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Linear Luminaire with LED
Series EXLUX L402/2
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Operating instructions
Additional languages www.r-stahl.com
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Contents
2 Linear Luminaire with LED
Series EXLUX L402/2
General Information
1 General Information
1.1
Manufacturer
R. Stahl Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
Phone:
Fax:
Internet:
E-mail:
+49 7942 943-0
+49 7942 943-4333 www.r-stahl.com
Manufacturer
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
Phone:
Fax:
Inter net:
E-mail:
+49 3643 4324
+49 3643 4221-76 www.stahl-ex.com
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
+91 44-30 600 600
+91 44-30 600 700 www.rstahl.net
1.2
Information regarding the operating instructions
ID-No.:
Publication Code:
259910 / L40260300020
2017-09-18·BA00·III·en·00
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3
Conformity with standards and regulations
See certificates and EC Declaration of Conformity: www.r-stahl.com.
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259910 / L40260300020
2017-09-18·BA00·III·en·00
Linear Luminaire with LED
Series EXLUX L402/2
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Explanation of the symbols
2 Explanation of the symbols
2.1
Symbols in these operating instructions
Symbol Meaning
Tips and recommendations on the use of the device
General danger
Danger due to energised parts
2.2
Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to per sons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or its environment.
4 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
2017-09-18·BA00·III·en·00
2.3
Symbols on the device
Symbol Meaning
CE marking according to the current applicable directives.
05594E00
3 Safety notes
3.1
Operating instructions storage
• Read the operating instructions carefully and store them at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be connected.
3.2
Safe use
• Read and observe the safety notes in these operating instructions!
• Observe characteristic values and rated operating conditions on the rating and data plates!
• Observe additional information plates on the device!
• Use the device in accordance with its intended and approved purpose only!
• We cannot be held liable for damage caused by incorrect or unauthorized use or by non-compliance with these operating instructions.
• Before installation and commissioning, make sure that the device is not damaged!
• Work on the device (installation, maintenance, overhaul, repair) may only be carried out by appropriately authorized and trained personnel.
3.3
Intended Use
The luminaire L402/2 is equipment
• for stationary mounting
• can be used indoors and outdoors
• for lighting areas, work spaces and objects
4 Function and device design
4.1
Function
• for lighting areas, work spaces and objects
Safety notes
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Series EXLUX L402/2
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Function and device design
4.2
Device design
4 5
1
6
2 3
7 5
16346E00
6 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
2017-09-18·BA00·III·en·00
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1 - Connection terminal - mounting plate
(internal wiring)
2 - Ballast
3 - Translucent cover
4 - Cable gland
5 - Connection terminal - luminaire
(customer wiring)
8 9
Function and device design
6 - Luminaire enclosure
7 - Mounting plate
8 - LED PCB
9 - Diffuser (optional / accessories)
16349E00
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259910 / L40260300020
2017-09-18·BA00·III·en·00
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Series EXLUX L402/2
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Technical data
5 Technical data
Technical Data
Electrical data
Control gear
Inrush current
AC: 220 ... 240 V ±10 %; 50 ... 60 Hz
DC: 200 ... 250 V ±10 %
I peak
= 53,5 A; Δt = 124,8 m s maximale Anzahl der Leuchten pro Leitungsschutzschalter:
C
K
Typ
B
10 A 16 A 20 A 25 A
8 12 16 20
13
27
21
43
27
54
33
67
Power factor ) 0.93
Degree of protection IP66 / IP67 (IEC 60598)
Protection class
Impact strength
(IK code)
Disconnection of the light
I (with internal PE connection)
IK10 (IEC 62262)
When opening the luminaire
Switch with safety lock (optional); when opening the central lock all poles of the voltage supply to the ballast are disconnected; contacts of the switching element are positive opening, they can only be switched on again when the luminaire trough and the central locking system are closed.
Luminous characteristics
Luminous flux
Power consumption [W]
Colour rendering [Ra]
Colour temperature [K]
28
) 80
5000
52
) 80
5000
28
) 70
5700
52
) 70
5700 without diffuser
Luminous flux [lm]
Luminaire efficiency [lm/W]
3100
111
6200
119
3400
121
6800
131 with diffuser
Luminous flux [lm] 2550 5100 2800 5600
Luminaire efficiency [lm/W] 91 98 100 108
Values apply to T a
= +25 °C.
Luminous flux decrease at T a
= +55 °C to 85% of the nominal value.
8 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
2017-09-18·BA00·III·en·00
Technical data
Technical Data
Ambient conditions
Operating temperature range
Storage
Service life
Service life
-30 ... +55 °C
-30 ... +75 °C
L
70
B
10
C
10
T a
( 25 °C
100,000 h
T a
( 45 °C
100,000 h
T a
( 55 °C
50,000 h
L x
B y
C z
At the end of the service life:
• Luminous flux decrease to "x" percent
• up to "y" percent of all luminaires fall below "x"
• up to "z" percent of all luminaires break down completely
Mechanical data
Material
Enclosure
Material
Colour
Polyester resin, glass fibre-reinforced colour grey, similar to RAL 7035
Seal Silicone foam gasket in the lamp cover
Translucent cover Polycarbonate
Luminaire locking Central locking which can be opened/closed using a socket key M8 / wrench size 13, hinged lamp cover
Mounting / Installation
Cable glands
Standard luminaire
Plastic: 2 x M25 x 1.5 cable glands 8161 and
2 x M25 x 1.5 stopping plugs 8290 (enclosed)
Metal:
Special:
2 x metal plates M20 x 1.5 connected by means of PE for metal cable entries
Attention: cable entries must be ordered separately max. 4 bores for M20, M25, NPSM ½’’ max. 2 bores for NPT ¾’’
Metal cable glands: M20 x 1.5, M25 x 1.5; earthing of the metal cable entries by means of metal plates
Connection
Standard: Spring clamp terminals
5-pole: L1, L2, L3, N, PE
Clamping range: 1 x 0.75 ... 4 mm 2 (solid / finely stranded)
(2 free clamping units per pole available)
Special: Terminal block with covering
5-pole: L1, L2, L3, N, PE
Clamping range: 2 x 0.75 ... 6 mm 2 (solid);
2 x 0.75 ... 4 mm 2 (finely and extra finely stranded)
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259910 / L40260300020
2017-09-18·BA00·III·en·00
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Series EXLUX L402/2
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Transport and storage
Technical Data
Through wiring
6
Assembly
Standard luminaire
Optional with
Light fittings are equipped with internal through wiring.
Ingoing and outgoing leads can be connected to the opposite sides.
Terminals: see techn. data
Wiring cross section: 2.5 mm 2 for max. 16 A.
without
On the connection side, there are 2 bores M25 x 1.5 for cable entries for ingoing and outgoing wiring of the connection line
(ingoing and outgoing leads on one side).
Standard luminaire
Standard: 2 x M8 insert nuts in the enclosure
Special: Mounting grooves in the enclosure for use of fastening and ceiling rails for variable luminaire mounting (variable mounting distances for luminaires L = 700 mm: 320 ... 480 mm;
L = 1310 mm; 670 ... 930 mm)
Transport and storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
10 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
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Mounting and installation
Mounting and installation
NOTICE
Malfunction or device damage caused by condensation.
Non-compliance can result in material damage!
• operate the luminaire continuously or periodically over extended periods of time.
• avoid thermal bridges.
7.1
Dimensions / fastening dimensions
Dimensional Drawings (All Dimensions in mm [inches]) - Subject to Alterations
15440E00
Dimensions Luminaire
28 W
L1
L2 1)
700 [27.56]
400 [15.75]
52 W
1310 [51.57]
800 [31.50]
320 ... 480 [12.60 ... 18.90] 670 ... 930 [26.38 ... 36.61]
L3 2) b h1
184 [7.24]
125 [4.92]
184 [7.24]
125 [4.92]
1) fixed mounting distance
2) variable mounting distance
EXLUX Standard luminaire
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2017-09-18·BA00·III·en·00
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Series EXLUX L402/2
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Mounting and installation
7.2
Mounting / dismounting, operating position
The luminaire is suitable for wall and ceiling mounting.
In event of wall mounting in outdoor areas, avoid installation with central lock at top.
The mounting position with upward light emission in outdoor areas is prohibited.
Suspension at fixed mounting points
L2
Version L2 mm [inch] Screw-in depth mm [
28 W 400 [15.75] ( 10 [0.39]
52 W 800 [31.50] ( 10 [0.39]
15446E00
Suspension at movable mounting parts
L
L4 L4
L L
L
15447E00
15442E00
Mounting bracket Top rail
Lateral mounting pockets for variable points of suspension.
Version L4 mm [inch] L mm [inch]
28 W 320 [15.60] 80 [3.15]
52 W 670 [26.38] 130 [5.12]
12 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
2017-09-18·BA00·III·en·00
When mounting the luminaire using top rails, ensure that the mounting surface is flat. Otherwise, the enclosure might be mounted in a warped/ twisted way. The result is leakage of the luminaire and difficulties in replacing the translucent cover.
Pole mounting
Pole mounting using pipe clamps
L
L
L4
15443E00
Mounting and installation
15455E00
Version L4 mm [inch] L mm [inch]
28 W 320 [12.60] 80 [3.15]
52 W 670 [26.38] 130 [5.12]
In case of point suspension using pipe clamps, R. STAHL Schaltgeräte
GmbH does not guarantee the strength and tightness of the luminaire!
For pipe clamp mounting, use the solution of R. STAHL Schaltgeräte GmbH with integrated mounting rail providing reliable and stable four-point fixing!
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259910 / L40260300020
2017-09-18·BA00·III·en·00
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Series EXLUX L402/2
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Mounting and installation
Wall bracket mounting
L
L4
L
10 x 1
5°
15517E00
15515E00
Version L4 mm [inch] L mm [inch]
28 W 320 [12.60] 80 [3.15]
52 W 670 [26.38] 130 [5.12]
When mounting the luminaire using top rails, ensure that the mounting surface is flat. Otherwise, the enclosure might be mounted in a warped/ twisted way. The result is leakage of the luminaire and difficulties in replacing the translucent cover.
For pipe clamp mounting, use the solution of R. STAHL Schaltgeräte GmbH with integrated mounting rail providing reliable and stable four-point fixing!
In case of point suspension using pipe clamps, R. STAHL Schaltgeräte
GmbH does not guarantee the strength and tightness of the luminaire!
7.3
Installation
7.3.1 Opening and Closing of the Enclosure
DANGER
Risk of electric shock!
Risk of fatal injuries!
• Luminaires without switch must not be opened when they are supplied with power (see information plate on the lock)!
NOTICE
Danger due to electrostatic discharge.
Electronic components can be destroyed if touched.
• Do not touch the LED-PCBs!
Recommendation
Opening and closing of the luminaire by using a socket wrench from R.
STAHL Schaltgeräte GmbH.
14 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
2017-09-18·BA00·III·en·00
1
15448E00
170
165°
15451E00
90°
• Remove the closing cap of the central lock.
• Turn the central lock using a socket wrench M8, wrench size 13, by 90° to the left as far as it will go.
• Swivel down the translucent cover.
• Proceed in reverse order to close.
• The seal of the translucent cover must lie correctly on the sealing edge.
• Push the closing cap onto the central lock opening (dust protection).
Note:
• Version without switch: Disconnect the luminaire from the power supply and secure it against being switched on again.
• Version with switch: The luminaire is positively disconnected from the power supply by actuating the central lock.
• In open end position and with translucent cover swivelled down, a restart lock-out device prevents the central lock from being actuated.
Please do not use force!
When the translucent cover is closed, the central lock is released.
Opening and closing the reflector plate
1 Open the reflector plate by pressing the safety latch.
2 Swivel down the reflector plate.
• When closing, flip up the reflector plate and snap it into place.
2
15512E00
Mounting and installation
15436E00
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Mounting and installation
7.3.2 Electrical connections
Electrical connection
Observe the maximum clamping possibility of the connecting terminals (see chapter
"Technical data").
For optional screw-type terminals, two conductors per clamping unit can be clamped
(ingoing and outgoing wiring).
Note:
• Clamping must be carried out precisely!
• Do not clamp any part of the conductor insulation!
• Do not interchange the conductors!
• Observe the technical regulations when connecting the conductor!
• Clamp the conductor firmly.
• The terminal cover of optional screw-type terminals does not have to be removed to clamp the conductor!
• Optional screw-type terminals: Firmly tighten screws (tightening torque 2 Nm, for unused clamping units 0.7 Nm)!
Connection terminals
Standard:
Spring clamp terminals up to 4 mm 2
Stripping length:
10 ... 11 mm
Optional:
Screw-type terminals up to 4 mm extra finely stranded, and 6 mm 2
2 finely and
solid
Stripping length:
10 ... 11 mm
L1, L2, L3 = Phase
N = Neutral conductor
PE = Protective conductor
15516E00
15438E00
Through wiring of the mains supply connection
NOTICE
Through wiring with 2.5 mm 2 cross section for max. 16 A.
16 Linear Luminaire with LED
Series EXLUX L402/2
259910 / L40260300020
2017-09-18·BA00·III·en·00
Commissioning
7.3.3 Cable entries
The standard luminaire is delivered with 3 lead-in holes, 2 cable glands and 2 stopping plug.
Please observe the tightening torque for luminaires with installed cable glands and stopping plugs from R. STAHL Schaltgeräte GmbH.
Tightening torque
Connection thread Pressure screw
Cable gland 8161
M20 x 1.5
M25 x 1.5
Stopping plugs 8290
M20 x 1.5
M25 x 1.5
2.3 Nm
3.0 Nm
1.0 Nm
1.5 Nm
1.5 Nm
2.0 Nm
Luminaires with cable glands and stopping plugs; not supplied by
R. STAHL Schaltgeräte GmbH
Please note:
• the required temperature resistance!
• the IP degree of protection according to the rating plate!
• the operating instructions of the cable glands and stopping plugs!
• the required tightening torques!
• the range of the permissible cable diameter!
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Commissioning
Before commissioning, ensure that
• the device has been installed according to regulations.
• the power supply voltage and the rated operational voltage are identical.
• the required cable diameter for cable glands has been used.
• the cable entries and stopping plugs have been securely tightened.
• the cables are correctly connected.
• the connection has been performed correctly.
• all screws and nuts are tightened according to regulations.
• the connection chamber is clean.
• the device is not damaged.
• no foreign bodies are inside the device.
• the device is sealed according to regulations.
• the LED assembly and the diffusor are clean.
259910 / L40260300020
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Maintenance, Overhaul, Repair
9 Maintenance, Overhaul, Repair
WARNING
Risk of electric shock or malfunctioning of the device due to unauthorized work!
Non-compliance can result in severe injuries and material damage.
• Work performed on the device must only be carried out by appropriately authorized and qualified electricians.
9.1
Maintenance
Observe the relevant national regulations in the country of use.
• Determine the type and extent of inspections in compliance with the relevant national regulations.
• Adapt inspection intervals to the operating conditions.
The following tests and measures must be carried out during regular maintenance.
Check the permissible ambient temperature the enclosure components for formation of cracks and damage.
its intended use
Measures
If exceeding the permissible ambient temperature or falling below the device must be taken out of operation.
Replace the exchangeable enclosure components. If the enclosure components are non-exchangeable, the device must be taken out of operation.
If the device is not used according to its intended use, it must be taken out of operation.
if the conductors are clamped properly the cables for ageing and damage the seals for ageing and damage clamp loose conductors tightly.
replace damaged or aged cables.
replace damaged, aged and porous seals and completely change enclosure components with foamed seal.
the inside and outside of the luminaire for pollution clean the luminaire.
18 Linear Luminaire with LED
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2017-09-18·BA00·III·en·00
Disposal
9.1.1 Cleaning
• Clean the device only with a damp cloth.
• Use water or mild cleaning agents.
• Do not use abrasive, scratching and aggressive detergents or solvents.
• Never clean the device with a strong water jet, e.g. using a high-pressure washer!
9.2
Repair
Repairs carried out on the mounting plate are not permitted. Replace the mounting plate completely in case of malfunction.
9.3
Returning the device
Use the "Service form" to return the device when repair/service is required. On the internet site "www.stahl-ex.com" under "Downloads > Customer service":
• Download the service form and fill it out.
• Send the device along with the service form in the original packaging to
R. STAHL Schaltgeräte GmbH.
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Disposal
• Observe national and local regulations and statutory regulation regarding disposal.
• Separate materials when sending it for recycling.
• Ensure environmentally friendly disposal of all components according to the statutory regulations.
Accessories and Spare parts
NOTICE
Malfunction or damage to the device due to the use of non-original components.
Non-compliance can result in material damage.
• Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH.
For accessories and spare parts, see data sheet on our homepage www.r-stahl.com.
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