Service Manual Floor-standing SBF (Preliminary Version)

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Service Manual Floor-standing SBF (Preliminary Version) | Manualzz

Fixed Speed Light Commercial Series

Floor-standing

REFRIGE

REFRIGERANT

R410A

SM SBF 1-A.1 GB

SBF Indoor Units

AWSI-SBF048-N11

Outdoor Units

AWAU-YSF048-H13

HEATPUMP

FEB, 2014

CONTENTS

1 .Safety Precautions ..................................................................................................................... 1

1.1

Precaution ................................................................................................................................... 1

1.2

Installation ................................................................................................................................... 1

1.3

Caution ........................................................................................................................................ 1

1.4

Operational .................................................................................................................................. 1

2. Specification ............................................................................................................................... 3

3.Dimension .................................................................................................................................... 4

3.1 Indoor Unit .................................................................................................................................. 4

3.2 Outdoor Unit ............................................................................................................................... 5

4.Refrigerant cycle diagram .......................................................................................................... 6

5 . Wiring diagram .......................................................................................................................... 7

6Installation details ..................................................................................................................... 9

6.1 Installation place ......................................................................................................................... 9

6.2 Installing ................................................................................................................................... 10

6.3 Refrigerant pipe connection ..................................................................................................... 12

6.4 Drain Pipe of The Indoor Unit ................................................................................................... 24

6.5 Wiring ....................................................................................................................................... 24

6.6 Test run ..................................................................................................................................... 25

7External view and display ...................................................................................................... 26

7.1 External view ............................................................................................................................ 26

7.2 Control Panel ............................................................................................................................ 27

8.Operation characteristics ......................................................................................................... 29

9.Electronic function .................................................................................................................... 30

9.1

Main data Introduction .............................................................................................................. 30

9.2

Main Protection ......................................................................................................................... 30

9.3

Operation Modes and Functions............................................................................................... 30

9.4

Other Functions ........................................................................................................................ 35

10.Trouble shooting ..................................................................................................................... 36

10.1 Self-diagnosis ......................................................................................................................... 36

10.2

LEDs for the indication of outdoor trouble .............................................................................. 37

10.3Troubles and Solutions ............................................................................................................ 38

11.Exploded View and Spare Part list ........................................................................................ 49

1. Safety Precautions

1.1 Precaution

To prevent injury to the user or other people and property damage, the following instructions must be followed.

Incorrect operation due to ignoring instruction will cause harm or damage.

Before service unit, be sure to read this service manual at first.

1.2 Installation

For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized service center.

Do not disassemble or repair the product by yourself.

Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and evaporator.

Be sure the installation area does not deteriorate with age.

Take care to ensure that power cable could not be pulled out or damaged during operation.

Do not place anything on the power cable.

Do not plug or unplug the power supply plug during operation.

Do not store or use flammable gas or combustible near the product.

When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on.

If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the power supply cable as soon as possible.

When the product is soaked (flooded or submerged), contact an Authorized service center.

Be caution that water could not enter the product.

Turn the main power off when cleaning or maintaining the product.

When the product is not be used for a long time, disconnect the power supply plug or turn off the breaker.

1.3 Caution

Always check for gas (refrigerant) leakage after installation or repair of product.

Install the drain hose to ensure that water is drained away properly.

Keep level even when installing the product.

Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

Use two or more people to lift and transport the product.

Do not install the product where it will be exposed to sea wind (salt spray) directly.

1.4 Operational

Do not expose the skin directly to cool air for long periods of time. (Do not sit in the draft).

Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigerant system.

Do not block the inlet or outlet of air flow.

Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.

Do not touch the metal parts of the product when removing the air filter. They are very sharp.

1

Do not step on pr put anything on the product. (outdoor units)

Always insert the filter securely. Clean the filter every two weeks or more often if necessary.

Do not insert hands or other object through air inlet or outlet while the product is operated.

Do not drink the water drained from the product.

Use a firm stool or ladder when cleaning or maintaining the product.

Replace the all batteries in the remote control with new ones of the same type. Do not mix old and mew batteries or different types of batteries.

Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.

If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote of the batteries have leaked.

2

2. Specification

Model Indoor Unit

Model Outdoor Unit

Installation Method of Pipe

Characteristics

Rated Capacity

Input power

EER/Energy Label

Power supply

Circuit breaker rating

Fan type & quantity

Fan speeds

Air flow

(3)

External static pressure

Sound power level

(4)

Sound pressure level

(5)

H/M/L

H/M/L

Min-Max

H/M/L

H/M/L

Moisture removal

Dimensions

Weight

Package dimensions

Packaged weight

Stacking height

Refrigerant control

Compressor type. model

Fan type & quantity

Fan speeds

WxHxD

WxHxD

Air flow

Sound power level

(4)

Sound pressure level

(5)

Dimensions

Weight

Package dimensions

Packaged weight

Stacking height

Refrigerant type

H/L

H/L

H/L

H/L

WxHxD

WxHxD

Refrigerant charge (standard connecting tubing length)

Additional charge per 1 meter

Liquid line

Suction line

Connections between units

Max.tubing length

Max.height difference

Operation control type

AWSI-SBF048-N11 m3/hr dB(A) dB(A) mm kg mm kg units kg(5m) gr / 1m

In.(mm)

In.(mm) m. m.

RPM m3/hr

Pa dB(A) dB(A) l/hr mm kg mm kg units

RPM

AWAU-YSF048-H13

Flared

Units Cooling

kW 12,4

Heating

13,6(+3,5) kW

W/W

V/Ph/Hz

A

4,62

2,68 / D

4,84(+3,5)

2,81 / D

380-415V~ 50Hz, 3Ph

25

Centrifugal fan x1

580/500/400

1850/-/1500

/

66

56/-/48

4,6

550x1800x350

48

685x1910x540

63.3

6

Capillary

Scroll

Axial x 2

142/127

5600

71

61

938x1369x392

111

1095x1505x495

123.4

2

R410A

3.3

60

1/2"(Φ12.7)

3/4"(Φ19)

50

25

Remote control

3

3. Dimension

3.1 Indoor Unit

Dimension

W(mm)

Mode

AWSI-SBF048-N11 550

D(mm)

350

H(mm)

1800

4

3.2 Outdoor Unit

Dimension

W(mm) D(mm) H(mm) W1(mm) A(mm) B(mm)

Mode

AWAU-YSF048-H13 938 392 1369 1023 633.5 404

5

4. Refrigerant cycle diagram

INDOOR

LIQUID SIDE

2-WAY VALVE

HEAT

EXCHANGE

(EVAPORATOR)

T1 Room temp.

sensor

OUTDOOR

CHECK VALVE

(Heating Model only)

CAPILIARY TUBE

T3 Condenser temp. sensor

T4 Ambient temp. sensor

HEAT

EXCHANGE

(CONDENSER)

T2 Evaporator temp. sensor

GAS SIDE

3-WAY VALVE Accumulator

Compressor

Low pressure switch

4-WAY VALVE

High pressure switch

T5 Discharge temp. sensor

COOLING

HEATING

6

5. Wiring diagram

AWSI-SBF048-N11

7

AWAU-YSF048-H13

8

6. Installation details

6.1 Installation place

6.1.1 Indoor Unit a. A place which provides the spaces around the indoor unit as required above in the diagram. b. A place where is no obstacle near the inlet and outlet area. c. A place which can bear the weight of the indoor unit. d. A place which allows the air filter to be removed downward. e. A place where the reception range is not exposed to direct sunlight. f. In the center of the room where possible.

6.1.1.1 Please stand the unit in hard and flat ground;

Please reserve space for installation and maintenance.

6.1.2 Outdoor Unit

6.1.2.1 Before installing the outdoor unit, you should: a). Select a place where no direct sunlight or other heat-radioactivity may reach. A sunshade is needed if it is unavoidable. b). Select a place that is easy to connect indoor unit's pipe and electric wires. c). Avoid a place where combustible gas may leak or stay. d). Keep it in mind that water may drain out of the outdoor unit while in "Heat" mode.

Caution:

Installation in the following places may cause trouble. If it is unavoidable to use in such places, please consult with the dealer. a. A place full of machine oil. b. A saline place such as coast. c. Hot-spring resort. d. A place full of sulfide gas. e. A place where there are high frequency machines such as wireless installation, welding

machine, medical facility. f. A place of special environmental conditions.

6.1.2.2 If the outdoor unit is to be installed on a roof or where no constructions are around, you should avoid hard wind blows directly to the air outlet, because it may cause trouble for air-flow shortage.

9

6.1.2.3 Reserve enough space for installation, maintenance and unit-functioning.

Remove as many obstacles as possible nearby.

6.2 Installing

6.2.1 Indoor Unit:

1. Anti-falling;

To prevent the indoor unit from falling, you must: a. Pay full attention to the unit because its long outer shape makes it easy to fall; b. Firmly fix the unit to the wall or in the ground to avoid accidental falling.

2. Dismounting the lower front panel

Please take off the lower front panel before connecting the pipes/wires.

Pull down the two knobs on the grille, take off the two screws, then the air-inlet grille

10

goes free.

3. Take the Pipe Clip off before connecting the pipes and wiring; fit it when these finished.

Use accessories to connect the pipes/wires on both sides and back side.

6.2.2 Outdoor Unit:

1. Ship the a/c to the installation place originally packed;

2. Be careful while hanging the unit because the center of gravity of the unit is not centralized;

3. Do not make the angle of inclination more than 45 degrees while shipping;(Avoid horizontal storage)

4. Be sure the electric insulation work is well done if installed on metal ceiling / wall.

11

5. Fix the unit feet with bolts (M10/M8). Be sure the unit is fixed strongly enough to against blast or earthquake.

6. Make a concrete basement to the unit by the following references.

For the value of A and B, please refer to the dimension part.

6.3 Refrigerant pipe connection

6.3.1 Pipe length and the elevation

The correct refrigerant quantity filled in the 5-meter-long pipe of the outdoor unit is marked on the Product Data Plate. If you have to use longer pipe for every meter plus pipe, the refrigerant should be added according to the following calculation.

Pipe size Max. Additional

Model

Gas Liquid

Standard length

Max.

Elevation

(m)

B (m)

Length

A (m) refrigerant

(g/m)

AWSI-SBF

048-N11

3/4’’ (Ф19)

1/2’’

(Ф12.7)

5 10 20 60

Caution:

Capacity is base on standard length and maximum allowance length is base of reliability.

Oil trap should be installed per 5-7 meters.

12

6.3.2 Piping connection

6.3.2.1 Connecting Of Refrigerant Pipe a) Only the correctly installing of indoor and outdoor unit done, can the refrigerant pipe be connected. b) The cut-off valves are completely close before ex-work. Before connecting the refrigerant pipe, be careful to check whether the valves are completely close. c) The connecting procedure of refrigerant pipe: first, unscrew the two valves on the outdoor unit and the pipe-jointing nut on the indoor unit(please keep them care- fully). Please connect the refrigerant pipe according to the manual, the pipe-jointing nut should be screw tightly and no leakage. Note: you need two wrenches to make balance. d) When the connecting of refrigerant pipe is finished, before power on the system, you should vacuum the indoor unit through the maintenance port on the cut-off valves, or open the high-pressure valve, and exhaust the air through the maintenance port on the low-pressure valve(closed). It will take about ten seconds. Then screw tightly the maintenance port. (When supplement the refrigerant, fill through the maintenance port of the low-pressure valves on the outdoor unit ). e) Open all the valves completely before power on the system, or it will be sick for low efficiency. f) Gas leak check. Make sure no gas from connections with leak detector or soap water.

Caution:

A: Lo packed valve B: Hi packed valve

C and D are ends of indoor unit connection.

Caution in Handling the Packed Valve

a. Open the valve stem until it hits against the stopper. Do not try to open it further. b.

Securely tighten the valve stem cap with a spanner or the link.

13

Notes for the bendable pipe

a.

The bendable pipe should be used on the indoor side; b.

Bend angel may not exceed 90 degrees; c.

The bend location should be made on the center of the pipe if possible, as for bend radius, the bigger the better; d.

The bendable pipe may not be bent for more than 3 times.

Bend the thin pipe

a.

While bending, expose the pipe by cutting the concave gap on the bending heat-insulation pipe(roll it with soft band after bent). b.

To avoid pipe deformation, the radius is the bigger the better. c.

Use a pipe-bending device to make the compact bending pipe.

6.3.2.2 Using bronze pipe selling in market

Completely shut the cut-off valves of the outdoor unit (as ex-work status). After the refrigerant pipe has been connected with both the indoor and outdoor unit, let the air exhaust out from the maintenance gap on the low-pressure cut-off valves of the outdoor unit. Screw the nuts tightly on the maintenance gap after the air has been drained.

6.3.2.3 To make the refrigerant pipe unblocked completely

You should keep the cut-off valves of the outdoor unit completely open after you have finished the above steps (5.3.2.1 or 5.3.2.2)

Note:

1.Before screwing the reamer nut, smear the pipe and the connecting surface with refrigerant oil;

2.Check and make sure there is no leakage by soap-water or leakage-checker after connecting;

3.Be sure the connecting joint on the indoor side is insulated.

4.Use two wrenches to connecting the pipes.

14

Outside diameter mm

Ф9.52

inch

3/8

Ф12.7

Ф16

Ф19

6.3.3 Installation for the first time

1/2

5/8

3/4

Torque

N.cm

3270

4950

6180

9720

Additional tightening torque

N.cm

3990

6030

7750

11860

Air and moisture in the refrigerant system have undesirable effects as below:

● Pressure in the system rises.

● Operating current rises.

● Cooling or heating efficiency drops.

● Moisture in the refrigerant circuit may freeze and block capillary tubing.

● Water may lead to corrosion of parts in the refrigerant system.

Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and evacuated to remove gas and moisture from the system.

Gas leak check (Soap water method):

Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, the pipes have leakage.

1. Air purging with vacuum pump

15

(Indoor unit)

(Liquid side)

Two-way valve

Close

Vacuum

pump

(Gas side)

Manifold valve

Compound meter

Pressure gauge

-0.1MPa

Lo Hi

Three-way valve

Close

Handle Lo

Charge hose

Handle Hi

Charge hose

(Outdoor unit)

Vacuum pump

1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the

2-way and 3-way valves are set to the closed position.

2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..

3) Connect the charge hose of handle hi connection to the vacuum pump.

4) Fully open the handle Lo of the manifold valve.

5) Operate the vacuum pump to evacuate.

6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa.

If the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage points.

Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).

7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3 way valve.

16

8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.

2. Air purging by refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the closed position.

2). Connect the charge set and a charging cylinder to the service port of the 3-way valve.

3). Air purging.

Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.

After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.

4). Check the gas leakage.

Check the flare connections for gas leakage.

5). Discharge the refrigerant.

Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2way valve approximately 45’ until the gauge indicates 0.3 to 0.5

Mpa.

6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open position.

Be sure to use a hexagonal wrench to operate the valve stems.

7). Mount the valve stems nuts and the service port cap.

Be sure to use a torque wrench to tighten the service port cap to a torque 18N ·m.

Be sure to check the gas leakage.

17

3. Adding the refrigerant if the pipe length >5m

Electronic scale

Procedure:

1). Connect the charge hose to the charging cylinder, open the 2-way valve and the

3-way valve.

Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge.

2). Purge the air from the charge hose.

Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.

6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose from the 3way valve’s service port immediately and turn off the air conditioner before disconnecting the hose.

7). Mount the valve stem caps and the service port

Use torque wrench to tighten the service port cap to a torque of 18N.m.

18

Be sure to check for gas leakage.

6.3.4 Adding the refrigerant after running the system for many years

Electronic scale

Procedure:

1). Connect the charge hose to the 3-way service port, open the 2-way valve and the

3-way valve.

Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is

R410A, make the cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge hose.

Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.

6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side), disconnect the charge hose from the 3way valve’s service port immediately and turn off the air conditioner before disconnecting the hose.

7). Mount the valve stem caps and the service port

19

Use torque wrench to tighten the service port cap to a torque of 18N.m.

Be sure to check for gas leakage.

6.3.5 Re-installation while the indoor unit need to be repaired

1. Collecting the refrigerant into the outdoor unit

Procedure

1). Confirm that both the 2-way and 3-way valves are set to the opened position

Remove the valve stem caps and confirm that the valve stems are in the opened position.

Be sure to use a hexagonal wrench to operate the valve stems.

2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.

3). Air purging of the charge hose.

Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds and then close it quickly.

4). Set the 2-way valve to the close position.

5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.

6). Set the 3-way valve to the closed position immediately

Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.

Disconnect the charge set, and tighten the 2-way and 3way valve’s stem nuts.

Use a torque wrench to tighten the 3-way valves service port cap to a torque of

18N.m.

Be sure to check for gas leakage.

20

2. Air purging by the refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the closed position.

2). Connect the charge set and a charging cylinder to the service port of the 3-way valve

Leave the valve on the charging cylinder closed.

3). Air purging.

Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.

After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.

4). Check the gas leakage

Check the flare connections for gas leakage.

5). Discharge the refrigerant.

Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2way valve approximately 45’ until the gauge indicates 0.3 to 0.5

Mpa.

6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open position

Be sure to use a hexagonal wrench to operate the valve stems.

7). Mount the valve stems nuts and the service port cap

Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m.

Be sure to check the gas leakage.

21

6.3.6 Re-installation while the outdoor unit need to be repaired

1. Evacuation for

the whole system

Procedure:

1).

Confirm that both the 2-way and 3-way valves are set to the opened position.

2). Connect the vacuum pump to 3-way valve

’s service port.

3). Evacuation for approximately one hour. Confirm that the compound meter indicates -0.1Mpa.

4). Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).

5). Disconnect the charge hose from the vacuum pump.

2. Refrigerant charging

22

Electronic scale

Procedure:

1). Connect the charge hose to the charging cylinder, open the 2-way valve and the

3-way valve

Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge hose

Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant

If the system cannot be charge with the specified amount of refrigerant, or can be charged with a little at a time (approximately 150g each time) , operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure.

5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3way valve’s service port immediately

If the system has been charged with liquid refrigerant while operating the air conditioner,

23

turn off the air conditioner before disconnecting the hose.

6). Mounted the valve stem caps and the service port

Use torque wrench to tighten the service port cap to a torque of 18N.m.

Be sure to check for gas leakage

6.4 Drain Pipe of The Indoor Unit

1. Make sure the drain pipe is connected to the outdoor side downward;

2.The hard polyvinyl chloride(PVC)plastic pipe (external diameter 26 mm) sold is the market is suitable for the attached soft drain pipe;

3.Please connect the Soft Drain Pipe with the Drain Pipe, then fix it with band;

4.If you have to connect the Drain Pipe indoors, to avoid condensing caused by air intake, you must cover the pipe with heat-insulation material (polyethylene with Specific Gravity of

0.03, at least 9 mm in thickness), and use Glue Band to fix it.

5.After the Drain Pipe has been connected, please check if the water drains out of the pipe efficiently and has no leakage.

6.Refrigerant pipe and Drainpipe should be heat-insulated to avoid condensing and water-dropping later on.

6.5 Wiring

Please refer to the Wiring Diagram.

Note: The power supply of the air conditioner is different according to the models. Please refer to the WIRING DIAGRAM pasted on the indoor and outdoor units before wire connection.

Model Power supply

Input Rated Amp

(Switch/Fuse)

Power Cord Size

AWSI-SBF048-N11

380-420V~ 50Hz 32/25A

≥2.5mm

2

AWAU-YSF048-H13

24

NOTE: The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit.

Please refer to the nameplate before selecting the cable, fuse and switch.

6.6 Test run

Perform test operation after completing gas leak and electrical safety check. The test operation time should last more than 30 minutes.

1. Open the panel and lift the panel up to angle which remains fixed. Do not lift the panel any further when it stops with a "click" sound.

2. Press the manual switch button twice until the operation indicator lights, the unit will operate on manual cool mode.

3.

Check if all the functions works well while testing the air conditioner. Especially check whether the drainage of indoor unit is smooth or not.

4.

Press the manual switch button again till the operation indicator turns dark after finishing the test operation and the unit stops operation.

25

7. External view and display

7.1 External view

This unit consists of indoor unit and outdoor unit.

Note:

All the pictures in this manual are for explanation purpose only.

They may be slightly different from the air conditioner you purchased (depend on model).

The actual shape shall prevail.

26

7.2 Control Panel

Control Buttons and Functions

Indicators

27

Operation buttons

1.ON/OFFbutton:

Operation starts when this button is pressed and stops when you press the button again.

2.MODEbutton:

Press this button to select the appropriate operating mode. Each time the button is pressed, the operation mode is shifted in the direction of the arrow:

AUTO COOL DRY HEAT FAN

3.FAN SPEED button: This button is used to select the desired fan speed. Each time you push the button, a fan speed is shifted in the direction of the arrow:

AUTO LOW MED HIGH

4.ADJUST button:

a.Temperature adjust: Press the "▲"and"▼" to adjust the temperature in a range of 17℃

~30℃. b.Timer adjust: Adjust the timer on/off time under the Timer setting mode(0~24hs). c.Auxiliary function selection: Select the desired auxiliary function by pressing "▲"and"▼" button. d.Under the Test Running mode, press "▲"and"▼"to check information about T1, T2, T3,

P4 , P5 and P9 (if no protection function occurs, the code is shifted). e.Under malfunction condition: Press the "▲"and"▼" to check the malfunction code

E1,E2, E3 ,E6 and E9(details refer to TROUBLESHOOT).

5.AUXILIARY FUNCTION button:

Use this button to select or cancel the auxiliary feature.Press this button, then press the ADJUST"▲"and"▼"button to select the desired feature. Each time the button is pressed, the mode is shifted in the direction of the arrow:

When press the "▲" button:

When press the "▼" button:

Once the desired feature is established, press the AUXILIARTY FUNCTION button again to register .

6.TEST RUNNING button:

This button is specially designed for maintenance technicians.

Press this button to perform test running operation, press it again to stop the operation.

The test running operation will last 30 minutes regardless of the setting temperature.

Press the ADJUST button to check the protective code of T1,T2 and T3.

7.

LOCK button: When you press the LOCK button the first time, all the current settings are locked in but the remote controller operation is available. And the LOCK indicator ( ) illuminates. Push it again to cancel the LOCK mode.

28

8. Operation characteristics

Mode

Temperature

Room temperature

Outdoor temperature

Cooling operation

17℃~32℃

-7℃~43℃

Heating operation

0℃~30℃

-7℃~24℃

Drying operation

17℃~32℃

18℃~ 43℃

CAUTION:

1. If air conditioner is used outside of the above conditions, certain safety protection features may come into operation and cause the unit to function abnormally.

2. Room relative humidity less than 80%. If the air conditioner operates in excess of this figure, the surface of the air conditioner may attract condensation. Please sets the vertical air flow louver to its maximum angle (vertically to the floor), and set HIGH fan mode.

3. Optimum performance will be achieved within this operating temperature.

29

9. Electronic function

9.1 Main data Introduction

T1: Room Air Thermistor (RAT)

T2: Indoor Coil Thermistor (ICT)

T3: Outdoor Coil Thermistor (OCT)

T4: Outdoor Air Thermistor (OAT)

T5: Compressor Discharge Thermistor (CTT)

9.2

Main Protection

8.2.1 Time delay for the compressor start-up

At the beginning of energizing or after the stop of the compressor, certain time delay will be needed to start the compressor.

When switching over between cooling/heating/dehumidifying mode, the compressor stops automatically.

8.2.2 Sensor protection at open circuit and breaking disconnection.

8.2.3 Phase check function

If the phase seq uence is detected wrong or lack of 1 or 2 phase, the unit won’t start and there is error code displayed on outdoor PCB.

9.3 Operation Modes and Functions

9.3.1 Heating Mode

9.3.1.1 Four-way valve opens at once, while defrosting process closes.

9.3.1.2 Compressor and outdoor fan running rules:

Once the compressor starts up, it will follow the below rules:

T1-TS

Off

0

-1

On

When compressor is on, outdoor fan will follow the below rules::

Fan(below): When compressor is on, the outdoor fan runs all the time.

Fan(above):

30

T4

18

Off

16

On

9.3.1.3 Indoor fan running rules:

When the compressor is on, the indoor fan can be set to high/(med)/low/auto. And the anti-cold wind function has the priority.

Auto fan action:

T1-Ts

Low

-2

-3

Medium

-4

-5

High

9.3.1.4 Defrost (only available to heating mode)

---Defrosting Conditions

Starting Of Defrosting Condition (meet one of the following is ok):

(1)Accumulated time when temperature of outdoor heat exchanger coil T3 is below 3°C reaches to 40 minutes, then consecutive 3 minutes less than -5 degrees (Just for the

AC is turn on , whether or not the heating mode the temperature was detected, start to statistical time when reach the temperature condition . Shut down or defrosting calculate time again).

(2) Accumulated time when temperature of outdoor heat exchanger coil T3 is below 3°C reaches to 60 minutes, then consecutive 3 minutes less than -4 degrees (Just for the

AC is turn on , whether or not the heating mode the temperature was detected, start to statistical time when reach the temperature condition . Shut down or defrosting calculate time again).

(3) Accumulated time when temperature of outdoor heat exchanger coil T3 is below 3°C reaches to 80 minutes, then consecutive 3 minutes less than -2 degrees (Just for the

AC is turn on , whether or not the heating mode the temperature was detected, start to statistical time when reach the temperature condition . Shut down or defrosting calculate time again).

(4) Under evaporator high temperature protection, the accumulated time when outdoor fan motor is off and compressor is on reaches up to over 90 minutes .( Shut down or defrosting or T3 is over 15°C, calculate time again.)

31

--- Defrosting Action

Four-way valve, indoor fan, outdoor fan are shut down. Compressor keeps on.

--- Ending Of Defrosting Condition (meet one of the following is ok):

(1)Time of defrosting lasts 10 minutes.

(2) Temperature of outdoor coil T3 is up to 8°C and continues to 80 seconds.

(3) Temperature of outdoor coil T3 is up to 15°C.

9.3.1.5 High evaporator coil temp.T2 protection:

Model

AWSI-SBF048-N11

TE7

65

TE8

58

TE9

51

9.3.2 Cooling Mode

9.3.2.1 Four-way valve is closed.

If four-way valve is open before the machine enters cooling mode, then four-way valve will be closed at the first time, the compressor starts under the cooling mode.

9.3.2.2 Compressor and outdoor fan running rules

Once the compressor starts up, it will follow the below rules:

32

T1-Ts

1

0

On

Off

When compressor is on, outdoor fan will follow the below rules::

Fan(below): When compressor is on, the outdoor fan runs all the time.

Fan(above):

T3

33

On

30

Off

9.3.2.3 Indoor fan running rules

In cooling mode, indoor fan runs all the time and the speed can be selected as high, medium, low and auto.

The auto fan:

5.0

High

4.0

Medium

3.0

2.0

Low

9.3.2.4 Low evaporator coil temperature T2 protection

AC will enter T2 protection if any of the following conditions is satisfied.

Condition 1:

33

T2

T2CoolExit

On

T2CoolIn

Off

When the evaporator coil temp.T2 keeps lower than T2CoolIn for 30 minutes, the compressor and outdoor fan will shut off. When T2 is higher than T2CoolExit, the compressor and outdoor fan will restart up.

Condition 2:

T2

On

T2CoolExit

T2CoolIn-2

Off

When the evaporator coil temp.T2 keeps lower than T2CoolIn-2 for 20 minutes, the compressor and outdoor fan will shut off. When T2 is higher than T2CoolExit, the compressor and outdoor fan will restart up.

Condition 3:

T2

On

T2CoolExit

T2CoolIn-4

Off

When the evaporator coil temp.T2 keeps lower than T2CoolIn-4 for 8 minutes, the compressor and outdoor fan will shut off. When T2 is higher than T2CoolExit, the compressor and outdoor fan will restart up.

9.3.2.5 Condenser high temperature T3 protection

When T3≥62℃ for 3 seconds, the compressor will shut off. When T3 <49℃,the compressor will restart.

34

9.3.3 Dehumidifying Mode

9.3.3.1 Indoor fan speed is low.

9.3.3.2 Four-way valve is closed, the compressor and outdoor fan will operate the same as in cooling mode.

9.3.4 Auto Mode

9.3.4.1. Under auto mode, the indoor fan is set to be auto and the temperature is 24°C.

9.3.4.2 When entering auto mode, the heating, fan only or cooling operation will be automatically chosen according to the room temperature T1 and the set temperature Ts.

Condition Mode

T1-Ts>1°C

-1°C≤ T1-Ts≤1°C

T1-Ts<-1°C

Cooling

Fan

Heating(fan for cooling only type)

9.3.4.3. If certain condition is met, then the corresponding protective function will be executed.

9.3.5 Fan Only Mode

9.3.5.1 Temperature setting function is disabled, and no setting temperature is displayed.

9.3.5.2 Under this mode, four-way valve, compressor and outdoor fan are shut down.

9.3.5.3 High/Low/Auto fan can be switched over through manual control. Auto fan will be controlled in line with cooling auto fan with temperature set to be 24°C.

9.4 Other Functions

9.4.1 LCD display

Mode, Set temp, fan speed, time, timer, protection etc.

9.4.2 Timer

The machine should be provided with max. Interval of 24h and min. resolution ratio of 30 minutes.

35

10.Trouble shooting

10.1 Self-diagnosis

P12

E1

E2

E3

E4

E5

E10

E13

E14

E15

EC

HS

Codes

P4

P5

P7

P9

P10

P11

Contents

Protection of temperature of indoor evaporator

Protection of temperature of outdoor condenser

Compressor discharge temperature protection

Protection of anti-cold wind

Low pressure protection

High pressure protection

Current overload protection

Open- or short-circuit of T1 temperature sensor

Open- or short-circuit of T2 temperature sensor

Open- or short-circuit of T3 temperature sensor

Open- or short-circuit of T4 temperature sensor

Communication malfunction between indoor unit and outdoor unit

Low pressure failure of compressor

Lack of phase

Default phase of compressor

Indoor fan speed is out of control

Refrigerant Leakage Detection

Defrosting

36

10.2 LEDs for the indication of outdoor trouble

Their codes are listed in the following table:

LED2(green) LED3(yellow) LED4(red) Contents

On

Off

Off

On

Off

Off

OK

Standby

Off

Off

Off

Off

Flash

On

Off

Flash

Flash

Off

Off

Off

Flash Lack of phase

Off Phase sequence error

Flash Indoor / outdoor units communication error

On

Off

On

Off

Open- or short-circuit of T3 temperature sensor

Open- or short-circuit of T4 temperature sensor

Temperature protection of compressor discharge

High pressure protection Flash

Flash

Off

Flash

Flash

Off

Flash

Flash

Flash

On

On

Low pressure protection

Overload of current

High temperature protection of condenser

Flash Flash

Flash Fan jump selection error

37

10.3 Troubles and Solutions

Before calling for service, please review the following list of common problems and solutions.

Problem

Air conditioner does not operate at all

Possible Cause

Power failure

The power supply is disconnected.

Solutions

Wait for power restoring

Switch on the main power switch

The power fuse is blown.

The timer is set.

Change the fuse

Wait or cancel timer setting

Change the batteries.

Air conditioner does not cool or heat well

The batteries of the remote control are exhausted

The temperature setting is too high or too low.

The air filter is clogged with dust

The air inlet or outlet of the outdoor unit is blocked

Set a more comfortable temperature.

Clean the filter

Clear up the block

Air conditioner does not cool or heat at all

Doors or windows are open

The air inlet or outlet of the outdoor unit is blocked

Three-minute protection feature

Unappropriated temperature setting

Close the doors or windows

Clear up the block first, then begin to operate.

Wait for a while

Set the temperature properly

If you still cannot solve the problem after trying the above, pull out the power plug and call the dealer.

38

10.3.1 Open or short circuit of temperature sensor

Open or short circuit of temperature sensor

Check the connections between temperature sensor and PCB. Are the connections good?

Yes

Check the resistance value of the sensor via Appendix 1

No Correct the connections.

Is it normal?

Yes Replace indoor or outdoor PCB.

No

Replace the sensor

10.3.2 Default phase of compressor

39

10.3.3 Phase sequence error

Phase sequence error

Change the order of the wires to power supply.

Switch on the unit again.

If the problem cannot be solved, the outdoor PCB is defective

10.3.4 High temperature protection of condenser

High temperature protection of condenser

Check the resistance of the temp. sensor according to Appendix 1, is it normal?

Yes

Possible reason

1. Air or other gas in the refrigerant.

2. Heat exchanger is dirty

3. Outdoor fan or fan blade is defective

4. Outdoor unit is bad ventilation

5. Refrigerant is leakage

6. Outdoor PCB is defective

10.3.5 High pressure protection

40

No

Replace the sensor

10.3.6 Low temperature protection

Low temperature protection

Possible reason

1: The outdoor ambient temp. is low.

2: The wires are loose to the temp. sensor.

3: The temp. sensor is defective.

4: The evaporator or the filter is dirty.

5: System has block.

10.3.7 Low pressure protection

Low pressure protection

Possible reason

1: The wires are loose to the pressure switch.

2: The pressure switch is defective.

3: System has refrigerant leakage.

4: The evaporator or the filter is dirty.

41

10.3.9 Indoor / outdoor unit communication error

42

Power off, then turn on the unit 5 seconds later(reconnect the power wire).Is the error still displaying after several minutes?

Yes

Check all the wirings between indoor and outdoor, indoor PCB and outdoor PCB following the wiring diagram. Are all the wirings connected correctly?

Yes

Measure Vs, is it moving alternately between positive value and negative value?

(Vs is the voltage between S and N of outdoor unit.)

Yes

Is the wiring to the outdoor PCB connected correctly?

Yes

Change the outdoor main PCB.

No

Is the wiring to the indoor PCB connected correctly?

Yes

Change the indoor main PCB.

Power on. Is the error extinguished?

No

Change the indoor main PCB.

Power on. Is the error extinguished?

No

Change the outdoor main PCB.

43

10.3.10 Refrigerant Leakage Detection

Shut off the power supply and turn it on 5 seconds later. Is it still displaying the error code?

Yes

Is there cool air blowing out from indoor air outlet?

Yes

No

Is there any leakage? Especially the connection parts, such as the gas valve and the liquid valve.

No

Yes

Is there any block i n g ? (Such as the capillary or the welded points of the pipes.)

Yes

Clear the blocking.

Check if T2 sensor is well fixed. Correct the installation or replace T2 sensor. Does the problem remain again?

Yes

Replace indoor PCB.

Repair the leakage and recharge the refrigerant.

44

10.3.11 Indoor fan speed has been out of control

Shut off the power supply and turn it on 5 seconds later. Is it still displaying the error code?

Yes

Shut off the power supply, rotate the fan by hand.

Does it rotate properly?

No

No

The unit operates normally.

Find out the cause and have it solved. For example, check whether the fan is blocked or the bearing is broken?

Yes

Check the wires of fan motor. Are all the connections good?

Yes

Check whether the fan motor is normal through index 1?

No

No Correct the connections.

Replace the fan motor

If the malfunction is still existing, replace the main PCB

45

Index 1:

1 DC Fan Motor(control chip is in PCB)

1) Release the UVW connector. Measure the resistance of U-V, U-W, V-W. If the resistance is not equal to each other, the fan motor must has problems and need to be replaced.

46

10.3.12

Temperature protection of compressor discharge

Temperature protection of compressor discharge

Check whether the compressor discharge temp. is more than 115°C ?

Yes

No

Check whether the wiring connection is right between compressor discharge temp. sensor and PCB according to wiring diagrams?

Yes

Judge: The discharge temp. sensor is broken

No

Check whether the refrigerant is leak

Yes Stop leaking and add refrigerant

Correct the wiring connection

Method: Check whether the resistance of compressor discharge temp. sensor is right refer to the Appendix 2

Yes

Replace outdoor main board

No

Replace the compressor discharge temp. sensor

Trouble is solved

47

2

3

4

-2

-1

0

1

-5

-4

-3

-8

-7

-6

-14

-13

-12

-11

-10

-9

-20

-19

-18

-17

-16

-15

12

13

14

15

16

17

18

19

8

9

10

11

5

6

7

Appendix Temp. Sensor Resistance Value Table (℃--K)

K Ohm

K Ohm

K Ohm

115.266

108.146

20

21

12.6431

12.0561

60

61

2.35774

2.27249

42

43

44

45

46

47

35

36

37

38

39

40

41

29

30

31

32

33

34

22

23

24

25

26

27

28

55

56

57

58

59

48

49

50

51

52

53

54

6.40021

6.13059

5.87359

5.62961

5.39689

5.17519

4.96392

4.76253

4.57050

4.38736

4.21263

4.04589

3.88673

11.5000

10.9731

10.4736

10.000

9.55074

9.12445

8.71983

8.33566

7.97078

7.62411

7.29464

6.98142

6.68355

3.73476

3.58962

3.45097

3.31847

3.19183

3.07075

2.95896

2.84421

2.73823

2.63682

2.53973

2.44677

46.5725

44.0000

41.5878

39.8239

37.1988

35.2024

33.3269

31.5635

29.9058

28.3459

26.8778

25.4954

24.1932

101.517

96.3423

89.5865

84.2190

79.3110

74.5360

70.1698

66.0898

62.2756

58.7079

56.3694

52.2438

49.3161

22.5662

21.8094

20.7184

19.6891

18.7177

17.8005

16.9341

16.1156

15.3418

14.6181

13.9180

13.2631

82

83

84

85

86

87

75

76

77

78

79

80

81

69

70

71

72

73

74

62

63

64

65

66

67

68

95

96

97

98

99

88

89

90

91

92

93

94

1.38703

1.34105

1.29078

1.25423

1.21330

1.17393

1.13604

1.09958

1.06448

1.03069

0.99815

0.96681

0.93662

2.19073

2.11241

2.03732

1.96532

1.89627

1.83003

1.76647

1.70547

1.64691

1.59068

1.53668

1.48481

1.43498

0.90753

0.87950

0.85248

0.82643

0.80132

0.77709

0.75373

0.73119

0.70944

0.68844

0.66818

0.64862

48

118

119

120

121

122

123

124

112

113

114

115

116

117

106

107

108

109

110

111

100

101

102

103

104

105

132

133

134

135

136

137

138

139

125

126

127

128

129

130

131

0.44699

0.43482

0.42304

0.41164

0.40060

0.38991

0.37956

0.36954

0.35982

0.35042

0.3413

0.33246

0.32390

K Ohm

0.62973

0.61148

0.59386

0.57683

0.56038

0.54448

0.52912

0.51426

0.49989

0.48600

0.47256

0.45957

0.31559

0.30754

0.29974

0.29216

0.28482

0.27770

0.27078

0.26408

0.25757

0.25125

0.24512

0.23916

0.23338

0.22776

0.22231

11.Exploded View and Spare Part list

Exploded View of indoor unit: AWSI-SBF048-N11

49

Spare part list of indoor unit:AWSI-SBF048-N11

No.

1

1.1

Part Name

Air inlet grille assembly

Air filter

Qty

1

BOM Code

201143700277

No.

15

Part Name

Front guard board for right side of evaporator

Qty

1

BOM Code

201243700226

1 P73001090755 16 Electric heater 1 202440300402

1.2 Air filter

2

Ambient temperature sensor assembly

1 P73001090752 17 Cover assembly

1 202440120100 18

Display assembly box

1 201243700181

1 203343390109

3

4

5

7

8

9

10

11

12

Ventilation ring

Volute shell assembly

Fixing board for volute shell

6 Centrifugal fan

Brushless

Motor

Chassis

DC

Right side plate assembly cabinet of

Top assembly cover

Bottom assembly plate of cabinet plate assembly of

1 201141100002 18.1

Display assembly board

1 201343390111

1 202243700191 19 Air outlet assembly 1 201143700278

1

1

1

201240300410

201140500401

202400310114

19.1

20

21

Synchronous motor

Cover of electronic control box

Electronic control box assembly

1

1

1

202400100065

201240300654

2033437A0116

1

1

1

1

201143700276

201243700335

201143700275

201243700007

21.1

21.2

21.3

21.4

Auxiliary heater control board

Indoor control assembly main board

Inverter control board assembly

Electronic control box

1

1

1

1

201343300060

201343790046

201319903024

201243600009

1 201243700334 21.5 Reactor 1 202301000950

13 1 202301300111 21.6 Wire joint 1 202301450114

14 sensor assembly

Evaporator assembly

1 201543700140 22 Remote controller 1 203355091552

50

Exploded View of outdoor unit: AWAU-YSF048-H13

51

Spare part list of outdoor unit: AWAU-YSF048-H13

No.

1

Part Name

Ambient temperature sensor assembly

Qt y

BOM Code No. Part Name

1 202440220061 22 Supporting bar

2

3

3.1

3.1

3.2

3.3

Rear net

Condenser assembly

Condenser

Condenser

Input pipe assembly

Output pipe

1 201175690001 23

Top assembly cover

1 201575890169 24 Compressor

1

1

201575890170

201575890171

25

25.1

Discharge pipe assembly

Pressure switch

1 201675890900 25.2 Muffler

1 201675890890 26

4-ways valve assembly

4

Pipe temperature sensor assembly

1 202450200331 26.1 4-ways valve

5

6

7

8

9

10

Big Handle assembly

Rear right clapboard

Handle

Water collector

Front assembly

Valve plate clapboard

1 201248100325 26.2 Gas valve

1 201248700199 27

Liquid valve assembly

2 201148700009 27.1 Liquid valve

1

1

201148790000 28

201248700204 28.1

1 201248790014 28.2

Electronic control assembly box

Electronic installing plate

Outdoor main control board assembly

Qt y

BOM Code

1 201275690066

1

1

1

1

1

1

1

1

1

1

1

1

1

201248300242

201400710570

201675890952

202301820020

201601000041

201675790946

201600600166

201600720425

201648790268

201600740519

2033487A002

6

201248700286

201348890015

11 Chassis 1 201248700285 28.3 Wire joint

12

Partition assembly board

1 201275690068 28.3 Wire joint

13 Accumulator cylinder 1 201601000636 28.4

Fan capacitor motor

14 Fix clamp of segregator 1 201248700067 28.7 AC contactor

15 Left supporter

16 Air outlet grille

Round sticker for air outlet grille

17 Front panel

18

19

20

21

Axial flow fan

Fan motor

Supporter assembly of fan motor

Supporter of fan motor holder

1 201275690067 28.8 Transformer

2

2

2011487A0002

2011374A0005

28.9

Installation box of electric parts

Low ambinet module

1 201248700201 29 Copper nut

2

2

1

201100300045

202400401375

201248700197

30

31

32

1 201248300232 32.1

Crankcase electric heater

Discharge temperature controller

Suction pipe assembly

Pressure switch

1 202301450127

4

2

1

1

1

1

1

1

1

1

1

202301450117

202401100505

202300850045

202300900127

201145000002

201319901033

201600320002

202403101716

202301610500

2016758A017

0

202301800118

52

SERVICE MANUAL

Fixed Speed Light Commercial Series

Floor-standing

53

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