CyberPower SM020KAMFA Installation Manual

SMART APP ONLINE

MODULAR 3-PHASE UPS SYSTEM

INSTALLATION MANUAL

SM020KAMFA

SM040KAMFA

SAVE THESE INSTRUCTIONS

Please read this manual and follow the instructions for installation and operation.

©2021 Cyber Power Systems, Inc. All rights reserved.

TABLE OF CONTENTS

Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Table of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Chapter 1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Installation Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 System Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.2.1 System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Chapter 2 - Installation Plan and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1 Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2 Environmental and Installation Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.3 Power Wiring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.4 Inspecting and Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2.5 Unloading the UPS and Battery Cabinets from the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 3 - Configurations and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

3.1 UPS and Battery Cabinet Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

3.2 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.2.1 Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.2.2 Optional Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.2.3 Dual-Feed with Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.2.4 Dual-Feed with Optional Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3.2.5 Single-Feed Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.2.6 Dual-Feed Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.3 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.3.1 Side-by-Side Installation Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.3.2 Tower-Stacked and Rack-Mounted Installation Wiring Diagram . . . . . . . . . . . . . . .51

Chapter 4 System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4.1 Installing the UPS Cabinet Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

4.1.1 Single-Feed Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.1.2 Dual-Feed Connections (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. i

TABLE OF CONTENTS

4.1.3 Frequency Converter Mode (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

4.1.4 Output System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

4.2 Installing the External Battery Cabinet Power Wirings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

4.2.1 Without Optional Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

4.2.2 With Optional Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4.3 Installing the Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4.4 Installing the Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

4.5 Installing the Tower-Stacked UPS and Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

4.5.1 Tower-Stacked with Two Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

4.5.2 Tower-Stacked with Three Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

4.6 Installing the Rack Mounted UPS and Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Appendix A - Ring Terminal Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. ii

TABLE OF FIGURES

Fig 1-1: SM-20kVA and SM-40kVA UPS Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fig 1-2: BCT3L9N125 and BCT6L9N225 External Battery Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fig 1-3: SM-20kVA UPS (1 unit) and BCT3L9N125 (2 units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fig 1-4: SM-40kVA UPS (1 unit) and BCT6L9N225 (2 units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fig 1-5: SM-20kVA UPS Tower-stacked with BCT3L9N125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fig 1-6: SM-40kVA UPS Tower-stacked with BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fig 1-7: Rack-mount Installed with SM-20kVA UPS and BCT3L9N125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fig 1-8: Rack-mount Installed with SM-40kVA UPS and BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fig 2-1: SM-20kVA UPS Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Fig 2-2: SM-40kVA UPS Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Fig 2-3: BCT3L9N125 Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fig 2-4: BCT6L9N225 Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fig 2-5: Floor Mounting Bracket-mounted the Sides of Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Fig 2-6: UPS Cabinet Floor Mounting Dimensions for Side-mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Fig 2-7: Floor Mounting Bracket-mounted the Front and Back of Cabinet . . . . . . . . . . . . . . . . . . . . . . . .19

Fig 2-8: UPS Cabinet Floor Mounting Dimensions for Front- and Back-mounted . . . . . . . . . . . . . . . . . .19

Fig 2-9: UPS and Battery Cabinets Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Fig 2-10: Remove the Wood Crates of UPS Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Fig 2-11: Front Wooden Panel Acts as a Ramp – BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Fig 2-12: Removing the Right Shipping Bracket – BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Fig 2-13: Removing the Left Shipping Bracket – BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Fig.3-1: SM-20kVA UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Fig.3-2: SM-40kVA UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Fig.3-3: BCT3L9N125 Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Fig.3-4: BCT6L9N225 Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Fig 3-5: Diagram of Battery Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Fig 3-6: Standard Configuration for SM-20kVA UPS with BCT3L9N125 . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fig 3-7: Standard Configuration for SM-40kVA UPS with BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fig 3-8: SM-20kVA UPS with BCT3L9N125 and Optional Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Fig 3-9: SM-40kVA UPS with BCT6L9N225 and Optional Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Fig 3-10: Dual Feed with SM-20kVA Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Fig 3-11: Dual Feed with SM-40kVA Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. iii


Fig 3-12: Dual Feed with SM-20kVA Optional Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Fig 3-13: Dual Feed with SM-40kVA Optional Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Fig 3-14: Single Feed Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Fig 3-15: Dual Feed Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Fig 3-16: Side-by-Side Installation Wiring for Single-Feed with Standard Configuration . . . . . . . . . . . 49

Fig 3- 17: Side-by-Side Installation Wiring for Single-Feed with Optional Configuration . . . . . . . . . . . 49

Fig 3-18: Side-by-Side Installation Wiring for Dual-Feed with Standard Configuration . . . . . . . . . . . . 50

Fig 3-19: Side-by-Side Installation Wiring for Dual-Feed with Optional Configuration . . . . . . . . . . . . . 50

Fig 3-20: Tower-Stacked Installation Wiring for Single-Feed with Standard Configuration . . . . . . . . . .51

Fig 3-21: Tower-Stacked installation Wiring for Single-Feed with Optional Configuration . . . . . . . . . . 52

Fig 3-22: Tower-Stacked Installation Wiring for Dual-Feed with Standard Configuration . . . . . . . . . . 53

Fig 3-23: Tower-Stacked Installation Wiring for Dual-Feed with Optional Configuration . . . . . . . . . . . 54

Fig 3-24: Tower-Stacked Installation Wiring for Single-Feed with Standard Configuration . . . . . . . . . 55

Fig 3-25: Tower-Stacked Installation Wiring for Single-Feed with Optional Configuration . . . . . . . . . 56

Fig 3-26 Tower-Stacked Installation Wiring for Dual-Feed Standard Configuration . . . . . . . . . . . . . . . 57

Fig 3-27 Tower-Stacked Installation Wiring for Dual-Feed Optional Configuration . . . . . . . . . . . . . . . . 58

Fig 4-1: UPS Cabinet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Fig 4-2: External Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Fig 4-3: Power Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Fig 4-4: Remove the Bottom Cable Entry Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fig 4-5: Install Cable Glade on Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fig 4-6: Install the Cable Entry Bracket on Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fig 4-7: Bottom Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fig 4-8: Remove the Bottom Cable Entry Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fig 4-9: Back Cable Entry Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fig 4-10: Install Back Cable Entry Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Fig 4-11: Install Cable Glade on Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Fig 4-12: Install Cable Glade Bracket on Back Cable Entry Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Fig 4-13: Back Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Fig 4-14: SM-20kVA UPS Power Connection Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Fig 4-15: SM-40kVA UPS Power Connection Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Fig 4-16: SM-20kVA UPS Single-Feed Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. iv


Fig 4-17: SM-20kVA UPS Dual-Feed Power Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Fig 4-18: SM-20kVA UPS Dual-Feed Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Fig 4-19: SM-20kVA UPS Frequency Converter Mode Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Fig 4-20: BCT3L9N125 Power Wiring without Optional Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Fig 4-21: With Second BCT3L9N125 Power Wiring without Optional Breakers . . . . . . . . . . . . . . . . . . . 72

Fig 4-22: Battery Power Connections Detail – BCT3L9N125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Fig 4-23: Securing the Neutral Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Fig 4-24: BCT3L9N125 with Optional Breakers Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Fig 4-25: BCT3L9N125 with Optional Breakers Power Wiring (with Second Battery Cabinet) . . . . . . 75

Fig 4-26: Remove Side Perimeter Metal Strips and Power Module Cover . . . . . . . . . . . . . . . . . . . . . . . . 76

Fig 4-27: Insert Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Fig 4-28: Replace the Perimeter Metal Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Fig 4-29: Fasten the Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Fig 4-30: Removing the Front Perimeter Strip Brackets – BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . 78

Fig 4-31: Removing the Front Panel Brackets – BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Fig 4-32: Battery Module Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Fig 4-33: Secure the Front Cover Brackets – BCT6L9N225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Fig 4-34: Removing the Battery Cabinet Front Perimeter Strip Brackets . . . . . . . . . . . . . . . . . . . . . . . . 82

Fig 4-35: Removing the Battery Cabinet Front Cover Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Fig 4-36: Removing Battery Cabinet the Front Panel Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Fig 4-37: Removing the Bolts of Battery Cabinet Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Fig 4-38: Removing the Battery Cabinet Side Panels, Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Fig 4-39: Removing the Battery Cabinet Top Conduit Plate, Front View . . . . . . . . . . . . . . . . . . . . . . . . . 84

Fig 4-40: Remove the UPS Cabinet Bypass Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Fig 4-41: UPS Cabinet is Tilted Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Fig 4-42: UPS Cabinet is Turned Over Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Fig 4-43: Remove the UPS Cabinet Floor Mounted Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Fig 4-44: Stack the UPS Cabinet on Top of the Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Fig 4-45: Remove the Bolts and Side Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Fig 4-46: Secure the Side Straps Between UPS and Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Fig 4-47: Remove the Back Cover Brackets of UPS and Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . .91

Fig 4-48: Remove the Conduit Plates of UPS and Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. v


Fig 4-49: Secure the Cable Gland and Conduit Plates of Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . 93

Fig 4-50: Secure the Neutral and Ground Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Fig 4-51: Secure the Input and Output Cables on UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Fig 4-52: Secure the Input and Output Cables on UPS Cabinet and

Battery Cabinet with Optional Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Fig 4-53: Connect the Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Fig 4-54: Hang Up the Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Fig 4-55: Secure the Screws for Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Fig 4-56: Secure the Screws for Back Cover Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Fig 4-57: Place Bypass Module into UPS Cabinet and Secure the Screws . . . . . . . . . . . . . . . . . . . . . . . . 101

Fig 4-58: Place Power Modules into UPS Cabinet and Secure the Screws . . . . . . . . . . . . . . . . . . . . . . . 102

Fig 4-59: Place Battery Modules into Battery Cabinet and Secure the Screws . . . . . . . . . . . . . . . . . . 103

Fig 4-60: Secure Battery Front Cover Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Fig 4-61: Secure Front Perimeter Strip Brackets of UPS and Battery Cabinets . . . . . . . . . . . . . . . . . . 105

Fig 4-62: Secure the Side Straps Between UPS and Second Battery Cabinet (1) . . . . . . . . . . . . . . . . 106

Fig 4-63: Secure the Side Straps Between UPS and Second Battery Cabinet (2) . . . . . . . . . . . . . . . . .107

Fig 4-64: Remove the Back Cover Brackets of UPS and two Battery Cabinets . . . . . . . . . . . . . . . . . . 109

Fig 4-65: Remove the Conduit Plates of UPS and Two Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . 110

Fig 4-66: Secure the Cable Gland and Conduit Plates of Bottom Battery Cabinet for Single-Feed . .111

Fig 4-67: Secure the Cable Gland and Conduit Plates of Bottom Battery Cabinet for Dual-Feed . . . 112

Fig 4-68: Secure the Neutral and Ground Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Fig 4-69: Secure the Input and Output Cables on UPS Cabinet for Single-Feed . . . . . . . . . . . . . . . . . . 114

Fig 4-70: Secure the Input and Output Cables on UPS Cabinet for Dual-Feed . . . . . . . . . . . . . . . . . . . 115


Battery Cabinet with Optional Breakers for Single-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116


Battery Cabinet with Optional Breakers for Dual-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Fig 4-73: Connect the Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Fig 4-74: Rack Cabinet Cage Nuts Location for SM-20kVA UPS and BCT3L9N125 (front view) . . . . 119

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. vi

TABLE OF TABLES

Table 1-1: System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Table 1-2: UPS Cabinet Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Table 1-3: External Battery Cabinet Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Table 2-1: UPS Cabinet Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Table 2-2: External Battery Cabinet Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Table 2-3: UPS Cabinet Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Table 2-4: External Battery Cabinet Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Table 2-5: Maximum Steady State AC and DC Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 2-6: SM040KAMFA and SM020KAMFA UPS Cabinet Power Cable Size . . . . . . . . . . . . . . . . . . . . 21

Table 2-7: BCT3L9N125 and BCT6L9N225 Battery Cabinet Power Cable Size . . . . . . . . . . . . . . . . . . . . 22

Table 2-8: Recommend Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 2-9: SM020KAMFA UPS Cabinet Cable Terminations Information . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 2-10: SM040KAMFA UPS Cabinet Cable Connections Information . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 2-11: BCT3L9N125 Battery Cabinet Cable Connections Information . . . . . . . . . . . . . . . . . . . . . . . . 25

Table 2-12: BCT6L9N225 Battery Cabinet Cable Connections Information . . . . . . . . . . . . . . . . . . . . . . . 26

Table 2-13: SM020KAMFA UPS Cabinet Power Cable Connections Information . . . . . . . . . . . . . . . . . . 27

Table 2-14: SM040KAMFA UPS Cabinet Power Cable Connections Information . . . . . . . . . . . . . . . . . . 28

Table 2-15: BCT3L9N125 Battery Cabinet Power Cable Connections Information . . . . . . . . . . . . . . . . . 29

Table 2-16: BCT6L9N225 Battery Cabinet Power Cable Connections Information . . . . . . . . . . . . . . . . 30

Table 2-17: SM020KAMFA UPS Cabinet Power Cable Connections Size . . . . . . . . . . . . . . . . . . . . . . . . . .31

Table 2-18: SM040KAMFA UPS Cabinet Power Cable Connections Size . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 2-19: BCT3L9N125 Battery Cabinet Power Cable Connections Size . . . . . . . . . . . . . . . . . . . . . . . . 33

Table 2-20: BCT6L9N225 Battery Cabinet Power Cable Connections Size . . . . . . . . . . . . . . . . . . . . . . . 34

Table 2-21: Recommended Crimping Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Table 3-1: UPS Cabinet Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Table 3-2: Battery Cabinet Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. vii

SAFETY PRECAUTIONS

This manual contains information concerning the installation and operation of 3-phase UPS.

Please read this manual carefully prior to installation.

For safety reasons, this 3-phase UPS must be installed by a certified technician approved by

CyberPower or an authorized representative of CyberPower.

This is a Class C UPS system, and is designed exclusively for commercial or industrial use. It is not approved for use in a life-support capacity nor in a residential environment.

Symbols Used

The following types of safety instructions and general information appear in this document as described below:

Symbol Description h

WARNING potentially hazardous situation — please use caution to prevent serious injury.

i

NOTICE please utilize caution to avoid damage to UPS or power interruption.

INFORMATION critical to ensuring optimal UPS system operation.

©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners. 1

SAFETY PRECAUTIONS h

BACK-FEEDING PROTECTION

This system has a control signal available for use with an externally located automatic device to protect against back-feeding voltage through the mains Static Bypass circuit.

If this protection is not used with the switchgear that is used to isolate the bypass circuit, a label must be added to the switchgear to advise service personnel that the circuit is connected to a UPS system.

The text has the following meaning or is equivalent to: Isolate the

UPS before working on the circuit of this UPS.

h h

HIGH EARTH LEAKAGE CURRENT

Earth connection is critical before connecting the input supply

(include both utility supply and battery).

“Earth leakage current introduced by the UPS, in any configuration from 10kW to 150kW, exceeds 3.5 mA and is less than 1000 mA and complies with the requirements of IEC/EN 62040-1 / UL

60950-1” Transient and steady-state earth leakage currents, which may occur when starting the equipment, should be taken into account when selecting instantaneous RCCB or RCD devices.

Residual Current Circuit Breakers (RCCBs) selected must be sensitive to DC unidirectional pulses (class A) and insensitive to transient current pulses.

Note also that the earth leakage currents of the load will be carried by this RCCB or RCD.

This equipment must be earthed in accordance with local electrical authority codes of practice.

CONFORMITY AND STANDARDS

This product complies with the following UPS product standards:

• UL1778, safety requirements for UPS

• FCC part15, EMI requirements class A

WARNING This product can expose you to chemicals including

Styrene, which are known to the State of California to cause cancer, and Bisphenol A (BPA), which are known to the State of

California to cause birth defects or other reproductive harm.

For more information go to http://www.P65Warnings.ca.gov.

(PLEASE NOTE: this changes from product to product based on the chemicals it contains)

All rights reserved. Reproduction without permission is prohibited.

2 ©2021 Cyber Power Systems (USA), Inc. All rights reserved. All other trademarks are the property of their respective owners.

SAFETY PRECAUTIONS h i

SELF-SERVICE COMPONENTS

All the equipment maintenance and servicing procedures involving internal access need special tools and should be carried out only by trained personnel. The components that can only be accessed by opening the protective cover with tools cannot be maintained by user.

This UPS complies with “IEC62040-1-1-General and safety requirements for use in operator access area UPS”. Dangerous voltages are present within the battery box. However, the risk of contact with these high voltages is minimized for non-service personnel. Since the component with dangerous voltage can only be touched by opening the protective cover with a tool, the possibility of touching high voltage component is minimized.

No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating procedures in this manual.

h i

BATTERY VOLTAGE HIGHER THAN 200Vdc

All the battery maintenance and servicing procedures involving internal access need special tools or keys and should be carried out only by trained personnel.

SPECIAL CARE SHOULD BE TAKEN WHEN WORKING WITH

THE BATTERIES ASSOCIATED WITH THIS EQUIPMENT.

WHEN CONNECTED TOGETHER, THE BATTERY TERMINAL

VOLTAGE WILL EXCEED 200Vdc AND IS POTENTIALLY LETHAL.

Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all times. Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing, first aid and fire-fighting facilities.


SAFETY PRECAUTIONS h i i

INSTALLATION CAN ONLY BE DONE BY

AUTHORIZED ENGINEERS

Do not apply electrical power to the UPS equipment before the commissioning engineer arrives at installation site.

The UPS should be installed by a qualified engineer in accordance with the information contained in this chapter. All the equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation information.

3-PHASE 4-WIRE INPUT POWER IS REQUIRED

The standard UPS system can be connected to TN, TT AC distribution system (IEC60364-3) of 3-phase 4-wire, and a 3-wire to 4-wire conversion transformer is provided as an optional part.

Single-phase 3-wire is also provided as an optional part.

h

BATTERY HAZARDS

Special care should be taken when working with the batteries associated with this equipment.

When connecting the battery, the battery connection voltage will exceed 200Vdc and is potentially lethal.

• Eye protection should be worn to prevent injury from accidental electrical arcs.

• Remove rings, watches and all metal objects.

• Only use tools with insulated handles.

• Wear rubber gloves.

• If a battery leaks electrolyte, or is otherwise physically damaged, it must be replaced, stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations.

• If electrolyte comes into contact with the skin, the affected area should be washed immediately with water.


CHAPTER 1 - INTRODUCTION

1.1 Installation Configurations

Our CyberPower Smart App Online Three-Phase UPS systems are comprised of one or more UPS cabinets and battery cabinets depending on the required configuration.

The 3-phase UPS cabinet and standard external battery cabinets are designed to be installed in side-by-side, tower-stacked or rack-mounted configurations. In side-by-side configuration, the power wiring may be routed external to the cabinet using conduit to pass wiring between adjacent cabinets. Connections are made to easily access connections at the back of the cabinet.

The standard external battery cabinet can connect up to two units.

See Fig 1-3 and Fig 1-4 for side-by-side configuration views.

See Fig 1-5 and Fig 1-6 for tower stacked views. (For SM-20kVA UPS integrated with BCT3L9N125, the height is 502mm/19.8in. For SM-40kVA UPS integrated with BCT6L9N225, the height is

839mm/33in.)

See Fig 1-7 and Fig 1-8 for rack-mounted configuration views. (For SM-20kVA UPS install with

BCT3L9N125, the rack space is 22U. For SM-40kVA UPS install with BCT6L9N225, the rack space is 38U.)

Fig 1-1: SM-20kVA and SM-40kVA UPS Cabinets



Fig 1-2: BCT3L9N125 and BCT6L9N225 External Battery Cabinets

Fig 1-3: SM-20kVA UPS (1 unit) and BCT3L9N125 (2 units)



Fig 1-4: SM-40kVA UPS (1 unit) and BCT6L9N225 (2 units)

Fig 1-5: SM-20kVA UPS Tower-stacked with BCT3L9N125



Fig 1-6: SM-40kVA UPS Tower-stacked with BCT6L9N225

Fig 1-7: Rack-mount Installed with SM-20kVA UPS and BCT3L9N125



Fig 1-8: Rack-mount Installed with SM-40kVA UPS and BCT6L9N225



1.2 System Options and Accessories

1.2.1 System Options

Model Name

SM020KAMFA

SM040KAMFA

SM10KAPMA

BCT3L9N125

BCT6L9N225

BM120V30ATY

SMUCB100UAC

SMUCB175UAC

PARLCARD304A

Table 1-1: System Options

Description

UPS CABINET : 20KVA 20kW 208V 3-PHASE

UPS CABINET : 40KVA 40kW 208V 3-PHASE

UPS POWER MODULE : 10KVA 10kW 208V 3-PHASE

BATTERY CABINET for SM020KAMFA : 3 layers (6 slots) for

BM120V30ATY

BATTERY CABINET for SM040KAMFA : 6 layers (12 slots) for

BM120V30ATY

BATTERY MODULE W/ 8AH 12VDC BATTERIES 10 PIECES

(120VDC)

100A CIRCUIT BREAKER for SM020KAMFA input/output switching device

175A CIRCUIT BREAKER for SM040KAMFA input/output switching device

PARALLEL CONTROL CABLE for 3-PHASE UPS SYSTEMS i

NOTICE

SMUCB100UAC and SMUCB175UAC are installed in the back side of the external battery cabinet. SMUCB100UAC for BCT3L9N125.

SMUCB175UAC for BCT6L9N225.

SMUCB100AC must order two pieces, one for SM-20kVA UPS input circuit breaker, another one for SM-20kVA UPS output circuit breaker.

SMUCB175AC must order two pieces, one for SM-40kVA UPS input circuit breaker, another one for SM-40kVA UPS output circuit breaker.



1.2.2 Accessories

No.

1

2

3

8

9

10

11

6

7

4

5

12

13

14

15

16

Table 1-2: UPS Cabinet Accessories

Name

Installation Manual

Product Registration Card

RMCARD205 RJ45/DB9 Serial Port

Connection Cable

RMCARD205 Quick Start Guide

RMCARD205 Spare Jumper

RMCARD205 Test Report

Temperature Cable

M4 Screw (accessory part)

M6 Screw (accessory part)

Ext. Conn. Box (accessory part)

Ext. Conn. Cover (accessory part)

Rack Bracket (accessory part)

3P Dry Contact (accessory part)

2P Dry Contact (accessory part)

Cable Ring Terminal

Heat Shrink Tube

20K

1

1

1

40K

1

1

1

1

1

5

12

1

1

1

1

Small x 2

4

Large x 2

4

6 6

Detail List Refer to Appendix B


1

1

5

20

1

1

1

1

1 2 3 4 5

6

7 8 9 10

11

12

13 14 15 16


No.

1

2

3

4

5

6

7

8


Table 1-3: External Battery Cabinet Accessories

Name

Product

Registration Card

M4 Screw

(accessory part)

M6 Screw

(accessory part)

Ext. Conn. Box

(accessory part)

Ext. Conn. Cover

(accessory part)

Rack Bracket

(accessory part)

Cable Ring Terminal

BCT3L9N125

1

5

12

1

1

Small x 2

BCT6L9N225

5

20

1

1

1

Large x 2


Heat Shrink Tube Detail List Refer to Appendix B

1 2 3 4

5

6

7

8


CHAPTER 2 - INSTALLATION PLAN AND UNPACKING

Perform the following operations prior to installation:

1. Visually inspect the UPS system cabinet and external battery cabinet for any damage that might have occurred in shipping. Report any damage to the shipper immediately.

2. Verify the model number and confirm that all component products are present. The UPS model, capacity and main parameters are marked on the label.

2.1 Installation Plan

Please read this installation and operations manual carefully prior to installing your UPS cabinet and external battery cabinet. This section includes:

• Features, specifications, and dimensions

• Wiring installation instructions

• Location of conduit and wire connection plates

• Location of power connections

2.2 Environmental and Installation Consideration

For a UPS system, the operating environment must meet the weight, clearance, and environmental requirements specified for the applicable accessory cabinet.

To ensure the maximum service life of your UPS system, choose a location that meets the following criteria:

• Space for easy operation of the UPS system

• Air sufficient enough to dispel heat produced by UPS system

• Away from atmospheric agents

• Away from excessive humidity and heat sources

• Away from dust

• With the current fire prevention requirements

• The operating environment temperature is within +15°C to +25°C. The batteries operate at maximum efficiency in this temperature range.

• This equipment is constructed of steel frame structure wrapped by removable panels. The top and side panels are fixed by screws.



The UPS system installation, including the battery cabinet, must be installed:

1. On a level floor suitable for computer or electronic equipment.

2. In a temperature and humidity-controlled indoor area free of conductive contaminants.

Failure to follow guidelines may void your warranty.

Model

SM020KAMFA

SM040KAMFA

Table 2-1: UPS Cabinet Weight

UPS Rating

10kVA

20kVA

20kVA(N+1)

10kVA

20kVA

30kVA

40kVA

40kVA(N+1)

Power Modules

4

5

2

3

3

1

1

2

Weight kg(lbs)

Shipping

(w/o PMs)

105.9(233)

105.9(233)

105.9(233)

136.5(301)

136.5(301)

136.5(301)

136.5(301)

136.5(301)

Installed

77.1(170)

93.5(206)

109.9(242)

97(214)

113.4(250)

129.8(286)

146.2(322)

162.6(358)

Model

BCT3L9N125

BCT6L9N225

Table 2-2: External Battery Cabinet Weight

Strings

4

6

2

3

Battery Modules

8

12

4

6

Weight kg(lbs)

Shipping

106.5(235)

106.5(235)

150.3(331)

150.3(331)

Installed

195.5 (431)

262.7 (579)

362.7 (800)

497.1 (1096)



• The UPS cabinet uses forced cooling to regulate internal component temperature.

• The external battery cabinet uses convection cooling to regulate internal component temperature.

• Air inlets are in the front of the cabinet and outlets are in the back of the cabinet.

• Allow clearance in front of and in back of the cabinet for proper air circulation.

Table 2-3: UPS Cabinet Clearances

Top of Cabinet

Front of Cabinet

Back of Cabinet

Right Side of Cabinet

Left Side of Cabinet

300mm [11.81 inch] working space



None required

None required

Table 2-4: External Battery Cabinet Clearances

Top of Cabinet

Front of Cabinet

Back of Cabinet

Right Side of Cabinet

Left Side of Cabinet




None required

None required

The basic environmental requirements for operation of the UPS cabinet are:

• Ambient Temperature Range: 5-40°C (41-104°F)

• Recommended Operating Range: 5-40°C (41-104°F)

• Maximum Relative Humidity: 5-95%, noncondensing

The basic environmental requirements for operation of the external battery cabinet are:

• Ambient Temperature Range: 5-40°C (41-104°F)

• Recommended Operating Range: 15~25°C (59-177°F)

• Maximum Relative Humidity: 5-95%, noncondensing h WARNING Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty.



The floor mounting bracket can be mounted on the two sides of cabinet or mounted the front and back sides of cabinet.

Fig 2-1: SM-20kVA UPS Dimensions

Fig 2-2: SM-40kVA UPS Dimensions



Fig 2-3: BCT3L9N125 Cabinet Dimensions

Fig 2-4: BCT6L9N225 Cabinet Dimensions



Fig 2-5: Floor Mounting Bracket-mounted the Sides of Cabinet

Fig 2-6: UPS Cabinet Floor Mounting Dimensions for Side-mounted



Fig 2-7: Floor Mounting Bracket-mounted the Front and Back of Cabinet

Fig 2-8: UPS Cabinet Floor Mounting Dimensions for Front- and Back-mounted



2.3 Power Wiring Preparation

Design the cables according to the descriptions in this section, local regulatory wiring standards, and the environmental conditions.

h WARNING FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES CAN

RESULT IN EMI, ELECTRIC SHOCK HAZARD, OR RISK OF FIRE, SHOULD AN

EARTH FAULT OCCUR.

Read the following notes while performing the installation: h WARNING Due to the potential for high leakage current for connected loads, the system must remain connected via a grounded outlet. Never disconnect the grounded outlet connection when the load is attached.

• Refer to national and local electrical codes for acceptable external wiring practices.

• Material and labor for external wiring requirements are to be provided by the customer.

• To allow for future power upgrades, recommends install the UPS using wiring and external overcurrent protection breakers sized for fully rated UPS kW frame size instead of the de-rated kW ordered. Wiring for the maximum kW frame size will allow a full power rating upgrade without having to modify the site wiring infrastructure.

• For external wiring, use 75°C copper wire. Wire sizes listed in Table 2-3 are for copper wiring only. If wire is run in an ambient temperature greater than 40°C, higher temperature wire and/or larger size wire may be necessary.

• Wire ampacities are chosen from Table 310-16 of the National Electrical Code® (NEC).

Specification is for copper wire with a 75°C rating.

• Refer to NEC Article 250 and local codes for proper grounding practices.

• Supported single-feed or dual-feed power source:

- 4 wire + grounded Wye (TT, TN) – Rectifier Input

- 4 wire + grounded Wye (TT, TN) – Bypass Input

• Battery cabinet has provided optional input breaker and output breaker.

• The battery wiring used between the battery and the UPS should be a maximum of 20 meters and not allow a voltage drop of more than 2% of nominal DC voltage at rated battery current.

• Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC.

Rated battery current is computed at 2 volts per cell.

• Each battery cabinet has its own overcurrent protection device.



UPS power

(kW)

40

30

20

10

Table 2-5: Maximum Steady State AC and DC Current

Rated current (A)

Main input current at full load*1*2

208V

135

101

68

34

220V

127

96

64

32

Output current at

208V

112

84

56

28 full load*2

220V

105

79

53

26

Battery discharging current at E.O.D=1.67V/cell, no overload

20 22

Battery/ string

220

165

110

55

Battery/ string

200

150

100

50

Table 2-6: SM040KAMFA and SM020KAMFA UPS Cabinet Power Cable Size

Contents 10KVA

Main Input

Cable

Section

(AWG)

L1

L2

L3

N

L1

10

10

10

10

10

Output

Cable

Section

(AWG)

L2

L3

N

10

10

10

Bypass

Input

Cable

Section

(AWG)

L1

L2

L3

N

+

10

10

10

10

6

Battery

Cable

Section

(AWG)

-

N

6

6

PE

Cable

Section

(AWG)

PE 10

Note: For external wiring, is based on 75°C copper wire.

20KVA

4

4

4

4

4

4

4

4

4

4

4

4

2

2

2

8 6

30KVA

2

2

2

2

2

2

2

2

2

2

2

2

2/0

2/0

2/0

40KVA

1/0

1/0

1/0

1/0

1/0

1/0

1/0

1/0

1/0

1/0

1/0

1/0

3/0

3/0

3/0

6



Table 2-7: BCT3L9N125 and BCT6L9N225 Battery Cabinet Power Cable Size

Model

BCT3L9N125

BCT6L9N225

Connection

Input Breaker

100A

(Optional)

Output Breaker

100A

(Optional)

Battery(+)

Battery(N)

Battery(-)

Ground

Input Breaker

175A

(Optional)

Output Breaker

175A

(Optional)

L1

L2

L3

N

L1

L2

L3

N

L1

L2

L3

N

L1

L2

L3

N

10kVA

Battery(+)

Battery(N)

Battery(-)

Ground

Note: For external wiring, is based on 75°C copper wire.

10kVA

6

10

6

6

10

10

10

10

10

10

10

10

10

10

10

10

6

10

10

10

10

6

6

10

20kVA

4

4

2

4

4

4

4

4

4

2

2

8

Minimum Conductor Size AWG

20kVA

2

8

2

2

4

4

4

4

4

4

4

4

30kVA

2

2

2

2

2/0

2

2

2

2

2/0

2/0

6

40kVA

1/0

1/0

1/0

1/0

3/0

1/0

1/0

1/0

1/0

3/0

3/0

6



Model

10KVA

20KVA

30KVA

40KVA

Table 2-8: Recommend Circuit Breaker Ratings

Input Rating

50A

100A

150A

175A

Bypass Rating

50A

100A

150A

175A

Output Rating

50A

100A

150A

175A

Battery Rating

75A

125A

175A

225A

The power wiring connections for this UPS cabinet and external battery cabinet are rated at 90°C.

Table 2-9: SM020KAMFA UPS Cabinet Cable Terminations Information

UPS Cabinet

Connections

AC

INPUT

BYPASS

INPUT

AC

OUTPUT

BATTERY

INPUT

(+)

(N)

(-)

Chassis Ground PE

L1

L2

L3

N

N

L1

L2

L3

N

L1

L2

L3

M8

M8

M8

M6

M6

M6

M6

M6

M6

M6

M6

M6

M6

M6

M6

M6

Connection Bolt Type and Size

Bolt Shank

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Bolt

Head 1

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Bolt

Head 2

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Tool Size

10mm

10mm

10mm

10mm

10mm

10mm

10mm

Size

Head 1

10mm

10mm

10mm

10mm

10mm

13mm

13mm

13mm

10mm

Torque

Size

Head 2

Nm (lb in)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 4.4 (39)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

5mm(#3) 4.4 (39)



Table 2-10: SM040KAMFA UPS Cabinet Cable Connections Information

UPS Cabinet

Connections

AC

INPUT

L1

L2

L3

N

L1

L2 BYPASS

INPUT

AC

OUTPUT L3

N

(+)

BATTERY

INPUT

(N)

(-)

Chassis Ground PE

L3

N

L1

L2

M8

M8

M8

M8

M8

M8

M10

M8

M8

M8

M8

M8

M8

M10

M10

M8


Bolt Shank

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Bolt

Head 1

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Bolt

Head 2

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Tool Size

13mm

13mm

13mm

13mm

13mm

13mm

17mm

Size

Head 1

13mm

13mm

13mm

13mm

13mm

13mm

17mm

17mm

13mm

Torque

Size

Head 2

Nm (lb in)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

6mm(#4) 13.3 (118)

8mm(#5) 24.5 (217)

8mm(#5) 24.5 (217)

8mm(#5) 24.5 (217)

6mm(#4) 13.3 (118)



Battery Cabinet

Connections

(+)

BATTERY

OUTPUT

(Breaker)

(N)

(-)

Chassis Ground PE

L1

UPS AC INPUT

(Input Breaker)

(Option)

L2

L3

Neutral Bus Bar N

AC INPUT

(Input Breaker)

(Option)

Neutral Bus Bar

UPS AC

OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

L1

L2

L3

N

L1

L2

L3

AC OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

N

L1

L2

L3

N

Table 2-11: BCT3L9N125 Battery Cabinet Cable Connections Information

1/4-20

1/4-20

1/4-20

M6

#10-24

#10-24

#10-24

M6

#10-24

#10-24

#10-24

M6

#10-24

#10-24


Bolt Shank

Pen

Hex

Pen

Pen

Pen

Hex

Pen

Pen

Bolt

Head 1

Pen

Pen

Pen

Hex

Pen

Pen

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

Bolt

Head 2

Phillips

Phillips

Phillips

Phillips

Phillips

Phillips

#10-24 Pen Phillips

M6

#10-24

#10-24

#10-24

M6

Hex

Pen

Pen

Pen

Hex

Phillips

Phillips

Phillips

Phillips

Phillips

Tool Size Torque

7.6mm

10mm

7.6mm

7.6mm

7.6mm

10mm

7.6mm

7.6mm

Size

Head 1

Size

Head 2

Nm

(lbs/in)

10.2mm

6mm(#4) 5.6 (50)

10.2mm

6mm(#4) 5.6 (50)

10.2mm

6mm(#4) 5.6 (50)

10mm

7.6mm

7.6mm

5mm(#3)

4mm(#2)

4mm(#2)

4.4 (39)

1.7 (15)

1.7 (15)

4mm(#2)

5mm(#3)

4mm(#2)

4mm(#2)

4mm(#2)

5mm(#3)

4mm(#2)

4mm(#2)

1.7 (15)

4.4 (39)

1.7 (15)

1.7 (15)

1.7 (15)

4.4 (39)

1.7 (15)

1.7 (15)

7.6mm

4mm(#2) 1.7 (15)

10mm

7.6mm

7.6mm

7.6mm

10mm

5mm(#3)

4mm(#2)

4mm(#2)

4mm(#2)

5mm(#3)

4.4 (39)

1.7 (15)

1.7 (15)

1.7 (15)

4.4 (39)



Battery Cabinet

Connections

(+)

BATTERY

OUTPUT

(Breaker)

(N)

(-)

Chassis Ground PE

L1

UPS AC INPUT

(Input Breaker)

(Option)

L2

L3

Neutral Bus Bar N

AC INPUT

(Input Breaker)

(Option)

Neutral Bus Bar

UPS AC

OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

L1

L2

L3

N

L1

L2

L3

AC OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

N

L1

L2

L3

N

Table 2-12: BCT6L9N225 Battery Cabinet Cable Connections Information

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8


Bolt Shank

Cap

Hex

Cap

Cap

Cap

Hex

Cap

Cap

Bolt

Head 1

Cap

Cap

Cap

Hex

Cap

Cap

Allen

Phillips

Allen

Allen

Allen

Phillips

Allen

Allen

Bolt

Head 2

Allen

Allen

Allen

Phillips

Allen

Allen

M8 Cap Allen

M8

M8

M8

M8

M8

Hex

Cap

Cap

Cap

Hex

Phillips

Allen

Allen

Allen

Phillips

Tool Size

13mm

13mm

13mm

13mm

13mm

13mm

13mm

13mm

Size

Head 1

13mm

13mm

13mm

13mm

13mm

13mm

Torque

Size

Head 2

1/4”

Nm

(lbs./in)

13.3 (118)

1/4”

1/4”

13.3 (118)

13.3 (118)

6mm(#4) 14.7 (130)

1/4” 13.3 (118)

1/4” 13.3 (118)

1/4” 13.3 (118)

6mm(#4) 14.7 (130)

1/4”

1/4”

13.3 (118)

13.3 (118)

1/4” 13.3 (118)

6mm(#4) 14.7 (130)

1/4”

1/4”

13.3 (118)

13.3 (118)

13mm 1/4” 13.3 (118)

13mm

13mm

13mm

13mm

13mm

6mm(#4) 14.7 (130)

1/4” 13.3 (118)

1/4”

1/4”

13.3 (118)

13.3 (118)

6mm(#4) 14.7 (130)



Table 2-13: SM020KAMFA UPS Cabinet Power Cable Connections Information

UPS Cabinet Connections

L1

AC

INPUT

BYPASS

INPUT

AC

OUTPUT

BATTERY

INPUT

L2

L3

N

(+)

(N)

(-)

L2

L3

N

L1

L2

L3

N

L1

Chassis

Ground

PE

Cable

10kVA

Lug PN

CHAPTER 2 -

10

10

10

6

10

RNBM5-6

(9

RNBM5-6

(9

(9

(14

(9

Φ

Φ

Φ

Φ

Φ

)

)

1

1

RNBM5-6

) 1

RNB14-8

)

) 1

RNBM5-6

1

Cable

AWG

20kVA

4

4

4

2

8

Lug PN

Lug #

RNBS22-6

(14

(14 1

RNBS22-6

(14

(14

Φ

Φ

Φ

Φ

)

)

)

)

1

RNBS22-6

1

RNBS38-8

1

RNBS8-6

(14 Φ ) 1

1 Shrink tube size i

NOTICE These “Ring Terminals” are included in the accessory box.

The ring terminal part numbers are stamped upon them.

Processing of power cable and ring terminal:

1. The heat shrinkable tube is inserted onto the power cable.

2. Power cable crimping ring terminal.

3. Use a heat gun to tighten the heat shrink tube.



AC

OUTPUT

INPUT

Chassis

Ground

Table 2-14: SM040KAMFA UPS Cabinet Power Cable Connections Information

UPS Cabinet

Connections

AC

INPUT

L1

L2

L3

N

BYPASS

INPUT

L1

L2

L3

N

BATTERY

L1

L2

L3

N

(+)

(N)

(-)

PE

Cable

AWG

10kVA

Lug #

10

10

10

6

10

RNB5.5-8

(10

RNB5.5-8

(10

RNB5.5-8

(10

RNB14-8

(11

RNB5.5-8

(10

Φ

Φ

Φ

Φ

Φ

)

)

)

)

)

1

1

1

1

1

AWG

4

4

4

2

8

20kVA

Cable

Lug #

RNB22-8

(20

(20

(20

(20

(10

Φ

Φ

Φ

Φ

Φ

)

)

)

)

) 1

1

RNB22-8

1

RNB22-8

1

RNBS38-10

1

RNBS8-8

Cable

AWG

2

2

2

2/0

6

30kVA

Lug #

RNBS38-8

(20 Φ

Φ

Φ

Φ )

)

)

1

1

RNBS38-8

(20

RNBS38-8

(20

Φ ) 1

1

RNB70-10

(20

RNB14-8

(11

) 1

Cable

AWG

1/0

1/0

1/0

3/0

6

40kVA

Lug #

RNB60-8

(20 Φ ) 1

RNB60-8

(20 1

RNB60-8

(20

(20

Φ

Φ

Φ

)

) 1

RNB80-10

) 1

RNB14-8

(11 Φ ) 1

1 Shrink tube size



Table 2-15: BCT3L9N125 Battery Cabinet Power Cable Connections Information

10kVA 20kVA

Battery Cabinet Connections

Cable

AWG

Lug #

Cable

AWG

Lug #

BATTERY OUTPUT

(Battery Breaker)

(+)

(N)

(-)

6

RNB14-8

(14 Φ ) 1

2

RNBS38-8

(14 Φ ) 1

Chassis Ground PE 10

RNBM5-6

(9 Φ ) 1

8

RNBS8-6

(9 Φ ) 1

UPS AC INPUT

(Input Breaker)

(Option)

L1

L2

L3

10

RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1

Neutral Bus Bar N 10

RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1

AC INPUT

(Input Breaker)

(Option)

L1

L2

L3

10

RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1


RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1

UPS AC OUTPUT

(Output Breaker)

(Option)

L1

L2

L3

10

RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1


RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1

L1

AC OUTPUT

(Output Breaker)

(Option)

L2

L3

10

RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1


RNBM5-6

(9 Φ ) 1

4

RNBS22-6

(14 Φ ) 1

1 Shrink tube size.



Table 2-16: BCT6L9N225 Battery Cabinet Power Cable Connections Information

Battery Cabinet

Connections

(+) BATTERY

OUTPUT

(Battery

Breaker)

(N)

(-)

Cable

AWG

10kVA

Lug #

6

RNB14-10

(11 Φ ) 1

Cable

AWG

20kVA

Lug #

2

RNBS38-10

(20 Φ ) 1

Cable

AWG

30kVA

Lug #

2/0

RNB70-10

(20 Φ ) 1

Cable

AWG

40kVA

Lug #

3/0

RNB80-10

(20 Φ ) 1

Chassis Ground PE 10

RNB5.5-8

(10 Φ ) 1

8

RNB8-8

(10 Φ ) 1

6

RNB14-8

(11 Φ ) 1

6

RNBS14-8

(11 Φ ) 1

UPS AC INPUT

(Input Breaker)

(Option)

L1

L2

L3

10

RNB5.5-8

(10 Φ ) 1

4

RNB22-8

(20 Φ ) 1

2

RNBS38-8

(20 Φ ) 1

1/0

RNB60-8

(20 Φ ) 1

Neutral

Bus Bar

N 10

RNB5.5-8

(10 Φ ) 1

4

RNB22-8

(20 Φ ) 1

2

RNBS38-8

(20 Φ ) 1

1/0

RNB60-8

(20 Φ ) 1

AC INPUT

(Input Breaker)

(Option)

L1

L2

L3

10

RNB5.5-8

(10 Φ ) 1

4

RNB22-8

(20 Φ ) 1

2

RNBS38-8

(20 Φ ) 1

1/0

RNB60-8

(20 Φ ) 1

N 10

RNB5.5-8

(10 Φ ) 1

4

RNB22-8

(20 Φ ) 1

2

RNBS38-8

(20 Φ ) 1

1/0

RNB60-8

(20 Φ ) 1

Neutral

Bus Bar

UPS AC

OUTPUT

(Output

Breaker)

(Option)

Neutral

Bus Bar

AC OUTPUT

(Output

Breaker)

(Option)

Neutral

Bus Bar

L1

L2

L3

N

L1

L2

L3

N

10

10

10

10

RNB14-8

(11 Φ ) 1

RNB5.5-8

(10 Φ ) 1

RNB5.5-8

(10 Φ ) 1

RNB5.5-8

(10 Φ ) 1

4

4

4

4

RNBS38-10

(20 Φ ) 1

RNB22-8

(20 Φ ) 1

RNB22-8

(20 Φ ) 1

RNB22-8

(20 Φ ) 1

2

2

2

2

RNBS38-8

(20 Φ ) 1

RNBS38-8

(20 Φ ) 1

RNBS38-8

(20 Φ ) 1

RNBS38-8

(20 Φ ) 1

1/0

1/0

1/0

1/0

RNB60-8

(20 Φ ) 1

RNB60-8

(20 Φ ) 1

RNB60-8

(20 Φ ) 1

RNB60-8

(20 Φ ) 1

1 Shrink tube size



Table 2-17: SM020KAMFA UPS Cabinet Power Cable Connections Size

UPS Cabinet Connections

AC INPUT

BYPASS INPUT

AC OUTPUT

BATTERY INPUT

Chassis Ground

L1

L2

L3

N

(+)

(N)

(-)

L1

L2

L3

N

L1

L2

L3

N

PE

Max

W

17mm

17mm

17mm

22mm

17mm

Max

I

33.5mm

33.5mm

10.5mm

6.4mm

33.5mm

42.7mm

29.7mm

Max

F

10.5mm

10.5mm

8mm

9mm

Max d2

6.4mm

6.4mm

6.4mm

6.4mm



Table 2-18: SM040KAMFA UPS Cabinet Power Cable Connections Size

UPS Cabinet Connections

AC INPUT

BYPASS INPUT

AC OUTPUT

BATTERY INPUT

Chassis Ground

L1

L2

L3

N

(+)

(N)

(-)

L1

L2

L3

N

L1

L2

L3

N

PE

Max

W

22mm

22mm

22mm

29mm

21mm

Max

I

49.7mm

49.7mm

49.7mm

54.2mm

32.5mm

Max

F

12mm

12mm

12mm

14m

10mm

Max d2

8.4mm

8.4mm

8.4mm

10.5mm

8.4mm



Table 2-19: BCT3L9N125 Battery Cabinet Power Cable Connections Size

Battery Cabinet Connections

BATTERY OUTPUT

(Battery Breaker)

Chassis Ground

UPS AC INPUT

(Input Breaker)

(Option)

Neutral Bus Bar

AC INPUT

(Input Breaker)

(Option)

Neutral Bus Bar

UPS AC OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

AC OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

N

L1

L2

L3

N

L1

L2

L3

L1

L2

L3

N

L1

L2

L3

N

(+)

(N)

(-)

PE

Max

W

25mm

17mm

18mm

20mm

18mm

20mm

18mm

20mm

18mm

20mm

Max

I

42.7mm

29.2mm

33.5mm

33.5mm

33.5mm

33.5mm

33.5mm

33.5mm

33.5mm

33.5mm

Max

F

9.5mm

9mm

6mm

11mm

11mm

11mm

6m

11mm

6m

11mm

Max d2

8.4mm

6.4mm

6.4mm

6.4mm

6.4mm

6.4mm

6.4mm

6.4mm

6.4mm

6.4mm



Table 2-20: BCT6L9N225 Battery Cabinet Power Cable Connections Size

Battery Cabinet Connections

BATTERY OUTPUT

(Battery Breaker)

Chassis Ground

UPS AC INPUT

(Input Breaker)

(Option)

Neutral Bus Bar

AC INPUT

(Input Breaker)

(Option)

Neutral Bus Bar

UPS AC OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

AC OUTPUT

(Output Breaker)

(Option)

Neutral Bus Bar

N

L1

L2

L3

N

L1

L2

L3

L1

L2

L3

N

L1

L2

L3

N

(+)

(N)

(-)

PE

Max

W

27mm

21mm

22mm

21mm

22mm

21mm

22mm

21mm

22mm

21mm

Max

I

54.2mm

32.5mm

49.7mm

32.5mm

49.7mm

32.5mm

49.7mm

32.5mm

49.7mm

32.5mm

Max

F

15mm

10mm

13mm

13mm

13mm

13mm

13mm

13mm

13mm

13mm

Max d2

10.5mm

8.4mm

8.4mm

8.4mm

8.4mm

8.4mm

8.4mm

8.4mm

8.4mm

8.4mm



Recommended Crimping Tool

Cable lug manufacturer: K.S.T.

Crimping tool manufacturer: Burndy - Hubbell

Cable Size (AWG)

10

8

6

4

2

1/0

2/0

3/0

Table 2-21: Recommended Crimping Tools

Cable Lug Type

RNBM5-6, RNB5.5-8

RNBS8-6, RNB8-8

RNB14-8, RNB14-10

RNBS22-6, RNB22-8

RNBS38-8, RNBS38-10

RNB60-8

RNB70-10

RNB80-10

Crimping Tool

Y8MRB-1

Y8MRB-1

Y35, PAT750

Y35, PAT750

Y35, PAT750

Y35, PAT750

Y35, PAT750

Y35, PAT750

Die

UV6L

U2CD1

U1CD1

UV26L

U28D1

U29D1



2.4 Inspecting and Unpacking

The UPS cabinets and battery cabinets are shipped bolted to a wooden pallet and covered with protective packaging material (see Fig 2-9).

Fig 2-9: UPS and Battery Cabinets Shipped on Pallet h WARNING The UPS and battery cabinets are heavy (see Table 2-1 and 2-2).

If unpacking and unloading instructions are not closely followed, the cabinet may tip and cause serious injury.

i

NOTICE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet.

• Carefully inspect the outer packaging for evidence of damage during transit.

• Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible, before unpacking. If possible, move the cabinet using the pallet. Insert the forklift or pallet jack forks between the supports on the bottom of the pallet.

h

CAUTION Do not tilt cabinet more than 10° from vertical. Damage may occur only when lifting the cabinet with a forklift.

• Set the pallet on a firm, level surface, allowing a minimum clearance of 2m(6.56ft) on each side for removing the cabinet from the pallet.



1. Remove the bolts from the outer shipping crates.

2. Remove the protective packaging material from the cabinet and recycle in a responsible manner.

3. Retain the front wooden panel for later use.

4. Inspect the contents for any evidence of physical damage, and compare each item with the

Bill of Lading. If damage has occurred or shortages are evident, contact service representative immediately to determine the extent of the damage and its impact on further installation. i

NOTICE The SM040KAMFA and BCT6L9N225 retain the front wooden panel.

The SM020KAMFA and BCT3L9N125 retain the top wooden panel.

Fig 2-10: Remove the Wood Crates of UPS Cabinets



2.5 Unloading the UPS and Battery Cabinets from the Pallet h WARNING The UPS and battery cabinets are heavy (see Table 2-1 and 2-2).

If unpacking and unloading instructions are not closely followed, the cabinet may tip and cause serious injury.

i

NOTICE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet.

The UPS and external battery cabinets are bolted to a wooden pallet supported by wood skids.

h

• WARNING Ensure a minimum of 2 meters in front of the battery cabinet for unloading. The area in front of the battery cabinet must be unobstructed.

• The unloading floor must be smooth, with no cracks or large seams to prevent a smooth roll-off of the cabinet.

To unload the UPS cabinet or battery cabinet from pallet:

1. Remove the accessory pack.

2. Use a forklift or pallet jack to move the battery cabinet to the installation area, or as close as possible, before unloading from the pallet. Insert the forklift or pallet jack forks between the supports on the bottom of the pallet.

3. If the leveling feet are not fully retracted, turn all four leveling feet until they are retracted into the cabinet.

4. Drop the front wooden panel and attach the ramp to the front of the pallet. (see Fig 2-11)

5. Use a Phillips screwdriver or a socket wrench (13mm) to remove bolts securing the right shipping bracket to the cabinet and use socket wrench(bottom, 16mm) and open wrench (up, 17mm) to remove two bolts securing the bracket to the pallet (see Fig 2-12). Remove the right shipping bracket. If installing the cabinet permanently, retain the shipping bracket and securing hardware for later use.

i

.

NOTICE The SM040KAMFA and BCT6L9N225 used the front wooden panel.

The SM020KAMFA and BCT3L9N125 used the top wooden panel.



6. Use a Phillips screwdriver or a socket wrench (13mm) to remove bolts securing the left shipping bracket to the cabinet and use socket wrench (bottom, 16mm) and open wrench (up, 17mm) to remove two bolts securing the bracket to the pallet (see Fig 2-13). Remove the left shipping bracket. If installing the cabinet permanently, retain the shipping bracket and securing hardware for later use.

7. Slowly roll the cabinet toward the front of the pallet. Continue rolling the cabinet down the ramp until the cabinet is clear of the ramp.

8. Roll the battery cabinet to the final installation location on the side of the UPS cabinet and making sure the doors are flush with each other.

Fig 2-11: Front Wooden Panel Acts as a Ramp – BCT6L9N225

Fig 2-12: Removing the Right Shipping Bracket – BCT6L9N225



Fig 2-13: Removing the Left Shipping Bracket – BCT6L9N225 h WARNING Do not stand directly in front of or behind the pallet while unloading the cabinet. If unloading instructions are not closely followed, the cabinet may cause serious injury.

9. If installing the cabinet permanently, retain the shipping brackets and hardware; otherwise, recycle the pallet, and shipping brackets in a responsible manner.

10. Use open wrench (19mm) to secure the battery cabinet in position by lowering the leveling feet until the cabinet is locked in place.

11. If permanently mounting the battery cabinet, proceed to Step 12.

12. Using the retained hardware, reinstall the floor brackets removed in Steps 4 and 5 to the right and left of the battery cabinet with the angle facing outward (see Fig 2-12 and Fig 2-13).

i

NOTICE Use leveling feet only to lock the cabinet in place. Using the leveling feet to raise the cabinet may result in serious injury to personnel or damage to the cabinet.

13. Secure the cabinet to the floor with customer-supplied hardware.


CHAPTER 3 - CONFIGURATIONS AND WIRING DIAGRAMS

3.1 UPS and Battery Cabinet Composition

Touch screen LCD Dry Contact SNMP

Perimeter metal strip

Bypass Module

Power Module

Parallel

Manual Bypass

Front view Back view

Fig.3-1: SM-20kVA UPS Cabinet

Touch screen LCD Dry Contact SNMP

Parallel

Manual Bypass


Bypass Module

Power Module

Front view Back view

Fig.3-2: SM-40kVA UPS Cabinet




Battery Module

Input Breaker

Battery Breaker

Output Breaker

Fig.3-3: BCT3L9N125 Battery Cabinet


Battery Module

Input Breaker

Battery Breaker

Output Breaker

Fig.3-4: BCT6L9N225 Battery Cabinet i

NOTICE The input and output breakers are optional.



Fig 3-5: Diagram of Battery Connections

Item

3

4

1

2

5

Item

3

4

1

2

5

Table 3-1: UPS Cabinet Major Components

Component

System Display

Bypass module

Manual bypass breaker

Power module


Quantity

1

1

1

1 ≤ n ≤ 5

2

Remarks

Requisite, factory installed



Requisite

Factory installed

Table 3-2: Battery Cabinet Major Components

Component

Input breaker

Output breaker

Battery breaker

Battery module


Quantity

1

1

1

2 ≤ n ≤ 12

2

Remarks

Optional

Optional


Requisite

Factory installed



3.2 System Configurations

3.2.1 Standard Configuration

Fig 3-6: Standard Configuration for SM-20kVA UPS with BCT3L9N125

Fig 3-7: Standard Configuration for SM-40kVA UPS with BCT6L9N225



3.2.2 Optional Configuration

The standard battery cabinet has included one optional input breaker and one optional output breaker for UPS.

Fig 3-8: SM-20kVA UPS with BCT3L9N125 and Optional Breakers

Fig 3-9: SM-40kVA UPS with BCT6L9N225 and Optional Breakers



3.2.3 Dual-Feed with Standard Configuration

Fig 3-10: Dual Feed with SM-20kVA Standard Configuration

Fig 3-11: Dual Feed with SM-40kVA Standard Configuration i

NOTICE 3 of the 4 bus bars are removed at the “Bypass Input” connection block.



3.2.4 Dual-Feed with Optional Configuration

Fig 3-12: Dual Feed with SM-20kVA Optional Configuration

Fig 3-13: Dual Feed with SM-40kVA Optional Configuration



3.2.5 Single-Feed Parallel Configuration

Fig 3-14: Single Feed Parallel Configuration

3.2.6 Dual-Feed Parallel Configuration

Fig 3-15: Dual Feed Parallel Configuration



3.3 Wiring Diagrams

3.3.1 Side-by-Side Installation Wiring Diagrams

Fig 3-16: Side-by-Side Installation Wiring for Single-Feed with Standard Configuration

Fig 3- 17: Side-by-Side Installation Wiring for Single-Feed with Optional Configuration



Fig 3-18: Side-by-Side Installation Wiring for Dual-Feed with Standard Configuration

Fig 3-19: Side-by-Side Installation Wiring for Dual-Feed with Optional Configuration



3.3.2 Tower-Stacked and Rack-Mounted Installation Wiring Diagram i

NOTICE The wiring for the tower-stacked and rack-mounted installations are identical. Shown: tower-stacked

Fig 3-20: Tower-Stacked Installation Wiring for Single-Feed with Standard Configuration



Fig 3-21: Tower-Stacked installation Wiring for Single-Feed with Optional Configuration



Fig 3-22: Tower-Stacked Installation Wiring for Dual-Feed with Standard Configuration



Fig 3-23: Tower-Stacked Installation Wiring for Dual-Feed with Optional Configuration


CHAPTER 3 - CONFIGURATIONS AND WIRING DIAGRAMS i

NOTICE Fig 3-24 to 3-27 is the wiring diagram only for one SM-20kVA UPS cabinet with two BCT3L9N125 cabinets.

The 40K system with 2 battery cabinets is recommended to be installed all side-by-side. OR if a Tower Stack to have the 2nd battery cabinet installed next to the tower stack

Fig 3-24: Tower-Stacked Installation

Wiring for Single-Feed with

Standard Configuration



Fig 3-25: Tower-Stacked

Installation Wiring for Single-Feed with Optional Configuration



Fig 3-26 Tower-Stacked Installation

Wiring for Dual-Feed

Standard Configuration



Fig 3-27 Tower-Stacked Installation

Wiring for Dual-Feed

Optional Configuration


CHAPTER 4 SYSTEM INSTALLATION h

WARNING Installation should be performed only by a certified technician.

To allow for future power upgrades, install the UPS using wiring and external overcurrent protection breakers sized for fully rated UPS kW frame size instead of the de-rated kW ordered. Wiring for the maximum kW frame size will allow a full power rating upgrade without having to modify the site wiring infrastructure.

Refer to the following while installing the UPS cabinet and external battery cabinet:

• Refer Chapter 2 for cabinet dimensions, equipment weight and wiring data, and installation notes.

• Refer Chapter 3 for system configuration and power cable route.

Fig 4-1: UPS Cabinet Connection


CHAPTER 4 SYSTEM INSTALLATION

Fig 4-2: External Battery Connection



4.1 Installing the UPS Cabinet Power Wiring i

NOTICE The operations described in this section must be performed by a certified technician. If you have any difficulties, do not hesitate to contact Tech Support.

h

WARNING To allow for future power upgrades, install the UPS using wiring and external overcurrent protection breakers sized for fully rated UPS kW frame size instead of the de-rated kW ordered. Wiring for the maximum kW frame size will allow a full power rating upgrade without having to modify the site wiring infrastructure.

Power cables can enter the 3-phase UPS cabinet both from bottom and back. Connect cables through ellipse hole to prevent foreign material entering the cabinet. Use circular entry protector if ellipse hole is not big enough. If connecting cables through bottom entry, first remove the cover and install a rubber cable protector in the bottom entry hole.



(a) SM-20kVA

Fig 4-3: Power Cable Entry

(b) SM-40kVA UPS i

NOTICE Fix cables in SM-20kVA UPS as Fig.4-3(a) to ensure best ventilation.

Secure cables in SM-40kVA UPS as Fig.4-3(b) to ensure best ventilation.

Enter through reserved entry cover if ellipse holes are not big enough, and block the remaining space to protect UPS.



Fig 4-4: Remove the Bottom Cable

Entry Bracket

Fig 4-5: Install Cable

Glade on Bracket

Fig 4-6: Install the Cable

Entry Bracket on Bottom



Fig 4-7: Bottom

Cable Entry

Fig 4-8: Remove the Bottom Cable

Entry Bracket

Fig 4-9: Back

Cable Entry Box



Fig 4-10: Install Back

Cable Entry Box


Glade on Bracket


Glade Bracket on Back

Cable Entry Box



Fig 4-13: Back Cable Entry i • The back cable entry box is provided in accessory box.

• SM-20kVA UPS cable glade size is M40.

• SM-40kVA UPS cable glade size is M63.

After the equipment has been finally positioned and secured, refer to Chapter 2 Installation Plan and

Unpacking and Chapter 3 System Configurations and Wiring Diagrams to connect the power cables as described in the following procedures:

1. Verify that all the external input distribution switches of the UPS system are completely opened.

Attach necessary warning signs to these switches to prevent unauthorized operation.

2. Use a Phillips screwdriver to remove back cover panel of the UPS cabinet, and then the power connections are visible. See Fig 4-14 and Fig 4-15.

3. Connect the protective earth and any necessary grounding cables to the PE connection.

The cabinet for the UPS must be connected to the user’s ground connection.

Fig 4-14: SM-20kVA UPS Power Connection Block



Fig 4-15: SM-40kVA UPS Power Connection Block i

NOTICE The grounding cable and neutral cable must be connected in accordance with local and national codes practice.

4. Make power connections for incoming cables according to the procedures below, depending on the type of installation:

4.1.1 Single-Feed Connections

For single-feed application, connect the AC input supply cables to the UPS AC input connections

(AC INPUT L1-L2-L3-N). Refer to Fig. 4-16.

i

NOTICE Ensure correct phase rotation for Single-Feed application ensure that the bus-bars between Bypass and Rectifier inputs are connected.

Fig 4-16: SM-20kVA UPS Single-Feed Power Wiring



4.1.2 Dual-Feed Connections (option)

If a Dual-Feed configuration is used, connect the AC input supply cables to the rectifier AC input connections (AC INPUT L1-L2-L3-N) and the AC bypass input supply cables to the bypass input connections (BYPASS INPUT L1-L2-L3-N). Refer to Fig. 4-17 and Fig 4-18.

i NOTICE Ensure correct phase rotation for Dual-Feed application ensure that the bus-bars between Bypass and Rectifier inputs are removed. The neutral line of bypass input must be connected to that of the rectifier input.

Fig 4-17: SM-20kVA UPS Dual-Feed Power Cable Entry

Fig 4-18: SM-20kVA UPS Dual-Feed Power Wiring



4.1.3 Frequency Converter Mode (option)

If the frequency converter configuration is used, connect the AC input supply cables to the rectifier

AC input connections (AC INPUT L1-L2-L3-N). No need to connect the bypass input cables to bypass input connections (BYPASS INPUT L1-L2-L3-N). Refer to Fig. 4-19. i

NOTICE Ensure correct phase rotation for the frequency converter operation mode, ensure that the bus-bars between Bypass and Rectifier inputs are removed.

Fig 4-19: SM-20kVA UPS Frequency Converter Mode Power Wiring



4.1.4 Output System Connections

Connect the system output cables to the UPS AC output connections (AC OUTPUT L1-L2-L3-N).

Refer to Fig 4-14 and Fig 4-15.

i

NOTICE Ensure correct phase rotation.

h WARNING If the load equipment will not be ready to accept power on the arrival of the commissioning engineer, then ensure that the system output cables are safely isolated at their ends.

5. Re-install all the protective covers and back cover panel.



4.2 Installing the External Battery Cabinet Power Wirings i

NOTICE Refer to Chapter 2 Installation Plan and Unpacking and Chapter 3

System Configurations and Wiring Diagrams to connect the power cables.

h

WARNING To allow for future power upgrades, install the UPS using wiring and external overcurrent protection breakers sized for fully rated UPS kW frame size instead of the de-rated kW ordered. Wiring for the maximum kW frame size will allow a full power rating upgrade without having to modify the site wiring infrastructure.

The external battery cabinet has three power cable entry brackets. The cable entry bracket in top back of battery cabinet is used for tower-stacked and rack-mounted installation. The cable entry bracket in back of battery cabinet is used for side-by-side installation. The cable entry bracket in bottom of battery cabinet and cable entry box are used for input cable and output cable with optional breakers.

i

NOTICE

• The application and installation of bottom cable entry box and bottom cable entry bracket are same as UPS cabinet. Refer to chapter section 4.1.

• Wiring can be installed using conduit between cabinets.

• The installation procedures for BCT3L9N125 and BCT6L9N225 are identical.

4.2.1 Without Optional Breakers

To install power wiring to connections:

1. Install conduit between the UPS cabinet and the battery cabinet. If installing a second battery cabinet, install conduit between the first and second battery cabinets.

2. Removed the back cover panel on battery cabinet.

3. Route the battery cables (positive, neutral, negative, and ground) through the conduit on the back of battery cabinet (2nd from left up 2” cabinet wiring knockout plate) to the BATTERY

OUTPUT and ground connection blocks on battery cabinet. See Fig 4-20 for power wiring access information and connection locations. If installing a second battery cabinet, see Fig 4-21 for the power wiring. See chapter 2 and 3 for power wiring requirements.

4. Connect the positive, neutral and negative power wiring to the (+), (N) and (-) connections of

BATTERY OUTPUT on battery cabinet. Connect the ground wiring to the ground connection on battery cabinet. See Fig 4-22.



5. Route the other end of the battery cables (positive, neutral, negative, and ground) to the UPS cabinet external battery input and ground connections.

6. Use a Phillips screwdriver to secure the back cover panel.

Fig 4-20: BCT3L9N125 Power Wiring without Optional Breakers

Fig 4-21: With Second BCT3L9N125 Power Wiring without Optional Breakers



Fig 4-22: Battery Power Connections Detail – BCT3L9N125

4.2.2 With Optional Breakers

To install power wiring to connections:

1. Install three conduits between the UPS cabinet and the battery cabinet. If installing a second battery cabinet, install conduit between the first and second battery cabinets (3rd from left up

2” cabinet wiring knockout plate). See Fig 4-24 and Fig 4-25

2. Remove the back cover panel on battery cabinet.

3. Connect the neutral connections of input and output on UPS cabinet to neutral bar on battery cabinet, connect the cable between UPS cabinet ground bar and battery cabinet ground bar, secure the neutral cables of input and output cables to neutral bar on battery cabinet and secure the outer ground cable to battery cabinet ground bar. (See Figure 4-23)

4. Route the UPS output cables (L1, L2, L3 and N) through the conduit on the back of battery cabinet (1st from left up 2” cabinet wiring knockout plate). See Fig 4-24 for power wiring access information and connection locations. See chapter 2 and 3 for power wiring requirements.

5. Route the battery cables (positive, neutral and negative) through the conduit on the back of battery cabinet (2nd from left up 2” cabinet wiring knockout plate) to the BATTERY OUTPUT.

See Fig 4-24 for power wiring access information and connection locations. See chapter 2 and 3 for power wiring requirements.

6. Route the UPS input cables (L1, L2, L3, N and PE) through the conduit on the back of battery cabinet (1st from right up 2” cabinet wiring knockout plate). See Fig 4-24 for power wiring access information and connection locations. See chapter 2 and 3 for power wiring requirements.

7. Connect the UPS output cables (L1, L2, L3 and N) to the UPS AC OUTPUT (Output breaker up side connections and Neutral bus bar) on battery cabinet. See Fig 4-23 and Fig 4-24.

8. Connect the positive, neutral and negative power wiring to the (+), (N) and (-) connections of

BATTERY OUTPUT on battery cabinet. Connect the ground wiring to the ground connection on battery cabinet. See Fig 4-23 and Fig 4-24.



9. Connect the UPS input cables (L1, L2, L3, N and PE) to the UPS AC INPUT (Input breaker up side connections, Neutral bus bar and PE connection) on battery cabinet. See Fig 4-23 and Fig 4-24.

10. Install two conduits between power distribution panel and the battery cabinet.

11. Route the output cables (L1, L2, L3 and N) through the conduit on the back of battery cabinet

(1st from left down 2” cabinet wiring knockout plate). See Fig 4-23 and Fig 4-24 for power wiring access information and connection locations. See chapter 2 and 3 for power wiring requirements.

12. Route the input cables (L1, L2, L3, N and PE) through the conduit on the back of battery cabinet (1st from right down 2” cabinet wiring knockout plate). See Fig 4-23 and Fig 4-24 for power wiring access information and connection locations. See chapter 2 and 3 for power wiring requirements.

13. Connect the output cables (L1, L2, L3 and N) to the AC OUTPUT (Output breaker down side connections and Neutral bus bar) on battery cabinet. See Fig 4-23 and Fig 4-24.

14. Connect the input cables (L1, L2, L3, N and PE) to the AC INPUT (Input breaker down side connections, Neutral bus bar and PE terminal) on battery cabinet. See Fig 4-23 and Fig 4-24.

15. Use a Phillips screwdriver to secure the back cover panel.

Fig 4-23: Securing the Neutral Cables



Fig 4-24: BCT3L9N125 with Optional Breakers Power Wiring

Fig 4-25: BCT3L9N125 with Optional Breakers Power Wiring (with Second Battery Cabinet)



4.3 Installing the Power Modules

The number and possible installation positions of the Power Modules may vary according to the chosen factory configuration. Please install the power modules from bottom to top, so as to avoid cabinet toppling due to high gravity center.

Installation procedures of power modules:

When installing power modules always work from the lower available space upwards to prevent from raising the center of gravity. The default setting from the bottom space upwards is NO.1 to

NO.3 (SM-20kVA UPS cabinet), NO.1 to NO.5 (SM-40kVA UPS cabinet).

i

NOTICE The procedure of SM-20kVA UPS cabinet is shown. The SM-40kVA UPS cabinet is the identical.

1. Replace perimeter metal strips on the two side of front panel. Loosen screws through holes on metal strips, pull metal strips to the outside then take away the strips as Fig 4-26.

2. Using a Phillips screwdriver to remove the front cover of power module. (See Fig 4-26)

3. Insert the module in the installation position, and push it into the cabinet as Fig 4-27.

4. Secure the module to the cabinet through the fixing holes on both sides of the front panel of the module.

5. Loosen the upper and bottom 4 screws and fix two side perimeter metal strips to cover the screws on front side following Fig 4-28 and Fig 4-29.

Fig 4-26: Remove Side Perimeter Metal Strips and Power Module Cover



Fig 4-27: Insert Power Module

Fig 4-28: Replace the

Perimeter Metal Strips

Fig 4-29: Fasten the Strips



4.4 Installing the Battery Module h

WARNING Battery module is heavy. (34kg) Use two people to lift the

battery module.

I

NOTICE The procedure of BCT6L9N225 is shown. The BCT3L9N125 is the identical.

To Install battery module into cabinet:

1. Loosen four bolts securing the front perimeter strip brackets to the cabinet and remove the front perimeter strip brackets. (See Fig 4-30)

I

NOTICE One front cover bracket is for one layer with two battery modules.

Per layer is for one battery string.

H WARNING Battery module is heavy. (34kg) When installing the battery module, always position it from the lower available space to prevent the center of gravity from being too high

2. Remove two bolts securing the lower front cover bracket to the cabinet. (See Fig 4-31)

3. Remove two bolts securing the front inner panel bracket to the cabinet. (See Fig 4-31)

4. For other layer battery module, repeat Step 2 and 3.

Fig 4-30: Removing the Front Perimeter Strip Brackets – BCT6L9N225



Fig 4-31: Removing the Front Panel Brackets – BCT6L9N225

H WARNING Before placing the battery module into the bay of cabinet, use multimeter to measure the battery voltage from the connector in back of battery module.

Make sure the battery voltage of battery module is within the normal range.

(See Fig 4-32)

5. Place the battery module into the bay of cabinet. (See Fig 4-33)

6. Secure the two battery modules in cabinet bays by two bolts per layer. (See Fig 4-33)

7. Secure the front cover bracket back to cabinet by two bolts.

8. For other layer, repeat Step 6 and 7.

Fig 4-32: Battery Module Connector



Fig 4-33: Secure the Front Cover Brackets – BCT6L9N225



4.5 Installing the Tower-Stacked UPS and Battery Cabinets h

WARNING The UPS cabinet, Bypass module, and Power module are all very heavy.

Use at least two people to life each piece of equipment.

4.5.1 Tower-Stacked with Two Cabinets i

NOTICE The stacking configuration procedures are the same for SM-20kVA and

BCT3L9N125 as well as the SM-40kVA and BCT6L9N225.

To stack UPS cabinet on top of the battery cabinet:

1. Loosen bolts securing the front perimeter strip brackets to the cabinet and remove the front perimeter strip brackets. (See Figure 4-34)

2. Remove the bolts securing the front cover bracket to the cabinet and remove the front cover brackets. (See Figure 4-35)

3. Remove the bolts securing the front inner panel bracket to the cabinet and remove the front inner panel brackets. (See Figure 4-36)

4. Remove the bolts securing the side panels to cabinet and remove the side panels.

(See Figure 4-37 and Figure 4-38)

5. Remove these bolts securing the top conduit plate to cabinet and remove the top conduit panel.

(See Figure 4-39)

Repeat steps 1, 2 and 4 to remove front perimeter strip brackets, front cover brackets and side panels of UPS cabinet.



Fig 4-34: Removing the Battery Cabinet Front Perimeter Strip Brackets

Fig 4-35: Removing the Battery Cabinet Front Cover Brackets



Fig 4-36: Removing Battery Cabinet the Front Panel Brackets

Front View Back View

Fig 4-37: Removing the Bolts of Battery Cabinet Side Panels



Fig 4-38: Removing the Battery Cabinet Side Panels, Front View

Fig 4-39: Removing the Battery Cabinet Top Conduit Plate, Front View



6. Removed out the Bypass module of UPS cabinet. (See Figure 4-40)

7. The UPS cabinet is tilted vertically (front). (See Figure 4-41)

8. Removed these bolts securing the caster holder bracket to UPS cabinet and removed the caster holder brackets. (See Figure 4-42) i

NOTICE Place protective material on the floor before setting up the UPS cabinet.

9. Remove the bolts securing the floor mounted bracket to UPS cabinet and remove the floor mounted brackets. (See Figure 4-43)

10. Stack the UPS cabinet on top of the battery cabinet. (See Figure 4-44)

11. Remove the bolts of both sides is shown in Figure 4-45 and remove the side straps.

12. Secure the side straps between UPS cabinet and battery cabinet. (See Figure 4-46)

13. Remove the bolts securing the back cover panel to both cabinets and remove the back cover panel of UPS and battery cabinets. (See Figure 4-47)

Fig 4-40: Remove the UPS Cabinet Bypass Module



Fig 4-41: UPS Cabinet is Tilted Vertically

Fig 4-42: UPS Cabinet is Turned Over Vertically



Bottom side

Fig 4-43: Remove the UPS Cabinet Floor Mounted Brackets



Fig 4-44: Stack the UPS Cabinet on Top of the Battery Cabinet



Fig 4-45: Remove the Bolts and Side Straps



Fig 4-46: Secure the Side Straps Between UPS and Battery Cabinets

14. Remove the bolts securing the conduit plate to both cabinets and remove the conduit plates of

UPS cabinet and battery cabinet. (See Figure 4-48)

15. Secure two cable glands to battery conduit plate for input and output cable entry and secure the conduit plate to battery cabinet. (See Figure 4-49)

16. Connect the neutral input and output connections on UPS cabinet to neutral bar on battery cabinet, connect the cable between UPS cabinet ground bar and battery cabinet ground bar, secure the neutral cables of input and output cables to neutral bar on battery cabinet and secure the outer ground cable to battery cabinet ground bar. (See Figure 4-50)

17. (For without optional input breaker and output breaker on battery cabinet) Connect the input cables (L1/L2/L3) and output cables (L1/L2/L3) to these connections on UPS cabinet. Use cable tie to secure these cables on battery cabinet. (See Figure 4-51)

18. (For with optional input breaker and output breaker on battery cabinet) Connect the input connections (L1/L2/L3) and output connections (L1/L2/L3) on UPS cabinet to upside connections of input breaker and output breaker on battery cabinet. Secure the input cables

(L1/L2/L3) and output cables (L1/L2/L3) to downside connections of input breaker and output breaker. (See Figure 4-52)



19. Connect the battery connections on UPS cabinet to upside connections of battery breaker on battery cabinet. (See Figure 4-53)

20. Hang up the side panels of UPS and battery cabinets. (See Figure 4-54)

21. Secure the screws for side panels to UPS and battery cabinets. (See Figure 4-55)

22. Secure the screws for back cover panels to UPS and battery cabinets. (See Figure 4-56)

23. Place the Bypass module into UPS cabinet and secure the screws on UPS cabinet.

(See Figure 4-57)

Fig 4-47: Remove the Back Cover Brackets of UPS and Battery Cabinets



Fig 4-48: Remove the Conduit Plates of UPS and Battery Cabinets



Fig 4-49: Secure the Cable Gland and Conduit Plates of Battery Cabinet



Fig 4-50: Secure the Neutral and Ground Cables



Fig 4-51: Secure the Input and Output Cables on UPS Cabinet




Battery Cabinet with Optional Breakers



Fig 4-53: Connect the Battery Cables

24. Place the power modules into UPS cabinet and secure the screws on UPS cabinet.

(See Figure 4-58)

25. Place the battery modules into battery cabinet and secure the screws on battery cabinet.

(See Figure 4-59)

26. Secure the front cover brackets on battery cabinet. (See Figure 4-60)

27. Secure the front perimeter strip brackets of UPS and battery cabinets. (See Figure 4-61)



Fig 4-54: Hang Up the Side Panels



Front View Back View

Fig 4-55: Secure the Screws for Side Panels



Fig 4-56: Secure the Screws for Back Cover Panels



Fig 4-57: Place Bypass Module into UPS Cabinet and Secure the Screws



Fig 4-58: Place Power Modules into UPS Cabinet and Secure the Screws



Fig 4-59: Place Battery Modules into Battery Cabinet and Secure the Screws



Fig 4-60: Secure Battery Front Cover Brackets



Fig 4-61: Secure Front Perimeter Strip Brackets of UPS and Battery Cabinets

4.5.2 Tower Stacked with Three Cabinets i

NOTICE The three cabinet stack only for one SM-20KVA UPS cabinet and two

BCT3L9N125 battery cabinets.

To stack the UPS cabinet on top of two battery cabinets:

1. The first battery cabinet: repeat section 4.5.1 procedures 1 through 5.

2. The UPS cabinet: repeat section 4.5.1 procedures 6 through 9.

3. The second battery cabinet: repeat section 4.5.1 procedures 1 through 5. Then, refer section 4.5.1 procedures 7, 8 and 9 to remove the caster holder brackets and the floor mounted brackets of second battery cabinet.

4. Stack the second battery cabinet on top of the first battery cabinet.

5. Refer to section 4.5.1 procedures 11 and 12 to secure the side straps between the two battery cabinets.

6. Stack the UPS cabinet on top of the second battery cabinet.

7. Refer to section 4.5.1 procedures 11 and 12 to secure the side straps between the UPS cabinet and the second battery cabinet. (See Fig 4-62 and Fig 4-63)



Fig 4-62: Secure the Side Straps Between UPS and Second Battery Cabinet (1)



Fig 4-63: Secure the Side Straps Between UPS and Second Battery Cabinet (2)



8. Remove the bolts securing the back cover panel to the three cabinets and remove the back cover panel of UPS and two battery cabinets. (See Figure 4-64)

9. Remove the bolts securing the conduit plate to the three cabinets and remove the conduit plates of UPS cabinet and two battery cabinets. (See Figure 4-65)

10. Single-Feed

Secure two cable glands to battery conduit plate for input and output cable entry and secure the conduit plate to first battery cabinet. (See Figure 4-66)

Dual-Feed

Secure three cable glands to battery conduit plate for AC input, AC output and BYPASS input cable entry and secure the conduit plate to first battery cabinet. (See Figure 4-67)

11. Connect the neutral input and output connections on UPS cabinet to neutral bar on second battery cabinet, connecting the cable between UPS cabinet ground bar and second battery cabinet ground bar, connect the cable between two battery cabinets ground bar, secure the neutral cables of input and output cables to neutral bar on battery cabinet and secure the outer ground cable to first battery cabinet ground bar. (See Figure 4-68)

12. (For without optional input breaker and output breaker on battery cabinets)

Single-Feed

Connect the input cables (L1/L2/L3) and output cables (L1/L2/L3) to the connections on UPS cabinet. Use cable tie to secure the cables on battery cabinets. (See Figure 4-69)

Dual-Feed

Connect the input cables (L1/L2/L3), output cables (L1/L2/L3) and bypass input cables

(L1/L2/L3) to these connections on UPS cabinet. Use cable tie to secure these cables on battery cabinets. (See Figure 4-70)

13. (For with optional input breaker and output breaker on second battery cabinet)

Single-Feed

Connect the input connections (L1/L2/L3) and output connections (L1/L2/L3) on UPS cabinet to upside connections of input breaker and output breaker on second battery cabinet. Secure the input cables (L1/L2/L3) and output cables (L1/L2/L3) to downside connections of input breaker and output breaker. (See Figure 4-71)

Dual-Feed

Connect the input connections (L1/L2/L3) and output connections (L1/L2/L3) on UPS cabinet to upside connections of input breaker and output breaker on second battery cabinet. Connect the bypass input cables (L1/L2/L3) to these connections on UPS cabinet. Secure the input cables

(L1/L2/L3) and output cables (L1/L2/L3) to downside connections of input breaker and output breaker. (See Figure 4-72)

14. Connect the battery connections on UPS cabinet to upside connections of battery breaker on second battery cabinet. Connect the upside connections of battery breaker on second battery cabinet to upside connections of battery breaker on first battery cabinet. (See Figure 4-73)



15. Refer section 4.5.1 procedure 20, 21 and 22 to secure side panels and back cover panels on UPS cabinet and two battery cabinets.

16. Refer section 4.5.1 procedure 23, 24 and 25 to put bypass module and power module into UPS cabinet, put battery module into two battery cabinets.

17. Refer section 4.5.1 procedure 26 and 27 to secure front cover brackets on battery cabinet and secure these front perimeter strip brackets of UPS and two battery cabinets.

Fig 4-64: Remove the Back Cover Brackets of UPS and two Battery Cabinets



Fig 4-65: Remove the Conduit Plates of UPS and Two Battery Cabinets



Fig 4-66: Secure the Cable Gland and Conduit Plates of Bottom Battery Cabinet for Single-Feed



Fig 4-67: Secure the Cable Gland and Conduit Plates of Bottom Battery Cabinet for Dual-Feed



Fig 4-68: Secure the Neutral and Ground Cables



Fig 4-69: Secure the Input and Output Cables on UPS Cabinet for Single-Feed



Fig 4-70: Secure the Input and Output Cables on UPS Cabinet for Dual-Feed




Battery Cabinet with Optional Breakers for Single-Feed




Battery Cabinet with Optional Breakers for Dual-Feed



Fig 4-73: Connect the Battery Cables



4.6 Installing the Rack Mounted UPS and Battery Cabinets h

WARNING The UPS cabinet, Bypass module, and Power module are all very heavy.

Use at least two people to life each piece of equipment. i

NOTICE The rack cabinet is standard 19”. For rack mounted installation, please prepare M6 cage nuts and M6 bolts.

Fig 4-74: Rack Cabinet Cage Nuts Location for SM-20kVA UPS and BCT3L9N125 (front view)


APPENDIX A - RING TERMINAL ACCESSORIES

Ring Terminal

RNB14-8

RNBM5-6

RNBS38-8

RNBS22-6

RNBS8-6

Quantity

4

17

4

15

3

SM020KAMFA

Heat Shrink Tube

9 Φ

14 Φ

Quantity

20

23

Ring Terminal

RNB14-8

RNBM5-6

RNBS38-8

RNBS22-6

RNBS8-6

Ring Terminal

RNB14-10

RNB5.5-8

RNB22-8

RNB8-8

RNBS38-10

RNB14-8

RNB70-10

RNBS38-8

RNB60-8

RNB80-10

Quantity

8

22

8

20

BCT3L9N125


9 Φ

14 Φ

3

Quantity

4

17

15

3

4

15

4

6

15

4

BCT3L9N125


10 Φ

11 Φ

20 Φ

Quantity

25

36

Quantity

20

10

57


APPENDIX A - RING TERMINAL ACCESSORIES

Ring Terminal

RNB14-10

RNB5.5-8

RNB22-8

RNB8-8

RNBS38-10

RNB14-8

RNB70-10

RNBS38-8

RNB60-8

RNB80-10

20

20

6

8

8

Quantity

8

3

8

22

20

BCT6L9N225


10 Φ

11 Φ

20 Φ

Quantity

25

14

84


CyberPower SM020KAMFA Installation Manual

SMART APP ONLINE

MODULAR 3-PHASE UPS SYSTEM

INSTALLATION MANUAL

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Table of contents

CyberPower SM020KAMFA Installation Manual

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MODULAR 3-PHASE UPS SYSTEM

INSTALLATION MANUAL

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Table of contents