TM

Pioneer

(Heritage Bay PS)

Pellet Stove

¥ Horizontal Or Vertical Vent

¥ Freestanding Stove

¥ Mobile Home Approved

¥ Class A Chimney Retrofit

- - Please read this entire manual before installation and use of this pellet fuelburning room heater.

Failure to follow these instructions could result in property damage bodily injury or even death.

- - Contact local building or fire officials about restrictions and installation inspection requirements in your area.

- - Save these instructions

- April, 1999 -

10850 117th Place N.E. Kirkland, WA 98033

Part # 93508050 - $10.00

Listed

Tested to U.L. 1482 (1994), ASTM E1509 (1995),

ULC S627-93, CSA B366.2, and Oregon

Administration Rules 814-23-900 - 909 (Mob. Home)

2

Gas

Safety Precautions

¥ Do not operate the heater if you smell smoke coming from the heater. Turn the

P OWER switch to

"OFF", monitor your heater, and call your d e a l e r .

¥ Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or 'freshen up' a fire in this heater. Keep all such liquids well away from the heater while it is in use.

Ok

Sealant

¥ Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.

¥ The exhaust system must be completely airtight and properly installed. The pellet vent joints must be sealed with RTV 500 o

F.

(260 o

C.) silicone sealant.

¥ Do not unplug the heater if you suspect a malfunction. Turn the

M ODE S WITCH to "OFF" and periodically inspect the heater.

¥ Never try to repair or replace any part of the heater unless instructions are given in this manual.

All other work should be done by a trained technician.

¥ This unit must be properly installed to prevent the possibility of a house fire.

The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.

¥ Your heater requires periodic maintenance and cleaning (see "Maintaining

Your Heater"). Failure to maintain your heater may lead to smoke spillage in your home.

Travis Industries

¥ The viewing door and ashpan must be closed and latched during operation.

A

A

¥ Allow the heater to cool before carrying out any maintenance or cleaning.

Ashes must be disposed

A

A in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure.

¥ Never block free airflow through the open vents of the unit.

¥ Do not operate the heater if the flame becomes dark

& sooty of if the firepot overfills with pellets. Turn the M ODE S WITCH to

"OFF" and periodically inspect the heater (see

"Running Your Heater").

A

A

A

A

AA

AA

A

A

AA

9 3 5 0 8 0 5 0

¥ This heater is designed and approved for pelletized wood fuel only.

Any other type of fuel burned in this heater will void the warranty and safety listing.

2 9 0 9 0 2

?

This

Manual

Safety Precautions

¥ The heater will not operate during a power outage. If a power outage does occur, check the heater for smoke spillage and open a window if any smoke spills into the room.

¥ Keep foreign objects out of the hopper.

Mobile

Home

¥ This heater must be connected to a standard

115 V., 60 Hz grounded electrical outlet. Do not use an adapter plug or sever the grounding plug.

Do not route the electrical cord underneath, in front of, or over the heater.

¥ When installed in a mobile home, the heater must be bolted to the floor, have outside air, and NOT BE

INSTALLED IN THE

BEDROOM (Per H.U.D.

requirements). Check with local building officials.

¥ The exhaust system should be checked twice a year minimum for any build-up of soot or creosote.

¥ Disconnect the power cord before performing any maintenance.

N O T E :

Turning the Mode Switch to "OFF" does not disconnect all power to the heater.

¥ Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

¥ Do not place clothing or other flammable items on or near the heater.

Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

¥ Do not touch the hot surfaces of the heater.

Educate all children of the danger of a hightemperature heater.

Young children should be supervised when they are in the same room as the heater.

¥ Travis Industries, Inc.

grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

3

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4

Table of Contents

Introduction

Introduction ......................................................1

Important Information .........................................1

Safety Precautions

Safety Precautions ............................................2

Specifications

Heating Specifications ........................................5

Dimensions.......................................................5

Electrical Specifications......................................5

Fuel.................................................................5

EPA Compliance ................................................5

Installation

Before you Begin ...............................................6

Installation Options ............................................6

Planning the Installation ......................................6

Stove Placement ...............................................6

Floor Protection Requirements..............................6

Clearances - Straight Installation ..........................7

Clearances - Corner Installation ............................7

Venting the Pellet Stove ......................................8

Maximum Venting Distance .............................8

Pellet Vent Type............................................9

Installing the Pellet Vent .................................9

Pellet Vent Termination...................................9

Mobile Home Requirements ..................................10

Outside Air .......................................................10

Alcove Installation Requirements ..........................11

Setting the Restrictor..........................................11

When to Adjust the Restrictor ..........................11

How to Adjust the Restrictor ............................11

Installation Example: Direct "Through the Wall" ........12

Installation Example: Interior Vertical.....................13

Installation Example: Type A Chimney Retrofit .........14

Installation Example: Hearth Fireplace ...................15

Operation

Safety Notice ....................................................16

Location of Controls ...........................................16

Starting the Heater for the First Time ......................16

Curing the Paint ............................................16

Priming the Auger ..........................................16

Loading Pellets..................................................17

The Two Modes of Operation ................................17

Operation (continued)

Manual Mode.....................................................18

Auto Mode ........................................................19

Adjusting the Fan Speed......................................20

Start-Up Sequence.............................................20

"AUGER ON" Light..............................................20

"FAULT" Light ....................................................21

Power Outages..................................................21

Maintenance

Daily Maintenance (whenever using the stove).........22

Inspect the Burn ...........................................22

Make Sure Pellets are not Piling Up ...................22

Check Firepot for Clinkers ...............................23

Cleaning the Firepot .......................................23

Bi-Weekly Maintenance (or every 10 bags pellets) ....24

Clean the Heat Exchange Tubes.......................24

Vacuum Hopper ............................................24

Clean the Gold Door .......................................24

Opening the Door ..........................................25

Sweep Ash Into Ashpan..................................26

Check Ashpan, Dispose if Necessary................27

Clean the Glass ............................................27

Yearly Maintenance (or every two tons) ..................28

Clean the Exhaust Duct ..................................28

Clean the Exhaust Blower ...............................29

Clean the Vent ..............................................29

Check for Air Leaks - Door, Glass and Ashpan ....30

Normal Operating Sounds

Normal Operating Sounds ....................................31

Safety Label

Safety Label .....................................................32

Warranty

Warranty ..........................................................33

Optional Equipment

Thermostat .......................................................34

Center Flue Adapter............................................35

Optional Log .....................................................36

Optional Gold Grill ..............................................37

Index

Index...............................................................38

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Specifications

Heating Specifications:

Approximate Maximum Heating Capacity (in square feet)* .................................800 to 1,600 Sq. Feet

Burn Rate (Pounds per Hour)**.......................................................................1.0 to 3.5

Maximum Burn Time on Low Burn** ................................................................15 - 50 Hours

Hopper Capacity ............................................................................................55 Pounds

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affected by the fuel size, quality, and moisture level.

* * Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20% depending on fuel quality may occur.

Dimensions:

5

6"

7-7/8"

29-1/2"

Air Inlet

(1-3/4"

Outside

Diameter)

3" Diameter

Exhaust

AA

10-5/8"

16-3/4"

22-1/8"

20-7/8"

Weight: 180 Lbs.

Electrical Specifications:

Electrical Rating .......................................................................................115 Volts, 3.6 Amps, 60 Hz

Watts During Start-Up Sequence..............................................................400 (approximately)

Watts During Operation ............................................................................180 (approximately)

Fuel:

The unit is designed for wood pellets that comply with the standards set by the Association of Pellet

Fuel Industry (density of at least 40 lbs. per cubic foot, 1/4" to 5/16" diameter, length no greater than

1Ð1/2", 8200 BTU's/lb., moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per million). If the fuel does not comply to this standard, the unit may not operate as designed.

EPA Compliance:

This heater is EPA exempt from Phase II requirements, but has been tested for emissions using EPA test methods by OMNI Test Labs.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

6

Installation

Before You Begin

READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER.

FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,

BODILY INJURY, OR EVEN DEATH.

Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation.

Packing List

¥ Pioneer (Heritage Bay PS) ¥ Owner's Manual ¥ Door Latch Tool ¥ Fuses (2) ¥ Lag Bolts (2)

Installation Options:

¥

¥

¥

¥

¥

Residential or Mobile Home (see the section "Mobile Home Requirements")

Alcove Compatible (see the section "Alcove Installation")

Horizontal or Vertical Vent

Outside Air Compatible

Vent with L-Vent, L-Vent Fireplace Liner, or Type A Chimney (with adapter)

Planning The Installation

HINT:

HINT:

HINT:

HINT:

Have an authorized Travis Industries dealer install this heater. If you install the heater yourself, have your dealer review your installation plans.

Sketch out a detailed plan of the installation including dimensions. Then verify the dimensions with the requirements listed in this manual.

When determining the location of the stove, locate the wall studs (for horizontal penetrations) and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member.

Place the heater outside and load 10 pounds of pellets inside the hopper. Plug the heater in and let it run on HIGH until the pellets run out. This will cure the paint and burn off any oil on the steel, eliminating any smell inside the home.

Stove Placement

¥

¥

?

HINT:

Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the heater.

If the stove is placed in a location where the ceiling height is less than 7', it must follow the requirements in the section "Alcove Installation Requirements".

REDUCING CLEARANCES - Clearances may be reduced by methods specified in NFPA

211, listed wall shields, pipe shields, or other means approved by local building or fire officials.

Heater and floor protection must be installed on a level, secure floor.

Floor Protection Requirements

¥

¥

The heater must be installed on a non-combustible floor protector extending the full width and depth of the heater and extending 6" in front (Minimum 21-5/8" wide by 26-7/8" deep) (minimum .018" thick - 26 gauge) .

Must extend under and 2" to each side and rear of a chimney "Tee" (if used).

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Installation

Clearances - Straight Installation

Through the Wall Installations Interior Vertical Vents

A

A

A

A

A

A

3Ó Minimum

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Floor Protection

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Clearances - Corner Installation

3Ó

Minimum

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2Ó

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Minimum

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9Ó Minimum

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Through the Wall Vents Interior Vertical Vents

45¡

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7

8

Installation

Venting the Pellet Stove

¥

¥

¥

¥

¥

PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY

COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER).

DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY

OTHER APPLIANCE OR STOVE.

DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM

OF THIS UNIT.

USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENT

THROUGH WALLS AND A CEILING SUPPORT/FIRE STOP SPACER

WHEN PASSING THE VENT THROUGH CEILINGS (MAKE SURE TO

MAINTAIN 3" CLEARANCE TO ANY COMBUSTIBLES.

No more than 180

°

of elbows (two 90

°

elbows, or two 45

°

& one 90

°

elbow, etc.).

33 Feet

(max.)

Maximum Venting

Distance:

¥ Vent must have a support bracket every

5' of pellet vent when exterior of structure

¥ If the heater is installed at an altitude over 4,000' use 4" diameter for all applications

Use 4Ó diameter vent if venting into this shaded region.

The vent height and run must not exceed the distance shown in the shaded region shown to the right.

NOTE: To achieve optimum performance, we recommend keeping the vent as short as possible

(horizontal run especially).

Use 3Ó or 4Ó diameter vent if venting into this shaded region.

30 Feet

25 Feet

20 Feet

15 Feet

10 Feet

5 Feet

Travis Industries 9 3 5 0 8 0 5 0

0 Feet

10 Feet (max.)

2 9 0 9 0 2

Installation

Pellet Vent Type

¥ Must be Type "L"(except for masonry fireplace installations) - or - connect the vent to a factory built type "A" chimney (use an adapter and seal all joints).

Installing the Pellet Vent

500¡ F. RTV

Silicone

Seal each vent section by injecting a liberal amount of

500¡ F. RTV silicone into the gap between sections.

¥

¥

HINT:

Horizontal sections must have a 1/4" rise every 12" of travel.

Pellet vent connections must be sealed airtight with 500

°

F. RTV silicone and screwed together with at least three sheet metal screws.

The Travis Industries Center Flue Adapter has less depth than a standard "tee" and centers the flue, easing installation.. See the instructions on page 35 in this manual.

Pellet Vent Termination (See the illustration below)

¥

¥

¥

¥

Must have an approved cap (to prevent water from entering) or a 45 ° downturn.

If the termination is located on a windy side of the house, an approved house shield is recommended to prevent soot from building up on the side of the house.

Must not be located where it will become plugged by snow or other material.

Horizontal terminations must protrude 12" from the wall, verticall terminations require 24".

9

E

F

G

H

X

A

B

C

D

Travis Industries

G

X

A

F

B

D

C

H F

A

E

NOTE: Measure clearances to the nearest edge of the exhaust hood.

Minimum 4' clearance below or beside any door or window that opens

Minimum 1' clearance above any door or window that opens

Minimum 2' clearance from any adjacent building

Minimum 7' clearance above any grade when adjacent to public walkways

NOTE: Vent may not terminate in covered walkway or breezeway.

Minimum 2' clearance above any grass, plants, or other combustible materials

Minimum 3' clearance from any forced air intake of any other appliance

Minimum 2' clearance below eaves or overhangs

Minimum 1' clearance horizontally from combustible wall

Must be a minimum of 2' above the roof

9 3 5 0 8 0 5 0 2 9 0 9 0 2

1 0

Installation

Mobile Home Requirements

¥

¥

Outside air is required (used for combustion) - see the directions below.

The heater must be bolted to the floor (Some states do not require this; check with your local building department). See the illustration to the right.

¥ The heater must be grounded to the steel chassis of the mobile home (Some states do not require this; check with your local building department).

WARNING: DO NOT INSTALL IN

SLEEPING ROOM.

CAUTION: THE STRUCTURAL

INTEGRITY OF THE

MANUFACTURED HOME

FLOOR, WALL, AND

CEILING/ROOF MUST BE

MAINTAINED.

c

Lift the stove off of the pedestal and place it on a piece of wood so that the ash pan trap door does not become damaged.

d

Use the included lag bolts to screw the pedestal to the floor. Then replace the stove and ash pan.

1/2Ó

Socket a

Remove the ash pan

(see page 27).

b

Remove the four bolts holding the stove to the pedestal.

7/16Ó

Socket

Outside Air (used for combustion)

¥

¥

¥

¥

HINT:

Must not be drawn from an enclosed space (garage, unventilated crawl space).

Travis Industries strongly suggests outside air for all residential installations, especially for those that are energy efficient, air tight homes.

¥

WARNING: During a power outage there is a possibility of some smoke entering the room if an outside air connection is not used.

Must not be over 15' long.

7-5/8"

We recommend the use of the

Travis Industries

Outside Air Kit

(Part # 99200136)

Select a location between framing members for the outside air hole.

¥

Must be made with 1 3/4" diameter or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents (P.V.C. or other combustible materials may not be used). Use the Travis

Industries Outside Air Kit (part #

99200136).

Must not terminate above or within

1' of the chimney termination.

Must have a rain cap or downturned elbow to prevent water from entering.

Must be located so that it will not become plugged by snow or other material.

A

Silicone

10-3/4"

Cut a minimum 2" diameter hole in the wall.

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1-3/4" Diameter

Flex Duct

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Seal the vent with

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Silicone AAAAAAAA

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Rain

Hood with

Rodent

Screen

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Installation

Alcove Installation Requirements

¥

¥

¥

¥

Whenever the pellet stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the installation requirements listed below must be met.

Minimum height is 60"

Minimum width is 42"

Maximum depth is 48"

Minimum clearance of 9" on each side and 3" on back

Setting the Restrictor

In extremely rare cases the vent will produce too much draft for the stove. This leads to an inefficient burn, and in some cases, the flame going out. This typically happens in tall vertical installations or very short horizontal installations. The factory setting is wide open.

1 1

¥

¥ If un-burned pellets are expelled from the firepot often (make sure they are un-burned, not just cylindrical embers), the restrictor needs adjustment.

If on LOW the pellets burn too quickly and the flame goes out, the restrictor needs adjustment.

c

Use these index marks to gauge restrictor movement. Move the restrictor one position, then inspect the stoveÕs performance over a long period of time.

NOTE: You will not notice much change in the flame after adjusting the restrictor. Check stove performance over a long period of time.

Phillips

Screwdriver

Air Inlet b

Turn this bolt counter-clockwise to push the restrictor in, increasing restriction.

Restrictor

Combustion

Air a

WARNING: The stove must be completely cool and unplugged prior to beginning this procedure.

Loosen this nut several turns.

d TIghten the nut down (turn it counter-clockwise).

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

1 2

Installation

Installation Example: Direct "Through-the-wall" Installation

Horizontal Rain Cap

Type "L"

Vent

Outside Air - HIGHLY RECOMMENDED

12Ó Minimum

House Shield (used to protect exterior wall from soot discoloration)

3Ó clearance between vent and combustibles)

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Wall Thimble (note

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3Ó Minimum

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A

A

A

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10-3/4Ó Floor Protection

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Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Installation

Installation Example: Interior Vertical Installation

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Type "L" Vent

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2Ó

Minimum

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Floor Protection

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Outside

Air

(optional)

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Vertical Cap

24Ó Minimum

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Insulation must maintain

3Ó clearance.

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1 3

1 4

Installation

Installation Example: Class A Chimney Retrofit

3Ó

Minimum

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Type "L" Vent

Floor Protection

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2Ó

Air

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Storm Collar

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Class A Chimney Ceiling Support

ÒLÓ Vent

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3Ó Min.

2Ó Min.

Floor Protection

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Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Installation

Installation Example: Hearth Fireplace (Masonry or Z.C. (metal) )

1 5

Vertical Cap

ÒLÓ Vent

Cover Plate (non-combustible)

Storm Collar AAAA

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Seal the cover plate with silicone.

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ÒLÓ Vent Flex

Section

Outside air may be drawn from the ash cleanout.

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NOTE: you will probably need a short horizontal section here to clear the lintel and allow the hopper lid to open.

6Ó Min.

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1 6

Operation

Safety Notice

!

!

Read this entire manual (especially the "Safety Precautions" on pages 2 and 3) before using this stove. Failure to follow the instructions may result in property damage, bodily injury, or even death.

Do not unplug the stove to turn it off. This stove relies upon electricity to push the flue gases out the pellet vent Ð unplugging it may lead to smoke entering your room.

Failure to maintain your heater will lead to a restricted combustion air system, leading to poor performance and in some cases, smoke spillage into the room. See the

"Maintenance" section for details.

Location of Controls

Thermostat

(required for

Auto Operation)

Control Panel

Starting the Heater for the First Time

Curing the Paint

This stove uses a heat-activated paint that will emit some fumes while starting the first fire.

Open doors and windows to the room to vent these fumes. You may also notice oil burning off of the interior of the stove. This ruststopping agent will soon dissipate.

Priming the Auger

2 to 4 hours

AA

AAA

A

Because of its electronic control panel, this stove does not require priming. If you run out of pellets you may notice it will take approximately 5 minutes longer for the stove to start.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Operation

Loading Pellets

Lift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopper holds approximately 55 pounds of pellets.

WARNING:

The front edge of the hopper lid becomes very hot, do not touch the area below the handle.

Pe l l e t s

Make sure pellets are not left on this heat shield.

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1 7

The Two Modes of Operation:

M a n u a l

Manual mode requires the user to turn the heater on and off manually.

Auto (requires a thermostat)

Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns on when the temperature drops below the thermostat setting. Once the stove reaches operating temperature, the stove then runs at the heat output setting selected.

Switching Modes While in

Operation

Whenever the stove is switched from one mode to another while in operation, the stove will enter the "startup" sequence for a minimum of 10 minutes.

Travis Industries

O

U

T

P

U

T

H

E

A

T

HIGH

AUTO

MANUAL

MED

LOW

AUGER

ON

HEAT OUTPUT

M

E D

H

AUTO

OFF

A

A

MANUAL

M E D

FAN

H

MANUAL

START

FAULT

9 3 5 0 8 0 5 0

These indicator lights are used to determine which mode you are in.

Use the mode switch to determine the mode.

2 9 0 9 0 2

1 8

Operation

Manual Mode

Manual mode requires the user to turn the heater on and off manually.

To Start

Press the "Manual Start" button. That's it. The stove automatically goes to a medium burn rate and high fan while the igniter starts the fire burning within 10 minutes. If the stove does not start in 30 minutes, the stove turns off.

Once up to temperature, the stove will burn at the burn rate selected on the "Heat Output" dial.

HEAT OUTPUT

M

E D

M

E D

H

H

AUTO

OFF AA

MANUAL AA

MANUAL

START

FAN

FAULT

To Shut Down

Move the mode switch to "OFF". The exhaust blower will still run until the heater cools down.

HEAT OUTPUT

M E D

M

E D

H

AUTO

OFF

MANUAL

AA

AA

FAN

H

MANUAL

START

FAULT

To Adjust the Heat

Adjust the "Heat Output" dial to meet the heating requirements you desire.

Travis Industries 9 3 5 0 8 0 5 0

O

U

T

P

U

T

H

E

A

T

HIGH

AUTO

MANUAL

MED

LOW

AUGER

ON

HEAT OUTPUT

M

E D

M

E D

AUTO

H

OFF AA

MANUAL

AA

H

MANUAL

START

FAN

FAULT

These lights indicate the heat output setting.

2 9 0 9 0 2

Operation

Auto Mode

Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns on when the temperature drops below the thermostat setting. Once the stove reaches operating temperature, the stove then runs at the heat output setting selected.

To Adjust Room Temperature (or

Start the Stove)

Move the thermostat to the heat setting desired. If the room is cooler than the setting, the stove will go through the start-up sequence for approximately 10 minutes. Once up to temperature, the stove will then run at the heat output setting selected on the control panel. If the room is too hot, move the thermostat to a lesser setting.

1 9

To Adjust the Heat

Adjust the "Heat Output" dial to meet the heating requirements you desire.

NOTE:

If you find that the stove turns on and off repeatedly, you may wish to turn the heat output to a lesser setting. The lower setting will provide a more consistent heat output over time, eliminating the need for the thermostat to repeatedly turn the stove off.

NOTE:

If the thermostat calls for heat while the stove is still cooling down, the stove will go through the start-up sequence.

O

U

T

P

U

T

H

E

A

T

HIGH

AUTO

MANUAL

MED

LOW

AUGER

ON

HEAT OUTPUT

M

E D

H

AUTO

OFF

AA

AA

MANUAL

M E D

These lights indicate the heat output setting.

FAN

H

MANUAL

START

FAULT

To Shut Down

Move the mode switch to "OFF". The exhaust blower will still run until the heater cools down.

Travis Industries 9 3 5 0 8 0 5 0

HEAT OUTPUT

M

E D

M

E D

H

AUTO

OFF

MANUAL

A

FAN

H

MANUAL

START

FAULT

2 9 0 9 0 2

2 0

Operation

Adjusting the Fan Speed

Use the FAN dial to adjust the convection blower speed.

HEAT OUTPUT

M

E D

M

E D

FAN

H

H

AUTO

OFF

MANUAL AA

AA

MANUAL

START

FAULT

Start-Up Sequence

This stove utilizes a start-up sequence whenever the mode switch is changed or the heater is started when cold. This is to ensure proper operation through all possible settings and operational states (hot or cold, pellets burning or not burning, etc.). This sequence over-rides all user settings (except the

"OFF" position) to set the auger feed rate to high, the exhaust blower to high, and the igniter on.

"AUGER ON" Light

This light comes on when the auger is turning. This allows the operator to determine when the auger is turning.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Operation

"FAULT" Light

¥

¥

¥

This light comes on when an error occurs:

The stove runs out of pellets

During initial start-up (for a split second) or for improper electrical frequency

A start-up sequence that does not result in the heater coming up to temperature

HEAT OUTPUT

M E D

M

E D

H

AUTO AA

OFF

AA

MANUAL

H

MANUAL

START

FAN

FAULT

To reset the fault light, turn the mode switch to off and re-start the stove.

Power Outages

!

If a sustained power outage occurs while in "Manual", the stove will go to a "cool down" mode to vacate smoke once power returns. If the power outage was short, the heater will go to the start-up sequence. If in "Auto", the stove will re-start (if the room is cool).

Because this stove relies upon a blower to evacuate the smoke, some smoke may enter the home during a power outage. To keep to a minimum, leave the door closed.

2 1

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

2 2

Maintenance

Daily Maintenance (whenever using the stove)

Inspect the Burn

When burning, the flames should be bright orange with an occasional ember jumping from the firepot.

Make Sure Pellets are Not

Piling Up

If the pellets pile up over the burn pot, turn the mode switch to "OFF".

The most likely causes are:

¥ The door, glass, or ashpan is open or has an air leak

¥ The firepot requires cleaning

¥ The exhaust system requires cleaning

¥ The stove requires adjustment

Travis Industries 9 3 5 0 8 0 5 0

A

AA

AA

A

A

A

A

A

A

AA

AA

A

2 9 0 9 0 2

Maintenance

Daily Maintenance (whenever using the stove) - Continued

Check Firepot for Clinkers

If the flames seem to be coming only from the sides, or are orange/black, turn the stove off and check for clinkers.

The most likely causes are:

¥ Poor pellet quality

¥ The door or glass has an air leak

¥ The exhaust system requires cleaning

¥ The stove requires adjustment

AA

A

A

A

AA

2 3

Cleaning the Firepot

WARNING:

Make sure the stove has fully cooled

(approximately 25 minutes) before opening the door and conducting service.

To clean the firepot, open the door (see page

25) and knock away any debris on the firepot with a screwdriver. If severely clogged, remove the firepot to gain better access.

A

A

A

A

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

2 4

Maintenance

Bi-Weekly Maintenance (or every 10 bags of pellets)

Clean the Heat Exchange Tubes

Open the hopper lid.

WARNING:

The front edge of the hopper lid becomes very hot, do not touch the area below the handle.

WARNING:

This rod becomes very hot during operation. Use the door latch tool or other device to move the cleaner.

With the stove cool (or using the door latch tool), move the heat exchange cleaner up and down several times.

Keep the door closed so the flyash does not enter the room.

AAAA

AAAA

Vacuum Hopper

Run the stove until the pellets run out. Open the hopper and vacuum out the entire hopper. The dust and any other debris near the bottom should be removed to prevent excessive build-up.

Cleaning the Optional Gold Surfaces (Door and optional Grill)

Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth (make sure the heater is cool). Other cleaners may leave a film that may become etched into the gold.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Maintenance

Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued

Opening The Door

WARNING:

The front of the stove becomes very hot during operation.

Let the stove cool completely before conducting service.

a

Use the door latch tool to open the latch. The tool can be hung in one of the holes on the back side of the stove.

Door Latch Tool

2 5

Latch

Door Frame

Door

Latch

Tool

Twist

Counter-

Clockwise to

Open.

b

AAAAAAA

AAA

AAAAAAA

AAAAAAA

AAAAAAA

AAA

AAA

AAAAAA

AAAAAA

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

2 6

Maintenance

Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued

Sweep Ash Into Ashpan

HINT: The more often you clean out the flyash, the more efficient your heater will burn.

WARNING: The firebox becomes very hot during operation. Let the stove cool completely before conducting service.

a Swing the side ash trap door up.

b

Lift it up and away from the firebox.

Repeat for the opposite side. c Lift the firepot out of its holder.

d

Slide the ash pan trap door forward to expose the ash dumps.

e Brush all flyash into the ash dumps, including the flyash inside the firepot holder.

f Replace the ash trap doors and firepot.

Slide the ash pan trap door forward.

AA

AA

AA

AA

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Maintenance

Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued

Check Ashpan, Dispose if necessary

2 7

Turn the ash pan handle to the right.

WARNING:

The front of the stove becomes very hot during operation. Let the stove cool completely before conducting service.

Pull on the handle to disengage the ash pan.

NOTE : keep the ash pan trap door closed while removing the ash pan. This will ensure ash does not fall below the ash pan.

NOTE : When replacing the ash pan make sure it is pushed all the way in and the handle is turned with the index mark pointed upwards.

The ash pan has a built in handle to ease transportation of the ashes.

AAAAAAA

AAAAAAA

AAAAAAA

AAAAAAA

AAAAAAA

AAAAAAA

Disposal of Ashes Ð Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.

Clean the Glass

Open the door and clean the glass with a non-abrasive glass cleaner and rag. This will increase the amount of light and heat given off by the heater.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

2 8

Maintenance

Yearly Maintenance (or every two tons)

WARNING: Disconnect the power cord prior to conducting service.

The following section details extensive maintenance procedures. We strongly suggest these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer.

Soot and Flyash: Formation and Need for Removal Ð The products of combustion will contain small particles of flyash. The flyash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system. The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary.

Clean the Vertical Exhaust Duct

(the stove must be cool and unplugged)

Remove both refractory side clips.

Clean this area behind where the refractory rests

(both sides).

Remove the refractory.

Remove these doors to remove fallen flyash and soot (see ÒBi-Weekly

Maintenance for detailsÓ)

Clean the Exhaust Duct

(the stove must be cool and unplugged) a Open the hopper lid and remove the two screws holding the side doors in place.

Phillips

Screwdriver b

Swing the side panels open.

d

Use a vacuum or bottle brush to remove all flyash from the exhaust duct.

c

Remove the cover plates over the exhaust duct (both sides)

AA

AA

Cover

Plate

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Maintenance

Yearly Maintenance (or every two tons) - Continued

Clean the Exhaust Blower (make sure the stove is cool and unplugged)

2 9 a

Open the hopper lid and remove the screw hlding the left door in place.

Swing the left side panel open.

Phillips

Screwdriver b Remove the six screws holding the exhaust blower motor in place.

11/32" Socket c

Blower

Blades

Pull the motor out

(be careful not to damage the wiring).

Exhaust

Box d

Exhaust

Motor

Blower

Housing

Clean the blower blades, blower housing, and exhaust box.

Clean the Vent (make sure the stove and vent is cool)

Make sure the cap is free of debris

(especially if it has a screen that could become blocked).

AAA

AAA sections that are horizontal.

Check the vent sections for creosote

AA

AA

On vertically vented systems, the dirtiest portion is often the point where the vent turns upwards (i.e. the "Tee"). Fortunately, the "Tee" has a built-in clean out cover. Remove the cover and vacuum out. While open, use a flashlight to look up the pellet vent to check for build-up.

Warning: Whenever any portion of the pellet vent is disconnected, the joints must be sealed with

RTV 500

°

F. silicone sealant.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

3 0

Maintenance

Yearly Maintenance (or every two tons) - Continued

Check for Air Leaks Around the Door, Glass, and Ashpan

!

Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive sooting, inefficient burning, and perhaps a malfunction.

¥ Test the door seal by shutting the door on a dollar bill in various locations. If the bill can be easily slid out, air may be leaking around the door seal Ð inspect the door gasket and door catch carefully.

¥ Inspect the door gasket to make sure it is fully attached. Use stove gasket cement to re-attach if necessary. If the door gasket is worn or flattened, replace.

¥ Check the door to make sure it latches correctly. Slight adjustments can be made to the door catch if necessary (do not over-tighten this catch, an over-tightened catch will damage the door).

The latch should engage with a slight amount of resistance, yet not be difficult to engage.

¥ If the glass is cracked, replace. The glass is held in place by glass clips that are underneath the airwash brackets. See the illustration below for details.

¥ Remove the ashpan and inspect the gasket around the perimeter of the ashpan. Re-attach, or replace the gasket if necessary.

Gold Door

Door

Frame

Attachment

Nuts

AAAAA

AAAAA

AAAAA

AAAAA

AAAAA

AAAAA

AAAAA

Gasket

AA

AA Glass

Clip

Airwash Bracket

Glass (with channel gasket)

AAAAAAA

AAAAAAA

AAAAAAA

AAAAAAA

A

A

A

A

AAAAAAA

A

A

AA

AA

AA

A

A

A

AA

AA

Glass Clip

AAA

AA

AAA

A

AAAAAAA

A

A

AAAAAAA

AAAAAAA

A

A

A

AAA

AAA

AAAAAAA

A

A

AAA

AAA

AAAAAAA

AAAAAAA

AAAAAAA

AA

AA

A

A

A

A

Replacement Parts

Air Control Restrictor

Ash Door, Dump Plate

Ash Dump Seal Plate

Ashpan, Pellet

Ashtrap Clean Out Doors

Auger Assembly, Complete

Auger Bushing, Lower, With Plate

Auger Bushing, Upper, With Plate

Auger, Flight Only

Auger Motor

Blower, Convection

Blower Convection, Mounting Grommets

Blower, Convection, Mounting Plate

Blower, Exhaust

Brush, Pellet Stove, Bottle Brush Style

Brush, Pellet Stove, Broom Style

Burn Pot, Pellet, Removable

Control Board, Pellet, Electronic

Door Gasket, Pellet

Door, Pioneer (Her. Bay PS), Complete

Door Key

Door Latch Hook

Door Roller Plate Assembly

Draft Flow Switch

93005061

93005051

93005052

93005050

93005054

93005092

93005094

93005093

93005091

90-0191

98900755a

93005017

93005016

90-0391

93005531

93005530

99300170

93005000

93005085

99300208

93005010

93005011

93005012

93005060

Draft Flow Tubing

Exhaust Adapter, Pellet, Vertical

Exhaust Blower Gasket (Between Blower & Stove)

Fuse Holder, Pellet

Fuses, Pellet, 5-Amp, Pkg Of 5

Gasket, Exhaust Blower (Between Motor & Housing)

Glass, Pellet, Front

Glass, Pellet, Side

Grill, Pellet, Black

Handle, Hopper Lid

Hinge Plate Assembly

Hopper Lid, Pioneer (Heritage Bay PS)

Ignitor

Manual, Her. Bay Ps 1997

Motor Stop, 1997 Pellet Stove & Insert

Outside Air Kit

Pedestal Assembly

Shell, Pioneer (Heritage Bay PS), Left Side

Shell, Pioneer (Heritage Bay PS), Right Side

Snap Disk, 120 Degree - 2 Prong

Snap Disk, 1997 Pellet, Ceramic, 120 Degree

Snap Disk, Pellet, Hopper, 200 Deg.

Wiring, Electric Power Cord

Wiring Harness

99300164

99300137

90-0392

99300570

93-0695

99300135

93005080

93005081

93005035

93005040

93005082

93005032

99300148

93508050

93005095

99200136

93005033

93005030

93005031

98900720

93005018

91-1791

93005015

93005013

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Normal Operating Sounds

Exhaust Blower

The flow of exhaust gases may create a low-pitched hum. This sound will change as the FEED RATE is altered.

Auger Motor

When feeding pellets, you may hear the intermittent buzz of this motor running.

Heat Exchanger Tubes

You may hear the heated air being forced through these tubes by the convection fan.

3 1

Covection Fan

The modern high efficiency fan may produce a low hum, particularly on

"HIGH". This sound will change as the FAN dial is turned.

Firepot

As pellets are fed into the firepot, a light clicking sound may be heard.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

3 2

Safety Label

WARNING - DO NOT REMOVE OR COVER THIS LABEL

Listed Pelletized

Solid Fuel Burning Appliance

Also for Use in Mobile Homes

Serial No:

R

Report No. 476-1407-00 (May, 1997)

Maximum Input Rating: 3.5 lbs (1.60kg)/hr

Tested to: UL 1482/ULC S627/CSA B366.2/ASTM E 1509-95

Electrical Rating: 115V, 60Hz, 3 Amp

This pellet fired appliance has been tested and listed for use in manufactured homes in accordance with

Oregon Administrative Rules 814-23-900 through 814-23-909.

Install and use only in accordance with the manufacturerÕs installation and operating instructions. Contact local building or fire officials about restrictions and installation inspection in your area. Use only listed

3 in./75 mm or 4 in./100 mm diameter listed type ÒLÓ Vent complete with components. See manufacturerÕs installation instructions for precautions required for passing a vent through a combustible wall or ceiling.

Do not connect this appliance to a vent serving another appliance.

Minimum Clearance to Combustible Materials (Measured to Stove Top)

Left Sidewall A

Right Sidewall B

Backwall C

Corner

Flue Vent

D

E

Interior Vertical Horizontal Through

Flue Installation the Wall Installation

9”

9”

**

2”

3”

9”

9”

3”

2”

3”

A

H

BACKWALL

C

G

E

B

H

D

ADJACENT WALL

D

FLOOR PROTECTOR

Maximum alcove depth 48 in/1220 mm, min ceiling height 60 in/1525 mm.

Combustible floor must be protected by a non-combustible material, extending to the front (G) 6 in/150 mm and to the sides (H) 0 in/0 mm.

** This dimension will vary depending on brand of listed type ÒLÓ vent. See manual for details.

For use with 1/4 in/6 mm to 5/16 in/7 mm diameter pelletized wood fuels only.

Replace glass only with 5 mm ceramic glass.

Do not route power cord beneath heater. The space beneath the heater must not be obstructed. Outside combustion air is mandatory for mobile home installation. Do not obstruct combustion air openings. Operate only with viewing door and ash removal tray tightly closed. Keep all furnishings well away from heater.

Mfg. by TRAVIS INDUSTRIES, INC.

10850 117th Pl N.E.

Kirkland, WA 98033

Lopi

TM

CAUTION:

HOT WHILE IN OPERATION. DO NOT TOUCH. CONTACT MAY CAUSE

SKIN BURNS. KEEP FURNISHINGS AND COMBUSTIBLE MATERIAL

A CONSIDERABLE DISTANCE AWAY. SEE NAMEPLATE AND INSTRUCTIONS. DO NOT

OVERFIRE. IF HEATER OR CHIMNEY CONNECTOR GLOWS, YOU ARE OVERFIRING. INSPECT

AND CLEAN CHIMNEY AND CONNECTOR FREQUENTLY. UNDER CERTAIN CONDITIONS OF

USE, CREOSOTE BUILDUP MAY OCCUR RAPIDLY. DO NOT OVERFIRE. IF UNIT SHUTS DOWN

OFTEN YOU ARE OVERFIRING. TYPE OF FUEL: PELLETIZED WOOD FUEL ONLY.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

Warranty

3 3

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Years 1 & 2 - COVERAGE: PARTS & LABOR

Firebox Assembly:

Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash

Dump, Cast Fireback, Heat Exchanger Tubes, Exhaust

Manifold, Exhaust Box

Door Assembly:

Door Frame, Latch Assembly, Glass Retainers

Auger Assembly

Auger Flight, Auger Tube, Auger Bushings

Exclusions : Paint, Gasketing

Ceramic Glass

Glass (breakage from thermal shock)

Igniter System

Igniter, Igniter Leads

Electrical System

Auger Motor, Convection Blower, Exhaust Blower, Circuit

Board, Snap Disks, Wiring Harness, Vacuum Switch

Years 3 Through 5 - COVERAGE: PARTS & LABOR

Accessories

Panels, Legs, Pedestal, Gold Trim, Ceramic Log with Log Shelf,

Gold Door (See # 9 below)

Re-Installation Allowance

In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre-authorization required)

One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Firebox Assembly:

Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash

Dump, Cast Fireback, Heat Exchanger Tubes, Exhaust

Manifold, Exhaust Box

Exclusions :

Door Assembly:

Door Frame, Latch Assembly, Glass Retainers

One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Auger Assembly

Auger Flight, Auger Tube, Auger Bushings

Paint, Gasketing, Ceramic Glass, Igniter System, Electrical System, Accessories (panels, legs, pedestal, gold trim, ceramic log, gold door), Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Firebox Assembly:

Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash Dump, Cast

Fireback, Heat Exchanger Tubes, Exhaust Manifold, Exhaust Box

Exclusions :

Door Assembly:

Door Frame, Latch Assembly, Glass Retainers

Paint, Gasketing, Ceramic Glass, Igniter System, Electrical System, Accessories (panels, legs, pedestal, gold trim, ceramic log, gold door), Auger Assembly, Re-Installation Allowance, One-Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS

1.

This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the OwnerÕs Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

2.

This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.

3.

Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered

4.

5.

under warranty.

The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.

Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills

6.

or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

This Warranty is void if: a.

b.

c.

The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.

The unit is subject to submersion in water or prolonged periods of dampness or condensation.

Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation.

7.

Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.

8.

This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured.

9.

Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty.

10.

TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

11.

This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

12.

Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 7 year warranty.

13.

This warranty is automatically voided if the applianceÕs serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty.

14.

No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS

INDUSTRIES, INC. assumes no liability for such warranties or representations.

15.

Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.

16.

If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

17.

This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaserÕs recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:

1.

If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.

2.

Travis Industries has the option of either repairing or replacing the defective component.

3.

If your dealer is unable to repair your applianceÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the applianceÕs purchase, and the serial number on your appliance.

At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty.

TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

4.

Check with your dealer in advance for any costs to you when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store.

Travis Industries 9 3 5 0 8 0 5 0 2 9 0 9 0 2

3 4

Optional Equipment

Thermostat (Part # 99300650)

!

1

2

3

Do not connect 120

VAC to the thermostat circuit of this heater (do not use a household thermostat used for a wall-board or other electical heater).

Attach the thermostat wire to the circuit board.

a Open the hopper lid and remove the screw holding the right panel in place.

Swing the panel open.

Phillips

Screwdriver

Determine a location for the thermostat that is within range of the

50' length of thermostat wire. It should be centralized in the room and away from the heater. The wire may be routed externally on the wall or behind the wall (preferred).

b c

Attach the quickconnects to the thermostat posts on the circuit board (orientation does not mater).

Thread the thermostat wire, quickconnect end first, through the hole in the rear panel.

d

Pull on the thermostat wire to allow just enough slack to allow the right side panel to open.

Cut the thermostat wire so there is approximately 6" of slack. Expose 1/2" off each wire of the thermostat wire. Attach the exposed wire to the clips on the back of the thermostat using a screwdriver.

4

Expose 1/2" of wire and attach to the two connections on the back of the thermostat (use a screwdriver).

Orientation does not matter.

Back Side of

Thermostat

Wall

Run the thermostat wire through the wall (cut off excess wire, leaving 6" of slack)

Pull the cover off the thermostat. Place the thermostat in location and attach it to the wall through the two obround holes (use the appropriate screws for the type of wall it is being attached to). Replace the cover on the thermostat to complete the installation.

Travis Industries

Pull the cover off the thermostat to expose the holes for mounting the thermostat.

Use the appropriate screws to mount the thermostat to the wall.

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Optional Equipment

Center Flue Adapter (Part # 99300137)

¥

The center flue adapter centers the flue and has a short "tee". This positions the vent closer to the stove than a normal "tee", allowing for tighter installations and easier access.

The adapter is made by Simpson Duravent¨. Use Simpson Duravent¨ vent for the entire system.

Hint

1)

2)

To ease cleaning of the "tee", we recommend the use of the twist-on cap manufactured by Simpson Duravent¨ (part number 3067A). This component replaces the cap on the

"tee" and allows access to the cleanout without tools.

The center flue adapter has two pieces: a custom "tee" and a 45

°

elbow. The 45

°

elbow, which centers the vent, is not required (proceed to step 2 if not using). Before installing, remove the elbow, apply high-temperature silicone to the pipe joint and attach the elbow to the "tee" so the elbow bends upwards when attached. Use three screws (use selfdrilling "zip " or metal screws) to secure these two pieces together.

Apply high-temperature silicone to the "tee" pipe joint where it connects to the stove.

Use three screws (use self-drilling "zip " or metal screws) to secure the "tee" to the stove.

Center Flue Adapter (3-3/4" external diameter)

2Ó

Minimum

Clean-out

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When using the minimum clearances, this dimension is approximately 7-7/8".

A

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Remote Thermostat

¥ Follow the instructions included with the remote thermostat for installation.

Using the Remote Thermostat

The remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on. Included with the remote thermostat is a set of instructions that details the operating characteristics of this optional component.

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Optional Equipment

Optional Log (Part # 98900129)

!

Make sure the heater has fully cooled before installation.

1 Open the door (see the instructions included with the ownerÕs manual.

Left Log Shelf Leg

Right Log Shelf Leg

2 Attach the two log shelf legs to the cross brace with the four included nuts.

Make sure to use the correct leg for each side.

Nuts

Log Shelf Cross Brace

3/8" Nutdriver

3 Install the log shelf assembly and log following the directions below.

b

Center the log on the log shelf and push it back so it rests against these two tabs.

a

Place the log shelf assembly so the back edge contacts the cast firebrick in the rear of the firebox. Note how the taper on the assembly matches the taper on the cast firebrick.

NOTE:

On inserts, the ash box must be installed before placing the log shelf assembly.

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Optional Equipment

Optional Gold Grill (part # 93005034)

a Open the hopper lid.

Phillips

Screwdriver b

Use a phillips screwdriver to remove the two screws holding the black trim in place. c

Use the same screws to attach the gold trim.

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Index

Adjusting the Fan Speed......................................20

Air Leaks..........................................................30

Alcove Installation Requirements ..........................11

Ashpan (Opening and Disposing Ashes) .................27

AUGER ON Light................................................20

Auto Mode ........................................................19

Bi-Weekly Maintenance (or every 10 bags pellets) ....24

Blower (Exhaust Blower Cleaning) .........................29

Blower Speed Adjustment ....................................20

Cap (Pellet Vent Termination) ...............................9

Center Flue Adapter............................................35

Check for Air Leaks - Door, Glass and Ashpan .........30

Chimney Retrofit (wood stove) ..............................14

Clean the Exhaust Blower ....................................29

Clean the Exhaust Duct.......................................28

Clean the Glass .................................................27

Clean the Heat Exchange Tubes ...........................24

Clean the Vent...................................................29

Cleaning Ashpan (Opening and Disposing Ashes).....27

Cleaning the Firebox (Sweep Ash Into Ashpan) ........26

Cleaning the Firepot ...........................................23

Cleaning the Hopper (Vacuum Hopper) ...................24

Clearances - Corner Installation ............................7

Clearances - Straight Installation ..........................7

Clinkers (Check Firepot for Clinkers) ......................23

Controls ...........................................................16

Curing the Paint .................................................16

Daily Maintenance (whenever using the stove).........22

Dimensions.......................................................5

Direct "Through the Wall" Installation......................12

Door (cleaning the gold).......................................24

Door (Opening) ..................................................25

Door Gasket (inspection, removal) ........................30

Electrical Specifications......................................5

Emissions (EPA Compliance) ...............................5

EPA Compliance ................................................5

Exhaust Blower (Cleaning) ...................................29

Exhaust Duct (Cleaning)......................................28

Fan (Adjusting the Fan Speed) ..............................20

FAULT Light ......................................................21

Firebox (Cleaning) ..............................................26

Fireplace Installation ..........................................15

Firepot Cleaning.................................................23

Firepot Inspection (Inspect the Burn) .....................22

Flames (Inspect the Burn)....................................22

Floor Protection Requirements..............................6

Fuel.................................................................5

Gasket (door, glass - inspection & removal) ............30

Glass (Cleaning) ................................................27

Glass Removal.................................................. 30

Gold (cleaning).................................................. 24

Hearth (Floor Protection Requirements).................. 6

Hearth Fireplace ................................................ 15

Heat Exchange Tubes (cleaning) .......................... 24

Heating Specifications........................................ 5

Hopper Cleaning (Vacuum Hopper) ........................ 24

Important Information ......................................... 1

Installation Options............................................ 6

Installation Warnings (Before you Begin) ................ 6

Interior Vertical Vent Installation........................... 13

Introduction...................................................... 1

Listing Label ..................................................... 32

Loading Pellets ................................................. 17

Manual Mode .................................................... 18

Masonry Fireplace ............................................. 15

Mobile Home Requirements.................................. 10

Modes of Operation............................................ 17

Noise (Normal Operating Sounds) ......................... 31

Normal Operating Sounds.................................... 31

Opening the Door............................................... 25

Outside Air ....................................................... 10

Parts List ......................................................... 30

Pellet Vent Termination ....................................... 9

Pellets (Fuel) .................................................... 5

Pellets (loading) ................................................ 17

Pellets Piling Up ................................................ 22

Placing the Stove .............................................. 6

Planning the Installation...................................... 6

Power Outages ................................................. 21

Priming the Auger .............................................. 16

Restrictor......................................................... 11

Safety Label ..................................................... 32

Safety Precautions ............................................ 2, 3

Serial Number Label ........................................... 32

Smell in Home (Starting Heater for the First Time) ..... 16

Start-Up Sequence ............................................ 20

Stove Placement ............................................... 6

Thermostat Operation (Auto Mode)........................ 19

Type A Chimney Retrofit...................................... 14

Vent (Cleaning) ................................................. 29

Vent Type ........................................................ 9

Venting Distance ............................................... 8

Venting the Pellet Stove...................................... 8

Warnings ......................................................... 2, 3

Warranty.......................................................... 33

Yearly Maintenance (or every two tons).................. 28

Zero-Clearance (metal) Fireplace .......................... 15

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