Burkert 8693 Digital electropneumatic process controller Quick Start Guide
Publicitate
Publicitate
Type 8692, 8693
Positioner and process controller
Positioner und Prozessregler
Positionneur et régulateur de process
Quickstart
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2008 - 2021
Quickstart 2107/08_EU-ML_00805803 / Original DE
Type 8692, 8693
Contents
1 QUICKSTART GUIDE ............................................................ 4
1.1 Definition of the term 'Device' ..................................... 4
1.2 Symbols ....................................................................... 5
2 AUTHORIZED USE ............................................................... 5
3 BASIC SAFETY INSTRUCTIONS .......................................... 6
4 GENERAL INFORMATION .................................................... 7
4.1 Contact address .......................................................... 7
4.2 Warranty ...................................................................... 7
4.3 Information on the Internet .......................................... 7
5 SYSTEM DESCRIPTION ....................................................... 7
5.1 Functions ..................................................................... 8
6 TECHNICAL DATA ................................................................. 9
6.1 Conformity ................................................................... 9
6.2 Standards .................................................................... 9
6.3 Licenses ...................................................................... 9
6.4 Operating conditions ................................................... 9
6.5 Rating plate ................................................................ 9
6.6 Mechanical data ........................................................ 10
6.7 Pneumatic data ......................................................... 10
6.8 Electrical data ............................................................ 11
7 OPERATION ........................................................................ 12
7.1 Description of the operating and display elements ... 12
7.2 Function of the keys ..................................................... 13
8 OPERATING STATES .......................................................... 14
8.1 Changing the operating state .................................... 14
8.2 Displays in the AUTOMATIC operating state ............... 14
8.3 Master code .............................................................. 15
9 OPERATING LEVELS .......................................................... 16
9.1 Switching between the operating levels .................... 16
10 INSTALLATION .................................................................... 16
10.1 Installation of devices for the Ex area ............................. 16
10.2 Safety instructions ..................................................... 16
10.3 Installation on process valves, types 2103, 2300 and
2301 ................................................................................. 17
10.4 Installation on process valves, series 26xx and 27xx .... 18
10.5 Pneumatic connection ............................................... 20
11 ELECTRICAL INSTALLATION ............................................. 21
11.1 Safety instructions ..................................................... 21
11.2 Electrical installation with circular plug-in connector 22
11.3 Electrical installation with cable gland ...................... 27
11.4 Electrical installation of fluid quantity controller
Type 8750 .................................................................. 28
12 PROFIBUS DP / DEVICENET ............................................. 28
12.1 Electrical installation .................................................. 28
13 START-UP ............................................................................ 31
13.1 Safety instructions ..................................................... 31
13.2 Starting-up Type 8692 ............................................... 31
13.3 Starting-up Type 8693 .............................................. 33
14 SAFETY END POSITIONS .................................................. 35
15 DISASSEMBLY OF TYPE 8692/8693 .................................. 36
English 3
15.1 Disconnecting the pneumatic connections ............... 36
15.2 Disconnecting electrical connections........................ 37
15.3 Removing Type 8692/8693 ........................................ 37
16 ACCESSORIES ................................................................... 38
16.1 Communications software ......................................... 38
16.2 USB interface ............................................................ 38
16.3 Download .................................................................. 38
17 TRANSPORT, STORAGE, DISPOSAL ................................. 38
Type 8692, 8693
Quickstart guide
1 QUICKSTART GUIDE
The quickstart guide contains the most important information and notes regarding the use of the device. A detailed description can be found in the operating instructions for Type 8692/8693.
Keep the quickstart guide in a location which is easily accessible to every user and make it available to every new owner of the device.
Important Safety Information!
Read Quickstart carefully and thoroughly. Study in particular
the chapters entitled "Basic safety instructions", and "Authorized use".
▶ Quickstart must be read and understood.
The operating instructions can be found the Internet at: www.burkert.com
1.1
Definition of the term 'Device'
In these instructions, the term "device" always refers to the
Type 8692, 8693.
4 English
Type 8692, 8693
Authorized use
1.2
Symbols
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger!
▶ Failure to observe the warning will result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
▶ Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger!
▶ Failure to observe this warning may result in a moderate or minor injury.
NOTE!
Warns of damage to property!
Important tips and recommendations.
Refers to information in these operating instructions or in other documentation.
→ Designates a procedure which you must carry out.
2 AUTHORIZED USE
Non-authorized use of the positioner Type 8692 and the process controller Type 8693 can be dangerous to people, nearby equipment and the environment.
The device is designed to be mounted on pneumatic actuators of process valves for the control of media.
▶ In a potentially explosive atmosphere, Type 8692 and 8693 may be used only in accordance with the specification on the separate Ex type label. For the use, observe the ATEX manual with safety instructions for the Ex area.
▶ Devices without a separate Ex type label may not be used in a potentially explosive atmosphere.
▶ Do not expose the device to direct sunlight.
▶ A pulsating direct voltage (rectified alternating voltage without smoothing) must not be used as the operating voltage.
▶ Use according to the authorized data, operating conditions, and conditions of use specified in the contract documents and oper-
ating instructions. These are described in Chapter "6 Technical data".
▶ Use the device only in conjunction with third-party devices and components recommended and authorized by Bürkert.
▶ In view of the large number of options for use, before installation, it is essential to study and if necessary to test whether the device is suitable for the actual use planned.
▶ Correct transportation, storage and installation, as well as careful use and maintenance are essential for reliable and faultless operation.
▶ Use Type 8692 and 8693 only as intended.
English 5
Type 8692, 8693
Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• Contingencies and events which may arise during the assembly, operation, and maintenance of the devices.
• Local safety regulations – the operator is responsible for observing these regulations, also in relation to the installation personnel.
Risk of injury from high pressure in the system/device.
▶ Before working on the system or device, switch off the pressure and vent/drain lines.
Risk of electric shock!
▶ Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation.
▶ Observe applicable accident prevention and safety regulations for electrical equipment.
General hazardous situations.
To prevent injuries:
▶ Ensure that the system cannot be activated unintentionally.
▶ The device must only be operated when in a perfect condition and in consideration of the operating instructions.
▶ Installation and maintenance work may be carried out only by authorized technicians with the appropriate tools.
▶ After an interruption in the electrical or pneumatic supply, ensure that the process is restarted in a defined or controlled manner.
▶ The general rules of technology must be observed for application planning and operation of the device.
To prevent damage to the device:
▶ When unscrewing and screwing the housing jacket
(with transparent cap) in, do not hold the actuator but the electrical connection housing of Type 8692/8693.
▶ Do not supply the pilot air port with aggressive or flammable media or fluids.
▶ Do not physically stress the housing (e.g. by placing objects on it or standing on it).
▶ Do not make any external alterations to the housing of the device. Do not paint housing parts or screws.
NOTE!
Electrostatic sensitive components/modules!
The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects are hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with DIN EN
61340-5-1 to minimize or avoid the possibility of damage caused by sudden electrostatic discharge!
• Do not touch electronic components while the operating voltage is switched on!
6 English
Type 8692, 8693
System description
4 GENERAL INFORMATION
4.1
Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the printed operating instructions.
And also on the Internet at: www.burkert.com
4.2
Warranty
The warranty is only valid if the Types 8692/8693 are used as intended in accordance with the specified application conditions.
4.3
Information on the Internet
The operating instructions and data sheets for Types 8692/8693 can be found on the Internet at: www.burkert.com
5 SYSTEM DESCRIPTION
Positioner or process controller
(pneumatic)
Actuator
Valve body
Process valve
(control valve)
Fig. 1: Structure, Type 8692/8693 with process valve
The positioner Type 8692 and the process controller Type 8693 are electropneumatic position controllers for pneumatically actuated control valves with single-acting or double-acting actuators.
Together with the pneumatic actuator the positioner and process controller form an optical and functional unit.
The control valve systems can be used for a wide range of control tasks in fluid technology and, depending on the application conditions, different process valves from the Bürkert range can be combined with the positioner or the process controller. Angle seat valves, straight seat valves, control valves, diaphragm or ball valves are suitable.
English 7
Transparent cap
(below control module with display and keys)
Housing jacket
Electrical connection housing
(Connection option with circular plug-in connector)
Pressure limiting valve
Exhaust air port
(Label: 3)
Pilot air port
(Label: 1)
Electrical connection housing
(Connection option with connection terminals)
Additional exhaust air port
(Label: 3.1) only for Types 23xx and 2103 with pilot-controlled control system for a high air flow rate from actuator size ø 125 / 130
Air intake filter
Fig. 2: Structure Type 8692/8693
8 English
Type 8692, 8693
System description
5.1
Functions
Type 8692 - Positioner (position controller)
The position of the actuator (stroke) is regulated according to the position set-point value. The position set-point value can be specified by an external standard signal (or via field bus).
Type 8693 - Process controller
The process controller is linked to a control circuit. The position set-point value of the valve is calculated from the process setpoint value and the process actual value via the control parameters
(PID controller). The process set-point value can be set by an external signal.
Type 8692, 8693
Technical data
6 TECHNICAL DATA
6.1
Conformity
Types 8692/8693 conform to the EU directives according to the EU
Declaration of Conformity.
6.2
Standards
The applied standards which are used to demonstrate compliance with the EU Directives are listed in the EU-Type Examination Certificate and/or the EU Declaration of Conformity.
6.3
Licenses
The product is approved for use in zone 2 and 22 in accordance with ATEX directive 2014/34/EU category 3GD.
Observe instructions on operation in an explosion-risk (Ex) area. Observe the ATEX additional instructions.
The product is cULus approved. Instructions for use in the UL area see chapter
6.4
Operating conditions
WARNING!
Solar radiation and temperature fluctuations may cause mal functions or leaks.
▶ If the device is used outdoors, do not expose it unprotected to the weather conditions.
▶ The permitted ambient temperature may not exceed the maximum value or drop below the minimum value.
Ambient temperature: The permitted temperature range is given on the rating plate of the device.
Degree of protection
Evaluated by the manufacturer: Evaluated by UL:
IP65 / IP67 according to EN 60529 * UL Type 4x Rating indoor only *
* only if cables, plugs and sockets have been connected correctly and
in compliance with the exhaust air concept (see Chapter "10.5 Pneu matic connection", page 20 ).
Operating altitude up to 2000 m above sea level
Relative air humidity max. 90% at 55 °C (non condensing)
6.5
Type label
Explanation of the device-specific specifications on the type label:
Example:
Type; features of the type code applicable to
UL and ATEX
Control function; pilot valve
Supply voltage pilot valve
8692 -E3-...-0 PU02
Single act Pilot 3.0 24V
Pmax 7 bar
Tamb -10 - +55°C
S/N 1001
00123456
W15 MA
Maximum operating pressure
Max. ambient temperature
Serial number / CE mark
Identification number; date of manufacture (encoded)
Bar code
Fig. 3: Example of type label
English 9
6.5.1
UL additional label
Type 4X enclosure
NEC Class 2 only
Supply voltage: 24 V
Degree of protection
Circuit with limited power
Supply voltage device
Fig. 4: UL additional label (example)
6.6
Mechanical data
Dimensions see data sheet
Housing material outside: PPS, PC, VA, interior:
PA 6; ABS
Sealing material NBR / EPDM
Stroke range valve spindle 3 ... 45 mm
6.7
Pneumatic data
Control medium Neutral gases, air
Quality classes as per ISO 8573-1
Dust content Quality class 7, max. particle size 40 µm, max. particle density 10 mg/m³
Water content Quality class 3, max. pressure dew point - 20 °C or min. 10°C below the lowest operating temperature
Oil content Quality class X: max. 25 mg/m3
10 English
Type 8692, 8693
Technical data
Temperature range control medium 0 ... + 50 °C
Pressure range control medium 3 ... 7 bar
Air flow rate pilot valve 7 l
N
/ min (for aeration and deaeration)
(Q
Nn
- value according to definition for pressure drop from 7 to 6 bar absolute)
optional: 130 l
N
/ min (for aeration and deaeration) (only single-acting connections)
Connections Plug-in hose connector ø 6 mm /
1/4" socket connection G1/8
Type 8692, 8693
Technical data
6.8
Electrical data
WARNING!
Only circuits with limited power may be used for UL approved components according to “NEC Class 2”.
Protection class III as per DIN EN 61140 (VDE 0140-1)
Connections Cable gland M16 x 1.5, SW22
(clamping area 5 ... 10 mm) with connection terminals for cable crosssections 0.14 ... 1.5 mm² (24 V DC) or circular plug-in connector (M12 x 1)
(24 V DC, PROFIBUS DP, DeviceNet)
Operating voltage 24 V DC ± 10 % - max. residual ripple 10 %
Power consumption < 5 W
Input data for actual value signal
4 ... 20 mA: Input resistance 180 Ω
Resolution 12 bit
Frequency: Measurement range 0 ... 1000 Hz
Input resistance 17 k Ω
Resolution 1‰ of measurement
value
Input signal > 300 mVss
Waveform sine, square, triangle
Pt 100: Measurement range -20 ... +220 °C
Resolution < 0.1 °C
Measurement current < 1 mA
Input data for set-point value signal
0/4 ... 20 mA: Input resistance 180 Ω
Resolution 12 bit
0 ... 5/10 V: Input resistance 19 k Ω
Resolution 12 bit
Analogue feedback
Max. current 10 mA
(for voltage output 0 ... 5/10 V)
Burden (load) 0 ... 560 Ω
(for current output 0/4 ... 20 mA)
Inductive proximity switches 100 mA current limitation
Binary outputs galvanically isolated, PNP
Current limitation 100 mA, output is clocked if overload occurs
Binary input galvanically isolated, PNP
0 ... 5 V = log "0", 10 ... 30 V = log "1" inverted input in reverse order
(input current < 6 mA)
Communication interface Direct connection to PC via USB adapter with integrated interface driver
Communications software Communicator
English 11
7 OPERATION
7.1
Description of the operating and display elements
Display elements of the process level:
Save symbol
Symbol for position control
Symbol for process control
Symbol for the AUTOMATIC operating state
Other symbols are displayed according to the activated functions. See operating instructions type 8692/8693
Abbreviated designation for the displayed process value
Unit of the displayed process value
Process value *
Designation for the function of the keys
Operating elements:
Right selection key
Arrow key , arrow down
Arrow key , arrow up
Left selection key
Fig. 5: Display elements of the process level; operating elements
12 English
Type 8692, 8693
Operation
Display elements of the setting level:
Menu designation
Submenu
Designation for the function
of the keys
Operating elements:
For description
Fig. 6: Display elements of the setting level
M A I N
ACTUATOR
INPUT
X.TUNE
ADD.FUNCTION
EXIT 1 ENTER
The display is adjusted to the set functions and operating levels.
In principle, a distinction can be made between the display view for the process level and the setting level.
When the operating voltage has been applied, the process level is displayed.
* The process values which can be displayed in the AUTOMATIC operating state depend on type.
A detailed description can be found in the operating instructions for Type 8692/8693.
Type 8692, 8693
Operation
7.2
Function of the keys
The function of the 4 keys in the control field differs depending on the operating state (AUTOMATIC or MANUAL) and operating level (process level or setting level).
The function of the keys is displayed in the gray text field which is above the key.
Function of the keys on the process level:
Key
Function of the keys
Description of the function
Arrow key
(OPEN)
Manual opening of the actuator
Arrow key
(CLOSE)
Operating state
MANUAL
Change the displayed value
(e.g. POS CMD TEMP -...)
AUTOMATIC
Manual closing of the actuator
MANUAL
Selection key
Change the displayed value
(e.g. POS CMD TEMP -...)
AUTOMATIC
Change to the setting level
Note: Press key for approx. 3 s.
AUTOMATIC or MANUAL
Selection key
Return to AUTOMATIC operating state
Change to MANUAL operating state
MANUAL
AUTOMATIC
Function of the keys on the setting level:
Key
Function of the keys
Description of the function
Arrow key Scroll up in the menus
Arrow key
Selection key
Selection key
(BACK)
ENTER
SELEC
OK
Increase numerical values
Scroll down in the menus
Decrease numerical values
Change by one digit to the left; when entering numerical values
Return to the process level
Gradually return from a submenu option
Leave a menu
Stop a sequence
Select, activate or deactivate a menu option
(BACK) Gradually return from a submenu option
Start a sequence
Stop a sequence
Tab. 1: Function of the keys
English 13
8 OPERATING STATES
Type 8692/8693 has 2 operating states:
AUTOMATIC and MANUAL.
AUTOMATIC
POS 0.0
MENU CMD POS MANU
In the AUTOMATIC operating state normal controlled operation is implemented.
(The symbol for AUTOMATIC is shown on the display. (A bar runs along the upper edge of the display).
MANUAL
POS 0.0
MENU OPN CLS AUTO
In the MANUAL operating state the valve can be manually opened or closed via the arrow keys (key function OPN and CLS ).
(The symbol for AUTOMATIC is hidden. No bar running along the upper edge of the display).
8.1
Changing the operating state
Change to MANUAL operating state
(only available for process value display: POS, CMD, PV, SP)
Return to AUTOMATIC operating state
MANU
AUTO
Press
Press
14 English
Type 8692, 8693
Operating states
8.2
Displays in the AUTOMATIC operating state
Type 8692 Description of the display
POS 0.0
Actual position of the valve actuator (0 ... 100%)
MENU CMD/POS CMD MANU
POS
Type 8693
0.0
MENU SP/PV CMD MANU
CMD 0.0
MENU POS TEMP MANU
Set-point position of the valve actuator (0 ... 100%)
CMD 0.0
MENU POS TEMP MANU
TEMP
C
MENU CMD CMD/POS
0.0
Internal temperature in the housing of the type
8692/8693 ( °C)
TEMP
C
0.0
MENU CMD PV
Process actual value
PV m3/min
0.0
MENU TEMP SP MANU
SP m3/min
0.0
Process set-point value
MENU PV PV (t) INPUT
Simultaneous display of the set-point position and the actual position of the valve actuator (0 ... 100 %) m3/min m3/min
MENU CMD/POS POS MANU
Type 8692, 8693
Operating states
Type 8692 Description of the display
Graphical display of SP and
PV with time axis
Type 8693
MENU SP / PV (t) HOLD
MENU CMD / POS (t) HOLD
Graphical display of POS and CMD with time axis
INPUT mA
MENU CMD/POS CLOCK
4.0
Input signal for set-point position
(0 ... 5/10 V / 0/4 ... 20 mA)
CLOCK 12:00 00
Thu. 01 . 09 . 11
MENU INPUT X.TUNE
INPUT
Time, weekday and date
X.TUNE
MENU CMD / POS (t) HOLD
CLOCK 12:00 00
Thu. 01 . 09 . 11
MENU POS (t) X.TUNE
INPUT
Automatic adjustment of the positioner (position controller)
X.TUNE
MENU CLOCK P.TUNE RUN
MENU CLOCK CMD/POS RUN
Automatic optimization of the process controller parameters
P.TUNE
MENU X.TUNE
P.LIN RUN
Type 8692 Description of the display
Automatic linearization of the process characteristics
Type 8693
P.LIN
MENU P.TUNE
CMD/POS RUN
0.0
0.0
MENU X.TUNE
POS MANU
Simultaneous display of the set-point position and the actual position of the valve actuator (0 ... 100 %) MENU P.LIN SP/PV MANU
8.3
Master code
Operation of the device can be locked via a freely selectable user code. In addition, there is a non-changeable master code with which you can perform all operator actions on the device. This 4-digit master code can be found on the last pages of this quickstart guide in the Chapter "Master code" .
If required, cut out the code and keep it separate from this quickstart guide.
English 15
9 OPERATING LEVELS
There is the process level and the setting level for the operation and setting of type 8692/8693.
Process level:
The running process is displayed and operated on this level.
Operating state: AUTOMATIC – Displaying the process data
MANUAL – Manually opening and closing the valve
Setting level:
The basic settings for the process are made on the setting level.
– Inputting the operating parameters
– Activating auxiliary functions
If the device is in the AUTOMATIC operating state when changing to the setting level, the process continues running during the setting.
9.1
Switching between the operating levels
Change to the setting level
Return to the process level
MENU
EXIT
Press for
3 seconds
Press briefly
Type 8692, 8693
Operating levels
10 INSTALLATION
Only for positioners and process controllers without pre-assembled process valve.
10.1
Installation of devices for the Ex area
When installing devices in the explosion-protected area, observe the
"ATEX manual for use in the Ex area" enclosed with the Ex-devices.
10.2
Safety instructions
DANGER!
Risk of injury from high pressure in the system/device.
▶ Before working on the system or device, switch off the pressure and vent/drain lines.
Risk of injury due to electrical shock!
▶ Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation!
▶ Observe applicable accident prevention and safety regulations for electrical equipment!
WARNING!
Risk of injury from improper assembly!
▶ Assembly may be carried out by authorized technicians only and with the appropriate tools!
Risk of injury from unintentional activation of the system and uncontrolled restart!
▶ Secure system against unintentional activation.
▶ Following assembly, ensure a controlled restart.
16 English
Type 8692, 8693
Installation
10.3
Installation on process valves, types
2103, 2300 and 2301
NOTE!
When mounting on process valves with a welded body, follow the installation instructions in the operating instructions for the process valve.
The installation of the switch spindle and the form seal is described in the operating instructions for Type
8692/8693. You can find the instructions on the Bürkert homepage.
Housing jacket
Electrical connection housing
Actuator
Valve body
Types 8692/8693
Process valve
(example: Type
2103)
Fig. 7: Installation on process valve, example type 2301
During the installation, the collets of the pilot air ports must not be fitted to the actuator.
→ Aligning actuator with type 8692/8693:
1. Align the pilot air ports of the actuator with the
connection pieces of Type 8692/8693 (see "Fig. 8"
).
Fastening screws max. 1.5 Nm
Connection piece
Pilot air ports
Fig. 8: Aligning the pilot air ports
2. Align the puck of the actuator with the guide rail of
Type 8692/8693 (see
English 17
Type 8692, 8693
Installation
Guide rail
10.4
Installation on process valves, series
26xx and 27xx
The installation of the switch spindle is described in the operating instructions for Type 8692/8693. You can find the instructions on the Bürkert homepage.
→ Place Type 8692/8693 onto the actuator. In doing so, align the puck of the actuator with the guide rail of Type 8692/8693
Guide rail
Puck
Fig. 9: Aligning the puck
NOTE!
Damage to the PCB or malfunction!
▶ Ensure that the puck lies flat on the guide rail.
→ Push Type 8692/8693 without turning it onto the actuator until no gap is visible on the form seal.
NOTE!
To comply with the degree of protection IP65 / IP67, do not fasten the fastening screws too tightly.
▶ Maximum tightening torque: 1.5 Nm.
→ Attach Type 8692/8693 to the actuator using the two side fastening screws. In doing so, tighten the screws only hand-tight
(max. tightening torque: 1.5 Nm).
Puck
Fig. 10: Aligning the puck
NOTE!
Damage to the PCB or malfunction!
▶ Ensure that the puck lies flat on the guide rail.
→ Press Type 8692/8693 all the way down as far as the actuator and turn it into the required position.
18 English
Type 8692, 8693
Installation
Ensure that the pneumatic connections of Type
8692/8693 and those of the valve actuator are situated preferably vertically one above the other (see
).
NOTE!
To comply with the degree of protection IP65 / IP67, do not fasten the fastening screws too tightly.
▶ Maximum tightening torque: 1.5 Nm.
→ Attach Type 8692/8693 to the actuator using the two side fastening screws. In doing so, tighten the screws only hand-tight
(max. tightening torque: 1.5 Nm).
→ Establish the pneumatic connection between Type 8692/8693 and the actuator.
NOTE!
Damage or malfunction due to ingress of dirt and moisture!
▶ To comply with the degree of protection IP65 / IP67, connect the pilot air outlet which is not required to the free pilot air port of the actuator or seal with a plug.
"In rest position" means that the pilot valves of Type 8692/
8693 are isolated or not actuated.
If the ambient air is humid, a hose can be connected between pilot air outlet 2
2
of the positioner / process controller and the unconnected pilot air port of the actuator for control function A or control function B.
As a result, the spring chamber of the actuator is supplied with dry air from the vent duct of Type 8692/8693.
Pilot air outlet 2
1
Pilot air outlet 2
2
Fastening screws max. 1.5 Nm
Upper pilot air port
Lower pilot air port
Type
8692/
8693
Actuator
Fig. 11: Installation of the pneumatic connections, series 26xx and 27xx
→ Observe the pneumatic connection that matches the desired
control function. See "Tab. 2: Pneumatic connection to actuator".
English 19
I
Control function
A
B
Process valve closed in rest position
(by spring force)
Process valve open in rest position
(by spring force)
Process valve closed in rest position
Process valve open in rest position
Pneumatic connection Type 8692, 8693 with actuator
Pilot air outlet
Types 8692 and 8693
Pilot air port actuator
2
1 lower pilot air port of the actuator
2
2
2
1 should be connected to the upper pilot air port of the actuator upper pilot air port of the actuator
2
2
2
2
2
2
1
2
1
2 should be connected to the lower pilot air port of the actuator lower pilot air port of the actuator upper pilot air port of the actuator upper pilot air port of the actuator lower pilot air port of the actuator
Tab. 2: Pneumatic connection to actuator
Type 8692, 8693
Installation
10.5
Pneumatic connection
DANGER!
Risk of injury from high pressure in the system/device.
▶ Before working on the system or device, switch off the pressure and vent/drain lines.
Observe the following for the proper functioning of the device:
▶ The installation must not cause back pressure to build up.
▶ To make the connection, select a hose with sufficient cross section.
▶ Design the exhaust air line in such a way that no water or other liquid can get into the device through the exhaust air port (3 or 3.1).
Exhaust air concept:
▶ In compliance with the degree of protection IP67, an exhaust air line must be installed in the dry area.
▶ Always maintain an applied control pressure of at least 0.5 ... 1 bar above the pressure which is required to move the pneumatic actuator to its end position.
This ensures that the control behavior is not negatively affected in the upper stroke range on account of too little pressure difference.
▶ During operation, keep the fluctuations of the control pressure as low as possible (max. ±10 %).
If fluctuations are greater, the control parameters measured with the X.TUNE
function are not optimum.
20 English
Type 8692, 8693
Electrical installation
Exhaust air port
Label: 3
Pilot air port
Label: 1
Additional exhaust air port
Label: 3.1
(only for Types 23xx and 2103 with pilot-controlled control system for a high air flow rate from actuator size ø 125 / 130)
Fig. 12: Pneumatic connection
Procedure:
→ Connect the control medium to the pilot air port (1)
(3 ... 7 bar; instrument air, free of oil, water and dust).
→ Mount the exhaust air line or a silencer on the exhaust air port
(3) and, if present, on the exhaust air port (3.1).
11 ELECTRICAL INSTALLATION
There are 2 connection options for Type 8692/8693:
• Multi-pole with circular plug-in connector
• Cable gland with connection terminals
Signal values
Operating voltage: 24 V DC
Set-point value
(process/position controller): 0 ... 20 mA; 4 ... 20 mA
0 ... 5 V; 0 ... 10 V
Actual value
(only process controller): 4 ... 20 mA; frequency;
Pt 100
11.1
Safety instructions
DANGER!
Risk of injury due to electrical shock!
▶ Before reaching into the system, switch off the power supply and secure to prevent reactivation!
▶ Observe applicable accident prevention and safety regulations for electrical equipment!
English 21
Type 8692, 8693
Electrical installation
WARNING!
Risk of injury from improper installation!
▶ Installation may be carried out by authorized technicians only and with the appropriate tools!
Risk of injury from unintentional activation of the system and uncontrolled restart!
▶ Secure system against unintentional activation.
▶ Following installation, ensure a controlled restart.
Minimum temperature rating of the cable to be connected to the field wiring terminals: 75 °C
11.2
Electrical installation with circular plug-in connector
Procedure:
→ Connect Type 8692/8693 according to the tables.
In designs with proximity switch:
Set the proximity switch (see "11.2.1 Setting the proximity switch
When the operating voltage is applied, Type 8692/8693 is operating.
→ Now make the required basic settings and adjustments for the positioner/process controller. For description see Chapter
Designation of the circular plug-in connectors:
4
3
5
3
4
3
6
2
2
2
7
1
8
1
X1 - M12 circular connector,
8-pole
Input signals for the control center
Output signals from the control center (optional)
X5 - M8 circular connector,
4-pole (only Type 8693)
Input signals process actual value
1
X6 - M12 circular connector,
4-pole
Operating voltage
4
4 2
3 1
X4 - M8 socket, 4-pole
Option: proximity switch
Switch
(to operate loosen the screw connection)
Fig. 13: Electrical connection with 24 V DC circular plug-in connector
22 English
Type 8692, 8693
Electrical installation
X1 - M12 circular connector, 8-pole
Pin Wire color *
Assignment
Input signals of the control centre (e.g. PLC)
8 red
7 blue
Set-point value
+
Set-point value GND
(0/4 ... 20 mA / 0 ... 5/10 V)
1 white Binary input +
Output signals to the control centre (e.g. PLC)
(required for analogue output and/or binary output option only)
6 pink Analog position feedback +
5 gray
4 yellow
3 green
2 brown
Analog position feedback GND
Binary output 1
Binary output 2
Binary outputs GND
* The indicated colors refer to the connection cable available as an accessory (919061).
Tab. 3: X1 - M12 circular connector, 8-pole
X6 - M12 circular connector, 4-pole
Pin Wire color * Assignment
1
3 brown blue
Operating voltage +
Operating voltage
24 V DC
GND
* The indicated colors refer to the connection cable available as an accessory (918038).
Tab. 4: X6 - M12 circular connector, 4-pole (operating voltage)
X5 - M8 circular connector, 4-pole
(process actual value) - only Type 8693
Input type **
4 ... 20 mA
- internally supplied 3
4
Pin Wire
*
1
2 brown white blue black
4 ... 20 mA
- externally supplied
Frequency
- internally supplied
1
2
3
4
1
2
3
4 brown white blue black brown white blue black
Frequency
- externally supplied
1
2
3
4 brown white blue black
Assignment
+ 24 V supply Transmitter output of transmitter
GND bridge after GND not assigned
Process actual + not assigned
Process actual -
Clock input + not assigned not assigned
Clock input +
Clock input not assigned
Clock input - (GND)
+ 24 V sensor supply
Switch
Switch on left
Switch on right
Switch on left
Switch on right
(
Pt 100
*** see note)
1
2
3
4 brown white blue black not assigned
Process actual 1 (current feed)
Process actual 3 (GND)
Process actual 2 (compensation)
Switch on right
* The indicated colors refer to the connection cable available as an accessory (264602).
** Can be adjusted via software (see operating instructions
Type 8692/8693 "Setting the input signal").
Tab. 5: X5 - M8 circular connector, 4-pole (process actual value) - Type
8693
English 23
*** For reasons of wire resistance compensation, connect the Pt 100 sensor via 3 wires.
Always bridge Pin 3 and Pin 4 on the sensor.
X4 - M8 socket, 4-pole (proximity switch) - option only
Pin Wire color * Assignment
1
2
3 brown white blue proximity switch 1 out
GND
24 V DC
The indicated colors refer to the connection cable available as an accessory (917131).
Tab. 6: X4 - M8 socket, 4-pole (proximity switch)
11.2.1
Setting the proximity switch - optional
DANGER!
Risk of injury due to electrical shock!
▶ Before reaching into the system, switch off the power supply and secure to prevent reactivation!
▶ Observe applicable accident prevention and safety regulations for electrical equipment!
1. Removing housing jacket and electronics module:
→ Disconnect operating voltage at Type 8692/8693 and proximity switch connector.
24 English
Type 8692, 8693
Electrical installation
NOTE!
Breakage of the pneumatic connection pieces due to rotational impact!
▶ When unscrewing the housing jacket, do not hold the actuator but the electrical connection housing above.
→ Hold the electrical connection housing in place.
→ Unscrew the housing jacket in a counter-clockwise direction and remove.
→ Remove electronics module.
Electronics module
Housing jacket
Electrical con nection housing
Fig. 14: Removing housing jacket and electronics module.
Type 8692, 8693
Electrical installation
2. Setting the proximity switch
The proximity switch can be set to the bottom or the top end position. The handling of the settings differs for the various control functions.
Setting screw
Electronics module
Jumper
Initialposition jumper
Setting control function:
A and I → bottom end position
B → top end position
Jumper set
Setting control function:
A and I → top end position
B → bottom end position
Fig. 15: Setting the proximity switch
Bottom end position for control function A or top end position for control function B
→ Switch on operating voltage at the proximity switch connector.
→ Using a screwdriver, set proximity switch at the setting screw to end position.
→ Switch off operating voltage at the proximity switch connector.
Bottom end position for control function I
→ Connect the pilot air.
WARNING!
Valve moves after electrical voltage has been connected!
After connecting the electrical voltage, the actuator moves to the set end position!
▶ Never adjust the proximity switch while the process is running!
→ Connect operating voltage at Type 8692/8693 and proximity switch connector.
→ Move actuator to the bottom end position.
→ Using a screwdriver, set proximity switch at the setting screw to end position.
→ Switch off the pilot air.
→ Disconnect operating voltage at Type 8692/8693 and proximity switch connector.
English 25
Top end position for control function A and I or bottom end position for control function B
→
Set jumper (see "Fig. 15: Setting the proximity switch"witch").
→ Connect the pilot air.
WARNING!
Valve moves after electrical voltage has been connected!
After connecting the electrical voltage, the actuator moves to the set end position!
▶ Never adjust the proximity switch while the process is running!
→ Connect operating voltage at Type 8692/8693 and proximity switch connector.
→ Move valve to the top end position (for control function A and
I) or bottom end position (for control function B).
→ Using a screwdriver, set proximity switch at the setting screw to end position.
→ Switch off the pilot air.
→ Switch off operating voltage at the device and the proximity switch connector.
→ Return jumper to home position (
).
3. Installing electronics module and housing jacket:
NOTE!
Be careful not to damage the pins at the PCB!
• Position the electronics module straight and do not tilt when pressing down.
26 English
Type 8692, 8693
Electrical installation
→ Attach electronics module carefully and press down evenly until the holders snap into place.
→ Check that the seal is correctly positioned on the housing jacket.
Seal
Housing jacket
Fig. 16: Position seal housing jacket
NOTE!
Breakage of the pneumatic connection pieces due to rotational impact!
▶ When inserting the housing jacket, do not hold the actuator but the electrical connection housing above.
→ Place the housing jacket over the electronics module and screw it in until the stop position; while doing so, hold the electrical connection housing (screwing tool available via the
Bürkert Sales Center. Order number 674077).
NOTE!
Malfunction due to ingress of dirt and moisture!
To comply with the degree of protection IP65 / IP67, make sure that the housing jacket and the electrical connection housing are screwed together tightly.
→ Switch on operating voltage at the device and the proximity switch connector.
→ Restart operation of Type 8692/8693.
Type 8692, 8693
Electrical installation
11.3
Electrical installation with cable gland
Procedure:
→ Loosen the 4 screws of the connection cover and remove the cover. The connection terminals are now accessible.
→ Push the cables through the cable gland.
→ Connect the wires.
→ Tighten the union nut of the cable gland (tightening torque approx. 1.5 Nm).
→ Place the connection cover with inserted seal onto the electrical connection housing and tighten cross-wise (tightening torque max. 0.7 Nm).
NOTE!
Damage or malfunction due to ingress of dirt and moisture!
To comply with the degree of protection IP65 / IP 67:
▶ Close all unused cable glands with dummy plugs.
▶ Tighten the union nut of the cable gland.
Tightening torque depends on cable size or dummy plug approx. 1.5 Nm.
▶ Only screw on connection cover with the seal inserted.
Tightening torque max. 0.7 Nm.
When the operating voltage is applied, Type 8692/8693 is operating.
→ Now make the required basic settings and adjustments for the positioner/process controller. For description see Chapter
.
Connection cover
3
4
1
2
5
6
7
Switch
12
13
14
8
9
10
11
Connection terminals
Fig. 17: Cable gland connection
Terminal Assignment
11 Set-point value +
10 Set-point value GND
14 Operating voltage +
13 Operating voltage
(0/4 ... 20 mA / 0 ... 5/10 V)
24 V DC
GND
12 Binary input +
13 Binary input GND
9 Analog position feedback +
8 Analog position feedback GND
5 Binary output 1
6 Binary output GND
7 Binary output 2
Tab. 7: Cable gland connection
English 27
Process actual value - Type 8693
Input type * Terminal Assignment
4 ... 20 mA
- internally supplied
4 ... 20 mA supplied
- externally
1
2
3
4
1
2
3
4
+ 24 V transmitter supply
Transmitter output bridge to GND
GND not assigned not assigned
Process actual +
Process actual -
Frequency
- internally supplied
Frequency supplied
- externally
1
2
3
4
1
2
3
4
+ 24 V sensor supply
Clock input + not assigned not assigned
Clock input + not assigned
Clock input -
Clock input - (GND)
Switch
Switch on left
Switch on right
Switch on left
Switch on right
(
Pt 100
** see note)
1
2
3
4 not assigned
Process actual 1 (current feed)
Process actual 2 (compensation)
Process actual 3 (GND)
* Can be adjusted via software (see operating instructions Type
8692/8693 "Setting the input signal").
Tab. 8: Process actual value - Type 8693
Switch on right
** For reasons of wire resistance compensation, connect the Pt 100 sensor via 3 wires.
Always bridge terminal 3 and terminal 4 on the sensor.
28 English
Type 8692, 8693
Electrical installation
11.4
Electrical installation of fluid quantity controller Type 8750
The electrical installation for the fluid quantity controller can be found in the quickstart guide for Type 8750.
12 PROFIBUS DP / DEVICENET
The quickstart guide only describes the electrical installation of
Type 8692/8693 and the specification of the basic settings.
The settings for the bus communication via the BUS.
COMM menu are described in the operating instructions of Type 8692/8693.
12.1
Electrical installation
Procedure:
→ Connect Type 8692/8693 according to the tables.
On the electrical connection housing is a setscrew with nut for con-
nection of the technical earth. (see "Fig. 18: Electrical connection
→ Connect setscrew to a suitable grounding point. To ensure electromagnetic compatibility (EMC), ensure that the cable is as short as possible (max. 30 cm, Ø 1.5 mm 2 ).
When the operating voltage is applied, Type 8692/8693 is operating.
→ Now make the required basic settings and adjustments for
the positioner/process controller. See Chapter "13 Start-up" .
Type 8692, 8693
Electrical installation
Designation of the circular plug-in connectors - PROFIBUS DP:
1
4
5
2
X2 - M12 socket, 5-pole
(inversely coded)
(PROFIBUS DP)
3
3
4 2
1
X5 - M8 circular connector,
4-pole (only Type 8693)
Input signals
Process actual value
2
3 1
X6 - M12 circular connector,
4-pole
Operating voltage
4
Earthing screw (TE)
Switch (to operate loosen the screw connection)
Fig. 18: Electrical connection Profibus DP
X2 - M12 socket, 5-pole (bus connection)
4
5
2
3
Pin
1
Signal
VP+5
RxD/TxD-N
DGND
RxD/TxD-N
Shielding
Tab. 9: X2 - M12 socket, 5-pole (bus connection - PROFIBUS DP)
Designation of the circular plug-in connectors - DeviceNet:
2
3 1
X3 - M12 circular connector,
5-pole
DeviceNet
5
4
3
4 2
1
X5 - M8 circular connector,
4-pole (only Type 8693)
Input signals
Process actual value
2
3 1
X6 - M12 circular connector,
4-pole
Operating voltage
4
Earthing screw (TE)
Switch (to operate loosen the screw connection)
Fig. 19: Electrical connection DeviceNet
X3 - M12 circular connector, 5-pole
(bus connection)
4
5
2
3
Pin
1
Signal
Shielding
V+
V-
CAN H
CAN L
Tab. 10: X3 - M12 circular connector, 5-pole (bus connection
- DeviceNet)
English 29
X5 - M8 circular connector, 4-pole
(process actual value) - only Type 8693
Input type **
4 ... 20 mA
- internally supplied
Pin Wire
*
1
2
3
4 brown white blue black
Assignment
+ 24 V supply Transmitter output of transmitter
GND bridge to GND
Switch
Switch on left
4 ... 20 mA
- externally supplied
Frequency
- internally supplied
1
2
3
4
1
2
3
4 brown white blue black brown white blue black not assigned
Process actual + not assigned
Process actual -
+ 24 V sensor supply
Clock input +
Clock input - (GND) not assigned
Switch on right
Switch on left
Frequency
- externally supplied
1
2
3
4 brown white blue black not assigned
Clock input +
Clock input not assigned
Switch on right
(
Pt 100
*** see note)
1
2
3
4 brown white blue black not assigned
Process actual 1 (current feed)
Process actual 3 (GND)
Process actual 2 (compensation)
Switch on right
* The indicated colors refer to the connection cable available as an accessory (264602).
** Can be adjusted via software (see operating instructions
Type 8692/8693 "Setting up the process controller").
Tab. 11: X5 - M8 circular connector, 4-pole (process actual value) -
Type 8693
30 English
Type 8692, 8693
Electrical installation
X6 - M12 circular connector, 4-pole
Pin Wire color * Assignment
1
3 brown blue
Operating voltage +
Operating voltage
24 V DC
GND
* The indicated colors refer to the connection cable available as an accessory (918038).
X6 - M12 circular connector, 4-pole (operating voltage)
*** For reasons of wire resistance compensation, connect the Pt 100 sensor via 3 wires.
Always bridge Pin 3 and Pin 4 on the sensor.
13
Type 8692, 8693
Start-up
START-UP
A detailed description of the start-up and operating procedures can be found at our homepage in the operating instructions for Type 8692/8693.
13.1
Safety instructions
WARNING!
Risk of injury from improper operation!
Improper operation may result in injuries as well as damage to the device and the area around it.
▶ Before start-up, ensure that the operating personnel are familiar with and completely understand the contents of the operating instructions.
▶ Observe the safety instructions and intended use.
▶ Only adequately trained personnel may start up the equipment/the device.
13.2
Starting-up Type 8692
13.2.1
Specifying the basic settings
The basic settings are made on the setting level.
To switch from the process to the setting level, press the
MENU key for approx. 3 seconds.
For starting up you must specify the following basic settings:
• Setting the input signal ( INPUT )
• Automatic adjustment of the positioner ( X.TUNE
)
Applies only to process valves that are not pre-assembled:
• Setting of the operating mode for the pneumatic actuator
(ACTUATOR)
The setting of the operating mode (control function A, B or I) in the ACTUATOR menu, is described in the operating instructions for Type 8692/8693.
In general, Type 8692/8693 is supplied with a preassembled process valve. In this case the operating mode of the actuator is already pre-set.
For this reason, the input of the control function (A, B or I) is not required in case of a pre-assembled process valve.
English 31
Setting the input signal (INPUT)
→ Select the input signal for the set-point value in the INPUT menu option. (4 ... 20 mA; 0 ... 20 mA; 0 ... 10 V or 0 ... 5 V).
Process level (values are displayed)
MENU Press for approx. 3 s
Setting level
INPUT ENTER
EXIT
X.TUNE
ADD.FUNCTION
EXIT
Select the input signal
4-20 mA
SELEC
0-20 mA
0-10 V
0-5 V
Fig. 20: Operating structure INPUT; setting the input signal
32 English
Type 8692, 8693
Start-up
Automatic adjustment of the positioner to the operating conditions (X.TUNE)
WARNING!
Danger due to the valve position changing when the X:TUNE function is run!
When the X.TUNE
function is run under operating pressure, there is an acute risk of injury.
▶ Never run X.TUNE
while the process is running!
▶ Secure system against unintentional activation!
NOTE!
An incorrect supply pressure or incorrectly connected operating medium pressure may cause the controller to be wrongly adjusted!
▶ Run X.TUNE in each case at the supply pressure available in subsequent operation (= pneumatic auxiliary power).
• Run the X.TUNE
function preferably without operating medium pressure to exclude interference due to flow forces.
The following functions are actuated automatically:
• Adjustment of the sensor signal to the (physical) stroke of the actuator used.
• Determination of parameters of the PWM signals to control the solenoid valves integrated in type 8692/8693.
Type 8692, 8693
Start-up
• Setting of the controller parameters of the positioner. Optimization occurs according to the criteria of the shortest possible transient time with simultaneous freedom from overshoot.
To stop X.TUNE
, press the left or right selection key STOP .
Procedure:
Key Action
MENU Press approx. 3 s
for
/ Select X.TUNE
Description
Switching from process level
setting level
RUN Hold down as long as countdown
(5 ...) is running
During the automatic adjustment messages are displayed indicating the progress of the X.TUNE
"TUNE #1... X.TUNE ready" 1) .
EXIT
Press any key
Press
Return to main menu (MAIN)
Switching from setting level
process level
Tab. 12: Automatic adjustment of X.TUNE
You must exit the main menu by pressing the left selection key EXIT before the modified data is saved to the memory (EEPROM). During the save process, the save symbol is indicated on the display.
13.3
Starting-up Type 8693
To operate the positioner as a process controller, implement the following steps:
1. Setting up the positioner (position controller):
For description see "13.2.1 Specifying the basic settings"
2. Setting up the process controller:
→ Add the auxiliary function P.CONTROL
to the main menu
(MAIN) using the configuration menu ( ADD.FUNCTION
).
Key Action
MENU Press for approx. 3 s
/ Select ADD.FUNCTION
ENTER Press
/ Select P.CONTROL
ENTER Press
EXIT Press
The P.CONTROL
function is now activated and incorporated into the main menu (MAIN).
Tab. 13: Incorporating P.CONTROL into the main menu (MAIN)
1)
"TUNE err/break" if a fault occurs.
English 33
13.3.1
Basic settings of the process controller
→ In the main menu (MAIN) select the P.CONTROL function and implement the basic settings.
M A I N
P.TUNE
ADD.FUNCTION
P.CONTROL
EXIT 16 ENTER
Main menu
P.CONTROL
ENTER PID.PARAMETER
ENTER
DBND 0.1 %
KP 0.00
TN 0.5
TV 0.0
X0 0.0 %
FILTER 0
EXIT
EXIT
* The SP SCALE function is indicated only if the external set-point value default
(external) menu option is activated under SP INPUT.
SETUP ENTER
EXIT
PV-INPUT
PV SCALE
SP-INPUT
SP-SCALE
P.CO-INIT
Fig. 21: Operating structure - basic settings for process controller
*
Type 8692, 8693
Start-up
P.CONTROL
- settings:
PID.PARAMETER
Parameterization of the process controller
DBND 0.1 %
Insensitivity range (dead band) of the PID process controller
KP 0.00 Amplification factor of the process controller
TN 0.5
Reset time
TV 0.0
Hold-back time
X0 0.0 % Operating point
FILTER 0 Filtering of the process actual value input
SETUP
PV-INPUT
Setting up the process controller
Indication of the signal type for process actual value
PV SCALE Scaling the process controller
SP-INPUT
SP-SCALE*
P.CO-INIT
Type of the set-point value default
(internal or external)
Scaling the positioner (position controller)
(for external set-point value default only)
Enables a smooth switchover between operating states AUTOMATIC and MANUAL
Tab. 14: Basic settings of the process controller
The parameter settings can be created automatically with the help of the P.TUNE
function (description see "operating instructions for Type 8692/8693").
34 English
Type 8692, 8693
Safety end positions
13.3.2
Manually changing the process set-point value
Procedure:
1. Set the set-point value default on the setting level:
In the main menu (MAIN), select the P.CONTROL
function
P.CONTROL
ENTER SETUP ENTER SP-INPUT internal
SELEC
→ Use the EXIT key (press 4 x) to return to the process level.
2. On the process level, manually change the process set-point value:
→ Use the arrow keys to select the display for the process set-point value
( SP ).
→ Press the key INPUT .
SP m3/min
30.0
MENU PV PV (t) INPUT
→ Insert process set-point value (as shown on the right-hand image)
SP:
[m3/min]
ESC
SET VALUE
+
+
70.0
070.
0
<OK
Enter values:
Changeable number
Accept set value
Return without change
Change by one position to the left
Increase number
Fig. 22: Enter values
14 SAFETY END POSITIONS
Actuator system up down singleacting
Control function A up down singleacting
Control function B up down
Designation doubleacting
Control function I
Safety end positions after failure of the auxiliary power electrical pneumatic down control system for high air flow rate (DN 2,5): down control system for low air flow rate (DN 0,6): not defined up control system for high air flow rate (DN 2,5): up control system for low air flow rate (DN 0,6): not defined down / up
(depending on the installation of the pneumatic connection) not defined
Tab. 15: Safety end positions
English 35
15 DISASSEMBLY OF TYPE 8692/8693
WARNING!
Risk of injury from improper disassembly!
▶ Disassembly may be carried out by authorized technicians only and with the appropriate tools!
Risk of injury from unintentional activation of the system and uncontrolled restart!
▶ Secure system against unintentional activation.
▶ Following disassembly, ensure a controlled restart.
Sequence:
1. Remove the pneumatic connections.
2. Disconnect the electrical connection.
3. Remove Type 8692/8693.
Type 8692, 8693
Disassembly of Type 8692/8693
15.1
Disconnecting the pneumatic connections
DANGER!
Risk of injury from high pressure!
▶ Before loosening lines and valves, turn off the pressure and vent the lines.
Pneumatic connections
Type 8692/8693
Pneumatic connections
Valve actuator
Type 8692/8693 with process valve
Type 2103, 2300 or 2301
Type 8692/8693 with process valve of series 26xx or 27xx
Fig. 23: Removing the pneumatic connections
→ Disconnect the pneumatic connections to Type 8693/8693.
For process valves belonging to series 26xx and 27xx:
→ Disconnect the pneumatic connections to the actuator.
36 English
Type 8692, 8693
Disassembly of Type 8692/8693
15.2
Disconnecting electrical connections
DANGER!
Risk of injury due to electrical shock!
▶ Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation!
▶ Observe applicable accident prevention and safety regulations for electrical equipment!
Connection with circular plug-in connector
Connection with connection terminals
Electrical connection housing
Cable gland
Connection coverl
Fig. 24: Disconnecting electrical connections
Connection with circular plug-in connector:
→ Remove circular plug-in connector.
Connection with connection terminals:
→ Loosen the 4 screws of the connection cover and remove the cover.
→ Loosen the connection terminals and pull out the cable.
15.3
Removing Type 8692/8693
Types 8692/8693
Fastening screws
Fastening screws
Type 8692/8693 with process valve Type 2103,
2300 or 2301
Fig. 25: Disconnect electrical connections.
→ Release the fastening screws.
→ Remove Type 8692/8693.
Type 8692/8693 with process valve of series 26xx or 27xx
English 37
16 ACCESSORIES
Designation
M12 socket, 8-pole, 5 m prefabricated cable
M12 socket, 4-pole, 5 m prefabricated cable
Order no.
919267
918038
917131 M8 connector, 4-pole, proximity switch
M8 socket, 4-pole, 5 m cable, process actual value
USB adapter for connection to a PC in conjunction with an extension cable
264602
227093
Communicator: Information at www.burkert.com
Screwing tool for opening/closing the transparent cap 674077
Tab. 16: Accessories
16.1
Communications software
The PC operating program “Communicator” is designed for communication with the devices from the Bürkert positioner family (valid since serial number 20000).
A detailed description and precise schedule of the procedure for the installation and operation of the software can be found in the associated documentation.
16.2
USB interface
The PC requires an USB interface for communication with the positioners as well as an additional adapter with interface driver
16.3
Download
Download the software at: www.burkert.com
38 English
17
Type 8692, 8693
Accessories
TRANSPORT, STORAGE, DISPOSAL
NOTE!
Transport damage!
Inadequately protected devices may be damaged during transportation.
▶ Protect the device against moisture and dirt in shock-resistant packaging during transportation.
▶ The permitted storage temperature may not exceed the maximum value or drop below the minimum value.
Incorrect storage may damage the device.
▶ Store the device in a dry and dust-free location!
▶ Storage temperature -20…+65 °C.
→ Dispose of the device and packaging in an environmentally friendly manner.
NOTE!
Damage to the environment caused by device components contaminated with media.
▶ Observe applicable disposal and environmental regulations.
Note:
Observe the national regulations for the disposal of waste.
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