ruegg RIII 45x56x80, Violino 45x80 Installation Manual

Flex-Line

INSTALLATION MANUAL

Flex-Line Installation manual

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Table of contents

Principles ............................................................................................................................................... 4

Safety .................................................................................................................................................... 4

Transport ............................................................................................................................................. 12

Installation ........................................................................................................................................... 12

Combustion air..................................................................................................................................... 13

Flue gas system ................................................................................................................................... 16

Thermal insulation ............................................................................................................................... 18

Fire-resistant hot air systems ............................................................................................................... 20

Fire resistance radiation systems ......................................................................................................... 28

Firebox casing ..................................................................................................................................... 28

Type plate ............................................................................................................................................ 34

Final inspection .................................................................................................................................... 36

Initial start-up ....................................................................................................................................... 36

Technical data ..................................................................................................................................... 37

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Principles

Pictures

The pictures used in this manual are designed in such a way that they can be applied generally as far as possible. For this reason, under certain circumstances the details of individual pictures may differ from those of your product.

Cross hatches

The cross hatches used in this manual have the following meaning:

Concrete Wood

Masonry or porous concrete

Full brick

(chimney bricks)

Fireclay; casing/external cover

Fire-resistant plate; nbb

Air gap; cavity with or without active rear ventilation

Thermal insulation (mineral)

Thermal insulation; nbb, RD ≥ 100 kg/m3

Wooden beams

Safety

Regulations

 Rüegg fireplaces have been type-tested and approved in accordance with EN 13229.

 Values primarily from the EN test are published. Where the test provides no information, countryspecific values from Switzerland and Germany have been used. The installer is responsible for this validity.

 The appliances are tested only for the closed operation.

 All local requirements, including the relevant national and European standards, must be met and take precedence over the installation manual.

 The installer of the system is responsible for meeting country-specific legislation.

 Installations may only be undertaken by trained specialists or Rüegg partners. If this is not the case,

Rüegg shall not accept any warranty or liability.

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Warnings

Warnings and safety information indicate the following hazards:

Designates a potentially hazardous situation. Can result in death or severe injuries if not avoided.

Designates a potentially hazardous situation. Can result in slight injuries if not avoided.

Designates a potentially harmful situation. Can result in physical damage to the product or the surrounding area if not prevented.

Self-closing door

Balancing weights can be removed from the counterweights until the doors close automatically.

Fireplaces with a self-closing door may only be operated with the doors closed!

Before the installation After the installation

1. Remove cover on the side 1. Remove the two furthermost firebox bricks at the side

2. Remove/add balancing weights

3. Install cover again

2. Remove air duct

3. Remove inspection cover

4. Remove/add balancing weights

5. Install in the reverse order

5

Self-closing door

This function is to ensure the system’s operating safety.

► Manipulating the self-closing door is prohibited

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RIII

The device is equipped with a handle with two magnets.

With this handle, the balancing weights can be lifted from the main weight.

For this, the door must be completely raised. Insert the handle with the magnets through the gap.

Then rotate 90° so that the magnets adhere to the upper weight.

Then lift the weight and extend it through the deepening in the main weight.

Turn the handle with the magnet another 90 ° and remove the weight.

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Multiple use

Fireplaces with a self-closing door may be used on a chimney designed for multiple connections.

Fireplaces without a self-closing door may only be fitted individually to a chimney.

The applicable local regulations and manufacturer’s instructions must be followed for the installation of the flue gas system.

Precoat

Y

X

X

X

X

Y

Directive

7

VKF (Association of Swiss Fire Insurers) fireproof application/

VHP state-of-the-art technology paper (version 1.2/2011)

TR OL (technical rules of stoves and air heating systems) (issue

2010)

Combustible floors in front of fireplaces must be protected by a combustible precoat in front of the pane.

CH

D

X

[cm]

≥ 40

≥ 50

Y

[cm]

≥ 10

≥ 30

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Substrate

The substrate on which the fireplace insert is installed with the supporting frame and the casing must be sufficiently load-bearing.

The adjustable feet are height-adjustable and are used to align the fireplace insert. The adjustable feet must be placed directly on the load-bearing substrate.

Load-bearing substrate

The substrate must be sufficiently load-bearing to take the full weight of the heating insert.

► Check the load-bearing capacity of the substrate

► Place the adjustable feet directly on the load-bearing substrate

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Safety spacing front-opening devices (1-ceramic class pane)

The safety spacing from combu stible materials must be maintained in the system’s heat-radiation zone.

If Z > than the value cited in the table, Y is reduced. If Z ≤ than cited in the table, the combustible components must be insulated by the spacing Y.

Appliance

Violino 45x60

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

130

150

170

X

[cm]

125

150

Y

[cm]

63 /56*

80

48

55

75

26

35

28

Z

[cm]

33

36

*With mantle for hot air

The safety spacing may be halved if a radiation shield ventilated on both sides is installed at a distance of ≥ 2 cm.

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Safety distance of three-sided devices triple-ceramic glass pane)

The safety distances from combustible materials must be maintained in the radiation area of the installation.

If Z > than specified in the table, Y is reduced. If Z ≤ than specified in the table, the combustible components must be insulated by the distance Y.

Device

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x80x46

RIII 45x100x46

RIII 55x100x46

* With mantle for warm air

100

100

130

X

[cm]

80

60

60

Y

[cm]

70

60

70

70

60

60

Z

[cm]

Not specified

Not specified

Not specified

Not specified

Not specified

Not specified

The safety distance can be halved by installing a two-sided ventilated radiation protection at a distance of ≥ 2 cm.

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System components

(Symbol icon)

Combustible environment

Thermal insulation

Inactive surface

Covering

Casing

(Active surface)

Cavity

Connecting piece

Thermal insulation (optional)

Flue gas valve

Thermal insulation

Primary walling

Baffle plate

Smoke outlet

Supporting frame

Door

Firebox

Firebox casing

Combustion air connection

Combustible environment

Casing

Thermal insulation

Concrete base

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Transport

The following points are to be followed when transporting the fireplace insert:

 Secure the fireplace insert so that it can be transported safely

 Fully screw in or remove adjustable feet

 Avoid transporting in a horizontal position

 Secure firebox doors with safety screws

 Remove loose single parts from the firebox

 Use carry handles

 The appliances may not be braced over the protective glass box. Otherwise they will break together.

Installation

Delivery

 Check the supplied fireplace insert upon receipt to ensure that it is complete, for any damage caused during transit and for dimensional accuracy.

 Remove all fixing screws of the counterbalances and other transport supports.

 Check that the doors are working before assembly.

 Report any damage to the responsible customer service department prior to assembly.

 Read this manual through carefully prior to assembly.

Alignment

The fireplace insert must be aligned exactly at the installation location with the help of a spirit level.

A functional check must be made of the doors before the casing is fitted. Door mechanism components can cause noise if the fireplaces are not aligned exactly.

Casing

 The casing must consist of non-flammable materials.

 A glass tape must be applied in between any contact surfaces of the fireplace insert and the casing.

 If must be possible to swing out the door completely when the casing is installed.

 The casing need not be thermally insulated if the fireplace system is made in such a way that the free surfaces of the casing and the surfaces of the recesses for storing fuel can heat up no higher than

85 °C. The value 120 °C replaces the value 85 °C for surfaces made of mineral materials, e.g. tiles, with the exception of surfaces on which objects can be placed.

 The safe distances that apply locally must be adhered to.

 The processing materials must be thermally resistant and may not emit any lasting odours when exposed to heat. We therefore have had to refrain from using any materials that contain plastics.

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Supporting frame

 A gap of 2-5 mm must be left between the supporting frame and the protective glass box/tile stop to enable the appliance to expand without damaging the casing. This cavity can be closed with a hollow black fibre-glass gasket

10 mm x 2 mm in diameter.

 The supporting frame may not be joined to the appliance.

 The supporting frame must lie statically on the side of masonry or be suspended from the ceiling with connecting rods.

 For freestanding supporting structures, the relevant manuals must be followed.

Combustion air

Supply

Rüegg fireplaces are designed in such a way that the appliance can be supplied with non-ambient combustion air for the closed operation. The combustion air is fed from outside the installation room directly into the appliance and then internally to the fire.

 Cross section 175 cm 2 (connecting supports 15 cm in diameter)

 The pipe can be fed to the connecting supports from below, from behind or from the side. Flat ducts in sizes 33 cm x 4 cm are necessary for connecting from behind and from the side. Rüegg offers a 15-cm diameter adapter from Flach as an accessory.

Perforation for Perforation for

Connecting supports 15 cm in diameter Flat duct connections

13

Remove perforation

The corresponding perforation must be removed to connect the combustion air.

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Pipelines

 For supply lines, round cross sections with smooth inner surfaces are preferable.

 Mineral supply lines (e.g. brickwork) must have wear-resistant internal surfaces.

 Supply lines must be a minimum 3 cm thick across the entire length, non-flammable and thermally insulated.

 A fine-mesh, removable facade sieve must always be installed as a supply line connection in the facade. The flow resistances declared by the manufacturer must be taken into account.

 The cross section of 175 cm 2 (15 cm diameter) may not be reduced.

If lower cross sections are installed because of the calculations, the installer will act at their own risk.

The perfect function of the system is not guaranteed.

 External air lines with a cross section of 175 cm 2 (



15 cm) may not exceed the following maximum lengths: with semirigid aluminium pipes (“Aluflex”): with smoothwalled pipes (“Aluflex”):

L

L max max

= 6 m

= 8 m

Air valve

To avoid any ingress of cold air, cold bridges and the formation of condensation, we recommend that you install a tightly sealed air valve close to the facade.

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Optional air connection

An air connection set can be ordered as an accessory. This set is universal and must be installed as follows:

1. Break loose the desired perforation.

2. Insert U-shaped duct and seal at connection points.

2

1

3. Secure lid with tapping screw on the appliance. Then screw lid to the duct with the other tapping screws.

4. Cut channel to the required length.

There are markings for different appliances.

3

5. Fit supports and seal all connection points, so that they are airtight.

4

5

15

6. If the duct is used at the back, the tab must be bent on the side of the

U-shaped duct. This bracket serves as the fastening.

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Flue gas system

General

The flue gas system must be designed and approved for use for fireplaces that use wood as a fuel. The flue gas system must meet national and local regulations and it must at least satisfy the following requirements:

Temperature class

Soot burning resistance category:

Corrosion resistance class:

T400 (nominal operating temperature ≥ 400° C)

G (system with resistance category)

2 (natural wood)

Static support

The flue gas system must be erected to be self-supporting. It may not be supported by the fireplace insert.

► Follow the details provided by the manufacturer

► Check the load-bearing capacity of the building shell involved in the installation

Length

 The draught calculated on the flue gas system must be between 10-12 Pa.

 Flue gas systems without a flue gas fan with lengths L ≤ 4 m are not permitted.

 The draught conditions must be checked by taking appropriate measurements before lining the system.

 A flue gas fan can be installed inside the flue gas system to achieve stable draught ratios.

Connecting piece

The following requirements must be met when installing the connecting piece.

 Permitted materials:

Steel

Chrome nickel steel

≥ 2 mm sheet thickness

≥ 1 mm sheet thickness

 The connecting piece must be fed directly from the fireplace insert to the chimney and aid flow.

 All connections must withstand long-term thermal resistance and be tight.

 Feedthroughs for connecting pieces that feed through flammable environments must be carried out professionally. The national and local requirements must be met.

 Possibilities for regular cleaning must be provided.

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Cross section

 If smaller or larger cross sections are installed because of a draught measurement or calculation, the installer will be responsible for any action. It must be guaranteed that the system is running perfectly.

The following faults may occur under certain circumstances:

→ Formation of condensation as flue gases cool down too greatly

→ Formation of smoke because the draught conditions are too poor

Flue gas temperature

The flue gas temperature is the maximum measured temperature on the bracket during the test at nominal thermal performance. This can change if the firing behaviour changes.

Triple-value, front-opening devices

Appliance

Standard

Outflow

[cm]

Optional

[cm]

Flue gas flow rate

[g/sec]

Flue gas temperatur e

[°C]

Minimum pressure head

[Pa]

Violino 45x60

Violino 45x80

20

20

18 / 25

18 / 25

7.9

10.6

256

273

12

12

Violino 55x73 20 25 12.9 304 12

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x80x46

RIII 45x100x46

20

20

20

20

20

20

20

25

25

18 / 25

18 / 25

25

25

25

13.2

12.1

7.7

9.1

9.6

9.9

8.6

RIII 55x100x46 20 25

Flue gas valve / butterfly valve

14.9

305

296

303

320

317

305

301

295

12

12

12

12

12

12

12

12

A flue gas valve/butterfly valve is installed in the appliance under the cast dome and forms part of the appliance. The appliances are tested with this valve in accordance with EN-13229.

Corresponding cut-outs are prelasered in the “Rüegg valves”. These can be broken out with a pair of pliers. All connecting pieces must have long-term thermal resistance and be tight.

The flue gas valve/butterfly valve can be connected by a flexible shaft or with universal joints and a square 8x8 mm rod.

A 8x8 mm square rod is to be used first because of the high temperature at the smoke outlet.

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Activation can be from both sides. This changes the direction of rotation.

Flexible shaft!

Flexible shafts may not lie directly on the fireplace insert.

► Fit spacers

Check function!

Before installing the casing check that the flue gas valve is working properly.

► Open and close several times

Muffled explosions!

Dangerous muffled explosions can occur when using sealed flue gas valves.

► Install non-tightly closing flue gas valves that have a mandatory opening of at least 20 cm 2 of connecting area or at least 3% of the smoke outlet cross-section.

Thermal insulation

General



Only non-flammable insulating materials that have a long-term resistance of at least 700°C may be used.



Thermal insulating materials that come into contact with circulating hot air must also have a wearresistant coating (e.g. with sheet metal deflectors). The coating must be permanently temperatureresistant.



The binding agents of the thermal insulation materials used may volatilize under the effects of temperature only to a small extent. Otherwise, strong odours may be generated. Details about the composition of thermal insulation can be obtained from the manufacturers.



The fireplace insert may not be placed directly on the thermal insulation.

A continuous convection gap of at least 2 cm must be provided to enable the free circulation of air.



The installer is responsible for adhering to national and locally valid regulations when setting up the system.

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Mineral insulation materials

Insulation Shape Application

Fireplace insert insulation insulation connecting pipe

Thermal conductivity

W/(m K)

0.035

Maximum

application temperature

°C

700 - 900

Bulk density kg/m3

100 - 180 Mineral wool

Mineral wool on the side with reinforced pure aluminium coating

Panels mats 0.035 750 80

Alternative insulating materials

Alternative insulating materials with a certificate of use (e.g. silica, promate, Isoboard, etc.) are able to replace the primary walling and the mineral thermal insulation.

The insulation thickness can be reduced by up to 50%. To determine the insulation thickness, the information provided by each manufacturer must be followed.

The materials used must have long-term inherent stability.

19

Alternative design

An alternative design of thermal insulation must meet the following requirements:

► Thickness ≥ 8 cm

► At least 2 layers

► Offset joint layout of the boards

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Fire-resistant hot air systems

Hot air cross sections

The cross sections of hot air openings in hot air systems may not be closable and the cross section may not undercut the specification. The hot air openings must be optimally designed in terms of circulating air to create as little resistance as possible.

For appliances with a hot-air mantle, the connecting supports must be connected to the hot-air grille by a flexible aluminium hose. Insulate the connecting piece with 3 cm mineral wool. If the supports for the mantle have not been fed to the hot air grille with flexible aluminium hose or the connecting piece is not insulated, the hot air cross section must be used by the appliance without a mantel. The hot air inlet does not have to be connected to the appliance. The cross sections in the cavity may then not exceed

700 cm 2 , however.

Venting the cavity

Aluminium flexible tubing

Connecting support device

Appliance including mantle

Front-opening appliances

Including mantle Excluding mantle

Appliance Inlet

[cm2]

Outlet

[cm2]

Inlet

[cm2]

Outlet

[cm2]

Violino 45x60

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x80x46

RIII 45x100x46

RIII 55x100x46

* Cavity ventilation

350

350

-

-

-

700

700

700

-

700

700

350+ 175*

350 + 175*

700 + 175*

700 + 175*

700 + 175*

-

-

-

-

700 + 175*

700 + 175*

600

800

730

980

1000

350

350

350

350

1000

1000

600

800

730

980

1200

350

350

350

350

1000

1000

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Appliance connections including mantle

The mantles have various options for hot air openings. If a substructure with an integrated hot air pipe is fitted, only the area provided for this is to be opened.

All connections are closed at the factory. The connections that are required for the installation must be opened.

The 150 mm-diameter supports supplied (manual on this with the supports) are to be used for connecting the flexible aluminium hoses.

1. Perforation hot air inlet with 150 mmdiameter flexible aluminium hose

1.

1.

1.

2. Perforation for connecting a substructure

(optional) with integrated hot air ducting.

3. Perforation hot air outlet with 150 mmdiameter flexible aluminium hose

4. Perforation for next largest smoke outlet as the standard size

5. Perforation for outlet at rear with standard size

1.

3.

4.

5.

2.

3.

3.

3.

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Thermal insulation of combustible environment

Floor

A combustible floor is protected by a concrete slab and thermal insulation . The thermal insulation must have long-term thermal resistance. The concrete slab and the thermal insulation cover the entire cavity within the covering seamlessly.

Fireplace insert

Casing

Adjustable foot

Thermal insulation

Concrete base with combustible environment *

Precoat*

Floor

*based on country-specific requirements

Front-opening appliances

Including substructure and hot air*

Min 20 cm high

Appliance Thermal insulation with mineral wool in accordance with Table 2

[cm]

Violino 45x60 0

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

0

0

0

0

0

0

0

RIII 45x80x46

RIII 45x100x46

RIII 55x100x46

0

0

0

Excluding substructure

< 20 cm high

Thermal insulation with mineral wool in accordance with Table 2

[cm]

4

4

4

4

4

4

4

4

4

4

4

*The hot air inlet must be able to circulate under the appliance and the heat created diverted away.

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If the thermal insulation with Silca 250KM or equivalent according to application guidelines created by the manufacturer is sufficient a thickness of 3 cm and can be dispensed with a concrete base with combustible environment.

Floor covering

If the appliances are integrated directly into the floor in the heat-radiation area of the pane, a simple precoated board is not sufficient. The floor in the heat-radiation area of the panel, based on the value X in the table, must not be of flammable construction.

X

Y

Combustible floor

Not flammable

Appliance

Violino 45x60

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x80x46

RIII 45x100x46

RIII 55x100x46

X < 30 cm

Kick plate to the finished floor

Distance from non-combustible floor

[cm]

80

80

80

80

87

**

**

**

**

**

**

*Normal precoat based on country-specific regulations

** No specific information from the fire safety test

Y > 30 cm

Kick plate to the finished floor

Distance from non-combustible floor

[cm]

0*

0*

0*

0*

0*

0*

0*

0*

0*

0*

0*

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Back wall/side wall

A combustible back wall and side wall are protected by primary walling and thermal insulation . The primary walling must consist of shaped bricks, concrete or other suitable materials. It covers the entire building wall within the cavity of the fireplace casing.

The thermal insulation must have long-term thermal resistance. It is designed seamlessly and covers the entire primary walling within the fireplace casing.

There must be a spacing of at least X cm between the thermal insulation and the fireplace insert (see following table). The fireplace insert may not be placed directly on the thermal insulation.

Wall

Primary walling with combustible environment **

Thermal insulation

Air gap

Fireplace insert

Measured from the furthermost point on the appliance

*based on country-specific requirements

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Thermal insulation with reference insulation at a 10cm primary walling

Device

Violino 45x60

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x80x46

RIII 45x100x46

RIII 55x100x46

Air gap excluding mantle

[cm]

4

4

4

4

4

4

6

6

6

6

8

Thermal insulation excluding mantle

With Primary walling 10 cm

[cm]

14

14

12

12

12

14

14

14

12

12

12

-

-

-

2

-

2

2

2

2

Air gap including mantle

[cm]

0

2

Thermal insulation including mantle

With Primary walling 10 cm

[cm]

-

-

-

-

12

12

14

14

14

14

14

In the case of non-combustible mounting surfaces (country-specific definition), primary walling can be dispensed with.

Device

Violino 45x60

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x56x46

RIII 45x100x46

RIII 55x100x46

Thermal insulation with Silca 250KM as a replacement for primary walling and reference insulation

Air gap excluding mantle

[cm]

6

6

6

6

8

4

4

4

4

4

4

Thermal insulation excluding mantle

Incl. primary walling

[cm]

12

12

10

10

10

10

12

12

12

10

10

Air gap including mantle

[cm]

0

2

-

0

-

-

2

-

2

2

0

Thermal insulation including mantle

Incl. primary walling

[cm]

12

12

12

12

12

-

-

-

-

10

10

25

25


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Ceiling

If the cavity extends over the fireplace insert as far as the ceiling, a combustible ceiling is protected by thermal insulation and a cover .

The thermal insulation must have long-term thermal resistance. It is designed seamlessly and covers the entire ceiling within the cavity of the fireplace casing.

A cover must have long-term thermal resistance and be dimensionally stable. It is designed seamlessly and covers the entire thermal insulation around the ceiling. The holding devices for the installation must be made of non-flammable materials.

Ceiling

Thermal insulation

Inactive surface

Covering*

Casing (active surface)

Cavity

*A dimensionally stable cover must be fitted if mineral wool is used as insulation. If the insulation is dimensionally stable (calcium silicate, vermiculite etc.), the cover may be dispensed with.

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Table

Appliance

Violino 45x60

Violino 45x80

Violino 55x73

Violino 55x98

Violino 65x87

RIII 45x56x46

RIII 45x56x60

RIII 45x56x80

RIII 45x80x46

RIII 45x100x46

RIII 55x100x46

Thermal insulation with mineral wool in accordance with Table 2

[cm]

18**

18**

18**

18**

18**

18**

18**

18**

18**

21***

21***

Distance from hot air outlet

Up to the ceiling

[cm] country-specific country-specific country-specific country-specific country-specific country-specific country-specific country-specific country-specific country-specific country-specific

** No values of fire safety testing available. Manufacturer information according to locale. The countryspecific values should be observed but at least the values from the table.

*** A Silca 250KM with a thickness of 16cm can be used as alternative insulating material

27

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Fire resistance radiation systems

Radiation systems are a construction model without a hot-air grille. The heat is emitted via the active casing surface in the form of radiation. As the temperature in the cavity is higher in radiation systems than in hot-air systems, particular requirements apply to the fire-protection requirements.

The installation method as a radiation system does not form part of the EN inspection. Certain countries have their own requirements that have to be integrated into such systems.

Firebox casing

Thermobrikk installation

The firebox linings with Thermobrikk

® consist of several wall- and floor components. The following images apply to all shapes and sizes of Rüegg fireplaces fitted with Thermobrikk

®

.

Install the firebox lining in the specified order and dismantle the individual components in the reverse order.

Set up the wall elements in the firebox. Start in the corner of the back and side wall.

Set up the wall elements in the firebox. Push behind the sheet metal tab in the area of the firebox opening.

Always place the cut-to-size wall elements forwards in the area of the firebox opening!

Fill the back and side walls with wall elements. Push wall elements together without any gap.

Fasten the mounting bracket to the firebox wall with screws.

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Place all floor elements carefully on the sheet metal flooring. Evenly distribute any lateral play between the floor elements.

Firebox bricks

Walls

1

An element

Floor

2

1.5 elements

3

2 elements

4

3 elements

5

Air duct

6

1 element shortened

7

Central stone

8

Hole stone L or R

9

Corner stone

L or R

10

Steel bottom

11

Fire pit

29

29


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Firebox overview, front-opening appliances

Violino 45x60 Violino 45x80

1 1 5 1 5 1 5 1 1 4 1 5 1 5 1 5 1 4

3 3 3 3

3 8 7 8 3 3 8 7 7 8 3

Violino 55x73 Violino 55x98

3 1 5 1 5 1 5 1 3 2 4 1 5 1 5 1 5 1 4 2

3 3 3 3

3 8 7 7 8 3 3 8 7 7 8 3

Violino 65x87

2 3 6 5 6 5 6 5 6 3 2

3

3

8 7 7 8

3 3

30

31


__________________________________________________________________________________

Firebox overview of three-sided devices RIII

RIII 45x100x46 RIII 45x56x46

2 3 6 5 6 5 6 5 6 3 2 2 6 5 6 5 6 5 6 2

10 11 10 10 11 10

RIII 45x56x80

2 5 6 5 2

RIII 45x56x60

2 5 6 5 2

RIII 45x56x46

2 5 6 5 2

11

11

10

10

11

10

31

32


__________________________________________________________________________________

Installing baffle front-opening appliances Violino

For efficient combustion, the flue gases are passed over the firebox by means of baffle plates. With frontopening appliances, the redirection consists of three stainless sheets

3 mm thick.

First the two smaller ones are placed on top on the air wash channel and behind the reinforcement in the rear wall.

The large plate is placed on the side fire-bricks.


__________________________________________________________________________________

Installation deflection of three-sided devices RIII

1. Place the two deflections on each other (pay attention to the notch)

2. Move the deflector back on the fireclay and push it all the way back

3. Fold deflection upwards at the front

4. Push the deflector fully forward and rest it on the two bolts

If there are problems with smoke escaping after the installation, there are predefined perforations at both deflector plates which can allow openings to be made.

33

33


__________________________________________________________________________________

Installation deflection of three-sided devices RIII

1. Move the deflector back on the fireclay and push it all the way back

2. Fold deflection upwards at the front

3. Push the deflector fully forward and rest it on the two bolts

Type plate

Fig. 24 : Type plate location

The type plate can be found on the right-hand side of the appliance on the inside of the glass box protective casing.

We rely on the following information to guarantee swift service performance:

Appliance type:

Manufacturer No.:

Manufacturer Date:

Description of problem:

34


__________________________________________________________________________________

1

2

26

3

4

25

5

7

6

8

9

10

11

12

13

14

15

17

16

18

24

19

20

21

23

22

1

2

3

4

5

6

7

8

14

15

16

17

18

22

Thermal insulation side wall [cm]

Thermal insulation rear wall [cm]

Thermal insulation floor [cm]

Nominal heat performance [kW]

Number of the VKF fireproof application

Multiple use of the fireplace is permitted only with a self-closing door

May be operated strictly as a temporary-burning fireplace (INT)

Read and follow the operating manual

Sole recommended fuel: Natural wood

19 Address of the manufacturer

20 Description and generation of the fireplace insert

21 Serial number

Date of manufacture

Safe spacing from flammable materials in the heat-radiation area [cm]

Thermal performance range [kW]

CO [%] + [mg/Nm

3

]

Dust [mg/Nm

3

]

9 Flue gas temperature [° C]

10 Efficiency [%]

11 Key indicators of the test centre responsible and accredited for the test

12 Standard in accordance with which the fireplace insert was tested

13

23

Designation of the fireplace insert

Mode of operation

Based on test report in accordance with EN 13229










W = only wood products are permitted

A = storage operation permitted

(valid only for Switzerland)

Day/month/year

K = storage operation

V = fan operation

S = gravity operation

24 Value from EN inspection

25

The thermal insulation values based on the safety test in accordance with EN13229 are not valid for Switzerland. The details based on VKF apply.

26 Specification of the reference insulation stone wool see VKF fireproof application

35

35


__________________________________________________________________________________

Final inspection

Before the fireplace is first taken into service the following points must be carried out:

► Visually inspect the system.

► Ensure combustion air At least one pre-perforated cover must be removed

and the supply of combustion air must be guaranteed.

► Check function of the door for the minimum resistance and for external sounds of the movement by pushing up and down several times.

► Check function of the door by swinging open and shut several times (for how to open the door, see

Cleaning the glass ceramic pane in the operating manual). The catch must engage automatically when the door is closed so that it remains safely closed.

► Check function of the air slide for slight resistance and strange sounds (slight scratching and grinding sounds are tolerable).

► Check function of the flue gas valve.

► Check function of the fresh-air valve (if available).

► Check function of the convection air fan (if available).

► Check function of the flue gas fan (if available).

► Assess flue gas connection for safely diverting flue gases

► Assess the thermal insulation according to the applicable fire-protection regulations.

► Personally hand over the attached operating set including operating manual to the builder.

► Provide detailed instruction for the builder on the operation and potential hazards during the operation.

► Completely fill in and send in the warranty certificate.

Initial start-up

The system may only be started up for the first time after the materials used have fully dried out (casing, plaster, etc.). Follow the manufacturer’s details for the processed products.

►

►

Carry out the first start-up based on the description in the attached operating manual.

Unpleasant odours may arise when you light your fireplace for the first time, as binding agents in the paint evaporate.

Open all the windows in the room your fireplace is in.

► Temporary popping sounds may arise, caused by stress as the fireplace insert heats up and cools down. They can vary in intensity, depending on the specific processing.

36


__________________________________________________________________________________

Technical data

Fireplace (clear opening)

External dimensions

(excluding hot air mantle) W x D x H

Complete weight

Nominal heat performance

Room heat performance

Efficiency

Combustion per hour

CO

(rel. to 13 Vol. % O

2

)

Dust


2

)

Flue gas flow rate cm cm kg kW kW

% kg/h mg/Nm

3 mg/Nm

3

Flue gas temperature (closed)

Minimum pressure head

Diameter flue gas outlet

Test in accordance with EN 13229

Pa

(closed) cm

No.

Violino 45x60

Violino 45x80 Violino 55x73 Violino 55x98 Violino 65x87

45 x 80 55 x 73 55 x 98 65 x 87

111 x 77 x 53 111 x 97 x 53 125 x 89 x 53 125 x 115 x 53 145 x 104 x 53

220

8.4

9.2

84

2.6

1250

11

7.9

256

12

280

9.2

10.1

80

1125

23

10.6

273

12

280

12.5

13.7

80

4.2

1000

10

12.9

304

12

314

14

14.8

80

4.4

1125

22

13.2

305

12

20 20 20 20 20

RRF 29 15 4144 RRF 29 15 4184 RRF 29 16 4303 RRF 29 16 4252 RRF 29 16 4219

14

12.1

294

12

330

12.1

13.4

81

4.3

1250

37

37


__________________________________________________________________________________

Fireplace (clear opening)

External dimensions

(excluding hot air mantle) W x D x H

Complete weight

Nominal heat performance

Room heat performance

Efficiency cm cm kg kW kW

RIII 45x56x46 RIII 45x56x60 RIII 45x56x80 RIII 45x80x46

45 x 54 x 46

H x W

180

8.2

9

% 81

Combustion per hour

CO


2

)

Dust


2

) kg/h mg/

Nm

3 mg/

Nm

3

2.65

1250

27

Flue gas flow rate (closed) c

Flue gas temperature (closed)

Minimum pressure head

Diameter flue gas outlet

Test in accordance with EN 13229 cm

No.

7.7

303

12

20

RRF 29 17

4485

45 x 54 x 60

200

11.7

12.9

83

3.72

875

20

9.1

320

12

20

RRF 29 17

4694

45 x 54 x 80

230

10.6

11.7

81

3.47

1250

16

9.6

317

12

20

RRF 29 17

4693

45 x 78 x 46

RIII

45x100x46

45 x 98 x 46

111 x 62 x 61 119 x 62 x 75 119 x 62 x 95 119 x 86 x 61 111x106x61

215

11.1

12.2

82

2.58

1125

12

9.9

305

12

20

RRF 29 17

4621

265

11

12.1

84

3.49

1250

10

8.6

301

12

20

RRF 29 16

4399

RIII

55x100x46

55 x 98 x 46

130x106x61

277

11.7

12.9

78

3.98

1250

27

14.9

295

12

20

RRF 29 17

4646

38


__________________________________________________________________________________

39

39


__________________________________________________________________________________

40 ma_flex-line_rev4_en / 13.09.2017

ruegg RIII 45x56x80, Violino 45x80 Installation Manual

Flex-Line

INSTALLATION MANUAL

Table of contents

Principles

Pictures

Cross hatches

Safety

Regulations

Warnings

Self-closing door

RIII

Multiple use

Precoat

Substrate

Safety spacing front-opening devices (1-ceramic class pane)

Safety distance of three-sided devices triple-ceramic glass pane)

System components

Transport

Installation

Delivery

Alignment

Casing

Supporting frame

Combustion air

Supply

Pipelines

Air valve

Optional air connection

Flue gas system

General

Length

Connecting piece

Cross section

Flue gas valve / butterfly valve

Thermal insulation

General

Mineral insulation materials

Alternative insulating materials

Fire-resistant hot air systems

Hot air cross sections

Appliance connections including mantle

Thermal insulation of combustible environment

Fire resistance radiation systems

Firebox casing

Thermobrikk installation

Firebox bricks

Firebox overview, front-opening appliances

Firebox overview of three-sided devices RIII

Installing baffle front-opening appliances Violino

Installation deflection of three-sided devices RIII

Installation deflection of three-sided devices RIII

Type plate

Final inspection

Initial start-up

Open all the windows in the room your fireplace is in.

Technical data

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Table of contents