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SL280DFV
Service Literature
Corp. 1117-L4
Revised 06-2016
icomfort ® ENABLED SL280DFV SERIES UNITS
SL280DFV series units are 80% efficiency gas furnaces used for downflow applications only, manufactured with
Lennox Duralok heat exchangers formed of aluminized steel. Units are available in heating capacities of 66,000 to
110,000 Btuh and cooling applications up to 5 tons. Refer to
Engineering Handbook for proper sizing.
Units are factory equipped for use with natural gas. Kits are available for conversion to LPG operation. SL280DFV mod el units are equipped with the icomfort ® enabled SureLight ® two-stage variable speed integrated control. All units use a redundant gas valve to assure safety shut-off as required by
CSA.
All specifications in this manual are subject to change. Pro cedures outlined in this manual are presented as a recom mendation only and do not supersede or replace local or state codes. In the absence of local or state codes, the guidelines and procedures outlined in this manual (except where noted) are recommendations only and do not consti tute code.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 2
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . .
Page 3
I Unit Components . . . . . . . . . . . . . . . . . . . . . . . .
Page 4
II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 29
III Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 29
IV Heating System Service Checks . . . . . . . . .
Page 31
V Typical Operating Characteristics . . . . . . . . .
Page 34
VI Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 34
VII Wiring and Sequence of Operation . . . . . .
Page 38
VIII Program Unit Capacity Size Mode . . . . . .
Page 42
IX Field Wiring and Jumper Settings . . . . . . . .
Page 43
X Troubleshooting Flow Chart . . . . . . . . . . . . . .
Page 47
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, person al injury or loss of life. Installation and service must be performed by a licensed professional HVAC in staller (or equivalent), service agency or the gas sup plier.
WARNING
Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at discon nect switch(es). Unit may have multiple power supplies.
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal in jury. Take care while handling this equipment and wear gloves and protective clothing.
Page 1
©
2016 Lennox Industries Inc.
SPECIFICATIONS
Gas
Heating
Performance
High
Fire
Model No. SL280DF070V36A SL280DF090V48B SL280DF090V60C SL280DF110V60C
1 AFUE
Input - Btuh
Output - Btuh
Temperature rise range - °F
80%
66,000
52,000
35-65
80%
88,000
69,000
35-65
80%
88,000
70,000
35-65
80%
110,000
87,000
35-65
Low
Fire
Gas Manifold Pressure (in. w.g.)
Nat. Gas / LPG/Propane
Input - Btuh
Output - Btuh
Temperature rise range - °F
Gas Manifold Pressure (in. w.g.)
Nat. Gas / LPG/Propane
High static - in. w.g.
Connections in.
Heating
Cooling
Flue connection - in. round
Indoor
Blower
Gas pipe size IPS
Wheel nominal diameter x width - in.
Motor output - hp
3.5 / 10.0
43,000
35,000
25-55
1.7 / 4.9
0.8
1.0
4
1/2
10 x 8
1/2
3.5 / 10.0
57,000
46,000
25-55
1.7 / 4.9
0.8
1.0
4
1/2
11 x 9
1
3.5 / 10.0
57,000
46,000
25-55
1.7 / 4.9
0.8
1.0
4
1/2
11 x 10
1
3.5 / 10.0
72,000
59,000
25-55
1.7 / 4.9
0.8
1.0
4
1/2
11 x 10
1
Tons of add-on cooling
Air Volume Range - cfm
Voltage
2 - 3
589 - 1514
3 - 4
830 - 1996
3.5 - 5
899 - 2273
120 volts - 60 hertz - 1 phase
3.5 - 5
882 - 2120
Electrical
Data
Blower motor full load amps
Maximum overcurrent protection
7.7
15
12.8
20
12.8
20
12.8
20
Shipping Data lbs. - 1 package 130 153 164 173
1
NOTE - Filters and provisions for mounting are not furnished and must be field provided.
Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations. Isolated combustion system rating for non-weatherized furnaces.
OPTIONAL ACCESSORIES - MUST BE ORDERED EXTRA
“A” Width
Models
CABINET ACCESSORIES
Downflow Combustible Flooring Base
CONTROLS
11M59
Y0349
X2658
ComfortSense ® 7000 Thermostat
Remote Outdoor Sensor (for dual fuel and Humiidtrol ® )
DOWNFLOW FILTER KITS
Downflow Filter Kit
No. and Size of filter - in.
NIGHT SERVICE KITS
Night Service Kit
Safety Service Kit
51W06
(1) 20 x 16 x 1
16S36
89W19
GAS HEAT ACCESSORIES
Models all
Natural Gas to
LPG/Propane Kit
11K51
“B” Width
Models
11M60
Y0349
X2658
51W07
(2) 20 x 20 x 1
LPG/Propane to
Natural Gas Kit
11K46
1 6S36
89W19
Page 2
“C” Width
Models
11M61
Y0349
X2658
51W08
(2) 20 x 20 x 1
1 6S36
89W19
PARTS IDENTIFICATION
BLOWER ASSEMBLY
GASKET
SECONDARY LIMIT
FLUE CHASE
CONTROL BOX
(Includes two-stage integrated control, transformer and circuit breaker)
INTERNAL FLUE
PIPE ASSEMBLY
DOOR INTERLOCK SWITCH
ROLLOUT SWITCH
PRIMARY LIMIT LOCATION
HEAT EXCHANGER
COMBUSTION AIR INDUCER
PRESSURE SWITCHES
COMBUSTION AIR INDUCER
GAS VALVE
INNER BLOWER ACCESS PANEL
BURNER BOX ASSEMBLY
ACCESS PANEL
FIGURE 1
Page 3
I-UNIT COMPONENTS
Unit components are shown in figure 1. The gas valve,
combustion air inducer and burners can be accessed by re moving the access panel. Electrical components are in the
control box (figure 2) found in the blower section.
Interlock Switch
CAUTION
Electrostatic discharge can affect elec tronic components. Take precautions to neutralize electrostatic charge by touching your hand and tools to metal prior to handling the control.
A- Control Box
1. Control Transformer (T1)
A transformer located in the control box provides power to the low voltage section of the unit. Transformers on all models are rated 40VA with a 120V primary and a 24V sec ondary.
2. Door Interlock Switch (S51)
An interlock switch rated 14A at 125VAC is wired in series with line voltage. When the indoor blower access panel is removed the unit will shut down.
CONTROL BOX SL280DFV
Transformer
Circuit Breaker
SureLight ® Integrated Control
FIGURE 2
3. Circuit Breaker (CB8)
A 24V circuit breaker is also located in the control box.
The switch provides overcurrent protection to the trans former (T1). The breaker is rated 3A at 32V. If the current exceeds this limit the breaker will trip and all unit opera tion will shutdown. The breaker can be manually reset
by pressing the button on the face. See figure 3.
CIRCUIT BREAKER CB8
PRESS TO RESET
FIGURE 3
WARNING
Shock hazard.
Disconnect power before servicing. Integrated control is not field repairable.
If control is inoperable, simply replace entire con trol.
Can cause injury or death. Unsafe operation will result if repair is attempted.
4. SureLight Integrated Control (A92)
Units are equipped with the icomfort enabled Sur eLight
®
two-stage, variable speed integrated control. This control is used with the icomfort Wi-Fi ® thermostat as part of a communicating comfort system. The control can also operate with a non-communicating conventional single or two-stage thermostat. The system consists of a ignition /
blower control (figures 4 and 5) with control pin designa
tions in tables 1, 2 and 3 and ignitor (figure 13). The control
and ignitor work in combination to ensure furnace ignition and ignitor durability. The control provides gas ignition, safety checks and indoor blower control with two-stage gas heating. The furnace combustion air inducer, gas valve and indoor blower are controlled in response to various system inputs such as thermostat signal, pressure and limit switch signal and flame signal. The control features a seven-seg ment LED display, indicating furnace status (including in door blower) and error codes. The LED flashes in single
digits. For example using table 5 under LIMIT CODE, an
“E” followed by “2” followed by “5” followed by “0”, the limit switch circuit is open. The control also has two unpowered
(dry) 1/4” contacts for a humidifier and a 120 volt accessory terminal. Both rated at (1) one amp each.
Electronic Ignition
At the beginning of the heat cycle the integrated control monitors the first stage and second stage combustion air inducer prove switch. The control will not begin the heating cycle if the first stage prove switch is closed (by-passed).
Likewise the integrated control will not begin the second stage heating cycle if the second stage prove switch is closed, and will remain in first stage heat. However, if the second stage prove switch closes during the first stage heat pre-purge, the control will allow second stage heat.
Once the first stage prove switch is determined to be open,
Page 4
the combustion air inducer is energized on low (first stage) heat speed. When the differential in the prove switch is great enough, the prove switch closes and a 15-second pre-purge begins.
NOTE During abnormal conditions such as low supply voltage or low outdoor temperatures and the low fire pres sure switch does not close, the combustion air inducer will switch to high fire. After a 15 second pre-purge the high fire pressure switch will close and the unit will begin operation on high fire. After 10 to 20 seconds of high fire operation the unit will switch to low fire
After the 15-second pre-purge period, the SureLight ignitor warms up for 20 seconds after which the gas valve opens for a 4-second trial for ignition. The ignitor energizes during the trial until flame is sensed. If ignition is not proved during the 4-second period, the control will try four more times with an inter purge and warm-up time between trials of 35 sec onds. After a total of five trials for ignition (including the ini tial trial), the control goes into Watchguard-Flame Failure mode. After a 60-minute reset period, the control will begin the ignition sequence again.
Two Stage Operation / Thermostat Selection DIP
Switch
The control can be utilized in two modes: SINGLE-STAGE thermostat or TWO-STAGE thermostat. The thermostat selection is made using a DIP switch and must be posi tioned for the particular application. DIP switch 1, labeled
T”STAT HEAT STAGE is factory-set in the OFF position for use with a two-stage thermostat. Move the DIP switch to
ON for use with a single stage thermostat.
While in the single-stage thermostat mode ( single DIP switch setting), the burners will always fire on first-stage heat. The combustion air inducer will operate on low speed and indoor blower will operate on low heat speed. After a factory default 10 minute recognition period, the unit will switch to second stage heat. While in the two-stage ther mostat mode ( two DIP switch setting) the burners will fire on first-stage heat. The combustion air inducer will operate on low speed and indoor blower will operate on low heat speed. The unit will switch to second-stage heat on call from the indoor thermostat. If there is a simultaneous call for first and second stage heat, the unit will fire an first stage heat and switch to second stage heat after 30 seconds of operation. See Sequence of Operation flow charts in the back of this manual for more detail.
TABLE 1
SureLight ® Control 5 Pin Terminal Designation
PIN #
1
2
Function
Ignitor
Combustion Air Inducer High Speed
3
4
5
Combustion Air Inducer Low Speed
Combustion Air Inducer Neutral
Ignitor Neutral
TABLE 2
SureLight ® Control 12 Pin Terminal Designation
PIN # Function
9
10
11
12
6
7
8
1
2
3
4
5
Gas Valve High Fire
Second Stage Prove Switch
Rollout In
Ground
24V Hot
Primary Limit In
Gas Valve Low Stage
Gas Valve Common
24V Neutral
Ground
Rollout Switch Out
1st Stage Prove Switch
TABLE 3
SureLight ® Control 6 Pin Terminal Designation
PIN #
1
2
Function
Data Input From Motor
Common
5
6
3
4
Not Used
Data Output To Motor
5 Volt Bias Supply
Not Used
Page 5
INTEGRATED CONTROL
ACC
HUM
HS/ CAI
LINE 1
7 SEGMENT LED
FLAME SENSE
NEUTRAL
DIAGNOSTIC
PUSH BUTTON
INDOOR
BLOWER
CONNECTOR
DIP SWITCHES
OUTDOOR AIR
SENSOR
TERMINALS
12 PIN LOW
VOLTAGE
CONNECTOR
DISCHARGE AIR
SENSOR
TERMINALS
TB83
COMMUNICATING
OUTDOOR
EQUIPMENT
TB84
COMMUNICATING
INDOOR
THERMOSTAT
R I + I - C R I + I - C
W1 W2 G Y2 Y1 C C R DH L O DS
W915 Y1 TO Y2
2 STAGE COMPR
W951 R TO O
HEAT PUMP
W914 R TO DS
DEHUM OR
HARMONY
RS-BUS LINK (TB82, future use)
I+ = DATA HIGH CONNECTION
I - = DATA LOW CONNECTION
RS-BUS OUTDOOR (TB83)
R = 24VAC
I + = DATA HIGH CONNECTION
I - = DATA LOW CONNECTION
C = 24VAC COMMON
RS-BUS INDOOR (TB84)
R = 24VAC
I + = DATA HIGH CONNECTION
I - = DATA LOW CONNECTION
C = 24VAC COMMON
1/4” QUICK CONNECT TERMINALS
HUM = UNPOWERED NORMALLY OPEN (DRY) CONTACTS
XMFR = 120 VAC OUTPUT TO TRANSFORMER
LI = 120 VAC INPUT TO CONTROL
ACC = 120 VAC OUTPUT TO OPTIONAL ACCESSORY
NEUTRALS = 120 VAC NEUTRAL
NON-COMMUNICATINGNG
24V TERMINALS
THERMOSTAT CONNECTIONS (TB1)
DS = DEHUMIDIFICATION SIGNAL
W2 = HEAT DEMAND FROM 2ND STAGE T/STAT
W1 = HEAT DEMAND FROM 1ST STAGE T/STAT
R = CLASS 2 VOLTAGE TO THERMOSTAT
G = MANUAL FAN FROM T'STAT
C = THERMOSTAT SIGNAL GROUND CONNECTED TO
TRANSFORMER GRD (TR) & CHASIS GROUND (GRD)
Y1 = THERMOSTAT 1ST STAGE COOL SIGNAL
Y2 = THERMOSTAT 2ND STAGE COOL SIGNAL
O = THERMOSTAT SIGNAL TO HEAT PUMP
REVERSING VALVE
DH = DEHUMIDIFICATION OUTPUT COMMUNICATING
THERMOSTAT ONLY
L = USE ONLY WITH A COMMUNICATING THERMOSTAT
AND A NON-COMMUNICATING OUTDOOR UNIT
FIGURE 4
Page 6
*
THERMOSTAT SELECTION
TWO STAGE
THERMOSTAT
ON
1
2
3
4
5 6
7
8
1−STAGE
THERMOSTAT
(TIMED STAGING)
−SEE SW #2
ON
1
2
3
4
5
6
7 8
*
HEATING BLOWER−OFF DELAY
90 SECOND ON
1
2
3
4
5
6
7 8
HTG BLOWER
OFF DELAY
60 SECOND
HTG BLOWER
OFF DELAY
ON
1
2
3
4
5
6
7 8
120 SECOND
HTG BLOWER
OFF DELAY
ON
1
2
3
4
5
6
7 8
180 SECOND
HTG BLOWER
OFF DELAY
ON
1
2
3
4
5
6
7 8
−BLOWER ON DELAY − 30 SEC. FIXED
INTEGRATED CONTROL CONFIGURATION GUIDE
2ND STAGE HEAT ON DELAY
ON
1
2
3
4
5
6
7 8
*
7 MIN
UPSTAGE
DELAY
CLG BLOWER SPEED ADJUSTMENT
ON
1
2
3
4
5
6 7
8
*
DEFAULT
+ 10%
ON
1
2
3
4
5
6
7
8
12 MIN
UPSTAGE
DELAY
ON
1
2
3
4
5 6
7
8
HUM ACC
− 10%
ON
1
2
3
4
5
6
7 8
L1
1
HSI/CAI
5
CONTINUOUS FAN MODE BLOWER SPEED
MEDIUM−LOW
9
10
11
12
13
14
*
SPEED
ON
15
(38%)
MEDIUM−HIGH
SPEED
(70%)
9
ON
10
11
12
14
15
LOW
SPEED
(28%)
9
ON
10
11
12
14
15
9
ON
10
11
12
14
15
HIGH
SPEED
(100%)
DIAGNOSTIC
PUSH BUTTON
FLAME
SENSE
1 2
ON
3 4 5 6 7 8
S1
9
10
11
12
13
14
15
ON
DIAGNOSTIC
LED
SureLight
®
1 4
3 6
1 4 7 10
COOLING MODE BLOWER SPEED
ON
1
2
3
4
5
6 7
8
*
HIGH
SPEED
ON
1
2 3
4 5
6
7
8
MEDIUM−HIGH
SPEED
HEATING MODE BLOWER SPEED
9
ON
10
11
12
13
14
15
+ 24%
3 12
CUT FOR
OPTION
SELECTION
W915
2 STAGE
COMPR
W951
MEDIUM−LOW
SPEED
ON
1
2
3
4
5
6 7
8
9
ON
10
11
12
13
14
15
LOW
SPEED
ON
1
2
3
4
5
6
7
8
HARMONY
+ 18%
+ 12%
+ 6%
*
FACTORY
DEFAULT
− 6%
− 12%
− 18%
9
ON
10
11
12
13
14
15
9
ON
10
11
12
13
14
15
9
ON
10
11
12
13
14
15
9
ON
10
11
12
13
14
15
9
ON
10
11
12
13
14
15
9
ON
10
11
12
13
14
15
R
I+ I−
C R
W915
2 STAGE
COMPR
I+ I−
C
1−STG COMPRESSOR
DO NOT CUT
2−STG COMPRESSOR
W915
2 STAGE
COMPR
CUT LINK
1
2−STAGE
COMPRESSOR LINK
(JUMPERS Y1 to Y2)
W915
W1W2 G Y2 Y1 C C R DH L O DS
ON−BOARD LINK
OPTION SELECTION
A/C UNIT
W951
HEAT
PUMP
DO NOT CUT
HEAT PUMP UNIT
W951
HEAT
PUMP
CUT LINK
1
HEAT PUMP LINK
(JUMPERS R to O)
W951
*
COOLING MODE BLOWER RAMPING
9
10
11
12
13
OPTION A ON 14
15
OFF−50%−82%−
100%−50%−OFF
OPTION B
OFF−82%−100%−OFF
9
ON
10
11
12
13
14
15
NO HARMONY ZONING
OR
NO SIGNATURESTAT
W/ DS CONNECTION
DO NOT CUT
9
OPTION C
OFF−100%−100%−OFF
ON
10
11
12
13
14
15
W914
DEHUM or
HARMONY
HARMONY ZONING
OR
SIGNATURESTAT W/
DS CONNECTION
CUT LINK
W914
DEHUM or
HARMONY
1
DEHUMIDIFICATION−
HARMONY LINK
(JUMPERS R to DS)
W914
OPTION D
OFF−100%−OFF
9
ON
10
11
12
13
14
15
1 −CUT ON−BOARD LINK (SOLDER TRACE) COMPLETELY THROUGH
BOTH LAYERS ON THE CONTROL BOARD
−LINKS CUT IN ERROR −INSTALL A JUMPER ON THE APPROPRIATE
TERMINALS ON THE TERMINAL STRIP
−PROTECTIVE PLASTIC FILM ON DIP SWITCHES MAY BE
REMOVED FOR EASE IN SETTING OF DIP SW.
* FACTORY DEFAULT
FIGURE 5
Page 7
TABLE 4
Integrated Control Diagnostic Modes
Display
No change (idle)*
Solid “E”
Solid “D”
Solid “F”
Solid “P” (variable speed only)
Action (when button released)
Remain in idle mode
Enter diagnostic recall mode
Discharge Air Installed
Enter flame signal mode
Program unit capacity/size (Unit Code)
* No change implies the display will continue to show whatever is currently being displayed for normal operation (blinking decimal, active error code, heat state, etc..)
The seven-segment diagnostic LED displays operating status, target airflow, error codes and other information.
The table beginning on Page 9 lists diagnostic LED
codes.
Flame Signal Mode
Select ”F” from the menu to access the flame signal mode.
The integrated control will display the flame current on 7 segment LED in in micro amps (uA).
Flame signal mode is exited after any of the following:
Diagnostic Push Button (Figure 4)
The diagnostic push button is located adjacent to the seven-segment diagnostic LED. This button is used to en able the Error Code Recall “E” mode and the Flame Signal
“F” mode. Press the button and hold it to cycle through a menu of options. Every five seconds a new menu item will be displayed. When the button is released, the displayed item will be selected. Once all items in the menu have been displayed, the menu resumes from the beginning until the button is released.
Error Code Recall Mode
Select ”E” from the menu to access the most recent 10 error codes. Select “c” from the Error Code Recall menu to clear all error codes. Button must be pressed a second time while “c” is flashing to confirm command to delete codes.
Press the button until a solid “
≡
” is displayed to exit the Error
Code Recall mode.
Power is reset
Pressing and holding push button until 3 horizontal lines “
≡
” are displayed
10 minutes after entering the flame sense mode.
Program Unit Capacity/Size Mode
After the “P” is selected (by releasing the push button) the integrated control will start flashing the “P” on display for 90 seconds. If push button is pressed again and held during that time, the control will start to display characters corre sponding to different variable speed furnace models for 3 seconds each. While the wanted character-model is dis played push button has to be released. Selected option will flash display for 10 seconds and during that time push but ton has to be pressed and held for 5 seconds. Once control accepts new setting it will store data in non-volatile memory and reset itself. If 10 seconds expires or push button is held less than 5 seconds, control will exit field test mode and go into idle without changing programming the unit size.
Page 8
TABLE 5
Integrated Diagnostic Codes/Status of Equipment I.
Code
A
C
.
Diagnostic Codes/Status of Equipment
Idle mode (Decimal blinks at 1 Hertz -- 0.5 second ON, 0.5 second OFF).
Cubic feet per minute (cfm) setting for indoor blower (1 second ON, 0.5
second OFF) / cfm setting for current mode displayed.
Cooling stage (1 second ON, 0.5 second OFF) / 1 or 2 displayed / Pause
/ cfm setting displayed / Pause / Repeat codes).
d h
H dF
U
Dehumidification mode (1 second ON) / 1 second OFF) / cfm setting dis played / Pause / Repeat Codes).
Heat pump stage (1 second ON, 0.5 second OFF) / % of input rate dis played / Pause / cfm setting / Pause / Repeat codes.
Gas Heat Stage (1 second ON, 0.5 second OFF) / 1 or 2 displayed /
Pause / cfm setting displayed / Pause / Repeat codes. Blinking during ignition.
Defrost mode.
Discharge Air Temperature
E 105 Device communication problem - No other devices on RS BUS (Commu nication system).
E 110
E 111
E 112
E 113
E 114
E 115
E 116
E 117
E 120
Low line voltage.
Line voltage polarity reversed.
Ground not detected
High line voltage.
Line voltage frequency out-of-range.
Low 24V - Control will restart if the error recovers.
High 24V.
Poor ground detected (Warning only)
Unresponsive device. Communication only.
Action Required to Clear and Recover
Equipment is unable to communicate. Indicates numerous message errors. In most cases errors are related to electrical noise. Make sure high voltage power is separated from RSBus. Check for miswired and/or loose connections between the stat, indoor unit and outdoor unit. Check for a high volt age source of noise close to the system. Fault clears after communication is restored.
Line Voltage Low (Voltage lower than nameplate rating).
Check power line voltage and correct. Alarm clears 5 seconds after fault recovered.
Reverse line power voltage wiring. System resumes normal operation 5 seconds after fault recovered.
System shuts down. Provide proper earth ground.
System resumes normal operation 5 seconds after fault recovered.
Line Voltage High (Voltage higher than nameplate rating). Provide power voltage within proper range.
System resumes normal operation 5 seconds after fault recovered.
No 60 Hertz Power.
Check voltage and line power frequency. Correct voltage and frequency problems.
System resumes normal operation 5 seconds after fault recovered.
24-Volt Power Low (Range is 18 to 30 volts). Check and correct voltage. Check for additional power-rob bing equipment connected to system. May require installation of larger VA transformer to be installed in furnace / air handler. Clears after fault recovered.
24 Volt Power High (Range is 18 to 30 volts). Check and correct voltage. Check for proper line voltage
(120V, 240V, etc.) to equipment. Clears when con trol senses proper voltage.
Provide proper grounding for unit. Check for proper earth ground to the system. Warning only will clear
30 seconds after fault recovered.
Usually caused by delay in outdoor unit responding to indoor unit poling. Recycle power. Check all wir ing connections. Cleared after unresponsive device responds to any inquiry.
Page 9
TABLE 5 Continued
Code utes.
Diagnostic Codes/Status of Equipment
E 124 Active communicating thermostat signal missing for more than 3 min
E 125 Control failed self-check, internal error, failed hardware. Will restart if
E 126 error recovers. Integrated control not communicating. Covers hardware errors
(flame sense circuit faults, pin shorts, etc.).
Control internal communication problem.
E 131 Corrupted control parameters (Verify configuration of system). Communi cating only.
E 180
E 200
E 201
E 202
E 203
E 204
E 205
Outdoor air temperature sensor failure. Only shown if shorted or out-ofrange.
Hard lockout - Rollout circuit open or previously open.
Indoor blower communication failure - Unable to communicate with blow er motor.
Indoor blower motor mis-match - Indoor motor horsepower does not
match unit capacity. See Page 41.
Appliance capacity / size is NOT programmed. Invalid unit codes refer to
configuration flow chart. See Page 41.
Gas valve mis-wired.
Gas valve control relay contact shorted.
Action Required to Clear and Recover
Equipment lost communication with the thermostat.
Check four wiring connections, ohm wires and cycle power at the thermostat. Alert stops all services and waits for heartbeat message from thermostat (sub net controller). Cleared after valid thermostat (sub net controller) message is received.
Hardware problem on the control. Cycle power on control. Replace if problem prevents service and is persistent. Critical alert. Cleared 300 seconds after fault recovered.
Hardware problem on the control. Cycle power on control. Replace if problem prevents service and is persistent. Cleared 300 seconds after fault recov ered.
Reconfigure the system. Replace control if heating or cooling is not available. Only applicable in the communicating mode, not in startup. Exit from Com missioning and Execute 'Set Factory Default mode'.
Control will still operate on default parameter set tings.
Compare outdoor sensor resistance to temperature/ resistance charts in unit installation instructions.
Replace sensor pack if necessary. At beginning of
(any) configuration, furnace or air handler control will sense outdoor air and discharge air temperature sensor(s). If detected (reading in range), appropri ate feature will be set as 'installed' and that could be seen in 'About' screen. In normal operation after control recognizes sensors, alarm will be sent if valid temperature reading is lost. To get rid of set ting and alarm, redo configuration and make sure that temperature sensor is marked as 'not installed' in Indoor Unit 'About' screen. When Indoor unit con trol is replaced, thermostat will 'tell' new control if temperature sensor is in system or not. Clears 30 seconds after fault recovered.
Correct cause of rollout trip, or replace flame rollout switch. Test furnace operation. Cleared after fault recovered.
Indoor blower communication failure (including pow er outage). Lost communication with indoor blower motor. Possible causes: motor not powered, loose wiring. Problem may be on control or motor side.
Cleared after fault recovered.
Incorrect appliance capacity code selected. Check for proper configuring under: Unit Size Codes for
Furnace/Air Handler on configuration guide or in installation instructions. Cleared after the correct match is detected following a reset. (Remove ther mostat from system while applying power and re programming.)
No appliance capacity code selected. Check for proper configuring under: Unit Size Codes for Fur nace on configuration guide or in installation instruc tions. Critical Alert. Cleared after valid unit code is read following a reset. (Remove thermostat from system while applying power and reprogramming.)
Check gas valve operation and wiring. Clears when repaired.
Check wiring on control and gas valve. If wiring is correct, replace control.
Page 10
TABLE 5 Continued
Code
E 206
Diagnostic Codes/Status of Equipment
Gas valve second-stage relay failure
Action Required to Clear and Recover
Furnace will operate on 1 st
stage for remainder of the heating demand. Will clear after fault recovered.
If unable to operate 2nd stage, replace control.
E 207
Hot surface ignitor sensed open - Refer to troubleshooting. SeePage 46.
Measure resistance of hot surface ignitor. Replace if open or not within specified range found in IOM.
Resumes normal operation after fault is cleared.
E 223 Low pressure switch failed open.
Check pressure (inches w.c.) of low pressure switch closing on heat call. Measure operating pressure
(inches w.c.). Inspect vent and combustion air in ducer for correct operation and restriction. Re sumes normal operation after fault is cleared
E 224 Low pressure switch failed closed - Refer to troubleshooting. See
E 225 High pressure switch failed open - Refer to troubleshooting. See
Check operation of low pressure switch to see if it is stuck closed on heat call longer than 150 seconds.
Measure operating pressure (inches w.c.). Inspect vent and combustion air inducer for correct opera tion and restriction. Resumes normal operation after fault is cleared.
Check pressure (inches w.c.) of high pressure switch closing on heat call. Measure operating pres sure (inches w.c.). Inspect vent and combustion air inducer for correct operation and restriction. Re sumes normal operation after fault is cleared.
E 226 High pressure switch failed closed - Refer to troubleshooting. See
E 227
E 228
Low pressure switch open during trial for ignition or run mode. Refer to
Combustion air inducer calibration failure
Check operation of high pressure switch closing on heat call. Measure operating pressure (inches w.c.).
Inspect vent and combustion air inducer for correct operation and restriction. Resumes normal opera tion after fault is cleared.
Check pressure (inches w.c.) of low pressure switch closing on heat call. Measure operating pressure
(inches w.c.). Inspect vent and combustion air in ducer for correct operation and restriction. Re sumes normal operation after fault is cleared.
Unable to perform pressure switch calibration.
Check vent system and pressure switch wiring con nections. Resumes normal operation after fault is cleared.
E 229 Ignition on High Fire - Information Only Code is displayed if 1) low pressure switch fails to close, then furnace will switch to high speed inducer to close both low and high pressure switches, then furnace lights on high fire, or 2) if continuous fan is active, furnace lights on high fire for 60 seconds to improve heat exchanger warm up time.
E 240
Low flame current - Run mode - Refer to troubleshooting. See Page 46.
Check micro-amperes of flame sensor using control diagnostics or field-installed mode. Clean or replace sensor. Measure voltage of neutral to ground to ensure good unit ground. Alert clears after current heat call has been completed.
E 241 Flame sensed out of sequence - Flame still present.
Shut off gas. Check for gas valve leak. Replace, if necessary. Alert clears when fault is recovered.
E 250
Limit switch circuit open - Refer to troubleshooting. See Page 46
Check for proper firing rate on furnace. Ensure there is no blockage in heater. Check for proper air flow. If limit not closed within 3 minutes, unit will go into 1-hour soft lockout. Resumes normal operation after fault is cleared.
E 252 Discharge air temperature too high (gas heat only).
E 270 Soft lockout - Exceeded maximum number of retries. No flame current sensed.
Check temperature rise, air flow and input rate.
Cleared when heat call is finished.
Check for proper gas flow. Ensure that ignitor is lighting burner. Check flame sensor current. Clears when heat call finishes successfully.
Page 11
TABLE 5 Continued
Code Diagnostic Codes/Status of Equipment
E 271 Soft lockout - Exceeded maximum number of retries. Last retry failed due to the pressure switch opening.
E 272
E 273
Soft lockout - Exceeded maximum number of recycles. Last recycle due to the pressure switch opening.
Soft lockout - Exceeded maximum number of recycles. Last recycle due to flame failure.
E 274 Soft lockout - Exceeded maximum number of recycles. Last recycle
E 275
E 276
E 290
E 291
E 292
E 294
E 295
E 310
E 311 failed due to the limit circuit opening or limit remained open longer than
3 minutes.
Soft lockout - Flame sensed out of sequence. Flame signal is gone.
Watchguard calibration failure.
Ignitor circuit fault - Failed ignitor or triggering circuitry.
Heat air flow restricted below the minimum.
Indoor blower motor unable to start due to obstructed wheel, seized bearings.
Combustion air inducer over current.
Indoor blower motor temperature is too high.
Discharge error temperature sensor failure. Only shown if shorted or out of range.
Heat rate reduced to match indoor blower air flow.
Action Required to Clear and Recover
Check pressure (inches w.c.) of low pressure switch closing on heat call. Measure operating pressure
(inches w.c.). Inspect vent and combustion air in ducer for correct operation and restriction. Clears when heat call finishes successfully.
Check operation of low pressure switch to see if it is stuck closed on heat call. Check pressure (inches w.c.) of high pressure switch closing on heat call.
Measure operating pressure (inches w.c.). Inspect vent and combustion air inducer for correct opera tion and restriction. Clears when heat call finishes successfully.
Check micro-amperes of flame sensor using control diagnostics or field-installed mode. Clean or replace sensor. Measure voltage of neutral to ground to ensure good unit ground. Clears when heat call finishes successfully.
Shut down system. 1-hour soft lockout. Check firing rate and air flow. Check for blockage. Clears when heat call finishes successfully.
Shut off gas. Check for gas valve leak. 1-hour soft lockout. Clears when flame has been proven stable.
Unable to perform pressure switch calibration.
Check vent system and pressure switch wiring con nections. 1-hour soft lockout. Clears when calibra tion has finished successfully.
Measure resistance of hot surface ignitor. Replace if open or not within specifications. 1-hour soft lock out. Clears when flame has been proven stable.
Check for dirty filter and air flow restriction. Check blower performance. 1-hour soft lockout. Cleared when heat call finishes successfully.
Indoor blower motor unable to start (seized bear ing, stuck wheel, etc.). Replace motor or wheel if assembly does not operate or meet performance standards. 1-hour soft lockout. Clears after circula tor successfully starts.
Check combustion blower bearings, wiring and amps. Replace if does not operate or does not meet performance standards. Clears after inducer current is sensed to be in-range after the ignition following the soft lockout or reset.
Indoor blower motor over temperature (motor tripped on internal protector). Check motor bearings and amps. Replace if necessary. Cleared after blower demand is satisfied.
Compare outdoor sensor resistance to temperature/ resistance charts in installation instructions. Re place sensor if necessary. Cleared in Communicat ing mode: 30 seconds after fault recovered. In Non-
Communicating mode: Cleared after the current heat call is completed.
Warning Only. Furnace blower in cutback mode due to restricted airflow. Reduce firing rate every 60 seconds to match available CFM. Check filter and duct system. To clear, replace filter if needed or re pair/add duct. 2-stage controls will reduce firing rate to 1 st stage. Clears when heat call finishes success fully.
Page 12
TABLE 5 Continued
Code
E 312 Restricted air flow in cooling or continuous fan mode is lower than cfm
E 313
E 400
E 401
E 402
E 403
E 404
E 405 setting.
Diagnostic Codes/Status of Equipment
Indoor or outdoor unit capacity mismatch. Communication only.
E 331 Global network connection - Communication link problem.
E 334 Relay “Y1” stuck on interated control.
E 347 No 24 Volt output on Y1 of ”integrated control” with non communicating outdoor unit.
E 348 No 24 Volt output on Y2 of ”integrated control” with non?communicating
outdoor unit.
E 349 No 24 Volts between R & O on ”integrated control” with non communi
E 370 cating outdoor unit (Dual fuel module required for heat pump applica tion).
Interlock switch sensed open for 2 minutes.
LSOM - Compressor internal overload tripped.
LSOM Compressor long run cycle or low system pressure.
LSOM - Outdoor unit system pressure trip.
LSOM - Compressor short-cycling. .(Running less than 4 minutes).
Outdoor unit pressure trip
LSOM - Compressor rotor locked. Compressor short-cycling. (Running less than 4 minutes).
LSOM - Compressor open circuit.
Action Required to Clear and Recover
Warning Only. Restricted airflow - Indoor blower is running at a reduced CFM (Cutback Mode - The variable speed motor has pre-set speed and torque limiters to protect the motor from damage caused by operating outside of design parameters
(0 to 0.8” W.C.. total external static pressure).
Check filter and duct system. To clear, replace filter if needed or repair/add duct. Cleared after the current service demand is satisfied.
Incorrect indoor/outdoor capacity code selected.
Check for proper configuring in installation instruc tions. Alarm is just a warning. The system will op erate, but might not meet efficiency and capacity parameters. Alarm will clear when commissioning is exited. Cleared after commissioning is com plete.
For Future Use.
Replace integrated control.
Operation stopped. Y1 relay / Stage 1 failed. (Pilot relay contacts did not close or the relay coil did not energize; no input back to IFC chip). Critical Alert.
Cleared after reset and Y1 input sensed.
Y2 relay / Stage 2 failed. (Pilot relay contacts did not close or the relay coil did not energize; no in put back to IFC chip). Critical Alert. Cleared after reset and Y1 input sensed.
Configuration link R to O needs to be restored.
Replace link or hard-wire. Applicable in non com municating mode. Critical Alert.
Control sees the loss of 24VAC for 2 minutes .Ter minate all services and wait for interlock switch to close. The alarm will clear when 24VAC is continu ously sensed on DS terminal for a minimum of 10 seconds or on a power reset.
Thermostat demand Y1 is present; but, compres sor is not running. Check power to outdoor unit.
Clears the error after current is sensed in both
RUN and START sensors for at least 2 seconds, or after service is removed, or after power reset.
Compressor ran more than 18 hours to satisfy a single thermostat demand. Critical Alert. Clears the error after 30 consecutive normal run cycles or power reset. Also monitors low pressure switch trips.
Discharge or suction pressure out-of-limits, or compressor overloaded. Clears the error after 4 consecutive normal compressor run cycles.
Compressor runs less than 3 minutes to satisfy a thermostat demand. Clears the error after 4 con secutive normal run cycles or power reset.
Compressor rotor locked up due to run capacitor short, bearings are seized, excessive liquid refrig erant, etc. Clears the error after 4 consecutive nor mal run cycles or after power reset.
Compressor circuit open (due to power disconnec tion, open fuse, etc.) Clears the error after 1 nor mal compressor run cycle.
Page 13
TABLE 5 Continued
Code Diagnostic Codes/Status of Equipment
E 406 LSOM - Compressor open start circuit.
E 407 LSOM - Compressor open run circuit.
E 408 LSOM - Compressor contactor is welded.
E 409 LSOM - Compressor low voltage.
Action Required to Clear and Recover
Required amount of current is not passing through
Start current transformer. Clears the error after cur rent is sensed in START sensor, or after power re set.
Required amount of current is not passing through
Run current transformer. Clears the error after cur rent is sensed in RUN sensor, or 1 normal compres sor run cycle, or after power reset.
Compressor runs continuously. Clears the error after 1 normal compressor run cycle or after power reset.
Secondary voltage is below 18VAC. After 10 min utes, operation is discontinued. Clears the code after voltage is higher than 20 VAC for 2 seconds or after power reset.
DIP Switch Settings
NOTE - All icomfort t
settings are set at the icomfort Wi-Fi ® thermostat. See icomfort t
installation instruction. In icom fort t communication system all DIP switch and clippable link settings are ignored. For conventional thermostats pro ceed with DIP switch and clippable link settings as outlined in the following.
Heating Operation DIP Switch Settings
Switch 1 -- Thermostat Selection -- This unit may be used with either a single-stage or two-stage thermostat.
The thermostat selection is made using a DIP switch which must be properly positioned for the particular application.
The DIP switch is factory-positioned for use with a twostage thermostat. If a single-stage thermostat is to be used, the DIP switch must be repositioned.
a Select “OFF ” for two-stage heating operation con trolled by a two-stage heating thermostat (factory set ting);
b Select “ON ” for two-stage heating operation con trolled by a single-stage heating thermostat. This set ting provides a timed delay before second-stage heat is initiated.
Switch 2 -- Second Stage Delay (Used with Single-
Stage Thermostat Only) -- This switch is used to deter mine the second stage on delay when a single-stage ther mostat is being used. The switch is factory-set in the OFF position, which provides a 7-minute delay before secondstage heat is initiated. If the switch is toggled to the ON position, it will provide a 12-minute delay before secondstage heat is initiated. This switch is only activated when the thermostat selector jumper is positioned for SINGLEstage thermostat use.
Switches 3 and 4 -- Blower-Off Delay -- The blower-on delay of 30 seconds is not adjustable. The blower-off delay
(time that the blower operates after the heating demand has been satisfied) can be adjusted by moving switches 3 and 4 on the integrated control. The unit is shipped from the factory with a blower-off delay of 90 seconds. The blower off delay affects comfort and is adjustable to satisfy individ ual applications. Adjust the blower off delay to achieve a supply air temperature between 90° and 110°F at the exact moment that the blower is de-energized. Longer off delay settings provide lower supply air temperatures; shorter set
tings provide higher supply air temperatures.Table 6 pro
vides the blower off timings that will result from different switch settings.
TABLE 6
Blower Off Delay Switch Settings
Blower Off Delay
(Seconds)
60
90 (Factory)
120
180
Switch 3
On
Off
Off
On
Switch 4
Off
Off
On
On
Indoor Blower Operation DIP Switch Settings
Switches 5 and 6 -- Cooling Mode Blower Speed -- The unit is shipped from the factory with the dip switches posi tioned for high speed (4) indoor blower motor operation
during the cooling mode. Table 7 provides the cooling
mode blower speeds that will result from different switch settings. Switches 5 and 6 set the blower cfm for secondstage cool. The integrated control automatically ramps down to 70% of the second-stage cfm for first-stage cfm.
Refer to blower tables for corresponding cfm values.
TABLE 7
Cooling Mode Blower Speeds
Speed
Low
Medium Low
Medium High
High (Factory)
Switch 5
On
Off
On
Off
Switch 6
On
On
Off
Off
Switches 7 and 8 -- Cooling Blower Speed Adjustment
-- The unit is shipped from the factory with the dip switches positioned for NORMAL (no) adjustment. The dip switches may be positioned to adjust the blower speed by +10% or
Page 14
-10% to better suit the application. Table 8 below provides
blower speed adjustments that will result from different switch settings. Refer to blower tables for corresponding cfm values.
TABLE 8
Cooling Blower Speed Adjustment
Adjustment
+10% (approx.)
Factory Default
-10% (approx.)
Switch 7
On
Off
Off
Switch 8
Off
Off
On
Switches 9 and 10 -- Cooling Mode Blower Speed
Ramping -- Blower speed ramping may be used to en hance dehumidification performance. The switches are factory set at option A which has the greatest effect on de-
humidification performance. Table 9 provides the cooling
mode blower speed ramping options that will result from different switch settings. The cooling mode blower speed ramping options are detailed below.
NOTE - The off portion of the selected ramp profile also ap plies during heat pump operation in dual fuel applications.
TABLE 9
Cooling Mode Blower Speed Ramping
Ramping Option
A (Factory)
B
C
D
Switch 9
Off
Off
On
On
Switch 10
Off
On
Off
On
Ramping Option A (Factory Selection)
Motor runs at 50% for 30 seconds.
Motor then runs at 82% for approximately 7-1/2 minu tes.
If demand has not been satisfied after 7-1/2 minutes, motor runs at 100% until demand is satisfied.
Once demand is met, motor runs at 50% for 30 sec onds then ramps down to stop.
OFF
1/2 MIN
50% CFM
7 1/2 MIN
82% CFM
100%
CFM
COMPRESSOR DEMAND
OFF
Ramping Option B
Motor runs at 82% for approximately 7-1/2 minutes. If demand has not been satisfied after 7-1/2 minutes, motor runs at 100% until demand is satisfied.
Once demand is met, motor ramps down to stop.
7 1/2 MIN
82%CFM
100% CFM
COMPRESSOR DEMAND
1/2 MIN
50% CFM
OFF
OFF
OFF
Ramping Option C
Motor runs at 100% until demand is satisfied.
Once demand is met, motor runs at 100% for 45 sec onds then ramps down to stop.
100% CFM
COMPRESSOR
DEMAND
Ramping Option D
100% CFM
45 SEC.
Motor runs at 100% until demand is satisfied.
Once demand is met, motor ramps down to stop.
OFF
OFF
100% CFM
COMPRESSOR
DEMAND
OFF
Switches 11, 12 and 13 -- Heating Mode Blower Speed --
The switches are factory set to the OFF position which pro
vides factory default heat speed. Refer to table 10 for
switches 11, 12 and 13 that provided the corresponding in creases or decrease to both high and low heat demand.
TABLE 10
Heating Mode Blower Speeds
Heat Speed
Switch
11
Switch
12
Switch
13
Increase 24% On On On
Increase 18%
Increase 12%
Increase 6%
Factory Default
On
On
On
Off
On
Off
Off
Off
Off
On
Off
Off
Decrease 6%
Decrease 12%
Decrease18%
Off
Off
Off
Off
On
On
On
Off
On
Switches 14 and 15 -- Continuous Blower Speed --
Table 11 provides continuous blower speed adjustments
that will result from different switch settings.
TABLE 11
Continuous Blower Speed
Continuous
Blower Speed
Switch 14 Switch 15
Off On 28% of High Cool Speed
38% of High Cool Speed
(Factory)
Off Off
70% of High Cool Speed
100% of High Cool Speed
On
On
Off
On
Page 15
BLOWER DATA
SL280DF070V36A BLOWER PERFORMANCE (less filter)
0 through 0.8 in. w.g. (Heating) and 0 through 1.0 in. w.g. (Cooling) External Static Pressure Range
HEATING
1 Heating Speed
DIP Switch
Settings
+24%
+18%
+12%
+6%
Factory Default
–6%
–12%
–18%
First Stage Heating Speed - cfm
1065
1010
960
910
860
805
755
705
Second Stage Heating Speed - cfm
1170
1115
1055
1000
945
885
830
775
1 Cooling Speed
DIP Switch
Settings
+
Factory Default
Low
745
665
COOLING
First Stage Cooling Speed - cfm
Medium-Low Medium-High
870
780
1025
925
2 High
1075
985
Low
1100
1015
Second Stage Cooling Speed - cfm
Medium-Low Medium-High
1240
1115
1425
1305
2 High
1515
1380
– 590 690 815 865 900 1025 1170
1 Cooling and heating speeds are based on a combination of DIP switch settings on the furnace control. Refer to Installation Instructions for specific DIP Switch
Settings.
2 Factory default setting.
NOTES - The effect of static pressure is included in air volumes shown.
First stage HEAT is approximately 91% of the same second stage HEAT.
First stage COOL (two-stage air conditioning units only) is approximately 70% of the same second stage COOL speed position.
Continuous Fan Only speed is selectable at 28%, 38%, 70% and 100% of the selected second stage cooling speed - minimum 250 cfm.
Lennox Harmony III™ Zone Control Applications - Minimum blower speed is 250 cfm.
1250
SL280DF070V36A BLOWER MOTOR WATTS (COOLING)
1 Cooling Speed
DIP Switch
Settings
0
Motor Watts @ Various External Static Pressures - in. wg.
First Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0
Second Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
+ Setting
Low 46 63 83 96 115 128 144 170 181 138 162 177 212 229 247 270 288 320 342 363
Cooling
Speed
Med-low 66 81 104 127 144 160 175 195 219 185 210 238 266 293 317 349 374 399 432 448
Med-High 100 123 138 167 191 211 234 255 271 299 328 354 380 412 434 477 499 528 557 570
High 124 146 170 192 214 226 255 273 307 376 378 414 458 493 507 558 571 604 613 585
Factory Default
Low 38 57 64 85 98 107 133 147 158 104 125 144 166 192 212 230 261 267 295 315
Cooling
Speed
Med-low 49 72 87 96 122 135 160 176 197 141 167 184 216 237 256 288 304 326 356 383
Med-High 70 90 109 132 158 172 201 222 231 218 245 276 306 323 357 374 403 444 472 489
High 90 108 138 154 170 192 223 235 260 259 280 317 350 381 405 449 469 496 532 544
– Setting
Low 33 45 60 73 89 104 114 123 144 73 89 111 124 155 175 196 210 224 243 263
Cooling
Speed
Med-low 40 54 74 86 106 115 134 142 170 108 118 153 170 196 219 227 253 266 286 316
Med-High 52 74 85 107 128 149 161 181 201 156 181 208 222 253 284 305 333 356 374 398
High 64 82 98 129 139 157 183 197 214 176 198 228 267 283 317 355 382 396 425 450
Page 16
BLOWER DATA
SL280DF090V48B BLOWER PERFORMANCE (less filter)
0 through 0.8 in. w.g. (Heating) and 0 through 1.0 in. w.g. (Cooling) External Static Pressure Range
HEATING
1 Heating Speed
DIP Switch
Settings
+24%
+18%
+12%
+6%
Factory Default
–6%
–12%
–18%
First Stage Heating Speed - cfm
1360
1285
1220
1135
1075
1030
960
890
Second Stage Heating Speed - cfm
1500
1415
1350
1285
1200
1110
1050
975
1 Cooling Speed
DIP Switch
Settings
+
Factory Default
Low
740
690
COOLING
First Stage Cooling Speed - cfm
Medium-Low Medium-High
905
820
1040
950
2 High
1220
1110
Low
1085
990
Second Stage Cooling Speed - cfm
Medium-Low Medium-High
1330
1200
1545
1400
2 High
1730
1,595
– 610 745 855 1005 895 1075 1270
1 Cooling and heating speeds are based on a combination of DIP switch settings on the furnace control. Refer to Installation Instructions for specific DIP Switch
Settings.
2 Factory default setting.
NOTES - The effect of static pressure is included in air volumes shown.
First stage HEAT is approximately 91% of the same second stage HEAT.
First stage COOL (two-stage air conditioning units only) is approximately 70% of the same second stage COOL speed position.
Continuous Fan Only speed is selectable at 28%, 38%, 70% and 100% of the selected second stage cooling speed - minimum 380 cfm.
Lennox Harmony III™ Zone Control Applications - Minimum blower speed is 380 cfm.
1460
SL280DF090V48B BLOWER MOTOR WATTS (COOLING)
1 Cooling Speed
DIP Switch
Settings
0
Motor Watts @ Various External Static Pressures - in. wg.
First Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0
Second Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
+ Setting
Low 33 59 77 98 122 142 166 192 214 97 129 150 188 217 247 267 302 323 365 394
Cooling
Speed
Med-low 64 91 118 139 167 193 215 246 272 156 188 230 269 313 346 377 429 452 491 529
Med-High 92 119 150 174 209 240 261 292 319 281 304 361 413 455 473 528 552 607 637 673
High 136 174 200 236 264 305 342 376 399 442 470 538 566 603 636 691 730 775 814 838
Factory Default
Low 23 50 63 84 104 124 150 168 194 74 103 126 155 183 210 243 264 290 316 349
Cooling
Speed
Med-low 45 74 98 114 140 163 192 216 247 120 155 192 223 246 276 314 352 382 412 458
Med-High 62 93 122 143 173 195 232 260 290 206 236 285 324 369 401 437 483 514 551 590
High 112 142 168 202 220 253 282 306 346 323 336 400 445 489 523 558 595 643 660 689
– Setting
Low 17 38 56 72 88 115 132 150 170 51 78 106 129 155 178 207 229 259 289 311
Cooling
Speed
Med-low 31 54 76 97 117 142 165 187 209 92 122 147 178 217 244 264 289 322 361 385
Med-High 51 76 104 125 153 175 202 222 258 135 177 208 233 272 311 349 386 417 452 491
High 78 107 137 155 184 215 246 268 301 247 282 313 365 398 445 483 521 558 582 620
Page 17
BLOWER DATA
SL280DF090V60C BLOWER PERFORMANCE (less filter)
0 through 0.8 in. w.g. (Heating) and 0 through 1.0 in. w.g. (Cooling) External Static Pressure Range
HEATING
1 Heating Speed
DIP Switch
Settings
+24%
+18%
+12%
+6%
Factory Default
–6%
–12%
–18%
First Stage Heating Speed - cfm
1540
1465
1390
1320
1245
1170
1095
1020
Second Stage Heating Speed - cfm
1695
1615
1530
1450
1365
1285
1205
1120
1 Cooling Speed
DIP Switch
Settings
+
Factory Default
Low
1125
1020
COOLING
First Stage Cooling Speed - cfm
Medium-Low Medium-High
1250
1135
1400
1285
2 High
1590
1445
Low
1585
1420
Second Stage Cooling Speed - cfm
Medium-Low Medium-High
1770
1610
2000
1845
2 High
2275
2,050
– 900 1005 1155 1280 1305 1395 1645
1 Cooling and heating speeds are based on a combination of DIP switch settings on the furnace control. Refer to Installation Instructions for specific DIP Switch
Settings.
2 Factory default setting.
NOTES - The effect of static pressure is included in air volumes shown.
First stage HEAT is approximately 91% of the same second stage HEAT.
First stage COOL (two-stage air conditioning units only) is approximately 70% of the same second stage COOL speed position.
Continuous Fan Only speed is selectable at 28%, 38%, 70% and 100% of the selected second stage cooling speed - minimum 450 cfm.
Lennox Harmony III™ Zone Control Applications - Minimum blower speed is 450 cfm.
1875
SL280DF090V60C BLOWER MOTOR WATTS (COOLING)
1 Cooling Speed
DIP Switch
Settings
0
Motor Watts @ Various External Static Pressures - in. wg.
First Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0
Second Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
+ Setting
Low 81 109 135 154 190 215 243 269 291 197 229 269 314 351 403 424 465 503 542 572
Cooling
Speed
Med-low 117 142 175 204 227 252 285 308 340 299 329 388 432 466 495 549 586 645 669 705
Med-High 143 183 208 247 283 312 352 385 423 451 501 521 587 633 664 705 765 794 848 879
High 209 246 291 329 370 402 447 490 525 689 720 783 826 890 938 995 1032 1072 1104 1131
Factory Default
Low 63 92 114 139 162 186 216 242 270 144 183 217 248 286 307 354 386 421 459 498
Cooling
Speed
Med-low 82 111 141 159 195 223 247 274 308 211 245 294 331 369 401 445 486 523 559 604
Med-High 121 148 181 211 241 279 304 331 356 331 366 411 468 497 546 588 629 664 707 748
High 155 194 216 260 296 334 363 393 434 481 535 574 604 655 714 762 816 851 877 942
– Setting
Low 53 76 101 121 139 166 184 209 238 117 149 180 203 235 269 294 327 349 387 421
Cooling
Speed
Med-low 68 94 120 137 166 193 219 239 266 154 187 219 258 291 319 365 386 424 458 492
Med-High 88 117 144 169 204 227 251 282 313 225 254 298 355 382 427 459 503 542 580 604
High 124 156 183 208 239 267 304 326 359 362 395 436 484 520 568 614 643 686 721 746
Page 18
BLOWER DATA
SL280DF110V60C BLOWER PERFORMANCE (less filter)
0 through 0.8 in. w.g. (Heating) and 0 through 1.0 in. w.g. (Cooling) External Static Pressure Range
HEATING
1 Heating Speed
DIP Switch
Settings
+24%
+18%
+12%
+6%
Factory Default
–6%
–12%
–18%
First Stage Heating Speed - cfm
1645
1565
1485
1405
1325
1245
1170
1090
Second Stage Heating Speed - cfm
1810
1720
1635
1545
1460
1370
1285
1195
1 Cooling Speed
DIP Switch
Settings
+
Factory Default
Low
10
9
55
75
COOLING
First Stage Cooling Speed - cfm
Medium-Low Medium-High
12
11
30
15
13
12
65
50
2 High
15
1
25
400
Low
1500
1360
Second Stage Cooling Speed - cfm
Medium-Low Medium-High
1755
1585
1915
1770
2 High
2120
1960
– 8 95 1005 113 0 12 45 1225 1405 1595
1 Cooling and heating speeds are based on a combination of DIP switch settings on the furnace control. Refer to Installation Instructions for specific DIP Switch
Settings.
2 Factory default setting.
NOTES - The effect of static pressure is included in air volumes shown.
First stage HEAT is approximately 91% of the same second stage HEAT.
First stage COOL (two-stage air conditioning units only) is approximately 70% of the same second stage COOL speed position.
Continuous Fan Only speed is selectable at 28%, 38%, 70% and 100% of the selected second stage cooling speed - minimum 450 cfm.
Lennox Harmony III™ Zone Control Applications - Minimum blower speed is 450 cfm.
1760
SL280DF110V60C BLOWER MOTOR WATTS (COOLING)
1 Cooling Speed
DIP Switch
Settings
0
Motor Watts @ Various External Static Pressures - in. wg.
First Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0
Second Stage
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
+ Setting
Low 78 101 128 144 172 200 218 244 264 172 196 243 284 321 360 391 428 452 494 528
Cooling
Speed
Med-low 108 135 162 192 213 241 269 295 324 268 294 352 376 424 466 505 554 581 604 645
Med-High 146 180 203 238 271 305 334 358 396 373 424 459 504 529 575 641 680 712 747 810
High 181 219 254 291 327 365 401 436 479 510 557 596 660 725 763 815 869 922 962 993
Factory Default
Low 62 87 108 125 148 173 196 222 239 135 165 194 231 267 305 320 346 381 422 457
Cooling
Speed
Med-low 87 115 135 158 189 218 236 264 285 195 226 270 311 347 377 421 455 494 530 562
Med-High 114 140 173 201 224 250 283 312 339 290 335 358 401 450 497 528 565 611 640 677
High 148 186 207 246 282 307 354 375 410 395 438 484 525 559 608 659 711 745 776 826
– Setting
Low 47 67 94 108 128 140 172 193 212 106 134 161 191 214 238 259 295 322 349 379
Cooling
Speed
Med-low 67 91 114 134 151 180 206 226 247 147 181 210 245 280 312 347 376 404 445 476
Med-High 94 116 141 167 198 210 242 259 288 207 236 284 320 356 391 421 473 494 535 573
High 118 146 176 202 222 248 285 313 337 280 315 356 398 444 478 520 559 607 627 669
Page 19
On-Board Links
Note: In icomfort t systems with a conventional outdoor unit (non-communicating), the on-board clippable links must be set to properly configure the system.
damage. Refer to table 12 for operation sequence in ap
plications including SL280DFV, a thermostat which fea tures humidity control and a single-speed outdoor unit.
Table 13 gives the operation sequence in applications with
a two-speed outdoor unit.
WARNING
Carefully review all configuration information pro vided. Failure to properly set DIP switches, jumpers and on-board links can result in improper operation!
On-Board Link W914 Dehum or Harmony (R to DS)
On-board link W914, is a clippable connection between ter minals R and DS on the integrated control. W914 must be cut when the furnace is installed with either the Harmony
III zone control or a thermostat which features humidity control. If the link is left intact the PMW signal from the Har mony III control will be blocked and also lead to control
On-Board Link W951 Heat Pump (R to O)
On-board link W951 is a clippable connection between ter minals R and O on the integrated control. W951 must be cut when the furnace is installed in applications which include a heat pump unit and a thermostat which features dual fuel use. If the link is left intact, terminal “O” will remain ener gized eliminating the HEAT MODE in the heat pump.
On-Board Link W915 2 Stage Compr (Y1 to Y2)
On-board link W915 is a clippable connection between ter minals Y1 and Y2 on the integrated control. W915 must be cut if two-stage cooling will be used. If the Y1 to Y2 link is not cut the outdoor unit will operate in second-stage cool ing only.
TABLE 12
SL280DFV, Non-Communicating Thermostat with Humidity Control Feature and Single-Stage Outdoor Unit
OPERATING
SEQUENCE
SYSTEM DEMAND
System
Condition
Step
Thermostat Demand
Y1 O G
W
1
NO CALL FOR DEHUMIDIFICATION
Relative Humidity
Status D
Compres sor
SYSTEM RESPONSE
Blower
CFM
(COOL)
Comments
Normal Operation 1 On On On Acceptable
24
VAC
High 100%
Compressor and indoor blower follow thermostat demand
BASIC MODE (only active on a Y1 thermostat demand)
Normal Operation 1 On On On Acceptable
24
VAC
Dehumidification
Call
2 On On On Demand
PRECISION MODE (operates independent of a Y1 thermostat demand)
0
VAC
Normal Operation
Dehumidification call
1
2
On
On
On
On
On
On
Acceptable
Demand
24
VAC
0
VAC
High
High
High
High
100%
60%, 65%,
70%*
100%
60%, 65%,
70%*
ComfortSense ® 7000 ther mostat energizes Y1 and de-energizes D on a call for de-humidification
Dehumidification mode be gins when humidity is greater than set point
Dehumidification call
ONLY
1 On On On Demand
0
VAC
High
60%, 65%,
70%*
Jumpers at indoor unit with a single stage outdoor unit
With Condensing unit - Cut W914 (R to DS) on SureLight ® board
With Heat Pump - Cut W914 (R to DS) & W951 (R to O) on SureLight ® board
ComfortSense ® 7000 ther mostat will try to maintain room humidity setpoint by allowing the room space to maintain a cooler room thermostat setpoint**
ComfortSense ® 7000 thermostat to use for this application - Y2081 4 heat / 2 cool
*Dehumidification blower speed is 70% of COOL speed for all units .
**In Precision mode, ComfortSense ® 7000 thermostat will maintain room temperature up to 2 °F (1.2°C) cooler than room setting.
Page 20
TABLE 13
SL280DFV, Non-Communicating Thermostat with Humidity Control Feature and Two-Stage Outdoor Unit
OPERATING
SEQUENCE
SYSTEM DEMAND
System
Condition
Ste p
Y1
Thermostat Demand
Y2 O G
W
1
W
2
Relative Humidity
Status
NO CALL FOR DEHUMIDIFICATION
Normal Operation -
Y1
Normal Operation -
Y2
1
2
On
On
O n
On
On
O n
O n
Acceptable
Acceptable
ROOM THERMOSTAT CALLS FOR FIRST STAGE COOLING
BASIC MODE (only active on a Y1 thermostat demand)
D
24
VAC
24
VAC
Normal Operation 1 On On
O n
Acceptable
24
VAC
Compres sor
Low
High
SYSTEM RESPONSE
Blower
CFM
(COOL)
Comments
60%, 65%
70%*
100%
Compressor and indoor blower follow thermo stat demand
Dehumidification
Call
2 On
O n
On
O n
Demand
0
VAC
PRECISION MODE (operates independent of a Y1 thermostat demand)
Normal Operation 1 On On
O n
Acceptable
24
VAC
Dehumidification call
2 On
O n
On
O n
Demand
0
VAC
Low
High
Low
High
60%, 65%
70%*
60%, 65%
70%**
ComfortSense ® 7000 thermostat energizes
Y2 and de-energizes D on a call for de-humidi fication
60% 65%
70%*
60% 65%
70%**
Dehumidification mode begins when humidity is greater than set point
Dehumidification call ONLY
1 On
O n
On
O n
Demand
0
VAC
High
60% 65%
70%**
ComfortSense ® 7000 thermostat will try to maintain room humidity setpoint by allowing the room space to maintain a cooler room thermo stat setpoint***
ROOM THERMOSTAT CALLS FOR FIRST AND SECOND STAGE COOLING
BASIC MODE (only active on a Y1 thermostat demand)
Normal Operation
Dehumidification
Call
1
2
On
On
O n
O n
On
On
O n
O n
Acceptable
Demand
24
VAC
0
VAC
PRECISION MODE (operates independent of a Y1 thermostat demand)
Normal Operation 1 On On
O n
Acceptable
24
VAC
Dehumidification call
2 On
O n
On
O n
Demand
0
VAC
High
High
Low
High
100%
60% 65%
70%**
60% 65%
70%*
60% 65%
70%**
ComfortSense ® 7000 thermostat energizes
Y2 and de-energizes D on a call for de-humidi fication
Dehumidification mode begins when humidity is greater than set point
Dehumidification call ONLY
1 On
O n
On
O n
Demand
0
VAC
High
60% 65%
70%**
Jumpers at indoor unit with a two stage outdoor unit
Cut factory jumper from Y1 to Y2 or cut W915 (Y1 to Y2)
With Condensing unit - Cut W914 (R to DS) on SureLight ® board
With Heat Pump - Cut W914 (R to DS) & W951 (R to O) on SureLight ® control
ComfortSense ® 7000 thermostat will try to maintain room humidity setpoint by allowing the room space to maintain a cooler room thermo stat setpoint***
ComfortSense ® 7000 thermostat to use for this application - Y2081 4 heat / 2 cool
*Normal operation first stage cooling blower speed is 70% COOL speed.
**Dehumidification blower speed is, reduced to 70% of COOL.
***In Precision mode, ComfortSense
®
7000 thermostat will maintain room temperature up to 2 °F (1.2°C) cooler than room setting.
Page 21
B- Indoor Blower Motor
Supply Air Blower blower motor blower wheel secondary limit power choke
A solid‐state controller is permanently attached to the motor. The controller is primarily an A.C. to D.C. con verter. Converted D.C. power is used to drive the motor.
The controller contains a microprocessor which moni tors varying conditions inside the motor (such as motor workload).
BLOWER MOTOR COMPONENTS
STATOR
(WINDINGS)
BEARING
To Remove Blower From Unit:
1. Disconnect Power, 2. Remove internal flue pipe and chase
3. Remove Control Box 4. Remove Bolts. 5. Unplug Motor
Wires From Control Board. Then Slide Out Front of Unit.
FIGURE 6
WARNING
During blower operation, the ECM motor emits ener gy that may interfere with pacemaker operation. In terference is reduced by both the sheet metal cabinet and distance.
The motor communicates with the integrated control via a
2-way serial connection. The motor receives all necessary functional parameters from the integrated control and does not rely on a factory program like traditional variable speed motors. SL280DFV units use a three‐phase, electronically controlled D.C. brushless motor (controller converts single phase a.c. to three phase D.C.), with a permanent‐magnet‐
type rotor (figure 7). Because this motor has a permanent
magnet rotor it does not need brushes like conventional D.C.
motors.
The stator windings are split into three poles which are electri cally connected to the controller. This arrangement allows motor windings to turn on and off in sequence by the con troller.
IMPORTANT
Earlier ECM motors used on other Lennox furnace models are not interchangeable with motors used on the SL280DF furnace line.
ROTOR
FIGURE 7
The controller uses sensing devices to sense what position the rotor is in at any given time. By sensing the position of the rotor and then switching the motor windings on and off in se quence, the rotor shaft turns the blower.
All SL280DFV blower motors use single phase power.
An external run capacitor is not used. The motor uses permanently lubricated ball‐type bearings.
Internal Operation
The motor is controlled via serial communication between the integrated control on the furnace and the controller at tached to the motor shell. The messages sent back and forth between the two controls serve to communicate rota tional direction, demand, motor size, current draw, torque, and rpm, among other variables.
Motor rpm is continually adjusted internally to maintain constant static pressure against the blower wheel. The control ler monitors the static work load on the motor and motor amp‐ draw to determine the amount of rpm adjustment. Blower rpm may be adjusted any amount in order to maintain a constant cfm as shown in Blower Ratings Tables. The cfm remains rel atively stable over a broad range of static pressure. Since the blower constantly adjusts rpm to maintain a specified cfm, mo tor rpm is not rated. Hence, the terms “cool speed”, “heat speed ” or “speed tap” in this manual, on the unit wiring dia gram and on blower B3, refer to blower cfm regardless of mo tor rpm.
Initial Power Up
When line voltage is applied to B3, there will be a large inrush of power lasting less than 1/4 second. This inrush charges a bank of DC filter capacitors inside the controller. If the discon nect switch is bounced when the disconnect is closed, the dis connect contacts may become welded. Try not to bounce the disconnect switch when applying power to the unit.
Page 22
Motor Start‐Up
When B3 begins start‐up, the motor gently vibrates back and forth for a moment. This is normal. During this time the elec tronic controller is determining the exact position of the rotor.
Once the motor begins turning, the controller slowly eases the motor up to speed (this is called “soft‐start”). The motor may take as long as 10‐15 seconds to reach full speed. If the motor does not reach 200 rpm within 13 seconds, the motor shuts down. Then the motor will immediately attempt a re start. The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel. The motor may at tempt to start eight times. If the motor does not start after the eighth try, the controller locks out. Reset controller by momen tarily turning off power to unit.
The DC filter capacitors inside the controller are connected electrically to the motor supply wires. The capacitors take approximately 5 minutes to discharge when the disconnect is opened. For this reason it is necessary to wait at least 5 minutes after turning off power to the unit before attempt ing to service motor.
DANGER
Disconnect power from unit and wait at least five minutes to allow capacitors to discharge before at tempting to service motor. Failure to wait may cause personal injury or death.
Power Choke (L13)
A choke coil is used on SL280DFV 4 and 5 ton units equipped with 1 hp motors. The choke is located on the blower housing and is used to suppress transient current spikes.
Troubleshooting Motor Operation
To verify motor operation see steps below:
1- Remove J48 (5 pin power plug) from P48 on the mo tor.
2- With the power on at the furnace and door switch de pressed, use a test meter to verify 120V between pins
4 and 5 on J48.
3- Reconnect J48 to P48 on the motor.
4- Remove J49 (4 pin low voltage connector) from P49 on the motor.
5- Using test jumpers, apply 24V to pins 3 and 4 on P49 on the motor.
Note: Do not apply 24V to pins 2 and 4 on P49. Doing so will cause permanent damage to the motor.
6- Motor should run at 75%.
7- Test is complete. Remove jumpers and reconnect plugs.
Another option is to use the TECMate PRO motor tester with the 16 to 4 pin adaptor. The use of the TECMate PRO isolates the motor from the integrated control. Follow the instructions provided with the kit. If the motor runs do not replace.
Page 23
BLOWER B3 HARNESS CONNECTORS
P48 5 Pin
SHAFT
P49 4 Pin
MOTOR with INTEGRATED
CONTROLLER
J48 5 Pin
J49 4 Pin
J49 4 Pin Control Connector
BLOWER B3 HARNESS CONNECTORS
P48 5 Pin
P49 4 Pin
SHAFT
MOTOR with INTEGRATED
CONTROLLER
P48 5 Pin
P49 4 Pin
J48 5 Pin Line Voltage Connector
FIGURE 8
J48 Connector installed on motor
1
2
3
4
5
J48 Connector
0
120v
240v
P49 4 Pin
Page 24
24v Transformer
FIGURE 9
J49 Connector
Troubleshooting Motor Windings
Ensure that motor windings are not damaged by perform ing the following tests:
NOTE - If your ohm meter is not an auto-ranging type, set it to the highest ohm scale (100k ohms or greater) before performing tests.
TABLE 14
Ohm Meter Range
Scale
2M
200k
20k
2k
200
Measurement Range in words ohms two megohm -- two million ohms
0-2,000,000 two hundred kilohm
-- two hundred thou sand ohms
0-200,000 twenty kilohm -twenty thousand ohms
0-20,000 two kilohm -- two thousand ohms two hundred ohm
0-2,000
0-200
TEST A
Measure the resistance between each of the three motor leads (3-pin plug) and the unpainted part of the end shield.
If the winding resistance to ground is <100k ohms, replace the motor and control module. If the resistance to ground is >100k, the motor windings are fine. Proceed to Test B.
Test A
FIGURE 11
TEST B
Use an ohmmeter to measure the motor phase-to-phase resistance by checking these combinations of the the 3-pin motor plug. For the purpose of this test, start at either end of the connector as lead 1.
1 - The lead-to-lead resistance across any two leads should be less than 20 ohms.
2 - Each lead-to-lead resistance should be the same.
If the measured resistance is greater than 20 ohms, re place the motor and control module.
Test B
FIGURE 10
FIGURE 12
Page 25
C- Heating Components
1. Ignitor
The SureLight
®
ignitor is made of durable silicon nitride. Ig nitor longevity is enhanced by controlling voltage to the ig nitor. The integrated control provides a regulated 120 volts to the ignitor for a consistent ignition and long ignitor life.
Ohm value should be 39 to 70. See figure 13 for ignitor
location and figure 14 for ignitor check out.
NOTE - The SL280DFV(X) furnace contains electronic components that are polarity sensitive. Make sure that the furnace is wired correctly and is properly grounded.
2. Flame Sensor
A flame sensor is located on the left side of the burner sup
port. See figure 13. The sensor is tip protrudes into the
flame envelope of the left-most burner. The sensor can be removed for service without removing any part of the burn ers. During operation, flame is sensed by current passed through the flame and sensing electrode. The SureLight control allows the gas valve to remain open as long as flame signal is sensed. To check flame sense signal use the push-button found on the integrated control and go to Field
Test Mode. The menu will display the flame signal. See
Normal
TABLE 15
Flame Signal in Microamps
Low Drop Out
2.6 or greater 2.5 or less 1.1
3. Gas Valve
The valve (figure 16 or 17) is internally redundant to assure
safety shut-off. If the gas valve must be replaced, the same type valve must be used.
24VAC terminals and gas control knob are located on the valve. A wire harness connects the terminals from the gas valve to the electronic ignition control. 24V applied to the termi nals energizes the valve.
Inlet and outlet pressure taps are located on the valve. A regu lator adjustment screw is located on the valve.
LPG change over kits are available from Lennox. Kits include burner orifices and a gas valve.
4. Flame Rollout Switches (S47)
Flame rollout switch is a high temperature limit located on
top of the burner box, one on each side.- See figure 13. The
limit is a N.C. SPST manual‐reset limit connected in series with the secondary limit S21. When S47 senses rollout, the circuit breaks and the ignition control immediately stops ignition and closes the gas valve. Rollout can be caused by a blocked heat exchanger, flue or lack of combustion air.
The switch is factory set to trip (open) at 210°F and cannot be adjusted. The switch can be manually reset. To manually re set a tripped switch, push the reset button located on the con trol.
5. Burners
All units use inshot burners. Burners are factory set and re quire no adjustment. Always operate the unit with the burner box front panel in place. Each burner uses an orifice (see
table 20 for orifice size) that is precisely matched to the burn
er input. Burners can be removed as a one piece assembly for service. If burner assembly has been removed, it is critical to align center of each burner to the center of the clamshell
when re-installing. See more detail in Section VI- MAINTE
NANCE sub-section E- Heat Exchanger and Burners.
6. Primary Limit Control (S10)
The primary limit (S10) is located in the heating vestibule pan el. When excess heat is sensed in the heat exchanger, the limit will open. If the limit is open, the furnace control energizes the supply air blower and closes the gas valve. The limit auto matically resets when unit temperature returns to normal. The switch must reset within three minutes or the SureLight control will go into Watch guard for one hour. The switch is factory set and cannot be adjusted. The switch may have a different set point for each unit model number. See Lennox Repair
Parts Handbook if limit switch must be replaced,
7. Secondary Limit Controls (S21)
The secondary limit (S21) is located in the blower compart
ment. See figure 6. When excess heat is sensed in the blower
compartment, the limit will open. If the limit is open, the furnace control energizes the supply air blower and closes the gas valve. The limit automatically resets when unit temperature re turns to normal. The switch must reset within three minutes or the SureLight control will go into Watch guard for one hour.
The switch is factory set and cannot be adjusted.
Page 26
Sight Glass
SL280DFV HEATING COMPONENTS
Rollout Switch
(alternate location)
Rollout Switch
Sensor
Ignitor
Burners
Gas Valve and Manifold Assembly
FIGURE 13
Page 27
SL280DF Ignitor Check Out
Multi−Meter
(set to ohms)
Test 1
Test 1
Remove 5-pin plug from control
Check ohms reading across terminals 1and 5
Ohm value should be between 39 - 70.
Integrated Control Board
Detail
Multi−Meter
(set to ohms)
Test 2
Seperate the 2-pin jack plug near the manifold and check resistance of the ignitor. If the reading is correct, then then there is a problem with the wiring between the jack plug and control. If the reading is not correct the issue is the ignitor.
Test 2
Multi−Meter
(set to VAC)
Integrated Control Board
Detail
Test 3
Insert meter probes into the terminals 1 and 5. (Use small diameter probes in order to not damage plug). Check voltage during 20 second warm up period. Voltage should read 120 volts + 10%. If voltage is above these values, check for correct supply voltage to furnace.
FIGURE 14
Page 28
Integrated Control B
Detail
8. Combustion Air Inducer (B6)
All units use a two-stage combustion air inducer to move air through the burners and heat exchanger during heating op eration. The blower uses a 120VAC motor. The motor oper ates during all heating operation and is controlled by fur nace / blower control A92. The inducer also operates for 15 seconds before burner ignition (pre‐purge) and for 5 sec onds after the gas valve closes (post‐purge). The inducer operates on low speed during first-stage heat, then switches to high speed for second stage heat.
NOTE - Each furnace model uses a unique CAI. Refer to Lennox Repair Parts listing for correct inducer for re placement.
A pressure switch connected to the combustion air inducer orifice plate is used to prove inducer operation. The combus tion air inducer orifice will be different for each model. See
table 16 for orifice sizes. The switch monitors air pressure in
the inducer housing. During normal operation, the pressure in the housing is negative. If pressure becomes less negative
(signifying an obstruction) the proving switch opens. When the proving switch opens, the furnace control (A92) immedi ately closes the gas valve to prevent burner operation.
SL280DFV Unit
-070
-090
-110
TABLE 16
C.A.I. Orifice Size
1.375
1.625
1.844
9. Combustion Air Inducer
Pressure Switch (S18)
S18 is a dual combustion air pressure switch (first and sec ond stage) located on the combustion air inducer orifice bracket. The switch is connected to the combustion air in ducer housing by means of a flexible silicone hose. It moni tors negative air pressure in the combustion air inducer housing.
The switches are a single‐pole single‐throw proving switch electrically connected to the furnace control. The purpose of the switch is to prevent burner operation if the combustion air inducer is not operating or if the flue becomes obstructed.
On heat demand (first or second stage) the switch senses that the combustion air inducer is operating. It closes a cir cuit to the furnace control when pressure inside the com bustion air inducer decreases to a certain set point.
Set points vary depending on unit size. See table 17. The
pressure sensed by the switch is negative relative to atmo spheric pressure. If the flue becomes obstructed during op eration, the switch senses a loss of negative pressure
(pressure becomes more equal with atmospheric pres sure) and opens the circuit to the furnace control and gas valve. A bleed port on the switch allows relatively dry air in the vestibule to purge switch tubing, to prevent condensate build up.
NOTE -
Tap
Bracket
The switch is factory set and is not field adjust able. It is a safety shut‐down control in the furnace and must not be by-passed for any reason. If switch is closed or by-passed, the control will not initiate ignition at start up.
COMBUSTION AIR PRESSURE SWITCH
SL280DFV Unit
-070
-090
-110
High Fire
Switch
Low Fire
Switch
FIGURE 15
TABLE 17
Set Point High
Heat
0.55
0.55
0.60
Set Point Low Heat
0.20
0.20
0.25
II-PLACEMENT AND INSTALLATION
Make sure unit is installed in accordance with installation instructions and applicable codes.
III-START‐UP
A-Preliminary and Seasonal Checks
1 - Inspect electrical wiring, both field and factory installed for loose connections. Tighten as required.
2 - Check voltage at disconnect switch. Voltage must be within range listed on the nameplate. If not, consult the power company and have voltage condition corrected before starting unit.
B-Heating Start‐Up
WARNING
Shock and burn hazard.
SL280DFV units are equipped with a hot surface ignition system. Do not attempt to light manually.
Page 29
1 STOP ! Read the safety information at the beginning of this section.
2 - Set the thermostat to the lowest setting.
3 - Turn off all electrical power to the unit.
4 - This furnace is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.
5 - Remove the upper access panel.
6 - Turn switch on gas valve to OFF . Do not force. See
7 - Wait five minutes to clear out any gas. If you then smell gas, STOP! Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instruc tions. If you do not smell gas go to next step.
WHITE RODGERS GAS VALVE
INLET PRESSURE POST MANIFOLD
PRESSURE TAP
HIGH FIRE ADJUSTMENT
SCREW
(under cap)
GAS VALVE SHOWN IN ON POSITION
FIGURE 16
HONEYWELL GAS VALVE
INLET PRESSURE TAP
ON SIDE
HIGH FIRE ADJUSTING SCREW
(under cap)
GAS VALVE SHOWN IN ON POSITION
MANIFOLD
PRESSURE
TAP ON
SIDE
FIGURE 17
8 - Turn switch on gas valve to ON . Do not force. See fig
9 - Replace the upper access panel.
10- Turn on all electrical power to to the unit.
11- Set the thermostat to desired setting.
NOTE - When unit is initially started, steps 1 through 11 may need to be repeated to purge air from gas line.
Turning Off Gas To Unit
1 - Set thermostat to lowest setting.
2 - Turn off all electrical power to unit if service is to be per formed.
3 - Remove access panel.
4 - Turn switch on gas valve to OFF . Do not force. See fig
5 - Replace access panel.
Failure To Operate
If the unit fails to operate, check the following:
1 - Is the thermostat calling for heat?
2 - Are access panels securely in place?
3 - Is the main disconnect switch closed?
4 - Is there a blown fuse or tripped circuit breaker?
5 - Is the filter dirty or plugged? Dirty or plugged filters will cause the limit control to shut the unit off.
6 - Is gas turned on at the meter?
7 - Is the manual main shut‐off valve open?
8 - Is the internal manual shut‐off valve open?
9 - Is the unit ignition system in lock out? If the unit locks out again, call the service technician to inspect the unit for blockages.
10 -Is pressure switch closed? Obstructed flue will cause unit to shut off at pressure switch. Check flue and outlet for blockages.
11 -Are flame rollout switches tripped? If flame rollout switches are tripped, call the service technician for in spection.
C-Safety or Emergency Shutdown
Turn off unit power. Close manual and main gas valves.
D-Extended Period Shutdown
Turn off thermostat or set to “UNOCCUPIED” mode. Close all gas valves (both internal and external to unit) to guaran tee no gas leak into combustion chamber. Turn off power to unit. All access panels and covers must be in place and se cured.
Page 30
IV-HEATING SYSTEM SERVICE CHECKS
A-CSA Certification
All units are CSA design certified without modifications.
Refer to the SL280DFV Installation Instruction.
B-Gas Piping
CAUTION
If a flexible gas connector is required or allowed by the authority that has jurisdiction, black iron pipe shall be installed at the gas valve and extend outside the furnace cabinet. The flexible connector can then be added between the black iron pipe and the gas supply line.
WARNING
Do not over torque (800 in-lbs) or under torque (350 in-lbs) when attaching the gas piping to the gas valve.
Gas supply piping should not allow more than 0.5”W.C. drop in pressure between gas meter and unit. Supply gas pipe must not be smaller than unit gas connection.
Compounds used on gas piping threaded joints should be resistant to action of liquefied petroleum gases.
C-Testing Gas Piping sion on various metals used in gas piping. Use of a specialty
Gas Leak Detector is strongly recommended. It is available through Lennox under part number 31B2001. See Corp.
8411-L10, for further details.
Do not use matches, candles, flame or any other source of ignition to check for gas leaks.
D-Testing Gas Supply Pressure
White Rodgers Gas Valve
An inlet post located on the gas valve provides access to the supply pressure. See figure 16. Back out the 3/32 hex screw one turn, connect a piece of 5/16 tubing and connect
to a manometer to measure supply pressure. See table 20
for supply line pressure.
Honeywell Gas Valve
A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap. Remove the threaded plug, install a field-provided barbed fitting and connect a manometer to measure supply pressure. See table 20 for supply line pressure. Replace the threaded plug after mea surements have been taken.
E-Check Manifold Pressure
After line pressure has been checked and adjusted, check manifold pressure. Move pressure gauge to outlet pres sure tap located on unit gas valve (GV1). Checks of man ifold pressure are made as verification of proper regulator ad justment. Manifold pressure can be measured at any time the gas valve is open and is supplying gas to the unit. See table
20 for normal operating manifold pressure.
IMPORTANT
In case emergency shutdown is required, turn off the main shut‐off valve and disconnect the main power to unit. These controls should be properly labeled by the installer.
IMPORTANT
For safety, connect a shut‐off valve between the manometer and the gas tap to permit shut off of gas pressure to the manometer.
When pressure testing gas lines, the gas valve must be dis connected and isolated. Gas valves can be damaged if subjected to more than 0.5 psig (14” W.C.). See figure 18 . If the pressure is equal to or less than 0.5psig (14”W.C.), use the manual shut-off valve before pressure testing to isolate furnace from gas supply.
GAS PIPING TEST PROCEDURE
MANUAL MAIN SHUT-OFF VALVE
WILL NOT HOLD TEST PRESSURE
IN EXCESS OF 0.5 PSIG (14”W.C.)
1/8 NPT PLUG
GAS VALVE CAP
FIELD PROVIDED
LINE PRESSURE TAP
FIGURE 18
When checking piping connections for gas leaks, use pre ferred means. Kitchen detergents can cause harmful corro
Page 31
The gas valve is factory set and should not require adjust ment. All gas valves are factory regulated.
Manifold Adjustment Procedure:
1 - Connect test gauge to manifold pressure post (figure
16) or tap (figure 17) on gas valve.
2 - Ignite unit on high fire and let run for 5 minutes to allow
3 - After allowing unit to stabilize for 5 minutes, record manifold pressure and compare to value given in table
20.
4 - If necessary, make adjustments. Figures 16 and 17 show location of high fire adjustment screw.
5 - If an adjustment is made on high fire, re-check man ifold pressure on low fire.
Do not adjust low fire man ifold pressure.
If low fire manifold pressure is more than 1/2” above or below value specified in table 20, replace valve.
6 - Shut unit off and remove manometer as soon as an ac curate reading has been obtained. Take care to re place pressure tap plug .
7 - Start unit and perform leak check. Seal leaks if found.
F- Proper Gas Flow (Approximate)
Furnace should operate at least 5 minutes before check ing gas flow. Determine time in seconds for two revolu tions of gas through the meter. (Two revolutions assures a more accurate time.) Divide by two and compare to time
in table 18 below. If manifold pressure matches table 20
and rate is incorrect, check gas orifices for proper size and restriction.
NOTE- To obtain accurate reading, shut off all other gas appliances connected to meter.
TABLE 18
SL280DF
Unit
GAS METER CLOCKING CHART
Seconds for One Revolution
Natural LP
1 cu ft
Dial
2 cu ft
Dial
1 cu ft
Dial
2 cu ft
DIAL
-045
-70
-90
-110
80
55
41
33
160
110
82
66
200
136
102
82
-135 27 54 68
Natural-1000 btu/cu ft LP-2500 btu/cu ft
400
272
204
164
136
IMPORTANT
For safety, shut unit off and remove manometer as soon as an accurate reading has been obtained.
Take care to replace pressure tap plug.
G- Proper Combustion
Furnace should operate minimum 15 minutes with correct manifold pressure and gas flow rate before checking com
bustion. See sections E- and F-. Take combustion sample
beyond the flue outlet and compare to the table below. The maximum carbon monoxide reading should not exceed
100 ppm.
Firing Rate
High Fire
TABLE 19
CO
2
% For Nat CO
2
%
For L.P.
6.0 - 7.4
6.9 - 8.4
Low Fire 4.8 - 6.0
5.7 - 7.0
The carbon monoxide reading should not exceed 100 ppm.
H-High Altitude
The manifold pressure, gas orifice and pressure switch may require adjustment or replacement to ensure proper
Page 32
Table 20
Manifold Pressure Settings
Unit
Input
070
090
110
Gas
Natural
LP/propane 3
Natural
LP/propane 3
Natural
LP/propane 3
Orifice Size
0 - 7500 ft.
.063
.034
.063
.034
.063
.034
Orifice Size
7501 -
10,000 ft.
1
.055
.032
.055
.032
.055
.032
Manifold
Pressure in.wg.
0-4500 ft.
Low
Fire
High
Fire
1.7
4.9
1.7
4.9
1.7
4.9
3.5
10.0
3.5
10.0
3.5
10.0
Manifold
Pressure in.wg.
4501-7500 ft.
Low
Fire
1.6
4.9
1.5
4.9
1.5
4.9
High
Fire
3.4
10.0
3.0
10.0
3.2
10.0
Manifold
Pressure in.wg.
7501 - 10,000 ft.
Low
Fire
1.7
4.9
1.7
4.9
1.7
4.9
High
Fire
3.5
10.0
3.5
10.0
3.5
10.0
2
Supply Line
Pressure in. w.g.
Min
4.5
11.0
4.5
11.0
4.5
11.0
Max
13.0
13.0
13.0
13.0
13.0
13.0
1 This is the only permissible derate for these units.
2 Natural gas high altitude orifice kit required.
3 A natural to L.P. propane gas changeover kit is necessary to convert this unit. Refer to the changeover kit installation instruction for the conversion procedure.
NOTE - Units may be installed at altitudes up to 4500 ft. above sea level without modifications.
Unit
Input
070
090
110
Unit
Input
070
090
110
TABLE 21
High Altitude Pressure Switch
High Altitude
Pressure Switch Kit
0 - 4500 ft.
No Change
No Change
No Change
4501 - 7500 ft.
No Change
69W56
69W56
7501 - 10,000 ft.
73W36
73W36
73W35
TABLE 22
Honeywell Gas Valve Conversion Kits
High Altitude
Natural Gas
Orifice Kit
Natural Gas to
LP/ Propane Kit
LP/Propane to
Natural Gas
Kit
7501 -
10,000 ft.
0 - 7500 ft.
7501 -
10,000 ft.
0 - 7500 ft.
73W37
73W37
73W37
51W02
51W02
51W02
73W38
73W38
73W38
69W79
69W79
69W79
Unit
Input
TABLE 23
White Rodgers Gas Valve Conversion Kits
High Altitude
Natural Gas
Orifice Kit
Natural Gas to
LP/ Propane Kit
LP/Propane to
Natural Gas
Kit
070
090
110
7501 -
10,000 ft.
73W37
73W37
73W37
0 - 7500 ft.
11K51
11K51
11K51
7501 -
10,000 ft.
11K46
11K46
11K46
0 - 7500 ft.
77W09
77W09
77W09
Page 33
V-TYPICAL OPERATING CHARACTERISTICS
A-Blower Operation and Adjustment
When the thermostat is set to “FAN ON,” the indoor blower will run continuously at approximately 38% of the second-stage cooling speed when there is no cool ing or heating demand.
When the SL280DFV is running on high fire or low fire
(low fire is 91% of high fire), the indoor blower will run on the heating speed designated by the positions of
DIP switches 11 and 12.
When the SL280DFV is running on second-stage cool or first-stage cool (second-stage cool is 70% of firststage cool), the indoor blower will run on the cooling speed designated by the positions of DIP switches 5 and 6.
B-Temperature Rise
Temperature rise for SL280DFV units depend on unit in put, blower speed, blower horsepower and static pressure as marked on the unit rating plate. The blower speed must be set for unit operation within the range of “TEMP. RISE
° F” listed on the unit rating plate for high fire and low fire.
To Measure Temperature Rise:
1 - Place plenum thermometers in the supply and return air plenums. Locate supply air thermometer in the first horizontal run of the plenum where it will not pick up ra diant heat from the heat exchanger.
2 - Set thermostat to highest setting. Confirm unit is on high fire by checking rate.
3 - After plenum thermometers have reached their high est and steadiest readings, subtract the two readings.
The difference should be in the range listed on the unit rating plate. If the temperature is too low, decrease blower speed.
4 - Repeat on low fire. Do not adjust low fire manifold pres sure.
C-External Static Pressure
1 - Tap locations shown in figure 19.
2 - Punch a 1/4” diameter hole in supply and return air ple nums. Insert manometer hose flush with inside edge
STATIC PRESSURE
TEST filter of hole or insulation. Seal around the hose with perma gum. Connect the zero end coil of the manometer to the dis
charge (supply) side of the system. On ducted sys tems, connect the other end of manometer to the return duct as above. Open all return air registers and check for clean filter.
3 - With only the blower motor running and the evaporator coil dry, observe the manometer reading. Adjust blow er motor speed to deliver the air desired according to the job requirements. For heating speed external static pressure drop must not be more than 0.8” W.C. For cooling speed external static pressure drop must not be more than 1.0” W.C.
4 - Seal the hole when the check is complete.
VI-MAINTENANCE
Annual Furnace Maintenance
At the beginning of each heating season, and to comply with the Lennox Limited Warranty , your system should be checked by a licensed professional technician (or equiv alent) as follows:
A “Disconnected Vent” warning sticker should be attached to a visible area of the plenum near the vent pipe. If the sticker is not legible or missing, order kit 66W04 for re placement stickers.
WARNING
Disconnect power before servicing unit.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan gerous operation. Verify proper operation after ser vicing.
WARNING
The inner blower access panel and vent pipe must be securely in place when the blower and burners are operating. Gas fumes, which could contain carbon monoxide, can be drawn into living space resulting in personal injury or death.
1- Check wiring for loose connections, voltage at indoor unit and amperage of indoor motor
.
2- Check the condition of the belt and shaft bearings if ap plicable.
3- Inspect all gas pipe and connections for leaks
.
4- Check the cleanliness of filters and change if necessary
(monthly).
IMPORTANT
If a highefficiency filter is being installed as part of this system to ensure better indoor air quality, the fil ter must be properly sized. Highefficiency filters have a higher static pressure drop than standardef ficiency glass/foam filters. If the pressure drop is too great, system capacity and performance may be re duced. The pressure drop may also cause the limit to trip more frequently during the winter and the indoor coil to freeze in the summer, resulting in an increase in the number of service calls.
Before using any filter with this system, check the specifications provided by the filter manufacturer against the data given in the appropriate Lennox
Product Specifications bulletin. Additional informa tion is provided in Service and Application Note
ACC002 (August 2000).
5- Check the condition and cleanliness of burners and heat exchanger and clean if necessary.
Page 34
6- Check the cleanliness of blower assembly and clean the housing, blower wheel and blower motor if neces sary
.
The blower motors are prelubricated for extended bearing life. No further lubrication is needed.
7- Inspect the combustion air inducer and clean if neces sary.
8- Evaluate the heat exchanger integrity by inspecting the heat exchanger per the AHRI heat exchanger inspec tion procedure. This procedure can be viewed at www.ahrinet.org
9- Ensure sufficient combustion air is available to the fur nace. Fresh air grilles and louvers (on the unit and in the room where the furnace is installed) must be properly sized, open and unobstructed to provide combustion air
.
10 Inspect the furnace venting system to make sure it is in place, structurally sound, and without holes, corrosion, or blockage. Vent system must be free and clear of ob structions and must slope upward away from the fur nace
.
Vent system should be installed per the National
Fuel Gas Code
11 Inspect the furnace return air duct connection to ensure the duct is sealed to the furnace. Check for air leaks on supply and return ducts and seal where necessary
.
12 Check the condition of the furnace cabinet insulation and repair if necessary.
13 Perform a complete combustion analysis during the fur nace inspection to ensure proper combustion and oper ation. Consult Service Literature for proper combustion values.
14 Verify operation of CO detectors and replace batteries as required.
Perform a general system test. Turn on the furnace to check operating functions such as the start-up and shut-off operation.
1 - Check the operation of the ignition system, inspect and clean flame sensor. Check microamps before and after. Check controls and safety devices (gas valve, flame sensor, temperature limits). Consult Service
Manual for proper operating range. Thermal Limits should be checked by restricting airflow and not dis connecting the indoor blower. For additional details, please see Service and Application Note H049.
2 - Verify that system total static pressure and airflow set
tings are within specific operating parameters.
3 - Clock gas meter to ensure that the unit is operating at the specified firing rate. Check the supply pressure and the manifold pressure. On two-stage gas furnaces check the manifold pressure on high fire and low fire. If manifold pressure adjustment is necessary, consult the Service Literature for unit specific information on adjusting gas pressure. Not all gas valves are ad justable . Verify correct temperature rise.
Page 35
A-Heat Exchanger and Burners
Cleaning the Heat Exchanger and Burners
NOTE - Use papers or protective covering in front of the fur nace during cleaning.
1 - Turn off both electrical and gas power supplies to fur
2 - Remove flue pipe, top cap, flue chase and internal flue pipe assembly from the unit.
3 - Label the wires from gas valve, rollout switches, prima ry limit switch and make-up box then disconnect them.
4 - Remove the screws that secure the combustion air in ducer/pressure switch assembly to the collector box.
Carefully remove the combustion air inducer to avoid damaging blower gasket. If gasket is damaged, it must be replaced to prevent leakage.
5 - Remove the collector box located behind the combus tion air inducer. Be careful with the collector box gas ket. If the gasket is damaged, it must be replaced to prevent leakage.
6 - Disconnect gas supply piping. Remove the screw se curing the burner box cover and remove cover. Re move the four screws securing the burner manifold as sembly to the vestibule panel and remove the assem bly from the unit.
7 - Remove screws securing burner box and remove burner box.
8 - Remove screws from both sides, top and bottom of vestibule panel.
9 - Remove heat exchanger. It may be necessary to spread cabinet side to allow more room. If so, remove five screws from the left side or right side of cabinet.
See figure 21.
SL280DFV BURNER, C.A.I ASSEMBLY &
HEAT EXCHANGER REMOVAL gasket orifice plate gasket internal flue pipe combustion air inducer rollout switch
(alternate location) sensor gasket
Sight glass rollout switch manifold and gas valve burner box cover plate
FIGURE 20 collector box pressure switch heat exchanger retention rings cross over
Page 36
10- Back wash using steam. Begin from the burner open ing on each clam. Steam must not exceed 275°F.
11- To clean burners, run a vacuum cleaner with a soft brush attachment over the face of burners. Visually in spect inside the burners and crossovers for any block age caused by foreign matter. Remove any blockage.
Figure 20 shows burner detail.
12- To clean the combustion air inducer visually inspect and using a wire brush clean where necessary. Use compressed air to clean off debris and any rust.
13- Reinstall heat exchanger in vestibule. (Replace the five screws in the cabinet from step 10 if removed).
14- Reinstall collector box, combustion air assembly, inter nal flue pipe and flue chase. Seal with high tempera ture RTV . Reinstall all screws to the collector box and combustion air inducer. Failure to replace all screws may cause leaks. Inspect gaskets for any damage and replace if necessary.
15- Reinstall burner box, manifold assembly and burner box cover.
16- Reconnect all wires.
17- Reconnect top cap and vent pipe to combustion air in ducer outlet.
18- Reconnect gas supply piping.
19- Turn on power and gas supply to unit.
20- Set thermostat and check for proper operation.
21- Check all piping connections, factory and field, for gas leaks. Use a leak detecting solution or other preferred means.
CAUTION
Some soaps used for leak detection are corrosive to certain metals. Carefully rinse piping thoroughly af ter leak test has been completed. Do not use matches, candles, flame or other sources of ignition to check for gas leaks.
22- If a leak is detected, shut gas and electricity off and re pair leak.
23- Repeat steps 21 and 23 until no leaks are detected.
24- Replace access panel.
Remove five screws if necessary
(either side of cabinet)
FIGURE 21
4
5
1
3
2
Page 37
VII- Wiring and Sequence of Operation
SL280DFV Schematic Wiring Diagram
Integrated Control Self Check
When there is a call for heat, the icomfort enabled inte grated control runs a self check. The control checks for S10 primary limit, S21 secondary limit (s) and S47 rollout switch normally closed contacts. The control also checks for S102 high heat and S128 low heat prove switch normally open contacts. Once self check is complete and all safety switches are operational, heat call can continue.
NOTE - The ignition control thermostat selection DIP switch is factory-set in the “TWO-STAGE” position.
Page 38
WARNING
Electric Shock Hazard. Can cause injury or death. Unit must be properly grounded in accordance with national and local codes.
WARNING
Fire Hazard. Use of aluminum wire with this product may result in a fire, causing property damage, severe injury or death. Use copper wire only with this product.
CAUTION
Failure to use properly sized wiring and circuit breaker may result in property damage. Size wiring and circuit breaker(s) per Product Specifications bulletin (EHB) and unit rating plate.
Applications Using a Two-Stage Thermostat
A - Heating Sequence -- Integrated Control Thermostat
Selection DIP Switch 1 OFF in “Two-Stage” Position
(Factory Setting)
1. On a call for heat, thermostat first-stage contacts close sending a signal to the integrated control. The inte grated control runs a self‐diagnostic program and checks high temperature limit switches for normally closed contacts and pressure switches for normally open contacts. The combustion air inducer is ener gized at low speed.
2. Once the control receives a signal that the low pres sure switch has closed, the combustion air inducer be gins a 15-second pre-purge in low speed.
NOTE - If the low fire pressure switch does not close the combustion air inducer will switch to high fire. After a 15 second pre-purge the high fire pressure switch will close and the unit will begin operation on high fire.
After 10 to 20 seconds of high fire operation the unit will switch to low fire..
3. After the pre-purge is complete, a 20-second initial ig nitor warm-up period begins. The combustion air in ducer continues to operate at low speed.
4 - After the 20-second warm-up period has ended, the gas valve is energized on low fire (first stage) and igni tion occurs. At the same time, the control module sends a signal to begin an indoor blower 30-second
ON-delay. When the delay ends, the indoor blower motor is energized on the low fire heating speed, the
HUM contacts close energizing the humidifier and
120V ACC terminal is energized. The furnace will con tinue this operation as long as the thermostat has a first-stage heating demand.
NOTE If the indoor thermostat is set on CONTINU
OUS FAN ON mode, the furnace will light on high fire
(second-stage) for 60 seconds to improve heat ex changer warm up. After 60 second warm-up period, furnace will switch to low fire (first-stage).
5 - If second-stage heat is required, the thermostat sec ond-stage heat contacts close and send a signal to the integrated control. The integrated control initiates a
30-second second-stage recognition delay.
6 - At the end of the recognition delay, the integrated con trol energizes the combustion air inducer at high speed. The control also checks the high fire (second stage) pressure switch to make sure it is closed. The high fire (second stage) gas valve is energized and the indoor blower motor is energized for operation at the high fire heating speed.
7 - When the demand for high fire (second stage) heat is satisfied, the combustion air inducer is switched to the low-fire heating speed and the high-fire (second stage) gas valve is de-energized. The low-fire (first stage) gas valve continues operation. The indoor blower motor is switched to the low-fire heating speed.
Page 39
8 - When the thermostat demand for low-fire (first stage) heat is satisfied, the gas valve is de-energized and the field-selected indoor blower off delay begins. The combustion air inducer begins a 5-second post-purge period.
9 - When the combustion air post-purge period is com plete, the inducer, the HUM contacts as well as the
120V ACC terminals are de-energized. The indoor blower is de-energized at the end of the off delay.
Applications Using A Single-Stage Thermostat
B - Heating Sequence -- Integrated Control Thermostat
Selection DIP Switch 1 ON in “Single-Stage” Position
NOTE - In these applications, two-stage heat will be initi ated by the integrated control if heating demand has not been satisfied after the field adjustable period (7 or 12 min utes).
1. On a call for heat, thermostat first-stage contacts close sending a signal to the integrated control. The inte grated control runs a self‐diagnostic program and checks high temperature limit switches for normally closed contacts and pressure switches for normally open contacts. The combustion air inducer is ener gized at low speed.
2. Once the control receives a signal that the low pres sure switch has closed, the combustion air inducer be gins a 15-second pre-purge in low speed.
NOTE - If the low fire pressure switch does not close the combustion air inducer will switch to high fire. After a 15 second pre-purge the high fire pressure switch will close and the unit will begin operation on high fire.
After 10 to 20 seconds of high fire operation the unit will switch to low fire.
3. After the pre-purge is complete, a 20-second initial ig nitor warm-up period begins. The combustion air in ducer continues to operate at low speed.
4 - After the 20-second warm-up period has ended, the gas valve is energized on low fire (first stage) and igni tion occurs. At the same time, the control module sends a signal to begin an indoor blower 30-second
ON-delay. When the delay ends, the indoor blower motor is energized on the low fire heating speed and the HUM contacts are energized. The integrated con trol also initiates a second-stage on delay (factory-set at 7 minutes; adjustable to 12 minutes).
5 - If the heating demand continues beyond the secondstage on delay, the integrated control energizes the combustion air inducer at high speed. The control also checks the high fire (second stage) pressure switch to make sure it is closed. The high fire (second stage) gas valve is energized and the indoor blower motor is energized for operation at the high fire heating speed.
6 - When the thermostat heating demand is satisfied, the combustion air inducer begins a 5-second low speed post-purge. The field-selected indoor blower off delay begins. The indoor blower operates at the low-fire heating speed.
7 - When the combustion air post-purge period is com plete, the inducer, the HUM contacts as well as the
120V ACC terminals are de-energized. The indoor blower is de-energized at the end of the off delay.
icomfort Wi-Fi ® Thermostat with SL280DFV and Non-Communicating Outdoor Unit icomfort Wi-Fi ® Thermostat icomfort -Enabled SL280DFV Indoor Furnace
Non-Communicating Outdoor Air Conditioner icomfort -
ENABLED
SL280DFV
FURNACE
OPTIONAL
DISCHARGE
AIR SENSOR icomfort Wi-Fi®
THERMOSTAT icomfort Wi-Fi and icomfort icomfort Wi-Fi icomfort
®
OPTIONAL
OUTDOOR
AIR SENSOR
OPTIONAL
DISCHARGE
AIR SENSOR
OPTIONAL
OUTDOOR
AIR SENSOR icomfort Wi-Fi®
THERMOSTAT
® Thermostat with SL280DFV
-ENABLED Outdoor Unit
Thermostat icomfort -Enabled SL280DFV Indoor Furnace
-Enabled Outdoor Air Conditioner or Heat Pump icomfort -
ENABLED
SL280DFV
FURNACE icomfort - ENABLED
OUTDOOR AIR CONDITIONING
OR HEAT PUMP UNIT
NON-COMMUNICATING
OUTDOOR AIR
CONDITIONING UNIT -
1 OR 2 STAGE
CLIP ON-BOARD LINK
W915 (Y1 TO Y2) FOR
TWO-STAGE OPERATION
Outdoor Unit
Communicating systems using the icomfort Wi-Fi
®
thermostat require four thermostat wires between the thermostat and the furnace/air handler control and four wires be tween the outdoor unit and the furnace/air handler control. When a thermostat cable with more than four wires is used, the extra wires must be properly connected to avoid electrical noise. The wires must not be left disconnected.
Use wire nuts to bundle the four unused wires at each end of the cable. A single wire should then be connected to the indoor unit end of the wire bundle and attached to the
“C” terminals as shown below.
icomfort Integrated Control icomfort Touch ®
Page 40
Optional Accessories for use with any icomfort Touch ® System
NOTE: icomfort Wi-Fi
®
THERMOSTAT SENSES HUMIDITY
& CONTROLS HUM CONTACTS TO CYCLE HUMIDIFIER
BASED ON DEMAND. NO OTHER CONTROL OR HUMIDIS
TAT REQUIRED.
OPTIONAL OUTDOOR AIR SENSOR FOR USE WITH HU
MIDIFIER (IF NOT ALREADY IN THE SYSTEM FOR OTHER
FUNCTIONS. BUILT INTO ALL icomfort by Lennox OUT
DOOR UNITS).
120V CONNECTIONS
“HUM” CONTACT IS
CLOSED ANYTIME
HUMIDITY DEMAND
IS PRESENT
Discharge Air
Sensor (Required for even heat) icomfort ENABLED
SL280DFV FURNACE icomfort Wi-Fi ®
THERMOSTAT
24V HUMIDIFIER CONNECTIONS
CS 7000
THERMOSTAT
CONVENTIONAL
NON-COMMUNI
CATING SYSTEM
COMMUNICATING SYSTEM
RSBus
Maximum total length of all con nections on the
RSBus is limited to 1500ft.
Wire gauge of
RSBus wire is 18.
*24V IN jumper not used in noncommunicating configuration
*24V IN
JUMPER icomfort ENABLED
SL280DFV FURNACE
NOTE: 24V UV LIGHT
APPLICATIONS
In an icomfort by Lennox system, neither furnace nor air handler trans former will have adequate VA to power 24V UV light applications. An additional transformer for UV light applications is required.
icomfort Wi-Fi ®
THERMOSTAT icomfort
ENABLED OUTDOOR
AIR CONDITIONING OR
HEAT PUMP UNIT
DEHUMIDIFIER
CONTROL
Cf HV
(POWER COMPANY INTERRUPTION SYSTEMS
ARE WIRED SAME AS OVERFLOW SWITCH)
HEPA BYPASS FILTER X2680 HEPA INTERLOCK KIT
PASS INDOOR BLOWER
MOTOR COMMON WIRE
THROUGH CURRENT LOOP.
SEE HEPA INTERLOCK KIT
FOR INSTALLATION DE
TAILS
LVCS VENTILATION CONTROL SYSTEM
SEE LVCS VENTILATION
INSTRUCTIONS FOR
DAMPER & SENSOR WIRING
HVAC
EQUIPMENT
STANDARD 1 OR 2
STAGE AC OR HP UNIT
NON-COMMUNICATING
SYSTEM WIRING
FIGURE 1
2 STAGE FURNACE
DS
CUT
R-DS
W914
R
COMMUNICATING
SYSTEM WIRING
Page 41
VIII- Program Unit Capacity Size Mode
Power-Up - Number displayed represents by integrated control unit size code (furnace model and capacity). If three horizontal bars are displayed followed by continuous E203, furnace control does not recognize unit size code. Configure per the following:
Yes
To enter Program Unit
Capacity/Size: push and hold button next to
7-segment LED display until solid “P” symbol appears. Release button.
_
IMPORTANT : Field replacement controls may need to be manually configured to validate furnace unit size code.
Furnace control in IDLE mode
No heating, cooling or indoor fan operation)
Solid P starts blinking on
7-Segment LED
P
No
Turn room thermostat to OFF
UNIT SIZE
CODE FURNACE MODEL
H SL280DF070V36A
J SL280DF090V48B
L n
SL280DF090V60C
SL280DF110V60C
Push and hold button. Integrated control will display unit size code number for each furnace model for three seconds.
When the correct unit size code is displayed, release button. Selected code will flash for 10-second period.
During that period, press and hold push button for 5 seconds. Integrated control will store code in memory and will automatically exit Program Unit
Capacity/Size Mode and reset. (If second period expires or push button is held less than five seconds, control will automatically exit Program
Capacity/Size Mode and go into IDLE mode without storing unit size code. If this happens, programming function must be repeated).
Verify that the selected unit size code is correct and stored in non-volatile memory by cycling the 24 volt power to the furnace control. (At 24 volt power-up of the furnace control, the
7-segment LED will display a unit size code. If three horizontal bars display, board does not recognize unit size code. Programming function must be repeated)
FINISHED
Page 42
IX- SL280 Field Wiring Applications With Conventional Thermostat
Thermostat
DIP Switch Settings and On-Board Links (See figure 4)
DIP Switch 1
Thermostat
Heating
Stages
On Board Links Must Be Cut To Select
System Options
ON
S1
T'STAT
1 Heat / 1 Cool
NOTE - Use DIP switch 2 to set second-stage heat ON delay.
OFF-7 minutes.
ON-12 minutes.
DO NOT CUT ANY
ON-BOARD LINKS
Wiring Connections
FURNACE
TERM. STRIP
*
OUTDOOR
UNIT
1 Heat / 2 Cool
NOTE - Use DIP switch 2 to set second-stage heat ON delay.
OFF-7 minutes.
ON-12 minutes.
ON
CUT ON-BOARD LINK
W915
2 STAGE
COMPR
1 Heat / 2 Cool with t'stat with humidity control
NOTE - Use DIP switch 2 to set second-stage heat ON delay.
OFF-7 minutes.
ON-12 minutes.
ON
CUT ON-BOARD LINK
W915
2 STAGE
COMPR
CUT ON-BOARD LINK
W914
DEHUM
OR
HARMONY
* Not required on all units.
S1
T'STAT
FURNACE
TERM. STRIP
OUTDOOR
UNIT
*
S1
T'STAT
FURNACE
TERM. STRIP
OUTDOOR
UNIT
* o
Page 43
SL280 Field Wiring Applications With Conventional Thermostat Continued
Thermostat
2 Heat / 2 Cool
DIP Switch Settings and On-Board Links (See figure 4)
DIP Switch 1
Thermostat
Heating
Stages
On Board Links Must Be Cut To Select
System Options
OFF
CUT ON-BOARD LINK
W915
2 STAGE
COMPR
S1
T'STAT
Wiring Connections
FURNACE
TERM. STRIP
OUTDOOR
UNIT
*
2 Heat / 2 Cool with t'stat with humidity control
OFF
CUT ON-BOARD LINK
W915
2 STAGE
COMPR
CUT ON-BOARD LINK
W914
DEHUM
OR
HARMONY
2 Heat / 1 Cool with t'stat with humidity control
OFF
CUT ON-BOARD LINK
W914
DEHUM
OR
HARMONY
2 Heat / 1 Cool OFF
DO NOT CUT ANY
ON-BOARD LINKS
S1
T'STAT
FURNACE
TERM. STRIP
OUTDOOR
UNIT
*
S1
T'STAT o
FURNACE
TERM. STRIP
OUTDOOR
UNIT
*
S1
T'STAT o
FURNACE
TERM. STRIP
OUTDOOR
UNIT
*
* Not required on all units.
Page 44
SL280 Field Wiring Applications With Conventional Thermostat Continued
Thermostat
DIP Switch Settings and On-Board Links (figure 4)
DIP Switch 1
Thermostat
Heating
Stages
On Board Links Must Be Cut To Select
System Options
Dual Fuel
Single Stage
Heat Pump
OFF
CUT ON-BOARD LINK
W951
HEAT
PUMP
ComfortSense
7000 L7742U thermostat w/ dual fuel capa bilities
Capable of 2 stage gas heat control
L7742U
T'STAT
H
L
Y2
Wiring Connections
FURNACE
TERM. STRIP
HEAT PUMP
67M41*
L
Y
D
B Y2
Dual Fuel
Two Stage
Heat Pump
ComfortSense
7000 L7742U thermostat w/ dual fuel capa bilities
Capable of 2 stage gas heat control
OFF
CUT ON-BOARD LINK
W915
2 STAGE
COMPR
CUT ON-BOARD LINK
W951
HEAT
PUMP
T
T
L7742U
T'STAT
H
L
FURNACE
TERM. STRIP outdoor sensor
HEAT PUMP
67M41*
L
Y2
D
B
Y2 out blue
T
T outdoor sensor
* Connect W1 to W1 ONLY if using defrost tempering kit 67M41
NOTE - Do NOT make a wire connection between the room thermostat L terminal and the L terminal of the SL280 integrated control.
Page 45
SL280 Field Wiring Applications With Conventional Thermostat Continued
Thermostat
DIP Switch Settings and On-Board Links (figure 4)
DIP Switch 1
Thermostat
Heating
Stages
On Board Links Must Be Cut To Select
System Options
Dual Fuel
Single Stage
Heat Pump
OFF
CUT ON-BOARD LINK
W951
HEAT
PUMP
ComfortSense
7000 L7742U thermostat w/ dual fuel capa bilities
Capable of 2 stage gas heat control w/dehu midification control
CUT ON-BOARD LINK
W914
DEHUM
OR
HARMONY
L7742U
T'STAT
H
L
Y2
D
B
Wiring Connections
FURNACE
TERM. STRIP
Y2
HEAT PUMP
67M41*
L
Y
OFF
T
T
L7742U
T'STAT
H
FURNACE
TERM. STRIP outdoor sensor
HEAT PUMP
Dual Fuel
Two Stage
Heat Pump
ComfortSense
7000 L7742U thermostat w/ dual fuel capa bilities
Capable of 2 stage gas heat control w/dehu midification
CUT ON-BOARD LINK
W915
2 STAGE
COMPR
CUT ON-BOARD LINK
W951
HEAT
PUMP
CUT ON-BOARD LINK
W914
DEHUM
OR
HARMONY
L
Y2
D
B
T
T
67M41* outdoor sensor
L
Y2 out blue
* Connect W1 to W1 ONLY if using defrost tempering kit 67M41
NOTE - Do NOT make a wire connection between the room thermostat L terminal and the L terminal of the SL280 integrated control.
Page 46
X- Troubleshooting
Troubleshooting: Heating Sequence of Operation
CALL FOR FIRST-STAGE HEAT
1
CALL FOR
1ST STAGE HEAT
(LOW FIRE)
HIGH
LIMIT SWITCH
CLOSED?
NO
INDOOR BLOWER OFF AFTER
HEAT FAN OFF DELAY
(LOW HEAT SPEED)
YES
ERROR
CODE
FLASHES
INDOOR
BLOWER
ON(LOW HEAT
SPEED)
LIMIT
SWITCH
CLOSED WITHIN 3
MINUTES?
NO
YES
NO
ROLLOUT
CIRCUITS
CLOSED?
YES
NO
DE − ENERGIZE
GAS VALVE
INDUCER ON
(HIGH SPEED)
INDOOR BLOWER
ON (LOW HEAT
SPEED)
ERROR
CODE
FLASHES
NO
INDOOR
BLOWER OFF
AFTER HEAT FAN
OFF DELAY (LOW
HEAT SPEED)
ROLLOUT
CIRCUIT
CLOSES
(MANUAL
RE − SET)
INDUCER OFF
AFTER POST
PURGE
LOW
PRESSURE
SWITCH
OPEN?
YES
INDUCER ON
LOW SPEED
NO
ERROR CODE
FLASHES (AFTER
5 SECONDS)
LOW PRESSURE
SWITCH OPENS
INDOOR BLOWER
OFF AFTER HEAT
OFF DELAY
HARD LOCKOUT −
ERROR CODE
FLASHES
2
LOW
PRESSURE SWITCH
CLOSED WITHIN 120
SECONDS?
NO
HIGH
PRESSURE
SWITCH
OPEN
BEFORE
INDUCER WAS
TURNED ON?
YES
INDUCER TO
HIGH SPEED −
ERROR CODE
FLASHES
LOW & HIGH
PRESSURE SWITCH
CLOSED WITHIN 30
SECONDS?
WATCHGUARD −
ERROR CODE
FLASHES 1
YES
NO
NO
CALL
FOR HEAT
ENDS?
YES
YES
YES
YES
INDOOR
BLOWER
ON?
YES
PRE − PURGE
(15 SECONDS)
H.S.I. ON
(20 SECONDS)
INTERPURGE
(15 SECONDS)
NO
INDUCER OFF
WAIT
5 MINUTES
ERROR CODE
FLASHES
−
INDOOR
BLOWER
OFF AFTER
HEAT FAN
OFF DELAY
1ST STAGE GAS
VALVE ENERGIZED
3
NO
1
IGNITION TRIAL
BEGINS (H.S.I. ON)
HEAT FAN ON DELAY
TIMER STARTED
NO
FLAME
SENSED WITHIN
4 SECONDS?
NO
GAS VALVE
DE − ENERGIZED
H.S.I. OFF
YES
H.S.I. OFF
INDOOR
BLOWER ON 45 SEC.
(LOW HEAT SPEED)
1
WATCHGUARD
ERROR CODE
FLASHES
WATCHGUARD LOCKOUT AUTOMATICALLY RESETS AFTER ONE HOUR
−
1
2 HARD LOCKOUT REQUIRES THERMOSTAT RESET OR CYCLING OF POWER TO RESET THE LOCKOUT.
3 IN CASE HIGH SPEED INDUCER IS RUNNING AT THE TIME THE GAS VALVE GETS ENERGIZED,
2ND STAGE GAS VALVE IS ENERGIZED INSTEAD OF 1ST STAGE. 20 SECONDS AFTER FLAME
IS SENSED, INDUCER SWITCHES TO LOW SPEED, AND GAS VALVE SWITCHES TO 1ST STAGE.
2
CALL FOR HEAT SATISFIED
5TH
UNSUCCESSFUL
TRIAL?
YES
POSTPURGE
(5 SECONDS)
INDUCER
OFF
Page 47
Troubleshooting: Heating Sequence of Operation (Continued)
CALL FOR SECOND-STAGE HEAT
2
CALL FOR 2ND STAGE HEAT
(HIGH FIRE)
1
2 STAGE THERMOSTAT
SINGLE STAGE
THERMOSTAT
2
RECOGNITION DELAY
(30 SECONDS)
ONLY FOR 1ST
REQUEST FOR
2ND STAGE HEAT
EXPIRED?
YES YES
2ND STAGE
ON DELAY
EXPIRED?
INDUCER SWITCHED
TO HIGH SPEED
HIGH
PRESSURE SWITCH
CLOSED WITHIN 10
SECONDS?
YES
2ND STAGE GAS VALVE
ENERGIZED
NO
INDUCER SWITCHED
TO LOW SPEED
INDOOR BLOWER ENERGIZED
ON HIGH HEAT SPEED
3
CALL FOR HEAT SATISFIED
5 MINUTE DELAY
(ERROR CODE FLASHES)
3
1
2
SYSTEM WILL ALWAYS LIGHT ON LOW FIIRE, EVEN IF 2ND STAGE HEAT IS IN PLACE.
WHEN USED WITH A SINGLE STAGE THERMOSTAT, SET SW1 TO THE ON POSITION IN DIP SWITCH S1.
3 IF THE HIGH FIRE PRESSURE SWITCH DOES NOT CLOSE WITHIN 5 ATTEMPTS, THE SYSTEM WILL OPERATE AT
LOW FIRE FOR THE REMAINDER OF THE CALL FOR HEAT REQUEST.
Page 48
Troubleshooting: Heating Sequence of Operation (Continued)
CALL FOR HEAT SATISFIED
FIRST-STAGE HEAT SECOND-STAGE HEAT
2 3
RUN MODE:
1ST OR 2ND STAGE CALL FOR HEAT.
ALL INPUTS MONITORED (LIMIT, PRESSURE,
CALL FOR HEAT/COOL, FLAME LEVEL)
2ND STAGE HEAT
NO
2ND STAGE
CALL FOR HEAT
SATISFIED?
YES
DE − ENERGIZE 2ND STAGE
GAS VALVE
INDUCER SPEED SWITCHED
TO LOW SPEED
INDOOR BLOWER SWITCHED
TO LOW HEAT SPEED
1ST STAGE HEAT
1ST STAGE
CALL FOR HEAT
SATISFIED?
YES
GAS VALVE
DE − ENERGIZED
NO
INDUCER OFF AFTER
5 SECOND POST PURGE
INDOOR BLOWER OFF
AFTER FIELD SELECTABLE
OFF DELAY
1
Page 49
Troubleshooting: Cooling Sequence of Operation (Continued)
CALL FOR COOLING
1
1ST STAGE COOLING
REQUEST RECEIVED
1
WAIT FOR COMPRESSOR TIMED
OFF DELAY TO EXPIRE
ENERGIZE 1ST STAGE
COOLING CONTACTOR
(COMPRESSOR & FAN)
INDOOR BLOWER 2
SECOND ON DELAY
ENERGIZE INDOOR BLOWER
(LOW COOLING MODE) 2
2ND STAGE
COOLING
REQUEST?
MAINTAIN INDOOR
BLOWER
(LOW COOLING MODE)
1
NO
YES
ENERGIZE 2ND STAGE
COOLING CONTACTOR
(COMPRESSOR & FAN)
YES
ENERGIZE INDOOR BLOWER
(HIGH COOLING MODE) 2
YES
YES
1ST STAGE
COOLING REQUEST
STILL ACTIVE?
NO
2ND STAGE
COOLING REQUEST
STILL ACTIVE?
YES
NO
DE − ENERGIZE 2ND
STAGE COOLING
CONTACTOR
(COMPRESSOR & FAN)
MAINTAIN INDOOR BLOWER
(HIGH COOLING MODE)
1ST STAGE
COOLING REQUEST
STILL ACTIVE?
YES
ENERGIZE AND MAINTAIN
INDOOR BLOWER AT
(LOW COOLING MODE)
NO
DE − ENERGIZE 1ST
STAGE COOLING
CONTACTOR
(COMPRESSOR & FAN)
DE − ENERGIZE INDOOR
BLOWER 2
1
1 CONTROL WILL NOT RESPOND TO A 2ND STAGE COOLING REQUEST UNLESS A 1ST STAGE
COOLING REQUEST IS ACTIVE.
2 INDOOR BLOWER LOW COOLING MODE AND HIGH COOLING MODE HAVE SPECIFIC ON, OFF
AND SPEED RAMPING PROFILES. THE SPECIFIC PROFILE IS SELECTED USING THE
DIP SWITCHES ON THE CONROL.
Page 50
Troubleshooting: Continuous Fan Sequence of Operation
CALL FOR FAN
1
CALL FOR FAN
INDOOR BLOWER ON
CONTINUOUS FAN
SPEED
CALL FOR FAN
REMOVED?
NO
YES
REQUEST
FOR COOLING
RECEIVED?
NO
YES
REQUEST
FOR HEAT
RECEIVED?
NO
DE-ENERGIZE INDOOR
BLOWER
YES
MAINTAIN INDOOR
BLOWER AT
CONTINUOUS FAN
MAINTAIN INDOOR
BLOWER AT
CONTINUOUS FAN
MAINTAIN INDOOR
BLOWER AT
CONTINUOUS FAN
1
4 GO TO CALL FOR COOLING
1
1
GO TO CALL FOR 1ST STAGE HEAT
1 - If continuous fan is active, unit will light and run at high fire for 60 seconds to improve heat exchanger warm up.
Page 51
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Table of contents
- 1 SL280DFV Sereis Units
- 2 Specifications / Optional Accessories
- 3 Parts Identification
- 4 Unit Components
- 29 Placement and Intstallation
- 29 Start Up
- 31 Heating System Service Checks
- 34 Typical Operating Characteristics
- 34 Maintenance
- 38 Wiring and Sequence of Operation
- 42 Program Unit Capacity Mode
- 43 Field Wiring (non communicating)
- 47 Troubleshooting