Coldroom TectoCell Compact 80
Coldroom and deep-freezing room
TectoCell Compact 100
Assembly and
Operating Manual
6026901-02 GB
GB
Please read this assembly manual carefully prior to assembling or commissioning the unit. Your specialist refrigeration technician will be glad to explain the
Any work on the electrical parts of the coldroom must be done by qualified electricians. The plug must be separated from the socket and protected from reinsertion and/or functions of the coldroom and instruct you in its operation. the power supply must be turned off at the source and protected from being switched on while work is in progress.
All work on the device and the refrigeration unit must be carried out by an authorised refrigeration specialist.
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Table of contents
1. Gerneral notes
1.1 Area of validity
1.2 Extract from the conditions of guarantee
1.3 Supplied condition
1.4 Unpacking and Handling
1.5 Assembly of the coldroom
1.6 Disposing of the coldroom
2. Preliminary work
2.1 Compensation for uneven floor
2.2 Coldrooms with flooring ventilation
(Coldroom temperature under - 5°C)
2.3 Coldrooms without flooring ventilation
3. Coldroom assembly
3.1 Connecting the coldroom panels
3.2 Assembly of the flooring panels
3.3 Assembly of the wall panels
3.4 Assembly of the door
3.5 Assembly of the ceiling panels
3.6 Assembly of the door threshold
3.7 Removing transportation securing plates
3.8 Adjusting the hinges
3.9 Door lock fastener
3.10 Mechanical works on the door or the hatch
3.11 Coldroom without flooring panels
3.12 Closing the operational openings of the cam locks in the
wall and ceiling panels
4. Electrical connections
5. Miscellaneous
5.1 Replacement of cylinder lock on rotary handle lock
5.2 Emergency release
6. Commissioning
6.1 Commissioning the coldroom
6.2 Permissible loads for flooring panels
6.3 Deactivation
6.4 Cleaning the coldroom
7. Energy saving and storage of refrigerated products
7.1 Notes on energy savings
7.2 Storing refrigerated goods
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1. Gerneral notes
1.1 Area of validity
This assembly manual is valid for TectoCell coldrooms with
the following surfaces:
- Viessmann Standard white powder coating
- stainless steel flooring
1.2 Extract from the conditions of guarantee
No guarantee is assumed for damage resulting from improper use, improper assembly or operation by the buyer or other parties, natural wear, improper or negligent handling, or chemical/electro chemical influence, insofar as this is not our fault, or resulting from inattention to the assembly, operating and maintenance instructions, improper alterations or maintenance done by the buyer or third parties, or as a result of use of parts supplied by other manufacturers.
Caution!
The ceiling panels are not designed for additional loads
(i.e. snow or wind pressure). Prior to accessing on the ceiling or installing a ceiling refrigeration unit, or other elements such as hanging rails, pipes, etc., additional support must be provided during assembly.
1.3 Supplied condition
The TectoCell coldroom and deep-freezing room is supplied in individual packing units. The individual panels are designated by labels or numbers.
Door frame heating and extra socket are installed and prewired in the door frame.
The door is already installed in the door frame.
The accessories for assembly are packed separately.
1.4 Unpacking and Handling
- Prior to and during unpacking a visual check of the
panels must be made in order to determine if any
damage has occurred during transport.
- Any damage must be noted immediately on the
freight papers and these must be sent to Viessmann.
Please note „Conditions in case of damage“! As a rule,
the „General Condtions for Transport Damage and
Hidden Transport Damage” apply.
- Before the packing material is disposed of, ensure
that it contains no loose parts are in it.
- In order to process the damage claim properly, we
request exact details of the damage (pictures) as well
as Type Designation and serial number.
Attention!
During installation of the refrigeration unit, it must be ensured that the evaporation ventilator does not blow on the door and on the pressure compensation valve.
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1.5 Assembly of the coldroom
Install the coldroom in a well ventilated room to ensure
that the heat produced by the refrigeration unit is properly
released and the room is not excessively heated. This will
reduce the running time of the refrigeration unit, thus
reducing running costs and the wear on the refrigeration
unit. The distance of the coldroom to the wall, and the
space above the coldroom should be a minimum of 50 mm
for coldrooms in above zero applications. For coldrooms in
below zero applications the space should be at least 100
mm. Please see the assembly instructions for the required
clearance above the cell for a refrigeration unit. The
assembly height has to be arise according to the
potential prop construction. Before starting to install the
device, check the dimensions of the intended place of
installation. With this, also the right angularity has to be
checked by diagonal measurement.
lt should be ensured that the flooring panels are only
installed on even and smooth floors (according German
VOB regulations). In case of uneven floors (e.g. cement) the
difference must be compensated for using flooring inserts.
Coldrooms and deep freezers operated below -5°C must be
placed on flooring plates as protection against freezing. An
electrical floor heating can be used instead of floor plating.
Installation outdoor
The Viessmann coldrooms are suitable for installation
outdoor - but this must be done under a protective roof.
(local construction measures)
lf coldrooms are installed outdoor, discolouring of the paint
may occur as a result of UV radiation.
In addition to these assembly instructions, the
applicable national and local rules on work safety must
be observed when carrying out assembly work and the
proper measures to prevent accidents must be taken!
1.6 Disposing of the coldroom
Any waste materials must be disposed of in
accordance with the local and international laws.
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2. Preliminary work
2.1 Compensation for uneven floor
(Please note accompanying coldroom drawing)
Mark shape of coldroom on floor with chalk.
2.2 Coldrooms with flooring ventilation
(Coldroom temperature under - 5°C)
The flooring gratings are laid loosely at a distance of 200 to
300 mm from each other. Ensure that the joins (B) and the
exterior edges (A) are placed exactly on the flooring
gratings. lf there is unevenness in the flooring, the flooring
gratings must be adjusted for height. The adjustment for
height may be done using damp cement, fast setting
adhesives or compensation plating. The adjustment should
begin at the highest point.
2.3 Coldrooms without flooring ventilation
In case of uneven or non horizontal flooring, compensate
using floor underlays.
051-4-0/1
200 - 300 mm
200 - 300 mm
A
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B
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3. Coldroom assembly
Important!
The panels are provided with seal at the plant
- do not damage!
When transporting or moving the elements, do not
grasp them by the overlap of the spring side or
in their groove. Always hold the elements at the bot
tom, to prevent the sheets from coming loose.
All joining work is to be done carefully to prevent any
and all penetration by water or contamination.
The individual coldroom elements are labelled. The respective position of each coldroom element can be ascertained by comparing the label on the coldroom, the provided drawing and BOM.
3.1 Connecting the coldroom panels
The coldroom panels are connected using foamed in
eccentric cam locks. These are activated from the interior of
the coldroom. Prior to assembly check that all the cam
locks are open by turning them to the left. The cam locks
have a pulling distance of 12 mm. lf the distance between
the coldroom panels is greater than 12 mm during
assembly, the eccentric locks will not clamp in place. In this
case, open the cam locks again and push the panels
together, and then clamp the locks shut again.
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3.2 Assembly of the flooring panels
Flooring panels with stainless steel covering plate:
The flooring panels are equipped with a sealing gasket (R) on
the tongue side at the underlapping point. Ensure that this
seal is not damaged.
For flooring panels with one or two sided connections, fill
the points marked on the drawing with sealant.
Do not place weight on the panel to be assembled. Push the
flooring panels together and tighten the external cam lock
on one side. Push the opposite sides together, using a crow
bar if necessary, taking care not to damage the part. Using
the drill hole (S) provided in the surface of the top section,
drill a hole in the end of the plate (T) and rivet the
overlapping section.
Drilling lubricants: e.g. Jokisch HDS 400, Chesterton 380
Closing the holes on cam locks (See picture next page).
Use PU sealant.
1000 N flooring:
Plug ø 15 mm stainless steel
Attention: Using a steel hammer may cfrome rusting.
- pound in with rubber hammer
T
S
R
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3.3 Assembly of the wall panels
Clean the interior flooring panel in the area of the interior
wall plating C with isopropanol. Adhere the enclosed sealing
gasket (D) to the cleaned edge of the interior flooring plate.
Remove the protective foil from the sealing gasket.
Begin the wall assembly with the corner panels. Connect the
panels using the cam locks.
3.4 Assembly of the door
The one piece door is supplied complete with the door
frame.
During assembly ensure that the doorframe is installed
perfectly horizontally and vertically (plumb Iine).
3.5 Assembly of the ceiling panels
When installing a wall-hanging unit, it must be hung on the
side section of the door frame or on the wall before
installing the ceiling elements. During installation ensure
that the evaporator fan does not blow onto the door leaf and
the pressure compensation valve.
Place the ceiling panels in position and tighten the cam
locks.
Note!
lf the panels are uneven, release the cam locks and adjust
the panels. Tighten all cam locks (wall/ceiling, wall/wall,
wall/floor) again.
3.6 Assembly of the door threshold
Place the stainless steel door threshold (G) in the middle of
the door opening and adjust. Drill holes for fastening of the
door threshold (ø 3.3 mm)
Do not drill extra holes due to possible heating cable underneath. Danger to life!
In order to seal the threshold securely against penetrating
damp, apply a bead of polyurethane sealant (L) to the front
of the door sill at the bottom, on the inside and on the sides.
Place door threshold plate on the flooring panel, adjust and
rivet in place using enclosed rivets.
Seal the threshold with PU sealant on the sides of the door
opening and to the floor.
Smooth off excessive sealant.
Montage Wand - Ceiling
Montage Türschwelle
D
C
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3.7 Removing transportation securing plates
The magnetic gasket seal on the door is protected from
mechanical damage by means of the securing plates (M).
Prior to adjusting the door and/or activation of the
coldroom, these must be removed.
3.8 Adjusting the hinges
Important!
lf the magnetic gasket profile does not fit properly
around the whole periphery of the door and the sealing
profile does not lie flush on the threshold or the flooring
on the inside, deviations can be adjusted for in three
ways on the door hinges.
Remove covering caps (N) from the door hinges. Open the
door and insert a nail, a small screwdriver or something (M)
similar diagonally into the opening (K) with the cap in order
to release the cap locking.
After releasing the screw (P) or (R), the door can be adjusted
horizontally or depthwise.
For vertical adjustment, turn the screws of the rising hinges
(T) so that the door reaches the wanted height (see image).
The non-rising hinge can be mounted on the left or on the
right side. It has the same screw (T) at the top and at the
bottom. For vertical adjustment, turn the screw (T) so that
the door is in the wanted height. For that, first release the
upper screw (T) and then adjust the hinge turning the lower
screw (T). Finally, fasten the upper screw (T) so that the
hinge can still be moved easily.
3.9 Door lock fastener
The door lock fastener (V) of the hairpin lock has been
factory-fitted at the plant. After assembly and adjustment
of the door, the fit of the lock behind the door lock fastener
should be tested.
lf adjustment is necessary, loosen screws (U), and insert
support (W) if necessary, adjust door lock fastener and
tighten screws again.
Check that see if the door has a tight seal. After that, drill
holes with a 3.7 mm drill and fix the fastener additionally
with the screws provided (X).
M
P U
N
P
T
N
R
R
M
K
K M
W
V
U
X
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3.10 Mechanical works on the door or the hatch
For door and view hatch panels, mechanical work in the
marked area (e.g. drilling, sawing) is prohibited. This
applies both for the exterior and for the interior.
Electrical components have been foamed in here.
Danger to life may result from damaging the integrated
electrical wires!
3.11 Coldroom without flooring panels
The wall panels are placed in plastic U-channels which are
screwed onto the floor of the room in which the coldroom is
assembled. These are constructed such that they form a seal
with the floor of the building. During assembly the wall
panels are either riveted to the U channels or screwed onto
them.
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Important!
Caution!
To avoid damage to the floor of the building, ensure prior to
drilling in the floor that the cement coating does not
contain an damp proof layer which might be damaged. In
addition, the drill holes must be placed such that they are
not under the cam locks of the panels.
The door panel without flooring is supplied with transport
securing plates and without door frame heating. Remove
transport securing plates for assembly of the door.
3.12 Closing the operational openings of the cam locks in the
wall and ceiling panels
Fill the openings with the insulating foam fillers supplied (D)
and seal with plastic plugs (E).
regarding a certain purpose always require a special written agreement.
E
12 mm
D
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4. Electrical connections
Attention!
Work on the electrical network and protective measures
(FI-safety switch) is to be done by a specialist electrician according to the current regulations (EN, ISO, VDE...) and conditions of the local energy supply company.
The specialist electrical installation company will ensure professional installation and is responsible for checking the operation and the safety of the sytem.
The electrical work must be done by a qualified electrician!
In the lead going into the electrical distributor, there is a facility to ensure that all non grounded leads are separated from the electrical power supply by at least 3 mm (plug or
2 pole switch).
The lead type of at least H05VV-F3G1,5 or NYM-J 3x1.5 must be used as long as no additional requirements for a higher type exist.
Check that the cross section of the lead to the power supply is secured.
Design is according to the Standard Door Panel Protective
Class II.
Attention!
While preparing of the connection to the power supply, it must be ensured that the power supply is switched off and secured against switching on!
Push the lead through the coldroom ceiling. Protect from sharp edges. Remove cover of distributor cap. Open the distributor‘s lead-through opening and insert enclosed grommet. Insert the power supply lead into the grommet and secure to L1, N and PE in the distributor. Connect to power supply.
The power lead must be firmly installed in the area of the coldroom.
Seal the grommet in the distributor box and the lid through-put opening with cold-setting putty.
Switch on the power supply and check the working of the working of the electrical system.
Note!
If the temperature drops and reaches a level of
approx. 0°C, the thermal actuator in the distributor
box of heated doors switches on the window and
valve heating and switches this off again if the
temperature rises and reaches approx. 7°C. The
hysteresis range and the tolerance of the thermal
actuator must be taken into account here.
If the junction box is located on the warm side, the
small thermostat will not switch the heating on. In this
case, the heating must be connected directly without
the small thermostat. If the system is shut down or for
coldroom operation in the positive range, the heating
must be disconnected.
Netzanschluß 230 V AC
50 Hz - bauseits
L1
N
PE
L1
N
PE
Netzanschluß 230V AC
über mehrpoligen Stecker
L1
N
2
3
1
BK1
BK2
GNYE
BK3
L1
N
PE
3
Türrahmenheizung
(optional)
Standflügelheizung
Fensterheizung Standflügel
Fensterheizung Gehflügel zusätzl. DA-Ventil
Schwellenheizung
N 4
0°
T
L1
3
Thermostat L1-4 nur bei Heizung
Abzweigdose
N
4
2
PE
1
Kühlzellenbeleuchtung
(optional)
Türkontaktschalter
(optional)
3
N
5
6
00048841-04
Schalter (2-polig) mit Leuchtmelder für Kühlzellenbeleuchtung
Wiring diagram, coldroom door
Bedientableau
Druckausgleichsventil mit Beheizung
(optional)
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5. Miscellaneous
5.1 Replacement of cylinder lock on rotary handle lock
Unscrew the stud bolt (K) from the side of the outside handle
using a 2.5 mm hexagon key (L).
Insert key (H) into the cylinder (F), turn to the horizontal
position with ¼ turn and remove cylinder lock with key.
Install in reverse sequence.
The key no. (G) is embossed at the front of the cylinder.
5.2 Emergency release
Check function of rotary handle lock, cylinder lock and
emergency opening while the door is open.
The revolving doors can be opened with the emergency
opener from the inside while the door is locked.
The door lock remains thereby in the locked condition.
Check the emergency opener regularly.
L
K
G
F
H
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6. Commissioning
6.1 Commissioning the coldroom
- only for the intended or agreed purpse
After assembly, clean and ventilate the coldroom.
(See section „Cleaning the Coldroom“).
Elements with powder-coated steel plate surfaces or
stainless steel surfaces: do not spray water onto walls,
ceilings, elements with electrical components (e.g. door
frame) or the refrigeration units inside or outside. Wipe out
the inside of the coldroom, dry well and allow ventilation.
Do not use scouring agents or cleaning agents containing
solvents. Wipe the outside of the coldroom with a damp
cloth. The coldroom is ready to operate. The refrigeration unit can
be activated according to the separate Operating Manual.
Allow the temperature in the coldroom to reach the
desired value. Place refrigerated goods in the coldroom
only when this value has been reached.
Have the pressure compensation valve checked by a refri
geration specialist. Do not exceed the allowed pressure
differential in the coldroom of 100 Pa (1 mbar). Check the
function of the pressure compensation valve regularly. The
opening of the valve must not be blocked internally or
externally (e.g. by refrigerated goods).
6.2 Permissible loads for flooring panels
Standard floor:
Only wipe with a moist cloth Not suited for stagnant
water or jet water!
Wash the door seals regularly with soapy water and wipe
dry. Do not clean the seals with Aceton or
solventcontaining detergent.
The walls, shelves, containers and packing materials
can be washed off with potassium sorbate solution
(1 tablespoon of potassium sorbate dissolved in
0.1 litre of water. Potassium sorbate is produced by
Merck and available at the local chemist‘s.) Wipe the
walls, shelves, etc., with a linen towel dampened by
the solution. The solution should dry onto the parts
cleaned, leaving a light coat of residue.
1.
Wheel load N Wheel load N Wheel load
> 1 cm
hard
2 bakery wheel
250
> 4 cm rubber wheel
1000
2 in N/m 2
30.000
The stainless steel coldroom flooring can be treated
with normal stainless steel cleaners (e.g. ETOLIT, Fa.
Viessmann). Seal the stainless steel surface with an
appropriate material for stainless steel (e.g. Chromadur,
Fa. Assindia-Chemie or Inox Top, Fa. Viessmann).
6.3 Deactivation
Pay attention to the product information!
When the coldroom is to be deactivated for a long period,
the power supply plug must be disconnected or the power
supply must be switched off. Provide sufficient ventilation!
6.4 Cleaning the coldroom
During cleaning the refrigeration unit and the coldroom
should be cut off from the power supply.
Remove the plug from the power supply during such
work and secure against the plug being reinserted, or
switch off the power supply at source and secure
against switching on.
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7. Energy saving and storage of refrigerated products
7.1 Notes on energy savings
Do not install coldrooms or refrigeration units near heating
sources; if the ambient temperature is too high, this will
cfrome the refrigeration unit to run to activate too often.
- Direct radiation from the sun will increase power use.
- Allow warm food to cool down to room temperature
before placing it the coldroom.
- Avoid keeping the door open for longer than necessary.
- Monitor temperature of storage
Caution!
Do not store substances with aggressive vapours
(marinades, vinegar, etc.) in open containers, but rather
in closed or covered containers.
7.2 Storing refrigerated goods
When the desired temperature of storage is achieved
in the coldroom, the refrigerated goods can be
brought in. After this, the temperature in the
coldroom should be checked again, and corrections in
the regulation of the refrigeration unit made, if
required.
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Austria
Viessmann Kühlsysteme Austria GmbH
Telephone +43 72 35 66367-0 offi [email protected]
www.viessmann.at
Belgium
Viessmann Nederland B.V.
Telephone +31 10 4584444 [email protected]
www.viessmann.be
Czech Republic
Viessmann, spol. s r.o.
Telephone + 420 257 090 900 [email protected]
www.viessmann.cz
Denmark
Viessmann Refrigeration Systems ApS
Telephone +45 4120 5420 [email protected]
www.viessmann.dk
Estonia
Viessmann Külmasüsteemid OÜ
Telephone +372 675 5150 [email protected]
www.viessmann.ee
Finland
Viessmann Refrigeration Systems Oy
Telephone +358 19 537 8000 info.fi @viessmann.com
www.viessmann.com
Viessmann Kylmäjärjestelmät Oy
Telephone +358 19 537 8000 info.fi @viessmann.com
www.viessmann.fi
France
Viessmann Technique du Froid S.à.r.l.
Telephone +33 3 87 13 08 13 [email protected]
www.viessmann.fr
Germany
Viessmann Kühlsysteme GmbH, Hof
Telephone +49 9281 814-0
Viessmann Kühlsysteme GmbH, Mainz
Telephone +49 61315 7046-17 [email protected]
www.viessmann.de
Ireland
Viessmann Refrigeration Systems Limited
Telephone +353 1 617 7930 [email protected]
www.viessmann-coldtech.ie
Latvia
Viessmann Refrigeration Systems Latvia fi liále
Telephone +371 6782 8449 [email protected]
www.viessmann.com
Netherlands
Viessmann Nederland B.V.
Telephone +31 10 4584444 [email protected]
www.viessmann.nl
Norway
Viessmann Refrigeration Systems AS
Telephone +47 3336 3500 [email protected]
www.viessmann.no
Poland
Viessmann Systemy Chłodnicze Sp. z o.o.
Telephone +48 22 882 0020 [email protected]
www.viessmann.pl
Russia
Viessmann Group – Refrigeration Systems
Moscow, St. Petersburg
Telephone +7 499 277 1260 www.viessmann.ru
Slovakia
Viessmann, s.r.o.
Telephone +421 32 23 01 00 [email protected]
www.viessmann.sk
Sweden
Viessmann Refrigeration Systems AB
Telephone +46 8 5941 1200 [email protected]
www.viessmann.se
Switzerland
Viessmann (Schweiz) AG
Telephone +41 56 418 67 11 [email protected]
www.viessmann.ch
United Arabian Emirates
Viessmann Middle East FZE
Telephone +971 43724247 [email protected]
www.viessmann.ae
United Kingdom
Viessmann Refrigeration Systems Limited
Telephone +44 1952 457157 [email protected]
www.viessmann.co.uk
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