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GENERAL SPECIFICATION
INSTRUMENT
Model
Cabinet
Material
Flammability.
Panel Cut Out:
Display
Resolution
Alarms
Output
:
DS 1000
Panel Mounting with IP65 Front Panel
ABS/PC
IEC 707 FVO
92 x 45
4 digit bright LED
Dewpoint O.I°C
2 changeover alarm relays, normally energised, with separately adjustable set points.
Relay contact rating 7A @ 250V AC
Trip on rising dewpoints.
4120mA DC linear over specified range
Maximum Load 1K (active)
[(V supply -2)/20]KQ (passive).
90 to 250V AC @ 50/60Hz Supply
SENSOR
Model
Enclosure
Range
Accuracy
Pressure
Connector
Cable
DT20
Stainless Steel with IP65 weatherproof seals
-80/+20°C DP OR-llO/+20°C DP
Dewpoint ::::!::2°C
(Refer to calibration certificate for further information).
Calibration traceable to National & International Standards
50 barg maximum (standard version)
4 pin connector (IP65 when mated)
3 wire (shielded) maximum cable length 100m.
SENSOR HOLDER
Model
Material
Connections
Mounting
SYSTEM
ADSH
Stainless Steel
Stainless Steel Swagelok tube fittings
4 holes 5.5mm dia. @ 46 x 55mm centres.
Operating Temperature
Operating Humidity
Storage Temperature
Electromagnetic Compatibility:
-10 to +50°C
10 to 90% RH (non-condensing)
-50 to +70°C
Immunity
Emissions
EN 50082-1
EN 50081-1 r
Page 1
DOC: DSlOOO/DT20.]-]-O
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Page 2
SAFETY INFORMATION
Read the safety information below, before installation.
WARNING
Hazardous voltages may be present on the instrument terminals.
The equipment must be installed by suitably qualified personnel and the instrument mounted in a position which provides protection, behind the panel, to at least IP20.
ISOLATION
The power supply terminals and associated internal circuitry are isolated from all other parts of the equipment in accordance with EN61010-1 for connection to a category II supply (pollution degree 2).
Function isolation (500V max.) is provided between input and output circuits.
Any terminals or wiring connected to the input or output, which are accessible in normal operation, must only be connected to signals complying with the requirements for Safety
Extra Low Voltage (SEL V) circuits.
The mains supply to the instrument must be protected by an external 1 amp fuse and a suitable switch or circuit breaker which should be near the instrument.
NOTE.
The instrument contains no user serviceable parts.
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Page 3
INST ALLA TION
INSTALLING THE INSTRUMENT INTO A PANEL
Make a cut-out in the donor panel 92.0/92.8 x 45.0/45.6mm (DIN 43700).
The maximum panel thickness is 10mm and, if an effective IP65 weatherproof seal is required, the minimum recommended panel thickness is 1.6mm.
Pass the instrument cabinet through the cut-out in the donor panel and slide the panel clamp over the instrument, from the back, ensuring that the narrow section is at the top.
Screw the panel clamp retaining screws into the instrument cabinet until the instrument is clamped in position.
The screws must be tightened sufficiently to effect a seal between the front of the donor panel and the back of the instrument bezel, but never over tightened to the point of fracturing the panel clamp or instrument case.
FREE STANDING CABINET (If Applicable)
Remove the 4 screws at the sides ofthe cabinet and remove the cover.
Remove the plug-in connectors from the back of the instrument.
Pass the instrument through the cut-out in the front of the cabinet chassis and slide the panel clamp, from inside the chassis, over the back of the instrument, ensuring that the narrow section is at the top.
Ensure that the connector sockets at the back of the instrument are correctly located in the cut-outs provided.
Enter a No.2
pozidriver through the 2 round holes at the back of the chassis and screw the panel clamp retaining screws until the instrument is firmly clamped in position in the chassis.
Refit the cabinet cover, replace the retaining screws and refit the plug-in connectors.
NOTE
The plug in cable connectors are NOT interchangeable, therefore ensure that the three 5 pin connectors are kept in the appropriate slots.
INSTRUMENT WIRING
Please refer to the electrical connections diagram on page 11.
POWER SUPPLY
Connect the power supply cable to the orange coloured terminal block and observe polarity.
The power supply should be between 90 and 250V AC @ 50/60Hz.
NOTE
Wires are retained by screws. Ensure that the exposed section of the wire is fully inser1ed and that no loose strands are exposed.
DOC: DsrOOOIDT20.3-J-O
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Page 4
SENSOR, ALARM AND OUTPUT CABLE CONNECTORS:-
To open the spring clamp terminals, EITHER:a) Inseli a flat bladed screw-driver into the rectangular slot, above the cable entry and twist it through 90°. This forces the cage open and the cable can be inserted through the round hole.
Twist the screw-driver back through 90° and extract it from the rectangular slot, to clamp the cable.
OR b) Only if the cable connector has been unplugged from the instrument, lay the connector on a flat surface and push down on the upper section of the spring clamp which is visible through the slot in the top of the connector. This forces the cage open and the cable can be inserted through the round hole.
Remove the downward pressure on the spring clamp to clamp the cable.
SENSOR CABLE
Connect the sensor cable to the lower left 5 pin connector, ensuring that the correct colour coding is observed and that the cage is securely clamped onto the bootlace ferrules on the cable provided.
Root the sensor cable to the intended site of the sensor.
NOTE Do not install the sensor at this time. Wait until the commissioning stage, as described on page 9.
ALARM CABLE
Make the appropriate connections, noting the normally open and normally closed relay contact positions.
ANALOGUE OUTPUT CABLE
Make the appropriate cOlmections, ensuring that the correct polarity and the maximum load specification is strictly observed.
As can be seen from the label, the output can be used in either ACTIVE or PASSIVE mode and it is impOliant that the correct option is used, to ensure normal operation of the output system.
DOC: DSIOOO/DT20.4-J-O
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DOC: DS1OOO/DT20.5-]-O
Page 5
INSTALLING THE AIR/GAS SAMPLING SYSTEM
The piping installation schematic diagram on page 6 of this manual, shows all components which could be used in a dry gas measurement application although all the items shown will not be required for every installation.
Care should be taken to ensure that the sample presented to the measuring sensor is not contaminated with any component that will damage, contaminate or affect the sensor in a way that will impair the system accuracy.
It is strongly recommended that the sample should not contain particulate matter, oil or other heavy hydrocarbon condensate.
If these components contaminate the sample system and/or the measuring sensor the system response time will be lengthened, although the sensor calibration will not be effected.
The sample must not contain Ammonia, Chlorine, Ozone or any wet acid vapours or liquid as these will permanently damage the sensor and impair calibration accuracy.
The flow rate, although not critical to the sensor measurement, should be low enough to avoid abrasion to the sensor surface without being so low as to extend the system response time to an unacceptable level.
In general, a flow rate of between 2 and 3 litres/min at NTP will give the light balance.
The sensor is a variable capacitor which is directly affected by changes in partial pressure of water vapour and these changes, which are proportional to the dew/frost point temperature, are displayed on the instrument indicator.
Partial pressure of water vapour is directly affected by total pressure and, this being the case, the instrument will display the dew/frost point temperature at whatever total pressure the sensor is exposed, therefore care should be taken to ensure that the sample pressure, at the sensor is that at whkh the dew/frost point readings are required.
The measuring sensor can be installed directly into the process line but this does create problems with access for maintenance and calibration.
It is for these reasons that we recommend that the sensor be installed in a bypass, fast loop or total loss sample system where the sensor is accessible without interrupting the main process flow line.
NOTE
Do not install the sensor at this time. Wait until the commissioning stage, as described on page 9.
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DOC: DSIOOOIDT20.7-1-1
Page 7
COMMISSIONING
Switch the instrument power ON. The display will read -105°C (or -142, for -110/+20 range).
This is the 'Sensor Disconnected' display condition.
SETTING THE ALARM TRIP POINTS
The alarm trip points are factory set to full scale (+20°C DP) for instrument test purposes only.
To adjust the alarm set points, use the following procedure:-
1.
Press the left hand side button on the front panel keypad.
The display will indicate SEt 1
2.
3.
Press the middle button and the display will indicate the full scale value of the sensor range, with the first digit flashing.
NOTES a) b) c)
The flashing digit of the display is the one which can be adjusted.
Pressing the middle button moves the flashing digit along the display
Pressing the right hand side button adjusts the digit value.
Adjust the display until the required trip point for Alarm 1 is indicated.
4.
Press both the middle and right hand side buttons together. This sets the trip point for Alarm 1 into the instrument memory.
The display will indicate SEt 2
5.
Press the middle button and the display will indicate the full scale value of the sensor range, with the first digit flashing.
6.
Adjust the display, as with Alarm 1, until the required trip point for alarm 2 is indicated.
7.
8.
Press the middle and right hand side buttons together. This sets the trip point for
Alarm 2 into the instrument memory.
The display will now read SEt 1
Press the left hand side and middle buttons together.
The display will revert to the 'Sensor Disconnected' display condition.
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9.
To confirm the conect settings or to view the settings at any time:-
(i)
(ii)
(iii)
(iv)
(v)
(vi)
Press the left hand button, the display will indicate SEtl.
Press the middle button, the display will indicate Almm 1 set point.
If this is OK, press the middle and right hand side buttons together and the display will indicate SEt2.
Press the middle button, the display will indicate Alarm 2 set point.
If this is OK, press the middle and right hand side buttons together and the display will indicate SEt1.
Press the left hand side and middle buttons together to return to the dewpoint display.
10.
If the alarm set points have to be altered, at any time, repeat steps 1 to 8.
DOC: DS1000/DT20.8-1-1
Page 8
Page 9
INSTALLING AND COMMISSIONING SENSOR
It is advisable to carry out an initial purge routine of the sample loop, before installing the sensor, in order to remove the possibility of sensor damage on start-up.
Refer to the sample system schematic on page 6 of this manual and open the inlet isolation valve slowly, until a small flow of air/gas at atmospheric pressure flows through the inlet pipework to the sensor holder and exhausts through the sensor entry pOli of the sensor holder.
Allow this purge to continue for about 15 to 20 minutes to remove any residual moisture from the sample pipework and components.
Close the inlet isolation valve, install the sensor into the sensor holder and ensure that the sensor cable connector is correctly positioned, that the sealing cup is in place and the retaining screw is screwed down securely to effect a weatherproof seal.
Open the inlet valve slowly again and, by opening all valves after the sensor holder, allow a low pressure purge through the whole sample system. (Note. If a closed by-pass loop is installed, this section of the procedure is not possible).
Set the required pressures and flows within the sample loop.
This completes the installation and commissioning but, on initial start-up, it could take several hours for the system to reach equilibrium, depending on the number and type of components used in the sample loop.
The instrument will now indicate the dewpoint of air/gas surrounding the sensor, at sensor pressure and the analogue output will be giving a mA signal proportional to the indicated dewpoint.
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DOC: DSI000IDT20.9-1-1
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Page 10
OPERA TION
The system is designed to operate continuously, with a minimum amount of operator input.
It is, however, advisable to inspect the sample loop periodically to ensure that the required pressures and flows are being maintained.
The number and type of items employed in the sample loop will determine what, if any, other routine checks should be made. If, for instance, a filter is used, the filter element should be inspected periodically and changed when necessary.
The instrument should not require any routine maintenance but if any malfunction is suspected it is advisable to contact your local dealer.
Should it be necessary, at any time or for whatever reason, to change either the instrument or sensor, it should be noted that the components of the DS 1000 system are fully and completely interchangeable provided that the conesponding instrument/sensor range is requested. The only adjustment necessary would be the alarm set points in the case of the instrument.
While the sensor should give several years operation, it is advisable to confirm the calibration, from time to time, to ensure accurate operation of the system.
The sensor is equipped with an 'Autocal' feature which allows adjustment of the calibration span. To operate the' Autocal' use the following procedure:-
1.
Refer to sensor assembly drawing page 11. Unscrew the black serrated retaining ring from the cable plug and carefully lift the plug away from the sensor body, to expose the internal PCB. Reconnect the sensor cable.
2.
Locate the small potentiometer on the top edge of the PCB.
3.
Expose the sensor to a known dewpoint (e.g. ambient air, or a calibration gas) and adjust the' Autocal' potentiometer until the display reads the known dewpoint.
4.
Re-assemble the sensor plug, ensuring that the '0' ring is cOlTectlypositioned and re-install the sensor in its nOlmal operating position.
5.
This completes the procedure
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1 DOC: DSIOOO/DT20.1O-1-1
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Retaining
Ring
Plug '0' Ring Sensor Body
PCB
Wiring
Sensor Plug Assembly
Sensor Body 'Autocal' Potentiometer
View Inside Sensor
Page 11
Mode Selection Switch r
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Page 12
4-20mA
+
4-20mA
(Passive)
+
A
0
0
2 3 4
..L
0
0
5
D E
00
Alarm 2
NC
Conm10n
Alarm 1
NO
2 3 4 5
F G
Red
Yellow
Blue
Power Supply
90-2S0V AC
SO/60Hz
Max Power 6VA
DOC: D81O00/ono.12-1-1
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DEWPOINT DEWPOINT VAPOUR
'c 'F PRESSURE mmHg
-150 .238
7 x lOC-15)
-140
-130
-120
-220
-202
-164
-180
3xl0(-10)
7xl0(-9)
9 x 10(-8)
.00000015
---.li
8
-116 .00000025
.00000041
-114
-112
.177
-173
-170
-110
-108
-106
-166
-162
-159
.00000066
.00000107
.00000169
.00000266
-104
-102
-155
-152
.OOOOO 13
.00000636
.00000968
-100
-98
-96
-9..
-'0'2
-;()
-148
-144
-141
-IJ7
-134
-DO
.00001459
.00002178
.000031:;:4
00004-:-;:9
..:;
-86
-126
.123
.000068'"9
J)OlKJ9924
.00014205
-84
-82
-80
-119
-116
-112
.0002018
.0002844
.0003981
-78
.76
-108
-105
.0005533
.0007638
.0010476
-74
.72
-101
-98
-70
-68
..06
-64
..02
..00
.58
-56
-54
-94
-90
-87
-83
-80
-76
-72
.69
..05
.0014275
.001933
.002603
.003483
.004635
.006135
.008076
.010576
.013780
.01787
PARTS PER
MILLION by VOLUME
3.9xl0(-7)
9.2xl0(..o)
1.2 x 10 (-4)
.00020
.0287
.O42.
.0622
090'i
1305
.1869
.2655
.3742
.5238
.7280
1.005
.00033
.00054
.00087
.00141
.00222
.00350
.00543
.00837
.0127
.0192
1.378
1.878
2.543
3.425
4.583
6.099
8.072
10.626
13.916
18.132
23.513
HYGROMETRIC EQUIVALENTS
-8
-6
-4
-2
+14
+16
+18
+20
0
+2
+4
+6
+8
+10
+12
-42
-40
-38
-36
-34
-32
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
DEWPOINT DEWPOINT VAPOUR
'c 'F PRESSURE mmHg
-52 -62 .02305
-50
-48
-58
-54
-51
.02961
.03786
.04819
-46
-44 -47 .06108
+3
+7
+10
+14
-8
-4
0
-44
-40
-36
-33
-29
-26
-22
-18
-15
-11
+32
+36
+39
+43
+46
+50
+54
+18
+21
+25
+28
+57
+61
+64
+68
.4323
.5277
.6422
.7790
.9+21
1.135
1.365
1.636
1.956
.07709
.09691
.12133
.15133
.1880
.2328
.2871
.3529
2.331
2.771
3.285
3.884
4.581
5.292
6.099
7.012
8.045
9.209
10.518
11.988
13.635
15.478
17.535
306.32
377.76
464.34
568.82
694.34
845.0IJ
tO2:..0n
1239.61
149.o!.7.;
17<)6.(j
2152.63
2573.68
3067.11
3646.05
PARTS PER
MILLION by VOLUJ"IE
30.329
38.961
49.816
63.408
80.368
101.43
127.51
159.64
199.12
247.37
4322.37
5110.53
6027.63
6963.16
8025.00
9226.32
10585.53
12117.10
13839.47
15773.68
17940.79
20365.79
23072.3
7
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