Yard Machines E610E, E660G, E6C0F Operator's Manual

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Dokument

Annonce

PERATOR’S

ANUAL

SNOW

THROWER

MODELS

E600E, E610E

E640F, E660G

E6C0F

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.

MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722

PRINTED IN U.S.A.

FORM NO. 770-10002B

6/99

SECTION 1: FINDING YOUR MODEL NUMBER

This Operator’s Manual is an important part of your new snow thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start to prepare your snow thrower, please locate the model plate on the equipment and copy the information from it to the space provided below. The information on the model plate is very important if you need help from an authorized dealer or our Customer Support Department.

• You can locate the model number by standing behind the unit in the operating position and looking down at the rear frame below the engine. A sample model plate is shown below. See Figure 1.

This is where your model number will be.

XXX-X-XXX-X-XXX XXXXXXXXXXX

This is where your serial number will be.

Copy the model number here:

MTD PRODUCTS INC

CLEVELAND, OHIO 44136

Copy the serial number here:

Figure 1

SECTION 2: CALLING CUSTOMER SUPPORT

• LOCATE YOUR MODEL NUMBER AND SERIAL NUMBER — Record this information in the space provided. To find your unit’s specific model number and serial number, see SECTION 1: FINDING

YOUR MODEL NUMBER.

• If you are having difficulty assembling this product or if you have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.

• Customer Support can be reached by dialing: 1- (330) 220-4MTD

(4683) or

1- (800)-800-7310

• Please have your model number and serial number ready when you call.

• Although both numbers are important, you will be asked to enter only your call can be processed.

serial

number before your

SECTION 3: IMPORTANT SAFE OPERATION PRACTICES

WARNING:

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF

NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF

YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE YOUR SNOW THROWER. FAILURE TO COMPLY WITH

THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS

SYMBOL, HEED ITS WARNING.

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

DANGER:

Your snow thrower was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to yourself or others.

1. TRAINING

• Read this operator's manual carefully in its entirety before attempting to assemble or operate this machine. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

• Never allow children under 14 years old to operate a snow thrower. Children 14 years old and over should only operate snow thrower under close parental supervision. Only persons well acquainted with these rules of safe operation should be allowed to use your snow thrower.

• No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions.

• Keep the area of operation clear of all persons, especially small children and pets.

• Exercise caution to avoid slipping or falling, especially when operating in reverse.

2. PREPARATION

• Thoroughly inspect the area where the equipment is to be used and remove all door mats, sleds, boards, wires and other foreign objects.

• Disengage all clutches and shift into neutral before starting engine.

• Do not operate equipment without wearing adequate winter outer garments. Do not wear jewelry, long scarfs or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.

• Before working with gasoline, extinguish all cigarettes and other sources of ignition. Check the fuel before starting the engine. Gasoline is an extremely flammable fuel. Do not fill the gasoline tank indoors, while the engine is running, or until engine has been allowed to cool at least two minutes.

Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.

• Use a grounded three wire plug-in for all units with electric drive motors or electric starting motors.

• Adjust collector housing height to clear gravel or crushed rock surface.

• Never attempt to make any adjustments while engine is running (except where specifically recommended by manufacturer).

• Let engine and machine adjust to outdoor temperature before starting to clear snow.

• Always wear safety glasses or eye shields during operation or while performing an adjustment or repair, to protect eyes from foreign objects that may be thrown from the machine in any direction.

3. OPERATION

• Do not put hands or feet near or under rotating parts. Keep clear of discharge opening and auger at all times.

• Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.

• After striking a foreign object, stop the engine, remove wire from spark plug, and thoroughly inspect the snow thrower for any damage. Repair the damage before restarting and operating the snow thrower.

• If the snow thrower should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.

• Stop engine whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and making any

repairs, adjustments, or inspections. Never place your hand in the discharge or collector openings.

Use a stick or wooden broom handle to unclog the discharge opening.

• Take all possible precautions when leaving the unit unattended. Disengage the collector/impeller, stop the engine, and remove the key.

• When cleaning, repairing, or inspecting, make certain collector/impeller and all moving parts have stopped. Disconnect spark plug wire and keep away from plug to prevent accidental starting.

• Do not run engine indoors, except when starting engine and transporting snow thrower in or out of building. Open doors. Exhaust fumes are dangerous.

• Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.

• Never operate snow thrower without guards, plates, or other safety protection devices in place.

• Never operate snow thrower near glass enclosure, automobiles, window wells, drop off, etc., without proper adjustments of snow thrower discharge angle. Keep children and pets away.

• Do not overload machine capacity by attempting to clear snow at too fast a rate.

• Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.

• Never direct discharge at bystanders or allow anyone in front of unit.

• Disengage power to collector/impeller when transporting or not in use.

• Use only attachments and accessories approved by the manufacturer of snow thrower (such as wheel weights, counter weights, cabs, etc.).

• Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.

• Muffler and engine become hot and can cause a burn. Do not touch.

4. MAINTENANCE AND STORAGE

• Check shear bolts, engine mounting bolts, etc., at frequent intervals for proper tightness to be sure equipment is in safe working condition.

• Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow engine to cool before storing in any enclosure.

• Always refer to operator's manual instructions for important details if snow thrower is to be stored for an extended period.

• Run machine a few minutes after throwing snow to prevent freeze up of collector/impeller.

• Check clutch controls periodically to verify they engage and disengage properly and readjust if necessary. Refer to operator's manual for adjustment instructions.

WARNING - YOUR RESPONSIBILITY:

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

SHUT OFF ENGINE

BEFORE

UNCLOGGING

DISCHARGE CHUTE.

Figure 2

ROM

EET

DANGER

NGAUG

NJUR

OTH

HANDS

TATI

OIDI

AND

WARNING

STOP ENGINE BEFORE REMOVING

DEBRIS AND SERVICING UNIT.

KEEP CLEAR OF IMPELLER WHILE

ENGINE IS RUNNING.

NEVER DIRECT DISCHARGE AT

BYSTANDERS OR WINDOWS OR

ALLOW ANYONE IN FRONT OF

UNIT.

THOROUGHLY INSPECT THE AREA

WHERE THE EQUIPMENT IS TO BE

USED AND REMOVE ALL DOOR

MATS, SLEDS, BOARDS, WIRES AND

OTHER FOREIGN OBJECTS.

REFER TO OWNERS MANUAL FOR

FULL INSTRUCTIONS.

SECTION 4: LOOSE PARTS & HARDWARE PACK

IMPORTANT:

After assembly, service engine with gasoline, and check oil level as instructed in the separate engine manual packed with your unit.

TOOLS REQUIRED FOR ASSEMBLY

• Pair of pliers

• Two adjustable wrenches

UNPACKING

Remove staples or break glue on the top flaps of the carton. Remove any loose parts included with unit (i.e., Operator’s Manual, etc).

Cut along corners and lay end of carton down flat. Remove packing material.

Roll unit out of carton. Check carton thoroughly for loose parts before discarding.

CONTENTS IN CARTON See Figure 3

• Right and Left Handles

• Handle Panel Assembly

• Chute Assembly

• Chute Directional Control Assembly

• Shift Rod

• Hardware Pack

Handle Panel Assembly

Handles

Chute

Assembly

Chute Directional

Control Assembly

Shift Rod

Figure 3

CONTENTS OF HARDWARE PACK

Lay out the hardware according to the illustration for identification purposes. Part numbers are shown in parentheses. (Hardware pack may contain extra items which are not used on your unit.)

A

ATTACHING THE HANDLES

C

ATTACHING THE CHUTE ASSEMBLY

Hex Bolts

5/16-18 x 1-3/4”

(710-3180)

Hex Bolts

5/16-18 x 3/4”

(710-3008)

Handle Tabs

(784-5599)

Lock Washers

5/16” I.D.

(736-0119)

Hex Bolts

(710-3015)

1/4-20 x 3/4”

Carriage Bolts

5/16-18 x 1-1/2”

(710-0262)

Hex Nuts

5/16” Thread

(712-3010)

B

ATTACHING THE SHIFT ROD

AND CONTROL CABLES

Chute Flange

Keepers

(731-0851A)

Hex Lock Nuts

1/4-20 Thread

(712-3027)

Cupped Washers

5/16” I.D.

(736-0242)

D

ATTACHING THE CHUTE DIRECTIONAL

CONTROL

Flat Washers

3/8” I.D. x 5/8” O.D.

(736-0185)

Hex Nut

5/16” Thread

(712-3010)

Ferrule

(711-0677)

Flat Washers

3/8” I.D. x 5/8” O.D.

(736-0275)

Hair Pin Clip

(714-0104)

Cupped Washers

5/16” I.D.

(736-0242) Hair Pin Clip

(714-0104)

E

AUGER SHEAR BOLTS (SPARES)

Shear Bolts

(710-0890A)

Hex Lock Nuts

5/16” Thread

(712-0429)

NOTE: The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. If you hit a hard foreign object or an ice jam, the snow thrower is designed so that the bolts may shear. Two replacement shear bolts and nuts are provided for your convenience. Store in a safe place until needed.

IMPORTANT: NEVER replace the auger shear bolts with standard hex bolts. Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower’s warranty.

SECTION 5: ASSEMBLY

NOTE:

All references to right or left side of the snow thrower are determined from behind the unit in the operating position.

ATTACHING THE HANDLE ASSEMBLY

(Hardware A)

Place right handle in position against the snow thrower so the flat side of the handle is against the snow thrower. Secure bottom hole in handle to snow thrower using 3/4” hex bolt and lock washer. Do not tighten at this time. See Figure 4.

Place handle tab over the upper hole in handle so the curve in the handle tab matches the curve in the handle. Secure to the snow thrower using

1-3/4” hex bolt and lock washer. Do not tighten at this time.

Attach the left handle in the same manner. Do not tighten at this time.

Handle

Tab

1 3/4” Hex

Bolt

Cable Roller

Guide

Lock

Washers 3/4” Hex

Bolt

Figure 4

Place the handle panel in position between the handles. To hold the handle panel in place, depress both controls against the handles. While continuing to hold the right control, release the left control (the auger control lock will keep left control engaged). See Figure 5.

Fasten right side of the handle panel by inserting two carriage bolts through handle and handle panel (bolts must go through both the plastic and metal parts of the handle panel). Secure with cupped washers (cupped side against handle panel) and hex nuts.

Secure the left side of the handle panel in the same manner.

Tighten the four hex bolts used to attach the bottom of the handles to the snow thrower frame.

Cupped

Washers

Hex Nuts

Carriage

Bolts

Figure 5

ATTACHING THE CONTROL CABLES

(Hardware B)

The “Z” end of the cables are hooked into the controls on each handle. See Figure 6.

Thread the hex lock nuts all the way up the threaded portion of the “Z” ends of the cables.

Make certain all cables are in the grooves of the cable roller guides. The two roller guides are located in the lower rear of the unit, one on each side. See Figure 4.

Thread the cable onto the threaded portion of the

“Z” end until there is no slack in the cable, but the cable is NOT tight. Do not overtighten cable.

WARNING:

If cable is tightened so there is tension on the cable with the clutch grip released, the safety features of the snow thrower may be overridden.

When correct adjustment is reached, tighten the hex lock nut against the bottom portion of the cable to lock it in position.

Make Sure

Cable Is Straight

“Z” End

Hex Lock

Nut

Figure 6

ATTACHING THE CHUTE ASSEMBLY

(Hardware C)

Place chute assembly over chute opening, with the opening in the chute assembly facing the front of the unit. Place chute flange keepers beneath lip of chute assembly, with the flat side down. Secure with hex bolts and hex lock nuts. Tighten with two adjustable wrenches. Do not overtighten. See Figure 7.

Carriage

Bolts

Chute

Assembly

Hex Bolts

Hex Lock

Nut

Chute Flange

Keepers

Figure 7

ATTACHING THE CHUTE DIRECTIONAL

CONTROL (Hardware D)

Thread one hex nut onto eye bolt on the chute directional control. Insert eye bolt through the hole provided in the left handle. See Figure 8.

Secure with cupped washer (cupped side against the handle) and other hex nut. Do not tighten until after attaching the other end of the chute directional control.

Hex Nut

Cupped

Washer

Eye Bolt

Figure 8

To align the spiral on the chute directional control, it may be necessary to loosen the carriage bolts and hex lock nuts which secure the lower chute bracket to the extension on the left side of the chute assembly. See Figure 9.

Hex Lock

Nuts

Lower Chute

Bracket

Figure 9

Place one flat washer on the end of the chute directional control, then insert the end of the control into the hole in the plastic bushing in the lower chute bracket. Place another flat washer on the end of the chute directional control, and insert hairpin clip into hole in the end of control. See

Figure 10.

Hairpin

Clip

Chute

Directional

Control

Flat

Washers

Lower Chute

Bracket

Figure 10

Adjust the chute bracket so that the spiral on the chute directional control fully engages the teeth on the chute assembly. Tighten the nuts on the lower chute bracket securely. Tighten the hex nut on the eye bolt on the chute directional control.

IMPORTANT:

Attach the shift rod and clutch cables as follows. THEN CHECK THE ADJUST-

MENTS AS INSTRUCTED, AND MAKE ANY FINAL

ADJUSTMENTS NECESSARY BEFORE OPERAT-

ING YOUR SNOW THROWER. Failure to follow the instructions may cause damage to the snow thrower.

ATTACHING THE SHIFT ROD

(Hardware B)

Place the shift lever (on the handle panel) in the sixth (6) speed position (all the way forward).

Place the bent end of the shift rod into the hole in the shift arm assembly. Secure with flat washer and hairpin clip. See Figure 11.

Start threading the ferrule onto the other end of the shift rod. Push down on the shift rod (and shift arm assembly) as far as it will go.

Thread the ferrule onto the shift rod until the ferrule lines up with the upper hole in the shift lever

(beneath the handle panel). Insert the ferrule into the upper hole in the shift lever from the left side when adjustment is correct. Secure with flat washer and hairpin clip.

Make certain to check for correct adjustment of the shift rod as instructed in the Final Adjustment section before operating the snow thrower.

Hex Lock

Nut

Make Sure

Cable is Straight

Hairpin

Clip

Shift Arm

Assembly

Flat

Washer

Ferrule

Flat

Washer

Hairpin

Clip

Shift Rod

Figure 11

FINAL ADJUSTMENTS

Auger Control

To check the adjustment of the auger control, push forward on the left hand control (depress the rubber bumper on end of control). There should be slack in the cable. Release the clutch grip. The cable should be straight. Make certain you can depress the auger drive control grip against the left handle completely.

If necessary, loosen the hex jam nut and thread the cable in (for less slack) or out (for more slack) as necessary. Recheck the adjustment. Tighten the jam nut against the cable when correct adjustment is reached.

See Figure 12.

Figure 12

Traction Control and Shift Lever Adjustment

To check the adjustment of the traction control and shift lever, move the shift lever all the way forward to sixth (6) position. With the traction control released, push the snow thrower forward. The unit should move forward freely. Then engage the traction control grip.

The wheels should stop turning.

Now release the traction control grip, and push the unit again. Move the shift lever back to the fast reverse position, then all the way forward again. There should be no resistance in the shift lever, and the wheels should keep turning.

If you have resistance when moving the shift lever or the wheels stop when they should not, loosen the jam nut on the traction control cable and unthread the cable one turn. If the wheels do not stop when you engage the traction control grip, loosen the jam nut on the traction control cable and thread the cable in one turn. Recheck the adjustment and repeat as necessary. Tighten the jam nut to secure the cable when correct adjustment is reached.

NOTE:

If you are uncertain that you have reached the correct adjustment, refer to SECTION 7: ADJUST-

MENTS.

ADJUSTING THE SKID SHOES

The space between the shave plate and the ground can be adjusted. For close snow removal, place skid shoes in the low position. Use middle or high position when area to be cleared is uneven. See Figure 13.

Adjust skid shoes by loosening the four hex nuts and carriage bolts and moving skid shoes to desired position. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely.

It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing an injury or damage to the snow thrower.

TIRE PRESSURE (Pneumatic Tires)

The tires are over-inflated for shipping purposes.

Check tire pressure and reduce to 15 to 20 psi.

NOTE:

If the tire pressure is not equal in both tires, the unit may pull to one side or the other .

Carriage

Bolts

Hex Nuts

Figure 13

Skid

Shoes

SECTION 6: OPERATION

OPERATING CONTROLS

Auger

Control

Traction / Auger

Control Lock

Shift

Lever

Chute

Directional

Control

AUGER CONTROL

CHUTE DIRECTIONAL CONTROL

R R1

CLOCKWISE TO DISCHARGE LEFT

COUNTER CLOCKWISE TO DISCHARGE RIGHT

Figure 14

TRACTION

CONTROL

SHIFT LEVER

The shift lever is located in the center of the handle panel. The shift lever may be moved into one of eight positions. Run engine with throttle in the fast position. Use the shift lever to determine ground speed.

See Figure 14.

Forward - There are six speeds. Position number one (1) is the slowest. Position number six (6) is the fastest.

Reverse - There two reverse (R) speeds. “R” closest to the operator (all the way back) is the faster of the two.

AUGER CONTROL

The auger control is located on the left handle.

Squeeze the control to engage the augers. Release to stop the snow throwing action. (Traction control must also be released.) See Figure 14.

TRACTION / AUGER CONTROL LOCK

The traction control is located on the right handle.

Squeeze the control to engage the wheel drive.

Release to stop.

This same control also locks the auger control so you can turn the chute control without interrupting the snow throwing process. If the auger control is engaged with the traction control engaged, the operator can release the auger control (on the left handle) and the augers will remain engaged. Release the traction control to stop both the augers and wheel drive (auger control must also be released).

See Figure 14.

CHUTE DIRECTIONAL CONTROL

The chute directional control is located on left hand side of the snow thrower. See Figure 14.

To change the direction in which snow is thrown, turn chute directional control as follows:

Crank clockwise to discharge to the left.

Crank counterclockwise to discharge to the right.

THROTTLE CONTROL

The throttle control is located on the engine. It regulates the speed of the engine. See Figure 16.

SAFETY IGNITION SWITCH

The ignition key must be inserted in the switch before the unit will start. Remove the ignition key when snow thrower is not in use.

FUEL SHUT-OFF

VALVE

The fuel shut-off valve, located under fuel tank, controls fuel flow from tank. (If equipped) See

Figure 15.

Closed

Open

Figure 15

Choke

Primer

Rope Starter

Handle

Ignition

Key

Throttle

Control

Figure 16

BEFORE STARTING

WARNING:

Observe all Warning Labels on the snow thrower prior to use. See

Figure 2

Your snow thrower is shipped with oil; however, you must check the oil level before operating. Be careful not to overfill.

The spark plug wire was disconnected for safety.

Attach spark plug wire to spark plug before starting.

GAS AND OIL FILL-UP

Check oil level and add oil if necessary. Service the engine with gasoline as instructed in the separate engine manual packed with your snow thrower. Read instructions carefully.

WARNING:

Never fill fuel tank indoors.

Never fill fuel tank with engine running or while engine is hot. Do not smoke when filling fuel tank.

TO START ENGINE

Attach spark plug wire to spark plug. Make certain the metal loop on end of the spark plug wire

(inside the boot) is fastened securely over the metal tip on the spark plug. See Figure 17.

Metal Loop on Spark

Plug Wire

Rubber Boot

Figure 17

Make certain the fuel cutoff valve is in the OPEN

(vertical) position.

Make certain the auger and traction controls are in the disengaged (released) position.

Move throttle control up to FAST position. Insert ignition key into slot. Be certain it snaps into place. Do not turn key. See Figure 18.

Note:

Engine will not start unless ignition key is inserted into ignition slot in carburetor cover. Do not turn ignition key.

Recoil Starter:

Rotate choke knob to FULL choke position (cold engine start).

If engine is warm, place choke in OFF position instead of FULL.

Push primer button three or four times for cold engine start.

If engine is warm, push primer button once only.

NOTE:

Always cover vent hole in primer button when pushing. Additional priming may be necessary for first start if temperature is below 15 degrees Fahrenheit.

Grasp starter handle and pull rope out slowly, until it pulls slightly harder. Let rope rewind slowly.

10. Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.

11. Repeat step 10 until engine starts.

12. As engine warms up and begins to operate evenly, rotate choke knob slowly to OFF position. If engine falters, return to FULL choke, then slowly move to OFF position.

Spark

Plug

Switch Box

Choke Primer

Starter Button

(Optional)

Rope Starter

Handle

Ignition

Key

Throttle

Control

Figure 18

Electric Starter: (If Equipped)

WARNING:

The electric starter is equipped with a three-wire power cord and plug, and is designed to operate on

120 volt AC household current. It must be properly grounded at all times to avoid the possibility of electric shock which may cause injury to the operator.

Follow all instructions carefully. Determine that your house wiring is a three wire grounded system. Ask a licensed electrician if you are not certain. If your house wiring system is not a three-wire grounded system, do not use this electric starter under any conditions. If your system is grounded and a threehole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician.

When connecting the power cord, always connect cord to starter on engine first, then plug the other end into a three-hole grounded receptacle.

When disconnecting the power cord, always unplug the end from the three-hole grounded receptacle first.

Rotate choke knob to OFF position. Do not prime engine.

Connect power cord to switch box on engine.

Plug the other end of power cord into a threehole, grounded 12-volt AC receptacle.

Push starter button to crank engine. See Figure

18. As you crank the engine, move choke knob to FULL choke position. (cold engine start)

When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then gradually to OFF.

TO STOP ENGINE

Run engine for a few minutes before stopping to help dry off any moisture on the engine.

To help prevent possible freeze up of starter, proceed as follows.

• Electric Starter: Connect power cord to switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the starter for several seconds. The unusual sound made by spinning the starter will not harm engine or starter.

Disconnect the power cord from receptacle first, and then from switch box.

• Recoil Starter: With engine running, pull starter rope with a rapid, continuous full arm stroke two or three times. Pulling the starter rope will produce a loud clattering sound, which is not harmful to the engine or starter.

To stop engine, move throttle control to “stop” or

“off” position.

Remove the ignition key. Do not turn key. Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended.

NOTE:

Do not lose the ignition key. Keep it in a safe place. Engine will not start without the ignition key.

Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times.

TO ENGAGE DRIVE

With the engine running near top speed, move shift lever into one of the five FORWARD positions or two REVERSE positions. Select a speed appropriate for the snow conditions that exist.

Use the slower speeds until you are familiar with the operation of the snow thrower.

Squeeze the auger control and the augers will turn. Release it and the augers will stop.

Squeeze the traction control and the snow thrower will move. Release it and drive motion will stop.

NEVER move shift lever without releasing traction control.

TO ENGAGE AUGERS

To engage the augers and start the snow throwing action, squeeze the auger control against the left handle. Release to stop the augers.

TIRE CHAINS (Optional Equipment)

If your unit is not equipped with tire chains, you may purchase them. Tire chains should be used whenever extra traction is needed.

OPERATING TIPS

NOTE:

Allow the engine to warm up for a few minutes as the engine will not develop full power until it reaches operating temperature.

WARNING:

Temperature of muffler and surrounding areas may exceed 150 degrees Fahrenheit. Avoid these areas.

For most efficient snow removal, remove snow immediately after it falls.

Discharge snow downwind whenever possible.

Slightly overlap each previous swath.

Set the skid shoes 1/4" below the scraper bar for normal usage. The skid shoes may be adjusted upward for hard-packed snow. Adjust downward when using on gravel or crushed rock.

Be certain to follow the precautions listed under

TO STOP ENGINE to prevent possible freezeup.

Clean the snow thrower thoroughly after each use.

SECTION 7: ADJUSTMENTS

WARNING:

NEVER attempt to clean chute or make any adjustments while engine is running. Refer to label in Figure 2 in safety section.

CHUTE ASSEMBLY ADJUSTMENT

The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly. The sharper the angle, the shorter the distance snow is thrown. See Figure 19.

To adjust chute assembly, loosen the hand knob.

Pivot the top of the chute assembly to position desired. Retighten the hand knob.

Hand Knob

Figure 19

AUGER CLUTCH ADJUSTMENT

To adjust the auger control, refer to FINAL ADJUST-

MENT section of Assembly Instructions.

SHIFT ROD ADJUSTMENT

To adjust the shift rod, separate the shift rod and ferrule from the shift lever by removing the hairpin clip and flat washer from the ferrule underneath the handle panel. Refer to Figure 11. Adjust as specified in the Assembly Instructions.

CARBURETOR ADJUSTMENT

WARNING:

If any adjustments are made to the engine while the engine is running (e.g. carburetor), keep clear of all moving parts. Be careful of heated surfaces and muffler.

Minor carburetor adjustment may be required to compensate for differences in fuel, temperature, altitude and load.

Refer to the separate engine manual packed with your unit for carburetor adjustment information.

SKID SHOE ADJUSTMENT

The space between the shave plate and the ground can be adjusted. Refer to the ASSEMBLY section.

TRACTION CONTROL ADJUSTMENT

Refer to the FINAL ADJUSTMENT section of the

Assembly Instructions to adjust the traction control. If you are uncertain that you have reached the correct adjustment, the adjustment can be physically checked as follows.

With the snow thrower tipped forward (be certain to drain the oil and gasoline or drain the oil and place plastic film under the gas cap if the snow thrower has already been operated), remove the frame cover underneath the snow thrower by removing six selftapping screws.

With the traction control released, there must be clearance between the friction wheel and the drive plate in all positions of the shift lever. With the traction control engaged, the friction wheel must contact the drive plate. See Figure 20.

Friction

Wheel

Gear Shaft

If adjustment is necessary, loosen the hex jam nut on the traction control cable and thread the cable in or out as necessary. Tighten the hex jam nut to secure the cable when correct adjustment is reached. Reassemble the frame cover.

NOTE:

If you placed plastic under the gas cap, be certain to remove it.

DRIVE WHEELS

The wheels may be adjusted for two different methods of operation. The adjustment is made by placing the klick pins in one of two different holes on the right side of the unit. See Figure 21.

One Wheel Driving- Place klick pin in the outside axle hole on the right side. This position gives power drive to the left wheel only, making the unit easier to maneuver.

Both Wheels Driving- Rotate wheel assembly to align hole in hub with inner hole on axle shaft.

Insert klick pin in hole. Outer axle shaft hole should be visible. This position is good for heavy snow as there is power to both wheels.

Hub Hole

Drive

Plate

Figure 20

SECTION 8: MAINTENANCE

WARNING:

Disconnect the spark plug wire and ground against the engine before performing any service or maintenance.

LUBRICATION

CHUTE DIRECTIONAL CONTROL

The worm gear on the chute directional control should be greased with multipurpose automotive grease.

WHEELS

Oil or spray lubricant into bearings at least once a season. Pull the klick pins and remove wheels, clean and coat axles with a multipurpose automotive grease. See Figure 22.

Figure 21

Klick Pin In

Outside Axle

Hole

Axle

Figure 22

Klick Pin

AUGER SHAFT

At least once a season, remove shear bolts on auger shaft. Oil or spray lubricant inside shaft. Also lubricate the auger bearings at least once a season. See

Figure 23.

Shear Bolts

Bearings Bearings

Figure 23

GEAR SHAFT

Lubricate the gear shaft with a good all-weather multi-purpose light grease at least once a season or after every 25 hours of operation.

Refer to Figure 20.

IMPORTANT:

Keep all grease and oil off of the friction wheel and drive plate.

DRIVE AND SHIFTING MECHANISM

Remove rear cover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel and aluminum drive plate. Refer to Figure 20.

GEAR CASE

The worm gear case has been filled with grease at the factory. If disassembled for repairs, lubricate with

2 ounces of shell grease, part no. 737-0168.

IMPORTANT:

Do not overfill the gear case. Damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.

ENGINE

Refer to separate engine manual for engine maintenance procedures.

WARNING:

When following instructions in separate engine manual for draining oil, be sure to protect frame to avoid oil dripping onto transmission parts.

CLEAN EQUIPMENT

Be certain to follow the precautions listed under TO

STOP ENGINE to prevent possible freeze-up.

SECTION 9: SERVICE

AUGERS

The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. See Figure 23. If you hit a foreign object or ice jam, the snow thrower is designed so that the hex bolts will shear.

If the augers will not turn, check to see if the bolts have sheared. Two replacement shear bolts and hex lock nuts have been provided with the snow thrower.

For future use, order part number 710-0890A (shear bolt 5/16-18 x 1.5") and 712-0429 (hex lock nut

5/16-18).

SHAVE PLATE AND SKID SHOES

The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.

To remove skid shoes, remove the four carriage bolts, bell washers and hex nuts which attach them to the snow thrower. Reassemble new skid shoes with the four carriage bolts, bell washers (cupped side goes against skid shoes) and hex nuts. Make certain the skid shoes are adjusted to be level.

To remove shave plate, remove the carriage bolts, bell washers and hex nuts which attach it to the snow thrower housing. Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the housing. Tighten securely.

ENGINE

Refer to separate engine manual for all engine service procedures.

BELT REMOVAL AND REPLACEMENT

WARNING:

Disconnect the spark plug wire from the spark plug and ground.

AUGER BELTS

NOTE:

It is necessary to remove both belts in order to change either one. If changing just one belt, be certain to check the condition of the other belt (model

600/610E has only one auger belt) .

Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws.

See Figure 24.

Back out the stop bolt to allow the belts to slip between the bolt and auger pulley. See Figure 27.

NOTE:

It may be necessary to loosen the six hex nuts that fasten the frame to the auger housing to aid in belt removal.

Friction

Wheel

Belt

Cover

Self-Tapping

Screws

Support

Bracket

Rear Auger

Belt

Frame

Figure 24

Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.

Tip the snow thrower up and forward so that it rests on the housing.

Remove six self-tapping screws from the frame cover underneath the snow thrower.

Roll the front and rear auger belts off the engine pulley. See Figure 25.

Rear Auger

Belt

Idler

Pulley

Drive

Belt Engine

Pulley

Front Auger

Belt

Engine

Pulley

Idler

Pulley

Figure 25

Unhook the idler spring from the hex bolt on the auger housing. See Figure 26.

Front Auger

Pulley

Auger

Pulley

Idler

Spring

Auger

Housing

Support

Bracket

Spring

Figure 26

Lift the rear auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. See Figure 26. Repeat this step for front auger belt (except models 600/610E).

Replace both auger drive belts by following instructions in reverse order.

DRIVE BELT

Follow steps 1 through 4 of previous instructions.

Pull idler pulley up, and lift belt off engine pulley and friction wheel disc. See Figure 25.

Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 27.

Slip belt between friction wheel and friction wheel disc. Remove and replace belt. Reassemble following the instructions in reverse order.

NOTE:

The support bracket must rest on the stop bolt after the new belt has been assembled.

See Figure 27.

Stop

Bolt

Friction

Wheel

Disc

Friction Wheel

Support Bracket

Drive Belt

Figure 27

CHANGING FRICTION WHEEL RUBBER

The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and periodically thereafter. Replace the friction wheel rubber if any signs of wear or cracking are found.

Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.

Tip the snow thrower up and forward, so that it rests on the housing. See Figure 28.

Remove six self-tapping screws from the frame cover underneath the snow thrower.

Remove the klick pins which secure the wheels, and remove the wheels from the axle.

Using a wrench to hold the shaft, loosen, but do not completely remove, the hex nut and bell washer on left end of gear shaft. See Figure 28.

Lightly tap the hex nut to dislodge the ball bearing from the right side of frame. Remove the hex nut and bell washer from left end of shaft.

Slide the gear shaft to the right and slide the friction wheel assembly from the shaft.

Remove the six screws from the friction wheel assembly (three from each side). Remove the friction wheel rubber from between the friction wheel plate. See Figure 29.

Friction Wheel

Plates

Bearing

Screws

Friction Wheel

Rubber Hub

Hex Nut and

Bell Washer

Figure 29

Reassemble new friction wheel rubber to the friction wheel assembly, tightening the six screws in rotation and with equal force.

10. Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft through the assembly. Reassemble in reverse order.

Figure 28

SECTION 10: OFF-SEASON STORAGE

WARNING:

Never store engine with fuel in tank indoors or in poorly ventilated areas, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance.

If unit is to be stored over 30 days, prepare the engine for storage as instructed in the separate engine operator’s manual included with your unit.

carburetor.

Remove all dirt from exterior of engine and equipment.

Follow lubrication recommendations in SECTION

8: MAINTENANCE.

NOTE:

When storing any type of power equipment in a poorly ventilated or metal storage shed, care should be taken to rust proof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.

SECTION 11: Trouble Shooting Guide

Trouble Possible Cause(s) Corrective Action

Engine fails to start Fuel tank empty, or stale fuel.

Fill tank with clean, fresh gasoline. Fuel may not last over thirty days unless a fuel stabilizer is used.

Clean fuel line.

Blocked fuel line.

Choke not in ON position

Faulty spark plug.

Key not in switch on engine.

Spark plug wire disconnected.

Primer button not depressed.

Move switch to ON position

Clean, adjust gap or replace.

Insert key.

Connect spark plug wire.

Engine runs erratic

Fuel shut-off valve closed

(if so equipped).

Unit running on CHOKE.

Blocked fuel line or stale fuel.

Refer to the engine manual packed with your unit.

Open fuel shut-off valve.

Move choke lever to OFF position.

Clean fuel line; fill tank with clean fresh gasoline. Fuel may not last over thirty days unless a fuel stabilizer is used.

Drain fuel tank. Refill with fresh fuel.

Loss of power

Engine overheats

Water or dirt in fuel system.

Carburetor out of adjustment.

Spark plug wire loose.

Gas cap vent hole plugged.

Exhaust port plugged.

Carburetor not adjusted properly.

Incorrect fuel mixture.

Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized service dealer.

Connect and tighten spark plug wire.

Remove ice and snow from cap. Be certain vent hole is clear.

Clean-see Maintenance section of engine manual.

Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized service dealer.

Drain fuel tank. Refill with proper fuel mixture.

Excessive vibration Loose parts or damaged auger.

Stop engine immediately and disconnect spark plug wire. Tighten all bolts and nuts. Make all necessary repairs. If vibration

Unit fails to propel itself

Incorrect adjustment of drive cable.

Drive belt loose or damaged.

continues, have unit serviced by an authorized service dealer.

Adjust drive cable. Refer to Adjustment section of this manual.

Unit fails to discharge snow

Discharge chute clogged.

Replace drive belt. Refer to Belt Replacement in Maintenance section of this manual.

Stop engine immediately and disconnect spark plug wire. Clean

Foreign object lodged in auger.

Incorrect adjustment of drive cable.

Drive belt loose or damaged.

discharge chute and inside of auger housing.

Stop engine immediately and disconnect spark plug wire. Remove object from auger.

Adjust drive cable. Refer to Adjustment section of this manual.

Replace drive belt. Refer to Belt Replacement in Maintenance section of this manual.

Note:

For repairs beyond the minor adjustments above, contact your local authorized service dealer.

Gear Assembly

Models E600E, E610E, E640F, E660G, and E6C0F

REF.

NO.

PART

NO.

618-0123

618-0124

710-0642

711-0908

711-0909

711-0910

714-0161

715-0143

717-0528

717-0526

718-0186

DESCRIPTION

RH Reducer Housing

LH Reducer Housing

Hex Screw 1/4-20 x .75

Spiral Axle 24"

Spiral Axle 26"

Spiral Axle 28"

Key

Pin-Spiral

Worm Gear, 20T

Worm Shaft

Thrust Collar

REF.

PART

NO.

10 721-0325

11 721-0327

12 736-0351

13 736-0369

14 736-0445

15 741-0662

16 741-0663

17 618-0120

618-0121

618-0122

Grease Plug

DESCRIPTION

Grease Seal

Flat Washer .76 x 1.5 x .030

Flat Washer .508 x 1.0 x .020

Flat Washer .76 x 1.5 x .060

Flange Bearing .75 x 1.0 x .59

Flange Bearing .75 x 1.0 x .925

Ass’y. Complete 24"

Ass’y. Complete 26"

Ass’y. Complete 28"

Blower Housing

Models E600E, E610E, E640F, E660G, and E6C0F

2 1

11 10

9 18

REF.

PART

NO.

1 712-0116

2 756-0178

3 784-5632A

4 710-0459A

5 738-0281

6 736-0174

7 732-0611

8 712-3068

9 712-3010

10 736-0119

11 05931

12 741-0309

13 710-0451

14 705-5226

15 684-0039C

684-0040C

684-0041C

16 712-3010

18 736-0242

19 741-0475

20 784-5647

21 731-1379A

22 712-0324

23 736-0463

25 710-0703

26 710-0604

DESCRIPTION

Lock Jam Nut 3/8-24

Flat Idler

Auger Idler Arm

Hex Cap Screw 3/8-24 x 1.50

Shoulder Screw

Wave Washer

Extension Spring

Hex Nut 5/16-18

Lock Washer 5/16

Housing

Ball Bearing

Carriage Bolt 5/16-18 x .75

Reinforcement Chute

24” Housing Assembly

26” Housing Assembly

28” Housing Assembly

Hex Nut 5/16-18

Bell Washer

Bushing

Chute Crank Bracket

Chute Adapter

Hex Lock Nut 1/4-20

Flat Washer

Carriage Screw 1/4-20 x .75

Hex Washer Screw 5/16-18

REF.

PART

NO.

27 736-0169

28 712-0798

30 784-5580

31 736-0242

32 712-3010

33 784-5581A

784-5579A

784-5582A

34 710-0260

35 684-0065

36 715-0114

37 618-0120

618-0121

618-0122

38 605-5188A

605-5192A

605-5196A

39 736-0188

40 741-0493A

41 605-5189A

605-5193A

605-5197A

42 710-0890A

43 712-0429

44 741-0245

45 784-5618

DESCRIPTION

Lock Washer 3/8

Hex Nut 3/8-16

Snow Shoe

Bell Washer

Hex Nut 5/16-18

24” Shave Plate

26” Shave Plate

28” Shave Plate

Carriage Bolt 5/16-18 x .62

Impeller Assembly

24” Gear Assembly

26” Gear Assembly

28” Gear Assembly

Spiral 24” RH

Spiral 26” RH

Spiral 28” RH

Flat Washer

Flange Bushing

Spiral 24” LH

Spiral 26” LH

Spiral 28” LH

Shear Bolt 5/16-18 x 1.5

Lock Nut 5/16-18

Hex Flange Bearing

Bearing Housing

Handle Assembly

Models E600E, E610E, E640F, E660G, and E6C0F

16 2

3 9

36 20

REF.

NO.

7 748-0363

8 732-0145

PART

NO.

714-0507

747-0877

3 710-0599

4 784-5680

784-5679

748-0362

711-0653

720-0232

11 684-0037

12 784-5681

Cotter Pin

Rod

DESCRIPTION

Hex Washer Screw 1/4-20 x .5

Handle Support Bracket - RH

Handle Support Bracket - LH

Cam Lock Handle

Handle Lock Pawl

Compression Spring

Clevis Pin

Knob

Handle Assy - LH

Handle Support Bracket - LH

13 784-5619A Shift Handle

14 784-5682 Handle Support Bracket - RH

15 732-0746

16 684-0036

Torsion Spring

Handle Assy - RH

17 735-0199A Rubber Bumper

18 736-0509 Washer

19 736-0119

20 712-3010

21 746-0778

22 684-0103

23 712-0116

24 732-0193

25 736-0105

26 714-0104

Lock Washer 5/16

Hex Nut 5/16-18

Cable

Panel

Jam Lock Nut 3/8-24

Compression Spring

Bell Washer

Cotter Pin

27 736-0275

28 711-0677

Flat Washer 5/16

Ferrule

29 710-0459A Hex Cap Screw 3/8-24 x 1.50

30 720-0274 Grip

31 749-0910B Handle - RH

REF.

NO.

PART

NO.

DESCRIPTION

749-0911B Handle - LH

32 710-1003 Hew Washer Screw

33 731-1391

731-1393

34 710-0262

35 736-0242

Handle Panel

Handle Panel w/ Top Light

Carriage Bolt 5/16-18 x 1.50

Bell Washer .340 ID x .872 OD

36 747-0798A Shift Rod

37 726-0100 Push Cap

38 720-0201A Chute Knob

39 715-0138 Roll Pin

40 684-0022

41 712-3010

42 747-0697

43 735-0234

Chute Crank

Hex Nut 5/16 - 18

Chute Crank Eyebolt

Rubber Grommet

44 684-0008A Shift Arm Assembly

45 710-0788 Hex Washer Screw 1/4-20 x 1.0

46 784-5599

47 736-0119

Handle Tab

Lock Washer 5/16

48 710-3180

49 710-3008

50 736-0185

51 731-0921

Hex Cap Screw 5/16-18 x 1.75

Hex Cap Screw 5/16-18 x .75

Flat Washer

Upper Chute

52 731-1300A Lower Chute

53 712-0429 Hex Lock Nut 5/16-18

54 736-0159

55 710-0451

5/16 Washer

Carriage Bolt 5/16-18 x .75

56 710-0276

57 720-0284

Carriage Screw 5/16-18 x 1.0

Knob

58 712-3027 Hex Lock Nut 1/4-20

59 731-0851A Flange Keeper

60 710-3015 Hex Cap Screw 1/4-20 x .75

Frame Assembly

Models E600E, E610E, E640F, E660G, and E6C0F

38 6

Drive Clutch

Cable

Auger Clutch

Cable

16” Wheels

13” or 15” Wheels

7 9 10

Auger Clutch

Cable

Blower

Housing

1 1

REF.

NO.

PART

NO.

1 710-1652

2 784-5688

3 784-5687

4 756-0625

5 738-0924

6 684-0030

7 741-0563

8 736-0105

9 712-0116

10 741-0598

11 736-0188

12 784-5689A

13 710-0538

14 736-0242

15 714-0474

16 736-0160

17 710-0788

18 784-5590

19 784-5638

20 710-0599

21 736-0351

DESCRIPTION

Hex Screw

Drive Cable Guide Bracket

Auger Clutch Cable Bracket

Roller Cable

Hex Screw 1/4-28

Frame Assembly

Ball Bearing

Bell Washer

Lock Jam Nut

Hex Flange Bearing

Flat Washer

Front Support Guide Bracket

Lock Hex Screw

Bell Washer .340 ID x .872 OD

Cotter Pin

Flat Washer .536 ID x .930 OD

Hex Washer Screw 1/4-20

Frame Shift Bracket

Frame Cover

Hex Washer Screw 1/4-20

Flat Washer .760 ID x .50 OD

REF.

NO.

PART

NO.

22 717-1445

23 714-0126

24 717-1444

25 715-0249

26 714-0143

27 684-0042B

28 656-0012A

29 684-0013B

30 746-0897

31 748-0190

32 684-0021

33 732-0264

34 712-0711

35 746-0898

36 738-0869

738-0830

37 784-5617A

38 735-0243

39 718-0301A

40 618-0063

DESCRIPTION

Gear

Key

7-Tooth Shaft

Roll Pin

Klik Pin

Friction Wheel Assembly

Friction Disc Wheel

Wheel Shift Rod Assembly

Drive Cable

Spacer

Friction Wheel Bracket Assembly

Extension Spring

Jam Nut 3/8-24

Drive Cable

Axle 13” Wheels

Axle 16” Wheels

Friction Plate

Friction Wheel Rubber

Friction Wheel Hub

Friction Wheel Bearing

MODEL

NUMBER

31AE600E

31AE610E

31AE640F

31AE660G

31AE6C0F

SIZE

13 x 5

16.5 x 4.8

16 x 6.5

16.5 x 4.8

WHEEL ASSEMBLIES

REF. NO. 1

WHEEL ASS’Y

COMPLETE

REF. NO. 2

TIRE

ONLY

REF. NO. 3

AIR

VALVE

734-1714

734-1709

734-1712

734-1709

734-1527

734-1530

734-1525

734-1530

734-0255

REF. NO. 4

RIM

ONLY

734-1713

734-1708

734-1711

734-1708

REF. NO. 5

SLEEVE

BEARING (2)

741-0401

Engine and V-Belts

E600E, E610E

IMPORTANT: For a proper working machine, use Factory

Approved Parts.

V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.

25 21

REF.

PART

NO.

1 710-0599

2 731-1324

3 732-0339

4 710-0627

5 710-3005

6 05896A

7 748-0234

8 756-0985

9 754-0343

10 756-0984

11 736-0270

12 710-0230

13 756-0313

14 710-1245

DESCRIPTION

Hex Washer Screw 1/4-20 x.5

Belt Cover

Extension Spring

Hex Screw 5/16-24 x .75

Hex Cap Screw 3/8-16 x 1.25

Drive Clutch Bracket

Shoulder Spacer

Pulley Half

V-Belt

Pulley Half

Bell Washer

Hex Cap Screw 1/4-28 x .50

Flat Idler

Lock Cap Screw 5/16-24

REF.

NO.

PART

NO.

15 712-0181

16 756-0569

17 736-0242

18 736-0505

19 736-0507

20 754-0430A

21 756-0967

22 736-0247

DESCRIPTION

Lock Jam Nut 3/8-16

Pulley Half

Bell Washer

Flat Washer

Washer

Belt

Auger Pulley

Flat Washer

23 736-0331

24 710-0696

25 748-0360

Bell Washer

Hex Cap Screw 3/8-24

Pulley

26 710-0654A

27 629-0071

Hex Washer Screw 3/8-16 x 1.0

Extension Cord

OEM-390-986 Electric Start Kit

Engine and V-Belts

E640F, E660G, E6C0F

IMPORTANT: For a proper working machine, use Factory

Approved Parts.

V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.

12 11 10

REF.

NO.

PART

NO.

1 710-1652

2 731-1324

3 732-0710

4 710-0627

5 710-3005

6 05896A

7 748-0234

8 756-0987

9 754-0346

10 756-0986

11 736-0270

12 710-0230

13 756-0313

14 710-1245

DESCRIPTION

Hex Washer Screw 1/4-20 x .625

Belt Cover

Extension Spring

Hex Screw 5/16-24 x .75

Hex Cap Screw 3/8-16 x 1.25

Drive Clutch Idler Bracket

Shoulder Spacer

Pulley Half

V-Belt

Pulley Half

Bell Washer

Hex Cap Screw 1/4-28 x .50

Flat Idler

Lock Hex Cap Screw 5/16-24

REF.

NO.

PART

NO.

Lock Jam Nut 3/8-16

Pulley Half

DESCRIPTION

15 712-0181

16 756-0569

736-0242

736-0505

19 754-0430A

20 756-0967

736-0247

736-0331

23 710-0696

24 748-0360

25 710-0654A

26 629-0071

Bell Washer

Flat Washer

Belt

Auger Pulley

Flat Washer 3/8 x 1.25 OD

Bell Washer

Hex Cap Screw 3/8-24

Adapter Pulley

Hex Screw 3/8-16 x 1.0

Extension Cord

27 OEM-390-987 Electric Start

MANUFACTURER’S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD

PRODUCTS INC (“MTD”) with respect to new merchandise purchased and used in the United States, its possessions and territories.

MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any resulting damages.

Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or component failures will be covered on the product for a period of

90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered

ONLY IF caused by defects in material or workmanship of

OTHER component parts. Normal wear parts and components include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.

HOW TO OBTAIN SERVICE: Warranty service is available,

WITH PROOF OF PURCHASE THROUGH YOUR LOCAL

AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD PROD-

UCTS INC by calling 1-800-800-7310 or writing to P.O. Box

368022, Cleveland, Ohio 44136-9722. No product returned directly to the factory will be accepted unless prior written permission has been extended by the Customer Service

Department of MTD PRODUCTS INC.

This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items carry a separate manufacturer’s warranty. Please refer to the applicable manufacturer’s warranty on these items.

b. Routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure.

c. Log splitter pumps, valves and cylinders have a separate one year warranty.

d. MTD does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through MTD’s authorized channels of export distribution.

No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the Warranty, the exclusive remedy is repair or replacement of

the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)

The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted

product. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you.)

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.

How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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