MRC PP-L-500 משאבה פריסטלטית לספיקה עד 500 מל לדקה Operating instructions

Laboratory Equipment Manufacturer А
www.mrelab.com CE -TiNet- CS
THE STANDARDS STITUTION OF ISRAEL
Operation Manual for
Perictaltic Pump Drive
PP-L-500
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION
3, Hagavish st. Israel 58817 Tel: 972 3 5595252, Fax: 972 3 5594529 [email protected]
MRC.VER.01-10.12
IN IMPORTANT INFORMATION:
Please read operation manual carefully before operation.
WARNINGS:
Tubing breakage may result in fluid being sprayed from
pump. Use appropriate measures to protect operator and
equipment. Please check the tubing frequently and
change the tubing in time.
If the power line or the plug is worn or damaged please
pull out the plug (Hold the plug not the power line when
pulling out).
Please shut down the power supply and pull out the plug
when meet below circumstances (Hold the plug not the
power line when pulling out).
The fluids splash on the body of the pump.
You think the pump needs to be maintained or repaired.
Please shut down the power supply before install the
external control equipments.
Table of Contents
Introduction еее 1
Operation Panel :::::::::::....................... 2
Basic Operation -..::...:......................... 2
Running Interface -:-.:............................ 3
Function Setting ::::-.:::::::::.:::............... 3
Flow Rates Calibration retro 4
Pump Head Selection::::.::..................... 5
Tubing Diameter Selection - --- <<<... eo... ...... 5
Ритр ТО. +. 6
Footswitch: - - - еее еее еее 6
Remote Control 4.444... 7
Acceptable Pump Heads and Tubing ..-....-........ 7
Remote Control Function:.::...................... 8
Optional Accessories -::::-::::::................ 10
Maintenance ....-.......-.- nn 10
Warranty ----- ec nn 10
Technical Specifications ee 11
Introduction
The max. output torque of PP-L-500 drive is 1.65 N-M. It can connect 4
sets YZ series pump heads or 24 channels DG pump heads or 8
channels DG15 cassette pump head. 128 x 64 graphic LCD displays
running menus and parameter setting menus. The flow rate and the
speed (rpm) can be displayed in the same screen. The display
Interfaces are friendly. It has flow rate calibration function to make the
flow rate more accurate. It has many control modes. The external
control can be realized through standard external interface or 485
communication interface.
E
External Control Module
External Control
Interface
Build-in fuse
Power Socket
„О Reference:
For detail information about external control function please see
page &,
Operation Panel
Г +
ae
194.7 ul/min Adjusting Knob
Int № > $
ID:0. 76 01# &
3.8 RPM MENU
(»») Power Switch
Qu - y,
ExitKey Start/Stop Key Direction Key Prime Key
Basic Operation
Start/Stop Key
Press the Start/Stop Key to start or stop the pump.
Direction Key
Press the direction key to change the rotation direction of the
pump.
Adjusting Knob
Function 1: Adjust the flow rates or speed in running state.
Function 2: In menus selection state, when the pump is idle press
the adjusting knob for confirmation and turn the adjusting
knob for selecting and setting the menus.
Prime Key
In common state, press the Prime Key to enter prime state when
the pump runs at full speed for empting, filling and rinsing
operation; Press the Prime Key again to return to common state.
In prime state, other keys are invalid.
Exit Key
Cancel current operation and return to previous menu.
2
Running Interface
Г N
Start/Stop Status р
SS 194.7 u l/min O o
Control Mode Int [| SG == Direction
Tubing Inner Diameter ID:0. 76 01# dh Pump I.D.
Corresponding Speed 3 8 RPM MENU
Y 4 Yo [>>
x 2
Function Setting
In “Running Interfa
function setting inte
ce”, press the adjusting Knob to enter
rface. Turn the adjusting knob to select 6
kinds of function setting interface: 1. Calibration; 2. Pump Head;
3. Tubing ID; 4. Pump 1.D.; 5. Footswitch; 6. Remote Control.
Running interface | rec te ta the ns |
int m И mn knob_, | aliretion Knob, | Pump head |
1d:0.76 01% JUAS Select ES Select
(3.8 RPM MENU lr
Turn the
Pump I.D
At
J, ru the Knob
Footswitch o Mel Remote Control
5 tT Select 6t Select
|
|
|
|
|
|
|
|
geb | Tubing I.D. Ä
Select 3 Select |
|
|
|
|
|
|
|
© The symbol of “- “ in the interface means you can press the Exit
Key to return to the previous interface.
3
+ Flow Rates Calibration
Calibration is needed in below situations:
1. Use the pump the first time; 2. Change the tubing; 3. Change the
pump head; 4. Set new flow rate; 5. Operate condition changes.
Calibration
Make sure that the pump head and the tubing correspond to the
setting of the menu.
In “Calibration” interface, press the Adjusting Knob to enter flow
rate calibration performing interface.
1. Flow: the current setting flow rate.
2. Vol: the total transferring volume for this test. The value equals
to the arithmetic product of Flow and Time.
3. Time: test time. Set the time through turning the Adjusting
Knob. The setting range is 0.5-30 minutes.
Press the Start/Stop Key to begin the test. The time counts
down. The pump stops automatically when the time is up.
Measure the actual volume and then turn the Adjusting Knob
to input the actual volume. Press the Adjusting Knob to save
the calibration value and quit to “Calibration” interface. Press
the Exit Key to cancel the setting.
LÀ Press the Start/Stop Key when the testing is on to cancel this
test. Re-press the Start/Stop Key to start the test from beginning.
Running interface
`
y Stat/Stop key
194.7 u l/min Knob Calibration PRET Flow: 159.6uL/M
Int u o” > » Select Vol: 159. би L
ID:0. 76 01H Time: 1.0 min
3.8 RPM MENU tt Select tL Select
Press the
Input Act Flow:
159.9 ul
tL OK
\
y
Press the knob to Exit
+
Pump Head Selection
Make sure the pump head corresponds to the setting of the menu.
In “Pump Head” interface, press the Adjusting Knob to enter
pump head selection setting interface. Turn the Adjusting Knob
to select the corresponding pump head. Press the Adjusting
Knob to save and quit. Press the Exit Key to cancel the setting
and return to “Pump Head” interface.
Running interface
194.7 ul/min | presstheknob | Pump head
and then turn
Int и a” the knob o
ID:0. 76 01# >
3. 8 RPM MENU | Rt Select.
Press the
y Knob
1.DG-6
Tum th
2 DG-10 kmo |2.DG-10
> 3. ¥Z1515/YZ2515
qu O.K. | U О.К.
Turn the knob to select
Tubing Diameter Selection
Make sure the tubing inner diameter corresponds to the setting of
the menu.
In “Tubing ID” interface, press the Adjusting Knob to enter
tubing selection setting interface. Different pump head
corresponds to different tubing inner diameter. Turn the
Adjusting Knob to select the corresponding tubing. Press the
Adjusting Knob to save and quit. Press the Exit Key to cancel
the setting and return to “Tubing ID” interface.
Running interface
194.7 ul/min |] Pressthe knob | Tubing I.D.
and then turn
Int u С the knob >
ID:0.76 01% >
(3. 8 RPM MENU | cas Select |
Press the
Knob
103: 1.22 Г |
ID 4: 1.52 Tum the ID 2: 0.25
q» ID 3: 0.50
u OK. qu OK. |
Turn the knob to select
\ Reset the tubing inner diameter after changing the pump head
setting.
+ Pump Т.О.
When control computer controls many pumps through RS485
interface, it must identify each pump's I.D.. This pump Т.О. should
be unique. It's the identification of this pump.
In "Pump 1.D.” interface, press the Adjusting Knob to enter
pump I.D. setting interface. Turn the Adjusting Knob to select
the corresponding number. Press the Adjusting Knob to save and
quit. Press the Exit Key to cancel the setting and return to “Pump
I.D.” interface.
Running interface
194.7 ul/min | Press the knob [ pump I.D. | press the | Pump D
Int u a? and then turn Knob Setti —
the knob „| Setting
ID:0.76 01# > d = 014 =
(3. 8 RPM MENU | [at Select | U O.K. |
Turn the knob to select
+ Footswitch
Set footswitch working mode.
1. Gated: The pump runs as long as the footswitch is pressed.
2. Trigger: Press footswitch, the pump starts running; Press footswitch
again, the pump stops.
In “Footswitch” interface, press the Adjusting Knob to enter
footswitch setting interface. Turn the Adjusting Knob to select the
corresponding state. Press the Adjusting Knob to save and quit.
Press the Exit Key to cancel the setting and return to “Footswitch”
interface.
Running interface
194.7 ul/min Press the knob] Footswitch Press the
Int || € |andthen turn Knob > Tri
the knob ~ ‚In er
ID:0.76 01% u > > 99
(3. 8 RPM MENU | (y E Select ] U OK)
Turn the knob to select
© When the pump connects the footswitch, the Start/Stop Key on
operating panel is invalid no matter the remote control is on or off.
6
* Remote Control
e Remote Control on or off setting.
1. On: Remote control is permitted.
2. Off: Remote control is forbidden.
e In “Remote Control” interface, press the Adjusting Knob to enter
remote control setting interface. Turn the Adjusting Knob to
select the corresponding state. Press the Adjusting Knob to save
and quit. Press the Exit Key to cancel the setting and return to
“Remote Control” interface.
Running interface
194.7 u l/min
Int № O” |the knob
ID:0. 76 01%
Y Press the knob
and then turn
|
Remote Control
`
Knob
Press the
»
(3. 8 RPM MENU |
\_
6 t_ Select |
т OK.
\
Turn the knob to select
Acceptable Pump Heads and Tubing
Drive
Pump Head Tubing Flow Rates
(Per Channel)
DG Series 24 Channels | Inner diameter <2.4mm 0.02~22.60
(6 rollers,10 rollers) | Wall Thickness <1.0mm| ~' |
4-YZ1515x 13# 14# 164
YZ1515w 25% 174 18# 0.06~426.40
4-YZ2515x 15# 24# 1.80~303.40
Inner diameter <2.4mm
DG15-48 Wall Thickness <1.0mm| 0.06-48.730
13# 144
DG15-24 16# 25# 17# 0.67-348.80
External Control Function
—-Communication Control - RS485
4-20 mA speed control
—— Analog Control + 0 - 5 V speed control
0 - 10 V speed control
Remote Control |
DB15 plug
+ Communication Control
The pump can connect to control computer (computer, PLC, SCM)
through RS485 serial communication interface (shown as below).
Please contact Longer Company for communication protocol.
ihe
I @ | COM
@ | B
@ | А
qo =
+ Analog Control
Set the “Remote Control” in “on” state. External Control Module is
shown as below.
La
fl
— N © -E O1
Ñ
External Control Module
¿0% Four kinds of standard external control module need to order
separately according to special requirements.
8
e Terminal Definition of Standard External Control Module Optional Accessory
1# Analog speed control input, for external speed control in external . .
control modules of 4 - 20 mA, - 5V and 0 - 10V. * Footswitch
Connect to the external control interface. Control the start and
2# External start/stop control input. When connected to COM, the
stop of the pump.
pump runs, when connected to high level, the pump stops.
3# External cw/ccw control input. When connected to COM, the pump
rotates cw, when connected to high level, the pump rotates ccw. ¿0 Footswitch is optional accessories. It can only control the start
and stop of the pump. The speed and direction of the pump are
4# Reference potential for 4 - 20 mA, O - 5V/10V speed control input. controlled by the knob and switch on the operation penal.
5% Reference potential for external cw/ccw, external start/stop input.
Maintenance
e When the pump is idle, we recommend you to release the tubing
2 from pressure. This helps to protect the tubing from unnecessary
1 3 strain and prolongs its service life
le 0-5,0-10V,4-20mA + ew/eew + Start/Stop e Keep rollers clean and dry. This will prolong the service lives of
_ Speed control input control input control input tubing and pump head.
4 _| 5 |= [> e The surface of drive and the pump head are not organic solvent
and aggressive liquids resistant. Please pay attention when using.
О - 5V, 0 - 10V, 4 - 20mA External Control Module Wiring Diagram K} If a trouble happens, please contact us or our dealers.
Warranty
The warranty period for this product is one year. If repair
or adjustment is necessary within the warranty period, the
problem will be corrected at no charge if it is not due to
misuse or abuse on your part, as determined by the
manufacturer. Repair costs outside the warranty period, or
those resulting from product misuse or abuse, may be
invoiced to you.
Technical Specifications
+ Functions
Applicable Pump Head
DG Series, YZ Series, DG15 Series,
313D Series
External Control
Start/stop control, direction control, speed
control (0 - 5V, 0 - 10V, 4 - 20mA optional)
Prime For fast filling and emptying
Speed Control Rotary coded switch adjustment
Display Display flow rate and speed
Direction Control
cw and ccw reversible
Cooling Mode
Heat-emitting fan
+ Specifications
Speed
1 - 100.0 rpm
Speed Precision
0.1 rpm
External Control Interface
External Control Start/Stop, direction,
0 - 5V/10V, 4 - 20mA
Communication Interface | RS485
Output Torque 1.6N-M
Display Mode 128 x 64 graphic LCD display
Applicable Power
AC 220V 10% 50Hz+1Hz
AC 110V +10% 60Hz+1Hz
Power Consumption
< 50 W
Operating Condition
Temperature 0 - 40°C
Relative humidity < 80%
Drive Dimensions
(L x W x H) 202 x 160 x 239 (mm)
Drive Weights
5.34 kg
IP Rating
IP 31
11