16mm DRILL PRESS

Model Nos CDP401B & CDP451F

Part No 6505570 & 6505580

GC0110

INTRODUCTION

Thank you for purchasing this CLARKE Drill Press.

Before attempting to operate the machine, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of according to the laws governing Waste

Electrical and Electronic Equipment.

PARTS & SERVICING

For parts & servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622 or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

2

CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ...................................................................... 2

Parts & Service Contacts ....................................................................... 2

General Safety Rules ............................................................................. 4

Additional Safety Rules for Drill Presses ............................................... 6

Electrical Connections .......................................................................... 7

Machine layout ...................................................................................... 8

Unpacking .............................................................................................. 9

Assembly .............................................................................................. 10

Useful Accessories ............................................................................... 14

Settings & Adjustments ........................................................................ 15

Operation ............................................................................................. 17

Machine Speed Table ......................................................................... 20

Drilling Speeds ..................................................................................... 21

Maintenance ........................................................................................ 22

Troubleshooting .................................................................................... 23

Technical Specification ....................................................................... 25

Parts List and Diagrams ....................................................................... 26

Declaration of Conformity .................................................................. 31

3

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. ALWAYS ensure that air can circulate around the machine and that the air vents are unobstructed.

2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches invite accidents.

3. NEVER over-reach. Keep proper footing and balance at all times.

4. NEVER use or store equipment in a wet/damp environment or expose to rain.

5. KEEP children and bystanders at a safe distance from work area.

6. NEVER operate a machine when under the influence of alcohol, drugs or medication.

7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that you will not be working in your own shadow.

CARE & USE OF THE EQUIPMENT

1. ALWAYS check for any damage or any condition that could affect the operation of the machine. Any damaged part should be properly repaired.

2. NEVER remove the cover panel unless the machine is disconnected from the supply, and never use the machine with cover panels removed.

3. NEVER attempt any electrical or mechanical repair unless you are a qualified technician. If you have a problem with the machine contact your local CLARKE dealer.

4. NEVER use this product for any other purpose than that described in this booklet.

5. NEVER abuse the mains cable by yanking the cable to disconnect it from the socket. Keep the cable away from sharp edges/hot surfaces.

6. NEVER stand on the machine. Serious injury could occur if the machine topples over.

7. Avoid accidental starting by making sure the power switch is off before plugging in the power cable.

8. Never leave the machine running unattended until it has come to a complete stop.

PROTECTIVE CLOTHING

1. Dress properly. Loose clothing, gloves, neckties, rings, bracelets, or other jewellery may get caught in moving parts. Non-slip footwear is recommended. Long hair should be tied back.

4

2. ALWAYS wear safety glasses. Everyday glasses are not safety glasses.

3. Wear a face mask if drilling into any material which produces dust.

CARE OF POWER TOOLS

1. Know your machine. Read the manual carefully. Learn the machines applications and limitations, as well as the specific potential hazards peculiar to it.

2. ALWAYS keep the guards in place and in working order.

3. Remove any adjusting keys or wrenches before starting. Form the habit of checking to ensure that keys, wrenches and tools are removed from the machine.

4. Don’t force the machine. It will do the job better and safer, at the rate for which it was designed.

5. Use the correct tool. Don’t force a tool or attachment to do a job for which it was not designed.

6. ALWAYS maintain tools in top condition. Keep drills sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

7. ALWAYS disconnect the machine from the power supply before carrying out any servicing or changing of accessories.

8. CHECK for any damage before use. Damage to moving parts or major components should be inspected by a qualified technician before operating the machine. Contact your local dealer for advice.

WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS

INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND

CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.

HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR

IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO

PROPERTY MAY RESULT.

5

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

1. IMPORTANT: You should not operate this machine unless you are thoroughly familiar with drilling machines and drilling techniques. If there is any doubt whatsoever you should consult a qualified person.

2. NEVER operate the machine until it is completely assembled and you have read and understood this entire manual.

3. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It should never be held in bare hands.

4. ALWAYS shut off the power and remove the drill bit before leaving the machine,

5. ALWAYS make all adjustments with the power OFF.

6. ALWAYS use the correct drilling speeds for the drill size and the type of material being drilled (see page 21).

7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF and do not leave until it has come to a complete stop.

8. ALWAYS remove and store the drill bits when you have finished with the machine.

9. CAUTION: This machine is designed for use with drill bits and morticing attachments only. The use of other cutting tools or accessories could be hazardous.

10. NEVER attempt to drill into a workpiece that does not have a flat surface unless a suitable support is used.

11. ALWAYS stop the drill before removing workpieces, work supports or swarf from the table.

12. ALWAYS Make sure you remove the chuck key before turning the machine on.

13. Adjust the table or depth stop to avoid drilling into the table surface.

14. ALWAYS be sure that the drill bit is securely locked in the chuck.

15. NEVER assemble or set up any work on the table while the drill is running.

16. ALWAYS ensure the table lock is tight before starting the drill.

17. ALWAYS keep hands and fingers away from the drill bit.

WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE

HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE MACHINE IN A

WELL VENTILATED AREA. USE A DUST COLLECTION SYSTEM WHENEVER

POSSIBLE.

6

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:

Green & Yellow .......... Earth

Blue .......... Neutral

Brown .......... Live

As the colours of the flexible lead of this appliance may not correspond with the coloured markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW cord to plug terminal marked with letter

“E” or Earth symbol “ ”, or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to plug terminal marked letter “L” or coloured RED.

• Connect BLUE cord to plug terminal marked letter “N” or coloured

BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable

(i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most electrical stockists.

5. The fuse in the plug must be replaced with one of the same rating (13 amps) and this replacement must be ASTA approved to BS1363.

7

MACHINE LAYOUT

8

UNPACKING

When unpacking, check for damage or omissions etc. Any found should be reported to your CLARKE dealer where the machine was originally purchased. Do not discard the packaging until the machine is assembled.

To protect the machine parts from moisture, a protective coating has been applied to the outside surfaces. Remove this coating with a soft cloth, moistened with kerosene. Do not use acetone, gasolene or thinners for cleaning. Apply a coat of paste wax to the table to prevent surface corrosion and column and then wipe all parts with a clean, dry cloth.

The machine is delivered with the following components:

A Table Assembly

B Column assembly with table support

C Instruction manual (this document)

D Bag of loose parts

E

F

G

H

Base

Head Assembly

Box of loose parts

Chuck Guard Assembly

9

ASSEMBLY

ITEMS SUPPLIED LOOSE IN THE BAG OR BOX

WARNING: IF ANY PART IS MISSING OR DAMAGED, DO NOT PLUG THE

MACHINE IN UNTIL THE MISSING OR DAMAGED PART IS REPAIRED OR

REPLACED AND ASSEMBLY IS COMPLETE.

TOOLS NEEDED FOR ASSEMBLY

• Adjustable wrench or socket set

• Cross-head screwdriver

• Hammer and block of wood

INSTALLING THE BASE AND COLUMN

NOTE: Ideally, the base should be firmly bolted to the floor or workbench, prior to assembly of other components. The mounting surface must flat, level and capable of supporting the machines weight. The machine should be securely fastened through the mounting holes to a stand or floor with heavy-duty fasteners (not supplied).

This will prevent the machine from tipping over, sliding, or walking during operation.

1. With the base on a flat level surface, bolt on the column using the 4 x M10 Hex head bolts

(1) provided and tighten them fully.

10

Fig 1

2. Carefully locate the table in its support and nip up with the table clamping handle (Fig.2).

3. Fit the table crank to the drive spigot.

4. Screw the arm locking handle into place on the rear of the column support.

Fig 2

DRILL PRESS HEAD TO COLUMN

CAUTION: THE HEAD ASSEMBLY IS HEAVY. TO AVOID ACCIDENT, TWO

PEOPLE SHOULD LIFT IT INTO POSITION.

1. Carefully lift the head assembly and position it with its mounting opening over the column. Swivel the assembly to ensure it is seated correctly on the column.

NOTE: It may be necessary to unscrew the head locking set screws (A in Fig 2) slightly to ensure they do not protrude internally so as to prevent the head from sliding fully into position.

2. Align the drill press head with the direction of the base.

3. Tighten the set screws using an allen key.

Fig 3

FEED HANDLES

1. Screw the three feed handles into the threaded holes in the feed hub and tighten by hand.

NOTE: When using the drill, one or two of the feed handles may be removed if an unusuallyshaped workpiece interferes with handle rotation.

CHUCK GUARD ASSEMBLY

NOTE: This operation should be carried out before the chuck is installed if the guard cannot be passed over the chuck.

Slide the Chuck Guard over the Quill Shaft, turn it so that the pinch bolt faces the front, then nip up the pinch bolt to temporarily secure it in this position.

IMPORTANT: Ensure the Quill Shaft/Spindle is at the top of it’s travel.

Fig 4

11

PULLEY COVER KNOB

Locate the knob, with pan head screw and attach to the cover, screwing on tightly.

FITTING THE DRIVE BELTS

1. Undo the Belt Tension locking screws (one either side of the head

- A Fig. 5), and turn the

Belt Tension Lever (B -

Fig. 5), clockwise to bring the Motor Pulley closer to the Spindle

Pulley which will allow the belts to be slipped on with ease.

Fig 5

2. Lightly grease the Idler

Pulley Pivot shaft and locate the Idler pulley assembly in it’s mounting between the motor and spindle pulleys.

3. Consult the chart inside the belt cover (duplicated on page 19), and fit the belts in the position corresponding to spindle/drill speed required.

4. Turn the Belt Tension Lever ant-clockwise so that tension is applied to the belts. Tension is correct when the belts deflect by approx. ½” at the centre of their span when using reasonable thumb pressure. Lock the motor in this position with the Locking Screw - A.

NOTE:

1. The idler pulley will ‘float’ so that tension is applied equally to both belts.

2.

If the belt should slip whilst drilling, adjust the belt tension.

CHECKING THE OPERATION OF THE MICROSWITCH

IMPORTANT:

When closing the cover, check the operation of the Microswitch. It is important that it operates immediately the cover is pulled open, in order to prevent the machine from operating........NOT when the cover is opened sufficiently for fingers to be inserted.

If necessary, bend the actuating tab, which is attached to the cover, to ensure this.

12

INSTALLING THE CHUCK

WARNING: DISCONNECT THE DRILL PRESS FROM THE POWER SOURCE

BEFORE INSTALLING, ADJUSTING, OR REMOVING THE CHUCK.

1. Slide the table up the column and secure it to within 6" of the spindle.

2. Put a piece of scrap wood on to the table to protect the chuck nose.

3. Ensuring all parts are thoroughly clean, dry, and burr free, place the chuck over the end of the arbour and pull the spindle down using the feed handles, pressing the chuck jaws hard against the piece of scrap wood until the chuck is forced home. (Fig 6).

4. Turn Chuck Guard through 180° and tighten the pinch bolt.

Fig 6

CAUTION: TO AVOID DAMAGING THE CHUCK, MAKE SURE THE JAWS

ARE COMPLETELY RECESSED INTO THE CHUCK. DO NOT USE A METAL

HAMMER TO DRIVE THE CHUCK INTO THE SPINDLE.

REMOVING THE CHUCK

To remove the chuck, pull the spindle down fully, using the feed handles. The slot in the side of the Quill will become visible, as shown in fig 7. Note the position of the chuck, perhaps by placing a chalk mark, in line with the chuck, on the column, then raise the table so that it is only an inch or so below the position marked.

Place a thick cloth, or similar, on the table to catch the chuck, to prevent damage when it drops, then pull down the spindle once more, until the slot in the Quill tube is visible. Insert the drive wedge into the slot and give it a sharp tap, preferably with a copper hammer.

This will break the seal between the quill tube and the arbour, allowing the chuck to fall free, on to the cloth on the table.

Fig 7

13

To disconnect the chuck from the arbour, give it a sharp tap with a soft head mallet to break the taper seal.

NOTE: Morse taper drills (MT2), may also be used with this machine, and are inserted into the quill to replace the arbour. Removal is the same as that for removing the chuck.

ASSEMBLING THE ON/OFF SWITCH

Ensure the ON/OFF switch ‘Emergency OFF’ component is attached, as shown, using the two screws supplied. Make sure the plastic cover is properly in place before running the machine.

To turn the machine ON, lift the cover guard to access the ON/OFF buttons. Press the green push-button to start the machine.

• As a safety feature, the ON button cannot be pressed without raising the guard.

To turn OFF, press either the OFF button if holding the guard raised, or press the guard cover at any time.

Fig 8

USEFUL ACCESSORIES

The following range of accessories is available from your Clarke dealer:

Mortising Attachment CMA1B

Mortise Chisels 6mm

9mm

Drill Press Vices

13mm

16mm

CDV30B

CDV40B

Table Clamps

Drill Bit Tools table

CDV50B

CDV60B

CVC6

CVC9

DBT1

6500023

6500025

6500026

6500027

6500028

6501901

6501902

6501903

6501904

6501920

6501925

6500230

14

SETTINGS AND ADJUSTMENTS

TABLE

The table may be raised, lowered or swivelled about the column, by slackening off the table support locking handle, (Fig 10), adjusting accordingly using the table crank, and retightening the locking handle.

If the table assembly moves stiffly when being swivelled about the column, slacken the upper collar grub screw (at the rack) to allow the collar to move very slightly, thereby providing a little more clearance between rack and collar. Tighten the grub screw when satisfied.

Fig 10

The table may also be turned on its axis by slackening the pinch bolt at its mounting spigot,(Fig 2). Note that the table will only turn through an arc and will eventually come into contact with the column. Take care not to cause damage to the column.

Fig 9

Fig 11

Tilt the table by loosening the Table Tilt Locking

Screw beneath the table, (Item 7, page 26), tilting to the required position, & re-tightening the screw.

A bevel scale is provided on the table mounting, measured in degrees, to assist in setting the required angle, (Fig 11). For all normal operations, the table should be set to 0°.

To check to ensure the table is entirely square to the drill, insert a piece of straight round bar in thechuck, place a square on the table and bring it up to the round bar. Adjust the table tilt, if necessary, so the table is correctly aligned.

SPINDLE DEPTH

Located around the spindle feed shaft is a Depth Stop Collar, carrying a graduated scale (A). The collar is capable of turning about the shaft, and may be locked in place by a Locking Screw (B). The graduations are imperial

15

(inches) and metric (mm). To set a drilling depth:

1. With the power OFF, lower the drill bit so that it contacts the work and hold in that position.

2. Slacken off the locking screw and turn the collar so that the measurement for the depth of hole required is in line with the pointer (C). Lock the collar in this position using the locking screw.

The drill is now set to drill holes to your pre-determined depth, from that particular start point.

Fig 12

CHANGING DRILL (SPINDLE) SPEED

Before changing the speeds, ensure the machine is switched OFF, and disconnected from the mains supply.

1 Undo the Belt Tension Locking Screws (A -Fig. 13), one either side of the head, and turn lever B - Fig.13 clockwise to relieve any tension on the belts. Referring to the chart inside the belt cover (which is duplicated on page19), install the belts in the positions corresponding to the spindle speed required.

2. Lever the motor, on its bracket, away from the head, using the lever B - Fig.13, so that tension is applied to the belts.

Fig 13

NOTE: The idler pulley will ‘float’ so that tension is equally applied to both belts

Tension is correct, when the belts deflect by approx. ½” at their centre when using reasonable pressure with the thumb and forefinger.

Lock the motor in this position using the two Locking Screws (A - Fig. 13).

NOTE: If the belt should slip whilst drilling, adjust the belt tension.

16

OPERATION

1 . Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the jaws do not touch the flutes of the drill. Before tightening the chuck, ensure that the drill is centred within the jaws.

WARNING: TO AVOID INJURY, MAKE SURE THAT THE CHUCK KEY IS

REMOVED FROM THE CHUCK BEFORE STARTING ANY DRILLING

OPERATION.

2. Ensure the table height and position is set so that drill travel is sufficient for the job in hand.

3. Ensure the work is securely clamped, or held in a drill vice bolted to the table. Never hold it with bare hands. Severe personal injury may be caused if the workpiece is whipped out of the operator’s hand, and damage to the machine incurred if the work strikes the column.

If the piece is of irregular shape and cannot be laid flat on the table, it should be securely blocked and clamped.

Any tilting, twisting or shifting, results not only in a rough hole but also increases drill breakage.

4. For small workpieces that cannot be clamped to the table, use a Drill Press

Vice. The vice must be clamped or bolted to the table.

Fig 14 5. When drilling completely through wood, always position a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through. The scrap piece of wood must make contact with the left side of the column as shown in Fig 14. In addition, set the depth of drill travel so that the drill cannot possibly come into contact with the table, or align the table so that the hole in it’s centre is directly in line with the drill bit.

6.

Mark where you want to drill on the workpiece by using a centre punch.

7. When completely satisfied that the setup is sound, lower the Chuck Guard into place and switch the machine ON by raising the switch cover, as shown in FIG 8, and pushing the GREEN ‘I’ button.

8. Before turning on the drill, turn the feed handles to bring the drill bit down.

Line the drill bit tip up with the mark.

9. Turn on the drill and pull down on the feed handles with appropriate force needed to allow the drill bit to drill into the material

17

10. To switch OFF, hit the switch cover, which will push the RED ‘O’ button, turning the machine OFF.

Caution: FEEDING TOO RAPIDLY might stop the motor, cause the belt to slip, force the workpiece loose, or break the drill bit. Practice with scrap material to get the feel of the machine before attempting any drilling operation.

NOTES: a. As a safety feature, the ON/OFF switch is a No-Volt Release type.

Therefore, if the power is interrupted whilst the machine is switched ON, it will not automatically start when the power is restored.

b. A microswitch is provided within the pulley cover, which prevents the machine from operating unless the pulley cover is firmly closed.

c. A light is also provided which is built into the head. The lightswitch is located on the front panel, directly below the ON/OFF switch.

TO ADJUST DRILLING DEPTH

SPINDLE DEPTH SCALE METHOD

1. With the power OFF, lower the drill bit so that it contacts the work and hold in that position.

2. Slacken off the locking screw and turn the collar so that the measurement for the depth of hole required is in line with the pointer. Lock the collar in this position using the locking screw.

The drill is now set to drill holes to your pre-determined depth, from that particular start point .

TO ADJUST DRILLING DEPTH

SPINDLE DEPTH SCALE METHOD

1. With the power OFF, lower the drill bit so that it contacts the work and hold in that position.

2. Slacken off the locking screw and turn the collar so that the measurement for the depth of hole required is in line with the pointer. Lock the collar in this position using the locking screw.

The drill is now set to drill holes to your pre-determined depth, from that particular start point .

WORKPIECE METHOD

1. Mark the desired depth of the drill hole on the side of the workpiece.

2. With the machine not running, bring the drill bit down until the tip is level with the mark.

3. Holding the feed handles at this position and lock the collar in position using the locking screw. The chuck and the drill bit will now be stopped at

18

the distance selected on the depth stop collar.

TO DRILL DIFFERENT MATERIALS

FEEDING THE DRILL BIT

• Pull down on the feed handles with only enough force to allow the drill bit to cut.

• FEEDING TOO RAPIDLY could stall the motor, cause the belt to slip, damage the workpiece, or break the drill bit.

• FEEDING TOO SLOWLY could cause the drill bit to heat up and burn the workpiece.

DRILLING METAL

• Use metal-piercing twist drill bits.

• It is always necessary to lubricate the tip of the drill with oil to prevent overheating the drill bit.

• All metal workpieces should be clamped down securely. Any tilting, twisting, or shifting causes a rough drill hole, and increases the potential of drill bit breakage.

• Never hold a metal workpiece with your bare hands. The cutting edge of the drill bit may seize the workpiece and throw it, causing injury. The drill bit will break if the metal piece hits the column.

• If the metal is flat, clamp a piece of wood under it to prevent turning. If it cannot be laid flat on the table, then it should be blocked and clamped.

DRILLING WOOD

• Brad point bits are preferred. Metal piercing twist bits may be used on wood.

• Do not use auger bits which turn so rapidly that they can lift the workpiece off the table and whirl it around.

• Always protect the drill bit by positioning the table so that the drill bit will enter the centre hole when drilling through the workpiece.

• To prevent splintering, feed drill bit slowly when the bit is about to cut through to the reverse side of the workpiece.

• To reduce splintering and protect the point of the bit, use scrap wood as a backing or a base block under the workpiece.

19

MACHINE SPEED TABLE

The table below gives the belt arrangements for given drill speeds. The diagram shows the belts fitted to A1 and B3, giving a drill speed of 2350RPM.

A full chart is also located on the inside of the pulley cover.

A

1

2

3

4

5

SPINDLE PULLEY

B

1

2

4

MOTOR PULLEY

3

3

4

1

2

5

6

7

8

Spindle

Pulley

A

5

3

5

4

5

4

2

3

Motor

Pulley

B

2

1

1

1

3

2

1

2

Drill

Speed

RPM

195

290

310

420

470

490

610

680

9

10

11

12

13

14

15

16

Spindle

Pulley

A

1

2

4

5

3

1

2

1

Motor

Pulley

B

2

3

3

4

4

3

4

4

Drill

Speed

RPM

740

765

1320

1550

1660

2350

2410

3645

20

DRILLING SPEEDS

Important factors when determining the best drilling speed are:

• Material type

• Hole size

• Drill bit or cutter type

• Quality desired

Generally, smaller drill bits require greater speed than large drill bits. Softer materials require greater speed than harder materials. See the following table for approximate recommended speeds for the workpiece material.

M a t e r i a l U n i t s

A

&

M

M li d a ll

S t e e l e a b l e

M

C a s t e d

S t e e l c a r b o n

S

C a

& t

P

W

Z

D i e o c d c a s t l u m i

& a i i l n

B a

B s t n

T o o l r l s o n i u m r a t o n z e e

I i r s

& s s c o s s n

&

S t e e l i n m m i n m m i n i n m m i n m m m m i n m m i n m m i n m m

3 6 4 5

1 / 8

3 .

2

1 / 8

3 .

2

3 / 3 2

2 .

4

1 / 4

6 .

4

3 / 1 6

4 .

8

1 / 1 6

1 .

6

3 / 6 4

1 .

2

1 / 3 2

0 .

8

3 .

2

3 / 3 2

2 .

4

1 / 1 6

1 .

6

3 / 6 4

1 .

2

2 3 5 0

2 4 1 0

-

3 / 8

9 .

5

1 / 4

6 .

4

3 / 1 6

4 .

8

3 / 1 6

4 .

8

1 / 8

S p e e d R a n g e ( R P M )

1 3 2 0

1 6 6 0

-

5 / 8

7 4 0 7 6 5

-

4 9 0 6 8 0

-

1 6 -

2 9 0 4 7 0

-

-

-

-

-

3 / 8

9 .

5

3 / 8

9 .

5

5 / 1 6

5

1

7

1

6 .

4

/

1 / 8

3 .

2

1

/

.

4

.

/

3

9

1

4

6

2

6

1

1

1

7

8

3

1

1

1

1

3

1 / 4

6

4

.

/

/

1

.

.

/

2 .

/

2 .

1

/

7

1

2

2

4

8

1 / 8

3 .

2

5

5

6

5

6

2

5 / 8

1 6

1 1 / 1 6

1 7 .

5

1 / 2

1 2 .

5

1 / 2

1

5

3

2

/

.

8

9 .

5

/

7

1

6

.

.

1

/

9

4

5

6

4

1

7

5

5

1

3

1

1

9

-

-

-

-

2

/

/

6

8

/ 8

1

.

/

/

6

1

.

2

1

8

5

5

6

1 9 5

-

-

-

-

-

-

-

-

-

-

-

-

9 / 1 6

1 4 .

5

1 / 2

1 2 .

5

21

MAINTENANCE

For maximum performance, it is essential that the machine is properly maintained. Always inspect before use. Any damage should be repaired and faults rectified.

If the mains lead is damaged it should be replaced immediately.

Please refer to TROUBLESHOOTING on page 23. If you are unable to rectify any faults, please contact your local dealer or Clarke International Service

Department on 0208 988 7400 for assistance.

AFTER USE

Always remove drill bits, and store in a safe place. The machine requires very little maintenance other than the following guidelines.

1. Vacuum clean any dust or swarf that accumulates in or on the motor, drive housing, table and work surface.

2. Lubricate the table bracket and locking handles if they become difficult to use. Components should be dry, with machined surfaces lightly oiled.

3. Check all cables periodically for security, and that they are in good condition and not cracked.

IMPORTANT - Disconnect from mains power before cleaning.

MONTHLY (when in constant use)

1. Check tightness of mounting bolts and head and column securing set screws.

2. Check belt for wear and replace if frayed or otherwise damaged.

3. Blow out any dust/swarf that may have accumulated in the motor fan.

4. Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion.

5. Pull the spindle down and lightly oil the spindle sleeve every three months.

• The ball bearings in the spindle are greased and permanently sealed at the factory and require no further lubrication.

DO NOT attempt to carry out repairs yourself, unless you are fully competent, all work must be carried out by a qualified technician or the Clarke service department.

22

TROUBLESHOOTING

N o i s y

D o

E F E C T p e r a t i o n 1 .

2 .

D r y s p i n

C

I n c o r r e c t d l

A e

U S b e l t

.

E S t e n s i o n .

S U G G E S T I O N S t

A d h

A S e

S j u s t b e l t t e

D

E r i v e

M B L

B e

Y .

l t s " n s i o s e n .

c t i

S o e n e " F i t t u n d e i n g r

L u b r i

M A I c

N a

T E t e

N A t h

N e s

C E p i n s e d l e .

c t i o

S e n .

e r

T h e s m o k e s .

E x c e o d o r u i u t ll n d s s i v o r r e d d .

i ll w h b e o o l i t d b e r b u r i ll r b l e , i s n s u n n o t o r

3

1

2

3

4 .

5

1

2

3

.

.

.

.

.

.

.

.

L

D r s p e li

S f

D u ll t

F e o o

N

B r o o il n g e d .

w a o e o e d i n g n

W o m t l s s r f d r i ll u r n l e o t i f h n o t e h o b d i

B n i t t h n o e t s w r r i p i a l b i t i c s p i ll t t n d y .

h e a t b a i t

.

n d i s c h a r g i n g i o

.

l e l e i n c

.

w o r k p i e c n .

c c o h u r c r e k .

c t n d l e l p y b e u o r r e c t i ll e n s y .

t a ll e e d a r i n g s .

t

T i h g e h t p e n u ll t e h y e i n r s e e t a r t i n i n g n u t o n

"

C h a n g e

D r li il n g S t h e p e e s p d s " e e d .

o n

S e e p a g e 2 1 .

W f r e i t h q d r u e a w n t l y t h e t o c b i t l e m a r t o r e h e s w a r f .

R e s h a r p e n o r r e p l a c e t h e b i t .

F e e d f a s t e n o u g h w o r

S p e k p i e e d s " c e o n c l e a n l y .

p a g e 2 1 t o

S c u t e e " t

D h e r li il n g

.

L u b r i c a t e c u t t i n g o li t h e o r d r i m o t ll o b i t r o i w i t h

.l

R e p l a c e t h e b i t .

R e

O

i

P E n s

R t

A a

T I ll

O t h

N e

.

b i t .

S e e

R e

C l a p r l a c e k e d e b e a a l e r r i

.

n g s .

T a k e t o y o u r

D r i w o ll b i t b r k p i e c i n e d s

.

i n t h e

4 .

L e n g t h s o f c u t t i n g f o o r r a n t h g l e e s h a r n o d t n e a s p s p o r o f t f l u t e s p r h e i a t e w o o d g r a i n .

R e c o s u i t

s h a r r r e a b c t l e p e n l y o t y r p r t h e e .

e d r i ll p l a c e b i t w i t h m o r e

5 .

i

C h n s t u a c ll e k n d .

o t p r o p e r l y

1

2

.

.

T h

E x e p i n c w c e h i o n r s s i v k g e p i f e t h e c e d r i i s ll e e d p b r e i t .

s s u r e .

R e

" I n s

i t n s a l t a ll il n g t h e t h e

A S S E M B L Y .

c h u c k .

C h u c k "

S e e i n

S u p p o r w o r k p i e t o r c e .

c

S l a m p e e O t h e

P E R A T I O N .

F e e d m o r e

O P E R A T I O N .

s l o w l y .

S e e

23

D E F E

C h u c k s p i n d l e .

f a ll s

C T o

S f f 1 .

t t

D i r t , h h e e t

C A U S E S s g r a p i e a p n e d l s e e r e d o r s u r o r c o li o n f a h u c c e k .

o f

S U G G E S T I O N S

C b l e o t a h n t h t h e e c t a h u p e c k r e d a n d s u r f a c t h e e s p i d e n d t e l e r g e w i t h n t .

S a e e h o u s e

" T o I n h s o t a l d ll

C h u c k " i n A S S E M B L Y .

t h e o f

A l w a y s

S e e u s e a b a c k i n g

O P E R A T I O N .

m a t e r i a l .

T s h p e il n w o r k p i e t e r s o n t c e h e u n d e r s i d e .

T h e s h

M il p o w o p i n g a n t d .

o r r k p i e w i f r ll o n m c o t e y r o u i s u r n .

1 .

N o b a c k i n g s u p p o r t t h e m a t e r i a l t o u n d e r s i d e .

1 .

W o r k p i e p r o p e r l y c e n e e d s s u p p o r t e t o d b e o r c l a m p e d .

1 .

D e f e s w i t c c t i v e h .

/ b r o k e n

2 .

D a m a g e d p o w e r c a b l e .

3 .

O p e c o n n n e c i r c u i t , c t i o n s o u t m o t o r .

l o o s e o r b u r n e d

S u p p o r t c l a m p s .

t h e

S e e w o r k p i e c

O P E R A T I e

O u

N .

s i n g

D e f e r e p a i r r .

t o y o u r C l a r k e d e a l e r f o r

4 .

B b l o r e w n a k e f u s e r .

o r c i r c u i t

5 .

L o w v o l t a g e

M o t o r a b r n e d a k e w i f u s e r t s ll n o r i p o t r c o s t a r t u i r t c

.

u i t

1 .

S h o r t p o w e r c i r c c u i t i n a b l e .

m o t o r o r

M r e

M o a o t t o c o h r r f a f u s t a ll li s t o p o w e r .

ll s .

2

1

2

1 .

.

.

.

I n c o b r e a r r k e e c t r s .

O v e

U c n s u

S h o r t r l o a d e d i t a b l e a b l e

.

f u s e s c i r c u i t e c i r c x t e i n o r c i r u i t .

n s i o n m o t o r .

c u i t

R e p b m r e a l a c a k c e r e

.

h i n e f u s e

T u r n s o n o o f r f t h e r e s e o t h e t r s a m e c i r c u i t c i r c u i t .

C h e c c o r r e k c t t h v e o l t p o w a g e .

e r s u

U s e p p l y a n o t f o r h e r c e l i r c e c u i t t r i c o i r a h n a v e u p g a r a q u a d e il f i e d t h e s e r v i c e .

D e f e r e p a i r r .

t o y o u r C l a r k e d e a l e r f o r

R e p c i r c l a u i t c e b r w e i t h a k e c r f o r r e o r t c t h e f u s e o r c i r c u i t .

T u r n o f f o t h e r m a c h i n e s & r e t r y .

R e e x t p l a c e e n s i o n w i t c h a c b l o r e .

r e c t s i z e

D e f e r e p a i r r .

t o y o u r C l a r k e d e a l e r f o r

2 .

I n c o b r e a r r k e e c t r s .

f u s e s o r c i r c u i t

3 .

O v e r l o a d e d c i r c u i t .

4 .

L o w v o l t a g e .

R e p c i r c l a u i t c e b r w e i t h a k e c r f o r r e o r t c t h e f u s e o r c i r c u i t .

T u r n o f f o t h e r m a c h i n e s & r e t r y .

C h e c c o r r e k c t t h v e o l t p o w a g e .

e r s u

U s e p p l y a n o t f o r h e r c e l i r c e c u i t t r i c o i r a h n a v e u p g a r a q u a d e il f i e d t h e s e r v i c e .

24

TECHNICAL SPECIFICATION

F e a t u r e

W e i g h t ( 4 0 1 B )

W e i g h t ( 4 5 1 F )

D i m e n s i o n s ( 4 0 1 B ) ( l x w x h )

D i m e n s i o n s ( 4 5 1 B ) ( l x w x h )

B a s e l e n g t h & w i d t h

T a b l e D i m e n s i o n s

C h u c k C a p a c i t y

S p i n d l e T a p e r

T a b l e H e i g h t a d j u s t m e n t

M a x D i s t a n c e ( c h u c k t o t a b l e )

M a x D i s t a n c e ( c h u c k t o b a s e )

M o t o r

I n p u t p o w e r / c u r r e n t @ r a t e d l o a d

N u m b e r o f S p e e d s

D r i ll S p e e d

B e l t t y p e

D i s t .

C o l u m n t o C h u c k C e n t r e

Q u i ll t u b e d i a

C o l u m n D i a

F u s e R a t i n g

B u l b T y p e

S p e c i f i c a t i o n

6 7 k g

7 4 k g

6 4 5 x 3 7 5 x 1 0 6 2 m m

6 4 5 x 3 7 5 x 1 6 1 0 m m

2 8 0 x 5 0 0 m m

3 1 0 x 3 1 0 m m

3 1 6 m m

M T 2

R a c k & p i n i o n

3 5 5 m m ( 4 0 1 B ) / 6 5 5 m m ( 4 5 1 F )

6 0 0 m m ( 4 0 1 B ) / 1 1 4 5 m m ( 4 5 1 F )

2 3 0 2 4 0 V / 5 0 H z / 1 P h

5 1 0 W / 2 .

3 A

1 6

1 9 5 3 6 4 5 r p m

A 2 7 6 8 6

1 9 3 m m

4 7 m m

7 0 m m

1 3 A m p

E 2 7 s c r e w 6 0 W

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice.

25

COMPONENT PARTS - BASE AND TABLE

No.

12

13

14

15

8

9

10

11

16

17

18

6

7

4

5

1

2

3

Description

Hex. Socket Screw Set

Rack Collar

Helical Gear

Crank

Table

Table Clamp

Table Tilt Locking Screw M16x35

Arm w/Scale

Base

Column Support

Hex. Socket Screw Set M10x40

Hex. Socket Screw Set M10x12

Column

Rack

Arm Locking Handle

Table Support w/indicator

Worm

Gear Pin

26

Model No.

CDP401B

3040487

DD16101011

DD16101006

DD13201009

DD16101014B

DD16101013

3040440

DD16101005

DD16101001

DD16101002B

3040508

3040430

DDC16101003B

DD16101010

DD16101012

DD16101004

DD16101008

DD16101007

Model No.

CDP451F

3040487

DD16101011

DD16101006

DD13201009

DD16101014B

DD16101013

3040440

DD16101005

DD16101001

DD16101002

3040508

3040430

DD16101003

DD16101010

DD16101012

DD16101004

DD16101008

DD16101007

COMPONENT PARTS - QUILL SHAFT & CHUCK

No.Description

1 LockNut

2 Lockwasher

3 Flat Washer

4 Bearing 60203

5 O-Ring

6 Quill

7 Chuck Key

Part No

DD16103005

DD16103004

DD16103003

BRG60203

DD16103006

DD16103002

DD16103010

No.Description

8 Chuck JT3

9 Arbour MT2-JT3

10 Wedge Drift

11 Spindle

12 Bearing 80204

13 Chuck Guard

27

Part No.

DDJ2216

DD20120

DD16103008

DD16103001

BRG80204

DD16108001

COMPONENT PARTS - HEAD ASSEMBLY

No.

Description

1 Belt Tension Locking Screw

2 Screw Set M10

3 Belt Tension Lever

4 Stop Pin

5 Depth Stop Collar w/Scale

6 Depth Locking Screw

7 Spindle Feed Shaft

8 Scale Guide

9 Knob

10 Feed handle

11 Lockwasher

12 Pan Head Screw M5

13 Switch Box

14 ON/OFF switch Assembly

15 Pan Head Screw

16 Light Switch

17 Lead

18 Special SL Screw

19 Hrex. Nut M10

20 Quill Spring Seat

21 Quill Spring Retainer

22 Quill Spring

23 Spring Cap

24 Hex. Nut

25 Head w/Pointer and Trim

26 Bulb Socket

27 Hex. Wrench 5mm

28 Hex. Wrench 3mm

29 Cable Tie

30 Power Cable w/Plug

31 Connector Wire

32 Pan Head Screw M6

33 Cable Clamp

34 Pan Head Screw M5

35 Motor Suppprt Bracket

36 Hex. Head Screw M8

37 Washer

38 Motor Mount

39 Motor Cable

40 Hex. Nut M8

41 Motor Assembly

42 Hex. Nut M12

43 Lock Washer

44 Motor Support Bracket

45 Hex. Head Screw M8

46 Adjusting Lever

47 Lead

Part No.

DD1610205

4030430

DD16102004

DD16104010

DD16104003

DD16104012

DD16104000

DD16104004

DD16104011

DD16104005

DDGB8621-87

3040485

DD16102008A

DDKJD12A

DDGB845-85

DDRF1001

DD16102018A

DD16102021

3040602

DD16104006

DD16104007

DD16104009

DD16104008

DDGB6172-86

DD16102001

DD16202013B

DDGB5356-86

DDGB5356-86

DD16102017

DD16102015I

DD16102019

3040420

DD16102014

3040656

DD16102002

3040502

DDGB792-85

DD16102007A

DD16102016B

3040601

DDYL7124-03

3040603

DDGB93-87

DD16102002

3044500

DD16102006

DD16102029

28

COMPONENT PARTS -HEAD ASSEMBLY

29

COMPONENT PARTS - BELT DRIVE

No.Description

Part No

1 Circlip

2 Bearing 60204

3 Bearing Spacer

4 ‘V’ Belt A27

DD16102024

BRG60204

DD16102023

DD16201511

5 Pulley Nut

6 Pulley Spindle

DD16102025

DD16105009B

7 Pulley Insert DD16102022

8 Pulley Cover w/Labels DD16105000

9 Rd Head Screw M6

10 Set Screw M8

3040650

3040528

No.Description

Part No.

11 Motor Pulley

12 Knob

DD16205005

DD16105008

13 Pan Head Screw M5 3040656

14 Idler Pivot DD16205007

15 Idler Pulley

16 Bearing 60202

18 Foam Washer

19 Microswitch

20 Microswitch Cover

DD16205006

BRG60202

DD13105009

DDXN5

See dealer

30

DECLARATION OF CONFORMITY

31