GP3000H Soft-type Cable for
GP2000H Conversion Adapter
<RS-232C/RS-422 >
(with connector)
Installation Guide
Thank you for purchasing Pro-face’s
GP3000H Soft-type Cable for GP2000H
Conversion Adapter <RS-232C/RS-422>
(with connector) (Hereafter referred to as
“this cable”). This cable is an optional cable designed to connect the GP3000H series unit
(Hereafter referred to as the “GP3000H”) and the GP2000H series RS-232C or RS-422
Conversion Adapter (Hereafter referred to as the “GP2000H Conversion Adapter”).
This cable comes in two types of communication methods, RS-232C or
RS-422, each of which is available in two lengths of 3m and 10m.
Safety Precautions
• Be sure to confirm that power is not being supplied to the GP3000H and the external devices before connecting this cable. Failure to do so can result in an electric shock.
• Do not modify this cable, since it may result in a fire or electric shock.
• This cable is not appropriate for use with aircraft control devices, aerospace equipment, central trunk data transmission (communication) devices, nuclear power control devices, or medical life support equipment, due to these devices inherent requirements of extremely high levels of safety and reliability.
• When using this cable with transportation vehicles (trains, cars and ships), disaster and crime prevention devices, various types of
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safety equipment, non-life support related medical devices, etc. use redundant and/or failsafe system designs to ensure reliability and safety.
Package Contents
(1) This Cable (1)
(2) Common Mode Filter (1)
(3) Connector Cap (1)
(attached to the cable connector)
(4) Installation Guide (1) (This Guide)
This cable has been carefully packed, with special attention to quality. However, should you find anything damaged or missing, please contact your local distributor immediately.
About the Manual
About the GP3000H
• GP3000H Series Hardware Manual
• Maintenance/Troubleshooting
• GP-Pro EX Reference Manual “Hand
Held GP”
How to connect the GP3000H to peripheral equipment
• This Guide
• GP-Pro EX Device/PLC Connection
Manual “GP3000H Series Connection
Guide”
About the GP2000H Conversion
Adapter
• GP2000H Series RS-232C Conversion
Adapter (GP2000H-AP232) Installation
Guide
• GP2000H Series RS-422 Conversion
Adapter (GP2000H-AP422) Installation
Guide
The manuals can be selected from the help menu of GP-Pro EX or downloaded from
Pro-face Home Page.
URL http://www.pro-face.com/otasuke/
System Design
GP3000H
DC24V
This cable
GP3000H-CBLSD232-3M
GP3000H-CBLSD232-10M
GP2000H RS-232C
Conversion Adapter
GP2000H-AP232
DC24V
RS-232C Cable
GP410-IS00-O *1
RS-232C Cable
(Prepared by user)
Host Controller
PLC etc.
This cable
GP3000H-CBLSD422-3M
GP3000H-CBLSD422-10M
GP2000H RS-422
Conversion Adapter
GP2000H-AP422
RS-422 Cable
(Prepared by user)
Mitsubishi PLC A, QnA,
FX Series'
2 Port Adapter II
GP070-MD11
Host Controller
PLC etc.
*1 Some connections may not be possible depending on the type of PLC used. For details, please read the GP-Pro EX Device/PLC Connection Manual “GP3000H Series Connection Guide.”
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Types of cables
Name
GP3000H Soft-type 3 m Cable for
GP2000H Conversion Adapter
<RS-232C> (with connector)
GP3000H Soft-type 10 m Cable for
GP2000H Conversion Adapter
<RS-232C> (with connector)
GP3000H Soft-type 3 m Cable for
GP2000H Conversion Adapter
<RS-422> (with connector)
GP3000H Soft-type 10 m Cable for
GP2000H Conversion Adapter
<RS-422> (with connector)
Model
GP3000H-
CBLSD232-3M
GP3000H-
CBLSD232-10M
GP3000H-
CBLSD422-3M
GP3000H-
CBLSD422-10M
Description
The cable between the
GP2000H Series RS-232C
Conversion Adapter and the
GP3000H, equipped with
D-Sub connector.
The cable between the
GP2000H Series RS-422
Conversion Adapter and the
GP3000H, equipped with
D-Sub connector.
• This cable cannot be used when connecting the GP3000H to the GP3000H Conversion
Adapter.
Connecting and removing this cable
• Dropping this cable’s connector or hitting it against hard objects could result in damage to the connector.
• Be sure to connect the GP2000H Conversion Adapter first, and connect the
GP3000H last. Otherwise, the RS-232C/RS-422/RS-485 circuit may fail.
1.
Connecting the GP2000H Conversion Adapter
Attachment
(1) Insert the D-Sub connector of this cable into the 37 pin D-Sub connector of the GP2000H
Conversion Adapter, and fasten the connector in place using the two screws. Use a tightening torque of 0.5N•m.
• Avoid bending this cable excessively and pulling this cable with excessive force. Excessive bending and pulling can result in cable disconnection.
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2.
Connecting the GP3000H
Attachment
(1) Before connection, remove the cable's connector cap and GP3000H connector cover. To remove the cable's connector cap, pull out the cable by holding the cable connector as shown.
Pull out this cable by holding the cable connector.
(3) Turn the cable connector lock ring to lock the connector, so that the small U mark (for LOCK) on the lock ring is aligned with the small V mark on the cable connector.
Align the small
U
and
V marks to lock the connector.
Lock Ring connector cap
• To disconnect the cable from the connector cap, be sure to hold the cable connector and pull it out. If you hold other parts of the cable (lock ring, etc.), the cable cannot be disconnected.
(2) Insert the cable connector to the
GP3000H cable connector until it clicks.
Match the
S
points and insert the cable connector, as shown below.
Match the
S
points and insert the cable connector until it clicks.
Removal
(1) Unlock the connector that has been locked in the mounting procedure. (Turn the lock ring as shown so that the small
U
mark is displaced from the
V
mark).
Then, pull out the cable by holding the cable connector.
2. Pull out the cable by holding the cable connector.
1. Turn the lock ring to unlock the connector.
GP3000H cable connector
• Be sure to insert the cable connector as shown. Failure to do so might result in damage to the connector.
• To disconnect the cable, be sure to hold the cable’s connector and pull it out. If you hold other parts of the cable (lock ring, etc.), the cable cannot be disconnected.
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Connecting with peripheral equipment
1.
GP2000H Conversion Adapter 22 pin terminal block
The pins that can be connected to peripheral equipment are shown below.
Pin No.
7
8
5
6
3
4
1
2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Signal Name
DOUT0.C
RESERVE
DOUT1.C
RESERVE
OP.C
OP.GND
BUZZ OUT
DOUT.GND
EMG0A
EMG0B
EMG1A
EMG1B
EMG2A
EMG2B
ENB0A
ENB0B
ENB1A
ENB1B
+24V
0V
NC
FG
BZ
DOG
EM0A
EM0B
EM1A
EM1B
EM2A
EM2B
Name shown on pin
DO0
Not labeled
DO1
Not labeled
OP
OPG
EN0A
EN0B
EN1A
EN1B
+24V
0V
NC
FG
Description
Cannot be used
*1
Emergency switch 0A (Normally Open)
Emergency switch 0B (Normally Open)
Emergency switch 1B (Normally Closed)
Emergency switch 2A (Normally Closed)
Emergency switch 2B (Normally Closed)
3-position enable switch 0A
(Normally Open)
*2
3-position enable switch 0B
(Normally Open)
*2
3-position enable switch 1A
(Normally Open)
*2
3-position enable switch 1B
(Normally Open)
*2
Power Input DC24 V
Power Input 0 V
Not connected
Frame Ground (Common with SG)
*2
*2
Emergency switch 1A (Normally Closed) *2
*2
*2
*2
*1 When connecting to the GP3000H, signals cannot be output from the GP2000H Conversion
Adapter. Do not make any connections to these pins. Please read the "Restrictions" (page 8) for
details.
*2 To improve noise resistance, be sure to twist each pair of wires close to the terminal block.
• For information regarding installation of the GP2000H Conversion Adapter, please read the
GP2000H Series RS-232C/RS-422 Conversion Adapter Installation Guide.
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2.
Connection with external power supply
y To avoid an electric shock, prior to connecting the GP3000H’s power cord terminals to the power terminal block, confirm that the GP3000H’s power supply is completely turned OFF, via a breaker, or similar unit.
y Any other power level can damage both the GP3000H and the power supply.
y When the FG terminal is connected, be sure the wire is grounded.
Power Supply Cautions
• Input and Output signal lines must be separated from the power control cables for operational circuits.
• The GP3000H’s power supply cord should not be bundled with or kept close to main circuit lines (high voltage, high current), or input/output signal lines.
• To improve noise resistance, make the power cord as short as possible.
• If the supplied voltage exceeds the
GP3000H’s range, connect a voltage transformer.
• Between the line and the ground, be sure to use a low noise power supply. If there is an excess amount of noise, connect a noise reducing transformer.
• Use voltage and noise reducing transformers with capacities exceeding the GP3000H’s Power Consumption value.
External power supply
DC24V
0V brown blue
Common field filter brown green/yellow
GP2000H
Conversion Adapter
22 FG 20 0V
21 NC
19 24V
22-Line
Terminal Block pin # 19 to 22 blue
(E1) (E2)
• To improve noise resistance, be sure to use the Common Mode Filter included with this product.
• Connect a surge absorber to handle power surges.
• Be sure to ground the surge absorber
(E1) separately from the GP2000H
Conversion Adapter (E2). Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply.
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Grounding Cautions
• Be sure to create an exclusive ground for the Power Cord’s FG terminal. Use a grounding resistance of 100
Ω
, a wire of
2mm
2
or thicker, or ground using your country’s applicable standard.
• The SG (signal ground) and FG (frame ground) terminals are connected internally in the GP3000H.
When connecting the SG line to another device, be sure that the design of the system/connection does not produce a ground loop.
• The grounding wire should have a diameter greater than 2 mm
2
. Create the connection point as close to the GP3000H as possible, and make the wire as short as possible. When using a long grounding wire, replace the thin wire with a thicker wire, and place it in a duct.
Exclusive Grounding
(BEST)
GP3000H
Other
Equipment
Input/Output Signal Line Cautions
• All GP3000H Input and Output signal lines must be separated from all operating circuit (power) cables.
• If the operating circuit (power) cables cannot be separated, use a shielded cable and ground the shield.
Common Grounding (OK)
GP3000H
Other
Equipment
Common Grounding
(Not OK)
GP3000H
Other
Equipment
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Restrictions
Please be aware of the following restrictions when using the GP2000H RS-232C/RS-422
Conversion Adapter and this cable to connect the GP3000H to peripheral equipment.
• The GP3000H cannot be connected to
Ethernet networks.
• For GP3000Hs mounted with key switches, outputting to peripheral equipment by turning the GP3000H key switch is not possible. However, the GP3000H’s power supply can be turned ON/OFF by turning the
GP3000H key switch.
• This cable cannot be unplugged from the GP2000H Conversion Adapter without causing an emergency stop by providing an external safety circuit.
• The operation switch and function keys cannot be used for functions involving signal outputting to peripheral equipment. Example: Function keys designed to activate external buzzers, etc.
• Data set ready “DR (DSR)” signals cannot be used when connecting to peripheral equipment using RS-232C connections.
• The GP2000H Conversion Adapter does not comply with UL dust and drip proofing standards.
UL/c-UL Approval
The system constructing the following three components does not conform to UL/c-UL standards:
• GP3000H
• This cable
• GP2000H RS-232C/RS-422 Conversion
Adapter
When you apply for UL/c-UL standards, the system above mentioned could be evaluated.
Inquiry
Do you have any questions or comments about this product?
Please access our site anytime if you need help with a solution.
http://www.pro-face.com/otasuke/
Note
Please be aware that Digital Electronics
Corporation shall not be held liable by the user for any damages, losses, or third party claims arising from the use of this product.
• Pro-face’s GP3000H Conversion Adapter
(model: AGP3000H-ADPCOM-01) and a dedicated cable (sold separately) are necessary to overcome these restrictions.
Please refer to “Accessories” in “Chapter 1
Overview” in the GP3000H Series
Hardware Manual.
Digital Electronics Corporation
8-2-52 Nanko-higashi
Suminoe-ku, Osaka 559-0031
JAPAN
TEL: +81-(0)6-6613-3116
FAX: +81-(0)6-6613-5888 http://www.pro-face.com/
Please be aware that the contents of this installation guide may be changed without prior notice.
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© Copyright 2009 Digital Electronics
Corporation. All rights reserved.
