GFA TS 981 Installation Instructions Manual
Below you will find brief information for TS 981. The TS 981 door control is designed for power-operated doors with GfA drive units. It ensures safe operation, providing traffic management and various safety features. It supports safety edge systems, automatic closing, and overload monitoring. The control has an integrated power unit compatible with different voltages and includes settings for adjusting door speeds and acceleration.
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Installation instructions
Door control
TS 981
Control panel with traffic management
Version: 51171314
-en-
Version: t / 07.2019
OPERATING INSTRUCTIONS
Page
SAFETY DIRECTIONS ..................................................................................................4
INSTALLATION ADVICE ...............................................................................................6
INSTALLATION OVERVIEW .........................................................................................7
ENCLOSURE INSTALLATION ......................................................................................8
CONNECTING THE CONTROL AND THE ELEKTROMATEN ® ......................................8
MAINS SUPPLY .............................................................................................................9
MOTOR CONNECTION (internal wiring) .....................................................................10
PHASE ROTATION ........................................................................................................10
RAPID ADJUSTMENT OF THE LIMITS ........................................................................11
HARDWARE OVERVIEW ..............................................................................................12
WIRING DIAGRAM ........................................................................................................14
CONTROL PROGRAMMING .........................................................................................18
Operating mode ..............................................................................................................19
Door position ..................................................................................................................19
Functions ........................................................................................................................20
Safety functions ..............................................................................................................21
Settings only for ELEKTROMATEN ® with direct / frequency converter DI/FI .................23
Extended door functions .................................................................................................24
Maintenance cycle counter .............................................................................................25
MEMORY CHECK ..........................................................................................................25
RESET............................................................................................................................26
SOFTWARE ...................................................................................................................26
SAFETY DEVICES .........................................................................................................27
Door safety switch X2 .....................................................................................................27
Input for safety devices X2 .............................................................................................27
Installation of the spiral cable .........................................................................................28
Function of the safety edge system ................................................................................29
Pass door / slack rope switch input X2 ...........................................................................30
Page 2
Page
FUNCTION DESCRIPTION ...........................................................................................31
Emergency stop X3 ........................................................................................................31
Internal push button / Three push button / Key switch X5 / X15 .....................................31
Automatic closing ...........................................................................................................31
Reaction of automatic closing to photo cell / light curtain ...............................................31
Through / Reflective photo cell X6 / X16 or Light curtain X6 ..........................................32
Ceiling pull switch / Radio control X7 / X17 ...................................................................34
Key switch – intermediate stop X8 .................................................................................34
Key switch (latching) interrupt automatic closing X11 ....................................................35
Smoke draining (RWA) X12 ............................................................................................35
Light indicator for traffic control X13 ...............................................................................35
Safety against entrampment X18 ...................................................................................37
Potential free changeover contact X20 / X21 .................................................................37
Overrun correction .........................................................................................................38
Door overload monitor ....................................................................................................38
AIR look SLF ..................................................................................................................39
Status monitoring function SMF .....................................................................................39
Maintenance cycle counter .............................................................................................39
Software Update .............................................................................................................40
Short circuit / overload monitor .......................................................................................40
OPERATING STATUS DISPLAY ...................................................................................41
TECHNICAL DATA ........................................................................................................46
LIFETIME / DOORCYKLES ...........................................................................................47
DECLARATION OF INCORPORATION ........................................................................48
FUNCTION OVERVIEW .................................................................................................49
Page 3
SAFETY DIRECTIONS
Specified use
T he door control is intended for a power-operated door with a drive unit (GfA limit switch systems).
The safe operation is only guaranteed with specified normal use. The drive unit is to be protected from rain, moisture and aggressive ambient conditions. No liability for damage caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Declaration of Incorporation shall be rendered null and void.
Safety information
WARNING! Failure to follow these installation instructions may result in severe injury or death.
- Please read these instructions before using the product
- Keep these instructions handy
- Please include these instructions when you pass on the product
Installation and commissioning are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must assess the tasks assigned to them, recognise potential danger zones and be able to take appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and protective devices
Only operate with correspo nding coverings and protective devices.
Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts .
Page 4
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO -
MATEN ® appropriately and safely.
The individual directions have the following meaning:
DANGER
This indicates danger to the life and health of the user if the appropriate precautions are not taken.
CAUTION
This warns that the ELEKTROMATEN ® or other materials may be damaged if the appropriate precautions are not taken.
General warnings and safety precautions
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN ® in conjunction with other devices. These directions must be observed strictly during installation and operation.
Check that all screw connections are secure before operating the control and adjusting the limit switches.
Please observe the safety and accident prevention regulations valid for the specific application.
The ELEKTROMATEN ® must be installed with the authorised coverings and protective devices. Care should be taken that any seals are fitted correctly and screw couplings are tightened correctly.
In the case of ELEKTROMATEN ® with a permanent mains connection, an all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or breaka ges. When a fault is detected in the cabling, the defective cabling should be replaced after immediately switching off the mains supply.
Before starting operation, check whether the permissible mains voltage range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
Page 5
INSTALLATION ADVICE
After the ELEKTROMATEN ® a fully functioning door.
is fitted we recommend the following procedure to rapidly reach
• Installation
• Installation
• Check
• Check
• Programming
Enclosure installation
Wiring the Drive to the Control
Mains supply
Phase rotation
Rapid limit adjustment
The door is ready to work in Hold-to-run mode.
• Installation
• Programming
Safety devices
Door functions page 8 page 8 page 9 page 10 page 11 page 14, 27 page 18
The door is ready to work in automatic mode.
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 14-17).
After the devices are connected the programming of the control panel must be finalised.
(page 18).
Page 6
INSTALLATION OVERVIEW
Important!
Using the connection cable out side the building is not permitted.
Connection cable ELEKTROMAT
Motor and DES ( electronic limit)
® for
11
Spiral cable for
Safety edge system 4
Mains supply
Photo-beam
Pull switch
Three push button
Key switch (latching) interrupt
automatic closing
5
5
3
5
3
3
Key switch (latching) stop
3
Red / Green Traffic- Light 2x4
( ) Number of cores in the cable
Page 7
ENCLOSURE INSTALLATION
Before mounting the enclosure, the surface has to be checked for flatness, slope and freedom from vibrations. Mounting must be vertical. It is important that the door can be clearly seen from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN ®
After the drive and control are fitted they can be connected with a plug-in cable. The cable has plugs on each end and for easy fitting. The plugs for motor and control panel are different and cannot be interchanged.
Control panel TS 981
Motorconnection ( MOT )
3
2
1
4
PE
Connection cable for digital limit (DES)
1
U
2
V
PE
PE
3
W
4
N
ELEKTROMAT ®
Motor plug-in
4 -
5 -
6 -
PIN
- 1
- 2
- 3
Cable identification
Motor plug to control unit
PIN - Wire-No. Excution :
1 - 3 Phase W
2 - 2
3 - 1 Phase
Neutral (N)
5 - PE Earth
Limit plug-in to control panel TS 981 (DES)
PIN - Wire-No. Excution :
1 - 5 Safety chain 24 V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
Safety
6 - 10 8 V DC
Page 8
CONNECTING THE CONTROL AND THE ELEKTROMATEN ®
MAINS SUPPLY
DANGER! To the life and health through electric shock.
If a GfA frequency drive FI is installed, it must be used a class B earth-leakage circuit breaker in the mains supply. Other switches can fail and switching
unintentionally.
External fuse!
Control must be saved against short circuit and overload by an external fuse, max. 10 A delayed, in the mains supply. An automatic cut off switch is required, regarding the supply for three-phase or single-phase.
When connecting control to mains supply a mains isolator switch or (16 A CEE – plug) according EN 12453 is required. The control panel has an integrated auto controlled power unit for voltages from 230 V up to 400 V +/- 10 %.
The supply disconnect device (Main switch or CEE plug) must be installed between 1,2 m and 1,7 m above floor level.
The Control panel TS 981 has a universal electric supply and works with the following supplies. (See diagram Fig.1-5)
Mains supply terminal
Fig.: 1 Fig.: 4
Fig.: 2 Fig.: 5 symmetric winding
Fig.: 3 asymmetric winding
DI = 3 x4 00 V
FI 1,5 kW = 1 x 230 V/N/PE or 3 x 400 V/N/PE
FI 4,5 kW = 3 x4 00 V/PE or 3 x 400 V/N/PE
Page 9
MOTOR CONNECTION (internal wiring)
Three-phase 3 x 400 V AC, N, PE
Star connection
Important note!
For 3 x 400 V AC PE no neutral, the bra ke rectifier must be connected between terminal V and starpoint terminal.
Three-phase 3 x 230 V AC, PE
Delta connection supply for brake recti fier brown blue supply for brake recti fier
Single-phase 1 x 230 V AC, N, PE symmetrical winding
Single-phase 1 x 230 V AC, N, PE asymmetrical winding
On several ELEKTROMATEN ® changed.
the connection U1 und V1 on the motor-plug are inter-
PHASE ROTATION
Important Notice !
After the mains supply has been connected: To confirm that the phase rotation of the electrical motor is correct the door shall move UPWARDS if the OPEN push button is operated. If the door does not OPEN change first phase rotation.
For all three phase ELEKTROMATEN ® even DI : Change wiring at terminal
X1: 1.1 – 1.2. For inverter drives FI-ELEKTROMATEN ® see page 11.
For all single phase ELEKTROMATEN ® : Change wiring at the connection cable plug, change core no. 1+3 reciprocal. For inverter drives FI-ELEKTROMATEN ® see page 11.
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Page 10
RAPID ADJUSTMENT OF THE LIMITS
Supply cables insert / switch on
When using a light curtain with OSE signal output (connection to terminal X2), please note
Menu item 0.3
first.
1. Check output rotating direction
2. Move to OPEN final limit position 3. Save OPEN final limit position
4. Move to CLOSE final limit position 5. Save CLOSE final limit position
After rapid adjustment of the final limit positions, the door operating mode “Hold-to-run” is active. The final limit positions can be corrected later with Menu item 1.1
to 1.4
. The pre-limit is set automatically with safety edge connected. A correction is possible using Menu item
1.5
.
Page 11
HARDWARE OVERVIEW
MOT DES MMC/SD
X1
X20
X21
1.1
1.2
1.3
1.4
MOT DES MMC / SD
TS 981 SLF
1.8
1.8
1.8
1.9
1.9
1.9
20.1
20.2
20.3
21.1
21.2
21.3
F1 = 1,6A t
2.1
2.2
2.3
2.4
2.5
RWA
3.1 3.2 5.1 5.2 5.3 5.4
24V GND 6.1 6.2 7.1 7.2 8.1 8.2 24V GND 11.1 11.2 12.1 12.2
SMF
13.1 13.1 13.1 13.2 13.3 13.4 13.5 13.6
15.1 15.2 15.3 15.4
24V GND 16.1 16.2 17.1 17.2
24V 24V 12V 18.1
18.2
GND
SLF
V1
SMF
S1
X2
X11
X12
X3
X13
X5
X15
X6
X16
X7
X17
X8
X18
5 x UBS
Page 12
HARDWARE OVERVIEW
Description Print:
X1
X2
X3
X8
X11
X12
X13
X18
X20
X21
Mains supply external supply 230 V
1.9
= L1 L1 fused with F1 = 1,6 A
1.8
= N
(only with 3 x 400 V, N, PE und 1 x 230 V, N, PE symmetric winding)
Safety edge system and pass-door plug
Emergency push button
Key switch for intermediate stop
Key switch ON / OFF for automatic closing
Smoke draining
Traffic lights 2 x Red / Green
Entrapment safety evaluation
Potential free relay contact 1
Potential free relay contact 2
DES Limit connection
MOT Motor connection
MMC/SD Slot for memory cards
SLF Slot for Air-lock control function
Slot for Status / Information function SMF
S1
UBS
V1
Selector switch
Socket for universal command sensor
7-segment display
Internal push button
system (5x)
The UBS system is a simple plug-in connection technology from GfA. The control devices are connected to the control by a commercially available patch cable and detected automatically. The UBS devices function in the same way as wired control devices.
Command from inside
X5 Three push button / Key switch
X6 Reflective photo-beam / photo-beam
X7 Ceiling pull switch / Radio control
Command from outside
X15 Three push button / Key switch
X16 Reflective photo-beam / photo-beam
X17 Ceiling pull switch / Radio control
Page 13
WIRING DIAGRAM
Light curtain Bridge
Transmitter Receiver plug-in bridge
Normallyclosed contact 1k2
Tx Rx
Bridge
N L1
L1 fused via F1 = 1,6 At plug-in bridge spiral cable
Normallyopen contact 8k2
Terminal box
Bridge end-of-line resistor 1k2 pass or / slack wire switch contact or crash de tector
plug-in bridge spiral cable Terminal box
Optical safety edge system Bridge end-of-line resistor 8k2 pass or / slack wire switch contact or crash de tector
plug-in bridge spiral cable
Terminal box
Transmitter Receiver pass or / slack wire switch contact or crash de tector outside inside or or
OPEN
Emergency
STOP-button inside
STOP
CLOSE
Three push button station inside or outside
OPEN/
CLOSE
STOP
Key switch with
STOP-button inside or outside
Page 14
OPEN/
CLOSE
Key switch inside or outside
WIRING DIAGRAM or outside inside
Reflective photo-beam inside or outside
Transmitter- Receiver photo-beam inside or outside for closing direction
Transmitter- Receiver light curtain inside
Ceiling pull switch /
Radio control inside or outside
Key switch ON / OFF
Intermediate stop
Key switch ON / OFF automatic closing
Smoke draining contact RWA external or
X1 1.8/1.9
Red - Green light outside
Red - Green light inside
Page 15
WIRING DIAGRAM or
Input for external entrapment safety device 1k2 single or
Input for external entrapment safety device 1k2 double
Input for safety edge 8k2 against entrapment single
Input for safety edge 8k2 against entrapment double br wh
Transmitter - Receiver gr wh
Raytector photo-beam or
Optical safety edge against entrapment single or
Page 16 gr 1 gr 2 br wh
Transmitter - Receiver br wh gr 2 wh
Receiver - Transmitter br wh
Raytector photo-beam or
Optical safety edge against entrapment double (inside - outside)
WIRING DIAGRAM or
Transmitter - Receiver photo-beam single, against entrapment comply EN 12978
Transmitter - Receiver
Receiver - Transmitter photo-beam double, against entrapment comply EN 12978
Potential free relay contact
Potential free relay contact
Page 17
CONTROL PROGRAMMING
1. Start programming
Complete programming is only possible after setting the final limit positions!
2. Select Menu item and confirm
3.a) Set and store functions
3.b) Set and store positions (DES)
4. Exit programming
Page 18
CONTROL PROGRAMMING
2.
Choose program and
3.
Adjustment
Operating mode
0. 1 Door function . 1
.2
.3
Hold-to-run OPEN
Hold-to-run CLOSE
Self-hold OPEN
Hold-to-run CLOSE
Self-hold OPEN
Self-hold CLOSE
.4
Self-hold OPEN, CLOSE
(X5/X15) release for external pushbutton function only hold-to-run close
.6
Hold-to-run OPEN
Hold-to-run CLOSE with active safety edge
4.
Memorise
Press selector
Press selector
0.3
Special function
NOTE!
This Menu item is only enabled at initial operation or after a complete reset. The selection must be made before setting the final limit positions.
Door position
1. 1
Final limit open coarse adjustment
1.2
Final limit close coarse adjustment
1.3
Final limit open fine adjustment
1.4
Final limit close fine adjustment
1.5
Pre-limit safety edge fine adjustment
1.6
Intermediate stop
1.7
Switching position Relay 1
1.8
Switching position Relay 2
. 1 Spiral cable or Radio-Safe
.2
Light curtain
NOTE!
The selection is retained even after a reset but can then be changed.
-.-
Move door upwards or downwards
_._
Move door upwards or downwards
-.0
Final limit open can change without door movement using +/-
-.0
Final limit close can change without door movement using +/-
-.0
-.-
Pre-limit safety edge can change using +/-
Move to intermediate stop
-.Move to switching position relay 1
-.Move to switching position relay 2
Press STOPbutton
Press STOPbutton
Press selector
Press selector
Press selector
Press STOPbutton
Press STOPbutton
Press STOPbutton
Page 19
CONTROL PROGRAMMING
2.
Choose program and
3.
Adjustment
Functions
2. 1 Safety edge function in
Pre - limit area
2.2
2.3
2.4
2.5
2.6
Overrun correction
Automatic closing
Reaction of automatic closing to photo cell / light curtain
Reverse in case of obstacle
Step by Step function
(X7 / X17): Only Ceiling pull switch / Radio remote control
. 1 Safety edge is activated
.2
Safety edge is deactivated
.3
.4
Safety edge is activated
+ automatic ground adjustment
Active safety edge
+ re-open
.0
OFF
ON
. 1
0.0
Time can be set between 1 s - 240 s
0 = OFF
.0
OFF
. 1 Stopping of automatic closing and
CLOSE command
.2
Vessel recognition
Stopping of automatic closing and
CLOSE command when actuated for >1.5 seconds
.0
. 1
. 1
OFF
1.0
Adjustable from 1 to 10
Number of safety device actuations
X7 / X17 = Command 1
.2
X7 = Command 1, X17 = Command 2
.3
X7 = Command 2, X17 = Command 1
.4
X7 / X17 = Command 2
.5
X7 / X17 = Command 3
4.
Memorise
Press selector
Press selector
Press selector
Press selector
Press selector
Press selector
Page 20
CONTROL PROGRAMMING
2.
Choose program and
3.
Adjustment
Functions
2.7
Function Relay 1 only available with
Menu item 1.7
2.8
Function Relay 2 only available with
Menu item 1.8
2.9
Functions Intermediate
Position
ATTENTION!
.2 and .3 not applicable with traffic light function and inerlocking function.
Menu item 6.1
to .0
Menu item 7.1
to .0
Safety functions
3. 1 Door overload monitor
.0
OFF
. 1 Switch contact impulse: 1s
.2
Switch contact continuous
.3
Switch contact impulse: 1s by open - commands
.4
Extended switch contact similar NES cam
.5
.7
Light curtain testing at final Open position before closing
External brake supply
.8
Smoke and heat extraction
. 1 Intermediate position terminal input via
X7 / X17 and Three Push Button X5 /X15
.2
.3
Intermediate position terminal input via
X7 / X17; and fully open via Three Push
Button X5 / X15
Intermediate position terminal input via
X7 / X17; and fully open via Three Push
Button X5 / X15
4.
Memorise
Press selector
Press selector
Press selector
.0
OFF
. 1 Sensitive
.2
Insensitive
Page 21
CONTROL PROGRAMMING
2.
Chose program and
confirm
Safety functions
3.2
Photo beam interrupt function
3.
Adjustment
3.4
3.5
3.7
3.8
Function: Door safety switch
R WA smoke draining – position
Selection of external safety against entrapment devices
This is the reaction time actuation of the safety edge up to the moment that the door re-opens
.0
OFF
. 1 ON
. 1 Slake rope / Pass door
.2
Crash detector via NC Contact
.3
Crash detector via NO Contact
-.Move to RWA position, up to a minimum height of 2,5 m
.0
OFF
. 1
.2
NC contact evaluation 1k2 without testing single
NC contact evaluation 1k2 without testing double
.3
NO contact evaluation 8k2 single
.4
NO contact evaluation 8k2 double
.5
.6
Impulse-evaluation 1 kHz (Raytector or OSE) single
Impulse-evaluation 1 kHz (Raytector or OSE) double
.7
.8
.9
1.0
Impulse-evaluation testing signal
(Transmitter – Receiver photo-beam) single
Impulse-evaluation testing signal
(Transmitter – Receiver photo-beam) double
Impulse-evaluation 1 kHz (optical safety devices) single;
only STOPP
Impulse-evaluation 1 kHz (optical safety devices) double;
only STOPP
-.0
Normal re - open time
_. 1
-. 1
Re - open time reduction
Re – open time extension
Three adjustment levels available
4.
Memorise
Press selector
Press selector
Press STOPbutton
Press selector
Press selector
Page 22
CONTROL PROGRAMMING
2.
Choose program and
3.
Adjustment
4.
Memorise
Settings only for ELEKTROMATEN ® with direct / frequency converter DI/FI
4. 1 OPEN output speed 0.0
Output speed rpm Press selector
4.2
CLOSE output speed Press selector
4.3
4.4
4.5
4.6
4.7
4.8
4.9
Increased CLOSE output speed
Changeover position to
CLOSE output speed
OPEN acceleration
CLOSE acceleration
OPEN deceleration
CLOSE deceleration
OPEN/CLOSE crawling speed
0.0
Output speed rpm
When a safety device is triggered, the door moves at reduced speed.
0.0
Output speed in rpm
Up to an opening height of 2.5 m
0 = OFF
-.-
When a safety device is triggered, the door moves at reduced speed.
Approach and store desired door position
( With adherence to minimum opening height requirement of 2.5 m!)
0.0
Setting for
DI in 1.0 s steps
FI in 0.1 s steps
0.0
Setting for
DI in 1.0 s steps
FI in 0.1 s steps
0.0
Setting for
DI in 1.0 s steps
FI in 0.1 s steps
0.0
Setting for
DI in 1.0 s steps
FI in 0.1 s steps
0.0
Output speed rpm
Press selector
Press
STOPbutton
Press selector
Press selector
Press selector
Press selector
Press selector
The appeared numbers for output speed OPEN and CLOSE corresponding to the real RPM of the drive unit. The speed has a direct influence into operating forces of the door. The maximum and minimum speed will be delivered by the drive unit in use and can not be raised or reduced.
Check again the adjustment and drive unit’s speed.
Page 23
CONTROL PROGRAMMING
2.
Choose program and
3.
Adjustment
Extended door functions
6. 1 Traffic light management selection
6.2
6.3
6.4
6.7
7. 1
7.2
7.5
Attention!
Menu item 2.9
.2 and .
3 not applicable
Extended green light period
Fore-warning period
Gateway evacuation period
Red light function if the door is CLOSED
Air-lock function
Attention!
Menu item 2.9
.2 and .
3 not applicable
Door OPEN command transmission if the Air-lock function is ON
Status message function
SMF ON / OF F
.0
. 1
.2
.3
.4
OFF
One-way traffic
Two-way traffic - priority OFF
Two-way traffic - priority inside
Two-way traffic - priority outside
.0
Adjustment 0 s - 90 s
.0
Adjustment 0 s - 10 s
.0
Adjustment 0 s - 90 s
.0
OFF
. 1
.2
Red light inside ON
Red light outside ON
.3
Red light inside/outside ON
.0
. 1
OFF
ON
0.0
Time adjustment between 0 s – 10 s.
Delayed opening door 2 starts if door
1 is closed
.0
. 1
OFF
SMF for message module
.2
SMF for unidirectional RS 232 interface module
4.
Memorise
Press selector
Press selector
Press selector
Press selector
Press selector
Press selector
Press selector
Press selector
Page 24
CONTROL PROGRAMMING
2.
Chose program and
confirm
8.6
Reaction when reaching 0
3.
Adjustment
Maintenance cycle counter
8.5
Counter adjustment 0.0
01-99 correspond from 1.000 up to
99.000 Count down cycles
. 1 Display appears „CS“ and adjusted number of cycles
.2
Changing to Hold-to-run display appears „CS“ and adjusted number of cycles
.3
Changing to Hold-to-run same as „.2“ reset to about 500 cycles possible, press 3 s Stop – Button
4.
Memorise
Press selector
Press selector
.4
Display appears „CS“ and adjusted number of cycles and Relay contact is activated
MEMORY CHECK
2.
Chose program and
confirm
9. 1 Info Cycle counter
7- digit
Displayed
Press selector
M HT ZT T H Z E
The cycles would be displayed as follow.
M = 1.000.000
HT = 100.000
ZT = 10.000
T = 1.000
H = 100
Z = 10
E = 1
Last 2 faults would be alternately displayed.
9.2
Info last 2 faults
9.3
Info Program changes
7- digit
Press selector
Press selector
9.4
Info Program version Press selector
M HT ZT T H Z E
The Number of program changes would be displayed as follow.
M = 1.000.000
HT = 100.000
ZT = 10.000
T = 1.000
H = 100
Z = 10
E = 1
Program version will be displayed
Page 25
RESET
2.
Chose program and
confirm
9.5
RESE T except c ycle and Program change counter
3.
Adjustment
. 1 Reset
4.
Memorise
Press STOPbutton
3 s
SOFTWARE
2.
Chose program and
confirm
9.7
Software loading
3.
Adjustment
Select required software version from S-D card
1. 1
4.
Loading
Press STOPbutton
3 s
2.
Chose program and
confirm
9.8
Software saving Press selector
Page 26
SAFETY DEVICES
Door safety switch
X2
This switch could be fitted on to the surface of the door and will be connected with the spiral cable into the control panel. This door safety switch can used and programmed in two functions.
Menu item 3.4 a change of function can be realised.
Function
Slake rope /
Pass door
Crash detector
Reaction following the activation
Contact interrupted: No reaction door stops
Contact closed:
Contact closed:
Door ready to run.
Contact interrupted: Door will stop immediately out of the movement.
Switches the door function into Hold-to-run Mode.
(If a GfA frequency inverter drive would be in use, the function changes to very slow speed). A reset is available and made when pushing the built-in
STOP-button for a minimum of three seconds.
Input for safety devices
X2
The control recognizes and works with 3 different safety edges.
Alternatively, a light curtain can be connected.
Each one needs a special 4 core spiral cable and includes an optional shutter pass - door or slack wire switch contact.
The spiral cable connection must be made on the print with the plug provided. The opposite side of the cable is connected to a terminal box or a signal (pressure switch) emitter.
Important note!
Connect safety edge systems in accordance with EN 12978.
"Hold-to-run" door operating mode can always be used should the safety edge be defective.
Electrical safety edge
The input is meant for an electrical safety edge (NO) with a terminal resistance of 8k2
(+/-5 % and 0,25 W).
If there is a short circuit, fault indication F2.4 is displayed.
If there is an open circuit, the F2.5 fault indication appears.
Pneumatic safety edge
The input is meant for a pressure wave switch system (NC) with a terminal resistance of 1k2
(+/-5 % and 0,25 W). Upon activation or permanent disconnection of the current circuit, the
F2.6 fault indication appears.
If there is a short circuit, fault indication F2.7 is displayed.
The pressure wave switch system needs to be tested with CLOSE final limit position. The test phase is initiated automatically by the pre-limit for DES. If no switching signal is gene rated on the pressure wave switch within 2 seconds, the test is negative and the fault indi cation F2.8 is displayed.
Page 27
SAFETY DEVICES
Optical safety edge system
The input is meant for an infrared safety beam sensor with transmitter and receiver in a rubber profile. By pressing the rubber profile, the light beam is interrupted.
The F2.9 fault indication appears upon activation or a faulty safety edge system.
Light curtain
The light curtain detects people and obstacles without contact. If a light beam from the light curtain is interrupted, the door moves to final limit position OPEN. When the light beam is interrupted, fault indication F4.6 appears. When using a light curtain, Menu item 0.3
must be set to function ".2".
Installation of the spiral cable
The spiral cable should enter the door control panel from the left- or right-hand side. The spiral cable should be fixed in place with a cable gland. The safety edge system is connected via the 3-pole plug, and the slack-rope or the pass door via the 2-pole plug.
Important note!
When using a safety edge system the automatic pre-limit adjustment
(5 cm) must be checked. When the safety edge is activated the door should stop and reverse to the open position.
Page 28
SAFETY DEVICES
Function of the safety edge system
With Menu item 2.1
the function of the safety edge system can be chosen.
Function
Active safety edge
De-activated safety edge No reaction, door moves until final limit close only for folding doors
Active safety edge+ downward automatic floor adjustment
Active safety edge + re-open
Reaction following the activation
Stop
Stops and automatically re-adjusts the final limit with the next movement
Re-opens the door up to the half way of the overrun way
The function 'Auto ground adjustment' is used for doors with a cable e.g. Sectional doors or vertical lift-gate. An automatic correction of slackness or change of ground height up to
2 cm - 5 cm is possible. The slack wire switch is be still recognised.
Important note!
To use the automatic floor adjustment, the safety edge must be operated in the door closed position by an auxiliary puffer switch.
Important !
The automatic ground adjustment works only when the following safety edge systems are connected:
Electrical ssafety edge 8k2 or optical safety edge system.
The active safety edge function with re-open function shall be used only if the overrun way of the door will be more than 5 cm.
Important note!
When the safety edge has been operated twice the automatic closing feature will be interrupted and fault F2.2 will be displayed.
With Menu item 2.5
(reversing in case of obstacle) you can set the number of closing attempts.
To reset the fault press the internal push button so that the door travels down until the final limit is reached.
Page 29
SAFETY DEVICES
Pass door / slack rope switch input
X2
The pass door switch Entrysense features a protective function complying with safety category 2 under EN 954-1. The electrical contact is monitored by the control panel that outputs fault F1.7 when it malfunctions.
The electronic pass door switch Entrysense: Function and test
The pass door switch Entrysense is fitted with two reed contacts that are switched by a permanent magnet. The control panel evaluates the switching states and the contact resistance independently of each other.
At the lower limit position F1.2 is displayed when an OPEN command is given and at the same time the pass door / slack rope switch circuit is open. The door can be moved only after the pass door has closed or when the pass door / slack rope switch circuit signals OK. If the circuit will be opened when the door is moving the door is stopped immediately.
F1.7 is displayed when an OPEN command is given after the door controller has detected beforehand asymmetrical pass door switch positions (see below for reasons). This fault can be reset when the door is reopened. This ensures that contact misalignments caused by vibrations from the moving door do not trigger door shutdown.
Possible reasons for fault F1 .7
Decription
Door was not fully closed for longer than 2 s so that only one reed contact was switched during this time.
The control voltage was less than 21.6 V for longer than 2 s (by 10 %).
Contact resistances too high in the pass door / slack rope switch circuit
Electronic pass door switch is not installed correctly:
• Distance between switch and magnet
too large
• Switch and magnet not attached at
the same height
• Switch installed at wrong position
Measures to solve the problem
Reopen and close the door.
Measure the control voltage at the terminals 24 V-GND.
After troubleshooting reopen and close the door.
With the pass door closed: Measure resistance and if necessary replace the contact resistances in the pass door / slack rope switch circuit.
Check that the shutter pass door switch is installed correctly.
After troubleshooting reopen and close the door.
Page 30
FUNCTION DESCRIPTION
Emergency stop
X3
Connection of an emergency stop control device as per EN 13850 or an evaluation unit for an anti-trap safety device. The F1.4 fault indication appears upon activation.
Important note!
Frequency inverter drive unit: The emergency stop switches the supply off.
The door control can only be operated again 30 seconds after unlocking the emergency stop. (Display rotates during this time)
Internal push button / Three push button
/
Key switch
X5 / X15
Internal and external push button
Internal and external push button working seperately from each other. Pushing at the same time, the internal push button has priority.
Important note!
Hold-to-run mode UP and DOWN with internal push button.
Hold-to-run mode DOWN with external push button.
( Menu item 0.1
Adjustment „.4“)
In Hold-to-run mode the user shall be in full view of the door throughout its travel.
Automatic closing
Menu item 2.3
the timer works between 1 s - 240 s If the automatic closing is active, the shutter will close, from each limit position after the pre-adjusted time.
Important note!
The timer can be interrupted by pressing the internal pushbutton stop when the shutter has reached a limit position. With a new command UP / DOWN the timer is re-set.
Reaction of automatic closing to photo cell / light curtain
Menu item 2.4
can be used if the timer operation is required after interrupting and re-making the photo-beam / Light curtain. The door closes after 3 seconds.
Page 31
FUNCTION DESCRIPTION
Through / Reflective photo cell
X6 / X16
or Light curtain
X6
Photo cell X6 / X16
A photo cell is used for presence detection. It is only active in door operating mode „.3“ and
„.4“, in the OPEN limit position or during the closing operation.
If the photo cell is interrupted, fault indication F2.1 appears.
Light curtain X6
The light curtain must be self-testing and correspond at least to safety category 2. If the light curtain corresponds to these requirements, the door can close into self-hold without safety edge system.
Important note!
- Operation without safety edge system, connect 8k2 resistor via
terminals X2/3 and X2/4
- Photo cells must not be used via the UBS system
- Do not use Menu item 3.2
for the light curtain
To test the light curtain, activate relay contact X20 or X21. Description of the relay functions see Menu item 2.7 or 2.8
.
If the photo cell is interrupted, fault indication F4.6 appears.
Testing is carried out at each CLOSE command, the contact of the light curtain must switch off within 100 ms. If the test is positive, the contact must switch back on within 300 ms. If the test fails, fault indication F4.7 appears.
Reset fault indication F4.7: Switch control off and on.
Important note!
Only photo cells or light curtains with „Light switching“ mode
Effect of obstructing the photo cell
Door position
Upwards travel
OPEN limit position
CLOSE limit position
Without automatic closing
Effect of obstructing photo cell
No function
No function
No function
OPEN limit position
With automatic closing delay timer 2.3
Reset automatic closing
OPEN limit position The door close 3 seconds after the photo cell is
With automatic closing delay timer 2.3
re-made and photo cell interrupt function 2.4
Downwards travel The door stops and re-opens
Page 32
FUNCTION DESCRIPTION
Reaction of automatic closing to photo cell / light curtain : Menu item 2.4:
Function
„.0“
Reaction of automatic closing to photo cell / light curtain
No function
„.1“ Stopping automatic The door closes 3 seconds after the photo cell is re-made closing
„.2“ Vehicle recognition As above „.1“ but the photo cell must be obstructed for more than 1.5 seconds.No function if the photo cell is obstructed for less than 1.5 seconds
Photo cell ignore function: Menu item 3.2:
Function
„.0“
„.1“
Photo cell function disabled
Off
On
Set Menu item 3.2
= „.1“ and then exit programming to activate the „photo cell ignore“ teach-in mode.
Warning!
Presence detection „stop and re-open“ is disabled in the Teach-in mode
In the Teach-in mode, the door must be fully opened and closed twice. The photo cell must be interrupted twice at the same door position. The Teach-in mode then terminates. The photo cell does not function below this stored door position.
Teach-in mode display
Upon exiting the programming
2.4
When the light beam is interrupted for the first time (1 st open / close cycle)
After the second interruption of the light beam, 2 nd open / close cycle and must be at the same door position as the interruption in the 1 st cycle, at the final limit CLOSE position
1.4
1 . 1
Important note!
If the teaching-in is not successful, open and close the door again until the photo cell has been interrupted at the same door position twice.
Page 33
FUNCTION DESCRIPTION
Ceiling pull switch / Radio control
X7 / X17
It is possible to connect a ceiling pull switch or a radio receiver.
The radio receiver's switching contact must be potential free. Menu item 2.6: Several types of commands can be adjusted. With each command (impulse) the shutter operates in the following sequences.
With each command (contact) the shutter operates in the following sequence:
Command 1: Without STOP
Shutter position
Shutter closed
Shutter moving upwards
Shutter open
Shutter operation
Shutter travels to fully OPEN*-position
No reaction
Shutter moves to fully closed position
Shutter intermediate position open Shutter moves to fully closed position
Shutter moving downwards Shutter will STOP and moves BACK UP to final open Position*)
*) or to the intermediate stop position when the key switch is in the ON position
Command 2: With STOP
Shutter position
Shutter closed
Shutter moving upwards
Shutter open
Shutter operation
Shutter moves to fully open* or intermediate position
Door closed
Shutter moves to fully closed position
Shutter intermediate position open Shutter moves to fully closed position
Shutter somewhere in between Shutter moves in opposite direction position
Shutter moving downwards Door closed
*) or to the intermediate stop position when the key switch is in the ON position
Command 3: OPEN
With each impulse the door travels to the final open position
Key switch – intermediate stop
X8
Intermediate stop can be activated / de-activated by connecting a key switch (latching ON-
OFF). The intermediate shutter position „ PART OPEN“ is only in effect in the upwards direction and is the new open position.
In Menu item 1.6
the position can be adjusted. This is the new final position.
By turning the key switch to the OFF position, the shutter works in standard mode.
Menu item 2.9
Adjustment of these several functions.
To get adjusted function working the terminals X8.1 / X8.2 need to be bypassed.
Important note!
To ensure error free function of the panel, the terminal X8 must not be used without intermediate stop adjustment.
Page 34
FUNCTION DESCRIPTION
Key switch (latching) interrupt automatic closing
X11
The automatic closing time can be interrupted with a normally open switch (latching)
Smoke draining (RWA)
X12
With this special function the door may be used for smoke and heat draining (RWA) according to an industrial buildings directive for buildings up to 1600 sqm.
Menu item 3.5
here the height may be adjusted, to where the shutter shall move when Alarm is given.
Under Menu item 2.7
/ 2.8
, a relay contact with the setting „.8“ indicates the approached door position for smoke and heat exhaust.
Attention!
The adjusted height fort his RWA- requirement must be a minimum height of
2,5 m and works only if adjusted.
If the contact which is related to X12.1 / 12.2 will be triggered (closed) by a signal supplied by the central fire detector (BMA) the shutter will travel up to the adjusted height (RWA position).
The contact must be kept continuously close at all the time when the shutter travels. When the door travels in RWA function the control sets all safety devices (safety edge, photo-beam, etc.) and pushbutton signals (OPEN-STOP-CLOSE) out of order. External safety switches as emergency stop, further in function. If the contact related to X12.1 / 12.2 would be interrupted
(opened) all shutter and control functions going back in work.
Attention!
1 . 1
Light indicator for traffic control
X13
TS 981 control have a complete one-way and two-way traffic light management integrated.
Two pairs of red/green light indicators may be connected on terminal X13. Supply voltage for these light indicators is selectable and could be provided from external or directly from internal terminals X1 1.8 / 1.9. A neutral is always required.
Attention !
Light indicators with 230 V LED-bulbs are recommended. They have a big luminosity, low requirement of energy, and they are maintenance free.
If conventional bulbs in use the maximum power for each indicator light shall not exceed 40 W.
Page 35
FUNCTION DESCRIPTION
Menu item 6.1 Traffic light management
The integrated traffic light management of TS 981 supplies two traffic modes
One-Way
Two-Way
One-Way mode: This could be selected if the shutter width delivers enough space for two cars driving through the door. The lights indicating only when the shutter is fully OPEN.
Additionally the lights supplying fore - warning signal when the shutter travels downwards.
Two-way mode: This could be selected if the shutter gateway does not deliver enough space for two cars and sequence must be controlled. Priority for inside or outside could be adjusted.
Menu item 6.2 Extended green light period
Timer could be selected from 3 seconds up to 90 seconds. This works only if the shutter is
OPEN and the green light is illuminated. Timer counts down after a CLOSE command or if two-way traffic mode is selected, and a command from opposite side is given. The indicator keeps green light during the whole time. This function could be used for green light activation only, and without automatic closing function.
Menu item 6.3 Fore – warning period
Fore - warning supplies an additional signal before the shutter closes; red lights flushing hereby with a frequency of 1 Hz. Selectable time is 10 seconds and the function starts when green light period has finished.
Menu item 6.4 Doorway evacuation period
The selected mode supplies the possibility to keep the gateway free from present car, before a new car drives into the doorway.
Timer counts down if green period has finished, respectively after adjuster pre-warning time; during this time the red light is indicated.
Menu item 6.7 Red light function if door closed
On requirement continuous red light function ON or OFF may be selected.
Attention!
Traffic light management works independent of automatic closing or continuously Open command.
Page 36
FUNCTION DESCRIPTION
Safety against entrampment
X18
At terminals X18/ 18.1 and 18.2 two of safety devices against entrapment could be connected.
This function works only when the shutter moves upwards.
With Menu item 3.7 can be selected whether one ore two entrees shall be activated.
Adjustment Description
. 1
.9
.8
1.0
I f safety devices would be activated the shutter stops and reverses to downwards direction for 2 seconds.
These inputs affect the OPEN and CLOSE operation of the door.
If safety devices would be activated the shutter stops.
The TS 981 works with four several evaluating principles.
NC contact 1k2 with out testing
NO contact 8k2
Impulse evaluation1 kHz
NC contact with testing each
NC contact for one external evaluator
Electrical safety edge with 8k2 resistor
Raytector optical safety edge impulse signal
1 kHz 12 / 24 V supply
Photo beams, with a separate testing before
Upwards movement.
Attention!
All safety devices in use respectively their directly connected sensors must comply with EN 12978 safety devices entrapment protective.
Potential free changeover contact
X20 / X21
In Menu item 2.7 / 2.8
this contact is able to work for several functions.
Important note!
It is only possible to work with one adjusted function.
When activating the switching point the shutter must be moved to the point. Menu item 1.7
/ 1.8
must be activated.
Page 37
FUNCTION DESCRIPTION
Overrun correction
The stopping position of the door can be influenced by various factors e.g. temperature, cable extension etc.
To always have the same door stopping position the overrun correction can be activated.
Using Menu item 2.2
the overrun correction can be switched ON or OFF.
Important!
Great variations of temperature during a time when the door is not in use, could cause a position variation of about 1 cm. This will be reset automatically after reaching the final close limit.
Door overload monitor
The door overload monitor recognises that a person is being lifted by the door (hanging on a handle, etc.) and could be adjusted within Menu item 3.1 with a possibility of two steps of sensitivity. Adjustment „.1“ sensitive reaction and adjustment „.2“ insensitive reaction
Important!
After programming the force monitoring the door must perform a complete opening and closing cycle in automatic mode, during which the system reads the increments to calculate the way.
Important Note!
To have a trouble-free service the following points must be checked:
- The door must be correctly balanced
- The cable drum diameter should not be less then 160 mm
Environmental influences e.g. temperature or wind load can cause the overload monitor to be activated.
The overload monitor is a self-learning system, and checks the system from 5 cm up to ca. 2 m, slow-occurring changes e.g. spring tension will be automatically recognised and equalized.
Important Note!
The overload monitor does not take place against other safety devices e.g.
(safety against entrapment)
When an overload is detected the door works only Hold-to-run Mode in the UP and DOWN direction.
The control unit automatically resets to impulse control when a final limit position has been reached.
Page 38
FUNCTION DESCRIPTION
AIR look SLF
Air-lock management could be realised by means an easy electrical cable connection between two shutters with TS 981.
The required module with cable should be connected into SLF plug-in. This module would be delivered complete within a manual.
When cable connection is finalized select AIR-LOCK ON in Menu item 7.1 in both control panels.
Automatic OPEN - Transmission
To realise Air-lock operation a push button is not required. An automatic open impulse about timer adjustment could be selected in Menu item 7.2, thereafter the present closed shutter
OPENS when acting shutter has CLOSED.
Status monitoring function SMF
When in use a port supplies status or error information’s to a central monitoring unit. To realise a lot of different uses the control has a socket to be used with external modules that supplies relay contacts or BUS-gateway.
Users manual would be delivered with the module.
Maintenance cycle counter
Free adjustable maintenance cycle counter Menu item 8.5
makes it possible to pre-adjust a max. No of cycles until a maintenance is agreed.
The no of cycles can be adjusted from 1.000 up to 99.000; the adjustment is possible in steps of 1.000 cycles.
Three different reactions can be chosen if the point of pre- adjusted maintenance cycles has been reached, see Menu item 8.6
Whenever the final open limit has been contacted the pre-adjusted number will be reduced with 1 until 0 is reached.
When maintenance was done the cycle counter could be re-adjusted to a new maintenance period and count down starts again.
Page 39
FUNCTION DESCRIPTION
Software Update
For software updates TS 981 have a MMC/SD card slot available. With this function the software can be updated respectively in external places saved. For that purpose the new program can be taken from a PC with special card reader function for GfA cards, following the card could be guided into the control panel existing slot.
Attention!
Before loading the new program check the existing program is saved.
Menu item 9.7 MMC/SD card program can be uploaded. If this function is selected the display appears 0.
When pushing the integrated open and close button the display appears all existing software versions on MMC/SD card. To start the uploading mode the stop-button shall be pushed for three seconds. As long the loading has not started the mode may be interrupted if pushing the selector switch.
With Menu item 9.8 present up to date programs could be saved onto MMC/SD card.
Down load initialising: Insert MMC/CD card, select Menu item 9.8
and push selector switch.
Short circuit / overload monitor
The TS 981control panel delivers 2 supplies for external devices.
230 V AC; max. 1,6 A
24 V DC; max. 1000 mA
At a short circuit or overload at the 24 V DC supply, the display is off .
Page 40
OPERATING STATUS DISPLAY
The control TS 981 can display up to three different status conditions one after another.
Each status is displayed with a letter and a number. The letter and the number are flashing alternately, thereby the control differentiates between a FAULT = F and a command = E.
Report
F.
1.2
1.3
1.4
1.5
1.7
1.8
Description Measure to solve the problem
Door safety switch
Pass door contact open
X 2.1- X 2.2
Check the proper operation of pass door contact, or whether the supply cable is broken
Emergency operator or motor-winding thermal protection operated
Check emergency manual operation. Check door and door drive unit for stalling.
Warning! Danger of the door dropping!
Stalling may indicate the anti fall back device (if incorporated) has activated.
Take appropriate measures.
Emergency stop activated Check the emergency stop is activated, or whether the supply cable is broken
Error AIR-LOCK function Check, whether opposite control panel is ON and Air-lock function is adjusted or possibly the cable connection is interrupted
Failure pass door contact
X 2.1- X 2.2 or control voltage circuit less than 24 V
Check pass door circuit’s transition resistance and weather pass door switch works; verify the voltage is OK at
24V terminal to GND. Fault acknowledgement: Open and close the pass door switch or switch OFF and ON the main switch or disconnect and reconnect the mains plug.
Failure input pass door
X 2.1- X 2.2
No safety edge detected
Fault acknowledgement: switch OFF and ON the main switch or disconnect and reconnect the mains plug.
If necessary replace the control panel.
Check the wiring of the safety edge 2.0
2. 1
2.2
2.4
Light barrier activated Check the light barrier has been fitted properly, or whether the connecting cable is broken
Safety edge operated in two consecutive cycles
Safety edge 8k2 activated
Check if there is an obstacle in the shutter area, or the connecting cable is broken or there is a short circuit in the cable
Check the safety edge is activated or there is a short circuit in the connecting cable
Page 41
OPERATING STATUS DISPLAY
Report Description
F. 2.5
Safety edge 8k2 defect
Measure to solve the problem
Check safety edge and connecting cable are not broken
2.6
Safety edge 1k2 activated Check safety edge and connecting cable are not broken
2.7
Safety edge 1k2 defect Check safety edge and connecting cable do not have a short circuit
2.8
Safety edge 1k2 pneumatic system TESTING negative
Check the proper safety edge function and that testing in the lower door position is correct
2.9
Optical safety edge activated or defect
Check the proper safety edge function or whether the supply cable is interrupted
3.0
Limits not adjusted Adjust limits
3. 1
3.2
Safety open limit operated
Safety close limit operated
Turn mains supply OFF and move the shutter downwards - with the manual operator- until the safety limit is free or the open limit should be re-adjusted
Turn mains supply OFF and move the shutter upwards
- with the manual operator- until the safety limit is free or the close limit should be re-adjusted
Check the door mechanism for tightness 4. 1 Door load monitor has activated
4.2
Entrapment safety device actuated
Check all connected sensors (e.g. re-adjust photo
–beam)
4.3
4.5
4.6
4.7
Entrapment safety device defective
Check all connected sensors
Door safety switch: function
Crash detector interrupted
X2.1-X2.2
Check the switch is proper fitted or activated. After fault repair: Press STOP-button for a minimum of 3 s
Light curtain actuated at terminals X2.3 - X2.5 /
X6.1 - X6.2
Light curtain defective
Check light curtain
Check the connection cable is in order
Read the light curtain manufacturer specification instructions. Check connection cable
Page 42
OPERATING STATUS DISPLAY
Report Description
F. 5. 1
5.2
5.3
5.4
5.5
5.6
5.7
ROM - Fault
Internal fault report
RAM - Fault
Internal control fault
DES – no response
Phase rotation failure
Measure to solve the problem
Drive unit does not work
Fault acknowledgement: open and close the pass door switch or switch OFF and ON the main switch or disconnect and reconnect the mains plug.
Fault acknowledgement: open and close the pass door switch or switch OFF and ON the main switch or disconnect and reconnect the mains plug.
Fault acknowledgement: open and close the pass door switch or switch OFF and ON the main switch or disconnect and reconnect the mains plug.
Fault acknowledgement: open and close the pass door switch or switch OFF and ON the main switch or disconnect and reconnect the mains plug.
Check electronic limit DES connection. To acknowledge the fault switch off and on the main switch or disconnect and reconnect the mains plug.
If necessary replace the control panel or digital limit
DES).
Check the limit switches for correct rotational movement. Check door and door drive unit for stalling.
Warning! Danger of the door dropping!
Stalling may indicate the anti fall back device (if incorporated) has activated.
Take appropriate measures.
Check main supply phase rotation turns right
5.8
5.9
Inadmissible door movement when stopped, e.g. owing to worn brake or by a failure delivered from the inverter.
Fault acknowledgement: with next command being given. Check function of the brake and replace if necessary. If the brake works correct and if the fault reappears replace the frequency inverter.
The drive does not follow the given command e.g. torque overload or a failure at the frequency inverter.
Fault acknowledgement: with next command being given. Check drives load and mains voltage. If this is correct and if the fault reappears replace the frequency inverter.
Page 43
OPERATING STATUS DISPLAY
Report Description
F.
6. 1
6.2
6.3
6.4
6.5
6.6
6.7
Measure to solve the problem
Closing rpm over speeded at DI / FI
Internal FI communication fault at FI
Fault acknowledgement: switch OFF/ON on the mains or disconnect and reconnect the mains plug and if the fault reappears replace the frequency inverter.
Fault acknowledgement: switch OFF/ON on the mains or disconnect and reconnect the mains plug and if the fault reappears replace the frequency inverter.
Insufficient mains supply or by a fault delivered from FI
Intermediate circuit overload, e.g. braking time too short
Fault acknowledgement: with next command being given. Braking time must be increased, see Menu item.
Fault acknowledgement: with next command being given. Braking time must be increased, see Menu item.
Exceeding of the admissible temperature of the FI e.g. delivered by exceeded no cycles, heat accumulation, heat transmission etc.
Fault acknowledgement: with next command being given.
Exceeded motor current by overload of the drive unit or failure at the frequency inverter.
Check the door mechanism and weight.
Fault acknowledgement: with next command being given and if the fault reappears replace the frequency inverter.
Fault brake / FI Check brake, replace if required. If the fault reappears replace frequency inverter.
6.9
8. 1
FI Group status
At initial operation minimum travel distance was not completed
Fault acknowledgement: with next command being given and if the fault reappears replace the frequency inverter.
Move the door for at least 1 second
Report Command description
E.
1. 1
1.2
1.3
An OPEN-command is present.
Inputs X5.3, X7.2, UBS control device or UBS radio receiver
A STOP-command is present.
Inputs X5.2, X7.2, UBS control device or UBS radio receiver or simultaneous OPEN and CLOSE commands
A CLOSE-command is present.
Inputs X5.4, X7.2, UBS control device or UBS radio receiver
Page 44
OPERATING STATUS DISPLAY
Report Status
Programming option is blocked 8.8
flashing
. Function for changing the rotating direction is activated, only possible during initial operation
. Change of rotating direction has been carried out, only possible during initial operation
. flashing
. flashing
1 . 1 flashing
1 . 1 flashing
1 . 1
Teach in OPEN final limit position
Teach in CLOSE final limit position
UPWARDS travel active
CLOSING operation active
Stop between the set final limit positions
1 . 1 Stop at the OPEN final limit position
1 . 1
1 . 1
Stop at the intermediate stop position
Stop at the CLOSE final limit position
C.3
1.4
2.4
C.S
Blocking of programming option confirmed.
Flashing display: Unblocking of programming option active.
Interruption of the photo cell function:
At first interruption of the light beam.
Interruption of the photo cell function:
When exiting the programming.
Adjusted cycles for maintenance reached
Display off = Short circuit or overload at the 24 V DC supply
Page 45
TECHNICAL DATA
Housing Dimensions
Mounting
ELEKTROMATEN ® Supply
Control supply via L1, L2
190 mm x 300 mm x 115 mm (W x H x D) vertical
Three-phase 3 x 230 / 400 V AC ± 5 %, 50 Hz...60 Hz
Single-phase 1 x 230 V ± 5%, 50 Hz...60 Hz
Power max. at 3 x 400 V AC, max. 3 kW
400 V AC or 230 V AC + - 10 %, 50 Hz...60 Hz,
External supply fuse
Permitted Load
External supply 1
External supply 2
Inputs voltage changing with bridge to 3- pole terminal, safety fuse F1 (1,6 A t)
10 A delayed ca. 40 V A (without motor and ext. 230 V)
230 V via L1 and N, safety fuse F1 (1,6 A t)
24 V DC uncontrolled, max. Load 1000 mA,
Protected via electronic fuse
24 V DC / typ. 10 mA
Relay output signal length must be more than 100 ms
If inductive loads are to be switched (e.g. other relays) those have to be protected with free-wheeling Diodes contact load at 230 V max. 1 A
Traffic light contacts LED - bulb 230 V
or
Normal bulb 230V shock resistant max. 40 W
Temperature
Humidity:
Vibration:
Protection class
Working: -10 °C...... +50 °C
Storage: +0 °C......+50 °C
To 93 % not condensing
Vibration free mounting, e.g. on flat built wall
IP 54 (CEE Plug), IP 65 available www.gfa-elektromaten.de
Page 46
LIFETIME / DOORCYKLES
The GfA control panels working with electro mechanical contactor boards.
Contactor boards having generally a limited life time; this depends on the switched power of ELEKTROMATEN
®
in use and the amount of switching cycles. Therefore we recommend a replacement for control boards in use after doors having reached their confirmed lifetime cycles. Coherence between power and amount of cycles for ELEKTROMATEN
®
describes diagram bellow.
Cycles according to EN 12433-2
Page 47
Power in kW
DECLARATION OF INCORPORATION within the meaning of Machinery Directive 2006/42/EC for partly completed machinery, Appendix II Part B
Declaration of conformity within the meaning of EMC Directive 2014/30/EU within the meaning of RoHS Directive 2011/65/EU
We, the
GfA ELEKTROMATEN GmbH & Co. KG declare under our sole responsibility that the following product complies with the above directives and is only intended for installation in a door system.
Door control
TS 981
( Part no.: 20098100)
We undertake to transmit in response to a re asoned request by the appropriate regulatory authorities the special documents on the partly completed machinery.
This product must only be put into operation when it has been determined that the com plete machine/system in which it has been installed complies with the provisions of the above-mentioned directives.
Authorised representative to compile the tech nical documents is the undersigned.
Düsseldorf, 10.08.2018
Stephan Kleine
CEO
Signature
The following requirements from Appendix I of the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4.2,
1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.9,
1.5.1, 1.5.2, 1.5.4, 1.5.5, 1.5.6, 1.5.7, 1.5.8,
1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.1.1, 1.7.1.2, 1.7.2, 1.7.3, 1.7.4.3.
Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and gates - Safety in use of power operated doors -
Requirements and test methods
EN 12978:2003+A1:2009
Industrial, commercial and garage doors and gates - Safety devices for power operated doors and gates - Requirements and test methods
EN 60335-1:2012
Household and similar electrical appliances -
Safety - Part 1: General requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) -
Part 6-2: Generic standards - Immunity standard for industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) -
Part 6-3: Generic standards - Emission standard for residential, commercial and lightindustrial environments
Page 48
FUNCTION OVERVIEW
•
Control panel for ELEKTROMATEN ® up to. 3 kW at 400 V / 3~ with electronic limit DES
designed for only low-level adjustment
•
7- Segment led display showing
- Programming the control panel
- Displays Command - / Info- / Fault
•
Software release loading and saving
•
Mains supply
- 400 V / 3~ with and without Neutral
- 230 V / 3~
- 230 V / 1~ (for single-phase motors)
•
Door operating modes
- Hold-to-run open- and close
- Self-hold open- and hold-to-run mode close (without safety edge)
- Automatic open- and close (with safety edge connected)
•
Integrated safety edge systems
- Optical safety edge system
•
Automatic close feature
- Free programmable from 1 s up to max. 240 s
- On interrupting and re-making light barrier closing after 3 s
- Can be interrupted by a separate switch
•
Supply for external devices
- 230 V (at 400 V / 3~ with N), up to 1,6 A load
- 24 V DC, up to 1000 mA load
•
Plug for 5 pole motor connector 6 pole for electronic limit DES
•
Plug for spiral cable (safety edge and pass-door contact)
•
Integrated internal pushbutton OPEN / STOP / CLOSE
•
Additional terminals for different control equipment
- Emergency stop (LATCHING)
- Additional safety stops
- External three push button OPEN / STOP / CLOSE
- Light barrier activated Stop and Reverse function, time reset, time interruption 3 s
- One channel - impulse functions e. g. Ceiling pull switch for OPEN / CLOSE / STOP
– sequencing or radio control
- Key switch ( latching) for intermediate Stop
- 2x potential free relay output (NC / NO), output signal from aux. limit
If a signal lamp is in use, the potential free limit is not available
•
Integrated traffic light management
One-way
- Two-way
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Key features
Designed for power-operated doors with drive unit.
Features traffic management capabilities.
Includes safety edge system integration.
Offers automatic closing functionality with adjustable timer.
Provides door overload monitoring.
Supports light curtain integration for enhanced safety.
Adjustable door speeds and acceleration.
Frequently asked questions
The Door Overload Monitor protects the door by detecting excessive force, preventing damage and enhancing safety.
The traffic management function enables intelligent control of traffic flow by using traffic lights to indicate status of the door.
When the safety edge is activated the door stops and reverse to the open position.
