YASKAWA PROFINET V1000 Quick Start Manual
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YASKAWA AC Drive-V1000 Compact Vector Control Drive Quick Start Guide Receiving 1 Mechanical Installation 2 To properly use the product, read this manual thoroughly Electrical and retain for easy reference, inspection, and maintenance. Installation Ensure the end user receives this manual. Start-Up Programming & Operation 3 Type: CIMR-VU Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 3.0 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW MANUAL NO. TOEP C710606 14A 4 Troubleshooting 5 Specifications 6 Parameter List 7 Standards Compliance 8 2 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Table of Contents i. PREFACE & GENERAL SAFETY .................................. 7 i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . 8 i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . 9 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1. RECEIVING ................................................................... 15 1.1 Model Number and Nameplate Check . . . . . . . . . 16 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2. MECHANICAL INSTALLATION ................................... 19 2.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 20 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 21 Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . 23 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3 3. ELECTRICAL INSTALLATION..................................... 29 3.1 Standard Connection Diagram . . . . . . . . . . . . . . . 30 3.2 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 33 Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 33 Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . 33 Main Circuit Terminal Power Supply and Motor Wiring . . . 36 Control Circuit Terminal Block Functions . . . . . . . . . . . . . . 38 Removable Terminal Block Configuration . . . . . . . . . . . . . 41 Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3.3 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . . 45 3.4 Main Frequency Reference . . . . . . . . . . . . . . . . . . 47 Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 3.5 Wiring Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4. START-UP PROGRAMMING & OPERATION ............. 51 4.1 Using the Digital LED Operator . . . . . . . . . . . . . . 52 Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 52 LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . 54 Menu Structure for Digital LED Operator . . . . . . . . . . . . . . 55 4.2 The Drive and Programming Modes . . . . . . . . . . 56 Changing Parameter Settings or Values . . . . . . . . . . . . . . 56 Switching Between LOCAL and REMOTE . . . . . . . . . . . . . 57 Parameters Available in the Setup Group . . . . . . . . . . . . . 58 4.3 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . 59 Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . . 59 Subchart A1: Simple Motor Set-Up with Energy Savings or Speed Search using V/f Mode . . . . . . . . . . . . . 61 Subchart A2: High Performance Operation Using Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . . . 62 4 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Subchart A3: Operation with Permanent Magnet Motors . 63 4.4 Application Presets . . . . . . . . . . . . . . . . . . . . . . . . 64 Application Preset Function (APPL) . . . . . . . . . . . . . . . . . 64 Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 64 4.5 Basic Drive Setup Adjustments. . . . . . . . . . . . . . . 66 Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . . Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . Run Command Input Selection: b1-02 . . . . . . . . . . . . . . . Drive Duty Mode and Carrier Frequency Selection: C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . . 66 66 67 69 71 72 4.6 Test Run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Powering Up the Drive and Operation Status Display . . . 73 Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Operating with the Load Connected . . . . . . . . . . . . . . . . . 78 4.7 Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 79 5. TROUBLESHOOTING .................................................. 81 5.1 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . . 82 Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . 82 5.2 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Fault Displays, Causes, and Possible Solutions . . . . . . . . 83 5.3 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Alarm Codes, Causes, and Possible Solutions . . . . . . . . . 96 5.4 Operator Programming Errors. . . . . . . . . . . . . . . . 99 oPE Codes, Causes, and Possible Solutions . . . . . . . . . . 99 5.5 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . 100 Auto-Tuning Codes, Causes, and Possible Solutions . . 100 5.6 Diagnosing and Resetting Faults . . . . . . . . . . . . 103 Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5 6. SPECIFICATIONS....................................................... 105 6.1 Heavy Duty and Normal Duty Ratings . . . . . . . . 106 6.2 Single/Three-Phase 200 V Class Drive. . . . . . . . 107 6.3 Three-Phase 400 V Class Drives . . . . . . . . . . . . 110 7. PARAMETER LIST ..................................................... 113 7.1 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . 114 8. STANDARDS COMPLIANCE ..................................... 143 8.1 European Standards . . . . . . . . . . . . . . . . . . . . . . 144 CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . 144 EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 146 8.2 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 151 Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 154 8.3 Safe Disable Input Precautions . . . . . . . . . . . . . 156 Safe Disable Function Description . . . . . . . . . . . . . . . . . . 156 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 6 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide i Preface & General Safety This section provides safety messages pertinent to this product, that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. I.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 I.2 GENERAL SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7 i.1 Preface i.1 Preface Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products. ◆ Applicable Documentation The following manuals are available for V1000 series drives: V1000 Series AC Drive Installation & Start-Up Manual Read this manual first. This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation. STOP V1000 Series AC Drive Technical Manual Read this manual for detailed information about parameter usage. Contact a Yaskawa representative to order this manual. V1000 ᵄᢙᜰ ᱜォㅒォㆬᛯ ജᵄᢙ ജ㔚ᵹ ജ㔚 ࡕ࠾࠲ ࡌࡈࠔࠗ ࠶࠻ࠕ࠶ࡊ ࡄࡔ࠲⸳ቯ ࠝ࠻࠴ࡘ࠾ࡦࠣ ෂޓ㒾 (Hz) (Hz) (A) (V) ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ߎߣޕ ㅢ㔚ਛ߅ࠃ߮㔚Ḯㆤᢿᓟ5 ಽએౝߪࡈࡠࡦ࠻ࠞࡃࠍ ᄖߐߥߎߣޕ 400V ⚖ࠗࡦࡃ࠲ߩ႐วߪޔ㔚Ḯߩਛᕈὐ߇ធ ߐࠇߡࠆߎߣࠍ⏕ߔࠆߎߣޕ㧔ޓޓኻᔕ㧕 8 V1000 Series AC Drive Quick Start Guide This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple set-up and adjustment. Refere to the V1000 Technical Manual for complete descriptions of drive features and functions. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide t i.2 General Safety General Safety Preface & General Safety \ i.2 ◆ Supplemental Safety Information General Precautions • The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual. • Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable. • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover. • If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office. i WARNING Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes. The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems. DANGER Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 9 i.2 General Safety WARNING Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message. CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message. NOTICE Indicates a property damage message. NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message. 10 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide t i.2 General Safety Preface & General Safety \ ◆ Safety Messages DANGER Heed the safety messages in this manual. Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual. Electrical Shock Hazard i Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level. WARNING Sudden Movement Hazard System may start unexpectedly upon application of power, resulting in death or serious injury. Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and machine loads before applying power to the drive. When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factory settings and the drive will not perform as outlined in this manual. Unpredictable equipment operation may result in death or serious injury. Take special note of custom I/O programming in the drive before attempting to operate equipment. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 11 i.2 General Safety WARNING Electrical Shock Hazard Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment. Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives. Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. Fire Hazard Do not use an improper voltage source. Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. CAUTION Crush Hazard Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. 12 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide t i.2 General Safety \ Preface & General Safety NOTICE Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards. Failure to comply may result in ESD damage to the drive circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could result in damage to the drive. i Do not perform a withstand voltage test on any part of the drive. Failure to comply could result in damage to the sensitive devices within the drive. Do not operate damaged equipment. Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts. Install adequate branch circuit short circuit protection per applicable codes. Failure to comply could result in damage to the drive. The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac maximum (200V Class) and 480 Vac maximum (400V Class). Do not expose the drive to halogen group disinfectants. Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 13 i.2 General Safety ◆ Drive Label Warnings Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2. Figure i.1 WARNING Risk of electric shock. Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. Figure i.1 Warning Information Figure i.2 STOP V1000 ᵄᢙᜰ ᱜォㅒォㆬᛯ ജᵄᢙ ജ㔚ᵹ ജ㔚 ࡕ࠾࠲ ࡌࡈࠔࠗ ࠶࠻ࠕ࠶ࡊ ࡄࡔ࠲⸳ቯ ࠝ࠻࠴ࡘ࠾ࡦࠣ ෂޓ㒾 (Hz) (Hz) (A) (V) ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ߎߣޕ ㅢ㔚ਛ߅ࠃ߮㔚Ḯㆤᢿᓟ5 ಽએౝߪࡈࡠࡦ࠻ࠞࡃࠍ ᄖߐߥߎߣޕ 400V ⚖ࠗࡦࡃ࠲ߩ႐วߪޔ㔚Ḯߩਛᕈὐ߇ធ ߐࠇߡࠆߎߣࠍ⏕ߔࠆߎߣޕ㧔ޓޓኻᔕ㧕 Warning Display Figure i.2 Warning Information Position 14 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 1 Receiving This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components. 1.1 MODEL NUMBER AND NAMEPLATE CHECK. . . . . . . . . 16 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 15 1.1 Model Number and Nameplate Check 1.1 Model Number and Nameplate Check Please perform the following tasks after receiving the drive: • Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately. • Verify receipt of the correct model by checking the information on the nameplate. • If you have received the wrong model or the drive does not function properly, contact your supplier. ◆ Nameplate Figure 1.1 Normal Duty Amps/Heavy Duty Amps AC drive model %+/487#(##4'8# Input specifications Output specifications #%2*8*\# #%2*8*\## Lot number Serial number Software version Enclosure Type +056#..#6+10%#6')14;++ PASS #UUGODNGFKP75# RoHS Figure 1.1 Nameplate Information 16 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 1.1 Model Number and Nameplate Check Drive V1000 Series No. USA A Japan C Europe No. 0001 No. Customized Specifications A Standard model Region Code U A No. A B Voltage Class 1-phase, 200-240 Vac 2 3-phase, 200-240 Vac 4 3-phase, 380-480 Vac A M N S Voltage Class IP00 B IP20 F IP20 No. A A B Receiving CIMR- V U 2 Design Revision Order 1 Environmental Specification * Standard Humidity- and dust-resistant Oil-resistant Vibration-resistant Single-Phase 200 V Normal Duty Heavy Duty No. Max. Motor Capacity kW Rated Output Current A No. Max. Motor Capacity kW Rated Output Current A 0001 0.2 1.2 0001 0.1 0.8 0002 0.4 1.9 0002 0.2 1.6 0003 0.75 3.3 0003 0.4 3 0006 1.1 6 0006 0.75 5 0010 2.2 9.6 0010 1.5 8 0012 3.0 12 0012 2.2 11 Three-Phase 200 V Normal Duty Heavy Duty No. Max. Motor Capacity kW Rated Output Current A No. Max. Motor Capacity kW Rated Output Current A 0001 0.2 1.2 0001 0.1 0.8 0002 0.4 1.9 0002 0.2 1.6 0004 0.75 3.5 0004 0.4 3 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 17 1.1 Model Number and Nameplate Check Normal Duty Heavy Duty 0006 1.1 6 0006 0.75 5 0010 2.2 9.6 0010 1.5 8 0012 3.0 12 0012 2.2 11 0020 5.5 19.6 0020 3.7 17.5 0030 7.5 30 0030 5.5 25 0040 11 40 0040 7.5 33 0056 15 56 0056 11 47 0069 18.5 69 0069 15 60 Three-Phase 400 V Normal Duty Heavy Duty Max. Motor Capacity kW Rated Output Current A No. Max. Motor Capacity kW Rated Output Current A 0001 0.4 1.2 0001 0.2 1.2 0002 0.75 2.1 0002 0.4 1.8 0003 1.5 4.1 0003 0.75 3.4 0004 2.2 5.4 0004 1.5 4.8 0005 3.0 6.9 0005 2.2 5.5 0007 3.7 8.8 0007 3.0 7.2 0011 5.5 11.1 0011 3.7 9.2 0018 7.5 17.5 0018 5.5 14.8 0023 11 23 0023 7.5 18 0031 15 31 0031 11 24 0038 18.5 38 0038 15 31 No. * Drives with these specifications do not guarantee complete protection for the specified environmental condition. 18 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 2 Mechanical Installation This chapter explains how to properly mount and install the drive. 2.1 MECHANICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . 20 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 19 2.1 Mechanical Installation 2.1 Mechanical Installation This section outlines specifications, procedures, and environment for proper mechanical installation of the drive. ◆ Installation Environment To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides description of the appropriate environment for the drive. Table 2.1 Installation Environment Environment Conditions Installation Area Indoors Ambient Temperature -10 C to +40 C (IP20/NEMA Type 1) -10 C to +50 C (IP20/Open-Chassis) Drive reliability improves in enviroments without wide temperature fluctuations. When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive. Humidity 95% RH or less and free of condensation Storage Temperature -20 C to +60 C Surrounding Area • Install the drive in an area free from: • oil mist and dust • metal shavings, oil, water or other foreign materials • radioactive materials • combustible materials (e.g., wood) • harmful gases and liquids • excessive vibration • chlorides • direct sunlight. Altitude 1000 m or lower Vibration 10 to 20 Hz at 9.8 m/s2 20 to 55 Hz at 5.9 m/s2 Orientation Install the drive vertically to maintain maximum cooling effects. NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before start-up, as the cover will reduce ventilation and cause the drive to overheat. 20 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 2.1 Mechanical Installation ◆ Installation Orientation and Spacing Mechanical Installation Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling. Figure 2.1 A B B 2 A – Correct B – Incorrect Figure 2.1 Correct Installation Orientation ■ Single Drive Installation To maintain sufficient space for airflow and wiring, refer to Figure 2.2. Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink. Figure 2.2 A Side Clearance A Top/Bottom Clearance C B C A – 30 mm minimum B – Airflow direction C – 100 mm minimum D – Figure 2.2 Correct Installation Spacing Note: IP20/NEMA Type 1 and IP20/Open-Chassis models require the same amount of space above and below the drive for installation. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 21 2.1 Mechanical Installation ■ Multiple Drive Installation When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mm according to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to Parameter List on page 113. Figure 2.3 A B B 2 mm C D C A – Line up the tops of the drives. B – 30 mm minimum C – 100 mm minimum D – Airflow direction Figure 2.3 Space Between Drives (Side-by-Side Mounting) Note: When installing drives of different sizes into the same enclosure panel, the tops of the drives should line up. Leave space between the top and bottom of stacked drives for cooling fan replacement if required. Using this method, it is possible to replace the cooling fans later. NOTICE: When drives with IP20/NEMA Type 1 enclosure are mounted side by side, the top covers of all units must be removed as shown in the figure below. Figure 2.4 Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure 22 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 2.1 Mechanical Installation ◆ Exterior and Mounting Dimensions IP20/Open-Chassis Drives Mechanical Installation ■ Table 2.2 IP20/Open-Chassis (without an EMC filter) t1 2-M4 2 H1 H W1 Voltage Class Single-Phase 200 V Class Three-Phase 200 V Class D1 H2 W D Dimensions (in) Drive Model CIMR-V W1 H1 W H D t1 H2 D1 Weight (lb) BA0001B 2.20 4.65 2.68 5.04 2.99 0.12 0.20 0.26 1.3 BA0002B 2.20 4.65 2.68 5.04 2.99 0.12 0.20 0.26 1.3 BA0003B 2.20 4.65 2.68 5.04 4.65 0.20 0.20 1.52 2.2 2A0001B 3.78 4.65 4.25 5.04 5.08 0.12 0.20 2.28 1.3 2A0002B 3.78 4.65 4.25 5.04 5.41 0.12 0.20 2.28 1.3 2A0004B 5.04 4.65 5.51 5.04 5.63 0.12 0.20 2.56 2.0 2A0006B 3.78 4.65 4.25 5.04 5.08 0.12 0.20 2.28 2.4 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 23 2.1 Mechanical Installation Table 2.3 IP20/Open-Chassis (without an EMC filter) W1 H2 H1 H 4-M4 W Voltage Class Single-Phase 200 V Class Three-Phase 200 V Class Three-Phase 400 V Class 24 D1 t1 D Dimensions (in) Drive Model CIMR-V W1 H1 W H D t1 H2 D1 Weight (lb) BA0006B 3.78 4.65 4.25 5.04 5.41 0.20 0.20 2.28 3.7 BA0010B 3.78 4.65 4.25 5.04 6.06 0.20 0.20 2.28 4.0 BA0012B 5.04 4.65 5.51 5.04 6.42 0.20 0.20 2.56 5.3 2A0010B 3.78 4.65 4.25 5.04 5.08 0.20 0.20 2.28 3.7 2A0012B 3.78 4.65 4.25 5.04 5.41 0.20 0.20 2.28 3.7 2A0020B 5.04 4.65 5.51 5.04 5.63 0.20 0.20 2.56 5.3 4A0001B 3.78 4.65 4.25 5.04 3.19 0.20 0.20 0.39 2.2 4A0002B 3.78 4.65 4.25 5.04 3.90 0.20 0.20 1.10 2.6 4A0004B 3.78 4.65 4.25 5.04 5.41 0.20 0.20 2.28 3.7 4A0005B 3.78 4.65 4.25 5.04 6.06 0.20 0.20 2.28 3.7 4A0007B 3.78 4.65 4.25 5.04 6.06 0.20 0.20 2.28 3.7 4A0009B 3.78 4.65 4.25 5.04 6.06 0.20 0.20 2.28 3.7 4A0011B 5.04 4.65 5.51 5.04 5.63 0.20 0.20 2.56 5.3 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 2.1 Mechanical Installation ■ IP20/NEMA Type 1 Drives 2-M4 H2 H1 H W1 Mechanical Installation Table 2.4 IP20/NEMA Type 1 (without an EMC filter) H5 H4 2 Voltage Class Single-Phase 200 V Class Three-Phase 200 V Class D1 D H3 W Drive Model CIMR-V W1 Dimensions (in) H2 W H1 D t1 H5 D1 H H4 H3 H6 Weight (lb) BA0001F 2.20 4.65 2.68 5.10 2.99 0.12 0.20 0.26 5.89 0.79 0.16 0.06 1.5 BA0002F 2.20 4.65 2.68 5.10 2.99 0.12 0.20 0.26 5.89 0.79 0.16 0.06 1.8 BA0003F 2.20 4.65 2.68 5.10 4.65 0.20 0.20 1.54 5.89 0.79 0.16 0.06 2.4 2A0001F 2.20 4.65 2.68 5.10 2.99 0.12 0.20 0.26 5.89 0.79 0.16 0.06 3.8 2A0002F 2.20 4.65 2.68 5.10 2.99 0.12 0.20 0.26 5.89 0.79 0.16 0.06 3.8 2A0004F 2.20 4.65 2.68 5.10 4.25 0.20 0.20 1.54 5.89 0.79 0.16 0.06 2.2 2A0006F 2.20 4.65 2.68 5.10 5.04 0.20 0.20 2.32 5.89 0.79 0.16 0.06 3.7 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 25 2.1 Mechanical Installation Table 2.5 IP20/NEMA Type 1 (without an EMC filter) H H2 H1 H5 H4 4-M4 W1 D1 Drive Model Voltage Class CIMR-V W1 H2 Single-Phase 200 V Class Three-Phase 200 V Class Three-Phase 400 V Class 26 D H3 W Dimensions (in) W H1 D t1 H5 D1 H H4 H3 H6 Weight (lb) BA0006F 3.78 4.65 4.25 5.10 5.41 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.8 BA0010F 3.78 4.65 4.25 5.10 6.06 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.8 BA0012F 5.04 4.65 5.51 5.24 6.42 0.20 0.20 2.56 6.02 0.79 0.19 0.20 5.3 2A0010F 3.78 4.65 4.25 5.10 5.08 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.3 2A0012F 3.78 4.65 4.25 5.10 5.41 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.5 2A0020F 5.04 4.65 5.51 5.24 5.63 0.20 0.20 2.56 6.02 0.79 0.19 0.20 5.3 4A0001F 3.78 4.65 4.25 5.10 3.19 0.20 0.20 0.39 5.89 0.79 0.16 0.06 2.2 4A0002F 3.78 4.65 4.25 5.10 3.90 0.20 0.20 1.10 5.89 0.79 0.16 0.06 2.7 4A0004F 3.78 4.65 4.25 5.10 5.41 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.5 4A0005F 3.78 4.65 4.25 5.10 6.06 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.8 4A0007F 3.78 4.65 4.25 5.10 6.06 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.8 4A0009F 3.78 4.65 4.25 5.10 6.06 0.20 0.20 2.28 5.89 0.79 0.16 0.06 3.8 4A0011F 5.04 4.65 5.51 5.24 5.63 0.20 0.20 2.56 6.02 0.79 0.19 0.20 5.3 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 2.1 Mechanical Installation Table 2.6 IP20/NEMA Type 1 (without an EMC filter) W1 Mechanical Installation H H1 H2 4-M5 Voltage Class Three-Phase 200 V Class Three-Phase 400 V Class t1 D1 H3 W H4 H5 2 D Dimensions (in) Drive Model CIMR-V W1 H2 2A0030F 4.80 9.76 5.51 9.21 5.51 0.20 0.51 2.17 10.00 0.51 0.24 2A0040F 4.80 9.76 5.51 9.21 5.51 0.20 0.51 2.17 10.00 0.51 0.24 4.80 2A0056F 6.30 11.18 7.09 10.63 6.42 0.20 0.51 2.95 11.42 0.59 0.24 6.30 2A0069F 7.56 13.23 8.66 12.60 7.36 0.20 1.18 3.07 14.09 0.59 0.28 7.56 4A0018F 4.80 9.76 5.51 9.21 5.51 0.20 0.51 2.17 10.00 0.51 0.24 4.80 4A0023F 4.80 9.76 5.51 9.21 5.51 0.20 0.51 2.17 10.00 0.51 0.24 4.80 4A0031F 6.30 11.18 7.09 10.63 5.63 0.20 0.51 2.17 11.42 0.59 0.24 6.30 4A0038F 6.30 11.18 7.09 10.63 6.42 0.20 0.59 2.95 11.42 0.51 0.24 6.30 W H1 D t H5 D1 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide H H4 H3 Weight (lb) 4.80 27 2.1 Mechanical Installation 28 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3 Electrical Installation This chapter explains proper procedures for wiring the control circuit terminals, motor and power supply. 3.1 STANDARD CONNECTION DIAGRAM. . . . . . . . . . . . . . . 30 3.2 MAIN CIRCUIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.3 I/O CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 3.4 MAIN FREQUENCY REFERENCE . . . . . . . . . . . . . . . . . . 47 3.5 WIRING CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 29 3.1 Standard Connection Diagram 3.1 Standard Connection Diagram Connect the drive and peripheral devices as shown in Figure 3.1. It is possible to run the drive via the digital operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up Programming & Operation on page 51 for instructions on operating the drive. NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 18,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class). NOTICE: When the input voltage is 480 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use an inverter duty motor. Failure to comply could lead to motor insulation breakdown. NOTICE: Do not connect the AC control circuit ground to the drive enclosure. Improper drive grounding can cause the control circuit to malfunction. NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA, connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devices could result in damage to the photocoupler output of the drive. 30 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.1 Standard Connection Diagram Figure 3.1 DC reactor (option) *3 2 MCCB THRX OFF ON MC Forward run/stop Reverse run/stop MC THRX SA Thermal relay for motor cooling fan TRX MC SA TRX MC MA Thermal relay Braking resistor (option) (option) Jumper +2 - +1 B1 B2 V1000 S/L2 T/L3 Control circuit S2 S3 DIP switch S1 V V M W Ground 10 W or less (400 V class) 100 W or less (200 V class) I S5 S6 *5 SC Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting) 3 MA Fault S7 Digital inputs (default setting) DIP switch S3 +24 V 8 mA 24 V MB Sink MC P1 During Run (photocoupler 1) P2 Frequency agree (photocoupler 2) PC Photocoupler output common 0V RP Pulse train input (max. 32 kHz) +V Setting power supply +10.5 max. 20 mA MP A1 0 to +10 V (20 kW) A2 0 to +10 V (20 kW) (0)4 to 20 mA (250 W) AC DIP switch S2 Safety switch Digital output 5 ~ 48 Vdc 2 to 50 mA (default setting) Source Shield ground terminal AM AC Termination resistor 120 W, 1/2 W R+ HC Jumper M FW S1 S4 Safe Disable Input Cooling fan U W/T3 Fault reset Multi-step speed 1 main/aux switch Multi-step speed 2 2 kW FV V/T2 External fault Main speed frequency reference. Multi-function programmable s1 U/T1 Option card connector Fault relay Jog reference FU t1 Main circuit Motor r1 R/L1 *4 SA *2 *1 Electrical Installation _ Terminals +1, +2, , B1, and B2 are for connecting options. Never connect power supply lines to these terminals. 2 MCCB For single phase 200 V r1 power supply, use s1 R/L1 and S/L2. t1 MC 1 MCCB Three phase R/L1 power supply S/L2 200 to 240 V T/L3 Pulse train output 0 to 32 kHz Analog monitor + output AM 0 to +10 Vdc - (2 mA) *6 Comm. connector Monitor output R- *7 S+ H1 SIG MEMOBUS/ Modbus comm. RS-485/422 Cable shield ground shielded line main circuit terminal twisted-pair shielded line control terminal Figure 3.1 Drive Standard Connection Diagram YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 31 3.1 Standard Connection Diagram * 1. * 2. * 3. * 4. * 5. Remove the jumper when installing an optional DC reactor. The MC on the input side of the main circuit should open when the thermal relay is triggered. Self-cooled motors do not require separate cooling fan motor wiring. Connected using sequence input signal (S1 to S7) from NPN transistor; Default: sink mode ( 0 V com) Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply. Refer to I/O Connections on page 45. * 6. Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters and wattmeters; they are intended for use as a feedback-type of signal. * 7. Disconnect the wire jumper between HC and H1 when utilizing the safety input. WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameter is properly set (S5 for 3-wire; H1-05 = “0”). Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment. WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-wire control, a momentary closure on terminal S1 may cause the drive to start. WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default)). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury. WARNING! When the application preset funcion is executed (or A1-06 is set to any value other than 0) the drive I/O terminal funcitons change. This may cause unexpected operation and potential damage to equipment or injury. Figure 3.2 illustrates an example of a 3-wire sequence. Figure 3.2 Drive Stop relay (N.C.) Run relay (N.O.) S1 S2 S5 SC Run command (run on momentary close) Stop command (stop on momentary open) Foward/reverse command (multi-function input: H1-05 = 0) Sequence input common Figure 3.2 3-Wire Sequence 32 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.2 Main Circuit Wiring 3.2 Main Circuit Wiring NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections. ◆ Main Circuit Terminal Functions Table 3.1 Main Circuit Terminal Functions Terminal R/L1 S/L2 T/L3 Type Function Reference Connects line power to the drive. Main circuit power Drives with single phase 200 V input power use terminals R/L1 supply input and S/L2 only (T/L3 must not be used). 3 U/T1 V/T2 Drive output Connects to the motor. Braking resistor Available for connecting a braking resistor or the braking resistor unit option. DC reactor connection These terminals are shorted at shipment. Remove the shorting bar between +1 and +2 when connecting to this terminal. DC power supply input For connecting a DC power supply. Ground Grounding Terminal For 200 V class: 100 Ω or less For 400 V class: 10 Ω or less 37 W/T3 B1 B2 +1 +2 +1 – (2 terminals) 37 ◆ Wire Gauges and Tightening Torque Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.5. Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75°C 600 Vac vinylsheathed wire assuming ambient temperature within 30°C and wiring distance less than 100 m. 2. Terminals +1, +2, –, B1 and B2 are for connecting optional devices such as a DC reactor or braking resistor. Do not connect other non-specified devices to these terminals. • Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop: • Line drop voltage (V) = 3 x wire resistance (Ω/km) x wire length (m) x current (A) x10-3 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Electrical Installation This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit of the drive. 33 3.2 Main Circuit Wiring • Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unit wire gauges. • Refer to Standards Compliance on page 143 for information on UL compliance. ■ Single-Phase 200 V Class Table 3.2 Wire Gauge and Torque Specifications Model CIMRV BA Terminal Screw Size Tightening Torque N•m (lb.in.) Applicable Gauge mm2 (AWG) Recommended Gauge mm2 (AWG) Line Type 0001 0002 0003 R/L1, S/L2, U/T1, V/T2, W/ T3, –, +1, +2, B1, B2, M3.5 0.8 to 1.0 (7.1 to 8.9) 0.75 to 2.0 (18 to 14) 2 (14) Note: 1. 0006 R/L1, S/L2, U/T1, V/T2, W/ T3, –, +1, +2, B1, B2, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 2 (14) Note: 1. R/L1, S/L2, U/T1, V/T2, W/ T3, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 3.5 (12) Note: 1. –, +1, +2, B1, B2, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. R/L1, S/L2, U/T1, V/T2, W/ T3, –, +1, +2, B1, B2, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. 0010 0012 ■ Three-Phase 200 V Class Table 3.3 Wire Gauge and Torque Specifications Model CIMRV 2A Terminal Screw Size Tightening Torque N•m (lb.in.) 0001 0002 0004 0006 R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2, M3.5 0.8 to 1.0 (7.1 to 8.9) 0.75 to 2.0 (18 to 14) 2 (14) Note: 1. R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 2 (14) Note: 1. M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 3.5 (12) Note: 1. 0012 R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 3.5 (12) Note: 1. 0020 R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. 0010 34 Applicable Recommended Gauge Gauge mm2 (AWG) mm2 (AWG) Line Type YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.2 Main Circuit Wiring 0030 0040 0056 Screw Size Tightening Torque N•m (lb.in.) R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. B1,B2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 14 (6) Note: 1. B1,B2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 M6 4 to 6 (35.4 to 53.1) 14 to 22 (6 to 4) 22 (4) Note: 1. B1,B2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 8 (10 to 8) 8 (8) Note: 1. M6 4 to 6 (35.4 to 53.1) 14 to 22 (6 to 4) 22 (4) Note: 1. M8 9 to 11 (79.7 to 11.0) 8 to 38 (8 to 2) 38 (2) Note: 1. M5 2 to 2.5 (17.7 to 22.1) 8 to 14 (8 to 6) 14 (6) Note: 1. M6 4 to 6 (35.4 to 53.1) 8 to 22 (8 to 4) 22 (4) Note: 1. Terminal R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 0069 ■ B1,B2 Applicable Recommended Gauge Gauge mm2 (AWG) mm2 (AWG) Line Type Three-Phase 400 V Class Table 3.4 Wire Gauge and Torque Specifications Model CIMRV 4A Terminal Screw Size Tightening Torque N•m (lb.in.) 0001 0002 0004 0005 0007 R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2, M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 2 (14) Note: 1. R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 2 (14) Note: 1. M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 3.5 (12) Note: 1. 0009 Applicable Recommended Gauge Gauge mm2 (AWG) mm2 (AWG) YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Line Type 35 Electrical Installation Model CIMRV 2A 3 3.2 Main Circuit Wiring Model CIMRV 4A 0011 0018 Terminal Screw Size Tightening Torque N•m (lb.in.) R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2, B1, B2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 2 (14) Note: 1. M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 3.5 (12) Note: 1. R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. B1,B2 M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 5.5 (10) Note: 1. M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. M4 1.2 to 1.5 (10.6 to 13.3) 2.0 to 5.5 (14 to 10) 5.5 (10) Note: 1. M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 5.5 (10) Note: 1. R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. B1,B2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 8 (10 to 8) 8 (8) Note: 1. M6 4 to 6 (35.4 to 53.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 14 (10 to 6) 14 (6) Note: 1. B1,B2 M5 2 to 2.5 (17.7 to 22.1) 5.5 to 8 (10 to 8) 8 (8) Note: 1. M6 4 to 6 (35.4 to 53.1) 5.5 to 14 (10 to 6) 8 (8) Note: 1. R/L1,S/L2,T/L3,U/T1,V/ T2,W/T3,-,+1,+2 0023 0031 0038 B1,B2 Applicable Recommended Gauge Gauge mm2 (AWG) mm2 (AWG) Line Type ◆ Main Circuit Terminal Power Supply and Motor Wiring This section outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor terminals. NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward. NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper application of noise filters could result in damage to the drive. NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to 36 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.2 Main Circuit Wiring output terminals. Cable Length Between Drive and Motor When the cable length between the drive and the motor is too long (especially at low frequency output), note that the cable voltage drop may cause reduced motor torque. Drive output current will increase as the leakage current from the cable increases. An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection. Adjust the drive carrier frequency according to the following table. If the motor wiring distance exceeds 100 m because of the system configuration, reduce the ground currents. Refer to Carrier Frequency Selection: C6-02 on page 71. Refer to Table 3.5 to set the carrier frequency to an appropriate level. Table 3.5 Cable Length Between Drive and Motor Cable Length Carrier Frequency 50 m or less 100 m or less Greater than 100 m 15 kHz or less 5 kHz or less 2 kHz or less 3 Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected motors when running multiple motors from a single drive. ■ Ground Wiring Follow the precautions to wire the ground for one drive or a series of drives. WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury. WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment. NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical interference. NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment. Refer to Figure 3.3 when using multiple drives. Do not loop the ground wire. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Electrical Installation ■ 37 3.2 Main Circuit Wiring Figure 3.3 A B A A – Correct B – Incorrect Figure 3.3 Multiple Drive Wiring ■ Wiring the Main Circuit Terminal WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may result in death or serious injury. Note: 1. A cover placed over the DC Bus and braking circuit terminals prior to shipment helps prevent miswiring. Cut away covers as needed for terminals with a needle-nose pliers. A A – Protective Cover to Prevent Miswiring 2. The ground terminal screw on IP20/NEMA Type 1 holds the protective cover in place. ◆ Control Circuit Terminal Block Functions Drive parameters determine which functions apply to the multi-function digital inputs (S1 to S7), multi-function digital outputs (MA, MB), multi-function pulse inputs and outputs (RP, MP) and multi-function photocoupler outputs (P1, P2). The default is called out next to each terminal. WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury. WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter A1-06 may change the I/O terminal function automatically from the factory setting. Refer to Application Presets on page 64. Failure to comply may result in death or serious injury. NOTICE: Do not switch an input contactor more often than once every 30 minutes. Improper equipment sequencing could shorten useful life of the drive electrolytic capacitors and circuit relays. Normally the drive I/O should be used to stop and start the motor. 38 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.2 Main Circuit Wiring ■ Input Terminals Table 3.6 Control Circuit Input Terminals MultiFunction Digital Inputs Safety Input No. Terminal Name (Function) S1 Multi-function input 1 (Closed: Forward run, Open: Stop) S2 Multi-function input 2 (Closed: Reverse run, Open: Stop) S3 Multi-function input 3 (External fault (N.O.)) S4 Multi-function input 4 (Fault reset) S5 Multi-function input 5 (Multi-step speed reference 1) S6 Multi-function input 6 (Multi-step speed reference 2) S7 Multi-function input 7 (Jog reference) SC Multi-function input common (Control common) Sequence common HC Power supply for safety input command +24 Vdc (max 10 mA allowed) H1 Safety input command Open: Coast to stop safety input Closed: Normal operation Note: Disconnect wire jumper between HC and H1 when using safety input. RP Response frequency: 0.5 to 32 kHz (Duty Cycle: 30 to 70%) Multi-function pulse train input (frequency (High level voltage: 3.5 to 13.2 Vdc) reference) (Low level voltage: 0.0 to 0.8 Vdc) (input impedance: 3 kΩ) Main +V Frequency Reference A1 Input Function (Signal Level) Default Setting Photocoupler 24 Vdc, 8 mA Note: Drive preset to sinking mode. When using source mode, set DIP switch S3 to allow for a 24 Vdc (±10%) external power supply. Refer to page 45. Electrical Installation Type 3 Analog input power supply +10.5 Vdc (max allowable current 20 mA) Multi-function analog input (frequency reference) Input voltage 0 to +10 Vdc (20 kΩ) resolution 1/ 1000 A2 Multi-function analog input (frequency reference) Input voltage or input current (Selected by DIP switch S1) 0 to +10 Vdc (20 kΩ) resolution: 1/1000 4 to 20 mA (250 Ω) or 0 to 20 mA (250 Ω) resolution: 1/500 AC Frequency reference common 0 Vdc YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 39 3.2 Main Circuit Wiring ■ Output Terminals Table 3.7 Control Circuit Output Terminals Type Multi-Function Digital Output Multi-Function Photocoupler Output Monitor Output No. MA N.O. (fault) MB N.C. output (fault) MC Digital output common P1 Function (Signal Level) Default Setting Terminal Name (Function) Digital output 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Photocoupler output 1 (during run) P2 Photocoupler output 2 (Frequency agree) Photocoupler output 48 Vdc, 2 to 50 mA PC Photocoupler output common MP Pulse train output (input frequency) 32 kHz (max) AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/1000 AC 0V Monitor common Connect a suppression diode as shown in Figure 3.4 when driving a reactive load such as a relay coil. Ensure the diode rating is greater than the circuit voltage. 40 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.2 Main Circuit Wiring Figure 3.4 B C A A – External power, 48 V max. B – Suppression diode Electrical Installation D C – Coil D – 50 mA or less Figure 3.4 Connecting a Suppression Diode ■ Serial Communication Terminals Table 3.8 Control Circuit Terminals: Serial Communications Type MEMOBUS/ Modbus Communication No. Signal Name R+ Communications input (+) R- Communications input (-) S+ Communications output (+) S- Communications output (-) IG Shield ground 3 Function (Signal Level) MEMOBUS/Modbus RS-485/422 MEMOBUS/ communication: Use a RS-485 Modbus communication or RS-422 cable to connect the protocol 115.2 kbps (max.) drive. 0V ◆ Removable Terminal Block Configuration Figure 3.5 P1 P2 PC R+ R㧙 S+ S㧙 A1 A2 +V AC AM AC MP IG MA P1 P2 PC S1 R+ R㧙 S+ S㧙 A1 A2 +V AC AM AC MP IG MA S1 S2 S3 S4 S5 S6 S7 HC SC H1 MB S2 S3 S4 S5 S6 S7 HC SC H1 MB MC RP MC RP Figure 3.5 Removable Control Circuit Terminal Block (CIMR-VA ; CIMR-VU ) ■ Wire Size and Torque Specifications Select the appropriate wires and crimp terminals from Table 3.9. Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Refer to Ferrule Terminal Types and Sizes on page 42. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 41 3.2 Main Circuit Wiring Table 3.9 Wire Size and Torque Specifications (Same for All Models) Terminal Screw Size MA, MB, MC S1-S7, SC, RP, +V, A1, A2, AC, HC, H1, P1, P2, PC, MP, AM, AC, S+, S-, R+, R-, IG ■ M3 M2 Bare Wire Terminal Ferrule-Type Terminal Tightening Tightening Applicable Torque Torque Applicable wire Recomm. wire size Recomm. Wire Type size mm2 mm2 Nxm (in-lbs) mm2 mm2 (AWG) (AWG) (AWG) (AWG) 0.5 to 0.6 0.22 to 0.25 4.4 to 5.3 Stranded: 0.25 to 1.5 (24 to 16) Single: 0.25 to 1.5 (24 to 16) 1.9 to 2.2 Stranded: 0.25 to 1.0 (24 to 18) Single: 0.25 to 1.5 (24 to 16) 0.75 (18) 0.25 to 1.0 (24 to 18) 0.5 (20) Shielded line, etc. 0.75 (18) 0.25 to 0.5 (24 to 20) 0.5 (20) Ferrule-Type Wire Terminations Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX ZA-3, a crimping tool manufactured by PHOENIX CONTACT. Figure 3.6 L 6 mm φd1 φd2 Figure 3.6 Ferrule Dimensions Table 3.10 Ferrule Terminal Types and Sizes Size mm2 (AWG) Type L (mm) d1 (mm) d2 (mm) 0.25 (24) AI 0.25-6YE 10.5 0.8 2 0.34 (22) AI 0.34-6TQ 10.5 0.8 2 0.5 (20) AI 0.5-6WH 12 1.1 2.5 0.75 (18) A1 0.75-6GY 12 1.3 2.8 1.0 AI 1-6RD 12 1.5 3.0 42 Manufacturer PHOENIX CONTACT YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.2 Main Circuit Wiring ◆ Wiring Procedure This section describes the proper procedures and preparations for wiring the terminal board. NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference. NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips. NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply. 3 NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit. NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips. Wire the terminal board using Figure 3.13 as a guide (control circuit terminal block). Be sure to prepare the ends of the control circuit wiring as shown in Figure 3.14. Refer to Wire Gauges and Tightening Torque on page 33 for tightening torque specifications. NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the terminal block. NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or equipment malfunction due to electrical interference. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Electrical Installation WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury. 43 3.2 Main Circuit Wiring Figure 3.7 D E Preparing wire terminal ends A B C A – Control terminal block B – Avoid fraying wire strands when stripping insulation from wire. Strip length 5.5 mm. C – Single wire or stranded wire D – Loosen screw to insert wire. E – Blade depth of 0.4 mm or less Blade width of 2.5 mm or less Figure 3.7 Terminal Board Wiring Guide Figure 3.8 D A F B A – Drive side B – Connect shield to ground terminal of drive. C – Insulation C E D – Control device side E – Shield sheath (Insulate with tape) F – Shield Figure 3.8 Preparing the Ends of Shielded Cables 44 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.3 I/O Connections 3.3 I/O Connections ◆ Sinking/Sourcing Mode Switch Electrical Installation Set the DIP switch S3 on the front of the drive to switch the digital input terminal logic between sinking mode and sourcing mode; the drive is preset to sinking mode. Table 3.11 Sinking/Sourcing Mode Setting Set Value Details SINK Sinking Mode (0 V common): factory setting SOURCE Sourcing Mode (+24 V common) Figure 3.9 3 DIP Switch S3 SINK SOURCE Figure 3.9 DIP Switch S3 ■ Transistor Input Signal Using 0 V Common/Sink Mode When controlling the digital inputs by NPN transistors (0 V common / sinking mode), set the DIP switch S3 to SINK and use the internal 24 V power supply. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 45 3.3 I/O Connections Figure 3.10 SINK Drive Shielded cable S1 Multi-function input Forward run/stop SOURCE S2 Reverse run/stop S3 External fault N.O. S4 Fault reset S5 Multi-speed step 1 S6 Multi-speed step 2 S7 Jog reference SINK +24V S3 SOURCE SC Figure 3.10 Sinking Mode: Sequence from NPN Transistor (0 V Common) ■ Transistor Input Signal Using +24 V Common/Source Mode When controlling digital inputs by PNP transistors (+24 V common / sourcing mode), set the DIP switch S3 to SOURCE and use an external 24 V power supply. Figure 3.11 Shielded cable Drive SOURCE External power supply +24 V Multi-function input SINK Forward run / stop S1 Reverse run / stop S2 External fault N.O. S3 Fault rest S4 Multi-step speed 1 S5 Multi-step speed 2 S6 Jog frequency S7 SINK S3 SC +24V SOURCE Figure 3.11 Source Mode: Sequence from PNP Transistor (+24 V Common) 46 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.4 Main Frequency Reference 3.4 Main Frequency Reference ◆ Terminal A2 Switch Electrical Installation The main frequency reference can either be a voltage or current signal input. For voltage signals both analog inputs, A1 and A2, can be used, for current signals A2 must be used. To use current input at terminal A2, set the DIP switch S1 to "I" (factory setting) and set parameter H3-09 = “2” or “3” (4-20 mA or 0-20 mA). Set parameter H3-10 = “0” (frequency reference). Note: If Terminals A1 and A2 are both set for frequency reference (H3-02 = 0 and H3-10 = 0), the addition of both input values builds the frequency reference. When using input A2 as voltage input, set the DIP switch S1 to “V” (left position) and program parameter H3-09 to “0” (0 to +10 Vdc with lower limit) or “1” (0 to +10 Vdc without lower limit). 3 Table 3.12 Frequency Reference Configurations Voltage Input Current Input Drive Drive +10.5 V +V 20 mA current V +V +10.5 20 mA current 2 kΩ 0 to 10 V Main speed A1 frequency reference (voltage input) A2 Main speed frequency reference (current input) 4 to 20 mA input or 0 to 20 mA input AC Frequency reference common YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Main speed A1 frequency reference (voltage input) Main speed A2 frequency reference (current input) AC Frequency reference common 47 3.4 Main Frequency Reference Figure 3.12 DIP Switch S1 V I Figure 3.12 DIP Switch S1 Table 3.13 DIP Switch S1 Settings Setting Value Description V (left position) Voltage input (0 to 10 V) I (right position) Current input (4 to 20 mA or 0 to 20 mA): factory setting Table 3.14 Parameter H3-09 Details No. H3-09 48 Parameter Name Description Frequency ref. (current) terminal A2 signal level selection Selects the signal level for terminal A2. 0: 0 to +10 V, unipolar input (negative frequency reference values are zeroed) 1: 0 to +10 V, bipolar input (negative frequency reference changes the direction) 2: 4 to 20 mA 3: 0 to 20 mA Setting Default Range Setting 0 to 3 2 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3.5 Wiring Checklist 3.5 Wiring Checklist No. Item Page 1 Check drive model number to ensure receipt of correct model. 2 Check for correct braking resistors, DC reactors, noise filters, and other peripheral devices. 3 Check for correct option card model. 4 Ensure area surrounding the drive complies with specifications. Electrical Installation Drive, peripherals, option cards 16 Installation area and physical setup 3 20 Power supply voltage, output voltage 5 The voltage from the power supply should fall within the input voltage specification range of the drive. 6 The voltage rating for the motor should match the drive output specifications. 72 16 Main circuit wiring 7 Confirm proper branch circuit protection exists per National and Local codes. 30 8 Properly wire the power supply to drive terminals R/L1, S/L2 and T/L3. 9 Properly wire the drive and motor together. The motor lines and drive output terminals R/T1, V/T2 and W/T3 should match in order to produce the desired phase order. If the phase order is incorrect, the drive will rotate in the opposite direction. 36 10 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 33 11 Use the correct wire gauges for the main circuit. Refer to Table 3.2, Table 3.3, or Table 3.4. 33 • When using comparatively long motor cable, calculate the amount of voltage drop. Motor rated voltage (V) x 0.02 ≥ 3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10 33 -3 • If the cable between the drive and motor exceeds 500 m, adjust the carrier frequency (C6-02) accordingly. 37 12 Properly ground the drive. Review page 37. 37 13 Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer to Table 3.2, Table 3.3 or Table 3.4. 33 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 71 49 3.5 Wiring Checklist No. Item Page Set up overload protection circuits when running multiple motors from a single drive. Power supply Drive MC1 OL1 M1 MC2 OL2 M2 14 MCn OLn Mn MC1 - MCn ... magnetic contactor O L 1 - OLn ... thermal relay Note: Close MC1 through MCn before operating the drive. 15 If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor. Properly install the resistor, and ensure that overload protection shuts off the power supply. 16 Verify phase advancing capacitors are NOT installed on the output side of the drive. Control circuit wiring 50 17 Use twisted-pair cables for all drive control circuit wiring. 18 Ground the shields of shielded wiring to the GND 19 If using a 3-wire sequence, properly set parameters for multi-function contact input terminals S1 through S7, and properly wire control circuits. terminal. 20 Properly wire any option cards. 21 Check for any other wiring mistakes. Only use a multimeter to check wiring. 22 Properly fasten the control circuit terminal screws in the drive. Refer to Table 3.2, Table 3.3 or Table 3.4. 23 Pick up all wire clippings. 24 Ensure that no frayed wires on the terminal block are touching other terminals or connections. 25 Properly separate control circuit wiring and main circuit wiring. 26 Analog signal line wiring should not exceed 10 m. 27 All other wiring should be less than 50 m. 46 32 33 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4 Start-Up Programming & Operation This chapter explains the functions of the LED operator and how to program the drive for initial operation. 4.1 USING THE DIGITAL LED OPERATOR . . . . . . . . . . . . . . 52 4.3 START-UP FLOWCHARTS . . . . . . . . . . . . . . . . . . . . . . . . 56 4.5 BASIC DRIVE SETUP ADJUSTMENTS . . . . . . . . . . . . . . 66 4.6 TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4.7 TEST RUN CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . . . . . 79 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 51 4.1 Using the Digital LED Operator 4.1 Using the Digital LED Operator Use the LED operator to enter run and stop commands, display data, edit parameters, as well as display fault and alarm information. ◆ Keys, Displays, and LEDs 12 1 13 11 5 9 2 15 3 14 STOP 7 10 4 8 6 STOP V1000 Fref FWD/REV Sel Fout lout Mon1 Monitor Verify SetUpGuide Program Auto-Tuning : : : : : : : : : : (Hz) (Hz) (A) (V) WARNING Risk of electric shock. Read manual before installing. Wait 1 minute for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. 52 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.1 Using the Digital LED Operator Table 4.1 Keys and Displays on the LED Operator No. Display Name Function Data Display Area Displays the frequency reference, parameter number, etc. 2 ESC Key Returns to the previous menu. 3 RESET Key Moves the cursor to the right. Resets the drive to clear a fault situation. RUN Key Starts the drive. 5 Up Arrow Key Scrolls up to select parameter numbers, setting values, etc. 6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc. 7 STOP Key Stops the drive. Note: Stop priority circuit. A fast-stop is available by pressing the STOP key when the drive detects a danger even if the drive is running by a signal from the multi-function contact input terminal (REMOTE is set). To avoid stoppage by using the STOP key, set o2-02 (STOP Key Function Selection) to 0 (Disabled). 8 ENTER Key Selects all modes, parameters, settings, etc. Selects a menu item to move from one display screen to the next. 9 LO/RE Selection Key Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE). Note: LOCAL/REMOTE key effective during stop in drive mode. If the digital operator could change from REMOTE to LOCAL by incorrect operation, set o2-01 (LOCAL/REMOTE Key Function Selection) to “0” (disabled) to disable LOCAL/ REMOTE key. 10 RUN Light Lit while the drive is operating the motor. 11 LO/RE Light Lit while the operator (LOCAL) is selected to run the drive. 4 RUN STOP YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Start-Up Programming & Operation 1 53 4 4.1 Using the Digital LED Operator No. Display Name 12 13 Function ALM LED Light REV LED Light REV Refer to LED Screen Displays on page 54. 14 DRV LED Light 15 FOUT LED Light ◆ LED Screen Displays Display Lit Flashing When the drive detects a alarm or error REV Off • When an alarm occurs • OPE detected • When a fault or error occurs during Auto-Tuning Motor is rotating in reverse — Drive Mode Auto-Tuning Normal state (no fault or alarm) Motor is rotating forward When DriveWorksEZ is used <1> Programming Mode Displays output frequency (Hz) — — As illustrated in this manual <1> Refer to the DriveWorksEZ instruction manual for further information. ◆ LO/RE LED and RUN LED Indications LED Lit Flashing When run command is selected from LED operator (LOCAL) During run 54 — • During deceleration to stop • When a run command is input and frequency reference is 0 Flashing Quickly Off — Run command is selected from device other than LED operator (REMOTE) • During deceleration at a fast-stop. • During deceleration During stop • During stop by interlock operation. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.1 Using the Digital LED Operator LED Lit Flashing Flashing Quickly Off As shown <1> For the difference between “flashing” and “flashing in short intervals” of the RUN LED, refer to Figure 4.2, RUN LED and Drive Operation. Start-Up Programming & Operation ◆ Menu Structure for Digital LED Operator Figure 4.1 Description of Key Operations : DRV light is on. *Pressing RUN will start the motor. Turn the power on * Forward Selection : Reverse Selection : : Output Frequency 4 Output Current Output Voltage Note: “XX” characters are shown in this manual. The drive will display the actual setting values. XX Monitor Display XX XX XX XX XX XX XX DRV light is off. *Drive cannot operate the motor. Verify Menu XX Set Up Mode XX XX XX XX Parameter Setting Mode XX Auto-Tuning XX Figure 4.1 Digital LED Operator Screen Structure * “rEu” can be selected while LOCAL is set. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 55 4.2 The Drive and Programming Modes 4.2 The Drive and Programming Modes The drive functions are divided into two main groups accessible via the Digital LED Operator: Drive Mode: The Drive mode allows motor operation and parameter monitoring. Parameter settings cannot be changed when accessing functions in the Drive Mode . Programming Mode: The Programming Mode allows access to setup/adjust, verify parameters and Auto-Tuning. The drive prohibits changes in motor operation such as start/ stop when the Digital LED Operator is accessing a function in the Programming Mode. illustrates the different functions visible as the “Up arrow” is scrolled immediately after powering up the drive. ◆ Changing Parameter Settings or Values This example explains changing C1-01 (Acceleration Time 1) from 10.0 seconds (default) to 20.0 seconds. Step Display/Result 1. Turn on the power to the drive. The initial display appears. ⇒ 2. Press the ⇒ 3. Press the 4. Scroll through parameters by pressing the key until the Setup Mode Screen appears. key to view the parameter setting display. key until C1-01 ⇒ ⇒ appears. 5. Press to view the current setting value (10.0 seconds). ⇒ (Number farthest to the left flashes) 6. Press 7. Press the 8. Press 56 until the desired number is selected. (“1” flashes) key and enter 0020.0. and the drive will confirm the change. ⇒ ⇒ ⇒ YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.2 The Drive and Programming Modes Step The display automatically returns to the screen shown in Step 4. 10. Press the ⇒ ⇒ key until back at the initial display. ◆ Switching Between LOCAL and REMOTE Entering the run command using the LED operator is referred to as LOCAL, while entering the run command from an external device via the control circuit terminals or network option card is referred to as Remote. WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already applied when switching from LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious injury. Be sure all personnel are clear of rotating machinery and electrical connections prior to switching between LOCAL mode and REMOTE mode. 4 There are three ways to switch between LOCAL and REMOTE. Note: 1. After selecting LOCAL, LO/RE will remain lit. 2. The drive will not allow the user to switch between LOCAL and REMOTE during run. ■ Using the LO/RE Key on the LED Operator Step 1. Press 2. Display/Result ⇒ Turn on the power to the drive. The initial display appears. . LO/RE will light up. The drive is now in Local. To set the drive for REMOTE operation, press the key ⇒ STOP again. ■ Using Input Terminals S1 through S7 to Switch between LO/RE Switch between LOCAL and REMOTE using one of the digital input terminals S1 through S7 (set the corresponding parameter H1-01 through H1-07 to “1”). Follow the example below to set the digital input terminals. Note: 1. For a list of digital input selections, Refer to Parameter List on page 113. 2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Start-Up Programming & Operation 9. Display/Result 57 4.2 The Drive and Programming Modes ◆ Parameters Available in the Setup Group ■ Setup Mode (StUP) Parameters used for this drive are classified into A to U. To simplify the drive setup, frequently used parameters are selected and input into Setup Mode. 1. 2. To set a parameter, the Setup Mode must be displayed first. If the parameter setting is insufficient, set the parameters in the Parameter Setting Mode. Note: When parameter A1-02 (Control Method Selection) is changed, some parameter set values are also changed automatically. Execute the A1-02 setting before Auto-tuning. Table 4.2 lists parameters available in the Setup Group. Note: This manual also explains other parameters not visible in the Setup Group (A1-06 = 0). Use the “Par” menu in the Programming mode to access parameters not listed in the Setup Group. The Setup Group parameters are shown in Table 4.2 Note: Display parameters depend on A1-06. Refer to Application Presets on page 64. Table 4.2 Setup Group Parameters Parameter A1-02 58 Name Control Method Selection Parameter Name E1-01 Input Voltage Reference V/f Pattern Selection b1-01 Frequency Reference Selection 1 E1-03 b1-02 Run Command Selection 1 E1-04 Maximum Output Frequency (FMAX) b1-03 Stop Method Selection E1-05 Maximum Voltage (VMAX) C1-01 Acceleration Time 1 E1-06 Base Frequency (FA) C1-02 Deceleration Time 1 E1-09 Minimum Output Frequency (FMIN) C6-01 Duty Selection E1-13 Base Voltage (VBASE) C6-02 Carrier Frequency Selection E2-01 Motor Rated Current d1-01 Frequency Reference 1 E2-04 Number of Motor Poles d1-02 Frequency Reference 2 E2-11 Motor Rate Capacity d1-03 Frequency Reference 3 H4-02 Terminal FM Gain Setting d1-04 Frequency Reference 4 L1-01 Motor Protection Function Selection d1-17 Jog Frequency Reference L3-04 Stall Prevention Selection during Deceleration YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.3 Start-up Flowcharts 4.3 Start-up Flowcharts Flowchart Subchart A Objective Page Basic start-up procedure and motor tuning. 59 A-1 Simple motor set-up with Energy Savings or Speed Search using V/f mode. 61 A-2 High-performance operation using Open Loop Vector (OLV) motor control. 62 A-3 Operation with Permanent Magnet (PM) motors. 63 - Set-up of drive using application specific selections. Refer to Application Presets on page 64 Start-Up Programming & Operation The flowcharts in this section summarize basic steps required to start-up the drive. Use the flowcharts to determine the most appropriate start-up method for a given application. The charts are intended as a quick reference to help familiarize the user with start-up procedures. Refer to Basic Drive Setup Adjustments on page 66 and perform all checks to ensure a proper drive start-up. 4 - ◆ Flowchart A: Basic Start-Up and Motor Tuning Figure 4.2, Flowchart A, describes basic start-up sequence for the drive and motor system. This sequence varies slightly depending on application. Use drive default parameter settings in simple applications that do not require high precision. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 59 4.3 Start-up Flowcharts Figure 4.2 START Install and wire the drive as explained in Chapters 1, 2 and 3 Apply main power on to the drive. Adhere to safety messages concerning application of power Application Presets A1-06 used ? Yes TO No Set the control mode in parameter A1-02. For information about the control modes refer to Section 4.5 ? ? ? ? ? ? Refer to section 4.4 Application Macros Set the basic parameters: b1-01/02 for frequency reference and run command source selection H1-,H2-,H3-,H4-,H6- for I/O terminal setting d1- for multi-speed references if used C1- and C2- for accel./decel. and S-curve time settings C6-01 for heavy/normal duty mode selection L3-04 if braking options are used 0: V/f control To Flowchart A1 5: Open Loop Vector for PM motors Control Mode A1-02 = To Flowchart A2 )520 2: Open Loop Vector control To Flowchart A3 From Flowchart A-1, A-2, or A-3 Run the motor without load, check the rotation direction and operation. Verify, external signal commands to the drive work as desired Couple the load or machine to the motor. Run the machine and check it operates as desired Fine tune parameters. Adjust application settings (PID, ...) if necessary Check the machine operation and verify parameter settings. Drive is ready to run the application Figure 4.2 Basic Start-Up and Motor Tuning 60 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.3 Start-up Flowcharts ◆ Subchart A1: Simple Motor Set-Up with Energy Savings or Speed Search using V/f Mode Start-Up Programming & Operation Figure 4.3, Flowchart A1, describes simple motor set-up for V/f control. V/f Motor Control is suited for the most basic applications such as fans or pumps. This procedure illustrates using Energy Savings and Speed Estimation Speed Search. V/f control can be used where rotational auto-tuning cannot be performed. Figure 4.3 From Flowchart A Set or verify the V/f pattern settings E1-. NO Energy Savings (b8-01=1) or Speed Estimation Speed Search (b3-24=1) enabled ? Is the motor cable longer than 50 m? 4 YES Perform Rotational Auto-Tuning for V/f Control (T1-01 = 3) YES NO Perform Stationary Auto-Tuning for terminal resistance (T1-01 = 2) Return to Flowchart A Figure 4.3 Simple Motor Set-Up with Energy Savings or Speed Search Using V/f Mode YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 61 4.3 Start-up Flowcharts ◆ Subchart A2: High Performance Operation Using Open Loop Vector Motor Control Figure 4.4, Flowchart A2, uses Open Loop Vector Control for high-performance motor operation. This is appropriate for applications requiring high starting torque, torque limits, and improved speed regulation. Figure 4.4 From Flowchart A NO Motor test report/ data sheet available? Possible for motor to rotate during tuning? * NO YES *Rotational tuning should be performed with the load disconnected YES Enter the data from the motor data sheet to E2- parameters. Is the motor cable longer than 50 m? NO Calculate necessary E2- parameter data using the nameplate information. Perform Rotating AutoTuning (T1-01 = 0) YES Perform Stationary Auto-Tuning for terminal resistance (T1-01 = 2) Return to Flowchart A Figure 4.4 Flowchart A2: High Performance Operation Using Open Loop Vector Motor Control 62 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.3 Start-up Flowcharts ◆ Subchart A3: Operation with Permanent Magnet Motors Figure 4.5, Flowchart A3, illustrates tuning for PM motors in Open Loop Vector Control. PM motors can be used for energy savings in reduced or variable torque applications. Figure 4.5 Motorcode is known ? For parameter E5-01 (for Yaskawa PM motors) Start-Up Programming & Operation From Flowchart A NO YES Enter “FFFF” to parameter E501 Set the motor code to parameter E5-01 Enter the motor data into parameters E5-02 to E5-24 4 Return to Flowchart A Figure 4.5 Operation with Permanent Magnet Motorsl YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 63 4.4 Application Presets 4.4 Application Presets ◆ Application Preset Function (APPL) This drive incorporates a function to set the parameters automatically for the applications that are frequently used. Using this Application Preset Function can set or run the drive easily. 1: Water supply pump 2: Conveyor 3: Air supply/exhaust fan 4: AHU (HVAC) fan 5: Compressor 6: Hoist (elevator) 7: Cranes (traverse, traveling) 2WOR %QPXG[QT (CP ◆ Application Presets: A1-06 The drive features application presets to facilitate the set up of commonly used applications such as a water supply pump, conveyor, exhaust fan, HVAC fan, compressor, hoist, and crane. Selecting one of these presets automatically sets the required parameters to the optimum values and changes the appropriate I/O terminal settings for that specific application. Verify all I/O signals and external sequences before operating the motor. Users are able to make further adjustments to these settings using the Setup Mode. No. A1-06 Parameter Name Applicaton Presets Setting Range 0: General-purpose (A2 parameters are not affected) 1: Water supply pump 2: Conveyor 3: Exhaust fan 4: HVAC fan 5: Air compressor 6: Hoist 7: Crane (hoist, traverse) Default 0 <1> <1> All general-purpose parameters are accessible when A1-06 = 0. 64 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.4 Application Presets WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter A1-06 may change the I/O terminal function automatically from the factory setting. Failure to comply may result in death or serious injury. Save user-edited parameters to a list by setting o2-03 to “1”. This allows for more immediate access a specific list of relevant parameters and saves time scrolling through the parameter menu items. Set the parameter access level for Preferred Parameters (A1-01 = “1”) to display only the setup parameters. Start-Up Programming & Operation Perform a 2-wire or 3-wire initialization (A1-03 = 2220 or 3330) on the drive before selecting one of the application presets or before switching between application presets. The initialization process should reset drive parameters before using an application preset. 4 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 65 4.5 Basic Drive Setup Adjustments 4.5 Basic Drive Setup Adjustments This section explains the basic settings required for initial drive operation. Checking these basic parameter settings during start-up will help to ensure a successful drive start-up. If more information is required for parameters not listed in this section, Refer to Parameter List on page 113 as required for a complete listing of drive parameters. ◆ Control Mode Selection: A1-02 ■ Available Control Modes Three motor control modes are available. Select the control mode that best suits the application in which the drive will be used. Control Mode Parameter Main Applications V/f Control A1-02 = 0 (default) • General variable speed applications, particularly useful for running multiple motors from a single drive • When replacing a drive in which parameter settings are unknown. Open Loop Vector Control A1-02 = 2 • General variable speed applications • Applications requiring high precision, high speed control. PM Open Loop Vector Control A1-02 = 5 Variable torque applications employing permanent magnet motors and energy savings. ◆ Initialize Parameter Values: A1-03 Parameter A1-03 (Initialize Parameters) resets all parameters to the original default values. Note: Save all changed parameter settings by setting o2-03=”1” before initializing the drive. Your settings will be lost if a 2-wire or 3-wire initialization using 2220, or 3330 if performed without first saving user parameters. . ■ Different Methods of Drive initialization 1110: Resets all parameters to user-defined default values A user-initialization resets all parameters to a user-defined set of default values previously saved to the drive. Set parameter o2-03 to “2” to clear those values. Note: Set o2-03 to “1” to save the current parameter settings and changes for a “user-initialization.” After saving all parameter setting changes, parameter o2-03 automatically returns to 0. . 2220: 2-Wire Initialization Returns all parameters to factory default values for 2-wire control. 66 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.5 Basic Drive Setup Adjustments 3330: 3-Wire Initialization Returns all parameters to factory default values for 3-wire control. 1110: User Initialization Returns all parameters to backed-up values stored at the time the user set o2-03 = 1 and pressed enter to back-up parameter settings. Replacing either the removable control circuit terminal board or the drive and applying main power may result in an oPE04 fault. If parameter setting data in the removable control circuit terminal board is correct, set A1-03 to “5550” to upload the data to the drive. Note: Refer to Run Command Input Selection: b1-02 on page 69, for more information on a 2-wire and 3-wire sequence. Note: Initializing the drive for 2-wire sequence (A1-03 = 2220) returns all drive parameters to factory settings. Back up all parameters in the event of accidental initialization. the data with 2-wire sequence returns all the set parameters to the factory settings. . ◆ Frequency Reference Source: b1-01 4 This section explains how to assign the frequency reference. Parameters b1-01 and b1-02 can be used to select the source of the run command and the frequency reference independently, e.g., set the reference from the operator and set the run command from the terminals. ■ Frequency Reference from the LED Operator: b1-01 = 0 When b1-01 = 0 the frequency reference will be provided by the LED operator. Refer to The Drive and Programming Modes on page 56 for information on how to set the frequency reference. ■ Frequency Reference from the Analog Input Terminal: b1-01 = 1 When b1-01 = 1, analog inputs A1 and A2 provide the frequency reference. Note: Set H3-02 (Terminal A1 Function Selection) to “0” to configure Terminal A1 for the main analog frequency reference. Using a Single Analog Signal (V or I) as the Frequency Reference Control Circuit Terminal A1 (Voltage Input): When entering the main frequency reference with a voltage signal, use the voltage input set up in control circuit terminal A1. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Start-Up Programming & Operation 5550: Uploads Parameter Data from the Removable Control Circuit Terminal Board 67 4.5 Basic Drive Setup Adjustments Figure 4.6 Drive 㧗V (+10.5 V㧘20 mA) 0 to 10 V 2 kΩ A1 Main Frequency Reference (voltage input) A2 Auxiliary Frequency Reference (voltage/current input) AC Frequency Reference Common Figure 4.6 Voltage Input for the Main Frequency Reference Control Circuit Terminal A2 (Voltage/Current Input): Use control circuit Terminal A2 when supplying the frequency reference with a current signal between 4 to 20 mA. Use control circuit Terminal A1 for supplying a voltage reference. Switching between Main/Auxiliary Frequency References To configure the frequency reference to switch between analog input A1 and A2 (main/aux frequency switch), use the following setup: 1. 2. 3. 4. Set the frequency reference source to terminals (b1-01 = “1”). Set one of the digital inputs to auxiliary reference 1, H1= “3” (preset for terminal S5). Set input signal type of terminal A2 using dip switch S1 and parameter H3-09. Set the function of analog input A2 to Auxiliary frequency (H3-10 = “3”). When the digital input assigned in step 2 is off, terminal A1 is the frequency reference input. If it is closed, the A2 input value becomes the frequency reference. The active acceleration / deceleration times are used for the change-over between the values Figure 4.7 Drive ＋V (+10.5 V, 20 mA) 2 kohm 2 kohm A1 Main Frequency Reference (voltage input) A2 Aux Frequency Reference 1 (voltage input) AC Frequency Reference Common S5 Multi-Function Digital Input SC Digital Input Common Figure 4.7 Switching between Main/Auxiliary Frequency References 68 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.5 Basic Drive Setup Adjustments ◆ Run Command Input Selection: b1-02 This section explains how to assign the run command input. Parameters b1-01 and b1-02 can be used to select the source of the run command and the frequency reference independently, e.g. set the reference from the operator and set the run command from the terminals. To assign the run command to the operator panel, set parameter b1-01 to “0”. This will set up the drive to acknowledge the run command through the LED operator. Initialize the run command using the Run and Stop keys. Upon power up, the drive uses parameter b1-02 to determine the run command location. Start-Up Programming & Operation WARNING! Sudden Movement Hazard. When the run command is given by turning on the power to the drive, the motor will begin rotating as soon as the drive is powered up. Be sure to take proper precautions if using this setting. Ensure the area around the motor is safe. Failure to comply could result in death or serious injury. The following procedure indicates how to start and stop the drive through the LED operator after parameter b1-02 has been set to 0. 4 ■ Run the Drive at 6 Hz using the Digital LED Operator: b1-02 = 0 Note: When b1-02 (Run Command Selection) is not set to 0 (operator), press to set LOCAL. Step Display/Result Turn on the power to the drive. The initial display appears. ⇒ Set the frequency reference to F6.00 (6 Hz). Note: for instructions on how to set the frequency reference. ⇒ 3. Press the ⇒ 4. The motor should accelerate up to 6 Hz while the RUN light is on. 1. 2. RUN key to start the motor. ⇒ STOP off YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide on 69 4.5 Basic Drive Setup Adjustments Step 5. Press the Display/Result STOP key to stop the motor. The RUN light will flash ⇒ until the motor comes to a complete stop. ■ flashing off Run the Drive using Digital Input Terminals: b1-02 = 1 This setting uses the digital input terminals to enter the run command. The factory setting is a 2-wire sequence. Using a 2-Wire Sequence Digital Input Terminals ON OFF S1 Forward Run Stop S2 Reverse Run Stop Figure 4.8 Drive Forward Run S1 Reverse Run S2 SC Digital Input Common Figure 4.8 Example Wiring Diagram for 2-Wire Sequence Using a 3-Wire Sequence When H1-05 (Multi-Function Digital Input Terminal S5 Function Selection) = 0, the functions of terminals S1 and S2 are set to 3-wire sequence, and the multi-function input terminal becomes forward/reverse run command terminal. Figure 4.9 Stop Switch (N.C.) Run Switch (N.O.) Drive S1 S2 S5 SC Run Command (runs when open) Stop Command (stops when closed) FWD/REV Command (multi-function input)* Digital Input Common Figure 4.9 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5 Note: When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in reverse. 70 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.5 Basic Drive Setup Adjustments WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default)). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury. CAUTION! The motor will begin rotating as soon as the power is switched on. Proper precautions must be taken to ensure that the area around the motor is safe prior to powering up the drive. Failure to do so may result in minor or moderate injury. Start-Up Programming & Operation Note: Run by Turning on/off the Power Supply. For safety reasons, the drive is initially set up not to accept a run command at power up (b1-17 = "0"). If a run command is issued at power up, the RUN indicator LED will flash quickly. To change this and have the run command issued by the drive, change parameter b1-17 to 1 ◆ Drive Duty Mode and Carrier Frequency Selection: C6-01 and C6-02 ■ Drive Duty Mode Selection: C6-01 The drive has two different duty modes from which to select based on the load characteristics. The drive rated current, overload capacity, carrier frequency, and maximum output frequency will change depending upon the duty mode selection. Use parameter C6-01 (Duty Cycle) to select Heavy Duty (HD) or Normal Duty (ND) for the application. The factory setting is ND. Refer to Specifications on page 105 for details about the rated current. ■ Carrier Frequency Selection: C6-02 Fixed Carrier Frequencies The carrier frequency can be set using parameter C6-02 as shown in table below. Parameter C6-02 Name Carrier frequency Description Setting Range 1: 2.0 kHz 2: 5.0 kHz 3: 8.0 kHz 4: 10.0 kHz 5: 12.5 kHz 6: 15.0 kHz 7: Swing PWM1 8: Swing PWM2 9: Swing PWM3 A: Swing PWM4 F: User defined (C6-03 to C6-05) 1 to F Default depends on drive size Note: Settings 7 through A for parameter C6-02 use a Swing PWM equivalent to a 2 kHz audible noise. This function turns the motor noise into a less obtrusive white noise. Note: The upper limit for the carrier frequency is determined by drive capacity. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 71 4 4.5 Basic Drive Setup Adjustments ◆ Drive Input Voltage Setting: E1-01 Set E1-01 according to the power supply voltage. This setting serves as a base value for certain drive protective functions. NOTICE: Set drive input voltage (not motor voltage) in parameter E1-01 for proper function of the protective features of the drive. Failure to comply could result in improper drive operation. Set parameter E1-01 to match the input voltage of the drive. Parameter E1-01 72 Name Description Set to the nominal voltage of the incoming line. Sets Input the maximum and base voltage used by preset V/f Voltage patterns (E1-03), and adjusts the levels of drive Setting protective features (e.g., overvoltage, braking resistor level, stall prevention, etc.). Setting Range Default 200 V Class: 155 to 255 400 V Class: 310 to 510 230 V YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.6 Test Run 4.6 Test Run ◆ Powering Up the Drive and Operation Status Display ■ Powering Up the Drive Item to Check Start-Up Programming & Operation Review the following checklist before turning the power on. Description Ensure the power supply voltage is correct: 200 V class: single-phase 200 to 240 Vac 50/60 Hz 200 V class: 3-phase 200 to 240 Vac 50/60 Hz 400 V class: 3-phase 380 to 480 Vac 50/60 Hz Power supply voltage Properly wire the power supply input terminals (R/L1, S/L2, T/L3). (for single-phase 200 V class models, wire only R/L1 and S/L2) Check for proper grounding of drive and motor. Drive output terminals and motor terminals 4 Properly wire drive output terminals U/T1, V/T2, and W/T3 with motor terminals U, V, and W. Control circuit terminals Check control circuit terminal connections. Drive control terminal status Open all control circuit terminals (off). Status of the load and connected machinery Uncouple the motor from the load. ■ Status Display When the power supply to the drive is turned on, the LED operator lights will appear as follows: No. Name Normal Operation Description The data display area displays the frequency reference. flashes. Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible Solutions on page 83 for more information and Fault Main circuit low voltage (ex) corrective action. and are lit. ◆ Auto-Tuning Auto-Tuning automatically sets and tunes parameters required for motor operation. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 73 4.6 Test Run ■ Types of Auto-Tuning There are three types of Auto-Tuning. Refer to Auto-Tuning Selection on page 75 to select the best type of Auto-Tuning for the application. Type Setting Application Conditions and Benefits Rotational Auto-Tuning for V/f Control T1-01 = 3 Assumes the motor can rotate during the Auto-Tuning process Improves torque compensation, slip compensation, energy savings, and speed search performance Control Mode V/f Control Rotational Auto-Tuning for OLV Control T1-01 = 0 Assumes the motor can rotate during the Auto-Tuning process Achieves high-performance motor control Open Loop Vector Control Stationary AutoTuning for V/f and OLV Control Line-toLine Resistance Only T1-01 = 2 For use when the motor cable exceeds 50 m The motor cable length has been modified after Auto-Tuning has been previously performed When motor capacity and drive capacity differ V/f Control, Open Loop Vector Control Note: Auto-Tuning cannot be performed on permanent magnet motors (IPM, SPM, etc.). 74 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.6 Test Run ■ Auto-Tuning Selection Figure 4.10 START Open Loop Vector A1-02 = 2 V/f Control A1-02 = 0 Start-Up Programming & Operation Select the Motor Control Mode A1-02 PM Open Loop Vector Control A1-02 = 5 Select a V/f pattern E1-03 NO YES YES NO YES Is the cable between the motor and drive longer than 50 m? V/f Rotational Auto-Tuning (T1-01 = 3) Is the total connected load expected to be less than 30% of the motor rating? Can the load be disconnected from the motor? Will the application allow motor rotation for Auto-Tuning? YES 4 NO NOTICE: Auto-Tuning with a connected load is possible, but may result in less than optimum performance. NO Stationary Auto-Tuning for Terminal Resistance Only (T1-01 = 2) Rotational Auto-Tuning (T1-01 = 0) Select V/f Control Mode (A1-02 = “0”) for the drive. Note: Manually set parameters when OLV control is needed. Run the motor without the load. Connect the load and run the motor. Verify system operates as required. Auto-Tuning finished. Figure 4.10 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 75 4.6 Test Run ■ Auto-Tuning Fault Codes Calculation of abnormal measurements or pressing interrupt Auto-Tuning. STOP before completion will Figure 4.11 A B A – Normal Auto-Tuning Display B – Auto-Tuning Interrupted Figure 4.11 Auto-Tuning Interruption Display ■ Performing Auto-Tuning The following example illustrates how to perform Rotational Auto-Tuning. Note: The following example is shown with the drive in Open Loop Vector Control (A1-02 = 2). Selecting the Type of Auto-Tuning Step Display/Result 1. Turn on the power to the drive. The initial display appears. ⇒ 2. Press the ⇒ 3. Press to begin setting parameters. ⇒ 4. Press to display the value for T1-01. ⇒ 5. Press to select the digit to edit. ⇒ 6. Press and set the drive to perform Rotational Auto-Tuning ⇒ key until the Auto-Tuning screen appears. (00). 7. Save the setting by pressing 8. The display automatically returns to the screen shown in Step 3. 76 . ⇒ ⇒ YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.6 Test Run Step 9. Press the key until back at the Top Screen. Display/Result ⇒ Enter Data from the Motor Nameplate After selecting the type of Auto-Tuning, enter the required data from the motor nameplate. Step Display/Result ⇒ 1. Press 2. Press 3. Press to select the digit to edit. ⇒ Press and enter “0.2.” Enter value based on motor ⇒ 4. to access the motor output power parameter T1-02. to view the default setting. Start-Up Programming & Operation Note: These instructions continue from Step 7 in Selecting the Type of Auto-Tuning. ⇒ 4 nameplate data. ⇒ 5. Press 6. The display automatically returns to the screen shown in Step 1. ⇒ 7. Repeat Steps 1 through 5 to set the following parameters:T1-03, Motor Rated Voltage T1-04, Motor Rated CurrentT1-05, Motor Base FrequencyT1-06, Motor Poles; T1-07, Motor Base Frequency ⇒ to save the setting. Note: For the details of each setting, . For stationary Auto-Tuning for line-to-line resistance only, set T1-02 and T1-04. Starting Auto-Tuning WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death or serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with Auto-Tuning. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 77 4.6 Test Run WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when stationary Auto-Tuning is performed even with the motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed. NOTICE: Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in improper operation of the drive. Ensure the motor can freely spin before beginning AutoTuning. NOTICE: Never perform rotational Auto-Tuning for a motor connected to a load. Failure to comply could result in improper drive operation. If rotational Auto-Tuning is performed for a motor coupled to a load, the motor constants will be inaccurate and the motor may exhibit abnormal operation. Disconnect or decouple the motor from the load. Enter the required information from the motor nameplate. Press Auto-Tuning start screen. Step to proceed to the Display/Result After setting T1-07 as illustrated in the previous section, press 1. ⇒ and confirm the display is as follows: Press RUN to activate Auto-Tuning. flashes. 2. Note: The first digit indicates which motor is undergoing Auto-Tuning (motor 1 or motor 2). The second digit indicates the type of Auto-Tuning being performed. ⇒ 3. Auto-Tuning finishes in approximately one to two minutes. ⇒ ◆ Operating with the Load Connected After performing a no-load test run, connect the motor and proceed to run the load. Notes on Connected Machinery • Clear the area around the motor. • The motor should come to a complete stop without problems. Connect the machinery. • Fasten all installation screws properly. Check that the motor and connected machinery are held in place. • Confirm that the Fast-stop circuit or mechanical safety operate correctly. • Prepare to press the STOP button in the case of an emergency. ■ Checklist Before Operation • The motor should rotate in the proper direction. • The motor should accelerate and decelerate smoothly. • Check U1-03 to ensure there is not overcurrent. Note: If the application permits running the load in the reverse direction, try changing motor direction and the frequency reference and watch for abnormal motor oscillation or vibration. Correct the problem if hunting or oscillation occurs or if there are control-related problems. ■ 78 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 4.7 Test Run Checklist 4.7 Test Run Checklist Review the checklist before performing a test run. Check each item that applies. Checklist Page 1 Thoroughly read the manual before performing a test run. 2 Turn the power on. 73 3 Set the voltage for the power supply to E1-01. 72 Check the items that correspond to the control mode being used. WARNING! Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-wire control, a momentary closure on terminal S1 may cause the drive to start. Start-Up Programming & Operation No. 4 No. Checklist Page V/f Control (A1-02 = 0) Select the best V/f pattern according to the application and motor characteristics. 4 Example: If using a motor with a rated frequency of 60.0 Hz, set E1-03 to “1”. 5 Perform Auto-Tuning for Energy Savings if using Energy Saving functions. 75 Open Loop Vector Control (A1-02 = 2) 6 Uncouple the load from the motor when performing Rotational Auto-Tuning. 7 Perform Rotational Auto-Tuning. 76 The following data entered during Auto-Tuning should match the information written on the motor nameplate: motor rated output power (kW) → T1-02 rated voltage (V) → T1-03 8 rated current (A) → T1-04 base frequency (Hz) → T1-05 number of motor poles → T1-06 motor rotations per minutes (r/min) → T1-07 PM Open Loop Vector Control (A1-02 = 5) 9 Set permanent motor parameters E5-01 through E5-24 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 63 79 4.7 Test Run Checklist Proceed to the following checklist after checking items 4 through 9. No. 10 Checklist The Page should illuminate after giving a run command. To give a run command and frequency reference from the LED Digital Operator, 11 12 13 14 15 16 17 18 19 20 21 80 press to set to LOCAL. The LO/RE key lights while LOCAL is displayed. If the motor rotates in the opposite direction during the test run, switch two of the drive output terminals (U/T1, V/T2, W/T3). 57 73 Select the correct duty rating (C6-01) for the application. Set the correct values for the motor rated current (E2-01) and the motor protection selection (L1-01) to ensure motor thermal protection. If the run command and frequency reference are provided via the control circuit terminals, set the drive for REMOTE and be sure the LO/RE light is out. If the control circuit terminals should supply the frequency reference, select the correct voltage input signal level (0 to 10 V) or the correct current input signal level (4 to 20 mA). 57 57 Set the proper voltage to terminal A1. (0 to 10 V) 67 Set the proper current to terminal A2. (4 to 20 mA) 68 When current input (4 to 20 mA) is used, set H3-09 to “2” (Current Input) and set 68 H3-10 to “0”. When current input (4 to 20 mA) is used, switch the drive built-in DIP switch S1 HIDDEN from V-side (OFF) to I-side (ON). Set the minimum and maximum frequency references to the desired values. Make the following adjustments if the drive does not operate as expected: Voltage input, 0 to 10 V: For terminal A1, adjust the frequency reference gain (H3-03) until reaching the desired value (60 Hz). Current input, 4 to 20 mA: For terminal A2, adjust the current bias (H3-12) until the frequency reference reaches 0.0 Hz. Next adjust the current gain (H3-11) until the frequency reference reaches 60 Hz. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5 Troubleshooting This chapter provides descriptions of the drive faults, alarms, errors, related displays, and possible solutions. This chapter can also serve as a reference guide for tuning the drive during a trial run. 5.1 DRIVE ALARMS, FAULTS, AND ERRORS. . . . . . . . . . . . 82 5.2 FAULT DETECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 5.3 ALARM DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 5.4 OPERATOR PROGRAMMING ERRORS . . . . . . . . . . . . . 99 5.5 AUTO-TUNING FAULT DETECTION. . . . . . . . . . . . . . . . 100 5.6 DIAGNOSING AND RESETTING FAULTS . . . . . . . . . . . 103 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 81 5.1 Drive Alarms, Faults, and Errors 5.1 Drive Alarms, Faults, and Errors ◆ Types of Alarms, Faults, and Errors Table 5.1 Types of Alarms, Faults, and Errors Type Faults Drive Responses to Alarms, Faults, and Errors • When the drive detects a fault: • The digital operator displays text that indicates the specific fault and the ALM indicator LED remains lit until the fault is reset. • The fault interrupts drive output and the motor coasts to a stop. • Depending on the setting, the drive and motor may stop via different methods than listed. • If a digital output is programmed for fault output (H2= E), it will close if a fault occurs. • When the drive detects a fault, it will remain inoperable until that fault has been reset. Refer to Fault Reset Methods on page 103. • When the drive detects an alarm or a minor fault: • The digital operator displays text that indicates the specific alarm or minor fault and the ALM indicator LED flashes. Minor Faults and • The motor does not stop. Alarms • One of the multi-function contact outputs closes if set to be tripped by a minor fault (H2= 10), but not by an alarm. • The digital operator displays text indicating a specific alarm and ALM indicator LED flashes. • Remove the cause of an alarm or minor fault to automatically reset. • When parameter settings conflict with one another or do not match hardware settings (such as with an option card), it results in an operation error. • When the drive detects an operation error: Operation Errors • The digital operator displays text that indicates the specific error. • Multi-function contact outputs do not operate. • When the drive detects an operation error, it will not operate the motor until the error has been reset. Correct the settings that caused the operation error to reset. Tuning Errors 82 • Tuning errors occur while performing Auto-Tuning. • When the drive detects a tuning error: • The digital operator displays text indicating the specific error. • Multi-function contact outputs do not operate. • Motor coasts to stop. • Remove the cause of the error and repeat the Auto-Tuning process. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection 5.2 Fault Detection ◆ Fault Displays, Causes, and Possible Solutions Table 5.2 Detailed Fault Displays, Causes, and Possible Solutions LED Operator Display Fault Name Option Communication Error bUS Possible Solution No signal received from the PLC. The communication cable is faulty or a short circuit exists. • Check for faulty wiring. • Correct the wiring. • Check for loose wiring and short circuits. Repair as needed. A communications data error occurred due to noise. • Check the various options available to minimize the effects of noise. • Counteract noise in control circuit, main circuit, and ground wiring. • Ensure that other equipment such as switches or relays do not cause noise and use surge suppressors if required. • Use cables recommended by Yaskawa or another type of shielded line. Ground the shield on the controller side or on the drive input power side. • Separate all wiring for communications devices from drive input power lines. Install a noise filter to the input side of the drive input power. The option card is damaged. • Replace the option card if there are no problems with the wiring and the error continues to occur. The option card is not properly connected to the drive. • The connector pins on the option card are not properly lined up with the connector pins on the drive. • Reinstall the option card. CE Cause MEMOBUS/Modbus Communication Error Control data was not received for the CE detection time set to H5-09. Possible Solution • Check for faulty wiring. Faulty communications wiring, or a • Correct the wiring. short circuit exists. • Check for loose wiring and short circuits. Repair as needed. A communications data error occurred due to noise. • Check the various options available to minimize the effects of noise. • Counteract noise in control circuit, main circuit, and ground wiring. • Ensure that other equipment such as switches or relays do not cause noise and use surge suppressors if required. • Use Yaskawa-recommended cables, or another type of shielded line. Ground the shield on the controller side or on the drive input power side. • Separate all wiring for communications devices from drive input power lines. Install a noise filter to the input side of the drive input power. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 83 Troubleshooting Cause • After establishing initial communication, the connection was lost. • Only detected when the run command frequency reference is assigned to an option card. 5 5.2 Fault Detection Control Fault CF A torque limit was reached continuously for three seconds or longer during a ramp to stop while in Open Loop Vector Control. Current Offset Fault CoF There is a problem with the current detection circuit or the drive attempted to start a coasting PM motor. Cause Possible Solution While the drive automatically adjusted the current offset, the calcluated value exceeded the allowable setting range. This problem may occur when attempting to restart a coasting PM motor. Enable Speed Search at start (b3-01 = 1). Use the multi-function terminals to execute External Speed Search 1 and 2 (H1. = 61 or 62). NOTE: When using a PM motor, both External Speed Search 1 and 2 perform the same operation. The drive attempted to write parameter values when the drive Reinitialize the drive (A1-03). input power was shut off (uscommunicaing tions option card). CPF02 CPF03 CPF06 A/D Conversion Error An A/D conversion error occurred. PWM Data Error There is a problem with the PWM data. EEPROM Data Error There is an error in the data saved to EEPROM. Cause Possible Solution Control circuit is damaged. Cycle power to the drive. If the problem continues, replace the drive. The drive attempted to write parameter values when the drive Reinitialize the drive (A1-03). input power was shut off (uscommunicaing tions option card). CPF07 CPF08 CPF11 CPF12 CPF13 84 Terminal Board Communications Error A communication error occurred at the terminal board. EEPROM Serial Communication Fault EEPROM communications are not functioning properly. RAM Fault FLASH Memory Fault Problem with the ROM (FLASH memory). Watchdog Circuit Exception Self-diagnostics problem. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection CPF14 CPF16 CPF17 CPF18 CPF19 Control Circuit Fault CPU error (CPU operates incorrectly due to noise, etc.) Clock Fault Standard clock error. Timing Fault A timing error occurred during an internal process. Control Circuit Fault CPU error (CPU operates incorrectly due to noise, etc.) Control Circuit Fault CPU error (CPU operates incorrectly due to noise, etc.) or CPF20 or CPF21 CPF22 CPF23 Troubleshooting One of the following faults occurred: RAM fault, FLASH memory error, watchdog circuit exception, clock error • RAM fault. • FLASH memory error (ROM error). • Watchdog circuit exception (self-diagnostic error). • Clock error. A/D Conversion Fault A/D conversion error. 5 PWM Feedback Fault PWM feedback error. Drive Capacity Signal Fault CPF24 Entered a capacity that does not exist. (Checked when the drive is powered up.) Cause Possible Solution Hardware is damaged. Replace the drive. Speed Deviation (for Simple V/f with PG) dEv According to the pulse input (RP), the speed deviation is greater than the setting in F1-10 for longer than the time set to F1-11. dWFL DriveWorksEZ Fault dWAL DriveWorksEZ Program Error Output EF0 Cause Option Card External Fault An external fault condition is present. Possible Solution An external fault was received from the PLC with F6-03 = 3 “alarm • Remove the cause of the external fault. only” (the drive continued to run • Remove the external fault input from the PLC. after external fault). Problem with the PLC program. Check the PLC program and correct problems. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 85 5.2 Fault Detection External Fault (input terminal S1) EF1 External fault at multi-function input terminal S1. External Fault (input terminal S2) EF2 External fault at multi-function input terminal S2. External Fault (input terminal S3) EF3 External fault at multi-function input terminal S3. External Fault (input terminal S4) EF4 External fault at multi-function input terminal S4. External Fault (input terminal S5) EF5 External fault at multi-function input terminal S5. External Fault (input terminal S6) EF6 External fault at multi-function input terminal S6. External Fault (input terminal S7) EF7 External fault at multi-function input terminal S7. Cause Possible Solution An external device has tripped an alarm function. Remove the cause of the external fault and reset the fault. Wiring is incorrect. • Ensure the signal lines have been connected properly to the terminals assigned for external fault detection (H1= 20 to 2F). • Reconnect the signal line. Incorrect setting of multi-function contact inputs. • Check if the unused terminals set for H1• Change the terminal settings. Err = 20 to 2F (External Fault). EEPROM Write Error Data does not match the EEPROM being written to. Excessive PID Feedback FbH PID feedback input is greater than the level set b5-36 for longer than the time set to b5-37. To enable fault detection, set b5-12 = “2” or “5”. PID Feedback Loss FbL This fault occurs when PID Feedback Loss Detection is programmed to fault (b5-12 = 2) and the PID Feedback < PID Feedback Loss Detection Level (b5-13) for the PID Feedback Loss Detection Time (b5-14). GF • Current shorted to ground exceeded 50% of rated current on output side of the drive. • Setting L8-09 to 1 enables ground fault detection in models 5.5 kW or larger. Ground Fault Cause Motor insulation is damaged. 86 Possible Solution • Check the insulation resistance of the motor. • Replace the motor. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection • Check the motor cable. A damaged motor cable is creating a • Remove the short circuit and turn the power back on. short circuit. • Check the resistance between the cable and the ground terminal • Replace the cable. . The leakage current at the drive output is too high. • Reduce the carrier frequency. • Reduce the amount of stray capacitance. The drive started to run during Current Offset Fault or while coasting to a stop. • The value set exceeds the allowable setting range while the drive automatically adjusts the current offset (this happens only attempting to restart a PM motor that is coasting to stop). • Enable Speed Search at start (b3-01 = 1). • Perform Speed Search 1 or 2 (H1-xx = 61 or 62) via one of the external terminals. Note: Speed Search 1 and 2 are the same when using PM OLV. Hardware problem. • Replace the drive. Troubleshooting Output Phase Loss LF • Phase loss on the output side of the drive. • Phase Loss Detection is enabled when L8-07 is set to “1” or “2”. Cause Possible Solution The output cable is disconnected. • Check for wiring errors and ensure the output cable is connected properly. • Correct the wiring. The motor winding is damaged. • Check the resistance between motor lines. • Replace the motor if the winding is damaged. The output terminal is loose. • Apply the tightening torque specified in this manual to fasten the terminals. Refer to Wire Size and Torque Specifications on page 41. The motor being used is less than 5% of the drive rated current. Check the drive and motor capacities. An output transistor is damaged. Replace the drive. A single phase motor is being used. The drive being used cannot operate a single phase motor. LF2 Output current imbalance One or more of the phases in the output current is lost. Cause Possible Solution Phase loss has occurred on the output side of the drive. • Check for faulty wiring or poor connections on the output side of the drive. • Correct the wiring. Terminal wires on the output side of Apply the tightening torque specified in this manual to fasten the terminals. the drive are loose. Refer to Wire Size and Torque Specifications on page 41. No signal displays from the gate driver board. Replace the drive. Contact Yaskawa for assistance. Motor impedance or motor phases are uneven. • Measure the line-to-line resistance for each motor phase. Ensure all values are the same. • Replace the motor. Contact Yaskawa for assistance. Overcurrent oC Drive sensors have detected an output current greater than the specified overcurrent level. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 87 5 5.2 Fault Detection Cause Possible Solution The motor has been damaged due to Check the insulation resistance. overheating or the motor insulation Replace the motor. is damaged. • Check the motor cables. One of the motor cables has shorted • Remove the short circuit and power the drive back up. out or there is a grounding problem. • Check the resistance between the motor cables and the ground terminal • Replace damaged cables. . The load is too heavy. • Measure the current flowing into the motor. • Replace the drive with a larger capacity unit if the current value exceeds the rated current of the drive. • Determine if there is sudden fluctuation in the current level. • Reduce the load to avoid sudden changes in the current level or switch to a larger drive. The acceleration or deceleration times are too short. • Calculate the torque needed during acceleration relative to the load inertia and the specified acceleration time. • If the right amount of torque cannot be set, make the following changes: • Increase the acceleration time (C1-01, -03, -05, -07) • Increase the S-curve characteristics (C2-01 through C2-04) • Increase the capacity of the drive. The drive is attempting to operate a • Check the motor capacity. specialized motor or a motor larger • Ensure that the rated capacity of the drive is greater than or equal to the than the maximum size allowed. capacity rating found on the motor nameplate. Magnetic contactor (MC) on the output side of the drive has turned on or off. Set up the operation sequence so that the MC is not tripped while the drive is outputting current. V/f setting is not operating as expected. • Check the ratios between the voltage and frequency. • Set parameter E1-04 through E1-10 appropriately. Set E3-04 through E3-10 when using a second motor. • Lower the voltage if it is too high relative to the frequency. Excessive torque compensation. • Check the amount of torque compensation. • Reduce the torque compensation gain (C4-01) until there is no speed loss and less current. • Review the possible solutions provided for handling noise interference. Drive fails to operate properly due to • Review the section on handling noise interference and check the control noise interference. circuit lines, main circuit lines and ground wiring. Overexcitation gain is set too high. • Check if fault occurs simultaneously to overexcitation function operation. • Consider motor flux saturation and reduce the value of n3-13 (Overexcitation Deceleration Gain). Run command applied while motor was coasting. • Enable Speed Search at start (b3-01 = “1”). • Program the Speed Search command input through one of the multi-function contact input terminals (H1= “61” or “62”). The wrong motor code has been entered for PM Open Loop Vector (Yaskawa motors only). Enter the correct motor code to E5-01 to indicate that a PM motor is connected. 88 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection The motor cable is too long oFA00 oFA01 oFA03 oFA04 thru oFA30 thru oFA43 • Check which motor control method the drive is set to (A1-02). • For IM motors, set A1-02 = “0” or “2”. • For PM motors, set A1-02 = “5”. Use a larger inverter. Option Card Fault (Port A) The option card is incompatible with the drive. Option Card Fault (Port A) Replace the option card. Option Card Fault (port A) Option card self-diagnostic error Option Card Fault (port A) An error occurred attempting to write to the option card memory. Option Card Fault (port A) Communication ID error Heatsink Overheat oH Cause The temperature of the heatsink exceeded the value set to L8-02 (90-100°C). Default value for L8-02 is determined by drive capacity (o2-04). Possible Solution • Check the temperature surrounding the drive. Verify temperature is within drive specifications. Surrounding temperature is too high. • Improve the air circulation within the enclosure panel. • Install a fan or air conditioner to cool the surrounding area. • Remove anything near the drive that might be producing excessive heat. Load is too heavy. • Measure the output current. • Decrease the load. • Lower the carrier frequency (C6-02). Internal cooling fan is stopped. • Replace the cooling fan. • After replacing the drive, reset the cooling fan maintenance parameter (o4-03 = “0”). Overheat 1 (Heatsink Overheat) oH1 Cause The temperature of the heatsink has exceeded the value set to L8-02 (100-110°C). Default value for L8-02 is determined by drive capacity (o2-04). Possible Solution • Check the temperature surrounding the drive. • Improve the air circulation within the enclosure panel. Surrounding temperature is too hot. • Install a fan or air conditioner to cool the surrounding area. • Remove anything near the drive that might be producing excessive heat. Load is too heavy. • Measure the output current. • Reduce the load. • Lower the carrier frequency (C6-02). YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 89 Troubleshooting The motor control method and motor do not match. 5 5.2 Fault Detection The internal cooling fan has reached • Check the maintenance time for the cooling fan (U4-04). its performance life or has • If U4-04 exceeds 90%, replace the cooling fan. . malfunctioned. • After replacing fan, reset the fan maintenance time (o4-03 = “0”). Current flowing to control circuit • Check tCheck the current level of the terminal. terminal +V exceeded the tolerance • Set the current to the control circuit terminal to be 20 mA or less. level. Motor Overheat Alarm (PTC Input) oH3 • The motor overheat signal to analog input terminal A1 or A2 exceeded the alarm detection level. • Detection requires multi-function analog input H3-02 or H3-10 be set to “E”. oH4 • The motor overheat signal to analog input terminal A1 or A2 exceeded the alarm detection level. • Detection requires that multi-function analog input H3-02 or H3-10 = “E”. Motor Overheat Fault (PTC Input) Cause Possible Solution • Check the size of the load, the accel/decel times and the cycle times. • Decrease the load. • Increase the acceleration and deceleration times (C1-01 through C1-08). • Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10.Be careful not to lower E1-08 and E1-10 excessively because this reduces load tolerance at low speeds Motor has overheated. • Check the motor-rated current. • Enter the motor-rated current as indicated on the motor nameplate (E2-01). • Ensure the motor cooling system is operating normally. • Repair or replace the motor cooling system. oL1 Motor Overload The electrothermal sensor tripped overload protection. Cause Possible Solution Load is too heavy. Reduce the load. Cycle times are too short during acceleration and deceleration. Increase the acceleration and deceleration times (C1-01 through C1-08). • Drive overloaded at low speeds. • Reduce the load. • Overload may occur at low speeds • Increase the speed. when using a general-purpose • If the drive is supposed to operate at low speeds, either increase the motor motor, even if operating within the capacity or use a motor specifically designed to operate with the drive. rated current limitation. Although a special type of motor is being used, the motor protection Set L1-01 = “2”. selection is set for a general-purpose motor (L1-01 = 1). Voltage is too high for the V/f characteristics. 90 • Adjust the user set V/f patterns (E1-04 through E1-10). Parameters E1-08 and E1-10 may need to be reduced. • If E1-08 and E1-10 are set too high, there may be very little load tolerance at low speed. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection The wrong motor-rated current is set • Check the motor-rated current. to E2-01. • Enter the value written on the motor nameplate to parameter E2-01. The maximum frequency for the drive input power is set too low. • Check the rated frequency indicated on the motor nameplate. • Enter the rated frequency to E1-06 (Base Frequency). Multiple motors are running off the same drive. Disable the Motor Protection function (L1-01 = “0”) and install a thermal relay to each motor. The electrical thermal protection characteristics and motor overload characteristics do not match. • Check the motor characteristics. • Correct the value set to L1-01 (Motor Protection Function). • Install an external thermal relay. The electrical thermal relay is operating at the wrong level. • Check the current rating listed on the motor nameplate. • Check the value set for the motor-rated current (E2-01). Possible Solution Overexcitation current is enabled. • Overexcitation is a potential serious danger to the motor. • Reduce the excitation deceleration gain (n3-13). • Set L3-04 (Stall Prevention during Deceleration) to a value other than 4. • Disable overexcitation (n3-23 = “0”). • Check values set to Speed Search related parameters. Speed Search related parameters are • Adjust the Speed Search current and Speed Search deceleration times (b3-02 not set to the proper values. and b3-03 respectively). • After Auto-Tuning, enable Speed Estimation Type Search (b3-24 = “1”). Output current fluctuation due to input phase loss oL2 5 Check the power supply for phase loss. Drive Overload The thermal sensor of the drive triggered overload protection. Cause Possible Solution Load is too heavy. Reduce the load. Cycle times are too short during acceleration and deceleration. Increase the settings for the acceleration and deceleration times (C1-01 through C1-08). Voltage is too high for the V/f characteristics. • Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10. • Be careful not to lower E1-08 and E1-10 excessively because this reduces load tolerance at low speeds. Drive capacity is too small. Replace the drive with a larger model. Overload occurred when operating at low speeds. • Reduce the load when operating at low speeds. • Replace the drive with a model that is one frame size larger. • Lower the carrier frequency (C6-02). Excessive torque compensation. Reduce the torque compensation gain (C4-01) until there is no speed loss but less current. Speed Search related parameters are not set correctly. • Check the settings for all Speed Search related parameters. • Adjust the current used during Speed Search and the Speed Search deceleration time (b3-03 and b3-02 respectively). • After Auto-Tuning the drive, enable the Speed Search Estimation Type (b3-24 = “1”). YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Troubleshooting Cause 91 5.2 Fault Detection Output current fluctuation due to input phase loss Check the power supply for phase loss. Overtorque Detection 1 oL3 The current has exceeded the value set for torque detection (L6-02) for longer than the allowable time (L6-03). Overtorque Detection 2 oL4 The current has exceeded the value set for Overtorque Detection 2 (L6-05) for longer than the allowable time (L6-06). High-Slip Braking OL oL7 The output frequency stayed constant for longer than the time set in n3-04 during High-slip Braking. Digital Operator Connection Fault • The LCD operator has been disconnected from the drive. Note: An oPr fault will occur when all of the following conditions are true: • Output is interrupted when the operator is disconnected (o2-06 = 1). • The run command is assigned to the LCD operator (b1-02 = 0 and LOCAL has been selected). oPr Overspeed (Simple V/f with PG) oS Pulse input (RP) indicates that motor speed feedback exceeded F1-08 setting. Overvoltage Voltage in the DC bus has exceeded the overvoltage detection level. For 200 V class: approximately 410 V For 400 V class: approximately 820 V (740 V when E1-01 is less than 400) ov Cause Possible Solution Deceleration time is too short and regenerative energy flows from the motor into the drive. • Increase the deceleration time (C1-02, -04, -06, -08). • Install a braking resistor or a dynamic braking resistor unit. • Enable stall prevention during deceleration (L3-04 = “1”). Stall prevention is enabled as the default setting. Acceleration time is too short. • Check if sudden drive acceleration triggers an overvoltage alarm. • Increase the acceleration time. • Use longer S-curve acceleration and deceleration times. Excessive braking load. The braking torque was too high, causing regenerative energy to charge the DC bus. Reduce the braking torque, use a braking option, or lengthen decel time. Surge voltage entering from the drive input power. Install a DC reactor. Note: Voltage surge can result from thyristor convertor and phase advancing capacitor using same drive main input power supply. Ground fault in the output circuit causing the DC bus capacitor to overcharge. • Check the motor wiring for ground faults. • Correct grounding shorts and turn the power back on. Improper Setting of Speed Search related parameters. (Includes Speed Search after a momentary power loss and after a fault restart.) • Check the settings for Speed Search related parameters. • Enable Speed Search Retry function (b3-19 greater than or equal to 1 to 10). • Adjust the current level during Speed Search and the deceleration time (b3-02 and b3-03 respectively). • Perform Line-to-Line Resistance Auto-Tuning and then enable Speed Estimation Type Speed Search (b3-24 = “1”). 92 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection Excessive regeneration when overshoot occurs after acceleration. Enable the Overvoltage Suppression function (L3-11 = “1”). Lengthen the S-curve at acceleration end. Drive input power voltage is too high. • Check the voltage. • Lower drive input power voltage within the limits listed in the specifications. The dynamic braking transistor is damaged. Replace the drive. The braking transistor is wired incorrectly. • Check braking transistor wiring for errors. • Properly rewire the braking resistor device. Load inertia has been set incorrectly. • Check the load inertia settings when using KEB, overvoltage suppression or Stall Prevention during deceleration. • Adjust L3-25 (Load Inertia Ratio) in accordance with the load. Braking function is being used in PM Open Loop Vector Control. Connect a braking resistor. Motor hunting occurs. • Adjust the parameters that control hunting. • Set the hunting prevention gain (n1-02). • Adjust the AFR time constant (n2-02 and n2-03) when in OLV Control. • Use parameters n8-45 (PM Speed Feedback Detection Suppression Gain) and n8-47 (Pull-In Current Compensation Time Constant). Input Phase Loss PF Cause Drive input power has an open phase or has a large imbalance of voltage between phases. Detected when L8-05 = 1 (enabled). Possible Solution There is phase loss in the drive input • Check for wiring errors in the main circuit drive input power. power. • Correct the wiring. There is loose wiring in the drive input power terminals. • Ensure the terminals are tightened properly. • Apply the tightening torque specified in this manual to fasten the terminals. • Check the voltage from the drive input power. • Review the possible solutions for stabilizing the drive input power. There is excessive fluctuation in the • Disable Input Phase Loss Detection (L8-05 = “0”). PF is detected if DC bus drive input power voltage. ripple is too high. If it is disabled, there is no fault but the ripple is still too high, thereby the capacitors are stressed more and lose lifetime. There is poor balance between voltage phases. • Stabilize drive input power or disable phase loss detection. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 93 Troubleshooting • Review the list of possible solutions provided for controlling noise. Drive fails to operate properly due to • Review the section on handling noise interference and check the control noise interference. circuit lines, main circuit lines and ground wiring. 5 5.2 Fault Detection Cause Possible Solution • Check the maintenance time for the capacitors (U4-05). • Replace the drive if U4-05 is greater than 90%. • Check for anything wrong with the drive input power. • If nothing is wrong with the drive input power, try the following solutions if the alarm continues: • Disable Input Phase Loss Protection selection (L8-05 = “0”). PF is detected if DC bus ripple is too high. If it is disabled, there is no fault but the ripple is still too high, thereby the capacitors are stressed more and lose lifetime. • Replace the drive. The main circuit capacitors are worn. PG Disconnect (for Simple V/f with PG) PGo No PG pulses are received for longer than the time set to F1-14. Braking Resistor Overheat rH Braking resistor protection was triggered. Fault detection is enabled when L8-01 = 1 (disabled as a default). Cause Possible Solution Deceleration time is too short and excessive regenerative energy is flowing back into the drive. • Check the load, deceleration time and speed. • Reduce the load. • Increase the acceleration and deceleration times (C1-01 through C1-08). • Replace the braking option with a larger device that can handle the power that is discharged. Excessive braking inertia. Recalculate braking load and braking power. Then try reducing the braking load and checking the braking resistor settings and improve braking capacity. The proper braking resistor has not been installed. • Check the specifications and conditions for the braking resistor device. • Select the optimal braking resistor. Note: The magnitude of the braking load trips the braking resistor overheat alarm, NOT the surface temperature. Using the braking resistor more frequently than its rating trips the alarm even when the braking resistor surface is not very hot. Dynamic Braking Transistor rr The built-in dynamic braking transistor failed. Cause Possible Solution The braking transistor is damaged. • Cycle power to the drive and check if the fault reoccurs. Refer to Diagnosing and Resetting Faults on page 103. • Replace the drive if the fault continues. The control circuit is damaged. SEr STO Too Many Speed Search Restarts The number of speed search restarts exceeded the number set to b3-19. Pull-Out Detection Motor pull-out has occurred. Undervoltage Detection 1 UL3 The current has fallen below the minimum value set for torque detection (L6-02) for longer than the allowable time (L6-03). There is a fault on the machine side. Check the load for any problems. 94 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.2 Fault Detection Undertorque Detection 2 UL4 UL5 The current has fallen below the minimum value set for torque detection (L6-05) for longer than the allowable time (L6-06). Mechanical Weakening Detection 2 The operation conditions matched the conditions set to L6-08. DC Bus Undervoltage One of the following conditions occurred while the drive was stopped: Uv1 • Voltage in the DC bus fell below the undervoltage detection level (L2-05). • For 200 V class: approximately 190 V (160 V for single phase drives) • For 400 V class: approximately 380 V (350 V when E1-01 is less then 400) The fault is output only if L2-01 = 0 or L2-01 = 1 and the DC bus voltage is under L1-05 for longer than L2-02. Possible Solution • The main circuit drive input power is wired incorrectly. • Correct the wiring. Input power phase loss. One of the drive input power wiring • Ensure there are no loose terminals. terminals is loose. • Apply the tightening torque specified in this manual to fasten the terminals. There is a problem with the voltage • Check the voltage. from the drive input power. • Correct the voltage to within range listed in drive input power specifications. The power has been interrupted. Correct the drive input power. Drive internal circuitry has become worn. • Check the maintenance time for the capacitors (U4-05). • Replace the drive if U4-05 exceeds 90%. 5 The drive input power transformer is not large enough and voltage drops Check the capacity of the drive input power transformer. after switching on power. Air inside the drive is too hot. Check the drive’s internal temperature. Problem with the CHARGE indicator. Replace the drive. Uv2 Cause Control Power Supply Voltage Fault Voltage is too low for the control drive input power. Possible Solution L2-02 changed from its default value in drive that is 7.5 kW or smaller without installing a Momentary Power Loss Ride-Thru. Correct parameter L2-02 setting or install optional Momentary Power Loss Ride-Thru unit. The wiring for the control power supply is damaged. • Cycle power to the drive. Check if the fault reoccurs. • Replace the drive if the fault continues to occur. Internal circuitry is damaged. • Cycle power to the drive. Check if the fault reoccurs. • Replace the drive if the fault continues to occur. Uv3 Undervoltage 3 (Inrush Prevention Circuit Fault) The inrush prevention circuit has failed. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Troubleshooting Cause 95 5.3 Alarm Detection 5.3 Alarm Detection ◆ Alarm Codes, Causes, and Possible Solutions Table 5.3 Alarm Codes, Causes, and Possible Solutions LED Operator Display bb Minor Fault Name Baseblock Drive output interrupted as indicated by an external baseblock signal. Option Communication Error bUS CALL CE • After initial communication was established, the connection was lost. • Assign a run command frequency reference to the option card. Serial Communication Transmission Error Communication has not yet been established. MEMOBUS/Modbus Communication Error Control data was not received correctly for two seconds. Speed Deviation (for Simple V/f with PG) dEv According to the pulse input (RP), the speed deviation is greater than the setting in F1-10 for a time longer than the setting in F1-11. dnE Drive Disabled EF EF0 EF1 EF2 EF3 EF4 EF5 EF6 EF7 96 Forward/Reverse Run Command Input Error Both forward run and reverse run closed simultaneously for over 0.5 s. Option Card External Fault An external fault condition is present. External fault (input terminal S1) External fault at multi-function input terminal S1. External fault (input terminal S2) External fault at multi-function input terminal S2. External fault (input terminal S3) External fault at multi-function input terminal S3. External fault (input terminal S4) External fault at multi-function input terminal S4. External fault (input terminal S5) External fault at multi-function input terminal S5. External fault (input terminal S6) External fault at multi-function input terminal S6. External fault (input terminal S7) External fault at multi-function input terminal S7. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.3 Alarm Detection Excessive PID Feedback FbH The PID feedback input is higher than the level set in b5-36 for longer than the time set in b5-37, and b5-12 is set to 1 or 4. PID Feedback Loss Hbb HbbF HCA oH The PID feedback input is lower than the level set in b5-13 for longer than the time set in b5-14, and b5-12 is set to 1 or 4. Hardwire Baseblock Signal Input Hardwire Baseblock input signal open. Hardwire Baseblock Signal Input One of the baseblock channels is damaged. Current Alarm Drive current exceeded overcurrent warning level (150% of the rated current). Heatsink Overheat The temperature exceeded the maximum allowable value. Drive Overheat Warning oH2 “Drive Overheat Warning” was input to a multi-function input terminal, S1 through S7 (H1= B). Motor Overheat oH3 5 The motor overheat signal entered to a multi-function analog input terminal exceeded the alarm level (H3-02 or H13-10 = E). Overtorque 1 oL3 Drive output current (or torque in OLV) was greater than L6-02 for longer than the time set in L6-03. Overtorque 2 oL4 oS Drive output current (or torque in OLV) was greater than L6-05 for longer than the time set in L6-06. Overspeed (for Simple V/f with PG) Pulse input (RP) indicates that motor speed feedback exceeded F1-08 setting. DC Bus Overvoltage ov PASS PGo rUn rUnC The DC bus voltage exceeded the trip point. For 200 V class: approximately 410 V For 400 V class: approximately 820 V (740 V when E1-01 < 400) MEMOBUS/Modbus Comm. Test Mode Complete PG Disconnect (for Simple V/f with PG) Detected when no PG pulses received for a time longer than setting in F1-14. Motor Switch during Run A command to switch motors was entered during run. Fault Reset when Run Command Entered Fault reset was being executed when a run command was entered. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Troubleshooting FbL 97 5.3 Alarm Detection UL3 UL4 Undertorque Detection 1 Drive output current (or torque in OLV) less than L6-02 for longer than L6-03 time. Undertorque Detection 2 Drive output current (or torque in OLV) less than L6-05 for longer than L6-06 time. Undervoltage Uv 98 • One of the following conditions was true when the drive was stopped and a run command was entered: • DC bus voltage dropped below the level specified in L2-05. • Contactor to suppress inrush current in the drive was open. • Low voltage in the control drive input power. This alarm outputs only if L2-01 is not 0 and DC bus voltage is under L2-05. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.4 Operator Programming Errors 5.4 Operator Programming Errors An Operator Programming Error (oPE) occurs when an inappropriate parameter is set or an individual parameter setting is inappropriate. ◆ oPE Codes, Causes, and Possible Solutions Table 5.4 oPE Codes, Causes, and Possible Solutions oPE01 Error Name Drive Capacity Setting Fault Drive capacity and then value set to o2-04 do not match. Parameter Range Setting Error oPE02 Use U1-18 to find which parameters were set outside the setting range. Multi-Function Input Selection Error oPE03 A contradictory setting is assigned to multi-function contact inputs H1-01 through to H1-07. oPE04 Initialization required. 5 Run Command Selection Error oPE05 The Run command selection parameter b1-02 is set to 3 but no option board is installed. Multi-Function Analog Input Selection Error oPE07 A contradictory setting is assigned to multi-function analog inputs H3-02 through to H3-10 and PID functions conflict. Parameter Selection Error oPE08 A function has been set that cannot be used in the motor control method selected. PID Control Selection Fault oPE09 PID control function selection is incorrect. Requires that PID control is enabled (b5-01 = 1 to 4). V/f Data Setting Error oPE10 oPE11 The following setting errors have occurred where: E1-04 is greater than or equal to E1-06 is greater than or equal to E1-07 is greater than or equal to E1-09. Or the following setting errors have occurred: E3-04 is greater than or equal to E3-06 is greater than or equal to E3-07 is greater than or equal to E3-09. Carrier Frequency Setting Error Correct the setting for the carrier frequency. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Troubleshooting LED Operator Display 99 5.5 Auto-Tuning Fault Detection 5.5 Auto-Tuning Fault Detection Auto-Tuning faults are shown below. When the following faults are detected, the fault is displayed on the Digital Operator and the motor coasts to a stop. No fault or alarm outputs will occur ◆ Auto-Tuning Codes, Causes, and Possible Solutions Table 5.5 Auto-Tuning Codes, Causes, and Possible Solutions LED Operator Display Er-01 Error Name Motor Data Error Cause Possible Solutions Motor data or data entered during Auto-Tuning incorrect. • Check that the motor data entered to the T1 parameters match the information written on the motor nameplate input before Auto-Tuning. • Start Auto-Tuning over again and enter the correct information. Motor output and motor-rated current settings (T1-02 and T1-04) do not match. • Check the drive and motor capacities. • Correct the settings of parameters T1-02 and T1-04. Motor output and no-load current settings (T1-04 and E2-03) do not match. This data is required only when • Check the motor-rated current and no-load current. Auto-Tuning for Open Loop • Correct the settings of parameters T1-04 and E2-03. Vector Control or when performing Stationary Auto-Tuning. Base frequency and base motor rotations (T1-05 and T1-07) do not match. Er-02 Set T1-05 and T1-07 to the correct value. Minor Fault Cause Possible Solutions Motor data entered during Auto-Tuning was incorrect. • Check the wiring and correct defective connections. • Check around the machine. • Check the load. • Use the information on page 237 to find out what caused the problem. The wiring is faulty. Load is too heavy. Er-03 Cause 100 • Motor data entered to the T1 parameters does not match the information written on the motor nameplate. Enter the correct data. • Start Auto-Tuning over again and enter the correct information. STOP Button Input Possible Solutions YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.5 Auto-Tuning Fault Detection Auto-Tuning canceled by pressing STOP button. Er-04 Auto-Tuning did not complete properly and will have to be performed again. Line-to-Line Resistance Error Cause Possible Solutions Auto-Tuning did not complete within designated time frame. Drive-caculated values outside parameter setting range. Er-05 • Motor data entered to the T1 parameters does not match the information written on the motor nameplate. Enter the correct data. • Start Auto-Tuning over again and enter the correct information. • Check and correct faulty motor wiring. • Disconnect the motor from machine and perform Rotational Auto-Tuning. No-Load Current Error Cause Possible Solutions Motor data entered during Auto-Tuning was incorrect. Auto-Tuning did not complete within designated time frame. Drive-caculated values outside parameter setting range. Er-08 Cause • Motor data entered to the T1 parameters does not match the information written on the motor nameplate. Enter the correct data. • Restart Auto-Tuning and enter the correct information. • Check and correct faulty motor wiring. • Disconnect the motor from machine and perform Rotational Auto-Tuning. 5 Rated Slip Error Possible Solutions Motor data entered during Auto-Tuning was incorrect. Auto-Tuning did not complete within designated time frame. Values calculated by the drive are outside the allowable parameter setting ranges. Er-09 Cause • Motor data entered to the T1 parameters does not match the information written on the motor nameplate. Enter the correct data. • Restart Auto-Tuning and enter the correct information. • Check and correct faulty motor wiring. • Disconnect the motor from machine and perform Auto-Tuning. Acceleration Error (detected only during Rotational Auto-Tuning) Possible Solutions The motor did not accelerate for • Increase the acceleration time (C1-01). the specified acceleration time. • Check if it is possible to disconnect the machine from the motor. Torque limit when motoring is too low (L7-01 and L7-02). Er-11 Cause • Check the settings of parameters L7-01 and L7-02). • Increase the setting. Motor Speed Fault (detected only when Auto-Tuning is enabled) Possible Solutions YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Troubleshooting Motor data entered during Auto-Tuning was incorrect. 101 5.5 Auto-Tuning Fault Detection Torque reference is too high. (Enabled in OLV only.) Er-12 • Increase the acceleration time (C1-01). • Disconnect the machine from the motor, if possible. Current Detection Error Cause Possible Solutions One of the motor phases is missing (U/T1, V/T2, W/T3). Current exceeded the current rating of the drive. The current is too low. Check motor wiring and correct problems. • Check the motor wiring for a short between motor lines. • If a magnetic contactor is used between motors, ensure it is on. • Replace the drive. Attempted Auto-Tuning without Connect the motor and perform Auto-Tuning. motor connected to the drive. Current detection signal error. End1 Cause Replace the drive. Excessive V/f Setting. Detected only during Rotational Auto-Tuning, and displayed after Auto-Tuning is complete. Possible Solutions The torque reference exceeded 20% during Auto-Tuning. The results from Auto-Tuning the no-load current exceeded 80%. End2 Cause • Before Auto-Tuning the drive, verify the information written on the motor nameplate and enter that data to T1-03 through T1-05. • Enter proper information to parameters T1-03 to T1-05 and repeat Auto-Tuning. • If possible, disconnect the motor from the load and perform Auto-Tuning. Motor Iron-Core Saturation Coefficient. Detected only during Rotational Auto-Tuning and displayed after Auto-Tuning is complete. Possible Solutions Motor data entered during Auto-Tuning was incorrect. • Motor data entered to the T1 parameters does not match the information written on the motor nameplate. • Restart Auto-Tuning and enter the correct information. Auto-Tuning calculated values outside the parameter setting range, assigning the iron-core saturation coefficient (E2-07, 08) a temporary value. • Check and correct faulty motor wiring. • Disconnect the motor from machine and perform Rotational Auto-Tuning. End3 Cause Rated Current Setting Alarm (displayed after Auto-Tuning is complete) Possible Solutions • The motor line-to-line resistance and the motor-rated current are not consistent with • Check the setting of parameter T1-04. one another. • Check the motor data and repeat Auto-Tuning. • The correct current rating printed on the nameplate was not entered into T1-04. 102 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5.6 Diagnosing and Resetting Faults 5.6 Diagnosing and Resetting Faults ◆ Fault Reset Methods After the Fault Occurs Procedure Fix the cause of the fault, Press the RESET button on the restart the drive, and reset the digital operator fault STOP Close then open the fault signal digital input via terminal S4. S4 is set fault reset as default (H1-04 = 12) Drive Fault Reset Switch If the above methods do not reset the fault, turn off the drive main power supply. Reapply power after LED operator display is out. S4 Fault Reset Digital Input Troubleshooting Resetting via Fault Reset Digital Input S4 SC Digital Input Common ON OFF 5 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 103 5.6 Diagnosing and Resetting Faults 104 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 6 Specifications 6.1 HEAVY DUTY AND NORMAL DUTY RATINGS . . . . . . . 106 6.2 SINGLE/THREE-PHASE 200 V CLASS DRIVE. . . . . . . . 107 6.3 THREE-PHASE 400 V CLASS DRIVES. . . . . . . . . . . . . . 110 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 105 6.1 Heavy Duty and Normal Duty Ratings 6.1 Heavy Duty and Normal Duty Ratings The capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) and Normal Duty (ND). Refer to Table 6.1 for the differences between HD and ND. Specifications for capacity ratings appear are listed on the following pages. Table 6.1 Selecting the Appropriate Load Rating Setting Parameter C6-01 Rated Output Current Overload Tolerance Carrier Frequency HD Rating varies by model <1> 150% rated output current for 60 s 2-15 kHz varies by model 1: Normal Duty ND Rating (default) varies by model <1> 120% rated output current for 60 s. Varies by model <1> 2 kHz, Swing PWM 0: Heavy Duty (default) <1> The following pages list information on rating changes based on drive model. TERMS HD and ND • HD refers to applications requiring constant torque output, while ND refers to applications with variable torque needs. • The drive allows the user to select HD or ND torque depending on the application. Fans, pumps, and blowers should use ND (C6-01 = “1”), and other applications generally use HD (C6-01 = “0”). Swing PWM • Swing PWM equivalent to a 2 kHz audible noise. This function turns the motor noise into a less obtrusive white noise. Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01=1). 106 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 6.2 Single/Three-Phase 200 V Class Drive 6.2 Single/Three-Phase 200 V Class Drive Table 6.2 Power Ratings Specification 0001 0002 0004 0006 0010 0012 Single-Phase: CIMR-V BA <1> 0001 0002 0003 0006 0010 0012 0020 - 3.0 5.0 Maximum Motor Size Allowed (HP) <2> ND Rating 0.13 0.25 0.5/0.75 1.0/1.5 2.0/3.0 HD Rating 0.13 0.25 0.5/0.75 0.75/1.0 1.5/2.0 3.0 5.0 ThreeInput Current Phase (A) <3> SinglePhase ND Rating 1.1 1.9 3.9 7.3 10.8 13.9 24.0 HD Rating 0.7 1.5 2.9 5.8 7.5 11.0 18.9 ND Rating 2.0 3.6 7.3 13.8 20.2 24.0 – HD Rating 1.4 2.8 5.5 11.0 14.1 20.6 – Rated Output Capacity ND Rating (kVA) <4> HD Rating 0.5 0.7 1.3 2.3 3.7 4.6 7.5 0.3 0.6 1.1 1.9 3.0 4.2 6.7 1.2 1.9 3.5 (3.3) 6.0 9.6 12.0 19.6 3.0 <6> 5.0 <6> 8. <7> Input ND Rating <5> Output Current (A) HD Rating 0.8 <6> 1.6 <6> Output Power Supply 11.0 <7> 17.5 <7> Overload Tolerance ND Rating: 120% of rated output current for 1 minute HD Rating: 150% of rated output current for 1 minute (Derating may be required for applications that start and stop frequently) Carrier Frequency 2 kHz (user-set, 2 to 15 kHz) Max Output Voltage (V) Three-phase power: Three-phase 200 to 240 V Single-phase power: Three-phase 200 to 240 V (both proportional to input voltage) Max Output Frequency (Hz) 400 Hz (user-adjustable) Rated Voltage Rated Frequency Three-phase power: Three-phase 200 to 240 V 50/60 Hz Single-phase power: 200 to 240 V 50/60 Hz Allowable Voltage Fluctuation -15 to 10% Harmonic Countermeasures Heat Generation (W) 6 ±5% Allowable Frequency Fluctuation DC Reactor Optional ThreePhase ND Rating 13.0 17.1 29.4 44.7 77.5 91.7 145.0 HD Rating 11.6 16.7 27.6 43.3 78.6 100.7 153.8 SinglePhase ND Rating 13.5 17.3 29.0 49.5 81.5 98.4 – HD Rating 11.7 16.8 27.6 50.5 80.7 104.8 161.9 <1> Drives with single-phase power supply inputs output three-phase power, and cannot run a single-phase motor. <2> The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Specifications Item Three-Phase: CIMR-V 2A 107 6.2 Single/Three-Phase 200 V Class Drive <3> Input current rating varies depending on the power supply transformer, input reactor, wiring connections, and power supply impedance. <4> Rated motor capacity is calculated with a rated output voltage of 230 V. <5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency is set to 10 kHz. Current derating is required in order to raise the carrier frequency. <7> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency. Table 6.3 Power Ratings Continued Item Specification Three-Phase: CIMR-V 2A 0030 0040 0056 Single-Phase: CIMR-V BA <1> - - - - 10.1 14.8 20.1 24.8 HD Rating 7.4 10.1 14.8 20.1 ND Rating 34.7 50.9 69.4 85.6 HD Rating 26.0 35.4 51.9 70.8 ND Rating - - - - HD Rating - - - - ND Rating 11.4 15.2 21.3 26.3 ND Rating Maximum Motor Size Allowed (HP) <2> Input Three-Phase Input Current (A) <3> Single-Phase Rated Output Capacity (kVA) <4> Output Current (A) Power Supply HD Rating 9.5 12.6 17.9 22.9 ND Rating <5> 30.0 40.0 56.0 69.0 25.0 <7> 33.0 <7> 47. <7> 60.0 <7> HD Rating ND Rating: 120% of rated output current for 1 minute HD Rating: 150% of rated output current for 1 minute (Derating may be required for applications that start and stop frequently) Overload Tolerance Output 0069 Carrier Frequency 2 kHz (user-set, 2 to 15 kHz) Max Output Voltage (V) Three-phase power: Three-phase 200 to 240 V Single-phase power: Three-phase 200 to 240 V (both proportional to input voltage) Max Output Frequency (Hz) 400 Hz (user-adjustable) Rated Voltage Rated Frequency Three-phase power: Three-phase 200 to 240 V 50/60 Hz Single-phase power: 200 to 240 V 50/60 Hz Allowable Voltage Fluctuation -15 to 10% Allowable Frequency Fluctuation ±5% Harmonic Countermeasures DC Reactor Three Phase Heat Generation (W) Single Phase Optional ND Rating - - - - HD Rating 335.3 379.5 509.7 646.2 ND Rating 303.7 321.3 465.2 589.1 HD Rating - - - - <1> Drives with single-phase power supply inputs output three-phase power, and cannot run a single-phase motor. 108 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 6.2 Single/Three-Phase 200 V Class Drive <2> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. <3> Input current rating varies depending on the power supply transformer, input reactor, wiring connections, and power supply impedance. <4> Rated motor capacity is calculated with a rated output voltage of 220 V. <5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <7> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency. Specifications Note: Differences between Heavy Duty (HD) ratings and Normal Duty (ND)ratings for the drive include rated input and output current, overload capacity, carrier frequency, current limit, and maximum output frequency. Set parameter C6-01 to “0” for HD ratings or “2” for ND ratings. Default is ND (C6-01 = 1). 6 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 109 6.3 Three-Phase 400 V Class Drives 6.3 Three-Phase 400 V Class Drives Table 6.4 Power Ratings Item Specification CIMR-V 4A 0001 Maximum Applicable Motor Capacity (HP) <1> Input Input Current (A) <2> Output Current (kVA) <3> Output Current (A) Output 0004 ND Rating 0.25 0.5/0.75/1.0 HD Rating 0.25 ND Rating HD Rating 0005 0007 0009 0011 1.5/2.0 3.0 3.0 5.0 7.5 0.5/0.75 1.0/1.5/2.0 3.0 3.0 5.0 5.0 1.2 2.1 4.3 5.9 8.1 9.4 14.0 1.2 1.8 3.2 4.4 6.0 8.2 10.4 ND Rating <4> 0.9 1.6 3.1 4.1 5.3 6.7 8.5 HD Rating <5> 0.9 1.4 2.6 3.7 4.2 5.5 7.0 ND Rating <4> 1.2 2.1 4.1 5.4 6.9 8.8 11.1 HD Rating <5> 1.2 1.8 3.4 4.8 5.5 7.2 9.2 Overload Tolerance Power Supply 0002 ND Rating: 120% of rated output current for 60 s HD Rating: 150% of rated output current for 60 s (Derating may be required for applications that start and stop frequently) Carrier Frequency <3> 2 kHz (user-adjustable from 2 to 15 kHz) Maximum Output Voltage (V) Three-phase: @380 to 480 V (proportional to input voltage) Maximum Output Frequency (Hz) 400 Hz (user-adjustable) Rated Voltage Rated Frequency Three-phase: 380 to 480 V 50/60 Hz Allowable Voltage Fluctuation -15 to 10% ±5% Allowable Frequency Fluctuation Harmonic Countermeasures Heat Generation (W) DC Reactor Optional ND Rating 19.6 32.4 47.3 66.3 HD Rating 30.6 43.8 60.2 96.9 111.7 117.5 148.7 87.0 95.1 127.7 <1> The motor capacity (HP) refers to a NEC 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. <2> Input current rating varies depending on the power supply transformer, input reactor, wiring conditions, and power supply impedance. <3> Rated motor capacity is calculated with a rated output voltage of 460 V. <4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <5> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency. 110 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 6.3 Three-Phase 400 V Class Drives Table 6.5 Power Ratings Continued Specification Maximum Applicable Motor Capacity (HP) <1> Input Input Current (A) <2> Output Current (kVA) <3> Output Current (A) Output Power Supply 0018 0023 0031 ND Rating 10.1 14.8 20.1 24.8 HD Rating 7.4 10.1 14.8 20.1 ND Rating 20.0 24.0 38.0 44.0 HD Rating 15.0 20.0 29.0 39.0 ND Rating <4> 13.3 17.5 23.6 29.0 HD Rating <5> 11.3 13.7 18.3 23.6 ND Rating <4> 17.5 23.0 31.0 38.0 14.8 18.0 24.0 31.0 HD Rating <5> Overload Tolerance 0038 ND Rating: 120% of rated output current for 60 s HD Rating: 150% of rated output current for 60 s (Derating may be required for applications that start and stop frequently) Carrier Frequency <3> 2 kHz (user-adjustable from 2 to 15 kHz) Maximum Output Voltage (V) Three-phase: @380 to 480 V (proportional to input voltage) Maximum Output Frequency (Hz) 400 Hz (user-adjustable) Rated Voltage Rated Frequency Three-phase: 380 to 480 V 50/60 Hz Allowable Voltage Fluctuation -15 to 10% Allowable Frequency Fluctuation ±5% Harmonic Countermeasures Heat Generation (W) DC Reactor 6 Optional ND Rating 261.3 321.1 433.6 475.0 HD Rating 228.7 285.2 372.8 445.7 <1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. <2> .Input current rating varies depending on the power supply transformer, input reactor, wiring conditions, and power supply impedance. <3> Rated motor capacity is calculated with a rated output voltage of 440 V. <4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <5> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency. Note: Differences between Heavy Duty ratings and Normal Duty ratings for the drive include rated input and output current, overload capacity, carrier frequency, current limit, and maximum output frequency. Set parameter C6-01 to “0” for Heavy Duty ratings or “2” for Normal Duty ratings. The default is Normal Duty (C6-01 = 1). YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Specifications Item CIMR-V 4A 111 6.3 Three-Phase 400 V Class Drives 112 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7 Parameter List This chapter contains a full listing of all parameters and settings available in the drive 7.1 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 113 7.1 Parameter Table 7.1 Parameter Table No. Name Description A1: Initialization Parameters Use A1 parameters to configure the basic environment for drive operation. A1-01 Access Level Selection 0: Operation only 1: User Parameters (access to parameters selected by the user) 2: Advanced Access Level A1-02 Control Method Selection 0: V/f Control without PG 2: Open Loop Vector (OLV) 5: PM Open Loop Vector (PM) Note: Does not return to the default setting after initialization. A1-03 Initialize Parameters 0: No Initialize 1110: User Initialize (First set user parameter values must be stored using parameter o2-03) 2220: 2-Wire Initialization 3330: 3-Wire Initialization 5550: OPE04 Error Reset A1-04 Password 1 Refer to V1000 Technical Manual for details. A1-05 Password 2 Refer to V1000 Technical Manual for details. A1-06 Application Preset Refer to V1000 Technical Manual for details. A1-07 DriveWorksEZ Function Selection Refer to V1000 Technical Manual for details. A2: User Parameters Use A2 parameters to program the drive. A2-01 to User Parameters, 1 to 32 A2-32 Refer to V1000 Technical Manual for details. A2-33 User Parameter Automatic Selection Refer to V1000 Technical Manual for details. b1: Operation Mode Selection Use b1 parameters to configure the operation mode. b1-01 Frequency Reference Selection 1 0: Operator - Digital preset speed d1-01 to d1-17. 1: Terminals - Analog input terminal A1 or A2. 2: Memobus communications 3: Option PCB 4: Pulse Input (Terminal RP) b1-02 Run Command Selection 1 0: Operator - RUN and STOP keys on the digital operator. 1: Digital input terminals S1 to S7 2: Memobus communications 3: Option PCB. b1-04 Reverse Operation Selection 0: Reverse enabled. 1: Reverse disabled. b1-07 Local/Remote Run Selection Refer to V1000 Technical Manual for details. 114 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description Run Command Selection while in b1-08 Programming Mode 0: Run command accepted only in the operation menu. 1: Run command accepted in all menus. 2: Prohibit entering programming mode during Run b1-14 Phase Order Selection Sets phase order for drive output terminals U/T1, V/T2 and W/T3. 0: Standard 1: Switch phase order b1-15 Frequency Reference 2 Refer to V1000 Technical Manual for details. b1-16 Run Command Source 2 Refer to V1000 Technical Manual for details. b1-17 Run Command at Power Up Refer to V1000 Technical Manual for details. b2: DC Injection Braking Use b2 parameters to configure DC Injection Braking operation DC Injection Braking Start Frequency b2-02 DC Injection Braking Current b2-03 DC Injection Braking Time/DC Excitation Time at Start Refer to V1000 Technical Manual for details. Sets the DC Injection Braking current as a percentage of the drive rated current. Sets DC Injection Braking time at start. Disabled when set to 0.00 seconds. b2-04 DC Injection Braking Time at Stop Sets DC Injection Braking time at stop. Magnetic Flux Compensation b2-08 Capacity Refer to V1000 Technical Manual for details. b2-12 Short Circuit Brake Time at Start Refer to V1000 Technical Manual for details. b2-13 Short Circuit Brake Time at Stop Refer to V1000 Technical Manual for details. Parameter List b2-01 b3: Speed Search Use B3 parameters to configure Speed Search function operation. 7 b3-01 Speed Search Selection Refer to V1000 Technical Manual for details. b3-02 Speed Search Deactivation Current Sets the current level at which the speed is assumed to be detected and Speed Search is ended. Set in percent of the drive rated current. b3-03 Speed Search Deceleration Time Sets time constant used to reduce the output frequency during speed search. Related to a change from max. output frequency to 0. b3-05 Speed Search Delay Time Refer to V1000 Technical Manual for details. Output Current 1 during Speed b3-06 Search Refer to V1000 Technical Manual for details. Speed Search Detection Compensation Gain Refer to V1000 Technical Manual for details. b3-10 Bi-Directional Speed Search b3-14 Selection Refer to V1000 Technical Manual for details. b3-17 Speed Search Restart Current Level Refer to V1000 Technical Manual for details. b3-18 Speed Search Restart Detection Time Refer to V1000 Technical Manual for details. b3-19 Number of Speed Search Restarts Refer to V1000 Technical Manual for details. b3-24 Speed Search Method Selection Refer to V1000 Technical Manual for details. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 115 7.1 Parameter Table No. Name Description b3-25 Speed Search Retry Interval Time Refer to V1000 Technical Manual for details. b4: Timer Function Use b4 parameters to configure timer function operation. b4-01 Timer Function On-Delay Time Refer to V1000 Technical Manual for details. b4-02 Timer Function Off-Delay Time Refer to V1000 Technical Manual for details. b5: PID Control Use b5 parameters to configure the PID control drive function. b5-01 PID Function Setting 0: Disabled 1: Enable (Deviation is D-controlled) 2: Enable (Feedback is D-controlled) 3: Enable (Deviation is D-controlled, PID outut added to Freq. Ref.) 4: Enable (Feedback is D-controlled, PID outut added to Freq. Ref.) b5-02 Proportional Gain Setting (P) Sets the proportional gain of the PID controller. A setting of 0.00 disables P control. b5-03 Integral Time Setting (I) Sets the integral time for the PID controller. A setting of 0.0 s disables integral control. b5-04 Integral Limit Setting Sets the maximum output possible from the integrator. b5-05 Derivative Time (D) Sets D control derivative time. A setting of 0.00 s disables derivative control. b5-06 PID Output Limit Refer to V1000 Technical Manual for details. b5-07 PID Offset Adjustment Applies an offset to the PID controller output. b5-08 PID Primary Delay Time Constant Sets the amount of time for the filter on the output of the PID controller. b5-09 PID Output Level Selection Refer to V1000 Technical Manual for details. b5-10 PID Output Gain Setting Sets the gain applied to the PID output. b5-11 PID Output Reverse Selection Refer to V1000 Technical Manual for details. b5-12 PID Feedback Reference Missing Detection Selection 0: Disabled. 1: Feedback loss detected when PID enabled. Alarm output, operation is continued without triggering a fault contact. 2: Feedback loss detected when PID enabled. Fault output, operation is stopped and a fault contact is triggered. 3: Feedback loss detection when PID disabled by digital input. No alarm/fault output. “PID feedback loss” digital output is switched, 4: PID Feedback error detection when PID disabled by digital input. An alarm is triggered and the drive continues to run. 5: PID Feedback error detection when PID disabled by digital input. Fault is triggered and output is shut off. b5-13 PID Feedback Loss Detection Level Sets the PID feedback loss detection level. b5-14 PID Feedback Loss Detection Time Sets the PID feedback loss detection delay time. b5-15 PID Sleep Function Start Level Refer to V1000 Technical Manual for details. b5-16 PID Sleep Delay Time Refer to V1000 Technical Manual for details. b5-17 PID Accel/Decel Time Refer to V1000 Technical Manual for details. 116 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name b5-18 PID Setpoint Selection Description Refer to V1000 Technical Manual for details. b5-19 PID Setpoint Value Refer to V1000 Technical Manual for details. b5-20 PID Setpoint Scaling Refer to V1000 Technical Manual for details. b5-34 PID Output Lower Limit Refer to V1000 Technical Manual for details. b5-35 PID Input Limit Refer to V1000 Technical Manual for details. b5-36 PID Feedback High Detection Level Refer to V1000 Technical Manual for details. b5-37 PID Feedback High Level Detection Refer to V1000 Technical Manual for details. Time b5-38 PID Setpoint / User Display Refer to V1000 Technical Manual for details. b5-39 PID Setpoint Display Digits Refer to V1000 Technical Manual for details. b6: Dwell Function Use b6 parameters to configure dwell function operation. b6-01 Dwell Reference at Start b6-02 Dwell Time at Start b6-03 Dwell Frequency at Stop Refer to V1000 Technical Manual for details. b6-04 Dwell Time at Stop Parameter List b8: Energy Saving Use b8 parameters to configure the energy saving/conservation drive function. b8-01 Energy Saving Control Selection 0: Disabled 1: Enabled (set b8-04) b8-02 Energy Saving Gain Refer to V1000 Technical Manual for details. Energy Saving Control Filter Time b8-03 Constant Refer to V1000 Technical Manual for details. b8-04 Energy Saving Coefficient Value Sets the Energy Saving coefficient and is used to fine adjustments in V/f Control. b8-05 Power Detection Filter Time Sets a filter time for the Power Detection used by Energy Savings in V/f Control. b8-06 Search Operation Voltage Limit Sets the limit for the voltage search operation performed by Energy Savings in V/f Control. C1: Acceleration and Deceleration Times Use C1 parameters to configure motor acceleration and deceleration. C1-01 Acceleration Time 1 Sets the time to accelerate from 0 to maximum frequency. C1-02 Deceleration Time 1 Sets the time to decelerate from maximum frequency to 0. C1-03 Acceleration Time 2 Sets the time to accelerate from 0 to maximum frequency when Accel/Decel times 2 are selected by a digital input. C1-04 Deceleration Time 2 Sets the time to decelerate from maximum frequency to 0 when Accel/Decel times 2 are selected by a digital input. C1-05 Acceleration Time 3 (Motor 2 Accel Sets the time to accelerate from 0 to maximum frequency when Time 1) Accel/Decel times 3 are selected by a digital input. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 117 7 7.1 Parameter Table No. Name Description C1-06 Deceleration Time 3 (Motor 2 Decel Sets the time to decelerate from maximum frequency to 0 when Time 1) Accel/Decel times 3 are selected by a digital input. C1-07 Acceleration Time 4 (Motor 2 Accel Sets the time to accelerate from 0 to maximum frequency when Time 2) Accel/Decel times 4 are selected by a digital input. C1-08 Deceleration Time 4 (Motor 2 Decel Sets the time to decelerate from maximum frequency to 0 when Time 2) Accel/Decel times 4 are selected by a digital input. C1-09 Fast-Stop Time Refer to V1000 Technical Manual for details. C1-10 Accel/Decel Time Setting Units 0: 0.01 s (0.00 to 600.00 s) 1: 0.1 s (0.0 to 6000.0 s) C1-11 Accel/Decel Time Switching Frequency Refer to V1000 Technical Manual for details. C2: S-Curve Characteristics Use C2 parameters to configure S-curve operation. C2-01 S-Curve Characteristic at Accel Start C2-02 S-Curve Characteristic at Accel End . S-curve is used to further soften the starting and stopping ramp. The C2-03 S-Curve Characteristic at Decel Start longer the S-curve time, the softer the starting and stopping ramp. C2-04 S-Curve Characteristic at Decel End C3: Slip Compensation Use C3 parameters to configure the slip compensation function. C3-01 Slip Compensation Gain Sets the slip compensation gain. Slip Compensation Primary Delay C3-02 Time Adjusts the slip compensation function delay time. C3-03 Slip Compensation Limit Refer to V1000 Technical Manual for details. Slip Compensation Selection during C3-04 Regeneration 0: Disabled 1: Enabled C3-05 Output Voltage Limit Operation Selection Refer to V1000 Technical Manual for details. C4: Torque Compensation Use C4 parameters to configure Torque Compensation function. C4-01 Torque Compensation Gain C4-02 Torque Compensation Primary Delay Time V/f control: Sets the gain for the automatic torque (voltage) boost function and helps to produce better starting torque. Open Loop Vector: Sets the torque compensation function gain. Normally no change is required. Sets the torque compensation filter time. Torque Compensation at Forward C4-03 Start Refer to V1000 Technical Manual for details. C4-04 Torque Compensation at Reverse Start Refer to V1000 Technical Manual for details. C4-05 Torque Compensation Time Constant Refer to V1000 Technical Manual for details. 118 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. C4-06 Name Torque Compensation Primary Delay Time 2 Description Refer to V1000 Technical Manual for details. C5: Speed Control (ASR) Use C5 parameters to configure the Automatic Speed Regulator (ASR). C5 parameters are available only when using V/f with Simple PG (H6-01 = 3). C5-01 ASR Proportional Gain 1 Refer to V1000 Technical Manual for details. C5-02 ASR Integral Time 1 Refer to V1000 Technical Manual for details. C5-03 ASR Proportional Gain 2 Refer to V1000 Technical Manual for details. C5-04 ASR Integral Time 2 Refer to V1000 Technical Manual for details. C5-05 ASR Limit Refer to V1000 Technical Manual for details. C6-01 Normal / Heavy Duty Selection Refer to V1000 Technical Manual for details. C6-02 Carrier Frequency Selection 1: 2.0 kHz 2: 5.0 kHz 3: 8.0 kHz 4: 10.0 kHz 5: 12.5 kHz 6: 15.0 kHz 7: Swing PWM1 (Audible sound 1) 8: Swing PWM2 (Audible sound 2) 9: Swing PWM3 (Audible sound 3) A: Swing PWM4 (Audible sound 4) B to E: No setting possible F: User defined (determined by C6-03 through C6-05) C6-03 Carrier Frequency Upper Limit C6-04 Carrier Frequency Lower Limit Parameter List C6: Carrier Frequency Use C6 parameters to configure the carrier frequency drive settings. 7 Refer to V1000 Technical Manual for details. C6-05 Carrier Frequency Proportional Gain Refer to V1000 Technical Manual for details. d1: Frequency Reference Use d1 parameters to configure the drive frequency reference. d1-01 Frequency Reference 1 Frequency reference d1-02 Frequency Reference 2 Frequency reference when digital input "Multi-Step Speed Reference 1" (H1= 3) is on. d1-03 Frequency Reference 3 Frequency reference when digital input "Multi-Step Speed Reference 2” (H1= 4) is on. d1-04 Frequency Reference 4 Frequency reference when digital inputs "Multi-Step Speed Reference 1, 2" (H1= 3 and 4) are on. d1-05 Frequency Reference 5 Frequency reference when digital input "Multi-Step Speed Reference 3" (H1= 5) is on. d1-06 Frequency Reference 6 Frequency reference when digital inputs "Multi-Step Speed Reference 1, 3 " (H1= 3 and 5) are on. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 119 7.1 Parameter Table No. Name Description d1-07 Frequency Reference 7 Frequency reference when digital inputs "Multi-Step Speed Reference 2, 3" (H1= 4 and 5) are on. d1-08 Frequency Reference 8 Frequency reference when multi-function input "Multi-Step speed reference 1, 2, 3" (H1= 3, 4, 5) are on. d1-09 Frequency Reference 9 Frequency reference when multi-function input "Multi-Step Speed Reference 4" (H1= 32) is on. d1-10 Frequency Reference 10 Frequency reference when digital input "Multi-Step Speed Reference 1, 4" (H1= 3 and 32) are on. d1-11 Frequency Reference 11 Frequency reference when digital inputs "Multi-Step Speed Reference 2, 4" (H1= 4 and 32) are on. d1-13 Frequency Reference 13 Frequency reference when digital inputs "Multi-Step Speed Reference 3, 4" (H1= 5 and 32) are on. d1-14 Frequency Reference 14 Frequency reference when digital inputs "Multi-Step Speed Reference 1, 3, 4" (H1= 3, 5, 32) are on. d1-15 Frequency Reference 15 Frequency reference when digtial inputs "Multi-Step Speed Reference 2, 3, 4" (H1= 4, 5, 32) are on. d1-16 Frequency Reference 16 Frequency reference when digital inputs "Multi-Step Speed Reference 1, 2, 3, 4" (H1= 3, 4, 5, 32) are on. d1-17 Jog Frequency Reference Frequency reference when digital inputs "Jog Frequency Reference", "Forward Jog" or "Reverse Jog." are on. d2: Frequency Upper and Lower Limits Use d2 parameters to configure the frequency reference limits. d2-01 Frequency Reference Upper Limit Sets the frequency reference upper limit as a percentage of maximum output frequency (E1-04). d2-02 Frequency Reference Lower Limit Sets the frequency reference lower limit as a percentage of maximum output frequency (E1-04). d2-03 Master Speed Reference Lower Limit Refer to V1000 Technical Manual for details. d3: Jump Frequency Use d3 parameters to configure the drive Jump Frequency settings. d3-01 Jump Frequency 1 d3-01 to d3-04 allow programming of three prohibited frequency reference points for eliminating problems with resonant vibration of the motor / machine. d3-02 Jump Frequency 2 d3-03 Jump Frequency 3 This parameter sets the dead-band width around each selected prohibited frequency reference point. d3-04 Jump Frequency Width d4: Frequency Reference Hold Use d4 parameters to configure the drive frequency reference hold function. d4-01 Frequency Reference Hold Function Selection d4-03 Frequency Reference Bias Step (Up/ Sets the bias added to the frequency reference when the Up/Down 2 digital inputs are set. Down 2) 120 0: Disabled 1: Enabled YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. d4-04 Name Description Frequency Reference Accel/Decel (Up/Down 2) 0: Adjusts bias value according to currently selected accel/decel time. 1: Adjusts the bias value by Accel/Decel Time 4 (C1-07 and C1-08). 0: Holds the bias value when Up/Down 2 reference is on or off. Frequency Reference Bias Operation 1: When the Up 2 reference and Down 2 reference are both on or both d4-05 Mode Selection off, applied bias becomes 0 using currently selected accel/ decel. (Up/Down 2) times. d4-06 Frequency Reference Bias (Up/Down 2) Saves the bias value once the frequency reference is adjusted. d4-07 Analog Frequency Reference Fluctuation Limit (Up/Down 2) When the Up 2 and Down 2 commands are enabled, the frequency reference holds the bias value as the levels for the analog frequency reference or pulse train frequency reference change, accelerating or decelerating to the frequency reference. d4-08 Frequency Reference Bias Upper Limit (Up/Down 2) When d4-06 is greater than d4-08, d4-08 becomes bias for upper limit. d4-09 Frequency Reference Bias Lower Limit (Up/Down 2) When d4-06 is less than d4-09, d4-09 becomes bias for lower limit. d7-01 Offset Frequency 1 Refer to V1000 Technical Manual for details. d7-02 Offset Frequency 2 Refer to V1000 Technical Manual for details. d7-03 Offset Frequency 3 Parameter List d7: Offset Frequency Use d7 parameters to set the offset frequency. Refer to V1000 Technical Manual for details. E1: V/f Pattern Characteristics Use E1 parameters to set V/f characteristics for the motor. E1-01 Input Voltage Setting Refer to V1000 Technical Manual for details. E1-03 V/f Pattern Selection Refer to V1000 Technical Manual for details. E1-04 Max Output Frequency (FMAX) Only applicable when E1-03 is set to F. E1-05 Max Voltage (VMAX) Only applicable when E1-03 is set to F. E1-06 Base Frequency (FA) Only applicable when E1-03 is set to F. E1-07 Mid Output Freq. (FB) Only applicable when E1-03 is set to F. To set linear V/f characteristics, set the same values for E1-07 and E1-09. 7 E1-08 Mid Output Frequency Voltage (VC) Only applicable when E1-03 is set to F. E1-09 Minimum Output Freq. (FMIN) E1-10 Minimum Output Freq. Volt. (VMIN) Only applicable when E1-03 is set to F. To set linear V/f characteristics, set the same values for E1-07 and E1-09. Only applicable when E1-03 is set to F. E1-11 Mid Output Frequency 2 Only applicable when E1-03 is set to F. E1-12 Mid Output Frequency Voltage 2 Only applicable when E1-03 is set to F. E1-13 Base Voltage (VBASE) Only applicable when E1-03 is set to F. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 121 7.1 Parameter Table No. Name Description E2: Motor Parameters Use E2 parameters to set motor-related data. E2-01 Motor Rated Current Sets motor nameplate full load current in amperes (A). E2-02 Motor Rated Slip Sets the motor rated slip in hertz (Hz). E2-03 Motor No-Load Current Sets the magnetizing current of the motor as a percentage of the motor rated current (E2-01). E2-04 Number of Motor Poles Refer to V1000 Technical Manual for details. E2-05 Motor Line-to-Line Resistance Sets the phase-to-phase motor resistance in ohms. E2-06 Motor Leakage Inductance Sets the voltage drop due to motor leakage inductance as a percentage of motor rated voltage. Motor Iron-Core Saturation Coefficient 1 Refer to V1000 Technical Manual for details. Motor Iron-Core Saturation E2-08 Coefficient 2 Refer to V1000 Technical Manual for details. E2-09 Motor Mechanical Loss Refer to V1000 Technical Manual for details. Motor Iron Loss for Torque E2-10 Compensation Sets the motor iron loss in watts (W). E2-11 Motor Rated Output Sets the motor rated power in kilowatts (kW). E2-07 E2-12 Motor Iron-Core Saturation Coefficient 3 Refer to V1000 Technical Manual for details. E3: Motor 2 V/f Characteristics Use E3 parameters to set the V/f pattern for a second motor. E3-01 Motor 2 Control Method Refer to V1000 Technical Manual for details. E3-04 Motor 2 Max Output Frequency Refer to V1000 Technical Manual for details. E3-05 Motor 2 Max Voltage (VMAX) Refer to V1000 Technical Manual for details. E3-06 Motor 2 Base Frequency (FA) Refer to V1000 Technical Manual for details. E3-07 Motor 2 Mid Output Freq. (FB) Refer to V1000 Technical Manual for details. E3-08 Motor 2 Mid Output Freq. Voltage (VC) Refer to V1000 Technical Manual for details. E3-09 Motor 2 Min. Output Freq. (FMIN) Refer to V1000 Technical Manual for details. Motor 2 Min. Output Freq. Voltage E3-10 (VMIN) Refer to V1000 Technical Manual for details. E3-11 Motor 2 Mid Output Frequency 2 Refer to V1000 Technical Manual for details. Motor 2 Mid Output Frequency E3-12 Voltage 2 Refer to V1000 Technical Manual for details. E3-13 Motor 2 Base Voltage (VBASE) Refer to V1000 Technical Manual for details. 122 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description E4: Motor 2 Parameters Use E4 parameters to control a second motor operating on the same drive. E4-01 Motor 2 Rated Current Refer to V1000 Technical Manual for details. E4-02 Motor 2 Rated Slip Refer to V1000 Technical Manual for details. E4-03 Motor 2 Rated No-Load Current Refer to V1000 Technical Manual for details. E4-04 Motor 2 Motor Poles Refer to V1000 Technical Manual for details. E4-05 Motor 2 Line-to-Line Resistance Refer to V1000 Technical Manual for details. E4-06 Motor 2 Leakage Inductance Refer to V1000 Technical Manual for details. Motor 2 Motor Iron-Core Saturation E4-07 Coefficient 1 Refer to V1000 Technical Manual for details. Motor 2 Motor Iron-Core Saturation E4-08 Coefficient 2 Refer to V1000 Technical Manual for details. E4-09 Motor 2 Mechanical Loss Refer to V1000 Technical Manual for details. E4-10 Motor 2 Iron Loss Refer to V1000 Technical Manual for details. E4-11 Motor 2 Rated Capacity Refer to V1000 Technical Manual for details. Motor 2 Iron-Core Saturation Coefficient 3 Refer to V1000 Technical Manual for details. E4-14 Motor 2 Slip Compensation Gain Refer to V1000 Technical Manual for details. Torque Compensation Gain - Motor E4-15 2 Refer to V1000 Technical Manual for details. Parameter List E4-12 E5: PM Motor Parameters E5-01 Motor Code Selection (for PM motor) Refer to V1000 Technical Manual for details. E5-02 Motor Rated Capacity (for PM motor) Refer to V1000 Technical Manual for details. E5-03 Motor Rated Current Refer to V1000 Technical Manual for details. E5-04 Motor Poles Refer to V1000 Technical Manual for details. E5-05 Motor Resistance Refer to V1000 Technical Manual for details. E5-06 Motor d Axis Inductance Refer to V1000 Technical Manual for details. E5-07 Motor q Axis Inductance Refer to V1000 Technical Manual for details. E5-09 Motor Induction Voltage Constant 1 Refer to V1000 Technical Manual for details. 7 E5-24 Motor Induction Voltage Parameter 2 Refer to V1000 Technical Manual for details. F1: Simple PG V/f Parameters Use F1 parameters to set up the drive for Simple PG V/f control. These parameters are enabled only when H6-01 = 03 F1-02 Operation Selection at PG Open Circuit (PGO) Refer to V1000 Technical Manual for details. F1-03 Operation Selection at Overspeed (OS) Refer to V1000 Technical Manual for details. F1-04 Operation Selection at Deviation Refer to V1000 Technical Manual for details. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 123 7.1 Parameter Table No. Name Description F1-08 Overspeed Detection Level Refer to V1000 Technical Manual for details. F1-09 Overspeed Detection Delay Time Refer to V1000 Technical Manual for details. Excessive Speed Deviation F1-10 Detection Level Refer to V1000 Technical Manual for details. Excessive Speed Deviation Detection Delay Time Refer to V1000 Technical Manual for details. F1-11 F1-14 PG Open-Circuit Detection Time Refer to V1000 Technical Manual for details. F6 and F7: Serial Communications Option Card Settings Use F6 parameters to program the drive for serial communication. F601 to F641 Range reserved Refer to V1000 Technical Manual for details. F701 to F721 Range reserved Refer to V1000 Technical Manual for details. No. Name Description H1: Multi-Function Digital Input H1 parameters to assign functions to the multi-function digital input terminals. Unused terminals should be set to "F". H1-01 Multi-Function Digital Input Terminal S1 Function Selection Selects function of terminal S1 H1-02 Multi-Function Digital Input Terminal S2 Function Selection Selects function of terminal S2 H1-03 Multi-Function Digital Input Terminal S3 Function Selection Selects function of terminal S3 H1-04 Multi-Function Digital Input Terminal S4 Function Selection Selects function of terminal S4 H1-05 Multi-Function Digital Input Terminal S5 Function Selection Selects function of terminal S5 H1-06 Multi-Function Digital Input Terminal S6 Function Selection Selects function of terminal S6 H1-07 Multi-Function Digital Input Terminal S7 Function Selection Selects function of terminal S7 H1 Multi-Function Digital Input Selections H1Setting 0 124 Function Description 3-Wire Sequence Closed: Reverse rotation (only for 3-wire sequence) 1 Local/Remote Selection Open: Remote, Reference 1 or 2 (b1-01/02 or b1-15/16) Closed: Local, LED operator is run and reference source 2 External Reference 1/2 Open: Run and frequency reference source 1 (b1-01/02) Closed: Run and frequency reference source 2 (b1-01/02) YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table H1 Multi-Function Digital Input Selections H1Setting Function 3 Multi-Step Speed Reference 1 4 Multi-Step Speed Reference 2 5 Multi-Step Speed Reference 3 6 Jog Reference Selection Open: Selected speed reference Closed: Jog Frequency reference (d1-17). Jog has priority over all other reference sources. 7 Accel/Decel Time 1 Used to switch between Accel/Decel. Time 1/2 8 Baseblock Command (N.O.) Open: Normal operation Closed: No drive output 9 Baseblock Command (N.C.) Open: No drive output Closed: Normal operation A Accel/Decel Ramp Hold Closed: The drive pauses during acceleration or deceleration and maintains the output frequency. B Drive Overheat Alarm (OH2) Closed: Displays an OH2 alarm C Terminal A2 Enable Open: Terminal A2 disabled Closed: Terminal A2 enabled F Not used Select this setting when not using the terminal or when using the terminal in a pass-through mode. 10 Up Command 11 Down Command Open: Maintains the current frequency reference Closed: Increases or decreases the current frequency reference 12 Forward Jog Closed: Runs forward at the Jog Frequency d1-17. 13 Reverse Jog Closed: Runs reverse at the Jog Frequency d1-17. 14 Fault Reset Closed: Resets faults if cause is cleared and Run command removed. 15 Fast-Stop (N.O.) Closed: Decelerates at the Fast-Stop time C1-09. 16 Motor 2 Selection Open: Motor 1 (E1Closed: Motor 2 (E3- 17 Fast-stop (N.C.) Open: Decelerates according to C1-09 (Fast-stop Time) Description , E2, E4- 7 ) ) 18 Timer Input Function Set the timer delay using parameters b4-01 and b4-02. 19 PID Disable Closed: PID control disabled 1A Accel/Decel Time Selection 2 Switches Accel/Decel times. 1B Program Lockout Open: Parameters can not be edited. (except U1-01 if reference source is set for operator) Closed: Parameters may be edited and saved. 1E Reference Sample Hold Closed: Samples the analog frequency reference and operates the drive at that speed. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Parameter List Used to select Multi-Step Speeds set in d1-01 to d1-16 125 7.1 Parameter Table H1 Multi-Function Digital Input Selections H1Setting Function Description 20: N.O., Always Detected, Ramp To Stop 21: N.C., Always Detected, Ramp To Stop 22: N.O., During Run, Ramp To Stop 23: N.C., During Run, Ramp To Stop 24: N.O., Always Detected, Coast To Stop 25: N.C., Always Detected, Coast To Stop 26: N.O., During Run, Coast To Stop 27: N.C., During Run, Coast To Stop 28: N.O., Always Detected, Fast-stop 29: N.C., Always Detected, Fast-stop 2A: N.O., During Run, Fast-stop 2B: N.C., During Run, Fast-stop 2C: N.O., Always Detected, Alarm Only (continue running) 2D: N.C., Always Detected, Alarm Only (continue running) 2E: N.O., During Run, Alarm Only (continue running) 2F: N.C., During Run, Alarm Only (continue running) 20 to 2F External Fault 126 30 PID Integral Reset 31 PID Integral Hold Closed: Resets the PID control integral value. Closed: Maintains the current PID control integral value. 32 Multi-Step Speed Reference 4 Used to select Multi-Step Speeds set in d1-01 to d1-16 34 PID Soft Starter Closed: Disables the PID soft starter b5-17. 35 PID Input Switch Closed: Inverses the PID input signal 40 Forward Run Command (2-wire sequence) Open: Stop Closed: Forward run 41 Reverse Run Command (2-wire sequence) Open: Stop Closed: Reverse run 42 Run Command (2-wire sequence 2) Open: Stop Closed: Run 43 FWD/REV Command (2-wire sequence 2) Open: Reverse Closed: Forward 44 Offset Frequency 1 Addition Closed: Adds d7-01 to the frequency reference. 45 Offset Frequency 2 Addition Closed: Adds d7-02 to the frequency reference. 46 Offset Frequency 3 Addition Closed: Adds d7-03 to the frequency reference. 60 DC Injection Braking Command Closed: Triggers DC Injection Braking (b2-02) 61 External Search Command 1 Closed: Activates Current Detection Speed Search from the max. output frequency (E1-04) if b3-01=0. 62 External Search Command 2 Closed: Activates Current Detection Speed Search from the frequency referecne if b3-01=0. Activates Speed Estimation Type Speed search if b3-01 =1. 65 KEB Ride-Thru 1 (N.C.) Open: KEB Ride-Thru 1 enabled Closed: Normal operation YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table H1 Multi-Function Digital Input Selections 66 Function Description KEB Ride-Thru 1 (N.O.) Open: Normal operation Closed: KEB Ride-Thru 1 enabled 67 Communications Test Mode Tests the MEMOBUS/Modbus RS-485/422 interface. 68 High-Slip Braking Closed: High-Slip braking is executed. Drive stops. 6A Drive Enable Open: Drive disabled. If this input is opened during run, then the drive will stop as specified by parameter b1-03. Closed: Ready for operation. 75 Up 2 Command 76 Down 2 Command 7A KEB Ride-Thru 2 (N.C.) Open: KEB Ride-Thru 2 enabled Closed: Normal operation 7B KEB Ride-Thru 2 (N.O.) Open: Normal operation Closed: KEB Ride-Thru 2 enabled Open: Maintains the current frequency reference Closed: Increases or decreases the frequency reference. 7C Short-Circuit Braking (N.O.) 7D Short-Circuit Braking (N.C.) 7E Forward/Reverse Detection 9F DriveWorksEZ enable No. Open: Normal operation Closed: Short-Circuit Braking Direction of rotation detection (for Simple V/f w/PG) Parameter List H1Setting Open: DWEZ enabled Closed: DWEZ disabled Name Description Range H2: Multi-Function Digital Outputs Use H2 parameters to assign functions to the multi-function digital outputs. H2-01 Terminal MA, MB and MC Function Selection (relay) H2-03 Terminal P2 Function Selection (open-collector) Refer to “Multi-Function Digital Output Selection Table” for a description of setting values. H2-06 Watt Hour Output Unit Selection Refer to V1000 Tech Manual. H2-02 Terminal P1 Function Selection (open-collector) 7 0 to 192 0 to 4 H2 Multi-Function Digital Output Settings H2Setting Function Description 0 During Run Closed: A Run command is active or voltage is output. 1 Zero Speed Closed: Output frequency is 0. 2 Fref/Fout Agree 1 Closed: Output frequency equals the speed reference (plus or minus the hysteresis set to L4-02). 3 Fref/Fset Agree 1 Closed: Output frequency and speed reference equal the value in L4-01 (plus or minus the hysteresis of L4-02). YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 127 7.1 Parameter Table H2 Multi-Function Digital Output Settings H2Setting Function 4 Frequency (FOUT) Detection 1 Closed: Output frequency is less than or equal to the value in L4-01 with hysteresis determined by L4-02. 5 Frequency (FOUT) Detection 2 Closed: Output frequency is greater than or equal to the value in L4-01, with hysteresis determined by L4-02. 6 Drive Ready Closed: Drive Ready. The drive is powered up, not in a fault state, and in the Drive mode. 128 Description 7 DC Bus Undervoltage Closed: DC bus voltage is below the UV trip level set in L2-05. 8 During Baseblock Closed: This is no output voltage 9 Option Reference Closed: Digital operator supplies the frequency reference. A Local/Remote Open: Reference 1 or 2 are active Closed: Digital operator supplies the run command. B Torque Detection 1 (N.O.) Closed: Output current/torque exceeds the torque value set in parameter L6-02 for longer than the time set in parameter L6-03. C Loss of Reference Closed: Loss of the analog frequency reference detected. Enabled when L4-05 = 1. D Braking Resistor Fault Closed: Braking resistor or transistor is overheated or faulted out. E Fault Closed: Fault occurred (other than CPF00 and CPF01). F Not used Set this value when the terminal is not used, or when using the terminal in the pass-through mode. 10 Alarm Closed: An alarm is triggered. 11 Reset Command Active Closed: Reset command to the drive is active. 12 Timer Output Timer output, controlled by b4-01 and b4-02. Used in conjunction with the digital input (H1- = 18 “timer function”). 13 Fref/Fout Agree 2 Closed: When drive output frequency equals the frequency reference +/ - L4-04. 14 Fref/Fset Agree 2 Closed: When the drive output frequency is equal to the value in L4-03 (plus or minus L4-04). 15 Frequency Detection 3 Closed: When the drive output frequency is less than or equal to the value in L4-03 with the hysteresis determined by L4-04. 16 Frequency Detection 4 Closed: When the output frequency is greater than or equal to the value in L4-03 with the hysteresis determined by L4-04. 17 Torque Detection 1 (N.C.) Open: When the output current/torque exceeds the value set in parameter L6-02 for more time than is set in parameter L6-03. 18 Torque Detection 2 (N.O.) Closed: When the output current/torque exceeds the value set in parameter L6-05 for more time than is set in parameter L6-06. 19 Torque Detection 2 (N.C.) Open: Output current/torque exceeds the value set in parameter L6-05 for more time than is set in parameter L6-06. 1A Reverse Direction Closed: Drive is running in the reverse direction. 1B Baseblock 2 Open: Drive is in base block condition. Output is disabled. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table H2 Multi-Function Digital Output Settings H2Setting Function Description 1C Motor 2 Selection Closed: Motor 2 is selected by a digital input (H1- 1E Restart Enabled Closed: An automatic restart is performed 1F Overload Alarm OL1 Closed: OL1 is at 90% of its trip point or greater. 20 OH Pre alarm Closed: Heatsink temperature exceeds the parameter L8-02 value. 22 Mechanical Weakening (N.O.) Closed: Mechanical Weakening detected. 30 During Torque Limit Closed: When the torque limit has been reached. 37 During Frequency Output Closed: Frequency is output Open: Operation stopped, Baseblock, DC Injection Braking, or Initial Excitation is being performed. 38 Drive Enable Closed: Multi-function input closes (H1- 39 Watt Hour Pulse Output Output units are determined by H2-06, outputs 200 ms pulse for each incremented kWh count. 3C Drive Mode Closed: Local Open: Remote Speed Search Closed: Speed search is being executed. 3E PID Feedback Loss Closed: PID Feedback Loss. Closed: PID Feedback Fault. = 6A) Parameter List 3D = 16) 3F PID Feedback Fault 4A KEB Operation Closed: KEB is being performed. 4B Short-Circuit Brake Closed: Short-Circuit Braking is active. 4C During Fast-stop Closed: Fast-stop command is entered 4D OH Pre-alarm Time Limit Closed: OH Pre-alarm time limit is passed. H2 Parameter Functions Reversed Output Switching of 0 to 92 Reverse the output switching of the multi-function output functions. Set the last two digits of 1 to reverse the output signal of that specific function. 100 to 14D No. Name Description H3: Analog Inputs Use H3 parameters to set the multi-function analog input terminals. Terminal A1 Signal Level Selection 0: 0 to +10 V (lower limit) 1: 0 to +10 V (no lower limit) H3-02 Terminal A1 Function Selection Sets the function of terminal A1. H3-03 Terminal A1 Gain Setting Sets the level of the input value selected in H3-02 when 10V is input at terminal A1. H3-04 Terminal A1 Bias Setting Sets the level of the input value selected in H3-02 when 0V is input at terminal A1. H3-01 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 129 7 7.1 Parameter Table No. Name Description H3-09 Terminal A2 Signal Level Selection Sets the input signal level for terminal A2. 0: 0 to +10 V (with lower limit) 1: 0 to +10 V (no lower limit) 2: 4 to 20 mA 3: 0 to 20 mA H3-10 Terminal A2 Function Selection Sets the function of terminal A2. H3-11 Terminal A2 Gain Setting Sets the level of the input value selected in H3-10 when 10 V (20 mA) is input at terminal A2. H3-12 Terminal A2 Input Bias Sets the level of the input value selected in H3-10 when 0 V (0 or 4 mA) is input at terminal A2. H3-13 Analog Input Filter Time Constant Sets the primary delay filter time constant for terminals A1 and A2. Used for noise filtering. H3 Multi-Function Analog Input Settings H3Setting Function Maximum Input Level Possible 0 Frequency Bias Max output frequency (E1-04). 1 Frequency Gain Frequency reference (voltage) 2 Auxiliary Frequency Reference (used as multi-step speed 2) Max output frequency (E1-04) 4 Output Voltage Bias Motor rated voltage (E1-05). 7 Overtorque/Undertorque Detection Level Open Loop Vector: Motor rated torque V/f control: Drive rated current B PID Feedback 10V = 100% C PID Set Point 10V = 100% E Motor Temperature (PTC input) 10 V = 100.00% F Not used / Pass-through mode 10 FWD Torque Limit – Motor rated torque 11 REV Torque Limit Motor rated torque 12 Regenerative Torque Limit Motor rated torque 15 FWD/REV Torque Limit Motor rated torque 16 Differential PID Feedback 10 V = 100% No. Name Description H4: Multi-Function Analog Outputs Use H4 parameters to configure the multi-function analog output terminals. H4-01 130 Multi-Function Analog Output Terminal AM) Selects data output via multi-function analog output terminal AM. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description H4-02 Multi-Function Analog Output Terminal AM Gain Sets terminal AM output level when selected monitor is at 100%. H4-03 Multi-Function Analog Output Terminal AM Gain Refer to V1000 Technical Manual for details. Drive Node Address Selects drive station node number (address) for MEMOBUS/Modbus terminals R+, R-, S+, S-. Cycle power for the setting to take effect. H5-02 Communication Speed Selection 0: 1200 bps 1: 2400 bps 2: 4800 bps 3: 9600 bps 4: 19200 bps 5: 38400 bps 6: 57600 bps 7: 76800 bps 8: 115200 bps H5-03 Communication Parity Selection 0: No parity 1: Even parity 2: Odd parity H5-04 Stopping Method After Communication Error 0: Ramp to stop 1: Coast to stop 2: Fast-stop 3: Alarm only H5-05 Communication Fault Detection Selection 0: Disabled 1: Enabled - If communication is lost for more than two seconds, a CE fault will occur. H5-06 Drive Transmit Wait Time Set the wait time between receiving and sending data. H5-07 RTS Control Selection 0: Disabled - RTS is always on. 1: Enabled - RTS turns on only when sending. H5-09 CE Detection Time Refer to V1000 Technical Manual for details. H5-10 Unit Selection for MEMOBUS/ Modbus Register 0025H Refer to V1000 Technical Manual for details. H5-11 Communications ENTER Function Selection Refer to V1000 Technical Manual for details. H5-12 Run Command Method Selection Refer to V1000 Technical Manual for details. H5-01 H6: Pulse Train Input/Output Use H6 parameters to configure Pulse Train I/O operation. H6-01 Pulse Train Input Terminal RP Function Selection 0: Frequency reference 1: PID feedback value 2: PID setpoint value 3: Simple PG V/f control mode (can be set only when using motor 1 in the V/f control mode) YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 131 Parameter List H5: MEMOBUS/Modbus Communications Use H5 Parameters to connect the drive to a MEMOBUS/Modbus network. 7 7.1 Parameter Table No. Name Description H6-02 Pulse Train Input Scaling Sets the number of pulses (Hz) that is equal to 100% of the value selected in H6-01. H6-03 Pulse Train Input Gain Sets the level of the value selected in H6-01 when a frequency with the value set in H6-02 is input. H6-04 Pulse Train Input Bias Sets the level of the value selected in H6-01 when 0 Hz is input. H6-05 Pulse Train Input Filter Time Sets the pulse train input filter time constant. H6-06 Pulse Train Monitor Terminal MP Selection Select the pulse train monitor output function (value of the - part of U-). H6-07 Pulse Train Monitor Scaling Sets the pulse output frequency in Hz when the monitor value is 100%. L1: Motor Protection Functions Use L1 parameters to configure motor protective functions. L1-01 Motor Overload Protection Selection 0: Disabled 1: Standard Fan Cooled (< 10:1 motor) 2: Standard Blower Cooled (≥ 10:1 motor) 3: Vector Motor (100:1 motor) 4: PM motor with variable torque NOTICE: The thermal protection is reset when the power is cycled. In applications where the power is frequently cycled, the drive may not be able to provide protection, even if this parameter is set to 1. Set to “0” and ensure each motor has a thermal relay installed. L1-02 Motor Overload Protection Time Sets the motor thermal overload protection (OL1) time. L1-03 Motor Overheat Alarm Operation Selection (PTC input) Refer to V1000 Technical Manual for details. L1-04 Motor Overheat Fault Operation Selection (PTC input) Refer to V1000 Technical Manual for details. L1-05 Motor Temperature Input Filter Time (PTC input) Refer to V1000 Technical Manual for details. L1-13 Continuous Electrothermal Operation Selection Refer to V1000 Technical Manual for details. L2: Momentary Power Loss Use L2 parameters to configure drive functions for momentary power loss conditions. L2-01 0: Disabled - Drive trips on (UV1) fault when power is lost. 1: Power Loss Ride-Thru Time - Drive will restart if power returns Momentary Power Loss Operation within the time set in L2-02. Selection 2: CPU Power Active - Drive will restart if power returns as long as the CPU is working. L2-02 Momentary Power Loss Ride-Thru Refer to V1000 Technical Manual for details. Time L2-03 Momentary Power Loss Minimum Refer to V1000 Technical Manual for details. Baseblock Time L2-04 Momentary Power Loss Voltage Recovery Ramp Time 132 Refer to V1000 Technical Manual for details. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description L2-05 Undervoltage Detection Level (UV) Refer to V1000 Technical Manual for details. L2-06 KEB Deceleration Time Refer to V1000 Technical Manual for details. L2-07 Momentary Power Loss Ride-Thru Refer to V1000 Technical Manual for details. Time L2-08 Minimum Frequency Gain at KEB Refer to V1000 Technical Manual for details. Start L2-11 Desired DC Bus Voltage during KEB Refer to V1000 Technical Manual for details. L3: Stall Prevention Function Use L3 parameters to configure the stall prevention function. Stall Prevention Selection during Acceleration Refer to V1000 Technical Manual for details. L3-02 Stall Prevention Level during Acceleration Used when L3-01 = 1 or 2. 100% is equal to the drive rated current. Decrease the set value if stalling or excessive current occurs with default setting. L3-03 Stall Prevention Limit during Acceleration Refer to V1000 Technical Manual for details. L3-04 Stall Prevention Selection during Deceleration 0: Disabled 1: General Purpose 2: Intelligent 3: Stall Prevention with Braking Resistor 4: Overexcitation Deceleration L3-05 Stall Prevention Selection during Run 0: Disabled 1: Decel Time 1 2: Decel Time 2 L3-06 Stall Prevention Level during Run Enabled when L3-05 is set to "1" or "2". 100% is equal to the drive rated current. L3-11 OV Suppression Function Selection Refer to V1000 Technical Manual for details. L3-17 Overvoltage Suppression and Stall Prevention Desired DC Bus Refer to V1000 Technical Manual for details. Voltage L3-20 Main Power Circuit Voltage Adjustment Gain Refer to V1000 Technical Manual for details. L3-21 Accel/Decel Rate Calculation Gain Refer to V1000 Technical Manual for details. L3-22 Deceleration Time at Stall Prevention during Acceleration Refer to V1000 Technical Manual for details. L3-23 0: Sets the stall prevention level throughout the entire frequency range Automatic Reduction Selection for to the value in parameter L3-06. Stall Prevention during Run 1: Automatically lowers the stall prevention level in the constant output range. The lower limit value is 40% of L3-06. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Parameter List L3-01 7 133 7.1 Parameter Table No. Name Description L3-24 Motor Acceleration Time for Inertia Calculations Refer to V1000 Technical Manual for details. L3-25 Load Inertia Ratio Refer to V1000 Technical Manual for details. L4: Frequency Detection Use L4 parameters to configure frequency detection operation. L4-01 L4-02 Speed Agreement Detection Level These parameters configure the multi-function output (H2- = 2, 3, 4, 5) settings "Fref/Fout Agree 1", "Fref/Set Agree 1", "Frequency Speed Agreement Detection Width Detection 1," and "Frequency detection 2". L4-03 Speed Agreement Detection Level (+/-) L4-04 Speed Agreement Detection Width (+/-) L4-05 Frequency Reference Loss Detection Selection L4-06 Frequency Reference at Reference Refer to V1000 Technical Manual for details. Loss L4-07 Frequency Detection Conditions Refer to V1000 Technical Manual for details. 0: Stop - Drive will stop 1: Run at L4-06 Refer to V1000 Technical Manual for details. L5: Fault Reset Use L5 parameters to configure Automatic Restart after fault. Sets the counter for the number of times the drive attempts to restart when the following faults occur: GF, LF, OC, OV, PF, PUF, RH, RR, OL1, OL2, OL3, OL4, UV1. L5-01 Number of Auto Restart Attempts L5-02 Auto Restart Operation Selection Refer to V1000 Technical Manual for details. L5-04 Fault Reset Interval Time Refer to V1000 Technical Manual for details. L5-05 Fault Reset Operation Selection Refer to V1000 Technical Manual for details. L6: Overtorque Detection Use L6 parameters to configure overtorque detection. 0: Disabled 1: OL3 at Speed Agree - Alarm 2: OL3 at RUN - Alarm 3: OL3 at Speed Agree - Fault 5: UL3 at Speed Agree - Alarm 6: UL3 at RUN - Alarm . 7: UL3 at Speed Agree - Fault 8: UL3 at RUN - Fault . L6-01 Torque Detection Selection 1 L6-02 Torque Detection Level 1 Sets the overtorque/undertorque detection level. Torque Detection Time 1 Sets the length of time an overtorque/undertorque condition must exist before Torque Detection 1 is triggered. L6-04 Torque Detection Selection 2 Refer to V1000 Technical Manual for details. L6-05 Torque Detection Level 2 Refer to V1000 Technical Manual for details. L6-06 Torque Detection Time 2 Refer to V1000 Technical Manual for details. L6-03 134 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description L6-08 Mechanical Weakening (OL5) Detection Operation L6-09 Mechanical Weakening Detection • Refer to V1000 Technical Manual for details. Speed Level L6-10 Mechanical Weakening Detection Time Refer to V1000 Technical Manual for details. L6-11 Mechanical Weakening Detection Start Time Refer to V1000 Technical Manual for details. Refer to V1000 Technical Manual for details. L7: Torque Limit Use L7 parameters to configure the torque limit function. Forward Torque Limit Reverse Torque Limit L7-03 Forward Regenerative Torque Limit L7-04 Reverse Regenerative Torque Limit L7-06 Torque Limit Integral Time Constant Refer to V1000 Technical Manual for details. L7-07 Torque Limit Control Method Selection during Accel/Decel Refer to V1000 Technical Manual for details. Refer to V1000 Technical Manual for details. Parameter List L7-01 L7-02 L8: Hardware Protection Use L8 parameters to configure hardware protection functions. L8-01 Internal Dynamic Braking Resistor 0: Resistor overheat protection disabled Protection Selection 1: Resistor overheat protection enabled (ERF type) L8-02 Overheat Alarm Level Refer to V1000 Technical Manual for details. L8-03 Overheat Pre-Alarm Operation Selection Refer to V1000 Technical Manual for details. L8-05 Input Phase Loss Protection Selection 0: Disabled 1: Enabled L8-07 Output Phase Loss Protection 0: Disabled 1: Enabled (triggered by a single phase loss). 2: Enabled (triggered when two phases are lost). L8-09 Output Ground Fault Detection Selection Refer to V1000 Technical Manual for details. L8-10 Heatsink Cooling Fan Operation Selection 0: Fan On-Run Mode 1: Fan always on L8-11 Heatsink Cooling Fan Operation Delay Time Refer to V1000 Technical Manual for details. L8-12 Ambient Temperature Setting Refer to V1000 Technical Manual for details. L8-15 OL2 Characteristics Selection at Low Speeds Refer to V1000 Technical Manual for details. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7 135 7.1 Parameter Table No. Name Description L8-18 Soft CLA Selection Refer to V1000 Technical Manual for details. L8-19 Frequency Reduction Rate during OH Pre-Alarm Refer to V1000 Technical Manual for details. L8-29 Current Unbalance Detection (LF2) Refer to V1000 Technical Manual for details. L8-38 Carrier Frequency Reduction 0: Disabled 1: Enabled below 6Hz 2: Enabled for the whole speed range L8-41 Current Alarm Selection Refer to V1000 Technical Manual for details. n1: Hunting Prevention Use n1 parameters to configure hunting prevention operation. n1-01 Hunting Prevention Selection Refer to V1000 Technical Manual for details. n1-02 Hunting Prevention Gain Setting Refer to V1000 Technical Manual for details. n1-03 Hunting Prevention Time Constant Refer to V1000 Technical Manual for details. n1-05 Hunting Prevention Gain while in Reverse Refer to V1000 Technical Manual for details. n2: Speed Feedback Detection Control Function Use n2 parameters to configure the Speed Feedback Detection Control function operation. n2-01 Speed Feedback Detection Control Refer to V1000 Technical Manual for details. (AFR) Gain n2-02 Speed Feedback Detection Control Refer to V1000 Technical Manual for details. (AFR) Time Constant n2-03 Speed Feedback Detection Control Refer to V1000 Technical Manual for details. (AFR) Time Constant 2 n3: High-Slip Braking Use n3 parameters to configure the high-slip braking function. n3-01 High-Slip Braking Deceleration Frequency Width Refer to V1000 Technical Manual for details. n3-02 High-Slip Braking Current Limit Refer to V1000 Technical Manual for details. n3-03 High-Slip Braking Dwell Time at Stop Refer to V1000 Technical Manual for details. n3-04 High-Slip Braking Overload Time Refer to V1000 Technical Manual for details. n3-13 Overexcitation Deceleration Gain Refer to V1000 Technical Manual for details. n3-21 High-Slip Suppression Current Level Refer to V1000 Technical Manual for details. n3-23 Overexcitation Operation Selection Refer to V1000 Technical Manual for details. n6: Online Tuning of Resistance between Motor Lines Use n6 parameters to adjust the motor line-to-line resistance while the drive is online. n6-01 136 Line-to-Line Motor Resistance Online Tuning Refer to V1000 Technical Manual for details. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description n8: Permanent Magnet (PM) Motor Control Use n8 parameters to control the PM motor control. n8-45 Speed Feedback Detection Control Refer to V1000 Technical Manual for details. Gain n8-47 Pull-In Current Compensation Time Constant n8-48 Pull-In Current Refer to V1000 Technical Manual for details. n8-49 Load Current Refer to V1000 Technical Manual for details. n8-51 Acceleration Pull-In Current Refer to V1000 Technical Manual for details. n8-54 Voltage Error compensation time constant Refer to V1000 Technical Manual for details. n8-55 Load Inertia Refer to V1000 Technical Manual for details. n8-62 Output voltage limit Refer to V1000 Technical Manual for details. Refer to V1000 Technical Manual for details. o1-01 Drive Mode Unit Monitor Selection Refer to V1000 Technical Manual for details. o1-02 User Monitor Selection After Power Up Refer to V1000 Technical Manual for details. o1-03 0: Hz 1: % (100% = E1-04) Digital Operator Display Selection 2: r/min (enter the number of motor poles into E2-04/E4-04/E5-04) 3: User defined by parameters o1-10 and o1-11 o1-10 Frequency Reference Setting and User-Set Display o1-11 Frequency Reference Setting / Decimal Display Parameter List o1: Display Settings Use o1 parameters to configure the digital operator display. 7 Refer to V1000 Technical Manual for details. o2: Multi-Function Selections Use o2 parameters to configure LED digital operator key functions. o2-01 LOCAL/REMOTE Key Function Selection Refer to V1000 Technical Manual for details. o2-02 STOP Key Function Selection Enables/Disables the operator panel STOP key when the drive is operated form external sources (not operator). 0: Disabled. 1: Enabled o2-03 User Parameter Default Value Refer to V1000 Technical Manual for details. o2-04 Drive/kVA Selection Refer to V1000 Technical Manual for details. o2-05 Frequency Reference Setting Method Selection 0: Data/Enter key must be pressed to enter a frequency reference. 1: Data/Enter key is not required. The frequency reference is adjusted by the “up” and “down” arrow keys. o2-06 Operation Selection when Digital Operator is Disconnected 0: The drive will continue operation 1: The drive will trigger a fault (OPR) and the motor will coast to stop YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 137 7.1 Parameter Table No. o2-07 Name Description Motor Direction at Power Up when Using Operator Refer to V1000 Technical Manual for details. o4: Maintenance Period Use o4 parameters to perform maintenance. o4-01 Accumulated Operation Time Setting Sets the starting value for the cumulative operation time of the drive in units of 10h. o4-02 Accumulated Operation Time Selection 0: Logs power-on time 1: Logs operation time when the drive output is active (output operation time). o4-03 Cooling Fan Operation Time Setting Refer to V1000 Technical Manual for details. o4-05 Capacitor Maintenance Setting Refer to V1000 Technical Manual for details. o4-07 Inrush Prevention Relay Maintenance Setting Refer to V1000 Technical Manual for details. o4-09 IGBT Maintenance Setting Refer to V1000 Technical Manual for details. o4-11 U2, U3 Initialize Selection 0: Saves the fault monitor data 1: Resets the fault monitor data o4-12 kWh Monitor Initialize Selection Refer to V1000 Technical Manual for details. o4-13 Number of Run commands Initialize selection Refer to V1000 Technical Manual for details. T1-00 Motor Selection 1/2 1: 1st Motor - E1 to E2 2: 2nd Motor - E3 to E4 (this selection is not displayed if motor 2 has not been selected) Auto-Tuning Mode Selection 0: Rotational Auto-Tuning 2: Stationary Auto-Tuning 3: Rotational Auto-Tuning for V/f control T1-02 Motor Rated Power Sets the motor rated power in kilowatts (kW). T1-03 Motor Rated Voltage Sets the motor rated voltage in volts (V). T1-04 Motor Rated Current Sets the motor rated current in amperes (A). T1-05 Motor Base Frequency Sets the base frequency of the motor in Hertz (Hz). T1-06 Number of Motor Poles Sets the number of motor poles. T1-07 Motor Base Speed Sets the base speed of the motor in revolutions per minute r/min (RPM). T1-11 Motor Iron Loss T1-01 Provides the iron loss for determining the Energy Saving coefficient. U1: Operation Status Monitors Use U1 monitors to display the operation status of the drive. U1-01 Frequency Reference Monitors the frequency U1-02 Output Frequency Displays the output voltage. 138 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table Name Description Output Current U1-04 Control Mode Refer to V1000 Technical Manual for details. U1-05 Motor Speed Displays the motor speed feedback. Display units are determined by o1-03. U1-06 Output Voltage Reference Displays the output voltage. U1-07 DC Bus Voltage Displays the DC bus voltage. U1-08 Output Power Displays the output voltage (this value is determined internally). Torque Reference Monitor of internal torque reference value for Open Loop Vector (OLV) control U1-10 Input Terminal Status Displays the input terminal status. U1-11 Output Terminal Status Displays the output terminal status. U1-12 Drive Status Verifies the drive operation status. U1-13 Terminal A1 Input Voltage Displays the analog input A1 input level. 100% when the input is 10 V. U1-14 Terminal A2 Input Voltage Displays the analog input A2 input level. 100% when the input is 10 V / 20 mA. U1-16 Output Frequency after Soft Start Displays the output frequency. U1-18 OPE Fault Parameter Displays the parameter number for oPE where the error occurred. U1-19 MEMOBUS/Modbus Error Code Refer to V1000 Technical Manual for details. U1-24 Input Pulse Monitor Displays the Pulse Train input RP frequency. U1-25 Software No. (Flash) Yaskawa Flash ID U1-26 Software No. (ROM) Yaskawa ROM ID U1-09 Displays the output current. Parameter List No. U1-03 or Err (operator error) 7 U2: Fault Trace Use U2 monitor parameters to view fault trace data. U2-01 Current Fault Display of the current fault. U2-02 Previous Fault Display of the previous fault. U2-03 Frequency Reference at Previous Fault Displays the frequency reference at the previous fault. U2-04 Output Frequency at Previous Fault Displays the output frequency at the previous fault. U2-05 Output Current at Previous Fault Displays the output current at the previous fault. U2-06 Motor Speed at Previous Fault Displays the motor speed at the previous fault. U2-07 Output Voltage at Previous Fault Displays the output voltage at the previous fault. U2-08 DC Bus Voltage at Previous Fault Displays the DC bus voltage at the previous fault. U2-09 Output Power at Previous Fault Displays the output power at the previous fault. U2-10 Torque Reference at Previous Fault Displays the torque reference at the previous fault. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 139 7.1 Parameter Table No. Name Description U2-11 Input Terminal Status at Previous Fault Displays the input terminal status at the previous fault. Displayed as in U1-10. U2-12 Output Terminal Status at Previous Displays the output status at the previous fault. Fault U2-13 Drive Operation Status at Previous Displays the operation status of drive at the previous fault. Fault U2-14 Cumulative Operation Time at Previous Fault Displays the cumulative operation time at the previous fault. U2-15 Soft Starter Speed Reference at Previous Fault Displays speed reference for soft starter at the previous fault. U2-16 Motor q-Axis Current at Previous Fault Displays q-axis current for the motor at the previous fault. U2-17 Motor d-Axis Current at Previous Fault Displays d-axis current for the motor at the previous fault. U3: Fault History Use U3 parameters to display fault data. U3-01 Most Recent Fault Displays the most recent fault. U3-02 2nd Most Recent Fault Displays the second most recent fault. U3-03 3rd Most Recent Fault Displays the third most recent fault. U3-04 4th Most Recent Fault Displays the fourth most recent fault. U3-05 5th Most Recent Fault Displays the fifth most recent fault. U3-06 6th Most Recent Fault Displays the sixth most recent fault. U3-07 7th Most Recent Fault Displays the seventh most recent fault. U3-08 8th Most Recent Fault Displays the eighth most recent fault. U3-09 9th Most Recent Fault Displays the ninth most recent fault. U3-10 10th Most Recent Fault Displays the tenth most recent fault. U3-11 Cumulative Operation Time at Most Recent Fault Displays the cumulative operation time at the most recent fault. U3-12 Cumulative Operation Time at 2nd Displays the cumulative operation time at the second most recent fault. Most Recent Fault U3-13 Cumulative Operation Time at 3rd Displays the cumulative operation time at the third most recent fault. Most Recent Fault U3-14 Cumulative Operation Time at 4th Displays the cumulative operation time at the fourth most recent fault. Most Recent Fault U3-15 Cumulative Operation Time at 5th Displays the cumulative operation time at the fifth most recent fault. Most Recent Fault U3-16 Cumulative Operation Time at 6th Displays the cumulative operation time at the sixth most recent fault. Most Recent Fault U3-17 Cumulative Operation Time at 7th Displays the cumulative operation time at the seventh most recent Most Recent Fault fault. 140 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7.1 Parameter Table No. Name Description U3-18 Cumulative Operation Time at 8th Displays the cumulative operation time at the eighth most recent fault. Most Recent Fault U3-19 Cumulative Operation Time at 9th Displays the cumulative operation time at the ninth most recent fault. Most Recent Fault U3-20 Cumulative Operation Time at 10th Most Recent Fault Displays the cumulative operation time at the tenth most recent fault. U4: Maintenance Monitors Use U4 parameters to display drive maintenance information. U4-01 Accumulated Operation Time Refer to V1000 Technical Manual for details. U4-02 Number of Run Commands Refer to V1000 Technical Manual for details. U4-03 Cooling Fan Operation Time Refer to V1000 Technical Manual for details. U4-05 Capacitor Maintenance Refer to V1000 Technical Manual for details. U4-07 IGBT Maintenance Refer to V1000 Technical Manual for details. U4-09 LED Check Refer to V1000 Technical Manual for details. U4-10 kWH, Lower 4 Digits U4-11 kWH, Upper 5 Digits U4-13 Peak Hold Current U4-14 Peak Hold Output Frequency Refer to V1000 Technical Manual for details. U4-16 Motor Overload Estimate (OL1) 100% = OL1 detection level U4-18 Frequency Reference Source Selection Refer to V1000 Technical Manual for details. U4-19 Frequency Reference from MEMOBUS/Modbus Comm. Refer to V1000 Technical Manual for details. U4-20 Option Frequency Reference Refer to V1000 Technical Manual for details. U4-21 Run Command Source Selection Refer to V1000 Technical Manual for details. U4-22 MEMOBUS/Modbus Communications Reference Refer to V1000 Technical Manual for details. U4-23 Option Card Reference Refer to V1000 Technical Manual for details. Monitors the drive output power. Parameter List Displays the peak hold current during run. 7 U5: Application Monitor Use U5 parameters to view application-specific settings. U5-01 PID Feedback U5-02 PID Input Displays the PID feedback value in. Refer to V1000 Technical Manual for details. U5-03 PID Output Displays PID control output. U5-04 PID Setpoint Displays the PID setpoint. U5-05 PID differention feedback Refer to V1000 Technical Manual for details. U5-06 PID Adjusted Feedback Refer to V1000 Technical Manual for details. U6: Application Monitor Use U6 parameters to display drive control information. U6-01 Motor Secondary Current (Iq) Refer to V1000 Technical Manual for details. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 141 7.1 Parameter Table No. U6-02 U6-03 Name Description Motor Excitation Current (ld) ASR Input Refer to V1000 Technical Manual for details. Refer to V1000 Technical Manual for details. U6-04 ASR Output Refer to V1000 Technical Manual for details. U6-05 Output voltage reference (Vq) Output voltage reference (Vq). (q-axis) U6-06 Output Voltage Reference (Vd) Output voltage reference (Vd). (d-axis) U6-07 q-axis ACR Output Refer to V1000 Technical Manual for details. U6-08 d-Axis ACR Output Refer to V1000 Technical Manual for details. U6-20 Frequency Reference Bias (Up/ Down 2) Refer to V1000 Technical Manual for details. U6-21 Offset Frequency Refer to V1000 Technical Manual for details. Note: Cycle power to the drive to enable MEMOBUS/Modbus settings. 142 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8 Standards Compliance This chapter explains the guidelines and criteria for maintaining CE and UL standards. 8.1 EUROPEAN STANDARDS . . . . . . . . . . . . . . . . . . . . . . . 144 8.2 UL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 143 8.1 European Standards 8.1 European Standards Figure 8.1 Figure 8.1 CE Mark The CE mark indicates compliance with European safety and environmental regulations and is required for engaging in business and commerce in Europe. European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for electronics manufacturers and the EMC guidelines for controlling noise. This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive. • EMC Guidelines: Devices used in combination with this drive must also be CE certified and display the CE mark. When using drives displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. After setting up the device, verify that conditions meet European standards. • Low Voltage Directive: 73/23/EEC, 93/68/EEC ◆ CE Low Voltage Directive Compliance This drive has been tested according to European standard EN50178, and it fully complies with the Low Voltage Directive. To comply with the Low Voltage Directive, be sure to meet the following conditions when combining this drive with other devices: ■ Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664. 144 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.1 European Standards ■ Installing Fuses on the Input Side Install recommended UL-approved fuses at the main power input of the drive. Select fuses according to Table 8.1. Table 8.1 Recommended Input Fuse Selection Drive Model CIMR-V Time Delay/ Class RK5 Fuses 600 Vac, 200 kAIR Fuse Ampere Rating Non-Time Delay/ Class T Fuses 600 Vac, 200 kAIR 200 V Class Single-Phase Drives BA0001 TRS5R 5 BA0002 TRS10R 10 BA0003 TRS20R 20 BA0006 TRS35R 35 BA0010 TRS50R 50 BA0012 TRS60R 60 Contact Yaskawa 200 V Class Three-Phase Drives TRS5R 2A0002 TRS5R 5 5 2A0004 TRS10R 10 2A0006 TRS15R 15 2A0010 TRS25R 25 2A0012 TRS35R 35 2A0020 TRS60R Contact Yaskawa 60 2A0030 70 A6T70 2A0040 100 A6T100 150 A6T150 200 A6T200 2A0056 Not Available 2A0069 Standards Compliance 2A0001 8 400 V Class Three-Phase Drives 4A0001 TRS2.5R 4A0002 TRS5R 2.5 5 4A0004 TRS10R 10 4A0005 TRS20R 20 4A0007 TRS20R 20 4A0009 TRS20R 20 4A0011 TRS30R 30 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Contact Yaskawa 145 8.1 European Standards Fuse Ampere Rating Non-Time Delay/ Class T Fuses 600 Vac, 200 kAIR 4A0018 50 A6T50 4A0023 60 A6T60 70 A6T70 80 A6T80 Drive Model CIMR-V 4A0031 Time Delay/ Class RK5 Fuses 600 Vac, 200 kAIR Not Available 4A0038 ■ Guarding Against Harmful Materials When installing IP20/Open-Chassis drives, use an enclosure that prevents foreign material from entering the drive from above or below. ■ Grounding The drive is designed to be used in T-N (grounded neutral point) networks. If installing the drive in other types of grounded systems, contact your dealer or Yaskawa for instructions. ◆ EMC Guidelines Compliance This drive is tested according to European standards EN61800-3 and it complies with the EMC guidelines. ■ EMC Filter Installation The following conditions must be met to ensure continued compliance with guidelines. • EMC Filter Selection: Refer to Yaskawa catalog for EMC filter selection. • EMC Filter Installation: Refer to option manual for option installation instructions. Installation Method Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. 1. 2. 3. 4. 5. 146 Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure. Use braided shield cable for the drive and motor wiring or run the wiring through a metal conduit. Keep wiring as short as possible. Ground the shield on both the drive side and the motor side. Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable. Yaskawa recommends using a cable clamp. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.1 European Standards Three-Phase 200 V / 400 V Class Figure 8.2 A L3 L2 L1 PE H B C D E L3 L2 L1 J E U/T1 V/T2 W/T3 Standards Compliance R/L1 S/L2 T/L3 D D I F H 8 A G A – Ground the cable shield B – Enclosure panel C – Metal plate D – Grounding surface (remove any paint or sealant) E – Drive F – Motor cable (braided shield cable, max. 20 m) G – Motor H – Cable clamp I – Max. distance between drive and noise filter J – EMC noise filter Figure 8.2 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 147 8.1 European Standards Single-Phase 200 V Class Figure 8.3 A L2 L1 PE H B C D E L3 L2 L1 J E R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 D D I F H A G A – Ground the cable shield B – Enclosure panel C – Metal plate D – Grounding surface (remove any paint or sealant) E – Drive F – Motor cable (braided shield cable, max. 20 m) G – Motor H – Cable clamp I – Max. distance between drive and noise filter J – EMC noise filter Figure 8.3 EMC Filter and Drive Installation for CE Compliance (Single-Phase 200 V Class) 148 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.1 European Standards ■ EMC Filters The drive should be installed with the EMC filters listed below in order to comply with the EN 61800-3, category C1 requirements. Table 8.2 EN 61800-3 Category C1 Filters Filter Data (Manufacturer: Schaffner) Drive CIMR-V Type BA0001 FS 5855-10/07 10 0.4 BA0002 FS 5855-10/07 10 0.4 BA0003 FS 5855-10/07 10 BA0006 FS 5855-20/07 BA0010 BA0012 Rated Weight Current [kg] [A] Y×X Drive Mounting Screw A Filter Mounting Screw 71 × 169 × 45 51 × 156 M4 M5 71 × 169 × 45 51 × 156 M4 M5 0.4 71 × 169 × 45 51 ×156 M4 M5 20 0.7 111 × 169 × 50 91 × 156 M4 M5 FS 5855-20/07 20 0.7 111 × 169 × 50 120 × 161 M4 M5 FS 5855-30/07 30 1.0 144 × 174 × 50 120 × 161 M4 M5 Dimensions [W × L × H] 200 V Single-Phase Units 2A0001 FS 5856-10-07 10 0.7 82 × 194 × 50 62 × 181 M4 M5 2A0002 FS 5856-10-07 10 0.7 82 × 194 × 50 62 × 181 M4 M5 2A0004 FS 5856-10-07 10 0.7 82 × 194 × 50 62 × 181 M4 M5 2A0006 FS 5856-10-07 10 0.7 82 × 194 × 50 62 × 181 M4 M5 2A0010 FS 5856-20-07 20 0.8 111 × 169 × 50 91 × 156 M4 M5 2A0012 FS 5856-20-07 20 0.8 111 × 169 × 50 91 × 156 M4 M5 2A0020 FS 5856-30-07 30 0.9 144 × 174 × 50 120 × 161 M4 M5 2A0030 FS 5973-35-07 35 1.4 141 × 330 × 46 115 × 313 M4 M5 2A0040 FS 5973-60-07 60 3.0 206 × 355 × 60 175 × 336 M5 M6 2A0056 FS 5973-60-07 60 3.0 206 × 355 × 60 175 × 336 M5 M6 2A0069 FS 5973-100-07 100 4.9 236 × 408 × 80 205 × 390 M8 M8 Standards Compliance 200 V Three-Phase Units 8 200 V Three-Phase Units 4A0001 FS 5857-5/07 5 0.5 111 × 169 × 45 91 × 156 M4 M5 4A0002 FS 5857-5/07 5 0.5 111 × 169 × 45 91 × 156 M4 M5 4A0004 FS 5857-10/07 10 0.75 111 × 169 × 45 91 × 156 M4 M5 4A0005 FS 5857-10/07 10 0.75 111 × 169 × 45 91 × 156 M4 M5 4A0007 FS 5857-10/07 10 0.75 111 × 169 × 45 91 × 156 M4 M5 4A0009 FS 5857-20/07 20 1.0 144 × 174 × 50 120 × 161 M4 M5 4A0011 FS 5857-20/07 20 1.0 144 × 174 × 50 120 × 161 M4 M5 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 149 8.1 European Standards Filter Data (Manufacturer: Schaffner) Drive CIMR-V Type 4A0018 FS 5857-30-07 30 2.0 4A0023 FS 5857-30-07 30 2.0 4A0031 FS 5972-35-07 35 4A0038 FS 5972-60-07 60 Rated Current Weight [kg] [A] Drive Mounting Screw A Filter Mounting Screw 184 × 304 × 56 150 × 288 M4 M5 184 × 304 × 56 150 × 288 M4 M5 2.1 206 × 355 × 50 175 × 336 M4 M5 4.0 236 × 408 × 65 390 × 205 M6 M6 Dimensions [W × L × H] Y×X Figure 8.4 W Y H L X LINE LOAD A PE Figure 8.4 EMC Filter Dimensions ■ DC Reactors Table 8.3 DC Reactors for Harmonics Reduction Inverter Type CIMR-Vo DC Reactor Model Rating 200V Three Phase Units 2A0004 2A0006 UZDA-B 5.4 A 8 mH 400 V Three Phase Units 4A0002 4A0004 UZDA-B 3.2 A 28 mH Note: Contact Yaskawa for information about DC reactors for other models. 150 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.2 UL Standards 8.2 UL Standards The UL/cUL mark applies to products in the United States and Canada indicates that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met. For a product to receive UL certification, all components inside that product must also receive UL certification. Figure 8.5 UL C R US LISTED Figure 8.5 UL/cUL Mark This drive is tested in accordance with UL standard UL508C and complies with UL requirements. The following conditions must be met to maintain compliance when using this drive in combination with other equipment: ■ Installation Area Do not install the drive to an area greater than pollution severity 2 (UL standard). ■ Main Circuit Terminal Wiring Yaskawa recommends using UL-listed copper wires (rated at 75°C) and closed-loop connectors or CSA-certified ring connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct crimp tool to install connectors per manufacturer recommendation. Table 8.4 lists a suitable closed-loop connector manufactured by JST Corporation. Table 8.4 Closed-Loop Crimp Terminal Size (JIS C 2805) (same for 200 V and 400 V) Wire Gauge mm2 (AWG Terminal Screws Crimp Terminal Model Numbers Tightening Torque N m (lb to in.) 0.75 (18) M3.5 R1.25-3.5 0.8 to 1.0 (7.1 to 8.9) M4 R1.25-4 1.2 to 1.5 (10.6 to 13.3) 1.25 (16) M3.5 R1.25-3.5 0.8 to 1.0 (7.1 to 8.9) M4 R1.25-4 1.2 to 1.5 (10.6 to 13.3) YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 151 Standards Compliance ◆ UL Standards Compliance 8 8.2 UL Standards Wire Gauge mm2 (AWG Terminal Screws Crimp Terminal Model Numbers M3.5 R2-3.5 0.8 to 1.0 (7.1 to 8.9) M4 R2-4 1.2 to 1.5 (10.6 to 13.3) M5 R2-5 2.0 to 2.5 (17.7 to 22.1) M6 R2-6 4.0 to 5.0 (35.4 to 44.3) M4 R5.5-4 1.2 to 1.5 (10.6 to 13.3) M5 R5.5-5 2.0 to 2.5 (17.7 to 22.1) M6 R5.5-6 4.0 to 5.0 (35.4 to 44.3) M8 R5.5-8 9.0 to 11.0 (79.7 to 97.4) M5 R8-5 2.0 to 2.5 (17.7 to 22.1) M6 R8-6 4.0 to 5.0 (35.4 to 44.3) M8 R8-8 9.0 to 11.0 (79.7 to 97.4) M5 R14-5 2.0 to 2.5 (17.7 to 22.1) M6 R14-6 4.0 to 5.0 (35.4 to 44.3) M8 R14-8 9.0 to 11.0 (79.7 to 97.4) M6 R22-6 4.0 to 5.0 (35.4 to 44.3) M8 R22-8 9.0 to 11.0 (79.7 to 97.4) M8 R38-8 9.0 to 11.0 (79.7 to 97.4) 2 (14) 3.5/5.5 (12/10) 8 (8) 14 (6) 22 (4) 30/38 (3/2) Tightening Torque N m (lb to in.) <1> Use the specified crimp terminals (Model 14-NK5) when using CIMR-V 2A0030, V 2A0040, V 4A0023 with 14 mm2 (6 AWG). Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75°C 600 Vac UL-approved vinylsheathed insulation. Table 8.5 Recommended Input Fuse Selection Drive Model CIMR-V Time Delay/ Class RK5 Fuses 600 Vac, 200 kAIR Fuse Ampere Rating 200 V Class Single-Phase Drives BA0001 TRS5R 5 BA0002 TRS10R 10 BA0003 TRS20R 20 BA0006 TRS35R 35 BA0010 TRS50R 50 BA0012 TRS60R 60 200 V Class Three-Phase Drives 2A0001 152 TRS5R 5 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.2 UL Standards Drive Model CIMR-V Time Delay/ Class RK5 Fuses 600 Vac, 200 kAIR Fuse Ampere Rating 2A0002 TRS5R 5 2A0004 TRS10R 10 2A0006 TRS15R 15 2A0010 TRS25R 25 2A0012 TRS35R 35 2A0020 TRS60R 60 2A0030 70 2A0040 100 Contact Yaskawa 2A0056 150 2A0069 200 400 V Class Three-Phase Drives TRS2.5R 4A0002 TRS5R 2.5 5 4A0004 TRS10R 10 4A0005 TRS20R 20 4A0007 TRS20R 20 4A0009 TRS20R 20 4A0011 TRS30R 30 4A0018 50 4A0023 60 Contact Yaskawa 4A0031 70 4A0038 ■ Standards Compliance 4A0001 80 8 Low Voltage Wiring for Control Circuit Terminals Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local codes for wiring. Use a class 2 (UL regulations) power supply for the control circuit terminal. Table 8.6 Control Circuit Terminal Power Supply Input / Output Terminal Signal Power Supply Specifications Digital outputs P1*, P2*, PC*, MA, MB, MC, MP *Requires class 2 power supply. Digital inputs S1, S2, S3, S4, S5, S6, S7, SC, H1, HC Use the internal power supply of the drive. Use class 2 for external power supply. Main frequency reference (multi-function analog inputs) RP, +V, A1, A2, AC Use the internal power supply of the drive. Use class 2 for external power supply. YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 153 8.2 UL Standards ■ Drive Short-Circuit Rating This drive has undergone the UL short-circuit test, which certifies that during a short circuit in the power supply the current flow will not rise above 30,000 amps maximum at 240 V for 200 V class drives and 480 V for 400 V class drives. • The MCCB and breaker protection and fuse ratings shall be equal to or greater than the short-circuit tolerance of the power supply being used. • Suitable for use on a circuit capable of delivering not more than 30,000 RMS symmetrical amperes for 240 V in 200 V class drives (up to 480 V for 400 V class drives) motor overload protection. ◆ Drive Motor Overload Protection Set parameter E2-01 (motor rated current) to the appropriate value to enable motor overload protection. The internal motor overload protection is UL listed and in accordance with the NEC and CEC. ■ E2-01 Motor Rated Current Setting Range: Model Dependent Factory Default: Model Dependent Parameter E2-01 (motor rated current) protects the motor if parameter L1-01 is not set to 0 (default is 1, standard induction motor protection enabled). If Auto-Tuning has been performed successfully, the motor data that was entered in T1-04 is automatically written into parameter E2-01. If Auto-Tuning has not been performed, manually enter the correct motor rated current in parameter E2-01. ■ L1-01 Motor Overload Protection Selection The drive has an electronic overload protection function (OL1) based on time, output current and output frequency, which protects the motor from overheating. The electronic thermal overload function is UL-recognized, so it does not require an external thermal overload relay for single motor operation. This parameter selects the motor overload curve used according to the type of motor applied. Table 8.7 Overload Protection Settings Setting 154 Description 0 Disabled 1 Std Fan Cooled (< 10:1 motor) (factory default) 2 Standard Blower Cooled (10:1 motor) 3 Vector Motor (1000:1 motor) 4 PM motor YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.2 UL Standards Disable the electronic overload protection (L1-01 = 0: Disabled) and wire each motor with its own motor thermal overload when connecting the drive to more than one motor for simultaneous operation. Enable the motor overload protection (L1-01 = “1”, “2”, or “3”) when connecting the drive to a single motor unless there is another means of preventing motor thermal overload. The electronic thermal overload function causes an OL1 fault, which shuts off the output of the drive and prevents additional overheating of the motor. The motor temperature is continually calculated as long as the drive is powered up. ■ L1-02 Motor Overload Protection Time Setting Range: 0.1 to 20.0 Minutes Factory Default: 8.0 Minutes The L1-02 parameter sets the allowed operation time before the OL1 fault occurs when the drive is running at 60 Hz and 133% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the set of OL1 curves up the Y-axis of the diagram below but will not change the shape of the curves. Figure 8.6 60H z Standards Compliance 10H z 10 8 1 6 4 2 E 2-01 125% 150% 175% 200% 8 2 A – Time (minutes) B – Output Current (Percent of motor FLA) Figure 8.6 Motor Overload Protection Time YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 155 8.3 Safe Disable Input Precautions 8.3 Safe Disable Input Precautions ◆ Safe Disable Function Description The Safe Disable function can be utilized to perform a safe stop following the EN60204-1, stop category 0 (Uncontrolled stop by power removal). It is designed to meet the requirements of the EN954-1, Safety Category 3 and EN61508, SIL2. Removing the voltage from the terminal H1 activates the disables the drive output, i.e. the power supply to the motor is cut by stopping the switching of the output transistors in a safe way and “Hbb” is shown in the display. Safe Disable is applicable for induction and permanent magnet motors. ◆ Installation • If the Safe Disable function is utilized, the wire link between the terminals HC and H1, which is preinstalled at the shipment, has to be removed entirely. • Connect the drive to an EN954-1, Safety Category 3 interrupting device so that in case of a safe stop request the connection between the terminals HC and H1 is opened. Figure 8.7 Power Supply Drive EN954-1 Safety Cat, 3 Device HC Controller H1 M Figure 8.7 Safe Disable Wiring Example Note: 1. To assure, that the Safe Disable function appropriately fulfills the safety requirements of the application, a throughout risk assessment for the whole safety system has to be carried out. 2. The drive must be installed in a cabinet with a protection degree of at least IP54 in order to maintain EN954-1, safety category 3 compliance. 3. If the safety device and the drive are installed in separate cabinets, the Safe Disable wires must be installed in a short circuit proof way. 4. The Safe Disable function does not cut the power supply to the drive and does not provide electrical isolation. Before any installation or maintenance work is done, the drives power supply must be switched off. 156 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 8.3 Safe Disable Input Precautions Standards Compliance 5. When PM motors are used, the following must be considered: Even if the HWBB function is active, although unlikely a failure in two of the drives power devices can occur which means that current flows through the motor winding. In an induction motor no torque can be produced by that. However, if this happens and a PM motor is connected a torque is produced causing an alignment of the rotor magnets. The rotor may turn up to 180 deg electrically. It must be ensured, that this possible failure mode is not safety critical for the application. 6. The time from opening the the Safe Disable input until the drive output is switched off is less than 1 ms. 8 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 157 8.3 Safe Disable Input Precautions 158 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover. MANUAL NO.ޓTOEP C710606 14A Printed in Japan April 2007 07-4 Date of printing Date of original publication Date of Priting Rev. No. Section April 2007 − − Revised Content First edition YASKAWA AC Drive-V1000 Compact Vector Control Drive Quick Start Guide YASKAWA ELECTRIC AMERICA, INC. Drives Division 16555 W. Ryerson Rd., New Berlin, WI 53151, U.S.A. Phone: (800) YASKAWA (800-927-5292) Fax: (262) 782-3418 Internet: http://www.drives.com YASKAWA ELECTRIC AMERICA, INC. Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (800-927-5292) Fax: (847) 887-7310 Internet: http://www.yaskawa.com YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2, 65824 Schwalbach, Germany Phone: 49-6196-569-300 Fax: 49-6196-888-301 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. © 2007 YASKAWA ELECTRIC CORPORATION. All rights reserved. MANUAL NO. TOEP C710606 14A Printed in Japan April 2007 07-4 07-4 ">
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