Epson PhotoPC 800 Service Manual

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Epson PhotoPC 800 Service Manual | Manualzz

®

Digital Still Camera

EPSON PhotoPC 800

SEDC99002

Notice:

All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.

The contents of this manual are subject to change without notice.

All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.

The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.

Copyright © 1996 SEIKO EPSON CORPORATION. Printed in Japan.

PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.

DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings.

WARNING Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.

DANGER

1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE

OR REPAIR PROCEDURES.

2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR

ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.

3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL

INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON

POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

WARNING

1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.

2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING

PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT

TO THE POWER SOURCE.

3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR

REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.

4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-

STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.

5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF

SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON

WARRANTY.

PREFACE

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of PhotoPC800. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. The chapters are organized as follows:

CHAPTER 1.

PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product.

CHAPTER 2.

OPERATING PRINCIPLES

Describes the theory of electrical and mechanical operations of the product.

CHAPTER 3.

TROUBLESHOOTING

Provides the step-by-step procedures for troubleshooting.

CHAPTER 4.

DISASSEMBLY AND ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product.

CHAPTER 5.

ADJUSTMENTS

Provides Epson-approved methods for adjustment..

CHAPTER 6.

MAINTENANCE

Provides preventive maintenance procedures.

APPENDIX

Provides Circuit Boards and Shematics.

Revision

A

Issued Date

June 10, 1999

Revision Status

Description

First Release

EPSON PhotoPC 800 Revision A

Product Description

Features ......................................................................................................... 9

Exterior View ................................................................................................ 11

Functions Specification................................................................................. 12

Image Data.............................................................................................. 12

Shooting Mode ........................................................................................ 13

Memory ................................................................................................... 13

Function Display and Other..................................................................... 14

GUI Menu Operation ............................................................................... 15

Processing Time...................................................................................... 18

File Size/Storage Capacity ...................................................................... 18

External Interface .................................................................................... 19

Power Supply .......................................................................................... 20

Indication and Switch Function..................................................................... 21

Indication and Switch .............................................................................. 21

List of Setting Items................................................................................. 24

Accessories .................................................................................................. 28

Included Cables....................................................................................... 28

Other accessories ................................................................................... 29

Specification for Options............................................................................... 30

Standard Options .................................................................................... 30

Environmental Condition .............................................................................. 30

Safety Standard and Reliability .................................................................... 31

Operating Principle

Board Component ........................................................................................ 33

Operating principles of the Circuit Boards .................................................... 34

CA1 Circuit Operation ............................................................................. 35

CA2 Circuit Description ........................................................................... 41

SY1 Circuit Description ........................................................................... 43

PW1 Power Circuit Description ............................................................... 48

Table of Contents

Trouble Shooting

Overview ...................................................................................................... 53

Troubleshooting............................................................................................ 53

Camera has no power ............................................................................. 53

No Shooting ............................................................................................ 54

Image can not be taken........................................................................... 54

Disassembly and Assembly

Overview ...................................................................................................... 56

Precautions ............................................................................................. 56

Equipment and Tools .............................................................................. 57

Disassembly and Assembly ......................................................................... 58

Assembly Procedure .................................................................................... 63

Assembling the Lens Assembly .............................................................. 63

Earth Terminal installation between CA2-PW1 Boards........................... 64

Installing the Holder Monitor and Microphone......................................... 65

Installing the CA1 Board ......................................................................... 66

Installing the LCD Monitor ....................................................................... 67

Installing the Holder CF........................................................................... 68

Installing the Shield Tape ........................................................................ 69

Installing Cover Battery ........................................................................... 70

Installing Unit Control Panel .................................................................... 70

Installing Cabinet..................................................................................... 71

Adjustment

Overview ...................................................................................................... 75

Getting Ready for Adjustment ................................................................. 76

Adjustment ................................................................................................... 78

Initialization Operation............................................................................. 78

Positions for measuring and adjusting on the PW1 Board ...................... 79

Lens Adjustment ..................................................................................... 82

AWB Adjustment ..................................................................................... 83

Color Matrix Adjustment .......................................................................... 84

6

EPSON PhotoPC 800

CCD Defect Detect Adjustment............................................................... 85

LCD Panel Adjustment ............................................................................ 85

LCD H AFC Adjustment .......................................................................... 86

Uploading the Firmware .......................................................................... 88

Maintenance

Preventive Maintenance ............................................................................... 91

Check Points ........................................................................................... 91

Appendix

Connections among Boards ......................................................................... 93

Component Layoust of Circuit Boards.......................................................... 94

Circuit Shematics.......................................................................................... 99

Exploded Diagram ...................................................................................... 106

Simens Star Chart ...................................................................................... 109

Revision A

7

PRODUCT DESCRIPTION

& + $ 3 7 ( 5 4

EPSON PhotoPC 800

1.1 Features

EPSON PhotoPC800 is a compact high-performance digital still camera with

2.1 Mega pixel color CCD. Major features of this camera are as follows.

INTENDED USER

Professional Users

Intended Users (Beginner, Advanced or Intermediate Users)

RECOMMENDED USAGE

For making Home Pages for Web

For making proceedings, flyers and brochures with pictures

For making post cards with pictures

For making calendar with pictures

OVERVIEW OF PRODUCT

HyPict Mode

1984 x 1488 (Hypict mode)

1984 x 744 (Panorama-Hypict)

Quick Shooting Mode: Taking photos at intervals of under 1.5 seconds

Image Memory: Compact Flash memory card comes with as standard

(No internal image memory)

Shooting Modes:Continuous shooting, Interval shooting, VF (View Finder)

shooting mode, LCD shooting mode (Auto, Manual),

Digital Zoom, Panorama, Macro, Monochrome. Good for

sports, portrait and landscape shooting.

Able to change the Shutter Speed, Focus value.

Shooting function:Automatic, predefined, and adjustable exposure settings

(-2.0 to +2.0EV, in increments of 0.5), White balance

(custom/fixed/auto)

Built-in microphone for audio recordings

Revision A

Built-in color LCD monitor for previewing and playing back pictures

Built-in flash with automatic, forced flash, flash off, and Slow Synchro

Flash (for taking pictures at night or in dark places)

Energy Saving Function works when;

Power is turned off after the image processing (Able to select off/3 sec./ 5 sec./10 sec.)

LCD Off, Back Light Off at AF, Shuts down at Playback

Power Supply: 2 Ni-MH batteries (included)

Interface:

Video Output:

USB, DOS/V Serial, RS-422 (Mac. Serial)

NTSC/PAL

Image File Format: DCF (Digital rule of Camera File system)

Product Description Features 9

EPSON PhotoPC 800

HARDWARE

High resolution CCD: 2.1 Mega pixel CCD

High Image Quality: 1600 x 1200 pixel or 1984 x 1488 pixels with

HyPict, 24 bit color image capture

Mounting

1.8 inch TFT color LCD monitor

Optical finder

Microphone

Flash

Image Quality:

3 modes (Super Fine, Fine, Standard)

1600 x 1200 (Super Fine, Fine)

640 x 480

1600 x 600

(Standard)

(Panorama-Super Fine, Fine)

SOFTWARE

Function: Standard/TWAIN/OLE2

OS: Windows 95 or later / WindowsNT3.5 [TBD]/ WindowsNT 4.0

or later/Macintosh System 7. x later

Functions Take images from camera/Download the audio recording/

Uploading and copying photos/Turning image function/Thumb nail indication, Auto photo fine function, Uploading the audio recordings/ Direct printing software

Optional Software (for Direct Printing):

The program “Direct Print Ver.3.0” for direct printing comes with Photo PC800.

Function:Image printing, Album printing, Index printing, Sticker printing, Image information printing, Auto photo fine printing

Revision A

Supported Printer: EPSON Stylus Photo, EPSON Stylus Photo EX,

EPSON Stylus Photo700, EPSON Stylus Photo

750, EPSON Stylus Photo 1200, EPSON Stylus

Color 740.

Paper Type (EPSON products);

Photo Quality Ink Jet Paper (A3, A4, Letter)

Photo Quality Ink Jet Card (A6)

Photo Paper (A3, A4, A6, Letter)

High Quality Glossy Film (A4, A6, Letter)

Photo Stickers (A6)

Photo Stickers 4 (A6)

Print function: Color, monochrome, blue and sepia printing

NOTE: The availability of special media varies by country.

Product Description Features 10

EPSON PhotoPC 800

OPTIONS

See below for the optional products.

Cables for connecting with PC

Product Name

Connection Cable

(for Mac./ direct printing)

CPCB1

Cable (for DOS/V) CPCB2

Table 1-1. Options

Code No.

Computer

(printer)

Specification

Macintosh (with printer board or modem board)

EPSON Stylus color series printer; Stylus

Photo EX, Stylus Photo,

Stylus Photo 1200, 700, and 750, Stylus Color

740.

• Camera Side

*Exclusive connector

• Computer side

*MiniDin 8-pin

• Camera Side

*Exclusive connector

• Computer side

*MiniDin 8-pin

DOS/V

• Camera Side

*Exclusive connector

• Computer side

*D-SUB 9-pin

Battery and Adapter

Table 1-2. Battery and Adapter

Product Name Code No.

Specification

Power Pack

Battery

AC adapter

B81817*

B81811*

B86706*

Includes the Ni-MH battery charger and Ni-MH

Rechargeable batteries

Ni-MH Rechargeable batteries

AC adapter power cable

NOTE: The asterisk is a substitute for the last digit of the product number, which varies by country.

1.2 Exterior View

Dimension: 113mm x 67.5 x 36mm

Weight: 235g (Batteries and strap are not included)

Others: Tripod socket is available for installing the tripod.

Revision A

Figure 1-1. Exterior View

Product Description Exterior View 11

EPSON PhotoPC 800

1.3 Functions Specification

Basic specifications of PhotoPC 800 is as follows.

1.3.1 Image Data

Data Type: DCF (Design rule for camera file system)

(16 million colors, 24 bit)

Thumb nail Image: 160 x 120 pixels

Color: Full color (24bit full color)/Monochrome

Image Size: 1984 x 1488 pixels (HyPict ••• H )

1984 x 744 pixels (Panorama HyPict ••• H )

1600 x 1200 pixels (Super Fine ••• /Fine •• )

1600 x 600 pixels (Panorama Super Fine ••• )

1600 x 600 pixels (Panorama Fine •• )

640 x 480 pixels (Standard • )

OPTICAL

CCD: 1/2 inch color area CCD (2.1M pixels)

Total pixels:1688 x 1248 (Effective pixel 1636 x 1236)

1600 x 1200 (actually used)

Inter-line read out

Lens: f=7mm

(equivalent to a 38mm lens on a 35 mm camera)

Brightness: F2.4 5 elements in 5 groups

Range: 0.5m to infinity

0.15m to 0.5m (Macro mode)

Aperture: f2.4, f8.0

Focus: Auto focus/Manual focus

NOTE: When shooting the object with bad contrast or low light, autofocus may not work correctly. Especially, when the shooting needs a flash, set the distance 1.5 cm forcefully.

Sensitivity: Equivalent to ISO 100/200/400

Product Description Functions Specification

Revision A

Shutter: Electric iris with mechanical shutter 1/30 second to

1/750 second (auto flash and forced flash modes),

1/2 second to 1/750 second (flash off mode)

Exposure control: Divided brightness metering Program Auto,

Spot metering Program Auto,

Exposure Manual Adjustment

(-2EV to +2EV, 9 or 21-step)

White balance: TTL automatic white balance

Fixed mode (sunlight)

User defined mode

Viewfinder: Real-image optical (view range over 90%)

AF target mark available

Frame for short distance shooting (80cm from the object) is available

Self-timer:

Flash:

Flash modes:

Flash Range:

10 seconds

Automatic luminance control flash

Automatic, forced flash, flash off, slow flash

0.5 ∼ 3.4 m

0.15 ∼ 0.5 m (Macro)

NOTE: When using the Macro mode, over exposure occurs if the picture is taken within 0.2m.

12

EPSON PhotoPC 800

1.3.2 Shooting Mode

LCD Shooting mode

TTL image play (Play back rate 1/30 sec)

Through image rate: 100%

Self-Timer: 10 seconds (fixed)

First 8 seconds: Self-timer lamp blinks slowly

Last 2 seconds: Self-timer lamp blinks fast

Macro Mode: Shooting mode 0.15m ∼ 0.5m

Quick shooting

In this mode, processing time from one shooting to the second shooting is shortened by saving the taken images in the built-in DRAM.

After the image is taken in this mode, it is stored in the compact flash memory card. (1.5 seconds if there is no flash charge for full size image)

After this mode is canceled, image data is stored in the compact flash card. (writing time is approximately 130KB/second)

At each mode, DRAM is available up to 4MB. (Up to 10 pictures)

Continuous shooting:

Full-size: 1 image/second

VGA: 2 images/second

Continuous shooting is available up to 4MB in the RAM.

Flash is set Off forcibly

Beeping sound available per shooting

Digital zoom:

2 x digital zoom

Image size of the each recording mode is available

Panorama: 1600 x 600 (Super fine/Fine)

Monochrome:1600 x 1200 (Super fine/Fine)

Revision A

Interval shooting

Shooting minimum interval; 10 seconds (except Hypict and recording setting)

Shooting minimum interval ; 20 seconds (except Hypict and recording setting)

Shooting maximum interval; 24 hours

Shooting setting interval; Setting available by seconds unit

Shooting Function: Sports shooting, Portrait shooting, Landscape shooting, Manual exposure.

1.3.3 Memory

Internal RAM Memory: 8MB

Internal ROM memory: 2MB

Expansion Memory:

Complies with Compact Flash Memory Card

PC-DOS format : 512B/Sector

12bit FAT (Up to 15 MB)/16bit FAT

Product Description Functions Specification 13

EPSON PhotoPC 800 Revision A

1.3.4 Function Display and Other

LCD Monitor: 1.8 inch TFT color LCD monitor (110K pixels: 5142 x 218 pixels)

View rate at shooting:100%

Playback view range:100%

Beep Sound: Available (On/Off setting)

Self-Timer Indication:

Red lamp

Slow blink/fast blink

Control LCD Panel indicates;

„ the number of available pictures (3 digit)

„ the number of available pictures at quick shooting (Writing or shooting up to 10 pictures)

Current exposure value

The setting of Image Quality mode

White balance mode

High Sensitivity mode

Flash mode

Low battery mark

Self-Timer mode

Lamp next to the VF (view finder)

Green light on/Green light blink/Off

Lamp in the rear

Red light on/Red light blink/Green light on/Green light blink/Orange light blink/Off

Built-in clock: Year/Month/Date, Time/Minute/Second

NOTE: However, Timer IC operates when the battery is installed. When the batteries are exchanged, the time will be kept counted for 30minutes until the the electricity in the capacitor runs out.

Power Saving Function:Available to select the power save off time

between 10 sec, 30 sec, 1 min or 3 min.

10 seconds: Shuts down in 10 seconds

30 seconds: Shuts down in 30 seconds

1 minute: Shuts down in 1 minute

3 minutes: Shuts down in 3 minutes

When using the slide show, it shuts down in one round.

Shuts down in 5 minutes when the camera is connected to PC, but the camera does not shut down when using the USB connection.

No power saving function when using AC adapter.

Recover: escapes from the power saving function by half-shutter or turning the power On again.

NOTE: No power saving when using the AC adapter.

This function works in 5 minutes when the camera is connected to the PC.

Product Description Functions Specification 14

EPSON PhotoPC 800

1.3.5 GUI Menu Operation

1.3.5.1 Shooting

Following shooting modes are available by using the dial switch.

1.

SETUP Mode

2.

VF (ViewFinder) shooting mode

3.

LCD shooting mode

4.

Special shooting mode

5.

Playback mode

6.

Expansion function

SETUP (BASIC SETTINGS)

General Setting

Date/Time setting

Shooting mode selection (Full Auto/Program/Manual)

Color setting (Color/Black&White)

Shooting function (Normal shooting/Quick shooting)

Language setting (English/Japanese/French/German/Italian/

Portuguese/Spanish)

Camera Setting

Power saving function (10 seconds/30 seconds/1 min./3 minutes/none)

Camera brightness adjustment (-3 ∼ +3, 7 levels)

Beep sound (On/Off)

Audio recording setting (None/3 seconds/5 seconds/10 seconds)

White balance setting

Revision A

Memory setting

Directory selection

Adding the expansion function

Initializing the memory card

V/F SHOOTING MODE

Using the viewfinder when taking helps save battery power, and can make it easier for the user to hold the camera steady when pressing the shutter button.

Full Auto

Flash (Auto/Forced/Off)

Image quality

(

••

/

•••

/

••• H /

) Normal

(

••

/

•••

/

) Quick shooting

Self-Time Mode

Program

Flash (Auto/Force/Off/Slow Synchro)

Manual

Flash (Auto/Forced/Off)

Image quality

(

••

/

•••

/

••• H /

) Normal

(

••

/

•••

/

) Quick shooting

Self-Timer Mode

Sensitivity (Standard/High/Super High)

White Balance (Auto/Fixed (sun light/User defined)

Exposure correction

Program (-2 ∼ +2, at intervals of 0.5, 9-step)

Manual (-2 ∼ +2, at interval of 0.2, 21-step)

Product Description Functions Specification 15

EPSON PhotoPC 800

LCD SHOOTING MODE

Using the LCD monitor allows the user to verify the whole image before shooting, and confirm the image right after shooting. It is recommended to use the LCD monitor when taking the pictures using the panorama or digital zoom features, or close-ups.

Full Auto: Allows you to take basic photos without having to make complex settings. Available setting are;

Flash modes (Automatic/forced flash/flash off)

Image quality

Self-timer mode

Digital zoom (x2)

Macro/Panorama

Audio recordings

Program: For users who want a moderate amount of control over the camera’s functions. Available settings are;

Flash (Auto/Forced/Off/Slow Synchro flash)

Image quality

(

••

/

•••

/

••• H /

) Normal

(

••

/

•••

/

) Quick shooting

Self-timer mode

Digital zoom (x2)

Macro/Panorama

Sensitivity (Standard/High sensitivity/Super High)

Auto, fixed or custom white balance

Exposure correction (-2 ∼ +2, at intervals of 0.5, 9-step)

Various program shooting (sports, portrait/landscape/normal)

Aperture priority shooting (F2.4/F8)

Exposure control (Divided brightness metering Program Auto, Spot

metering Program Auto)

Revision A

Audio recording

Manual; For experienced users who want complete control over the camera’s wide array of settings and features. Available settings are;

Flash (Auto/Forced/Off/slow)

Image Quality

(

••

/

•••

/

••• H /

) Normal

( •• / ••• / • ) Quick shooting

Self-timer mode

Digital zoom (x2)

Macro/Panorama

Sensitivity (Standard/High sensitivity/Super High)

White balance (Auto/Fixed/User defined)

Exposure adjustment (-2 ∼ +2, at intervals of 0.5, 9-step)

Program exposure available

Focus setting (3 steps/AF) for Stamdard (normal) shooting

(10 steps/AF) for Macro shooting

Spot and divided brightness metering systems

Exposure control: Manual exposure (Shutter speed, aperture (F2.4

/F8))

Audio recording

Product Description Functions Specification 16

EPSON PhotoPC 800 Revision A

1.3.5.2 Process after shooting (common with LCD shooting mode)

Image check

Writing to the memory card/Erasing previous picture (Only at normal

shooting)

Audio recording after shooting

Auto recording after shooting (only at normal shooting and when audio recording setting is set)

SPECIAL SHOOTING MODE

Camera goes to the special shooting mode, keeping the condition of LCD shooting mode. Image check and quick shooting are not performed.

Continuous shooting

Image quality (

••

/

•••

/

)

2 levels of shooting speed for continuous shooting

No flash

Audio recording is available only for the last photo when using the continuous shooting feature

Time lapse feature (interval shooting)

Shooting interval time setting: 10 seconds (Min. interval) ∼ 24 hours

(Max. interval) Setting is available every

1 second.

When using the audio recording or HyPict features, the shortest time interval available is 20 seconds instead of 10.

Except for using the audio recording and HyPict features, 10 seconds

∼ 24 hours time interval setting is available by every 1 second.

PLAYBACK MODE

Normal playback

Displayed information

Image No.

Date and Time

Shutter speed

Aperture

Flash mode

W/B mode

Others

Multiple photos

Thumbnail images (4 or 9 images)

Lock

Erasing

Magnifying

Audio recording (Overwrites 3, 5, or 10 seconds)

Slide Show

Slide show speed; Automatically changes every 3, 5 or 10 seconds/ or

manual change available)

Pause during slide

Image erase during slide

Exclude or add photos

Rotating photos 90 degrees to the right or left)

Multi display; 4 or 9 images

Product Description Functions Specification 17

EPSON PhotoPC 800

1.3.6 Processing Time

Table 1-3. Photo processing time (approximate)

Time (seconds)

Interval time for quick shooting

Replay time

Standard •

Fine ••

Super fine •••

HyPict ••• H

Less than 2

2.1

2.5

12

1.0

1.2

1.2

--

Less than 0.5

1.0

1.5

2.0

1.3.7 File Size/Storage Capacity

1.3.7.1 File size

Image data is compressed and stored by JPEG. The number of pictures you can take varies, since file size changes according to the complexity of each photos.

Table 1-4. File Size

Image setting

Standard (640 x 480)

Fine (1600 x 1200)

Super fine (1600x1200)

HyPict (1984 x 1488)

Fine panorama (1600 x 600)

Super fine panorama

(1600 x 600)

Hypict panorama (1984 x 744)

Setting indication

••

•••

••• H

••

•••

••• H

File size

(approximate)

65KB

340KB

680KB

770KB

170KB

340KB

385KB

Revision A

1.3.7.2 Storage capacity of Compact Flash card

Table 1-5. Storage capacity of each Compact Flash Card (Use as reference value)

Image setting

Standard

Fine

Super fine

Setting indication

••

•••

8MB

123

23

12

NOTE: The number of photos you can save on a memory card may differ slightly from the chart above, depending on the complexity of each photo.

NOTE: If you attach an audio recording to a photo saved in your memory card, the number of photos you can save on that card may decrease.

Figures in the table represent storage capacity when there is no image data in the internal memory. If other file is stored in the memory, available storage capacity decreases according to the file volume.

Product Description Functions Specification 18

EPSON PhotoPC 800

1.3.8 External Interface

Video output

NTSC/PAL video output

Inlet for DC power supply:DC input terminal for AC adapter

(3.4V) EIAJ Type 2 φ 4.4mm

Serial communication connector

Connection is acknowledged by GND detection

14-pin dual line terminal

TCX3080

Compact flash interface

Compact Flash Card Type 1

1.3.8.1 Serial communication interface

The serial interface of PhotoPC800 is exclusive interface. The interface is compatible with RS-232C and RS-422/423 for connecting with the host computer, printer and modem. 19.2 Kbps or higher is required for connecting with the host computer.

Standard

RS-232C

RS-422, RS-423

Table 1-6. Interface specification

Synchronism

Communication speed

Asynchronous

Asynchronous,

8bit, Non Parity

Transmission speed

19200, 38400,

115200, 57600,

230400 bps

Synchronous

Synchronous, 8bit,

Non Parity

230Kbps-1.8 Mbps

Connector

14-pin dual line terminal

Detection function for the plug insertion

Revision A

Table 1-7. Signal Name for Serial Communication Interface

PhotoPC-800 DOS/V side to Printer/Mac. to Modem

Pin assign.

9

10

11

12

13

14

7

8

5

6

3

4

1

2

RXD+

--

--

--

--

--

CTS

TXD-

RXD-

Signal name

--

--

--

S.G.

SCLK

TXD+

--

I

O

--

--

--

--

O

--

I

I

--

--

--

--

--

--

-host SD host RD

--

--

--

--

Signal name

--

--

--

GND

--

--

--

I

O

--

--

--

--

--

--

--

--

--

--

--

--

TXD+

DIN C.

DIN C2

D-

GND

GPI

HSKO

RXD-

TXDsignal name shell

VDD

D+

GND

HSKI

RXD+

I/O I/O I/O

--

--

--

--

I/O

--

--

--

--

--

--

--

--

I/O

--

GND

--

--

--

--

--

--

--

D-

Signal name

--

VDD

D+

--

--

--

Product Description Functions Specification 19

EPSON PhotoPC 800

1.3.9 Power Supply

Battery

Ni-MH rechargeable battery (x2)

Output voltage: 1.2V x 2 (2.4V)

Volume: 1450mA/per one battery

NOTE: Manganese battery can not be used.Although Alkaline battery can be used, it is not recommended.

AC adapter

DC3.4V

Input power supply: 3.4V, 2.5V

Battery Life: (when using two of the included Ni-MH batteries)

Table 1-8. Battery Life

Mode

Available pictures

(Approximate)

More than 850 pictures Taking photos with View Finder

Taking photos with LCD monitor

(Automatic shut-off is set to 10 seconds)

Playing back photos

Power Save Mode

100 pictures

55 min.

10 sec.

Product Description Functions Specification

Revision A

20

EPSON PhotoPC 800 Revision A

1.4 Indication and Switch Function

1.4.1 Indication and Switch

Figure below shows switches and indications.

Dial switch

VF&shooting

Shutter switch

Self-timer lamp lamp Status Lamp

LCD Monitor

Button1

Button2

Button3

Button4

Button “A”

Button “B”

Lens cover switch

Button “C”

Figure 1-2. Front and Rear

Display Panel

Resolution switch

1.4.1.1 Switches

Name

Dial switch

Shutter switch

Resolution switch

Flash switch

Self-timer switch

Button 1

Button 2 (+)

Button 3 (-)

Button 4

Button A

Button B

Button C

NOTE: VF: View Finder

Table 1-9. Switches

Functions

• Power and setting switch

• 7-mode rotary switch

*Special shooting mode (Continuous/interval shooting)

*LCD shooting mode

*VF shooting mode

*OFF

*Playback mode

*Expansion function mode/PC connection mode

*SETUP mode

2-step shutter/ Release button

Image quality ( • / •• / ••• / ••• H )

Flash setting (Auto/Forced/Off/Slow Synchro)

Self-timer setting (ON/OFF)

MENU selection

Menu selection/ON/OFF/Going to the next screen

Selection of expansion functions and connection

Various setting mode

Self-timer switch

Figure 1-3. Top

Flash switch

Product Description Indication and Switch Function 21

EPSON PhotoPC 800

1.4.1.2 Display Panel

Picture below shows the display panel.

Sensitivity

Monochrome mode

Image quality

White

Balance

Hypict mode

Self-

Timer

Flash

Low Battery icon

Revision A

1.4.1.3 Displays for Shooting Condition

There are several color frame indicators showing current capturing mode on the LCD monitor in the LCD shooting mode and special and continuous shooting modes.

Table 1-11. Frame Indication

LCD indication Mode

Characters and indication period

Nothing Standard ---

Macro

MACRO a few seconds

Exposure

Number of pictures remaining

Figure 1-4. Display Panel

Table 1-10. LCD Panel

Function Name

ISO sensitivity

W. B

Low Battery Icon

Displays ISO sensitivity

White balance status

When the battery power is almost out.

Exposure correction Displays exposure correction value and aperture value

Image Quality

Hyper

Monochrome

Self-timer

Flash

Number of pictures remaining

Displays image quality

Displays Hypict mode

Monochrome shooting

Indicates when the self-timer is set

Indicates flash status

• When shooting: No. of pictures remaining and No. of pictures stored in the buffer.

• Half-shutter; Shutter speed

Product Description Indication and Switch Function

Monochrome

MONOCHROME a few seconds

Digital 2 x zooming

ZOOM a few seconds

Panorama

PANORAMA a few seconds

Continuous shooting

CONTINUOUS a few seconds

22

EPSON PhotoPC 800 Revision A

1.4.1.4 Lamp Indications

Table 1-12. Lamp

Status Lamp (green) Status Lamp (orange) Condition

Ready

Focus

Flocus lock

VF shooting when the lens cover is closed

LCD/Special shooting when the lens cover is closed

During CF transmission

Unable to write CF (Full)

Connecting the AC adapter

Battery warning

Err

Blink (0.8s)

Self-timer on

When the power is turned on

(only for shooting)

VF/LCD/Special shooting

Dial switch Off = Power Off

Charging the flash

Playback/Setup

X

Status Lamp (Red)

Blink (1.0s)

ON

Blink (0.8s)

ON

ON

NOTE: “X” means that light goes off in the corresponding condition, no matter what condition the camer is in.

Example; During setting the self-timer, the lens cover is closed

→ the Self timer goes off even if it is On/blinking.

Shooting Lamp (green)

ON

Blink (0.2s)

ON

Blink (0.8s) Shuts down after the lamp blinks 9 times

X

X

X

X

X

ON

Blink (0.2s)

X

Blink (0.2s)

X

X

X

X

Timer Lamp (red)

X

Fast blinking

On right before shooting

X

X

Product Description Indication and Switch Function 23

EPSON PhotoPC 800

1.4.2 List of Setting Items

The table below shows the available settings for VF shooting mode and LCD shooting mode.

Dial switch OFF

O

Table 1-13. VF, LCD shooting at full auto mode

Dial switch operation

(during shooting mode)

Power saving function

Shut down when the battery power is low

O (VF:X) O O Panorama, Macro

Image quality setting

(include Hypict)

O O O O

Replacing batteries

(Effective Super capacitor )

O

O

Flash X (Auto) O O X

X (to normal shooting)

Quick shooting

Interval setting

SET UP setting

Digital zoom

Self-timer

O

X

X

O

O

O

O (VF:X)

O

O

X

O

O

X

O

O

X (transmits the buffer to CF)

X

O

X

X

X

X

X

X

O

NOTE: O: Available

X: Not available

CF: Compact Flash Card

Replacing batteries

(invalid super capacitor)

X

X

X

X

X

X

X

X

Revision A

Product Description Indication and Switch Function 24

EPSON PhotoPC 800 Revision A

Panorama, Macro

Image quality setting

(include Hypict)

Flash

Quick shooting

Interval setting

SET UP setting

Priority mode

W.B.

W.B. CUSTOM setting

Divided brightness metering , Spot metering

Exposure correction

Sensitivity

MF shooting

Digital zoom

Self-timer

Dial switch OFF

O

Table 1-14. VF, LCD shooting at program mode

Dial switch operation

(during shooting mode)

Power saving function

Shut down when the battery power is low

O (VF:X) O O

Replacing batteries

(Effective Super capacitor )

O

O

O

O

O

O

O

O

X

O

O

O

O

O

O (VF:X)

O

O (VF:X)

O

O

O

O

O

O

O

O

O

X

X (transmits the buffer to CF)

X

O

X

O

O

O

X

X (to normal shooting)

X

O

X

O

O

O

X

X

O

O

X

O

O

O

O (VF:X)

X

X

O

O

X

O

O

X

O

X

X

X

O

X

O

X

X

X

O

X

NOTE: O: Available

X: Not available

CF: Compact Flash Card

X

X

X

X

X

X

Replacing batteries

(invalid super capacitor)

X

X

X

X

X

X

X

X

X

Product Description Indication and Switch Function 25

EPSON PhotoPC 800 Revision A

Panorama, Macro

Image quality setting

(include Hypict)

Flash

Quick shooting

Interval setting

SET UP setting

Priority mode

ME shooting

W.B.

W.B. CUSTOM setting

Divided brightness metering , Spot metering

Exposure correction

Sensitivity

MF shooting

Shutter speed correction

Digital zoom

Dial switch OFF

Table 1-15. VF, LCD shooting at manual mode

Dial switch operation

(during shooting mode)

Power saving function

Shut down when the battery power is low

O (VF: none) O O

Replacing batteries

(Effective Super capacitor )

O O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O (VF:X)

O

O

O

O

O

O

O

O

O

O

O

O

O

O

X (transmits the buffer to CF)

O

O

O

O

O

O

O

O

X (to normal shooting)

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

NOTE: O: Available

X: Not available

CF: Compact Flash Card

Replacing batteries

(invalid super capacitor)

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Product Description Indication and Switch Function 26

EPSON PhotoPC 800 Revision A

Dial switch OFF

O

Table 1-16. Playback

Dial switch operation

(during shooting mode)

Power saving function

Shut down when the battery power is low

O O O

Replacing batteries

(Effective Super capacitor )

O

Replacing batteries

(invalid super capacitor)

X Slide setting

NOTE: O: Available

X: Not available

Dial switch OFF

O

Table 1-17. All modes

Dial switch operation

(during shooting mode)

Power saving function

Shut down when the battery power is low

O O O

Replacing batteries

(Effective Super capacitor )

O

Replacing batteries

(invalid super capacitor)

X Slide setting

NOTE: O: Available

X: Not available

Product Description Indication and Switch Function 27

EPSON PhotoPC 800

1.5 Accessories

1.5.1 Included Cables

1.5.1.1 Connection Cable for DOS/V

Length: 1.5m

Connector:

Camera side: 14-pin dual line terminal (female)

PC side: 9-pin D-SUB (female)

Camera side PC side

1.5.1.2 Connection Cable for Macintosh

Length: 1.5m

Connector

Camera side: 14-pin dual line terminal (female)

PC side: 8-pin, mini-DIN (male)

Revision A

Product Description

Figure 1-5. DOS/V Cable

Accessories

Figure 1-6. Macintosh Cable

28

EPSON PhotoPC 800

1.5.1.3 USB Interface Cable

Length: 1.5m

Connector:

Camera side: 14-pin dual line terminal

PC side: USB

Camera side USB (iMac.)

1.5.1.4 Video Cable

Length: 1.5m

Connector: mini-pin, RCA

1.5.2 Other accessories

Soft camera case (TBD)

Strap

Revision A

Figure 1-7. USB interface cable

Product Description Accessories 29

EPSON PhotoPC 800

1.6 Specification for Options

1.6.1 Standard Options

AC ADAPTER

Model name: E-37

Input voltage: AC100-240V, 50-60Hz, 30VA

Output voltage: DC3.4V, 2.5A

NI-MH BATTERY

Model name: EU-24

Type name: Cylindrical sealed Nickel-Metal

Hydride rechargeable battery

Rating:

Size:

Volume:

DC1.2V

AA/IEC LR6 compatible

1450mAH/per battery

NI-MH BATTERY CHARGER

Model name: EU-38

Input: AC100-240V, 50-60Hz

Output: DC1.2V, 490mA x 4

Compatible batteries:EPSON Ni-MH Batteries (Model EU-24)

Charging time: 4 batteries: Approx. 3.5H

1.7 Environmental Condition

OPERATING/STORAGE ENVIRONMENT

Temperature:

Operating: 5 to 35 ° C

Storage: -20 to 60 ° C

Humidity:

Operating: 30 to 90 % without condensation

Storage: 10 to 90% without condensation

Shock resistance

Storage: 70G

POWER SOURCE SPECIFICATION

DC input voltage (AC adapter)

Min. DC2.96V (TBD)

Max. DC3.85V (TBD)

Maximum DC input voltage: DC3.85V (TBD)

USAGE PLACE

Environment: Home, Office, Outside

Water proof:Not available

Revision A

Product Description Specification for Options 30

EPSON PhotoPC 800

1.8 Safety Standard and Reliability

EMI AND SAFETY STANDARDS

USA: FCC part15 subpart B class B

Canada:CSA C108.8 class B

Europe: EMC Directive 89/336/EEC (CE-marking)

EN5502 Class B

EN61000-3-2 (when using the AC adapter)

EN61000-3-3 (when using the AC adapter) EN5

0082-1

IEC801-2

IEC801-3

IEC801-4

Europe: EN 55022 (CISPR Pub.22) class B

Australia: AS/NZS 348 class B

Taiwan: EMI: CNS13438-C6357

RELIABILITY

Flash Memory Life

10K cycles write for Flash Memory

Product Description Safety Standard and Reliability

Revision A

31

OPERATING PRINCIPLE

& + $ 3 7 ( 5 5

EPSON PhotoPC 800

2.1 Board Component

Major component of PhotoPC800 consists of electric circuit and lens ASSY.

Figure below shows major electric boards and explains their functions.

SY1 Board

Lens Assy.

CA1 Board

PW1 Board op01

CA2 Board

Figure 2-1. Major Component

Lens ASSY. (Lens Block) has the shutter mechanism and focus mechanism.

Lens focus distance is 7 ± 0.35mm and lens construction is 5 elements in 5 gourps.

The electric circuit consists of SY1 board, CA1 board, CA2 board and PW1 board. Table2-1 shows the function of each board.

Operating Principle

Revision A

Table 2-1. Functions of each board

Board Function

SY1

CA1

CA2

PW1

8 bit microprocessor (driven at 4MHz)

• Operation key input

• Control LCD panel display

• Manages and back up the clock

• Manages power circuits

• Controls the charging for flash

CCD image sensor interline type

• CCD clock drive

• A/D conversion of image data

• Drives Lens ASSY.

32 bit RISC-CPU (driven at 72 MHz), ASIC,

Flash ROM, SDRAM

γ

correction

• Color signal generation

• SDRAM control

• USB control

• A/D conversion of 10 bit audio data

• Color LCD monitor control

Power supply circuit

• Switch regulator control

• Digital/analog line, 5V power output in LCD line

• Digital 3.3V power supply output

• Digital 3.4V power supply output

• Analog/LCD line power supply output

• Back-light power supply output

• Flash power supply

W A R N I N G PW1 board has a danger of getting electric shock because of C5412. Hold the edges of this board and never touch the board surface when you handle this board. Discharge the charged energy of C5412 for safety before handling this board. (See Chapter 4 for more details)

Board Component 33

EPSON PhotoPC 800

2.2 Operating principles of the Circuit Boards

The figure below shows the block diagram of all boards in PhotoPC-800.

Subject

Revision A

Operating Principle

Figure 2-2. Block Diagram

Operating principles of the Circuit Boards 34

EPSON PhotoPC 800

2.2.1 CA1 Circuit Operation

2.2.1.1 Overview

CA1 board consists of the following ICs.

IC903 (LZ21N3): CCD imager

IC902 (74ACT04MTC): H driver

IC904 (LR366854): V driver

The figure below shows the block diagram of CA1 board.

Revision A

2.2.1.2 IC903

Specification of the CCD(charged-Coupler Device) is shown below.

Structure

CCD Image Sensor Interline type

Optical size: 1/2 inch format

Cell pitch: 3.95 µ m

Effective pixel: 1650 (H) x 1250 (V)

Total pixel: 1704 (H) x 1255 (V)

Optical Black:

Horizontal (H) direction: Front: 2 pixel Rear: 52 pixel

Vertical (V) direction: Front: 3 pixel Rear: 2 pixel

pin pin

Figure 2-4. Optical Black

Number of the dummy bit::Horizon: 28 Vertical: 2

Figure 2-3. CA1 Circuit Block Diagram

Operating Principle Operating principles of the Circuit Boards 35

EPSON PhotoPC 800

CCD block diagram and terminals are shown below. Ye is yellow detection cell,

Mg is Magenta detection cell, CY is Cyan detetion cell and G is green detection cell.

20 19 15 16 14 12 13 11

1 5 2

Horizontal Register

Note

3 4 8 10

Note)

Photosensor

Figure 2-5. CCD Block Diagram

Terminal

Terminal symbol

Table 2-2. CCD Pin Description

Terminal function

Waveform

1

2,19

0D

GND

Circuit power supply

GND

DC

GND

3 0FD Board Clock DC

4

5

PW

Protection transistor bias

RS Rest gate clock

DC

8 H1

Horizontal register transfer clock

10

11

H2

V4

Horizontal register transfer clock

Vertical register transfer clock

12, 13 V3A, V3B

Vertical register transfer clock

14 V2

Vertical register transfer clock

15, 16 V1A, V1B

Vertical register transfer clock

20 OS Signal output

NOTE: ---- When sensor read-out

Revision A

Voltage

13V

0V

Approx. 6.9V

(Different from every

CCD)

-7V

7V, 13V

0V, 5V

0V, 5V

-7V, 0V

-7V, 0V, 13V

-7V, 0V

-7V, 0V, 13V

Approx.6.5V

Operating Principle Operating principles of the Circuit Boards 36

EPSON PhotoPC 800 Revision A

2.2.1.3 IC902 (H Driver) and IC904 (V Driver)

An H driver (IC902) and V driver (IC904) are necessary in order to generate the clocks (vertical transfer clock, horizontal transfer clock and electronic shutter clock) which driver the CCD. IC902 is an inverter IC which drives the horizontal

CCDs (H1 and H2). In addition the XV1-XV4 signals which are output from

IC102 are the vertical transfer clocks, and the XSG1 and XSG signal which is output from IC102 is superimposed onto XV1 and XV3 at IC904 in order to generate a ternary pulse. In addition, the XSUB signal which is output from

IC102 is used as the sweep pulse for the electronic shutter, and the RG signal which is output from IC102 is the reset gate clock.

2.2.1.4 IC905 (CDS, AGC Circuit, A/D Converter)

The video signal which is output from the CCD is input to Pins (26) and (27) of

IC905. There are S/H blocks inside IC905 generated from the XSHP and

XSHD pulse, and it is here that CDS (correlated double sampling) is carried out. After passing through the CDS circuit, the signal passes through the AGC amplifier. It is A/C converted internally into a 10-bit signal, and is then input to

IC102 of the CA2 circuit board. The gain of the AGC amplifier is controlled by the serial communication from IC102 of the CA2 circuit board.

Figure 2-6. IC902 Block Diagram

Figure 2-8. IC905 Block Diagram

Figure 2-7. IC904 Block Diagram

Operating Principle Operating principles of the Circuit Boards 37

EPSON PhotoPC 800

2.2.1.5 Transfer of Electric Charge by the Horizontal CCD

The transfer system for the horizontal CCD emplays a 2-phase drive method.

The electric charges sent to the final stage of the horizontal CCD are transferred to the floating diffusion, as shown in the figure below. RG is turned on by the timing in (1), and the floating diffusion is charged to the potential of

PD. The RG is turned off by the timing in (2). In this condition, the floating diffusion is floated at high impedance. The H1 potential becomes shallow by the timing in (3), and the electric charges now moves to the floating diffusion.

Here, the electric charges are converted into voltage at the rate of V=Q/C by the equivalent capacitance C of the floating diffusion. RG is then turned on again by the timing in (1) when the H1 potential becomes deep. Thus, the potential of the floating diffusion charges in proportion to the quality of transferred electric charge, and becomes CCD output after being received by the source follower. The equivalent circuit for the output circuit is shown in figure2-10.

Revision A

Reset gate pulse

13V Pre-charge drain bia

Direction of transfer

H Register

Electric charge

Floating diffusion gate is floated at a high impedance.

C is charged equivalently

Voltage output

Figure 2-10. Theory of Signal Extraction Operation

Floating diffusion

RG pulse peak si

Black leve

Signal volta

Figure 2-9. Horizontal Transfer if CCD Imager and Extraction of

Signal Voltage

Operating Principle Operating principles of the Circuit Boards 38

EPSON PhotoPC 800

2.2.1.6 Lens Drive Clock

Shutter drive:

The two control signals (SIN1, SIN2) which are output from the ASIC expansion port (IC106) are converted into drive pulses (SOUT1, SOUT2) by the motor drive (IC951), and the shutter is opened and closed by regular current drive.

Table 2-3. Shutter specification

Item Contents

Method

Current for motor driving

Motor coil resistance

2-spring shutter

Maximum 200mA

12

±

1

Ω

(at normal temperature)

Iris drive

The two control signals (IIN1, IIN2) which are output from the ASIC expansion port (IC106) are converted into drive pulses (IOUT1, IOUT2) by the motor drive (IC952), and the iris is opened and closed. Resistance

R9505, which is connected to IOUT2 of IC952 in series, is the current control resistance for the minimum drive voltage of the iris motor.

Item

Table 2-4. Iris specification

Contents

Focus step

Minimum drive voltage

Motor coil resistance

2 steps (when F2.8 opens, F8)

1.4VDC

12

±

1

Ω

(at normal temperature)

Focus drive

The four control signals (FIN1, FIN2, FIN3 and FIN4) with different phases which are output from the ASIC are converted into drive pulses (FOUT1,

FOUT2, FOUT3 and FOUT4) by the motor driver (IC953), and are then used to drive the stepping motor for focusing operation. Detection of the standard focusing positions is carried out by means of the photointerruptor

(FOCUS PI) inside the lens block.

Operating Principle Operating principles of the Circuit Boards

Revision A

Table 2-5. Focus Motor specification

Item Contents

Method

Driving voltage

Driving frequency

Motor coil resistance

Stepping Motor

3.4

±

1V

480bps

40

Ω ±

7% (at normal temperature)

Table 2-6. Detection of Focus position

Item Contents

Method

Driving voltage

Judgement

Photo interrupter type

5V

• High: higher than 3.5V

• Low: less than 1.5V

39

EPSON PhotoPC 800

Shutter Motor

Iris Motor

Figure 2-11. Lens Drive Circuit Block Diagram

Focus Motor

Operating Principle Operating principles of the Circuit Boards

Revision A

40

EPSON PhotoPC 800

2.2.2 CA2 Circuit Description

2.2.2.1 Outline of Operation

When the shutter opens, the reset signals (ASIC and CPU) and the serial signals (“take a picture” commands) from the 4-bit microprocessor are input and operation starts. When the TG/SG drives the CCD, picture data passes through the A/D and CDS, and is then input to the ASIC as 10-bit data. The AF,

AE, AWB, shutter, and AGC value are computed from this data, and three exposures are made to obtain the optimum picture. The data which has already been stored in the SDRAM is read by the CPU and color generation is carried out. Each pixel is interpolated from the surrounding data as being either Ye,

Cy, Mg or B primary color data to produce R, G and B data. At this time, correction of the lens distortion which is a characteristic of wide-angle lenses is carried out. After AWB and

γ

processing are carried out, a matrix is generated and aperture correction is carried out for the Y signal, and the data is then compressed by the JPEG method by JPEG IC and is then written to the memory. When the data is to be output to an external device, it is taken data from the memory and output via the USART. When played back on the LCD and monitor, data is transferred from memory to the SDRAM, and the image is then elongated so that it is displayed over the SDRAM display area.

Revision A

Figure 2-12. CA2 Circuit Board Block Diagram

Operating Principle Operating principles of the Circuit Boards 41

EPSON PhotoPC 800

2.2.2.2 Circuit Description

Digital Clamp

The optical black section of the CCD extracts averaged values from the subsequent data to make the black level of the CCD output data uniform for each line. The optical black section of the CCD averaged value for each line is taken as the sum of the value for the previous line multiplied by the coefficient k and the value for the current line multiplied by the coefficient 1-k.

Signal Processor

„ γ correction circuit

This circuit performs (gamma) correction in order to maintain a liner relationship between the light input to the camera and the light output from the picture screen.

Color generation circuit

This circuit converts the CCD data into RGB signals.

Matrix circuit

This circuit generates the Y signals, R-Y signals and B-Y signals from the RGB signals.

Matrix circuit

This circuit generates the Y signals, R-Y signals and B-Y signals from the RGB signals.

Horizontal and vertical aperture circuit

This circuit is used generate the aperture signal.

AE/AWB and AF computing circuit

The AE/AWB carries out computation based on a 64-segment screen, and the AF carries out computations based on a 6-segment screen.

SDRAM controller

This circuit outputs address, RAS, CAS and AS data for controlling the

SDRAM. It also refreshes the SDRAM.

Communication Control

USART

The RS-232C can be sued for both synchronous and asynchronous transmission.

Revision A

SIO

This is the interface for the 8-bit microprocessor.

PIO/PWM/SIO for LCD

8-bit parallel input and output makes it possible to switch between individual input/output and PWM input/output.

USB control

This is communicated PC with 12Mbps.

TG/SG

Timing generated for 2 million pixel CCD control.

Digital encorder

It generates chroma signal from color difference signal.

JPEG control

Controls the interface for the externally-connected JPEG IC.

10-bit A/D circuit (Audio)

This circuit converts the audio signals (analog signals) from the microphone to 10-bit digital signals.

Operating Principle Operating principles of the Circuit Boards 42

EPSON PhotoPC 800 Revision A

2.2.2.3 LCD Block

During monitoring, YUV conversion is carried out for the 10-bit CCD data which is input from the A/D conversion block to the ASIC and is then transferred to the DRAM so that the CCD data can be displayed on the LCD.

The data which has accumulated in the DRAM is passed through the NTSC encoder, and after D/A conversion is carried out to change the data into a Y/C signal, the data is sent to the LCD panel and displayed.

If the shutter button is pressed in this condition, the 10-bit data which is output from the A/D conversion block of the CCD is sent to the DRAM (DMA transfer), and after processor, it is displayed on the LCD as a freeze-frame image.

During playback, the JPEG image data which has accumulated in the flash memory is converted to YUV signals, and then in the same way as during monitoring, it is passed through the NTSC encoder, and after D/A conversion is carried out to change the data into a Y/C signal, the data is sent to the LCD panel and displayed. The two analog signal (Y/C signals) from the ASIC are converted into RGB signals by the LCD driver, and these RGB signals and the control signal which is output by the LCD driver are used to drive the LCD panel. The RGB signals are 1H transposed so that no DC component is present in the LCD element, and the two horizontal shift register clocks drive the horizontal shift registers inside the LCD panel so that the 1H transposed

RGB signals are applied to the LCD panel. Because the LCD closes more as the difference in potential between the COM (common polar voltage: fixed at

DC) and the R, G and B signals becomes greater, the display becomes darker; if the difference in potential is smaller, the element opens and the LCD become brighter.

2.2.3 SY1 Circuit Description

2.2.3.1 Configuration and Functions

For the overall configuration of the SY1 circuit board, refer to the block diagram. The configuration of the SY1 circuit board centers around a 8-bit microprocessor (IC301).

Operating Principle

Figure 2-13. SY1 Circuit Block Diagram

The 8-bit microprocessor handles the following functions;

1. Operation Key

2. Mode LCD display

3. Clock control

4. Power ON/OFF

5. Strobe charge control

Operating principles of the Circuit Boards 43

EPSON PhotoPC 800

Pin

9

10

11

12

1

2,3

4-7

8

CHG VOL

NOT USED

SCAN IN 0-3

AVDD

AVREF

/STBY (R) LED

/STBY (G) LED

VSS

13

14

/SELF LED

VF LED

15-19 NOT USED

20

21

22

BUZZER

CHG ON

23-25 COM1- COM3

26 NOT USED

27

Table 2-7. 8-bit Microprocessor Port Specification

Signal Name I/O Outline

/AVREF ON

BIAS

28-30 VLC0 - VLC2

31 VSS

32-49 S1-S18

50-55 NOT USED

56 NOT USED

O

O

--

O

O

O

O

O

O

--

I

O

I

--

I

--

O

O

--

O

--

--

Strobe charge voltage input (analog input)

Connect to GND

Key matrix input

Analog power input terminal

Analog standard voltage input terminal

Standby LED (red) drive L:LED light

Standby LED (green) drive L:LED light

GND87

Self-timer LED drive L:LED light

Viewfinder LED drive L:LED light

Connect to GND

Analog standard voltage ON/OFF signal

L:ON

Buzzer output

Strobe charge ON/OFF signal H:ON

Mode LCD common output

--

Mode LCD drive power supply (connect to

VLCO)

Mode LCD power input terminal (external register connection)

GND

LCD segment output 1-19

--

Connect to GND

Revision A

Pin

75

76

77

71

72

73

74

57-59 SCAN IN4-6

64 WAKE UP

65-69 NOT USED

70 PA ON

P ON

/DIN CONNECT

CARD

V JACK

SI

SO

SCK

78

83

84

85

86

79

80

81

82

87

Table 2-8. 8-bit Microprocessor Port Specification

Signal Name I/O Outline

IC

XOUT

XIN

VDD

XCIN

XOUT

/RESET

/BAT OFF

RXD

/SREQ

88 USB

89,90 NOT USED

I Keymatrix input

O SPARC Wake up terminal

O Connect to GND

O DC/DC converter (analog) ON/OFF signal H:ON

O DC/DC converter (digital) O/OFF signal H:ON

I PC cable connection detection H:Connection

I Memory card detection L:Attachment

I Video cable connection detection H:Connection

I Serial data input (

ASIC)

O Serial data output (

ASIC)

O Serial clock output (

ASIC)

--

Internal connection (Connect to VSS terminal directly)

O Main clock oscillation terminal

I Main clock oscillation terminal (4MHz)

-VDD

I Clock oscillation terminal (32. 768 kHz)

O Clock oscillation terminal

I Reset input

I

I Battery OFF detection signal

I Host wake up input terminal L:ON

Serial communication request signal

L:Serial request

I USB cable connection detection L:Connection

-Connect to GND

Operating Principle Operating principles of the Circuit Boards 44

EPSON PhotoPC 800

Pin

Table 2-9. 8-bit Microprocessor Port Specification

Signal Name

91~94 SCAN OUT 0 3

I/O

O Key matrix output

Outline

95

96

97

98

99

100

LCD ON

/ASIC TEST

/ASIC RESET

/MAIN RESET

AVSS

BATTERY

O

O

--

O

O

I

DC/DC converter (LCD system) ON/OFF signal H:ON

ASIC control signal

ASIC reset signal L:Reset output

SPARC reset signal L: Reset output

Analog GND input terminal

Battery voltage input (analog input)

Revision A

2.2.3.2 Internal Communication Bus

The SY1 circuit board carries out overall control of camera operation by detecting the input from the keyboard and the condition of the camera circuits.

The 8-bit microprocessor reads the signals from each sensor element as input data and outputs this data to the camera circuits (ASIC) or to the LCD display device as operation mode setting data. The figure below shows the internal communication between the 8-bit microprocessor, ASIC and SPARC lite circuits.

Microprocessor

Figure 2-14. Internal Bus Communication System

Operating Principle Operating principles of the Circuit Boards 45

EPSON PhotoPC 800

2.2.3.3 Key Operation (Key Matrix)

For details of the key operation, refer to the instruction manual.

Table 2-10. Key Operation

Scan

OUT

Scan IN

0

1

2

0

SHUTTE

R 2nd

(TEST2)

SW1

1

SHUTT

ER 1sr

(LCD)

TEST

SW2

2

RES0

FLASH

SW3

3

SELF

TIMER

LENS

COVER

OPEN

SW4

4

--

--

SWC

3 SPECIAL LCD CAM OFF PLAY

5

--

--

6

--

--

SWB

DIRECT

PRINT

SWA

SET UP

Revision A

2.2.3.4 Power Supply Control

The 8-bit microprocessor controls the power supply for the overall system. The following is a description of how the power supply is turned on and off. When the battery is attached, risen up to 5 V voltage is input to the IC304 by IC303, and regulated 3.2V voltage is normally input to the 8-bit microprocessor

(IC301) by IC304. That allows the clock to run to the camera to continue checking the power even when the power switch is turned off, so that the camera can start up again. When the battery is removed, the 8-bit microprocessor operates in sleep mode using the backup super capacitor. At this time, the 8-bit microprocessor only carries out clock counting, and waits in standby for the battery to be attached again. When a switch is operated, the 4bit microprocessor supplies power to the system as required.

The 8-bit microprocessor first sets both the /P (A) ON signal at pin (71) and the

/P (A) ON signal at pin (70) to high, and then turns on the DC/DC converter.

After this, High signals are output from pins (97) and (88) so that the ASIC and the SPARC lite are set to the active condition. If the LCD monitor is on, the pin

(95) set to LCD ON signal, and the DC/DC converter for the LCD monitor is turned on. Once SPARC lite processing is completed, the ASIC and the

SPARC lite return to the reset condition, all DC/DC converters are turned off and the power supply to the whole system is halted.

Supply voltage

3.3V

OFF

Table 2-11. Power Supply Control

SPARC

LITE

ASIC

MEMO

RY

Driver/

Receiv er

CCD

8bit

CPU

MODE

LCD

OFF

3.3V

OFF

3.4V

OFF

5.0V

OFF

5V (A)

+15V-

7V

OFF

3.2V

(ALWA

YS)

3.2V

(ALWA

YS)

32KHz OFF

LCD

MONIT

OR

5V (A)

+12V etc.

OFF

Operating Principle Operating principles of the Circuit Boards 46

EPSON PhotoPC 800

Table 2-12. Power Supply Control

SPARC

LITE

ASIC

MEMO

RY

Driver/

Recei ver

CCD

8bit

CPU

Power switch

ON-

Auto power down

LCD

SPECIAL

OFF

C

A

M

Shutter switch

ON

Resoluti on,

Flash,

Self timer switch

ON

ON

OFF

ON

PLAY

DIRECT

PRINT

SET UP

ON

ON

ON

OFF OFF

ON OFF

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

ON

ON

ON

ON

OFF 4MHz

ON

OFF

4MHz

OFF 4MHz

ON 4MHz

OFF 4MHz

OFF 4MHz

OFF 4MHz

MODE

LCD

ON

LCD

MONIT

OR

OFF OFF

ON

ON

ON

ON

ON

OFF

OFF

ON

ON

OFF

ON

Operating Principle Operating principles of the Circuit Boards

Revision A

47

EPSON PhotoPC 800

2.2.4 PW1 Power Circuit Description

2.2.4.1 Outline

This is the main power circuit and is comprised of the following blocks.

Switching controller( IC501, IC502)

Digital and analog system and LCD 5.0 V system power output (L5010,

Q5002, D5013, C5061)

Digital 3.3V system power supply (L5017, Q5006, D5004, C5062)

Digital 3.4V system power supply (L5001, Q5006, D5004, C5060)

Analog and LCD system power supply (Q5007, T5001)

Back-light power supply output (L5005, Q5008, D5014, C5005)

Figure shows PW1 circuit block diagram.

Revision A

Operating Principle

Figure 2-15. PW1 Circuit Block Diagram

Operating principles of the Circuit Boards 48

EPSON PhotoPC 800

2.2.4.2 Description of each block on the PW1 circuit

Switching Controller (IC501)

This is the basic circuit which is necessary for controlling the power supply for a PWM-type switching regulator, and is provided with four built-in channels, only CH1 (digital 3.3V), CH3 (5V system), CH2 (digital 3.4V) and

CH4 (analog and LCD system) are used. Feedback from 3.3V (D) (CH1),

3.4V (D) (CH2), 5.0V (D) (CH3) and +13V (A) or +12.4V (L) (CH4) power supply outputs are received, and the PWM duty is varied so that each one is maintained at the correct voltage setting level.

Short-circuit protection circuit

If output is short-circuited for the length of time determined by the capacitor which is connected to Pin(17) of IC501, all output is turned off. The control signal (P ON, P (A) ON and LCD ON) are recontrolled to restore output.

Switching Controller (IC502)

This is the basic circuit which is necessary for controlling the power supply for a PWM-type switching regulator, and is provided with one built-in channel, 5.5V (L) power supply outputs are received, and the PWM duty is varied so that each one is maintained at the correct voltage setting level.

Short-circuit protection circuit

If output is short-circuited for the length of time determined by the condenser which is connected to Pin (2) if IC502, all output is turned off. The control signal (P ON, P(A) ON and LCD ON) are controlled to restore output.

Digital 3.3V Power Output

3.3V (D) is output. Feedback for the 3.3V (D) is provided to the switching controller (Pins (1) of IC501) so that PWM control can be carried out.

Digital 3.4V System Power Output

3.4V (D) is output. Feedback is provided to the switching controller (Pin

(12) of IC501) so that PWM control can be carried out.

5V System Power Output

5V (D), 5.1 (A) and 5V (L) are output. Feedback for the 5V (D) is provided to the switching controller (Pin (25) of IC501) so that PWM control can be carried out.

Revision A

Analog and LCD System Power Output

13.0V (A), -7.0V (A), 12.4 V (L) and 15V (L) are output. Feedback for the

13.0V (A) with view mode and 12.4V (L) with play mode is provided to the switching controller (Pin (36) of IC501) so that PWM control can be carried out.

Back-light Power Supply output

5.8V (L) is output. Feedback is sent to pins (1) of the switching controller

(IC502) for PWM control to be carried out.

Operating Principle Operating principles of the Circuit Boards 49

EPSON PhotoPC 800 Revision A

2.2.4.3 PW1 Strobe Circuit Description

Figure below shows the block diagram of Strobe circuit.

Figure 2-16. Strobe Circuit Block Diagram

Charging Circuit

When UNREG power supplied to the charge circuit and the CHG signal becomes High (3.3V), the charging circuit starts operating and the main electrolytic capacitor is charged with high-voltage direct current. However, when the CHG signal is Low (0V), the charging circuit does not operate.

Power switch:

When the CHG signal switches to Hi, Q5406 turns ON and the charging circuit starts operating.

Power supply filter

L5401 and C5401 constitute the power supply filter. They smooth out ripples in the current which accompany the switching of the oscillation transformer.

Oscillation circuit

This circuit generates an AC voltage (pulse) in order to increase the

UNREG power supply voltage when drops in current occur. This circuit generates a drive pulse with a frequency of approximately 50-100 kHz.

Because self-excited light omission is used, the oscillation frequency changes according to the drive conditions.

Oscillation transformer

The low-voltage alternating current which is generated by the oscillation control circuit is converted to a high-voltage alternating current by the oscillation transformer.

Rectifier circuit

The high-voltage alternating current which is generated at the secondary side of T5401 is rectified to produce a high-voltage direct current and is accumulated at electrolytic capacitor C5412 on the main circuit board.

Voltage monitoring circuit

This circuit is used to maintain the voltage accumulated at C5412 at a constance level. After the charging voltage is divided and converted to a lower voltage by R5417 and R5419, it is output to the SY1 circuit board as the monitoring voltage VMONIT. When this VMONIT voltage reaches a specified level at the SY1 circuit board, the CHG signal is switched to Low and charging is interrupted.

Light Emission Circuit

When RDY and TRIG signals are input from the ASIC expansion port, the stroboscope emits light.

Emission control circuit

When the RDY signal is input to the emission control circuit, Q5409 switches on and preparation is made to let current flow to the light emitting element. Moreover, when a STOP signal is input, the stroboscope stops emitting light.

Trigger circuit when a TRIG signal is input to the trigger circuit, D5405 switches on, a high-voltage pulse of several kilovolts is generated inside the trigger circuit, and this pulse is then applied to the light emitting part.

Light emitting element

When the high-voltage pulse from the trigger circuit is applied to the light emitting part, current flows to the light emitting element and light is emitted.

Operating Principle Operating principles of the Circuit Boards 50

EPSON PhotoPC 800

W A R N I N G PW1 board has a danger of getting electric shock because of C5412. Hold the edges of this board and never touch the board surface when you handle this board. Discharge the charged energy of C5412 for safety before handling this board. (See Chatper 4 for more details)

Revision A

Operating Principle Operating principles of the Circuit Boards 51

TROUBLE SHOOTING

& + $ 3 7 ( 5 6

EPSON PhotoPC 800 Revision A

3.1 Overview

There is no function to indicate an error on this camera. Code indications, which sometimes are indicated on the LCD when the camera is in abnormal situation, are not reliable since they are still in the developing stage of ASIC, and it is difficult to find the specific malfunction. Also, sometimes several different malfunctions can be found from the same symptom. Therefore, check each checkpoints according to the procedure in this chapter and perform proper repair service.

W A R N I N G

Before disassembling the camera, make sure that batteries are removed or AC adapter is disconnected from the plug.

Electrolytic capacitor (C5412) mounted on the PW1 board is for flash emission. This capacitor is charged automatically every time the power is turned on.

Therefore, since there is a possibility to get electric shock during the service operation, release the electricity by using the cement resistance, if you need to touch the capacitor for repair service. (See Chapter 4 for more details)

3.2 Troubleshooting

Here shows the checking procedure for the malfunction unit or parts from the abnormal symptom.

3.2.1 Camera has no power

The LCD is not indicated or red LED keeps blinking and does not go to the stand-by state when the dial switch is turned on after installing the batteries or using the AC adapter. In this case, refer to Table 3-2 ∼ 3-4.

C A U T I O N

If 8-bit micro processor, which controls User I/F, located on the SY1 board becomes abnormal, the signal necessary to generate the various digital and analog power source will not be generated. As the result, the camera goes to “No Power” state.

Also, since this 8-bit micro processor performs serial communication with the main CPU on the CA2 board, if a trouble happens on the CA2 board, same symptom will appear.

Table 3-1. Check points when the camera has no power

Procedure order

Check-point Judgement Solution

1 4-pin (SCAN IN 3) of IC301 NO

Check the CN302, R3024 and harness including the power switch.

2

3

4

5

Check the 7-pin (UP

UNREG) pulse input of

IC302.

Check the 81-pin (UP

UNREG) pulse input of

IC301.

Check the 84-pin(/RESET) pulse input of IC301.

Check the 85-pin (BAT

OFF) pulse input of IC301.

LOW

LOW

LOW

LOW

Check CA2, IC303 and

PW1.

Check IC302.

Check IC302 and R3051.

Check R3052.

Trouble Shooting Overview 53

EPSON PhotoPC 800

Table 3-2. Check points when the camera has no power

Procedure order

Check-point Judgement Solution

6

7

8

Check 80-pin (XIN) oscillation of IC301.

Check 82-pin (XCIN) oscillation of IC301.

Check IC301.

NO

NO

---

Check X3001.

Check X3002, R3004,

C3001, C3002.

--

3.2.2 No Shooting

Table 3-3. No shooting

Procedure order

1

Check-point

Press the shutter button.

Judgement

--

2

Check 4 or 5-pin of IC301 pulse input (SCAN IN 0, 1)

NO

Solution

--

Check S3029, R3021,

R3022 and shutter switch.

3

4

5

6

Check 7 or 8-pin (PON, P

(A) ON) pulse input.

Is all 6, 17 or 8 pin (PON,

P(A) ON) of CN301 high?

Is the serial communication normal?

Check CA2

LOW

NO

NG

--

Check IC301 and PW1.

Check IC301, PW1 and

CA2.

Check IC301 and CA2.

--

Revision A

3.2.3 Image can not be taken

Table 3-4. Image can not be taken

Procedure order

Check-point Judgement

1

2

3

4

5

Is the system drive clock

(72MHz) input to 280-pin

(CLK IN1) of IC102?

Is CLK(36MHz) input to

132-pin (CLK IN) of IC101?

Check 61-pin (ZAS) of

IC101.

Check 52-pin (ZBREQ) of

IC101.

Check 56-pin (ZBGRNT) of

IC101.

YES

NO

NG

NG

NG

Solution

Check X1101, IC111.

Check 278 pin of IC102.

Check the address with

IC121 and data bus.

Check ASIC.

Check ASIC.

6

Check the signal of 118 and

119-pin(IRL1, 2) of IC101.

NG

8-bit microcomputer and

HANDSHAKE of RS-

232C are defective.

7

Check CPU and soldering for memory, etc.

---

Trouble Shooting Troubleshooting 54

DISASSEMBLY AND ASSEMBLY

& + $ 3 7 ( 5 7

EPSON PhotoPC 800

4.1 Overview

This section describes disassembly and assembly for major components of

PhotoPC 800. Since the assembly process is relatively complicated, procedure for disassembly and assembly are explained individually.

4.1.1 Precautions

See the precautions below before disassembling and assembling the camera.

W A R N I N G

Disconnect the AC adapter or batteries before disassembling the camera.

Discharge the electricity in the electrolytic capacitor by using cement resistance when you need to touch the PW1 board for repair service. The electrolytic capacitor (C5412), which is mounted on the PW1 board is for light emission and designed to be charged automatically every time the power is turned on. Therefore, there is a danger of getting electric

shock. (See “Releasing the electricity from the

Capacitor” on page -59)

C A U T I O N

In this products, there are two repair levels; first maintenance and second maintenance. The performance of the second maintenance is allowed to be done only by the service center equipped with special instrument for adjustment. We do not guarantee the repair result by the others. Refer to the table 4-1 for distinction between first and second maintenance.

„ Refer to Table4-1 and 4-2.

Use the exclusive package material when transporting a camera.

Revision A

Table 4-1. Criterion of First and Second Maintenance

No.

Service Performed Required Adjustment Maintenance

1 Replacing CA1 Board

1. Initialization

2. AWB 5100K adjustment

3. Color Matrix adjustment

4. CCD Defect Detect Adjustment

5. LCD panel adjustment

6. Lens adjustment

Note) Follow the order above, except the lens adjustment.

2nd Maintenance

2 Replacing CA2 Board Same as above.

3 Lens

1. Lens Adjustment

2. AWB Adjustment

3. Color Matrix Adjustment

4. CCD Defect Detect Adjustment

Note) Follow the order above except lens adjustment.

4 CCD

5 LCD monitor

6 SY1 board

2nd Maintenance

2nd Maintenance

Same as above.

Same as above.

2nd Maintenance

1st Maintenance

Note) If you replace the elements on the SY1 board, perform the following adjustment. (these adjustment will be 2nd maintenance) Also, follow the order, except the lens adjustment.

1. Lens adjustment

2. AWB adjustment

3. Color Matrix adjustment

4. CCD Defect Detect adjustment

1st Maintenance

Disassembly and Assembly Overview 56

EPSON PhotoPC 800

Table 4-2. Criterion of First and Second Maintenance

No.

Service Performed Required Adjustment Maintenance

7 PW1 Board

Note) If you replace the elements on the PW1 board, perform the following adjustment.(these will be 2nd maintenance) Follow the order below except the lens adjustment.

1. IC501 Oscillation frequency adjustment

2. IC502 Oscillation frequency adjustment

3. 5.0 V (D) Voltage Adjustment

4. 3.3V 8D) A voltage adjustment

5. 3.4V (D) B voltage adjustment

6. 12.4V (L) voltage adjustment 1

7. 12.4V (L) voltage adjustment 2

8. 5.8V (L) voltage adjustment

9. Lens Adjustment

10. AWB adjustment

11. Color Matrix adjustment

12. CCD Defect Detect adjustment

1st

Maintenance

Revision A

4.1.2 Equipment and Tools

The table below shows the recommended tools for repair service.

Name

Oscilloscope

Digital voltmeter

IBM-compatible PC

DC regulated power supply

AC adaptor

Frequency counter

Table 4-3. Equipment

Note

Higher than 100MHz

--

Windows 95 or 98 and following conditions should meet.

• CD-ROM drive

• 3.5 inch high-density diskette drive

• Serial port with standard RS-232C interface

• 8MB RAM

• Hard disk drive with at least 15 MB available

• VGA or SVGA monitor with at last 256 color display

--

--

--

No.

1

Name

Color Viewer 5100 K

Table 4-4. Tools

Purchasable

X

Code

103058400

2

5

6

3

4

DscCalV122 adjustment program

Precision Driver (+)

Simens Star Chart

Color Matrix

Soldering Iron

X

O

X

X

O

Attached with this manual book.

---

Included in the end of this manual.

104268100

B740200100

8 Tweezers O

Note) “O” means commercially available and “X “means not.

B741000100

Disassembly and Assembly Overview 57

EPSON PhotoPC 800

C A U T I O N Although adjustment operation can be done by PC/AT compatible PC with 80486 or higher processor, Mac. PC can not be used for adjustment.

4.2 Disassembly and Assembly

Flow chart below shows disassembly procedure.

S T A R T

C a b i n e t R e m o v a l

Revision A

Disassembly and Assembly

C A 1 B o a r d R e m o v a l

L C D ( m o n i t o r ) r e m o v a l

M i c r o p h o n e r e m o v a l

L e n s A s s y . R e m o v a l

C o n t r o l P a n e l R e m o v a l

C A U T I O N

C A 2 B o a r d R e m o v a l

P W 1 B o a r d R e m o v a l d i s 0 1

Figure 4-1. Flow chart

Read “Precautions” on page -56 before starting

disassembly.

„ When disassembling the camera, follow the order in the figure.

„ Remove the cables (total 4 cables) for prevention of radiation, according to your necessity.

Disassembly and Assembly 58

EPSON PhotoPC 800

4.2.0.1 Cabinet Parts Removal

The figure 4-2 shows disassembling of Cabinet Assembly (Rear, Front and

Top), Cover Battery and Cover CF. When removing the parts, follow the number in the figure as procedure order.

W A R N I N G There is a danger of getting electric shock from the electrolytic capacitor (C5412) mounted on the PW1 board. Discharge the electricity by using the cement resistance when you need to touch PW1 board for repair service. (See the next section)

2.Cabinet Back

5.Cabinet top

Revision A

4.2.0.2 Releasing the electricity from the Capacitor

Following shows how to release the electricity from the electrolytic capacitor

(C5412) on the PW1 board. If you don’t perform this, you will get a high chance of getting electric shock. Follow the procedures below.

1.

Have a cement resistance, which has a standard higher than 560 Ω /10 W.

2.

After removing the front cabinet of the camera, connect 2 lead wires to the soldering wires of the electrolytic capacitor. (There is no determined poles) dis02

Avoid getting electric shock by using insulating

11.Remove the tape on the rear side.

4.Cabinet front

3.Connector

12.Shield tape

1.Screw1.7x4

10.Remove the solder

9.Cover battery

6.Screw1.7x4

7.Holder Terminal

8.Screw1.7x4

1.Screw 1.7x4

Figure 4-2. Cabinets Parts Removal

JEP-1

No fixed direction

Use the resistance at least 560ohm/10W.

Figure 4-3. Releasing electricity of the capacitor

Disassembly and Assembly Disassembly and Assembly 59

EPSON PhotoPC 800

4.2.0.3 CA1 Board and Lens Assembly Removal

Here explains disassembly of CA1 board and Lens Assembly. Follow the order shown in the figure.

C A U T I O N When assembling the optical filter, be careful of its direction, since it has a determined direction to be installed.

(See “Assembling the Lens Assembly” on page -63)

Revision A

1.Screw 1.7 x4

2.Control Panel

JEP-2

5.Screw

1.7x4

A

12.FPC

13.Connector

10.FPC

A

3. Open the cover CF.

9.Remove the solder

6.Heat sink rubber A

8.Screw

2x6

4.Screw

1.7x4

7.Screw

2x2.5

11.CA1 board

Optical filter

Figure 4-4. SY1 board and Lens Assy. Removal

Disassembly and Assembly Disassembly and Assembly 60

EPSON PhotoPC 800

4.2.0.4 SY1 Board and LCD Monitor Removal

Here shows SY1 board and LCD monitor removal. Since the numbers in the figure show the disassembly order, follow that order.

Revision A

A D J U S T M E N T

R E Q U I R E D

When replacing the CA1 board, refer to Chapter 5

“Adjustment” and perform the necessary adjustment.

1.Screw 1.7x4

JEP-3

3.Remove the solder.

2.Connector

7.Screw

1.7x4

12.LCD

6.SY1 Board

4.Connector

Disassembly and Assembly

10.FPC

11.Connector

5.Connector

B

B

13.Heat sink A

14.Heat sink rubber B

9.Holder

Monitor

8.Remove the solder.

Microphone jet-3

Figure 4-5. SY1 board and LCD Removal

Disassembly and Assembly 61

EPSON PhotoPC 800

4.2.0.5 CA2 Board and PW1 Board Removal

Here shows the removal of CA2 board, PW1 board, the holder battery and holder lens. Follow the order in the figure.

A D J U S T M E N T

R E Q U I R E D

If you replace the CA2 board or CCD, refer to Chapter 5 and perform necessary adjustment.

Revision A

NOTE: If only PW1 board is replaced or removed, it it not necessary to remove the solder of earth terminal on the CA2 side.

13.Holder Battery

11.Remove the solder.

C

7.Screw1.7x4

10.CA2 board

9.Connector

6.Screw

1.7x4

Disassembly and Assembly

8.Screw 1.7x4

C

14.Holder lens

12.PW1 board

3.Remove the solder.

5.Screw

1.7x4

4.Earth

Terminal

2.Stand

3.Remove the solder.

JEP-4

1.Screw 1.7x4

Figure 4-6. PW1 and CA2 boards, Holder Battery and Holder Lens Removal

Disassembly and Assembly 62

EPSON PhotoPC 800

4.3 Assembly Procedure

4.3.1 Assembling the Lens Assembly

1.

Make sure that there is no dust or scar on the surface of the filter. If necessary, sweep with a cloth damped with diluted alcohol and install the filter into the holder of ASSY lens.

2.

Put the spacer.

3.

Remove the protection sheet of the CCD and sweep with a cloth damped with diluted alcohol and install the CCD along with the guide rib of the holder.

4.

Install the mounting lens matching with the guide rib of the holder.

5.

Install the insulator matching with the boss guide of the holder.

6.

After installing the CA1 (7) to the guide boss of the holder and the terminal of CCD, fix the holder with 2 screws (2x6). (Tightening torque; 2.0 ∼

2.5kgf-cm)

7.

Fix the mounting lens with 1 screw. (Tightening torque; 1.5 ∼ 2.0kgf-cm)

8.

Solder the CCD to the CA1 board.

9.

Insert the FPC of lens into the connector of CA1 board.

10. Solder the lead wire JW905 to the CA1 board.

Revision A

Holder of

ASSY Lens

FPC

Top

Holder

1 pin

Connector

Filter

Spacer

CCD dis06

Mounting

Lens

Insulator

Solder the lead wire JW905

CA1 Board

Screw(8)

Screw(9)

C A U T I O N

Figure 4-7. Assembling the Lens Assembly

Since the direction of the filter to install is determined, be careful not to install in the wrong direction.

1 component

2 components

Lens side

CCD side dis04

When handling the filter, it is recommended to use the plastic tweezer in order to prevent the filter from getting dust or scar.

Disassembly and Assembly Assembly Procedure 63

EPSON PhotoPC 800

4.3.2 Earth Terminal installation between CA2-PW1

Boards

1.

Fix the Earth Terminal with Stand to the Holder Lens by one screw (1.7x4).

2.

Solder the Earth Terminal to the board.

Solder with Shield Tape

Solder to the land of PW1/CA2 board CA2

LCD

PW1

Stand dis05

Earth

Terminal

Screw

Figure 4-8. Soldering the Earth Terminal

Disassembly and Assembly Assembly Procedure

Revision A

64

EPSON PhotoPC 800

4.3.3 Installing the Holder Monitor and Microphone

Put the microphone between the holder lens and SY1 and store the harness under the SY1.

Sound collecting part should be seen.

Heat sink A

Holder Lens

PA

PB

PB

Heat Sink

Rubber B

CA2

PA

IC

Holder

Monitor

Microphone

VF

Lead wire dis07

Screw

(2x5, black)

Flexible PWB

Soldering on the back

Screw

(1.7x4)

Screw

(1.7x4)

Figure 4-9. Installing the Holder Monitor and Microphone

NOTE: “PA” means Positioning A

“PB” means Positioning B

1.

Install the “Flexible PWB” to CA2 board.

2.

Install “Heat Sink Rubber B” on the IC101 of CA2 board.

NOTE: When sticking “Heat Sink Rubber B” to IC101, stick them so that

“PA” of IC and “PA” of rubber can match each other.

Revision A

3. Stick “Heat Sink A” on the Heat Sink Rubber.

NOTE: When sticking the “Heat Sink Rubber A” to “Heat Sink Rubber B”,

Stick them so that the “PB” of rubber B can match the “PB” of the rubber A.

4.

Solder the lead wire to the corner on the back side of “Holder Monitor”.

5.

Fix “Holder Monitor” with 3 screws (2x5, black). (Tightening torque: 1.3 ±

0.2 kgf-cm)

6.

Fix VF (view finder) with 2 screws (2x5, black). (Tightening torque: 2.0 ±

0.2 kgf-cm)

7.

Connect the harness of “Microphone” to the connector of SY1 board, then, put it between the lens assembly and SY1. Store the harness under the

SY1 so that it does not come out.

Disassembly and Assembly Assembly Procedure 65

EPSON PhotoPC 800

4.3.4 Installing the CA1 Board

1.

Form the lead wires.

2.

Connect the FPC from the CA2 board to the connector on the CA1 board.

NOTE: Open the lock of the connector upward completely and insert FPC straight until it stops. When you lock it, press the both sides of lock and close it.

Lock dis08

Figure 4-10. Lock

3.

Fix the lens assembly on the CA1 board with 3 screws (1.7 x 4).

(Tightening torque: 1.3 ± 0.2 kgf-cm)

Holder Lens

CA1Board

Screw

(1.7x4) dis09

Figure 4-11. Installing the CA1 Board

Revision A

Disassembly and Assembly Assembly Procedure 66

EPSON PhotoPC 800

4.3.5 Installing the LCD Monitor

1.

Solder the lead wire coming from the CA2 board to the CA1 board.

Lead the lead wire under FPC

Heat sink A

Revision A

3.

Stick “Heat Sink A” to “Heat Sink Rubber A”.

4.

Connect the FPC of LCD to the connector on the CA2 board. Install the

LCD to “Holder Monitor “.

5.

Connect the back light harness of LCD to the connector on the PW1 board and lead the harness to the arrowed direction in the figure.

Heat Sink

Rubber A

Solder the lead wire of

JW106 from

CA2

Rubber A should be sticked along with the shape of the connector and basing on the its edges.

To PW1 board connector

LCD

These wires should not be located higher than the connector.Pull them to the arrowed direction and take in the slack of wires.

Harness should not hang down the board.

Slack off on a wire around the corner. This wire should be lower than the Holder CF.

PW1 Board

To CA2 board connector

FPC dis10

Figure 4-12. Installing the lead wire and Heat Sink Rubber

2.

Stick “Heat Sink Rubber A” to CA1 board.

NOTE: When sticking the Rubber A, stick it along with the exterior frame and edges of the connector.

Disassembly and Assembly

LCD

CA1 Board

Figure 4-13. Back Light Harness dis11

NOTE: The purpose of forming the harness is not to pinch the harness with the Holder CF.

6.

Form the harness of buzzer under the SY1 board.

Assembly Procedure 67

EPSON PhotoPC 800

Form the buzzer harness under the SY1 board.

dis12

Figure 4-14. Forming the Buzzer Harness

Revision A

4.3.6 Installing the Holder CF

Fix the “Holder CF” to the “Holder Lens, Holder Batt” with 3 screws (1.7 x 4, black). (Tightening torque: 1.2 ± 0.2 kgf-cm)

Holder

Battery

Holder Lens

Holder CF dis13

Screw(1.7x4, black)

Figure 4-15. Installing Holder CF

Disassembly and Assembly Assembly Procedure 68

EPSON PhotoPC 800

4.3.7 Installing the Shield Tape

1.

Stick the Adhesive tape to the Holder LCD on the SY1 board.

2.

Stick the “Shield Tape” to the top side of SY1 board from the side of the

“Holder Lens” b adhesive tape, then, fold it at the corner of SY1 board.

3.

Stick 2 “Spacer Blind”s to the Shield Tape.

NOTE: Refer to the figure below for how to attach the “Spacer Blind”.

*Stick Spacer Blind along with connector edge

Spacer Blinds

Fold the shield tape to

SY1 side

Shield Tape

Revision A

Shield Tape

Adhesive Tape

SY1 board

Shield

Tape

Same as * dis14

Figure 4-16. Installing the Spacer Blink

4.

Solder the “Shield Tape” to the “Earth Terminal”.

Disassembly and Assembly Assembly Procedure

Solder to the

Earth Terminal

Shield

Tape

Figure 4-17. Attaching the Shield Tape dis15

69

EPSON PhotoPC 800

4.3.8 Installing Cover Battery

Fix the “Cover Battery” to the “Holder CF” by 4 screws (1.7 x 4, black).

(Tightening torque: 1.3 ± 0.2 kgf-cm)

Holder CF

Cover

Battery

Revision A

4.3.9 Installing Unit Control Panel

1.

Put the FPC of “Unit Control Panel” to the LCD below.

2.

Install the “Unit Control Panel” and fix it with 2 screws(1.7x4) (See 2 and 3 in the figure) (Tightening torque: 1.0 ± 0.2 kgf-cm)

3.

Install the dial switch and insert FPC. Then, fix it with one screw (1.7x4)

(See 4 in the figure). (Tightening torque: 1.0 ± 0.2 kgf-cm)

NOTE: Tighten the screws 2, 3, and 4 in that order.

dis16

Screw(1.7x4, black)

Figure 4-18. Installing Cover Battery

Put the blue part to corner of LCD first

Unit Control

Panel

Disassembly and Assembly Assembly Procedure dis17

Figure 4-19. Installing Unit Control Panel

70

EPSON PhotoPC 800

4.3.10 Installing Cabinet

1.

Install the “Cabinet Top” on the SY1 board. (Positioning points; 4 )

Cabinet Top

Revision A

3.

Fix the “DEC Right” to the “Holder Batt” by one screw (1.7x4). (Tightening torque: 1.3 ± 0.2 kgf-cm)

4.

Hang the hook of “Holder Terminal” on the power supply jack connector of

PW board, and fix it to the “Holder Lens” with one screw (1.7x4, black).

(Tightening torque: 1.3 ± 0.2 kgf-cm)

5.

Attach the Pad to the “Holder battery”. (See Figure 4-21) dis20

Holder Lens

SY1 Board dis18

Figure 4-20. Installing Cabinet Top

2.

Install “Shaft Strap” to “DEC RIGHT”.

Pad

Shaft Strap

Positions for pad dis19

Holder Battery

Screw

(1.7x4)

Figure 4-21. Installing the Shaft Strap

DEC Right

Disassembly and Assembly Assembly Procedure

Jack connector

Screw

(1.7x4,black)

Hook of Holder

Terminal

Holder

Terminal

Figure 4-22. Installing the Holder Terminal

71

EPSON PhotoPC 800

6.

Attach the Pad to the back side of Cabinet Front. (2 positions)

**

Mark

**

Pad

Revision A

Note) **Attaching guide line

Mark

**

** dis21

Figure 4-23. Attaching the PAD

7.

Connect the harness of “Cabinet Front” to the connector of SY1 board, then form the harness so that the harness does not hang over the flash.

dis22

Figure 4-24. Forming for Harness of Cabinet Front

8.

Install the “Cabinet Front”.

9.

Install the block of the camera board to “Cabinet Back”.

10. Fix the bottom of “Cabinet Back” with 2 screws (1.7x4). (Tightening torque:

1.6 ± 0.2 kgf-cm)

Disassembly and Assembly Assembly Procedure 72

EPSON PhotoPC 800

Screw

(1.7x4)

Screw

(1.7x4)

Cover

Battery dis23 Screw

(1.7x4)

Screw

(1.7x4)

11. Fix “Stand” with 2 screws (1.7 x 4). (Tightening torque: 1.6 ± 0.2 kgf-cm)

12. Fix “Cabinet Front” and “Cabinet Back” with 4 screws (1.7 x 4) (Tightening torque: 1.6 ± 0.2 kgf-cm)

C A U T I O N When installing the Cabinet Front and Back, leave the

“Cover Battery” open.

Disassembly and Assembly Assembly Procedure

Revision A

73

ADJUSTMENT

& + $ 3 7 ( 5 8

EPSON PhotoPC 800

5.1 Overview

Here explains various required adjustments of PhotoPC-800. Refer to the

Table5-1 and perform appropriate adjustment, if corresponding parts are replaced in Chapter 4.

C A U T I O N

„ In this product, there are two repair levels; first maintenance and 2nd maintenance. The service for second maintenance is allowed to be done only by the service center equipped with special instrument for adjustment. We do not guarantee the repair result performed by the others. Refer to Chapter 4 for assembling after adjustment is done.

Table5-1 shows required adjustments after replacing the corresponding parts in Chapter4.

Revision A

Table 5-1. Criterion of First/Second Maintenance

No.

Service Performed Required Adjustment Maintenance

1 Replacing CA1 Board

1.Initialization

2. AWB 5100K adjustment

3.Color Matrix adjustment

4.CCD Defect Detect Adjustment

5.LCD panel adjustment

6.Lens adjustment

Note) Follow the order above except the lens adjustment.

2nd Maintenance

2 Replacing CA2 Board Same as above.

3 Lens

1. Lens Adjustment

2. AWB Adjustment

3. Color Matrix Adjustment

4. CCD Defect Detect Adjustment

Note) Follow the order above except the lens adjustment.

4 CCD

5 LCD monitor

6 SY1 Board

2nd Maintenance

2nd Maintenance

Same as above.

LCD panel adjustment

2nd Maintenance

1st Maintenance

Note) If you replace the elements on the SY1 board, perform the following adjustment. (In this case, following adjustments will be 2nd

Maintenance) Follow the order below except the lens adjustment.

1. Lens Adjustment

2. AWB Adjustment

3. Color Matrix Adjustment

4. CCD Defect Detect

1 st Maintenance

Adjustment Overview 75

EPSON PhotoPC 800

Table 5-2. Criterion of First/Second Maintenance

No.

Service Performed Required Adjustment Maintenance

7 PW1 Board

Note) If you replace the elements on the PW1 board (In this case, following adjustments will be 2nd Maintenance) perform the following adjustment.

Follow the order below except the lens adjustment.

1. IC501 Oscillation frequency adjustment

2. IC502 Oscillation frequency adjustment

3. 5.0 V (D) Voltage Adjustment

4. 3.3V 8D) A voltage adjustment

5. 3.4V (D) B voltage adjustment

6. 12.4V (L) voltage adjustment 1

7. 12.4V (L) voltage adjustment 2

8. 5.8V (L) voltage adjustment

9. Lens Adjustment

10. AWB adjustment

11. Color Matrix adjustment

12. CCD Defect Detect adjustment

1st

Maintenance

5.1.1 Getting Ready for Adjustment

Revision A

This section explains the setting-up of camera and PC for adjustment. Follow the procedure below and complete the setting-up before you start the adjustment.

W A R N I N G

„ Disconnect the AC adapter or remove batteries before disassembling the camera.

Discharge the electricity in the electrolytic capacitor

(C5412) by using the cement resistance. The electrolytic capacitor, which is mounted on the PW1 board, is for light emission and is charged automatically every time the power is turned on.

Therefore, if you need to touch the PW1 board for repair service, you must release the electricity in the capacitor. (See Chapter 4 for more details)

Use PC with Windows  95. (See below)

C A U T I O N

IBM  -compatible PC with 486 or higher processor.

3.5-inch high-density diskette drive

Serial port with standard RS-232C interface

8 MB RAM

Hard disk drive with at least 15 MB available

VGA or SVGA monitor with at least 256-color display.

Error indication “Camera is not connected” will be displayed, when you try to activate the program without turning the power of the camera On.

Adjustment Overview 76

EPSON PhotoPC 800

C A U T I O N

Error message “Camera is not connected” will be displayed, when you try to activate the program without turning the power of the camera On.

When using the Color Viewer, turn on the switch and wait for 30 minutes for aging to take place before using Color

Pure.

Revision A

To COM1 or COM2 serial port

Serial Cable

AC adapter

JEP-6

Figure 5-1. Setting-Up before adjustment

1.

Turn off both Camera and PC.

2.

Locate the port cover on the side of the camera. Press on the arrows and slide the cover down to open it.

3.

Line up the arrow on the cable connector with the notch on the camera’s serial port. Insert the connector.

4.

Locate a serial port on the back of your computer. You may have two serial ports labeled COM1 and COM2, or the ports may be labeled with icons. If you have two serial port available, use port1 to connect your camera.

5.

Line up the serial connector on the cable with one of serial ports on your computer, and insert the connector.

6.

Turn on the camera and your computer system.

7.

Insert the calibration software into the disc drive.

8.

Double-click “DSCCalDi.EXE” in the disc and activate the program.

Adjustment Overview

Figure 5-2. Initial Screen of Adjustment Program

77

EPSON PhotoPC 800

5.2 Adjustment

5.2.1 Initialization Operation

This section explains initialization, which must be done before adjustment.

Unlike the previous models, even after initialization is performed, various adjustment values are not cleared in PhotoPC-800. Only the image storage area is cleared.

C A U T I O N Perform initialization since an error may appear, if uploading such as firmware is performed with full of shooting data in the image area.

1.

Complete the setting-up for adjustment. (See “Getting Ready for

Adjustment” on page -76)

2.

Press “Initialize” button on the program. (Indication for confirmation appears)

Revision A

3.

Select “Yes” and perform initialization. A few seconds later, the screen below will appear.

Figure 5-4. Screen when completing the initialization

4.

Mark

to indicate the camera resolution moves about for 20 seconds.

(Time varies according to the image data size at that time) Although mark

on the camera body moves slower than the timing of the ending indication on the program, you can remove the AC adapter or serial communication cable when you find the ending indication on the program.

5.

Press “O.K” button on the screen.

Yes (Y) No (N)

Figure 5-3. Screen when selecting initialization

Adjustment Adjustment 78

EPSON PhotoPC 800 Revision A

5.2.2 Positions for measuring and adjusting on the

PW1 Board

When replacing the PW1 board, it is not necessary to perform this adjustment.

However, it is required to perform this if you replace any parts of PW1 board.

PREPARATION

1.

Connect CN104 on the CA2 board and CN502 on the PW1 board with extension cord.

2.

Open the barrier switch.

3.

Set the view mode, and turn on the LCD.

4.

Carry out initialization and display the through image on the LCD screen.

CL532

CL530

CL534

CL537

CL523

VR502

VR508

VR503

CL533 CL518

VR501

Q5008 (C)

VR506

Q5033-4

Q5029-3

VR507

CL512

CL536

VR504

VR505

5.2.2.1 IC501 Oscillation Frequency Adjustment

SETTING

Measuring Point: CL512

Measuring Equipment: Frequency counter

ADJ.Location:

ADJ. Value:

Dial switch:

VR501

200 ± 1 kHz

LCD shooting mode

ADJUSTMENT METHOD

1. Adjust with VR501 to 200 ± 1 kHz

C A U T I O N

Figure 5-5. Positions for measuring and adjustment

Voltage adjustment is necessary to repair in the PW1 board and replace the parts.

Power voltage is set about +3.0 V.

Adjustment Adjustment 79

EPSON PhotoPC 800

5.2.2.2 IC502 Oscillation Frequency Adjustment

SETTING

Measuring Point: CL532 or Q5008 collector

Measuring Equipment: Frequency counter

ADJ.Location:

ADJ. Value:

Dial switch:

VR502

400 ± 1 kHz

LCD shooting mode

ADJUSTMENT METHOD

1. Adjust with VR502 to 400 ± 1 kHz

5.2.2.3 5.0V (D) Voltage Adjustment

SETTING

Measuring Point: CL518

Measuring Equipment: Digital voltmeter

ADJ.Location:

ADJ. Value:

Dial switch:

VR505

5.10 ± 0.05V

LCD shooting mode

ADJUSTMENT METHOD

1. Adjust with VR505 to 5.10 ± 0.05 V

5.2.2.4 3.3V (D) A Voltage Adjustment

SETTING

Measuring Point: CL533 or CL534

Measuring Equipment: Digital voltmeter

ADJ.Location:

ADJ. Value:

Dial switch:

VR503

3.30 ± 0.03 V

LCD shooting mode

ADJUSTMENT METHOD

1. Adjust with VR503 to 3.30 ± 0.03 V

5.2.2.5 3.4V (D) B Voltage Adjustment

SETTING

Measuring Point: CL536 or CL537

Measuring Equipment: Digital voltmeter

ADJ.Location:

ADJ. Value:

Dial switch:

VR504

3.41 ± 0.03 V

LCD shooting mode

ADJUSTMENT METHOD

1. Adjust with VR504 to 3.41 ± 0.03 V

Revision A

Adjustment Adjustment 80

EPSON PhotoPC 800

5.2.2.6 12.4V (L) Voltage Adjustment 1

SETTING

Measuring Point: CL523 or pin 3 of IC5029

Measuring Equipment: Digital voltmeter

ADJ.Location:

ADJ. Value:

Dial switch:

VR507

12.40 ± 0.05 V

Play mode

ADJUSTMENT METHOD

1. Adjust with VR507 to 12.4 ± 0.05 V

5.2.2.7 12.4V (L) Voltage Adjustment 2

SETTING

Measuring Point: CL523 or pin 3 of Q5029

Measuring Equipment: Digital voltmeter

ADJ.Location:

ADJ. Value:

Dial switch:

VR506

12.40 ± 0.05 V

LCD shooting mode

ADJUSTMENT METHOD

1. Set the view mode, and turn on the LCD

2. Adjust with VR506 to 12.4 ± 0.05 V

Adjustment Adjustment

5.2.2.8 5.8V (L) Voltage Adjustment

SETTING

Measuring Point: CL530 or pin 4 of Q5033

Measuring Equipment: Digital voltmeter

ADJ.Location:

ADJ. Value:

Dial switch:

VR508

5.80 ± 0.05 V

LCD shooting mode

ADJUSTMENT METHOD

1. Adjust with VR507 to 5.80 ± 0.05 V

Revision A

81

EPSON PhotoPC 800

5.2.3 Lens Adjustment

PREPARATION

Power switch: ON

Revision A

ADJUSTMENT METHOD

1.

Set the siemens star chart 95cm ± 3cm so that it becomes center of the screen.

2.

Double-click on the DscCalDi122.

3.

Click the Focus, and click the Yes.

Button for lens adjustment

Serial cable

Camera 95 ± 3cm adj01

Simens Star

Chart

Figure 5-6. Lens Adjustment

ADJUSTMENT CONDITION

More than A3 size siemens star chart

Fluorescent light illumination with no flicker (incandescent light can not be used)

Illumination above the subject should be 400 lux ± 10%.

Figure 5-7. Button Location of Lens Adjustment Button

4.

Lens adjustment value will appear on the screen. Appropriate adjustment value is ± 100.

5.

Click the OK.

Adjustment Adjustment 82

EPSON PhotoPC 800

5.2.4 AWB Adjustment

PREPARATION

Power switch: ON

Button for AWB adjustment

Revision A

Serial Cable

0 ± 18cm

Camera adj02

Color Viewer

(5100K)

Figure 5-8. AWB Adjustment

ADJUSTMENT

1.

When setting the camera in place, set it to an angles so that nothing appears in any part of the color viewer except the white section. (Do not enter any light)

2.

Double-click on the DscCalDi122.

3.

Click the AWB, and click the Yes.

Figure 5-9. Button Location of AWB Adjustment Button

4.

AWB adjustment values will appear on the screen.

Appropriate Value Level

R: Around 213

G: 128 (fixed value)

B: Around 266 (Correction of difference of mechanism shutter)

Error Condition a0=65535, 65535, 65535, 1023 are indicated, when the sampling error occurs.

5.

Click the OK.

Adjustment Adjustment 83

EPSON PhotoPC 800

5.2.5 Color Matrix Adjustment

PREPARATION

Power switch: ON

Button for Color Matrix Adjustment

Revision A

Serial Cable

15 ± 1cm

Camera adj03

Color

Color Viewer

(5100K) and

Color Matrix

Figure 5-10. Color Matrix Adjustment

ADJUSTMENT

1.

Set the color adjustment chart to the color viewer. (Do not enter any light)

2.

Set the siemens star chart so that it becomes center of the screen.

3.

Double-click on the DscCalDi122.

4.

Click the UV Matrix, and Click the Yes.

Figure 5-11. Button Location of Color Matrix Adjustment

5.

Color matrix adjustment values will appear on the screen.

Appropriate value level

UVMAT0-4: 0 - 255

Error Condition

UVMAT0-4: All 1

Iris failure

UVMAT0-4: All 2

6.

Click the OK.

Adjustment Adjustment 84

EPSON PhotoPC 800

5.2.6 CCD Defect Detect Adjustment

PREPARATION

Power switch: ON

Lens Cover Switch:Leave it closed

ADJUSTMENT METHOD

1.

Double-click on the DscCalDi122.

2.

Click the “CCD Defect” from the pull down menu of Test, and the click the

“Yes”.

Test button

Revision A

5.2.7 LCD Panel Adjustment

This adjustment should be performed when the CA2 board or is replaced or

IC171 on the CA2 board is replaced. Figure below shows measuring and adjusting points on the A side of CA2 board.

CL157

CL159

CL161

CL158

Figure 5-13. Positions for measuring and adjusting

PREPARATION

Dial switch: PC connection mode

LCD Type: LCD1 (default)

Figure 5-12. CCD Defect Detect Adjustment

3.

After adjustment is done, if any failures are found, maximum 16 failures are indicated by x and y coordinates.

Adjustment Adjustment 85

EPSON PhotoPC 800

5.2.8 LCD H AFC Adjustment

PREPARATION

Power switch: ON

ADJUSTING METHOD

1.

Double-click on the DscCalDi122.

2.

Select to “0” on the LCD “H AFC”

3.

Apply the trigger at CL159, and adjust H AFC so that the time A from the point where the pulse at CL161 rises until the position where the video signal at CL159 starts in 2.9 ± 0.2 µ sec.

A

CL161

Revision A

5.2.8.1 LCD RGB Offset Adjustment

ADJUSTMENT METHOD

Adjust LCD “RGB offset” so that the amplitude of the CL159 waveform is 6.8 V

± 0.3Vp-p.

6.8

± 0.3Vp-p

CL159 waveform

Figure 5-15. RGB Offset Adjustment adj05

CL159 enlargement

A

CL161

CL159 adj04

Figure 5-14. LCD H AFC Adjustment

Adjustment Adjustment 86

EPSON PhotoPC 800 Revision A

5.2.8.2 LCD Gain Adjustment

ADJUSTING METHOD

Adjust LCD “Gain” so that the amplitude of the CL159 waveform is 4.2 ± 0.2Vpp.

C A U T I O N LCD Gain Adjustment should be performed after LCD RGB

Offset adjustment is carried out. (“LCD RGB Offset

Adjustment” on page -86)

5.2.8.3 LCD Blue Brightness Adjustment

ADJUSTING METHOD

Adjust LCD “B Bright” so that the amplitude of the CL157 waveform is ± 0.2V with respect to the CL159 (VG) waveform(green).

C A U T I O N

LCD RGB Offset adjustment (“LCD RGB Offset Adjustment”

on page -86) and LCD Gain adjustment (“LCD Gain

Adjustment” on page -87) should always be carried out

before LCD Blue adjustment is performed.

VG

4.2

± 0.2Vp-p

CL159 waveform

Figure 5-16. Gain Adjustment adj06

CL159 waveform

VG ± 0.2V

CL157 waveform adj07

Figure 5-17. Blue Brightness Adjustment

Adjustment Adjustment 87

EPSON PhotoPC 800

5.2.8.4 LCD Red Brightness Adjustment

ADJUSTING METHOD

Adjust LCD “R Bright” so that the amplitude of the CL158 waveform is ± 0.2V with respect to the CL159 (VG) waveform.

C A U T I O N

LCD RGB Offset adjustment (“LCD RGB Offset Adjustment”

on page -86) and LCD Gain adjustment (“LCD Gain

Adjustment” on page -87) should always be carried out

before LCD Red Brightness Adjustment is performed.

Revision A

5.2.9 Uploading the Firmware

1.

Complete the setting-up for adjustment. (“Getting Ready for Adjustment” on page -76)

2.

Store the Firmware which is provided from SEIKO EPSON to the appropriate hard disk. (Firmware is usually bin. file and compressed)

3.

Select “Firmware” on the program.

4.

File Open Dialog will open, since the location were the file is stored is appointed.

VG

Open

Look in:

CL159 waveform

VG ± 0.2V

Adjustment

CL158 waveform adj08

Figure 5-18. Red Brightness Adjustment

File Name (N):

Files of Type (T):

Open

Cancel

Figure 5-19. Program screen for Firmware Upload

5.

Select the new Firmware and press “Open”.

Adjustment 88

EPSON PhotoPC 800

6.

LED located on the front side of the camera blinks for 20 seconds to indicate that the uploading is being performed correctly. (If SY1 board is removed, LED does not blink)

C A U T I O N

If the power supply stops or the serial communication cable comes off during the uploading of Firmware, this may lead to destroy the Flash Memory. Therefore, do not perform other operation until “Complete” is indicated.

In the firmware, there are 2 types of specification; NTSC or

PAL. Do not upload the firmware for PAL to NTSC, or its opposite. (However, there is a protection function on the program)

When the uploading of Firmware is performed, Hyper function, Direct Print function and Print mark function are erased at the same time. Therefore, after completing the upload, these 3 functions have to re-install by using the

Uploader, which should be included in the same package.

7.

When the uploading gets close to the end, the camera beeps one time and lets you know that the operation moved from reading to writing to Flash

Memory.

C A U T I O N Be careful not to take the first beep sound (indication of the operational change from reading to writing to the Flash

Memory) as the ending sound of operation.

When the operation is completed, the second beep sound is emitted and a message “Complete” is indicated on the screen. Make sure that a message “Complete” is indicated on the screen before getting off the program.

8.

After one or two seconds later, when writing operation is completed, beeping sound is emitted again. Then, a message “Update Firmware:

Complete” is indicated on the screen.

9.

Press OK button.

Adjustment Adjustment

Revision A

89

MAINTENANCE

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EPSON PhotoPC 800

6.1 Preventive Maintenance

PhotoPC-800 does not require specific maintenance such as lubrication or cleaning on a regular basis. However, it is necessary to perform cleaning according to its necessity if any dirt or fingerprints are found attached on the parts during the repair service. The table below lists check items and cleaning points when the repair service is completed.

6.1.1 Check Points

Refer to the table6-1 and perform proper service referring to Chapter 4

Disassembly and Assembly, if you find any stain or defective parts. Dust or finger prints can be removed by touching it several times with Scotch tape.

Revision A

No.

1

2

3

Table 6-1. Items to check

Check Points Check

Is in and out of lens viewfinder free from the finger prints or dirt? Also, Aren’t any power supply cable seen out of viewfinder?

Does the dial(rotary) switch move smoothly and feeling to click ?

OK

OK

NG

NG

Do you see any dirt or dust in and out sides of flash window?

† OK † NG

4

5 Is the lens surface free from the fingerprints or dust?

† OK † NG

6

Is the glass surface of LCD monitor free from the finger prints or dust?

† OK † NG

7 Does the battery cover close or open normally?

† OK † NG

8

Are the glass surface of the LCD panel on the SY1 board and in and out sides of protection board of the rear cabinet free from the finger prints or dirt?

† OK † NG

Can the compact flash memory card be inserted correctly?

† OK † NG

9

10

11

Is the rubber cover, which covers various connectors and serial connector installed at the rear cabinet correctly?

† OK † NG

Does the each panel switch work normally?

Is the exterior clean?

OK

NG

OK

NG

Maintenance Preventive Maintenance 91

APPENDIX

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EPSON PhotoPC 800

7.1 Connections among Boards

Following pages show the connections among boards.

Revision A

Appendix Connections among Boards 93

EPSON PhotoPC 800

7.2 Component Layoust of Circuit Boards

Following pages show the component layout of each circuit board.

CA1 Circuit Board

CA2 Circuit Board

SY1 Circuit Board

PW1 Circuit Board

Revision A

Appendix Component Layoust of Circuit Boards 94

ca1_pcb

ca2_pcb

sy1_pcb

pw1_pcb

EPSON PhotoPC 800

7.3 Circuit Shematics

CA1 Circuit

CA2 Circuit

NTSC

PAL

SY1 Circuit

PW1 Circuit

Revision A

Appendix Circuit Shematics 99

NTSC

PAL

EPSON PhotoPC 800

7.4 Exploded Diagram

Following pages show the exploded diagram of PhotoPC800.

Revision A

Appendix Exploded Diagram 106

9

14

2

1

3

3

17

15

16

5

4

6 7

18

19

20

21

22

8

27

28

13

9

12

39

11

10

9

38

29

9

9

24 23

26

25

30

9

9

31

53

32

9

9

40

37

9

52

41

42

43 44

35

35

45

46

47

34

48

35

49

50

51

9

36

33

35

SR921/JEP Parts List-1

1

6

1

1

2

17

1 1

1

15

16

3

4

5

1

1

11

12

1

13

18

14

1

8

9

20

10

7

29

1

28

23

1

27

26

25

24

22

21

19

SR921/JEP Parts List-2

EPSON PhotoPC 800

7.5 Simens Star Chart

Next page is the Simens Star Chart which is necessary for adjustment.

Revision A

Appendix Simens Star Chart 109

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