Worx WX540 Safety And Operating Manual

Worx WX540 is a versatile and powerful 12V Li-Ion multi-purpose saw designed for a wide range of cutting tasks. It features an adjustable cutting depth and angle, allowing for precise and controlled cuts in various materials such as wood, metal, and plastic. The compact and lightweight design provides maneuverability and ease of use, while the LED work light ensures visibility in low-light conditions. With its quick-change blade system and multiple safety features, the Worx WX540 is an ideal tool for DIY enthusiasts and professionals alike.

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SAFETY AND OPERATING mANUAL

ORIGINAL INSTRUcTIONS

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

GENERAL POWER TOOL

SAFETY WARNINGS

WARNING: Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) WoRk AReA SAfety a) keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) electRIcAl SAfety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RcD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) PeRSoNAl SAfety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment.

Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

12V Li-Ion multi-purposed saw

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4) PoWeR tool USe AND cARe a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users. e) Maintain power tools. check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

5) BAtteRy tool USe AND cARe a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

6) SeRvIce a) Have your power tool serviced by a qualified repair person using only identical replacement parts. this will ensure that the safety of the power tool is maintained.

ADDITIONAL SAFETY

RULES FOR YOUR TOOL

1. Always wear a dust mask.

2. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a

“live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

3. Use clamps or another practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

4. Always wear safety glasses or eye shields when using the multipurposed saw. everyday eyeglasses have only impact-resistant lenses;

12V Li-Ion multi-purposed saw

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WX540.3 WX540.9

4 they are Not safety glasses.

Following this rule will reduce the risk of serious personal injury.

5. Always wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.

6. keep your hands away from cutting area.

Do not reach under the material being cut because the nearness of the blade to your hand is hidden from your sight.

7. Do not use dull or damaged blades.

Bent blades can break easily, or cause kickback.

8. Always check walls, floors and ceilings to avoid hidden power cables and pipes.

9. After long working period, external metal parts and accessories could be hot.

10. Only withdraw the blade from the cut when the blade has stopped moving.

11. The pivoting blade foot must be held firmly against the material being cut to reduce saw vibration, blade jumping and blade breakage.

12. Before cutting, check that the cutting line is free of nails, screws, etc.

13. Never stop the cutting blade by applying side pressure to the blade.

14. Your multi-purposed saw is a hand held tool; do not clamp your multi-purposed saw.

15. Remove the battery pack from the saw before carrying out adjustments.

16. Do not incinerate or burn the battery pack, it may explode.

17. Do not charge a damaged battery pack.

18. Do not charge non-rechargeable batteries.

19. Battery pack and charger will be warm during charging, this is normal.

20. Always remove the battery pack from the charger immediately after re-charging is completed.

21. Do not dispose of batteries. Return exhausted batteries to your local collection or recycling point.

WARNING: Some dust particles created by the sawing, contain chemicals known to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are specially designed to filter microscopic particles.

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

SYmBOLS

To reduce the risk of injury, user must read instruction manual

Warning

Wear eye protection

Wear ear protection

Wear dust mask

Do not expose to rain or water

Always charge the battery pack between temperatures 0 o C to 30 o C

Do not burn

Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local

Authority or retailer for recycling advice

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

5 4 3 2 1

10 11 12

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

1. oN/off SWItcH

2. lock-off BUttoN

3. HAND GRIP AReAS

4. PIvot ReleASe leve

5. MotoR coveR

6. PRotectIoN fINGeR

7. BlADe HolDeR

8. leD WoRk lIGHt (See fig. G1)

9. foot PlAte

10. BASe PlAte

11. BAtteRy ReleASe BUttoN

12. BAtteRy PAck

13. cHARGeR (See fig. A)

14. cHARGeD INDIcAtoR lIGHt (See fig. A)

15. BlADe (See fig. f)

Not all the accessories illustrated or described are included in standard delivery.

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

TEcHNIcAL DATA

Type WX540 WX540.3 WX540.9 (5-designation of machinery, representative of saw)

Rated voltage

No load speed

Stroke length

Cutting capacity

12V

2200/min

16mm

Machine weight

Wood

PVC pipe

Steel

50mm

45mm

4mm

1.2kg

NOISE AND VIBRATION DATA

A weighted sound pressure

K pA

A weighted sound power

K wA

Wear ear protection when sound pressure is over

L pA

: 72dB(A)

3dB(A)

L wA

: 83dB(A)

3dB(A)

80dB(A)

VIBRATION INFORmATION

Vibration total values (triax vector sum) determined according to EN 60745:

Cutting sheet metal

Cutting board

Cutting wooden beam

Vibration emission value a hM

= 7.89m/s 2

Uncertainty K = 1.5m/s²

Vibration emission value a hB

= 9.67m/s 2

Uncertainty K = 1.5m/s²

Vibration emission value a hWB

=10.34m/s 2

Uncertainty K = 1.5m/s²

WARNING : The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used dependant on the following examples and other variations on how the tool is used:

How the tool is used and the materials being cut.

The tool being in good condition and well maintained.

The use the correct accessory for the tool and ensuring it is sharp and in good condition.

The tightness of the grip on the handles and if any anti vibration accessories are used.

12V Li-Ion multi-purposed saw

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WX540.3 WX540.9

And the tool is being used as intended by its design and these instructions.

this tool may cause hand-arm vibration syndrome if its use is not adequately managed.

WARNING: To be accurate, an estimation of exposure level in the actual conditions of use should also take account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Helping to minimise your vibration exposure risk.

ALWAYS use sharp chisels.

Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate).

If the tool is to be used regularly then invest in anti vibration accessories.

Avoid using tools in temperatures of 10 0 C or less.

Plan your work schedule to spread any high vibration tool use across a number of days.

AccESSORIES

Charger

1.3Ah Li-Ion battery pack

Metal cutting blade

Wood cutting blade

Aluminum cutting blade

WX540

3-5h

WX540.3

30min

WX540.9

1 you can only use the blade type shown in fig. f. Don’t use other blade types.

We recommend that you purchase your accessories from the same store that sold you the tool.

Use good quality accessories marked with a well-known brand name. Choose the type according to the work you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

13 a

Note: Before using the tool, read the

instruction book carefully.

INteNDeD USe

The machine is 2 saws in 1 tool with rep saw and jig

0-90 15 workpiece. It is suitable for straight and curved cuts.

cHARGING PROcEDURE

1. cHARGING yoUR BAtteRy PAck

WARNING!

The charger and battery pack are specifically designed to work together so do not attempt to use any other devices. Never insert or allow metallic objects into your charger or battery pack connections because an electrical failure and hazard will occur.

2. BefoRe USING yoUR coRDleSS tool 8

Your battery pack is UNCHARGED and you must charge or one which has not been used for long periods of time, it may not reach full charge until after you have discharged it fully in use and recharged it several times.

3.1 HoW to cHARGe yoUR BAtteRy PAck

(WX540 WX540.9) (See fig. A1)

Connect the battery charger (13) to the power supply and the green light (14) will illuminate.

Slide the battery pack (12) into the charger base to make the connections. And the red light (14) will illuminate to show charging has started.

After charging approx 3-5hours, the red light will switch

G2 is completed.

3.2 cHARGING PRoceDURe (WX540.3)

(See fig. A2)

1) Plug the charger into an appropriate outlet. The light

(WORX LOGO)(a) will be green.

2) Insert the battery pack into the charger, the WORX logo will be red to indicate the charging process has started.

3) On completion of charge, the logo will turn to be green. The pack is now fully charged, unplug the

15 charger and remove the battery pack.

12V Li-Ion multi-purposed saw

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WX540.3 WX540.9

4. to ReMove oR INStAll BAtteRy PAck

(See fig. B) 14

Locate the battery release buttons (11) on side of battery pack and depress both sides to release the battery pack from your tool. Remove the battery pack from your tool.

After it has recharged insert the battery pack into the battery port. A simple push and slight pressure will be sufficient. 13

Position VI

Position I

ADJUSTmENT

Function of this tool is the combination of a jigsaw and a reciprocating saw, which is realized by operating the pivot release lever (4).

Lift up the pivot release lever to full until it cannot be lifted. (See Fig. C)

Rotate the front portion of the tool into any of the SIX positions (0, 18, 36, 54, 72 and 90deg) (See Fig. D).

Restore the pivot release lever.

In Position I, this tool can be worked as a jigsaw.

In Position VI, this tool can be worked as a reciprocating saw.

WARNING!

foot plate (9) as shown in Fig.E1. Never hold the pivot head as shown in Fig. E2, E3.

WARNING!

• To avoid being pinched, keep hands away from the hinge when changing positions.

• To avoid tool being turned on accidentally, make sure keep your hands away from the lock-off button.

RePlAcING/INSeRtING tHe SAW BlADe

Before any work on the machine itself, remove the battery.

The blade (15) should extend past the foot plate and the thickness of the workpiece during the cut. Select the blade best suitable for the material to be cut and use the shortest blade suited for the thickness of the material.

WARNING! cut hazard. Blade breakage may occur if the blade does not extend past the foot plate and the workpiece during the cut. Increased risk of personal injury, as well as damage to the foot plate and workpiece may result.

cAUtIoN: Keep your hands away from the lock-off button to prevent switch actuation before making any accessories.

12V Li-Ion multi-purposed saw

0-90 O

WX540

WX540.3 WX540.9

A2 a

Position VI

0-90 O

Position I

INSeRtING tHe SAW BlADe (See fig. f-H)

Wear protective gloves when assembling the saw blade. Contact with the saw blade can lead to injuries.

you can only use the blade type shown in fig. f.

The machine is equipped with a tool-free blade holder

(7). This makes possible easy and quick changing of the saw blade without any additional tools.

Rotate the ring counterclockwise and hold in position.

Fully insert the blade into the blade holder slot with blade teeth facing forward then release the ring, which will self-rotate and clamp over the top of the blade.

(See Fig. G1&G2)

ReMovING tHe SAW BlADe

To remove a blade, hold the blade and rotate the blade holder ring counterclockwise to release the blade.

WARNING: The blade may be spring ejected so protect your eyes.

Note: When using JIGSAW MODE (90 deg), the blade teeth face forward as shown in Fig. H.

B E2

C E3

H I

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

A2 a

Position VI

0-90 O

Position I

OPERATION

WARNING: Always wear eye protection while operating this or any other power tool.

WARNING: Burn hazard. Do not touch the blade immediately after use. Contact with the blade may result in personal injury.

Before you begin work, ensure the material to be cut is rigid. Small workpieces should be securely clamped to a work table.

For starting operation of the machine, press the lock-off button (2) first, then press and hold the On/Off switch

(1) afterwards. To switch off the machine, release the

On/Off switch (1). for safety reasons the on/off switch of the machine cannot be locked; it must remain pressed during the entire operation.

2. HAND GRIP AReAS

Always ensure you maintain a firm grip while operating your jigsaw.

3. PRotectIoN fINGeR

The finger is located in front of the blade holder. While working, it will help prevent accidental contact with the moving blade.

4. leD WoRk lIGHt

A light (8) is built-in near the end of the protection finger. The light will automatically come on each time the on/off switch is depressed.

5. cUttING

WARNING: Always wear eye protection while operating this power tool.

WARNING:

• Never hold the pivot head when operating the tool.

• Never hold the motor cover when operating the tool.

Before cutting any type of material, be sure it is firmly anchored or clamped to prevent slipping.

Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

• Place blade lightly against work to be cut, depress the trigger switch and allow it to obtain maximum speed before applying pressure.

• Whenever possible, the saw foot plate must be held firmly against the material being cut. This will prevent the saw from jumping or vibrating and

12V Li-Ion multi-purposed saw

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14 minimize blade breakage.

• Any cut which puts pressure on the blade, such as angle or scroll cuts, increases potential for vibration, kickback and blade breakage.

WARNING: Shock hazard. Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view.

WARNING: Use extra caution when cutting overhead and anticipate the path of falling branches and debris ahead of time.

WARNING: Inspect work site for hidden gas pipes, water pipes, or electrical wires before making blind or plunge cuts. Failure to do so may result in explosion, property damage, electric shock, and/or serious personal injury.

WORKING HINTS FOR YOUR mULTI-PURPOSED SAW

If your power tool becomes too hot, run no-load for 2-3 minutes to cool the motor.

Avoid prolonged usage at very low speeds.

GeNeRAl

Always use a blade suited to the material and material thickness to be cut.

Always ensure the work–piece is firmly held or clamped to prevent movement.

Any movement of the material may affect the quality of the cut. The blade cuts on the upward stroke and may chip the uppermost surface.

Ensure your uppermost surface is a nonvisible surface when your work is finished.

ENVIRONmENTAL

PROTEcTION

Waste electrical products should not be disposed of with household waste.

Please recycle where facilities exist.

Check with your Local Authority or retailer for recycling advice.

TROUBLESHOOTING

Symptom

The tool suddenly stops during operation.

Possible causes

Over load

Battery temperature too high

Low battery capacity

Possible solution

Relieve the load on the machine immediately and allow cooling for approx. 30 seconds by running the machine on no-load.

Charge the battery pack.

mAINTENANcE

your power tool requires no additional lubrication or maintenance.

There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool.

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

PLUG REPLAcEmENT

(UK & IRELAND ONLY)

If you need to replace the fitted plug then follow the instructions below.

IMPoRtANt

The wires in the mains lead are colored in accordance with the following code:

BlUe=NeUtRAl

BRoWN=lIve

As the colors of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows. The wire which is coloured blue must be connected to the terminal which is marked with N.

The wire which is coloured brown must be connected to the terminal which is marked with L.

WARNING!

Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved 13A BS1363/A plug and the correct rated fuse.

Note: If a moulded plug is fitted and has to be removed take great care in disposing of the plug and severed cable, it must be destroyed to prevent engaging into a socket.

Connect

Blue to N

(neutral)

13 Amp fuse approved to BS1362

Brown L (live)

DEcLARATION OF cONFORmITY

We,

Positec Power Tools (Europe) Ltd, PO Box 152,

Leeds, LS10 9DS, UK

Declare that the product,

Description

WoRX 12v li-Ion Multi-purposed saw

Type WX540 WX540.3 WX540.9

(5-designation of machinery, representative of Saw)

Function Sawing various materials

Complies with the following Directives,

Machinery Directive 2006/42/ec

Electromagnetic Compatibility Directive

2004/108/ec

RoHS Directive 2011/65/eU

Standards conform to: eN55014-1 eN55014-2 eN61000-3-2 eN61000-3-3 eN60745-1 eN60745-2-11

The person authorized to compile the technical file,

Name: Russell Nicholson

Address: Positec Power tools (europe) ltd, Po Box 152, leeds, lS10 9DS, Uk

Outer sleeve firmly clamped

Cable grip

2013/01/16

Leo Yue

POSITEC Quality Manager

12V Li-Ion multi-purposed saw

WX540

WX540.3 WX540.9

www.worx.com

2CSJ04APK11002A2

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