Sentronic
PLUS
Electronic Pressure Regulator
Installation Manual
2
Sentronic
PLUS
INSTALLATION
MANUAL
AVENTICS™
Sentronic
PLUS
Electronic Pressure Regulator
General
Sentronic PLUS is a 3-way proportional valve with digital control. The Data Acquisition Software (DaS) that comes with Sentronic PLUS can be used to adjust the valve's control parameters to a specific application.
Command signal, feedback signal and control parameters can be viewed in real time and adjusted as required for an application. Sentronic PLUS as flow, force, speed, RPM, and temperature.
can be configured for dual loop control of process variables such
Construction
Direct-operated poppet valve
Body: See table below.
Internal parts: Stainless steel and brass
Seals: FPM (fluoroelastomer) and NBR (nitrile)
Specifications
Fluids: Air or neutral gas, filtered at 50 µm, condensate-free, lubricated or unlubricated
Specifications
Fluids: Air or neutral gas, filtered at 50 µm, condensate-free, lubricated or unlubricated
Ports:
Max. operating pressure:
Control range:
Temperature / fluid:
Temperature / ambient:
Command signal - analog:
Hysteresis:
1/8 - 1/4 - 1/2 - 1 (NPT or GTap)
See table below.
See table below.
32ºF - 140ºF (0ºC - 60°C)
32ºF - 140ºF (0ºC - 60°C)
0 - 10 V (impedance 100 KΩ)
0 - 20 mA/4 - 20 mA
(impedance 250 Ω)
1% of span
Linearity / pressure measurement: ± 0.5% of span
Repeatability: ± 0.5% of span
EXPLOSION SAFETY
Safety code: II 3D Ex tc IIIC T135°C Dc X
II 3G EX ec IIC T4 Gc X, 0 ≤ Ta ≤ = 50°C
Electrical Characteristics
Nominal Diameter DN (mm) Voltage * Max. Power (W) Max. Current (mA) Insulation Class Degree of Protection Electrical Connection
1
3
24 VDC = ±10%
24 VDC = ±10%
12
12
500
500
F
F
IP 65
IP 65
5-pin M12 connector or 7-pin DIN connector
5-pin M12 connector or 7-pin DIN connector
6
12
20
* Max. ripple: 10 %
24 VDC = ±10%
24 VDC = ±10%
24 VDC = ±10%
24
34
44
7) 1000
1400
1800
1 F
F
F
IP 65
IP 65
IP 65
5-pin M12 connector or 7-pin DIN connector
5-pin M12 connector or 7-pin DIN connector
5-pin M12 connector or 7-pin DIN connector
Specifications
Ø
Ports
1/8 NPT or GTap
1/8 NPT or GTap
1/4 NPT or GTap
1/2 NPT or GTap
1 NPT or GTap
Notes: 1) For DN6, brass version GorH/1.8A, 44W
Ø
Orifice DN (mm)
1
3
6
12
20
C v
Flow Factor (K v
Nm 3 /h)
0.032 (0.028)
0.21 (0.18)
0.70 (0.60)
1.39 (1.20)
5.57 (4.80)
Flow at 6 Bar (l/min - ANR)
30
210
700
1400
5600
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AVENTICS™
Sentronic
PLUS
INSTALLATION
MANUAL
How to Order
Control Panel
D = M12 with display - non-explosionproof
E = M12 without display - explosionproof (ATEX)
F = DIN connector, 7-pin with display - non-explosion proof 1)
G = DIN connector, 7-pin without display - non-explosion proof 1)
Version (ports), body
0 = DN6 (G 1/4), ALU
1 = DN12 (G 1/2), ALU 2)
2 = DN20 (G 1), ALU 2)
4 = DN6 (NPT 1/4), ALU
5 = DN12 (NPT 1/2), ALU 2)
6 = DN20 (NPT 1), ALU 2)
Command Signal
0 = 0 ... 10 Volt
1 = 0 ... 20 mA
2 = 4 ... 20 mA
Feedback
1 = Feedback output 0 ... 10 Volt
2 = Feedback output 0 ... 20 mA
3 = Feedback output 4 ... 20 mA
6 1 4 3 5 7 E 9 0 1 1 PB
7 = DN3 (G 1/8), Brass
9 = DN3 (NPT 1/8), Brass
C = DN6 (G 1/4), Stainless Steel
G = DN6 (NPT 1/4), Brass 3)
H = DN6 (G 1/4), Brass 3)
J = DN1 (G 1/8), Brass
K = DN1 (NPT 1/8), Brass
4 = Feedback input 0 ... 10 Volt 4)
5 = Feedback input 0 ... 20 mA 4)
6 = Feedback input 4 ... 20 mA 4)
Options
A00 = Dual Loop Control
018 = Oxygen Clean
Pressure Range
Relative pressure (psi)
40 = 0 - 0.1 bar (1.5)
50 = 0 - 0.5 bar (7.3)
60 = 0 - 1 bar (14.5)
02 = 0 - 2 bar (29)
03 = 0 - 3 bar (44)
05 = 0 - 5 bar (73)
06 = 0 - 6 bar (87)
PB = 0 - 6.9 bar (100)
10 = 0 - 10 bar (145)
12 = 0 - 12 bar (174)
16 = 0 - 16 bar
20 = 0 - 20 bar
5)
5)
3H = 0 - 30 bar 6
5H = 0 - 50 bar 6)
(232)
(290)
) (435)
(725)
Digital Output
1 = Pressure switch output
PNP ± 5 %
Max. inlet pressure bar (psi)
2 (29)
2 (29)
2 (29)
3 (44)
8 (116)
8 (116)
12 (174)
12 (174)
12 (174)
14 (203)
18 (261)
22 (316)
40 (580)
60 (870)
Vacuum (relative)
V1 = -1 bar
Shut-off valve, connects to vacuum on loss of power
V2 = 0...-1 bar
Bypass valve
V3 = 0...-1 bar
Shut-off valve, connects to atmosphere on loss of power
Notes: 1) 7-pin DIN connector allows crossover from 833-354 or 601 Series analog Sentronic version; ships with field installable connector. 2) Up to max. 12 bar. 3) Only for pressure ranges from 30 to 50 bar. 4) Feedback input is needed for dual loop units. 5) Only for DN3 & DN6 6) Only for DN6 body type G or H. Other versions available on request. 7) For DN6, brass version GorH/1.8A, 44W
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4
Sentronic
PLUS
INSTALLATION
MANUAL
Dimensions: Inches (mm), Weight in lbs. (kg)
1/8 NPT or GTap (DN1 and DN3)
Weight: 1.21 (0.55)
2 x M4-10 deep
PE (4-8 deep)
0.98 (25)
1.14 (29)
1.38 (35)
0.98 (25)
2.24 (57)
1/4 NPT or GTap
Weight: 1.87 (0.85)
1/2 NPT or GTap
Weight: 3.64 (1.65)
1.38 (35)
1.69 (43)
2.05 (52)
AVENTICS™
PE(4-8 deep)
2.68 (68)
1.42 (36)
A) Thread M5 - depth 10
(on opposite side); tapped through-hole for M4 screw.
PE(4-8 deep)
0.98 (25)
1.14 (29)
1.38 (35)
2xM4-10 deep
1.38 (35)
1.77 (45)
2.26 (57.5)
2.76 (70)
3.35 (85)
1.77 (45)
2.09 (53)
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A) Thread M5 - depth 10
(on opposite side); tapped through-hole for M4 screw.
AVENTICS™
Dimensions: Inches (mm), Weight in lbs. (kg)
1 NPT or GTap
Weight: 7.50 (3.40)
Sentronic
PLUS
INSTALLATION
MANUAL
PE(4-8 deep)
1.38 (35)
2.36 (60)
3.11 (79)
3.78 (96)
A) Thread M8 - depth 15 (on opposite side); tapped through-hole for M6 screw.
Connector Pin Out
1
2
5
4
3
2.36 (60)
2.68 (68)
3.94 (100)
PIN Description
1
2
3
+24 VDC Supply
Command Signal
+0 VDC Common (Supply)
+0 VDC Common (Command Signal)*
4 Analog output (Feedback)
5
Body
Digital output (Pressure switch)
EMV screen
*A 6-wire cable with separate common for the command signal is used for cable lengths over 2 m to minimize the voltage drop for the command signal.
Accessories
5 Pin 12mm FEMALE Straight Field Attachable Connectors
PG 9 Cable Gland
Model Number
TC05F20000000000
5 Pin 12mm FEMALE 90 DEGREE Field Attachable Connectors
PG 9 Cable Gland TD05F20000000000
Micro Female 5 Pole Straight 6 Wire 24 AWG, Shielded
3 Meter
5 Meter
Micro Female 5 Pole 90 Degree 6 Wire 24 AWG Euro Color Code, Shielded
3 Meter*
5 Meter*
PC Software & Cable Connectors
DaS Light: Data Acquisition Software for Sentronic
D
- basic parameters - free download at Emerson.com/AVENTICS; full version upon request
DaS Expert: Data Acquisition Software for Sentronic
D
- full parameters
Parameter adapter USB, 1m cable (this connector or 88100732 required for DaS software usage)
RS 232 cable converter; 2m cable with 9-pin Sub-D
* Do not use with the 1" Sentronic
PLUS
TC0503MMS000671Y
TC0505MMS000671Y
TD0503MMS000671Y*
TD0505MMS000671Y*
Model Number
Website download
Consult Factory
N50930300100000
88100732
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6
Sentronic
PLUS
INSTALLATION
MANUAL
AVENTICS™
Installation and Operating Instructions
1. Before putting into operation carefully check all electrical connections and the supply voltage (24 VDC ±10 %).
Overload can destroy the electronics. Recommended pre-fuse T2.5 A.
2. The electrical connection is made with a round connector M12x1. The connector must meet the requirements of
DIN 60079-15. The product was tested with connector code no. 88100729.
WARNING:
Do not disconnect the plug while under voltage!
When disconnected from power, use supplied protection cover to ensure IP protection.
3. Use shielded cables for the electrical connection of the valve. The shield, connector and control cabinet must be
EMC compliant. The valve body must be electrically connected to ground (PE, machine ground). Do not run con trol cables parallel to high-voltage lines or servo-motor control cables.
4. Min. wire cross-section of supply voltage cable: 0.50 mm 2 .
For longer cabling distances use larger cross-section cables as required.
5. Make sure that the valve is under pressure when a setpoint signal is applied to the valve (applying a setpoint signal with no pressure on the valve will cause it to overheat).
6. Valve orientation - any; preferred orientation is coil up, especially when a dry condensate-free air supply may not be maintained.
7. The valve is factory adjusted.
8. The product must be returned to the factory for repair.
Warning
These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under SPECIFICATIONS.
Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult Numatics.
Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes.
The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such
failure.
System designers must provide a warning to end users in the operating manual if protection against a failure mode cannot be adequately ensured.
System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products.
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AVENTICS™
Sentronic
PLUS
INSTALLATION
MANUAL
Electrical Connection
Numatics 6 Wire Cable Color Code Control
Brown
Blue
+24V supply voltage
Supply voltage GND
5-pin M12 female connector
(view on soldered side)
M12 connector Valve
250 Ohm at current setpoint
White
Yellow
Setpoint
0-10V
(or 0-20 / 4-20mA)
Setpoint GND
(only for 6-wire cable)
Analog output:
Black
Only at current output: max. 500 ohm
Feedback
0-10V
(or 0-20 / 4-20mA)
Digital output:
Gray
PNP when setpoint is reached
(setpoint=feedback)
=200mA max./4.8W
Shield
Inductive load
Connector housing
M4 connection on valve body
1) The valve must only be supplied with 24V DC at a tolerance of +15%/-10% and a max. ripple of 10% (no supply via diode bridge). Overvoltage or a ripple rate exceeding these tolerances can damage the electronics.
2) The max. current at the digital output is 200 mA/4.8W (PNP output). The output is protected against short circuit and overload.
3) If a relay (inductive load) is connected to the digital output, a freewheel diode or a varistor must be used.
4) A shielded cable must be used for protection against interference and EMC.
5) The valve housing must be connected to the ground potential with low resistance via the ground connection (ØM4).
The eyelet of the grounding cable must be inserted between two toothed washers and fastened with a screw (M4). The tightening torque corresponding to the screw must be observed.
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