DATA SHEET
Type 8652
AirLINE - the valve island optimised for process automation
• Safety-related shut-off of valves possible
•
Easy diagnostics via LC display
•
Process reliability through pneumatic functions
•
Optimised for installation at the bottom of the control cabinet
•
Explosion-proof variants according to ATEX / IECEx Zone 2
Product variants described in the data sheet may differ from the product presentation and description.
Can be combined with
Type ME43
Fieldbus gateway
Type 2012
Pneumatically operated
2/2 way globe valve
CLASSIC
Type 8695
Control head for decentralised automation of ELEMENT process valves
Type 8920
Bürkert Communicator
Type description
The valve island Type 8652 AirLINE has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller. This, therefore, enables a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet.
Installation on a standard rail is, of course, also possible. Moreover, key pneumatic functions ensure increased process reliability. For instance, check valves in the exhaust air ducts make sure there is no unplanned actuation due to pressure peaks.
Type 8653
AirLINE Field - the valve island optimised for process automation
Type 8614
Pneumatic control cabinet solutions for hygienic process environments
Type SV04
Wear part sets pneumatic valves for Type
8652
1000336890 | Standard | EU | en | 202009 | 11
© Christian Bürkert GmbH & Co. KG, Subject to alteration
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Type 8652
Table of contents
1. General Technical Data
2. Circuit functions
3. Dimensions 5
3.1. Version 4-, 8- and 12-fold ......................................................................................................................................................5
3.2. Version 16-, 20- and 24-fold ..................................................................................................................................................6
4. Device/Process connections 7
4.1. Power supply for communication and display .......................................................................................................................7
4.2. Power supply for pneumatic valves .......................................................................................................................................7
4.3. Fieldbus interface ..................................................................................................................................................................8
5. Product installation 9
5.1. Technical data AirLINE Quick ................................................................................................................................................9
5.2. Installation notes ..................................................................................................................................................................10
Installation situation of the valve terminal in the control cabinet .........................................................................................10
6. Product design and assembly 11
6.1. Product assembly ................................................................................................................................................................11
6.2. Electronic module with digital inputs (optional) ...................................................................................................................12
6.3. Valve Type 6534 for safety-related shut-off, SIA variant (optional) ......................................................................................13
6.4. Module-based safety shutdown (optional) ..........................................................................................................................14
7. Ordering information 14
7.1. Bürkert eShop – Easy ordering and quick delivery ..............................................................................................................14
7.2. Bürkert product filter ............................................................................................................................................................14
7.3. Ordering chart spare valves .................................................................................................................................................14
Standard version ..................................................................................................................................................................14
Second port for shutdown (SIA variant) ...............................................................................................................................16
3
4
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Type 8652
1. General Technical Data
Product properties
Materials
Body
Seal
Width/station
Pressure range
Max. number of modules
Number of valve positions per module
Max. number valve functions
Manual override
Electrical data
Operating voltage
Voltage tolerance
Nominal power per valve
Rated current per valve
Performance data
Valve island
Flow rate
Pilot valve Type 6534
Flow rate: Q
Nn
value air
Switching times
Medium data
Medium
Compressed air quality
Product connections
Valve island
Working port
Air supply port
Communication interface
Communication
PA (Polyamide)
NBR and PUR
11 mm
Vak. bis 10 bar
6
4 valve positions (max. 8 valve functions)
48
Latching, spring-return (optional: lockable)
24 V DC
± 10 %
0.7 W (0.175 W after power reduction)
29 mA (10 mA after power reduction)
310 l/min 1.)
Measured at + 20 °C, 6 bar pressure at valve inlet and 1 bar pressure difference
Measured according to ISO 12238
Compressed air, lubricated, oil free, dry; neutral gases (5 μm filter recommended)
ISO 8573 - 1:2010, Class 7.4.4
Connector diameter 6 mm, D ¼"
Connector diameter 10 mm, D ⅜"
PROFIBUS DP
Industrial Ethernet (PROFINET I/O, EtherNet IP, Modbus TCP, EtherCAT)
CC-Link
CANopen büS 2.) (for networking with Bürkert devices)
Type ME43
Communication module
Approvals and Certificates
Approvals
Degree of protection
Environment and installation
Ambient temperature
Storage temperature
Installation position
ATEX, Zone 2 (BVS 20 ATEX E 031 U)
IECEx, Zone 2 (IECEx BVS 20.0024 U)
IP20, IP65 in closed field housing
- 10…+ 55 °C
- 10…+ 60 °C
Any
1.) Maximum flow rate depending on valve function – see table “2. Circuit functions” on page 4 .
2.) The Bürkert Communicator software and the corresponding USB-büS Interface Set 1 with Article no. 772426 are required for commissioning.
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Type 8652
2. Circuit functions
Control function
2
12
1 3
14
12
12
14
14
14
2
14
1 3
2
14
1 3
4 2
5 1 3
12
4 2
5 1 3
4 2
12
12
5 1 3
4
1 5
4
1 5
4
1 5
14
14
4 2
5 1 3
4 2
5 1 3
12
12
Description
Type: C, solenoid valve
2 × 3/2 way
Servo-controlled, with manual override
Normally closed
Type: C, solenoid valve
2 × 3/2 way (SIA variant)
Servo-controlled
Normally closed
Type: D, solenoid valve
2 × 3/2 way
Servo-controlled, with manual override
Normally open
Type: H, solenoid valve
5/2 way
Servo-controlled, with manual override, with auxiliary pilot air
Normally open
Type: H, solenoid valve
5/2 way (SIA variant)
Servo-controlled
Normally open
Type: L, solenoid valve
5/3 way
Centre position all connections locked, with manual override
Normally closed
Type: L, solenoid valve
5/3 way (SIA variant)
Centre position all connections locked
Normally closed
Type: Z, solenoid valve
5/2 way
Impulse version with 2 coils, with manual override
Normally open
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Type 8652
3. Dimensions
3.1. Version 4-, 8- and 12-fold
Note:
Dimensions in mm
37.25
B
A
C optional tube connection ø10 mm, ø3/8"
Venting connection for auxiliary control air optional tube connection ø6 mm, ø1/4" optional tube connection
ø10 mm, ø3/8"
104.7 optional tube connection
ø6 mm, ø1/4"
29
16.6
31.75
11
m x 11
64.15
117.7 + (n x 44)
84.2 + (n x 44)
44
15.9
16.6 optional tube connection ø6 mm, ø1/4"
Supply port for auxiliary control air optional tube connection ø6 mm, ø1/4"
9.8 standard rail
EN 50022 or
35 x 15
5
B
170
67.5 optional tube connection
ø10 mm, ø3/8"
Version
4-fold
8-fold
12-fold
A
66
37
77
B
-
111
154
C m
4 x M5 3
8 x M5 7
10 x M5 11
2
3 n
1
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Type 8652
3.2. Version 16-, 20- and 24-fold
Note:
Dimensions in mm
37.25
B
A
C
16.6
31.75
11
m x 11
C
11
15.9
64.15 44
144 + (n x 44)
110.5 + (n x 44)
D
m' x 11
9.8
B
Version
16-fold
20-fold
24-fold
A
112
134
156
B
224
268
312
C D
10 x M5 114.3
10 x M5 158.3
10 x M5 158.3
m
7
11
11 m‘
7
7
11
5
6 n
4
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Type 8652
4. Device/Process connections
4.1. Power supply for communication and display
Note:
• Connect the 5 pin spring-loaded terminal according to the assignment.
• Possible cable cross-section: ≤ 1.5 mm 2
Spring-loaded terminal 5 pin Color
Red
White
Green
Blue
Black
Assignment
24 V DC
CAN H (büS connection)
SHIELD
CAN L (büS connection)
GND
4.2. Power supply for pneumatic valves
Note:
The interface plate has a 2 pin spring-loaded terminal to which the supply voltage of the pneumatic valves is connected.
Spring-loaded terminal 2 pin
1
Clip
1, Red
2, Black
Assignment
AUX 24 V
GND
2
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Type 8652
4.3. Fieldbus interface
Note:
CANopen requires two termination resistors: one at the beginning and one at the end of the network. An indicator of the correct bus termination is the resistance between CAN_H and CAN_L when the power supply is disconnected; this should be about 60 Ohm.
CANopen / büS - Spring terminal 5 pin Color
Red
White
Green
Blue
Black
Assignment
24 V DC
CAN H (büS connection)
SHIELD
CAN L (büS connection)
GND
8
7
6
Industrial Ethernet RJ45 - Interface X1 and X2
3
2
1
8
7
6
5
4
3
2
1
Pin
7
8
5
6
3
4
1
2
Assignment
TX+
TX-
RX+
N.C.
N.C.
RX-
N.C.
N.C.
PROFIBUS-DPV1 D-Sub 9 - D-Sub 9 pin female
6
7
8
9
3
4
1
2
5
CC Link D-Sub 9 pin female
8
9
6
7
3
4
1
2
5
Pin
7
8
5
6
9
3
4
1
2
Pin
7
8
5
6
9
3
4
1
2
Assignment
SHIELD
M24 (optional)
RxD/TxD-P (B-Line)
CNTR-P (optional)
DGND
+ 5 V (Supply for the termination resistor)
+ 24 V (optional)
RxD/TxD-N (A-Line)
CNTR-N (optional)
Assignment
N.C.
N.C.
DA data cable – (A-Line)
DG data ground
N.C.
N.C.
N.C.
DB data cable + (B-Line)
N.C.
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Type 8652
5. Product installation
5.1. Technical data AirLINE Quick
AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or wall.
Advantages:
• Reduced space requirement in the control cabinet
• This makes it possible to use more compact control cabinets
• Reduced installation effort due to hose connections directly at the bottom of the switch cabinet
Product properties
Material: AirLINE Quick Adapter
Material: pneumatic connection
Valve functions per station
Product connections
Connection: pneumatic feeding
Connection: pneumatic service ports
Environment and installation
Installation position
Stainless steel 1.4301
Aluminium anodized
Stainless steel 1.4301 brass nickel-plated
8.16, 24, 32, 40 and 48
G ¼, D ⅜"
Push-in D6 mm, D ¼"
Wall control cabinet
Floor control cabinet
AirLINE Quick Adapter in stainless steel 1.4301 or anodized aluminium
Pneumatic connections:
– Stainless steel 1.4301
– Brass nickel-plated
Pneumatic connections:
– Push-in 6 mm
– D ¼"
Valve with 11 mm width/station
Valve functions per Station
Type 8652:
8, 16, 24, 32, 40 and 48
Pneumatic connections
Supply/ Disposal:
– G ¼
– D ⅜"
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Type 8652
5.2. Installation notes
Installation situation of the valve terminal in the control cabinet
To be able to utilize the Hot Swap function always observe a minimum distance to the front edge of the control cabinet when installing the valve island in the control cabinet Please also refer to the detailed description in the operating instructions.
Mounting plate
Z
max. 19.5
Distance from the control cabinet rear wall to the mounting plate min. 60.5
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Type 8652
6. Product design and assembly
6.1. Product assembly
Interface plate 24V without modular shut-off
Interface plate 24V with modular shut-off
Fieldbus-
Gateway ME43
Connection module with integrated pressure sensor
Connection module with feed
Pneumatic valves
Electronic module
Electronic module with digital inputs
Supply manifold
complete (Hot-Swap)
Termination resistor
Connection module without feed
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Type 8652
6.2. Electronic module with digital inputs (optional)
The position feedbacks are supplied (24 V) by the electronic module. The current is limited to maximum 30 mA per position feedback.
Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.
Note:
• Connect position feedbacks according to the assignment on the electronic module.
• Possible cable cross-section: ≤ 1.5 mm 2
• Maximum cable length: < 30 m
3-wire sensor
2-wire sensor
Mechanical limit switch
The following data may be output depending on the sensor used:
Possible data
Sensor actuated
Sensor not actuated
Short circuit
Broken wire
3-wire sensors
X
X
X
–
2-wire sensors
X
X
–
X
X
–
Mechan. limit switches
X
–
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Type 8652
6.3. Valve Type 6534 for safety-related shut-off, SIA variant (optional)
Note:
Type 6534 valves for safety-related shut-off (SIA variant) are equipped with additional connection terminals. The circuit of a valve can therefore be interrupted by an external switch. Manual override is not required for these valve variants. The technical data of the Type
6534 SIA variant valves corresponds to the data of the standard device. To use the shut-off function, connect the connection to a potential-free contact (mechanical switch or relay). The switching contact must be located in the same control cabinet as the valve block. The line length must be limited to a maximum of 2 m.
Coding
Bridge
The yellow connection terminals are pluggable and can be removed to facilitate connection of a cable. Except for CFH, there are always 2 connection terminals. To avoid mixing up the connections, the connection terminals are coded.
On delivery, the connection terminals are provided with a bridge to ensure the valve can be put into operation immediately. Remove the bridge before connecting a cable.
Connection terminals:
Required switching capacity of the contact:
Connection designation
12(+)
12
12(–)
14(+)
14(–)
14
Connection designation
14 (+)
14 (–)
14
Pluggable screw-type terminal, 2 pin, coded wire cross-section (rigid or flexible) 0.14 mm²...1.5 mm²
(AWG 28…16)
0.5 A / 24 V DC
Circuit diagram
Electrical connection valve
Potential free contact
12 (+)
24 V
12 (–)
Connection terminal
12
14 (+)
24 V
14 (–)
Connection terminal
14
Coil
12
14
Circuit diagram
Electrical connection valve
14 (+)
24 V
14 (–)
Potential free contact
Connection terminal
14
Coil
14
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Type 8652
6.4. Module-based safety shutdown (optional)
Optional: Connections for module-based safety shutdown
Terminal 1 = valve unit 1, Terminal 2 = valve unit 2, ...
To use the switch-off function, connect the connection to a potential-free contact (mechanical switch or relay). The contact must be located in the same control cabinet as the valve terminal, but limit the cable length to a maximum of 2 m.
Connection:
Required switching capacity of the contact:
Pluggable spring-loaded terminal*, 12 pin
Conductor cross-section (rigid or flexible) 0.14 mm²...1.5 mm² (AWG 26…16)
1.5 A / 24 V DC
7. Ordering information
7.1. Bürkert eShop – Easy ordering and quick delivery
Bürkert eShop – Easy ordering and fast delivery
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Bürkert product filter – Get quickly to the right product
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7.3. Ordering chart spare valves
Standard version
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Type 8652
Circuit function
C, solenoid valve
2 × 3/2 way
Servo-controlled, with manual override
Normally closed
2 4
12 14
1 3 1 5
D, solenoid valve
2 × 3/2 way
Servo-controlled, with manual override
Normally open
2 4
12 14
1 3 1 5
H, solenoid valve
5/2 way
Servo-controlled, with manual override, with auxiliary pilot air
Normally open
4 2
14
12
5 1 3
Z, solenoid valve
5/2 way
Impulse version with 2 coils, with manual override
Normally open
4 2
14 12
5 1 3
L, solenoid valve
5/3 way
Centre position all connections locked, with manual override
Normally closed
4 2
14 12
5 1 3
Dummy valve
Nominal diameter/
Orifice
[mm]
4
Q
Nn
Air
value 1.)
[l/min]
270 l/min
Pressure range
[bar]
Vac. 10
3…10
3.)
Switching times Voltage/
Frequency
Opening
[ms]
15
Closing
[ms]
15
[V/Hz]
24 V DC
4
4
4
4
310 l/min
290 l/min
Vac. 10
3…10
290 l/min Vac. 10
3…10
Vac. 10
3…10
275 l/min Vac. 10
3…10
3.)
3.)
3.)
3.)
15
20
20
15
15
25
25
15
– – – – –
1.) With HotSwap function approx. 3 % flow reduction
2.) The valves are components or spare parts of the Type 8652 Valve Terminal and can only be used on the Type 8652 Valve Terminal.
3.) Separate auxiliary control air min. 3 bar, please consider control pressure table in operating instructions.
24 V DC
24 V DC
24 V DC
24 V DC
–
Article no.
2.) incl. screw
301374
301375
301376
301377
301380
335779
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Type 8652
Second port for shutdown (SIA variant)
Circuit function Nominal diameter/
Orifice
[mm]
Q
Nn
Air
value
[l/min]
1.) Pressure range
[bar]
4 270 l/min Vac. 10
3…10
3.)
Switching times
Opening
[ms]
15
Closing
[ms]
15 C, solenoid valve
2 × 3/2 way
Servo-controlled
Normally closed
2
12 14
4
1 3 1 5
H, solenoid valve
5/2 way
Servo-controlled
Normally open
4 2
14
12
5 1 3
L, solenoid valve
5/3 way
Centre position all connections locked
Normally closed
4 2
14 12
5 1 3
4
4
290 l/min
275 l/min
Vac. 10
3…10
Vac. 10
3…10
3.)
3.)
20
15
25
15
1.) With HotSwap function approx. 3 % flow reduction
2.) The valves are components or spare parts of the Type 8652 Valve Terminal and can only be used on the Type 8652 Valve Terminal.
3.) Separate auxiliary control air min. 3 bar, please consider control pressure table in operating instructions.
Voltage/
Frequency
[V/Hz]
24 V DC
24 V DC
24 V DC
Article no.
2.) incl. screw
338802
338805
346830
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Credits, © and concept: Christian Bürkert GmbH & Co. KG | Photographs: Marc Eggimann Fotografie - 4051 Basel | Scanner GmbH - Werbeagentur Künzelsau -
74653 Künzelsau
