BCS 660HY WS Hydrostatic Commander Operating Instructions Manual
BCS 660HY WS Hydrostatic Commander is a versatile machine for agriculture and landscaping designed to make it easy for you to get the job done. The hydrostatic transmission provides smooth and precise control of speed and direction, while the powerful engine and rugged construction ensure that you can tackle even the toughest tasks. With a wide range of attachments available (such as mowers, tillers, snow blowers, and more), the BCS 660HY WS Hydrostatic Commander can handle a variety of jobs, making it an invaluable tool for any homeowner or professional.
Reklama
Reklama
BCS 660HY Hydrostatic Commander
Manufactured by BCS S.p.A.
Model 660HY WS
Operating Instructions
Before commissioning the machine, read operating instructions and observe warning and safety instructions.
PLEASE ALSO READ ORIGINAL
BCS INSTRUCTION MANUAL
BCS 660HY Hydrostatic Commander
Contents
Page 3
Page 5
Page 8
Page 9
Page 11
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
Page 19
Page 21
Page 22
Page 23
Page 24
Page 25
Page 26
Safety Symbols and Warnings
Safety
Identification and Stickers/Labels
Stickers/Labels
Controls Description
Pre-Operation Checks
Attaching Implements
Making Adjustments
Starting the Machine - Petrol Engine
Starting the Machine - Diesel Engine
Operating Test
Operation
After Work
Maintenance
Service Information
Service Record
Troubleshooting
Manufacturer Information
IMPORTANT READ CAREFULLY
No liability will be accepted for any damage caused to persons or property through failure to observe the operating and safety instructions.
Page 2 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Safety Symbols and Warnings
SAFETY ALERT SYMBOL
This indicates important safety messages. When you see this symbol, be aware of the possibility of injury, carefully read the message that follows, and inform other operators.
MANUAL OPEN
This means that you must carefully read the user and maintenance manual.
NO! DO NOT DO!
This means that you must absolutely not carry out the operations stated below this symbol. It could involve a lethal hazard.
IMPORTANT
You must pay particular attention to the following information.
NOTE
Used to draw attention to additional information given on a specific topic.
Do not repair or lubricate the machine when the parts are moving or the engine is on.
Do not smoke. Do not light matches or flames. Do not leave naked flames around or make sparks.
Take special care not to touch hot parts of the engine.
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, use an exhaust pipe extension to remove the fumes. Always try to work in a well ventilated area.
Caution! Never touch moving pulleys or belts. They can be very dangerous.
Never undertake maintenance with engine running.
A burst which separates the tyre from the rim parts can cause serious injury or death.
Prevent battery explosions: keep sparks, lighted matches and open flames away from the top of the battery. Battery gas can explode.
Handle fuel with care, it is highly flammable: do not refuel machine while smoking, when machine is near an open flame or sparks, or when the engine is running. Stop the engine.
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing and cause blindness if it gets in contact with the eyes.
Rotating blades and moving implements are dangerous. Protect children and prevent accidents.
Avoid tipping. Do not drive where machine could slip or tip. Stay alert for holes and other hidden objects.
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BCS 660HY Hydrostatic Commander
Safety Symbols and Warnings
Before using the machine it is mandatory to put on the correct personal protective equipment (PPE): body protection, protection gloves, security shoes, and ear protection.
DANGER!
Machine rollover: don’t use this machine on slopes greater than 30° (58%).
WARNING!
SHARP PARTS. Keep hands and feet away. Do not operate with people near the machine, foreign bodies may be ejected by blades or rotating parts, generating a danger. Keep people away.
Remove the key and read the instruction manual before attempting to carry out any maintenance or repairs to the machine.
Page 4 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Safety
Read the user manual carefully before starting up the engine.
The following warnings are important for the safety of the operator and any onlookers or pets.
Caution and common sense are the main factors in accident prevention.
Do not use the machine on slopes exceeding 30 o (58% of inclination).
Warning!
The machine should only be used for the purpose for which it was designed. Do not transport persons. Do not make changes to it or tamper with it.
Do not race with it at all or use it as a trailer, etc.
Pay particular attention to the warnings and safety stickers on the machine.
Caution! Danger!
The battery contains sulphuric acid. Fatal if ingested! It can cause blindness if it gets into contact with eyes.
It can also burn the skin and dissolve clothing.
Danger! Keep the battery away from sparks, matches, lighted cigarettes and naked flames.
The battery gas is extremely dangerous and lethal. Can explode.
Caution! Danger!
An exploded tyre can cause serious injuries or death.
Danger!
The fuel is highly flammable.
Do not refuel when the engine is on.
Turn off the engine. Let the muffler cool down. Do not refuel while smoking or in the vicinity of naked flames or sparks.
Handle and store the fuel with care.
Danger! Never touch moving pulleys and belts. Can cause serious accidents to people.
Danger! Do not carry out maintenance with the engine on. Turn off the engine and remove the key.
Following the initial start-up, it is recommended that you familiarize yourself with the controls and the machine.
Prior to starting work, learn how to turn off the machine safely and quickly.
Danger! The movement of blade and fork is verv dangerous. Never put your hands and/or feet near the blade and forks.
Before letting other people use your machine, you must inform them about the safety standards. Make them read the user manual and teach them how to use the machine.
Before turning on the machine, check that there is nobody in the vicinity, especially children.
Before reversing the machine, check for people or obstacles.
Danger!
Do not carry passengers on the machine.
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BCS 660HY Hydrostatic Commander
Safety
Danger!
Do not use the machine when tired. Do not drink alcohol.
Check the ground before to cut.
Check for stones, sticks or foreign bodies, which could be catch from blade or rotating parts and became very dangerous.
Danger!
Do not work on overly sloping ground where the machine could slide or tip over.
Before commencing work, wear appropriate work clothing, gloves, protective footwear and glasses.
Before getting down from the machine, turn off the engine, disable the PTO, remove the ignition key and lower the implement to the lowest position.
To avoid the danger of toxic exhausts, do not use the engine indoors when turned on.
Fill the fuel tank before starting up the engine. Only refuel outdoors. Always turn off the engine. Stay away from sparks or flames. Do not smoke. Do not remove the fuel tank cap when the engine is hot. Safely close the tank cap and the fuel containers.
Avoid fuel leaks. After having filled the tank dry all fuel resi-dues on the machine before starting the engine.
Danger!
Do not use the machine near ditches or piers that may give way under the weight of the machine, especially when the surface is friable or wet.
Always take downhill bends slowly.
Travel slowly on bumpy roads.
Slow down on downhill slopes.
Danger!
Must not be used by people under the age of 18 years and by non-experts.
Danger!
Do not reverse with accelerated engine.
When engine is at full power, it is dangerous to turn suddenly.
Danger!
Do not make sudden movements with the forwards or backwards lever.
Danger! Do not tamper with or disable the safety devices.
Danger!
Do not work with persons near the machine, foreign objects they may be launched by the blades or rotating parts, making it very dangerous.
When the machine is not in use, remove the keys from the panel and store them in a place inaccessible to children.
Danger!
Do not carry out any type of adjustments or cleaning when the engine is in operation.
Danger! Do not have the machine checked by other people while seated at the steering wheel with the engine in operation.
Page 6 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Safety
The user is always responsible for damage caused to third parties.
All improper use will cause the warranty to expire and the manufacturer shall not be held liable.
Broken blades and deformed teeth must always be replaced, never repaired.
Always use original spare parts and accessories.
Only work in daylight or in good artificial light.
Danger! Do not stop on slopes or when working uphill or downhill.
If you have to empty the fuel tank, do the operation out-doors.
CAUTION!
To lower the risk of fire, keep the engine, muffler, exhaust manifolds, battery, tank area and fuel pipes free from grass, leaves, dust, etc.
Danger!
Do not store the machine in buildings where fuel fumes could come into contact with flames. sparks and unsheathed electrical wires.
Always replace the worn or damaged mufflers.
Keep the fuel in designated containers. Never keep the fuel in food-grade containers.
Pay particular attention to persons and occasional passers-by when working near roads.
Danger!
Never work with persons around the machine. Always maintain a safety distance.
Danger!
Do not tamper with the engine settings, especially the maximum number of revolutions.
If you hit a foreign body, disengage the PTO, stop the engine, remove the ignition key and inspect the machine.
If the machine vibrates, take it to
Tracmaster or an Authorised Dealer to have it checked.
Let the engine and muffler cool down before moving the machine indoors.
BCS660HY/0819 Page 7
BCS 660HY Hydrostatic Commander
Identification and Stickers/Labels
An identification label is applied to every machine in accordance with the EC Machinery Directive
(figs. 2a & 2c) and is located as per fig. 2b.
Figure 2a
1. Brand
2. Manufacturer
3. Model
4. Engine
5. Engine power (kW)
6. Weight (kg)
7. Year of manufacture
8. Serial number
Figure 2b
Preservation of the Labels
IMPORTANT!
The labels must be kept clean from dust and mud.
Labels must always be clearly visible and legible.
Labels must be replaced if they are missing or illegible.
In the case of a replacement part or implement for the machine, or replacement of any components that were originally equipped with labels, it is imperative that the labels are present, so they must be replaced if they are missing or illegible.
The labels are available on the parts diagram specific to each machine model.
New labels may be obtained from the Spare Parts Department at Tracmaster Ltd or through your
Authorised Dealer.
Page 8 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Stickers/Labels
The stickers/labels located on the machine are as follows:
BCS660HY/0819 Page 9
BCS 660HY Hydrostatic Commander
Stickers/Labels
1. CE identification
2. Steering controls
3. Read the user manual
4. Engine on/off
5. Slow/fast speed
6. PTO engagement
7. Throttle control
8. PowerSafe ® operation
9. Raise/lower handlebar
10. Foward/reverse indicator
11. Unlock the parking brake
12. Hot surfaces
13. Risk of explosion
14. Filter maintenance
15. Decompression
16. Engine operation
17. Made in Italy
18. BCS logo
19. 660HY WS model
Page 10
Figure 2c
BCS660HY/0819
BCS 660HY Hydrostatic Commander
Controls Description
1. Wheel speed lever
2. PTO engagement lever
3. Handlebar height adjustment lever
4. Parking brake lock lever
5. Throttle lever
6. Engine stop lever
7. Red OPC stop lever
8. PowerSafe® clutch lever
9. Right steering lever (also on the right)
BCS660HY/0819
Figure 1a
10. Left steering lever
11. Right steering lever
12. Handlebar lateral adjusting lever
13. Hydrostatic transmission control lever
14. Dipstick transmission oil level and filling
15. Support and filter oil transmission
16. PTO quick hitch
17. Oil radiator
18. Fuel tank cap
Page 11
BCS 660HY Hydrostatic Commander
Controls Description
19. Support control rod
20. Recoil start device
21. Balancing plates
22. Dipstick engine oil level and filling
23. Engine oil drain plug
24. Engine electric switch (gasoline)
25. Engine dry air filter
26. Fuel tap
27. Hydro-transmission cooling fan
Page 12
Figure 1b
28. Quick coupling PTO knob
29. Plug (petrol)
30. Carburetor and drain screw (petrol)
31. Decompressor starting (diesel)
32. Magnetic cap
33. PowerSafe ® unit clutch
34. Hydrostatic group
35. Hydraulic steering clutches
36. Quick coupling PTO knob
BCS660HY/0819
BCS 660HY Hydrostatic Commander
Pre-Operation Checks
Refer to Figures 1a and 1b on pages 11-12
Before switching on the engine:
Check if the air intake grills for cooling the engine are clean.
Check the engine oil level (fig. 1a, 22) .
Check the gear oil level (fig. 1a, 14) .
Check that the PTO engagement lever is in neutral position (fig. 1a, 3) .
Chech that the air filter (fig. 1b, 25) is clean, if not then it must be cleaned.
Check that the safety equipment, including blade guards, is clean and free from obstructions, and that the blade is sharp.
Check t hat the handlebar adjustment is working, by using the lever handlebars to the side position (fig. 1a, 12) .
(fig. 1a, 3) and moving the
Check that there is sufficient fuel in the tank.
IMPORTANT!
Use clean fuel, fresh and stored in appropriate containers, otherwise the injector, fuel pump, carburetor, or the plug could be damaged.
Remove the cap (fig. 1b, 18) and fill the fuel tank using a funnel with a fine filter.
Avoid the use of contaminated fuel, old or poorly preserved, the manufacturer and retailer assume no responsibilities for damage to unit due to poor quality and poor preservation of the fuel by the owner of the machine.
IMPORTANT!
Diesel engines. Every 30-40 days start the engine and let it run for a few minutes to keep the injector and the pump operating, and to prevent it from sticking.
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BCS 660HY Hydrostatic Commander
Attaching Implements
Implements are mounted directly to the machine coupler (fig. 5a, 1) by attaching the coupler (fig.
5b, 3) that is fixed to the implement.
The fitting and removal of attachments is achieved by rotating the knob (fig. 5b, 2) .
The the device is locked by turning the knob
(fig. 5b, 3) clockwise and unlocked by the knob anti-clockwise.
It is important that nuts (fig. 5b, 4) which fasten the implement and the bushing are well tightened.
1 Figure 5a
2
Figure 5b
3
4
Page 14 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Making Adjustments
The machine is delivered with the correct adjustments, however, if it is necessary to make adjustments, then this should be done via the adjusting screws below or on the handlebar:
PowerSafe ® clutch cable adjustment (fig. 6a, 1).
Steering brakes/clutches cable adjustment
(figs. 6a & 6b, 2).
Throttle cable adjustment (fig. 6c, 3).
Forward/reverse knob cable adjustment (fig.
6d, 4).
Engine stop cable adjustment (fig. 6c, 5).
Engine RPM adjustment (fig. 6c, 6) (see engine manual).
Figure 6a
1
2
2
Figure 6b
3
5
6
4
Figure 6d
BCS660HY/0819
Figure 6c
Page 15
BCS 660HY Hydrostatic Commander
Starting the Machine - Petrol Engine
IMPORTANT! Before start-up read the Pre-Operation
Checks and the Safety information.
Petrol engines
1. Check that the stop lever (fig. 7a, 1) is at the green ON [I] position.
2. Check that the engine stop switch (fig. 7b, 2) is in the ON
[I] position.
3. Apply half throttle using lever (fig.7c, 3) .
4. Turn the fuel tap (fig. 7d, 4) to ‘ON’ position, and if the engine is cold set the choke lever to ‘ON’ position (fig. 7d,
5).
5. Pull the recoil rope (fig. 7e, 6) gently until it engages then give it a good strong pull to start the engine.
6. Once the engine has started, release the choke lever after a few seconds and return the throttle lever to idle position.
Figure 7a
3
2
Figure 7b
1
Figure 7c
Figure 7d
5
4
6
Figure 7e
Page 16 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Starting the Machine - Diesel Engine
IMPORTANT! Before start-up read the Pre-Operation
Checks and the Safety information.
Diesel engines
1. Check that the stop lever (fig.7f, 7) is at the green ON [I] position.
2. Set the fuel tap to ‘O’ position (fig. 7g, 8) .
3. Apply full throttle (fig. 7h, 9) .
4. Pull the recoil handle out slowly (fig.7i, 10) until resistance/ compression is felt and then let it back in.
5. Press down, but DO NOT HOLD, the decompression lever
(fig. 7i, 11) . It will stay down if the engine is on compression.
6. Grip the recoil handle (fig. 7i, 10) with both hands and pull firmly and positively, making sure you use the entire length of the rope.
7. Once the engine has started, return the throttle to the IDLE position.
If the engine does NOT start then go back to step 4 and repeat the procedure.
Figure 7f
Figure 7g
9
Figure 7h
7
8
Figure 7i
10
11
Figure 7j
BCS660HY/0819 Page 17
BCS 660HY Hydrostatic Commander
Operating Test
After starting the engine, check that the levers and controls are all functioning correctly.
If you have fitted an implement to the power unit, then read the relavent user manual. For information on how to connect an implement to the power unit see page 14.
Follow the steps below to check correct function of machine:
1. Open the brake unlock lever (figs. 8a & 8b, S) by pushing it in the direction indicated by arrow 1;
2. Use the wheel speed lever (fig. 8b, A) in the direction indicated by arrow 2, to check that the lever (fig. 8a,
R) moves along the position indicated by arrow 3 (gear position/lock activated);
IMPORTANT! The area indicated by arrow 4
(fig.8a) is the brake unlock position (see image of label - fig. 8f ) which enables the machine to be pushed when the engine is off.
3. Pull (arrow 1) the clutch lever (fig. 8c, F) .
4. Lower (arrow 2) the red PowerSafe ® lever (fig. 8c, P) .
5. Select the low or fast range with the control rod (A, fig.
8b).
6. Move the red lever (fig. 8d, T) slowly forwards and backwards to verify that the machine moves.
7. By mean of the clutch insert the PTO with the control rod (fig. 8b, B) and verify if the applied implement turns regularly.
8. After the verify, switch off the engine by moving the stop lever (fig. 8e, G) in position (0).
1
F
B
T
S
P
R
2
3
Figure 8b
A
4
R
Figure 8a
S
A
Figure 8c
Figure 8d
Figure 8e
G
Figure 8f
Page 18 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Operation
IMPORTANT!
Inspect the area before work to ensure that there are no stones, sticks, pipes for irrigation or foreign objects.
When working adjust the speed accordingly based on the work being undertaken.
Engage the PTO few feet before entering the work area.
Caution!
During the RUNNING check the oil daily, and change the engine oil after the first 30 hours of operation.
Always follow the maintenance program information provided with the machine.
If the engine keeps stopping, it may be due to the density or quantity of vegetation. In this case reduce the forward speed to slow the machine. If the problem persists, then check the engine and/or the implement.
Whilst working, be careful near trees and bushes, and near curbs that could damage the implement, particularly blades and the transmission.
After finishing the work, switch off the engine, and check that the machine is locked.
Using the machine on slopes
Caution!
If the wheels slip while operating on a slope, correct the working angle using the steering levers (fig.1a, 9/10/11) .
You should always work across the face of the slope, never up and down.
For extra traction when cutting on slopes we recommend using either the twin 5.0x10 wheels or the wide 8.0x10 lug wheels, or fit the steel bank wheels.
When changing direction be careful that the wheels do not hit obstacles (stones, branches, roots, etc.) that could cause you to lose control of the machine.
Be careful when operating on loose soil or wet grass because the machine could slip.
To descend the slope, use a slow speed and avoid passing over dry or cut grass because the wheels could lose traction.
Working on slopes, in case of use of the clutch an automatic brake will lock the machine in every condition of stationery work, also with engine off.
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BCS 660HY Hydrostatic Commander
Operation
Caution!
Do not unlock the automatic brake (figs. 1a & 1b, 4) whilst on the slope. To change the speed from 1st to 2nd and vice-versa, hold the hydro-control lever (fig. 1a,
13) at the minimum speed, never put into neutral.
Hydrostatic transmission / Gearbox
The transmission is composed of a hydrostatic unit and gears in an oil bath with 2 ranges of speed forward and reverse.
The 2 speeds are adjustable; the low range should be used for working.
There is a neutral position for moving the machine with a safety lock to avoid accidental engagement of the implement.
There is also a stationery brake (auto-hold) that locks the machine with the engine off.
Hydraulic steering Brakes - Clutches (work / service)
The machine has 2 integrated steering brakes/clutches. They have multiple discs, automatic adjustment of the play, and are independent for each wheel. They are controlled by a lever on the handlebar, with a double lever for right steering.
Mechanic stationery brake
The automatic brake (auto-hold), locks the machine in any working situation and also with engine off (fig. 1a, 28) .
Checking the oil levels
Check the engine and gearbox oil levels daily and ensure there is no leakage. See pages 24-25 for more information on how to change the oil.
Clean the air filter daily.
Greasing
The machine and implements are equipped with a geasing point (identified in the specific user manual). Daily general lubrication extends the life of the machine, so it is strongly recommended that the instructions in the relevant user manuals are followed.
Page 20 BCS660HY/0819
BCS 660HY Hydrostatic Commander
After Work
After work, move the clutch lever 8 (fig.9/1a) and disengage the PTO using the lever 2 (fig.9/1a);
To stop, move the lever 13 (fig.9/1a) to neutral;
Move the throttle lever 5 (fig.9/1a) to the minimum;
Stop the engine by means of the lever 6 (fig.9/1a) turning the lever in position of “O”;
Before to abandon the machine check if it is locked.
To keep the machine and the engine in good working order, it is recommended that cleaning is carried out daily and remove dust, mud, leaves, dry or encrusted grass, etc.
Cleaning engine and air filter
IMPORTANT!
To clean the engine and the dry air filter use only compressed air, never wash the engine with a hydro-cleaner. If the air filter is in oil bath it is necessary to wash and clean the oil container and redo the level.
Cleaning of the implements
Clean daily the implements used to work by removing mud, dry grass, wrapped rope etc. and blowing it with compressed air and lubricated as by manual.
Storing the machine
Return the machine to a dry environment, sheltered against bad weather and, if possible, cover it with a cloth; make sure that the engine and discharge tube are cold.
Start the engine at least every 30 days.
If a prolonged period of inactivity is expected (longer than one month), follow the instructions contained in the engine instruction book. Grease all the joints.
To protect the engine in case of prolonged inactivity, it is recommended that fuel preservative is used. This can be purchased from Tracmaster and their authorised dealers.
Following the instructions for the fuel preservative carefully, mix the preservative with the fuel in the tank, or in the container of fuel, and run the engine for a few minutes.
The preservative prevents sticking of the pump and the injector, is an antioxidant, and maintains the original features of the fuel keeping it active for a long time.
The protective and preserving effect of the fuel preservative may even last up to 24 months.
Is also recommended for petrol engines because it preserves the fuel for a long time and protects the carburetor.
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BCS 660HY Hydrostatic Commander
Maintenance
Caution!
Do not repair or lubricate when the parts are in movement.
Remove the key and disconnect the battery cables prior to commencing any cleaning, maintenance or repair operations.
Remove the spark plug cap.
Wear suitable clothing and work gloves.
Never disperse waste oil, fuel or any other incendiary or polluting product into the environment.
Do not smoke.
Do not work around naked flames.
Efficient maintenance and correct lubrication contribute towards keeping the machine in perfect working order.
Engine
For the maintenance intervals follow the instructions given in the operating manual for your specific engine.
As a guide, you should check the oil level every 4 hours of work and replace it yearly or every
100 hours of work.
Always use good quality oil as indicated on the engine user manual.
Oil-bath air filter
If you work in dusty conditions then the air filter may need cleaning more frequently. Wash the filtering hank and add oil every 8 hours, use the same engine oil.
Dry air filter
For engines that have an air filter with the paper filter component, these should be cleaned with air. However if the filter is very clogged, punctured or if the sealing surface has become damaged then it should be replaced.
Do not use the engine if the filter is in poor condition or missing.
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BCS 660HY Hydrostatic Commander
Service Information
Changing filter and gearbox oil
Discharge the oil from the gearbox via the 3 discharging oil caps (fig. 11, B) .
Every Week
• With the machine on a level surface, check the gearbox oil level, top up as necessary using the correct oil as listed on the following page. The gearbox oil level should reach between the two notches on the dipstick (fig. 10, D) .
After the First 2 Weeks or 30 Hours of Work
• Replace the gearbox oil filter ONLY , (fig. 9, A), part number 58056249.
• Check the gearbox oil level using the dipstick (figs. 9 & 10, C) , run the machine for 2-3 minutes and recheck gearbox oil level, top up as necessary using the correct oil as listed on the following page.
Every 100 Hours of Work or 12 Months
• Change the gearbox oil by removing the gearbox drain plug (fig. 11, B) .
• Replace the gearbox oil filter (fig. 9, A), part number 58056249.
• Clean the gearbox drain plug and refit.
• Fill gearbox using the correct oil and quantity as listed on the following page.
• Check the gearbox oil level, run the machine for 2-3 minutes and recheck gearbox oil level.
C
To replace the oil filter (fig. 9, A)
1. Using the correct spanner, remove the filter.
2. Smear a film of oil on the rubber gasket of the new filter.
3. Mount the new filter, screwing and tightening by hand only.
A
Figure 9
BCS660HY/0819 Page 23
BCS 660HY Hydrostatic Commander
Service Information
Gearbox Oil Quantities
BCS 660 = approx 6.5 litres
Gearbox Oil, PowerSafe ® Clutch, and Steering Clutches
Use multigrade oil such as BCS Power Lube H3 SAE 15W-40 (ACEA A3-08/B3-08, API SL/CF, API
EC I, VW 500/505.00).
Figure 10
C
D
Figure 11
B
Page 24 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Service Record
To ensure your machine is kept in peak condition, we recommend that you have it serviced regularly by one of Tracmaster’s Authorised Agents.
To find out who your local Authorised Agent is, contact Tracmaster on 01444 247689.
SERVICE SCHEDULE
First 2 Weeks or 30 Hours of Work - whichever is sooner (see page 23)
First PowerSafe ® oil filter replacement (part number 58056249)
Check and/or restore gearbox oil level (SAE 15W-40 specification)
Signed: Date:
Every 12 Months or 100 Hours - whichever is sooner (see page 23)
Implement transmission oil replacement (SAE 15W-40 specification)
Engine oil replacement (SAE 15W-40)
Signed: Date:
24 Months or 200 Hours
Signed:
Date:
48 Months or 400 Hours
Signed:
Date:
72 Months or 600 Hours
Signed:
Date:
96 Months or 800 Hours
Signed:
Date:
36 Months or 300 Hours
Signed:
Date:
60 Months or 500 Hours
Signed:
Date:
84 Months or 700 Hours
Signed:
Date:
108 Months or 900 Hours
Signed:
Date:
BCS660HY/0819 Page 25
BCS 660HY Hydrostatic Commander
Troubleshooting
PROBLEM POSSIBLE CAUSE
No fuel flow
REMEDY
Check fuel level and if necessary top up.
Engine will not start
Engine switch is in OFF [0] position Move switch to ON [I] position.
Cold engine or defective spark plug
Petrol - Apply choke and/or change the spark plug.
Diesel - Apply the decommpression lever.
No AC current Check connection cables.
Clean the air filter.
Engine is difficult to start
Engine has not been run recently
Impurities in the fuel
Dirty or defective spark plug
Clean the fuel filter or drain the injector.
Clean the carburettor.
Empty the fuel tank and then refill with clean fuel.
Check, and if necessary replace, the air filter.
Clean or change the spark plug.
Dirty carburettor
Lack of fuel flow
Clean the carburettor.
Check fuel level and if necessary top up.
Engine dies suddenly
Machine will not move
Engine performance drops whilst working
Machine pulling to the left or right
Breathing hole closed on tank cap Clean the breathing hole.
Parking brake lever in neutral
Forward speed is too high
Uneven tyre pressures
Move the brake lever to gear position.
Reduce forward speed.
Check tyre pressures and inflate if necessary.
High vibration
Noise during use
Losing drive
Broken or defective blades
Loose bolts
Check blades and replace if necessary.
Check forks (scythe) and replace if damaged.
Check and tighten bolts on forks, chassis and coupling.
Blades or knives bent or damaged Check and replace blades as necessary.
PowerSafe ® clutch not functioning
Adjust clutch play or repair/replace the clutch.
Page 26 BCS660HY/0819
BCS 660HY Hydrostatic Commander
Manufacturer Information
This machine is manufactured in Italy by BCS S.p.A.
Tracmaster Ltd is the UK distributor for this model, the BCS 660HY WS.
BCS S.p.A. has been at the forefront of developing cutting edge agricultural machinery since its formation in 1943, when their founder developed a self-propelled motor mower. Tracmaster Ltd has been the UK distributor for BCS pedestrian equipment since 1984.
Please ensure you read the original manufacturer’s manual before operating this machine.
BCS S.p.A.
V.le Mazzini, 161
20081 Abbiategrasso (MI)
Italy
Tel: +39 02 9482 1
Fax: +39 02 9496 0800
Email: [email protected]
Website: www.bcsagri.it
BCS660HY/0819 Page 27
© Tracmaster Ltd 2019.
Specifications are subject to change without prior notice.
Tracmaster Ltd, Sovereign Centre, Victoria Road, Burgess Hill RH15 9LR
T: +44 (0) 1444 247689 W: www.tracmaster.co.uk E: [email protected]
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