-ft total Horizontal vent run requires min. 13-1/2 ft total vertical venting.

u Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer must be used anywhere vent pipe passes through a combustible wall.






Installation

900077-02, 07/2015

Install the Horizontal Termination Vent System

These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.

Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.

Dégagement conforme aux codes d’installa tion locaux et aux exigences du foumisseunde gaz.

Horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas ( Table 7 ).

The following figures and their associated horizontal vent tables illustrate the various configurations that are possible for use with these fireplaces. Secure Vent ® pipe is shown in these figures; Secure Flex ® pipe may also be used.

A table summarizes each configuration’s minimum and maximum vertical and horizontal length parameters for a variety of applications. For more information on connecting the vent pipe, see Page 22 .

Figure 24 - Typical Horizontal Vent Installation

Building support framing

Horizontal support brackets

Horizontal/inclined run

Horizontal firestop / spacer u

90° Elbow 

Vertical rise

Ceiling

Vertical firestop / spacer u

Straight vent sections

Place horizontal support brackets every 5 ft (1.524 m).

Support vertical venting every 8 ft (2.4 m) above fireplace vent outlet.

*

Horizontal termination

Exterior wall

Horizontal termination

Fireplace

* A 90° elbow may NOT be attached directly to the appliance collar. A minimum 12” pipe section must be used between the fireplace collar and a 90° elbow.

1. Analyze the vent route and determine the number of vent sections and elbows required —See Effective Vent

Length on Page 21 for more information. Plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows ( Figure 17 ). Maintain the minimum clearances for combustibles ( Page 24 ).

2. Frame the exterior wall opening —Locate the center of the vent outlet on the exterior wall ( Table 10 ). Cut and/ or frame an opening, 10-1/2 x 12-1/8” (267 x 308 mm) inside dimensions, about this center.

3. Frame the ceiling opening —If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the fireplace. Cut and/or frame an opening, 10-1/2 x 10-1/2” (267 x 267 mm) inside dimensions, about this center ( Figure 19 ).

4. Attach the vent components to the fireplace —See Connecting the vent pipe on Page 22 .

5. Attach the vent components to each other —See Connecting the vent pipe on Page 22 .

6. Install the firestop/spacer at the ceiling —When using Secure Vent ® , use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex , use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.

Maintain 1” (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.

NOTE: Attic insulation shield (H3908) must be installed when blown or loose-fill insulation is used, and is recommended for all attic installations.

29


30



Installation

900077-02, 07/2015

7. Support the vertical run sections —On the vertical run, support the venting system every 8 ft (2.4 m) above the fireplace vent outlet with field provided support straps (Plumber’s tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws ( Figure 20 ).

NOTE: Proper venting support is very important. Never use the fireplace to support the weight of the venting.

8. Change vent direction —At transition from or to a horizontal/inclined run, install SV4.5E45 or SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.

Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections ( Figure 17 ).

9. Continue installation of horizontal/inclined sections —Continue with the installation of the straight vent sections in horizontal/inclined run. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape or catalog number SV4.5SU ( Figure 24 ). Maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4” per 1 ft (20 mm per 1 m) horizontal, in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable all the way to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

Maintain the required clearances to combustibles ( Page 24 ).

10. Assemble the vent run to the exterior wall —If not previously measured, locate the center of the vent at the exterior wall. Prepare the opening. Assemble the vent system until the terminus of the last section is within 5” (127 mm) to

8-1/2” (216 mm) inboard of the exterior surface to which the SV4.5 HT termination is to be attached ( Figure 25 ).

If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. Table 21 lists the additional venting components needed (in addition to the termination and adaptor) for a range of wall thicknesses.

11. Attach the termination adaptor —Attach the adaptor (SV4.5RCH, provided with the termination) to the vent section or telescoping vent section, elbow or fireplace collar ( Figure 25 ).

NOTE: If blown insulation is to be used, the through-wall shield kit (H5816) MUST be installed.

12. Install the firestop/spacer at the exterior wall —When using the square termination, install SV4.5HF (Secure Vent),

SF4.5HF (Secure Flex) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the

3” spacer clearance at the top ( Figure 25 ) and nail into place.

NOTE: The firestop/spacer may also be installed over the opening at the interior side of the framing.

13. Install the termination ( SV4.5HT-2 and SV4.5HTSS for 42” model only ) —From outside the exterior wall, slide the collars of the termination onto the adaptor (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termination must not be recessed into the exterior wall or siding by more than the 1-1/4” (32 mm) ( Figure 26 ).

NOTE: If the venting exits the building below grade, or close to grade, see Installation Accessories on Page 50 for available snorkel terminations. The termination must be above grade and above the expected level of snow accumulation.

NOTE: The vent termination is hot while in operation and for a period of time following the use of the fireplace. To prevent contact with hot surfaces, use a horizontal termination guard; available for purchase at your local dealer.

The horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.

When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooflines may create a heavy flow of cascading water onto the termination cap . If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.

Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.




Figure 25 - Installing the Horizontal Termination

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To help minimize water infiltration it is recommended that the Firestop/

Spacer (SV4.5HF) be installed on the exterior side of the wall.

10-1/2”

(267 mm)

Typical

Termination

Shown

12-1/8”

(308 mm)

5-1/8”

(130 mm)

7”

(178)

3”

(76 mm)

Adaptor

SV4.5RCH

1”

(25 mm)

Note: Centerline of Vent Piping is

NOT the Same as the Centerline of the Frame Opening.

See Table 10 for the minimum distance to the base of the fireplace.

6” to 48” Vent Section,

Telescopic vent section,

Elbow or Appliance Collar

Base of Appliance

NOTE: To help minimize water infiltration install the firestop/spacer

(SV4.5HF) on the exterior side of the wall. The firestop may be caulked with mill base caulk (such as 10K81) or high-temperature silicone.

Figure 26 - Venting Connection and Exterior Wall Recessing of the Horizontal Termination

* Use silicone caulking to seal the top and sides of the termination, up to the underlayment, stucco, or masonry wall surface.

Caulk*

Siding

Interior Surface of

Finished Wall

Maximum Extent of Vent

Run Sections Relative to

Exterior Surface of Framing

Maximum wall Thickness

9-1/4” (235 mm)**

Exterior Surface of Siding

Exterior Surface of

Framing

6” to 9-1/4”

(152 to 235 mm)**

Last Vent Section. Use

Telescopic Vent Section

(SV4.5LA), If Necessary

SV4.5HT-2

Square Termination

Caulk*

SV4.5HT-2

Square Termination

Adaptor

SV4.5RCH

Stucco

**For thicknesses greater than

9-1/4” (235 mm), see Table 21 .

1-1/4” Maximum Recess of the

Square Termination into Exterior

Finishing Material

Venting Connection and Exterior wall Recessing of the

Horizontal Square Termination (SV4.5HT-2).

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Table 21 - Venting Components Required for Various Exterior Wall Thicknesses, when using Typical Termination Kits

Vent Components Required Exterior wall Thickness

Termination Kit Only

Termination Kit and 6” Vent Section (SV4.5L6)

Termination Kit and 12” Vent Section (SV4.5L12)

Termination Kit and Telescopic Section (SV4.5L12)

6 to 9-1/4” (152 to 235 mm)

10-3/4 to 14” (273 to 356 mm)

16-3/4 to 20” (426 to 508 mm)

11-3/4 to 20” (299 to 508 mm)

NOTE: See Figure 29 for wall thickness ranges when using SV4.5HT-2 termination kit.

Horizontal Vent Figures/Tables

NOTE: Secure Vent ® rigid vent pipe and terminal are shown in the figures. Secure Flex ® flexible vent pipe and terminal may also be used.

NOTE: If the parameters of your vent run fall outside the parameters described herein, consider installing the Power Vent Kit.

NOTE: Two (2) 45° elbows may be used in place of one (1) 90° elbow. The same rise to run ratios, as shown in the venting figures for 90° elbows, must be followed if 45° elbows are used.

NOTE: Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).

NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used any time vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used any time vent pipe passes through a combustible wall.

WARNING

Do not join separate sections of concentric flexible vent together.

Table 22 - Top Vent—One 90° Elbow feet


2 0.610

4.5

1.372

6

7.5

1.829

2.286

9 2.743

15 4.572

Total H = 15 ft (4.572 m) maximum

Total H + Total V = 60 ft (18.3 m) maximum

6

10

4

5 feet


1 0.305

3 0.914

1.220

1.524

1.729

3.048

Horizontal

Termination


Spacer u

H

Vertical Firestop/

Spacer u





V

Install the U-shaped vent restrictor in any vent run with more than 6-1/2 ft of vertical rise. See Page 20 for more information.

Small square termination (SV4.5HT-2) shown.

See Table 21 as an aid in venting component selection for a particular range of exterior wall thicknesses.

15 ft total horizontal vent run requires a minimum of 10 ft total vertical vent.

u Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/ spacer must be used anywhere vent pipe passes through a combustible wall.






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Table 23 - Top Vent—Two 90° Elbows

Maximum total H feet meters

Minimum total V feet meters

2 0.610

1 0.305

4.5

6

7.5

9

15

1.372

1.829

2.286

2.743

4.572

5

6

3

4

10

0.914

1.220

1.524

1.729

3.048

Horizontal

Termination

H

1


Spacer u

H

Vertical Firestop/

Spacer u





V







u Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer must be used anywhere vent pipe passes through a combustible wall.



Table 24 - Top Vent—Three 90° Elbows

Maximum total H Minimum total V feet meters feet meters

2 0.610

1 0.305

4.5

6

7.5

9

1.372

1.829

2.286

2.743

5

6

3

4

0.914

1.220

1.524

1.729

15 4.572

10 3.048

H 1







Horizontal

Termination


Spacer u

V 1

Vertical Firestop/Spacer u

H





V u Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer must be used anywhere vent pipe passes through a combustible wall.



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Vertical or Horizontal Venting Using Secure Flex ® Kits and Components

Secure Flex ® venting kits and components may be used in any other vent installation where rigid Secure Vent ®

(SV4.5) direct-vent components can be used. All restrictions, clearances and allowances pertaining to rigid vent also apply to flexible vent. Do NOT modify Secure Flex kits . Also, do NOT join separate sections of flex vent together.

Secure Flex kits can be installed on the end of a Secure Vent (SV4.5) rigid vent run, provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements, or clearance considerations detailed in this manual. When combined, a rigid vent should not be installed between two flexible vents

Secure Flex kits come with an included adaptor that can be installed on the fireplace collar or the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adaptor over the previously installed section or fireplace collar, adjusting the radial alignment until the four locking dimples of the adaptor are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adaptor until it is fully engaged, then twist the adaptor clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Figure 28 - Flexible Vent

Flexible vent section

Figure 27 - Flexible Vent Adaptor

Apply ONLY MIL-PAC BLACK

HIGH TEMPERATURE

SEALANT (P/N 10K81) to the outside surface of both collars of the adaptor (fill the grooves of the outer collar to be covered by the flexible pipe) and slide the flexible vent over the inner and outer adaptor collars

Flexible vent

Securing screws in three (3) places through perforation and into the pipe

5” (127 mm) radius minimum

Gear clamps

1-3/4” (44 mm) flexible vent and adaptor outer collar overlap

1-3/4” (44 mm) flexible vent and adaptor inner collar overlap

Adaptor (SV4.5RF)

NOTE: Outer vent pipe is pulled away to show inner vent pipe details.

Securing screws in three (3) places just below the gear clamp

Attach adaptor to vent collar or Secure Vent sections

Shown here: 36” Flex Connector Kit

(H7748)

36” of flex with two adaptors for mating two rigid sections of vent together.

1. Install the Inner Flex Pipe. a. Install the small gear clamp loosely around the inner flexible vent, then push it back out of the way.

b. Apply a bead of Mill-Pac Black (700° F) high temperature sealant (P/N 10K81) to the inner adaptor collar, approximately 1/2” from the end.

c. Pull and extend the inner flexible vent. d. Slide the inner flex vent over the adaptor collar at least 1-3/4”.

NOTE: Ensure the flex vent is free from damage or tears. e. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor inner collar approximately 3/4” from the end of the flex.

f. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar just below the gear clamp to provide additional security to the connection.

2. Install the outer Flex Pipe. a. Install the large gear clamp loosely around the outer flexible vent pipe, then push it back out of the way.

b. Apply a bead of Mill-Pac Black (700° F) high temperature sealant (P/N 10K81) to the outer adaptor collar.

Cover to the grooves of the collar that extend approximately 1” from the end and to the flat surface, approximately 1-3/8” from the end.

c. Pull and extend the outer flexible vent. d. Slide the outer flexible vent over the adaptor collar. Ensure the flexible vent completely engages the adaptor collar

1-3/4” from the end, and that it is free from damage or tears.




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8. e. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor outer collar approximately 3/4” from the end of the flexible vent.

f. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar through the perforations to provide additional security to the connection.

3. Route the flexible vent.

NOTE: Ensure that the flexible vent is properly routed to provide the required clearance. Do NOT allow the flexible vent to bend in a radius tighter than 5” (127 mm) ( Figure 28 ). Place the internal flexible vent spacers evenly and avoid kinking the inner vent. Support horizontal sections of flexible vent with metal straps at 2 ft (0.61 m) intervals.

4. Install firestop/spacers at ceiling and wall penetrations.

• SF4.5 VF firestop/spacer for ceilings

• SF4.5 HF firestop/spacer for walls

NOTE: See the appropriate sections and figures shown throughout the venting section for installation requirements.

5. Attach the flexible vent to the termination.

NOTE: Secure Flex ® components can be purchased separately and attached to bulk lengths of Secure Flex flexible vent cut to size at the job site. Attach the flexible vent to the Secure Flex terminations as it was attached to the adaptor ( Figure 27 ).

NOTE: Attach Secure Flex vent to Secure Flex terminations only. Do NOT substitute Secure Vent ® terminations or Secure Vent adaptor for Secure Flex components. Secure Flex termination and adaptor collars are a different circumference than Secure Vent collars. Secure Flex vent has a longer center tube to improve ease-of-installation.

Complete the Field Wiring

CAUTION

The ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box (see wiring diagrams). Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical Code, CAN/CSA C22.1—latest edition.

CAUTION

Label all wires prior to disconnection when servicing controls. wiring errors can cause improper and dangerous operation.

ATTENTION

Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher.

Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Verify proper operation after servicing.

S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.

The gas valve is set in place and pre-wired at the factory.

Wire the fireplace

NOTE: Must be connected to the main power supply.

1. Route a 3-wire, 120 Vac, 60 Hz, 1 ph power supply to the fireplace junction box.

NOTE: The junction box can be moved to the bottom of the box or to the right side ( Figure 31 ). To move the junction box remove the cover plate, compress junction box to release it from the fireplace. Select the new location. For the bottom location, install the 3-wire 120 Vac supply wire and strain relief in the hole provided.

Connect the wires ( Figure 29 ). Reinstall the junction box by compressing the sides, then place the small flange of the Junction box in the small slot. Place the larger flange into the larger slot and release. Reinstall the cover over the original junction box location.

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36



Figure 29 - Wiring Diagram—Electronic Gas Valves - SIT ProFlame II

IPI Pilot

Schematic Representation Only

COLOR CODE:

B = BLACK

BB = BROWN W/BLACK STRIPE

BG = BROWN W/GREEN STRIPE

BL = BLUE

BR = BROWN

G = GREEN

GR = GRAY

O = ORANGE

R = RED

W = WHITE

Y = YELLOW

Models w/o pressure switch have these connectors plugged together

BR

G

Y

Main Wire

Harness

Y

Battery Holder w/Switch

ON/ Remote

/OFF

ON/Remote/Off

885 Valve

Air Pressure Switch

Power Vent Only

Circulation

Blower

Optional Variable Light

B

R

O

Battery Holder

Wire Harness

GR

BL

O

G

W

BL

R

R

B

GR

WH

B

W G

BB BG

B

B

W

G

Power Vent Blower

Power Vent

Models Only

BB

BR

Remote Pairing

Switch

Control Module

B

Pilot Tube

B

Fuse B

BG

W

Flame Sensor

Spark Electrode

B

Ground Y

G

Main Power Cord

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2. Remove the electrical inlet cover plate from the side of the unit by removing the plate securing screws. The junction box can be moved to the bottom of the fireplace for bottom electrical entry.

3. Remove the cover plate knockout, then feed the power supply wire through the knockout opening and into the unit junction box.

4. Connect the black power supply wire to the power outlet red pigtail lead ( Figure 29 and Figure 30 ). Connect the white power supply wire to the outlet common terminal.

Figure 30 - Junction Box Wiring, 120 V, 60 hz, 1 phase Figure 31 - Junction box locations

Green

White

Fireplace

Right Side

Fireplace Back

Black

Ground—green

Neutral—white

120 VAC—black

(power supply unswitched)

Junction box

Tab intact

Green ground screw

Neutral side of receptacle

Tab intact

Hot side of receptacle

Red

Field wired

Factory wired

Fireplace Bottom

Junction box locations

5. Connect the ground supply wire to the pigtail lead attached to the outlet’s green ground screw. Restrain the inlet power lead per NEC or local codes.

6. Mount the wall switch in a convenient location on a wall near the fireplace.

7. Wire the wall switch low voltage circuit ( Figure 29 ).

NOTE: The supplied wire has one end connected to the gas valve circuit and the other end loose in the bottom compartment.

8. After the wiring is complete, replace the cover plate.




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WARNING

Electronic models of these appliances are equipped with a three-prong (grounding) plug utilized in connecting the electronic components to the junction box in the lower compartment.

This grounding plug provides protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT cut or remove the grounding prong from the plug.

Install the wiring for the wall switch receiver

The wall switch receiver for the Total Comfort Control™ remote control system connects directly to the gas valve, stepper motor, and fan control module with an umbilical cord wiring harness.

1. Install a junction box (not provided) on the wall adjacent to the appliance, within reach of the remote system umbilical cord wiring harness.

2. Position the terminal in the junction box.

WARNING

Fire hazard. Can cause severe injury or death. The wall switch receiver causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating the remote system or activating manual bypass of the remote control system.

WARNING

Property damage hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn OFF the appliance if it is not going to be attended for any length of time. Always place the remote control transmitter where children cannot reach it.

9. Optional: wire and Install the Power Vent

See the kit literature for more information.

10. Optional: Route Backlighting Wiring


NOTE: Only route the wiring for the kit at this point. Do not install the light assemblies until after Installing the

Firebox Liners on Page 57 .

11. Connect the Gas Line

The gas control valve is located in the lower control compartment ( Figure 32 ).

All codes require a shutoff valve mounted in the supply line. Figure 33 illustrates the method for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality.

Installation must be in compliance with local codes. The provided gas-line shutoff valve (located in the control compartment) is intended as a service shutoff. National and local codes may require installation of a second gas-line shutoff valve (not provided) in a readily accessible location. Consult local codes.

These fireplaces are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct-vent fireplace to the gas supply. The gas flex line can only be used where local codes permit. The flex line is rated for both natural and propane gas. A manual shutoff valve is also provided with the flex line.

NOTE: Ensure the system is set to intermittent mode on the remote with the pilot in the OFF position. See

Continuous Pilot Ignition / Intermittent Pilot Ignition on Page 57 for more information.

NOTE: A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve.

NOTE: Secure all joints tightly using appropriate tools and sealing compounds. Ensure propane resistant compounds are used in propane applications.

NOTE: Seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass insulation.

1. Unscrew the shutoff valve from the gas flex-line. Apply thread sealant appropriate for the gas type, and then connect the shutoff valve to the gas stub.

NOTE: Position the shutoff valve to allow easy operation through the access opening in the fireplace floor.


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Installation

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2. Connect the flare fitting on the flex-line to the shutoff valve. Tighten by hand, and then use a pipe wrench to tighten completely, 1/4-turn at a time.

Figure 32 - Control Compartment

1/2 x 3/8” Flare shutoff valve

3/8 NPT x 3/8”

Flare fitting

"

Gas stub

Gas valve

Main gas shutoff valve

Access the Control Compartment

See Page 54 for instructions on Accessing the Control Compartment .

The control valve has a 3/8” (10 mm) NPT thread inlet port.

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). Optionally, seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass insulation.

All codes require a shutoff valve mounted in the supply line. The orientation of the shutoff valve should face the front. Figure 33 illustrates two methods for connecting the gas supply. A sediment trap is recommended to prevent moisture and debris in the gas line from damaging the valve.

Test Factory and Field Connections for Gas Leaks

WARNING

Never use an open flame to check for leaks.

Turn on gas supply and test for gas leaks, using a gas leak test solution—also known as bubble leak solution.

NOTE: Using a soapy water solution is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/fittings can result in corrosion over time.

1. Light the fireplace (refer to the lighting instructions label in the control compartment or Page 66 ).

2. Brush all joints and connections with the gas leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the receiver or remote control to the OFF position. Either tighten or refasten the leaking connection, and then retest as described above.

3. When the gas lines are tested and leak free, rinse off the leak testing solution.

12. Optional: Install the Modesty Panel

1. Insert the four (4) hooks on the modesty panel into the four slots on the door flange.

38

2. Slide the modesty panel to the left until it is fully seated.

13. Install the wall Switch Receiver

The wall switch receiver for the Total Comfort Control™ remote control system connects directly to the gas valve, stepper motor, and fan control module with an umbilical cord wiring harness.

1. When wall finish is complete, install the wall switch receiver in the previously installed junction box, and connect the terminal to the connector on the back of the receiver.

2. Install the receiver cover plate. Ensure the receiver switch is properly aligned with the switch cover

14. Verify Proper Fireplace Operation

1. With the gas line installed, inspect the system before closing the front of the unit.

2. Follow the pilot lighting instructions ( Page 66 ).

NOTE: When lighting the fireplace for the first time, it will take a few minutes for the gas line to purge itself of air.

When purged, the pilot and burner will light and operate as indicated. Subsequent lighting of the fireplace will not require purging.




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3. To light the burner, turn ON the wall or remote control switch. Ensure the igniter lights the pilot. The pilot flame should engulf the flame rod ( Figure 34 ).

Figure 34 - Electronic Pilot

Igniter

Pilot Hood

Flame

Rod

15. Optional: Install the Backlighting Reflector


16. Install the Firebox Liners

1. See Page 57 for instructions on Installing the Firebox Liners .

17. Optional: Install the Backlighting Light Assemblies


18. Install the Glass Media

1. See Page 57 for instructions on Installing the Glass Media .

19. Install the Baffle

1. With the baffle oriented as shown in Figure 35 , slide the rear tabs into the slots in the back panel.

Figure 35 - Baffle

Firebox Ceiling

Clip

Baffle

Tabs

Back Panel

2. While sliding the tabs into the slots, slide the front lip of the baffle under the clips in the firebox ceiling.

20. Install the Glass Door

1. See Page 58 for instructions on Installing and removing the glass door .

21. Adjust the Air Shutter to Ensure Proper Flame Appearance

WARNING

• Air shutter adjustment should only be performed by a qualified professional service technician.

• Ensure glass door is in place and sealed during adjustment.

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CAUTION

• Soot will be produced if the air shutter is closed too much. Any damage due to sooting, resulting from improperly setting the air shutter, is not covered under the warranty.

• The air shutter rod and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting flame appearance.

Flame Appearance and Sooting

The flame should be blue at the base, and yellow-orange in the body of the flame.

When the fireplace is first lit, the entire flame may be blue and will gradually turn yellow-orange during the first 30 minutes of operation. If the flame remains blue, or if the flame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.

If the air shutter opening is closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the fireplace inside surfaces and on exterior surfaces adjacent to the vent termination.

Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow-orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.

Air Shutter Adjustment Guidelines

• If there is smoke or soot present, first ensure that the flames are not impinging on any of the panels. If the panels are properly positioned and a sooting condition still exists, increase the air shutter opening.

• The more offsets in the vent system, the wider the air shutter will need to be opened.

• The length and configuration of the chimney vent will afffect flame appearance.

• A fireplace operated with the air shutter opened too far may have flames that appear blue and transparent. These weak, blue, and transparent flames are termed anemic.

• Propane models may exhibit flames that candle or appear stringy. If this condition is present and persists, adjust the air shutter to a more open position, then operate the fireplace for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty. The following chart is provided to help achieve the correct air shutter adjustment for your installation.

Table 25 - Air Shutter Adjustment Guidelines

Amount of Primary

Air

If air shutter is closed too far

Flame Color

Flame will be orange

Air Shutter Adjustment

Air shutter gap should be increased:

PULL lever toward front of fireplace

If air shutter is open too far

Flame will be blue

Air shutter gap should be decreased:

PUSH lever toward back of fireplace

Figure 36 - Air Shutter Adjustment

Air shutter adjustment lever

(below glass door)

1. Move the adjustment lever ( Figure 36 ) down to decrease air flow and up to increase it. Position the air shutter to the factory setting ( Table 26 ).

2. Light the fireplace. Follow the lighting procedure on the lighting label in the control compartment or Page 66 .

3. Allow the burner to operate for at least thirty (30) minutes while observing the flame continuously to ensure that the proper flame appearance is achieved ( Figure 37 ). If the following conditions are present, adjust accordingly.

• If flame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper flame appearance is achieved.

• If flame remains blue, adjust the air shutter, incrementally, to a more closed position until the proper flame appearance is achieved.

4. When satisfied that the burner flame appearance is normal, proceed to finish the installation.




Figure 37 - Flame Appearance

Table 26 - Main Burner Shutter Opening—Factory Setting

Models Natural Gas

All

1/16”

(1.6 mm)

Propane

1/8”

(3.2 mm)

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22. Install the Finishing Materials

NOTE: See Cold Climate Insulation on Page 11 and Vent Termination Clearances on Page 13 .

1. Complete finished interior wall. Maintain a minimum 1” (25 mm) clearance from the door frame outer edge to any finish material.

NOTE: NEVER install combustible material (wall finish, surround, trim, etc.) on, in front of, or overlapping any part of the fireplace front face.

Figure 38 - Nailing flange attachment

NOTE: See Page 18 for finishing materials thinner than 1”.

Side framing Unit nailing flange

(no clearance to combustible framing is required)

NOTE: The provided non-combustible board may be skim coated as a finish material, however, other types of non-combustible board may provide a more durable surface.

Finishing without optional Surround and Bezel—Cleanface Finish

1. Secure nailing flanges to wall framing.

NOTE: The fireplace ships from factory with the flanges positioned for a cleanface installation.

NOTE: Fireplace ships from factory with both filler/angle brackets installed. Do NOT remove brackets for cleanface finish; they are required for proper combustion.

2. Secure heat shield to top front of unit with two screws.

NOTE: Install a second, field-supplied noncombustible board over the supplied noncombustible board. The fireboard supplied with the unit is not intended to be the finish material.

3. Place insulation flat across the top of the fireplace lengthwise behind heat shield.

4. Install non-combustible board at top and sides of fireplace.

NOTE: If skimming the non-combustible board to match drywall, use Sheetrock ® brand Durabond ® 90 setting type joint compound to fill all joints. These trademarks are owned by United States Gypsum Company or a related company. A total of 1” non-combustible material is recommended.

5. Finish out wall with 1/2” finishing materials – paint with high-temperature paint, etc.

6. Install floor and media.

7. Reinstall door and barrier.

8. Optional: Install modesty panel.

Figure B: Surround Support*

Door trim

Figure A: Door Trim Figure C: Heat Shield

Top of Fireplace

Spacer

Insulation placed foil down

Notches

Barrier in Frame

*Supplied with surround kit

Attach heat shield with screw on each side before placing insulation.

Front of Fireplace




Installation

900077-02, 07/2015

Figure 39 - Noncombustible Material with Cleanface Finish—

Profile View

* zones around vent components.

components.

* clearance zones around vent components.

Combustible wall finish material

Insulation and combustible

Wall

Stud

*

Min. 3"

(76 mm)

Wall

Stud

Combustible material NOT

ALLOWED BELOW THIS POINT on face of wall

Heat Shield

Top non-combustible fiber board (provided) with fireplace)

Heat Shield

Minimum 6"

Top Non-Combustible

Fiber Board (provided with fireplace)

**

Header

*

Figure 40 - Noncombustible Material with Surround and

Bezel—Profile View

* Insulation and combustible materials not allowed in clearance zones around vent components.

Min. 3"

(76 mm)

Min. 1"

(25 mm)

Min. 3"

(76 mm)

* material

NOT ALLOWED

BELOW THIS

Wall

Stud

* material

NOT ALLOWED

Combustible material NOT

ALLOWED BELOW THIS POINT on face of wall

For Surround finish, cut Top Fiber Board

Vertical Vent

*

For Surround finish,

Minimum 6"

Vertical Vent

For surround finish, cut top fiber board to height of installed top standoffs

Wall

Stud

Header

*

*

** and 90° Elbow

*

Top Nailing Flange* Top Nailing Flange*

Lip on Top Nailing Flange

Side non-combustible fiber board (one of two, provided) provided with fireplace)

Side Non-Combustible

Fiber Board (one of two; provided with fireplace)

Second 1/2” field supplied layer of non combustible is recomended to be flush with unit.

Flanges depends on

type and thickness

of wall finish. See

“UNIT NAILING

FLANGES” section.

*Position of Top

and Bottom Nailing

Flanges depends on

type and thickness

of wall finish. See

“UNIT NAILING

FLANGES” section.

Bottom Nailing Flange* Bottom Nailing Flange*

Cleanface Finish Surround/Bezel Finish

NOTE: Insulation and combustible materials not allowed in clearance zones around vent components.

Finishing with optional Surround and Bezel

Surround/Bezel Finish

1. With unit in framing, secure nailing flanges to the wall framing.

2. Retrieve and secure heat shield to top front of unit with two screws.

3. Remove the clean face frame in Figure 41 .

4. Place insulation flat across the top of the fireplace lengthwise behind heat shield.

5. Install top, bottom and two (2) side surround support pieces with screws from step 1 (see Surround Support

Figure A, Page 42 ).

6. Cut top noncombustible fireboard to size and install flush with top frame pieces (side noncombustible boards not used).

7. Install floor and media, optional light kit, etc.

8. Remove top, bottom and two side trim pieces of barrier assembly. Insert remaining barrier assembly into bezel assembly and attach with screws.

9. Reinstall the door.

10. Attach surround to surround support with six (6) screws.

11. Hang barrier assembly on door and snap underneath door.

43




Figure 41 - Noncombustible Material with Bezel and Barrier

Clean

Face Frame

(removed first)

Installation

900077-02, 07/2015

One (1) Top non

-combustible board

Clean

Face Frame

(removed first)

Surround mounting brackets (provided with surround kit)

Bezel and Barrier

(added after Surround

- not shown)

44

23. Initialize the Remote Control System

After completing fireplace installation, initialize the remote control system before operating the fireplace.

1. Insert the three (3) provided AAA batteries into the battery bay in the remote control ( Figure 43 ). Correctly align polarity (+/–).

2. Insert the (4) provided AA batteries into the receiver battery bay (behind the wall switch plate). Correctly align polarity (+/–).

3. Position the wall switch receiver three-position slider switch in the REMOTE position ( Figure 42 ).

4. On the wall switch receiver cover plate, insert the end of a paper clip (or other similar small object) into the hole marked PRG ( Figure 47 ). The receiver will beep three (3) times to indicate it is ready to synchronize with the

Remote control.

5. On the remote control, press the ON button ( Figure 43 ).

NOTE: The wall switch receiver will beep four (4) times to indicate acceptance of the remote control command

(and set the Receiver to the Transmitter’s specific code).

6. See Page 54 for information on remote control operation.

Figure 42 - Wall Receiver Switch

Three-position slider switch in REMOTE position

Figure 43 - Remote Control Transmitter

LCD Display

ON/OFF Key

ROOM

TEMPERATURE

Key

On

Remote

Off

UP/DOWN

Arrow Key

WARNING

Hot Fireplace Will Cause

Severe Burns

Never Allow Children to

Touch Glass or other Fireplace Parts

PRG

MODE Key




Installation

900077-02, 07/2015

24. Attach the Safety-in-Operation Warning Labels

1. Attach the furnished safety instruction labels at all fireplace operation and control points ( Page 46 ).

NOTE: The installer MUST ensure these warnings are properly attached during installation. The warning labels are a critical means of informing consumers of safe operation practices.


45



Installation

900077-02, 07/2015

INSTALLER INSTRUCTIONS ATTACHING SAFETY IN OPERATION WARNINGS

It is the installer’s responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance.

ATTACHING SAFETY IN OPERATION

WARNINGS

It is required that the set of safety instruction labels that have been furnished with the fireplace be affixed to the operation and control points of the fireplace. A safety instruction label must be affixed to the receiver wall switch plate where the fireplace is turned on and off (See Figure A ) and on the remote control handheld transmitter (See Figure B ) . To properly complete the installation of this fireplace, locate the multi-lingual adhesive labels provided with the Care and Operation

Instructions and proceed as follows:

1. Locate the wall receiver that controls the fireplace

(verify the switch operates the fireplace by turning it on and off). Clean the wall receiver plate thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall receiver that controls the fireplace ( Figure A ) . Choose the language primarily spoken in the home. If unknown, affix the English language label.

2. Locate the remote control transmitter and clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter

( Figure B ) . Choose the language primarily spoken in the home. If unknown, affix the English language label.

3. If you are unable to locate the labels, please call Innovative Hearth Products or your nearest

Innovative Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit

INNOVATIVE HEARTH PRODUCTS

Astria.us.com

Note: English is red text on clear label. French and

Spanish are white text on black label.

SAFETY LABEL

DIAGRAMS

APPOSITION DES MISES EN GARDE RELATIVES

à LA SÉCURITÉ D’UTILISATION

Il est impératif que le jeu d’étiquettes de sécurité qui ont été fournies avec le foyer soient collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque du récepteur mural contrôlant l’allumage du foyer (voir Figure A ) et sur le boîtier de la télécommande ( Figure B ) . Pour achever l’installation correcte de ce foyer, procédez comme suit avec les étiquettes adhésives en langues étrangères fournies avec les instructions d’utilisation et d’entretien :

1. Repérez le récepteur mural qui contrôle le foyer

(vérifiez que l’interrupteur contrôle le fonction nement du foyer en le faisant basculer de Marche

à Arrêt, et vice-versa). Nettoyez soigneusement la plaque du récepteur mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque du récepteur mural qui contrôle le foyer ( Figure A ) . Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

2. Repérez la télécommande et nettoyez-la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande ( Figure B ) . Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler Innovative Hearth Products ou votre distributeur Innovative Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

Étiquettes de remplacement, n° cat. H8024


Astria.us.com

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

DIAGRAMMES DES ÉTIQUETTES

DE SÉCURITÉ

COLOCACIóN DE ADVERTENCIAS DE SEGURIDAD

EN OPERACIóN

Se requiere que el juego de etiquetas de instrucciones de seguridad que se incluyeron con la chimenea se coloque en los puntos de operación y control de la misma. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared del receptor desde el cual se enciende y se apaga la chimenea (ver la Figura A ) y en el transmisor de control remoto (ver la Figura B ) . Para completar correctamente la instalación de esta chimenea, encuentre las etiquetas adhesivas multilingües incluidas con las instrucciones de cuidado y operación y haga lo siguiente:

1. Identifique el receptor de pared que controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del receptor de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del receptor de pared que controla la chimenea ( Figura A ) .

Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.

2. Identifique el transmisor de control remoto y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor ( Figura B ) . Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.

3. Si no puede encontrar las etiquetas, sírvase llamar a Innovative Hearth Products o al distribuidor de

Innovative Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.

Juego de etiquetas de repuesto - Nº de cat. H8024


Astria.us.com

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

DIAGRAMAS DE ETIQUETAS

DE SEGURIDAD

46

Illustrations are for example only. Your accessories may be different.

Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.

Las ilustraciones son sólo ejemplos. Tu accesorios pueden ser diferentes.

Figure A

Figura A

On

Remote

Off

PRG


Figure B

Figura B



INSTALLATION ACCESSORIES

Table 27 - Listed Secure Vent ® Components (Note: Small Square Terminations are for 42” Models Only!)

Catalog Number Model Description Catalog Number Model

H1968

94L10

H5817

SV4.5HT-2

Horizontal Square

Termination with

Firestop/Spacer

(H2246), and

Adaptor (74L61)

SV4.5HTSS

42” Models Only

SV4.5-20SSWSK

Rigid, Horizontal,

Small Square

Termination with

Firestop/Spacer

(H2246), Adaptor

(74L61) (see

750204M)

Rigid, Small,

Square Termination,

20” with Shield and Firestop (see

750247M and 750204M)

77L78

77L79

77L80

77L81

H6183

SV4.5F

SV4.5FA

SV4.5FB

SV4.5SC6

SV4.5HF5

H2152 SV4.5CGV-1

Vertical Termination

Cap, High Wind

H6184 SF4.5HF5

Installation

900077-02, 07/2015

Description

Flat Roof Flashing

1/12 to 7/12

Adjustable Flashing

7/12 to 12/12

Adjustable Flashing

Storm Collar (6 pack)

Firestop Spacer, 5”, rigid

Firestop Spacer,

5”, flex

H8914 SV4.5TK90HT2

Horizontal

Termination Kit

HT-2 with 90° elbow

Vent Sections (Rigid)

77L70 SV4.5L6

77L71 SV4.5L12

77L72

77L73

77L74

77L75

SV4.5L24

SV4.5L36

SV4.5L48

SV4.5LA

77L76 SV4.5E45

6” (152 mm)

12” (305 mm)

24” (610 mm)

36” (914 mm)

48” (1219 mm)

Telescopic Length

Slip Section (2–7

1/2” rigid)

45° Elbow

77L77 SV4.5E90

90° Elbow

H2246 SV4.5HF-10

Firestop/Spacer-

Horizontal, rigid

(3-1-1 spacing), 10

Pack

Termination Guards

17M52

17M53

87L02

SV4.5HGS-1

SV4.5HGS-12

SV4.5HGS

Termination Guard,

Square (1 pack) (see

750109M)

Termination Guard,

Horizontal Square

(12 pack) (see

750109M)

Termination Guard for Horizontal

Square Termination

(Deluxe)(1 pack) (see

750055M)

H5820 SV4.5HTSK

Termination

Shroud (Guard) for

Horizontal Square

Termination (1 pack)

(see 750246M)

47




Table 27 - Listed Secure Vent ® Components

Catalog Number Model

H5816

750,247M

SV4.5-TWSK10

Description

Through Wall

Shield Kit (to shield direct-vent pipe from blown insulation)(see

750247M)

96K93

99L02

99L03

SV4.5SU

SV4.5HRK14

Support Strap

Horizontal Riser Kit,

14”(see 750146M)

SV4.5HRK36

Horizontal Riser Kit,

36” (see 750146M)

Seala nt

Catalog Number

H3908

Installation

900077-02, 07/2015

Description Model

SV8ARSA

Attic Insulation Shield with adjustable height, 12–22”

10K81

89L40

SFMP

SFMP-12

Mill-Pac, Black, High-

Temperature Sealant

Mill-Pac, Black, High-

Temperature Sealant

(bulk 12-pack)

Table 28 - Listed Secure Flex ® Components

Catalog

Number

Model

H1969

77L87

77L88

SF4.5HT-2

SFKIT12S

SFKIT18S

Description

Horizontal Square Termination for flex (without flex)

Square Term. for flex with 12”

(305 mm)* compressed flex



77L89

77L90

77L91

91L66

91L67

SFKIT24S

SFKIT36S

SFKIT48S

SFGC4-6

SFGC7-6

Catalog

Number

56L74

Model

SFVT30

Description

Vertical Termination for flex (flat to 6/12) with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar. (see 750052M)



56L75 SFVT45

Vertical Termination for flex (6/12 to 12/12) with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar. (see 750052M)





Gear Clamp 4.5” (114 mm) for flex

(6-pack)

Gear Clamp 7.5” (190.5 mm) for flex (6 pack)

H7748 H7748

36” Flex Connector Kit.

36” of flex with two adaptors for mating two rigid sections of vent

*All compressed flex vents can be expanded up to two times.

together.

48




GAS CONVERSION kITS

Operation

900077-02, 07/2015

WARNING

This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or the production of carbon monoxide may result; causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.The qualified service agency performing this installation assumes responsibility for this conversion.

AVERTISSEMENT

Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vérifié selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualifié ayant réalisé l’installation assume les responsabilités liées à la conversion.

In Canada:

The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/CGA-B149.1 Installation code.

La conversion devra être effectuée conformément aux recommandations des autorités provinciales ayant juridiction et conformément aux exigences du code d’installation CAN/CGA-B149.1.

Gas conversion kits are available to adapt your fireplace from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.

Refer to the instructions provided with the conversion kit when performing any gas conversion.

Table 29 - Electronic Systems, Natural Gas To Propane Gas Conversion Kits

Model

42” and 54”

Model Number

GCK-RHAP-NP

Catalog Number

H8540


49

50



Installing Gas Conversion kits

Operation

900077-02, 07/2015

WARNING

The gas supply shall be shut OFF prior to disconnecting the electrical power, before proceeding with the conversion.

AVERTISSEMENT

Avant d’effecteur la conversion, coupez d’abord l’alimentation en gaz, ensuite, coupez l’alimentation electrique.

1. TURN OFF THE GAS SUPPLY TO THE FIREPLACE and disconnect power supply at the circuit breaker. Ensure fireplace is cold.

2. If installed, remove the barrier and bezel.

3. If installed, remove the surround.

4. Remove the glass door ( Page 50 ).

5. Remove the glass media ( Page 50 ).

6. Remove floors if installed.

7. Remove the two (2) screws securing the burner assembly. Remove the burner assembly with the attached venturi tube ( Figure 44 ).

8. Remove the control compartment access door and gasket ( Figure 44 ).

Figure 44 - Removing the Burner and Accessing the Control Compartment

Remove two screws to remove burner assembly.

Burner

Assembly

Venturi

Right Burner

Bracket

Burner

Orifice

Control Compartment

Access Panel and Gasket

Right Burner Bracket

9. Refer to the instructions provided with the SIT regulator conversion kit. Using a Torx T20 driver (with 1/4” shank) or slotted screwdriver, remove and discard the two (2) pressure regulator mounting screws, pressure regulator tower, the diaphragm assembly (if applicable) and the spring. Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned. Discard all removed components.

10. Install the new pressure regulator assembly using the supplied screws. Tighten the screws to 25 in. lbs.

11. Install the enclosed identification label to the valve body where it can be easily seen.




Operation

900077-02, 07/2015

12. Make stepper motor and valve electrical connections.

13. Remove the pilot hood assembly to access the hex pilot orifice ( Figure 45 ). Remove and replace the pilot orifice with the one provided with the kit. Exercise extreme care to prevent damage to or breakage of the igniter assembly.

14. Remove the burner orifice from the manifold and replace it with the one provided in the kit ( Figure 46 ).

NOTE: See Table 5 for burner orifice sizes.

Figure 45 - Pilot Figure 46 - Orifice

Pilot

Hood

Pilot

Orifice

15. Apply pipe joint compound or Teflon ® tape to all pipe fittings before installing.

NOTE: Ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings.

16. Reinstall the control compartment access door and gasket. Secure using the twelve (12) screws removed previously ( Figure 44 ).

17. Reinstall the air shutter adjustment lever.

18. Place the burner assembly into position. Replace the screws securing the burner to the burner brackets ( Figure 44 ).

NOTE: Ensure the air shutter clears the pilot bracket.

19. Turn ON the gas supply to the fireplace and relight the appliance ( Page 66 ). With the main burner ON, use a gas leak test solution to test the new pressure regulator assembly and all gas line joints for leaks ( Page 51 ).

20. Attach the conversion information label to the rating plate.

21. Locate the external test ports just under the door on the right side of the fireplace. Remove the 1/8 in. NPT plugs for both line and manifold pressure (manifold pressure will be the tap on the left side). Retain the plugs for later reinstallation. Using a manometer, test the inlet and manifold gas pressures. Insert 1/8 in. NPT hose barb fittings

(installer supplied) to connect the manometer to the fireplace ( Table 3 and Table 4 ).

NOTE: Always test pressures with the valve regulator control at the highest setting.

22. Reinstall the media, glass door, barrier, and bezel (if applicable).

23. Relight the main burner and verify proper burner ignition and operation ( Page 39 ).

24. Inspect the pilot system for proper flame. The pilot flame should engulf the flame sensor ( Figure 34 ).

25. Turn OFF the gas supply to the fireplace.

26. Disconnect the manometer NPT hose barb fittings. Reinstall the line and manifold NPT plugs.

27. Turn ON the gas supply to the fireplace. Use a gas leak test solution to test the NPT plugs for leaks.

28. Read Flame Appearance and Sooting and Air Shutter Adjustment Guidelines before proceeding. Before adjusting the air shutter, allow the burner to operate for at least thirty (30) minutes while continuously observing the flame.

29. Adjust the air shutter using the lever located just under the door, slightly right of center ( Page 51 ).

30. Reinstall all optional accessories.

51


52



OPERATION

Operation

900077-02, 07/2015

WARNING

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.

AVERTISSEMENT

Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

Do not operate the fireplace if:

• The glass front is removed, cracked, or broken

WARNING

CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly.

Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

NOTE: Do not place furniture or other combustible materials within 36” of the front of viewing area(s).

NOTE: Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

Remarqué : Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.

NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite.

Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

NOTE: Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

Remarqué : Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a

été plongée dans l’eau.




HOMEOWNER’S INSTRUCTIONS ATTACHING SAFETY IN OPERATION WARNINGS

Operation

900077-02, 07/2015

ATTACHING SAFETY IN OPERATION WARN-

INGS

Your fireplace has been furnished with safety instruction labels that are to be affixed to the operation and control points of the fireplace. A safety instruction label should be affixed to the receiver wall switch plate where the fireplace is turned on and off (See Figure A ) and the remote control handheld transmitter ( Figure B ) .

The warnings should already have been put in place when the fireplace initial set-up was completed. If they are not affixed at these spots, locate the multi-lingual adhesive labels provided with these instructions and proceed as follows:

1. Locate the wall receiver that controls the fireplace

(verify the switch operates the fireplace by turning it on and off). Clean the wall receiver plate thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall receiver that controls the fireplace ( Figure A ) . Choose the language primarily spoken in the home.

2. Locate the remote control transmitter and clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter

( Figure B ) . Choose the language primarily spoken in the home.

3. If you are unable to locate the labels, please call Innovative Hearth Products or your nearest

Innovative Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit


Astria.us.com

Note: English is red text on clear label. French and

Spanish are white text on black label.

APPOSITION DES MISES EN GARDE RELATIVES à

LA SÉCURITÉ D’UTILISATION

Votre foyer a été livré avec des étiquettes de sécurité qui doivent être collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité devrait être collée sur la plaque du récepteur mural contrôlant l’allumage du foyer (voir Figure A ) et sur le boîtier de la télécommande

( Figure B ) . Les mises en garde auraient dû être collées au moment de l’installation initiale du foyer. Si ce n’est pas le cas, prenez les étiquettes adhésives multilingues fournies avec ces instructions et procédez comme suit:

1. Repérez le récepteur mural qui contrôle le foyer

(vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche

à Arrêt, et vice-versa). Nettoyez soigneusement la plaque du récepteur mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque du récepteur mural qui contrôle le foyer ( Figure A ) . Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.

2. Repérez la télécommande et nettoyez-la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande ( Figure B ) . Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler

Innovative Hearth Products ou votre distribu teur

Innovative Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

Étiquettes de remplacement, n° cat. H8024


Astria.us.com

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

COLOCACIóN DE ADVERTENCIAS DE SEGURIDAD

EN OPERACIóN

Su chimenea incluye etiquetas de instrucciones de seguridad que deben colocarse en los puntos de operación y control de la chimenea. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared del receptor desde el cual se enciende y se apaga la chimenea (ver la

Figura A ) y en el transmisor de control remoto ( Figura

B ) . Las advertencias ya deben haberse colocado cuando se completó la instalación inicial de la chimenea. Si no están colocadas en estos lugares, encuentre las etiquetas adhesivas multilingües proporcionadas con estas instrucciones y prosiga de la siguiente manera:

1. Identifique el receptor de pared que controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del receptor de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del receptor de pared que controla la chimenea

( Figura A ) .

Seleccione el idioma que más se habla en la casa.

2. Identifique el transmisor de control remoto y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor ( Figura B ) . Seleccione el idioma que más se habla en la casa.

3. Si no puede encontrar las etiquetas, sírvase llamar a Innovative Hearth Products o al distribuidor de

Innovative Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.

Juego de etiquetas de repuesto - Nº de cat. H8024


Astria.us.com

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

SAFETY LABEL DIAGRAMS DIAGRAMMES DES ÉTIQUETTES

DE SÉCURITÉ

DIAGRAMAS DE ETIQUETAS DE

SEGURIDAD

Illustrations are for example only. Your accessories may be different.

Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.

Las ilustraciones son sólo ejemplos. Tu accesorios pueden ser diferentes.

Figure A

Figura A

On

Remote

Off

PRG


Figure B

Figura B

53



Operation

900077-02, 07/2015

Burn-in Period

The first few times this fireplace is operated, there will be an odor from the curing of paint and the burning off of the lubricants used in the manufacturing process. Depending on usage, the burn-in period may take a few hours or a few days.

NOTE: Ventilate the site during the burn-in period. The resulting odor and haze may set off a smoke detector. Do not operate the blower during the burn-in period.

A white film may develop on the glass front during the first few fires as part of the burn-in period. The glass should be kept clean during the burn-in period to prevent the film from baking on—making it very difficult to remove ( Cleaning the glass door and firebox on Page 60 ).

Accessing the Control Compartment

Access the control compartment by removing the following components, as necessary, in this order:

1. Surround (optional)

2. Bezel (optional)

3. Barrier

4. Glass door

5. Control compartment access panel ( Figure 47 )

Figure 47 - Accessing the control compartment

54

Closing the Control Compartment

Reinstall the items removed in Accessing the Control Compartment , in reverse order.

Gas Controls

Shutoff Valves

As part of your fireplace installation, the installer may have provided a readily accessible gas shutoff valve near your fireplace. Make sure this valve is fully open before operating the fireplace. If gas is not flowing to the pilot and burner, the service shutoff valve located in the fireplace control compartment may need to be opened. Contact your dealer or distributor for more information.

To access the service shutoff valve, remove the bezel (if applicable), glass door, burner, floor panels, and control compartment access panel in the fireplace floor.

Remote Control System

The remote control system provides remote operation of the following fireplace functions:

• Primary burner ON/OFF

• Flame height and heat output adjustment (six levels)

• Blower fan speed (six levels)

• Lighting ON/OFF (for optional Panel Backlight Kit)

The wall switch receiver accepts commands via radio frequency from the remote control transmitter and does not require line-of-sight operation. The slider switch on the receiver can be set to one of three positions:

• ON (manual override)

• OFF (manual override)

• REMOTE (remote control)

Detailed lighting instructions are found on Page 64 . Also, electronic fireplace lighting instructions are found on the pull-out lighting instructions tied to the bracket under the door.

The fireplace main burner can be turned ON/OFF with the wall switch or remote control. Check the batteries, at least every three (3) months to ensure they are properly charged.




Operation

900077-02, 07/2015

To light the fireplace in a power outage:

1. Confirm that batteries are installed in the battery pack.

2. Set the unit-mounted switch, or wall switch to the ON Position.

3. The unit should spark at the pilot and light.

NOTE: If there is no spark, replace the batteries.

4. Operate the fireplace normally.

NOTE: Install new batteries (4 AA) in the battery holder before the burn season. Then, the fireplace can automatically switch to battery power in the event of a power outage.

WARNING

Fire hazard. Can cause severe injury or death. The wall switch receiver causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating the remote system or activating manual bypass of the remote control system.

WARNING

Property damage hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn OFF the appliance if it is not going to be attended for any length of time. Always place the remote control transmitter where children cannot reach it.

Wall Switch Receiver Low Battery Power

Battery life depends on several factors, including battery quality, number of fireplace ignitions, and number of thermostat temperature setting changes. When the batteries are low or depleted, the fireplace can only be operated manually (ON/OFF).

1. To test the batteries in the wall switch receiver, press the handheld remote control ON/OFF key ( Figure 43 ) one time.

• If the wall switch receiver emits a beep, the batteries have enough power.

• If the wall switch receiver does not emit a beep, remove the wall switchplate and replace the (4) AA batteries.

Remote Control Transmitter Low Battery Power Detection

When the batteries in the handheld remote control are low, a battery icon will appear on the LCD screen ( Figure 48 ) before battery power is lost. Battery life depends on several factors, including battery quality, number of fireplace ignitions, and number of thermostat temperature setting changes. When the batteries are low or depleted, the fireplace can only be operated manually (ON/OFF).

1. Replace the three (3) AAA batteries in the handheld remote control. The battery icon will disappear ( Figure 48 ).

Remotely Turning ON the Appliance

1. Slide the wall switch to the REMOTE position ( Figure 43 ).

2. Press the remote control ON/OFF key ( Figure 48 ).

3. A single beep from the receiver will confirm receipt of the command. The remote control LCD screen will display icons for all active modes, and the burner will light.

Remotely Turning OFF the Appliance

1. Press the remote control ON/OFF key ( Figure 48 ).

2. The wall switch receiver will beep one time, the remote control LCD screen will display only the room temperature icon, and the burner will turn OFF.

Key Lock

The key lock function disables the remote control keys to prevent unintended operation.

1. To activate or deactivate the key lock function, press the MODE and UP ARROW keys at the same time ( Figure 48 ).

55




Figure 48 - Remote Control Transmitter Display

Transmission

Child Safety Lock-Out

Low Battery Alarm

Thermostat

OFF/ON/SMART

Room

Temperature

Set Point

Temp./Level/State

Fan Control

Flame On

Maximum Level

Indicatiors

Light On

[1] When a mode icon is outlined, that function is currently active (ON)

[2] Optional accessory

Flame Control

The system has six flame levels (1–5 and MAX).

1. With the system ON, repeatedly press MODE until the flame icon displays ( Figure 43 ).

2. Press the UP/DOWN ARROW key to increase/decrease the flame height ( Figure 55 ).

Figure 49 - Flame Levels

Operation

900077-02, 07/2015

56

Flame Level 5 Flame Level Maximum

NOTE: Pressing the UP ARROW key while the system is ON but the flame is OFF will cause the flame to turn on in the highest (MAX) position. The wall switch receiver will beep each time the UP/DOWN ARROW key is pressed, to confirm receipt of the command.

Turn ON Thermostat

1. Repeatedly press the THERMOSTAT key to cycle the thermostat between ON, OFF, and SMART modes ( Figure

48 ).

2. To change the temperature scale (°F to °C): With the system in the OFF position, press the THERMOSTAT and

MODE keys at the same time ( Figure 48 ).

Set Thermostat Temperature

1. Repeatedly press the THERMOSTAT key until ON displays next to the thermostat icon. The thermostat set temperature displays in the mode setting area of the LCD screen ( Figure 48 ).

2. Press the UP/DOWN ARROW key until the desired temperature displays ( Figure 48 ).

Set SMART Thermostat Control

1. Repeatedly press the THERMOSTAT key until SMART displays next to the thermostat icon ( Figure 49 ).

2. The SMART thermostat function will automatically adjust the flame height (up or down) when the room temperature varies from the thermostat set temperature by more than 5°.

Blower Control

Turning OFF the fireplace with the wall switch will NOT turn OFF the blower. To turn OFF these functions, use the remote control before turning OFF the fireplace with the wall switch receiver.

1. Repeatedly press MODE until the blower icon displays ( Figure 48 ).

2. Press the UP/DOWN ARROW key to adjust the blower speed through six levels (1–5 and OFF) ( Figure 49 ).




Operation

900077-02, 07/2015

Optional Lighting Control

Turning OFF the fireplace with the wall switch will NOT turn OFF the lighting (if installed). To turn OFF these functions, use the remote control before turning OFF the fireplace with the wall switch receiver.

1. Repeatedly press MODE until the LIGHT icon displays ( Figure 48 ).

2. Press the UP/DOWN ARROW key to toggle through light intensity levels to OFF.

Manual ON—Remote Control System Bypass (flame operation only)

When bypassing the remote control system, the fireplace will operate at the last setting (Hi or Low).

1. Slide the wall switch to the ON position ( Figure 47 ). This will bypass the remote control, and the burner will light.

Manual OFF—Remote Control System Bypass (flame operation only)

When bypassing the remote control system, the fireplace will operate at the last setting (Hi or Low).

1. Slide the wall switch receiver to the OFF position ( Figure 42 ). The burner will shut OFF.

Continuous Pilot Ignition / Intermittent Pilot Ignition

These fireplaces have continuous pilot ignition (CPI) / intermittent pilot ignition (IPI) functionality; controlled by the remote control transmitter:

• Intermittent Mode—The pilot is extinguished when the fireplace is OFF.

• Continuous Mode—The pilot stays ON when the fireplace is OFF.

In periods of extreme cold, condensation may form on the glass door when the fireplace is OFF and the pilot is in intermittent mode. Also, with the pilot in intermittent mode, the fireplace may cycle startup (i.e., the pilot and burner ignite, but the burner extinguishes and reignites several times until the flue reaches the temperature for proper drafting).

• To save energy—switch to intermittent mode.

• For a standing pilot that will help prevent glass door condensation and cycle startup—switch to continuous mode.

NOTE: Continuous mode is indicated by a pilot that comes ON and remains lit when the fireplace is OFF.

Installing the Firebox Liners

Install the side panels (from kit)

1. Align screw hole in top flange of side panel with upper hole in inside wall of fireplace.

2. Align screw holes in bottom flanges of side panel with holes in front ledge and rear ledge.

3. Secure each panel with three (3) screws provided with the kit.

Install back panel (from kit)

1. Insert bottom edge of back panel into fireplace. Lift it over the tabs on rear ledge of fireplace, then position it in front of the previously installed reflector.

2. Align screw holes in top and bottom edges of back panel with holes in fireplace ceiling and rear ledge. Secure using seven (7) screws provided with the kit.

WARNING

• Do NOT attempt to install firebox liner panels until the fireplace is installed, the gas-line has been connected and tested for leaks, and initial burner operation has been confirmed.

• The glass media was designed to provide a safe, reliable, attractive flame. Any attempt to use media not specified for this fireplace will result in incomplete combustion, sooting, poor flame quality, and will void the warranty.

• Glass media gets very HOT during fireplace use and will remain hot up to ONE HOUR after gas supply is turned off. HANDLE MEDIA ONLY WHEN COOL. Turn OFF all electricity to the appliance before installing media.

• If glass media is not installed according to the installation instructions, flame impingement and improper combustion could occur, resulting in soot and/or excessive production of carbon monoxide (CO), a TOXIC gas that is colorless and odorless.

• This appliance is NOT designed to burn wood. Any attempt to burn wood in this fireplace may be a safety hazard, cause irrepairable damage the appliance, and void the warranty.

Installing the Glass Media

1. Install the glass media in the recessed area between the front and rear floors.

NOTE: 42” fireplaces require less than a full bag of glass media. 54” fireplaces require an entire bag of media.

2. Spread the glass media in a thin layer, evenly around the burner. Do NOT mound the media.


57

58



Installing and removing the glass door

Operation

900077-02, 07/2015

WARNING

HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED.

• Remove glass door only when fireplace is OFF and COLD.

• Fireplace surfaces get EXTREMELY HOT!

• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched. Even after the gas is turned off, fireplace surfaces remain extremely hot.

WARNING

• Do not attempt to substitute the materials used on these doors, or replace cracked or broken glass.

• Handle this glass with extreme care! Glass is susceptible to damage—Do not scratch or handle roughly while reinstalling the glass door frame.

• The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.

• Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.

WARNING

Do not operate appliance with the glass front removed, cracked, or broken.

AVERTISSEMENT

Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué, ou brisé.

WARNING

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

AVERTISSEMENT

Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

Only doors certified with the fireplace shall be used.

Seules des portes certifiées pour cet appareil doivent être utilisées.

WARNING

Do NOT abuse the glass door by striking it or slamming it shut.




Operation

900077-02, 07/2015

Installing the glass door

1. Visually inspect the gasket on the backside of the glass door.

NOTE: The gasket surface must be clean, free of irregularities, and seated firmly. Ensure it is properly located.

Make sure the bead is not rolled into the channel at the top of the door, but remains flat against the top of the glass.

2. While holding the glass door by the sides, hook the top edge onto the fireplace, and swing the bottom of the glass door gently in towards the fireplace ensuring that the gasket seats evenly as the door draws shut.

NOTE: If the lower flange of the door does NOT clear the lower front frame of the fireplace, ensure the door

UPPER mounting flange is completely and properly engaged on the fireplace frame BEFORE INSERTING THE

SCREWS. Proper door alignment and sealing are important to the operation and performance of the fireplace.

Ensure the door seal is contacting the frame and that no air leaks are present.

3. Align the screw holes below the glass door with the holes in the fireplace, and secure using the three (3) provided screws ( Figure 50 ).

4. Install the barrier ( Page 42 ).

Removing the glass door

1. Remove the barrier ( Page 42 ).

2. Remove the three (3) screws beneath the door ( Figure 50 ).

3. Swing the bottom of the glass door away from the fireplace to a 45° angle.

4. Carefully grip the door at the top and bottom, and remove it from the fireplace. Place the door in a safe location for later reinstallation.

Figure 50 - Glass Door Figure 51 - Bezel (right side)

Glass Door

Bezel

Upper

Flange

Rating plate and lighting instructions are attached to door bracket.

Bezel

Lower

Flange

Installing the Optional Bezel

1. Hook the bezel upper flange over the top edge of the glass door and swing the lower edge of the bezel toward the door ( Figure 51 ).

2. Gently push the lower edge of the bezel to attach the bezel lower flange to the lower edge of the glass door

( Figure 51 ).

59




MAINTENANCE

Operation

900077-02, 07/2015

Refer to the Maintenance Schedule on Page 62 for maintenance tasks, procedures, frequency, and a listing of by whom the tasks should be performed. Always verify proper fireplace operation after servicing.

WARNING

Turn OFF gas and electrical power to the fireplace and allow it to cool before cleaning or servicing the appliance.

60

CAUTION wear gloves and safety glasses for protection while doing required maintenance.

Verify proper operation after servicing.

S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.

Always turn OFF gas before cleaning. Before relighting, refer to the lighting instructions in this manual.

Instructions are also found on a pull-out panel located in the control compartment.

Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.

NOTE: Prior to the first use of the fireplace and each burn season and periodically during the burn season, inspect the horizontal termination for debris such as bird nests, leaves, paper or branches. Remove any items from the surfaces of the termination prior to use. Also be aware of shrubs and plantings that may encroach on the termination.

Inspecting the venting system

The fireplace and venting system should be thoroughly inspected before initial use and at least annually by a qualified service technician. Inspection should include ensuring that exhaust or intake passages are unobstructed and vent components are properly assembled and not damaged.

The homeowner must contact a qualified service technician at once if any abnormal condition is observed.

If the venting system is disassembled for any reason, a qualified service technician should follow vent installation instructions for proper reassembly and proper sealing of the venting system components. However, more frequent periodic inspections and cleanings should be performed by the homeowner.

NOTE: Prior to the first use of the fireplace and each burn season and periodically during the burn season, inspect the horizontal termination for debris such as bird nests, leaves, paper or branches. Remove any items from the surfaces of the termination prior to use. Also be aware of shrubs and plantings that may encroach on the termination.

Inspecting the burner flame appearance

Periodically inspect the burner and pilot flame. Ensure that the burner flame appearance resembles the flame shown in Figure 37 on Page 41 and as described in Flame Appearance and Sooting on Page 41 . Any necessary burner flame adjustments must be performed by qualified personnel only ( Page 39 ). Refer to Page 39 for more information about the pilot flame appearance. Contact a qualified service technician at once if any abnormal condition is observed.

Cleaning the glass door and firebox

WARNING

Do not use abrasive cleaners on glass. Never clean the glass when it is hot.

Clean the glass and firebox during the Burn-in Period , and then only when necessary and when the fireplace is cool.

Wipe the surface with a clean, dampened, soft cloth. Follow with a dry, soft towel as desired. Take care not to scratch the surface. Periodically, remove any build-up caused by the following:

• During start-up, it is normal for condensation to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). The moisture can cause lint, dust and other airborne particles to cling to the glass surface.

• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a film on the glass.

• A white coating may form on the glass as a result of impurities and minerals in the fuel.

Clean the glass two or three times each heating season, depending on the circumstances present. The following cleaning solutions are approved for use:

• Non-ammonia based glass cleaner

• Gas fireplace/stove glass cleaner




Operation

900077-02, 07/2015

Inspecting the glass gasket

Visually inspect the gasket on the backside of the glass door. The gasket surface must be clean, free of irregularities, and seated firmly.

Cleaning the control compartment

Keep the control compartment clean by vacuuming or brushing it out at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

Touching up paint in small areas

Only use a factory-supplied paint kit for any touch-ups. Paint is available at your local IHP dealer. Never attempt to paint a hot fireplace. Do not attempt to repaint the fireplace until the finish is completely cured ( Burn-in Period on Page 54 ).

If the surface becomes stained or marred, it may be lightly sanded and touched up.

Glass Media

Removing and cleaning the glass media

CAUTION

Risk of personal injury. Allow the media to completely cool before handling.

Use a clean, dry, empty shop vac to remove glass media. Wash the media in warm, soapy water. Rinse and dry before reinstalling.

Reinstalling the glass media

Carefully follow the placement instructions ( Page 57 ). This will ensure a proper flame and safe combustion.

NOTE: Improper positioning of media can create carbon build-up and will alter the performance of the fireplace.

Replacing the media

If the media needs replacement, use only the proper replacement media from manufacturer ( Page 69 ).

Cleaning the burner

Carefully remove the media. Vacuum out any foreign matter on the burner (e.g., lint, carbon, etc.). Ensure the burner ports are free of debris.

NOTE: Improper positioning of media can create carbon build-up and will alter the performance of the fireplace.

Inspecting the wiring

Refer to the wiring diagram ( Figure 29 ).

CAUTION

Label all wires prior to disconnection when servicing controls. wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

ATTENTION

Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher.

Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Inspect and clean all wire connections. Ensure that there is no wire melting or damage. The inspection should include:

• Terminals at the valve

• ON/OFF switch

61




MAINTENANCE SCHEDULE

See the tables below for detailed information about required maintenance, both regular and annual.

Operation

900077-02, 07/2015

Table 30 - Maintenance Performed Annually—Before the Burning Season

Maintenance Task

Inspecting/Cleaning Burner/valve, Panels, and Controls

Checking Flame Patterns and Flame

Height

Inspecting/Cleaning Pilot and Burner

Checking Vent System

Fireplace Inspection

Replacing Batteries

Performed By

Qualified Service Technician



Procedure

Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment and burner area.

Verify the flame pattern and height displayed by the fireplace ( Figure 37 ). Flames must not touch the panels or fireplace ceiling.

Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, igniter/flame rod and hood. Ensure the pilot flame engulfs the flame sensor.

Qualified Service Technician Remove baffle, inspect the vent system at the top and at the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.

Qualified Service Technician Perform the appropriate fireplace inspection procedure detailed in this manual.

Homeowner/Qualified Services Technician For electronic gas valve models:

Replace the batteries in the battery holder.

Table 31 - Maintenance Performed Periodically—After the Burning Season

Maintenance Task Performed By

Cleaning Firebox Interior Homeowner

Checking Flame Patterns and Flame

Height

Cleaning Glass Door

Homeowner

Homeowner

Procedure

Carefully remove glass media. Vacuum out interior of the firebox. Clean firebox walls.

Replace removed items as detailed in this manual.

Verify the flame pattern and height displayed by the fireplace ( Figure 37 ).

Clean as necessary following the directions provided in this manual ( Page 60 ). Do not touch or attempt to clean the glass while hot.

62




REQUIRED ACCESSORY COMPONENTS

Firebox Liner Kits

Illusion style firebox liner kits are designed for use with a backlighting kit.

Rhapsody Linear Panel Kit:

Illusion Cityscape Back Panel

Illusion Metroscape Back Panel

Left Side

Panel

Right Side

Panel

Catalog

Illusion Cityscape

Black Porcelain

Illusion Metroscape

Black Porcelain

Nake Black Porcelain

Nake Black Satin

Paint

Illusion Cityscape

Black Porcelain

Illusion Metroscape

Black Porcelain

Nake Black Porcelain

Nake Black Satin

Paint

Model

H8832

H8833

H8834

H8835

H8420

H8421

H8422

H8423

Floor kits

Operation

900077-02, 07/2015

Description

IPK-CBLKP-RAP42

IPK-MBLKP-RAP42

NPK-BLP-RAP42

NPK-BLS-RAP42

IPK-CBLKP-RAP54

IPK-MBLKP-RAP54

NPK-BLP-RAP54

NPK-BLS-RAP54

Used on

42” models

54” models

Designer style floors require one glass media kit (5 lb bag). Reflection style floors do not use glass media.

Table 33 - Floor Kits

Designer Floor Kit

Catalog

H8836

H8838

H8837

H8425

H8427

H8426

Model

RFK-BLP-RAP42

DFK-BLP-RAP42

DFK-BLS-RAP42

RFK-BLP-RAP54

DFK-BLP-RAP54

DFK-BLS-RAP54

Description

Reflection—Black

Porcelain

Designer—Black

Porcelain

Designer—Black

Satin

Reflection—Black

Porcelain

Designer—Black

Porcelain

Designer—Black

Satin

Used on

42” models

54” models

Glass Media kits

One glass media kit (5 lb bag) is required with Designer style floors. Reflection style floors do not use glass media.

Table 34 - Glass Media

Catalog

H8412

H8424

H8413

H8538

H8539

Model

CRSHGL-RBLK

CRSHGL-RBLU

CRSHGL-P

CRSHGL-GF

CRSHGL-C

Description

Bag of Glass Media, Reflective Black

Bag of Glass Media, Reflective Blue

Bag of Glass Media, Platinum

Bag of Glass Media, Goldfinger

Bag of Glass Media, Copper

63


64



OPTIONAL ACCESSORY COMPONENTS

Surround/Bezel kits

Table 35 - Surround Kits

Operation

900077-02, 07/2015

Catalog No.

F2259

F2256

Model No.

CS-BLS-RAP42

CS-BLS-RAP54

Description

Black Satin, 42” models


Table 36 - Bezel Kits

Catalog No.

F2269

F2267

F2268

F2266

F2264

F2265

Backlighting kits

Table 37 - Backlighting Kits

Catalog No.

H8866

H8429

Power Vent Kits

Extended

Wire Harness

Table 38 - Power Vent Kits and Extended Wire Harness

Catalog No.

Model No.

H7387

H8574

H8931

LPVK-110

PVK-RHAP

PF2-EXT-WH-25

Touch-Up Paint kit

Table 39 - Touch-Up Paint Kit

Catalog No.

F1882

Model No.

BZL-BLS-RAP42

BZL-BLNI-RAP42

BZL-BRNI-RAP42

BZL-BLS-RAP54

BZL-BLNI-RAP54

BZL-BRNI-RAP54

Model No.

IPBLK-RAP42

IPBLK-RAP54

Model No.

SCTPSAB

Description


Black Nickel, 42” models

Brushed Nickel, 42” models


Black Nickel, 54” models

WBrushed Nickel, 54” models

Description

Panel Backlighting Kit, 42” models

Panel Backlighting Kit, 54” models

Description

Power Vent Kit

Power Vent Adaptor Kit

25” Extended Wire Harness

Description

Exterior Touch-Up Paint (Black)

Termination Guard kits

Table 40 - Termination Guard Kits

H5820

Termination

Shroud

(fits H1968)

87L02

Deluxe

Termination

Guard

(fits 94L10 and H1968)

17M52

Square

Termination

Guard

(fits 94L10 and H1968)

Catalog

H5820

87L02

17M52

Model

4.5HTSK

SV4.5HGS

SV4.5HGS-1

Description

Termination Shroud

Termination Guard, Deluxe

Termination Guard, Square




LIGHTING INSTRUCTIONS - ENGLISH

Operation

900077-02, 07/2015

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. If any portion of this appliance does not operate as the instructions indicate, do not try to repair it, call a qualified service technician. Do not use tools.

Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Read the Care and Operation manual including the section on "Remote

Control System."

3. Slide the switch on the receiver to "OFF."

4. Press ON/OFF button on remote control transmitter to "OFF."

5. Turn "OFF" all electric power to the appliance.

6. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.

8. Turn on all electric power to the appliance.

9. Slide the switch on the receiver to REMOTE.

10. Press ON/OFF button on remote control transmitter to "ON."

11. (if applicable) Set thermostat on remote control to desired setting.

12. If the appliance will not operate, follow the instructions "To Turn Off

Gas To Appliance" and call your service technician or gas supplier.

Electronic Gas Control

Valve - SIT Proflame

Receiver

On

Remote

Off

PRG

Electronic Pilot Assembly

Remote Control

Transmitter

ON/OFF Key

THERMOSTAT Key

UP/DOWN Arrow Key

MODE Key

TO TURN OFF GAS TO APPLIANCE

1. Slide the switch on the receiver to "OFF."

2. Press ON/OFF button on remote control transmitter to "OFF."

3. Turn off all electric power to the appliance if service is to be performed.

4. Close the main line gas shut-off valve.

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

P/N 900335-00, Rev. 0


6-3/4"

9-5/8"

65

66



LIGHTING INSTRUCTIONS - FRENCH

Operation

900077-02, 07/2015

POUR PLUS DE SÉCURITÉ LIRE AVANT DE METTRE EN MARCHE

AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risque de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.

A. Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.

B. AVANT DE FAIRE FONCTIONNER, reniflez tout autour de l’appareil pour déceler une odeur de gaz. Reniflez près du plancher, car certains gaz sont plus lourds que l’air et peuvent s’accumuler au niveau du sol.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le bâtiment.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies.

C. Si un élément de cette unité ne fonctionne pas tel que décrit dans les instructions, n’essayez pas de le réparer, appelez un technicien qualifié.

N’utilisez-pas d’outils. Le fait de forcer la manette ou de la réparer peut déclencher une explosion ou un incendie.

D. N’utilisez pas cet appareil s’il a été plongé dans l’eau, même partiellement.

Faites inspecter l’appareil par un technicien qualifié et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l’eau.

INSTRUCTIONS DE MISE EN MARCHE

1. ARRÊTEZ ! Lisez les avertissements de sécurité à l’endos de cette étiquette.

2. Lisez le manuel d’utilisation et d’entretien incluant la section

« Système de télécommande ».

3. Placez l’interrupteur du récepteur en position “OFF”.

4. Appuyez sur le bouton “ON/OFF” pour sélectionner “OFF”.

5. Coupez l’alimentation électrique de l’appareil.

6. Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.

7. Attendre cinq (5) minutes pour laisser échapper tout le gaz. Reniflez tout autour de l’appareil, y compris près du plancher, pour déceler une odeur de gaz. Si vous sentez une odeur de gaz, ARRÊTEZ ! Passez à l’étape B des instructions de sécurité sur la portion supérieure de cette étiquette. S’il n’y a pas d’odeur de gaz, passez à l’étape suivante.

8. Mettez l’appareil sous tension.

9. Placez l’interrupteur du récepteur en position “REMOTE”.

10. Appuyez sur le bouton “ON/OFF” pour sélectionner “ON”.

11. (Si applicable) Ajustez le thermostat sur la télécommande à l’ajustement désiré.

12. Si l’appareil ne se met pas en marche, suivez les instructions intitulées «

Comment couper l’admission de gaz de l’appareil » et appelez un technicien qualifié ou le fournisseur de gaz.

Valve électronique -

SIT Proflame

Récepteur

On

Remote

Off

PRG

COMMENT COUPER L’ADMISSION DE GAZ DE L’APPAREIL

1. Coupez l’alimentation électrique de l’appareil s’il faut procéder à l’entretien.

2. Sélectionnez OFF sur le récepteur.

Module de veilleuse

électronique

3. Appuyez sur le bouton ON/OFF et sélectionnez OFF.

4. Fermer la valve de gaz principale.

Télécommande

Bouton ON/OFF

Bouton THERMOSTAT

DANGER

VITRE CHAUDE

RISQUE DE BRÛLURES.

NE TOUCHEZ PAS UNE VITRE

NON REFROIDIE.

NE LAISSEZ JAMAIS UN ENFANT

DE TOUCHER LA VITRE.

L'écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.

P/N 900336-00, Rev. 0


6-3/4"

9-5/8"



TROUBLESHOOTING

Operation

900077-02, 07/2015

Before troubleshooting, ensure that the fireplace main line gas shutoff valve and the wall switch are in the ON position. The following troubleshoots the fireplace only to an elementary level. For detailed remote and ignition system troubleshooting, refer to the instructions provided with the remote.

Detailed valve system troubleshooting should only be performed by a qualified service technician.

Table 41 - Troubleshooting Electronic Systems

1.

2.

3.

4.

Nothing happens when the fireplace is turned ON/OFF.

The main burner does not light and the igniter is sparking.

The main Burner comes on but then goes out.

Soot is present on the glass.

5. Poor flame and/or blue flame.

a. Remote is not functioning properly.

b. c. a. b. c. d. e. a. b. c. d. a. b.

Gas is not reaching the fireplace.

Unit is not receiving power.


Loose wires to the valve.

Loose wires to ignition module.

Air in the gas line.

Unit is not receiving power.


Loose wires to the valve or ignition module.

Pilot flame is not engulfing the sensor.

Obstructed vent system.

Initial fireplace operation.

Improper vent restrictor setting.

c. Improper air shutter opening.

d. Excessive flame impingement on panels and fireplace ceiling.

a. Door seal is not properly aligned, causing gaps and air leaks.

Check that the wall switch plate is set to REMOTE.

Operate the fireplace from the wall plate switch.

Replace remote and/or wall switch batteries.

Check the gas supply and gas shutoff valves. *

Check/replace backup batteries behind the wall plate.

Replace unit battery backup.

Check building circuit breakers to ensure power is ON to the fireplace.

Check the gas supply and gas shutoff valves.

Check control compartment for any obviously loose wiring (call a service technician, if necessary).


Purge gas line of air (call a service technician if required).

Replace unit battery backup.

Check the gas supply and gas shutoff valves.


Call a service technician.

Call a service technician.

A white film may develop on the glass during the first few fires as part of the burn-in process.

The first few times you use the fireplace, clean the glass after each use (AFTER THE GLASS HAS

COMPLETELY COOLED); otherwise, the white film will bake onto the glass and become difficult to remove.

See glass cleaning instructions in the MAINTENANCE section of this manual.

Open the air shutter by adjusting the air shutter adjustment lever according to the instructions in this manual.

Open the air shutter by pushing in the rod.

Properly position the media.

Remove and realign the door so the gasket seal is fully engaged around the door frame.

*The unit may have multiple gas supply shutoffs (the main gas supply valve in the house, the gas supply valve in the fireplace control compartment, and/or an additional shutoff valve near the fireplace).

67


68



Operation

900077-02, 07/2015

REPLACEMENT PARTS

Contact an IHP dealer to obtain any of these parts. Contact IHP for the phone number of your nearest IHP dealer.

Table 42 - Installer Replacement Parts

Description

1 Control Compartment Access Door

2 Control Compartment Access Door Gasket

3 Orifice, #32, NG

4 Orifice, #51, LP

5 Orifice, #40, NG

6 Orifice, #54, LP

7 Burner Assembly

8 Wall Switch Receiver Kit

9 Ground Wire

10 NG Gas Valve

11 Propane Gas Valve

12 NG Pilot Assembly

13 Propane Pilot Assembly

14 Control Module

15 Glass Door Latch

16 Flex Gas Connector Assembly

17 Orifice Connector

18 ON/OFF Jumper Switch

19 Assembly Harness, Wall to Proflame II, 12 ft

20 Assembly Harness, Valve to Proflame II

21 Assembly Harness, Power to Proflame II

22 Assembly Harness, Blower Plug-In

23 Assembly Harness, Light and Fan Connector, 5”

24 Non-combustible Board Kit (3-pc. kit)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty

1

1

1

H8433

93L32

H7847

H8809

H8813

H8814

H8811

H8817

H8815

J7564

Catalog Number

H8435

H8436

—

—

69L96

99K79

H8794

H8752

H7278

H7270

H7271

H7268

H7269

H8656

42”

H8433

93L32

H7847

H8809

H8813

H8814

H8811

H8817

H8815

J7563

Catalog Number

H8435

H8436

37L82

H8303

—

—

H8432

H8752

H7278

H7270

H7271

H7268

H7269

H8856

54”

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty

1

1

1

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

AVERTISSEMENT

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.

WARNING

Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards.




Figure 52 - Replacement Parts

9

10

11

8

On

Remote

Off

PRG

12

13

14

15

26

Operation

900077-02, 07/2015

25-1675 DB REV 004

120V

Out

Fan

27

Aux

Out

Power

28 29

SimFlame

30

Table 43 - Homeowner Replacement Parts

Description

25 Remote Control Transmitter Kit

26 Glass Door

27 Top Baffle

28 Blower Assembly FBK-100

29 SimFlame (light flicker)—module only

30 Light Bulb 25W

31 Barrier

Catalog Number

H8753

H8799

H8787

80L84

H8439

H8438

J7427

42”

1

1

1

1

Qty

1

1

1

Catalog Number

H8753

H8431

H8583

80L84

H8439

H8438

J7426

54”

1

1

1

1

Qty

1

1

1

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.


69



NOTES

Operation

900077-02, 07/2015

70


Innovative Hearth Products

Astria™ Brand Gas Fireplace

Limited Lifetime Warranty

THE WARRANTY

Innovative Hearth Products ("IHP") Limited Lifetime Warranty warrants your Astria™ brand gas fireplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the Limited Lifetime Warranty. Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited Lifetime Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited

Lifetime Warranty as described herein.

COVERAGE COMMENCEMENT DATE

Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.

EXCLUSIONS AND LIMITATIONS

This Limited Lifetime Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.

This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the Limited Lifetime Warranty from the date of installation. Vent components, trim components and paint are excluded from this Limited Lifetime Warranty. The following do not carry the Limited Lifetime Warranty but are warranted as follows:

Burner – Repair or replacement for five years from the date of installation

Gas components & electrical components – Repair or replacement for one year from the date of installation

Gaskets – Repair or replacement for one year from the date of installation

Gold & nickel plating - Replacement for two years from date of installation. Excludes tarnishing

Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component

Light bulbs & batteries – Replacement for 90 days from the date of installation

Logs – Replacement for five years from the date of installation against thermal breakage only

Optional blowers & remote controls – Repair or replacement for one year from the date of installation

Optional glass doors & optional glass accessories – Repair or replacement for 90 days from the date of installation

Optional surrounds – Stone/Natural Materials: Replacement for one year against cracking or breakage due to thermal stress. Other Materials: Replacement for one year. Excludes surface and hairline cracks and scratches or slight color changes that do not affect the operation or safety of the unit

Tempered Glass -Replacement for one year from the date of installation

Parts not otherwise listed carry a 90 day warranty from the date of installation.

Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.

IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product;

(d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.

IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.

This Limited Lifetime Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.

LIMITATION ON LIABILITY

It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.

In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.

IHP makes no expressed warranties except as stated in this Limited Lifetime Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.

No one is authorized to change this Limited Lifetime Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited

Lifetime Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

INVESTIGATION OF CLAIMS AGAINST WARRANTY

IHP reserves the right to investigate any and all claims against this Limited Lifetime Warranty and to decide, in its sole discretion, upon the method of settlement.

To receive the benefits and advantages described in this Limited Lifetime Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.

Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contractor that is not approved without first obtaining IHP's prior written consent.

HOW TO REGISTER A CLAIM AGAINST WARRANTY

In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the

IHP Warranty Department at 1508 Elm Hill Pike, Suite 108, Nashville, TN 37210 or visit our website at WWW.ASTRIA.US.COM.

Printed in U.S.A. © 2013 Innovative Hearth Products LLC

P/N 900199-00, Rev. NC 12/2013

Innovative Hearth Products

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

71



Astria.US.com

Record the following important information about your fireplace:

Fireplace model number

Fireplace serial number

Date fireplace was Installed

Type of gas fireplace uses

Dealer name

Installation and Operation Instructions

900077-02, 07/2015

P900077-02

Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.

Printed in U.S.A. © 2014 Innovative Hearth Products

P/N 900077-02 Rev. B 07/2015 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Astria Rhapsody 54TEN Installation And Operation Instructions Manual

Installation and Operation Instructions

SAFETY AND YOUR FIREPLACE

Safety and Your

Fireplace

All parts of your

IHP fireplace get

EXTREMELY HOT!

La sécurité et votre foyer

Seguridad y su chimenea

Toutes les parties de votre foyer IHP deviennent

EXTRÊMEMENT CHAUDES !

¡Todas las partes de la chimenea IHP se ponen

MUY CALIENTES!

IMPORTANT SAFETY INFORMATION

Important Safety Information

L’information de sûreté importante

Información importante de seguridad

INSTALLATION

OPERATION

NOTES

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