1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of purchase, as described in the Civil Code (proof of purchase or invoice receipt must be enclosed with the warranty card when making a claim).

2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not complying with instructions contained in this manual, using accessories that are not approved, unauthorized repair, regular wear and tear and damages occurred during transport. Further, this warranty does not cover parts and accessories such as the motor, carbon brushes, seals and hot-air operated parts and parts that need to be changed regularly.

3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and shipping to and from the repair centre will be paid by the customer, according to valid price list. See www.

4. When making a claim, you must present the warranty card, showing the date of the purchase, the serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of purchase receipt.

5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial number, vendor stamp and signature). All these information must be filled in at the time of sale.

6. The warranty period will be extended for the period of time for which the machine has been in the service centre possession. If the repair or defect is not covered by the warranty policy, all costs including the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the machine in its original packaging. Please, also enclose brief description of the defect with the packaging.

7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may be rejected by the service shop or you may be charged a cleaning fee.

SERVICE

Logistic centre Klecany

Topolová 483

250 67 Klecany

Czech Republic

Claim department phone number: 266 190 156

266 190 111

Fax: http://www.KHnet.cz

260 190 100

Email: [email protected]

T-mobile: 603 414 975

O2: 601 218 255

Vodafone: 608 227 255

Product:

ANGLE POLISHER / BUFFER CP - E

Type:

PXCPE

Date of manufacture:

Date of sale, stamp, signature:

Serial number (product series):

Repair centre notes:

Without the correctly filled warranty card or without proof of purchase receipt, including the product type (invoice, purchase receipt) no warranty claim will be processed.

USER'S MANUAL

PXCPE

Dear customer. Thank you for purchasing equipment from KH Trading, s.r.o.

Our company is ready to offer you our services - before, during and after you buy our product.

If you have any question, comment or idea, please contact our business centre. We will do our best to address your comment or question in timely matter.

Before first use, please read this manual carefully. It is your responsibility to study all instructions, necessary for safe use and operation and to understand all risks that may be involved during the use of power machines.

WARNING! Do not try to use this machine before reading this entire manual and before you know how to handle it. Keep this manual for future reference.

Pay special attention to safety instructions. Not complying with safety rules may cause injury to the operating person or to people standing by or it may cause damage to the machine or to the work piece.

Pay special attention to safety notes and safety labels on the machine.

Never remove or damage them.

Please, write information such as the invoice number and the number of the sale receipt here in this box.

DESCRIPTION

Your machine is equipped with electronic device enabling slow start and protection against overload. The revolutions may be set by using two buttons (+ and -). Revolution per minute are displayed on digital display and may be set from 1,000 - 3,000 min.

-1 . Driving and polishing wheel is made from light plastic and it is equipped with velcro tape on its working surface. You may use various woollen or foam polishing cloth-wheels with velcro tape.

TECHNICAL SPECIFICATIONS

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,200 W

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .~230 V/50 Hz

Double insulation

Revolution control ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,000 - 3,000 min.

-1

Polishing wheel thread diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M14

Wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 mm

Gross weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 kg

Net weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3,5 kg

The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to continuous product improvement, the manufacturer reserves the right to change technical parameters of the product, without prior customer notification.

2

REPAIR AND MAINTENANCE REPORT

Report and maintenance report:

DATE REPAIR AND MAINTENANCE REPORT SERVICE SHOP

REVISION REPORT

The user is obligated to perform tests and revisions of electrical equipment of the machine in accordance with valid rules and regulations. Result report:

DATE REVISION REPORT

REVISION TECHNICIAN

Number / SIGNATURE

•

This device may be used by a qualified person, 18 years or older who has been trained in work and environmental safety procedures.

•

Any person using this equipment must possess a medical certificate demonstrating his eligibility to operate this equipment.

Symbols used in this manual

Warning!

This symbol informs you about the risk of personal injury or damage to the machine or materials.

Caution! You are using electrically powered machine!

Electrical hazard.

Danger of catching!

Pay attention to injury resulting from catching a part of your body or clothing in the rotating parts.

Warning!

Danger of damage.

Note:

Additional information.

Use personal safety gear.

General instructions

•

Plastic bags and packaging materials pose danger to small children or animals.

•

Make sure you know your tool or machine and that you are familiar with its operating procedure.

Know the hazards if not used correctly.

•

If other person will be using this machine make sure that he knows how to safely operate this equipment and that he is familiar with hazards and risk that may occur if not used correctly.

•

Maintain your working area clean. Disorganized working area may cause accidents.

•

Never work in tight spaces or in purely lit rooms. Make sure the floor is solid and stable and that you can move around easily. Maintain stable posture during work.

•

Stay focused and use all your senses. Pay attention to the working procedure. Do not continue working if you cannot pay attention and focus.

•

Maintain your tools clean.

•

Handles must be kept free of grease and dirt.

•

Make sure no children, unauthorized persons or animals have access to your workshop.

•

Use only for purposes for which it has been designed.

•

Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.

•

Do not overreach and use both hands.

•

Never work under the influence of alcohol or other drugs.

3

•

Do not use the machine if you feel dizzy or week.

•

Any modifications or improvements to the machine are strictly prohibited. DO NOT USE if you discover bent part, crack or other damage.

•

If you see any unusual sign or hear any strange sound, stop working immediately.

•

Do not forget to remove all wrenches and screwdrivers from the machine after use.

•

Before use, make sure that all screws are tightened securely.

•

Perform maintenance regularly. Before use make sure the machine is in good working conditions and without any damage.

•

Use only original spare parts during repairs.

•

Using extension pieces or accessories not approved by the manufacturer may cause injuries to the operating personnel.

•

Use the appropriate tool or device for particular type of work. Do not overload your machine or accessories. Do not attempt to use machine with insufficient power to perform heavy duty work.

•

Do not overload your machine. Measure the work load in such way, so it could be done with comfortable speed. Damages due to machine overload are not covered by waranty.

•

Do not expose to extremely high temperature or direct sunlight.

•

This machine is not designed for use in humid environments or under water.

• if you are not using your machine, store it in a dry and safe place, out of reach of children.

Make sure all moving parts are in good working conditions.

•

Before use make sure that no part is cracked or stuck. Make sure all parts are attached and assembled as designed. Beware of all other conditions that may have a negative effect on the proper functioning of your device.

•

If not stated otherwise in this manual, all damaged parts and safety elements must be repaired or changed.

Fine mechanics

•

Never use vise to hold your tool/machine.

•

Protect you device from impact and fall.

Assembly

•

Do not use the machine unless completely assembled according to instructions contained in this manual.

Vehicle service centre accessories and equipment

•

Before performing any repair, secure the vehicle against movement.

Electrical equipment

•

Observe all basic safety rules when using electrical equipment to prevent risk of fire, injuries by electrical shock and other hazards. Before using this device, read this manual entirely and follow all safety instructions.

•

Make sure the power cable plug is plugged into the correct wall outlet. The voltage in the wall outlet must be the same as shown on the specification label to prevent damage to the electric motor. Too low voltage will not provide your machine with enough power.

•

Before connecting the power supply cable make sure that the main switch is in the Off position. When you finished your work, disconnect the power plug from the wall outlet and switch off the main switch.

•

Never carry electric power tools and equipment by their cable. o When disconnecting the plug from the wall outlet, never pull the cable by its cord.

4

49

50

51

52

45

46

47

48

53

54

55

56

41

42

43

44

37

38

39

40

57

29

30

31

32

25

26

27

28

33

34

35

36

21

22

23

24

17

18

19

20

Position

13

14

15

16

12

Description

Stud cover

Transmission housing

Air-bleeding outlet cover

Screw M4x12 with spherical-cylindrical head

Bearing cage

Protective metal sheet

Screw M4x12 with spherical head

Carbon brush holder cover

Carbon brush

Brush holder

Motor cover

Driven gear z = 17

Safety ring

∅

22

Ball bearing 6900-ZZ

Ring changing the direction of turning

Counter shaft

Half circle wedge 2,5 × 3,7 × 10

Conical worm wheel 12

Elastic washer

∅

10

Nut M10

Ball bearing 6001-ZZ

Commutator assembly

Insulated plate

Ball bearing 608-ZZ

Threaded housing PT4. 2 × 65

Inductor

Self-cutting screw M4 3,9 × 45

Self-cutting screw M4 3,9 × 20

Capacity resistor

Switch

Inductiove resistor

Display

Timer button

Button holder

Displej showing the current revolutions

Handle assembly

Pull releaser

Screw M3.5x16 with spherical-cylindrical head

Main power cable

Power cable cover

Handle assembly

Wheel 165

Screw M3.9x16 with spherical - cylindrical head

Screw M10 with inner hexagonal head

Closed handle

•

Protect the power cable from high temperatures, oils, paint thinners and make sure that the cable is not hanging over sharp edges.

•

Inspect the power cable regularly. If damaged have it replaced by qualified technician. Inspect extension cables regularly. If damaged, have it replaced.

•

If you need to use an extension cable, use cable with appropriate power rating. Use only completely unwound. Inspect extension cables regularly. Damaged cables must be repair immediately.

•

Before performing any maintenance, repair or adjustment, switch off the main switch and disconnect the power cable from the wall outlet.

•

Make sure no one may switch you machine incidentally on. Do not keep your fingers close to the main switch, unless absolutely necessary.

•

If this device is to be installed on a worktable, release the safety switch after the installation.

•

Do not use in environments where explosives are stored or used (paint shops, warehouse with flammables etc.).

•

Do not use in humid environments or if wet.

Hand tools

•

Do not place the machine on working table until it comes to a complete stop.

•

When putting your machine back on the worktable, make sure that its tool is not touching anything.

•

Never use vise to hold your tool/machine.

•

Make sure to have your work piece securely fastened. Use caution during manipulation and/or releasing the work piece from the fastening device.

Rotary tools

•

Always wear suitable work clothing (do not wear loose clothing, ties, jewellery etc.). Long hair must be covered and tied up behind you head. Do not wear worn out working shoes. Sleeves must be rolled up.

Danger of being caught by moving machine parts.

" Do not remove safety covers. Make sure the operating personnel is well-protected.

" Do not touch or come close with moving machine parts during work. Keep your hands away from moving and spinning machine parts.

Metal turning operations

•

Always securely fasten the work piece on the work table using appropriate clamping equipment or vise.

Do not hold the work piece in your hands during work. Use both hands to hold the handles of the machine/tool.

•

Do not overreach. Maintain stable posture on both legs. That way you will not be thrown out of balance in case of a reverse impact.

•

Use extra caution during releasing the object.

Polishing

•

Move the machine slowly. Make sure not to apply too much pressure on the wheel. Otherwise the wheel may get damaged, stuck or may break into pieces.

•

Make sure that flying debris will not endanger persons or animals standing by or yourself.

Power equipment

•

If your machine is equipped with depressed springs, use suitable device to release them slowly and safely.

5

ASSEMBLY

•

Before throwing the packaging material out, make sure no part is left inside. If so, take it out and install it.

Use the part listing for check-up and the installation drawing for guidance.

BEFORE FIRST USE:

FASTENING THE PLASTIC HANDLE.

•

Mount the handle according to the following procedure. See the pictures below.

•

All screws must be tighten securely.

•

It is prohibited to use the polisher without the plastic handle.

Pic. 1 Pic. 2

Handle

Pic. 3

Handle

Handle latch

Handle latch slot

Hexagonal wrench

Screw

Fixing the driving plate on the polisher shaft

•

Place and screw in the driving wheel (supplied) on the polisher driving shaft.

•

Tighten the wheel with your hand.

•

To prevent the shaft from turning during tightening, press the shaft locking button located on the machine head.

Screw

Screw

Screw

Hexagonal wrench

Shaft locking button

OPERATION

CAUTION

Always use eye protection. Prescription glasses do not comply with the safety requirements.

•

Before starting work make sure that the wheel is not damaged, cracked or deformed. Damaged wheel must be exchanged for new one immediately.

•

Switch the machine on for couple seconds to find out if it vibrates too much. Make sure that everything is in good working order.

•

If you discover any defects do not continue to work. Repair defects immediately.

•

Continue to work only after you have repaired all defects.

•

Before starting your work make sure that all parts (polishing wheel) have the required dimensions (thread diameter, length of the thread, wheel diameter etc.) Also make sure that the maximum allowed speed of the polishing wheel is higher or the same as the maximum revolutions of your machine.

6

DETAILED PART DRAWING

6

7

4

5

8

9

2

3

Position

1

10

11

12

PART LIST

Description

Self-cutting screw M4 × 16

Bearing

Spindle

Half-circle wedge 3 × 3 × 10

Ball bearing 6002-ZZ

Safety ring

∅

32

Conical worm wheel 38

Safety ring

∅

12

Ball bearing 608-ZZ

M 3,9 × 30

Stud

Press spring

11

DISPOSAL

When the operational life of your device is over, dispose off it in accordance with valid rules and regulations.

Your product is made of metal and plastic parts that may be recycled when separated.

1. Disassemble all parts.

2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).

Take the separated parts to the recycling facility near you.

3. Electrical waste (used electrical power tools, electric motors, recharging equipment, electronics, accumulators, batteries etc.).

Dear customer. In accordance with the valid regional rules and regulations describing the management of electrical waste, electrical waste is considered dangerous.

Disposal of electrical waste must be therefore handled as dangerous waste in accordance with waste management rules valid in the state you are in.

It is prohibited to mix electrical waste with regular household waste.

You may return your used electrical appliance to a recycling facility near you. More information about electrical and dangerous waste disposal may be obtained from your local authority or from the Internet.

CAUTION

If the machine breaks down, send it back to the vendor for quick repair.

Please, enclose brief description of the defect. That makes repair easier. If the machine is still covered by warranty, enclose the warranty card and proof of purchase receipt. After the warranty period expires, we repair your machine for a special price.

To prevent possible damages during shipping, packed the machine carefully or use the original packaging material. We are not liable for shipping damages due to incorrect packaging of your machine. If making a claim at the shipping company the level and method of packaging plays a major role during claim evaluation process.

Note: Pictures and contents in this manual may slightly differ from the actual product or accessories.

It is due to continuous improvement of our products. Such small differences have no effect on the product functionality.

10

Auxiliary handle

•

Auxiliary handle is used for better grip and control of your machine.

•

Inspect handle fastening screws regularly, (before, during and after you finish your work). Make sure no screw is getting loose unnoticeably.

•

If any screw would come out of its threaded hole completely, it may cause sudden loss of control of your machine and it may cause serious injury.

Slow start

Your polisher is equipped with slow start function, which eliminates uncomfortable jolt during starts.

Switching your machine on

•

Plug the machine in to the wall outlet.

•

Press the switch button.

•

You may fix the button in the ON position by pressig the safety-locking button on the side of the handle.

Setting button

Revolution control

•

You may set the revolutions within the ratio

1,000 - 3,000 min.

-1

•

Use the + a - buttons to set the required speed/rpm. The display will show the set revolutions.

•

The rpm is set to 1,000 when you press the power switch after plugging the machine in.

The display will show "10". The actual revolutions is the display number multiplied by 100.

•

Press the "+" button to increase the rpm by 100 until you reach the desired speed.

•

Press the "-" button to decrease the rpm by 100.

Switch

Display showing the current rpm's

Revolution setting button

Switching your machine off

•

Using the buttons + and - set the rpm to the minimum value.

•

Before switching your machine off, make sure that the polishing wheel or the polishing cover are not touching the work piece.

•

Press the switch and the button that is holding the switch in the ON position will pop out.

•

Release the switch and the polisher will shut off.

•

Before placing the machine aside, wait until the wheel comes to a complete stop.

•

Unplug the machine from the wall outlet.

Polishing procedure

•

Switch your machine on and set the required rpm according to the steps described earlier.

•

Hold your machine slightly tilted during polishing.

•

Do not touch the work piece right after you finished polishing.

The surface may be hot. Danger of burns.

7

Changing the driving wheel

•

Before attempting any maintenance, wait till the wheel comes to a complete stop.

•

Unplug the machine from the wall outlet.

•

Press the switch to test if the machine is off.

•

Press the safety - lock button on the top of the machine head to prevent the driving shaft from turning. Release the wheel.

•

Unscrew the wheel and replace it with a new one, with the same technical specifications and parameters.

Changing the polishing cover

•

Before the installation of new polishing cover, remove dirt (if any) from the driving wheel.

•

Before attempting any maintenance, wait till the wheel comes to a complete stop.

•

Unplug the machine from the wall outlet.

•

Press the switch to test if the machine is off.

Then change the polishing cover.

•

Pull on the polishing cover to release it from the valcro tape grip.

•

Place the centering casing inside the driving plate/wheel.

•

Place the polishing wheel on the centring casing.

•

Press the woollen polishing cover on the surface of the polishing wheel to ensure good velcro tape grip.

Woollen polishing wheel

Centring casing

Driving wheel

•

Remove the centring casing.

Spindle

Shaft locking button

MAINTENANCE

•

Keep your tools clean. Dirt may enter the inner mechanism of your machine and cause damage.

•

Do not use aggressive cleaning solution or paint thinners to clean the machine.

•

Clean plastic parts with cloth dipped in soup water.

•

Clean and lubricate metal surfaces with a cloth dipped in paraffin oil.

•

If you are not using your machine, lubricate it with suitable grease and store it in a dry place to prevent corrosion.

8

Changing the carbon brushes

Before performing any maintenance, disconnect the main power cable from the wall outlet!

Carbon brush wear limit line

Screwdriver

Brush holder cover

•

Inspect the carbon brushes regularly and replace them if needed.

•

Brushes must be clean and move freely in their holders.

•

Always change both brushes.

•

The carbon brushes may be accesible only after you have removed the plastic covers on the handle sides.

•

Brushes are marked with wear limit line. If the limit is reached, change both brushes at the same time.

•

After you finished the brush replacement, place the plastic covers back. It is prohibited to use your machine without the plastic covers in place.

According to the warranty policy, carbon brushes, polishing wheel and polishing covers are considered as expandable material and therefore are not covered by the warranty.

Detailed description of the use of this device is not included in this manual, because the manufacturer / distributor assumes that the user is experienced in similar type of work. Also according to the applicable law, this device is considered as a commonly sold and used tool. If the user is unfamiliar with the use of this device, we recommend finding out more information about using this device at the Department of work safety.

Lubrication

The transmission is filled with a long-life lubricant and does not require any lubrucation.

9