Omnex T150 Installation/Configuration Manual
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16 Pages
The Omnex t150 is a portable, long-range, programmable radio remote control system designed for use with machines and equipment. It features Frequency Hopping Spread Spectrum (FHSS) technology for reliable signal transmission, a compact and weatherproof design, and simple installation. With a range of up to 1200 feet (900 MHz) or 900 feet (2.4 GHz), the t150 provides precise control over machinery from a distance. It comes with 4 to 6 switches and an optional proportional trigger control, allowing for customized operation.
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GENERIC 6SW
User Installation / Configuration
Manual
T150 Transmitter
R170 Receiver
June 12, 2006
Version 1
DMAN - XXXX-XX
DMAN-xxxx-xx
#74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5
Ph# (604) 944-9247 • Fax# (604) 944-9267
Toll Free 1-800-663-8806 www.omnexcontrols.com
1 call toll free: 1-800-663-8806
Table of Contents
Overview.......................................................................................................................... 3
2. R170 Pin Assignments ................................................................................................................. 4
3. R170 Dimensions and Status Indicators ...................................................................................... 4
5. Power the Transmitter .................................................................................................................. 5
6. Test the Transmitter / Receiver Link............................................................................................. 6
7. Download ID Code ....................................................................................................................... 6
9. Using the R170 in Wired Mode..................................................................................................... 9
10. Diagnostic T150 Transmitter ...................................................................................................... 10
11. Diagnostic R170 Receiver .......................................................................................................... 11
12. Troubleshooting Guide ............................................................................................................... 12
13. Parts and Accessories................................................................................................................ 16
14. Specifications ............................................................................................................................. 16
15. Warranty Information .................................................................................................................. 16
NOTE: These instructions are intended only for installing and operating the remote control equipment described here. This is not a complete Operator’s Manual. For complete operating instructions, please read the Operator’s Manual appropriate for your particular machine.
Safety Precautions
READ ALL INSTRUCTIONS
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and serious personal injury.
Installation
PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, the radio must be disconnected from power.
USE PROPER WIRING. Loose or frayed wires can cause system failure, intermittent operation, machine damage, etc.
DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 158° F (70° C).
Personal Safety
MAKE SURE MACHINERY AND SURROUNDING AREA IS CLEAR BEFORE OPERATING. Do not activate the remote system unless it is safe to do so.
TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY. Always disconnect the remote system before doing any maintenance to prevent accidental operation of the machine.
Care
KEEP DRY. Do not clean the transmitter / receiver under high pressure. If water or other liquids get inside the transmitter battery or receiver compartment, immediately dry the unit. Remove the case and let the unit air dry.
CLEAN THE UNIT AFTER OPERATION. Remove any mud, dirt, concrete, etc. from the unit to prevent clogging of buttons, switches, etc. by using a damp cloth.
Maintenance / Welding
DISCONNECT THE RADIO RECEIVER BEFORE WELDING on the machine the radio is connected to. Failure to disconnect will result in the destruction of the radio receiver.
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System Overview
The ORIGA T150 / R170 is a portable, long range, programmable radio remote control system. Designed as a compact and easy-to-use product, this member of the ORIGA family puts complete control of your machine where it’s needed most, with the operator. It’s robust, easy to install and has complete self-diagnostics. This system can be a simple cable replacement or add intelligence to make it a total control package.
The ORIGA T150 / R170 system uses Frequency Hopping Spread Spectrum (FHSS) technology. FHSS devices concentrate their full power into a very narrow signal that randomly hops from frequency to frequency within a designated band. This transmission pattern, along with CRC-16 error-checking techniques, enables signals to overcome interference that commonly affects licensed radios.
The R170 receiver is designed to be powered from a 12VDC or 24VDC system. The R170 is a radio receiver that takes commands from an OMNEX wireless transmitter and translates the commands into SAE J1939 or other CANbus protocols. The R170 has two CAN ports and can act as a CAN bridge. A RS232 port allows the R170 to be configurable, provide diagnostic information, firmware upgradeable and provides data logging capabilities.
The T150 transmitter comes with 4 to 6 switches and an optional proportional trigger control. It uses standard, long lasting AA batteries. Each T150 transmitter uses a unique ID code to ensure that no two systems will conflict at a job site.
Features
•
FCC, ISC, CE approved
•
License free
•
Weather proof
•
1200 foot range @ 900 MHz (900 ft @ 2.4 GHz)
•
Compact / weatherproof / ergonomic
•
Simple “wire-and-use” installation
•
Resilient to impact and shock
•
Available in both 900 MHz and 2.4 GHz
•
Available with E-Stop for ensured operator safety
•
Available with an optional pendant cable
•
Factory configurable for all custom applications.
T150 Transmitter
R170 Receiver
T150 Dimensions and Controls
4.92” 4.13” Battery Low LED E-Stop Button Active LED
SW - 6 SW - 4
7.87”
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SW - 5 SW - 1 SW - 2 SW - 3 call toll free: 1-800-663-8806
R170 Pin Assignments
There are two connectors on the R170. Connector A is Grey, while Connector B is Black. The appropriate preterminated cables for connection to the R170 are available from OMNEX. For reference, the pin functions for both connectors are provided below:
Connector A (Grey)
Pin Function
1 n/c
2 n/c
3 Main Ground Connection
4
5
Power in to E-Stop Relay (internally fused to 7.5A)
Output of E-Stop Relay
6 Positive Battery supply for R170 Electronics
7 Ground
8
9
CAN 1 High
CAN 1 Low
10 Ground
11 RS485 A (for Wired Remotes)
12 RS485 B (for Wired Remotes)
Connector B (Black)
Pin Function
1 Ground
2
3
RS232 TX (for serial configuration menus)
RS232 RX (for serial configuration menus)
4 Ground
5 CAN 2 High
6 CAN 2 Low
7 n/c
8 n/c
9 n/c
10
11
12
Factory Use Only
Factory Use Only
Factory Use Only
Ground
CAN 1 High
CAN 1 Low
Ground
RS485 A
RS485 B
7 8 9 10 11 12
6 5 4 3 2 1 n/c n/c
Main Ground
E-Stop Power
E-Stop output
R170 power
Ground
RS232 TX
RS232 RX
Ground
CAN 2 High
CAN 2 Low
1 2 3 4 5 6
7 8 9 10 1 1 12 n/c n/c n/c
Factory Use Only
Factory Use Only
Factory Use Only
R170 Dimensions and Status Indicators
STATUS
LINK
ESTOP
CAN 1
CAN 2
5.13”
The (Status) light is GREEN when in normal operating mode.
The (Link) light flashes GREEN to indicate a signal is being received from an OMNEX transmitter.
The (E-Stop) light is RED when the Emergency-Stop relay is open and GREEN when the relay is closed
(a valid radio link is received by the R170).
The (CAN 1) and (CAN 2) lights indicate when the respective CAN ports are active.
A B
4.00”
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Installation Considerations
NOTE: The FCC and ISC require that the antenna be restricted to that supplied by the manufacturer and approved for use with this product. An optional 0dB coax wire antenna may be supplied. For other antenna options, please contact OMNEX Control Systems ULC
Mounting and Installation
The receiver can be mounted by fastening two ¼” bolts through the two mounting holes in the unit’s enclosure. When mounting, ensure that the receiver is oriented so that the connectors pointing “down”.
When selecting a mounting point for the receiver, it is recommended that the location require only a minimal length of wiring to connect it to the control panel, that it will be in a visible area where it has good exposure to the operator and that it is mounted on a surface that sustains minimal vibration. It is also recommended that the receiver have the best possible line of sight with the transmitter
Power Connections and Wiring
Whenever a power connection is made to an electronic device, it is a good practice to make both the Power (+) and
Ground (-) connections directly to the Battery and avoid connecting the power from the charging side of existing wiring or making use of existing "ACC" or other peripheral connection points.
Make sure that wire of sufficient gauge and insulator type is used when connecting the outputs of the receiver to the control panel. Observe any component manufacturer's instructions and recommendations for proper integration of their product. This includes the power ratings and requirements of such components as relays, valves, solenoids, etc.
Be sure to test each of the outputs with a multi-meter prior to connecting the outputs to your end devices. This will ensure that each output has been programmed to operate in the manner required by each end device.
Filtering and Noise Suppression
Whenever a solenoid or electromagnetic switch is controlled by the receiver, it is a good practice to install a Diode across its terminals to ensure that surges and spikes do not continue back into the circuit. Appropriate 36V Bi-directional Diodes kits can be ordered under the OMNEX part number “AKIT-2492-01”.
Power the Transmitter
When the receiver has been installed, install batteries into the transmitter and turn it on as explained below.
1. Install Batteries
Remove the battery cover on the back of the transmitter using a slotted screwdriver and insert 4 "AA" alkaline batteries. Orientation of the batteries is embossed inside the battery housing. No batteries are required when the transmitter is connected to the receiver by a Tether Cable.
NOTE: For operation at temperatures below –10° C lithium batteries are recommended. Low temperatures reduce battery performance for both alkaline and lithium types. Refer to the battery manufacturer’s specifications for detailed information on low temperature performance.
2. Turn on the Transmitter
T150 Battery
Housing
WARNING: do not install batteries backwards, charge, put in fire, or mix with other battery types. May explode or leak causing in-
Refer to the Light Legend below for diagram details. jury. Replace all batteries at the same time as a complete set and do not mix and match battery types.
1. Press [E-Stop] 2. Press any switch 3. Twist Clockwise & Release [E-Stop]
If the transmitter's (Active) light does not flash, check the battery orientation.
To turn off the transmitter, press the [E-Stop] button.
Light Legend
Solid
DMAN-xxxx-xx
Slow
Flash
Fast
Flash
Red
Light
Green
Light www.omnexcontrols.com
5
Yellow
Light
Alternating Red
& Green Light call toll free: 1-800-663-8806
Test the Transmitter / Receiver Link
Follow these steps to ensure there is a Radio Link between the transmitter and receiver
Refer to the Light Legend below for diagram details
1. Press [E-Stop] 2. Power the R170
STATUS
LINK
ESTOP
CAN 1
CAN 2
The (E-Stop) light and the
(Link) light will display RED
(provided the transmitter is off), and the (Status) light will show GREEN.
3. Power the T150
STATUS
LINK
ESTOP
CAN 1
CAN 2
If the (Active) light on the transmitter is flashing and the (Link) light on the receiver is flashing GREEN, a link between the two exists.
The ORIGA System is now ready for use.
If the receiver's (Link) light does not become flashing GREEN follow the steps under Download ID Code .
Download ID Code (Use in case of Link Test failure)
Follow these steps to download the transmitter’s unique ID Code into the receiver. This will allow the receiver to establish a Radio link with a specific transmitter. Refer to Troubleshooting Chart #4 for Tips and Considerations
NOTE: It is necessary to download the ID code when replacing either the transmitter or the receiver.
NOTE: If the transmitter is connected to the receiver with a Tether Cable, completing only steps 3 and 5 is necessary (it is not necessary to open the R170 case and press the Setup button).
1. Opening the R170 Case
The cap is held on by two plastic tabs at opposing sides, which can be unlatched as shown using a screwdriver. Once the cap is free, the R170 can slide open.
2. Prepare T150
A. Press [E-Stop]
B. Twist CW & release [E-Stop]
SW 1 SW 2
The two push buttons can be used to configure the R170 for desired operation. The button marked as [SW 1] is used for general configuration and the button marked as [SW 2] is used for CAN configuration.
A. B.
The R170 requires a transmitter ID from an OMNEX wireless transmitter before it can be operated. The R170 can only hold a single transmitter ID; if another ID is downloaded then the new ID will overwrite the previous ID. OMNEX transmitter IDs are unique, ensuring that the R170 will only respond to the correct transmitter.
Light Legend
Solid
DMAN-xxxx-xx
Slow
Flash
Fast
Flash
Red
Light
Green
Light www.omnexcontrols.com
6
Yellow
Light
Alternating Red
& Green Light call toll free: 1-800-663-8806
Downloading the Transmitter ID
3. Power T150 into Configuration Mode
A. Hold [SW-5] switch UP
B. Press [E-Stop]
C. Twist Clockwise & release [E-Stop]
D. Release [SW-5] Switch
A.
4. Setting R170 into Configuration Mode
A. Press and hold [SW 1] on the front of the
R170
B. Hold [SW 1] until the (Status) light begins to flash GREEN quickly
A
B.
SW 1
Button
C.
D.
B
STATUS
LINK
ESTOP
CAN 1
CAN 2
STATUS
LINK
ESTOP
CAN 1
CAN 2
C. When this occurs, release the button to enter Setup mode.
D. If the [SW1] button is held for more than
10 seconds, the (Status) and (Link) LEDs will rapidly flash RED showing the “stuck switch” indicator.
C
SW 1
Button
D
STATUS
LINK
ESTOP
CAN 1
CAN 2
STATUS
LINK
ESTOP
CAN 1
CAN 2
NOTE: The R170 will only remain in Setup Mode for 30 seconds. If a transmitter ID is not successfully received during this time, the R170 will exit Setup Mode. The (Status) and (Link) lights will also flash RED to indicate that there was an error downloading the transmitter ID. If this happens try downloading the transmitter ID again as described above. Pressing [SW 1] again will stop the (Status) and (Link) lights from flashing RED.
Unsuccessful ID download
STATUS
LINK
ESTOP
CAN 1
CAN 2
5. Download ID Code
NOTE: When downloading a new ID to a receiver, a safety feature requires that the transmitter be in close proximity to the receiver.
This will prevent a transmitter from accidentally reprogramming a different receiver in the area.
A. Press [Power] switch UP and release
B. (Link) light goes to GREEN during download.
C. Once complete, (Link) light goes to
RED as the transmitter turns off
A. B.
STATUS
LINK
ESTOP
CAN 1
CAN 2
C.
STATUS
LINK
ESTOP
CAN 1
CAN 2
NOTE: When replacing the receiver cover, ensure the cover snaps completely into place to create a weather proof seal around the base of the receiver.
NOTE: A transmitter ID may be downloaded at anytime even if the R170 already has a valid transmitter ID—the new ID will simply overwrite the previous ID. When the R170 enters Setup Mode, it shuts down the CAN ports and opens the Emergency-Stop Relay, thus disabling normal operations.
Light Legend
Solid
Slow
Flash
Fast
Flash
Red
Light
Green
Light
Yellow
Light
Alternating Red
& Green Light
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Special Features
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Using the R170 in Wired Mode
Under normal operation the R170 will act as a radio receiver, receiving commands from an OMNEX transmitter via a radio link. However, the R170 is also capable of operating in a Wired mode in which a cable is directly connected from the
OMNEX transmitter to the R170.
When operating in Wired mode the R170 and OMNEX transmitter behave the same as in Wireless mode; that is, the
R170 receives commands from the OMNEX transmitter and sends the commands over the CAN network. Just as in
Wireless mode, the R170 requires a transmitter ID before it can be operated in Wired mode.
The two modes (Wired and Wireless) can only operate one at a time, that is the R170 can only operate in one of the two modes at any given time and the existing link must be terminated before another link is established. While operating in
Wired mode, the radio modules are turned off.
Tether Cables are available from OMNEX. The cable diagram for the cable is shown below.
1 4
5
2 3
Tether Cable Diagram
Viewed from Open/
Pin end of Receptacle
To operate in Wired mode, turn off the OMNEX transmitter and connect the cable from the transmitter to the R170.
Then, turn on the transmitter and toggle the [E-Stop] button. The R170’s (Link) light will flash GREEN indicating a link has been established.
1. Turn off transmitter
2. Connect tether cable to
R170 and transmitter
3. Turn on transmitter and toggle the E-Stop button
4. Link has been established STATUS
LINK
ESTOP
CAN 1
CAN 2
Light Legend
Solid
DMAN-xxxx-xx
Slow
Flash
Fast
Flash
Red
Light
Green
Light www.omnexcontrols.com
9
Yellow
Light
Alternating Red
& Green Light call toll free: 1-800-663-8806
Diagnostics—T150 Transmitter
Tether connection detected
Low battery. Unit will run approximately 10 hours after Battery light starts flashing.
Flashing rapidly for 10 seconds indicates a transmitter failure.
Normal Operation
The Active light will flash several times per second, indicating that the transmitter is sending signals to the receiver. The Active light will remain on momentarily whenever a function changes
On Power Up
Release the E-Stop button within 10 seconds to power up the transmitter, or the unit will power down.
Normal Operation
The transmitter is in Download Mode.
On Power Up
Press and release the E-Stop button within 10 seconds to power up the transmitter, or the unit will power down.
Stuck switch detected. Ensure that all switches are in a centered position. The transmitter will not power up when a function is ON.
On Power Down
Unit is still powered. Check for stuck switches, as the transmitter will not power down when a function is ON. Alternating flash means that the transmitter is in Calibration Mode.
Light Legend
Solid
DMAN-xxxx-xx
Slow
Flash
Fast
Flash
Red
Light
Green
Light www.omnexcontrols.com
10
Yellow
Light
Alternating Red
& Green Light call toll free: 1-800-663-8806
Diagnostics - R170 Receiver
Normal Operation
Indicator
Lights
STATUS
LINK
ESTOP
CAN 1
CAN 2
Description
Transmitter is OFF
If the transmitter is off, the receiver is operating properly. This will be the status of the receiver after the Download
ID procedure as the transmitter automatically shuts off after ID download.
STATUS
LINK
ESTOP
CAN 1
CAN 2
Transmitter is ON
When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is operating properly
Trouble Indicators
Note: In some cases, the indicator lights will be different depending on whether the transmitter is on or off. For all cases listed below, the transmitter’s status is OFF unless otherwise indicated. Please note the transmitter status in the “Description” column for each case.
Indicator
Lights
STATUS
LINK
ESTOP
CAN 1
CAN 2
Description Solution
Indicator
Lights
Description Solution
Transmitter is OFF
The SW 1 button is stuck for more than 10 seconds
(If the transmitter is on, the LINK light will be OFF)
Wiggle the button to try and get unstuck. If condition persists, contact customer service.
STATUS
LINK
ESTOP
CAN 1
CAN 2
During normal operation, this may indicate irrecoverable CAN
Proceed through the software error or upon power-up, out of the
Download ID procedure.
If this doesn’t work contact box, the unit has no setup information or
Customer Service setup information is corrupt
STATUS
LINK
ESTOP
CAN 1
CAN 2
Transmitter is OFF
The SW 2 button is stuck for more than 10 seconds
(If the transmitter is on, the LINK light will be OFF)
Wiggle the button to try and get unstuck. If condition persists, contact customer service.
STATUS
LINK
ESTOP
CAN 1
CAN 2
Setup download failed.
Try again, no more than a couple of times, or contact customer service.
STATUS
LINK
ESTOP
CAN 1
CAN 2
Transmitter is OFF
A low battery condition has been detected.
To detect intermittent conditions caused by poor or corroded ground or power circuits, the
GREEN light will continue to flash for
STATUS
LINK
ESTOP
CAN 1
CAN 2
Transmitter is OFF
E-Stop relay failure
(If the transmitter is ON, the LINK light will be fast flashing GREEN)
Contact Customer Service
Light Legend
Solid
DMAN-xxxx-xx
Slow
Flash
Fast
Flash
Red
Light
Green
Light www.omnexcontrols.com
11
Yellow
Light
Alternating Red
& Green Light call toll free: 1-800-663-8806
Troubleshooting Guide
Test the Receiver—R170
Start
Initial Condition:
Turn transmitter off (all lights are off—press the
E-Stop button)
Cycle power to receiver (turn off and back on)
What is the state of the lights on the receiver?
OK state:
Status—GREEN
Link—RED
E-Stop—RED
CAN 1—GREEN
Chart #1
Is the Status light RED?
NO
Problem state:
Status—flashing
GREEN
YES
Problem state:
EStop—flashing
RED
Low battery condition has been detected
E-Stop failure
Call for service.
Go to Chart 2
Is the Status light flashing
RED?
NO
There are two possible causes:
1. The receiver has no set up information. Proceed with Download ID procedure
2. If problem is not corrected then there is a CAN software error, call for service.
YES
What is the state of the
CAN 1 light ?
CAN1 light is
Solid GREEN
The SW 1 button has been stuck for more than 10 seconds
1. Wiggle the SW 1 button and cycle power to the receiver
2. If condition persists, call for service
CAN1 light is
Flashing GREEN
*CAN1 light is
OFF*
The SW 2 button has been stuck for more than 10 seconds
1. Wiggle the SW 2 button and cycle power to the receiver
2. If condition persists, call for service
Set up Download ID has failed.
Note: This should only occur when the transmitter is on and the Download ID procedure has been tried.
Retry the Download ID procedure and if condition persists, call for service.
If the transmitter was never on, call for service
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Troubleshooting Guide (con’t)
Test the Transmitter—T150
Turn off the receiver
Ensure there are good batteries in the transmitter
Turn on the transmitter
Chart #2
What is the state of the lights?
No light comes on at any time
Both the Active light and the Battery light flash at the same time
OK state:
Active light—steady for about 3 seconds then goes to fast flash.
Battery light—OFF
E-Stop light—OFF
Activate a function
Go to Chart 3
Complete the following steps in order:
1. Check battery orientation
2. Clean battery contacts
3. Check or Replace batteries
4. Call for service
Stuck switch:
1. Return all switches to neutral (OFF) position
2. Toggle the switch a few times
3. Call for service
YES Does the Active light go to solid
YELLOW?
NO
Either the switch/trigger is defective or the switch/trigger connection to the circuit board is broken.
Call for service
Active light is flashing rapidly and Battery light flashing slowly
Low Battery—Change Batteries
Note: Low batteries will last approximately 10 hours once the Low Battery light begins to flash.
Replace batteries by next shift.
Battery light and
Active light flash alternately.
The transmitter is in Calibration mode
1. Turn unit OFF, then turn back ON
2. If condition persists, call for service.
Battery light flashes for 10 seconds then all lights are OFF
Press and release E-Stop if the condition persists, then either there is a faulty E-
Stop or transmitter failure—call for service
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Troubleshooting Guide (con’t)
Testing the Transmitter / Receiver Communication
Transmitter:
Active light is flashing
Receiver:
Status—GREEN
Link—RED
E-Stop—RED
CAN 1—GREEN
There is no link between the transmitter and receiver
What is the status of the lights of both the transmitter and receiver?
Chart #3
Transmitter:
Active light is flashing
Receiver:
Status—GREEN
Link—Flashing GREEN
E-Stop—GREEN
CAN 1—GREEN
Transmitter and receiver should be working properly.
The problem may rest with the machine instead of the radio system
Call for service
Do you have a matched set? (i.e. the transmitter and receiver should have identical ID codes
NO
YES
Call for service.
Was the transmitter accidentally swapped with another one on the job site?
POSSIBLY
Search the job site for the correct transmitter.
NO
NO
Was it found?
YES
Turn on the transmitter to check if the units function correctly. If not, proceed to Chart 1
The transmitter code may need to be re-downloaded to the receiver
DMAN-xxxx-xx
!!Caution!!
Note: Before you proceed with the Download ID procedure located on Page 6 - 7, great care and caution must be adhered to. Also, refer to Chart #4 for Tips and Considerations.
If by accident, the transmitters have been switched with another unit, by downloading the
ID code to a new receiver, it is possible for the transmitter to operate 2 units at the same time (if the original receiver unit is still on the job site). Therefore it must be certain that the transmitter / receiver pair are the correct set.
Secondly, once the download procedure is completed, ensure all other units on the job site are stopped. Test the operation of the newly configured set to ensure no other machines on the site work with the same transmitter.
Once you are certain that the transmitter / receiver pair are a unique set, continue normal operations. www.omnexcontrols.com
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Troubleshooting Guide (con’t)
Considerations when Downloading the ID
Chart #4
Potential downloading issues
If testing of the receiver and transmitter both show the system as working (Chart 1 & 2), then the transmitter and receiver will both go into Download/Configuration mode.
Possible issues could arise during Step 4, the download phase of reprogramming. In this case there are 2 symptoms to look for:
1. The Link light on the receiver will not turn GREEN when the power switch is toggled on the transmitter to download
2. The receiver will “time out” indicating that it didn’t receive a signal from the transmitter within the 30 seconds from the time the receiver was put into Setup Mode.
If all indications appear normal during the download phase, test the link by turning on the transmitter (note: the transmitter shuts off after transmitting the ID code in Step 4)
1. If the Link light on the receiver doesn’t turn GREEN, the receiver didn’t receive all of the information that was sent from the transmitter.
Possible Solutions
1. Try the Downloading steps again
2. If this doesn’t correct the problem, send both the transmitter and receiver in for service.
Note: you could try to determine whether the fault lies with the transmitter or receiver by completing the downloading procedure with a different transmitter. If this step works, then the fault lies with the original transmitter. If not, the fault may lie with the receiver.
!!Caution!!
Note: Before attempting downloading with another transmitter, understand that reprogramming the receiver with another transmitter, could result in two receivers on the job site responding to the one transmitter. If the original transmitter was sent in for repair,
Disconnect the receiver (disconnect connector A) to continue using the machine without remote capability and without fear of inadvertently operating the machine with the other transmitter.
Connector A
Reprogramming Tips:
1. Use a pointy instrument to depress the Setup button on the receiver (i.e. a pen) as the button is relatively small
2. Follow each step as laid out in the procedure
3. Never lay the receiver circuit board down on anything metallic (there are contact points on the back which could contact the metal and damage the receiver)
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Parts & Accessories
Part Part Number Description
Batteries B0010 4 x AA alkaline
R170 Output Cables ACAB– 2727-01 Generic Output Cable- see illustration
T150 Tether Cable (8 m. / 25 ft.) ACAB-2455-02 see illustration
Toggle Switch
E-Stop Button AKIT-1821-02
RAFIX16, 25mm, C&K 1.30074.2810300
See illustration
Magnet Back
Bipolar Diode Kit
Fuse
Socket Connectors
Wedge
Pin
Sealing Plug
Connector Kit
AKIT-2492-01
F0055
J0418
J0419
J0420
J0417
J0421
AKIT-2337-01
36V, Bi-directional, Motorols P6KE36CA
36V Bi-directional, Bussman ATM-7.5
Grey, 12-pin, Deutsch DTM06-12SA
Black, 12-pin, Deutsch DTM06-12SB
12 pos., Deutsch WM12S
Female, Size 20, Deutsch 0462-201-20141
Size 20, Deutsch 0413-204-2005
Includes Deutsch socket connectors, wedges, pins and sealing plugs.
R170 Output Cable
Tether Cable
E-Stop
Magnet Back
Specifications
Size
Weight
R170 Receiver
5.1” x 4.7” x 1.4”
(130mm x 119mm x 36mm)
0.65lbs (0.295kg)
T150 Transmitter
7.9” x 4.2” x 4.1”
(200mm x 125mm x 105mm)
1.8lbs (0.817kg)
High impact, low temperature plastic, weatherproof Construction High impact plastic, weatherproof
Input Power +9V to 30VDC 4AA alkaline batteries
Battery Life
Operating
Temperature Range
Antenna
Approvals
N/A
-40F to 158F (-40C to 70C)
>120 hours (continuous use)
-40F to 158F (-40C to 70C)
Internal Internal
USA - FCC part 15.247 Canada - ISC RSS 210 Issue 6, Sept. Europe - EN 440
Australia- C-Tick
FCC Rules and Compliance
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
FCC Part 15.247
ISC RSS 210 Issue 6, Sept.
2005
Warranty
OMNEX Control Systems ULC warrants to the original purchaser that the OM-
NEX products are free from defects in materials and workmanship under normal use and service for a period of ONE YEAR, parts (EXCLUDING: SWITCHES,
CRYSTALS, OR PARTS SUBJECT TO UNAUTHORIZED REPAIR OR MODIFI-
CATION) and labor from the date of delivery as evidenced by a copy of the receipt. OMNEX's entire liability and your exclusive remedy shall be, at OM-
NEX's option, either the (a) repair or (b) replacement of the OMNEX product which is returned within the warranty period to OMNEX freight collect by the
OMNEX APPROVED carrier with a copy of the purchase receipt and with the return authorization of OMNEX. If failure has resulted from accident, abuse or misapplication, OMNEX shall have no responsibility to repair or replace the product under warranty. In no event shall OMNEX be responsible for incidental or consequential damage caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair and whether or not such damage is caused by the negligence of OMNEX Control Systems ULC.
DMAN-xxxx-xx www.omnexcontrols.com
16
OMNEX Control Systems ULC
74-1833 Coast Meridian Road
Port Coquitlam, BC, Canada
V3C 6G5
Tel: 604-944-9247
Fax: 604-944-9267
Toll Free: 1-800-663-8806 www.omnexcontrols.com call toll free: 1-800-663-8806
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