Kemppi FastMig MXP 38 Owner's Manual

ಪಿಡಿಎಫ್

ದಾಖಲೆ

ಜಾಹಿರಾತು

FastMig

MXP 37 Pipe Steel

MXP 37 Pipe Stainless

MXP 38

Operating manual

Brugsanvisning

Gebrauchsanweisung

Manual de instrucciones

Käyttöohje

Manuel d’utilisation

Manuale d’uso

Gebruiksaanwijzing

Bruksanvisning

Instrukcja obsługi

Manual de utilização

Инструкции по эксплуатации

Bruksanvisning

操作手册

OPERATING MANUAL

English

1. Introduction

.................................................................................................

3 1.1 General

.......................................................................................................................................

3 1.2 About FastMig MXP 37 Pipe and MXP 38

......................................................................

3 2. Installation

....................................................................................................

4 2.1 Machine introduction: MXP 37 Pipe and MXP 38

......................................................

4 2.2 Connecting cables

.................................................................................................................

5 2.3 Assembly of MIG/MAG system

..........................................................................................

6 2.4 Accessories corresponding to wire diameter

..............................................................

7 2.5 Welding gun selection

..........................................................................................................

7 2.6 Mounting and locking of wire spool

...............................................................................

7 2.7 Loading the filler wire and automatic feed

..................................................................

8 2.8 GT04 wire feed mechanism in MXP 37 Pipe

.................................................................

8 2.9 DuraTorque™ 400, 4-wheel wire feed mechanism in MXP 38

.............................

10 2.10 Adjustment of pressure arms

...........................................................................................

12 2.11 Adjustment of spool brake

...............................................................................................

12 2.12 Burn back time

......................................................................................................................

12 2.13 Earth return cable

.................................................................................................................

12 2.14 Shielding gas

..........................................................................................................................

13 2.15 Main switch I/O

.....................................................................................................................

14 2.16 Operation of cooling unit, FastCool 10

........................................................................

14 2.17 Hanging kit

.............................................................................................................................

14 3. XF 37 and xf 38 control panels

..............................................................

14 3.1 Connecting and mounting

...............................................................................................

14 3.2 Layout

.......................................................................................................................................

15 3.3 Button functions

...................................................................................................................

16 3.4 Welding software

.................................................................................................................

18 3.5 Arc voltage display

...............................................................................................................

20 4. Basic troubleshooting

.............................................................................

21 5. Maintenance

..............................................................................................

23 5.1 Daily maintenance

...............................................................................................................

23 5.2 Periodic maintenance

.........................................................................................................

23 5.3 Service Workshop maintenance

.....................................................................................

23 6. Disposal of the machine

.........................................................................

24 7. Ordering codes

..........................................................................................

24 8. Technical data

............................................................................................

27 FastMig MXP 37 Pipe, MXP 38

1. INTRODUCTION

1.1 General

Congratulations on choosing the FastMig MXP welding equipment. Used correctly, Kemppi products can significantly increase the productivity of your welding, and provide years of economical service.

This operating manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the equipment can be found at the end of the manual.

Please read the operating manual and the safety instructions booklet carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi dealer, or visit the Kemppi web site at www.kemppi.com.

The specifications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the ’ NOTE!

’ notation. Read these sections carefully and follow their instructions.

1.2 About FastMig MXP 37 Pipe and MXP 38

Kemppi FastMig MXP 37 Pipe is a wire feeder designed for demanding professional use. It is equipped with the WiseRoot+™ welding process, developed especially for efficient root welding on pipes and plates.

Kemppi FastMig MXP 38 is a wire feeder designed for demanding professional use. It is equipped with the WiseThin+™ welding process, developed especially for efficient welding for thin sheets and position welding, also with CO

shielding gas.

FastMig MXP 37 Pipe and MXP 38 wire feeders can be used with FastMig X 450 and FastMig

Pulse power sources. However, WiseRoot+™ and WiseThin+™ special welding processes are only available when used with FastMig X 450 power source.

Operation of the wire feeder is controlled and adjusted by microprocessor. By adding an optional synchronization unit (MXF Sync 65), SuperSnake sub-feeder device may be connected to MXP 37 Pipe or MXP 38 wire feeders.

Disclaimer

While every effort has been made to ensure that the information contained in this guide is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the specification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit the contents of this guide without prior permission from Kemppi.

© Kemppi Oy / 1736

2. INSTALLATION

2.1 Machine introduction: MXP 37 Pipe and MXP 38

1. Control panel XF 37

2. ON/OFF button

3. Euro gun connection

4. Voltage sensing cable connection

5. Remote control connection

6. Sub-feeder sync connector (kit optional)

1. Control panel XF 38

2. ON/OFF button

3. Euro gun connection

4. Voltage sensing cable connection

5. Remote control connection

6. Sub-feeder sync connector (kit optional)

10.

7. Shielding gas connection

8. Control cable connection

9. Measurement cable connection

10. Welding current cable connection

11. Lead-in and clamping of cooling liquid hoses

11.

10.

Shielding gas connection

Measurement cable connection

Control cable connection

10.

Welding current cable connection

FastMig MXP 37 Pipe, MXP 38

2.2 Connecting cables

2.2.1 Liquid-cooled system: FastMig X 450 + MXP + FastCool 10

11.

10.

1. Wire feed unit

2. FastMig X 450 power source

3. FastCool cooling unit and power connection

4. Gas supply

5. MMA electrode holder

6. Remote control device

7. Liquid-cooled welding gun

8. Power cable

9. Earth return cable and clamp

10. Measurement cable (from power source to wire feeder)

11. Voltage sensing cable (from wire feeder to work piece)

NOTE! MXP wire feeders can also be used with FastMig Pulse power source, but in that case measurement cable and voltage sensing cable will not be used.

© Kemppi Oy / 1736

2.2.2 Air-cooled system: FastMig X 450 + MXP

10.

1. Wire feed unit

2. FastMig X 450 power source

3. Gas supply

4. MMA electrode holder

5. Remote control device

6. Air-cooled welding gun

7. Power cable

8. Earth return cable and clamp

9. Measurement cable (from power source to wire feeder)

10. Voltage sensing cable (from wire feeder to work piece)

NOTE! MXP wire feeders can also be used with FastMig Pulse power source, but in that case measurement cable and voltage sensing cable will not be used.

2.3 Assembly of MIG/MAG system

Assemble the units in the order mentioned below. Follow the additional mounting and operation instructions delivered with each package.

1. Installation of power source

Read and follow the installation instructions given in the FastMig power source operating manual.

2. Mounting of power sources to transport cart

Read and follow the instructions given in the transport cart assembly instructions.

3. Mounting the FastMig MXP wire feed unit to the power source

Remove the cover sticker on top of the power source. Screw the fastening pivot into the power source – hand tighten only. Place the supplied plastic spacers over the pivot. Lift the

MXP wire feeder into place, locating over the pivot.

4. Connecting cables

Connect the cables in accordance with the equipment notes provided in this manual.

The polarity of the welding wire (+ or –) can be selected by connecting the wire feed unit to either the positive or negative power source terminals.

Most MIG/MAG applications run the wire feed unit connected to the positive terminal of the power source.

FastMig MXP 37 Pipe, MXP 38

5. Mounting FastMig wire feed units to boom and swing arms

When mounting wire feed units to boom and swing arms, the unit must be electrically isolated from both.

Suspension angle of wire feed unit can be changed by moving the fixing point in handle.

2.4 Accessories corresponding to wire diameter

Colour coded wire feed rolls and guide tubes are available to suit a variety of filler wire types and sizes. Feed roll groove geometry and design vary depending on the application. Further details are available in the spare parts tables.

Please ensure you select the correct drive rolls and guide tubes from the table to suit your particular welding application.

2.5 Welding gun selection

Please ensure that the welding gun selected is suitable for the target application. Kemppi welding gun products are designed to meet many different applications. Special wire liners and contact tips are available for different wire types and sizes.

For FastMig X 450 and MXP 37 Pipe setup Kemppi offers the PMT MN welding gun model, which is specially designed for welding root and fill passes on pipe. The neck is replaceable, so you can select just the right bending angle for different work stages.

Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either air or liquid cooled models.

2.6 Mounting and locking of wire spool

NOTE! Check that in filler wire spool is correctly mounted and locked into position. Ensure the spool is not damaged or deformed in such a way that it can rub or chaff against the internal surface of the wire feed unit chassis or door. This may result in increased drag, impacting on weld quality. This may also result in long term wire feed unit damage, rendering the unit unserviceable or unsafe to use.

© Kemppi Oy / 1736

2.7 Loading the filler wire and automatic feed

Automatic wire feed makes wire spool changes faster. When changing the wire spool, the pressure of feed rolls need not be released.

Simply ensure that the groove of the feed roll matches the diameter of filler wire used. Release the wire end from the spool and cut off any deformed section. Be careful that the wire does not spill from the spool sides.

Straighten about 20 cm of filler wire and ensure the tip has no sharp edges. File if necessary, as a sharp wire edge may damage the wire gun liner - particularly softer plastic liners.

Present the filler wire tip to the back of the wire feed rolls and press the wire inch switch on the wire feeder panel. Feed the wire to the gun contact tip and prepare to weld.

NOTE! Smaller diameter filler wires may need to be loaded manually and with the feed roll pressure arms released. This is because it is easy to over estimate the pressure required to feed these smaller filler wires. Too high feed roll pressures can easily deform filler wires and contribute to later feeding problems.

2.8 GT04 wire feed mechanism in MXP 37 Pipe

Wire guide tubes

Al, Ss (Fe, Mc, Fc) plastic

Fe, Mc, Fc metal

ø mm

0.6

0.8 – 0.9

1.0

1.2

1.4

1.6

2.0

2.4

0.8 – 0.9

1.0

1.2

1.4 – 1.6

2.0

2.4

outlet tube

SP007285

SP007286

SP007287

SP007288

SP007289

SP007290

SP007291

SP007292

SP007454

SP007455

SP007456

SP007458

SP007459

SP007460 middle tube inlet tube

SP007273

SP007274

SP007275

SP007293

SP007294

SP007295

SP007276

SP007277

SP007278

SP007279

SP007280

SP007465

SP007466

SP007467

SP007469

SP007470

SP007471

SP007296

SP007297

SP007298

SP007299

SP007300

SP007536

SP007537

SP007538

SP007539

SP007540

SP007541

FastMig MXP 37 Pipe, MXP 38

Wire feed rolls, plastic

Fe, Ss, (Al, Mc, Fc)

V-groove

Fc, Mc, (Fe)

V-groove, knurled

Al, (Fc, Mc, Ss, Fe)

U-groove

ø mm

0.6

0.8 – 0.9

2.0

2.4

1.0

1.2

1.0

1.2

1.4

1.6

1.4 – 1.6

2.0

2.4

1.0

1.2

1.6

lower

W001045

W001047

W000675

W000960

W001049

W001051

W001053

W001055

W001057

W001059

W001061

W001063

W001065

W001067

W001069

W001071

Wire feed rolls, metal

Fe, Ss, (Al, Mc, Fc)

V-groove

Fc, Mc, (Fe)

V-groove, knurled

Fc, Mc, Ss, Fe

U-groove

1.0

1.2

1.6

ø mm

0.8 – 0.9

1.0

1.2

1.4

1.0

1.2

1.4 – 1.6

2.0

lower

W006074

W006076

W004754

W006078

W006080

W006082

W006084

W006086

W006088

W006090

W006092 upper

W006075

W006077

W004753

W006079

W006081

W006083

W006085

W006087

W006089

W006091

W006093

NOTE! Mount the lower feed roll, ensuring that the pin on the shaft fits in the cut on the feed roll.

upper

W001046

W001048

W000676

W000961

W001050

W001052

W001054

W001056

W001058

W001060

W001062

W001064

W001066

W001068

W001070

W001072

© Kemppi Oy / 1736

2.9 DuraTorque™ 400, 4-wheel wire feed mechanism in MXP 38

Wire guide tubes

Ss, Al,

(Fe, Mc, Fc) plastic

Fe, Mc, Fc metal

ø mm

0.6

0.8 – 0.9

1.0

1.2

1.4

1.6

2.0

2.4

0.8 – 0.9

1.0

1.2

1.4 – 1.6

2.0

2.4

outlet tube

SP007437

SP007438

SP007439

SP007440

SP007441

SP007442

SP007443

SP007444

SP007454

SP007455

SP007456

SP007458

SP007459

SP007460 middle tube inlet tube

SP007429 SP007293

SP007430

SP007431

SP007432

SP007433

SP007434

SP007435

SP007436

SP007465

SP007466

SP007467

SP007469

SP007470

SP007471

SP007294

SP007295

SP007296

SP007297

SP007298

SP007299

SP007300

SP007536

SP007537

SP007538

SP007539

SP007540

SP007541

Wire feed rolls, plastic

Fe, Ss,

(Al, Mc, Fc)

V-groove

Fc, Mc, (Fe)

V-groove, knurled

ø mm

0.6

0.8 – 0.9

1.0

1.2

1.4

1.6

2.0

2.4

1.0

1.2

1.4 – 1.6

2.0

2.4

lower

W001045

W001047

W000675

W000960

W001049

W001051

W001053

W001055

W001057

W001059

W001061

W001063

W001065

FastMig MXP 37 Pipe, MXP 38

upper

W001046

W001048

W000676

W000961

W001050

W001052

W001054

W001056

W001058

W001060

W001062

W001064

W001066

24.8.2005 12:55

Al, (Fc, Mc, Ss, Fe)

U-groove

1.0

1.2

1.6

W001067

W001069

W001071

W001068

W001070

W001072

Wire feed rolls, metal

Fe, Ss,

(Al, Mc, Fc)

V-groove

Fc, Mc, (Fe)

V-groove, knurled

Al, (Fc, Mc, Ss, Fe)

U-groove

ø mm

0.8 – 0.9

1.0

1.2

1.4

1.0

1.2

1.6

1.0

1.2

1.4 – 1.6

2.0

lower

W006074

W006076

W004754

W006078

W006080

W006082

W006084

W006086

W006088

W006090

W006092 upper

W006075

W006077

W004753

W006079

W006081

W006083

W006085

W006087

W006089

W006091

W006093

NOTE! Mount the lower feed roll, ensuring that the pin on the shaft fits in the cut on the feed roll.

© Kemppi Oy / 1736

2.10 Adjustment of pressure arms

Adjust the drive pressure to the filler wire with the thumb screws mounted over the pressure arms. Notice the graduated scales indicating load. The load applied should be sufficient to overcome a light braking force applied by hand to the filler wire, as it exits the welding gun contact tip.

For smaller diameter and soft filler wires, less feed pressure is required. It should be possible to apply a light breaking force to the filler wire by hand, as it exits the gun contact tip. But slightly more wire flow restriction should render the drives rolls to slip slightly over the filler wire without deforming the wire.

NOTE! Excessive pressure causes flattening of the filler wire and damage to coated or cored filler wires. It also causes undue wear of the feed rolls and increases gearbox load, so reducing service life.

2.11 Adjustment of spool brake

Brake force is adjusted through the hole behind the locking clip. Remove the locking clip by hand, and adjust the tension and pressure to the friction pads mounted inside with a screw driver. See diagram and location A.

The load applied varies depending on the size and weight of the filler wire and spool, but also the filler wire feed speed set. The heavier the wire spool and the faster the feed speed, the greater the need to increase the braking load. Adjust the pressure, secure the locking clip, set the wire feed speed and check that the braking force is enough to ensure the filler wire does not spill from the spool on overrun.

NOTE! system.

Too much or unnecessary loads can impact welding quality, load and wear to the wire feed

2.12 Burn back time

FastMig electronics controls the burn back time. When welding stops an automatic sequence ensures that the filler wire does not stick to the work piece and that no ball is formed at the wire tip, ensuring reliable re-ignition. This system works regardless of the wire feed speed.

2.13 Earth return cable

Preferably the earth return cable and clamp should be connected directly to the welding material.

Always use a good quality, 70 mm² heavy copper cable, and if possible a screw type 600 A clamp. Ensure that the surface contact to the work piece is clean of metal oxide and or paint.

Make sure the clamp is firmly secured.

FastMig MXP 37 Pipe, MXP 38

2.14 Shielding gas

NOTE! Handle shielding gas bottle with care. Assess the risks associated with handling and using compressed gas. Always use a cylinder transport carriage and secure the cylinder safely.

There are many different suppliers of quality shielding gases for welding. Please ensure that you are selecting the correct gas for your application. FastMig products use welding programs for synergic and pulsed welding. These programs are created and recommend against a particular shielding gas.

Shielding gas effects welding performance and is a fundamental component to overall weld quality.

5 l/min

T 32

NOTE! Shielding gas flow rate from the welding gun is set according to the application, weld joint, gas type and gas nozzle shape and size. The flow rate should be measured at the welding gun nozzle before welding via a rotameter, and normally measure's between 10 – 20 litres per minute for many welding applications.

2.14.1 Installing gas bottle

Always fasten the gas bottle properly in the vertical position, in a special holder against the wall or on a cylinder carriage. Remember to close gas bottle valve after welding.

Parts of gas flow regulator

1 6

1. Gas bottle valve

2. Flow regulation screw

3. Connecting nut

4. Hose tail

5. Hose tail nut

6. Gas bottle pressure gauge

7. Shielding gas flow meter

© Kemppi Oy / 1736

2.15 Main switch I/O

When you turn the main switch of the FastMig power source into I-position, the pilot lamp closest to this switch will illuminate, indicating the power source is ready for welding. The equipment will return to the same operation state where it was before the last shutdown.

Always start and switch off the machine with the main switch, never use the mains plug as a switch.

2.16 Operation of cooling unit, FastCool 10

When liquid-cooling unit FastCool 10 is connected to the FastMig power source for the first time, the cooler function is normally active. To deselect the cooler function, follow the instructions stated in the FastCool 10 operating manual.

2.17 Hanging kit

The MXP wire feeders can be mounted on a welding boom using the KFH 1000 hanging device available as an accessory. This allows the wire feed unit to be suspended above the work area.

3. XF 37 AND XF 38 CONTROL PANELS

3.1 Connecting and mounting

Fasten the ribbon cable connector from the MXP wire feed unit to the control panel. Attach the yellow-green earth lead into the fork connector on the XF control panel.

XF 37 XF 38

FastMig MXP 37 Pipe, MXP 38

3.2 Layout

10.

CH REMOTE

CHANNEL

2T PANEL

W007241

11.

XF 37

5. 6.

1. ON/OFF button

2. Activates MIG welding dynamics (short press)

Selects the active wire feeder, if several wire feeders exist (long press)

3. Gas test

4. Wire inch

5. Selects the previous memory channel

6. Selects the next memory channel (short press)

Locks selected memory channel (long press)

7. Selects welding gun trigger mode (short press) or turns MatchLog function ON/OFF

8. Selects crater fill, hot start (short press) or MMA/CC/CV (long press)

9. Selects panel control, gun control unit or hand-held control unit (short press).

Turns memory channel remote selection ON/OFF (long press).

10. Power control knob

11. Arc length and voltage control knob.

Automatic weld data display

Last recorded welding values are displayed post welding.

Voltage display

Voltage display will show arc voltage if selected from the setup panel. Voltage display's last dot indicates that arc voltage display is selected (for example 23.5

V). If arc voltage feature is not used, pole voltage of the power source is shown.

© Kemppi Oy / 1736

3.3 Button functions

3.3.1 ON/OFF button (1)

Short press: XF 37 / X 38 panel returns to initial display.

Long press: XF 37 / X 38 panel is turned ON or OFF.

NOTE! When wire feeder XF 37 / XF 38 control panel is turned ON, also the power source control panel X 37 turns on and links automatically to this wire feeder.

CHANNEL

2T PANEL

Long press: Wire feeder number selection. If there is more than one wire feeder connected to

NOTE!

CH REMOTE

CHANNEL

CH REMOTE

CHANNEL

2T PANEL

Gas test starts when the time adjustment is made, after a short delay.

3.3.4 Wire inch button (3)

W007241

You can change the wire feed speed with the control knob. The changed speed is used if you press the button again.

3.3.5 Channel down button (5)

2T PANEL

W007241

CH REMOTE

CHANNEL

+ W007241

3.3.6 Channel up button (6)

2T PANEL

XF 37

W007241

XF 37

Long press: Locks or unlocs the selected memory channel. No parameter changes are allowed to a locked memory channel.

FastMig MXP 37 Pipe, MXP 38

CH REMOTE

CHANNEL

3.3.7 2T/4T button (7)

2T PANEL

W007241

CH REMOTE

CHANNEL

CH REMOTE

CHANNEL

Long press: Turns MatchLog ON/OFF. This can be either MatchChannel or Minilog functionality, depending on which one is defined in the selected memory channel. If neither one is defined, this selection is unavailable.

3.3.8 Extra functions button (8)

2T PANEL

W007241

Long press: Turns MMA/CC/CV mode ON/OFF.

3.3.9 Remote Selection Button (9)

2T PANEL

W007241

Short press: Toggles the control between the control panel, gun remote control unit and hand-held remote control unit.

NOTE! If RemoteAutoRecog setting is ON in X 37 control panel, you can select only those remote controls, which can be found in the system.

Long press: Turns the memory channel remote selection ON/OFF. This is available only if you have selected either gun remote control unit or hand-held remote control unit. Not available in MMA/CC/CV mode.

3.3.10 Power control knob (10)

CH REMOTE

CHANNEL This control knob adjusts

• MMA/CC current level (before or during welding)

• selected parameter values.

W007241

CH REMOTE

CHANNEL This control knob adjusts the arc length, voltage or selected parameter values before or during welding.

2T PANEL

© Kemppi Oy / 1736

W007241

XF 37

3.4 Welding software

The FastMig MXP wire feeders are compatible with the following modified welding processes and functions

• WiseRoot+™ is a modified welding process for open gap root welding without backing.

• WiseThin+™ is a modified welding process developed especially for efficient welding for thin sheets and position welding, also with the CO

shielding gas.

• WisePulseMig™ is a licence that allows pulsed MIG welding.

• WiseFusion™ is a welding function for ensuring consistent weld quality in all positions.

• WisePenetration™ is a welding function for delivering constant welding power regardless of changes in the stick out length.

• MatchLog™ contains MiniLog™ function and the MatchChannel™ function for quickly changing welding parameters on the run.

Wire feeder

MXP 37 Pipe Steel

Factory-installed

WiseRoot+, WiseFusion, Pipe Steel Pack

MXP 37 Pipe Stainless WiseRoot+, WiseFusion, WisePulseMig, Pipe Stainless Pack

MXP 38 WiseThin+, WisePulseMig, Steel Pack for WiseThin+, Work Pack

If your welding needs change and you wish to update your system in the future, you can order additional welding programs or other welding software and load them to your system with

Kemppi DataGun field programming device. Optional features can be purchased through

Kemppi DataStore.

For further information about the available welding programs, modified processes and special enhanced arc performance solutions, visit Kemppi web site at www.kemppi.com or contact the local Kemppi dealer.

PIPE STAINLESS PACK

Group

Material

CrNiMo 19 12

FC-CrNiMo 19 12

MC-CrNiMo 19 12

CrNiMo 19 12

Wire ø (mm) Shielding gas

0.8

Ar+2%CO₂

1.0

1.2

1.0

1.2

0.8

0.9

1.0

1.2

0.9

1.0

1.2

0.8

Ar+2%CO₂

Ar+15–25%CO₂

CO₂

Ar+2%CO₂

Ar+He+CO₂

Process

WiseRoot+

1-MIG

Pulse/Double Pulse

Number

S01

S06

S04

S26

S24

S85

S87

S01

S02

S03

S04

S84

S02

S03

S04

S01

FastMig MXP 37 Pipe, MXP 38

PIPE STEEL PACK

Group

Material

Fe Metal

Fe Rutil

0.8

0.9

1.0

1.2

0.8

0.9

1.0

1.2

1.0

1.2

1.0

1.2

0.8

0.9

1.6

2.0

2.4

1.2

Wire ø (mm) Shielding gas

0.8

0.9

Ar+15–25%CO₂

CO₂

Ar+15–25%CO₂

CO₂

Ar+15–25%CO₂

CO₂

Ar+15–25%CO₂

CO₂

InnerShield

Process

WiseRoot+

1-MIG

WiseRoot+

More welding programs are available by purchasing MatchCurve and MatchCustom products.

Number

F01

F02

F21

F22

F23

F24

F01

F02

F03

F04

F23

F24

M04

M24

F03

F04

F21

F22

R56

R57

R58

M04

M24

R04

R14

STEEL PACK FOR WISETHIN+

Group

Material

1.0

1.2

0.8

0.9

1.0

1.2

Wire ø (mm) Shielding gas

0.8

0.9

Ar+15–25%CO₂

CO₂

Process

WiseThin+

F03

F04

F21

F22

F23

F24

Number

F01

F02

© Kemppi Oy / 1736

WORK PACK

Group

Material

AlMg5

AlSi5

Wire ø (mm) Shielding gas

1.2

Process

Pulse/Double Pulse

Number

A02

A12

CrNiMo 19 12

AlMg5

AlSi5

Fe Metal

Fe Rutil

1.0

1.2

1.0

1.2

0.9

1.0

1.2

0.9

1.0

1.2

Ar+15–25%CO₂

Ar+2%CO₂

Ar+15–25%CO₂

CO₂

Ar+15–25%CO₂

CO₂

Ar+15–25%CO₂

CO₂

Pulse/Double Pulse

1-MIG

F03

F04

S06

S04

A02

A12

F02

F03

F04

F22

F23

F24

M04

M24

R04

R14

CrNiMo 19 12

1.0

1.2

Ar+2%CO₂

1-MIG

S03

S04

Ss FC-CrNiMo 19 12 1.2

Ar+15–25%CO₂ 1-MIG S84

More welding programs are available by purchasing MatchCurve and MatchCustom products.

3.5 Arc voltage display

FastMig X is capable of measuring and showing the voltage close to the welding arc. By taking this feature into use you don't need to be concerned about the voltage losses in welding cables anymore. With this feature you are only required to set the voltage for the arc before welding and after welding you can see the voltage close to the arc.

In order to use the arc voltage feature, follow these steps:

1. After setting up the welding equipment for the first time, connect the voltage sensing cable to the welding piece and the measurement cable between the wire feeder and the power source.

2. If you are using a sub-feeder, enter the length of the sub-feeder to the SubFeederLength parameter.

3. Set the welding parameters according to your application. Note that the set voltage when using 1-MIG, MIG and WiseThin+ welding processes means always the voltage in the arc despite of ArcVoltage setting.

4. Weld with 1-MIG, MIG or with Pulse MIG for at least 5 seconds. During that time the welding machine calibrates itself for the welding cable length in question. Calibration values are stored into the welding machine, therefore this calibration is required only once after installing the welding machine package.

5. If you want to see arc voltage in panels during and after welding, turn the ArcVoltage setting to ON in X 37 setup panel. Dot after voltage value in XF 37 or XF 38 panel means that showed value is arc voltage. In the weld data after welding in X 37 panel 'AVol' means also the arc voltage.

6. Voltage sensing cable can be removed after the calibration procedure, but it is recommended to use it always.

NOTE! Steps 1-3 should be repeated every time, when the length of the welding or grounding cable is changed.

FastMig MXP 37 Pipe, MXP 38

4. BASIC TROUBLESHOOTING

NOTE! The problems listed and the possible causes are not definitive, but serve to suggest some standard and typical situations that may present during normal environmental use when using the MIG/MAG process with FastMig X 450 and MXP 37 Pipe or MXP 38.

Problem

Dirty, poor quality weld

Check the following

Machine won’t work • Check mains plug is connected correctly

• Check mains power distribution is switched on

• Check the mains fuse and or circuit breaker

• Check power source 0/I switch is ON

• Check interconnection cable set and connectors between the power source and wire feed unit are correctly fastened. See the manual schematic

• Check earth return lead is connected

• Check control panels are switched on.

• Check shielding gas supply

• Check and set gas flow rate

• Check gas type for application

• Check gun/electrode polarity

• Check correct welding program selected

• Check correct channel number selected on wire feeder control panel

• Check power supply – Phase down?

Variable welding performance

• Check wire feed mechanism is correctly adjusted

• Check correct drive rolls are fitted

• Check wire spool overrun tension is correctly adjusted

• Check gun liner is not blocked, replace if necessary

• Check correct gun liner is fitted for the filler wire size and type

• Check contact tip for size, type and wear

• Check gun is not over heating in application

• Check cable connections and earth return clamp

• Check welding parameter settings.

Filler wire won’t feed • Check that pressure arms are closed and adjusted in wire feed mechanism

• Check welding gun switch function

• Check Euro gun collar is correctly fastened

• Check gun liner is not blocked

• Check contact tip, size, type, wear

• Check and try alternative gun

High spatter volume • Check welding parameter values

• Check inductance/Dynamics values

• Check cable compensation value if long cables are fitted

• Check gas type and flow

• Check welding polarity – cable connections

• Check filler material selection

• Check correct welding program selected

• Check correct channel number selection

• Check filler wire delivery system

• Check power supply – 3-phase present?

Err1 Power source is not calibrated or calibration data cannot be read

• Restart power source

• if the problem continues after multiple startups contact Kemppi service representative

Err 3 Overvoltage in the mains supply

• Check the mains voltage

© Kemppi Oy / 1736

Err 4

Err 5

Err 8

Err 9

Err 10

Err 12

Err 27

Err 42 or Err 43

Err 45

Err 50

Err 51

Err 52

Err 62

Err 81

MEM ERR & NO DAT

NO BUS

SUB ERR

Power source is overheated

• Do not shut down, let the fans cool the machine.

• Check ventilation.

• If cooling fans are not running, contact Kemppi service representative.

Mains power supply voltage is too low or one of the phases is missing or auxiliary supply is faulty

• Check the mains supply and auxiliary supply and contact Kemppi service representative if necessary.

FPGA is not configured

• Restart the power source.

• If the error persists, contact Kemppi service representative

Loose cable connections

• Check the voltage sensing cable, measurement cable and earth return cable.

Illegal process

• The welding process is not available in this machine.

Plus and minus DIX cable connectors are in contact

• Check welding cables

Error in the liquid-cooling unit

• Check the connections in the cooling unit.

Over current in wire feeder motor

• Check that the welding gun and consumable parts are properly mounted

Gas guard alert

• Check the shielding gas, gas guard and all connections.

The function is not activated in this machine

• if you need this function, order a licence for it from a Kemppi representative.

Rear feed roll may be loose

• Check that the feed rolls are properly tightened.

Front feed roll may be loose

• Check that the feed rolls are properly tightened

Power source is not connected or not identified by the wire feeder

• Check the intermediate cable and its connections.

Welding program is not found

• If you need the welding program, order a licence for it from Kemppi representative.

Machine cannot complete read or write functions on the wire feeder memory card

• Check the cables and connections.

• Contact Kemppi service representative.

Control panel cannot establish a connection to the CAN bus

• Check the flat cables and the control panels.

• Contact Kemppi service representative.

WF-number change error

• Connect only one wire feeder to system and try again.

NOTE! Many of these checks may be carried out by the operator. However certain checks relating to mains power must be completed by an authorised trained electrician.

NOTE! In the case of an error code other than the listed above, contact Kemppi service representative.

FastMig MXP 37 Pipe, MXP 38

5. MAINTENANCE

When considering and planning routine maintenance, please consider the frequency of machine use and the working environment.

Correct operation of the machine and regular maintenance will help you avoid unnecessary downtime and equipment failure.

NOTE! Disconnect the machine from the mains before handling the electrical cables.

5.1 Daily maintenance

• Check the overall condition of the welding gun. Remove welding spatter from the contact tip and clean the gas nozzle. Replace worn or damaged parts. Only use original

Kemppi spare parts.

• Check the condition and connection of the welding circuit components: welding gun, earth return cable and clamp, sockets and connectors.

• Check the condition of the feed rolls, needle bearings and shafts. Clean and lubricate bearings and shafts with a small quantity of light machine oil if necessary. Assemble, adjust and test function.

• Check that the feed rolls are suitable for the filler wire you are using, and that their pressure adjustment is correct.

5.2 Periodic maintenance

NOTE! Periodic maintenance should only be carried out by a suitably qualified person. Disconnect the plug of the machine from the mains socket and wait about 2 minutes (capacitor charge) before removing the cover plate.

Check at least every half year:

• Electric connectors of the machine – clean any oxidized parts and tighten loose connections.

NOTE! You must know the correct tension torques values before starting the reparation of the loose joints.

Clean the inner parts of the machine from dust and dirt e.g. with a soft brush and vacuum cleaner. Also clean the ventilation net behind the front grill.

Do not use compressed air, there is a risk that the dirt will compact even more tightly into gaps of cooling profiles.

Do not use pressure washing devices.

Only an authorized trained electrician should carry out repairs to Kemppi machines.

5.3 Service Workshop maintenance

Kemppi Service Workshops complete maintenance according to their Kemppi service agreement.

The major points in the maintenance procedure are listed as follows:

• Cleaning of the machine

• Checking and maintenance of the welding tools

• Checking of connectors, switches and potentiometers

• Checking of electric connections

• Checking of mains cable and plug

• Damaged parts or parts in bad condition are replaced by new ones

• Maintenance testing.

• Operation and performance values of the machine are checked, and when necessary adjusted by means of software and test equipment.

Software loading

Kemppi Service Workshops can also test and load firmware and welding software.

6. DISPOSAL OF THE MACHINE

Do not dispose of electrical equipment with normal waste!

In observance of European Directive 2002/96/EC on waste electrical and electronic equipment, and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and taken to an appropriate environmentally responsible recycling facility.

The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, as per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.

7. ORDERING CODES

FastMig MXP 37 Pipe Steel wire feeder, 300 mm

FastMig MXP 37 Pipe Stainless wire feeder, 300 mm

FastMig MXP 38 wire feeder, 300 mm

Cables

Earth return cable

MMA welding cable

Magnetic clamp (voltage sensing cable)

Magnetic clamp (earth return cable)

Interconnection cables, air cooled

FASTMIG X 70-1.8-GH

FASTMIG X 70-5-GH

FASTMIG X 70-10-GH

FASTMIG X 70-20-GH

FASTMIG X 70-30-GH

– For other lengths, please contact Kemppi.

Interconnection cables, liquid-cooled

FASTMIG X 70-1.8-WH

FASTMIG X 70-5-WH

FASTMIG X 70-10-WH

FASTMIG X 70-20-WH

FASTMIG X 70-30-WH

– For other lengths, please contact Kemppi.

Software products

MatchLog™

MatchChannel™

1.8 m

5 m

10 m

20 m

30 m

1.8 m

5 m

10 m

20 m

30 m

5 m, 50 mm²

5 m, 70 mm²

5 m, 50 mm²

5 m, 70 mm²

200 A

600 A

Included with MatchLog™ licence

6103700

6103710

6103720

6184511

6184711

6184501

6184701

9871580

9871570

6260468

6260469

6260470

6260471

6260472

6260473

6260474

6260475

6260476

6260477

9991017

FastMig MXP 37 Pipe, MXP 38

WisePulseMig™ licence for pulse welding

WiseRoot+™

WiseThin+™

WiseFusion™

Included with MXP 37 Pipe Stainless and MXP 38 wire feeders

Included with MXP 37 wire feeder

Included with MXP 38 wire feeder

Included with MXP 37 wire feeder

WisePenetration™ function

Pipe Steel welding program package

Pipe Stainless welding program package

Steel Pack for WiseThin+ welding program package Included with MXP 38 wire feeder

Work Pack Included with MXP 38 wire feeder

– Other welding software available.

Inlcuded with FastMig MXP 37 Pipe Steel wire feeder

Inlcuded with FastMig MXP 37 Pipe Stainless wire feeder

9990417

9990418

9990419

9991014

9991000

99904274

99904275

99904301

99904230

Accessories

Cooling unit FastCool 10

SuperSnake GT02S sub feeder

SuperSnake GT02S W sub feeder

SuperSnake GT02S sub feeder synchronization unit for MXF and MXP wire feeders

KV 200 mounting plate for two wire feeders and

TIG unit

Gun holder GH 30

Transport unit PM 500

Remote control unit R10

Remote control unit R20

Remote control unit R30 DataRemote

Remote control extension cable

DataGun software installation tool

10 m

15 m

20 m

25 m

10 m

15 m

20 m

25 m

5 m

10 m

5 m

10 m

6068100

6153100

6153150

6153200

6153250

6154100

6154150

6154200

6154250

W004030

6185249

6256030

6185291

6185409

618540901

6185419

6185420

618542001

6185481

6265023

MIG guns

PMT MN

Neck

PMT 35

PMT 42

PMT MN

Neck

WS 35

WS 30 W

WS 42 W

WS 35

WS 30 W

PMT 50

PMT 30W

PMT 42W

PMT 52W

1.2 mm / 60° / L198 / ROOT

1.2 mm / 60° / L168 / ROOT

1.2 mm / 60° / L198 / ROOT

1.2 mm / 60° / L198

1.2 mm / 45° / L222

1.0 mm / Ss / 60° / L198 / ROOT

1.0 mm / Ss / 60° / L198

1.0 mm / Ss / 45° / L222

45° / L222

60° / L198 / ROOT

60° / L168 / ROOT

60° / L198

60° / L168

3.5 m

5 m

3.5 m

5 m

3.5 m

5 m

AL 1.2 mm

AL 1.2 – 1.6 mm

Ss 1.0 mm

Ss 1.2 mm

3 m

4.5 m

3 m

4.5 m

3 m

4.5 m

3 m

4.5 m

3 m

4.5 m

3 m

4.5 m

6 m

8 m

6 m

8 m

6 m

WS 30 W

WS 42 W

Ss 1.0 mm

Ss 1.2 mm

Ss 1.0 mm

Ss 1.2 mm

8 m

6 m

6253048S10

6253048S12

6254206S10

6254206S12

WS 42 W Ss 1.0 mm 8 m 6254208S10

WS 42 W Ss 1.2 mm 8 m 6254208S12

For a complete list of welding guns, please visit Kemppi web site at www.kemppi.com.

62503230N04

62503230N06

62503250N04

62503230N08

62503250N08

62503230N02

62503250N02

62503250N03SS

62503250N07SS

62503250N01SS

SP007229

SP007811

SP007810

SP008006

SP008007

6253513

6253514

6254213

6254214

6255013

6255014

6253043

6253044

6254203

6254204

6255203

6255204

6253516A12

6253046A12

6253048A12

6254206A12

6254208A12

6253516S10

6253046S10

6253046S12

FastMig MXP 37 Pipe, MXP 38

8. TECHNICAL DATA

Operating voltage (safety voltage)

Rated power

Output 40 °C

Wire feed speed

Wire feed mechanism

Diameter of feed rolls

Filler wires

Wire spool

Maximum gas pressure

Gun connection

Operation temperature range

Storage temperature range

EMC class

Degree of protection

External dimensions

Weight

FastMig MXP 37 Pipe

50 V DC

60 % ED

100 % ED

250 W

520 A

440 A

0.5 – 25 m/min

4-roll, two motors

32 mm

ø Fe, Ss 0.6 – 2.0 mm

ø Cored wire 0.8 – 2.4 mm

ø Al 0.8 – 2.4 mm max. weight 20 kg max. ø 300 mm

0.5 MPa

Euro

-20…+40 °C

-40…+60 °C

L x W x H

IP23S

590 x 240 x 445 mm

13.1 kg

FastMig MXP 38

50 V DC

100 W

520 A

440 A

1 – 25 m/min

4-roll

32 mm

0.6 – 1.6 mm

0.8 – 2.0 mm

1.0 – 2.4 mm

20 kg

300 mm

0.5 MPa

Euro

-20 ... +40 °C

-40 ... +60 °C

IP23S

625 x 243 x 476 mm

12.5 kg

KEMPPI DANMARK A/S

Literbuen 11

DK-2740 SKOVLUNDE

DANMARK

Tel +45 4494 1677

Telefax +45 4494 1536 [email protected]

KEMPPI BENELUX B.V.

NL-4801 EA BREDA

NEDERLAND

Tel +31 765717750

Telefax +31 765716345 [email protected]

KEMPPI (UK) LTD

Martti Kemppi Building

Fraser Road

Priory Business Park

BEDFORD, MK44 3WH

UNITED KINGDOM

Tel +44 (0)845 6444201

KEMPPI OY

Kempinkatu 1

PL 13

FIN-15801 LAHTI

FINLAND

Tel +358 3 899 11

Telefax +358 3 899 428 [email protected]

www.kemppi.com

Kotimaan myynti:

Tel +358 3 899 11

Telefax +358 3 734 8398 [email protected]

KEMPPI SVERIGE AB

Box 717

S-194 27 UPPLANDS VÄSBY

SVERIGE

Tel +46 8 590 783 00

Telefax +46 8 590 823 94 [email protected]

KEMPPI NORGE A/S

Postboks 2151, Postterminalen

N-3103 TØNSBERG

NORGE

Tel +47 33 346000

Telefax +47 33 346010 [email protected]

www.kemppi.com

Telefax +44 (0)845 6444202 [email protected]

KEMPPI FRANCE S.A.S.

65 Avenue de la Couronne des Prés

78681 EPONE CEDEX

FRANCE

Tel +33 1 30 90 04 40

Telefax +33 1 30 90 04 45 [email protected]

KEMPPI GMBH

Perchstetten 10

D-35428 LANGGÖNS

DEUTSCHLAND

Tel +49 6 403 7792 0

Telefax +49 6 403 779 79 74 [email protected]

KEMPPI SPÓŁKA Z O.O.

Ul. Borzymowska 32

03-565 WARSZAWA

POLAND

Tel +48 22 7816162

Telefax +48 22 7816505 [email protected]

KEMPPI AUSTRALIA PTY LTD

13 Cullen Place

P.O. Box 5256, Greystanes NSW 2145

SMITHFIELD NSW 2164

AUSTRALIA

Tel. +61 2 9605 9500

Telefax +61 2 9605 5999 [email protected]

OOO KEMPPI

Polkovaya str. 1, Building 6

127018 MOSCOW

RUSSIA

Tel +7 495 240 84 03

Telefax +7 495 240 84 07 [email protected]

ООО КЕМППИ ул. Полковая 1, строение 6

127018 Москва

Tel +7 495 240 84 03

Telefax +7 495 240 84 07 [email protected]

KEMPPI, TRADING (BEIJING) COMPANY LTD

Unit 105, 1/F, Building #1,

No. 26 Xihuan South Rd.,

Beijing Economic-Technological Development

Area (BDA),

100176 BEIJING

CHINA

Tel +86-10-6787 6064

+86-10-6787 1282

Telefax +86-10-6787 5259 [email protected]

肯倍贸易（北京）有限公司

中国北京经济技术开发区

西环南路 26 号

1 号楼 1 层 105 室( 100176 )

电话： +86-10-6787 6064/1282

传真： +86-10-6787 5259 [email protected]

KEMPPI INDIA PVT LTD

LAKSHMI TOWERS

New No. 2/770,

First Main Road,

Kazura Garden,

Neelankarai,

CHENNAI - 600 041

TAMIL NADU

Tel +91-44-4567 1200

Telefax +91-44-4567 1234 [email protected]

KEMPPI WELDING SOLUTIONS SDN BHD

No 12A, Jalan TP5A,

Taman Perindustrian UEP,

47600 Subang Jaya,

SELANGOR, MALAYSIA

Tel +60 3 80207035

Telefax +60 3 80207835 [email protected]

ನಮಸ್ಕಾರ! Kemppi FastMig MXP 38 Owner's Manual ನೊಂದಿಗೆ ನಿಮಗೆ ಸಹಾಯ ಮಾಡಲು ನಿರ್ದಿಷ್ಟವಾಗಿ ತರಬೇತಿ ಪಡೆದ AI ಚಾಟ್‌ಬಾಟ್ ನಾನು. ನಾನು ಡಾಕ್ಯುಮೆಂಟ್ ಅನ್ನು ಸಂಪೂರ್ಣವಾಗಿ ಪರಿಶೀಲಿಸಿದ್ದೇನೆ ಮತ್ತು ನಿಮಗೆ ಅಗತ್ಯವಿರುವ ನಿಖರವಾದ ಮಾಹಿತಿಯನ್ನು ಪತ್ತೆಹಚ್ಚಲು ಅಥವಾ ವಿಷಯವನ್ನು ಸ್ಪಷ್ಟ ಮತ್ತು ಸರಳ ಪದಗಳಲ್ಲಿ ವಿವರಿಸಲು ನಾನು ನಿಮಗೆ ಸಹಾಯ ಮಾಡಬಹುದು. ನಿರ್ದಿಷ್ಟ ವೈಶಿಷ್ಟ್ಯಗಳು, ದೋಷನಿವಾರಣೆ ಹಂತಗಳು ಅಥವಾ ಸಾಮಾನ್ಯ ಬಳಕೆಯ ಕುರಿತು ನೀವು ಮಾರ್ಗದರ್ಶನವನ್ನು ಹುಡುಕುತ್ತಿರಲಿ, ನಿಮ್ಮ ಪ್ರಶ್ನೆಗಳನ್ನು ಕೇಳಲು ಮುಕ್ತವಾಗಿರಿ. ನಿಮ್ಮ ಕಾಳಜಿಗಳು ಅಥವಾ ಅಗತ್ಯಗಳ ಬಗ್ಗೆ ನೀವು ಹೆಚ್ಚು ವಿವರಗಳನ್ನು ಒದಗಿಸಿದರೆ, ನಾನು ಹೆಚ್ಚು ನಿಖರವಾಗಿ ಮತ್ತು ಪರಿಣಾಮಕಾರಿಯಾಗಿ ನಿಮಗೆ ಸಹಾಯ ಮಾಡಬಹುದು!

ಸಹಾಯಕ ಟೈಪ್ ಮಾಡುತ್ತಿದ್ದಾರೆ

ಸಹಾಯಕ ಕೀಬೋರ್ಡ್‌ನಿಂದ ಹೊರಗಿದ್ದಾರೆ. ದಯವಿಟ್ಟು, ನಂತರ ಮತ್ತೆ ಪ್ರಯತ್ನಿಸಿ.

ಜಾಹಿರಾತು

FastMig

MXP 37 Pipe Steel

MXP 37 Pipe Stainless

MXP 38

OPERATING MANUAL

English

CONTENTS

1. Introduction

3

1.1 General

3

1.2 About FastMig MXP 37 Pipe and MXP 38

3

2. Installation

4

2.1 Machine introduction: MXP 37 Pipe and MXP 38

4

2.2 Connecting cables

5

2.3 Assembly of MIG/MAG system

6

2.4 Accessories corresponding to wire diameter

7

2.5 Welding gun selection

7

2.6 Mounting and locking of wire spool

7

2.7 Loading the filler wire and automatic feed

8

2.8 GT04 wire feed mechanism in MXP 37 Pipe

8

2.9 DuraTorque™ 400, 4-wheel wire feed mechanism in MXP 38

10

2.10 Adjustment of pressure arms

12

2.11 Adjustment of spool brake

12

2.12 Burn back time

12

2.13 Earth return cable

12

2.14 Shielding gas

13

2.15 Main switch I/O

14

2.16 Operation of cooling unit, FastCool 10

14

2.17 Hanging kit

14

3. XF 37 and xf 38 control panels

14

3.1 Connecting and mounting

14

3.2 Layout

15

3.3 Button functions

16

3.4 Welding software

18

3.5 Arc voltage display

20

4. Basic troubleshooting

21

5. Maintenance

23

5.1 Daily maintenance

23

5.2 Periodic maintenance

23

5.3 Service Workshop maintenance

23

6. Disposal of the machine

24

7. Ordering codes

24

8. Technical data

27

FastMig MXP 37 Pipe, MXP 38

1. INTRODUCTION

1.1 General