YASKAWA PROFINET V1000 Installation Manual

YASKAWA AC Drive-V1000

Compact Vector Control Drive

NEMA Type 4X/IP66 Installation Manual

Type: CIMR-V  A

Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to 3.0 kW

400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

安川インバータ  

V1000

小形ベクトル制御

NEMA Type 4X/IP66

タイプ 設置要領書

形  式

容量範囲

CIMR-V  A

200 V 級（三相電源用） 0.1

〜 18.5 kW

200 V 級（単相電源用） 0.1

〜 3.0 kW

400 V 級（三相電源用） 0.2

〜 18.5 kW

製品を安全にお使い頂くために，本書を必ずお読みください。

また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる

ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C710606 35D

Copyright © 2008 YASKAWA ELECTRIC CORPORATION ™

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

Table of

Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 17

6 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 28

7 CONDITIONS OF ACCEPTABILITY . . . . . . . . . . . . . . . . . . . 35

8 CABLE GLAND SELECTION . . . . . . . . . . . . . . . . . . . . . . . . 36

9 DRIVE COOLING FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

10 DRIVE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

11 EMC GUIDELINES COMPLIANCE . . . . . . . . . . . . . . . . . . . 52

12 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 3

1 Preface and Safety

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any

Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

4 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

1 Preface and Safety

◆

Applicable Documentation

This manual provides instructions on installing the V1000 NEMA Type 4X/IP66 drive. For more specific information on the operation of this product, refer to the other manuals listed in the following table:

Yaskawa AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

Manual No.: TOBP C710606 35

This manual contains basic information required to install the V1000 NEMA Type 4X/IP66 drive. Carefully review this manual along with the Quick Start Guide accompanying the

NEMA Type 4X/IP66 .

Yaskawa AC Drive - V1000 Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

To obtain instruction manuals for Yaskawa products access these sites:

U.S.: http://www.yaskawa.com

Japan: http://www.e-mechatronics.com

Other areas: contact a Yaskawa representative.

Yaskawa AC Drive - V1000 Quick Start Guide

This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment.

◆

Terms

Note: Indicates a supplement or precaution that does not cause drive damage.

Drive: Yaskawa AC Drive-V1000 NEMA Type 4X/IP66

◆

Registered Trademarks

Company names and product names listed in this manual are registered trademarks of those companies.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 5

1 Preface and Safety

◆

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing the drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury .

W ARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates an equipment damage message.

6 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

1 Preface and Safety

■ General Safety

General Precautions

• The diagrams in this section may include drives without covers or safety shields to illustrate details.

Be sure to reinstall covers or shields before operating any devices.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

W ARNING

Fire Hazard

Select the correct main circuit fuse for use with the drive.

Failure to comply could result in death or serious injury due to fire. Refer to the Quick

Start Guide packaged with the drive to select the correct main circuit fuse for UL/CE compliance.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 7

1 Preface and Safety

NOTICE

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

8 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

2 Product Overview

2 Product Overview

◆

About This Product

The V1000 NEMA Type 4X/IP66 drive is safe for indoor use and complies with the following standards:

• UL50E: Enclosures for Electrical Equipment, Environmental Considerations

NEMA Type 4X

• International Standard IEC 60529 Degrees of protection provided by enclosures (IP Code)

IP66

NEMA Type 4X – Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water, and corrosion; and that will be undamaged by the external formation of ice on the enclosure.

IP66 – Dust-tight enclosures to do not allow any dust to penetrate. The enclosure guards the drive against powerful jetting water sprayed from any direction and is protected against access to hazardous parts with a wire.

The LED operator is located on the outside of the protective case for easy programming accessibility.

The drive is designed to be mounted as a stand alone unit and is not intended for mounting inside of another enclosure.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 9

3 Receiving

3 Receiving

◆

Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

Figure 1 shows where the nameplate has been placed on the drive. Remove the front cover and check the information listed on the nameplate. Refer to Removing the Front

Cover on page 31 .

• If you have received the wrong model or the drive does not function properly, contact your supplier.

■

Figure 1

Nameplate

AC drive model

Max applicable motor

Input specifications

Output specifications

Mass

Lot number

Serial number

CIMR-VUBA0001GAA

MAX APPLI.MOTOR:0.2kW/0.1kW REV:A

AC1PH 200-240V 50/60Hz2.0/1.4A

AC3PH 0-240V 0-400Hz 1.2A/0.8A

4.7

5080

IP 66

TYPE 4X INDOOR USE ONLY

PASS

MADE IN JAPAN

Figure 1 Nameplate Information for Drives without Filter

Software version

Enclosure type

10 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

3 Receiving

■ Drive Model Identification

The V1000 NEMA Type 4X, IP66 drive type is indicated by the letters “G” or “H” in the AC drive model designation code. Refer to the Quick Start Guide for complete model number information.

Figure 2

C I M R - U 2 A 0 0 0 1 G A A

Drive V1000

Series

No.

A

B

T

U

Region

Code

Japan

China

Asia

USA

Voltage

Class

Customized

Specification

Unit

No.

No.

Enclosure

Type

G

NEMA

Type 4X

IP66

(no filter)

H

NEMA

Type 4X

IP66

(with filter)

Figure 2 Drive Model Number

◆

Contents and Packaging

Table 1 Contents of Package

Description:

V1000

NEMA Type 4X

IP66 Drive

Quick Start Guide Installation Manual

Design

Revision

Order

Environmental

Specification

CD

Quick Start

Guide

Installation

Manual –

Quantity: 1 1 1 1

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 11

3 Receiving

◆

Required Additional Parts

Table 2 lists additional parts for use with the drive.

Table 2 Additional Parts

Parts Sold Separately

Cable glands

Fuse

Description

Only use products recommended by Yaskawa. For details, refer to Cable

Gland Selection on page 36 .

To order cable glands or fuses, contact your supplier.

◆

Tool Requirements

Straight-edge Screwdriver: A straight-edge screwdriver is needed.

Figure 3

Screwdriver size

2.5 mm or less

Thickness 0.4 mm or less

Figure 3 Screwdriver Size

Socket Wrench: An 8 mm or 10 mm socket wrench or nut driver. The tool requirement is based on drive model.

Table 3 Tool Requirements by Drive Model CIMR-V 

Tool required

8 mm socket wrench

10 mm socket wrench

Single-Phase

200 V Class

BA0001G/H

BA0002G/H

BA0003G/H

BA0006G/H

BA0010G/H

BA0012G/H

–

Three-Phase

200 V Class

2A0001G/H

2A0002G/H

2A0004G/H

2A0006G/H

2A0008G

2A0010G/H

2A0012G/H

2A0018G

2A0020G/H

2A0030G/H

2A0040G/H

2A0056G/H

2A0069G/H

Three-Phase

400 V Class

4A0001G/H

4A0002G/H

4A0004G/H

4A0005G/H

4A0007G/H

4A0009G/H

4A0011G/H

4A0018G/H

4A0023G/H

4A0031G/H

4A0038G/H

12 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

4 Components

4 Components

◆

Drive Components

■

Figure 4

V1000 Drive Model CIMR-V  2  0001G

Drive Bottom of the drive

J

A

B

C

D

E

K

L

I

H

G O

M

F

N

A – Heatsink

B – LED operator cable connector

C – LED operator cable

D – Front cover screw (4)

E – LED operator

F – Front cover

G – Main circuit terminals

H – Control circuit terminals

I – NEMA Type 4X, IP66 enclosure

J – Mounting hole (4)

K – Control circuit conduit hole (3)

L – Rubber bushing (4)

M – Motor wiring conduit hole

N – Main circuit wiring conduit hole

O – Power supply wiring conduit hole

Figure 4 V1000 Drive Model CIMR-V  2  0001G

NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.

Note: Refer to Drive Cooling Fans on page 43 for more information.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 13

4 Components

■

Figure 5

K

V1000 Drive Model CIMR-V  2  0001H

A B

C

D

E

J

I

L

H

M

G

P N

F

O

A – Heatsink

B – LED operator cable connector

C – LED operator cable

D – Front cover screw (4)

E – LED operator

F – Front cover

G – Main circuit terminals

H – Control circuit terminals

I – Filter

J – NEMA Type 4X, IP66 enclosure

K – Mounting hole (4)

L – Power supply wiring conduit hole

M – Rubber bushing (4)

N – Motor wiring conduit hole

O – Main circuit wiring conduit hole

P – Control circuit conduit hole (3)

Figure 5 V1000 Drive Model CIMR-V  2  0001H

NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.

Note: Refer to Drive Cooling Fans on page 43 for more information.

14 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

4 Components

◆

LED Operator Display Overview

The LED operator located on the front of the protective enclosure is different than the LED operator on the standard V1000 drive. Differences include:

• The “ALM”, “REV”, “DRV”, and “FOUT” lights are below the data display area, not to the right of the data display area.

• The “LO/RE” light is below the data display area and to the right, not on the LO/RE key.

• A STOP light is on the upper left of the STOP key.

LO/RE LED and RUN LED Indications on page 16 describes the unique characteristics of the V1000 NEMA Type 4X, IP66 LED operator compared to the standard V1000.

Refer to the drive Quick Start Guide for more details on the function of the LED Operator.

■

Figure 6

LED Operator

LED light

(5)

RUN LED

LO/RE light

(LOCAL/REMOTE)

LO/RE lights when a run command is selected from the LED operator (LOCAL)

STOP LED

RUN STOP

Figure 6 V1000 NEMA Type 4X, IP66 Drive LED Operator

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 15

4 Components

◆

LO/RE LED and RUN LED Indications

Table 4 LED Display

LED

LO / RE

RUN

STOP

Lit

When run command is selected from LED operator

(LOCAL)

During run

During stop

Flashing

–

Off

Run command is selected from device other than LED operator (REMOTE)

• During deceleration to stop

• When a run command is input and frequency reference is 0

• During deceleration at a fast-stop

• During deceleration

• During stop by interlock operation

During stop

• During run

• During deceleration to stop

• When a run command is input and frequency reference is 0

Figure 7

Drive output frequency

Run command

During stop RUN STOP During stop RUN STOP

Frequency setting

RUN

STOP

0 Hz 6 Hz

OFF

ON

ON

OFF

Flashing

OFF

Figure 7 RUN LED and Drive Operation

OFF

ON

Flashing OFF

ON ON

16 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

5 Mechanical Installation

5 Mechanical Installation

◆

Installation Environment

To help prolong the performance life of the drive, install the drive in an environment that is within the specifications listed in Table 5 .

Table 5 Installation Environment

Environment

Installation Area Indoors

Ambient

Temperature

Conditions

-10 ° C to +40 ° C

Drive reliability improves in environments without wide temperature fluctuations.

Storage

Temperature

-20 ° C to +60 ° C

Install the drive in an environment suitable for NEMA Type 4X, IP66 enclosures:

Surrounding Area

Altitude

Vibration

Orientation

NEMA Type 4X – Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water, and corrosion; and that will be undamaged by the external formation of ice on the enclosure.

IP66 – Dust-tight enclosures to do not allow any dust to penetrate. The enclosure guards the drive against powerful jetting water sprayed from any direction and is protected against access to hazardous parts with a wire.

1000 m or lower

10 to 20 Hz at 9.8 m/s 2

20 to 55 Hz at 5.9 m/s 2

Install the drive vertically to maintain maximum cooling effects.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 17

5 Mechanical Installation

◆

Installation Spacing

Table 6 explains the required installation spacing to maintain sufficient space for airflow and wiring. Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink.

Table 6 Correct Installation Spacing

Side Clearance Top/Bottom Clearance

Metal

Panel

100 mm minimum

30 mm minimum

30 mm minimum

100 mm minimum

NOTICE: Do not install the drive using the Side-by-Side method available for standard V1000 drive models.

Improper drive cooling may result in damage to the drive.

18 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

5 Mechanical Installation

◆

Exterior and Mounting Dimensions

Table 7 V1000 Drive Dimensions for Models BA0001G to 4A0004G

4-M5 t1

W1

W

E

D

6φ 22

Voltage

Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

CIMR-V 

BA0001G

BA0002G

BA0003G

2A0001G

2A0002G

2A0004G

2A0006G

4A0001G

4A0002G

4A0004G

Dimensions mm (in)

W H D W1 H1 H2 t1 A B E

162

(6.38)

222

(8.74)

185

(7.28)

135

(5.32)

210

(8.27)

6

(0.24)

2

(0.08)

81

(3.19)

126

(4.96)

90

(3.54)

Weight kg (lbs)

4.7 (10.36)

4.7 (10.36)

4.9 (10.80)

4.7 (10.36)

4.7 (10.36)

4.8 (10.58)

4.8 (10.58)

5.0 (11.02)

5.0 (11.02)

5.1 (11.24)

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 19

5 Mechanical Installation

Table 8 V1000 Drive Dimensions for Models BA0006G to 4A0011G t1

4-M6

W1

W

E

D

6φ 28

Voltage

Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

CIMR-V 

BA0006G

BA0010G

BA0012G

2A0008G <1>

2A0010G

2A0012G

2A0018G <1>

2A0020G

4A0005G

4A0007G

4A0009G

4A0011G

Dimensions mm (in)

W H D W1 H1 H2 t1 A B

187

(7.36)

255

(10.04)

235

(9.25)

158

(6.22)

241

(9.49)

7

(0.28)

2.5

(0.10)

140

(5.51)

188

(7.40)

E

Weight kg (lbs)

7.8 (17.2)

7.8 (17.2)

8.2 (18.08)

7.7 (16.98)

7.7 (16.98)

100

(3.94)

7.7 (16.98)

8.1 (17.86)

8.1 (17.86)

7.7 (16.98)

7.9 (17.42)

7.9 (17.42)

8.1 (17.86)

<1> Only available in Asia

20 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

5 Mechanical Installation

Table 9 V1000 Drive Dimensions for Models 2A0030G to 4A0038G

4-M6 t1

W1

W

3-

φ

44

F

E

3φ 22

D

Voltage

Class

Three-

Phase

200 V

Class

Three-

Phase

400 V

Class

Drive

Model

CIMR-

V 

2A0030G

2A0040G

2A0056G

4A0023G

4A0031G

4A0038G

W H D W1 H1

Dimensions mm (in)

H2 t1 A B C E F

4A0018G

290

(11.42)

420

(16.54)

305

(12.01)

265

(10.43)

400

(15.75)

8.5

(0.33)

2.5

(0.10)

158

(6.22)

205.5

(8.09)

258

(10.16)

90

(3.54)

95

(3.74)

Weight kg

(lbs)

21.8

(48.06)

21.8

(48.06)

23.2

(51.15)

21.7

(47.84)

21.8

(48.06)

22.9

(50.49)

23.2

(51.15)

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 21

5 Mechanical Installation

Table 10 V1000 Drive Dimensions for Model 2A0069G

4-M6 t1

W1

W

3φ 50

F

E

3-

φ

22

D

Voltage

Class

Drive

Model

CIMR-V 

W H D W1

Dimensions mm (in)

H1 H2 t1 A B C E F

Weight kg

(lbs)

Three-

Phase

200 V

Class

2A0069G

290

(11.42)

465

(18.31)

305

(12.01)

265

(10.43)

445

(17.52)

8.5

(0.33)

2.5

(0.10)

173

(6.81)

188

(7.40)

248

(9.76)

130

(5.12)

160

(6.30)

27.7

(61.07)

22 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

5 Mechanical Installation

Table 11 V1000 Drive Dimensions for Model BA0001H to 4A0004H

4-M5 t1

W1

W

φ

23

D

H G F E

4φ 23

φ 28.8

Voltage

Class

Single-

Phase

200 V

Class

Three-

Phase

200 V

Class

Three-

Phase

400 V

Class

Drive

Model

CIMR-

V 

BA0001H

BA0002H

BA0003H

2A0001H

2A0006H

4A0001H

4A0002H

4A0004H

W H D W1 H1 H2

Dimensions mm (in) t1 A B C E F G H

2A0002H

2A0004H

232

(9.13)

222

(8.74)

185

(7.28)

204.5

(8.05)

210

(8.27)

6

(0.24)

2

(0.08)

81

(3.19)

126

(4.96)

146

(5.75)

36

(1.42)

45

(1.77)

45

(1.77)

40

(1.58)

Weight kg

(lbs)

5.6

(12.35)

5.7

(12.57)

5.7

(12.57)

5.9

(13.01)

5.9

(13.01)

6.0

(12.23)

5.6

(12.35)

5.8

(12.79)

5.6

(12.35)

5.6

(12.35)

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 23

5 Mechanical Installation

Table 12 V1000 Drive Dimensions for Model BA0006H to 4A0011H

4-M6 t1

W1

W

φ 23

H G F E

4-

φ

23

φ 28.8

D

Voltage

Class

Single-

Phase

200 V

Class

Three-

Phase

400 V

Class

Drive

Model

CIMR-

V 

BA0006H

BA0010H

BA0012H

4A0005H

4A0007H

4A0009H

4A0011H

W H D

Three-

Phase

200 V

Class

2A0010H

2A0012H

2A0020H

257

(10.12)

255

(10.04)

235

(9.25)

Dimensions mm (in)

W1

227.5

(8.96)

H1 H2 t1 A B E F G H

241

(9.49)

7

(0.28)

2.5

(0.10)

140

(5.51)

188

(7.40)

43.5

(1.71)

50

(1.97)

50

(1.97)

50

(1.97)

Weight kg

(lbs)

8.9

(19.62)

9.0

(19.84)

9.3

(20.50)

8.9

(19.62)

8.9

(19.62)

9.2

(20.28)

8.8

(19.40)

8.9

(19.62)

8.9

(19.62)

9.2

(20.28)

24 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

5 Mechanical Installation

Table 13 V1000 Drive Dimensions for Model 2A0030H to 4A0031H

4-M6 t1

W1

W

2φ 37.5

I

D

H G

F

E

3φ 23

φ 37.5

Voltage

Class

Three-

Phase

200 V

Class

Three-

Phase

400 V

Class

Drive

Model

CIMR-

V 

2A0030H

2A0040H

4A0023H

4A0031H

W H D W1

Dimensions mm (in)

H1 H2 t1 A B C J E F G H I

2A0056H

4A0018H

385

(15.16)

420

(16.54)

305

(12.01)

360

(14.17)

400

(15.75)

8.5

(0.33)

2.5

(0.10)

158

(6.22)

205.5

(8.09)

235

(9.25)

258

(10.16)

97.5

(3.84)

2.5

(0.10)

45

(1.77)

45

(1.77)

123.3

(4.85)

Weight kg

(lbs)

28.1

(61.95)

28.1

(61.95)

29.5

(65.04)

27.9

(61.51)

28.0

(61.73)

29.1

(64.15)

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 25

5 Mechanical Installation

Table 14 V1000 Drive Dimensions for Model 2A0069H

4-M6 t1

W1

W

φ 47.5

I

D

H G F E

3φ 23

φ

47.5

φ 50

Voltage

Class

Drive

Model

CIMR-

V 

W H D W1 H1 H2

Dimensions mm (in) t1 A B C E F G H I

Three-

Phase

200 V

Class

2A0069H

411

(16.18)

465

(18.31)

305

(12.01)

386

(15.20)

445

(17.52)

8.5

(0.33)

2.5

(0.10)

183

(7.21)

228

(8.98)

246

(9.69)

75.5

(2.97)

65

(2.56)

20

(0.79)

45

(1.77)

137.5

(5.41)

Weight kg

(lbs)

33.9

(74.74)

26 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

5 Mechanical Installation

Table 15 V1000 Drive Dimensions for Model 4A0038H

4-M6 t1

W1

W

2φ 37.5

I

D

H G

F

E

3φ 23

φ 37.5

Voltage

Class

Drive

Model

CIMR-

V 

W H D

Dimensions mm (in)

W1 H1 H2 t1 A B C J E F G H I

Three-

Phase

400 V

Class

4A0038H

385

(15.16)

420

(16.54)

305

(12.01)

360

(14.17)

400

(15.75)

8.5

(0.33)

2.5

(0.10)

158

(6.22)

205.5

(8.09)

235

(9.25)

258

(10.16)

97.5

(3.84)

2.5

(0.10)

45

(1.77)

45

(1.77)

123.3

(4.85)

Weight kg

(lbs)

29.4

(64.82)

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 27

6 Electrical Installation

6 Electrical Installation

◆

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive, wait at least five minutes after all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

W ARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show drives without covers or safety shields to show details. Reinstall covers or shields before operating the drive and run the drive according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

28 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

6 Electrical Installation

W ARNING

Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Damage to Equipment

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the drive is outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 29

6 Electrical Installation

◆

Wiring Preparation

1.

Refer to Cable Gland Selection on page 36 to select the proper cable glands for the drive.

2.

Prepare all cables with terminal ends to ensure proper connections.

3.

Remove the rubber bushing covering the conduit openings at the bottom of the drive. Review Figure 8 to route the main circuit and control circuit cables through the proper conduit openings.

NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.

Figure 8

Control circuit cable

Power supply cable

Motor cable

Main circuit option cables for connection of main circuit options

Figure 8 Conduit Openings

30 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

6 Electrical Installation

◆

Wiring Instructions

Refer to the Standard and Main Circuit Connection Diagrams in the Quick Start Guide for detailed schematic wiring illustrations.

NOTICE: Do not attempt to disassemble the protective enclosure surrounding the drive. The protective enclosure is constructed as a single piece to include the heatsink. Attempting to disassemble the enclosure may void the enclosures protective integrity.

■ Removing the Front Cover

Remove the front cover of the drive to access the main circuit and control circuit wiring.

1.

Loosen the captive screws holding the front cover in place. Do not remove the screws from the cover. Remove the front cover.

Figure 9

Front cover

Figure 10

Figure 9 Removing the Front Cover

2.

Press firmly on the tabs holding the LED operator cable in place to disconnect the cable.

Remove cable

Connector release tab

Front cover screw

Front cover

Figure 10 Removing the LED Operator Cable

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 31

6 Electrical Installation

■ Main Circuit and Control Circuit Wiring

NOTICE: Use only the recommended multi conductor cable and use only one cable per cable gland.

Attempting to pass more than one wire through a cable gland create a space between wires that reduces the waterproofing and dustproofing capabilities of the cable gland, and may damage the drive.

NOTICE: Properly seal the rubber gasket along the outside of the cable gland. Improper seals may allow water or oil into the drive and damage components.

Refer to the Electrical Installation chapter of the drive Quick Start Guide for proper main circuit and control circuit wiring type, gauge, tightening torque and procedures.

Figure 11

Note: Use 3-wire cable for single phase input, and 4-wire cable for 3-phase input.

1.

After removing the rubber bushings, insert the cable glands into the holes and tighten them with the locknut.

Refer to Cable Gland Selection on page 36 for the maximum allowable tightening torque.

Cable gland

(Locknut)

Cable gland

(Body)

Figure 11 Inserting the Cable Glands

Figure 12

2.

Route the cables through the cable glands, following the instructions in Cable

Gland Selection on page 36 .

Note: Use UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity for all drive conduit holes.

32

Cable gland

(Locknut)

Cable gland

(Body)

Figure 12 Cable Routing

Cable

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

6 Electrical Installation

■

3.

Tighten the cable gland caps.

4.

Connect the wires to the main and control circuit terminals.

Reattaching the Front Cover

1.

Insert the LED operator cable into the correct port on the drive. Refer to the

Figure 10 .

2.

Replace the front cover on the drive and fasten the screws according to Table 16 .

NOTICE: Tighten all screws to the specified tightening torque. Loose screws may allow moisture or dust to enter the protective enclosure and damage drive components.

NOTICE: Do not pinch or damage the sealing gasket when attaching the front cover. Damage to the gasket may allow moisture or dust to enter the protective enclosure and damage drive components.

NOTICE: Do not use silicone sealant with cable glands or front cover to reinforce waterproofing. Corrosive vapors produced by the sealant can damage circuit boards and compromise the watertight integrity of the protective enclosure.

NOTICE: Do not pinch the LED operator cable between the waterproof/dustproof enclosure and the front cover when putting the front cover back on. This could damage the operator cable.

■ Front Cover Screws and Tightening Torque

Refer Table 16 for tightening torque specifications.

Table 16 Front Cover Installation Screws and Tightening Torque

Voltage Class

Single Phase 200 V Class

Three Phase 200 V Class

Three Phase 400 V Class

Model No. CIMR-V 

BA0001 to BA0012

2A0001 to 2A0020

2A0030 to 2A0069

4A0001 to 4A0011

4A0018 to 4A0038

Installation

Screw Size

M5

M5

M6

M5

M6

Tightening Torque

N  m

(lb-in)

2.0 to 2.5 (17.7 to 22.1)

2.0 to 2.5 (17.7 to 22.1)

5.4 to 6.0 (47.8 to 53)

2.0 to 2.5 (17.7 to 22.1)

5.4 to 6.0 (47.8 to 53)

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 33

6 Electrical Installation

◆

Fuse Installation

For details on selecting the proper fuse, refer to the Quick Start Guide packaged with the drive.

WARNING!

Electrical Shock Hazard. Connect the recommended fuses between each input terminal and the main circuit power supply (3-phase: L1, L2, L3, single-phase: L1, L2). Failure to use fuses in the power supply could result in death or serious injury in the event of a short circuit inside the drive enclosure.

WARNING!

Fire Hazard. Select the correct main circuit fuse for use with the drive. Failure to comply could result in death or serious injury due to fire. Refer to the Quick Start Guide packaged with the drive to select the correct main circuit fuse for UL/CE compliance.

Figure 13

Three-phase power supply

200 to 240 V

L1

L2

<1>

L3

1MCCB MC

+2

R/L1

S/L2

T/L3

+1

Drive

B1 B2

U/T1

V/T2

W/T3

M

Ground

Figure 13 Fuse Installation

<1> Single-phase drives do not have an L3 terminal.

34 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

7 Conditions of Acceptability

7 Conditions of Acceptability

Adhere to the installation conditions specified in this manual to take full advantage of the

NEMA Type 4X/IP66 design of this drive.

◆

Resistance Against Chemicals and Solvents

Table 17 lists the information on chemical and solvent tolerability of the drive. The drive enclosure meets these requirements:

• UL50E: Enclosures for Electrical Equipment, Environmental Considerations

NEMA Type 4X

• International Standard IEC 60529 Degrees of protection provided by enclosures (IP Code)

IP66

Refer to the appropriate enclosure specification for more details on the enclosures resistance to chemicals and solvents.

Table 17 Chemical and Solvent Tolerability

Reagent

• Hydrochloric acid (10%)

• Sulfuric acid (10%)

• Nitric acid (10%)

• Ammonia water

• Sodium chloride

• Methanol

• Ethanol

Solvent

NOTICE: Do not allow a stream of chemicals or solvents to be sprayed directly onto the drive enclosure.

Failure to do so can damage the drive.

NOTICE: Prevent moisture and other solvents from entering the drive enclosure when removing the front cover. Failing to do so can damage the drive or considerably shorten its expected performance life.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 35

8 Cable Gland Selection

8 Cable Gland Selection

◆

Cable Glands for North America

Specific cable glands and gland plate covers are not listed for North America. Table 18 and

Table 19 list the enclosure conduit hole dimensions by drive model. Use these tables to select cable glands or gland plate covers from a local supplier. Use UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity for all drive conduit holes. Cable glands or gland plate covers are supplied by the customer.

■ V1000 Drive Model BA0001G to 4A0038G

Table 18 Conduit Hole Dimensions for Models BA0001G to 4A0038G

Voltage

Class

Drive Model

CIMR-V 

Main Circuit

Conduit Hole Diameter mm (in)

Input

Holes

Output

Holes

Option

Holes

Control Circuit

Number of Holes

Hole

Diameter mm (in)

Total

Holes

Single-Phase

200 V Class

Three-Phase

200 V Class

BA0001G

BA0002G

BA0003G

BA0006G

BA0010G

BA0012G

2A0001G

2A0002G

2A0004G

2A0006G

2A0010G

2A0012G

2A0020G

2A0030G

2A0040G

2A0056G

2A0069G

22 (0.87) 22 (0.87) 22 (0.87)

28 (1.10) 28 (1.10) 28 (1.10)

22 (0.87) 22 (0.87) 22 (0.87)

28 (1.10) 28 (1.10) 28 (1.10)

1

1

1

1

22 (0.87)

22 (0.87)

3

3

36 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

8 Cable Gland Selection

Voltage

Class

Drive Model

CIMR-V 

Main Circuit

Conduit Hole Diameter mm (in)

Input

Holes

Output

Holes

Option

Holes

Control Circuit

Number of Holes

Hole

Diameter mm (in)

■

Three-Phase

400 V Class

4A0001G

4A0002G

4A0004G

4A0005G

4A0007G

4A0009G

4A0011G

4A0018G

4A0023G

4A0031G

4A0038G

22 (0.87) 22 (0.87) 22 (0.87)

28 (1.10) 28 (1.10) 28 (1.10)

1

1

22 (0.87)

V1000 Drive Model BA0001H to 4A0038H

Table 19 Conduit Hole Dimensions for Models BA0001H to 4A0038H

Total

Holes

3

Voltage

Class

Drive Model

CIMR-V 

Main Circuit

Conduit Hole Diameter mm (in)

Input

Holes

Output

Holes

Option

Holes

Control Circuit

Number of Holes

Hole

Diameter mm (in)

Total

Holes

Single-Phase

200 V Class

BA0001H

BA0002H

BA0003H

BA0006H

BA0010H

BA0012H

23 (0.91) 28.8 (1.13) 23 (0.91) 1 23 (0.91) 3

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 37

8 Cable Gland Selection

Voltage

Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

CIMR-V 

2A0001H

2A0002H

2A0004H

2A0006H

2A0010H

2A0012H

2A0020H

2A0030H

2A0040H

2A0056H

2A0069H

4A0001H

4A0002H

4A0004H

4A0005H

4A0007H

4A0009H

4A0011H

4A0018H

4A0023H

4A0031H

4A0038H

Conduit Hole Diameter

Input

Holes

Main Circuit mm (in)

Output

Holes

Option

Holes

23 (0.91) 28.8 (1.13) 23 (0.91)

37.5 (1.48) 37.5 (1.48) 37.5 (1.48)

47.5 (1.87) 47.5 (1.87) 47.5 (1.87)

47.5 (1.87) 50 (1.97) 47.5 (1.87)

23 (0.91) 28.8 (1.13) 23 (0.91)

37.5 (1.48) 37.5 (1.48) 37.5 (1.48)

Control Circuit

Number of Holes

Hole

Diameter mm (in)

1

1

23 (0.91)

23 (0.91)

Total

Holes

3

3

38 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

8 Cable Gland Selection

◆

Cable Glands for Asia

Yaskawa recommends the following SC cable glands but is not limited to SEIWA

ELECTRIC MFG Co., Ltd. for the V1000 NEMA Type 4X/IP66 drive. The SEIWA cable gland is not readily available outside of Asia.

Table 20 Cable Glands for Drive Main Circuit Wiring

Voltage

Class

Model No.

CIMR-V 

Conduit

Hole Diameter mm

Input

Holes

Cable Gland (Seiwa)

Output

Holes

Option

Holes

Appropriate

Wiring

Diameter mm

Product

Number

Tightening Torque

Body, Cap

N  m

Body,

Locknut

Single-

Phase

200 V

Class

Three-

Phase

200 V

Class

BA0001G

BA0002G

BA0003G

BA0006G

BA0010G

BA0012G

2A0001G

2A0002G

2A0004G

2A0006G

2A0008G

2A0010G

2A0012G

2A0018G

2A0020G

2A0030G

2A0040G

2A0056G

2A0069G

22

28

22

28

44

50

22

28

22

28

44

50

22

28

22

28

22

22

10.5 to 12.5

10.6 to 12

12.1 to 14

14.1 to 16

10.5 to 12.5

10.6 to 12

10.6 to 12

12.1 to 14

14.1 to 16

14.1 to 16

20.1 to 22

SCL-14A

SC-4A

SC-4B

SC-4C

SCL-14A

SC-4A

SC-4A

SC-4B

SC-4C

SC-4C

SC-6M

2.5 to 2.9

2.0 to 2.5

2.5 to 2.9

2.0 to 2.5

4.9 to 5.3

22.1 to 24.5

SC-6A

30 to 32 SCL-38A 3.4 to 3.9

2.9 to 3.4

2.9 to 3.4

2.9 to 3.4

2.9 to 3.4

5.8 to 6.3

4.9 to 5.3

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 39

8 Cable Gland Selection

Voltage

Class

Model No.

CIMR-V 

Input

Holes

Conduit

Hole Diameter mm

Output

Holes

Cable Gland (Seiwa)

Option

Holes

Appropriate

Wiring

Diameter mm

Product

Number

Tightening Torque

Body, Cap

N  m

Body,

Locknut

Three-

Phase

400 V

Class

4A0001G

4A0002G

4A0004G

4A0005G

4A0007G

4A0009G

4A0011G

4A0018G

4A0023G

4A0031G

4A0038G

22

28

44

22

28

44

22

28

22

10.5 to 12.5

10.6 to 12

20.1 to 22

SCL-14A

SC-4A

SC-6M

2.5 to 2.9

2.0 to 2.5

4.9 to 5.3

2.9 to 3.4

2.9 to 3.4

5.8 to 6.3

Note: Use 3-wire cable for single phase input, and 4-wire cable for 3-phase input.

Refer to the Electrical Installation chapter of the drive Quick Start Guide for proper main circuit wiring type, gauge, tightening torque and procedures.

■ Cable Sleeve Selection (Asia)

The cable sleeves in Table 21 can be used if wire gauges are smaller than the diameter of the cable glands. Cable sleeves are useful to prevent ingress of environmental contaminants through the interior of the cable gland.

Table 21 Cable Sleeves

Compatible sleeve

SC-6-1 × 16

SC-6-1 × 17

SC-6-1 × 18

SC-6-1 × 19

SCL-38-1 × 27-28.5

Outer Wiring Diameter mm

16

17

18

19

27 to 28.5

40 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

8 Cable Gland Selection

■ SC/SCL Cable Glands for Control Circuit Wiring (Asia)

Table 22 Control Circuit Wiring Cable Glands

Drive-Side Conduit

Openings

Hole Diameter

(mm)

Number of Holes

22 3

Appropriate

Wiring Diameter

(mm)

6.1 to 7.5

7.6 to 9.0

9.1 to 10.5

10.5 to 12.5

12.5 to 14.5

Cable Gland (Seiwa)

Product

Number

SC-3M

SC-3A

SC-3B

SCL-14A

SCL-14B

Tightening Torque N  m

Body, Cap Body, Locknut

1 to 1.5

2.5 to 2.9

2 to 2.5

2.9 to 3.4

Refer to the Electrical Installation chapter of the drive Quick Start Guide for proper control circuit wiring type, gauge, tightening torque and procedures

■

Figure 14

SC Series Cable Gland Dimensions (Asia)

Screw K

Max. A

C

Body

Cap

Model

SC-3A

SC-3B

SC-3M

H I

Locknut

Max. B

Installation plate

φ D1 = φ D

F

Rubber packing

Figure 14 SC Series Cable Gland (SC )

Table 23 SC Series Cable Gland Dimensions

Dimensions mm

Body, Cap Screw

Length

K

A B C φ D E F G H

Locknut

I

Rubber

Packing

Thickness

G 1/2 21.0

15 35 23 11.5

12 31.0 28.0 28.5

27 4 2.0

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 41

8 Cable Gland Selection

Model

Screw

Length

K

A B

Dimensions mm

Body, Cap

C φ D E F G

SC-4A

SC-4B

SC-4C

SC-6A

SC-6M

G 3/4 26.4

G1 1/4 41.9

15

20

37

54

25 14.0

17 38.0 35.0 34.5

33

37 20 34 59.5 53.5

52 49

■

Figure 15

SCL Series Cable Gland Dimensions (Asia)

Parallel pipe threads

L

Max. A

C

Body

Cap

H

Locknut

I

Rubber

Packing

Thickness

4

5

2.0

2.0

H J Max. B F

Locknut Installation plate

Rubber packing φ D1 ҈

φ D

Figure 15 SCL Series Cable Gland

Table 24 Cable Gland Dimensions (SCL )

Model

Screw

Length

L

SCL-14A

SCL-14B

G 1/4 21.0

SCL-38A G1 1/2 47.8

11.0

16

A B

Dimensions mm

Body, Cap

C φ D φ E F G H

Locknut

J

Rubber

Packing

Thickness

37.0

27.5

14.0

15.5 32.0

30 33.0

30

56.5

42.5

25 40 61 58 61 58

5

6

1.5

2.0

42 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

9 Drive Cooling Fans

9 Drive Cooling Fans

NOTICE: Follow cooling fan replacement instructions. If the cooling fan is not properly installed, damage to the drive may occur. For drives with multiple cooling fans, replace all cooling fans when performing maintenance to ensure maximum useful product life.

Contact your Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required.

◆

Number of Cooling Fans and Types

■ V1000 Drive Model BA0001G to 4A0038G

Table 25 Number of Drive Cooling Fans for Models BA0001G to 4A0038G

Single-Phase 200V Class

Drive

Models

Number of Fans

CIMR-V 

Internal

Fan

External

Fan

BA0001G – –

Three-Phase 200V Class

Drive

Models

Number of Fans

CIMR-V 

Internal

Fan

External

Fan

2A0001G – –

Three-Phase 400V Class

Drive

Models

Number of Fans

CIMR-V 

Internal

Fan

External

Fan

4A0001G – –

BA0002G

BA0003G

–

–

–

–

2A0002G

2A0004G

–

–

–

–

4A0002G

4A0004G

–

–

–

–

BA0006G

BA0010G

BA0012G

–

–

–

–

1

–

–

–

–

–

–

–

2A0006G

2A0008G

2A0010G

2A0012G

2A0018G

–

–

–

–

1

–

–

–

–

–

4A0005G

4A0007G

4A0009G

4A0011G

4A0018G

–

1

1

1

1

–

–

–

–

1

– – – 2A0020G 1 – 4A0023G 1 1

–

–

–

–

–

–

–

–

–

–

–

–

2A0030G

2A0040G

2A0056G

2A0069G

1

1

1

1

1

2

1

1

4A0031G

4A0038G

–

–

–

–

1

1

–

–

1

2

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 43

9 Drive Cooling Fans

■ V1000 Drive Model BA0001H to 4A0038H

Table 26 Number of Drive Cooling Fans for Models BA0001H to 4A0038H

Single-Phase 200V Class

Drive

Models

Number of Fans

CIMR-V 

Internal

Fan

External

Fan

BA0001H – –

Three-Phase 200V Class

Drive

Models

Number of Fans

CIMR-V 

Internal

Fan

External

Fan

2A0001H – –

BA0002H

BA0003H

BA0006H

BA0010H

BA0012H

–

–

–

–

–

1

1

–

–

–

–

–

–

–

–

–

2A0002H

2A0004H

2A0006H

2A0010H

2A0012H

2A0020H

2A0030H

–

–

–

1

1

1

1

–

–

–

–

–

–

1

Three-Phase 400V Class

Drive

Models

Number of Fans

CIMR-V 

Internal

Fan

External

Fan

4A0001H – –

4A0002H

4A0004H

–

–

–

–

4A0005H

4A0007H

4A0009H

4A0011H

4A0018H

–

–

–

1

1

–

–

–

–

1

–

–

–

–

–

–

–

–

–

2A0040H

2A0056H

2A0069H

1

1

1

1

1

2

4A0023H

4A0031H

4A0038H

1

1

1

1

1

2

44 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

9 Drive Cooling Fans

◆

Cooling Fan Replacement

■ Required Parts

Table 2 lists parts required for cooling fan replacement.

Table 27 Additional Parts

Parts Sold Separately

Cooling Fan

RTV Sealant

Description

Contact your Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required.

Manufacturer: Shin-Etsu PN: KE3494

Description: Non-Flow, Electronic Grade RTV

North America: Shin-Etsu Silicones of America, Inc.

1150 Damar Street, Akron, Ohio 44305-1201

Phone: 800-544-1745, Fax: 330-630-9855, http://www.shinetsua.com/

Asia: Shin-Etsu Chemical Co., Ltd.

6-1, Ohtemachi 2-chome, Chiyoda-ku, Tokyo 100-0004, Japan

Phone: 03-3246-5121, http://www.shinetsu.co.jp

■ Tool Requirements

Socket Wrench: An 8 mm or 10 mm socket wrench or nut driver. The tool requirement is based on drive model. Refer to Table 28 .

Table 28 Tool Requirements by Drive Model CIMR-V 

Tool required

Single-Phase

200 V Class

Three-Phase

400 V Class

8 mm socket wrench (cover removal)

10 mm socket wrench (cover removal)

7 mm socket wrench (fan removal)

BA0001G/H

BA0002G/H

BA0003G/H

BA0006G/H

BA0010G/H

BA0012G/H

–

Three-Phase

200 V Class

2A0001G/H

2A0002G/H

2A0004G/H

2A0006G/H

2A0008G

2A0010G/H

2A0012G/H

2A0018G

2A0020G/H

2A0030G/H

2A0040G/H

2A0056G/H

2A0069G/H

All models

4A0001G/H

4A0002G/H

4A0004G/H

4A0005G/H

4A0007G/H

4A0009G/H

4A0011G/H

4A0018G/H

4A0023G/H

4A0031G/H

4A0038G/H

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 45

9 Drive Cooling Fans

Refer to Figure 16 for the location of the internal fan and the external fan.

WARNING!

Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply can result in serious personal injury. Before servicing the drive, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.

CAUTION!

Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes and ensure the heatsink has cooled down.

Figure 16

Internal fan External fan

A

B

A C

A – Fan

B – Fan support

C – Fan guard

Figure 16 Cooling Fan Location in 2A0069

46 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

9 Drive Cooling Fans

■

Figure 17

Removing the Internal Fan

1.

Remove the front cover.

2.

Unplug the fan connector (CN7).

A B

C

Figure 18

A – Internal fan

B – Fan relay cable

C – Fan connector (CN7)

Figure 17 Replacing the Internal Fan

3.

Loosen the screws holding the fan unit in place, and remove the fan unit from the drive.

CIMR-V BA0012G

CIMR-V 2A0018G to 0020G

CIMR-V 4A0007G to 0011G

CIMR-V BA0010H to 0012H

CIMR-V 2A0010H to 0020H

CIMR-V 4A0011H

CIMR-V 2A0030G to 0069G

CIMR-V 4A0018G to 0038G

CIMR-V 2A0030H to 0069H

CIMR-V 4A0018H to 0038H

Figure 18 Replacing the Internal Fan

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 47

9 Drive Cooling Fans

■ Installing the Internal Fan

1.

Refer to Figure 19 to fasten the replacement fan into place.

Figure 19

Note: Refer to Figure 20 to check the three points listed below when connecting the fan and the fan support in the drive. Improper installation can damage the fan.

 Direction of the fan label

 Routing of fan lead wire

 Direction of fan support bracket

CIMR-V BA0012G

CIMR-V 2A0018G to 0020G

CIMR-V 4A0007G to 0011G

CIMR-V BA0010H to 0012H

CIMR-V 2A0010H to 0020H

CIMR-V 4A0011H

CIMR-V 2A0030G to 0069G

CIMR-V 4A0018G to 0038G

CIMR-V 2A0030H to 0069H

CIMR-V 4A0018H to 0038H

B

C

C

A

B

A

A – Label B – Cooling Fan C – Fan support

Figure 19 Internal Fan Replacement: Installation

2.

Install the fan unit back into the drive enclosure in its original position.

3.

Plug the fan connector (CN7) back in.

48 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

9 Drive Cooling Fans

■

Figure 20

Removing the External Fan

1.

Remove the front cover.

2.

Unplug the fan connector (CN7).

C

A

Figure 21

D B

A – Fan <1>

B – Fan relay cable

C – Fan connector (CN7)

D – Rubber bushing

<1> The external fan is installed outside of the waterproof/dust-proof enclosure.

Figure 20 Replacing the External Fan (Removing the External Fan in 2A0069)

3.

Remove the screws to take the fan guard out of the drive. Push the rubber bushing out of conduit hole and take the internal fan out of the drive.

Rubber bushing

Push the rubber bushing out of the wiring holes

Figure 21 Replacing the External Fan

Label

Bolt 7 mm

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 49

9 Drive Cooling Fans

■ Installing the External Fan

The external fan installation procedure differs by drive model. Refer to Figure 22 to install the external fan.

NOTICE: Install the fan so that the labeling faces inwards. The fan may be damaged if it is facing the wrong direction.

Figure 22

2A0030 - 2A0056

4A0018 - 4A0031

A

4A0038

A

2A0069

A

B B B

A – Conduit hole B – Fan unit

Figure 22 Number of the External Fan and Conduit holes

1.

Place the rubber bushing for the fan into the heatsink holes.

NOTICE: Make sure all bushings fit securely into place. If the rubber bushing left loose, water and dust can enter the drive.

2.

Feed the fan wiring through the rubber bushing.

3.

Plug the fan connector back in.

4.

Fill up the wiring hole in the rubber grommet to a minimum depth of 9.7 mm with

RTV sealant (KE-3494) specified in Table 27 .

Figure 23

A

50

B

A – Tabs B – Wiring hole filled with RTV sealant specified in Table 27

Figure 23 Fastening the Rubber bushing in 4A0038

5.

Install the fan guard onto the fan.

6.

Place the fan into its original position and fasten the fan into place.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

10 Drive Replacement

10 Drive Replacement

NOTICE

Damage to Equipment

Replace the entire unit (drive enclosure, and heatsink) in the event that any single part becomes damaged.

The drive, waterproof/dustproof enclosure, and heatsink are constructed as a single piece, and it is not possible to replace the drive separately from the protective enclosure.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 51

11 EMC Guidelines Compliance

11 EMC Guidelines Compliance

Install the drives according to EMC Guidelines Compliance in the Quick Start Guide. For the V1000 NEMA Type 4X/IP66 drive with a filter, a noise filter does not need to be installed separately.

The compliance categories of the drives are listed here:

• Category C1: CIMR-V  BA0001H to 0012H

CIMR-V  2A0001H to 0040H

CIMR-V  4A0001H to 0038H

• Category C3: CIMR-V  2A0056H to 0069H

52 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

12 Revision History

12 Revision History

Document numbers and revision dates are provided on the bottom of the back cover of the manual.

MANUAL NO.

TOBP C710606 35B <1>

Published in Japan January 2009

Revision number

Date of publication

Date of

Publication

April 2015

September 2012

July 2012

July 2011

September 2010

April 2010

January 2009

April 2008

Rev. No.

Section

<7>

<6>

<5>

<4>

<3>

<2>

<1>

−

Revised Content

Front cover Revision: Format

Back cover Revision: Address, format

All Chapters

Addition: Drive Models

New Models: CIMR-V  BA0001H to BA0012H

CIMR-V  2A0001H to 2A0006H,

2A0010H to 2A0012H, 2A0020H to 2A0069H

CIMR-V  4A0001H to 4A0038H

Revision: Revised and corrected entire documentation.

Back cover Revision: Address

Back cover Revision: Address

Front cover, back cover

Revision: Format

Back cover Revision: Address

Chapter 1, 6 Addition: Description on UL/CE compliant fuse

Chapter 9

Deletion: Fuse Selection

Chapter numbers following chapter 9 change after this deletion.

All Chapters

Addition: Drive Models

New Models: CIMR-V  2A0030 to 0069

CIMR-V  4A0018 to 0038

Corrections: Table of Contents

Chapter 9 Addition: Drive cooling fans.

− First edition

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 53