Braun Wheelchair-Accessible Lowered Floor Conversion Maintenance and Service Manual
Publicitate
Publicitate
Maintenance and Service Manual
R
Wheelchair-Accessible
Lowered Floor Conversion
featuring 2002 and Newer
"Providing Access to the World"
®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT (574) 946-6153 FAX: (574) 946-4670
®
WARNING
Man ua l
Read manual before servicing.
Failure to do so may result in serious bodily injury and/or property damage.
29988
May 2004
INTRODUCTION
The Braun Entervan lowered floor conversion is designed to provide years of pleasure and mobility independence. Familiarity with proper operation and maintenance procedures will help ensure safe, troublefree operation.
WARNING
Maintenance, lubrication, troubleshooting and service procedures must be performed as specified by an authorized service technician.
Failure to do so may result in serious bodily injury and/or property damage.
Consumer and commercial
Entervans are addressed in this manual. Safety precautions, maintenance and troubleshooting details are provided. A Repair
Parts section with exploded views and corresponding parts lists are also provided.
Refer to the information applicable for the conversion you are servicing and disregard the information that does not apply.
A detailed warranty section is included. Refer to the Return
Authorization Procedure when filling a warranty claim or ordering parts.
Contact The Braun Corporation at
1-800-THE LIFT if any of this information is not understood.
Contents
Folding Ramp Entervan
Maintenance and Service Requirements ................... 2
Safety Precautions ....................................................... 2
Maintenance and Lubrication Schedule ................. 3-5
Troubleshooting
Troubleshooting Diagnosis Chart ........................... 6-9
Auxiliary Power Supply ...................................... 10, 11
Below Floor Obstructions ........................................ 12
Pre-2004 Commercial Entervan
Wiring Diagram ............................................. 13A, 14A
Pre-2004 Commercial Entervan
Electrical Schematic ..................................... 13B, 14B
2004 Commercial Entervan
Wiring Diagram ............................................. 15A, 16A
2004 Commercial Entervan
Electrical Schematic ..................................... 15B, 16B
Series 01 Power Door and Ramp
Wiring Diagram ............................................. 17A, 18A
Series 01 Power Door and Ramp
Electrical Schematic ..................................... 17B, 18B
Series 01 Seat Base/B-Pillar
Wiring Diagram ............................................. 19A, 20A
Series 01 Seat Base/B-Pillar
Electrical Schematic ..................................... 19B, 20B
Series 01 Power Door, Ramp and Kneel
Wiring Diagram ............................................ 21A, 22A
Series 01 Power Door, Ramp and Kneel
Electrical Schematic ..................................... 21B, 22B
Repair Parts
Series 03 Wall-Mounted Pivot and Threshold
Assembly ................................................................. 23
Series 03 Power Ramp Motor Assembly - Swing .... 24
Series 03 Power Ramp Assembly - Swing .............. 25
Series 03 Manual Ramp Assembly - Swing ............ 25
Series 04 Manual Ramp Assembly - Swing ............ 25
Series 03 Power Ramp Motor
Assembly - Stationary ............................................. 26
Series 03 Power Ramp Assembly - Stationary ....... 27
Series 03 Manual Ramp Assembly - Stationary ...... 27
Series 04 Manual Ramp Assembly - Stationary ..... 27
Series 03 Manual Ramp Spring and Arm
Assembly - Stationary ............................................. 28
Series 03 Manual Ramp Spring and Arm
Assembly - Swing ................................................... 29
Series 04 Wall-Mounted Pivot and Threshold
Assembly ................................................................ 30
Series 04 Manual Ramp Spring and Arm
Assembly - Stationary ............................................. 31
Series 04 Manual Ramp Spring and Arm
Assembly - Swing ................................................... 32
Series 01 Wall-Mounted Pivot and Threshold
Assembly ................................................................. 33
Series 01 Manual Ramp Assembly - Swing ...... 34, 35
Kneel Actuator Assembly ........................................ 36
Kneel Actuator Manual Release Assembly ............. 37
Specifications ............................................................. 38
Dimensions ................................................................. 39
Warranty ................................................................ 40, 41
Return Authorization Procedure ............................... 41
In-Floor Ramp Entervan Service Supplement 30530
Introduction ................................................................... 1
Repair Parts
In-Floor Ramp Carriage and Motor Assembly .......... 2
In-Floor Ramp Assembly .......................................... 3
Below Floor Obstructions ........................................... 4
Troubleshooting
Power Door, In-Floor Ramp and Kneel
Wiring Diagram ................................................ 5A, 6A
Power Door, In-Floor Ramp and Kneel
Electrical Schematic ......................................... 5B, 6B
Page 1
Maintenance and Service Requirements
Braun Entervans must be maintained and serviced by a
Braun authorized service representative who has attended and been certified by The Braun
Corporation Sales and Service
School for Braun Mobility Products.
Read and become familiar with the operating procedures outlined in the Entervan operator’s manual and the maintenance and troubleshooting information contained in this manual before beginning operation, maintenance or service procedures.
Contact The Braun Corporation at 1-800-THE LIFT if any of this information is not understood.
One-Touch Control System
Entervan power functions are managed by the One-Touch electronic control system. The control system can be activated using the GM remote keyless entry transmitter, any of the interior-mounted control switches, or the optional magnetic entry.
Braun Corporation Aftermarket
Control Systems Policy:
The
Braun Corporation manufactures dedicated control systems for its products. These control systems have been designed and tested for use in conjunction with specific Braun products. Braun control systems are the
only
control systems authorized for use with Braun products.
Do not
attempt to interface aftermarket control systems without authorization from The
Braun Corporation.
To do so may result in serious bodily injury and
/
or property damage.
Safety Precautions
WARNING
Maintenance and service procedures must be performed only by authorized service personnel.
WARNING
Read this manual, the Entervan operator’s manual and supplements before performing operation, maintenance or service procedures. Failure to do so may result in serious bodily injury and/or property damage.
WARNING
Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual.
WARNING
Perform troubleshooting and service procedures as outlined in this manual and/or service bulletins supplied with replacement parts.
WARNING
Replacement parts must be Braun authorized replacements.
WARNING
Do not attempt to interface aftermarket control systems without authorization from The Braun Corporation.
WARNING
Do not use accessory devices not authorized by The Braun Corporation.
WARNING
Keep clear of area in which the vehicle kneels (lowers).
WARNING
Keep clear of area in which ramp operates.
WARNING
Never modify (alter) a Braun Corporation Entervan.
WARNING
Do not install a raised top on an Entervan.
WARNING
Failure to follow these safety precautions may result in serious bodily injury and/or property damage.
Page 2
Maintenance and Lubrication Schedule
Normal vehicle maintenance must be performed as outlined in the
GM-supplied owner’s manual.
This maintenance is not the responsibility of The Braun
Corporation. Refer to the Warranty section of this manual for details regarding The Braun
Corporation Entervan Warranty.
damage, wear or any abnormal condition. Contact your sales representative or call The Braun
Corporation at 1-800-THE LIFT.
One of our national Product
Support representatives will direct you to an authorized service technician who will inspect your
Entervan.
The maintenance and lubrication procedures specified in this schedule
must
be performed by a
Braun authorized service representative at the scheduled intervals according to the number of cycles or elapsed time, whichever comes first.
Lubrication: Entervan ramps are equipped with sealed bearings and Teflon
™
bushings that do not require lubrication. Coated ramp and kneel system chains do not require lubrication as well.
WARNING
Maintenance and lubrication procedures must be performed as specified by an authorized service technician.
Failure to do so may result in serious bodily injury and/or property damage.
Discontinue Entervan use immediately
if maintenance and lubrication procedures are not properly performed, or if there is any sign of improper operation,
Light penetrating oil (30 weight or equivalent) should be applied where *Light Oil is indicated.
LPS2 General Purpose Penetrating Oil is recommended by and available from The Braun Corporation. Eleven ounce aerosol cans can be ordered under part number 15807. Severe conditions (weather, environment, heavy usage, etc.)
may
require more frequent lubrication.
When replacing lubed components, be sure to lubricate during installation procedures.
Outboard ramp extension hinge
Kneel actuator manual release assembly
Swing-out ramp latch (if equipped)
4 Weeks or 100
Cycles
Lower power slide door track
Wheelchair and occupant restraint belts
Inspect removable seat bases for proper engagement of latching mechanisms
Inspect ramp inboard pivot points (mounting bolts and bushings) for positive securement, wear or damage
Inspect ramp fold pickup bearing for positive securement, alignment, wear or other damage
Clean and lubricate with *Light Oil
Apply *Light Oil to release handle pivot point
Clean and lubricate with *Light Oil.
Inspect for proper operation, wear or damage.
Inspect for obstructions and clean (sweep out)
Inspect for any defects such as cuts, fraying or any malfunction of belt, buckle or securement hardware. Replace immediately if defective.
Replace or correct as needed
Tighten, replace or correct as needed
Replace or correct as needed. If bearing retainment screw is not secure or is removed for service, apply Blue #242 Thread Locker
Loctite to retaining screw and tighten.
continued
Page 3
Maintenance and Lubrication Schedule
continued
4 Weeks or 100
Cycles
Inspect ramp fold arm bearing slot for excessive wear or damage
Replace if needed
Inspect 3/8-16 x 3/4” flanged button head socket cap screw securing the ramp pivot pin bushing for positive securement
Inspect ramp extension chain for proper alignment, securement or other defects
Inspect ramp floor mounting hardware for securement (loose or missing)
Inspect cotter pin securing top pivot (wall mounting) bracket pin
Inspect the 1/4-20 x 3/4” button head bolt and ramp support/catch pin (UHMW) for positive securement
If screw is not secure or is removed for service, apply Blue #242 Thread Locker Loctite to screw and tighten.
Realign, resecure, replace or otherwise correct as needed
Resecure, replace or correct as needed
Resecure, replace or correct as needed
If bolt is not secure or is removed for service, apply Blue #242 Thread Locker Loctite to screw and tighten. Replace ramp support pin
(UHMW) if worn or damaged.
1 Year or
1250
Cycles
Perform all procedures listed in previous section also
Power Ramps:
Remove ramp motor cover and inspect:
• Top pivot (wall mounting) bracket mounting bolts for securement (loose or missing)
• Motor mounting bolts for securement (loose or missing)
• Ramp fold arm securement (collar and mounting screws)
• Microswitches securement and adjustment
• Microswitch wires and terminals for securement or damage
Resecure, adjust microswitches, replace defective parts or otherwise correct as needed.
Note: See Power Ramp Motor Assembly exploded views on pages 24 and 26.
Manual Ramps:
Remove torsion spring cover and inspect:
• Top pivot (wall mounting) bracket mounting bolts for securement (loose or missing)
• Spring housing mounting bolts for securement (loose or missing)
• Ramp fold arm securement (collar and mounting screws)
• Torsion spring securement external snap ring (loose or missing)
Inspect power source: OEM battery, 30 ampere circuit breaker, OEM engine compartment fuse block and passenger side center consolemounted fuse block.
Resecure, replace defective parts or otherwise correct as needed. Note: See applicable
Manual Ramp exploded views on pages 28-34.
Resecure, repair or replace
Page 4
Maintenance and Lubrication Schedule
1 Year or
1250
Cycles
Inspect kneel actuator assembly for:
• Actuator mounting pin securement (loose or missing “E” clips)
• Inspect chain for misalignment, wear or damage
• Inspect chain cotter pins for securement
• Inspect chain aluminum idler (pulley) for securement, wear, damage or misalignment
• Inspect electrical harnesses for positive connections, proper routing, wear or other damage
• Release cable securement (turnbuckle connection at motor, jam nuts, and cotter pin on release handle)
• Release cable alignment, routing, kinks, wear, or other damage
Swing-out ramp system (if equipped) - inspect:
• Latch for proper operation (apply *Light Oil)
• Latch mounting hardware for positive securement (loose or missing mounting hardware)
• Swing-out latch pin for positive securement, wear, misalignment, or other damage
• Missing or damaged ramp top pivot bracket securement cotter pin (hairpin cotter or “R” clip)
• Top and/or bottom ramp pivot points (axles and/or bearing surfaces) for deformation, wear or other damage
• Bottom ramp pivot pin (axle) plastic flanged bearing damaged or missing.
• Latch release rod (Series 03 and 04) or cable (Series 01) for positive securement, alignment, wear, or other damage
Realign, resecure or replace defective parts or otherwise correct as needed.
Note:
See Kneel
Actuator Assembly exploded view on page 36 and Kneel Actuator Manual Release Assembly exploded view on page 37.
Realign, resecure, tighten, lubricate, replace defective parts or otherwise correct as needed.
Page 5
Troubleshooting Diagnosis Chart
WARNING
Troubleshooting and repair procedures must be performed as specified by an authorized service technician only.
Failure to do so may result in serious bodily injury and/or property damage.
If a problem occurs with your
Entervan,
discontinue operation immediately! Do not
attempt repairs yourself. Contact your sales representative or call The
Braun Corporation at 1-800-THE
LIFT. One of our national Product Support representatives will direct you to an authorized service technician who will inspect your Entervan.
The cause of the problem can be determined by locating the function and related symptom in the Troubleshooting Diagnosis
Charts. The specific cause and remedy can then be determined by process of elimination. Electrical Schematics and Wiring
Diagrams are provided to aid in troubleshooting.
A Repair Parts section with exploded views and corresponding parts lists is also provided.
Correct the problem if possible.
If the problem continues, contact The Braun Corporation
.
FUNCTION
1.00
NO
OPERATION
SYMPTOM
1.10
No Power
To Entervan
Systems
(Circuit Problem)
POSSIBLE CAUSE
1.11 Poor ground connection
1.12 Battery terminals dirty
1.13
Battery defective
1.14 Battery discharged
1.15 12 volt source (check fuses for 12 volts)
1.16 Circuit breaker tripped or faulty
1.20
Power to
Entervan
Systems
But No
Operation
1.21 Transmission not in Park
1.22 Loose connection
1.23 Broken wire
1.24 Wire terminal
1.25 Control switch defective
1.26 Braun electronic controller
REMEDY
Clean and tighten
Clean and tighten
Replace
Charge battery
Check for blown fuse, loose terminals or broken wire or cable
Reset or Replace
Engage transmission in Park
Clean and tighten
Repair or replace
Crimp tightly to wire
Replace
Run serial diagnostic test and/or reset by unplugging 6-pin connector from the controller for 30 seconds.
2.00
KNEEL
SYSTEM
(LOWER)
2.10
No
Lower
Operation
2.20
Faulty
Kneel
(Lower)
Operation
2.11 See 1.00
2.12 Kneel actuator brake manual release handle left in “release” position or other kneel actuator manual release problem.
2.13 Actuator harness disconnected, damaged or otherwise defective
2.14 Actuator defective
2.15 Chain disconnected, damaged or otherwise defective
Correct or repair as needed
Connect, repair or replace
Replace
Connect, repair or replace
2.21 Mechanical binding
2.22 Misalignment or damage to kneel system components. Inspect kneel actuator assembly for:
• Actuator mounting pin (“E” Clip) securement (loose or missing)
• Inspect chain for wear, misalignment, or other damage
• Inspect chain aluminum idler for securement, wear, damage or misalignment
Check and correct
Connect, replace or otherwise correct as needed
Page 6
FUNCTION
3.00
POWER
DOOR
(OPEN)
Troubleshooting Diagnosis Chart
SYMPTOM POSSIBLE CAUSE REMEDY
3.10
No
Open
Operation
(Motor Does
Not Run)
3.11 See 1.00
3.12 Loss of power while door was open or door left open for more than 4 hours.
3.13 Door microswitch(es) defective
3.14 Door operator motor harness disconnected or defective
3.15 Door operator motor defective
3.16 Overhead console power override switch is in the ON position.
Restore power and manually close door to reset power door operation.
See Braun Service Center
See Braun Service Center
See GM Service Center
Press power override switch once to return power to the door circuit.
3.20
Motor Runs
But Door
Does Not
Move
3.30
Faulty
Open
Operation
3.40
Door Does
Not Open
Fully
3.21 Misaligned or otherwise damaged drive cable or door track
3.22 Door motor clutch failure
See GM Service Center
See GM Service Center
3.31 Obstruction in door path
3.32 Mechanical binding
3.41 Door Fully Opened microswitch out of adjustment or defective
3.42 See 3.30
Remove obstruction
Check and correct
See Braun Service Center
4.00
RAMP
UNFOLD continued
4.10
No
Unfold
Operation
4.20
Ramp
Contacts
Door
4.30
Faulty
Unfold
Operation
4.11 See 1.00 and 3.41
4.12 Ramp motor harness disconnected or defective
4.13 Loose, damaged or missing fold arm securement collar and/or screws
4.14 Ramp Unfolded microswitch out of adjustment or defective
4.15 Ramp motor defective
Connect, repair or replace
Tighten, replace or otherwise correct as needed
Adjust or replace
Replace motor
4.21 Door not fully open
4.22 Swing-out ramp latch (if equipped) not fully engaged
(ramp not latched)
See Braun Service Center
Engage latch fully or repair swing-out ramp latch system
4.31 Ramp Unfolded microswitch harness disconnected or defective
4.32 Ramp Unfolded microswitch out of adjustment or defective
4.33 Misalignment or damage to:
• Ramp fold bearing
• Ramp fold arm
• Ramp fold arm bearing slot
• Ramp pivot points or hinge(s)
4.34 Mechanical binding
4.35 Fold/unfold assist spring broken, disconnected or otherwise defective (manual ramps only)
4.36 See 3.41 and 4.14
Connect, repair or replace
Adjust or replace
Realign, tighten, replace defective parts or otherwise correct as needed
Check and correct
Connect or replace spring
Page 7
FUNCTION continued
4.00
RAMP
UNFOLD
Troubleshooting Diagnosis Chart
SYMPTOM POSSIBLE CAUSE REMEDY
4.40
Faulty Ramp
Extension
Unfold
4.41 Ramp extension chain broken, detached, misaligned or otherwise defective
4.42 Lack of lubrication
Replace, attach, realign or otherwise correct
Lubricate - See Maintenance and
Lubrication Schedule
5.00
RAMP
FOLD
5.10
No
Fold
Operation
5.11 See 1.00
5.12 Ramp Folded microswitch out of adjustment or defective
5.13 See 3.41, 4.12, 4.13 and 4.15
Adjust or replace
5.20
Faulty
Fold
Operation
5.21 Ramp Folded microswitch harness disconnected or defective
5.22 Fold arm support/stop out of adjustment
5.23 See 3.41, 4.13, 4.14, 4.33, 4.34, and 4.42
Connect, repair or replace
Adjust support/stop for more travel
6.00
POWER
DOOR
(CLOSE)
6.10
No
Close
Operation
6.11 See 3.10, 4.12 and 5.12
6.20
Motor Runs - Door
Does Not Move
6.21 See 3.20
6.30
Faulty
Operation
6.31 See 3.30
6.40
Door Does
Not Close
Fully
6.41 See 3.30
6.50
Door Contacts
Ramp When
Closing
6.51 Outboard ramp extension hinge not properly lubricated, obstructed or otherwise damaged
6.52 See 5.12 and 5.22
Clean and lubricate with *Light Oil, remove obstruction or otherwise correct
7.00
KNEEL
SYSTEM
(RAISE)
7.10
No Raise
Operation
7.20
Faulty
Operation
7.11 See 1.00, 2.13, 2.14, 2.15 and
2.20
7.21 See 2.12 and 2.20
8.00
REMOTE
CONTROL
8.10
No Operation
8.11 See 3.16
8.12 See GM vehicle owner’s manual
Page 8
FUNCTION
Troubleshooting Diagnosis Chart
SYMPTOM
9.10
No
Operation
POSSIBLE CAUSE
9.11 Manual release handle missing
9.12 Release cable broken, disconnected, or otherwise defective
9.13 Kneel actuator brake defective
REMEDY
Replace
Connect, repair or replace
Replace actuator
9.00
KNEEL
ACTUATOR
MANUAL
RELEASE
9.20
Faulty
Operation
9.21 Lack of lubrication
9.22 Release cable out of adjustment, out of alignment, routing obstruction, kinked, worn or otherwise damaged
9.23 Manual release handle damaged
Apply *Light Oil on manual release handle pivot.
Adjust, align, reroute, remove kinks, otherwise repair or replace
Replace
10.10
No
Release
Operation
10.20
Faulty
Release
Operation
10.11 Release rod (Series 03 and 04) or cable (Seres 01) broken, disconnected or otherwise defective
10.12 Faulty swing-out ramp latch (will not disengage)
Connect or replace rod (Series 03) or cable (Series 01)
Replace latch
10.21 Loose, worn or otherwise damaged swing-out ramp latch
10.22 Missing, loose, worn, bent, misaligned or otherwise damaged swing-out ramp latch pin
10.23 Mechanical binding
10.24 Lack of lubrication to latch
Tighten, replace or otherwise correct as needed
Tighten, replace or otherwise correct as needed
Correct as needed
Lubricate with *Light Oil
10.00
SWING OUT
RAMP
SYSTEM
(if equipped)
10.30
Faulty
Rotation
Operation
10.31 Missing plastic flanged bearing at bottom pivot point (axle)
10.32 Misalignment, deformation, wear or other damage to top and/or bottom pivot points (axles and/or bearing surfaces)
10.33 Misalignment, deformation, looseness, wear or other damage to inboard ramp support weldment, or floor and lower slide door track assembly
10.34 UHMW floor guide (button) damaged or missing - Series 01
10.35 Mechanical binding
Replace washer
Correct as needed
Correct as needed
Replace guide
Correct as needed
10.40
No Latching
Operation
10.41 Faulty swing-out ramp latch (will not engage)
10.42 See 7.20
Replace latch
10.50
Faulty
Latching
Operation
10.51 See 10.11, 10.20, 10.33 and
10.41
Page 9
CAUTION
Do not connect auxiliary devices to vehicle battery. Doing so may result in damage to electrical system and/or electronic components.
Do not
connect auxiliary devices directly to the vehicle battery.
Doing so
may result in damage to electrical system and/or electronic components
.
Two fuse blocks are provided as an auxiliary power source for
Auxiliary Power Supply
dealer-installed auxiliary electrical device(s). Fuse block details and specifications are provided below.
The fuse blocks are located on the passenger side of the dash center console. Access the fuse blocks as outlined on page 11.
Below Floor Obstructions:
When installing aftermarket equipment in an Entervan, obstructions below the floor must be avoided. Obstructions include wiring, fuel system, brake lines, etc. Installers must be aware of these obstructions.
Refer to the illustration on page 12 to avoid contacting or damaging vital components under the floor.
WARNING
Risk of electrical fire!
Install and electrically terminate Auxiliary electrical device as specified by device manufacturer.
Fuse Blocks:
Two fuse blocks are provided for use as an auxiliary power source
(one
Ignition
fuse block and one
Battery
fuse block).
The Battery fuse block provides power at all times (independent of the vehicle ignition). The Ignition fuse block supplies power when the vehicle ignition is on only.
Each fuse block can accommodate up to five additional ATO
® type fuses (specifications at right). The
total maximum load
(combination of both fuse blocks) must not exceed 50 amperes
.
The
installer is responsible for supplying the correct gauge wire and fuse
for the particular device to be attached to the fuse block (
as specified
by the manufacturer of the device).
Fuse Specifications:
Ignition Fuse Block:
Fuses installed in all fuse positions must not exceed 15 amperes (total
cannot
exceed 50 amperes).
Battery Fuse Block:
Amperage of fuses installed in the Battery fuse block is dependent upon fuses installed in the Ignition fuse block. The
total maximum load
(combination of both fuse blocks) must not exceed 50 amperes
.
Note: If installing an auxiliary electrical device that requires more than a 50 ampere power source, an alternative power source must be provided
.
Page 10
Ignition
Fuse Block
Battery
Fuse Block
Auxiliary Power Supply
Auxiliary Power Supply
Do not
connect auxiliary devices directly to the vehicle battery. Doing so
may result in damage to electrical system and/or electronic components
.
Two fuse blocks are provided as an auxiliary power source. This power source is available for installation of a dealer-installed power seat, an electric tiedown or other auxiliary electrical device (details on page 10).
Fuse Block Access Instructions
The fuse blocks are located on the passenger side of the dash center console. Remove the center console components as outlined here to access the fuse blocks.
Open the lower storage compartment.
Carefully
remove the Accessory Power Outlet panel (secured with two spring-type fasteners - one at both sides).
Pull out the panel.
Caution!
Do not
strain or otherwise damage the Power Outlet wiring harness during removal.
Caution!
Carefully
disconnect the Accessory
Power Outlet wiring harness. Remove the blue locking clip and disconnect harness plug.
Remove the two Phillips screws securing the console main plastic panel (located inside the lower storage compartment). Remove the console panel.
The Entervan auxiliary power supply fuse blocks are located to the right side of the console area as shown below.
Center Console
Accessory
Power
Outlet
Remove Accessory Power Outlet panel.
Blue
Locking Clip
Lower
Storage
Compartment
Remove Phillips screws.
Auxiliary
Power
Supply
Fuse
Blocks
Console
Panel
Wiring
Harness
Page 11
Below Floor Obstructions
Below Floor Obstructions
Vapor Return
When installing an electrical tie-down, power seat or other auxiliary electrical device in an Entervan, obstructions below the floor must be avoided. Obstructions include wiring, fuel system, brake lines, etc. Installers must be aware of these obstructions.
Fuel Return
Line
Main Fuel Line
(Tank to Filter)
WARNING
Check for obstructions such as wires, gas lines, exhaust, etc. before drilling or cutting through floor.
Failure to do so may result in serious bodily injury and/or property damage.
Brake
Lines
Refer to the illustration when installing aftermarket equipment to avoid contacting or damaging vital components under the floor.
Drilling or cutting into such obstructions may result in potential hazards as well as property damage.
Emergency
Brake
Cable
Fuel
Filter
Note:
Some wiring harnesses shown may not be present. Avoid all harness locations.
Load Level
Switch
Fuel Fill
Hose
O.E.M. Air
Compressor
Rear Heat
Lines
Rear A/C
Lines
Fuel
Tank
Page 12
Main Power Fuse
Under Hood
Auxiliary Fuse Block
Under Dash
O.E.M.
Wiring
Braun
Wiring
Fuel
System
Brake
System
Heat and
A/C
Charcoal
Canister
Fuel System
Emission
Lines
Pre-2004 Commercial Entervan Wiring Diagram
RD (18 GA.)
WH (18 GA.)
TO OEM SHIFT LOCK
CONTROL SOLENOID
OEM DK. GN / WH (CIRCUIT #1135)
CUT
X
X
X
LT. GN / WH
BK / GN
TO STOP
LAMP SWITCH
OEM DK. GN / WH (CIRCUIT #1135)
VT / BK
GY / PK
YL / OR (+)
OR / GN (-)
COURTESY LAMP OVERRIDE SWITCH
AND SLIDE DOOR AJAR LAMP
Ground
RL8
E40107A
BACKUP ALARM
E40154A
#35 WH / OR / RD
TO TAILLIGHT
(REVERSE)
OEM LT. GN (CIRCUIT #24)
PASS. SLIDE DOOR
OPEN MICROSWITCH
COM.
WH / VT
N.O.
WH / VT
N.C.
E40257A03
1
4
7
2
5
8
3
6
9
1 2 3
4 5
7 8
6
9
NO.
3
4
5
6
1
2
7
8
9
9-COND WIRE CODE
COLOR
GRAY / PINK
VIOLET / BLACK
ORANGE / GREEN
WHITE (18 GA.)
RED (18 GA.)
YELLOW / ORANGE
NOT USED
NOT USED
NOT USED
3
6
9
2
5
8
1
4
7
3 2
6 5
9 8
1
4
7
9-COND WIRE CODE
7
8
9
NO.
3
4
5
6
1
2
COLOR
GRAY / PINK & GRAY / PINK
VIOLET / BLACK & VIOLET / BLACK
ORANGE / GREEN
WHITE (18 GA.)
RED (18 GA.)
YELLOW / ORANGE
NOT USED
NOT USED
NOT USED
P / J1
E40153A
OEM LT. GN (CIRCUIT #24)
TO GEAR SELECTER
J2
P2
B A
P3
J3
A B
DVR. C-PILLAR
COURTESY LAMP
Note: 2003 / 2004 commercial vehicle configuration with a date of manufacture prior to 1/5/04.
E42066
A B
2-COND WIRE CODE
NO.
A
B
COLOR
GRAY / PINK
VIOLET / BLACK
OR / GN
FS3
TO MS3 ORANGE WIRE DRIVER
SLIDE DOOR AJAR (CIRCUIT #54)
VT / BK
GY / PK
W1
TO PR WIRE AT PASS. B-PILLAR (CIRCUIT #328)
W2
TO GY / BK WIRE AT PASS. B-PILLAR (CIRCUIT #690)
A B
NO.
A
B
2-COND WIRE CODE
COLOR
GRAY / PINK & GRAY / PINK
VIOLET / BLACK & VIOLET / BLACK
PASS. B-PILLAR
COURTESY LAMP
E42066
WH (18 GA.)
RL1
To BG 500
D
E
F
C
B
A
D
E
F
C
B
A
6-COND WIRE CODE
NO.
A
B
C
D
E
F
COLOR
ORANGE (22 GA.)
BLACK / WHITE
VIOLET
VIOLET
PINK
NOT USED
J5
CONNECTS TO
VEHICLE BATTERY
(+) POSITIVE POST
RD (6 GA.)
RL7
TO B-PILLAR
GROUND
TO
UNDER DASH
GROUND
RL2
50 A.
E40142A
#2A2 WH (10 GA.)
#1 WH / BK
RL3
FS5 FS2
RL4
FS1 FS4
RD (6 GA.)
F1
F4
F2
F5
F3
F6
F1
F4
F2
F5
F3
F6
RL6
RL5
#108 YL
IGNITION / INTERLOCK
HARNESS MTG. E40262A03
(INCLUDES
E40257A03 & E40255A03)
GY / RD
86
87
87a 85
30
86
87
85
87a
30
#1 WH / BK
E40255A03
#205 OR
LT. GN / WH
PK / GN PK
P4
F
E
D
A
B
C
F
E
D
A
B
C
6-COND WIRE CODE
NO.
C
D
A
B
E
F
COLOR
ORANGE (22 GA.)
BLACK / WHITE
VIOLET
VIOLET
PINK & PINK
NOT USED
Pre-2004 Commercial Entervan Electrical Schematic
DVR. C-PILLAR
COURTESY LAMP
RL8
RD (18 GA.)
VT / BK
GY / PK
-
OR / GN
+
YL / OR
COURTESY LAMP OVERRIDE SWITCH
AND SLIDE DOOR AJAR LAMP
BK
BACKUP
ALARM
BK
VT / BK
GY / PK
J1-2
J1-1
P1-2
P1-1
VT / BK
GY / PK
RD (18 GA.)
WH (18 GA.)
J1-5
J1-4
P1-5
P1-4
RD (18 GA.)
WH (18 GA.)
OR / GN
YL / OR
NOT USED
NOT USED
NOT USED
J1-3
J1-6
J1-7
J1-8
J1-9
P1-3
P1-6
P1-7
P1-8
P1-9
OR / GN
YL / OR
NOT USED
NOT USED
NOT USED
P/J3-B P/J3-A
VT / BK
GY / PK
P/J2-B P/J2-A
PASS. B-PILLAR
COURTESY LAMP
RD (18 GA.)
WH (18 GA.)
RL1
TO BG 500
OR / GN
YL / OR
OR / GN
FS3
TO MS3 DRIVER SLIDE DOOR AJAR
ORANGE WIRE (CIRCUIT #54)
W1
TO PR WIRE AT PASS. B-PILLAR (CIRCUIT #328)
W2
TO GY / BK WIRE AT PASS. B-PILLAR (CIRCUIT #690)
#35 WH / OR / RD
RL7
RD (6 GA.)
TO TAILLIGHT
(REVERSE)
OEM LT. GN (CIRCUIT #24) OEM LT. GN (CIRCUIT #24)
TO GEAR SELECTER
50 A.
#108 YL
GY / RD
RD (6 GA.)
25 A.
10 A.
F1
F2
F3 F1
5 A.
F2
3 A.
F3
RL6
F4 F5 F6 F4 F5 F6
FB1
BATTERY
FUSE BLOCK
IGNITION
FUSE BLOCK
FB2
RL5
GY / RD
NO
C
NC
WH / VT
PASS. SLIDE DOOR
OPEN MICROSWITCH
RL9
WH / VT
BK / GN
LT. GN / WH
WH / VT
85 86
BK / GN
30
LT. GN / WH
87
87A
PASS. SLIDE
DOOR INTERLOCK
RELAY
RL4 RL3
85
INTERLOCK
BRACKET
GROUND
86
PK / GN
#108 YL
30 87
87A
IGNITION
RELAY
PK / GN
TO OEM SHIFT LOCK
CONTROL SOLENOID
OEM DK. GN / WH (CIRCUIT #1135)
X X
X
CUT
OEM DK. GN / WH (CIRCUIT #1135)
TO STOP
LAMP SWITCH
P4-E
PK
J5-E
P4-D
P4-C
P4-B
P4-A
P4-F
NOT USED
VT
VT
BK / WH
OR (22 GA.)
J5-D
J5-C
J5-B
NOT USED
J5-A
J5-F
THEFT DETERRENT CONTROL MODULE JUMPER
RL2
UNDER DASH
GROUND
Note: 2003 / 2004 commercial vehicle configuration with a date of manufacture prior to 1/5/04.
SYMBOL DESCRIPTION
BATTERY
CHASSIS GROUND
FUSE
CONNECTORS
JUNCTION
BACKUP ALARM
SWITCH
MICROSWITCH
RELAY
NO
C
85
NC
86
30
87
87A
DIODE
LAMP
Page 13B
Page 14B
Page 15A
RD (18 GA.)
WH (18 GA.)
VT / BK
GY / PK
YL / OR (+)
OR / GN (-)
COURTESY LAMP OVERRIDE SWITCH
AND SLIDE DOOR AJAR LAMP
E40154A
2004 Commercial Entervan Wiring Diagram
DVR. C-PILLAR
COURTESY LAMP
1
4
7
2
5
8
3
6
9
1 2 3
4 5 6
7 8 9
9-COND WIRE CODE
7
8
9
3
4
5
6
NO.
1
2
COLOR
GRAY / PINK
VIOLET / BLACK
ORANGE / GREEN
WHITE (18 GA.)
RED (18 GA.)
YELLOW / ORANGE
NOT USED
NOT USED
NOT USED
3
6
9
2
5
8
1
4
7
3 2
6 5
1
4
9 8 7
9-COND WIRE CODE
NO.
3
4
5
6
1
2
7
8
9
COLOR
GRAY / PINK & GRAY / PINK
VIOLET / BLACK & VIOLET / BLACK
ORANGE / GREEN
WHITE (18 GA.)
RED (18 GA.)
YELLOW / ORANGE
NOT USED
NOT USED
NOT USED
P / J1
E40153A
Note: 2004 commercial vehicle configuration with a date of manufacture of 1/5/04 or later.
E42066
J2
P2
B A
P3
J3
A B
A B
2-COND WIRE CODE
NO.
A
B
COLOR
GRAY / PINK & GRAY / PINK
VIOLET / BLACK & VIOLET / BLACK
OR / GN
FS3
TO MS3 ORANGE WIRE DRIVER
SLIDE DOOR AJAR (CIRCUIT #54)
VT / BK
GY / PK
W1
W2
TO PR WIRE AT PASS. B-PILLAR (CIRCUIT #328)
TO GY / BK WIRE AT PASS. B-PILLAR (CIRCUIT #690)
A B
NO.
A
B
2-COND WIRE CODE
COLOR
GRAY / PINK & GRAY / PINK
VIOLET / BLACK & VIOLET / BLACK
PASS. B-PILLAR
COURTESY LAMP
D
E
F
C
B
A
D
E
F
C
B
A
6-COND WIRE CODE
NO.
A
B
C
D
E
F
COLOR
ORANGE (22 GA.)
BLACK / WHITE
VIOLET
VIOLET
PINK
NOT USED
J5
BACKUP ALARM
Ground
RL8
E40107A
PASS. SLIDE DOOR
OPEN MICROSWITCH
COM.
BK / GN
N.O.
LT. GN / BK
N.C.
#35 WH / OR / RD
TO TAILLIGHT
(REVERSE)
OEM LT. GN (CIRCUIT #24)
E42066
WH (18 GA.)
RL1
To BG 500
PK
OEM LT. GN (CIRCUIT #24)
TO GEAR SELECTER
CONNECTS TO
VEHICLE BATTERY
(+) POSITIVE POST
RD (6 GA.)
RL7
E40342A
TO
UNDER DASH
GROUND
RL2
50 A.
E40142A
#2A2 WH (10 GA.)
E40151A
#1 WH / BK
P4
RL3
FS5 FS2
RL4
FS1
RD (6 GA.)
RL5
F1
F3
F2
F4
F1
F3
F2
F4
RL6
FB1
IGNITION / INTERLOCK
HARNESS MTG. E40262A03
(INCLUDES
E40255A03)
FS4
FB2
#108 YL
86
87
85
87a
30
#1 WH / BK
#205 OR
PK
BK / GN
F
E
D
A
B
C
F
E
D
A
B
C
6-COND WIRE CODE
NO.
A
B
E
F
C
D
COLOR
ORANGE (22 GA.)
BLACK / WHITE
VIOLET
VIOLET
PINK & PINK
NOT USED
J7
P6
PARK
INTERLOCK
JUMPER
A
B
A
B
2-COND WIRE CODE
NO.
A
B
COLOR
LT. GN / BK & LT. GN / BK JUMPER
BLACK JUMPER
B
A
B
A
2-COND WIRE CODE
NO.
A
B
COLOR
LT. GN / BK JUMPER
BLACK JUMPER
Page 16A
2004 Commercial Entervan Electrical Schematic
DVR. C-PILLAR
COURTESY LAMP
P/J3-B P/J3-A
RD (18 GA.)
VT / BK
GY / PK
-
OR / GN
+
YL / OR
COURTESY LAMP OVERRIDE SWITCH
AND SLIDE DOOR AJAR LAMP
VT / BK
GY / PK
J1-2
J1-1
P1-2
P1-1
VT / BK
GY / PK
RD (18 GA.)
WH (18 GA.)
J1-5
J1-4
P1-5
P1-4
RD (18 GA.)
WH (18 GA.)
OR / GN
YL / OR
NOT USED
NOT USED
NOT USED
J1-3
J1-6
J1-7
J1-8
J1-9
P1-3
P1-6
P1-7
P1-8
P1-9
OR / GN
YL / OR
NOT USED
NOT USED
NOT USED
NO
C
NC
LT. GN / BK
PASS. SLIDE DOOR
OPEN MICROSWITCH
BK / GN
P/J2-B P/J2-A
PASS. B-PILLAR
COURTESY LAMP
WH (18 GA.)
RL1
TO BG 500
OR / GN
YL / OR
RL7
RD (6 GA.)
RL8
BK
BACKUP
ALARM
BK #35 WH / OR / RD
TO TAILLIGHT
(REVERSE)
OEM LT. GN (CIRCUIT #24) OEM LT. GN (CIRCUIT #24)
TO GEAR SELECTER
50 A.
J7-A
J7-B
LT. GN / BK
BK
PARK INTERLOCK JUMPER
LT. GN / BK
BK
P6-A
P6-B
VT / BK
GY / PK
W1
TO PR WIRE AT PASS. B-PILLAR (CIRCUIT #328)
W2
TO GY / BK WIRE AT PASS. B-PILLAR (CIRCUIT #690)
RD (18 GA.)
OR / GN
FS3
TO MS3 DRIVER SLIDE DOOR AJAR
ORANGE WIRE (CIRCUIT #54)
RD (18 GA.)
#108 YL
RD (6 GA.)
25 A.
10 A.
F1
F2
RL6
F3 F4
FB1
BATTERY
FUSE BLOCK
BK / GN
F1
5 A.
F2
3 A.
F4
FS4
F3
FB2
IGNITION
FUSE BLOCK
RL5
RL4 RL3
85
INTERLOCK
BRACKET
GROUND
86
PK
#108 YL
PK
30 87
87A
IGNITION
RELAY
RL2
UNDER DASH
GROUND
P4-E
PK
J5-E
P4-D
P4-C
P4-B
P4-A
P4-F
NOT USED
VT
VT
BK / WH
OR (22 GA.)
NOT USED
J5-D
THEFT DETERRENT CONTROL MODULE JUMPER
J5-C
J5-B
J5-A
J5-F
Note: 2004 commercial vehicle configuration with a date of manufacture of 1/5/04 or later.
SYMBOL DESCRIPTION
BATTERY
CHASSIS GROUND
FUSE
CONNECTORS
JUNCTION
BACKUP ALARM
SWITCH
MICROSWITCH
RELAY
DIODE
LAMP
NO
C
85
NC
86
30
87
87A
Page 15B
Page 16B
24 23 22 21 20 19 18 17 16 15 14 13
12 11 10 9 8 7 6 5 4 3 2 1
24
12
23
11
22
10
21
9
20
8
19
7
18 17
6 5
16 15
4 3
14 13
2 1
9
10
11
12
7
8
5
6
NO.
1
2
3
4
24-COND WIRE CODE
COLOR / FUNCTION
NOT USED
A) GREY / RED (18 GA) ----- MAGNETIC ENTRY (
PRE-02/01/04)
B) GREY / RED (20 GA) ----- MAGNETIC ENTRY ( 02/01/04)
LT. GREEN (20 GA) ----- PARK SIGNAL
B) ORANGE / LT. BLUE (20 GA) ----- DOOR OPEN SIGNAL
(02/01/04)
NOT USED
YELLOW / BLACK (18 GA) ----- DOOR AJAR SIGNAL
BLACK (20 GA) ------ DEPLOYED SIGNAL
LT. BLUE (20 GA) ------ DOOR OPEN SIGNAL IN
YELLOW / WHITE (18 GA) ----- DOOR OPEN SIGNAL OUT
ORANGE / BLACK (20 GA) ------ UNLOCK SIGNAL
NOT USED
NOT USED
19
20
21
22
23
24
NO.
13
14
15
16
17
18
COLOR / FUNCTION
NOT USED
NOT USED
WHITE (20 GA) ----- STOWED SIGNAL
BLACK / BLUE (18 GA) ----- CLUTCH POWER FROM PSDM
WHITE / VIOLET (18 GA) ----- POWER TO CLUTCH
WHITE / BLACK (20 GA) ----- GROUND (SOME MODELS MAY
HAVE (2) WHITE / BLACK WIRES AT THIS PIN.)
NOT USED
BLACK / ORANGE (18 GA) ----- POWER TO DOOR MOTOR
BLACK / YELLOW (18 GA) ----- DOOR POWER FROM PSDM
NOT USED
NOT USED
NOT USED
Series
01 Power Door and Ramp Wiring Diagram
1 2
1 2
2-COND WIRE CODE
NO.
1
2
COLOR
YELLOW / BLACK (20 GA)
YELLOW / WHITE (18 GA)
2 Diode Cap
29742
To OEM
Door Ajar Switch
P 21
C B A C B A
3-COND WIRE CODE
NO.
A
B
C
COLOR
YELLOW / BLACK (20 GA.)
ORANGE (20 GA)
BK (20 GA) & WHITE / BLACK (20 GA)
P 20
C-Pillar
Door / Ramp
Operate Switch
E42132
NO.
1
2
2 1
2 1
2-COND WIRE CODE
COLOR
YELLOW / BLACK (18 GA) x 2
WHITE / BLACK (20 GA)
1 2
1 2
NO.
1
2
2-COND WIRE CODE
COLOR
YELLOW / BLACK (18 GA)
WHITE / BLACK (20 GA) -- SOME MODELS MAY
HAVE (2) WHITE / BLACK WIRES AT THIS PIN.
J 19
P/J 18
To OEM
Door Ajar
Harness
A B C
A B C
3-COND WIRE CODE
NO.
A
B
C
COLOR
YELLOW / WHITE (18 GA)
ORANGE (20 GA)
BLACK (20 GA)
E42130A
P 17
F E D C B A
F E D C B A
6-COND WIRE CODE
NO.
C
D
E
F
A
B
COLOR
LT. BLUE (20 GA.)
NOT USED
NOT USED
NOT USED
WHITE / BLACK (20 GA.)
NOT USED
P4
J4
Controller
E42133-03
J1
J1
J2 J3
MS1 MS2
1 2 3 4
1 2 3 4
4-COND WIRE CODE
NO.
3
4
1
2
COLOR
BLACK / ORANGE (18 GA)
BLACK / YELLOW (18 GA)
WHITE / VIOLET (18 GA)
BLACK / BLUE (18 GA)
4 3 2 1
4 3 2 1
4-COND WIRE CODE
NO.
3
4
1
2
COLOR
BLACK / ORANGE (18 GA)
BLACK / YELLOW (18 GA)
WHITE / VIOLET (18 GA)
BLACK / BLUE (18 GA)
Driver Side
Dash Mounted
Door / Ramp
Operate Switch
29534
1 2 3 4 5 6
1 2 3 4 5 6
NO.
3
4
5
6
1
2
6-COND WIRE CODE
COLOR / FUNCTION
#2C3 RED (12 GA.) - POWER
NOT USED
NOT USED
ORANGE / BLACK (12 GA.) - RAMP GND
WHITE / RED / ORANGE (12 GA.) - RAMP PWR
BLACK (12 GA.) - GROUND
RL2
Ground
To Door Motor (Black)
To OEM PSDM (Black)
To Door Clutch (Brown)
To OEM PSDM (Brown)
BC1
BC2
BC3
BC4
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
E40303A
P/J 8
PSDM Power from Vehicle
(OEM Orange)
RL4
Passenger Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS3 MS4
CUT
XXXX
RL6
Power Feed to PSDM
RL7
(OEM Orange)
Circuit
Breaker
(30 Amp.)
Optional
Magnetic Entry
WH (N.O.)
BK (COM.)
1 2 1 2
NO.
1
2
2-COND WIRE CODE
COLOR
A) GREY / RED (18 GA)
(PRE-02/01/04)
B) GREY / RED (20 GA)
(02/01/04)
WHITE / BLACK (20 GA)
2 1
2 1
NO.
1
2-COND WIRE CODE
COLOR
2
B) GREY / RED (20 GA)
AFTER 02/01/04
WHITE / BLACK (20 GA)
E40305A
GY / RD (20 GA)
W / BK (20 GA)
Open / Close
RD (N.C.)
Door Full Open
Microswitch
E40313A
DLT. BU / WH (18 GA)
Splice to
Passenger B-Pillar
Open / Close Switch
(BU / LT. BU)
LT. BK (18 GA)
BC5
Ground
RL8
C.
RL9
N.O.
RL10
N.C.
P/J 9
P/J 10
OR / LT. BU (20 GA)
WH / BK (20 GA)
Page 17A
P/J 16
C-H
S
N.C.
NC N.O.
NO
COM
COM.
FS6
Ramp Folded
Microswitch
FS5
#1 WH
#207 WH / BK
C-H
S
NC N.O.
NO
N.C.
COM
COM.
FS8
Ramp Unfolded
Microswitch
FS7
#201 BK
#207 WH / BK
BC6
P/J 22
1
4
2
5
3
6
1 2
4 5
3
6
6-COND WIRE CODE
NO.
3
4
5
6
1
2
COLOR
WHITE / RED / ORANGE (12 GA)
ORANGE / BLACK (12 GA)
BLACK (20 GA)
WHITE (20 GA)
WHITE / BLACK (20 GA)
NOT USED
3
6
2
5
1
4
3 2
6 5
1
4
6-COND WIRE CODE
NO.
3
4
5
6
1
2
COLOR
#26 WHITE / RED / ORANGE
#210 ORANGE / BLACK
#201 BLACK
#1 WHITE
#207 WHITE / BLACK
NOT USED
E40296A
Ramp Motor and
Gear Box
#26 WH / RD / OR
#210 OR / BK
P/J 23
RD
BK
C B A
C B A A B C A B C
NO.
A
B
C
3-COND WIRE CODE
COLOR
LT. BLUE (20 GA) -- SOME MODELS MAY
HAVE (2) LT. BLUE WIRES AT THIS PIN.
YELLOW / WHITE (18 GA)
LT. GREEN (20 GA)
OR / BK (20 GA)
P 11
NO.
A
B
C
3-COND WIRE CODE
COLOR
LT. BLUE / BLUE (18 GA)
YELLOW / WHITE (18 GA)
LT. GREEN (20 GA)
J 11
J 15
To OEM
PSDM
2004 Configuration
OR / BK (20 GA.)
E40341A
W 1
To OR/BK Wire in Cavity G4 of
C200 (Circuit 781)
2 1 2 1
NO.
1
2
2-COND WIRE CODE
COLOR
A) BLUE / ORANGE (18 GA) (
PRE-02/01/04)
B) ORANGE / LT. BU (20 GA)
(02/01/04)
WHITE / BLACK (20 GA)
1 2
1 2
NO.
1
2-COND WIRE CODE
COLOR
2
B) ORANGE / LT. BU (20 GA) (02/01/04)
WHITE / BLACK (20 GA)
J 11
Pre-2004 Configuration
OR / BK (20 GA.)
To OEM
Body-to-Liftgate
Harness
E40302A
J 12
C
D
B
A
C B
D A
4-COND WIRE CODE
NO.
C
D
A
B
COLOR
BLACK (20 GA)
ORANGE / BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
7 8 9 10 11 12 13 14 15
7 8 9 10 11 12 13 14 15
9-COND WIRE CODE
NO.
7
8
9
10
11
12
13
14
15
COLOR
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
YELLOW / WHITE (18 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
P 14
To OEM
PSDM
Harness
P 13
To OEM
Body-to-Liftgate
Harness
B
A
C
D
B C
A D
4-COND WIRE CODE
NO.
C
D
A
B
COLOR
BLACK (20 GA)
ORANGE / BLACK (20 GA) x 2
BLACK (20 GA)
BLACK (20 GA)
15 14 13 12 11 10 9 8 7
15 14 13 12 11 10 9 8 7
9-COND WIRE CODE
NO.
7
8
9
10
11
12
13
14
15
COLOR
BLACK (20 GA)
BLACK (20 GA.
BLACK (20 GA)
LT. BLUE / BLUE (18 GA.
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA) & LT. GN (20 GA)
BLACK (20 GA)
DRAWING SHOWN WITH:
• VEHICLE IN PARK
• RAMP STOWED
• DOOR CLOSED
Page 18A
01
Series
01 Power Door and Ramp Electrical Schematic
LT. GN (20 GA)
P16-C
LT. GN (20 GA)
YL / WH (18 GA)
P16-B
YL / WH (18 GA)
LT. BU (20 GA)
P16-A
LT. BU / BU (18 GA)
Page 17B
P4-15
P4-7
P4-6
P4-8
P4-9
P4-3
P4-16
P4-17
P4-21
P4-20
P4-10
P4-4
P4-18
P4-2
Controller
E42133-03
P1-5
P1-4
P1-1
P1-6
WH / RD / OR (12 GA)
OR / BK (12 GA)
#2C3 RD (12 GA)
BK (12 GA)
RL2
CIRCUIT BREAKER
(30 Amp.)
RL4
(OEM OR)
RL6
RL7
X
X
X
CUT
(OEM OR)
AUX.
BAT.
PSDM Power from Vehicle
Power Feed to PSDM
P9-1
GY / RD (20 GA) HW
P9-2
WH / BK (20 GA)
P10-2
P10-1
BK
C
RL9
C
NO
NC
Optional
Magnetic Entry
(Open & Close)
NO
RL10
Door Full Open
Microswitch
NC WH / BK (20 GA)
OR / LT BU (20 GA)
OR / BK (20 GA)
P11-1
2004 Configuration
OR / BK (20 GA) W1
To OR/BK Wire in Cavity G4 of C200
(Circuit 781)
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
P11-1
J12-B
To OEM
Body-To-Liftgate
Harness
J12-A
J12-C
J12-D
P8-1
P8-2
P8-3
P8-4
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
Pre-2004 Configuration
OR / BK (20 GA)
OR / BK (20 GA)
BK (20 GA)
BK (20 GA)
BK (20 GA)
P13-B
P13-A
P13-C
To OEM
Body-To-Liftgate
Harness
P13-D
BC1
To Door Motor (Black)
BC2
To OEM PSDM (Black)
BC3
To Door Clutch (Brown)
BC4
To OEM PSDM (Brown)
C-Pillar
Door / Ramp
Operate Switch
E42132
P 17
WH / BK (20 GA)
Driver Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS1 MS2
To OEM PSDM
Passenger Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS3 MS4
LT. BK (18 GA)
Splice to Passenger B-Pillar
BC5
Open/Close Switch
(BU / LT. BU)
LT. BU / WH (18 GA)
RL8
J19-C
To OEM Door Ajar Harn
BK (20 GA)
WH / BK (20 GA) WH / BK (20 GA)
P18-2
WH / BK (20 GA)
YL / BK (18 GA)
P18-1
P21-C
To OEM Door Ajar Switch
P21-A
To OEM Door Ajar Switch
J19-A
To OEM Door Ajar Harn
J19-B
To OEM Door Ajar Harn
YL / BK (18 GA)
P20-1
YL / BK (18 GA)
YL / WH (18 GA)
P20-2
OR (20 GA)
2-Diode Cap
29742
P21-B
To OEM Door Ajar Switch
RAMP FOLDED
MICROSWITCH
NO #1 WH
FS5
C
FS6
NC
RAMP UNFOLDED
MICROSWITCH
BC6
#207 WH / BK
C
FS8
NO #201 BK
FS7
NC
P22-5
WH / BK (20 GA)
BK (20 GA)
P22-4
WH (20 GA)
WH / RD / OR (12 GA)
P22-1
P22-2
OR / BK (12 GA)
P22-3
#207 WH / BK
#201 BK
#1 WH
#26 WH / RD / OR
#210 OR / BK
P23-A
RAMP
MOTOR
RD
M
BK
P23-B
To OEM PSDM Harness
DESCRIPTION
CHASSIS GROUND
CIRCUIT BREAKER
CONNECTORS
DIODE
JUNCTION
MOTOR
SWITCH
MICROSWITCH
DRAWING SHOWN WITH:
• VEHICLE IN PARK
• RAMP STOWED
• DOOR CLOSED
SYMBOL
M
Page 18B
Series
01 Seat Base/B-Pillar Wiring Diagram
A B C D
E F G H
A B
E F
C
G
D
H
NO.
A
B
E
F
G
C
D
H
8-COND WIRE CODE
COLOR
BLACK (12 GA.)
LT. BLUE
WHITE
VIOLET
BLACK / WHITE
ORANGE (12 GA.)
NOT USED
TAN / WHITE
To C313
(Seat Side)
B A
B A
NO.
A
B
2-COND WIRE CODE
COLOR
YELLOW / BLACK
BROWN
A B
A B
NO.
A
B
2-COND WIRE CODE
COLOR
WHITE / BLACK
ORANGE / BLACK
J313
To J2 Driver
Pretensioner
(Seat Side)
P2
To J1 Driver
Impact Module
(Seat Side)
P1
7
10
9
2
11
8
3
12
1
13
4
6
14
5
18
15
17
16
10
9
2
8
7
1
6
5
18
17
11
12
3 4
13 14
15
16
18-COND WIRE CODE
NO.
1
5
6
7
8
9
2
3
4
14
15
16
17
10
11
12
13
18
COLOR
BLACK (12 GA.) & BLACK (18 GA.)
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
NOT USED
NOT USED
ORANGE (12 GA.)
BLACK (18 GA.)
LT. BLUE
WHITE
VIOLET
BLACK / WHITE
TAN / WHITE
ORANGE / BLACK
WHITE / BLACK
BROWN
YELLOW / BLACK
NO.
1
5
6
7
8
9
2
3
4
14
15
16
17
10
11
12
13
18
18-COND WIRE CODE
COLOR
BLACK (12 GA.) & BLACK (18 GA.)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
NOT USED
NOT USED
ORANGE (12 GA.)
GRAY / RED
LT. BLUE
WHITE
VIOLET
BLACK / WHITE
TAN / WHITE
ORANGE / BLACK
WHITE / BLACK
BROWN
YELLOW / BLACK
18
17
16
15
7
5
6 8
9
4
14
1
2
10
3
13
12
11
17
18
5
6
16
4
7
1
15
3
14 13
8
2
9
10
12
11
D C B A
H G F E
D C
H G
B
F
A
E
E
F
G
C
D
A
B
H
8-COND WIRE CODE
NO.
COLOR
BLACK (12 GA.)
LT. BLUE
WHITE
VIOLET
BLACK / WHITE
ORANGE (12 GA.)
NOT USED
TAN / WHITE
P3 J3
Driver's Seat Interface / Chassis Extension Harness E40244A
Driver's Seat Base Harness E40246A
NO.
2
3
4
5
18-COND WIRE CODE
COLOR
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
NO.
15
16
17
18
COLOR
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
18
17
16
6
5
15
7
8
9
4
14
1
2
10
3
13
12
11
17
18
5
6
16
4
7
1
15
3
14
13
8
2
9
10
12
11
Dvr. Side
"B" Pillar Jack
J3
Driver's Seat Base
Mounted Jack
To Fuse
Block - Ignition
RL1
P313
To C313
(Body Side)
7 8 9 10 11 12
6 5 4 3 2 1
7 8
6 5
9
4
10 11
12
3 2 1
4
5
6
7
8
1
2
3
9
10
11
12
12-COND WIRE CODE
NO.
COLOR
BROWN
GRAY / RED
YELLOW / ORANGE
PLUG
PLUG
PLUG
BLACK (18 GA.)
PLUG
WHITE / BLACK
PLUG
ORANGE / BLACK
YELLOW / BLACK
P1 J1A
To Driver
Seat Belt
Pretensioner
Harness
(Body Side)
J2
A B
A B
2-COND WIRE CODE
NO.
A
B
COLOR
WHITE / BLACK
ORANGE / BLACK
To Driver
Impact
Harness
(Body Side)
J1
A B
A
B
NO.
A
B
2-COND WIRE CODE
COLOR
YELLOW / BLACK
BROWN
P2 J1B
SIR Terminator
Module Assembly
E50376A
A B C D
E F G H
A B
E F
C
G
D
H
G
H
D
E
F
A
B
C
8-COND WIRE CODE
NO.
COLOR
BLACK (12 GA.)
LT. BLUE / BLACK
NOT USED
NOT USED
NOT USED
ORANGE (12 GA.)
NOT USED
NOT USED
To C314
(Seat Side)
B A
B A
2-COND WIRE CODE
NO.
COLOR
A
B
BLACK / WHITE
LT. GREEN
A B
A B
2-COND WIRE CODE
NO.
A
B
COLOR
LT. GREEN / BLACK
ORANGE (20 GA.)
J314
To J2 Pass.
Pretensioner
(Seat Side)
P2
To J1 Pass.
Impact Module
(Seat Side)
P1
9
10
11
12
8
2
7
6
18
3
13
1
5
17
4
14
15
16
8
10
9
2
11
12
3
7
1
4
6
5
18
17
16
15
13
14
18-COND WIRE CODE
NO.
4
5
6
7
8
9
1
2
3
13
14
15
16
10
11
12
17
18
COLOR
BLACK (12 GA.) & BLACK (18 GA.)
BLACK / WHITE
LT. GREEN
ORANGE (20 GA.)
LT. GREEN / BLACK
NOT USED
NOT USED
ORANGE (12 GA.)
BLACK (18 GA.)
LT. BLUE / BLACK
NOT USED
NOT USED
NOT USED
NOT USED
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
2 OHM RESISTOR, 1/4 WATT, 5% TOL., CARBON/AX LEADS
P3 J3
18-COND WIRE CODE
NO.
7
4
5
6
8
9
1
2
3
13
14
15
16
10
11
12
17
18
COLOR
BLACK (12 GA.) & BLACK (18 GA.)
BLACK / WHITE
LT. GREEN
ORANGE (20 GA.)
LT. GREEN / BLACK
NOT USED
NOT USED
ORANGE (12 GA.)
GRAY / RED (18 GA.)
LT. BLUE / BLACK
NOT USED
NOT USED
NOT USED
NOT USED
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
18
17
16
5
15
6
4
14
7
1
8
3
13
9
10
2
12
11
17
18
5
6
16
4
7
1
3
8
2
9
10
15
12
11
14
13
RL1
To Fuse
Block - Ignition
Passenger's Seat Interface / Chassis Extension Harness E40243A
Passenger's Seat Base Harness E40245A
NO.
2
3
4
5
18-COND WIRE CODE
COLOR
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
NO.
15
16
17
18
COLOR
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
BLACK / WHITE (JUMPER)
6
7
8
18
17
16
5
15
9
4
14
1
2
3
13
12
10
11
17
18
5
6
16 4
7
1
3
8
2
9
10
15
12
11
14
13
Pass. Side
"B" Pillar Jack
J3
Passenger's Seat Base
Mounted Jack
To C314
(Body Side)
P314
D C B A
H G F E
D C
H G
B
F
A
E
NO.
A
B
F
G
H
C
D
E
8-COND WIRE CODE
COLOR
BLACK (12 GA.)
LT. BLUE / BLACK
NOT USED
NOT USED
NOT USED
ORANGE (12 GA.)
NOT USED
NOT USED
1 2 3 4 5 6
12 11 10 9 8 7
1 2 3
12 11 10
4 5
9 8
6
7
12-COND WIRE CODE
NO.
4
5
6
7
8
9
1
2
3
10
11
12
COLOR
BLACK (18 GA.)
PLUG
PLUG
YELLOW / ORANGE
ORANGE (20 GA.)
BLACK / WHITE
GRAY / RED
LT. GREEN
PLUG
GREEN / BLACK
PLUG
PLUG
To Pass.
Seat Belt
Pretensioner
Harness
(Body Side)
J2
A B
A B
NO.
A
B
2-COND WIRE CODE
COLOR
LT. GREEN / BLACK
ORANGE - 20 GA.
To Pass.
Impact
Harness
(Body Side)
J1
A B
A B
2-COND WIRE CODE
NO.
A
B
COLOR
BLACK / WHITE
LT. GREEN
Page 19A Page 20A
01
Seat Base/B-Pillar
Wiring Diagram
Page 19B
To C313
(Seat Side)
J313-A
J313-B
J313-C
J313-D
J313-E
J313-F
J313-G
J313-H
BK (12 GA.)
LT. BU
WH
VT
BK / WH
OR (12 GA.)
NOT USED
TN / WH
To Driver J2
Pretensioner
(Seat Side)
P2-A
P2-B
YL / BK
BN
To Driver J1
Impact Module
(Seat Side)
P1-A
P1-B
WH / BK
OR / BK
Series
01 Seat Base/B-Pillar Electrical Schematic
Driver's Seat Base Harness
To C314
(Seat Side)
J314-A
J314-B
J314-C
J314-D
J314-E
J314-F
J314-G
J314-H
BK (12 GA.)
LT. BU / BK
NOT USED
NOT USED
NOT USED
OR (12 GA.)
NOT USED
NOT USED
Passenger's Seat Base Harness
To Passenger J2
Pretensioner
(Seat Side)
P2-A
P2-B
BK / WH
LT. GN
To Passenger J1
Impact Module
(Seat Side)
P1-A
P1-B
LT. GN / BK
OR (20 GA.)
Driver's Seat Interface / Chassis Extension Harness
BK (12 GA.)
BK (14 GA.)
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
LT. BU
WH
VT
BK / WH
OR (12 GA.)
TN / WH
YL / BK
BN
WH / BK
OR / BK
P3-1
P3-9
P3-2
P3-3
P3-4
P3-5
P3-6
P3-7
P3-10
P3-11
P3-12
P3-13
P3-8
P3-14
P3-18
P3-17
P3-16
P3-15
BK (18 GA.)
J3-1
J3-9
J3-2
J3-3
BK (12 GA.)
GY / RD
BK (20 GA.)
J3-4
BK (20 GA.)
J3-5
J3-6
NOT USED
J3-7
NOT USED
J3-10
LT. BU
J3-11
WH
J3-12
VT
J3-13
BK / WH
OR (12 GA.)
J3-8
J3-14
TN / WH
J3-18
YL / BK
J3-17
BN
J3-16
WH / BK
J3-15
OR / BK
Driver's Seat Base
Mounted Jack
J3-2
J3-3
J3-4
J3-5
J3-18
J3-17
J3-16
J3-15
BK / WH
BK / WH
BK / WH
BK / WH
J3-1 and J3-6 thru
J3-14 are not used
P313-A
P313-B
P313-C
P313-D
To C313
(Body Side)
P313-E
P313-F
P313-H
WH / BK
OR / BK
J2-A
J2-B
To Driver
Seat Belt
Pretensioner
Harness
(Body Side)
YL / BK
BN
J1-A
J1-B
To Driver
Impact
Harness
(Body Side)
RL1
To Fuse
Block - Ignition
Passenger's Seat Interface / Chassis Extension Harness
BK (12 GA.)
BK (14 GA.)
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
LT. BU / BK
NOT USED
NOT USED
NOT USED
OR (12 GA.)
NOT USED
BK / WH
LT. GN
LT. GN / BK
OR (20 GA)
P3-1
P3-9
P3-15
P3-16
P3-17
P3-18
P3-6
P3-7
P3-10
P3-11
P3-12
P3-13
P3-8
P3-14
P3-2
P3-3
P3-5
P3-4
BK (18 GA.)
BK (12 GA.)
J3-1
J3-9
J3-15
GY / RD
BK (20 GA.)
J3-16
J3-17
BK (20 GA.)
J3-18
J3-6
J3-7
NOT USED
NOT USED
J3-10
LT. BU / BK
J3-11
NOT USED
J3-12
NOT USED
J3-13
NOT USED
OR (12 GA.)
J3-8
J3-14
NOT USED
J3-2
BK / WH
J3-3
LT. GN
J3-5
LT. GN / BK
OR (20 GA)
J3-4
Passenger's Seat Base
Mounted Jack
J3-2
BK / WH
J3-3
J3-4
J3-5
J3-18
J3-17
J3-16
J3-15
BK / WH
BK / WH
BK / WH
J3-1 and J3-6 thru
J3-14 are not used
P314-A
P314-B
To C314
(Body Side)
P314-F
RL1
To Fuse
Block - Ignition
DESCRIPTION
CHASSIS GROUND
CONNECTORS
JUNCTION
SYMBOL
BK (18 GA.)
GY / RD
YL / BK
BN
WH / BK
OR / BK
YL / OR
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
P1-7
P1-2
P1-12
P1-1
P1-9
P1-11
P1-3
P1-4
P1-5
P1-6
P1-8
P1-10
BK (18 GA.)
GY / RD
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
YL / OR
BK / WH
LT. GN
LT. GN / BK
OR (20 GA)
J2-1
J2-7
P2-2
P2-3
P2-9
P2-11
P2-12
P2-4
P2-6
P2-8
P2-10
P2-5
J1B-1
J1B-7
J1B-2
J1B-3
J1B-9
J1B-11
J1B-12
J1B-4
J1B-6
J1B-8
J1B-10
J1B-5
J1A-7
J1A-2
J1A-12
J1A-1
J1A-9
J1A-11
J1A-3
J1A-4
J1A-5
J1A-6
J1A-8
J1A-10
SIR Terminator
Module Assembly
E50376A
BK / WH
LT. GN
J1-A
J1-B
To Passenger
Impact
Harness
(Body Side)
LT. GN / BK
OR (20 GA)
J2-A
J2-B
To Passenger
Seat Belt
Pretensioner
Harness
(Body Side)
Page 20B
AI/29988/023
Series
01 Power Door, Ramp and Kneel Wiring Diagram
1 2 3 4 5 6
NO.
3
4
5
6
1
2
6-COND WIRE CODE
COLOR / FUNCTION
#2C3 RED (12 GA.) - POWER
WHITE / RED (12 GA.) - COIL
NOT USED
ORANGE / BLACK (12 GA.) - RAMP GND
WHITE / RED / ORANGE (12 GA.) - RAMP PWR
BLACK (12 GA.) - GROUND
NO.
D
E
F
G
H
A
B
C
8-COND WIRE CODE
COLOR
WHITE JUMPER (20 GA.)
WHITE / GREY (20 GA.)
BLACK (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
J6
24 23
12 11
22 21
10 9
20 19
8 7
18 17
6 5
16 15
4 3
14 13
2 1
24
12
23
11
22
10
21
9
20
8
19
7
18 17
6 5
16 15
4 3
14 13
2 1
9
10
11
12
5
6
7
8
NO.
1
2
3
4
24-COND WIRE CODE
COLOR / FUNCTION
NOT USED
A) GREY / RED (18 GA) ----- MAGNETIC ENTRY (PRE-02/01/04)
B) GREY / RED (20 GA) ----- MAGNETIC ENTRY (02/01/04)
LT. GREEN (20 GA) ----- PARK SIGNAL
A) BLUE / ORANGE (18 GA) ----- DOOR OPEN SIGNAL (PRE-02/01/04)
B) ORANGE / LT. BLUE (20 GA) ----- DOOR OPEN SIGNAL (02/01/04)
NOT USED
YELLOW / BLACK (18 GA) ----- DOOR AJAR SIGNAL
BLACK (20 GA) ------ DEPLOYED SIGNAL
LT. BLUE (20 GA) ------ DOOR OPEN SIGNAL IN
YELLOW / WHITE (18 GA) ----- DOOR OPEN SIGNAL OUT
ORANGE / BLACK (20 GA) ------ UNLOCK SIGNAL
NOT USED
NOT USED
22
23
24
19
20
21
NO.
13
14
15
16
17
18
COLOR / FUNCTION
NOT USED
NOT USED
WHITE (20 GA) ----- STOWED SIGNAL
BLACK / BLUE (18 GA) ----- CLUTCH POWER FROM PSDM
WHITE / VIOLET (18 GA) ----- POWER TO CLUTCH
WHITE / BLACK (20 GA) ----- GROUND (SOME MODELS MAY
HAVE (2) WHITE / BLACK WIRES AT THIS PIN.)
NOT USED
BLACK / ORANGE (18 GA) ----- POWER TO DOOR MOTOR
BLACK / YELLOW (18 GA) ----- DOOR POWER FROM PSDM
NOT USED
NOT USED
NOT USED
D C B A
H G F E
1 2 3 4 5 6
D C
H G
B
F
A
E
To OEM Auto
Level Control
Harness
J1
P1
FS1
Kneel Actuator
1 2
1 2
NO.
1
2
2-COND WIRE CODE
COLOR
YELLOW / BLACK (20 GA)
YELLOW / WHITE (18 GA)
P/J 5
NO.
1
2
2 1
2 1
2-COND WIRE CODE
COLOR
YELLOW / BLACK (18 GA) x 2
WHITE / BLACK (20 GA)
1 2
1 2
NO.
1
2
2-COND WIRE CODE
COLOR
YELLOW / BLACK (18 GA)
WHITE / BLACK (20 GA) -- SOME MODELS MAY
HAVE (2) WHITE / BLACK WIRES AT THIS PIN.
P4
J4
1 2
1 2
2-COND WIRE CODE
NO.
1
2
COLOR
BLACK (12 GA.)
#2C3 RED (12 GA.)
Controller
E40350A
J2
P2
J3
P3
1 2 3 4
1 2 3 4
NO.
3
4
1
2
4-COND WIRE CODE
COLOR
BLUE / BLACK (12 GA.)
WHITE (12 GA.)
BLACK (12 GA)
#2C3 RED (12 GA.)
E40346A
Ground
RL1
1 2 3 4
WH / RD (12 GA)
E40347A
BK (20 GA.)
FS2
FS3
WH / BK
(16 GA)
FS4
Kneel
Relay
RL2
Ground
RL3
Ground
To Door Motor (Black)
To OEM PSDM (Black)
To Door Clutch (Brown)
To OEM PSDM (Brown)
BC1
BC2
BC3
BC4
Driver Side
Dash Mounted
Door / Ramp
Operate Switch
29534
PSDM Power from Vehicle
(OEM Orange)
Passenger Side
Dash Mounted
Door / Ramp
Operate Switch
29534
RL4
CUT
XXXX
RL5 RL6
Power Feed to PSDM
RL7
(OEM Orange)
Circuit
Breaker
(30 Amp.)
Optional
Magnetic Entry
1 2 3 4
4-COND WIRE CODE
NO.
1
2
3
4
COLOR
BLACK / ORANGE (18 GA)
BLACK / YELLOW (18 GA)
WHITE / VIOLET (18 GA)
BLACK / BLUE (18 GA)
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
E40303A
1 2 1 2
NO.
1
2
2-COND WIRE CODE
COLOR
A) GREY / RED (18 GA) (PRE-02/01/04)
B) GREY / RED (20 GA) (02/01/04)
WHITE / BLACK (20 GA)
2 1 2 1
NO.
1
2
2-COND WIRE CODE
COLOR
A) GREY / RED (18 GA) (PRE-02/01/04)
B) GREY / RED (20 GA) (02/01/04)
WHITE / BLACK (20 GA)
4 3 2 1
4 3 2 1
4-COND WIRE CODE
NO.
1
2
3
4
COLOR
BLACK / ORANGE (18 GA)
BLACK / YELLOW (18 GA)
WHITE / VIOLET (18 GA)
BLACK / BLUE (18 GA)
P/J 8
P/J 9
E42130A
P7
To OEM Auto
Level Control
Sensor
MS1 MS2 MS3 MS4
WH (N.O.)
BK (COM.)
E40305A
GY / RD (20 GA)
WH / BK (20 GA)
A B C D
E F G H
A
E
B
F
C D
G H
Open / Close
RD (N.C.)
P/J 10
2 Diode Cap
29742
To OEM
Door Ajar Switch
P 21
C B A C B A
3-COND WIRE CODE
NO.
A
B
C
COLOR
YELLOW / BLACK (20 GA.)
ORANGE (20 GA)
BK (20 GA) & WHITE / BLACK (20 GA)
P 20
P/J 18
J 19
To OEM
Door Ajar
Harness
A B C
A B C
NO.
A
B
C
3-COND WIRE CODE
COLOR
YELLOW / WHITE (18 GA)
ORANGE (20 GA)
BLACK (20 GA)
C-Pillar Door / Ramp
Operate Switch E42132
P 17
2 1 2 1
NO.
1
2
2-COND WIRE CODE
COLOR
A) BLUE / ORANGE (18 GA) (PRE-02/01/04)
B) ORANGE / LT. BU (20 GA) (02/01/04)
WHITE / BLACK (20 GA)
F E D C B A
F E D C B A
6-COND WIRE CODE
NO.
A
B
C
D
E
F
COLOR
LT. BLUE (20 GA.)
NOT USED
NOT USED
NOT USED
WHITE / BLACK (20 GA.)
NOT USED
P/J 16
1
4
2
5
3
6
C-H
S
N.C.
NC N.O.
NO
COM
COM.
FS6
Ramp Folded
Microswitch
FS5
#1 WH
#207 WH / BK
C-H
S
COM
NC N.O.
NO
N.C.
COM.
FS8
Ramp Unfolded
Microswitch
FS7
#201 BK
#207 WH / BK
BC6
1 2
4 5
3
6
6-COND WIRE CODE
NO.
1
2
3
4
5
6
COLOR
WHITE / RED / ORANGE (12 GA)
ORANGE / BLACK (12 GA)
BLACK (20 GA)
WHITE (20 GA)
WHITE / BLACK (20 GA)
NOT USED
P/J 22
3
6
2
5
1
4
6-COND WIRE CODE
NO.
1
2
3
4
5
6
COLOR
#26 WHITE / RED / ORANGE
#210 ORANGE / BLACK
#201 BLACK
#1 WHITE
#207 WHITE / BLACK
NOT USED
C B A
C B A A B C A B C
NO.
A
B
C
3-COND WIRE CODE
COLOR
LT. BLUE (20 GA) -- SOME MODELS MAY
HAVE (2) LT. BLUE WIRES AT THIS PIN.
YELLOW / WHITE (18 GA)
LT. GREEN (20 GA)
OR / BK (20 GA)
NO.
A
B
C
P/J 11
3-COND WIRE CODE
COLOR
LT. BLUE / BLUE (18 GA)
YELLOW / WHITE (18 GA)
LT. GREEN (20 GA)
J 15
To OEM
PSDM
2004 Configuration
OR / BK (20 GA.)
E40341A
W 1
To OR/BK Wire in Cavity G4 of
C200 (Circuit 781)
3 2
6 5
1
4
E40296A
7 8 9 10 11 12 13
14
15
7 8 9 10 11 12 13 14 15
9-COND WIRE CODE
NO.
7
8
9
10
11
12
13
14
15
COLOR
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
YELLOW / WHITE (18 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
Door Full Open
Microswitch
8-COND WIRE CODE
NO.
A
B
G
H
C
D
E
F
COLOR
WHITE JUMPER (20 GA.)
WHITE / GREY (20 GA.)
BLACK / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
E40313A
LT. BU / WH (18 GA)
Splice to
Passenger B-Pillar
Open / Close Switch
(BU / LT. BU)
LT. BK (18 GA)
Ground
BC5
RL8
C.
RL9
N.O.
RL10
N.C.
OR / LT BU (20 GA)
WH / BK (20 GA)
1 2 1 2
NO.
1
2
2-COND WIRE CODE
COLOR
A) BLUE / ORANGE (18 GA) (PRE-02/01/04)
B) ORANGE / LT. BU (20 GA) (02/01/04)
WHITE / BLACK (20 GA)
P 14
To OEM
PSDM
Harness
Ramp Motor and
Gear Box
#26 WH / RD / OR
#210 OR / BK
P/J 23
RD
BK
15 14 13 12 11 10 9 8 7
15 14 13 12 11 10 9 8 7
9-COND WIRE CODE
NO.
10
11
7
8
9
12
13
14
15
COLOR
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
LT. BLUE / BLUE (18 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA) & LT. GN (20 GA)
BLACK (20 GA)
DRAWING SHOWN WITH:
• VEHICLE IN PARK
• RAMP STOWED
• DOOR CLOSED
Page 21A Page 22A
01
Power Door, Ramp and
Kneel Wiring Diagram
Series
01 Power Door, Ramp and Kneel Electrical Schematic
LT. GN (20 GA)
YL / WH (18 GA)
LT. BU (20 GA)
P16-C
LT. GN (20 GA)
P16-B
YL / WH (18 GA)
P16-A
LT. BU / BU (18 GA)
Page 21B
P4-15
P4-7
P4-6
P4-8
P4-9
P4-3
P4-16
P4-17
P4-21
P4-20
P4-10
P4-4
P4-18
P4-2
P5-A
KNEEL
ACTUATOR
RD
M
BK
P5-B
WH (12 GA)
Controller
E40350A
P1-2
P1-5
P1-4
P1-1
P1-6
P3-2
P3-1
RL1
P3-3
BK (12 GA)
P3-4
#2C3 RD (12 GA)
P2-1
BK (12 GA)
P2-2
#2C3 R (12 GA)
RL3
WH / RD / OR (12 GA)
OR / BK (12 GA)
#2C3 RD (12 GA)
BK (12 GA)
KNEEL
RELAY
85 86
30
87
WH (20 GA)
87A
BK / GY
(20 GA)
BK (20 GA)
To Auto Level Control Sensor
P7-C P7-A P7-B P7-D P7-H P7-E P7-G P7-F
J6-C J6-A J6-B J6-D J6-H J6-E J6-G J6-F
To Auto Level Control Harness
RL2
#2A3 RD (10 GA)
CIRCUIT
BREAKER
(30 Amp.)
RL4 (OEM OR)
RL7
RL5
AUX.
BAT.
X
X
CUT
(OEM OR)
PSDM Power from Vehicle
Power Feed to PSDM
P9-1
GY / RD (20 GA) HW
P9-2
WH / BK (20 GA)
P10-2
WH / BK (20 GA)
BK
C
NO Optional
Magnetic Entry
(Open & Close)
NC
RL9
C
NO
RL10
Door Full Open
Microswitch
NC
P10-1
OR / BK (20 GA)
P11-1
OR / LT BU (20 GA)
OR / BK (20 GA) W1
To OR/BK Wire in Cavity G4 of C200
(Circuit 781)
C-Pillar
Door / Ramp
Operate Switch
E42132
P 17
W / BK (20 GA)
Driver Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS1 MS2
To OEM PSDM
Passenger Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS3 MS4
LT. BK (18 GA)
Splice to Passenger B-Pillar
Open/Close Switch
BC5 (BU / LT. BU)
LT. BU / WH (18 GA)
RL8
J19-C
To OEM Door Ajar Harn
WH / BK (20 GA) WH / BK (20 GA)
P18-2
BK (20 GA)
WH / BK (20 GA)
P21-C
To OEM Door Ajar Switch
YL / BK (18 GA)
P18-1
YL / BK (18 GA)
P21-A
To OEM Door Ajar Switch
P20-1
J19-A
To OEM Door Ajar Harn
J19-B
To OEM Door Ajar Harn
YL / BK (18 GA)
YL / WH (18 GA)
OR (20 GA)
P20-2
2-Diode Cap
29742
P21-B
To OEM Door Ajar Switch
RAMP FOLDED
MICROSWITCH
NO
C
FS6
NC
FS5
#1 WH
RAMP UNFOLDED
MICROSWITCH
BC6
#207 WH / BK C
FS8
NO
#201 BK
FS7
NC
DESCRIPTION
CHASSIS GROUND
CIRCUIT BREAKER
CONNECTORS
DIODE
JUNCTION
To OEM PSDM Harness
DRAWING SHOWN WITH:
• VEHICLE IN PARK
• RAMP STOWED
• DOOR CLOSED
SYMBOL
MOTOR
M
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
P8-1
P8-2
P8-3
P8-4
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
BC1
To Door Motor (Black)
BC2
To OEM PSDM (Black)
BC3
To Door Clutch (Brown)
BC4
To OEM PSDM (Brown)
P22-5
WH / BK (20 GA)
P22-3
BK (20 GA)
P22-4
WH (20 GA)
WH / RD / OR (12 GA)
P22-1
P22-2
OR / BK (12 GA)
#207 W / BK
#201 BK
#1 WH
#26 WH / RD / OR
#210 OR / BK
P23-A
R
RAMP
MOTOR
BK
P23-B
M
SWITCH
MICROSWITCH
RELAY
NO
C
85
30
NC
86
87
87A
Page 22B
Repair Parts
Series 03 Wall-Mounted Pivot and Threshold Assembly
7
6
5
10
8
1
2
3
11
4
9
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
8
11
Item Qty. Description
4
5
6
7
1
2
3
1 Bracket, Assembly, Pivot, Venture, EV Ramp
1 Bracket, Ramp Adjuster
1 Screw, 5/16-24 x 1", Set-With 5/32" Hex
2 Bolt, Carriage, 5/16-18 x 1"
2 Washer, 1/4" Flat, Auto Black
2 Washer, 5/16" Lock, Auto Black
2 Nut, 5/16-18 Hex, Auto Black
Part No.
E41517WBK
52532-05BK
25694
15572
10062
10068
10058
Item Qty. Description
8
9
10
11
1
A
B
2
2 Bearing, Plastic, Flange, 3/8" I.D. X 1/4"
1 Weldment, Threshold Plate, Pass, SS, Venture
Weldment, Support
Support Weldment, Gear Motor, Auto
Weldment, Main Ramp Housing, Manual
Clip, Hairpin 5/16" Dia. Shaft
Part No.
24028
E40050PW-03
Per Ramp
E40233W-03
E41515WBK-03
84382
Page 23
Repair Parts
Series 03 Power Ramp Motor Assembly - Swing
28
29
27
10
9
6
7
5
30
7
6
5
5
7
5
6
7
24
6
2
21
37
3
3
26
25
26
4
22
23
22
23
19
18
16
15
20
Apply Blue #242
Thread Locker Loctite
® to Item 17 (Qty. 1) and
Item 20 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
38
39
40
41
1
17
8
31
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
32
20
12
11
13
12
36
33
34
14
35
Item Qty. Description
11
12
13
14
15
16
17
18
19
20
21
8
9
10
5
6
7
3
4
1
2
Part No.
1 Ramp, Base, 30", 2003 GM E41502???-03
1 Support Wmt., Gear Motor, 29" & 30" Ramp E40233WBK-03
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
1 Bearing, Flange, 5/8" x 1/4", 10FDU04
24028
28435
4 Bolt, 1/4-20 x 3/4" GR5-Hex/Auto Black
4 Washer, 1/4" Lock, Auto Black
4 Washer, 1/4" Flat, Auto Black
1 Arm, Drives Ramp, Gear Motor
1 Collar, Split, 3/4" Shaft/Ramp Motor
4 Screw, 1/4-20 x 1" Socket Head Cap
10970
10067
10062
E40268WBK-03
52565-2905BK
24221
1 Bracket, Cable Tensioner, Outer
2 Washer, #10 Flat
2 Screw, #10-32 x 1/2" Button Head, Hex SK
1 Button, Guide .328" Dia., UHMW, Black
1 Pin, Ramp Support, 96SC 29" Ramp
1 Latch Bolt, Support, 29" Ramp
1 Bolt, 1/4-20 x 3/4", BHCS NYLK, BKZN
1 Cam, Microswitch Adjust, EV
1 Screw, #10-32 x 5/16" Set
2 Bolt, 3/8-16 x 3/4" FLBHSCS, GD8
1 Pivot Pin, Bushing, EV Ramp, 2905
52568-2905BK
11541
17193
52576-2905
51815-2905
51541-2905
25371
52573-2905
11562
25171
52571-2905
Item Qty. Description
30
31
32
33
27
28
29
34
35
36
37
38
39
40
41
22
23
24
25
26
Part No.
4 Screw, #4-40 x 3/4" RD. HD.
2 Microswitch, Floor Level, Cupped
2 Plate, Tapped #4-40 Microswitch
4 Bolt, 5/16-18 x 3/4", BHSC, Black
4 Washer, 5/16" Lock
11483
23184
24998
24440
10068
1 Motor, Ramp Assembly, Klauber
1 Panel, Plastic, Venture, Ramp Housing
3 Bolt, 1/4-20 x 1/2", Button Head Soc., Auto Black
51654AK2907
E42026???AUTO
15733
1 Bkt., Ramp Latch Catch, Adjustable, Weldment
2 Screw, 1/4-20 x 3/4", Flat, Socket, Cap Head
1 Latch, Ramp, Swing Out
1 Standard SBR Rubber Grommet
1 Hose, 7/16" x 1/16" Wall, Clear Vinyl
1 Chain, #25, Roller, Plated
1 Link, Chain, #25, Plated
E41510WBK
18708
51652
29426
26102R005
25155R009.25
25156
1 Washer, .63" x .8" x .06", Nylon
1 Retainer, Bearing
1 Washer, UHMW 1.500" O.D. x .76" I.D. x 0.062"
1 Bearing, 1/2" I.D. x 1 1/8" O.D., Ball
1 Washer, .519" I.D. x .876" O.D. x .074"
83584
21451-03
29680
21371
12621
Page 24
7
Repair Parts
Series 03 Power Ramp Assembly - Swing
Series 03 Manual Ramp Assembly - Swing
Series 04 Manual Ramp Assembly - Swing
14
15
16
17
18
2
3
4
3
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
19
5
13
19
12
10
9
6
8
1
3
4
11
3
4
11
Item Qty. Description Part No.
1 Ramp Assy, Base & Extension, 30" Swing-GM E42519???A3003
Item Qty. Description
10 1 Cam, Fold, Ramp Ext., Center
6
7
4
5
8
9
1
2
3
1 Ramp, Extension, 30", 2003 GM
1 Ramp, Base, 30", 2003 GM
22 Screw, #10-32 x 1/2", FL HD-HX SKT, BK, NYLK
22 Nut, #10-32 with Lockwasher, Zinc
1 Hinge, Stainless Steel, 2" x 1/4" x 29"
2 Washer, 1/4" Flat
2 Screw, 1/4-20 x 3/4", FL HD SOC CAP
2 Bolt, 1/4-20 x 3/4" BHCS, BKZN, NYLK
1 Cam, Fold, Ramp Ext., Inside
E41503???-03
E41502???-03
17192P
18349
18619W029
10062
18708
25371
52567-2905NC
15
16
17
18
11
12
13
14
19
2 Bumper, Rubber, Recess, 31/32" OD
1 Cam, Fold, Wmt., Ramp Ext. Outside
1 Chain, #25, Roller, Plated
1 Latch, Ramp, 29" Swing Out
1 Standard SBR Rubber Grommet
1 Latch, Pull Wire, Auto Swing Ramp, Venture
2 Clamp, Nylon Loop Strap 3/16"
2 Rivet, Pop, SD43BS, 1/8"-.13/.19", Auto BK
1 Link, Chain, #25, Plated
Part No.
52569-2905
10950
52570W2905
25155R009.25
51652
29426
E42131-03
28326
12954
25156
Page 25
Repair Parts
Series 03 Power Ramp Motor Assembly - Stationary
28
29
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
27
10
9
7
6
5
30
7
6
5
5
6
5
6
7
24
7
2
21
36
3
3
26
25
26
4
22
23
22
23
19
18
16
15
20
Apply Blue #242
Thread Locker Loctite
® to Item 17 (Qty. 1) and
Item 20 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
37
38
39
40
17
8
31
12
11
20
13
12
32
35
33
14
34
1
Item Qty. Description
16
17
18
19
20
12
13
14
15
7
8
5
6
9
10
11
3
4
1
2
Part No.
1 Ramp, Base, 30", 2003 GM E41502???-03
1 Support Wmt., Gear Motor, 29" & 30" Ramp E40233WBK-03
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
1 Bearing, Flange, 5/8" x 1/4", 10FDU04
24028
28435
4 Bolt, 1/4-20 x 3/4" GR5-Hex/Auto Black
4 Washer, 1/4" Lock, Auto Black
4 Washer, 1/4" Flat, Auto Black
1 Arm, Drives Ramp, Gear Motor
1 Collar, Split, 3/4" Shaft/Ramp Motor
4 Screw, 1/4-20 x 1" Socket Head Cap
1 Bracket, Cable Tensioner, Outer
10970
10067
10062
E40268WBK-03
52565-2905BK
24221
52568-2905BK
2 Washer, #10 Flat
2 Screw, #10-32 x 1/2" Button Head, Hex SK
1 Button, Guide .328" Dia.,UHMW, Black
1 Pin, Ramp Support, 96SC 29" Ramp
1 Latch Bolt, Support, 29" Ramp
1 Bolt, 1/4-20 x 3/4", BHCS NYLK, BKZN
1 Cam, Microswitch Adjust, EV
1 Screw, #10-32 x 5/16" Set
2 Bolt, 3/8-16 x 3/4" FLBHSCS, GD8
11541
17193
52576-2905
51815-2905
51541-2905
25371
52573-2905
11562
25171
Item Qty. Description
35
36
37
38
39
40
31
32
33
34
24
25
26
27
28
29
30
21
22
23
Part No.
1 Pivot Pin, Bushing, EV Ramp, 2905
4 Screw, #4-40 x 3/4" R.D. HD.
2 Microswitch, Floor Level, Cupped
2 Plate, Tapped #4-40 Microswitch
4 Bolt, 5/16-18 x 3/4", BHSC, Black
4 Washer, 5/16" Lock
1 Motor, Ramp Assembly, Klauber
1 Panel, Plastic, Venture, Ramp Housing
3 Bolt, 1/4-20 x 1/2", Button Head Soc., Auto Black
1 Bkt., Ramp Latch Catch, Adjustable, Weldment
52571-2905
11483
23184
24998
24440
10068
51654AK2907
E42026???AUTO
15733
E41510WBK
2 Screw, 1/4-20 x 3/4", Flat, Socket, Cap Head 18708
1 Pivot, Bracket Assembly, Non-Swing Ramp E40271A-03
1 Hose, 7/16" x 1/16" Wall, Clear Vinyl
1 Chain, #25, Roller, Plated
26102R005
25155R009.25
1 Link, Chain, #25, Plated
1 Washer, .63" x .8" x .06", Nylon
1 Retainer, Bearing
1 Washer, UHMW, 1.500" O.D. X .76" I.D. X 0.062"
1 Bearing, 1/2" I.D. X 1 1/8" O.D., Ball
1 Washer, .519" I.D. X .876" O.D. X .074"
25156
83584
21451-03
29680
21371
12621
Page 26
7
Repair Parts
Series 03 Power Ramp Assembly - Stationary
Series 03 Manual Ramp Assembly - Stationary
Series 04 Manual Ramp Assembly - Stationary
15
2
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
3
4
3
14
5
13
14
12
10
9
6
8
1
3
4
11
3
4
11
Item Qty. Description Part No.
1 Ramp Assy., Base & Ext., 30" Stationary, GM E42519???A3003-1
Item Qty. Description
8 2 Bolt, 1/4-20 x 3/4" BHCS, BKZN, NYLK
5
6
3
4
1
2
7
1 Ramp, Extension, 30", 2003 GM
1 Ramp, Base, 30", 2003 GM
22 Screw, #10-32 x 1/2", FL HD-HX SKT, BK, NYLK
22 Nut, #10-32 with Lockwasher, Zinc
1 Hinge, Stainless Steel, 2" x 1/4" x 29"
2 Washer, 1/4" Flat
2 Screw, 1/4-20 x 3/4", FL HD SOC CAP
E41503???-03
E41502???-03
17192P
18349
18619W029
10062
18708
9
10
11
12
13
14
15
1 Cam, Fold, Ramp Ext., Inside
1 Cam, Fold, Ramp Ext., Center
2 Bumper, Rubber, Recess, 31/32" OD
1 Cam, Fold, Wmt., Ramp Ext. Outside
1 Chain, #25, Roller, Plated
1 Link, Chain, #25, Plated
1 Pivot, Bracket Assembly, Non-Swing Ramp
Part No.
25371
52567-2905NC
52569-2905
10950
52570W2905
25155R009.25
25156
E40271A-03
Page 27
Repair Parts
Series 03 Manual Ramp Spring and Arm Assembly - Stationary
29
30
5
4
3
8
16
12
11
10
9
10
11
12
15
12
11
10
10
11
2
13
15
14
17
21
22
26
6
7
25
24
23
22
27
1
19
20 13
Apply Blue #242
Thread Locker Loctite
® to Item 8 (Qty. 1) and
Item 22 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
18
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
28
Item Qty. Description
7
8
9
10
11
12
13
14
15
5
6
3
4
1
2
Part No.
1 Ramp, Base, 30”, 2003 GM
1 Weldment, Main Ramp Housing, Manual
1 Arm, Ramp Drive, Manual, Weldment
1 Collar, Split, 3/4" Shaft, Ramp Motor
4 Screw, 1/4-20 x 1", Socket Head Cap
1 Latch, Bolt Support, 29" Ramp
E41502???-03
E41515WBK-03
E41505WBK-03
52565-2905BK
24221
51541-2905
1 Pin, Ramp Support, 96SC, 29" Ramp
1 Bolt, 1/4-20 x 3/4", BHCS NYLK, BKZN
51815-2905
25371
1 Bracket, Ramp Latch Catch, Adjustable, Weldment E41510WBK
4 Washer, 1/4" Flat, Auto, BK 10062
4 Washer, 1/4" Lock, Auto, BK
4 Bolt, 1/4-20 x 3/4" GR5, Hex, Auto, BK
10067
10970
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
1 Shaft, 30" Manual Ramp, Chevy
2 Ring, 3/4" Ext. Snap, Auto, BK
24028
E41507
18657
Item Qty. Description
22
23
24
25
26
27
28
29
30
16
17
18
19
20
21
1 Cotter, Hairpin, 1.938" Long x .5" Shaft
1 Key, 3/16" x 3/16" x 1 1/4"
1 Spring, Power, Clock, Manual Ramp
1 Pivot Pin, Bushing, EV Ramp, 2905
1 Washer, .63" x .8" x .06" Nylon
1 Bearing, Flange, 5/8" x 1/4" 10FD04
2 Bolt, 3/8-16 x 3/4" FLBHSCS, GD8
1 Washer, .519" I.D. x .876" O.D. x .074"
1 Bearing, 1/2" I.D. x 1 1/8" O.D., Ball
1 Washer, UHMW 1.500" O.D. x .765" I.D. x .062"
1 Retainer, Bearing
2 Screw, 1/4-20 x 3/4", FL HD SOC CAP
1 Pivot, Bracket Assembly, Non-Swing Ramp
1 Panel, Plastic, Venture, Ramp Housing
3 Bolt, 1/4-20 x 1/2", Button Head Soc., Auto Black
Part No.
18832
11002
28258
52571-2905
83584
28435
25171
12621
21371
29680
21451-03
18708
E40271A-03
E42026???AUTO
15733
Page 28
Repair Parts
Series 03 Manual Ramp Spring and Arm Assembly - Swing
29
30
5
4
3
8
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
28
31
16
9
10
11
12
11
10
12
15
12
11
10
11
10
2
13
15
14
17
21
22
26
6
7
23
25
24
22
27
1
19
20
13
18
Apply Blue #242
Thread Locker Loctite
® to Item 8 (Qty. 1) and
Item 22 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
Item Qty. Description
1
2
4
2
1
4
4
1
1
1
1
1
1
4
1
1
12
13
14
15
16
8
9
10
11
3
4
1
2
5
6
7
Part No.
Ramp Assy., Base and Ext., 30” Manual GM
Weldment, Main Ramp Housing, Manual
Arm, Ramp Drive, Manual, Weldment
Collar, Split, 3/4" Shaft, Ramp Motor
Screw, 1/4-20 x 1", Socket Head Cap
Latch, Bolt Support, 29" Ramp
Pin, Ramp Support, 96SC, 29" Ramp
Bolt, 1/4-20 x 3/4", BHCS NYLK, BKZN
Bracket, Ramp Latch Catch, Adjustable, Weldment
Washer, 1/4" Flat, Auto, BK
Washer, 1/4" Lock, Auto, BK
Bolt, 1/4-20 x 3/4" GR5, Hex, Auto, BK
Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
Shaft, 30" Manual Ramp, Chevy
Ring, 3/4" Ext. Snap, Auto, BK
Cotter, Hairpin, 1.938" Long x .5" Shaft
E41519???A300-1
E41515WBK-03
E41505WBK-03
52565-2905BK
24221
51541-2905
51815-2905
25371
E41510W
10062
10067
10970
24028
E41507
18657
18832
Item Qty. Description
27
28
29
30
31
23
24
25
26
17
18
19
20
21
22
1 Key, 3/16" x 1 1/4"
1 Spring, Power, Clock, Manual Ramp
1 Pivot Pin, Bushing, EV Ramp, 2905
1 Washer, .63" x .8" x .06" Nylon
1 Bearing, Flange, 5/8" x 1/4" 10FD04
2 Bolt, 3/8-16 x 3/4" FLBHSCS, GD8
1 Washer, .519" I.D. x .876" O.D. x .074"
1 Bearing, 1/2" I.D. x 1 1/8" O.D., Ball
1 Washer, UHMW 1.500" O.D. x .765" I.D. x .062"
1 Retainer, Bearing
2 Screw, 1/4-20 x 3/4", FL HD SOC CAP
1 Latch, Ramp, Swingout
1 Panel, Plastic, Venture, Ramp Housing
3 Bolt, 1/4-20 x 1/2", Button Head Soc., Auto Black
1 Standard SBR Rubber Grommet
Part No.
11002
28258
52571-2905
83584
28435
25171
12621
21371
29680
21451-03
18708
51652
E42026???AUTO
15733
29426
Page 29
7
6
5
Repair Parts
Series 04 Wall-Mounted Pivot and Threshold Assembly
8
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
9
1
3
2
10
11
4
12
13
10
13
Item Qty. Description
5
6
7
3
4
1
2
1 Weldment, Bracket, Upper, Pivot, Ramp
1 Bracket, Ramp Adjuster
1 Screw, 5/16-24 x 1", Set-With 5/32" Hex
2 Bolt, Carriage, 5/16-18 x 1"
2 Washer, 1/4" Flat, Auto Black
2 Washer, 5/16" Lock, Auto Black
2 Nut, 5/16-18 Hex, Auto Black
Part No.
E41517WBK-04
52532-05BK
25694
15572
10062
10068
10058
Item Qty. Description Part No.
10
11
8
9
12
13
3 Rivet, Pop, SD66BS, 3/16 - .25", .38", Auto Black
1 Socket, UHMW, Detent, Ramp, Open
14993
E40248
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4" 24028
1 Weldment, Main Ramp Housing, 30" Manual E41515WBK-04
1 Weldment, Threshold Plate, SS, Venture
2 Clip, Hairpin 5/16" Dia. Shaft
E40050PW-03
84382
Page 30
29
Repair Parts
Series 04 Manual Ramp Spring and Arm Assembly - Stationary
30
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
5
4
3
8
16
12
11
10
9
10
11
12
15
12
11
10
11
10
31
2
13
32
15
14
26
33
17
21
22
6
7
25
24
23
22
27
1
28
19
20
13
18
Apply Blue #242
Thread Locker Loctite
® to Item 8 (Qty. 1) and
Item 22 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
Item Qty. Description
7
8
9
5
6
1
2
3
4
13
14
15
16
17
10
11
12
1 Ramp, Base, 30”, 2003 GM
1 Weldment, Main Ramp Housing, Manual
1 Arm, Ramp Drive, Manual, Weldment
1 Collar, Split, 3/4" Shaft, Ramp Motor
4 Screw, 1/4-20 x 1", Socket Head Cap
1 Latch, Bolt Support, 29" Ramp
1 Pin, Ramp Support, 96SC, 29" Ramp
1 Bolt, 1/4-20 x 3/4", BHCS NYLK, BKZN
1 Bracket, Ramp Latch Catch, Adjustable, Weldment
4 Washer, 1/4" Flat, Auto, BK
4 Washer, 1/4" Lock, Auto, BK
4 Bolt, 1/4-20 x 3/4" GR5, Hex, Auto, BK
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
1 Shaft, 30" Manual Ramp, Chevy
2 Ring, 3/4" Ext. Snap, Auto, BK
1 Cotter, Hairpin, 1.938" Long x .5" Shaft
1 Key, 3/16" x 3/16" x 1 1/4"
Part No.
E41503???-03
E41515WBK-04
E41505WBK-03
52565-2905BK
24221
51541-2905
51815-2905
25371
E41510WBK
10062
10067
10970
24028
E41507
18657
18832
11002
Item Qty. Description
22
23
24
25
26
18
19
20
21
30
31
32
33
27
28
29
1 Spring, Power, Clock, Manual Ramp
1 Pivot Pin, Bushing, EV Ramp, 2905
1 Washer, .63" x .8" x .06" Nylon
1 Bearing, Flange, 5/8" x 1/4" 10FD04
2 Bolt, 3/8-16 x 3/4" FLBHSCS, GD8
1 Washer, .519" I.D. x .876" O.D. x .074"
1 Bearing, 1/2" I.D. x 1 1/8" O.D., Ball
1 Washer, UHMW 1.500" O.D. x .765" I.D. x .062"
1 Retainer, Bearing
2 Screw, 1/4-20 x 3/4", FL HD SOC CAP
1 Pivot, Bracket Assembly, Non-Swing Ramp
1 Panel, Plastic, Venture, Ramp Housing
3 Bolt, 1/4-20 x 1/2", Button Head Soc., Auto Black
1 Ball Stud, 13MM, 5/16-18 Male (Gas Spring)
1 Washer, 5/16" Lock, Auto Black
1 Nut, 5/16-18, Hex, Auto Black
Part No.
28258
52571-2905
83584
28435
25171
12621
21371
29680
21451-03
18708
E40271A-03
E42026???AUTO
15733
12611
10068
10058
Page 31
28
Repair Parts
Series 04 Manual Ramp Spring and Arm Assembly - Swing
29
5
4
3
8
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
16
12
11
10
9
10
11
12
15
12
11
10
11
10
32
2
13
33
15
14
26
6
7
25
24
23
22
34
17
21
22
27
1
19
20
13
18
30
31
Apply Blue #242
Thread Locker Loctite
® to Item 8 (Qty. 1) and
Item 22 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
Item Qty. Description
12
13
14
15
16
17
7
8
5
6
9
10
11
3
4
1
2
Part No.
1 Ramp, Base, 30”, 2003 GM
1 Weldment, Main Ramp Housing, Manual
1 Arm, Ramp Drive, Manual, Weldment
1 Collar, Split, 3/4" Shaft, Ramp Motor
4 Screw, 1/4-20 x 1", Socket Head Cap
1 Latch, Bolt Support, 29" Ramp
1 Pin, Ramp Support, 96SC, 29" Ramp
1 Bolt, 1/4-20 x 3/4", BHCS NYLK, BKZN
E41503???-03
E41515WBK-04
E41505WBK-03
52565-2905BK
24221
51541-2905
51815-2905
25371
1 Bracket, Ramp Latch Catch, Adjustable, Weldment E41510WBK
4 Washer, 1/4" Flat, Auto, BK 10062
4 Washer, 1/4" Lock, Auto, BK 10067
4 Bolt, 1/4-20 x 3/4" GR5, Hex, Auto, BK
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
1 Shaft, 30" Manual Ramp, Chevy
2 Ring, 3/4" Ext. Snap, Auto, BK
1 Cotter, Hairpin, 1.938" Long x .5" Shaft
1 Key, 3/16" x 3/16" x 1 1/4"
10970
24028
E41507
18657
18832
11002
Item Qty. Description
1
1
3
1
1
1
1
1
2
1
1
2
1
1
1
1
1
29
30
31
32
33
34
22
23
24
25
26
27
28
18
19
20
21
Part No.
Spring, Power, Clock, Manual Ramp
Pivot Pin, Bushing, EV Ramp, 2905
Washer, .63" x .8" x .06" Nylon
Bearing, Flange, 5/8" x 1/4" 10FDU04
Bolt, 3/8-16 x 3/4" FLBHSCS, GD8
Washer, .519" I.D. x .876" O.D. x .074"
Bearing, 1/2" I.D. x 1 1/8" O.D., Ball
Washer, UHMW 1.500" O.D. x .765" I.D. x .062"
Retainer, Bearing
Screw, 1/4-20 x 3/4", FL HD SOC CAP
Panel, Plastic, Venture, Ramp Housing
Bolt, 1/4-20 x 1/2", Button Head Soc., Auto Black
Latch, Ramp, Swing Out
Standard SBR Rubber Grommet
Ball Stud, 13MM, 5/16-18 Male (Gas Spring)
Washer, 5/16" Lock, Auto Black
Nut, 5/16-18, Hex, Auto Black
28258
52571-2905
83584
28435
25171
12621
21371
29680
21451-03
18708
E42026???AUTO
15733
51652
29426
12611
10068
10058
Page 32
11A
Repair Parts
Series 01 Wall-Mounted Pivot and Threshold Assembly
7
6
5
9
8
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
1B
3
13
2
OR
1A
4
11B
10
12
14
OR
10
14
14
Item Qty. Description
6
7
4
5
1A
1B
2
3
1 Weldment, Bracket, Upper, Pivot, Ramp
1 Weldment, Bracket, Upper, Pivot, Ramp
1 Bracket, Ramp Adjuster
1 Screw, 5/16-24 x 1", Set-With 5/32" Hex
2 Bolt, Carriage, 5/16-18 x 1"
2 Washer, 1/4" Flat, Auto Black
2 Washer, 5/16" Lock, Auto Black
2 Nut, 5/16-18 Hex, Auto Black
Part No.
Item Qty. Description Part No.
E41517W???
E41517WBK-02
52532-05BK
25694
8
9
3
1
Rivet, Pop, SD66BS, 3/16 - .25", .38", Auto Black
Socket, UHMW, Detent, Ramp, Open
10 2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
11A 1 Weldment, Main Ramp Housing, 30" Manual
15572
10062
11B
12
1
1
Weldment, Main Ramp Housing, 30" Manual
Weldment, Threshold Plate, SS, Venture
14993
E40248
24028
E41515W???
E41515W???-02
E40050PW
10068
10058
13
14
1
2
Pin, Upper Ramp Pivot, Venture
Clip, Hairpin 5/16" Dia. Shaft
E41518
84382
Page 33
Note: Dashed lines represent width of early production covers. Replacement covers are full width.
Apply Blue #242
Thread Locker Loctite
® to Item 9 (Qty. 1) and
Item 17 (Qty. 2).
Loctite
®
is available from The Braun
Corporation under part number 18822.
30
11
6
12
12
10
6
11
2A
OR
16
Repair Parts
Series 01 Manual Ramp Assembly - Swing
31
5
4
3
11
6
12
12
11
6
20
27
2B
19
29
18
17
17
13
18
28
8
7
6
23
24
25
20
21
22
14
9
15
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
15
26
1
Item Qty. Description
10
11
12
8
9
6
7
13
14
15
3
4
5
1 1
2A 1
2B 1
1
1
4
1
1
2
1
4
4
1
1
5
1
Part No.
Ramp, Base, 30”, 2002 GM 51502???
Weldment, Main Ramp Housing, 30" Manual E41515W???
Weldment, Main Ramp Housing, 30" Manual E41515W???-02
Arm, Ramp Drive, Manual, Weldment
Collar, Split, 3/4" Shaft, Ramp Motor
Screw, 1/4-20 x 1", Socket Head Cap
E41505WBK
52565-2905BK
24221
Washer, 1/4" Lock, Auto Black
Pin, Ramp Support, 96SC Ramp
Latch Bolt, Support, Ramp
Bolt, 1/4-20 x 3/4" BHCS, NYLK, BKZN
Bracket, Ramp Latch Catch, Adjustable, Weldment
Bolt, 1/4-20 x 3/4" GR5, Hex, Auto Black
Washer, 1/4" Flat, Auto Black
Pivot Pin, Bushing, EV Ramp, 2905
Screw, 3/8-16 x 3/4" FHSCS, Black
Bearing, Flange, 5/8" x 1/4", 10FDU04
10067
51815
51541-96
25371
E41510WBK
10970
10062
52571-2905
26214
28435
Item Qty. Description
27
28
29
23
24
25
26
30
31
20
21
22
16
17
18
19
1 Cotter, Hairpin, 1.938" Long x .5" Shaft
2 Bolt, 3/8-16 x 3/4" FLBHSCS, GD8, Auto Black
2 Bearing, Plastic, Flange, 3/8" I.D. x 1/4"
1 Spring, Power, Clock, Manual Ramp
2 Ring, 3/4", External Snap, Auto Black
1 Key, 3/16" x 3/16" x 1 1/4"
1 Shaft, 30" Manual Ramp, Chevy
1 Retainer, Bearing
1 Bearing, 1/2" I.D. x 1 1/8" O.D., Ball
1 Washer, .519" I.D. x .876" O.D. x .074"
1 Pivot Pin, Bushing, Manual EV Ramp
1 Ball Stud, 13MM, 5/16-18 Male (Gas Spring)
1 Washer, 5/16" Lock, Auto Black
1 Nut, 5/16-18, Hex, Auto Black
1 Cover, Motor, Side Shield Weldment
3 Bolt, 1/4-20 x 1/2", But. Head, Soc.
Part No.
18832
25171
24028
28258
18657
11002
E41507
21451
21371
12621
E40179
12611
10068
10058
E50146
15733
Page 34
Note: If servicing ramp requires the disassembly of the hinge, tack weld one end of the hinge after reassembly to ensure that the rod stays in place.
Repair Parts
Series 01 Manual Ramp Assembly - Swing
2
Note: Items 8-13 are not included with ramp assembly
E41519???A3001.
10
9
11
12
7
13
3
8
1
7
5
4
6
4
6
4
??? Represents color. Order parts per applicable color.
Color ???
Chevy Neutral NEU
Chevy Med. Grey MGY
1
4
5
2
3
6
Item Qty. Description Part No.
1
1
Ramp Assy, Base & Ext, 30" Manual, 2002 GM E41519???A3001
Ramp, Extension/30" Manual/2002 Venture E41503???
1 Ramp, Base/30" Manual/2002 Venture
22 Screw, #10-32 X 1/2" FL HD, HX SKT
22 Nut, #10-32 w/Lockwasher ZC PL
1 Hinge, Knuckles Cut Out, with Springs
2 Bumper, Rubber, Recess, .31/.32" O.D.
E41502???
17192P
18349
51554
10950
Item Qty. Description
11
12
13
7
8
9
10
2 Spring, Torsion, .406" O.D. x .065" WD x 1.85" LG
1 Cable, Latch, Swing-Out Ramp
2 Screw, #6 x 1/2", Oval, Phillips, Zinc
2 Bolt, 1/4-20 x 3/4", Flat, Socket, Cap Head
1 Button, Guide, .328" Dia., UHMW, Black
1 Bracket, Cable, Swing-Out Ramp, 2905
1 Latch, Ramp, 30" Swing-Out Ramp
Part No.
51570
51662
24136
18708
52576-2905
E50252
51652
Page 35
Repair Parts
Kneel Actuator Assembly
1
10
9
9
11
3
2
7
5
6
8
4
12
13
14
5
15
6
7
When replacing complete kneel system, remove items 5 and 7 from item 15. Discard item 15 and attach items 5 and 7 to axle-mounted chain bolt (item 6).
6
17
Item Qty.
1
1 1
2
3
4
5
6
7
8
2
1
1
1
1
2
2
Description Part No.
Kneel System Assy. *See Note Below E40281A
Actuator, Kneel E51410-06
Bracket, Manual Release Cable
Screw, #10-32 x 1/2”, Set
Cable, Manual Release
Pin, Cottered - 4 x 4 Leaf Chain
Bolt, Chain - 7/16-14 x 1-1/2” (4x4)
Pin, Cotter - 1/32” x 1/2” (4x4)
Chain, Leaf - 4x4-.5 Pitch x 18.5”
E50113
26613
EC42042
21759
27538
23173
27201R018.5
*Note: Assembly E40281A contains Items 1-15 with Qty. 1 of Item 6.
Item Qty.
9 2
10 1
11 1
12 1
13 1
14 1
15 1
16 1
17 1
Description
E-Clip, 1/2” Shaft
Pin, Kneel Actuator
Wmt, Bracket, Frame - Kneel
Roller Assy, Kneel Chain
Pin, Clevis - 1/2” x 2 1/4”
Pin, Cotter 1/8” x 1”
Bracket, Chain Retainer
Nut, Jam - 7/16-14, Hex
Adapter, Axle to Chain - Kneel
Page 36
Part No.
26810
E40325
E40281W
E40317A
10908
12359
E40295
14414
E40287
Repair Parts
Kneel Actuator Manual Release Assembly
6
5
1
3
2
4
3
4
1
2
5
6
Item Qty.
1
1
1
1
1
1
1
Description Part No.
Release Assembly (Items 1,2,4,5 & 6) E40335A
Release Weldment
Release Handle
E40335WBK
E40336BK
Pin, Cotter - 1/8” x 1/2”
Handle Grip - Black
E-Clip, 3/8” Shaft
Cable, Manual Release
30358*
26613
84383
EC42042
* Not included in assembly E40335A
Page 37
Specifications
The following specifications are basic to the GM
Entervan conversion (as equipped).
Weight:
• Overall Weight of Stock Van (depends on type of van): Approximately 3850 pounds
• Conversion Add-On Weight (depends on type and options): Approximately 350 pounds
Power source is 12 VDC battery with negative ground.
Electronic System Controller for power door and power ramp.
• Obstruction Sensing
Electromechanical Kneeling System (option) incorporating:
• Factory (OEM) General Motors load leveling suspension
• Heavy-duty weatherproof linear actuator with electric brake
• Industrial four-leaf roller chain
• Manual release (mechanical brake override)
The performance data contained within the Opera-
tions Cycle Times Chart provides general performance criteria. This information is compiled from tests conducted on standard Entervan conversions equipped with optional power features meeting the following constant operational specifications.
Operational Specifications:
• Environmental temperature of 72
°
F. Extremely low temperatures can moderately affect cycle time.
• Fully charged 12 volt DC power source. Low voltage will moderately affect test results.
• Door and ramp cycles timed with vehicle in kneeled (lowered) position.
Operations Cycle Times
Operation
Duration (Min. to Max.)
Actuator Run Time
Kneel (Down)
Door Open
Ramp Unfold
Ramp Fold
Door Close
Kneel (Up)
Lower Time only
Motor Run Time only
Fully Deployed
Actuator Run Time
Raise Time only
11.25 sec.
to 11.94 sec.
6.32 sec.
to 7.39 sec.
5.80 sec.
to 6.28 sec.
5.62 sec.
to 6.34 sec.
9.66 sec.
to 10.30 sec.
11.52 sec.
to 11.68 sec.
8.34 sec.
to 8.54 sec.
9.58 sec.
to 10.26 sec.
5.13 sec.
to 5.84 sec.
Page 38
Dimensions
Overall Height of Van
Overall Height of Van with Luggage Rack
Door Opening Usable Height (Slide Doors)
Interior Height at Center of Van
Interior Height at Driver and Passenger Positions
Ramp Length
Ramp Length (First Section Only)
Ramp Width (Usable Clear Opening)
Ramp Width
Ground Clearance at Frame
Ground Clearance at Slide Doors
Height at Floor
Interior Floor Length (Flat Ramp Area)
Overall Interior Floor Length
Interior Width Behind Driver Seat
Interior Width at Middle of Ramp
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
70-3/4"
73-1/2"
56"
59-1/2"
58"
52"
31-3/8"
30"
30-5/8"
5-1/2"
6-1/4"
9-3/8"
54"
89-1/2"
56"
60"
Due to manufacturing tolerances both with the OEM vehicle and the conversion components, all dimensions may vary slightly from those shown.
B A
C D
E
L K J
M
N
P O
F
G
H
I
Page 39
Warranty
In accordance with the GM 6 year/100,000 mile corrosion warranty, The Braun Corporation warrants to the purchaser of its Entervan conversion that the metal fabrication on or of the frame, floor and lowered door extension are free from defects in material and factory workmanship for a period of 6 years or 100,000 miles on the odometer, whichever occurs first. The Braun Corporation further warrants to the purchaser that the remainder of the modifications and alterations for associated parts are free from defects in material and workmanship for a period of 36 months or 36,000 miles, whichever comes first. For clarification purposes, the following chart outlines The Braun Corporation Entervan warranty coverage. Refer to your GM warranty information booklet for all GM OEM (factory) limited warranty details.
Years/Miles in Service
36 Months or
36,000 Miles
(whichever comes first)
Specific Area Covered
Entervan frame and floor structural components.
Entervan ramp, door and associated structural components.
Entervan electrical components including but not limited to switches, wires, relays, connectors and the controller.
Entervan electromechanical kneel systems including but not limited to electric actuator, chain, pulleys and associated hardware
Entervan appearance items including but not limited to interior floor covering and slide door lowered extension assemblies.
6 Year or
100,000 Miles
(whichever comes first)
Corrosion
Warranty see *Exceptions at right
Corrosion Warranty:
Entervan frame, floor and lower door modification metal fabrication corrosion applies to perforation only. Entervan lower slide door modification corrosion applies to outer-body sheet metal and paint.
Perforation is a rust-through condition such as an actual hole in the metal.
* Exceptions: Cosmetic or surface corrosion (resulting from stone chips for example) would not be covered or repaired under this coverage. If corrosion does not cause holes, and is not the result of usage and/or environmental conditions, repair coverage lasts for 3 years or 36,000 miles, whichever comes first.
Both the 6 year/100,000 mile corrosion and the 3 year/36,000 mile warranties described above commence on the date the conversion is put into service, providing the warranty registration card is completed and received by The Braun Corporation within thirty days of the purchase.
The Braun Corporation agrees to repair or replace any of its Entervan factory-installed parts found to be defective within the appropriate warranty period or mileage. This warranty also covers the cost of labor for the repair or replacement of said parts for one year provided that the repair is authorized by The Braun Corporation and carried out by an authorized service establishment (a Braun labor schedule determines the cost allowance for repairs).
The Braun Corporation will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate factory warranty authorization data and the repairs or replacement of the parts are completed by a factoryauthorized repairman. The factory authorization data, together with the name and location of the factoryauthorized repairman, can be obtained by either written or telephone contact with The Braun Corporation at the address appearing in this manual.
The return authorization procedure must be adhered to in order to process any warranty and repair claims (details on following page).
Page 40
The Braun Corporation reserves the right to designate where any warranty work is to be performed.
The Braun Corporation also reserves the right to examine any defective workmanship or part prior to any authorization of necessary repairs. This
Entervan warranty is not intended to replace or substitute any other warranties issued by the original manufacturer of the vehicle or other suppliers of components. This warranty shall not apply to any part or workmanship that may become defective due to misuse, neglect, accident or other casualty, modifications or alterations or unauthorized repairs. Further, this warranty shall not extend to parts or workmanship that may become defective because of the failure of anyone to operate the same in accordance with the printed instructions of The Braun Corporation or because of operation of the same beyond its capacity.
This warranty does not cover normal maintenance, service, or periodic adjustments necessitated by use or wear.
Warranty
Second buyers of a Braun Entervan conversion may transfer the remaining warranty, if any, by obtaining a transfer of warranty application from The
Braun Corporation. This application must be returned to The Braun Corporation within thirty days from the date you purchase the vehicle and proof of the date of purchasing must be supplied with the transfer of warranty application. There will be a minimum warranty transfer fee.
The Braun Corporation shall not be liable for any incidental or consequential damages resulting from any breach of warranty.
The Braun Corporation shall not be liable for towing charges, travel and lodging, or any other expense incurred due to the loss of use of vehicle or other reason.
Return Authorization Procedure
When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The Braun Corporation Product Support
Department. Call 1-800-THE LIFT (extension
3009) during normal working hours. Product
Support will issue a Return Material Authorization
(RMA) number and detail the procedures required for processing returns and/or authorizing credit.
The last eight digits of the vehicle identification number (VIN) must be provided when filing a
warranty claim or ordering parts.
Page 41
In-Floor Ramp Entervan Service Supplement 30530
Braun Corporation Product Bulletin
Subject:
Braun In-Floor Ramp-equipped Entervan
Effective:
February 2004 (published June 2004)
The front section of this service manual is applicable for Braun Entervan lowered floor conversions of GM minivans equipped with folding ramps.
Disregard this supplement if
you are servicing a folding ramp-equipped Entervan.
Refer to this supplement when troubleshooting an in-floor ramp-equipped Entervan or ordering replacement parts. An electrical schematic, a wiring diagram, ramp and motor assembly exploded views and a below-floor obstructions illustration applicable for the in-floor ramp conversion are provided.
Call 1-800-THE LIFT if you have any questions regarding this bulletin.
All illustrations, descriptions and specifications in this supplement are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Service:
Refer to the Maintenance and Service
Requirements section and the Safety Precautions appearing on page 2 of the front section of this manual before beginning service procedures.
Maintenance:
Keeping the in-floor ramp and ramp cassette area clean is the most effective preventive maintenance practice to exercise. Dirt, mud, snow, ice and other foreign objects entering the cassette could result in potential ramp problems. Stress this point and encourage the consumer to keep this area as clean as possible.
Troubleshooting:
The Troubleshooting section on pages 6-9 of the front section of this manual can be generally referred to with the exception of the ramp system. Refer to the electrical schematic, the wiring diagram and the ramp and motor assembly exploded views provided in this supplement when servicing or troubleshooting the in-floor ramp system.
Auxiliary Power Supply: Do not
connect auxiliary devices directly to the vehicle battery. Doing so
may result in damage to electrical system and/or electronic components
.
Two fuse blocks are provided as an auxiliary power source for dealer-installed auxiliary electrical device(s). Fuse block details, specifications and access procedures are provided on pages 11 and 12 of the front section of this manual.
Below Floor Obstructions:
When installing aftermarket equipment in an Entervan, obstructions below the floor must be avoided. Obstructions include wiring, fuel system, brake lines, etc.
Installers must be aware of these obstructions.
Refer to the illustration on page 3 of this supplement to avoid contacting or damaging vital components under the floor of an in-floor ramp-equipped
Entervan.
In-Floor Ramp Entervan Service Supplement 30530 Contents
Repair Parts
In-Floor Ramp Carriage and Motor Assembly ........................................................................................ 2
In-Floor Ramp Assembly ........................................................................................................................ 3
Below Floor Obstructions
.......................................................................................................................... 4
Troubleshooting
Power Door, In-Floor Ramp and Kneel Wiring Diagram ................................................................ 5A, 6A
Power Door, In-Floor Ramp and Kneel Electrical Schematic ........................................................ 5B, 6B
In-Floor Ramp Entervan Service Supplement 30530 Page 1
In-Floor Ramp Entervan Service Supplement 30530
24
In-Floor Ramp Carriage and Motor Assembly
26
19
11
6
5
23
3
18
2
20
27
1
14
7
12
30
17
15
28
22
7
21
13
9
25
32
8
23
16
4
10
31
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
Item Qty. Description
11
12
13
8
9
10
14
15
16
5
6
7
3
4
1
2
1 Carriage Plate Weldment
1 Gear Motor, 12 VDC/5.91 Ratio, Pitman
1 Attachment Plate Weldment
1 Roller Weldment, In-Floor Ramp
1 Motor Mount
2 Motor Standoff
2 Rod, Chrome, 1/2" Diameter
1 Assembly, Ball Screw, Nut, Bearing Block/Purch
1 Pin, Ramp Roller
6 Roller, Ramp, UHMW, Black
2 Coupler, Iron Spider Hub, 1/4" Bore
2 Slide Block
2 Plate, Tapped, #4-40, Microswitch
2 Tab, Contact, Microswitch
2 Bushing, Bronze, Flange, 1/4" I.D, 3/8" O.D.
1 Bushing, Flange, 3/8" I.D., Igus
Part No.
EC40027W
30312
EC40011W
EC40053W
EC40014
EC40042
EC40023
EC40018
EC40045
EC40041
EC42044
EC40012
24998
EC40036
30293
30292
Item Qty. Description
26
27
28
22
23
24
25
17
18
19
20
21
29
30
31
32
4 Bushing, Flange, 1/2" I.D., Igus
2 Screw, 1/4-20 x 3", SHCS
2 Screw, #10-32 x 3/8", Button Head, HXSK
2 Bolt, 1/4-20 x 3/4", Flat Socket Cap, Aito Bk.
4 Screw, #12-24 x 1-1/2", HSHCS
2 Screw, #14-28 x 5/8", HSHCS
6 Bolt, 1/4-20 x 3/4", Button Head, Allen
4 Screw, #10-32 x 3/8", Button Head, HXSK
4 Screw, #4-40 x 3/4", Round Head, Auto Black
4 Washer, 1/4", Flat, Auto Black
4 Washer, 1/4", Lock, Auto Black
2 Nut, 1/4-20, Nylock, Auto Black
4 Nut, #12-24, Hex
4 Nut, #10-32, With Lockwasher, Auto Black
2 E Clip, 1/4" Shaft, .21 Groove, Retainer
2 Microswitch, 125V AC, 30V DC, .1A
Part No.
30291
30344
27718
18708
30297
30298
20143
27718
11483
10062
10067
14614
11554
18349
30295
30296
Page 2 In-Floor Ramp Entervan Service Supplement 30530
29
In-Floor Ramp Entervan Service Supplement 30530
In-Floor Ramp Assembly
5
6
1
3
4
2
In-Floor Ramp Entervan Service Supplement 30530
??? Represents color. Order parts per applicable color.
Color
Chevy Neutral
???
NEU
Chevy Med. Grey MGY
3
4
1
2
5
6
Item Qty. Description
1 Ramp Assembly Complete, In-Floor, 30"
1 Ramp Assembly, In-Floor, 30" Aluminum
2 Bumper, Rubber, Recess, 31/32 " O.D.
2 Screw, #10-32 x 1/2", FHDHXS, With Patch
2 Nut, #10-32, With Lockwasher, Auto Black
8 Screw, #10-32 x 3/8", Button Head, HXSK
1 Carriage Plate Weldment
Part No.
EC40060A???
EC40010A???
10950
17192P
18349
27718
EC40027W
Page 3
In-Floor Ramp Entervan Service Supplement 30530
Below Floor Obstructions
When installing an electrical tie-down, power seat or other auxiliary electrical device in an Entervan, obstructions below the floor must be avoided. Obstructions include wiring, fuel system, brake lines, etc. Installers must be aware of these obstructions.
Vapor
Return
WARNING
Check for obstructions such as wires, gas lines, exhaust, etc. before drilling or cutting through floor.
Failure to do so may result in serious bodily injury and/or property damage.
Fuel
Return
Line
Main
Fuel
Line
(Tank to Filter)
Brake
Lines
Refer to the illustration when installing aftermarket equipment to avoid contacting or damaging vital components under the floor.
Drilling or cutting into such obstructions may result in potential hazards as well as property damage.
Note:
Some wiring harnesses shown may not be present. Avoid all harness locations.
Emergency
Brake
Cable
Fuel
Filter
Load Level
Switch
Fuel Fill
Hose
O.E.M. Air
Compressor
Rear Heat
Lines
Rear
A/C Lines
Page 4
In-Floor Ramp Entervan
Below Floor Obstructions
Main Power
Fuse Under Hood
Auxiliary
Fuse
Block
Under
Dash
Controller
Charcoal
Canister
Fuel Tank
Fuel System
Emission Lines
In-Floor Ramp Entervan Service Supplement 30530
O.E.M.
Wiring
Braun
Wiring
Fuel
System
Brake
System
Heat and
A/C
In-Floor Ramp Entervan Service Supplement 30530
Power Door, In-Floor Ramp and Kneel Wiring Diagram
24
12
23 22
11 10
21
9
20 19
8 7
18 17
6 5
16 15
4 3
14 13
2 1
24
12
23
11
22
10
21
9
20
8
19
7
18 17
6 5
16 15
4 3
14 13
2 1
NO.
1
2
10
11
8
9
12
5
6
7
3
4
COLOR / FUNCTION
NOT USED
A) GREY / RED (18 GA) ----- MAGNETIC ENTRY (
PRE-02/01/04)
B) GREY / RED (20 GA) ----- MAGNETIC ENTRY ( 02/01/04)
LT. GREEN (20 GA) ----- PARK SIGNAL
A) BLUE / ORANGE (18 GA) ----- DOOR OPEN SIGNAL (PRE-02/01/04)
B) ORANGE / LT. BLUE (20 GA) ----- DOOR OPEN SIGNAL (02/01/04)
NOT USED
YELLOW / BLACK (18 GA) ----- DOOR AJAR SIGNAL
BLACK (20 GA) ------ DEPLOYED SIGNAL
LT. BLUE (20 GA) ------ DOOR OPEN SIGNAL IN
YELLOW / WHITE (18 GA) ----- DOOR OPEN SIGNAL OUT
ORANGE / BLACK (20 GA) ------ UNLOCK SIGNAL
NOT USED
NOT USED
24-COND WIRE CODE
19
20
21
22
23
24
NO.
13
14
15
16
17
18
COLOR / FUNCTION
NOT USED
NOT USED
WHITE (20 GA) ----- STOWED SIGNAL
BLACK / BLUE (18 GA) ----- CLUTCH POWER FROM PSDM
WHITE / VIOLET (18 GA) ----- POWER TO CLUTCH
WHITE / BLACK (20 GA) ----- GROUND (SOME MODELS MAY
HAVE (2) WHITE / BLACK WIRES AT THIS PIN.)
NOT USED
BLACK / ORANGE (18 GA) ----- POWER TO DOOR MOTOR
BLACK / YELLOW (18 GA) ----- DOOR POWER FROM PSDM
NOT USED
NOT USED
NOT USED
1 2 3 4 5 6
1 2 3 4 5 6
NO.
5
6
3
4
1
2
6-COND WIRE CODE
COLOR / FUNCTION
#2C3 RED (12 GA.) - POWER
WHITE / RED (12 GA.) - COIL
NOT USED
ORANGE / BLACK (12 GA.) - RAMP GND
WHITE / RED / ORANGE (12 GA.) - RAMP PWR
BLACK (12 GA.) - GROUND
8-COND WIRE CODE
NO.
A
D
E
F
G
H
B
C
COLOR
WHITE JUMPER (20 GA.)
WHITE / GREY (20 GA.)
BLACK (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
J6
D C B A
H G F E
D
H
C
G
B A
F E
J1
P1
FS1
To OEM Auto
Level Control
Harness
Kneel Actuator
1 2
1 2
2-COND WIRE CODE
NO.
1
2
COLOR
YELLOW / BLACK (20 GA)
YELLOW / WHITE (18 GA)
P/J 5
NO.
1
2
2 1
2 1
2-COND WIRE CODE
COLOR
YELLOW / BLACK (18 GA) x 2
WHITE / BLACK (20 GA)
1 2
1 2
NO.
1
2
2-COND WIRE CODE
COLOR
YELLOW / BLACK (18 GA)
WHITE / BLACK (20 GA) -- SOME MODELS MAY
HAVE (2) WHITE / BLACK WIRES AT THIS PIN.
P4
J4
1 2
1 2
2-COND WIRE CODE
NO.
1
2
COLOR
BLACK (12 GA.)
#2C3 RED (12 GA.)
Controller
E40351A
J2
P2
J3
P3
1 2 3 4
1 2 3 4
NO.
3
4
1
2
4-COND WIRE CODE
COLOR
BLUE / BLACK (12 GA.)
WHITE (12 GA.)
BLACK (12 GA)
#2C3 RED (12 GA.)
E40346A
Ground
RL1
1 2 3 4
WH / RD (12 GA)
E40347A
BK (20 GA.)
FS2
FS3
WH / BK
(16 GA)
FS4
Kneel
Relay
RL2
Ground
RL3
Ground
To Door Motor (Black)
To OEM PSDM (Black)
To Door Clutch (Brown)
To OEM PSDM (Brown)
BC1
BC2
BC3
BC4
Driver Side
Dash Mounted
Door / Ramp
Operate Switch
29534
PSDM Power from Vehicle
(OEM Orange)
Passenger Side
Dash Mounted
Door / Ramp
Operate Switch
29534
RL4
CUT
XXXX
RL5 RL6
RL7
Power Feed to PSDM
(OEM Orange)
Circuit
Breaker
(30 Amp.)
Optional
Magnetic Entry
1 2 3 4
4-COND WIRE CODE
NO.
3
4
1
2
COLOR
BLACK / ORANGE (18 GA)
BLACK / YELLOW (18 GA)
WHITE / VIOLET (18 GA)
BLACK / BLUE (18 GA)
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
E40303A
1 2 1 2
2
2-COND WIRE CODE
NO.
1
COLOR
A) GREY / RED (18 GA) BEFORE 02/01/04
B) GREY / RED (20 GA)
AFTER 02/01/04
WHITE / BLACK (20 GA)
2 1 2 1
2
2-COND WIRE CODE
NO.
1
COLOR
A) GREY / RED (18 GA) BEFORE 02/01/04
B) GREY / RED (20 GA)
AFTER 02/01/04
WHITE / BLACK (20 GA)
4 3 2 1
4 3 2 1
4-COND WIRE CODE
NO.
3
4
1
2
COLOR
BLACK / ORANGE (18 GA)
BLACK / YELLOW (18 GA)
WHITE / VIOLET (18 GA)
BLACK / BLUE (18 GA)
P/J 8
P/J 9
E42130A
2 Diode Cap
29742
To OEM
Door Ajar Switch
P 21
C B A
C B A
3-COND WIRE CODE
NO.
A
B
C
COLOR
YELLOW / BLACK (20 GA.)
ORANGE (20 GA)
BK (20 GA) & WHITE / BLACK (20 GA)
P 20
P/J 18
C-Pillar Door / Ramp
Operate Switch E42132
P 17
J 19
To OEM
Door Ajar
Harness
C B A
C B A
NO.
A
B
C
3-COND WIRE CODE
COLOR
LT. BLUE (20 GA) -- SOME MODELS MAY
HAVE (2) LT. BLUE WIRES AT THIS PIN.
YELLOW / WHITE (18 GA)
LT. GREEN (20 GA)
OR / BK (20 GA)
A B C
A B C
3-COND WIRE CODE
NO.
A
B
C
COLOR
YELLOW / WHITE (18 GA)
ORANGE (20 GA)
BLACK (20 GA)
F E D C B A
F E D C B A
NO.
E
F
C
D
A
B
6-COND WIRE CODE
COLOR
LT. BLUE (20 GA.)
NOT USED
NOT USED
NOT USED
WHITE / BLACK (20 GA.)
NOT USED
P/J 16
P/J 11
A B C
A B C
NO.
A
B
C
3-COND WIRE CODE
COLOR
LT. BLUE / BLUE (18 GA)
YELLOW / WHITE (18 GA)
LT. GREEN (20 GA)
N.C.
NC
N.O.
NO
COM
COM.
Ramp Stowed
Microswitch
J 23
#1 WH
N.C.
COM.
#207 WH / BK
N.C.
NC
N.O.
NO
COM
COM.
J 24
#201 BK
N.O.
COM.
#207 WH / BK
Ramp Deployed
Microswitch
1
4
2
5
3
6
P/J 22
1 2
4 5
3
6
6-COND WIRE CODE
NO.
1
2
3
4
5
6
COLOR
WHITE / RED / ORANGE (12 GA)
ORANGE / BLACK (12 GA)
BLACK (20 GA)
WHITE (20 GA)
WHITE / BLACK (20 GA)
NOT USED
52038A-96A8
6-COND WIRE CODE
NO.
1
2
3
4
5
6
COLOR
#26 WHITE / RED / ORANGE
#210 ORANGE / BLACK
#201 BLACK
#1 WHITE
#207 WHITE / BLACK
NOT USED
J 15
To OEM
PSDM
OR / BK (20 GA.)
E40341A
W 1
To OR/BK Wire in Cavity G4 of
C200 (Circuit 781)
3
6
2
5 4
1
3 2 1
6 5 4
BC6
E40296A
FS5
FS6
7 8 9 10 11 12 13 14 15
7 8 9 10 11 12 13 14 15
9-COND WIRE CODE
NO.
7
8
9
10
11
12
13
14
15
COLOR
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
YELLOW / WHITE (18 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
BLACK (20 GA)
RL11
-
+
Ramp Motor
P 14
To OEM
PSDM
Harness
RL12
AUX.
BAT.
Circuit Breaker
(10 Amp. - 24V)
#210 OR / BK
15 14 13 12 11 10 9 8 7
15 14 13 12 11 10 9 8 7
9-COND WIRE CODE
NO.
7
8
9
10
11
12
13
14
15
COLOR
BLACK (20 GA.)
BLACK (20 GA.)
BLACK (20 GA.)
LT. BLUE / BLUE (18 GA.)
BLACK (20 GA.)
BLACK (20 GA.)
BLACK (20 GA.)
BLACK (20 GA.) & LT GN (20 GA.)
BLACK (20 GA.)
P7
A B C D
E F G H
To OEM Auto
Level Control
Sensor
A B
E F
C
G
D
H
MS1 MS2 MS3 MS4
Open / Close
RD (N.C.)
WH (N.O.)
BK (COM.)
E40305A
GY / RD (20 GA)
WH / BK (20 GA)
P/J 10
2 1 2 1
NO.
1
2
2-COND WIRE CODE
COLOR
A) BLUE / ORANGE (18 GA)
BEFORE 02/01/04
B) ORANGE / LT. BU (20 GA) AFTER 02/01/04
WHITE / BLACK (20 GA)
Door Full Open
Microswitch
NO.
G
H
D
E
F
A
B
C
8-COND WIRE CODE
COLOR
WHITE JUMPER (20 GA.)
WHITE / GREY (20 GA.)
BLACK / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
WHITE / GREY (20 GA.)
E40313A
LT. BU / WH (18 GA)
Splice to
Passenger B-Pillar
Open / Close Switch
(BU / LT. BU)
LT. BK (18 GA)
Ground
BC5
RL8
C.
RL9
N.O.
RL10
N.C.
OR / LT BU (20 GA)
WH / BK (20 GA)
1 2 1 2
NO.
1
2
2-COND WIRE CODE
COLOR
A) BLUE / ORANGE (18 GA)
BEFORE 02/01/04
B) ORANGE / LT. BU (20 GA) AFTER 02/01/04
WHITE / BLACK (20 GA)
DRAWING SHOWN WITH:
• VEHICLE IN PARK
• RAMP STOWED
• DOOR CLOSED
Page 5A In-Floor Ramp Entervan Service Supplement 30530 Page 6A
Unfold for
,
Kneel
Page 13B
In-Floor Ramp Entervan Service Supplement 30530
Power Door, In-Floor Ramp and Kneel Electrical Schematic
LT. GN (20 GA)
P16-C
LT. GN (20 GA)
YL / WH (18 GA)
P16-B
YL / WH (18 GA)
LT. BU (20 GA)
P16-A
LT. BU / BU (18 GA)
P4-15
P4-7
P4-6
P4-8
P4-9
P4-3
P4-16
P4-17
P4-21
P4-20
P4-10
P4-4
P4-18
P4-2
P5-A
KNEEL
ACTUATOR
RD
M
BK
P5-B
WH (12 GA)
Controller
E40351A
P1-2
P1-5
P1-4
P1-1
P1-6
P3-2
P3-1
RL1
P3-3
BK (12 GA)
P3-4
#2C3 RD (12 GA)
P2-1
BK (12 GA)
P2-2
#2C3 R (12 GA)
RL3
WH / RD / OR (12 GA)
OR / BK (12 GA)
#2C3 RD (12 GA)
BK (12 GA)
KNEEL
RELAY
85
86
30
87
WH (20 GA)
87A
BK / GY
(20 GA)
BK (20 GA)
To Auto Level Control Sensor
P7-C P7-A P7-B P7-D P7-H P7-E P7-G P7-F
J6-C J6-A J6-B J6-D J6-H J6-E J6-G J6-F
To Auto Level Control Harness
RL2
#2A3 RD (10 GA)
CIRCUIT
BREAKER
(30 Amp.)
RL4
RL5
AUX.
(OEM OR)
RL6
RL7
X
X
CUT
(OEM OR)
BAT.
PSDM Power from Vehicle
Power Feed to PSDM
P9-1
GY / RD (20 GA) HW
P9-2
WH / BK (20 GA)
P10-2
P10-1
WH / BK (20 GA)
OR / LT BU (20 GA)
BK
C
NO
NC
Optional
Magnetic Entry
(Open & Close)
RL9
C
NO
RL10
Door Full Open
Microswitch
NC
OR / BK (20 GA)
P11-1
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
P8-1
P8-2
P8-3
P8-4
OR / BK (20 GA)
BK / OR (18 GA)
BK / YL (18 GA)
WH / VT (18 GA)
BK / BU (18 GA)
W1
To OR/BK Wire in Cavity G4 of C200
(Circuit 781)
BC1
To Door Motor (Black)
BC2
To OEM PSDM (Black)
BC3
To Door Clutch (Brown)
BC4
To OEM PSDM (Brown)
C-Pilar
Door / Ramp
Operate Switch
E42132
P 17
W / BK (20 GA)
Driver Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS1 MS2
To OEM PSDM
Passenger Side
Dash Mounted
Door / Ramp
Operate Switch
29534
MS3 MS4
LT. BK (18 GA)
Splice to Passenger B-Pilar
Open/Close Switch
BC5 (BU / LT. BU)
LT. BU / WH (18 GA)
RL8
WH / BK (20 GA)
J19-C
To OEM Door Ajar Harn
BK (20 GA)
WH / BK (20 GA)
P18-2
WH / BK (20 GA)
P21-C
To OEM Door Ajar Switch
P21-A
To OEM Door Ajar Switch
YL / BK (18 GA)
J19-A
To OEM Door Ajar Harn
J19-B
To OEM Door Ajar Harn
P18-1
YL / BK (18 GA)
YL / BK (18 GA)
P20-1
YL / WH (18 GA)
P20-2
OR (20 GA)
2-Diode Cap
P21-B
29742
To OEM Door Ajar Switch
RAMP STOWED
MICROSWITCH
J23-COM
C
NO
NC
J23-NC
#1 WH
BC6
#207 WH / BK
RAMP DEPLOYED
MICROSWITCH
NO
J24-NO
#201 BK
C
J24-COM
NC
P22-5
WH / BK (20 GA)
P22-3
BK (20 GA)
WH (20 GA)
WH / RD / OR (12 GA)
P22-1
P22-2
OR / BK (12 GA)
P22-4
#207 W / BK
#201 BK
#1 WH
#26 WH / RD / OR
#210 OR / BK
RL11
AUX.
FS5
RL12
BAT.
RAMP
MOTOR
BK
-
M
RD
+
#210 OR / BK
FS6
CIRCUIT BREAKER
(10 Amp. - 24V)
To OEM PSDM Harness
DESCRIPTION
CHASSIS GROUND
CIRCUIT BREAKER
CONNECTORS
DIODE
JUNCTION
MOTOR
SWITCH
MICROSWITCH
RELAY
DRAWING SHOWN WITH:
• VEHICLE IN PARK
• RAMP STOWED
• DOOR CLOSED
SYMBOL
M
NO
C
85
30
NC
86
87
87A
In-Floor Ramp Entervan Service Supplement 30530 Page 14B
Over 300 Braun
Dealers Worldwide
"Providing Access to the World"
®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT (574) 946-6153 FAX: (574) 946-4670
R
featuring
2002 and Newer
Wheelchair-Accessible
Lowered Floor Conversion
Braun Entervan
®
Limited Warranty
The Braun Corporation agrees to repair or replace any of its Entervan factory-installed parts found to be defective within the appropriate warranty period or mileage. This warranty also covers the cost of labor for the repair or replacement of said parts for one year provided that the repair is authorized by The Braun
Corporation and carried out by an authorized service establishment (a Braun labor schedule determines the cost allowance for repairs). The Braun Corporation will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate factory warranty authorization data and the repairs or replacement of the parts are completed by a factory-authorized repairman. The factory authorization data, together with the name and location of the factory-authorized repairman, can be obtained by either written or telephone contact with The Braun Corporation at the address listed below.
The return authorization procedure must be adhered to in order to process any warranty and repair claims.
The Braun Corporation reserves the right to designate where any warranty work is to be performed.
The Braun Corporation also reserves the right to examine any defective workmanship or part prior to any authorization of necessary repairs. This Entervan warranty isn’t intended to replace or substitute any other warranties issued by the original manufacturer of the vehicle or other suppliers of components. This warranty shall not apply to any part or workmanship that may become defective due to misuse, neglect, accident or other casualty, modifications or alterations or unauthorized repairs. Further, this warranty shall not extend to parts or workmanship that may become defective because of the failure of anyone to operate the same in accordance with the printed instructions of The Braun Corporation or because of operation of the same beyond its capacity.
This warranty does not cover normal maintenance, service, or periodic adjustments necessitated by use or wear.
Second buyers of a Braun Entervan conversion may transfer the remaining warranty, if any, by obtaining a transfer of warranty application from The Braun Corporation. This application must be returned to The
Braun Corporation within thirty days from the date you purchase the vehicle and proof of the date of purchasing must be supplied with the transfer of warranty application. There will be a minimum warranty transfer fee.
The Braun Corporation shall not be liable for any incidental or consequential damages resulting from any breach of warranty.
The Braun Corporation shall not be liable for towing charges, travel and lodging, or any other expense incurred due to the loss of use of vehicle or other reason.
Note: See Warranty section within manual for detailed warranty coverage chart.
"Providing Access to the World"
®
®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT (574) 946-6153 FAX: (574) 946-4670
R
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