Kyocera ECOSYS FS-9130DN Service Manual
KYOCERA ECOSYS FS-9130DN is a high-performance printer designed for demanding office environments. With print speeds of up to 30 ppm and a maximum paper capacity of 2,100 sheets, it can handle large print jobs quickly and efficiently. The FS-9130DN also features automatic duplex printing, which can help reduce paper costs and save time. Additionally, the printer supports various paper sizes and types, making it suitable for a wide range of printing tasks.
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FS-9130DN
FS-9530DN
SERVICE
MANUAL
Published in April 2007
842GZ113
2GZSM063
Rev. 3
2GZ/2G1-2
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Body ..................................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-2 Installation
1-2-1 Installation environment .........................................................................................................................1-2-1
1-2-2 Unpacking and installation ......................................................................................................................1-2-2
(1) Installation procedure ........................................................................................................................1-2-2
1-2-3 Installing the network interface card (option) ..........................................................................................1-2-9
1-2-4 Installing the hard disk unit (option) ......................................................................................................1-2-10
1-2-5 Installing the CompactFlash card (option) ............................................................................................1-2-11
1-2-6 Installing the USB memory (option) ......................................................................................................1-2-11
1-2-7 Installing the expansion memory (option) .............................................................................................1-2-12
1-3 Maintenance Mode
1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Maintenance mode............................................................................................................................1-3-1
(2) Executing a maintenance item ..........................................................................................................1-3-1
(3) Contents of maintenance mode items...............................................................................................1-3-3
1-3-2 Service mode ........................................................................................................................................1-3-24
(1) Executing a service item .................................................................................................................1-3-24
(2) Description of service mode ............................................................................................................1-3-25
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection conditions ..................................................................................................1-4-1
(3) Paper misfeeds .................................................................................................................................1-4-9
1-4-2 Self-diagnosis .......................................................................................................................................1-4-18
(1) Self-diagnostic function ...................................................................................................................1-4-18
(2) Self diagnostic codes ......................................................................................................................1-4-18
1-4-3 Image formation problems ....................................................................................................................1-4-32
(1) No image appears (entirely white)...................................................................................................1-4-33
(2) No image appears (entirely black)...................................................................................................1-4-33
(3) Image is too light. ............................................................................................................................1-4-34
(4) Background is visible.......................................................................................................................1-4-34
(5) A white line appears longitudinally. .................................................................................................1-4-34
(6) A black line appears longitudinally. .................................................................................................1-4-34
(7) A black line appears laterally...........................................................................................................1-4-35
(8) One side of the print image is darker than the other. ......................................................................1-4-35
(9) Black dots appear on the image......................................................................................................1-4-35
(10) Image is blurred...............................................................................................................................1-4-35
(11) The leading edge of the image is sporadically misaligned ..............................................................1-4-36
(12) Paper creases. ................................................................................................................................1-4-36
(13) Offset occurs. ..................................................................................................................................1-4-36
(14) Image is partly missing....................................................................................................................1-4-36
(15) Fusing is poor..................................................................................................................................1-4-37
(16) Image is out of focus. ......................................................................................................................1-4-37
(17) Image is not square.........................................................................................................................1-4-37
1-4-4 Electric problems ..................................................................................................................................1-4-38
1-4-5 Mechanical problems ............................................................................................................................1-4-41
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner .................................................................................................................................................1-5-1
2GZ/2G1-2
1-5-2 Paper feed section ..................................................................................................................................1-5-2
(1) Detaching and refitting the forwarding, paper feed and separation pulleys ......................................1-5-2
(2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys ...................1-5-4
(3) Detaching and refitting the left and right registration cleaner ............................................................1-5-9
1-5-3 Laser scanner unit ................................................................................................................................1-5-11
(1) Detaching and refitting the laser scanner unit .................................................................................1-5-11
(2) Adjusting the skew of the laser scanner unit (reference) ................................................................1-5-13
1-5-4 Drum section.........................................................................................................................................1-5-14
(1) Detaching and refitting the drum unit ..............................................................................................1-5-14
(2) Detaching and refitting the main charger unit..................................................................................1-5-15
(3) Detaching and refitting the drum separation claws .........................................................................1-5-16
1-5-5 Developing section................................................................................................................................1-5-17
(1) Detaching and refitting the developing unit .....................................................................................1-5-17
1-5-6 Transfer section ....................................................................................................................................1-5-18
(1) Detaching and refitting the transfer roller unit .................................................................................1-5-18
1-5-7 Fuser section ........................................................................................................................................1-5-19
(1) Detaching and refitting the fuser unit...............................................................................................1-5-19
(2) Detaching and refitting the heat roller separation claws..................................................................1-5-20
(3) Detaching and refitting the press roller............................................................................................1-5-21
(4) Detaching and refitting the fuser heater ..........................................................................................1-5-22
(5) Detaching and refitting the heat roller .............................................................................................1-5-23
(6) Detaching and refitting the fuser unit thermistor 1 and 2.................................................................1-5-24
1-5-8 Others ...................................................................................................................................................1-5-25
(1) Detaching and refitting the ozone filter 1 and 2...............................................................................1-5-25
(2) Detaching and refitting the dust filter 1 and 2..................................................................................1-5-26
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Downloading the firmware from the parallel interface .......................................................................1-6-2
(2) Downloading the firmware from the memory card.............................................................................1-6-3
(3) Downloading the firmware from the USB memory ............................................................................1-6-5
2-1 Mechanical construction
2-1-1 Paper feed section ..................................................................................................................................2-1-1
2-1-2 Main charging section .............................................................................................................................2-1-4
2-1-3 Optical section ........................................................................................................................................2-1-5
(1) Laser scanner unit.............................................................................................................................2-1-5
2-1-4 Developing section..................................................................................................................................2-1-8
(1) Single component developing system.............................................................................................2-1-10
2-1-5 Transfer and separation sections..........................................................................................................2-1-11
2-1-6 Cleaning and charge erasing sections..................................................................................................2-1-12
2-1-7 Fuser section ........................................................................................................................................2-1-13
2-1-8 Eject and switchback sections ..............................................................................................................2-1-14
2-1-9 Duplex section ......................................................................................................................................2-1-15
(1) Paper conveying operation in duplex copying.................................................................................2-1-16
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-2
(3) Motors ...............................................................................................................................................2-2-4
(4) Other electrical components..............................................................................................................2-2-5
2-3 Operation of the PWBs
2-3-1 Power source PWB.................................................................................................................................2-3-1
2-3-2 Engine PWB............................................................................................................................................2-3-4
2-4 Appendixes
Maintenance parts list .............................................................................................................................2-4-1
General wiring diagram...........................................................................................................................2-4-2
INSTALLATION GUIDE
PAPER FEEDER
3000 SHEETS PAPER FEEDER
DOCUMENT FINISHER
3000 SHEETS DOCUMENT FINISHER
CENTER-FOLDING UNIT
MAILBOX
HOLE PUNCH UNIT
2GZ/2G1-2
2GZ/2G1
This page is intentionally left blank.
2GZ/2G1-2
1-1-1 Specifications
Type ................................................ Desktop
Printing system ............................... Indirect electrostatic system
Printing paper ................................. Weight
Cassette: 60 - 105 g/m 2
MP tray: 45 - 200 g/m 2
Types
Cassette: Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched,
High quality, and Custom
MP tray: Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough,
Letterhead, Color, Prepunched, Envelope, Cardstock, Thick, High quality,
and Custom
Paper sizes ..................................... Cassette: A3, A4, A5, B4, B5, Ledger, Letter, Legal, Folio, and Statement
MP tray: A3, A4, A5, A6, B4, B5, B6, Ledger, Letter, Legal, Envelope Monarch,
Envelope DL, Envelope C4, Envelope C5, ISO B5, Executive, Envelope #6,
Envelope #9, Envelope #10, Hagaki, Oufuku Hagaki, Oficio II, 8 kai, 16 kai,
Statement, Folio, Yokei 2, Yokei 4, and Custom
Printing speed................................. 40 ppm model
Cassette
A3/Ledger: 23 sheets/min.
B4/Legal: 27 sheets/min.
MP tray
A3/Ledger: 22 sheets/min.
B4/Legal: 24/25 sheets/min.
A4/Letter: 40 sheets/min.
A4R/Letter R: 27 sheets/min.
B5: 40 sheets/min.
B5R: 27 sheets/min.
A5R/Statement R: 31 sheets/min.
A4/Letter: 34 sheets/min.
A4R/Letter R: 27 sheets/min.
B5: 31 sheets/min.
B5R: 27 sheets/min.
A5R/Statement R: 31 sheets/min.
A6R: 27 sheets/min.
50 ppm model
Cassette
A3/Ledger: 26 sheets/min.
B4/Legal: 31 sheets/min.
A4/Letter: 51 sheets/min.
A4R/Letter R: 31 sheets/min.
B5: 51 sheets/min.
B5R: 31 sheets/min.
A5R/Statement R: 40 sheets/min.
MP tray
A3/Ledger: 22 sheets/min.
B4/Legal: 24/25 sheets/min.
A4/Letter: 34 sheets/min.
A4R/Letter R: 27 sheets/min.
B5: 31 sheets/min.
B5R: 27 sheets/min.
A5R/Statement R: 34 sheets/min.
A6R: 31 sheets/min.
First print time ................................. 3.5 s or less
Warm-up time ................................. 60 s (room temperature 22 ° C/71.6
° F, 60% RH)
Recovery from sleep mode: 60 s (room temperature 22 ° C/71.6
° F, 60% RH)
Paper feed system.......................... Automatic feed
Capacity:
Cassette: 500 sheets (80 g/m 2 )
Manual feed
Capacity:
MP tray: 200 sheets (80 g/m 2 )
Paper eject system ......................... Output tray: 500 sheets (75 g/m 2 )
Photoconductor............................... a-Si (drum diameter 40 mm)
Charging system............................. Single positive corona charging
Recording system ........................... Semiconductor laser
Developing system ......................... Dry, reverse developing (single component system)
Developer: 1-component, magnetism toner
Toner replenishing: automatic from a toner container
Transfer system .............................. Transfer roller
Separation system .......................... Separation electrode
Fusing system................................. Heat roller
Heat source: halogen heaters
Abnormally high temperature protection devices: thermostats
Charge erasing system................... Exposure by cleaning lamp
Cleaning system ............................. Cleaning blade and roller
1-1-1
2GZ/2G1-2
Controller ........................................ PowerPC 750 FL (600MHz)
Code ROM: 8 MB
Font ROM: 4 MB
Interface: 1 slot (100pin DDR-SDRAM DIMM)
Memory: Standard 64 MB/Maximum 576 MB (40 ppm model )
Standard 128 MB/Maximum 640 MB (50 ppm model )
Memory card: 1 slot (CompactFlash card)
Applicable OS ................................. Microsoft Windows 95/98/Me/2000/XP
Microsoft Windows NT4.0
Microsoft Windows Server 2003
Apple Macintosh OS 9
Apple Macintosh OS X
Interface.......................................... Parallel: Bi-directional parallel (IEEE 1284 Nibble/ECP mode)
High-speed USB (USB2.0)
USB host interface
Optional interface: 2 slots (KUIO-LV, RS-232C)
Network interface: 10Base-T/100Base-TX
PDL................................................. PRESCRIBE
Emulation........................................ PCL6, KPDL3, KC-GL, Line Printer, IBM Proprinter X24E, Epson LQ-850, Diablo 630
Resolution....................................... Fast 1200 mode/600 dpi/300 dpi
Dimensions ..................................... 599 (W) x 646 (D) x 615 (H) mm
23 5/8 " (W) x 25 1/8 " (D) x 24 1/2 " (H)
Weight............................................. Approx. 68 kg/150 lbs
Floor requirements.......................... 1275 (W) x 646 (D) mm
50 3/16 " (W) x 25 1/8 " (D)
Power source.................................. 120 V AC, 60 Hz, max. 11.4A
220 to 240 V AC, 50/60 Hz, max. 6.1 A
Options ........................................... Paper feeder, 3000-sheet paper feeder, document finisher, 3000-sheet document finisher, centerfold unit, mailbox, punch unit and security kit
NOTE: These specifications are subject to change without notice.
1-1-2
2GZ/2G1
1-1-2 Parts names
(1) Body
11 12
1 10
13
20
19
18
17
14
2
3
4
16
15
1.
Operation panel
2.
Front cover
3.
Cassette 2
4.
Paper guide
5.
Paper stopper
6.
Cassette 1
7.
Handles for transport
8.
MP (Multi-Purpose) tray
9.
Main switch
10. Top tray
Figure 1-1-1
11. Toner container
12. Toner container release lever
13. Waste toner box
14. Cleaning brush
15. Power cord connector
16. Option unit connector
17. Handles for transport
18. Left cover 2
19. Lock lever
20. Left cover 1
21. Memory card slot
22. Option interface slot (OPT)
23. Option memory slot cover
24. USB Memory slot (A1)
25. Parallel interface connector
26. Option hard disk unit Slot
(HDD)
27. Network interface connector
28. USB interface connector (B1)
25
26
27
28
21
22
23
24
7
6
5
9
8
1-1-3
FS-9130DN
FS-9530DN
PARTS LIST
Published in March 2008
2GZPL074
842GZ124
NOTES
1. Indicate parts number and machine model when placing an order.
e.g.
Parts Number Parts Name Machine Model
302GZ05010 COVER UPPER OPERATION 40 (40ppm)
302G105010 COVER UPPER OPERATION 50 (50ppm)
FS-9130DN
FS-9530DN
2. Service calls and freight will be charged separately.
Frequency
50/60Hz
50/60Hz
Quantity
1
1
3. Symbols in the "Parts Number" column.
• Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.
e.g.
Parts Number Parts Name Parts Number Parts Name
302G193082 PARTS LEFT COVER MIDDLE ASSY •2BL04550
•2BL04560
LEVER L COVER LOCK M
SPRING L COVER LOCK
• Parts with "••" are component parts or sub-assembly with "•" appearing immediately above them.
e.g.
Parts Number Parts Name Parts Number
•302GR93182 PARTS REAR GUIDE FUSER UNIT ••2BL16290
••2BL21330
Parts Name
CUT WASHER 3
PULLEY FEED SHIFT
• Parts with " " indicate the spare parts and the parts without " " can not be supplied.
4. Items indicated in Description column as (OPTION) are supply parts and should be ordered through your Regional Office.
CONTENTS
FIG. 1 Covers .......................................................................2
FIG. 2 Frames ......................................................................4
FIG. 3 Cassette ....................................................................6
FIG. 4 Paper Feed-In I .........................................................8
FIG. 5 Paper Feed-In II ......................................................10
FIG. 6 Paper Feed-In III .....................................................12
FIG. 7 Paper Conveying .....................................................14
FIG. 8 Paper Exit (120/230/240V) ......................................16
FIG. 8 Paper Exit (110V) ....................................................18
FIG. 9 Bypass Unit .............................................................20
FIG. 10 Bypass Feed Unit ....................................................22
FIG. 11 LSU .........................................................................24
FIG. 12 Developer Unit ........................................................26
FIG. 13 Fuser Unit ................................................................28
FIG. 14 Drum Unit ................................................................30
FIG. 15 Drive Unit I ..............................................................32
FIG. 16 Drive Unit II .............................................................34
FIG. 17 Electrical Components I ..........................................36
FIG. 18 Electrical Components II .........................................38
FIG. 19 Maintenance Kits .....................................................40
• INDEX ...................................................................41
- 1 -
FIG. 1 Covers
36
110V
A02
120V,230V,240V
A02
33
35
34
30
32
31
6
106
10
9
A01
55
49
5
7
8
104
106
105
4
101
1
44
A
C
26
40
102
A
25
B
103
29
24
2
C
22
103
21
103
19
108
43
106 107
20
3
38
106
43
16
18
11
106
103
39
12
17
41
B
108
37
108
13
28
103
15
45
D
103
D
46
- 2 -
14
48
23
2GZ/2G1-2
103
42
107
54
53
103
51
52
45
47
50
103
27
103
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
Kyocera-Mita FS-9130DN, FS-9530DN service manual
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