YOKOGAWA 800 plus Instruction Manual

800 Plus

Universal Digital Meter

Series 2

INSTRUCTION MANUAL

Now with Ethernet

2 Dart Rd, Newnan, GA 30265, USA

Phone: 770-251-8700, Fax: 770-251-2088 http://www.yca.com

1

1. ORDERING GUIDE

Configure a model number in this format: 82010DCV1, CBL01

8 ….Digital panel meter with screw terminal connectors.

DC Amperes

Display Color

1 .............. DPM with green LED

2 .................. DPM with red LED

3 .....Extended DPM, green LED

4

........Extended DPM, red LED

Note:

Extended adds rate of change & linearization of nonlinear inputs. Not applicable to thermocouple, RTD or resistance inputs.

Power

0 ..............................85-264 Vac

1 .......... 10-48 Vdc or 12-32 Vac

DCA1 .....................2.0000 mA

DCA2 .....................20.000 mA

DCA3

DCA4

RTDs

.....................200.00 mA

..........................5.000 A

P385C ... Pt100, -202 to 850°C

P385F ...Pt100, -331 to 1562°F

P392C . .. Pt100, -202 to 850°C

P392F ...Pt100, -331 to 1562°F

N672C . .. Ni120, -202 to 850°C

N672F ..Ni120, -331 to 1562°F

C427C . ... Cu10, -202 to 850°C

C427F ...Cu10, -331 to 1562°F

Thermocouples

Setpoint Output

0 ....................................... None

1 .............Two 8A contact relays

2 ............. Two solid state relays

3 ............ Four 8A contact relays

4 .............Four solid state relays

Analog Output

0 ....................................... None

1 ...... 4-20 mA, 0-10V, -10/+10V

JC ......................-210 to 760°C

JF .................... -347 to 1400°F

KC ...................-244 to 1372°C

KF ................... -408 to 2501°F

TC .....................-257 to 400°C

TF ...................... -430 to 752°F

EC ...................-240 to 1000°C

EF .................... -400 to 1830°F

NC ...................-245 to 1300°C

NF ................... -410 to 2370°F

SC .....................-46 to 1768°C

SF ...................... -51 to 3214°F

RC .....................-45 to 1768°C

RF ..................... -49 to 3213°F

Digital Interface

0 ....................................... None

1 ..................................... RS232

2 ..................................... RS485

4 ....................... RS485-Modbus

5 .........................................USB

6 ........ USB-to-RS485 converter

7 .................................. Ethernet

8 .. Ethernet-to-RS485 converter

Resistance

R1

R2

R3

R4

R5

................ 0 to 20.000 ohms

................ 0 to 200.00 ohms

.............. 0 to 2.0000 kohms

.............. 0 to 20.000 kohms

.............. 0 to 200.00 kohms

Input Type

Process Signals

(4-20 mA, 0-10V, etc.) DC Volts

DCV1 ........................200.00 mV

DCV2 ...........................2.0000 V

DCV3 ...........................20.000 V

DCV4 ...........................200.00 V

DCV5* ...........................600.0 V

DCV6 .............................300.0 V

P

P1

Specify min signal & reading, max signal & reading.

*

.............. 4-20 mA = 0-100.00

…………….Custom Scaling

Range not UL approved .

Strain Gauge, Potentiometer

(4-wire ratio)

SG ......... 0-200 mV = 0-100.00

SG1 ................Custom Scaling

Specify min signal & reading, max signal & reading. Fullscale ranges 200 mV to 20V.

RMS Volts

RMV1

.................... 200.00 mV

RMV2

....................... 2.0000 V

RMV3

....................... 20.000 V

RMV4 ....................... 200.00 V

RMV5* ........................ 600.0 V

RMV6 ......................... 300.0 V

RMS Amperes

RMA1 .................... 2.0000 mA

RMA2 .................... 20.000 mA

RMA3 .................... 200.00 mA

RMA4 ......................... 5.000 A

Load Cells (6-wire ratio)

WM1 ….…..-99,999 to +99,999

Specify min input signal & displayed reading, and max input signal & displayed reading.

Full-scale inputs 20 mV to 500 mV. 10 Vdc excitation.

Options & Accessories

BL ......... Blank lens, no button pads .

CBL01 .. RJ11-to-DB9 RS232 cable. Connects meter to PC com port.

CBL02 .. USB-to-DB9 adapter.

For use with CBL01.

CBL05 .. USB-cable, A to B.

Connects meter to

PC USB port.

IPC ....... NEMA4 panel cover.

BOX1 .... NEMA4 wall-mount enclosure.

BOX2 .... BOX1 plus IPC.

2

2. TABLE OF CONTENTS

2. TABLE CONTENTS............................................................................................... 3

9. ENABLING & LOCKING OUT MENU ITEMS .............................................................. 12

10. READING COORDINATES OF 2 POINTS SCALING METHOD ................................. 13

11. DC VOLTS, AMPS, PROCESS, STRAIN INPUT......................................................... 14

12. LOAD CELL & MICROVOLT INPUT............................................................................ 19

13. AC RMS VOLTS & AMPS INPUT ................................................................................ 24

14. THERMOCOUPLE INPUT........................................................................................... 30

15. RTD & RESISTANCE INPUT ...................................................................................... 33

16. DUAL & QUAD RELAY OUTPUT OPTIONS .............................................................. 38

21. CUSTOM CURVE LINEARIZATION............................................................................ 51

23. SPECIFICATIONS ....................................................................................................... 54

25. WARRANTY ................................................................................................................ 64

3

3. PRODUCT INTRODUCTION

Our digital panel meters are versatile, cost effective solutions to a wide variety of monitoring and control applications. Depending on the choice of signal conditioner, they are easily set up for an accurate display of temperature, pressure, flow, weight, voltage or current, all in appropriate engineering units and with zero and span adjustment when needed. Setup can be via front panel pushbuttons or the meter’s serial interface. Selective security lockout of the front panel keys protects against accidental changes to meter setup.

High read rates up to 60 per second (50 for 50 Hz operation) are made possible by

Concurrent Slope Conversion (Pat 5,262,780), which integrates the signal over an AC power line cycle for maximum noise rejection. High read rates provide accurate peak and valley capture, and quick response for control applications. An adaptive digital filter supplies a time constant for the encountered signal noise level, yet responds rapidly to changes that exceed a selected threshold. Self-calibration occurs automatically after every 17th reading.

The standard power supply is a high-efficiency switching unit that operates from AC or DC, and allows the meters to be powered from worldwide AC without changes. A low-voltage supply is optional for power from 10-48V batteries or from 12-30 Vac. Both supplies provide an isolated 5, 10 or 24Vdc transducer excitation output.

The meter case conforms to the 1/8 DIN size standard. It is made of high impact, 94V-0 ULrated plastic and is watertight to NEMA-4 (IP65) when panel mounted. Mounting is from the front of the panel and requires less than 110 mm behind the panel. Power and signal wiring is via removable plugs conforming to UL61010C safety standards. All output options are isolated from meter and power ground to 250 Vac.

Extended meter versions can linearize nonlinear inputs. Up to 180 data points may be linearized by a computer program that stores setup parameters in nonvolatile memory.

Extended meters can also display rate of change, for example to display flow rate based on changing tank level.

Alarm or setpoint control

is provided by an optional relay board with two or four Form C 8A mechanical relays or two or four Form A 130 mA solid state relays. The setpoints may be latching or non-latching, be energized above or below the setpoint, or operate in a fail-safe mode. The relays can operate from the filtered signal to reduce relay chatter or from the unfiltered signal for fastest response. Snubber circuits and a programmable relay switching time delay extend relay contact life.

An isolated analog output

of 4-20 mA, 0-20 mA, 0-10V or -10 to +10V can be provided by an optional analog output board. The output is linearized to the display and can operate from the filtered or unfiltered signal input. It can be scaled via front panel pushbuttons or the meter’s serial interface.

Ethernet USB, RS232, or RS485 (2-wire half-duplex or 4-wire full-duplex) serial communications options are available with the Modbus protocol or a simpler custom ASCII protocol.

Modbus operation includes RTU or ASCII modes, up to 247 digital addresses, and up to 32 devices per RS485 line without a repeater. Ethernet-to-RS485 and USB-to-RS485 converter boards allow a meter to be interfaced to a PC and to multiple meters on an RS485 network.

Meter programming

can be via the meter’s front panel or a PC running Windows based

Instrument Setup Software (serial interface option required).

4

4. RECEIVING & UNPACKING

Your meter was carefully tested and inspected prior to shipment. Should the meter be damaged in shipment, notify the freight carrier immediately. In the event the meter is not configured as ordered or the unit is inoperable, return it to the place of purchase for repair or replacement. Please include a detailed description of the problem.

5. SAFETY CONSIDERATIONS

Warning : Use of this equipment in a manner other than specified may impair the protection of the device and subject the user to a hazard. Visually inspect the unit for signs of damage. If the unit is damaged, do not attempt to operate.

Caution:

 This unit must be powered with AC (mains) from 85-264 Vac with the high voltage power supply option, or 12-32 Vac (10-48 Vdc) with the low voltage power supply option. Verify that the proper power option is installed for the power to be used. This meter has no AC

(mains) switch. It will be in operation as soon as power is connected.

 The 85-264 Vac mains connector (P1 Pins 1-3) is colored Green to differentiate it from other input and output connectors. The 12-32 Vac (10-48 Vdc) mains connector is colored

Black.

 Do not make signal wiring changes or connections when power is applied to the instrument.

Make signal connections before power is applied. If reconnection is required, disconnect the AC (mains) power before such wiring is attempted.

 To prevent electrical or fire hazard, do not expose the instrument to excessive moisture.

 Do not operate the instrument in the presence of flammable gases or fumes; such an environment constitutes a definite safety hazard. This meter is designed to be mounted in a metal panel.

 Verify the panel cutout dimensions, and mount according to instructions.

Symbols used

Caution (refer to accompanying documents)

Caution, risk of electric shock.

Equipment protected throughout by double insulation or reinforced insulation.

Operating environment:

Earth (ground) terminal.

Both direct and alternating current.

The meter is Class II (double insulated) equipment designed for use in Pollution degree 2.

5

6. CONNECTOR WIRING INFORMATION

CONNECTORS

Connectors for signal and power are UL-rated screw-clamp terminal blocks that plug into mating jacks on the printed circuit board.

Communication connectors are a single RJ11 plug for RS232, dual RJ11 plugs for RS485, dual RJ45 plugs for RS485 Modbus, or USB.

Warning: Hazardous voltages may be present on pins 4, 5 & 6 of P1 since digital ground is tied to pin 3 of P5 (-Signal Input). Keep pin 3 close to earth ground to minimize common mode voltage or shock hazard at pins 4, 5 & 6 of P1.

Note:

Control inputs 1 & 2 of P1 are menu selectable.

6

RS232 INTERFACE Computer

N/C

ISO GND

RX

TX

RTS

N/C

4

3

6

5

2

1

GND

TX

RX

RTS

RS485 INTERFACE - FULL DUPLEX

ISO GND

BRX

ARX

ATX

BTX

ISO GND

4

3

6

5

2

1

GND

BTX

ATX

ARX

BRX

GND

RS485 INTERFACE - HALF DUPLEX

ISO GND

ATX / ARX

BTX / BRX

ISO GND

4

3

6

5

2

1

GND

ATX / ARX

BTX / BRX

GND

RS485-MODBUS - FULL DUPLEX

(A') RXD0 -

(B') RXD1 +

(B) TXD1 *

(A) TXD0 -

ISO GND

7

8

5

6

3

4

1

2

TXD0

TXD1

RXD1

RXD0

GND

RS485-MODBUS - HALF DUPLEX

(B) TX / RXD1

(A) TX / RXD0

7

ISO GND

7

8

5

6

3

4

1

2

(B) TX/RXD1

(A) TX/RXD0

GND

7. MECHANICAL ASSEMBLY

REMOVING THE REAR PANEL

First remove any connectors. Use one hand to press in the two sides of the rear of the case, and the other hand to press down the two protruding tab releases at the top of the rear panel (see figure below). This will unhook the rear panel from the case.

Retaining tab with tab release

Retaining tab with tab release

Retaining tab

Retaining tab

Rear Panel

REMOVING THE ELECTRONICS

With the rear panel removed, grasp the power supply board to the left and signal conditioner board to the right, and carefully slide the electronic assembly out through the rear of the case. (see figure below).

INSTALLING NEW 0PTION BOARDS

Options boards plug into the main board at the front of the meter. These are plug-and-play and may be installed in the field. They will be recognized by the software, which will provide access to the menu items associated with that board. If necessary, remove rear panel knockouts for new boards. Boards plug into connectors as follows:

Option Board

Power supply

Relay board

Serial interface board

Analog output board

Signal conditioner board

Main Board Plug

P11

P12

P13

P14

P15

Rear Panel Jack

J1

J2

J3

J4

J5

8

Note:

Corresponding main board and option board connectors have the same number of electrical lines. When an option board is correctly installed, the top and bottom edges of the main board and option board are aligned.

REASSEMBLING YOUR METER

Slide the electronics assembly into the case until the display board is seated flush against the front overlay. Insert the bottom tabs of the rear panel into the case, and then carefully align the board connectors with the openings in the rear panel. If necessary, remove any rear panel knockouts for new option boards that may have been installed. Ensure that all option boards are properly aligned with the molded board retaining pins on the inside of the rear panel. Once the rear panel is in place, reinstall the input/output screw clamp terminal plugs.

PANEL MOUNTING

Ensure that the panel mounted gasket is in place against the back of the bezel. Turn the two mounting screws counterclockwise until the space between the mounting pawl and the rear of the gasket is greater than the panel thickness. Insert the meter in the panel cutout. Turn the mounting screws clockwise until the meter is securely mounted in the panel. Do not overtighten.

Dimensioned case drawings

9

8. FRONT PANEL SETUP KEYS

Meter Front Panel

There are four front panel keys, which change function for the Run Mode and Menu Mode , effectively becoming eight keys. The keys are labeled with alphanumeric captions (MENU,

PEAK, RESET, ALARMS) for the Run Mode and with symbols ( right arrow, right triangle, up triangle, left arrow) for the Menu Mode.

FRONT PANEL LOCKOUT

The Menu Mode will not work with most meters as received from the factory, since all menu items have been disabled in software and a lockout jumper is in place. That jumper needs to be removed for the Menu Mode to work, and menu items under Loc 1 , Loc 2 and Loc 3 then need to be set to "0" via the front panel for these menu items to be unlocked See Section 9.

The paragraphs below assume that all menu items have been unlocked.

MENU MODE KEY ACTION

In the Menu Mode, pressing a key momentarily advances to the next menu item. Holding down a key automatically advances through multiple menu items for fast menu navigation .

KEYS IN RUN MODE

MENU Key. Pressing MENU from the Run Mode enters the Menu Mode. Pressing

MENU repeatedly will step the meter through the various menu items (if these have not been locked out) and then back to the Run Mode.

PEAK Key. Pressing PEAK normally causes the peak value of the input signal to be displayed. The peak display then blinks to differentiate it from the normal present value display. Pressing

PEAK

again returns the display to the present value. The

PEAK

key can also be programmed to display Valley, alternating Peak or Valley, or to Tare the reading to zero. When Peak or Valley is selected, periodic horizontals bars at the top of the display indicate Peak, and periodic horizontals bars at the bottom indicate Valley.

RESET Key.

Pressing

RESET

with

PEAK

resets peak and valley values. Pressing

RESET with ALARMS resets latched alarms. Pressing RESET with MENU performs a meter reset (same as power on). Meter reset can also be applied via a rear panel connect or a serial ASCII command.

ALARMS Key.

Pressing ALARMS once displays the setpoint for Alarm 1. Pressing it again displays the setpoint for Alarm 2. Pressing it again returns to the present value.

10

KEYS IN MENU MODE

Right Arrow Key (MENU). Pressing steps the meter through all menu items that have been enabled and then back to the Run Mode. With the DC signal conditioner board and no option boards, available menu items are

_ InPut

,

SEtuP

,

ConFG

,

_ FiLtr

, dEc.Pt

, SCALE , OFFst , Loc 1 , Loc 2 , Loc 3 . If a change has been made to a menu item, that change is saved to non-volatile memory when the key is pressed next, and

StoreE

is displayed briefly.

Right Triangle Key (Digit Select).

 Pressing from the

InPut

menu brings up all meter functions available with the meter's signal conditioner. For the DC signal conditioner, these are _ dC U , _ dC A and _ rAtio .

 Pressing from the

SEtuP

,

ConfFG

,

FiLtr

,

SCALE, OFFSt

,

Loc 1

,

Loc 2

or

Loc 3 menus items sequentially selects digit positions 1 - 5, as indicated by a flashing digit:

0 0000 , 0 0 000 , 00 0 00 , 000 0 0 , 0000 0 .

 Pressing from the dEC.Pt

menu item sequentially selects decimal point positions, which will flash: d .

dddd dd .

ddd ddd .

dd dddd .

d ddddd .

.

ddddd .

Up Triangle Key (Value Select).

Pressing for a flashing item (digit position or decimal point position) will increment that item. Pressing MENU will save any changes.

Left Arrow Key (Reverse Menu).

Pressing has the same effect as the

MENU

key, except that menu items are brought up in reverse order.

11

9. ENABLING & LOCKING OUT MENU ITEMS

For security reasons and ease of meter operation, any and all menu items may be disabled or "locked out" so that they are no longer directly accessible from the front panel. Each function to be disabled is set to "1" in menu items

Loc 1

,

Loc 2

or

Loc 3

, and each function to be enabled is set to "0." The top menu items

Loc 1 , Loc 2 and Loc 3 can in turn be locked out by installing an internal hardware jumper. With the jumper installed, the operator only has access only to enabled menu items. With the jumper removed, the operator also has access to menu items Loc 1 , Loc

2

and

Loc 3.

SETTING HARDWARE LOCKOUT JUMPER

To access the lockout jumper, remove the rear panel per Section

9 and locate jumper “ a”

in the lower portion of the power supply board next to the input connectors (see figure at right).

SETTING SOFTWARE LOCKOUTS

When setting up the meter, it may be necessary to enable specific menu items by setting the corresponding lockout digit to 0. Be sure to reset the lockout digit to "1" if you do not want the menu item to be changed by an operator.

Loc 1 Loc 2 Loc 3

Press the

MENU

key until

Loc 1, Loc 2 or

Loc 3 is displayed, as desired. Note: the hardware lockout jumper must be removed (see above).

11111

Press to display the lockout status, consisting of

1’s and 0’s. The left digit will flash. Press again to step to the next digit, which will flash.

00000

12345

Press to set the flashing digit to "0" to enable the menu item or to "1" to disable. Press MENU to enter.

See the table to the right for list of menu items that can be enabled or disabled.

Enabled or Disabled

Menu Items

Loc 1

1 - Input type selection.

2

- Meter setup, configuration

3 - Filter selection.

4 - Scale or Lo, Hi input.

5

- Offset or Lo, Hi reading

Loc 2

2 - Alarm setup.

3 - Alarm setpoint value

programming.

4

- Analog output scaling.

5 - Serial interface setup.

Loc 3

2 - View peak value

3

- View alarm setpoints

4

- Reset (peak & latched alarms)

5

- Reset (meter reset)

12

10. READING COORDINATES OF 2 POINTS SCALING METHOD

When the reading coordinates of 2 points

scaling method has been selected under

SEtuP

, the four menu items below will appear ahead of all other menu items when the MENU or

key is first pressed from the run mode.

This scaling method applies a straight line fit between two points, which are determined from actual transducer signals and the desired corresponding meter readings. A low signal, such as the output of a pressure transducer at zero pressure, and high signal, such as the output of the same transducer at a known high pressure, are applied to the meter. The desired corresponding low and high readings are then entered from the front panel. The meter then applies straight line fit between the high and low calibration points. This scaling method has the advantage of calibrating the transducer and meter as a system. The actual voltage or current at either point does not need to be known. This method is ideal for process and load cell meters, which require zero and span adjustment. It is also available for DC or AC meters. It is not available with thermocouple or RTD meters.

The programming example below is for a process meter used with a 4-20 mA pressure transducer for 0 to 100 psi. Decimal points are set separately using the dEC.Pt

menu.

Press Menu Select

Key

Lo In Apply low signal input

(e.g., transducer output for 0 psi).

Hi In

Apply high signal input

(e.g., transducer output for known 100.00 psi source).

Lo rd

Mode to enter desired low reading (e.g., 0.00).

Hi rd

Mode to enter desired high reading (e.g., 100.00).

Press Digit Select

Key

_ 40.21 Press to display reading at low signal input

(e.g., 4.021 mA).

Press Value Select

Key

_ 40.21 Press to store low reading.

200.94

Press to display reading at high signal input

(e.g., 20.094 mA).

0 00.00

0 0 0.00

00 0 .00

000.

0

0 000.0

0

Select digit to flash.

0

00.00

0

0

0.00

00

0

.00

000.

0 0 000.0

0 Select digit to flash.

200.94

Press to store high reading.

10 0.00 Select -9 thru 9 for flashing first digit,

0

thru

9

for other flashing digits.

100.00 Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits.

13

11. DC VOLTS, AMPS, PROCESS, STRAIN INPUT

The DC Volts, Amps, Process and Strain meters utilize the DC signal conditioner board, which needs to be configured via jumpers for the desired voltage or current range. All signal ranges are factory calibrated with calibration factors stored in EEPROM. The meter software recognizes the board and will bring up the appropriate menu items for it; however, it does not recognize the jumper settings. Please see further manual sections for setup of the following: relay output (16), analog output (17), communications (18), and transducer excitation output

(19).

Voltage Ranges Jumpers

B FS Input

±200.00 mV

±2.0000 V

±20.000 V

±200.00 V

±300V (UL)

±600V (not UL)

E1

A

A

B

B

B

B

E2 f f h h g g

E3 b a b a a a a

A

E3

E2

E1

Current Ranges Jumpers

FS Input

±2.0000 mA

±20.000 mA

±200.00 mA

±5.000 A

E1

A

A

A

A

E2 e, g d, g c, g a, b, g

E3 b b b b h f g e b c d b a

1. Letters indicate jumper position. Jumpers are installed on pins adjacent to letters.

2. Use 5 mm (0.2") jumpers for locations designated by a capital letter.

3. Use 2.5 mm (0.1") jumpers for locations designated by a lower case letter.

4. Store spare jumpers on an unused jumper post not associated a capital letter.

SCALE & OFFSET SETUP

For DC voltmeters & ammeters , a scale factor of 1 and an offset of 0 are used for direct readings in (milli)volts or (milli)amperes. Decimal point selection does not affect the displayed digits. For example, 0-20V or 0-20 mA signals can both be displayed as 0-20000. A full scale of 20000 may be displayed as 20.000 mA or 20000 µA. Use with a current shunt will require a scale factor to be set. For example, for a 500-100 (500A, 100 mV) shunt, divide 5000 (the desired full scale display with 0.1A resolution) by 10000 (displayed value with 100 mV when the scale factor is 1.0) for a scale factor of 0.5.

For process & strain meters,

scaling is normally set up from the front panel using the and

keys, but can also be set up via RS232/485 using special PC-compatible setup software

(available at no charge). The meter allows three scaling methods to be selected: 1) S cale and offset , 2) Coordinates of 2 points , and 3) Reading coordinates of 2 points . Only menu items applicable to the selected method will be presented.

14

KEYSTROKES FOR SETUP

If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”

Press Menu

Select Key

Press Digit

Select Key


Key

_ InPut

Selection of signal input type & range

_ dC U

DC Volts

__ 0.2U

__ 2.0U

_ 20.0U

200.0U

600.0U

0.2, 2, 20, 200, 660V FS

_ dC A

DC Amps

__ 2.0a

_ 20.0a

_ 200.0a

_ 5.0a

0.2, 20, 200 mA, 5A FS

SEtuP

Meter Setup

_ rAtio

Strain gauge & ratio

0 0_00

Display selection with scale factor of 1.

0

0

00_

_00

0

00_0

0

0

Power line frequency

Scaling method

Control inputs 1 & 2:

True = logic 1 (0V or tied to digital ground)

False

= logic 0 (5V or open)

__ 0.2U

__ 2.0U

_ 20.0U

0.2, 2, 20V FS.

0 4-1/2 digits (±20,000)

1 Remote display (±99,999)

2 4-1/2 digits, counts by 10 (±20,000)

3

3-1/2 digits (±2,000)

0

Noise minimized for 60 Hz

1 Noise minimized for 50 Hz

0 Scale and offset method

1 Coordinates of 2 points method

2

Reading coordinates of 2 points method

0

1 = Reset, 2 = Meter Hold

1 1 = Function Reset, 2 = Peak or Valley

2 1 = Hold, 2 = Peak or Valley Display

3

1 = Hold, 2 = Tare

4 1 = Peak or Valley Display, 2 = Tare

5 1 = Tare, 2 = Reset

6 1 = 1, 2 = 1, decimal point = XXXXX

1 = 0, 2 = 1, decimal point = XXXX .

X

1 = 1, 2 = 0, decimal point = XXX .

XX

1 = 0, 2 = 0, decimal point = XX .

XXX

7 1 = 1, 2 = 1, decimal point = XXXX .

X

1 = 0, 2 = 1, decimal point = XXX .

XX

1 = 1, 2 = 0, decimal point = XX .

XXX

1 = 0, 2 = 0, decimal point = X .

XXX.X

8 1 = Function Reset, 2 = Display Blank

9 1 = Hold, 2 = Display Blank

A

1 = Peak or Valley, 2 = Display Blank

B 1 = Tare, 2 = Display Blank

C 1 = Valley Display, 2 = Peak Display

D 1 = Tare, 2 = Reset Tare to Zero

Both inputs 1 and 2 set to logic 1 for selections

2

,

4

,

A

,

C

= Function Reset

Both inputs 1 and 2 set to logic 1 for selections 0 , 1 , 3 , 5 , 8 , 9 , B , D = Meter Reset

15

Press Menu

Select Key

ConFG

Meter Configuration

FiLtr

Filtering dEc.Pt

Dec. point selection

0 00_0

Operation as a rate of change meter.

Extended meter only.

0

Operation of front panel and rear connector for

Peak or Valley Display d .

0

0_0 dddd

Press Digit

Select Key

PEAK button

Decimal point flashes.

00 0 _0

Auto-tare

000_

0

Nonlinear input scaling


0 0000

Alarm filtering

0

0

000

Peak & Valley filtering

00 0 00

Display filtering

000 0 0 Adaptive filter threshold

0000

0

Input signal filtering.

Can be applied to display, setpoint, analog output, data output.


Key

0 Not rate of change

1 Rate x 0.1

2

Rate x 1

3 Rate x 10

4 Rate x 100

5 Rate x 1000

6

Rate x 10000

0

Peak Display. Also selects “Peak” in

“Peak or Valley” at connector above.

1 Valley Display. Also selects “Valley” in


2 Peak (1st push), Valley (2nd push)

3 Front panel Tare

0 Meter comes up in normal run mode.

1

Meter comes up in auto-tare mode

0

Linear input

1 Custom curve linearization

0 Unfiltered output

1

Filtered output

0

Unfiltered Peak & Valley

1

Filtered Peak & Valley

0 Display batch average every 16 readings

1 Display filtered signal

0 Low adaptive filter threshold level

1 High adaptive filter threshold level

0

Autofilter

1

Batch average, 16 readings

2 Moving average, 0.08 sec.


4

Moving average, 0.3 sec.



7




A Unfiltered d .

dddd dd .

ddd ddd .

dd dddd .

d ddddd .

.

ddddd Press to shift the decimal point.

16

Press Menu

Select Key

Press Digit

Select Key


Key

Scaling method “Scale and Offset” if selected under SEtuP

SCALE

Scale factor

0 .0000

0.00

0

0.

0 000 0.0

0 0.000

0 0 .

0 00

0000


Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Select decimal point location when decimal point is flashing.

OFFst

Offset value

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0


Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point location is selected by dEC.Pt

.

Scaling method “Coordinates of 2 points” if selected under SEtuP

Lo In .

Low signal input.

0 .0000

0.00

0

0.

0 000 0.0

0 0.000

0


0 00 Select

-9

thru

9

for flashing first digit,

0

thru

9 for other flashing digits. Decimal point is set by input range chosen.

Lo rd

Desired reading at

Lo In.

Hi In .

High signal input.

0 .0000 0.

0 000 0.0

0.00

0 0 0.000

0


0 00

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0


Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point is set by dEC.Pt

.

Select

-9

thru

9

for flashing first digit, by input range chosen.

0

thru for other flashing digits. Decimal point is set

9

Hi rd

Desired reading at

Hi In.

.

0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


Select by

-9 thru for other flashing digits. Decimal point is set dEC.Pt

.

9 for flashing first digit, 0 thru

Scaling method “Reading coordinates of 2 points” if selected under SEtuP

Lo In .

Low signal input.

_ 0.021

Apply a low reference signal to the meter.

_ 0.021

Press to store the low signal input in the meter.

9

Hi In .

High signal input.

Lo rd

Desired reading at

Lo In.

Hi rd

Hi In.

.

Desired reading at

_ 20.094

Apply a high reference signal to the meter.

0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


0 .0000 0.

0 000 0.0

0.00

0 0 0.000

0


0 00

_ 0.021

Press to store the high signal input in the meter.

0.0000


.

6.7500


.

17

Option board dependent menu items

ALSEt . ALS34 dEU1H dEU2H dEU1b dEU2b dEU3H DEU4H DEU3b DEU4b

Menu items related to alarm setup These will only appear if a relay board is detected. If so, please see Section16.

AnSEt .

An Lo . An Hi ..

Menu items related to analog output setup

. These will only appear if an analog output board is detected. If so, see Section 17.

SEr 1 .

SEr 2 . SEr 3 . SEr 4 . _ Addr

Menu items related to serial communications . These will only appear if an RS232 or

RS485 I/O board is detected. If so, see Section 18.

Menu lockout items

Loc 1 .

Loc 2 .

Loc 3 .

Menu items used to enable or lock out (hide) other menu items.

Loc

menu items may in turn be locked out by a hardware jumper. Please see Section 9.

* Scaling method 2, “Reading Coordinates of 2 Points Scaling Method,” will appear before all

other Menu items, including _ InPut . Decimal point is set by dEC.Pt

.

18

12. LOAD CELL & MICROVOLT INPUT

The Load Cell and Microvolt meters utilize the load cell signal conditioner board, which offers sensitivity to ±20 mV full scale and 4 or 6-wire load cell connection. This board needs to be configured via jumpers for the desired voltage range. All signal ranges are factory calibrated with calibration factors stored in EEPROM. The meter software recognizes the board and will bring up the appropriate menu items for it; however, it does not recognize the jumper settings.

Please see further manual sections for setup of the following features: relay output (16), analog output (17), communications (18), and transducer excitation output (19).

RANGE SELECTION VIA JUMPERS

Ranges & Display with

Scale Factor = 1

Input Jumpers

Full scale display

±20 mV

±50 mV

±100 mV

±250 mV

±500 mV e a b c d

±20000

±50000

±10000

±25000

±50000

Notes 1.

See Section 19 to select 10V excitation.

2.

Jumpers are 2.5 mm (0.1 in).


For DC microvolt meters , a scale factor of 1 and an offset of 0 are used for direct readings in microvolts or millivolts. Decimal point selection does not affect the displayed digits. For example, 20 mV can be displayed as 20.000 mV or 20000 µV. The decimal point is set separately.

For load cell applications,

scaling is normally set up from the front panel using the and keys, but can also be set up via RS232/485 using special PC-compatible setup software

(available at no charge). The meter allows three scaling methods to be selected: 1). Manual scale and offset

, 2)

Coordinates of 2 points

, and 3)

Reading coordinates of 2 points

. Please see the Glossary for an explanation of each method.

19



Press Menu

Select Key

_ InPut


Press Digit

Select Key

_ Strn

Strain or ratiometric


Key

_ 20.0

_ _ __ 50.0

_ _ 100.0

_ 250.0

_ 500.0

20, 50, 100, 250, 500 mV FS voltage

_ dC u U

DC millivolts

_ 20.0

_ _ __ 50.0

_ _ 100.0

_ 250.0

_ 500.0

20, 50, 100, 250, 500 mV FS voltage

SEtuP

Meter Setup

0

0_00

Display type

0

0

_00

00_ 0 0

00_0

0


Scaling method

Rear connector control inputs 1 & 2.

True

= logic 1 (0V or tied to digital ground)

False open)

= logic 0 (5V or

0

4-1/2 digit meter, counts by 1

1 5-digit remote display (±99,999)

2 4-1/2 digit meter, counts by 10

3

3-1/2 digit meter

0





2


0


1 1 = Function Reset 2 = Pk or Valley Disp.

2 1 = Meter Hold

3

1 = Meter Hold

2 = Pk or Valley Disp.

2 = Tare

4

1 = Peak or Valley 2 = Tare

5 1 = Tare 2 = Reset

6 1 = 0, 2 = 0, decimal point 1= XXXXX

1 = 1, 2 = 0, decimal point 1 = XXXX .

X

1 = 0, 2 = 1, decimal point 1 = XXX .

XX

1 = 1, 2 = 1, decimal point 1 = XX .

XXX

7 1 = 0, 2 = 0, decimal point 2 = XXXX .

X


XX

1 = 0, 2 = 1, decimal point 2 = XX .

XXX

1 = 1, 2 = 1, decimal point 2 = X .

XXX.X

8 1 = Function Reset 2 = Display Blank

9 1 = Hold 2 = Display Blank

A

1 = Peak or Valley 2 = Display Blank

B 1 = Tare 2 = Display Blank

C 1 = Valley Display 2 = Peak Display

D 1 = Tare 2 = Tare Reset

Both control inputs 1 & 2 set to 1 for selections

2

,

4

,

A

,

C

= Function Reset.

Both control inputs 1 & 2 set to 1 for selections 0 , 1 , 3 , 5 , 8 , 9 , B , D = Meter Reset.

20

Press Menu

Select Key

ConFG

Meter Configuration

FiLtr



0 00_0

Operation as a rate of change meter.


0

Operation of front panel

PEAK

button and rear connector for


0 0_0 dddd

Press Digit

Select Key


00

0

_0

Auto-tare

000_ 0


Extended meter only.

0

0000

Alarm filtering

0

0

000


00 0 00

Display filtering


0000

0




Key


1

Rate x 0.1

2 Rate x 1

3 Rate x 10

4 Rate x 100

5

Rate x 1000

6 Rate x 10000

0 Peak Display. Also selects “Peak” in


1

Valley Display. Also selects “Valley” in



3

Front panel Tare

0

Meter comes up in normal run mode.

1 Meter comes up in auto-tare mode

0 Linear input


0

Unfiltered output

1

Filtered output

0


1 Filtered Peak & Valley



0 Low adaptive filter threshold level*

1

High adaptive filter threshold level

0

Autofilter

1 Batch average, 16 readings


3





7




A

Unfiltered d .

dddd dd .

ddd ddd .

dd dddd .

d ddddd .

.

ddddd

21

Press Menu

Select Key

Press Digit

Select Key


Key


SCALE

Scale factor

0 .0000

0.00

0

0.

0 000 0.0

0 0.000

0 0 .

0 00

0000



OFFst

Offset value

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0



.


Lo In .

Low signal input.

0 .0000

0.00

0

0.

0 000 0.0

0 0.000

0


0 00 Select

-9

thru

9


0

thru


Lo rd

Desired reading at

Lo In.

Hi In .

High signal input.

0 .0000 0.

0 000 0.0

0.00

0 0 0.000

0


0 00

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0



.

Select

-9

thru

9


0


9

Hi rd

Desired reading at

Hi In.

.

0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


Select by


.



Lo In .

Low signal input.

_ 0.021


_ 0.021


9

Hi In .

High signal input.

Lo rd

Desired reading at

Lo In.

Hi rd

Hi In.

.

Desired reading at

_ 20.094


0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


0 .0000 0.

0 000 0.0

0.00

0 0 0.000

0


0 00

_ 20.094


0.0000


.

6.7500


.

22




AnSEt . An Lo . An Hi ..



SEr 1 .

SEr 2 . SEr 3 . SEr 4 . _ Addr



Menu lockout items

Loc 1 .

Loc 2 .

Loc 3 .


Loc


23

13. AC TRUE RMS VOLTS & AMPS INPUT

AC voltage or current measurement utilizes the True

RMS signal conditioner board which uses precision circuitry to compute the root-mean-square of complex waveforms from 10 Hz to 10 kHz. Accurate measurements are obtained with spikes up to 3 times the maximum of each range. The input can be AC coupled to read only the AC component, such as ripple on a power supply, or DC coupled to read AC plus DC. The board needs to be configured via jumpers for the desired voltage or current range, and for AC or DC coupling. All signal ranges are factory calibrated with calibration factors stored in EEPROM.

The meter software recognizes the board and will bring up the appropriate menu items for it; however, it does not recognize the jumper settings. These need to be set manually. Please see further manual sections for setup of the following features: relay output (16), analog output

(17), and communications (18).

Voltage Ranges

Full Scale Input Counts Jumpers

200 mV

2V

20V

200V

300V (UL)

600V (not UL)

20000

20000

20000

20000

3000

6000 j c, g, h c, i c, k c, m c, m

Current Ranges

Full Scale Input Counts Jumpers

2 mA

20 mA

200 mA

5A

20000

20000

20000

5000 l, k b, m a, m c, d, e, m

AC or DC Coupling

Coupling Type

DC coupling for AC + DC

AC coupling for AC only

Jumpers f none

RANGE SELECTION VIA JUMPERS

1. Letters indicate jumper position. Jumpers

are installed on pins adjacent to letters.

2.

Use 2.5 mm (0.1") jumpers.

3.

Store spare jumpers on unused jumper post.

METER SCALING

Refer to the above tables for the full scale counts (or displayed digits) produced by the available full scale input ranges with a scale factor of 1 and an offset of 0. The decimal point

24

can be set for direct readout in (milli)volts or (milli)amperes. Decimal point selection does not affect the counts. For example, a 20V input may be displayed as 20.000V or 20000 mV.

The 5A range, designed for use with a 5A current transformer (CT), is scaled to produce 5000 counts with a scale factor of 1 and an offset of 0. Use with a specific CT will require the scale factor to be set. For example, for an 800A input, 5A output CT, set a scale factor of 1.6. This is the desired 8000 count display at 5A divided by the default 5000 count display at 5A. Then set the decimal point to display to 800.0 at 5A.

All scaling methods applicable to DC, process, strain and load cell meters are available with

AC RMS meters.

INTERNAL SHIELD

To reduce noise pickup inside the meter or transmitter, the

RMS board is fitted with a flexible plug-on shield. If necessary,

This shield may be removed for jumper setting, but must be reinstalled before closing the instrument.

SIGNAL SHIELDING

Signal Source

Sig High

Sig Low

RMS

Board

Shield around twisted pair

Earth Ground

Shielding for noise reduction

AC RMS measurements are susceptible to signal noise. This is especially true when the instrument has a wide bandwidth. To minimize noise pickup, the input signal wiring should utilize a shielded twisted pair, and the shield should be connected to signal low at the meter, as illustrated. If signal low is close to earth ground, such as within 2V, signal low can further be connected to earth ground at the meter, as illustrated.

25



Press Menu

Select Key

_ InPut


Press Digit

Select Key

_ AC U

AC Volts


Key

__ 0.2U

__ 2.0U

_ 20.0U

200.0U

600.0U

0.2, 2, 20, 200, 660V FS

_ AC A U

AC Amps

__ 2.0a

_ 20.0a

_ 200.0a

_ 5.0A

2, 20, 200 mA, 5A FS

SEtuP

Meter Setup

0

0_00

Display selection with scale factor of 1

0

0

00_

_00

0 0

00_0

0


Scaling method

Rear connector inputs

1 & 2

True

= logic 1 (0V or tied to digital ground)

False open)

= logic 0 (5V or

0

4-1/2 digits (±20,000)


2 4-1/2 digits, counts by 10 (±20,000)

3

3-1/2 digits (±2,000)

0





2


0


1 1 = Function Reset 2 = Pk or Valley Disp.

2 1 = Meter Hold

3

1 = Meter Hold

2 = Pk or Valley Disp.

2 = Tare

4

1 = Peak or Valley 2 = Tare

5 1 = Tare 2 = Reset



X


XX

1 = 1, 2 = 1, decimal point 1 = XX .

XXX

7 1 = 0, 2 = 0, decimal point 2 = XXXX .

X


XX

1 = 0, 2 = 1, decimal point 2 = XX .

XXX

1 = 1, 2 = 1, decimal point 2 = X .

XXX.X

8 1 = Function Reset 2 = Display Blank


A

1 = Peak or Valley 2 = Display Blank





2

,

4

,

A

,

C

= Function Reset.

Both control inputs 1 & 2 set to 1 for selections 0 , 1 , 3 , 5 , 8 , 9 , B , D = Meter Reset.

26

Press Menu

Select Key

ConFG

Meter Configuration

FiLtr



0 00_0

Operation as a rate of change meter

.


0

Operation of front panel and rear connector for


0

Press Digit

Select Key

_ _0

PEAK dddd

button


00 0 _0

Auto-tare

000_

0



0 0000

Alarm filtering

0

0

000


00 0 00

Display filtering

000 0 0 Filtering for AC signal

0000

0




Key


1 Rate x 0.1

2

Rate x 1

3 Rate x 10

4 Rate x 100

5 Rate x 1000

6

Rate x 10000

0

Peak Display. Also selects “Peak” in





3 Front panel Tare

0 Meter comes up in normal run mode.

1

Meter comes up in auto-tare mode

0

Linear input


0 Unfiltered output

1

Filtered output

0


1


0 Display batch average every readings


0 Non-adaptive moving average filter

1 High-threshold adaptive moving avg filter

0

Autofilter

1




4




7




A Unfiltered d .

dddd dd .

ddd ddd .

dd dddd .

d ddddd .

.

ddddd

27

Press Menu

Select Key

Press Digit

Select Key


Key


SCALE

Scale factor

0 .0000

0.00

0

0.

0 000 0.0

0 0.000

0 0 .

0 00

0000



OFFst

Offset value

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0



.


Lo In .

Low signal input.

0 .0000

0.00

0

0.

0 000 0.0

0 0.000

0


0 00 Select

-9

thru

9


0

thru


Lo rd

Desired reading at

Lo In.

Hi In .

High signal input.

0 .0000 0.

0 000 0.0

0.00

0 0 0.000

0


0 00

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0



.

Select

-9

thru

9


0


9

Hi rd

Desired reading at

Hi In.

.

0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


Select by


.



Lo In .

Low signal input.

_ 0.021


_ 0.021


9

Hi In .

High signal input.

Lo rd

Desired reading at

Lo In.

Hi rd

Hi In.

.

Desired reading at

_ 20.094


0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


0 .0000 0.

0 000 0.0

0.00

0 0 0.000

0


0 00

_ 0.021


0.0000


.

6.7500


.

28




AnSEt .




SEr 1 .

SEr 2 . SEr 3 . SEr 4 . _ Addr



Menu lockout items

Loc 1 .

Loc 2 .

Loc 3 .


Loc


* Scaling method 2, “Reading Coordinates of 2 Points Scaling Method,” will appear before all

other Menu items, including _ InPut . Decimal point is set by dEC.Pt

.

29

14. THERMOCOUPLE INPUT

The thermocouple signal conditioner board used for temperature measurement can be configured via jumpers for 7 thermocouple types, each in a single range: J, K, T, E, N, S, R. The meter software recognizes the board and will bring up the appropriate menu items for it; however, it does not recognize the jumper settings. Display in °C or °F and resolution of 1°,

0.1° or 0.01° are user programmable. High resolution should only be used for relative readings, not absolute readings. Although available, 0.01° resolution is not recommended for thermocouples. Offset adjustment is available for thermocouples and is normally set to 0000.0. If °C is selected, entering an offset of 0273.2 will change the display to Kelvin. If °F is selected, entering an offset of 0459.7 will change the display to Rankin.

The addition of a relay output board turns the thermocouple meter from a temperature indicator into an on/off temperature controller. Please see further manual sections for setup of the following features: relay output (Section 16), analog output (17), and communications (18).

SIGNAL CONDITIONER BOARD SETUP VIA JUMPERS

Type

J, K, E, N

T, R, S

Open Indication

Upscale

Downscale

E4 Jumper none j

E3 Jumper h i

1. Letters indicate jumper position.

2.

Jumpers are installed on pins adjacent to letters.

3. Use 2.5 mm (0.1") jumpers.

4. Store spare jumpers on an unused jumper post.

30



Press Menu

Select Key

_ InPut


Press Digit

Select Key

__ tC _

Thermocouple


Key

--.

J °F _ _.

J °C _

Type J, °F or °C

...

K °F _ _ K °C _

Type K, °F or °C

...

n °F _ _n °C _ Type N, °F or °C

_.

E °F _ ...

E k °C Type E, °F or °C

__ t °F

.

_ _.

t °C _ Type T, °F or °C

_.

S °F _ _.

S °C _

Type S, °F or °C

_.

r °F _ _.

r °C ._

Type R, °F or °C

SEtuP

Meter Setup

0

0_00

Display selection.

0

0

00_

_00

0 0


Scaling method

00_0 0 ontrol inputs 1 & 2:


False = logic 0 (5V or open)

0

0.1 degree resolution


2 0.01 degree resolution

3

1 degree resolution

0



0 Offset only for thermocouple input.

0 1 = Reset, 2 = Meter Hold

1

1 = Function Reset, 2 = Peak or Valley

2

1 = Hold, 2 = Peak or Valley Display

3 1 = Hold, 2 = Tare

4 1 = Peak or Valley Display, 2 = Tare

5

1 = Tare, 2 = Reset



X


XX

1 = 1, 2 = 1, decimal point 1 = XX .

XXX

7


X


XX

1 = 0, 2 = 1, decimal point 2 = XX .

XXX

1 = 1, 2 = 1, decimal point 2 = X .

XXX.X

8

1 = Function Reset 2 = Display Blank


A 1 = Peak or Valley 2 = Display Blank

B

1 = Tare 2 = Display Blank



Both control inputs 1 & 2 set to 1 for selections 2 , 4 , A , C = Function Reset.


0

,

1

,

3

,

5

,

8

,

9

,

B , D

= Meter Reset.

31

ConFG

Meter Configuration

FiLtr

Press Menu

Select Key

Filtering

0 00_0

0 0 _ _0

Operation of front panel

PEAK

button and rear connector for

Peak or Valley Display

0

0

0000

0

00

000

0

000

00

0 0

Press Digit

Select Key

0000

0

Alarm filtering threshold


Display filtering

Adaptive filter



OFFst

Offset value

0 .0000 0.

0 000 0.0

0 00

0.00

0

0 0.000

0




Key

0 No used.


“Peak or Valley” at rear connector.

1

Valley Display. Also selects “Valley” in

“Peak or Valley” at rear connector.


3

Front panel Tare

0

Unfiltered output

1

Filtered output

0 Unfiltered Peak & Valley

1 Filtered Peak & Valley




1

High adaptive filter threshold level

0

Autofilter

1 Batch average, 16 readings


3




6




9 Moving average, 9.6 sec. A Unfiltered

Select -9 thru 9 for flashing first digit, in Rankine or Kelvin.

0


Menu items related to alarm setup if a relay board is detected. Please see Section16.

thru 9 for other flashing digits. Use offset for display

AnSEt .


Menu items related to analog output

if detected. Please see Section 17.

SEr 1 .

SEr 2 . SEr 3 . SEr 4 . _ Addr

Menu items related to serial communications if detected. Please see Section 18.

Menu lockout items

Loc 1 .

Loc 2 .

Loc 3 .

Menu items used to enable or lock out (hide) menu items. Please see Section 9.

32

15. RTD & RESISTANCE INPUT

RTD and resistance measurement can be configured via jumpers for four RTD types (DIN platinum, ANSI 100 Ω platinum, 120 Ω nickel, 10 Ω copper) or five resistance ranges (from

20.000

Ω to 200.00 k Ω ). All ranges are factory calibrated with calibration factors stored in

EEPROM on the signal conditioner board. The meter software recognizes the board and will bring up the appropriate menu items for it; however, it does not recognize the jumper settings.

With RTDs, display in °C or °F and resolution of 1°, 0.1° or 0.01° are user programmable.

Please see further manual sections for setup of the following features: relay output (Section

16), analog output (17), and communications (18).

SIGNAL CONDITIONER BOARD SETUP VIA JUMPERS

RTD Type or Ohms

Pt100, Ni120

Cu10, 20

200 Ω

2000 Ω

20000

200 k Ω

Connection

2 or 4 wire

3 wire

Ω

Ω

E1 Jumper a b c d e f

E2 Jumper none g

1.

Letters indicate jumper position. Jumpers are installed on pins adjacent to letters.

2.

Store spare jumpers on an unused jumper post.


Scale is normally set to 1.0000. Scale can be used as an RTD correction when actual resistance is other than nominal, as stated on the RTD calibration sheet. For a Pt100 RTD, divide 100 by the stated resistance at 0°C. For example, for a 99.04 ohm RTD, scale should be set to 100 / 99.04 = 1.0097.

SIGNAL SHIELDING

Shielding for noise reduction

200 k Ω ranges and above measurements are susceptible to signal noise. To minimize noise pickup, the input signal wiring should utilize a shielded twisted pair and the shield should be connected to signal low and earth ground at the meter, as illustrated. Use 2-wire hookup

33

RTD & RESISTANCE CONNECTION

With the appropriate jumper settings, RTD and resistance measurements allow 2, 3 or 4wire RTD hookup to the J5 connector, as illustrated. The meter applies a fixed excitation current.

In 4-wire hookup, lead resistance is not a factor, since different pairs of wires are used for excitation and sensing.

In 3-wire hookup, the meter automatically compensates for lead resistance by measuring the voltage drop in one current-carrying lead and assuming that the voltage drop in the other current-carrying lead is the same.

In 2-wire hookup, the meter senses the voltage drop across the load and both lead wires. The effect of the lead wires can be measured and subtracted by shorting out the load during meter setup. The short should be as close as possible to the load. Ambient temperature changes will still cause some error in the readings -- the higher the lead resistance, the greater the error.

To eliminate lead wire resistance, follow this procedure:

1.

Set the InPut menu item and jumpers for the desired range

2. Set COnFG to 000 11 .

3. Short the two leads at the sensor end.

4.

When the display has settled, push the key. The meter will then store a value proportional to lead resistance, automatically change COnFG to 000 10 , and then reset. The same result is obtained by grounding a Control Input that has been selected for Peak or Valley

(SEtuP 00_0

Y

, where Y = 1, 2, 4, A, C ).

5. Remove the short and connect the sensor. The meter now processes the sensor resistance only.

If the range and associated jumpers are subsequently changed, the above procedure must be repeated. This procedure is also available through Instrument Setup software, Revision 2.7.0 or later.

34



Press Menu

Select Key

Press Digit

Select Key

_ InPut


_rtd

RTD

_


Key

..

d °F Pt100 RTD, DIN alpha .00385, °F

..

d °C .

Pt100 RTD, DIN alpha .00385, °C

..

A °F -

Pt100 RTD, ANSI alpha .003902, °F

..

A °C Pt100 RTD, ANSI alpha .003902, °C

.

ni °F Ni120 RTD, alpha .00672, °F

.

.

ni °C Ni120 RTD, alpha .00672, °C

.

Cu °F

-

Cu10 RTD, alpha .00427, °F

.

Cu °C

-

Cu10 RTD, alpha .00427, °C

SEtuP

Meter Setup

OHnnS

Ohmmeter

0

Display selection with scale factor of 1.

0

0_00

0

00_

_00

0

0

00_0 0


Scaling method

Control inputs 1 & 2:


False = logic 0 (5V or open)

..

20 0 to 20 ohms

.. 200 .

0 to 200 ohms

..

2000 -

0 to 2000 ohms

.

20000

0 to 20000 ohms

200.00 0 to 200.00 kohm

0

0.1° RTD or 4-1/2 digits for ohms

1

5-digit remote display (±99,999)

2 0.01° RTD, 4-1/2 digit ohms count by 10

3 1° RTD or 3-1/2 digits for ohms


1


0

Scale and offset method (RTD & ohms)

1 Coordinates of 2 points (ohms)

2 Reading coordinates of 2 points (ohms)

0 1 = Reset, 2 = Meter Hold

1

1 = Function Reset, 2 = Peak or Valley

2 1 = Hold, 2 = Peak or Valley Display

3 1 = Hold, 2 = Tare

4

1 = Peak or Valley Display, 2 = Tare

5

1 = Tare, 2 = Reset



X


XX

1 = 1, 2 = 1, decimal point 1 = XX .

XXX

7


X


XX

1 = 0, 2 = 1, decimal point 2 = XX .

XXX

1 = 1, 2 = 1, decimal point 2 = X .

XXX.X

35

Press Menu

Select Key

SEtuP

Meter Setup

(continued)

FiLtr

Filtering

00

Press Digit

Select Key

00_0

0

Control inputs 1 & 2

(continued)

ConFG

Meter Configuration

0

0000 Operation as a rate of change meter.


0 0 000

Operation of front panel PEAK button and rear connector for

Peak or Valley Display

00

Auto-tare selection

000

0

0

00

0000

0

0

000

Alarm filtering


00 0 00

Display filtering


RTD or Ohms wiring


Key

8

1 = Function Reset 2 = Display Blank

9

1 = Hold 2 = Display Blank

A 1 = Peak or Valley 2 = Display Blank


C

1 = Valley Display 2 = Peak Display


Both control inputs 1 & 2 set to 1 for selections 2 , 4 , A , C = Function Reset.


0

,

1

,

3

,

5

,

8

,

9

,

B , D

= Meter Reset.

0

Not rate of change

3

Rate x 10

1 Rate x 0.1 5 Rate x 1000

2 Rate x 1 6 Rate x 10000






3

Front panel Tare

0

No auto-tare

1 Auto-tare

RTD

00 3 or 4 wire

01

Not allowed

10 2-wire read

11 2-wire short

Ohms

3 or 4 wire

Custom curve

2-wire read

2-wire short

0 Unfiltered output

1

Filtered output

0


1





1 High adaptive filter threshold level

36

Press Menu

Select Key

FiLtr

Filtering

(continued)

Press Digit

Select Key

0000

0




Key

0

Autofilter

1




4




7




A

Unfiltered d .

dddd dd .

ddd ddd .

dd dddd .

d ddddd .

.

ddddd dEc.Pt

Decimal point selection

SCALE

Scale factor d .

dddd

Decimal point flashes if ohms are selected under

_ InPut

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0 0 .

0000


0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0


Select

-9

thru

9


0

thru location when decimal point is flashing.

9 for other flashing digits. Select decimal point

OFFst

Offset value

Select

-9

thru

9


0

thru

9 for other flashing digits. Use offset for display in Rankine or Kelvin. Decimal point location is selected by dEC.Pt

.




AnSEt .


Menu items related to analog output setup . These will only appear if an analog output board is detected. If so, see Section 17.

SEr 1 .

SEr 2 . SEr 3 . SEr 4 . _ Addr



Menu lockout items

Loc 1 .

Loc 2 .

Loc 3 .


Loc


37

16. DUAL OR QUAD RELAY OUTPUT OPTION

An optional relay board may be installed in the meter main board at plug position P2, adjacent to the power supply board. Four board versions are available: 2 or 4 relays, mechanical or solid state.

Once installed, the relay board is recognized by the meter software or PC-based Instrument Setup software, which will bring up the appropriate menu items for the type of board. These menu items will not be brought up if no relay board is detected.

Menu selections for relays 3 and 4 will not be brought up if the dual relay board is detected. All relay boards offer a choice of operating modes: normally off or on, latched or non-latched, hysteresis band, deviation band, alarm based on the filtered or unfiltered signal, and selectable number of readings in alarm zone to cause an alarm.

KEYSTROKES FOR VIEWING & CHANGING SETPOINTS

The (Alarms) key can be used to step through and view setpoints while the meter continues to make conversions and performs setpoint control. If the (Peak) key is pressed while a setpoint is displayed, conversion stops and the setpoint can be changed. After pressing , you have 30 seconds, or the meter reverts to the normal display. To view setpoints, menu item

Loc3, digit 2, must have been set to 0. To change setpoints, menu item Loc2, digit 2, must have been set to 0.

Press

Press Alarms

Key

300.24

Press (Alarms) to display Alarm 1 setpoint.

395.00 setpoint.

(Alarms) to display Alarm 2

395.00


Press Digit

Select Key

_ 200.00

Current setpoint 1 value blinks, and

Alarm 1 LED indicator lights. Press to select a digit, which will blink.

_ 395.00



_ 395.00




Key

_ 295.00

To change setpoint 1 value, press to change selected blinking digits.

_ 305.00


_ 305.00


395.00


_ 395.00



_ 305.00


300.24 Press (Alarms) again. Meter will reset and display current reading.

38

KEYSTROKES FOR SETPOINT SETUP


Press Menu

Select Key

ALSEt

Alarm Setup for relays 1 & 2 if detected.

Press until

ALSEt is displayed.

Press Digit

Select Key

0 0000

Relay state when alarm is active.

0

0

000

Alarm latching or nonlatching (auto reset).

0 Relay 1 on

1 Relay 1 off

2 Relay 1 on

3

Relay 1 off

0

1

2


Key

Relay 2 on

Relay 2 on

Relay 2 off

Relay 2 off

Alarm 1 auto reset Alarm 2 auto reset

Alarm 1 latching Alarm 2 auto reset

Alarm 1 auto reset Alarm 2 latching

3

Alarm 1 latching Alarm 2 latching

00

0

00

Alarm operates at and above setpoint (active high) or at and below setpoint (active low).

0

AL1 active high AL2 active high

1 AL1 active low AL2 active high

2 AL1 disabled AL2 active high

3

AL1 active high AL2 active low

4 AL1 active low AL2 active low

5 AL1 disabled AL2 active low

6

AL1 active high AL2 disabled

7

AL1 active low AL2 disabled

8 AL1 disabled AL2 disabled

000 0 0

Hysteresis mode or band deviation mode

0 AL1 band deviation AL2 band deviation

1 AL1 split hysteresis AL2 band deviation

2

AL1 band deviation AL2 split hysteresis

3 AL1 split hysteresis AL2 split hysteresis

4 No deviation or hysteresis in menu.

5

AL1 span hysteresis AL2 band deviation

6 AL1 span hysteresis AL2 split hysteresis

7 AL1 span hysteresis AL2 span hysteresis

ALS34

Alarm Setup for relays 3 & 4 if detected.

0000 0

Number of consecutive readings in alarm zone to cause an alarm.

0 0000

Relay state when alarm is active.

0 0 000

Alarm latching or nonlatching (auto reset).

0 After 1 reading 4 After 16 readings

1

After 2 readings

5

After 32 readings

2

After 4 readings

6

After 64 readings

3 After 8 readings 7 After 128 reading

0 Relay 3 on

1 Relay 3 off

2

Relay 3 on

3 Relay 3 off

Relay 4 on

Relay 4 on

Relay 4 off

Relay 4 off

0 Alarm 3 auto reset Alarm 4 auto reset

1 Alarm 3 latching Alarm 4 auto reset

2

Alarm 3 auto reset Alarm 4 latching

3 Alarm 3 latching Alarm 4 latching

39

dEU1H

Alarm 1 hysteresis

DEU2H

Alarm 2 hysteresis

DEU1b

Alarm 1 band deviation

DEU2b

Alarm 2 band deviation dEU3H

Alarm 3 hysteresis

DEU4H

Alarm 4 hysteresis

DEU3b


DEU4b


Press Menu

Select Key

ALS34

Alarm Setup for relays 3 & 4

(continued)

Press Digit

Select Key

00

0

00

Alarm operates at and above setpoint (active high) or at and below setpoint (active low).

000 0 0

Hysteresis mode or band deviation mode

(see Glossary)

0000 0

Number of consecutive readings in alarm zone to cause an alarm.

0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0



Key

0

AL3 active high AL4 active high

1

AL3 active low AL4 active high

2 AL3 disabled AL4 active high

3 AL3 active high AL4 active low

4

AL3 active low AL4 active low

5 AL3 disabled AL4 active low

6 AL3 active high AL4 disabled

7

AL3 active low AL4 disabled

8 AL3 disabled AL4 disabled

0 AL3 band deviation AL4 band deviation

1 AL3 hysteresis AL4 band deviation

2

AL3 band deviation AL4 hysteresis

3 AL3 hysteresis AL4 hysteresis

0 After 1 reading 4 After 16 readings

1 After 2 readings 5 After 32 readings

2 After 4 readings 6 After 64 readings

3

After 8 readings

7

After 128 reading

Select

-9

thru

9


0

thru

9 for other flashing digits. Alarms will activate above the setpoint by the value entered and deactivate below the setpoint by the value entered.

0

0.00

0 0 0.000

0


0

0

.0000 0.

.0000 0.

.0000 0.

0.00

0

0

0

0

000 0.0

000 0.0

0.00

0 0 0.000

0

000 0.0

0 0.000

0


0

0


0

00

00

00

40

Select for other flashing digits. Alarms will activate above and below the setpoint by the value entered and will deactivate in the middle of the band.

Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Alarms will activate above the setpoint by the value entered and deactivate below the setpoint by the value entered.

Select

-9

-9

thru

thru

9 for flashing first digit, 0 thru for other flashing digits. Alarms will activate above and below the setpoint by the value entered and will deactivate in the middle of the band.


9

9

17. ANALOG OUTPUT OPTION

An optional analog board may be installed in the meter at rear panel jack position J4, adjacent to the signal conditioner board. Once installed, this board is recognized by the meter, which will bring up the appropriate menu items for it. These will not be brought up if an analog output board is not installed.

The analog output can be a 0-20 mA, 4-20 mA or 0-10V unipolar signal with respect to isolated ground, or a bipolar -10V to +10V voltage signal with respect to a reference return line.

Unipolar or bipolar operation is selected by a jumper. A unipolar current or voltage output is selected at the connector. Unipolar 4-20 mA or 0-20 mA current is selected in software.

Unipolar current of voltage: Jumper a

Bipolar -10 to +10 voltage: Jumper

b

The low analog output (0 mA, 4 mA, 0V, or -10V) may be set to correspond to any low displayed reading

An Lo

. The high analog output (20 mA, 0V or 10V) may be set to correspond to any high displayed reading An Hi . The meter will then apply a straight line fit between these two end points to provide an analog output scaled to the meter reading.



Press Menu

Select Key

AnSEt

Analog Output Setup.

Press until AnSEt is displayed (requires analog output board).


Key

___

0

0

Analog output signal selection.

An Lo

Low displayed value for 0 mA, 4 mA, 0V, or

-10V output

An Hi .

High displayed value for 20 mA or 10V output

___ 0

0

Analog output filtering.

0 .0000 0.

0 000 0.0

0 00

0.00

0 0 0.000

0


0

.0000 0.

0

000 0.0

0

00

0.00

0 0 0.000

0


41


Key

0

0-20 mA current output

1 0-10V voltage output

2 4-20 mA current output

3

-10 to +10V voltage output

0

Analog output unfiltered

1 Analog output filtered

Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point location is fixed by dEC.Pt

selection.

Select -9 thru 9 for flashing first digit, 0 thru 9 for other flashing digits. Decimal point location is fixed by dEC.Pt

selection.

18. SERIAL COMMUNICATION OPTIONS

A serial communications board

may be connected to the meter main board at plug position

P13 (middle position). Available boards are RS232, RS485 (with dual RJ11 connectors),

RS485 Modbus (with dual RJ45 connectors), USB, USB-to-RS485 converter, Ethernet, and

Ethernet-to-RS485 converter. The dual connectors of RS485 boards are wired in parallel to allow daisy chaining of addressable meters without use of a hub. Three serial communication protocols are selectable for all serial boards: Custom ASCII, Modbus RTU, and Modbus ASCII.

A USB-to-RS485 converter board

or an

Ethernet-to-RS485 converter board

allows a meter to be interfaced to a computer and be the device server for a network of up to 31 other meters on an RS485 bus, while itself retaining all capabilities of a meter. The remote meters need to be equipped with our RS485 digital interface board with dual 6-pin RJ11 jacks, not our RS485 digital interface with dual 8-pin RJ45 jacks. The dual 6-pin RJ11 jacks on the RS485 board are wired in parallel to allow multiple meters to be daisy-chained using readily-available 6-wire data cables with no need for hand-wiring or an RS485 hub. The outer two wires are used for ground.

Use 6-wire, straight-through data cables, not 4-wire telephone cables or crossover cables, all the way from the device server to the last device on the RS485 bus. Connect ATX to ATX,

BTX to BTX, etc., with no crossover as you go from device to device.

To connect a meter with a USB board to a computer, use a USB cable with Type A and

Type B connectors. The computer will display “Found new Hardware” followed by “Welcome to the Found new Hardware Wizard.” Follow the instructions for software installation from a CD.

When the installation is complete, use Device Manager to determine the com port. To get to

Device Manger, go to the Windows Control Panel, click on System, click on the Hardware tab, then click on Device Manager. Go down the device list and click on Ports (COM & LPT) and

USB serial port (com #). Note the com port # for use with communications to your meter, then exit Control Panel. If you later need to change the Com port, right-click on USB serial port

(com #), then on Properties, Port settings, and Advanced. Change port to the desired number, click OK, then exit Control Panel.

To connect a meter with an Ethernet board to a computer, see our separate Ethernet

Manual, which covers our Node Manager Software. This Windows-based application runs on a host computer and is used to configure our Ethernet Nodes. It automatically discovers all

Nodes on a LAN or WAN, plus any devices connected to Server Nodes via an RS485 bus. It is used to configure each Node, such as setting communication parameters, naming the Node and associated devices, entering email addresses for alarm notification and data requests, selecting the Node's time zone for time-stamping of emails and streaming data, and upgrading firmware. Once configuration data has been stored in flash memory of all Nodes, Node

Manager Software can be closed.

BOARD SETUP VIA JUMPERS

USB Board

No jumpers required.

42

Basic Ethernet Board

No jumpers needed.

RS232 Board e - Normal operation. f

- Slave display to RS232 from another meter.

g

- Pull-up resistor on RTS line.

Note: Board is shipped with jumpers e and g installed

RS485 Board, Full Duplex Operation b & d

- Installed on last meter in long cable run.

RS485 Board, Half Duplex Operation a & c - Installed for half duplex operation. d

- Installed on last meter in line with long cable runs.

Note: Board is shipped with no jumpers installed.

RS485-Modbus Board, Full Duplex Operation b & e - Bias jumpers should be installed on 1 board. a & d

- Installed on last meter in long cable run.

RS485-Modbus Board, Half Duplex Operation b & e - bias jumpers installed on 1 board. c & f - installed for half duplex operation. a

- installed on last meter in line with long cable runs.

Note: Board is shipped with no jumpers installed.

Modbus a d c e b f

RJ45

RJ45

Ethernet-to-RS485 Converter Board

& USB-to-RS485 Converter Board

Full Duplex Operation

No jumpers for short cable runs.

Add b & d

for long cable runs.

Half Duplex Operation a & c - Installed for half duplex operation. d - Installed on last meter in line with long cable runs.

43

SERIAL CONNECTION EXAMPLES

44



.

Press Menu

Select Key

SEr 1 .

Fixed Parameters:

No parity

8 data bits

1 stop bit

__0 0 0


Key

__ 0 00

Output filtering

U

Baud rate


Key

0 Send unfiltered signal

1 Send filtered signal

0

1

300 baud

600 baud

2

1200 baud

3 2400 baud

4 4800 baud

5

9600 baud

6 19200 baud

__00 0U

Output update rate

60 Hz 50

0 Line frequency Line frequency

1

0.28 sec 0.34 sec

2 0.57 sec 0.68 sec

3

4

1.1 sec

2.3 sec

5 4.5 sec

6 9.1 sec

1.4 sec

2.7 sec

5.4 sec

10.9 sec

7 18.1 sec

8

36.6 sec

9 72.5 sec

21.8 sec

43.5 sec

97 sec

45

.

.

Press Menu

Select Key

.

SEr 2 .

Serial Setup 2

SEr 3 .

Serial Setup 3

SEr 3

SEr 4 .

.

Serial Setup 3

(continued)

Serial Setup 4.

_ Addr

Modbus Address.

Appears only if the

Modbus protocol is selected.


Key

_ 0 000 U

Line feed

_0 0 00 U

Alarm data with readings

_00

0

0

U

Control of data output

_000 0U

Meter address with Custom

ASCII protocol

0

0000

U

Half or full duplex

0

0

000

U

Special start & stop char.

00 0 00 U

RTS mode

000 0 0 U

Termination characters

0000

0U

Data sent in continuous mode

__ 0 00 U

Modbus ASCII gap timeout

__0

__ 0

0

__00

Parity

0 U

Serial protocol

0U

00 __0 0 0 __00


0


Key

0 No line feed after carriage return

1 Line feed after carriage return

0 No alarm data

1

Alarm data with reading

0

Continuous data output

1 Data output on ASCII command only

Select 1 thru F for addresses 1 thru 15.

Select 0.

thru F.

(with decimal point) for addresses 16 thru 31.

0

Full duplex

1

Half duplex

0

Standard continuous mode

1 Special start & stop characters

0 Normal RTS

1 Single transmission

0 Only at end of all items

1

At end of each item

0

Reading

1 Peak

2 Valley

3

Reading + peak

4 Reading + valley

5 Reading + peak + valley

0 1 sec

1

3 sec

2 5 sec

3 10 sec

0 Custom ASCII

1 Modbus RTU

2

Modbus ASCII

0

None, 2 or more stop bits

1 Odd, 1 or more stop bits

2 Even, 1 or more stop bits

__ 247

Select

0

through

9

for flashing digit.

Address range is 1 to 247.

46

19. EXCITATION OUTPUT & POWER SUPPLY

Three isolated transducer excitation output levels are available from the power supply board.

These are selectable via jumpers b, c, d, e, f in the upper right of the board, as illustrated.

In addition, the board provides three jumper positions for special features. The same jumper locations apply to the universal power supply (85-264 Vac) and to the low voltage power supply (12-32 Vac or 10-48 Vdc).

Excitation output Jumper locations

5 Vdc ±5%, 100 mA max

10 Vdc ±5%, 120 mA max

24 Vdc ±5%, 50 mA max b, d, e b, d, f c

SELECTION OF OTHER JUMPERS

Jumper a - Front panel menu lockout, locked when installed. (See Section 9)

Jumper g

- Provides +5V power output at P1-4 when installed.

Jumper h - Connects "Control Input 2" to P1-4 when installed.

47

20. INSTRUMENT SETUP VIA PC

Instrument Setup

software is a PC program which is much easier to learn than front panel programming. It is of benefit whether or not the meter is connected to a PC. With the meter connected to a PC, it allows uploading, editing and downloading of setup data, execution of commands under computer control, listing, plotting and graphing of data, and computer prompted calibration. With the meter unconnected to a PC, it provides quick selection of jumper locations and a printable display of menu selections for front panel setup.

SOFTWARE INSTALLATION

Download IS2*.exe

onto your PC from the web or the distribution CD. Double-click on the downloaded file to unzip it into a special directory, such as c:\temp

. Within that directory, double-click on setup.exe

, which will install the software on your PC.

PREREQUISITES FOR CONNECTED USE

1)

PC with available RS232 com port.

2) Meter to be set up.

3) RS232 board in the meter. This board can be used for meter setup, then be removed.

4) RJ11-to-DB9 RS232 cable to connect the meter and PC (see Section 1, Ordering Guide).

5) Instrument Setup

software.

ESTABLISHING COMMUNICATIONS

Connect the meter and PC. Apply power to the meter. Be sure that the meter is in Run

Mode, not Setup Mode. To start the software from Windows, click on

Start

=>

Programs

=>

IS2 => IS2 . Click on RS232 => Establish . The program will temporarily set the selected Com port to the required baud rate, parity, data bits and stop bit. Once communications have been established, click on

Main Menu

. The software will sense the type of meter and installed boards, but it cannot sense jumpers positions nor set jumpers for you. If the computer is not connected to a meter, select DPM and Series 2 .

48

SETUP OF CONNECTED METER

A setup file can be retrieved from the meter ( DPM => Get Setup ), be edited ( View =>

Setup

), be saved to disk (

File => Save Setup

), be retrieved from disk (

File => Open Setup

), and be downloaded into one or multiple meters ( DPM => Put Setup ). Downloading of setup files from a PC can be a major time saving when multiple meters have to be set up in the same way.

You will find that Instrument Setup software is very user friendly, with separate tabselectable windows for Input+Display , Scaling , Filter , Relay Alarms , Communications ,

Analog Out , and Lockouts . If the required hardware, such as the analog output board, is not sensed, the corresponding tab will be grayed out.

ADDITIONAL FEATURES



The Commands pull-down menu allows you to execute certain meter functions by using your computer mouse. You can reset individual meter functions, display current or peak readings, and enter numbers to be displayed remotely by the DPM. The first position of a transmitted number must be a blank, + sign or - sign. Five digits and a decimal point must be transmitted. Leading 0’s serve as blanks. The

Commands

pull-down menu will be grayed out unless a Get Setup has been executed.

Plot

49

Graph



The Readings pull-down menu provides three formats to display DPM data on the PC monitor. Use the

Pause

and

Continue

buttons to control the timing of data collection, then press Print for a hardcopy using your PC printer.

List presents the latest readings in a 20-row by 10-column table. Press Pause at any time to freeze the display. Press

Print

for a hardcopy.

List

can capture peak readings.

Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC combination into a printing digital oscilloscope.

Graph

generates a histogram, where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases.



The Jumpers pull-down menu provides jumper positions for the various meter boards, duplicating information in this manual.



The Calibration pull-down menu allows easy calibration of voltage and current ranges for the DC, load cell, and AC RMS signal conditioner boards. The PC first recognizes the type of board, then prompts you to apply specific jumpers and calibration signals. Press

Ready

to take a reading. Press

Repeat

to take more readings. When you have decided on which reading to accept, press on the number

1

through

10

of that reading. Additional calibration software is available online.

METER SETUP WITH AN UNCONNECTED PC

Instrument Setup

software is also of benefit when the

PC is not connected to a meter. Upon launching the software, click on None for Communications , then on

DPM and Series 2 . Click on File => Default Setup to retrieve a default setup file from disk, or on

File => Open

Setup to retrieve a previously saved setup file from disk.

To enter new setup information, click on View => Setup , then make your screen selections as if you were connected to a meter. Tabs will be grayed out if you have not selected the required hardware under the

Input+Display

tab. When done, press on

Main Menu

, then on View => Menu . The selections made under

Setup will now be shown in the form of the required front panel programming sequence, where each row corresponds to a menu item selected by the

key, and the seven data columns correspond to values entered via the and keys.

Click on any step in the sequence to bring up a detailed help window.

Click on Print for a hardcopy, which you can then use as an instruction sheet to program your meter via its front panel.

Click on Main Menu => File => Save Setup As to save your setup to disk and have an electronic record.

50

21. CUSTOM CURVE LINEARIZATION

Curve.exe

is a DOS-based, executable PC program used to set up an Extended meter so that the readings have a user-defined, non-linear relationship with the input signal. The calculated linearizing parameters are downloaded into non-volatile memory of the meter. For example, it allows a meter to correct for transducer nonlinearity or to display volume of an irregularly shaped tank based on liquid level. The curvefitting algorithm uses quadratic segments of varying length and curvature, and provides diagnostics to estimate curve fitting errors.

The program is self-prompting, avoiding the need for a detailed printed manual. This manual section is only intended as an introduction and get-started guide.

PREREQUISITES

1) PC-compatible computer with an available Com 1 or Com 2 RS232 port.

2) Extended meter.

3)

An RS232 board in the meter. This board can be used for meter setup only, then be removed.

4) An RJ11-to-DB9 RS232 cable to connect the meter and PC (see Section 1, Ordering Guide).

5) Curve.exe software (downloadable from the web at no charge).

GETTING STARTED

Download curve.exe

into the same directory that will contain your data files, such as c:\curves . Set the meter baud rate to 9600. To do so, press the key to get to SEr 1 , then set the entry to __

050

. Set the meter address to 1. To do so, press the key to get to

SEr

2 , then set the entry to _ 0011 . To execute the program from Windows, simply double-click on curve.exe

, which is an executable file. Follow the steps on computer screens, which will prompt you and provide extensive information. Pressing

R

(Enter) returns to the main menu.

You will be given the choice to enter your data in one of four modes:

1) Text file entry mode, with an X value in one column and a Y value in another. There can be additional columns, which are ignored. The file must have a DOS name of up to

8 characters and the extension .RAW. There can be from 5 to 180 rows. X is the input value and should be in the unit of measure for which the meter was set up, such as mV,

V, mA or A. Y is the desired corresponding reading and can range from -99999 to

99999 with any decimal point.

2) 2-coordinate keyboard entry mode, where an actual X input signal is applied, and the desired Y reading is entered from the keyboard.

3) 2-coordinate file entry mode, where an actual X input signal is applied, and the desired Y reading is provided from a file.

51

4) Equation entry mode,

where the coefficients of a polynomial Y = K1X^P1 + K2X^P2 +

K3*X^P3 + … are entered. Up to 20 terms are allowed. An offset can be built into X.

You will be asked if your DPM has a revision of DPM4L or later. You will normally select 2

(yes), since revision DPM4L started to ship in August 2000.

You will be asked to supply the following:

LOW X-COORDINATE VALUE >

LOW INPUT MEASUREMENT VALUE >

HIGH X-COORDINATE VALUE >

HIGH INPUT MEASUREMENT VALUE >

This informs the computer of your signal conditioner jumper settings. Enter 0 and 0 for the two LOW values. For HIGH X, enter your signal conditioner jumper range in the same units of measure that you will be using in your *.RAW data input file. Enter 20 for

20 mV or 20V. Enter 200 for 200 mV or 200V. Enter 5 for 5A AC or DC. For HIGH

INPUT MEASUREMENT VALUE, enter

20000

, except for 5A DC, where you should enter 5000 .

Position of the decimal point from 6=X.XXXXX, 5= XX.XXX, 4=XXX.XXX, 3=XXXX.XX,

2=XXXXX.X, 1=XXXXXX (for DPMs, the leading X is a blank). Specify the same position that you specified in the dEc.Pt

decimal point menu selection.

Follow the steps on the screens to finish generating the custom curve. When prompted to download the file to the meter, select

Y

. When prompted to set the meter to custom curve mode, also select Y .

KEYPAD CONTROL

You can take a meter in and out of custom curve linearization using the meter keypad.

From the Menu mode, press the key to get to ConFG , then set the fifth digit to either 0

(normal linear operation) or to 1 (custom curve operation). This fifth digit will only be displayed with an Extended meter.

FILES USED OR CREATED BY CURVE.EXE

1) *.RAW is the raw input file generated by all four data entry methods.

2) *.DVD

adds three columns from which the smoothness of the input data and obvious input errors can be judged. The more data points and the smoother the data, the better the curve fit.

3) *.NUM lists Y readings prior to custom curve linearization and addition of the decimal point.

4) *.CCF

is an internal file used by the software.

5) *.SIM

lists simulated linearized meter readings and calculated corresponding errors.

6) *.PRM

contains the final hex data that is downloaded into the meter.

52

22. METER CALIBRATION

All analog input and analog output ranges of the meter have been digitally calibrated at the factory prior to shipment using calibration equipment certified to NIST standards. Calibration constants are stored digitally in non-volatile memory in EEPROM on the signal conditioner board and analog output board. As a result, these boards may be mixed and interchanged without requiring meter recalibration. Digital calibration eliminates much of circuitry that would be associated with analog calibration, providing superior long term accuracy and stability.

If recalibration is required, the meter may be returned to the factory or to any authorized distributor. Easy calibration of DC, AC and load cell signal conditioner ranges is possible using the Instrument Setup software, as described in Section 20. To allow computer aided calibration, an RS232 or RS485 interface card must be installed in the meter. This card may be installed temporarily and be removed following calibration. Step-by-step instructions and advanced calibration software are available from the factory.

53

23. SPECIFICATIONS

Meter Display

Type ....................................5 LED, 7-segment, 14.2mm (.56") high digits & 3 LED indicators

Color....................................................................................................................Red or green

Range.................................................................... -99999 to +99999 and -99990 to +99990

A to D Conversion

Technique (Pat.5,262,780)........................................................................ Concurrent Slope TM

Read Rate ...............................................................60/s for 60 Hz NMR, 50/s for 50 Hz NMR

Output Update Rate .....................................................................56/s at 60 Hz, 47/s at 50 Hz

Display Update Rate .....................................................................3.5/s at 60 Hz, 3/s at 50 Hz

Noise Rejection

CMV from DC to 60 Hz................................................................................Withstand 250Vac

Dielectric strength....................................................... 3.5 kV ac for 5 sec, 2.3 kV ac for 1 min

CMR from DC to 60 Hz ................................................................................................ 130 dB

NMR at 50/60 Hz...............................................................90 dB with minimum digital filtering

Control Inputs (CMOS/TTL levels, logic 0 = tied to digital ground, logic 1 = open)

/ Hold input ..........................................................................Logic 0 holds display and outputs

/ Peak or Valley input .........................................................Logic 0 displays peak/valley value

/ Tare input ......................................................................... Logic 0 offsets input value to zero

/ Tare Reset .........................................................................Logic 0 resets Tare value to zero

/ Reset input ........................................................................ Logic 0 resets all meter functions

/ Function Reset input .................................................Logic 0 resets peak values and alarms

/ Decimal Point input .....................Overrides internal DP selections and controls DP position

/ Display Blank input.....................................................................Logic 0 shuts off the display

Power Requirements

Input Voltage rating (standard) .........85-264 Vac or 90-300 Vdc (DC range not UL approved)

Input Voltage rating (low voltage option) ............................................12-32 Vac or 10-48 Vdc

Power Line Frequency ................................................................................. DC and 47-63 Hz

Power Consumption, Max ........................................................................................... 5 Watts

Excitation Outputs

Voltage & Current Levels (jumper selectable) .................................. 5 Vdc ±5%, 100 mA max

.......................................................................................................

10 Vdc ±5%, 120 mA max

........................................................................................................

24 Vdc ± 5%, 40 mA max

Excitation Output Ripple.....................................................................................100 mVp max

Isolation from power and outputs ............................................................................... 250 Vac

Insulation dielectric strength to power and outputs..... 3.5 kV ac for 5 sec, 2.3 kV ac for 1 min

Isolation to signal common........................................................................................... 50 Vdc

54

Input Types, Ranges, Resolution, Error at 25°C

DC Volts Thermocouple (0.1°, 1° resolution)

Range

2.0000 mA

20.000 mA

200.00 mA

5.000 A

Resol. Resistance Error

0.1 µA

1 µA

10 µA

1 mA

Type

100 Ω

10 Ω

1 Ω

0.1% of FS

Ni 120 Ω

.00672

0.01 Ω 20

Cu 10 Ω

.00427

Range

200.00 mV

2.0000 V

20.000 V

200.00 V

300.0 V

10 µV

100 µV

1 mV

10 mV

100 mV

1 G

1 G

10 M

10 M

10 M

Ω

Ω

Ω

Ω

Ω

0.01% of FS

±2 cts

J

K

-210 to 760°C

-347to 1400°F

-244 to 1372°C

-408to 2501°F

.01% FS ±0.09°C

.01% FS ±0.16°F

.01% FS ±0.10°C

.01% FS ±0.17°F

DC Amps

0 to 400°C

-257 to 0°C

.01% FS ±0.03°C

.01% FS ±0.20°C

T

Range

2.0000 mA

20.000 mA

200.00 mA

5.000 A

Resol. Resistance

0.1 µA

1 µA

10 µA

1 mA

100 Ω

10 Ω

1 Ω

0.01 Ω

Error

0.01% of FS

±2 cts

E

32 to 752°F

-430 to 32°F

-240 to 1000°C

-400 to 1830°F

.01% FS ±0.05°F

.01% FS ±0.36°F

.01% FS ±0.18°C

.01% FS ±0.32°F

22 M Ω

22 M Ω

1 M Ω

N

-245 to 1300°C

-410 to 2370°F

.01% FS ±0.10°C

.01% FS ±0.17°F

True RMS Volts

(0% to 100% of Full Scale,

0 Hz and 10 Hz to 10 kHz, crest factor 3.0)

Range

200.00 mV

2.0000 V

20.000 V

200.00 V

600.0 V

True RMS Amps

0 Hz and 10 Hz to 10 kHz, crest factor 3.0)

Range

Resol. Resistance Error

10 µV

100 µV

1 mV

10 mV

100 mV

(0% to 100% of Full Scale,

Resol. Resistance

0.1% of FS

Error

S

R

1 M Ω

Type

1 M Ω 2V

Pt 100 Ω

.00385

Pt 100 Ω

.003925

-46 to +1768°C

-51 to +3213°F

-45 to 1768°C

-49 to 3214°F

RTD (0.01°, 0.1°, 1° resolution)

Range

-202 to 850°C

-331 to 1562°F

-202 to 631°C

-331 to 1168°F

.01% FS ±0.12°C

.01% FS ±0.22°F

.01% FS ±0.17°C

.01% FS ±0.31°F

Error

.01% FS ±0.03°C

.01% FS ±0.05°F

.01% FS ±0.04°C

.01% FS ±0.07°F

-80 to 260°C

-112 to 500°F

-97 to 260°C

-143 to 500°F

Error

.01% FS ±0.05°C

.01% FS ±0.09°F

.01% FS ±0.05°C

.01% FS ±0.09°F

Resistance Measurement

Range

0-20.000

Ω

0-200.00

Ω

0-2000.0

Ω

0-20000 Ω

0-200.00 k Ω

Resolution

1 m Ω

10 m Ω

100 m Ω

1 Ω

10 Ω

Error

0.01% of FS

±2 cts

55

Ratio, Potentiometer Follower, Strain

Range

200.00 mV

2.0000 V

20.000 V

Resol. Resistance

10 µV

100 µV

1 mV

1 G Ω

1 G Ω

1 M Ω

Error

0.01% of FS

±2 cts

Load Cell Input

Range

20.000 mV

50.000 mV

100.00 mV

250.00 mV

500.00 mV

Resolution Resistance Zero Range Span Range

1 µV

2.5 µV

5 µV

12.5 µV

25 µV

1 G Ω

-99999 to

99999

0 to ±99,999

Error

0.01% of FS

±2 cts

Thermocouple Accuracy

Span Tempco .........................................................................................0.003% of reading/°C

...............................................................................

0.0015% of reading/°C for load cell meter

Zero Tempco ............................................................................................................ 0.2 µV/°C

Reference Junction Accuracy .....................................................................1°C, 10°C to 40°C

Dual & Quad Relay Options

Power to Relay Option ................................................................................Powered by meter

Setpoint Setup....................................................... Via front panel pushbuttons or RS232/485

Update Rate .................................................................................56/s at 60 Hz, 47/s at 50 Hz

Response to input signal (min) ..................................................................Display update rate

Input Signal (selectable)........................................................Filtered or unfiltered input signal

Actuation Modes (selectable) ...... Above or below setpoint, latching or non-latching, disabled

Output Time Delay (selectable) .................................................................... 1 to 128 readings

Front Panel Enable / Lockout Modes (selectable) ................1) Display and change setpoints

...................................................................................

2) Display but do not change setpoints

..................................................................................

3) Neither display nor change setpoints

Alarm Status Indication ..........................................................................2 or 4 red LED lamps

Status Indication Setup (selectable) .......................Lit when output is ON or OFF, or disabled

Form C, SPDT Relay Output:

AC Rating..........................................................................................................8A @ 240 Vac

DC Rating........................................................................................................... 8A @ 24 Vdc

Isolation rating between signal common and contacts ............................................... 250 Vac

Insulation dielectric strength between signal common and contacts ........................................

................................................................................... 3.5 kV ac for 5 sec, 2.3 kV ac for 1 min

Form A, SPST Solid State Relay Output:

AC Rating..................................................................................................130 mA @ 140 Vac

DC Rating..................................................................................................130 mA @ 180 Vdc

Isolation rating between signal common and contacts ............................................... 250V ac

Insulation dielectric strength between signal common and contacts ........................................


Analog Output Option

Power to Analog Output Option...................................................................Powered by meter

Output Levels ..............................................................0-20 mA, 4-20 mA, 0-10V, -10 to +10V

Voltage Compliance, 0-20 mA Output .................................................. 12V (0-600 Ohm load)

Current Compliance, 0-10V, -10 to +10V Output.......................2 mA (5 kOhm or higher load)

Accuracy ..........................................Meter input accuracy ±0.02% of full scale analog output

Resolution ...........................................................................................16 bit (1 part in 65,536)

56

Response Time ....................................................................................... 50/60Hz update rate

Scaling of Reading for Zero Output ............................................................-99,999 to +99,999

Scaling of Reading for Full Scale Output................................................... -99,999 to +99,999

Isolation rating between signal common and analog output....................................... 250V ac

Insulation dielectric strength between signal common and analog output................................


Serial Interface Option (USB, RS232, RS485, RS485-Modbus boards)

Output Types................................................................RS232, RS485, RS485-Modbus, USB

.......................................... USB-to-RS485 converter, Ethernet, Ethernet-to-RS485 converter

Power to Interface Option............................................................................Powered by meter

RS485 Wiring ............................................................................................... Half or full duplex

Baud Rates ............................................................ 300, 600, 1200, 2400, 4800, 9600, 19200

Serial Protocols ............................. Custom ASCII, Modbus RTU, Modbus ASCII (selectable)

Signal Levels ................................................. Meet RS232, RS485, USB, Ethernet standards

Isolation rating between signal common and serial I/O .............................................. 250V ac

Insulation dielectric strength between signal common and serial I/O .......................................


Option Board Connectors:

RS232 ..................................................................................................... Single RJ11 jack

RS485 ................................... Two RJ11 jacks (for daisy chaining with 6-wire data cables)

RS485 Modbus...................... Two RJ45 jacks (for daisy chaining with 8-wire data cables)

USB.......................................................................................................... USB type B plug

USB-to-RS485 converter............................USB type B plug plus RJ11 jack to RS485 bus

Ethernet.........................................................................................Single RJ45 to Ethernet

Ethernet-to-RS485 converter..............RJ45 jack to Ethernet plus RJ11 jack to RS485 bus

Environmental

Operating Temperature .........................................................................................0°C to 55°C

Storage Temperature ........................................................................................ -40°C to 85°C

Relative Humidity ...................................................... 95% from 0°C to 40°C, non-condensing

Case............................ NEMA-4X (IP65) from front when panel mounted (not verified for UL)

Shock ........................................................................... 10 G at 1 kHz, applied in X, Y, Z axes

Vibration ............................................. 15 Hz to 150 Hz, 1 mm to 2 mm amplitude, 20 G max.

- 57 -

24. GLOSSARY OF TERMS

Adaptive Filter Threshold

A threshold which causes an adaptive moving average filter to be reset to the latest reading when the accumulated difference between individual readings and the filtered reading exceeds that threshold. Adaptive moving average filtering allows a meter to respond rapidly to actual changes in signal while filtering out normal noise. The accumulated difference is also reset to zero when the latest reading has a different polarity than the filtered reading. A low adaptive filter threshold is normally selected. A high filter threshold should be selected if the signal has large transients.

Alarm, Latched

An alarm which stays actuated until reset.

Latched alarms can shut down machinery or a process when an operating limit has been exceeded, or maintain an alarm condition until acknowledged by an operator.

Alarm, Non-latched

An alarm which changes state automatically when the reading rises above a specified limit and changes back automatically when the reading falls below a limit.

A selectable digital filter mode which automatically selects an appropriate moving average filter time constant from 0.08 sec to 9.6 sec for the encountered noise condition.

Auto-tare

A selectable meter operating mode, where the first reading following power-on or meter reset is used to zero the display.

Further readings are then relative to this new zero.

Batch Average Filter

A digital filter mode which averages 16 readings and then displays the average.

Readings are taken at 60/sec with 60 Hz power and 50/sec with 50 Hz power.

Counts The reading displayed on the panel meter ignoring the decimal point.

Custom ASCII Protocol

A simplified, short protocol for use with these panel meters. It allows 31 digital addresses. Not an industry-standard protocol, like the more complex Modbus protocol

, which is also offered with the meters.

Deviation Band

A band in counts which controls relay action symmetrically around a setpoint .

The relay actuates when the reading falls within the deviation band, and deactuates when the reading falls outside. A limit (e.g., 50 counts) is set up around both sides of the setpoint to create a deviation band (e.g., 100 counts).

Setting up a passband around a setpoint is often used for component testing.

- 58 -

Deviation limits are programmed by entering menu item dEU1b for Alarm 1 and dEU2b for

Alarm 2. The deviation band will be equal to two limits.

Display Blank

A rear panel input which blanks the display when the input is tied to logic ground by a switch or 0V is applied (logic level true). The meter display will light when the input is open or is held at +5V (logic level false).

Extended Meter

A digital panel meter with an enhanced microcomputer that provides added capabilities, specifically linearization of nonlinear inputs and display of rate of change from successive readings.

Full Scale

The maximum input signal range for which the meter has been configured. For example, the most sensitive full scale for the load cell meter is ±20 mV (signal range from -20 mV to +20 mV).

Function Reset

A rear panel control input which resets Peak, Valley and any latched alarms when the input is tied to logic ground by a switch or 0V is applied (logic level true). To reset the value again, the input must be open or 5V applied (logic level false) and then set low.

Ground Loop A closed conductive path in external ground wiring that allows stray currents to flow in ground wiring, creating ground noise. The meters in this manual minimize ground loop problems by mutually isolating the grounds associated with meter power, signal input, and all output and communication options.

Jumper A push-on component which provides a short between two adjacent posts on a circuit board. Jumpers are used to configure signal conditioner boards for specific signal types and full scale ranges, and to configure power supply and communications boards for various modes of operation. Unused jumpers are stored by pushing one side over an unused post.

Hysteresis Band

A band which controls relay action symmetrically around a setpoint. The relay closes (or opens) when the reading goes above the setpoint plus one hysteresis limit, and opens (or closes) when the reading falls below the setpoint less one hysteresis limit. A narrow hysteresis band is often used to minimize relay chatter around a setpoint due to electrical noise or signal feedback caused by load switching. A wide hysteresis band can be used for control applications, such as turning on a fill pump when the tank level has reached a lower limit and shutting off the pump when the tank level has reached an upper limit. The hysteresis band will be equal to two hysteresis limits.

- 59 -

Menu Mode

The meter programming mode used for input and range selection, meter setup, and meter configuration. Entered into from the Run mode by pressing the

MENU key. The Menu mode can be locked out completely by a jumper.

Meter Hold

A rear panel input which freezes the meter display and all meter outputs while that input is tied to logic ground by a switch or is held at 0V (logic level true).

The meter will resume operation when the input is allowed to float or is held at

+5V (logic level false).

Modbus

An industry-standard serial communications protocol which allows devices by different manufacturers to be digitally addressed by a PC on the same communication line, with up to 247 digital addresses. More complex than the

Custom ASCII

protocol, which is also supported by these meters.

Moving Average Filter

A digital filter mode which displays a weighting moving average of readings.

Readings are taken at 60/sec with 60 Hz power and 50/sec with 50 Hz power.

Display update rates remain 3.5/sec with 60 Hz power and 3.0/sec with 50 Hz power. There are eight moving average modes:

Old average x 1/2 + new reading x 1/2 (equivalent to 0.08 sec RC time constant).






Old avg. x 127/128 + new reading x 1/128 (equivalent to 4.8 sec RC time constant).

Old avg. x 255/256 + new reading x 1/256 (equivalent to 9.6 sec RC time constant).

Offset

A constant adder used for the displayed reading. This is the term b

in the straight line formula y = mx + b , where y is the displayed reading in counts, m is the scale factor, x is the measured reading in counts, and b is the offset. For direct readout in (milli)volts or (milli)amps, offset

is 0.

Peak Display The maximum (or most positive) reading since that maximum was last reset.

Reset can be via the meter front panel, an external input, or a software command. The displayed value can reflect the filtered or unfiltered readings.

Process Signal

A signal whose display requires setup of scale and offset settings for display in engineering units. A classical process signal is 4-20 mA, where the 4 mA and

20 mA end points can each correspond to a desired meter reading.

Rate of Change Meter

A Extended meter which allows the display of rate based on successive readings. The conversion to engineering units is achieved with the combination of a multiplier from 0.1 to 10,000 and a scale factor.

Reading The value displayed by the meter. “Taking a reading” is the action of the meter to make an analog-to-digital conversion. Readings are taken at 60/sec with 60

Hz power or 50/sec with 50 Hz power, and are displayed with an update rate of

3.5/sec with 60 Hz power or 3.0/sec with 50 Hz power.

- 60 -

Remote Display

A display mode which allows the meter to serve as a remote display to another meter when connected to it by a 4-wire phone cord. Also allows the meter to transmit raw measurement data to a computer and then display processed data from the computer. A serial communications option board is required in the meter. If such a board is not installed or no serial data is received, the meter displays rESEt .

Reset

There are three types of Reset:

 Peak and Valley Reset. Achieved by simultaneously pressing the RESET and PEAK keys.

 Latched Alarm Reset. Achieved by simultaneously pressing the

RESET

and

ALARMS keys.

 Meter Reset. Causes the meter to reinitialize and take a tare reading when set up for auto-tare

. Achieved powering up the meter, by pressing the

RESET and MENU keys simultaneously, stepping through all top-level menu choices, grounding a rear panel connector, or supplying an ASCII command. rESEt

is displayed briefly.

RS485 Half Duplex

Serial communications implemented with two wires, allowing data transmission in both directions, but not simultaneously.

RS485 Full Duplex

Serial communications implemented with four wires, allowing data transmission in two directions simultaneously.

Run Mode

The normal operating mode of the meter, where readings are taken, as opposed to the menu mode .

Scale

Scaling

A constant multiplier used to go from A/D converter counts to displayed counts. This is the slope term m

in the straight line formula y

= mx + b , where y is the displayed reading in counts, m is the scale factor, x is the measured reading in counts, and b

is the offset. For direct readout in (milli)volts or

(milli)amps, scale is 1.

The process of setting scale

and offset

so that the meter reads properly in engineering units (such as psi).

Scaling, Coordinates of 2 Points Method

A scaling method where four numbers are entered manually: low input, desired reading at low input; high input, and desired reading at high input. The meter then applies a straight line fit. The decimal point is set by the separate dEC.Pt

menu item.

Scaling, Scale and Offset Method

A scaling method where scale and offset are entered manually.

- 61 -

Scaling, Reading Coordinates of 2 Points Method

A scaling method, where the low and high input values are determined from actual signals. A known low signal is first applied to the meter, such as the output of a pressure transducer at zero pressure. That signal is captured as the low input value, and the desired low reading is entered. A known high signal is then applied, such the output of a transducer for a know weight or pressure.

That signal is captured as the high input value, and the desired high reading is entered. The meter then applies straight line fit. This scaling method has the advantage of calibrating the transducer and meter as a system. The actual voltage or current at either point does not need to be known. The decimal point is set by the separate dEC.Pt

menu item.

Setpoint A value compared to the reading to determine the state of a relay. Term often used interchangeably with “alarm setpoint.” The relay action can by latching or non-latching

, utilize a hysteresis band

, or utilize a deviation band

. Hysteresis bands and deviation bands are specified by two symmetrical limits around the setpoint .

Span

Tare

The number of counts corresponding to a given signal range.

A rear panel input which causes the display to be set to zero when the input is momentarily tied to logic ground by a switch or is held at 0V (logic level true).

When the input is allowed to float or is held at +5V (logic level false), the meter displays readings relative to this new zero. A common application is in weighing, where an external Tare button is pressed to read the weight of an empty scale (tare), and tare is then automatically subtracted as a constant from gross weight for display of net weight. Tare can also be used for other applications where a reading relative to starting point is desired.

Valley Display

The minimum (or most negative) reading since that minimum was last reset.

Reset can be via the meter front panel, an external input, or a software command. The displayed value can reflect the filtered or unfiltered readings.

Zero When used with process meters, zero is an adjustment so that a given low transducer output reads zero on the meter.

Zero

is adjusted by programming offset .

- 62 -

- 63 -

25. WARRANTY

Yokogawa Corporation of America warrants its products against defects in materials or workmanship for a period of one year from the date of purchase.

In the event of a defect during the warranty period, the unit should be returned, freight prepaid

(and all duties and taxes) by the Buyer, to the authorized Yokogawa distributor where the unit was purchased. The distributor, at its option, will repair or replace the defective unit. The unit will be returned to the buyer with freight charges prepaid by the distributor.

LIMITATION OF WARRANTY

The foregoing warranty shall not apply to defects resulting from:

1. Improper or inadequate maintenance by Buyer.

2. Unauthorized modification or misuse.

3. Operation outside the environmental specifications of the product.

4. Mishandling or abuse.

The warranty set forth above is exclusive and no other warranty, whether written or oral, is expressed or implied. Yokogawa specifically disclaims the implied warranties of merchantability and fitness for a particular purpose.

EXCLUSIVE REMEDIES

The remedies provided herein are Buyer’s sole and exclusive remedies. In no event shall

Yokogawa be liable for direct, indirect, incidental or consequential damages (including loss of profits) whether based on contract, tort, or any other legal theory.

Yokogawa Corporation

- 64 -

Page order, 64 pages, Yokogawa:

64,1 ,48,17, 2 ,63,18,47,62,3,46,19,4,61,20,45,60,5,44,21,6,59,22,43,58,7,42,23,8,57,24,41,56,9

,40,25,10,55,26,39,54,11,38,27,12,53,28,37,52,13,36,29,14,51,30,35,50,15,34,31,16,49,32,33

- 65 -

- 64 -

YOKOGAWA 800 plus Instruction Manual

Universal Digital Meter

Series 2

INSTRUCTION MANUAL

Now with Ethernet

1. ORDERING GUIDE

2. TABLE OF CONTENTS

3. PRODUCT INTRODUCTION

4. RECEIVING & UNPACKING

5. SAFETY CONSIDERATIONS

6. CONNECTOR WIRING INFORMATION

RS232 INTERFACE Computer

RS485 INTERFACE - FULL DUPLEX

RS485 INTERFACE - HALF DUPLEX

RS485-MODBUS - FULL DUPLEX

RS485-MODBUS - HALF DUPLEX

7. MECHANICAL ASSEMBLY

8. FRONT PANEL SETUP KEYS

9. ENABLING & LOCKING OUT MENU ITEMS

Enabled or Disabled

Menu Items

10. READING COORDINATES OF 2 POINTS SCALING METHOD

11. DC VOLTS, AMPS, PROCESS, STRAIN INPUT

12. LOAD CELL & MICROVOLT INPUT

13. AC TRUE RMS VOLTS & AMPS INPUT

14. THERMOCOUPLE INPUT

15. RTD & RESISTANCE INPUT

16. DUAL OR QUAD RELAY OUTPUT OPTION

17. ANALOG OUTPUT OPTION

18. SERIAL COMMUNICATION OPTIONS

19. EXCITATION OUTPUT & POWER SUPPLY

20. INSTRUMENT SETUP VIA PC

21. CUSTOM CURVE LINEARIZATION

22. METER CALIBRATION

23. SPECIFICATIONS

24. GLOSSARY OF TERMS

25. WARRANTY

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