YASKAWA MOTOMAN DX100 Instructions Manual
YASKAWA MOTOMAN DX100 is an industrial robot controller that provides high-speed, high-precision motion control for a wide range of applications, including assembly, welding, painting, and material handling. With its advanced technology and user-friendly interface, the DX100 offers increased productivity, reduced cycle times, and improved product quality.
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DX100 OPTIONS
JARCR-XOI02B BOARD
INSTRUCTIONS
FOR I/O EXPANSION FOR EUROPEAN STANDARDS
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN-
INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.
Part Number: 156527-1CD
Revision: 1
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MANDATORY
• This manual explains the JARCR-XOI02B board of the DX100 system and general operations. Read this manual carefully and be sure to understand its contents before handling the DX100.
• General items related to safety are listed in Chapter 1: Safety of the
DX100 Instructions. To ensure correct and safe operation, carefully read the DX100 Instruction before reading this manual.
CAUTION
• Some drawings in this manual are shown with the protective covers or shields removed for clarity. Be sure all covers and shields are replaced before operating this product.
• The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product.
• YASKAWA may modify this model without notice when necessary due to product improvements, modifications, or changes in specifications. If such modification is made, the manual number will also be revised.
• If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
• YASKAWA is not responsible for incidents arising from unauthorized modification of its products. Unauthorized modification voids your product’s warranty.
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Notes for Safe Operation
Read this manual carefully before installation, operation, maintenance, or inspection of the DX100.
In this manual, the Notes for Safe Operation are classified as “WARNING,”
“CAUTION,” “MANDATORY,” or ”PROHIBITED.”
WARNING
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to personnel and damage to equipment.
It may also be used to alert against unsafe practices.
MANDATORY
Always be sure to follow explicitly the items listed under this heading.
PROHIBITED
Must never be performed.
Even items described as “CAUTION” may result in a serious accident in some situations. At any rate, be sure to follow these important items.
NOTE
To ensure safe and efficient operation at all times, be sure to follow all instructions, even if not designated as
“CAUTION” and “WARNING.” iii
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PROHIBITED
• Do not use or keep the board in the following environmental conditions.
– Where exposed to direct sunshine
– Where vibration or impact occurs
– Where high humidity exists
– Where a strong magnetic field exists
– Where much dust exists
– Where a sudden change in the temperature occurs
– Where corrosive gases occur
– Where condensation occurs
Improper usage of the board may damage the board.
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WARNING
• Before operating the manipulator, check that servo power is turned
OFF when the emergency stop buttons on the front door of the
DX100 and programming pendant are pressed.
When the servo power is turned OFF, the SERVO ON LED on the programming pendant is turned OFF.
Injury or damage to machinery may result if the emergency stop circuit cannot stop the manipulator during an emergency. The manipulator should not be used if the emergency stop buttons do not function.
Figure 1: Emergency Stop Button
• Once the emergency stop button is released, clear the cell of all items which could interfere with the operation of the manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Figure 2: Release of Emergency Stop
TURN
• Observe the following precautions when performing teaching operations within the P-point maximum envelope of the manipulator
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Keep in mind the emergency response measures against the manipulator’s unexpected motion toward you.
– Ensure that you have a safe place to retreat in case of emergency.
Improper or unintended manipulator operation may result in injury.
• Confirm that no persons are present in the P-point maximum envelope of the manipulator and that you are in a safe location before:
– Turning ON the DX100 power
– Moving the manipulator with the programming pendant
– Running the system in the check mode
– Performing automatic operations
• Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there are problems.The emergency stop buttons are located on the right of the front door of the DX100 and the programming pendant.
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WARNING
• Do not touch the inside of the panel for 5 minutes after the power is turned OFF.
The remaining charged voltage in the capacitor may cause an electric shock or an injury.
• Be sure to close the door and install the protection cover while the power is turned ON.
Failure to observe this warning may result in a fire or an electric shock.
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CAUTION
• Perform the following inspection procedures prior to conducting manipulator teaching. If problems are found, repair them immediately, and be sure that all other necessary processing has been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the programming pendant to the hook on the cabinet of the DX100 after use.
The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures.
Read and understand the Explanation of Warning Labels in the DX100
Instructions before operating the manipulator:
• The wiring and mounting must be performed by authorized and qualified personnel.
Failure to observe this caution may result in a fire or an electric shock.
• Make sure that there is no foreign matter such as metal chips on the board.
In case of malfunction, etc. it may result in an injury or damage the board.
• Make sure that there is no damage or deflection of parts on the board.
In case of malfunction, etc. it may result in an injury or damage the board.
• Correctly connect each cable and connector.
Failure to observe this caution may result in a fire or damage the board.
• Set the switches, etc. correctly.
Malfunction, caused by an incorrect setting, may result in an injury or damage the board.
• Never touch the mounting surfaces of the board parts directly with fingers.
The generated static electricity may damage the IC.
• Never touch the soldered surfaces of the board directly with fingers.
Protrusions on the soldered surface may result in an injury.
• No shock to the board.
The shock may damage the board.
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Definition of Terms Used Often in This Manual
The MOTOMAN is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and manipulator cables.
In this manual, the equipment is designated as follows.
Equipment
DX100 Controller
DX100 Programming Pendant
Cable between the manipulator and the controller
JARCR-XOI02B board
Manual Designation
DX100
Programming Pendant
Manipulator cable
XOI02B board
Descriptions of the programming pendant keys, buttons, and displays are shown as follows:
Equipment
Programming
Pendant
Character
Keys
Symbol Keys
Manual Designation
The keys which have characters printed on them are denoted with [ ].
ex. [ENTER]
The keys which have a symbol printed on them are not denoted with [ ] but depicted with a small picture.
ex. page key
The cursor key is an exception, and a picture is not shown.
Axis Keys
Numeric Keys
Keys pressed simultaneously
“Axis Keys” and “Numeric Keys” are generic names for the keys for axis operation and number input.
When two keys are to be pressed simultaneously, the keys are shown with a “+” sign between them, ex. [SHIFT]+[COORD]
Displays The menu displayed in the programming pendant is denoted with { }.
ex. {JOB}
Description of the Operation Procedure
In the explanation of the operation procedure, the expression "Select • • • " means that the cursor is moved to the object item and the SELECT key is pressed, or that the item is directly selected by touching the screen.
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Table of Contents
Table of Contents
............................................................................................ 3-
2
6.3.2 Arc Welding, Spot Welding, and General-Purpose Applications ............................ 6-9
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1 Outline
1.1 System Configuration Example
1 Outline
This instruction manual describes the I/O expansion board, the XOI02B.
The XOI02B board can be used to expand the number of I/O points when more DX100 I/O points are needed.
1.1
System Configuration Example
DX100
JARCR-XOI02B board
SW
LED
RY
SW
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2 Hardware Specifications
2.1 Board External View
2 Hardware Specifications
2.1
Board External View
FUSE1
CN02
FUSE2
FUSE1 and FUSE2: Fuse 3.15 A 250 V
2183.15 (Littelfuse)
CN10
CN11
CN12
CN13
JP2: I/O Communication mode setting switch
JP1: Communication speed setting switch
S1
CN01
JARCR-
XOI02B
REV.
24 VDC power supply connectors
CN02
User input/output connectors
CN10 CN11
CN12 CN13
User input/output connectors
CN01
S1
Station setting switch
I/O data transmission connectors
2.2
Board Specifications
Items Specifications
Board mounting position
Optional board mounting space in the DX100
Number of I/O points
Input: 40 points
Output: 40 points (PNP transistor output 24 points, relay output 16 points)
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2 Hardware Specifications
2.3 User Input/Output Connectors
2.3
User Input/Output Connectors
Connector A detail (cable side)
B20 B1
A20 A1
Connector Model: FCN-361J040-AU (FUJITSU)
(Soldered Pin type)
Hood Model: FCN-360C040-B (FUJITSU)
I/O expansion board
(XOI02B board)
Connector C detail (cable side)
B20 B1
A20
Connector Model: 1903404-1
(Tyco Electronics Amp)
(MT Type)
A1
Connector A
I/O Cable (XOI ~ external)
CN10 CN11
CN12 CN13
Connector C
I/O Cable (YIU ~ Terminal Block)
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Connector B
CN306,307,308,309 Connector B details
B1 B20
A1 A20
Connector Model: 1747053-1
(Tyco Electronics Amp)
TIFS553YS 21-187-3201 R
+24VU +24VU FG
B1 B2 B3 B4 B5 B6 024VU 024VU 024VU 024VU 024VU 024VU B8 B9 B10 B11 B12 B13 B14 B15 +24VU +24VU +24VU +24VU +24VU
A1 A2 A3 A4 A5 A6 024VU 024VU 024VU 024VU 024VU 024VU A8 A9 A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
I/O Terminal Block
Stripped length: 10mm
Applicable max cable outside diameter: 3mm dia.
Model: TIFS553YS (KASUGA ELECTRIC)
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3 Setting the Functions
3.1 Function Setting Switches
3 Setting the Functions
3.1
Function Setting Switches
The section explains the switches that set the functions of the XOI02B board. Make the proper settings following the instructions. For details of the settings, refer to
.
S1: Sets the stations for the XOI02B board on the DX100.
The setting range for a station is 1 (ST#01) to D (ST#13).
Do not set the station to 0 (ST#00), E (ST#14), or F (ST#15).
JP1: Sets the communication speed.
This switch sets the communication speed to 4 Mbps or 10 Mbps.
Be sure to set this switch to 4 Mbps.
Do not set it to 10 Mbps.
If the number of I/O points on the XOI02B board does not appear on the Programming Pendant, check if the communication cable or power cable is connected correctly, referring to the I/O module
setting in Chapter 5 "I/O Signal Allocation" on page 5-1 . When the
cables are correctly connected, the JP1 may be set to 10 Mbps.
Change the setting to 4 Mbps.
JP2: Sets the communication mode.
This switch sets the communication mode to 16 bytes, 17 bytes, or
32 bytes.
Be sure to set this switch to 17 bytes.
Do not set it to 16 bytes and 32 bytes.
If the number of I/O points on the XOI02B board does not appear on the Programming Pendant, check if the communication cable or power cable is connected correctly, referring to the I/O module
setting in Chapter 5 "I/O Signal Allocation" on page 5-1 . When the
cables are correctly connected, the JP2 may be set to 16 bytes or
32 bytes.
Change the setting to 17 bytes.
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3 Setting the Functions
3.2 Setting Method
Switches
S1
Station setting
3.2
Setting Method
Setting Method
Sets the stations.
The relation between the switch setting and the station is shown below.
Turn the arrow to the number corresponding to the desired station.
(Use a flat tip screwdriver.)
0: Cannot be set
1: ST#01
2: ST#02
8: ST#08
9: ST#09
A: ST#10
3: ST#03 (Default setting) B:
4: ST#04 C: ST#12
5: ST#05
6: ST#06
7: ST#07
D: ST#13
E: Can not be set
F: Can not be set
JP1
Setting of the communication speed
JP2
Setting of the I/O communication mode
The number after ST# is the station number displayed on the programming pendent of the DX100 when setting I/O modules.
The default setting is ST#03.
Short circuit between 1 and 2: 10 Mbps
JP1
1
10M
4M
3
*Setting unavailable
JP1
1
3
10M
4M
Short circuit between 2 and 3: 4 Mbps
(Default setting)
*Setting indispensable
1
JP2
2
Short circuit between 1 and 2, 5 and 6: 16 byte mode
*Setting unavailable
32B
17B
7
16B
8
1
JP2
2
Short circuit between 3 and 4, 7 and 8: 17 byte mode
(Default setting)
*Setting indispensable
32B
17B
7
16B
8
1
JP2
2
Short circuit between 1 and 2, 3 and 4: 32 byte mode
*Setting unavailable
32B
17B
7
16B
8
NOTE
Do not set S1 to 0, E or F. Do not set more than one board to one ST#.
Improper settings may prevent the I/O module from being recognized correctly.
Also, do not set JP1 to 10 Mbps and do not set JP2 to
16 bytes or 32 bytes.
If 10 Mbps, 16 bytes, and 32 bytes are selected, the I/O module is not recognized.
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4 Mounting the XOI02B Board
4 Mounting the XOI02B Board
WARNING
• Before wiring, be sure to turn OFF the power supply and put up a warning sign, such as “DO NOT TURN ON THE POWER.”
Failure to observe this warning may result in an electric shock or an injury.
• Do not touch the inside of the panel for 5 minutes after the power is turned OFF.
The remaining charged voltage in the capacitor may cause an electric shock or an injury.
• Be sure to close the door and install the protection cover while the power is turned ON.
Failure to observe this warning may result in a fire or an electric shock.
CAUTION
• The wiring and mounting must be performed by authorized and qualified personnel.
Failure to observe this caution may result in a fire or an electric shock.
• Make sure that there is no foreign matter such as metal chips on the board.
In case of malfunction, etc. it may result in an injury or damage the board.
• Make sure that there is no damage or deflection of parts on the board.
In case of malfunction, etc. it may result in an injury or damage the board.
• Correctly connect each cable and connector.
Failure to observe this caution may result in a fire or damage the board.
• Set the switches, etc. correctly.
Malfunction, caused by an incorrect setting, may result in an injury or damage the board.
• Never touch the mounting surfaces of the board parts directly with fingers.
The generated static electricity may damage the IC.
• Never touch the soldered surfaces of the board directly with fingers.
Protrusions on the soldered surface may result in an injury.
• No shock to the board.
The shock may damage the board.
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4 Mounting the XOI02B Board
4.1 Opening Front Door of the DX100
4.1
Opening Front Door of the DX100
Mount the XOI02B board in the following manner.
1. Turn the two door locks on the front face of the DX100 clockwise for
90° with a coin or a flat tip screwdriver.
Clockwise
Door lock
Flat tip screwdriver
2. With the door locks turned clockwise for 90°, turn the main switch handle to the “OFF” position, and slowly open the door.
ON
RESET
OFF
TRIPPED
4.2
Confirming the Switch Settings on the XOI02B Board
1. Be sure that the settings of switches on the board are correct.
2. For the switch settings, refer to
Chapter 3 "Setting the Functions" on page 3-1 .
4.3
Mounting the XOI02B Board on the DX100
1. Be sure that the main power supply is OFF.
2. Fix the XOI02B board on the DX100 with the board fixing screws securely tightened.
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4 Mounting the XOI02B Board
4.4 Connecting Each Cable
4.4
Connecting Each Cable
1. Connect the 24 VDC power supply cable to the CN02 on the XOI02B board.
2. Connect the I/O communication cable to the CN01 on the XOI02B board. Disconnect the terminal connector from CN0303 (right) on the
JZNC-YIU02 unit, and connect it to the non-occupied CN01 on the
XOI02B board.
3. Connect the I/O cables to the CN10 through CN13 on the XOI02B board.
24VDC power cable
CN304
CN02(top)
I/O cable 1 I/O cable 2
I/O cable 3 I/O cable 4
CN300(right)
CN01(left)
I/O communication cable
Terminal connector
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4 Mounting the XOI02B Board
4.5 Closing the Front Door of the DX100
NOTE
A dummy connector is inserted into the CN02 of the 24 VDC power supply connector on the XOI02B board.
Do not remove this connector because it is inserted to prevent incorrect cable connections. Removing this connector may result in incorrect connection of the 24 VDC power cable to the CN02. This prevents power from being supplied normally to the board, and the board may not start up.
24V
24VU
Not used
Not used
24V
24VU
Dummy connector
* Do not remove the dummy connector inserted in this position.
CN02
24VDC power cable 24VDC power cable
24VDC power cable
CN02
Correct Connecting
Position
CN02 CN02
Incorrect Connecting Position
* Because the dummy connector is removed, the 24VDC power cable is incorrectly connected, and power cannot be supplied to the board.
4.5
Closing the Front Door of the DX100
1. Close the door slowly.
2. Turn the two door locks counterclockwise for 90° using a coin or a flat tip screwdriver.
Counter clockwise
Flat tip screwdriver
Door lock
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5 I/O Signal Allocation
5.1 I/O Module Setting
5 I/O Signal Allocation
5.1
I/O Module Setting
In order to use a XOI02B board on the DX100, perform the I/O module setting in the following manner.
Make sure that the power supply to the DX100 is OFF. Then, mount the
XOI02B board, for which all of its switches have been set, inside the
DX100. For the board mounting method, refer to Chapter 4 "Mounting the
SUPPLE-
MENT
Add an I/O module in the management mode.
In the operation mode and the editing mode, the settings are for reference only.
1. Turn the power supply ON again while pressing [MAIN MENU] simultaneously.
– The main menu appears.
2. Select {SYSTEM} under the main menu.
– The sub menu appears.
3. Change the security mode to management mode.
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5 I/O Signal Allocation
5.1 I/O Module Setting
4. Select {SETUP}.
– The SETUP window appears.
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5. Select {IO MODULE}.
– The current mounted status of the I/O modules is shown as in the following example.
– To view the current mounted status of the I/O modules for stations that are not displayed, press [ENTER].
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5 I/O Signal Allocation
5.1 I/O Module Setting
6. Confirm the status of the mounted I/O module.
– Only the I/O modules mounted on DX100 are displayed. Confirm that each station (ST#) indicates the actual mounted status of the
I/O module.
– The following table lists the meanings of each line.
ST#
DI
DO
AI
AO
BOARD
Station address of I/O module
Number of digital input points
1)
Number of digital output points
Number of analog input points
Number of analog output points
Circuit board type
2)
1 A hyphen "-" indicates the corresponding I/O module is not mounted.
2 If the system cannot recognize the circuit board type, “*****” is shown. No problem will occur as long as the values displayed in
DI, DO, AI, and AO are correct.
– In the example shown on the display, the configuration of boards are as follows.
ST#03: JARCR-XOI02B board
(digital input 40 points, digital output 40 points).
Switch S1: set to 3 (This value becomes the ST#).
ST#14: JZNC-YIU02-E unit
(digital input 40 points, digital output 40 points).
This unit is fixed to ST#14.
7. Press [ENTER].
– The confirmation dialog box appears.
8. Select “YES.”
– When the mounted status of an I/O module is correct, select “YES.”
The I/O module setting is updated, and an I/O module is added.
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5 I/O Signal Allocation
5.1 I/O Module Setting
NOTE
If the window does not indicate the actual mounted status, recheck the cable connection and the switch setting.
If the mounted status is correct (but the window does not correspond), the following causes are suspected.
• Improper I/O communication settings
The settings of JP1 and JP2 on the XOI02B board may be incorrect, so the DX100 cannot recognize the board.
• Improper or overlapped station settings
S1 may be erroneously set to 0, E, or F. Each station can be set to only one board. If S1 has been set to two boards, change the setting of S1 so only one board is assigned.
• Improper connection of the 24 VDC power cable and the I/
O communication cable
The 24 VDC cable and the I/O communication cable may not be connected properly. Recheck the cable connection
referring to Section 4.4 “Connecting Each Cable” on page
. Improper connection of the 24 VDC power cable to the CN02 may prevent the board from starting up.
• I/O module failure
When the above causes do not apply, and the display still does not correspond to the actual mounted status, failure of an I/O module is suspected. Contact your YASKAWA representative.
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5 I/O Signal Allocation
5.2 I/O Data
5.2
I/O Data
The data to be transferred from the XOI02B board to the inside of the
DX100 is of 40 input points (5 bytes) and 40 output points (5 bytes). The
I/O data of the XOI02B board is allocated to external I/O signals of concurrent I/O.
Concurrent I/O
< Input >
20010 to 22567
(2048 inputs)
< Output >
30010 to 32567
(2048 outputs)
JARCR-XOI02B board
I/O communication and transfer to the
DX100
Input device
Output device
When only a XOI02B board is mounted as an optional I/O board, the concurrent I/O allocation of each board is as follows.
(20010 to 20057 and 30010 to 30057 are used for standard I/O of the
DX100.)
Input
20060 to 20067: CN12
20070 to 20073: CN12
20074 to20077: CN13
20080 to 20083: CN13
20090 to 20097: CN10
20100 to 20107: CN11
Output
30060 to 30067: CN12
30070 to 30073: CN12
30074 to 30077: CN13
30080 to 30087: CN13
30090 to 30097: CN10
30100 to 30107: CN11
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6 I/O Circuits
6.1 Input Circuit
6 I/O Circuits
NOTE
• When an internal power supply is used for the I/O power supply, the allocation to the 24 VDC internal power supply of the DX100 is approximately 1.5A. If the total current consumption of the I/O circuits including that of other I/O boards (such as the JZNC-YIU01-E unit) exceeds 1.5A, use an external power supply.
For connecting external power supply, refer to
“Connection Example” on page 6-4 .
• When an external power supply is used for the I/O power supply and the total current consumption of the I/O circuits exceeds 2A, use a 24 VDC external power supply.
However, do not use the 24 VDC power supply from CN10 and CN11 for the 24 VDC power supply used at the relay output contact.
• The I/O circuits of the XOI02B board are exclusive-use for
24 VDC. Connecting a power supply other than 24 VDC causes damages to the circuits and malfunction.
6.1
Input Circuit
The input circuit has 40-points, and all for input circuit 1.
6.1.1
Input Circuit 1 (CN10 to CN13)
Circuit structure
Current (max.)
Common
Connection example
Input circuit with photocoupler insulation
8 mA per one point
+24 V common
+24V/24VU
Switch i (8mA max.)
Inside the board
Photocoupler
Internal circuit
024V/24VU
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6 I/O Circuits
6.2 Output Circuits
6.2
Output Circuits
The output circuit has 40 points from CN10 through CN13. Two types of circuits are provided: transistor output (24 points) and relay output (16 points). When the contact life of a relay should be considered because of frequent ON/OFF switchings, the transistor output can be used to control a relay mounted on an easily accessible position or a non-contact relay
SSR (solid state relay).
NOTE
When connecting an inductive load to the output circuit, connect a fly-wheel diode in parallel to the inductive load, to suppress the surge voltage. Not using a fly-wheel diode may damage the output circuit.
When connecting a load with a large inrush current such as a lamp, connect a current limiting resistance in series to the load, so that the output current does not exceed its maximum value. Exceeding the maximum output current value may damage the output circuit.
6.2.1
Output Circuit 1 CN12 and CN13 (Transistor Output)
Circuit structure
Output current (max.)
Common
Connection example
PNP transistor open-collector output
50 mA per one point
0V common
+24VU
Internal circuit
Inside the board
Photocoupler
024VU i (50mA max.)
024VU
LED
6-2
HW1480826
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156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.2 Output Circuits
6.2.2
Output Circuit 2 CN10 and CN11 (Relay Output)
Circuit structure
Output current (max.)
Relay contact output
(only DC load can be connected)
0.5A per point
Common
Contact resistance
Min. applicable load for contact
0.1 VDC, 0.1 mA
Relay life
None
(determined according to the external connection)
30 m
or less
Electrical life: 300,000 times
(with inductive load 24 VDC, 0.5A)
Mechanical life: 20,000,000 times
Connection example
Inside the board
Internal circuit i (0.5A max.)
Fly-wheel diode
24VU
6-3
HW1480826
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156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
6.3
Connection Example
The following are allocation examples when the XOI02B board is added to the DX100: handling application; and arc welding, spot welding, and general-purpose applications. The "general-purpose applications" in this manual includes; assembling and cutting applications.
These examples are applied when only one XOI02B board is used as an optional I/O board. When any other optional I/O boards are added, the
XOI02B board allocation will be changed depending on the I/O board allocation.
6-4
HW1480826
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156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
6.3.1
Handling Application
CN12 User input/output (for handling application)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
50mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN12 Connector
30060
30061
30062
30063
30064
30065
30066
30067
30070
30071
30072
30073
Logical
Number
Connector
Number
20060
20061
20062
20063
20064
20065
20066
20067
20070
20071
20072
20073
A17
B18
A18
B19
A15
B16
A16
B17
A13
B14
A14
B15
A11
B12
A12
B13
A19
B20
A20
B7
A7
B8
A8
B5
A5
B6
A6
B9
A9
B10
A10
B11
B3
A3
B4
A4
B1
A1
B2
A2
Name
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
Signal
IN25
IN26
IN27
IN28
024VU
024VU
OUT17
OUT18
IN17
IN18
IN19
IN20
IN21
IN22
IN23
IN24
OUT19
OUT20
OUT21
OUT22
OUT23
OUT24
OUT25
OUT26
OUT27
OUT28
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
+24VU
FG
024VU
024VU
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
A15
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
A13
B14
A14
B15
A11
B12
A12
B13
A4
B5
A5
B6
A6
024VU
024VU
Terminal
Number
B1
A1
B2
A2
B3
A3
B4
B8
A8
B9
A9
B10
A10
B11
A17
B18
A18
B19
A15
B16
A16
B17
A13
B14
A14
B15
A11
B12
A12
B13
A19
B20
A20
A9
B10
A10
B11
A7
B8
A8
B9
B4
A4
B5
A5
B6
A6
B7
B1
A1
B2
A2
B3
A3
6-5
HW1480826
28/36
156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
CN13 User input/output (for handling application)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
50mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN13 Connector
30074
30075
30076
30077
30080
30081
30082
30083
30084
30085
30086
30087
Logical
Number
Connector
Number
20074
20075
20076
20077
20080
20081
20082
20083
20084
20085
20086
20087
A17
B18
A18
B19
A15
B16
A16
B17
A13
B14
A14
B15
A11
B12
A12
B13
A19
B20
A20
B7
A7
B8
A8
B5
A5
B6
A6
B9
A9
B10
A10
B11
B3
A3
B4
A4
B1
A1
B2
A2
Name
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
Signal
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN37
IN38
IN39
IN40
024VU
024VU
OUT29
OUT30
IN29
IN30
IN31
IN32
IN33
IN34
IN35
IN36
OUT31
OUT32
OUT33
OUT34
OUT35
OUT36
OUT37
OUT38
OUT39
OUT40
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
+24VU
FG
024VU
024VU
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
A15
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
A13
B14
A14
B15
A11
B12
A12
B13
A4
B5
A5
B6
A6
024VU
024VU
A2
B3
A3
B4
Terminal
Number
B1
A1
B2
B8
A8
B9
A9
B10
A10
B11
A17
B18
A18
B19
A15
B16
A16
B17
A13
B14
A14
B15
A11
B12
A12
B13
A19
B20
A20
A9
B10
A10
B11
A7
B8
A8
B9
B4
A4
B5
A5
B6
A6
B7
B1
A1
B2
A2
B3
A3
6-6
HW1480826
29/36
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
CN10 User input/output (for handling application)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
500mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN10 Connector
Logical
Number
Connector
Number
Name
20090
20091
20092
20093
20094
20095
20096
20097
B3
A3
B4
A4
B1
A1
B2
A2
IN41
IN42
IN43
IN44
IN45
IN46
IN47
IN48
Signal
IN
IN
IN
IN
IN
IN
IN
IN
30090
30091
30092
30093
30094
30095
30096
30097
024VU
024VU
OUT41-
OUT41+
OUT42-
OUT42+
OUT43-
OUT43+
OUT44-
OUT44+
OUT45-
OUT45+
OUT46-
OUT46+
OUT47-
OUT47+
OUT48-
OUT48+
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
A10
B11
A11
B12
A12
B13
A13
B7
A7
B8
A8
B9
A9
B10
B17
A17
B18
A18
B19
B14
A14
B15
A15
B16
A16
A19
B20
A20
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
A15
024VU
024VU
024VU
024VU
+24VU
B13
A13
B14
A14
B15
B10
A10
B11
A11
B12
A12
B8
A8
B9
A9
A4
B5
A5
B6
A6
024VU
024VU
Terminal
Number
B1
A1
B2
A2
B3
A3
B4
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
FG
024VU
024VU
B14
A14
B15
A15
B16
B11
A11
B12
A12
B13
A13
A7
B8
A8
B9
A9
B10
A10
A16
B17
A17
B18
A18
B19
A19
B20
A20
B3
A3
B4
A4
B1
A1
B2
A2
B5
A5
B6
A6
B7
RLY
RLY
RLY
RLY
RLY
RLY
RLY
RLY
* means internal relay
156527-1CD
6-7
HW1480826
30/36
156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
CN11 User input/output (for handling application)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
500mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN11 Connector
Logical
Number
Connector
Number
Name
20100
20101
20102
20103
20104
20105
20106
20107
B1
A1
B2
A2
B3
A3
B4
A4
IN49
IN50
IN51
IN52
IN53
IN54
IN55
IN56
Signal
IN
IN
IN
IN
IN
IN
IN
IN
30100
30101
30102
30103
30104
30105
30106
30107
OUT52+
OUT53-
OUT53+
OUT54-
OUT54+
OUT55-
OUT55+
OUT56-
OUT56+
024VU
024VU
024VU
024VU
024VU
OUT49-
OUT49+
OUT50-
OUT50+
OUT51-
OUT51+
OUT52-
024VU
+24VU
+24VU
+24VU
+24VU
FG
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
A14
B15
A15
B16
A16
B17
A11
B12
A12
B13
A13
B14
A17
B18
A18
B19
A19
B20
A20
B7
A7
B8
A8
B9
A9
B10
A10
B11
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
A15
024VU
024VU
024VU
024VU
+24VU
B13
A13
B14
A14
B15
B10
A10
B11
A11
B12
A12
B8
A8
B9
A9
A4
B5
A5
B6
A6
024VU
024VU
Terminal
Number
B1
A1
B2
A2
B3
A3
B4
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
FG
024VU
024VU
B14
A14
B15
A15
B16
B11
A11
B12
A12
B13
A13
A7
B8
A8
B9
A9
B10
A10
A16
B17
A17
B18
A18
B19
A19
B20
A20
B3
A3
B4
A4
B1
A1
B2
A2
B5
A5
B6
A6
B7
RLY
RLY
RLY
RLY
RLY
RLY
RLY
RLY
* means internal relay
6-8
HW1480826
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156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
6.3.2
Arc Welding, Spot Welding, and General-Purpose Applications
CN12 User input/output
(for arc welding, spot welding, and general-purpose applications)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
50mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN12 Connector
30060
30061
30062
30063
30064
30065
30066
30067
30070
30071
30072
30073
Logical
Number
Connector
Number
20060
20061
20062
20063
20064
20065
20066
20067
20070
20071
20072
20073
B16
A16
B17
A17
B18
B14
A14
B15
A15
B12
A12
B13
A13
B10
A10
B11
A11
B8
A8
B9
A9
B5
A5
B6
A6
B7
A7
B3
A3
B4
A4
B1
A1
B2
A2
A18
B19
A19
B20
A20
Name
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
Signal
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN33
IN34
IN35
IN36
024VU
024VU
OUT25
OUT26
OUT27
OUT28
IN25
IN26
IN27
IN28
IN29
IN30
IN31
IN32
OUT29
OUT30
OUT31
OUT32
OUT33
OUT34
OUT35
OUT36
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
024VU
A13
B14
A14
B15
A15
024VU
024VU
024VU
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
Terminal
Number
B1
A1
B10
A10
B11
A11
B8
A8
B9
A9
B12
A12
B13
B4
A4
B5
A5
B2
A2
B3
A3
B6
A6
024VU
024VU
A18
B19
A19
B20
A20
A16
B17
A17
B18
A14
B15
A15
B16
A11
B12
A12
B13
A13
B14
A9
B10
A10
B11
A7
B8
A8
B9
B5
A5
B6
A6
B7
B3
A3
B4
A4
B1
A1
B2
A2
6-9
HW1480826
32/36
156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
CN13 User input/output
(for arc welding, spot welding, and general-purpose applications)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
50mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN13 Connector
30074
30075
30076
30077
30080
30081
30082
30083
30084
30085
30086
30087
Logical
Number
Connector
Number
20074
20075
20076
20077
20080
20081
20082
20083
20084
20085
20086
20087
A17
B18
A18
B19
A15
B16
A16
B17
A13
B14
A14
B15
A11
B12
A12
B13
A19
B20
A20
B7
A7
B8
A8
B5
A5
B6
A6
B9
A9
B10
A10
B11
B3
A3
B4
A4
B1
A1
B2
A2
Name
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
Signal
IN45
IN46
IN47
IN48
024VU
024VU
OUT37
OUT38
IN37
IN38
IN39
IN40
IN41
IN42
IN43
IN44
OUT39
OUT40
OUT41
OUT42
OUT43
OUT44
OUT45
OUT46
OUT47
OUT48
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
+24VU
FG
024VU
024VU
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
A15
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
A13
B14
A14
B15
A11
B12
A12
B13
A4
B5
A5
B6
A6
024VU
024VU
Terminal
Number
B1
A1
B2
A2
B3
A3
B4
B8
A8
B9
A9
B10
A10
B11
A17
B18
A18
B19
A15
B16
A16
B17
A13
B14
A14
B15
A11
B12
A12
B13
A19
B20
A20
A9
B10
A10
B11
A7
B8
A8
B9
B4
A4
B5
A5
B6
A6
B7
B1
A1
B2
A2
B3
A3
6-10
HW1480826
33/36
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
CN10 User input/output
(for arc welding, spot welding, and general-purpose applications)
156527-1CD
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
500mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN10 Connector
Logical
Number
Connector
Number
20090
20091
B1
A1
20092
20093
20094
20095
20096
20097
B2
A2
B3
A3
B4
A4
Name
IN49
IN50
IN51
IN52
IN53
IN54
IN55
IN56
Signal
IN
IN
IN
IN
IN
IN
IN
IN
30090
30091
30092
30093
30094
30095
30096
30097
A13
B14
A14
B15
A15
B16
A10
B11
A11
B12
A12
B13
B7
A7
B8
A8
B9
A9
B10
A16
B17
A17
B18
A18
B19
A19
B20
A20
024VU
024VU
OUT49-
OUT49+
OUT50-
OUT50+
OUT51-
OUT51+
OUT52-
OUT52+
OUT53-
OUT53+
OUT54-
OUT54+
OUT55-
OUT55+
OUT56-
OUT56+
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
FG
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
A15
024VU
024VU
024VU
024VU
+24VU
B13
A13
B14
A14
B15
B10
A10
B11
A11
B12
A12
B8
A8
B9
A9
A4
B5
A5
B6
A6
024VU
024VU
Terminal
Number
B1
A1
B2
A2
B3
A3
B4
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
FG
024VU
024VU
B14
A14
B15
A15
B16
B11
A11
B12
A12
B13
A13
A7
B8
A8
B9
A9
B10
A10
A16
B17
A17
B18
A18
B19
A19
B20
A20
B3
A3
B4
A4
B1
A1
B2
A2
B5
A5
B6
A6
B7
RLY
RLY
RLY
RLY
RLY
RLY
RLY
RLY
* means internal relay
6-11
HW1480826
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156527-1CD
I/O Expansion European
Standard (PNP)
6 I/O Circuits
6.3 Connection Example
CN11 User input/output
(for arc welding, spot welding, and general-purpose applications)
DX100
External
Power Supply
+24 VE
024 VE
Each Point
24VDC
500mA max.
Each Point
24VDC
500mA max.
JZNC-YIU01-E
CN303
3
4
Internal
Power Supply
+24 V
024 V
(24V,1.5A)
1
+24VU
2
024VU
CN11 Connector
Logical
Number
Connector
Number
Name
20100
20101
20102
20103
20104
20105
20106
20107
B1
A1
B2
A2
B3
A3
B4
A4
IN57
IN58
IN59
IN60
IN61
IN62
IN63
IN64
Signal
IN
IN
IN
IN
IN
IN
IN
IN
30100
30101
30102
30103
30104
30105
30106
30107
A14
B15
A15
B16
A16
B17
A11
B12
A12
B13
A13
B14
A17
B18
A18
B19
A19
B20
A20
B7
A7
B8
A8
B9
A9
B10
A10
B11
OUT60+
OUT61-
OUT61+
OUT62-
OUT62+
OUT63-
OUT63+
OUT64-
OUT64+
024VU
024VU
024VU
024VU
024VU
OUT57-
OUT57+
OUT58-
OUT58+
OUT59-
OUT59+
OUT60-
024VU
+24VU
+24VU
+24VU
+24VU
FG
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
* Remove Jumper-lead between CN303-1 and -3, CN303-2 and -4
when a external power supply is used.
I/O Terminal Block
(Optional)
Model: TIFS553YS
A15
024VU
024VU
024VU
024VU
+24VU
B13
A13
B14
A14
B15
B10
A10
B11
A11
B12
A12
B8
A8
B9
A9
A4
B5
A5
B6
A6
024VU
024VU
Terminal
Number
B1
A1
B2
A2
B3
A3
B4
024VU
024VU
024VU
024VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
+24VU
FG
024VU
024VU
B14
A14
B15
A15
B16
B11
A11
B12
A12
B13
A13
A7
B8
A8
B9
A9
B10
A10
A16
B17
A17
B18
A18
B19
A19
B20
A20
B3
A3
B4
A4
B1
A1
B2
A2
B5
A5
B6
A6
B7
RLY
RLY
RLY
RLY
RLY
RLY
RLY
RLY
* means internal relay
6-12
HW1480826
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DX100 OPTIONS
JARCR-XOI02B BOARD INSTRUCTIONS
FOR I/O EXPANSION FOR EUROPEAN STANDARDS
Specifications are subject to change without notice for ongoing product modifications and improvements.
MANUAL NO.
HW1480826
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