Pro-face GP-4501TW, GP4105G1D, PFXGP4501TMD Hardware Manual
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170 Pages
Pro-face PFXGP4501TMD is a high-performance HMI device designed for industrial automation applications. It features a 12.1-inch TFT LCD display with a resolution of 800x600 pixels, providing clear and vibrant visuals. The resistive touch panel offers intuitive control and supports multi-touch gestures for enhanced user experience. With its powerful processor and ample memory, the PFXGP4501TMD can handle complex graphics and data processing tasks efficiently.
advertisement
*36HULHV
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2
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Pro-face nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Proface.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Pro-face software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2011 Digital Electronics Corporation. All rights reserved.
GP4000 Series Hardware Manual
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GP unit Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GP Series of Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Device Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Parts Identification and Functions . . . . . . . . . . . . . . . . .
Parts Identification and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
GP-4200 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory, Clock, and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2
GP-4300 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory, Clock, and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3
GP-4400 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory, Clock, and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
9
11
12
13
15
17
18
27
31
31
43
66
67
69
70
57
58
64
65
49
50
52
53
44
45
46
47
72
73
75
77
82
83
84
85
87
88
89
90
92
93
3
4
4.4
GP-4500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory, Clock, and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5
GP-4600 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory, Clock, and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications of Serial Interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
Wiring Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the AC Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the DC Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3
SD Card Insertion/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserting the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Removing the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SD Card Data Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4
USB Cable Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USB Cable Clamp for USB (Type A) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USB Holder for USB (mini-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regular Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Installation Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Periodic Check Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Primary Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
158
160
163
164
165
167
168
107
109
117
118
119
120
122
123
124
125
97
98
99
100
102
103
104
105
127
129
135
136
136
141
142
144
147
149
150
151
152
154
155
156
157
Safety Information
GP4000 Series Hardware Manual
§
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
5
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Pro-face for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
Model Name Format
The following describes the format of model names.
6
Digit
A
B
C
D
E
F
5
6
01
03
A
D
W
C
WC
T
W
A
M
3
4
Possible Values
2
Description
GP-4200 Series (3.5-inch, 320 x 240 dots (QVGA))
GP-4300 Series (5.7-inch, 320 x 240 dots (QVGA))
GP-4400 Series
(7.5-inch, 640 x 480 dots (VGA))
(7.0-inch, 800 x 480 dots (WVGA))
GP-4500 Series (10.4-inch, 640 x 480 dots (VGA))
GP-4600 Series (12.1-inch, 800 x 600 dots (SVGA))
RS-232C and RS-422/RS-485 are available.
On GP-4201T, either RS-232C or RS-422/485 is available.
RS-232C and RS-485 (isolation) are available.
On GP-4203T, one serial interface – RS-485 (isolation) – is available.
TFT color LCD
Wide TFT color LCD
Analog Touch Panel
Matrix Touch Panel
AC type power supply
DC type power supply
GP-4201TW/GP-4301TW/GP-4401WW/GP-4501TW
Coating model
Coating model of GP-4201TW/GP-4301TW/GP-4401WW/GP-
4501TW
GP4000 Series Model Names
Thank you for purchasing Pro-face’s GP4000 Series unit (hereafter referred to as the "GP unit").
GP4000 Series Hardware Manual
Series
GP4000 Series
GP-4100 Series
*1
GP-4200 Series
GP-4300 Series
GP-4400 Series
GP-4500 Series
GP-4600 Series
Model Name
GP-4104
GP-4105
GP-4106
GP-4107
Model
GP4104G1D
GP4104W1D
GP4105G1D
GP4105W1D
GP4106G1D
GP4106W1D
GP4107G1D
GP4107W1D
GP-4201T PFXGP4201TAD
GP-4201TM (Modular
Type)
*2
PFXGM4201TAD
GP-4201TW
GP-4203T
GP-4301T
PFXGP4201TADW
PFXGP4203TAD
PFXGP4301TAD
PFXGP4301TADC
GP-4301TM (Modular
Type)
*2
PFXGM4301TAD
GP-4301TW
GP-4303T
GP-4401T
PFXGP4301TADW
PFXGP4301TADWC
PFXGP4303TAD
PFXGP4401TAD
PFXGP4401WADW GP-4401WW
GP-4501T (Analog
Touch Panel)
PFXGP4501TAA
PFXGP4501TAAC
PFXGP4501TAD
PFXGP4501TADC
GP-4501T (Matrix
Touch Panel)
PFXGP4501TMA
PFXGP4501TMD
GP-4501TW
GP-4503T
GP-4601T (Analog
Touch Panel)
GP-4601T (Matrix
Touch Panel)
GP-4603T
PFXGP4501TADW
PFXGP4503TAD
PFXGP4601TAA
PFXGP4601TAAC
PFXGP4601TAD
PFXGP4601TADC
PFXGP4601TMD
PFXGP4601TMA
PFXGP4603TAD
*1 Please see "GP-4100 Series Hardware Manual" for details.
*2 Please see "GP-4201TM/4301TM Hardware Manual" for details.
7
Global Code
A global code is assigned to every Pro-face product as a universal model number.
For more information on product models and their matching global codes, please refer to the following URL.
http://www.pro-face.com/product/globalcode.html
8
GP4000 Series Hardware Manual
About the Book
At a Glance
Document Scope
This document describes how to use the GP unit.
Validity Note
This document is valid for the GP unit with GP-Pro EX version 3.0 or later.
The technical characteristics of the device(s) described in this manual also appear online at http://www.pro-face.com/otasuke/
.
The characteristics presented in this manual should be the same as those that appear online. In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy. In the event that you see a difference between the manual and online information, use the online information as your reference.
Related Documents
Title of Documentation
GP-Pro EX Reference Manual
GP-Pro EX Maintenance/Troubleshooting Manual
GP-Pro EX Device/PLC Connection Manual
You can download these technical publications and other technical information from our website "Otasuke Pro!" at http://www.pro-face.com/otasuke/.
Product Related Information
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming of control systems. Only persons with such expertise should be allowed to program, install, alter, and apply this product.
Follow all local and national safety standards.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
9
10
GP4000 Series Hardware Manual
Overview
KanpaiHardwareManual 10/2011
Overview
GP4000 Series Hardware Manual
1
Overview
This chapter describes the GP unit panels and general topics such as package contents and standards.
What Is in This Chapter?
This chapter contains the following topics:
Topic
GP unit Package Contents
Certifications and Standards
GP Series of Panels
Page
12
13
15
11
Overview
GP unit Package Contents
Overview
Verify all items listed here are present in your package:
)RU
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)RU
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1 GP unit: 1
2 Installation gasket: 1 (attached to the GP unit)
3 Installation fasteners: 4 per set
4 DC power connector: 1
*1
5 USB cable clamp Type A: 1 set (1 clip and 1 tie)
6 GP4000 Series Installation Guide: 1
7 Warning/Caution information: 1
This unit has been carefully packed with special attention to quality. However, should you find anything damaged or missing, please contact your local distributor.
*1
You can use the DC power connector for GP-4200/4300/4400 series to supply power to GP-4500/4600 series. However the reverse is not possible. You cannot use the power connector for GP-4500/4600 series on GP-4200/4300/4400 series.
12
Certifications and Standards
GP4000 Series Hardware Manual
Introduction
Pro-face submitted this product for independent testing and qualification by thirdparty listing agencies. These agencies have certified this product as meeting the following standards.
Agency Certifications
The GP unit is certified by the Underwriters Laboratory according to: z UL 508 and CSA C22.2 n
°
142 for Industrial Control Equipment
Hazardous Substances
The GP unit is designed for compliance with: z WEEE, Directive 2002/96/EC z z
RoHS, Directive 2002/95/EC
RoHS China, Standard SJ/T 11363-2006
CE Markings
This product conforms to the necessary requirements of the following Directives for applying the CE label: z z
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
This conformity is based on compliance with EN61000-6-4, EN61000-6-2 (DC model, AC model)
This conformity is based on compliance with EN60950-1 (AC model)
WARNING z z
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS z z z
Verify that the power, input and output (I/O) wiring are in accordance with Class
I, Division 2 wiring methods.
Do not substitute components that may impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous.
Securely lock externally connected units and each interface before turning on the power supply.
Do not use, connect, or disconnect USB (mini-B) cable connections in hazardous locations. USB (mini-B) interface is for temporary connection only during maintenance and setup.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
13
Overview
KC Markings
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS z z
Do not disconnect while circuit is live or unless the area is known to be free of ignitable concentrations.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
㌂㣿㧦㞞⌊ⶎG
G
G
₆G㫛G⼚G
G h G₆₆G
O㠛ⶊ㣿G㏷䐋㔶₆㧦㨂PG
G
㌂ G㣿 G㧦 G㞞 G⌊ GⶎG
G
㧊G ₆₆⓪G 㠛ⶊ㣿Oh PG 㩚㧦䕢㩗䞿₆₆⪲㍲G 䕦ⰺ㧦G ⡦⓪G ㌂㣿㧦⓪G
㧊G㩦㦚G㭒㦮䞮㔲₆G⧒ⳆSGṖ㩫㣎㦮G㰖㡃㠦㍲G㌂㣿䞮⓪Gộ㦚G⳿㩗
G
㦒⪲G䞿┞┺UG
G
14
GP Series of Panels
GP4000 Series Hardware Manual
Critical systems, alarms and handling Requirements
Critical alarm indicators and system functions require independent and redundant protection hardware and/or mechanical interlocks.
When you cycle power, wait at least 10 seconds before restoring the power to the
GP unit after it has been turned off. Switching the power OFF and ON quickly can damage the GP unit.
In the event the screen cannot be properly read, for example, if the backlight is not functioning, it may be difficult or impossible to identify a function. Functions that may present a hazard if not immediately executed, such as a fuel shut-off, must be provided independently of the GP unit. The machine’s control system design must take into account the possibility of the backlight no longer functioning and the operator being unable to control the machine or making mistakes in the control of the machine.
WARNING z z
LOSS OF CONTROL z z z z
The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service.
The machine control system design must take into account the possibility of the backlight no longer functioning and the operator being unable to control the machine, or making errors in the control of the machine.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to
NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for
Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION z z
Do not use this equipment as the only means of control for critical system functions such as motor start/stop or power control.
Do not use this equipment as the only notification device for critical alarms, such as device overheating or overcurrent.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
15
Overview
Handling the LCD panel
The following characteristics are specific to the LCD panel and are considered normal behavior: z z z
LCD screen may show unevenness in the brightness of certain images or may appear different when seen from outside the specified viewing angle. Extended shadows, or crosstalk may also appear on the sides of screen images.
LCD screen pixels may contain black and white colored spots and color display may seem to have changed.
When the same image is displayed on the screen for a long period, an afterimage may appear when the image is changed.
NOTE: Change the screen image periodically and try not to display the same image for a long period of time.
CAUTION
SERIOUS EYE AND SKIN INJURY
The liquid in the LCD panel contains an irritant: z Avoid direct skin contact with the liquid.
z z
Wear gloves when you handle a broken or leaking unit.
Do not use sharp objects or tools in the vicinity of the LCD touch panel.
z Handle the LCD panel carefully to prevent puncture, bursting, or cracking of the panel material.
Failure to follow these instructions can result in injury or equipment damage.
If the panel is damaged and any liquid comes in contact with your skin, immediately rinse the area with running water for at least 15 minutes. If the liquid gets in your eyes, immediately rinse your eyes with running water for at least 15 minutes and consult a doctor.
16
GP4000 Series Hardware Manual
Connectivity
KanpaiHardwareManual 10/2011
Device Connectivity
GP4000 Series Hardware Manual
2
Introduction
This chapter presents the equipment you can connect to the GP unit.
What Is in This Chapter?
This chapter contains the following topics:
Topic
System Design
Accessories
Page
18
27
17
Connectivity
System Design
Introduction
The following diagrams represent equipment you can connect to the GP unit.
GP-4201T
GP-4201TW
GP-4203T
GP-4301T
GP-4301TW
GP-4303T
GP-4401T
GP-4401WW
GP-4501T
GP-4501TW
GP-4503T
GP-4601T
GP-4603T
COM1 COM2
RS-232C or RS-422/RS-485
(see page 19)
–
RS-232C
(see page 19)
RS-422/RS-485
(see page 23)
RS-485 (isolation)
(see page 22)
–
RS-232C
(see page 19)
RS-232C
(see page 19)
RS-232C
(see page 19)
RS-422/RS-485
RS-422/RS-485
(see page 24)
(see page 23)
(see page 23)
RS-485 (isolation)
RS-232C
(see page 19)
RS-232C
(see page 19)
RS-232C
(see page 19)
RS-232C
(see page 19)
RS-232C
(see page 19)
RS-232C
RS-232C
(see page 19)
(see page 19)
RS-422/RS-485
RS-422/RS-485
RS-422/RS-485
RS-422/RS-485
(see page 23)
(see page 23)
(see page 23)
(see page 23)
RS-485 (isolation)
(see page 24)
RS-422/RS-485
(see page 23)
RS-485 (isolation)
(see page 24)
18
GP4000 Series Hardware Manual
RUN Mode Peripherals - COM1: RS-232C
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
GP unit
Serial Interface (COM1:RS-232C mode)
Serial Interface (COM1:RS-232C mode)
RS-232C
Isolation Unit
CA3-ISO232-01
*1
Switch setting:RS-232C
Serial Interface (COM1:RS-422 mode)
RS-232C
Isolation Unit
CA3-ISO232-01 *1,2,3
Switch setting:
RS-422
COM Port
Conversion
Adapter
CA3-ADPCOM-01
RS-232C Port
RS-232C Cable
CA3-CBL232/5M-01
Mitsubishi PLC Q-Series Link Cable
CA3-CBLLNKMQ-01
RS-232C Port
RS-232C Port
Omron PLC SYSMAC Link Cable
CA3-CBLSYS-01
RS-232C Port
Mitsubishi PLC Q-Series Connection Cable
CA3-CBLQ-01
PG Port
Siemens TTY Converter Cable
CA6-CBLTTY/5M-01
RS-232C Port
RS-232C Cable
CA3-CBL232/5M-01 RS-232C Port
Mitsubishi PLC Q-Series Link Cable
CA3-CBLLNKMQ-01
RS-232C Port
Omron PLC SYSMAC Link Cable
CA3-CBLSYS-01
RS-232C Port
Mitsubishi PLC Q-Series Connection Cable
CA3-CBLQ-01
PG Port
Siemens TTY Converter Cable
CA6-CBLTTY/5M-01
RS-422 Port
RS-422 Cable
CA3-CBL422/5M-01
Programming
Console Port
2 Port
Adapter Cable
PFXZCBCBMD1
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
RS-422 Port
RS-422 Terminal Block
Conversion Adapter
PFXZCBADTM1
RS-422 Cable
(Prepared by user)
Multi-Link Cable
PFXZCBCBML1
Mitsubishi PLC
FX-Series Connection Cable
CA3-CBLFX/1M-01
CA3-CBLFX/5M-01
Mitsubishi PLC
A-Series Connection Cable
CA3-CBLA-01
RS-422 Cable
CA3-CBL422-01
RS-422 Port
Programming
Console Port
Programming
Console Port
RS-422 Port
RS-422 Port
Terminal Block
Conversion Adapter
CA3-ADPTRM-01
RS-422 Cable
(Prepared by user)
Programming
Console Port
2 Port
Adapter Cable
CA3-MDCB11
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
Multi-Link Cable
CA3-CBLMLT-01
RS-422 Port
Host Controller
PLC etc.
*1
When connecting the CA3-ISO232-01, the COM port’s pin 9 setting should be
VCC. You can define COM port settings in GP-Pro EX or in the GP unit’s offline menu.
*2
The RS-232C Isolation Unit does not correspond to RS-422/485 (2 wire) communication.
*3
The RS-232C Isolation Unit does not correspond to Serial Multilink communication.
19
Connectivity
RUN Mode Peripherals - COM1: RS-232C or RS-422/RS-485
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
GP unit
Serial Interface (COM1:RS-232C mode)
Serial Interface (COM1:RS-232C mode)
RS-232C
Isolation Unit
CA3-ISO232-01
*1
Switch setting:RS-232C
Serial Interface (COM1:RS-422 mode)
RS-232C
Isolation Unit
CA3-ISO232-01
*1,2,3
Switch setting:
RS-422
COM Port
Conversion
Adapter
CA3-ADPCOM-01
RS-232C Port
RS-232C Cable
CA3-CBL232/5M-01
Mitsubishi PLC Q-Series Link Cable
CA3-CBLLNKMQ-01
RS-232C Port
RS-232C Port
Omron PLC SYSMAC Link Cable
CA3-CBLSYS-01
RS-232C Port
Mitsubishi PLC Q-Series Connection Cable
CA3-CBLQ-01
PG Port
Siemens TTY Converter Cable
CA6-CBLTTY/5M-01
RS-232C Port
RS-232C Cable
CA3-CBL232/5M-01 RS-232C Port
Mitsubishi PLC Q-Series Link Cable
CA3-CBLLNKMQ-01
RS-232C Port
Omron PLC SYSMAC Link Cable
CA3-CBLSYS-01
RS-232C Port
Mitsubishi PLC Q-Series Connection Cable
CA3-CBLQ-01
PG Port
Siemens TTY Converter Cable
CA6-CBLTTY/5M-01
RS-422 Port
RS-422 Cable
CA3-CBL422/5M-01
Programming
Console Port
2 Port
Adapter Cable
PFXZCBCBMD1
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
RS-422 Port
RS-422 Terminal Block
Conversion Adapter
PFXZCBADTM1
RS-422 Cable
(Prepared by user)
Multi-Link Cable
PFXZCBCBML1
Mitsubishi PLC
FX-Series Connection Cable
CA3-CBLFX/1M-01
CA3-CBLFX/5M-01
Mitsubishi PLC
A-Series Connection Cable
CA3-CBLA-01
RS-422 Cable
CA3-CBL422-01
RS-422 Port
Programming
Console Port
Programming
Console Port
RS-422 Port
RS-422 Port
Terminal Block
Conversion Adapter
CA3-ADPTRM-01
RS-422 Cable
(Prepared by user)
Programming
Console Port
2 Port
Adapter Cable
CA3-MDCB11
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
Multi-Link Cable
CA3-CBLMLT-01
RS-422 Port continued to the next page
Host Controller
PLC etc.
20
GP4000 Series Hardware Manual
Serial Interface(COM1:RS-422 mode)
RS-422 Cable
CA3-CBL422/5M-01
Mitsubishi PLC
FX-Series Connection Cable
CA3-CBLFX/1M-01
CA3-CBLFX/5M-01
Mitsubishi PLC
A-Series Connection Cable
CA3-CBLA-01
Multi-Link Cable
PFXZCBCBML1
MPI Cable
ST03-A2B-MPI21-PFE
RS-422 Port
Programming
Console Port
Programming
Console Port
RS-422 Port
RS-485 Port
Programming
Console Port
Host Controller
PLC etc.
2 Port
Adapter Cable
PFXZCBCBMD1
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
RS-422 Port
RS-422 Terminal Block
Conversion Adapter
PFXZCBADTM1
RS-422 Cable
(Prepared by user)
RS-422 Port
COM Port
Conversion
Adapter
CA3-ADPCOM-01
RS-422 Cable
CA3-CBL422-01
2 Port
Adapter Cable
CA3-MDCB11
Programming
Console Port
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
RS-422 Port
Multi-Link Cable
CA3-CBLMLT-01
RS-422 Port
Terminal Block
Conversion Adapter
CA3-ADPTRM-01
RS-422 Cable
(Prepared by user)
*1
When connecting the CA3-ISO232-01, the COM port’s pin 9 setting should be
VCC. You can define COM port settings in GP-Pro EX or in the GP unit’s offline menu.
*2
The RS-232C Isolation Unit does not correspond to RS-422/485 (2 wire) communication.
*3
The RS-232C Isolation Unit does not correspond to Serial Multilink communication.
21
Connectivity
RUN Mode Peripherals - COM1: RS-485 (isolation)
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
GP unit
Serial Interface (COM1: RS-485 (isolation) mode)
PROFIBUS Cable
(Prepared by user)
RS-485 Cable
(Prepared by user)
MPI Cable
CA3-MPI-PG1-PFE
CA3-MPI-PGN-PFE
RS-485 (isolation) Port
RS-485 (isolation) Port
RS-485 (isolation) Port
Host Controller
PLC etc.
22
GP4000 Series Hardware Manual
RUN Mode Peripherals - COM2: RS-422/RS-485
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
GP unit
Serial Interface(COM2:RS-422 mode)
COM Port
Conversion
Adapter
CA3-ADPCOM-01
RS-422 Cable
CA3-CBL422/5M-01
Mitsubishi PLC
FX-Series Connection Cable
CA3-CBLFX/1M-01
CA3-CBLFX/5M-01
Mitsubishi PLC
A-Series Connection Cable
CA3-CBLA-01
Multi-Link Cable
PFXZCBCBML1
MPI Cable
ST03-A2B-MPI21-PFE
RS-422 Port
Programming
Console Port
Programming
Console Port
RS-422 Port
RS-485 Port
Programming
Console Port
2 Port
Adapter Cable
PFXZCBCBMD1
RS-422 Terminal Block
Conversion Adapter
PFXZCBADTM1
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
RS-422 Port
RS-422 Cable
(Prepared by user)
RS-422 Port
RS-422 Cable
CA3-CBL422-01
Programming
Console Port
2 Port
Adapter Cable
CA3-MDCB11
Mitsubishi PLC A, QnA,
FX Series' 2 Port Adapter II
GP070-MD11
RS-422 Port
Multi-Link Cable
CA3-CBLMLT-01
RS-422 Port
Terminal Block
Conversion Adapter
CA3-ADPTRM-01
RS-422 Cable
(Prepared by user)
Host Controller
PLC etc.
23
Connectivity
RUN Mode Peripherals - COM2: RS-485 (isolation)
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
GP unit
Serial Interface (COM2: RS-485 (isolation) mode)
PROFIBUS Cable
(Prepared by user)
RS-485 Cable
(Prepared by user)
MPI Cable
CA3-MPI-PG1-PFE
CA3-MPI-PGN-PFE
RS-485 (isolation) Port
RS-485 (isolation) Port
RS-485 (isolation) Port
Host Controller
PLC etc.
RUN Mode Peripherals - Ethernet Communication
GP unit
Ethernet Interface
(10BASE-T/100BASE-TX)
Twisted Pair Cable
(commercial type)
Hub
(commercial type)
To an Ethernet Network
24
RUN Mode Peripherals - USB Type A / mini-B Interface
GP unit
GP4000 Series Hardware Manual
USB (Type A) Interface
Bar-Code Reader*1
(Commercial type)
USB-Serial (RS-232C)
Conversion Cable
CA6-USB232-01
USB-to-IEEE1284
Conversion Cable
(Commercial type)
Printer*1
(Commercial type)
USB Cable
FP-US00 or
Commercial type
External Device (RS-422/485)
USB/RS-422/485
Conversion Adapter
PFXZCBCBCVUSR41
*1
For supported models, refer to Pro-face’s support site “Otasuke Pro!”
(http://www.pro-face.com/otasuke/). You can connect to this site in GP-Pro EX: from the [Help (H)] menu, click [Connect to Support Site “Otasuke Pro!” (C)].
25
Connectivity
Edit Mode Peripherals
GP unit
To an Ethernet Network
Ethernet Interface
(10BASE-T/100BASE-TX)
USB (Type A) Interface
USB Memory Strage*1
(Commercial type)
USB Port
USB Transfer Cable
CA3-USBCB-01
USB-Serial (RS-232C)
Conversion Cable
CA6-USB232-01
Modem*1
(Commercial type)
Telephone lines
Personal Computer
(Commercial type) *2
Screen Editor&
Logic Program Software
GP-Pro EX
USB (mini B) Interface
USB Data Transfer Cable
(USB A/mini-B)
ZC9USCBMB1 or Commercial type
USB Port
USB Panel-mount
Extension Cable
(USB mini-B)
ZC9USEXMB1
SD Card Interface
USB Transfer Cable
(USB A/mini-B)
ZC9USCBMB1 or
Commercial Type
SD Card Reader
(Commercial type)
USB Port
SD Memory Card (4GB)
PFXZCBSD4GC41 or Commercial type
SD Card Slot
SD Memory Card (4GB)
PFXZCBSD4GC41 or Commercial type
*1
For supported models, refer to Pro-face’s support site “Otasuke Pro!”
(http://www.pro-face.com/otasuke/). You can connect to this site in GP-Pro EX: from the [Help (H)] menu, click [Connect to Support Site “Otasuke Pro!” (C)]
*2
There are certain types and models of PCs that are not supported. Please refer to the “GP-Pro EX Reference Manual” for the software’s operating environment requirements.
26
Accessories
Serial Interface Items
Product Name
RS-232C Cable (5m)
RS-422 Cable (5m)
Product Number
CA3-CBL232/5M-01
CA3-CBL422/5M-01
Mitsubishi PLC Q-Series Link
Cable (5m)
CA3-CBLLNKMQ-01
Omron PLC SYSMAC Link Cable
(5m)
CA3-CBLSYS-01
Mitsubishi PLC A-Series
Connection Cable (5m)
CA3-CBLA-01
CA3-CBLQ-01 Mitsubishi PLC Q-Series
Connection Cable (5m)
Mitsubishi PLC FX-Series
Connection Cable
RS-422 Cable (5m)
2 Port Adapter Cable (5m)
CA3-CBLFX/1M-01 (1m)
CA3-CBLFX/5M-01 (5m)
CA3-CBL422-01
CA3-MDCB11
PFXZCBCBMD1
Mitsubishi PLC A, QnA, FX Series
2 Port Adapter II
GP070-MD11
Terminal Block Conversion
Adapter
RS-422 Terminal Block
Conversion Adapter
CA3-ADPTRM-01
PFXZCBADTM1
COM Port Conversion Adapter CA3-ADPCOM-01
Multi-Link Cable (5m) CA3-CBLMLT-01
PFXZCBCBML1
GP4000 Series Hardware Manual
Description
Connects a host controller to the GP unit.
(RS-232C)
Connects a host controller to the GP unit.
(RS-422)
Connects Mitsubishi PLC Q-Series (or other host controller) to the GP unit. (RS-232C)
Connects Omron PLC SYSMAC Series unit
(or other host controller) to the GP unit. (RS-
232C)
Connects Mitsubishi PLC A or QnA Series programming console I/F to GP unit.
(Simultaneous use of programming consoles is not possible.)
Connects Mitsubishi PLC Q-Series programming console I/F to GP unit.
(Simultaneous use of programming consoles is not possible.)
Connects Mitsubishi PLC FX-Series programming console I/F and GP unit.
(Simultaneous use of programming consoles is not possible.)
Connects a host controller to the GP unit.
(RS-422)
Connects Mitsubishi PLC to the GP unit using
2 port adapter II (RS-422). Please see "GP-
Pro EX Device/PLC Connection Manual" for how to connect the cable.
Connects Mitsubishi PLC directly to the GP unit (D-sub 9 pin plug) using 2 port adapter II
(RS-422).
Enables simultaneous use of a GP unit and a
Mitsubishi PLC A, QnA, or FX Series peripheral device.
Connects output from a GP unit’s Serial
Interface (D-sub 9 pin plug) directly with an
RS-422 terminal block.
Connects output from a GP unit’s Serial
Interface (D-sub 9 pin plug) directly with an
RS-422 terminal block.
Connects optional RS-422 communication items to GP unit’s Serial Interface.
Connects a host controller to the GP unit for multi-link (n:1) communication. Please see
"GP-Pro EX Device/PLC Connection Manual" for how to connect the cable.
Connects a host controller directly to the GP unit (D-sub 9 pin plug) for multi-link (n:1) communication.
27
Connectivity
Product Name
9-pin-to-25-pin RS-232C
Conversion Cable (0.2m)
Product Number
CA3-CBLCBT232-01
RS-422 9/25-pin Conversion
Cable (0.2m)
PFXZCBCBCVR41
Siemens TTY Converter Cable
(5m)
MPI Cable (3.5m)
CA6-CBLTTY/5M-01
RS-232C Isolation Unit
ST03-A2B-MPI21-PFE
CA3-MPI-PG1-PFE
CA3-MPI-PGN-PFE
CA3-ISO232-01
Description
Connects a standard RS-232C cable (D-Sub
25-pin socket) to the GP unit (D-sub 9-pin plug).
Connects a standard RS-422 cable (D-sub
25-pin socket) to the GP unit (D-sub 9 pin plug).
Connects Siemens PLC S5 Series to the GP unit.
Connects a host controller to the GP unit for
MPI communication.
Connects a host controller to the GP unit and provides isolation. (RS-232C and RS-422 are switchable.)
USB Interface Items
Product Name
USB Transfer Cable (2m)
USB Cable (5m)
USB Front Cable (1m)
USB-Serial (RS-232C) Conversion
Cable (0.5m)
CA6-USB232-01
USB/RS-422/485 Conversion
Adapter
USB Transfer Cable (USB Type
A/mini-B) (1.8 m)
Product Number
CA3-USBCB-01
FP-US00
CA5-USBEXT-01
PFXZCBCBCVUSR41
ZC9USCBMB1
USB Panel-mount Extension Cable
(USB mini-B) (1 m)
ZC9USEXMB1
Description
Downloads project data created with the
Screen Editor & Logic Program Software via the GP unit’s USB I/F.
Connects a USB printer. (TYPE-B)
Extension cable attaching USB interface to front panel.
Cable for converting a GP unit’s USB interface into a serial interface (RS-232C).
Allows connection to modems
*1
or bar code readers
*1
that support RS-232C.
Adapter for connecting a GP unit (USB
Type A) with an external device (RS-
422/RS-485).
Cable for transferring screen data from a
PC (USB Type A) to the GP unit (USB mini-
B).
Extension cable that attaches to the USB
(mini-B) interface on the front side of the operation panel.
*1
For supported models, refer to Pro-face’s support site “Otasuke Pro!”
(http://www.proface.com/otasuke/). You can connect to this site in GP-Pro EX: from the [Help (H)] menu, click [Connect].
SD Card Items
Product Name
SD Memory Card (4 GB)
Product Number
PFXZCBSD4GC41
Description
SD Memory Card (4 GB, CLASS4)
28
GP4000 Series Hardware Manual
Option Items
Product Name
12.1-inch Screen Protection Sheet CA7-DFS12-01
10.4-inch Screen Protection Sheet PFXZCBDS101
7.5-inch Screen Protection Sheet PFXZCBDS71
7.0-inch Wide Screen Protection
Sheet
PFXZCBDS72
5.7-inch Screen Protection Sheet PFXZCBDS61
3.5-inch Screen Protection Sheet CA6-DFS4-01
12.1-inch Environment Cover PFXZCBOP121
10.4-inch Environment Cover
7.0/7.5-inch Environment Cover
5.7-inch Environment Cover
3.5-inch Environment Cover
Product Number
PFXZCBOP101
PFXZCBOP71
PFXZCBOP61
PFXZCBOP41
Corresponding GP unit
Description
GP-4600 Series
GP-4500 Series
GP-4401T
Disposable, dirt-resistant sheet for the GP unit screen (5 sheets/set)
GP-4401WW
GP-4300 Series
GP-4200 Series
GP-4600 Series
GP-4501TW
GP-4500 Series
*1
GP-4400 Series
GP-4300 Series
GP-4200 Series
Disposable, environment cover for the GP unit screen (1 sheet/set)
*1
Please use "12.1-inch Environment Cover" for GP-4501TW (10.4-inch model).
29
Connectivity
Maintenance Options
Product Name
Installation Fastener
Product Number
PFXZCBAF1
10.4-inch TW models & 12.1-inch
Installation Gasket
10.4-inch Installation Gasket
PFXZCBWG121
PFXZCBWG101
Corresponding GP unit
Description
GP4000 Series
*1
GP-4600 Series
GP-4501TW
GP-4500 Series
(except GP-
4501TW)
GP-4400 Series
Used to install the GP unit into a solid panel (4 pieces/ set)
Provides dust and moisture resistance when GP unit is installed into a solid panel (1 piece)
7.0-inch Wide & 7.5-inch Installation
Gasket
PFXZCBWG71
5.7-inch Installation Gasket
3.5-inch Installation Gasket
USB Clamp TypeA (1 port)
PFXZCBWG61
PFXZCBWG41
PFXZCBCLUSA1
GP-4300 Series
GP-4200 Series
GP4000 Series
*1
USB Clamp mini-B (1 port) ZC9USCLMB1
GP4000 Series
*1
Clamp to prevent disconnection of USB cable (USB/A, 1 port, 5 clamps/set)
Clamp to prevent disconnection of USB cable (USB/mini-B, 1 port, 5 clamps/set)
Connector to connect DC power supply cables (5 pcs/set)
DC Power Supply Connector PFXZCBCNDC1
DC Power Supply Connector (Rightangle)
PFXZCBCNDC2
Battery for Memory Backup
Panel Cutout Adapter
PFXZCBBT1
GP-4400 Series
GP-4300 Series
GP-4200 Series
GP-4600 Series
GP-4500 Series
GP-4600 Series
GP-4500 Series
GP-4400 Series
GP-4300 Series
(except GP-
4301TW)
GP-4500 Series
Right-angle connector to connect DC power supply cables (5 pcs/set)
Primary battery for memory and time data backup (1)
CA4-ATM10-01 Panel cutout adapter for mounting GP-4500 Series in cutout for GP-2500/2600 series.
*1
Does not include GP-4100 Series, GP-4201TM, or GP-4301TM.
30
GP4000 Series Hardware Manual
Parts/Functions
KanpaiHardwareManual 10/2011
Parts Identification and Functions
GP4000 Series Hardware Manual
3
Parts Identification and Functions
GP-4200 Series Parts Identification
Side
Front
GP-4200 Series
Rear
A
B C
Bottom
GP-4201T/4203T
F
GP-4201TW
E D
Part
A
B
F G D
Name
Status LED
USB (mini-B) Interface
Description
*1
Conforms to USB2.0 (mini-B) x 1.
Communication Distance: 5 m (16.4 ft) or less.
31
Parts/Functions
F
G
Part
C
D
E
Name
USB (Type A) Interface
Serial Interface (COM1)
Ethernet Interface
*2
Power Plug Connector
Serial Interface (COM2)
Description
Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current:
500 mA or less. Maximum communication distance: 5 m (16.4 ft).
GP-4201T: RS-232C/422/485 Serial
Interface. (You can switch the communication method via software.)
Connector: D-Sub 9 pin (plug) x 1.
GP-4201TW: RS-232C Serial Interface.
Connector: D-Sub 9 pin (plug) x 1.
GP-4203T: RS-485 (isolation) Serial
Interface. Connector: D-Sub 9 pin (socket) x 1.
Ethernet transmission interface (10BASE-
T/100BASE-TX)
Connector: Modular jack (RJ-45) x 1.
Ethernet Interface is not attached to GP-
4201TW.
-
GP-4201TW: RS-422/485 Serial Interface.
Connector: D-Sub 9 pin (plug) x 1.
*1
Status LED operations are as shown below:
Color
Green
Orange
Red
-
LED fade
(Green)
Indicator
ON
Flashing
Flashing
ON
Flashing
ON
OFF
Operation Mode
(Drawing)
Offline
In operation
Logic execution mode
(when logic is enabled)
–
RUN
STOP In operation
Software starting up.
Power is turned ON.
In operation Major Error
The GP unit’s "Backlight Control" is set to Standby Mode and the screen has gone blank.
Power is turned OFF.
*2
Ethernet LED operations are as shown below.
Link
Color Indicator
Green (Active) Flashing
Green (Link)
OFF
ON
Active OFF
Description
Data transmission is occurring.
No data transmission.
Data transmission is available in
10BASE-T/100BASE-TX.
No connection or subsequent transmission failure.
32
GP-4300 Series Parts Identification
Side
Front
GP-4300 Series
GP4000 Series Hardware Manual
Right
A
B
C
D
Rear
Bottom
E F
E G H I
C
D
Part
A
B
Name
Status LED
USB (Type A) Interface
Serial Interface (COM1)
Serial Interface (COM2)
Description
*1
Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current:
500 mA or less. Maximum communication distance: 5 m (16.4 ft).
RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1.
GP-4301T/GP-4301TW: RS-422/485 Serial
Interface. Connector: D-Sub 9 pin (plug) x 1.
GP-4303T: RS-485 (isolation) Serial Interface.
Connector: D-Sub 9 pin (socket) x 1.
33
Parts/Functions
I
Part
E
F
G
H
Name
Power Plug Connector -
Description
SD Card Access LED
*2
SD Card Interface
Cover/Replacement Battery
Insertion Cover
For information on how to open the cover, and insert or remove the SD Card, refer to SD Card
Insertion / Removal
(see page 150)
.
For information on how to open the cover and replace the battery, refer to Replacing the
Primary Battery
(see page 168)
.
NOTE: This cover is not on GP-4301TW
USB (mini-B) Interface
This lamp lights up when SD Card is inserted.
NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
Ethernet Interface
*3
Conforms to USB2.0 (mini-B) x 1.
Communication Distance: 5 m (16.4 ft) or less.
Ethernet transmission interface (10BASE-
T/100BASE-TX)
Connector: Modular jack (RJ-45) x 1.
*1
Status LED operations are as shown below:
Color
Green
Orange
Red
-
LED fade
(Green)
Indicator
ON
Flashing
Flashing
ON
Flashing
ON
OFF
Operation Mode
(Drawing)
Offline
In operation
Logic execution mode
(when logic is enabled)
–
RUN
STOP In operation
Software starting up.
Power is turned ON.
In operation Major Error
The GP unit’s "Backlight Control" is set to Standby Mode and the screen has gone blank.
Power is turned OFF.
*2
SD Card Access LED operations are as shown below.
Color Indicator
Green (Active) ON
OFF
Description
The SD Card is inserted.
The SD Card is not inserted or is not being accessed.
*3
Ethernet LED operations are as shown below.
Link
Color Indicator
Green (Active) Flashing
Green (Link)
OFF
ON
Active OFF
Description
Data transmission is occurring.
No data transmission.
Data transmission is available in
10BASE-T/100BASE-TX.
No connection or subsequent transmission failure.
34
GP-4400 Series Parts Identification
Side
Front
GP-4400 Series
GP-4401T
GP4000 Series Hardware Manual
A
GP-4401WW
Right
A
B
C
D
Rear
Bottom
E F
E G H I
35
Parts/Functions
I
Part
A
B
C
D
E
F
G
H
Name
Status LED
USB (Type A) Interface
Description
*1
Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current:
500 mA or less. Maximum communication distance: 5 m (16.4 ft).
Serial Interface (COM1)
Serial Interface (COM2)
-
RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1.
RS-422/485 Serial Interface. Connector: D-
Sub 9 pin (plug) x 1.
Power Plug Connector
SD Card Access LED
*2
SD Card Interface
Cover/Replacement Battery
Insertion Cover
USB (mini-B) Interface
For information on how to open the cover, and insert or remove the SD Card, refer to SD Card
Insertion / Removal
(see page 150)
.
For information on how to open the cover and replace the battery, refer to Replacing the
Primary Battery
(see page 168)
.
Conforms to USB2.0 (mini-B) x 1.
Communication Distance: 5 m (16.4 ft) or less.
Ethernet Interface
*3
This lamp lights up when SD Card is inserted.
NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
Ethernet transmission interface (10BASE-
T/100BASE-TX)
Connector: Modular jack (RJ-45) x 1.
*1
Status LED operations are as shown below:
Color Indicator
Green
Orange
Red
-
LED fade
(Green)
ON
Flashing
Flashing
ON
Flashing
ON
OFF
Operation Mode
(Drawing)
Offline
In operation
Logic execution mode
(when logic is enabled)
–
RUN
STOP In operation
Software starting up.
Power is turned ON.
In operation Major Error
The GP unit’s "Backlight Control" is set to Standby Mode and the screen has gone blank.
Power is turned OFF.
*2
SD Card Access LED operations are as shown below.
Color Indicator
Green (Active) ON
OFF
Description
The SD Card is inserted.
The SD Card is not inserted or is not being accessed.
36
GP4000 Series Hardware Manual
*3
Ethernet LED operations are as shown below.
Link
Color Indicator
Green (Active) Flashing
Green (Link)
OFF
ON
Active
OFF
Description
Data transmission is occurring.
No data transmission.
Data transmission is available in
10BASE-T/100BASE-TX.
No connection or subsequent transmission failure.
37
Parts/Functions
GP-4500 Series Parts Identification
Side
Front
GP-4500 Series
A
Rear
38
Bottom
B C
I H G
B F E D
Part
A
B
C
D
E
Name
Status LED
Description
*1
Power Input Terminal Block
(AC model), Power Plug
Connector (DC model)
SD Card Access LED
*2
-
This lamp lights up when SD Card is inserted.
NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
Ethernet Interface
*3
USB (mini-B) Interface
Ethernet transmission interface (10BASE-
T/100BASE-TX)
Connector: Modular jack (RJ-45) x 1.
Conforms to USB2.0 (mini-B) x 1.
Communication Distance: 5 m (16.4 ft) or less.
GP4000 Series Hardware Manual
I
Part
F
G
H
Name
SD Card Interface
Cover/Replacement Battery
Insertion Cover
For information on how to open the cover, and insert or remove the SD Card, refer to SD Card
Insertion/Removal
(see page 150)
.
For information on how to open the cover and replace the battery, refer to Replacing the
Primary Battery
(see page 168)
.
Serial Interface (COM2) GP-4501T/GP-4501TW: RS-422/485 Serial
Interface. Connector: D-Sub 9 pin (plug) x 1.
GP-4503T: RS-485 (isolation) Serial Interface.
Connector: D-Sub 9 pin (socket) x 1.
Serial Interface (COM1)
Description
USB (Type A) Interface
RS-232C Serial Interface.
Connector: D-Sub 9 pin (plug) x 1.
Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current:
500 mA or less. Maximum communication distance: 5 m (16.4 ft).
*1
Status LED operations are as shown below:
Color
Green
Orange
Red
-
LED fade
(Green)
Indicator
ON
Flashing
Flashing
ON
Flashing
ON
OFF
Operation Mode
(Drawing)
Offline
In operation
Logic execution mode
(when logic is enabled)
–
RUN
STOP In operation
Software starting up.
Power is turned ON.
In operation Major Error
The GP unit’s "Backlight Control" is set to Standby Mode and the screen has gone blank.
Power is turned OFF.
*2
SD Card Access LED operations are as shown below.
Color Indicator
Green (Active) ON
OFF
Description
The SD Card is inserted.
The SD Card is not inserted or is not being accessed.
*3
Ethernet LED operations are as shown below.
Link
Color Indicator
Green (Active) Flashing
Green (Link)
OFF
ON
Active
OFF
Description
Data transmission is occurring.
No data transmission.
Data transmission is available in
10BASE-T/100BASE-TX.
No connection or subsequent transmission failure.
39
Parts/Functions
GP-4600 Series Parts Identification
Side
Front
GP-4600 Series
A
Rear
40
Bottom
B
B
C
I H G
F E D
D
E
Part
A
B
C
Name
Status LED
Description
*1
Power Input Terminal Block
(AC model), Power Plug
Connector (DC model)
SD Card Access LED
*2
-
This lamp lights up when SD Card is inserted.
NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
Ethernet Interface
*3
USB (mini-B) Interface
Ethernet transmission interface (10BASE-
T/100BASE-TX)
Connector: Modular jack (RJ-45) x 1.
Conforms to USB2.0 (mini-B) x 1.
Communication Distance: 5 m (16.4 ft) or less.
GP4000 Series Hardware Manual
I
Part
F
G
H
Name
SD Card Interface
Cover/Replacement Battery
Insertion Cover
For information on how to open the cover, and insert or remove the SD Card, refer to SD Card
Insertion/Removal
(see page 150)
.
For information on how to open the cover and replace the battery, refer to Replacing the
Primary Battery
(see page 168)
.
Serial Interface (COM2) GP-4601T: RS-422/485 Serial Interface.
Connector: D-Sub 9 pin (plug) x 1.
GP-4603T: RS-485 (isolation) Serial Interface.
Connector: D-Sub 9 pin (socket) x 1.
Serial Interface (COM1)
Description
USB (Type A) Interface
RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1.
Conforms to USB2.0 (Type A) x 1.
Power supply voltage: 5Vdc+/-5%.
Output Current: 500 mA or less.
Maximum communication distance: 5 m (16.4 ft).
*1
Status LED operations are as shown below:
Color
Green
Orange
Red
-
LED fade
(Green)
Indicator
ON
Flashing
Flashing
ON
Flashing
ON
OFF
Operation Mode
(Drawing)
Offline
In operation
In operation
Logic execution mode
(when logic is enabled)
–
RUN
STOP
Software starting up.
Power is turned ON.
In operation Major Error
The GP unit’s "Backlight Control" is set to Standby Mode and the screen has gone blank.
Power is turned OFF.
*2
SD Card Access LED operations are as shown below.
Color Indicator
Green (Active) ON
OFF
Description
The SD Card is inserted.
The SD Card is not inserted or is not being accessed.
*3
Ethernet LED operations are as shown below.
Link
Active
Color Indicator
Green (Active) Flashing
Green (Link)
OFF
ON
OFF
Description
Data transmission is occurring.
No data transmission.
Data transmission is available in
10BASE-T/100BASE-TX.
No connection or subsequent transmission failure.
41
Parts/Functions
42
GP4000 Series Hardware Manual
Specifications
KanpaiHardwareManual 10/2011
Specifications
Overview
This chapter presents the GP unit specifications.
What Is in This Chapter?
This chapter contains the following sections:
Topic
4.1
Section
4.2
4.3
4.4
4.5
GP-4200 Series
GP-4300 Series
GP-4400 Series
GP-4500 Series
GP-4600 Series
GP4000 Series Hardware Manual
4
Page
44
64
82
97
117
43
Specifications
4.1
GP-4200 Series
What Is in This Section?
This section contains the following topics:
Topic
Electrical Specifications
Environmental Specifications
Structural Specifications
Display Specifications
Memory, Clock, and Touch Panel
Interface Specifications
Specifications of Serial Interface COM1
Specifications of Serial Interface COM2
Dimensions
49
50
52
53
57
58
Page
45
46
47
44
Electrical Specifications
GP4000 Series Hardware Manual
Rated Input Voltage
Input Voltage Limits
Voltage Drop
Power Consumption
When power is not supplied to external devices
Backlight OFF (Standby Mode)
Backlight Dimmed (Brightness:
20%)
In-Rush Current
Voltage Endurance
Insulation Resistance
24 Vdc
19.2...28.8 Vdc
2 ms or less
9.6 W or less
5.2 W or less
4.2 W or less
4.3 W or less
30 A or less
1,000 Vac 20 mA for 1 minute
(between charging and FG terminals)
500 Vdc, 10 M
Ω
or more
(between charging and FG terminals)
45
Specifications
Environmental Specifications
Surrounding Air
Temperature
Storage Temperature
Surrounding Air and
Storage Humidity
Dust
0...50
°
C (32...122
°
F)
-20...60
°
C (-4...140
°
F)
10%...90% RH (Non condensing, wet bulb temperature 39
°
C [102.2
°
F] or less)
0.1 mg/m
3
(10
-7
oz/ft
3
) or less (non-conductive levels)
Pollution Degree
Corrosive Gases
For use in Pollution Degree 2 environment
Free of corrosive gases
Atmospheric Pressure
(Operating Altitude)
Vibration Resistance
800...1,114 hPa (2,000 m [6,561 ft] or lower)
IEC/EN 61131-2 compliant
5...9 Hz Single amplitude 3.5 mm (0.14 in.)
9...150 Hz Fixed acceleration: 9.8 m/s
2
X, Y, Z directions for 10 cycles (approx. 100 min.)
Concussion Resistance IEC/EN 61131-2 compliant
147 m/s
2
, X, Y, Z directions for 3 times
Noise immunity
Electrostatic Discharge
Immunity
Noise Voltage: 1,000 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Contact Discharge Method: 6 kV (IEC/EN 61000-4-
2 Level 3)
Air quality requirements
Do not operate or store the panel where chemicals evaporate, or where chemicals are present in the air: z z
Corrosive chemicals: Acids, alkalines, liquids containing salt.
Flammable chemicals: Organic solvents.
CAUTION
INOPERATIVE EQUIPMENT
Do not allow water, liquids, metal, and wiring fragments to enter the panel case.
Failure to follow these instructions can result in injury or equipment damage.
46
Structural Specifications
GP4000 Series Hardware Manual
Grounding
Cooling Method
Structure
*1
External Dimensions
Panel Cut Dimensions
Functional grounding: Grounding resistance of 100
Ω
, 2mm
2
(AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals)
Natural air circulation
IP65f NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure)
W132 x H106 x D42 mm (W5.2 x H4.17 x
D1.65 in.)
W118.5 x H92.5 mm (W4.67 x H3.64 in.)
*2
Panel thickness area: 1.6...5 mm (0.06...0.2 in)
*3
0.4 kg (0.9 lb) or less (main unit only) Weight
*1
The front face of the GP unit, installed in a solid panel, has been tested using conditions equivalent to the standards shown in the specification. Even though the
GP unit’s level of resistance is equivalent to these standards, oils that should have no effect on the GP unit can possibly harm the panel. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oils are allowed to adhere to the panel for long periods of time. If the GP unit’s front face protection sheet peels off, these conditions can lead to the ingress of oil into the GP unit and separate protection measures are suggested.
Also, if non-approved oils are present, they may cause deformation or corrosion of the front panel’s plastic cover. Therefore, prior to installing the GP unit, be sure to confirm the type of conditions that will be present in the GP unit’s operating environment. If the installation gasket is used for a long period of time, or if the GP unit and its gasket are removed from the panel, the original level of protection cannot be kept. To maintain the original protection level, be sure to replace the installation gasket regularly.
*2
For dimensional tolerance, everything +1/-0 mm (+0.04/-0 in.) and R in angle are below R3 (R0.12 in.)
*3
Even if the installation wall thickness is within the recommended range for the
“Panel Cut Dimensions”, depending on wall’s material, size, and installation location of the GP unit and other devices, the installation wall could warp. To prevent warping, the installation surface may need to be strengthened.
The front face of the panel, installed in a solid panel, has been tested using conditions equivalent to the standards shown in the specification.
CAUTION
EQUIPMENT DAMAGE
Ensure that the panel is not in permanent and direct contact with oils.
Failure to follow these instructions can result in injury or equipment damage.
47
Specifications
NOTICE
STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z
Store the panel in areas where temperatures are within the panel’s specifications.
Do not restrict or block the panel’s rear-face ventilation slots.
Failure to follow these instructions can result in equipment damage.
NOTICE
GASKET AGING z z
Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Failure to follow these instructions can result in equipment damage.
48
Display Specifications
GP4000 Series Hardware Manual
Display Type
Display Size
Resolution
Effective Display Area
Display Colors
Backlight
Backlight Service Life
GP-4201T / GP-4203T
TFT Color LCD
3.5”
320 x 240 pixels (QVGA)
GP-4201TW
W70.56 x H52.92 mm (W2.78 x H2.08 in.)
65,536 colors (No blink) / 16,384 colors (Blink)
White LED (Not user replaceable. When replacement is required, contact your local distributor.)
50,000 hours or more (continuous operation at 25
°
C
[77
°
F] before backlight brightness decreased to
50%)
Brightness Control
Language Fonts
Character Sizes
Font Sizes
Text
16 levels (Adjusted with touch panel or software)
8 levels (Adjusted with touch panel or software)
Japanese: 6,962 (JIS Standards 1 & 2) (including
607 non-kanji characters)
ANK: 158 (Korean, Traditional Chinese and
Simplified Chinese fonts are downloadable.)
Standard font: 8 x 8, 8 x 16, 16 x 16 and 32 x 32 pixel fonts
Stroke font: 6...127 pixel fonts
Image font: 8...72 pixel fonts
Standard font: You can expand width up to 8 times, and expand height up to 8 times.
*1
8 x 8 pixels
8 x 16 pixels
40 characters per row x 30 rows
40 characters per row x 15 rows
16 x 16 pixels 20 characters per row x 15 rows
32 x 32 pixels 10 characters per row x 7 rows
*1
You can set up other font sizes using the software.
49
Specifications
Memory, Clock, and Touch Panel
Memory
Application Memory
*1
Logic Program Area
Font Area
Data Backup
Variable Area
GP-4201T / GP-4203T
FLASH EPROM 16 MB
(including the logic program area)
GP-4201TW
FLASH EPROM 8 MB
(including the logic program area)
FLASH EPROM 132 KB (Equivalent to 15,000 steps)
*2
FLASH EPROM 8 MB (when limit exceeded, uses application memory)
SRAM 320 KB
(Rechargeable lithium battery for data backup)
SRAM 64 KB
(Rechargeable lithium battery for retentive variables)
SRAM 128 KB
(Rechargeable lithium battery for data backup)
None
*1
Capacity available for user application.
*2
Up to 60,000 steps can be converted in software. However, this reduces application memory capacity for screen data by 1 MB.
NOTE: z z
When the message "RAAA051 Low battery" is displayed, supply power to the GP unit and fully charge the battery. In 24 hours the battery charges to a level that allows backup operation. Completing a full charge requires about 120 hours (5 days).
The lithium battery’s lifetime is: 10 years when the battery’s ambient temperature is 40
°
C (104
°
F) or less, 4.1 years when the battery’s ambient temperature is 50
°
C (122
°
F) or less, and 1.5 years when the battery’s ambient temperature is 60
°
C (140
°
F) or less.
When used for backup:
Approximately 100 days, with a fully charged battery.
Approximately 6 days, with a half-charged battery.
Clock
± 65 seconds per month (deviation at room temperature and power is OFF).
Variations in operating conditions and battery life can cause clock deviations from -
380 to +90 seconds per month.
For systems where this level of precision is insufficient, the user should monitor and make adjustments when required.
NOTE: z z
When the message "RAAA051 Low battery" is displayed, supply power to the GP unit and fully charge the battery. In 24 hours the battery charges to a level that allows backup operation. Completing a full charge requires about 120 hours (5 days).
The lithium battery’s lifetime is: 10 years when the battery’s ambient temperature is 40
°
C (122
°
°
C (104
°
C (140
°
F) or less, 4.1 years when the battery’s ambient temperature is 50
F) or less, and 1.5 years when the battery’s ambient temperature is 60
°
F) or less.
50
Touch Panel
When used for backup:
Approximately 100 days, with a fully charged battery.
Approximately 6 days, with a half-charged battery.
GP4000 Series Hardware Manual
Touch Panel Type
Touch Panel Resolution
Touch Panel Service Life
Resistive Film (analog)
1,024 x 1,024
1 million times or more
51
Specifications
Interface Specifications
Serial Interface COM1
Asynchronous
Transmission
Data Length
Stop Bit
Parity
Data Transmission
Speed
Connector
GP-4201T
RS-232C / RS-422 /
RS-485
7 or 8 bits
1 or 2 bits
None, odd or even
2,400...115,200 bps,
187,500 bps (MPI)
D-Sub 9 pin (plug)
GP-4201TW
RS-232C
GP-4203T
RS-485 (isolation)
2,400...115,200 bps 2,400...115,200 bps, 187,500 bps
(MPI)
D-Sub 9 pin
(socket)
Serial Interface COM2
GP-4201TW
Asynchronous Transmission RS-422 / RS-485
Data Length
Stop Bit
7 or 8 bits
1 or 2 bits
Parity
Data Transmission Speed
Connector
None, odd or even
2,400...115,200 bps,
187,500 bps (MPI)
D-Sub 9 pin (plug)
USB Interface
Connector
Power Supply Voltage
Maximum Current
Supplied
Maximum Transmission
Distance
USB (Type A) Interface
USB 2.0 (Type A) x 1
5 Vdc ±5%
500 mA
5 m (16.4 ft)
Ethernet Interface
Ethernet (LAN)
GP-4201T / GP-4203T
IEEE802.3i / IEEE802.3u,
10BASE-T/100BASE-TX
Modular jack (RJ45) x 1 Connector
NOTE: GP-4201TW does not have an Ethernet interface.
-
-
USB (mini-B) Interface
USB 2.0 (mini-B) x 1
52
Specifications of Serial Interface COM1
Introduction
GP4000 Series Hardware Manual
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM1
GP-4201T: D-Sub 9 pin plug connector via an RS-232C or RS-422/RS-485 cable.
Pin Connection
5
1
9
6
(GP unit side)
5
6
7
8
9
3
4
1
2
Pin
No.
RS-232C
Signal Name Direction
CD
RD(RXD)
Input
Input
SD(TXD)
ER(DTR)
SG
DR(DSR)
RS(RTS)
CS(CTS)
CI(RI)/VCC
-
Output
Output
Input
Output
Input
Input/–
Shell FG –
Meaning
Carrier Detect
Receive Data
Send Data
Data Terminal Ready
Signal Ground
Data Set Ready
Request to Send
Send possible
Called Status Display
+5V±5% Output 0.25A
*1
Frame Ground (Common with SG)
NOTE:
*1
You can switch pin #9 between RI and VCC via software.
NOTICE
EQUIPMENT DAMAGE
Use only the rated current.
Failure to follow these instructions can result in equipment damage.
53
Specifications
54
Pin Connection
5
1
9
6
(GP unit side)
Pin
No.
6
7
4
5
1
2
3
ERA
SG
CSB
SDB
8
9
CSA
ERB
Shell FG
RS-422/RS-485
Signal Name Direction
RDA
RDB
SDA
Input
Input
Output
-
Output
Input
Output
Input
Output
–
Meaning
Receive Data A (+)
Receive Data B (-)
Send Data A (+)
Data Terminal Ready A (+)
Signal Ground
Send Possible B (-)
Send Data B (-)
Send Possible A (+)
Data Terminal Ready B (-)
Frame Ground (Common with SG)
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
GP-4201TW: D-Sub 9 pin plug connector via an RS-232C cable.
Pin Connection
5
1
9
6
(GP unit side)
3
4
5
1
2
8
9
6
7
Pin
No.
RS-232C
Signal Name Direction
CD
RD(RXD)
Input
Input
SD(TXD)
ER(DTR)
SG
Output
-
Output
DR(DSR)
RS(RTS)
CS(CTS)
CI(RI)/VCC
Input
Output
Input
Input/–
Shell FG –
Meaning
Carrier Detect
Receive Data
Send Data
Data Terminal Ready
Signal Ground
Data Set Ready
Request to Send
Send possible
Called Status Display
+5V±5% Output 0.25A
*1
Frame Ground (Common with SG)
NOTE:
*1
You can switch pin #9 between RI and VCC via software.
GP4000 Series Hardware Manual
NOTICE
EQUIPMENT DAMAGE
Use only the rated current.
Failure to follow these instructions can result in equipment damage.
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION
LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
GP-4203T: D-Sub 9 pin socket connector via a RS-485, PROFIBUS, or MPI cable.
Pin Connection
1
5
6
9
(GP unit side)
3
4
1
2
5
6
Pin
No.
RS-485 (isolation)
Signal Name
NC
NC
Line A
Direction
–
Meaning no connection
– no connection
Input/Output Data A (+)
RS(RTS)
SG
VCC
Output
–
–
Request to Send
Signal Ground
+5V±5% External Output
*1
7
8
NC
Line B
9 NC
Shell FG
–
–
– no connection
Input/Output Data B (-) no connection
Frame Ground
*2
(Not connected with SG)
NOTE:
*1
You can supply power to the Siemens PROFIBUS connector only. You cannot supply power to the device/PLC.
*2
The SG and FG terminals are isolated.
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2A-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
55
Specifications
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
56
Specifications of Serial Interface COM2
Introduction
GP4000 Series Hardware Manual
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM2
GP-4201TW: D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin Connection
5
1
9
6
(GP unit side)
Pin
No.
6
7
4
5
1
2
3
ERA
SG
CSB
SDB
8
9
CSA
ERB
Shell FG
RS-422/RS-485
Signal Name Direction
RDA
RDB
SDA
Input
Input
Output
-
Output
Input
Output
Input
Output
–
Meaning
Receive Data A (+)
Receive Data B (-)
Send Data A (+)
Data Terminal Ready A (+)
Signal Ground
Send Possible B (-)
Send Data B (-)
Send Possible A (+)
Data Terminal Ready B (-)
Frame Ground (Common with SG)
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
57
Specifications
Dimensions
External Dimensions
PP
LQ
1 Front
2 Right Side
3 Top
58
Installation with Installation Fasteners
PP
LQ
GP4000 Series Hardware Manual
1 Left Side
2 Front
3 Right Side
4 Top
5 Bottom
59
Specifications
Dimensions with Cables: GP-4201T mm in.
(4)
73
2.87
59
2.32
(1) (2) (3)
(5)
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
60
Dimensions with Cables: GP-4201TW mm in.
(4)
GP4000 Series Hardware Manual
73
2.87
59
2.32
(1)
(2)
(3)
(5)
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
61
Specifications
Dimensions with Cables: GP-4203T mm in.
(4)
73
2.874
59
2.323
MPI Cable
(1) (2)
2.638
(3)
(5)
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
62
GP4000 Series Hardware Manual
Panel Cut Dimensions
Create a panel cut and insert the GP unit into the opening from the front.
A
R C
A
118.5 mm (+1, -0 mm)
(4.67 in [+0.04, -0 in.])
B C
92.5 mm (+1, -0 mm)
(3.64 in. [+0.04, -0 in.])
1.6...5 mm (0.06...0.2 in)
R
3 mm (0.12 in.) maximum
NOTE: Before designing the panel cut, refer to Installation
(see page 136)
.
Installation Fastener Dimensions mm in.
Ø10
Ø0.39
M6
14
0.55
12
0.47
26
1.02
63
Specifications
4.2
GP-4300 Series
What Is in This Section?
This section contains the following topics:
Topic
Electrical Specifications
Environmental Specifications
Structural Specifications
Display Specifications
Memory, Clock, and Touch Panel
Interface Specifications
Specifications of Serial Interface COM1
Specifications of Serial Interface COM2
73
75
Dimensions 77
69
70
72
Page
65
66
67
64
Electrical Specifications
GP4000 Series Hardware Manual
Rated Input Voltage
Input Voltage Limits
Voltage Drop
Power Consumption
When power is not supplied to external devices
Backlight OFF (Standby Mode)
Backlight Dimmed (Brightness:
20%)
In-Rush Current
Voltage Endurance
Insulation Resistance
24 Vdc
19.2...28.8 Vdc
5 ms or less
10.5 W or less
6.5 W or less
4.5 W or less
5 W or less
30 A or less
1,000 Vac, 20 mA for 1 minute
(between charging and FG terminals)
500 Vdc, 10 M
Ω
or more
(between charging and FG terminals)
65
Specifications
Environmental Specifications
Surrounding Air
Temperature
Storage Temperature
Surrounding Air and
Storage Humidity
Dust
GP-4301T / GP-4303T
0...55
°
C (32
°
F...131
°
F)
GP-4301TW
0...50
°
C (32...122
°
F)
-20...60
°
C (-4...140
°
F)
10...90% RH (Non condensing, wet bulb temperature 39
°
C [102.2
°
F] or less)
0.1 mg/m
3
(10
-7
oz/ft
3
) or less (non-conductive levels)
Pollution Degree
Corrosive Gases
For use in Pollution Degree 2 environment
Free of corrosive gases
Atmospheric Pressure
(Operating Altitude)
Vibration Resistance
800...1,114 hPa (2,000 m [6,561 ft] or lower)
IEC/EN 61131-2 compliant
5...9 Hz Single amplitude 3.5 mm (0.14 in.)
9...150 Hz Fixed acceleration: 9.8 m/s
2
X, Y, Z directions for 10 cycles (approx. 100 min)
Concussion Resistance IEC/EN 61131-2 compliant
147 m/s
2
, X, Y, Z directions for 3 times
Noise Immunity
Electrostatic Discharge
Immunity
Noise Voltage: 1,000 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Contact Discharge Method: 6 kV (IEC/EN 61000-4-2 Level
3)
Air quality requirements
Do not operate or store the panel where chemicals evaporate, or where chemicals are present in the air: z z
Corrosive chemicals: Acids, alkalines, liquids containing salt.
Flammable chemicals: Organic solvents.
CAUTION
INOPERATIVE EQUIPMENT
Do not allow water, liquids, metal, and wiring fragments to enter the panel case.
Failure to follow these instructions can result in injury or equipment damage.
66
Structural Specifications
GP4000 Series Hardware Manual
Grounding
Cooling Method
Structure
*1
External Dimensions
Panel Cut Dimensions
Functional grounding: Grounding resistance of 100
Ω
, 2 mm
2
(AWG 14) or thicker wire, or your country’s applicable standard.
(Same for FG and SG terminals)
Natural air circulation
IP65f NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure)
W169.5 x H137 x D59.5 mm (W6.67 x H5.39 x D2.34 in.)
W156 x H123.5 mm (W6.14 x H4.86 in.)
*2
Panel thickness area: 1.6...5 mm (0.06...0.2 in.)
*3
0.8 kg (1.8 lb) or less (main unit only) Weight
NOTE:
*1
The front face of the GP unit, installed in a solid panel, has been tested using conditions equivalent to the standards shown in the specification. Even though the GP unit’s level of resistance is equivalent to these standards, oils that should have no effect on the GP unit can possibly harm the panel. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oils are allowed to adhere to the panel for long periods of time. If the GP unit’s front face protection sheet peels off, these conditions can lead to the ingress of oil into the GP unit and separate protection measures are suggested.
Also, if non-approved oils are present, they may cause deformation or corrosion of the front panel’s plastic cover. Therefore, prior to installing the GP unit, be sure to confirm the type of conditions that will be present in the GP unit’s operating environment. If the installation gasket is used for a long period of time, or if the GP unit and its gasket are removed from the panel, the original level of protection cannot be kept. To maintain the original protection level, be sure to replace the installation gasket regularly.
*2
For dimensional tolerance, everything +1/-0 mm (+0.04/-0 in.) and R in angle are below R3 (R0.12 in.)
*3
Even if the installation wall thickness is within the recommended range for the
“Panel Cut Dimensions”, depending on wall’s material, size, and installation location of the GP unit and other devices, the installation wall could warp. To prevent warping, the installation surface may need to be strengthened.
CAUTION
EQUIPMENT DAMAGE
Ensure that the panel is not in permanent and direct contact with oils.
Failure to follow these instructions can result in injury or equipment damage.
67
Specifications
NOTICE
STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z
Store the panel in areas where temperatures are within the panel’s specifications.
Do not restrict or block the panel’s rear-face ventilation slots.
Failure to follow these instructions can result in equipment damage.
NOTICE
GASKET AGING z z
Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Failure to follow these instructions can result in equipment damage.
68
Display Specifications
GP4000 Series Hardware Manual
Display Type
Display Size
Resolution
Effective Display Area
Display Colors
Backlight
Backlight Service Life
Brightness Control
Language Fonts
Character Sizes
Font Sizes
Text
GP-4301T / GP-4303T
TFT Color LCD
5.7”
320 x 240 pixels (QVGA)
GP-4301TW
W115.2 x H86.4 mm (W4.54 x H3.40 in.)
65,536 colors (No blink) / 16,384 colors (Blink)
White LED (Not user replaceable. When replacement is required, contact your local distributor.)
50,000 hours or more (continuous operation at 25
°
C
[77
°
F] before backlight decreases to 50%.)
16 levels (Adjusted with touch panel or software)
8 levels (Adjusted with touch panel or software)
Japanese: 6,962 (JIS Standards 1 & 2) (including
607 non-kanji characters)
ANK: 158 (Korean, Traditional Chinese and
Simplified Chinese fonts are downloadable.)
Standard font: 8 x 8, 8 x 16, 16 x 16 and 32 x 32 pixel fonts
Stroke font: 6...127 pixel fonts
Image font: 8...72 pixel fonts
Standard font: You can expand the width up to 8 times, and expand the height up to 8 times.
*1
8 x 8 pixels
8 x 16 pixels
40 characters per row x 30 rows
40 characters per row x 15 rows
16 x 16 pixels 20 characters per row x 15 rows
32 x 32 pixels 10 characters per row x 7 rows
*1
You can set up other font sizes using the software.
69
Specifications
Memory, Clock, and Touch Panel
Memory
Application Memory
*1
Logic Program Area
Font Area
Data Backup
Variable Area
GP-4301T / GP-4303T
FLASH EPROM 16 MB
(including the logic program area)
GP-4301TW
FLASH EPROM 8 MB
(including the logic program area)
FLASH EPROM 132 KB (Equivalent to 15,000 steps
*2
)
FLASH EPROM 8 MB (when this limit exceeded, uses application memory)
SRAM 320 KB
(Replaceable lithium battery for data backup)
SRAM 64 KB
(Replaceable Lithium battery for retentive variables)
SRAM 128 KB
(Rechargeable lithium battery for data backup)
None
*1
Capacity available for user application (internal memory).
*2
Up to 60,000 steps can be converted in software. However, this reduces application memory capacity for screen data by 1 MB.
NOTE: z z
When the message "RAAA051 Low battery" is displayed on the GP-4301TW, supply power to the GP unit and fully charge the battery. In 24 hours the battery charges to a level that allows backup operation. Completing a full charge requires about 120 hours (5 days).
The lithium battery’s lifetime is: 10 years when the battery’s ambient temperature is 40
°
C (104
°
F) or less, 4.1 years when the battery’s ambient temperature is 50
°
C (122
°
F) or less, and 1.5 years when the battery’s ambient temperature is 60
°
C (140
°
F) or less.
When used for backup:
Approximately 100 days, with a fully charged battery.
Approximately 6 days, with a half-charged battery.
70
Clock
Touch Panel
GP4000 Series Hardware Manual
± 65 seconds per month (deviation at room temperature and power is OFF).
Variations in operating conditions and battery life can cause clock deviations from -
380 to +90 seconds per month.
For systems where this level of precision is insufficient, the user should monitor and make adjustments when required.
NOTE: z z
When the message "RAAA051 Low battery" is displayed on the GP-4301TW, supply power to the GP unit and fully charge the battery. In 24 hours the battery charges to a level that allows backup operation. Completing a full charge requires about 120 hours (5 days).
The lithium battery’s lifetime is: 10 years when the battery’s ambient temperature is 40
°
C (104
°
F) or less, 4.1 years when the battery’s ambient temperature is 50
°
C (122
°
F) or less, and 1.5 years when the battery’s ambient temperature is 60
°
C (140
°
F) or less.
When used for backup:
Approximately 100 days, with a fully charged battery.
Approximately 6 days, with a half-charged battery.
Touch Panel Type
Touch Panel Resolution
Touch Panel Service Life
Resistive Film (analog)
1,024 x 1,024
1 million times or more
71
Specifications
Interface Specifications
Serial Interface COM1
Asynchronous
Transmission
Data Length
RS-232C
Stop Bit
Parity
7 or 8 bits
1 or 2 bits
None, odd or even
Data Transmission Speed 2,400...115,200 bps
Connector D-Sub 9 pin (plug)
Serial Interface COM2
Asynchronous
Transmission
Data Length
Stop Bit
GP-4301T / GP-4301TW
RS-422 / RS-485
7 or 8 bits
1 or 2 bits
GP-4303T
RS-485 (isolation)
Parity None, odd or even
Data Transmission Speed 2,400...115,200 bps, 187,500 bps (MPI)
Connector D-Sub 9 pin (plug) D-Sub 9 pin (socket)
USB Interface
Connector
Power Supply Voltage
Maximum Current
Supplied
Maximum Transmission
Distance
USB (Type A) Interface
USB 2.0 (Type A) x 1
5 Vdc ±5%
500 mA
5 m (16.4 ft)
-
-
USB (mini-B) Interface
USB 2.0 (mini-B) x 1
Ethernet Interface
Ethernet (LAN)
Connector
IEEE802.3i / IEEE802.3u,
10BASE-T/100BASE-TX
Modular jack (RJ45) x 1
SD Card Interface
GP-4301T/GP-4303T: SD Card slot x 1 (maximum 32 GB SD/SDHC Card)
NOTE: GP-4301TW does not have an SD Card interface.
72
Specifications of Serial Interface COM1
Introduction
GP4000 Series Hardware Manual
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM1
GP-4301T / GP-4301TW / GP-4303T : D-Sub 9 pin plug connector via an RS-232C cable.
Pin Connection
5
1
9
6
(GP unit side)
5
6
7
8
9
3
4
1
2
Pin
No.
RS-232C
Signal Name Direction
CD
RD(RXD)
Input
Input
SD(TXD)
ER(DTR)
SG
DR(DSR)
RS(RTS)
CS(CTS)
CI(RI)/VCC
-
Output
Output
Input
Output
Input
Input/–
Shell FG –
Meaning
Carrier Detect
Receive Data
Send Data
Data Terminal Ready
Signal Ground
Data Set Ready
Request to Send
Send possible
Called Status Display
+5V±5% Output 0.25A
*1
Frame Ground (Common with SG)
NOTE:
*1
You can switch pin #9 between RI and VCC via software.
NOTICE
EQUIPMENT DAMAGE
Use only the rated current.
Failure to follow these instructions can result in equipment damage.
Interfit bracket is #4-40 (UNC).
73
Specifications
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION
LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
74
Specifications of Serial Interface COM2
Introduction
GP4000 Series Hardware Manual
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM2
GP-4301T / GP-4301TW: D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin Connection
5
1
9
6
(GP unit side)
Pin
No.
6
7
4
5
1
2
3
ERA
SG
CSB
SDB
8
9
CSA
ERB
Shell FG
RS-422/RS-485
Signal Name Direction
RDA
RDB
SDA
Input
Input
Output
-
Output
Input
Output
Input
Output
–
Meaning
Receive Data A (+)
Receive Data B (-)
Send Data A (+)
Data Terminal Ready A (+)
Signal Ground
Send Possible B (-)
Send Data B (-)
Send Possible A (+)
Data Terminal Ready B (-)
Frame Ground (Common with SG)
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
75
Specifications
GP-4303T: D-Sub 9 pin socket connector via an RS-485, PROFIBUS, or MPI cable.
Pin Connection
1
5
6
9
(GP unit side)
4
5
6
1
2
3
Pin
No.
7
8
RS-485 (isolation)
Signal Name
NC
NC
Line A
-
Direction Meaning no connection
no connection
Input/Output Data A (+)
RS(RTS)
SG
VCC
NC
Line B
9 NC
Shell FG
-
-
-
Output Request to Send
Signal Ground
-
-
+5V±5% External Output
*1 no connection
Input/Output Data B (-) no connection
Frame Ground
*2
(Not connected with SG)
NOTE:
*1
You can supply power to the Siemens PROFIBUS connector only. You cannot supply power to the device/PLC.
*2
The SG and FG terminals are isolated.
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2A-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION
LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
76
Dimensions
External Dimensions mm in.
(3)
155.5
6.12
169.5
6.67
GP4000 Series Hardware Manual
59.5
2.34
5
0.20
(GP-4301T)
1 Front
2 Right Side
3 Top
(1) (2)
77
Specifications
Installation with Installation Fasteners
PP
LQ
1 Left Side
2 Front
3 Right Side
4 Top
5 Bottom
78
Dimensions with Cables: GP-4301T/GP-4301TW mm in.
(4)
62
2.44
34
1.34
GP4000 Series Hardware Manual
(1) (2) (3)
(5)
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
79
Specifications
Dimensions with Cables: GP-4303T mm in.
62
2.44
34
1.34
(4)
(5)
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
80
GP4000 Series Hardware Manual
Panel Cut Dimensions
Create a panel cut and insert the GP unit into the opening from the front.
A
R C
A B C
156 mm (+1/-0) mm
(6.14 in [+0.04, -0 in.])
123.5 mm (+1, -0 mm)
(4.86 in [+0.04, -0 in.])
1.6...5 mm
(0.06...0.2 in.)
R
3 mm (0.12 in.) maximum
NOTE: Before designing the panel cut, refer to Installation
(see page 136)
.
Installation Fastener Dimensions mm in.
Ø10
Ø0.39
M6
14
0.55
12
0.47
26
1.02
81
Specifications
4.3
GP-4400 Series
What Is in This Section?
This section contains the following topics:
Topic
Electrical Specifications
Environmental Specifications
Structural Specifications
Display Specifications
Memory, Clock, and Touch Panel
Interface Specifications
Specifications of Serial Interface COM1
Specifications of Serial Interface COM2
90
92
Dimensions 93
87
88
89
Page
83
84
85
82
Electrical Specifications
GP4000 Series Hardware Manual
Rated Input Voltage
Input Voltage Limits
Voltage Drop
Power Consumption
When power is not supplied to external devices
Backlight OFF (Standby Mode)
Backlight Dimmed (Brightness:
20%)
In-Rush Current
Voltage Endurance
Insulation Resistance
24 Vdc
19.2...28.8 Vdc
5 ms or less
12 W or less
8 W or less
5 W or less
5.5 W or less
30 A or less
1,000 Vac, 20 mA for 1 minute
(between charging and FG terminals)
500 Vdc, 10 M
Ω
or more
(between charging and FG terminals)
83
Specifications
Environmental Specifications
Surrounding Air
Temperature
GP-4401T
0...55
°
C (32...131
°
F)
Storage Temperature -20...60
°
C (-4...140
°
F)
Surrounding Air and
Storage Humidity
Dust
10...90% RH (Non condensing, wet bulb temperature 39
°
C [102.2
°
F] or less)
0.1 mg/m
3
(10
-7
oz/ft
3
GP-4401WW
0...50
°
C (32...122
°
F)
) or less (non-conductive levels)
Pollution Degree
Corrosive Gases
For use in Pollution Degree 2 environment
Free of corrosive gases
Atmospheric pressure
(Operating Altitude)
Vibration Resistance
800...1,114 hPa (2,000 m [6,561 ft] or lower)
IEC/EN 61131-2
5...9 Hz Single amplitude 3.5 mm (0.14 in.)
9...150 Hz Fixed acceleration: 9.8 m/s
2
X, Y, Z directions for 10 cycles (approx. 100 min)
Concussion Resistance IEC/EN 61131-2 compliant
147 m/s
2
, X, Y, Z directions for 3 times
Noise Immunity
Electrostatic Discharge
Immunity
Noise Voltage: 1,000 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Contact Discharge Method: 6 kV (IEC/EN 61000-4-2 Level
3)
Air quality requirements
Do not operate or store the GP unit where chemicals evaporate, or where chemicals are present in the air: z z
Corrosive chemicals: Acids, alkalines, liquids containing salt.
Flammable chemicals: Organic solvents.
CAUTION
INOPERATIVE EQUIPMENT
Do not allow water, liquids, metal, and wiring fragments to enter the panel case.
Failure to follow these instructions can result in injury or equipment damage.
84
Structural Specifications
GP4000 Series Hardware Manual
Grounding
Cooling Method
Structure
*1
External Dimensions
Panel Cut Dimensions
Weight
Functional grounding: Grounding resistance of
100
Ω
, 2 mm
2
(AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and
SG terminals)
Natural air circulation
IP65f NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure)
W218 x H173 x D60 mm (W8.58 x H6.81 x D2.36 in.)
W204.5 x H159.5 mm (W8.05 x H6.28 in.)
*2
Panel thickness area: 1.6...5 mm (0.06...0.2 in.)
*3
1.2 kg (2.6 lb) or less (main unit only)
NOTE:
*1
The front face of the GP unit, installed in a solid panel, has been tested using conditions equivalent to the standards shown in the specification. Even though the GP unit’s level of resistance is equivalent to these standards, oils that should have no effect on the GP unit can possibly harm the panel. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oils are allowed to adhere to the panel for long periods of time. If the GP unit’s front face protection sheet peels off, these conditions can lead to the ingress of oil into the GP unit and separate protection measures are suggested.
Also, if non-approved oils are present, they may cause deformation or corrosion of the front panel’s plastic cover. Therefore, prior to installing the GP unit, be sure to confirm the type of conditions that will be present in the GP unit’s operating environment. If the installation gasket is used for a long period of time, or if the GP unit and its gasket are removed from the panel, the original level of protection cannot be kept. To maintain the original protection level, be sure to replace the installation gasket regularly.
*2
For dimensional tolerance, everything +1/-0 mm (+0.04/-0 in.) and R in angle are below R3 (R0.12 in.)
*3
Even if the installation wall thickness is within the recommended range for the
“Panel Cut Dimensions”, depending on wall’s material, size, and installation location of the GP unit and other devices, the installation wall could warp. To prevent warping, the installation surface may need to be strengthened.
CAUTION
EQUIPMENT DAMAGE
Ensure that the panel is not in permanent and direct contact with oils.
Failure to follow these instructions can result in injury or equipment damage.
85
Specifications
NOTICE
STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z
Store the panel in areas where temperatures are within the panel’s specifications.
Do not restrict or block the panel’s rear-face ventilation slots.
Failure to follow these instructions can result in equipment damage.
NOTICE
GASKET AGING z z
Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Failure to follow these instructions can result in equipment damage.
86
Display Specifications
GP4000 Series Hardware Manual
Display Type
Display Size
Resolution
Effective Display Area
Display Colors
Backlight
Backlight Service Life
Brightness Control
Language Fonts
Character sizes
Font sizes
Text
GP-4401T
TFT Color LCD
GP-4401WW
7.5” 7.0”
640 x 480 pixels (VGA) 800 x 480 pixels (WVGA)
W153.7 x H115.8 mm
(W6.05 x H4.56 in.)
W152.4 x H91.44 mm
(W6.0 x H3.6 in.)
65,536 colors (No blink) / 16,384 colors Blink)
White LED (Not user replaceable. When replacement is required, contact your local distributor.)
50,000 hours or more (continuous operation at 25
°
C
[77
°
F] before backlight brightness decreases to
50%)
16 levels (Adjusted with touch panel or software)
8 levels (Adjusted with touch panel or software)
Japanese: 6,962 (JIS Standards 1 & 2) (including
607 non-kanji characters)
ANK: 158 (Korean, Traditional Chinese, and
Simplified Chinese fonts are downloadable.
8 x 8 pixels
Standard font: 8 x 8, 8 x 16, 16 x 16 and 32 x 32 pixel fonts
Stroke font: 6...127 pixel fonts
Image font: 8...72 pixel fonts
Standard font: You can expand the width up to 8 times, and expand the height up to 8 times.
*1
80 characters per row x
60 rows
100 characters per row x
60 rows
8 x 16 pixels 80 characters per row x
30 rows
16 x 16 pixels 40 characters per row x
30 rows
32 x 32 pixels 20 characters per row x
15 rows
100 characters per row x
30 rows
50 characters per row x
30 rows
25 characters per row x
15 rows
*1
You can set up other font sizes using the software.
87
Specifications
Memory, Clock, and Touch Panel
Memory
Application Memory
*1
Logic Program Area
Font Area
Data Backup
Variable Area
GP-4401T
FLASH EPROM 32 MB
(including the logic program area)
GP-4401WW
FLASH EPROM 16 MB
(including the logic program area)
FLASH EPROM 132 KB (Equivalent to 15,000 steps)
*2
FLASH EPROM 8 MB (when limit exceeded, uses application memory)
SRAM 320 KB
(Replaceable lithium battery for data backup)
SRAM 64 KB
(Replaceable lithium battery for retentive variables)
SRAM 128 KB
(Replaceable lithium battery for data backup)
None
*1
Capacity available for user application (internal memory).
*2
Up to 60,000 steps can be converted in software. However, this reduces application memory capacity for screen data by 1 MB.
Clock
± 65 seconds per month (deviation at room temperature and power is OFF).
Variations in operating conditions and battery life can cause clock deviations from -
380 to +90 seconds per month.
For systems where this level of precision is insufficient, the user should monitor and make adjustments when required.
Touch Panel
Touch Panel Type
Touch Panel Resolution
Touch Panel Service Life
Resistive Film (analog)
1,024 x 1,024
1 million times or more
88
Interface Specifications
Serial Interface COM1
Asynchronous Transmission RS-232C
Data Length 7 or 8 bits
Stop Bit
Parity
1 or 2 bits
None, odd or even
Data Transmission Speed
Connector
2,400...115,200 bps
D-Sub 9 pin (plug)
GP4000 Series Hardware Manual
Serial Interface COM2
Asynchronous Transmission RS-422 / RS-485
Data Length 7 or 8 bits
Stop Bit
Parity
Data Transmission Speed
1 or 2 bits
None, odd or even
Connector
2,400...115,200 bps,
187,500 bps (MPI)
D-Sub 9 pin (plug)
USB Interface
Connector
Power Supply Voltage
Maximum Current
Supplied
Maximum Transmission
Distance
USB (Type A) Interface
USB 2.0 (Type A) x 1
5 Vdc ±5%
500 mA
5 m (16.4 ft)
Ethernet Interface
Ethernet (LAN)
Connector
IEEE802.3i / IEEE802.3u,
10BASE-T/100BASE-TX
Modular jack (RJ45) x 1
SD Card Interface
SD Card slot x 1 (maximum 32 GB SD/SDHC Card)
-
-
USB (mini-B) Interface
USB 2.0 (mini-B) x 1
89
Specifications
Specifications of Serial Interface COM1
Introduction
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM1
GP-4401T / GP-4401WW : D-Sub 9 pin plug connector via an RS-232C cable.
Pin Connection
5
1
9
6
(GP unit side)
5
6
7
8
9
3
4
1
2
Pin
No.
RS-232C
Signal Name Direction
CD
RD(RXD)
Input
Input
SD(TXD)
ER(DTR)
SG
DR(DSR)
RS(RTS)
CS(CTS)
CI(RI)/VCC
-
Output
Output
Input
Output
Input
Input/–
Shell FG –
Meaning
Carrier Detect
Receive Data
Send Data
Data Terminal Ready
Signal Ground
Data Set Ready
Request to Send
Send possible
Called Status Display
+5V±5% Output 0.25A
*1
Frame Ground (Common with SG)
NOTE:
*1
You can switch pin #9 between RI and VCC via software.
NOTICE
EQUIPMENT DAMAGE
Use only the rated current.
Failure to follow these instructions can result in equipment damage.
90
GP4000 Series Hardware Manual
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
91
Specifications
Specifications of Serial Interface COM2
Introduction
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM2
GP-4401T/GP-4401WW: D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin Connection
5
1
9
6
(GP unit side)
Pin
No.
6
7
4
5
1
2
3
ERA
SG
CSB
SDB
8
9
CSA
ERB
Shell FG
RS-422/RS-485
Signal Name Direction
RDA
RDB
SDA
Input
Input
Output
-
Output
Input
Output
Input
Output
–
Meaning
Receive Data A (+)
Receive Data B (-)
Send Data A (+)
Data Terminal Ready A (+)
Signal Ground
Send Possible B (-)
Send Data B (-)
Send Possible A (+)
Data Terminal Ready B (-)
Frame Ground (Common with SG)
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
92
Dimensions
External Dimensions mm in.
(3)
204
8.03
218
8.58
GP4000 Series Hardware Manual
60
2.36
5
0.20
(GP-4401T)
1 Front
2 Right Side
3 Top
(1) (2)
93
Specifications
Installation with Installation Fasteners mm in.
(4)
166
6.54
204
8.03
218
8.58
60
2.36
5
0.20
(1)
(GP-4401T)
1 Left Side
2 Front
3 Right Side
4 Top
5 Bottom
(2)
166
6.54
(5)
(3)
94
Dimensions with Cables mm in.
23
0.91
(4)
GP4000 Series Hardware Manual
(1) (2) (3)
(GP-4401T) (5)
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
95
Specifications
Panel Cut Dimensions
Create a panel cut and insert the GP unit into the opening from the front.
A
R C
A
204.5 mm (+1, -0 mm)
(8.05 in. [+0.04, -0 in.])
B C
159.5 mm (+1, -0 mm)
(6.28 in. [+0.04, -0 in.])
1.6...5 mm
(0.06...0.2 in.)
R
3 mm (0.12 in.) maximum
NOTE: Before designing the panel cut, refer to Installation
(see page 136)
.
Installation Fastener Dimensions mm in.
Ø10
Ø0.39
M6
14
0.55
12
0.47
26
1.02
96
4.4
GP-4500 Series
GP4000 Series Hardware Manual
What Is in This Section?
This section contains the following topics:
Topic
Electrical Specifications
Environmental Specifications
Structural Specifications
Display Specifications
Memory, Clock, and Touch Panel
Interface Specifications
102
103
104
Specifications of Serial Interface COM1
Specifications of Serial Interface COM2
105
107
Dimensions 109
Page
98
99
100
97
Specifications
Electrical Specifications
Rated Input Voltage
Input Voltage Limits
Rated Frequency
Rated Frequency Range
Voltage Drop
Power Consumption
-
-
DC Model
24 Vdc
19.2...28.8 Vdc
10 ms or less
17 W or less
AC Model
100...240 Vac
85...264 Vac
50/60 Hz
47...63 Hz
1 cycle or less (Voltage drop interval must be 1 second or more)
100 Vac: 44 VA or less
240 Vac: 58 VA or less
100 Vac: 30 VA or less
240 Vac: 44 VA or less
When power is not supplied to external devices
Backlight OFF (Standby
Mode)
Backlight Dimmed
(Brightness: 20%)
In-Rush Current
Voltage Endurance
Insulation Resistance
12 W or less
7 W or less
8 W or less
100 Vac: 18 VA or less
240 Vac: 29 VA or less
100 Vac: 22 VA or less
240 Vac: 31 VA or less
30 A or less
1,000 Vac, 20 mA for 1 minute (between charging and FG terminals)
1,500 Vac, 20 mA for 1 minute (between charging and FG terminals)
500 Vdc, 10 M
Ω
or more (between charging and
FG terminals)
98
Environmental Specifications
GP4000 Series Hardware Manual
DC Model
0.1 mg/m
3
(10
-7
oz/ft
3
) or less (non-conductive levels)
AC Model
Surrounding Air
Temperature
GP-4501T / GP-4503T
0...55
°
C (32...131
°
F)
GP-4501TW
0...50
°
C (32...122
°
F) 0...55
°
C (32...131
°
F)
Storage Temperature -20...60
°
C (-4...140
°
F)
Surrounding Air and
Storage Humidity
10...90% RH (Non condensing, wet bulb temperature 39
°
C [102.2
°
F] or less)
Dust
Pollution Degree
Corrosive Gases
For use in Pollution Degree 2 environment
Free of corrosive gases
Atmospheric Pressure
(Operating Altitude)
Vibration Resistance
800...1,114 hPa (2,000 m [6,561 ft] or lower)
IEC/EN 61131-2 compliant
5...9 Hz Single amplitude 3.5 mm (0.14 in.)
9...150 Hz Fixed acceleration: 9.8 m/s
2
X, Y, Z directions for 10 cycles (approx. 100 min)
Concussion Resistance IEC/EN 61131-2 compliant
147 m/s
2
, X, Y, Z directions for 3 times
Noise Immunity Noise Voltage: 1,000 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Noise Voltage: 1,500 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Electrostatic Discharge
Immunity
Contact Discharge Method: 6 kV (IEC/EN 61000-4-2 Level 3)
Air quality requirements
Do not operate or store the GP unit where chemicals evaporate, or where chemicals are present in the air: z z
Corrosive chemicals: Acids, alkalines, liquids containing salt.
Flammable chemicals: Organic solvents.
CAUTION
INOPERATIVE EQUIPMENT
Do not allow water, liquids, metal, and wiring fragments to enter the panel case.
Failure to follow these instructions can result in injury or equipment damage.
99
Specifications
Structural Specifications
Grounding
Cooling Method
Structure
*1
External Dimensions
Panel Cut Dimensions
Weight
GP-4501T / GP-4503T GP-4501TW
Functional grounding: Grounding resistance of 100
Ω
,
2mm
2
(AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals)
Natural air circulation
IP65f NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure)
W272.5 x H214.5 x D57 mm (W10.73 x H8.44 x
D2.24 in.)
W315 x H241 x D56 mm
(W12.4 x H9.49 x D2.2 in.)
W259 x H201 mm (W10.2 x H7.91 in.)
*2
Panel thickness area:
1.6...5 mm (0.06...0.2 in.)
*3
W301.5 x H227.5 mm
(W11.87 x H8.96 in.)
*2
Panel thickness area:
1.6...5 mm (0.06...0.2 in.)
*3
2.0 kg (4.4 lb) or less
(main unit only)
2.5 kg (5.5 lb) or less
(main unit only)
NOTE:
*1
The front face of the GP unit, installed in a solid panel, has been tested using conditions equivalent to the standards shown in the specification. Even though the GP unit’s level of resistance is equivalent to these standards, oils that should have no effect on the GP unit can possibly harm the panel. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oils are allowed to adhere to the GP unit for long periods of time. If the GP unit’s front face protection sheet peels off, these conditions can lead to the ingress of oil into the GP unit and separate protection measures are suggested.
Also, if non-approved oils are present, they may cause deformation or corrosion of the front GP unit’s plastic cover. Therefore, prior to installing the GP unit, be sure to confirm the type of conditions that will be present in the GP unit’ operating environment. If the installation gasket is used for a long period of time, or if the GP unit and its gasket are removed from the panel, the original level of protection cannot be kept. To maintain the original protection level, be sure to replace the installation gasket regularly.
*2
For dimensional tolerance, everything +1/-0 mm (+0.04/-0 in.) and R in angle are below R3 (R0.12 in.)
*3
Even if the installation wall thickness is within the recommended range for the
“Panel Cut Dimensions”, depending on wall’s material, size, and installation location of the GP unit and other devices, the installation wall could warp. To prevent warping, the installation surface may need to be strengthened.
CAUTION
EQUIPMENT DAMAGE
Ensure that the panel is not in permanent and direct contact with oils.
Failure to follow these instructions can result in injury or equipment damage.
100
GP4000 Series Hardware Manual
NOTICE
STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z
Store the panel in areas where temperatures are within the panel’s specifications.
Do not restrict or block the panel’s rear-face ventilation slots.
Failure to follow these instructions can result in equipment damage.
NOTICE
GASKET AGING z z
Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Failure to follow these instructions can result in equipment damage.
101
Specifications
Display Specifications
Display Type
Display Size
Resolution
Effective Display Area
Display Colors
Backlight
Backlight Service Life
GP-4501T / GP-4503T
TFT Color LCD
10.4”
640 x 480 pixels (VGA)
GP-4501TW
W211.2 x H158.4 mm (W8.31 x H6.24 in.)
65,536 colors (No blink) / 16,384 colors (Blink)
White LED (Not user replaceable. When replacement is required, contract your local distributor.)
50,000 hours or more (continuous operation at 25
°
C [77
°
F] before backlight brightness decreases to 50%
Brightness Control
Language Fonts
Character Sizes
Font Sizes
Text
16 levels (Adjusted with touch panel or software)
8 levels (Adjusted with touch panel or software)
Japanese: 6,962 (JIS Standards 1 & 2) (including 607 nonkanji characters)
ANK: 158 (Korean, Traditional Chinese, and Simplified
Chinese fonts are downloadable)
Standard font: 8 x 8, 8 x 16, 16 x 16 and 32 x 32 pixel fonts
Stroke font: 6...127 pixel fonts
Image font: 8...72 pixel fonts
Standard font: You can expand the width up to 8 times, and expand the height up to 8 times.
*1
8 x 8 pixels 80 characters per row x 60 rows
8 x 16 pixels 80 characters per row x 30 rows
16 x 16 pixels 40 characters per row x 30 rows
32 x 32 pixels 20 characters per row x 15 rows
*1
You can set up other font sizes using the software.
102
Memory, Clock, and Touch Panel
Memory
GP4000 Series Hardware Manual
Application Memory
*1
Logic Program Area
Font Area
Data Backup
Variable Area
GP-4501T / GP-4503T
FLASH EPROM 32 MB
(including the logic program area)
GP-4501TW
FLASH EPROM 16 MB
(including the logic program area)
FLASH EPROM 132 KB (Equivalent to 15,000 steps)
*2
FLASH EPROM 8 MB (when limit exceeded, uses application memory)
SRAM 320 KB
(Replaceable lithium battery for data backup)
SRAM 64 KB
(Replaceable lithium battery for retentive variables)
SRAM 128 KB
(Replaceable lithium battery for data backup)
None
*1
Capacity available for user application (internal memory).
*2
Up to 60,000 steps can be converted in software. However, this reduces application memory capacity for screen data by 1 MB.
Clock
± 65 seconds per month (deviation at room temperature and power is OFF).
Variations in operating conditions and battery life can cause clock deviations from -
380 to +90 seconds per month.
For systems where this level of precision is insufficient, the user should monitor and make adjustments when required.
Touch Panel
Touch Panel Type
Touch Panel Resolution
Service Life
GP-4501T (Analog Touch
Panel) / GP-4501TW / GP-
4503T
Resistive Film (analog)
1,024 x 1,024
1 million times or more
GP-4501T (Matrix Touch
Panel)
Resistive Film (matrix)
32 x 24 keys/screen
103
Specifications
Interface Specifications
Serial Interface COM1
Asynchronous Transmission RS-232C
Data Length 7 or 8 bits
Stop Bit
Parity
1 or 2 bits
None, odd or even
Data Transmission Speed
Connector
2,400...115,200 bps
D-Sub 9 pin (plug)
Serial Interface COM2
GP-4501T / GP-4501TW GP-4503T
Asynchronous Transmission RS-422 / RS-485 RS-485 (isolation)
Data Length
Stop Bit
7 or 8 bits
1 or 2 bits
Parity
Data Transmission Speed
Connector
None, odd or even
2,400...115,200 bps, 187,500 bps (MPI)
D-Sub 9 pin (plug) D-Sub 9 pin (socket)
USB Interface
Connector
Power Supply Voltage
Maximum Current
Supplied
Maximum Transmission
Distance
USB (Type A) Interface
USB 2.0 (Type A) x 1
5 Vdc ±5%
500 mA
5 m (16.4 ft)
-
-
USB (mini-B) Interface
USB 2.0 (mini-B) x 1
Ethernet Interface
Ethernet (LAN)
Connector
IEEE802.3i / IEEE802.3u,
10BASE-T/100BASE-TX
Modular jack (RJ45) x 1
SD Card Interface
SD Card slot x 1 (maximum 32 GB SD/SDHC Card)
104
Specifications of Serial Interface COM1
Introduction
GP4000 Series Hardware Manual
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM1
GP-4501T / GP-4501TW / GP-4503T : D-Sub 9 pin plug connector via an RS-232C cable.
Pin Connection
5
1
9
6
(GP unit side)
5
6
7
8
9
3
4
1
2
Pin
No.
RS-232C
Signal Name Direction
CD
RD(RXD)
Input
Input
SD(TXD)
ER(DTR)
SG
DR(DSR)
RS(RTS)
CS(CTS)
CI(RI)/VCC
-
Output
Output
Input
Output
Input
Input/–
Shell FG –
Meaning
Carrier Detect
Receive Data
Send Data
Data Terminal Ready
Signal Ground
Data Set Ready
Request to Send
Send possible
Called Status Display
+5V±5% Output 0.25A
*1
Frame Ground (Common with SG)
NOTE:
*1
You can switch pin #9 between RI and VCC via software.
NOTICE
EQUIPMENT DAMAGE
Use only the rated current.
Failure to follow these instructions can result in equipment damage.
Interfit bracket is #4-40 (UNC).
105
Specifications
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION
LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
106
Specifications of Serial Interface COM2
Introduction
GP4000 Series Hardware Manual
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM2
GP-4501T / GP-4501TW: D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin Connection
5
1
9
6
(GP unit side)
Pin
No.
6
7
4
5
1
2
3
ERA
SG
CSB
SDB
8
9
CSA
ERB
Shell FG
RS-422/RS-485
Signal Name Direction
RDA
RDB
SDA
Input
Input
Output
-
Output
Input
Output
Input
Output
–
Meaning
Receive Data A (+)
Receive Data B (-)
Send Data A (+)
Data Terminal Ready A (+)
Signal Ground
Send Possible B (-)
Send Data B (-)
Send Possible A (+)
Data Terminal Ready B (-)
Frame Ground (Common with SG)
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
107
Specifications
GP-4503T: D-Sub 9 pin socket connector via an RS-485, PROFIBUS, or MPI cable.
Pin Connection
1
5
6
9
(GP unit side)
4
5
6
1
2
3
Pin
No.
7
8
RS-485 (isolation)
Signal Name
NC
NC
Line A
-
Direction Meaning no connection
no connection
Input/Output Data A (+)
RS(RTS)
SG
VCC
NC
Line B
9 NC
Shell FG
-
-
Output
-
-
+5V±5% External Output
*1 no connection
Input/Output Data B (-)
–
Request to Send
Signal Ground no connection
Frame Ground
*2
(Not connected with SG)
NOTE:
*1
You can supply power to the Siemens PROFIBUS connector only. You cannot supply power to the device/PLC.
*2
The SG and FG terminals are isolated.
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2A-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION
LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
108
Dimensions
External Dimensions: GP-4501T / GP-4503T
PP
LQ
GP4000 Series Hardware Manual
1 Front
2 Right Side
3 Top
109
Specifications
External Dimensions: GP-4501TW
PP
LQ
1 Front
2 Right Side
3 Top
110
Installation with Installation Fasteners: GP-4501T / GP-4503T
GP4000 Series Hardware Manual
PP
LQ
1 Left Side
2 Front
3 Right Side
4 Top
5 Bottom
111
Specifications
Installation with Installation Fasteners: GP-4501TW
PP
LQ
1 Left Side
2 Front
3 Right Side
4 Top
5 Bottom
112
Dimensions with Cables: GP-4501T
PP
LQ
GP4000 Series Hardware Manual
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
6 DC type units have power supply terminals
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
113
Specifications
Dimensions with Cables: GP-4501TW
PP
LQ
114
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Dimensions with Cables: GP-4503T
PP
LQ
GP4000 Series Hardware Manual
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
115
Specifications
Panel Cut Dimensions
Create a panel cut and insert the GP unit into the opening from the front.
A
R C
GP-4501T
GP-4503T
GP-4501TW
A
259 mm (+1, -0 mm)
(10.2 in. [+0.04, -0 in.])
301.5 mm (+1, -0 mm)
(11.87 in. [+0.04, -0 in.])
B
201 mm (+1, -0 mm)
(7.91 in. [+0.04, -0 in.])
227.5 mm (+1, -0 mm)
(8.96 in. [+0.04, -0 in.])
C
1.6...5 mm
(0.06...0.2 in.)
R
3 mm (0.12 in.) maximum
NOTE: Before designing the panel cut, refer to Installation
(see page 136)
.
Installation Fastener Dimensions mm in.
Ø10
Ø0.39
M6
14
0.55
12
0.47
26
1.02
116
4.5
GP-4600 Series
GP4000 Series Hardware Manual
What Is in This Section?
This section contains the following topics:
Topic
Electrical Specifications
Environmental Specifications
Structural Specifications
Display Specifications
Memory, Clock, and Touch Panel
Interface Specifications
122
123
124
Specifications of Serial Interface COM1
Specifications of Serial Interface COM2
125
127
Dimensions 129
Page
118
119
120
117
Specifications
Electrical Specifications
Rated Input Voltage
Input Voltage Limits
Rated Frequency
Rated Frequency Range
Voltage Drop
Power Consumption
-
-
DC Model
24 Vdc
19.2...28.8 Vdc
10 ms or less
17 W or less
AC Model
100...240 Vac
85...264 Vac
50/60 Hz
47...63 Hz
1 cycle or less (Voltage drop interval must be 1 second or more)
100 Vac: 44 VA or less
240 Vac: 58 VA or less
100 Vac: 30 VA or less
240 Vac: 44 VA or less
When power is not supplied to external devices
Backlight OFF (Standby
Mode)
Backlight Dimmed
(Brightness: 20%)
In-Rush Current
Voltage Endurance
Insulation Resistance
12 W or less
7 W or less
8 W or less
100 Vac: 18 VA or less
240 Vac: 29 VA or less
100 Vac: 22 VA or less
240 Vac: 31 VA or less
30 A or less
1,000 Vac, 20 mA for 1 minute (between charging and FG terminals)
1,500 Vac, 20 mA for 1 minute (between charging and FG terminals)
500 Vdc, 10 M
Ω
or more (between charging and
FG terminals)
118
Environmental Specifications
GP4000 Series Hardware Manual
Surrounding Air
Temperature
Storage Temperature
Surrounding Air and
Storage Humidity
Dust
DC Model
0...55
°
C (32...131
°
F)
AC Model
-20...60
°
C (-4...140
°
F)
10...90% RH (Non condensing, wet bulb temperature 39
°
C [102.2
°
F] or less)
0.1 mg/m
3
(10
-7
oz/ft
3
) or less (non-conductive levels)
Pollution Degree
Corrosive Gases
For use in Pollution Degree 2 environment
Free of corrosive gases
Atmospheric Pressure
(Operating Altitude)
Vibration Resistance
800...1,114 hPa (2,000 m [6,561 ft] or lower)
IEC/EN 61131-2 compliant
5...9 Hz Single amplitude 3.5 mm (0.14 in.)
9...150 Hz Fixed acceleration: 9.8 m/s
2
X, Y, Z directions for 10 cycles (approx.100 minute)
Concussion Resistance IEC/EN 61131-2 compliant
147 m/s
2
, X, Y, Z directions for 3 times
Noise Immunity
Electrostatic Discharge
Immunity
Noise Voltage: 1,000 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Noise Voltage: 1,500 Vp-p
Pulse Width: 1
μ s
Rise Time: 1 ns
Contact Discharge Method: 6 kV (IEC/EN 61000-4-2 Level
3)
Air quality requirements
Do not operate or store the GP unit where chemicals evaporate, or where chemicals are present in the air: z z
Corrosive chemicals: Acids, alkalines, liquids containing salt.
Flammable chemicals: Organic solvents.
CAUTION
INOPERATIVE EQUIPMENT
Do not allow water, liquids, metal, and wiring fragments to enter the panel case.
Failure to follow these instructions can result in injury or equipment damage.
119
Specifications
Structural Specifications
Grounding
Cooling Method
Structure
*1
External Dimensions
Panel Cut Dimensions
Weight
Functional grounding: Grounding resistance of 100
Ω
, 2 mm
2
(AWG 14) or thicker wire, or your country’s applicable standard.
(Same for FG and SG terminals)
Natural air circulation
IP65f NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure)
W315 x H241 x D56 mm (W12.4 x H9.49 x
D2.2 in.)
W301.5 x H227.5 mm (W11.87 x H8.96 in.)
*2
Panel thickness area: 1.6...5 mm (0.06...0.2 in.)
*3
2.5 kg (5.5 lb) or less (main unit only)
NOTE:
*1
The front face of the GP unit, installed in a solid panel, has been tested using conditions equivalent to the standards shown in the specification. Even though the GP unit’s level of resistance is equivalent to these standards, oils that should have no effect on the GP unit can possibly harm the panel. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oils are allowed to adhere to the GP unit for long periods of time. If the GP unit’s front face protection sheet peels off, these conditions can lead to the ingress of oil into the GP unit and separate protection measures are suggested.
Also, if non-approved oils are present, they may cause deformation or corrosion of the front GP unit’s plastic cover. Therefore, prior to installing the GP unit, be sure to confirm the type of conditions that will be present in the GP unit’s operating environment. If the installation gasket is used for a long period of time, or if the GP unit and its gasket are removed from the panel, the original level of protection cannot be kept. To maintain the original protection level, be sure to replace the installation gasket regularly.
*2
For dimensional tolerance, everything +1/-0 mm (+0.04/-0 in.) and R in angle are below R3 (R0.12in.)
*3
Even if the installation wall thickness is within the recommended range for the
“Panel Cut Dimensions”, depending on wall’s material, size, and installation location of the GP unit and other devices, the installation wall could warp. To prevent warping, the installation surface may need to be strengthened.
CAUTION
EQUIPMENT DAMAGE
Ensure that the panel is not in permanent and direct contact with oils.
Failure to follow these instructions can result in injury or equipment damage.
120
GP4000 Series Hardware Manual
NOTICE
STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z
Store the panel in areas where temperatures are within the panel’s specifications.
Do not restrict or block the panel’s rear-face ventilation slots.
Failure to follow these instructions can result in equipment damage.
NOTICE
GASKET AGING z z
Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Failure to follow these instructions can result in equipment damage.
121
Specifications
Display Specifications
Display Type
Display Size
Resolution
Effective Display Area
Display Colors
Backlight
TFT Color LCD
12.1”
800 x 600 pixels (SVGA)
W246.0 x H184.5 mm (W9.69 x H7.26 in.)
65,536 colors (No blink) / 16,384 colors
(Blink)
White LED (Not user replaceable. When replacement is required, contact your local distributor.)
Backlight Service Life
Brightness Control
Language Fonts
Character Sizes
Font Sizes
Text
50,000 hours (continuous operation at at
25
°
C [77
°
F] before backlight brightness decreases to 50%)
16 levels (Adjusted with touch panel or software)
Japanese: 6,962 (JIS Standards 1 & 2)
(including 607 non-kanji characters)
ANK: 158 (Korean, Traditional Chinese, and Simplified Chinese fonts are downloadable.
Standard font: 8 x 8, 8 x 16, 16 x 16 and
32 x 32 pixel fonts
Stroke font: 6...127 pixel fonts
Image font: 8...72 pixel fonts
Standard font: You can expand width up to 8 times, and expand height up to 8 times.
*1
8 x 8 pixels
8 x 16 pixels
100 characters per row x 75 rows
100 characters per row x 37 rows
16 x 16 pixels 50 characters per row x 37 rows
32 x 32 pixels 25 characters per row x 18 rows
*1
You can set up other font sizes using the software.
122
Memory, Clock, and Touch Panel
Memory
GP4000 Series Hardware Manual
Application Memory
*1
Logic Program Area
Font Area
Data Backup
Variable Area
FLASH EPROM 32 MB (including logic program area)
FLASH EPROM 132 KB (Equivalent to 15,000 steps)
*2)
FLASH EPROM 8 MB (when limit exceeded, uses application memory)
SRAM 320 KB (Replaceable lithium battery for backup memory)
SRAM 64 KB (Replaceable lithium battery for retentive variables)
*1
Capacity available for user application (internal memory).
*2
Up to 60,000 steps can be converted in software. However, this reduces application memory capacity for screen data by 1 MB.
Clock
± 65 seconds per month (deviation at room temperature and power is OFF).
Variations in operating conditions and battery life can cause clock deviations from -
380 to +90 seconds per month.
For systems where this level of precision is insufficient, the user should monitor and make adjustments when required.
Touch Panel
GP-4601T (Analog Touch
Panel) / GP-4603T
Touch Panel Type
Touch Panel Resolution
Resistive Film (analog)
1,024 x 1,024
Touch Panel Service Life 1 million times or more
GP-4601T (Matrix Touch
Panel)
Resistive Film (matrix)
40 x 30 keys/screen
123
Specifications
Interface Specifications
Serial Interface COM1
Asynchronous Transmission RS-232C
Data Length 7 or 8 bits
Stop Bit
Parity
1 or 2 bits
None, odd or even
Data Transmission Speed
Connector
2,400...115,200 bps
D-Sub 9 pin (plug)
Serial Interface COM2
GP-4601T
Asynchronous Transmission RS-422 / RS-485
Data Length
Stop Bit
7 or 8 bits
1 or 2 bits
Parity
Data Transmission Speed
Connector
GP-4603T
RS-485 (isolation)
None, odd or even
2,400...115,200 bps, 187,500 bps (MPI)
D-Sub 9 pin (plug) D-Sub 9 pin (socket)
USB Interface
Connector
Power Supply Voltage
Maximum Current
Supplied
Maximum Transmission
Distance
USB (Type A) Interface
USB 2.0 (Type A) x 1
5 Vdc ±5%
500 mA
5 m (16.4 ft)
-
-
USB (mini-B) Interface
USB 2.0 (mini-B) x 1
Ethernet Interface
Ethernet (LAN)
Connector
IEEE802.3i / IEEE802.3u,
10BASE-T/100BASE-TX
Modular jack (RJ45) x 1
SD Card Interface
SD Card slot x 1 (maximum 32 GB SD/SDHC Card)
124
Specifications of Serial Interface COM1
Introduction
GP4000 Series Hardware Manual
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM1
GP-4601T / GP-4603T : D-Sub 9 pin plug connector via an RS-232C cable.
Pin Connection
5
1
9
6
(GP unit side)
5
6
7
8
9
3
4
1
2
Pin
No.
RS-232C
Signal Name Direction
CD
RD(RXD)
Input
Input
SD(TXD)
ER(DTR)
SG
DR(DSR)
RS(RTS)
CS(CTS)
CI(RI)/VCC
-
Output
Output
Input
Output
Input
Input/–
Shell FG –
Meaning
Carrier Detect
Receive Data
Send Data
Data Terminal Ready
Signal Ground
Data Set Ready
Request to Send
Send possible
Called Status Display
+5V±5% Output 0.25A
*1
Frame Ground (Common with SG)
NOTE:
*1
You can switch pin #9 between RI and VCC via software.
NOTICE
EQUIPMENT DAMAGE
Use only the rated current.
Failure to follow these instructions can result in equipment damage.
125
Specifications
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
126
Specifications of Serial Interface COM2
Introduction
GP4000 Series Hardware Manual
NOTE: For instructions on how to connect to other devices, always refer to the “GP-
Pro EX Device/PLC Connection Manual”.
The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
DANGER
ELECTRIC SHOCK
When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
z Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the circuit.
Failure to follow these instructions will result in death or serious injury.
Serial Interface COM2
GP-4601T: D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin Connection
5
1
9
6
(GP unit side)
3
4
1
2
5
6
7
Pin
No.
RS-422/RS-485
Signal Name Direction
RDA
RDB
Input
Input
SDA
ERA
SG
CSB
SDB
8
9
CSA
ERB
Shell FG
-
Output
Output
Input
Output
Input
Output
–
Meaning
Receive Data A (+)
Receive Data B (-)
Send Data A (+)
Data Terminal Ready A (+)
Signal Ground
Send Possible B (-)
Send Data B (-)
Send Possible A (+)
Data Terminal Ready B (-)
Frame Ground (Common with SG)
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
127
Specifications
CAUTION z z
LOSS OF COMMUNICATION z All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
GP-4603T: D-Sub 9 pin socket connector via an RS-485, PROFIBUS, or MPI cable.
Pin Connection
1
5
6
9
(GP unit side)
3
4
1
2
5
6
Pin
No.
RS-485 (isolation)
Signal Name Direction
NC
NC
Line A
RS(RTS)
SG
VCC
-
-
Input/Output
Output
Meaning
Data A (+)
Request to Send
Signal Ground
+5V±5% External Output
*1
7
8
NC
Line B
9 NC
Shell FG
-
–
no connection
Input/Output Data B (-) no connection
Frame Ground
*2
(No connection with SG)
NOTE:
*1
You can supply power to the Siemens PROFIBUS connector only. You cannot supply power to the device/PLC.
*2
The SG and FG terminals are isolated.
Interfit bracket is #4-40 (UNC).
Recommendations: z Cable Connector: XM2A-0901 manufactured by OMRON Corporation.
z z
Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
CAUTION
LOSS OF COMMUNICATION z z z
All connections to the communication ports must not put excessive stress on the ports.
Securely attach communication cables to the panel wall or cabinet.
Use only D-Sub 9 pin cables with a locking tab in good condition.
Failure to follow these instructions can result in injury or equipment damage.
128
Dimensions
External Dimensions mm in.
(3)
301
11.85
315
12.40
GP4000 Series Hardware Manual
5
0.20
56
2.20
(GP-4601T)
1 Front
2 Right Side
3 Top
(1) (2)
129
Specifications
Installation with Installation Fasteners mm in.
(4)
260
10.24
301
11.85
315
12.40
5
0.20
56
2.20
(1)
(GP-4601T)
1 Left Side
2 Front
3 Right Side
4 Top
5 Bottom
(2)
260
10.24
(5)
(3)
130
Dimensions with Cables: GP-4601T
PP
LQ
GP4000 Series Hardware Manual
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
6 DC type units have power supply terminals
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
131
Specifications
Dimensions with Cables: GP-4603T
PP
LQ
1 Left Side
2 Rear
3 Right Side
4 Top
5 Bottom
NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
132
GP4000 Series Hardware Manual
Panel Cut Dimensions
Create a panel cut and insert the GP unit into the opening from the front.
A
R C
A
301.5 mm (+1, -0 mm)
(11.87 [+0.04, -0 in.])
B
227.5 mm (+1, -0 mm)
(8.96 in. [+0.04, -0 in.])
C
1.6...5 mm
(0.06...0.2 in.)
R
3 mm (0.12 in.) maximum
NOTE: Before designing the panel cut, refer to Installation
(see page 136)
.
Installation Fastener Dimensions mm in.
Ø10
Ø0.39
M6
14
0.55
12
0.47
26
1.02
133
Specifications
134
GP4000 Series Hardware Manual
Installation and Wiring
KanpaiHardwareManual 10/2011
Installation and Wiring
GP4000 Series Hardware Manual
5
What Is in This Chapter?
This chapter contains the following sections:
5.1
Section
5.2
5.3
5.4
Installation
Wiring Principles
SD Card Insertion/Removal
USB Cable Clamp
Topic Page
136
141
150
157
135
Installation and Wiring
5.1
Installation
Installation Procedures
Introduction
The installation fasteners are required when installing the GP unit.
Mount the GP unit in an enclosure that provides a clean, dry, robust and controlled environment. (IP65, Type 1, Type 4X [Indoor Use Only] or Type 13 Enclosure.)
Installation Requirements
Check that the installation wall or cabinet’s surface is flat, in good condition and has no jagged edges. Metal reinforcing strips may be attached to the inside of the wall, near the panel-cut, to increase its rigidity.
Decide on the thickness of the enclosure wall, based on the level of strength required:
1.6...5 mm (0.06...0.2 in.).
Be sure that the surrounding air temperature and the ambient humidity are within their designated ranges. Surrounding air temperature: 0 to 50
°
C (32 to 122
°
F) or 0 to 55
°
C (32 to 131
°
F) (please see the Environment Specifications for your GP unit); ambient humidity:
10 to 90%RH; wet bulb temperature: maximum 39
°
C [102
°
F]. When installing the GP unit in a cabinet or enclosure, the surrounding air temperature is the cabinet’s or enclosure’s internal temperature.
136
Panel
Face
Cabinet
Interior
Be sure that heat from surrounding equipment does not cause the GP unit to exceed its standard operating temperature.
When mounting the GP unit vertically, ensure that the right side of the unit faces up. In other words, the power connector for DC model, power terminal block for AC model, should be at the top.
(1)
1 Power connector or power terminal block
GP4000 Series Hardware Manual
When installing the GP unit in a slanted position, the GP unit face should not incline more than 30
°
.
R
RUOHVV
When installing the GP unit in a slanted position with an incline more than 30
°
, the ambient temperature must not exceed 40
°
C (104
°
F). You may need to use forced air cooling (fan,
A/C) to ensure the ambient operating temperature is 40
°
C or less (104
°
F or less).
For easier maintenance, operation and improved ventilation, install the GP unit at least
100 mm (3.94 in.) away from adjacent structures and other equipment as shown in the following illustration:
mm
in.
100
3.94
100
3.94
100
3.94
The holes on the rear of the GP unit (except GP-4200 Series) do not correspond to VESA
75 mm standards. Do not attach the GP unit to a commercial-type VESA arm.
Panel Mounting Procedure
NOTICE
PANEL UNSTEADY WHEN UNSECURED
Keep GP unit stabilized in the panel-cut while you are installing or removing the screw fasteners.
Failure to follow these instructions can result in equipment damage.
137
Installation and Wiring
Step
1
2
3
4
5
Action
Place the GP unit on a clean and level surface with the display facing downward.
Check that the GP unit’s gasket is seated securely into the gasket’s groove, which runs around the perimeter of the GP unit frame.
Cut a hole in the installation panel as defined by the GP unit’s panel cutout dimensions.
GP-4200 Series
(see page 63)
GP-4300 Series
(see page 81)
GP-4400 Series
(see page 96)
GP-4500 Series
(see page 116)
GP-4600 Series
(see page 133)
Insert the GP unit into the panel-cut.
Insert the installation fasteners into the GP unit’s insertion slots on the top and bottom sides (left and right sides for the GP-4200 Series). Slide the fasteners to the back. If the fasteners are not correctly attached, the GP unit may shift or fall out.
Installation Panel
Hook
GP-4301T
Slots
GP-4201T
Slots
138
Step
6
GP4000 Series Hardware Manual
Action
Insert each of the fasteners shown below. Make sure you pull the fastener back until it is flush with the rear of the attachment hole insert.
7 Use a Phillips screwdriver to tighten each fastener screw and secure the GP unit in place. The necessary torque is 0.5 Nm (4.4 lb•in).
NOTICE
BROKEN ENCLOSURE z z
Do not exert more than 0.5 Nm (4.4 in•lb) of torque when tightening the fastener’s screws.
Use on flat surface of a Type 1, Type 4X (Indoor Use Only) or Type 13
Enclosure.
Failure to follow these instructions can result in equipment damage.
139
Installation and Wiring
Removal Procedure
Step
1
2
Action
Loosen the installation fasteners (4) from the GP unit.
Remove the GP unit slowly from the panel while pressing the projections on the top of the GP unit.
(1)
(1)
1 Projections
NOTE: z z
You could damage the GP unit if you try and remove it without holding down the projections.
Watch your fingers so they do not get caught when holding down the projections.
CAUTION
RISK OF INJURY z z
Do not drop the GP unit when you remove it from the panel.
Hold the GP unit in place after removing the fasteners.
Use both hands.
Failure to follow these instructions can result in injury or equipment damage.
140
5.2
Wiring Principles
Overview
This section presents the GP unit wiring principles.
What Is in This Section?
This section contains the following topics:
Topic
Connecting the AC Power Cord
Connecting the DC Power Cord
Connecting the Power Supply
Grounding
GP4000 Series Hardware Manual
Page
142
144
147
149
141
Installation and Wiring
Connecting the AC Power Cord
WARNING
EXCESSIVE ELECTROMAGNETIC INTERFERENCE z z z z z
When the functional ground (FG) terminal is connected, be sure the wire is grounded. Not grounding the GP unit can result in excessive Electromagnetic
Interference (EMI). Grounding is required to meet EMC level immunity.
Remove power before wiring the GP unit’s power terminals.
The AC model is designed to use 100 Vac to 240 Vac input. Using any other level of power can damage both the power supply and the GP unit.
Since the GP unit is not equipped with a power switch, be sure to connect a power switch to the power supply.
Be sure to ground the GP unit’s FG terminal.
Use the following torque to tighten the terminals: z Terminal Block: 1.4 N•m (12.4 lb•in.) z Functional Ground (FG) Terminal: 1.4 N•m (12.4 lb•in.)
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The shield ground (SG) and FG terminals are connected internally in the GP unit unit.
AC Power Cord Preparation z z z z
Make sure the ground wire is either the same or heavier gauge than the power wires.
Do not use aluminum wires in the power supply’s power cord.
Use copper conductors only.
The temperature rating of field installed conductors: 75
°
C (167
°
F) only.
Power Cord
Recommended Ring
Terminal
*1
AC Power Cord
Double-insulated Wire
0.75 to 3.5 mm
2
(18-12AWG)
J.S.T Mfg. Co., Ltd compatible: z z z
V1.25-M4 (18-16AWG)
V2-P4 (16-14AWG)
V5.5-S4 (14-12AWG)
Grounding Wire
0.75 to 3.5 mm
2
(18-12AWG)
J.S.T Mfg. Co., Ltd compatible: z z z
V1.25-M4 (18-16AWG)
V2-P4 (16-14AWG)
V5.5-S4 (14-12AWG)
142
(1)
φ
4.3 mm (0.17 in.) or more
(2) Less than 7.2 mm (0.28 in.)
(1)
φ
4.3 mm (0.17 in.) or more
(2) Less than 7.2 mm (0.28 in.)
*1
To prevent a short circuit caused by loose screws, use a crimp-type terminal with an insulating sleeve.
GP4000 Series Hardware Manual
How to connect the AC Power Cord
Step
1
2
3
Action
Confirm the power cord is not connected to the power supply.
Open the terminal strip’s clear plastic cover.
Remove screws from the L, N, and FG (functional ground) terminals. Attach the ring terminals and reinsert the screws. Check each wire to make sure the connections are correct.
NOTE: The torque required to tighten these screws are as follows: z z
Terminal Block: 1.4 N•m (12.4 lb•in.)
FG (functional ground) Terminal: 1.4 N•m (12.4 lb•in.)
)*
4 Close the terminal strip’s clear plastic cover.
143
Installation and Wiring
Connecting the DC Power Cord
WARNING
EXCESSIVE ELECTROMAGNETIC INTERFERENCE z z z z z
When the functional ground (FG) terminal is connected, be sure the wire is grounded. Not grounding the GP unit can result in excessive Electromagnetic
Interference (EMI). Grounding is required to meet EMC level immunity.
Remove power before wiring the GP unit’s power terminals.
The DC model uses only 24 Vdc power. Using any other level of power can damage both the power supply and the GP unit.
Since the GP unit is not equipped with a power switch, be sure to connect a power switch to the power supply.
Be sure to ground the GP unit’s FG terminal.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The shield ground (SG) and FG terminals are connected internally in the GP unit.
DC Power Cord Preparation z z z z z z z
Make sure the ground wire is either the same or heavier gauge than the power wires.
Do not use aluminum wires in the power supply’s power cord.
If the ends of the individual wires are not twisted correctly, the wires may create a short circuit.
Wherever possible, use wires that are 0.75 to 2.5 mm
2
(AWG 18 - 13) for the power cord, and twist the wire ends before attaching the terminals.
The conductor type is solid or stranded wire.
Use copper conductors only.
The temperature rating of field installed conductors: 75
°
C (167
°
F) only.
DC Power Supply Connector (Plug) Specifications
GP-4200 Series / GP-4300 Series / GP-4400 Series
FG
-
+
144
GP4000 Series Hardware Manual
GP-4500 Series / GP-4600 Series
FG
-
+
Connection
+
-
FG
Wire
24 Vdc
0 Vdc
Grounded terminal connected to the panel chassis.
NOTE: The DC power supply connector (plug) for GP-4200 Series / GP-4300 Series
/ GP-4400 Series is PFXZCBCNDC1 (manufactured by Pro-face).
The DC power supply connector (plug) for GP-4500 Series / GP-4600 Series is
PFXZCBCNDC2 (manufactured by Pro-face).
Recommended Driver
Recommended Pin Terminals
SZS 0.6x3.5 (1205053)
3201288 AI 0,75-10 GY
3200182 AI 1 -10 RD
3200195 AI 1,5 -10 BK
3202533 AI 2,5 -10 BU
Recommended Pin Terminal Crimp
Tool
CRIMPFOX 6
(The above items are manufactured by Phoenix Contact.)
How to connect the DC Power Cord
Step
1
2
3
4
5
Action
Confirm the power cord is not connected to the power supply.
Check the rated voltage and remove the “DC24V” sticker on the DC power supply connector.
Remove 10 mm (0.39 in.) of the vinyl membrane off the ends of the power cord wires.
If using stranded wire, twist the ends. Tinning the ends with solder reduces risk of fraying and ensures good electrical transfer.
Push the Opening button with a small and flat screwdriver to open the desired pin hole.
145
Installation and Wiring
Step
6
Action
Insert each pin terminal into its corresponding hole. Release the Opening button to clamp the pin in place.
GP-4200 Series / GP-4300 Series / GP-4400 Series
Opening Button
DC Power Cord
FG
(24V)
(0V)
GP-4500 Series / GP-4600 Series
Opening Button
+ -
FG
7 After inserting all three pins, insert the power plug into the power connector on the GP unit.
NOTE: z z z
Do not solder the wire directly to the power receptacle pin.
To prevent the possibility of a terminal short, use a pin terminal that has an insulating sleeve.
You can connect the DC power supply connector for GP-4200 Series, GP-4300
Series, or GP-4400 Series to GP-4500 Series or GP-4600 Series units. However, the reverse is not possible. You cannot connect the DC power supply connector for GP-4500 Series or GP-4600 Series to GP-4200 Series, GP-4300 Series, or
GP-4400 Series units.
146
Connecting the Power Supply
Precautions
GP4000 Series Hardware Manual z z z z z
You must use a 24 Vdc input unit with a Class 2 power supply.
To increase the electromagnetic noise resistance, make sure you twist the ends of the power cord wires before connecting them to the power plug or ring terminal.
The GP unit’s power supply cord should not be bundled with or kept close to main circuit lines (high voltage, high current), or input/output signal lines.
Connect a lightning surge absorber to handle power surges.
To reduce electromagnetic noise, make the power cord as short as possible.
WARNING
SHORT CIRCUIT, FIRE, OR UNINTENDED EQUIPMENT OPERATION z z
Avoid excessive force on the power cable to prevent accidental disconnection z Securely attach power cables to the GP unit or cabinet.
Use the designated torque to tighten the unit terminal block screws.
Install and fasten the GP unit on installation panel or cabinet prior to connecting power supply and communication lines.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Power Supply Connections
When supplying power to the GP unit, separate the input/output and power lines, as shown.
0DLQ
3RZHU
*3
3RZHU
*3XQLW
*3XQLW
0DLQ3RZHU *33RZHU
,QSXW2XWSXW
3RZHU
,QSXW2XWSXW
8QLW
,QSXW
2XWSXW
3RZHU
7
7
0DLQ&LUFXLW
,QSXW2XWSXW
8QLW
,QSXW2XWSXW
8QLW
2SHUDWLRQ
8QLW
NOTE:
The following shows a lightning surge absorber connection:
147
Installation and Wiring z z
Ground the surge absorber (E1) separately from the GP unit (E2).
Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply.
If the supplied voltage exceeds the GP unit range, connect a constant voltage transformer.
)*
1 Constant voltage transformer
2 Twisted-pair cord
3 GP unit
Select a power supply low in noise for between the line and ground. If there is an excess amount of noise, connect an insulating transformer.
)*
1 Insulating transformer
2 Twisted-pair cord
3 GP unit
NOTE: Use constant voltage and insulating transformers with capacities exceeding the Power Consumption value.
148
Grounding
GP4000 Series Hardware Manual
Exclusive Grounding
When supplying power to the GP unit, separate the input/output and power lines as shown below.
Connect the frame ground (FG) terminal on the power plug to an exclusive ground.
*3
2WKHU
(TXLSPHQW
Precautions
Electromagnetic Interference (EMI) can be created if the devices are improperly grounded. EMI can cause loss of communication. Do not use common grounding, except for the authorized configuration described below. If exclusive grounding is not possible, use a common grounding point.
Correct grounding
*3
2WKHU
(TXLSPHQW
Incorrect grounding
*3
2WKHU
(TXLSPHQW z z z
Check that the grounding resistance is 100
Ω
or less.
*1
The FG wire should have a cross sectional area greater than 2 mm
2
(AWG 14)
(1)
. Create the connection point as close to the GP unit as possible, and make the wire as short as possible. When using a long grounding wire, replace the thin wire with a thicker wire, and place it in a duct.
FG and SG terminals are internally connected in the GP unit. When connecting an external device to the GP unit using the SG terminal, check that you do not create a short-circuit loop when you set up the system.
*1
Observe local codes and standards. Ensure the ground connection has a resistance of 100
Ω
and that the ground wire has a cross-section of at least 2 mm
2 or AWG 14.
149
Installation and Wiring
5.3
SD Card Insertion/Removal
What Is in This Section?
This section contains the following topics:
Topic
Introduction
Inserting the SD Card
Before Removing the SD Card
Removing the SD Card
SD Card Data Backup
Page
151
152
154
155
156
150
Introduction
GP4000 Series Hardware Manual
NOTICE
LOSS OF DATA
When using the GP unit and a SD Card, observe the following to avoid losing valuable data: z Since accidental data loss can occur at any time, back up GP unit screen and
SD Card data regularly. Once GP unit data is lost, it cannot be recovered.
z z
Before removing the SD Card from the GP unit, make sure you run the Offline
Mode’s hardware removal process. If you do not run the removal process and forcibly extract the SD Card, data on the SD Card may become corrupted.
While a SD Card is accessed, do not turn OFF or reset the GP unit, and do not insert or remove the SD Card. Doing so could damage the SD Card, or corrupt its data.
z Before using the SD Card, familiarize yourself with the SD Card’s front and rear face orientation, as well as the position of the SD Card connectors. If the SD
Card is not positioned correctly when inserted into the GP unit, the card’s internal data and GP unit could become damaged.
Failure to follow these instructions can result in equipment damage.
NOTICE
LOSS OF DATA
When handling the SD Card, follow the instructions below to prevent internal data on the SD Card from being destroyed or a SD Card malfunction from occurring: z Avoid storing the SD Card where there is static electricity or electromagnetic waves.
z z z
Avoid storing the SD Card in direct sunlight, near a heater, or other locations where high temperatures can occur.
Do not bend the SD Card.
Do not drop or strike the SD Card against another object.
z z z z
Keep the SD Card dry.
Do not touch the SD Card connectors.
Do not disassemble or modify the SD Card.
Use only SD Cards formatted using FAT or FAT32. The GP unit does not recognize NTFS formatted SD Cards. Format the SD Card on your computer using FAT or FAT32.
Failure to follow these instructions can result in equipment damage.
151
Installation and Wiring
Inserting the SD Card
NOTE: As shown in the image below (example on the left-hand side), you can set the Write-Control Tab to prevent write operations to the SD Card. Push the tab up, as shown in the example on the right-hand side, to release the lock and enable writing to the SD Card. Before using a commercial-type SD Card, read the manufacturer’s instructions.
Write-Control Tab
Write disabled
(Enable to read)
Write enabled
Step
1
Action
Pull on the tab and open the SD Card cover.
(1)
1 Tab
152
Step
2
GP4000 Series Hardware Manual
Action
Insert the SD Card into the SD Card interface, and push until you hear it “click”.
3 Close the SD Card cover.
153
Installation and Wiring
Before Removing the SD Card
Do not remove the SD Card while it is being accessed. Doing so could corrupt the data on the SD Card. Before removing the SD Card from the GP unit, make sure you run the following procedure to stop SD Card operation.
NOTE: z z z
When the GP unit is in offline mode or in screen transfer mode, you cannot stop
SD Card operation. Return to RUN mode to stop the SD Card.
When the SD Card removal process is complete, the GP unit’s SD Card Access
LED is off. Confirm the lamp is off, then remove the SD Card.
For instructions on how to stop SD Card operation, refer to the GP-Pro EX
Reference Manual, “Safely Detaching the SD Card or USB Storage Device”.
Step
1
Action
Either touch the top-right then the bottom-left corner, or the top-left then bottom-right corner of the panel (within a 40 pixel area) in 0.5 seconds.
2 In the system menu, touch the SD Card icon.
3
4
In the “Remove SD Card?” message, touch [Yes].
When the GP unit completes the removal process, the SD Card icon disappears from the system menu.
5 Touch the Close icon to exit the system menu.
154
Removing the SD Card
Step
1
Action
Make sure the SD Card Access LED is off.
GP4000 Series Hardware Manual
(1)
2
1 SD Card Access LED
Push down the tab on the SD Card cover, then pull open the cover.
(1)
3
1 Tab
Push the SD Card once to release, and pull out the card. After removing the card, close the cover.
NOTE: After using the SD Card, store the SD Card in its case or other safe location.
155
Installation and Wiring
SD Card Data Backup
To make your backups, you can either insert the SD Card directly into the SD Card interface on your computer, or use a commercially available SD Card reader.
156
5.4
USB Cable Clamp
Overview
This section presents the USB cable clamp.
What Is in This Section?
This section contains the following topics:
USB Cable Clamp for USB (Type A)
Topic
USB Holder for USB (mini-B)
GP4000 Series Hardware Manual
Page
158
160
157
Installation and Wiring
USB Cable Clamp for USB (Type A)
Introduction
When using a USB device, attaching a USB cable clamp to the USB interface to prevent the USB cable from being disconnected.
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS z z
Confirm that the USB cable has been attached with the USB cable clamp before using the USB interface.
Remove power before attaching or detaching any connectors to or from the unit.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Attaching the USB Cable Clamp
NOTE: Watch your fingers. The edge of the clip is sharp.
Step
1
Action
Mount the clip to the USB mark connector shell so that it overlaps. The clip matches the 27 to 43.5 mm [1.06 to 1.71 in.] length of the USB connector.
2
27 to 43.5 mm
[1.06 to 1.71 in.]
Align the clip and the USB cable connector shell. Adjust the position of the holes where the clip is attached. To ensure stability, select the clip-hole position that is closest to the base of the connector shell.
Pass the tie through here.
158
Step
3
GP4000 Series Hardware Manual
Action
As shown, pass the tie through the clip hole. Next, turn the tie and pass it through the head so that the USB cable can pass through the center of the tie loop. The clip is now attached to the USB cable.
4
NOTE: z z
Check the direction of the head beforehand. Make sure the USB cable is through the center of the tie loop and that the tie can pass through the head.
You can substitute the tie provided with PFXZCBCLUSA1 (manufactured by Pro-face, or other commercially available ties with a width of 4.8 mm
[0.19 in.] and thickness of 1.3 mm [0.05 in.].
While pressing the grip on the clip, insert the cable from step 3 all the way into the USB host interface. Make sure that the clip tab is secured to the USB cable attached to the GP unit.
Removing the USB Cable
Remove the USB cable while pushing the grip section of the clip.
159
Installation and Wiring
USB Holder for USB (mini-B)
Introduction
When using a USB device, you can attach a USB holder to the USB (mini-B) interface to prevent the USB cable from being disconnected.
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS z z
Confirm that the USB cable has been attached with the USB holder before using the USB interface.
Remove power before attaching or detaching any connectors to or from the unit.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Attaching the USB Holder
Step
1
Action
Insert the USB cable into the USB (mini-B) interface.
2
(1)
1 USB cable
Attach the USB holder to fix the USB cable in place. Insert the USB holder into the USB (mini-B) interface.
(2)
(1)
1 USB holder
2 USB cable
Removing the USB Holder
Remove the USB holder by pressing the tabs from the sides.
160
(2)
(1)
1 USB holder
2 USB cable
(1)
GP4000 Series Hardware Manual
161
Installation and Wiring
162
GP4000 Series Hardware Manual
KanpaiHardwareManual 10/2011
Maintenance
Overview
This chapter explains how to maintain your GP unit.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Regular Cleaning
Replacing the Installation Gasket
Periodic Check Points
Replacing the Primary Battery
GP4000 Series Hardware Manual
6
Page
164
165
167
168
163
Regular Cleaning
Cleaning the display
NOTICE
EQUIPMENT DAMAGE z z z
Power off the GP unit before cleaning it.
Do not use hard or pointed objects to operate the touch panel as you may damage the panel surface.
Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit.
Failure to follow these instructions can result in equipment damage.
When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly and wipe the display.
164
Replacing the Installation Gasket
Overview
GP4000 Series Hardware Manual
The installation gasket provides protection against dust and moisture.
NOTICE
GASKET AGING z z
Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Failure to follow these instructions can result in equipment damage.
Installing the Installation Gasket
Stage
1
2
3
Description
Place the GP unit on a flat, level surface, with the display face pointing down.
Remove the gasket from the GP unit.
Attach the new gasket to the GP unit. Position the gasket in the installation groove so that the gasket seam is at the bottom of the GP unit. First, insert the gasket into the 4 corners, in the order shown in the image below. Then, insert the rest of the gasket into the installation groove.
NOTE: z z
The center of the GP unit bezel’s installation groove is ribbed. Make sure you insert the gasket all the way in without catching the ribbed sections.
When using a tool to insert the gasket, make sure the tool does not catch the rubber gasket and cause a tear.
1 3
Projections
4 2
Gasket
Gasket Seam
(GP-4301T)
Installation
Groove
165
166
Stage
4
Description
The upper surface of the gasket should protrude approximately 2.5 mm (0.1 in.) from the groove. Check the gasket is inserted correctly before installing the
GP unit into a panel.
2.5
0.1
mm in.
The gasket must be inserted correctly into the groove for IP65f moisture resistance for the GP unit.
CAUTION z z
EQUIPMENT DAMAGE z
Since the gasket is flexible but not elastic, be careful not to stretch it unnecessarily.
Make sure the gasket seam is not inserted into any of the GP unit corners.
Insert the gasket in the installation groove
Failure to follow these instructions can result in injury or equipment damage.
Periodic Check Points
GP4000 Series Hardware Manual
Operation Environment z z z
Is the operating temperature within the allowable range? Refer to Environmental
Specifications
(see page 46)
,
(see page 66)
,
(see page 84)
,
(see page 99)
,
(see page 119)
.
Is the operating humidity within the specified range? (10%RH to 90%RH, dry bulb temperature of 39
°
C [102.2
°
F] or less)
Is the operating atmosphere free of corrosive gasses?
When the GP unit is inside a panel, the ambient environment refers to the interior of the panel.
Electrical Specifications
Is the input voltage appropriate?
z 100 Vac to 240 Vac 50/60 Hz z 19.2 Vdc to 28.8 Vdc
Related Items z z z
Are all power cords and cables connected properly? Are there any loose cables?
Are all mounting brackets holding the unit securely?
Are there scratches or traces of dirt on the installation gasket?
167
Replacing the Primary Battery
Introduction
The replacement battery (sold separately) for the primary battery in the GP unit is available from Pro-face.
NOTE: The GP-4200 Series and GP-4301TW are not equipped with a primary battery.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH z z
Follow the procedures step by step to replace the battery correctly and safely.
Before replacing the battery, turn OFF the GP unit’s power.
Failure to follow these instructions will result in death or serious injury.
DANGER z z z
EXPLOSION, FIRE, OR CHEMICAL HAZARD
Use only the replacement battery manufactured by Pro-face.
Do not cause a short circuit.
Recycle or properly dispose of used batteries.
Failure to follow these instructions will result in death or serious injury.
NOTICE
LOSS OF DATA
The primary battery is non-rechargeable, and is used for data backup of memory and the internal clock. If the primary battery is depleted, the backup data is lost.
One month before the primary battery is completely depleted, an alarm will beep to indicate it is time to replace the primary battery.
z z z
Replace the battery within one month after the alarm occurs. Otherwise, backup data may be lost.
Complete replacing the battery within ten minutes of shutting down the GP unit.
The primary battery replacement time (within a month after the alarm occurs) is z only a guideline. When backup SRAM data and clock data is lost after the alarm occurs, Pro-face does not perform data recovery/retrieval. Pro-face does not accept any responsibility for the loss of data.
Replace the primary battery regularly every five years after you purchase the
GP unit.
Failure to follow these instructions can result in equipment damage.
168
GP4000 Series Hardware Manual
Step
1
2
3
Action
Disconnect the power supply from the GP unit.
Touch the housing or ground connection (not the power supply) to discharge any electrostatic charge from your body.
Open the SD Card Interface Cover by pressing its tab. Next, open the
Replacement Battery Insertion Cover by pressing its tab.
4
1 SD Card Interface Cover / Tab
2 Replacement Battery Insertion Cover / Tab
Remove the primary battery and connector.
(1) (2)
5
1 Connector
2 Primary battery
Insert the replacement battery and connector all the way. Either side of the battery can face top or bottom.
(1) (2)
1 Connector
2 Replacement battery
169
Step
6
7
Action
First close the replacement battery cover, then close the SD Card Interface
Cover.
NOTE: Make sure the cables are inserted completely inside the enclosure.
Otherwise, you can damage the cables when you close the cover.
Reconnect the power supply to the GP unit.
170
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Key Features
- 12.1-inch TFT LCD display with 800x600 resolution
- Resistive touch panel with multi-touch support
- Powerful processor and ample memory for efficient performance
- Built-in Ethernet, USB, and serial ports for versatile connectivity
- Supports multiple communication protocols for easy integration with PLCs and other devices
- Supports Pro-face's intuitive GP-Pro EX software for easy programming and configuration