广告
广告
0 -
Service-Manual
0 - 2
0
Infusomat P, German . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2174
Infusomat P, French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2182
Infusomat P, Dutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2190
Infusomat P, Italian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2204
Infusomat P, Danish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2298
Infusomat P, Norwegian . . . . . . . . . . . . . . . . . . . . . . . . . 871 2301
Infusomat P, Swedish. . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2310
Infusomat P, Finnish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2336
Infusomat P, Czech. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2344
Infusomat P, Polish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2352
Infusomat P, English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2212
Infusomat P, English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2379
Infusomat P, Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2263
Infusomat P, Portuguese . . . . . . . . . . . . . . . . . . . . . . . . . 871 2271
Infusomat P, Turkish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2280
Infusomat P, English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2387
Infusomat P, Dutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2395
Infusomat P, Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871 2409
Infusomat P, Portuguese . . . . . . . . . . . . . . . . . . . . . . . . . 871 2417
Infusomat P 2.0gb
Infusomat P 2.0gb
0 -
0
Repair and Inspection only by Trained Technicians
Spare Parts and Test Equipment
Entry for the Product Training
Ordering of Spare Parts and Test Equipment
Braun fluid manager system (fm system)
Structure of the Service Program
Start / Quit the Service Program
0 - 3
0 - 4
0
Table of Contents
2. Electrical Safety Inspection as per IEC/EN60 601-1
Test Equipment and Special Tools
Revision Service-Documentation
Infusomat P 2.0gb
0 -
0
The following notes should be observed:
Infusomat P 2.0gb
The present manual is for your information only. The possession of this manual does not authorize the performance of service work.
Service tasks may only be executed by persons, who
have received appropriate training on the system from B.
Braun
are included in the revision service
possess the necessary test equipment and mechanical aids, and
fulfil the personal requirements (training and knowledge).
B. Braun also recommends training on the technical safety inspections, or to perform at least the steps indicated in the current version of the manual, as:
the TSI requires that the instructions in the manuals are observed
the manuals are a reference for measurements
depending on the unit type, the service program must be called up which may lead to a dangerous unit condition in the case of an inappropriate operation. Furthermore, a special service connector may be necessary.
This manual version corresponds to the state when the manual was written. Technical changes, especially software modifications must always be expected. The state of the revision is indicated by the index number on the title page.
The possession of this manual does not automatically mean inclusion in the revision service. You will be included in the revision service after:
technical training by B. Braun Melsungen or
a written order placed with the sales department of B. Braun
(incurred costs).
B. Braun Melsungen AG does not assume any responsibility for injuries to persons, property damages or other damages caused by:
the use of a wrong manual, or a manual which does not correspond to the revision state for maintenance, repair, and service tasks
the non-inclusion of the service technician in the revision service
technicians who have not participated in a technical training course for the specific B. Braun unit.
0 - 5
0 - 6
0
Important Information on this Manual
B. Braun is certified in accordance with DIN ISO 9001 and DIN EN
46 001. This certification also includes maintenance and service.
The Infusomat P complies with the IEC/EN60601-1 and
IEC/EN60601-2-24 standards and is certified with the CE label according to the EC directive 93/42/EC.
Training may only be performed by B. Braun. The possession of the manual does not authorize the performance of repairs. The instructions on electrostatic sensitive components (ESD standards) must be observed.
An electrical check must be performed following each repair
Only use original spare parts from the manufacturer. Do not tamper with assembly groups which can only be exchanged completely. The spare parts required are listed in the repair instructions.
The inspection personnel is responsible for the calibration of the test equipment. Original test equipment can be calibrated at the works of B. Braun. Further information is available upon request.
Additional notes and warnings are set off as follows:
Gives additional or special notes on information and working steps.
Is used for working steps which may result in damage to the unit, system or to a connected device.
IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL
INJURY.
Infusomat P 2.0gb
0 - 8
0 -
0
B. Braun Melsungen AG
Stadtwald Haus 6
D-34 212 Melsungen
Germany
Dieter Gundlach Tel.:
Fax:
Only via the responsible representative
+49 5661 71 - 37 74
+49 5661 71 - 28 81
B. Braun Melsungen AG
P.O. Box 11 20
D-34209 Melsungen
Germany
Tel.:
Fax:
+49 800 2 27 28 24
+49 5661 71 37 98
B. Braun Melsungen AG
Schwarzenberger Weg 73-79
Wareneingang Werk C
D-34 212 Melsungen
Germany
Tel.:
Fax:
Mr. Tippel, Mr. Clobes
Tel.: +49 56 61 71 - 35 25
Fax: +49 56 61 71 - 35 26
E-Mail: [email protected]
E-Mail: [email protected]
+49 5661 71 36 28/29
+49 5661 71 35 50
Dr. Wilhelm Wucherpfennig
Fax: +49 56 61 71 - 46 36
E-Mail: [email protected]
Brückner GmbH, Germany
Infusomat P 2.0gb 0 - 7
0
General Information
For your notes:
0 - 8 Infusomat P 2.0gb
1 - 10
Handle
Door Lock
1 -
1
Guide for Short Pole Clamp
The Infusomat P is a compact volumetric peristaltic infusion pump.
Standard delivery rate range 0.1 to 999.9 ml/h
The unit is operated via a membrane keypad. It is equipped with an LCD (liquid crystal display) for the display of the delivery rate and the operating support of the user. Two control LEDs display alarms, and the running of the infusion pump.
Drop Sensor
Flow Inhibitor
MFC-Socket
Peristaltic Pump
LCD Display
Softkeys
Keypad
Barcode Label
Control LEDs
Fig.: 1 - 1 Unit Design Infusomat P
Optical
Interface fm Recessed Plug
Potential Equalization
Bolt
Drop Sensor Socket
Mains Connection
Air Sensor
IP 003
A barcode label is attached to the left front side of new Infusomat
P unit versions which can be retrofitted on previous devices. This barcode label is used to read the serial and DIANET type number via a scanner when the Infusomat P is operated in an fm-system.
Infusomat P 2.0gb 1 - 1
1
System Overview
Switch On
Tube Selection
5
Set Delivery Rate
Start Infusion
Standard Operation
Preselected Volume
Stop Infusion
Recall Info
Call up Bolus
KOR Mode
2
Service Plug,
Inserted ...
1
Preselected Time
Rate Calculation
Special Functions ...
3
Dose Calculation
5
Bolus Function
Standby Function
Drug Change
CC Mode
4
Occlusion Pressure
Drop Control
Piggyback
5
Battery Capacity
Data Lock
Alarm Tone
6
Contrast Setting
Clock
5
Change Delivery Rate
1
See service program diagram
2
Only when preselected time or preselected volume has expired
3
Please pay attention to the activation in service program
4
Only available with IFPC
5
From software IFPe, IFPE
6
From software IFPE
Fig.: 1 - 2
1 - 2
See Instructions for Use for detailed information.
Infusomat P 2.0gb
System Overview
1
Two independent software-controlled microprocessor systems control and monitor the hardware. On the basis of their functions, they are defined respectively as a control and a function processor. Both systems work with independent clock frequencies and have access to different program and data memories. All safetyrelevant functions are handled by both processors and the results are counter checked (CF- and FC-latch).
The input via the keypad is fed to both processors. Additionally the acknowledgement signal of the ON/OFF key is fed to the mains power supply logic (voltage E/A-TAS). The function processor has also access to this logic via E/A-INT.
Description of the voltage signals
Fig.: 1 - 3
Infusomat P 2.0gb 1 - 3
1 - 4
1
System Overview
The voltage supply is generated either directly from mains, via the
FM plug (14 V connection to the fluid manager system), or via the
MFC connector (11 to 16 V) and as an internal supply via the internal 7.2 V NiCD battery. The mains module is available in three versions: 230 V, 220 / 230 / 240 V and 100 / 110 / 120 V. The rated voltage has a tolerance of + 10% to – 15 %.
A voltage of 11 V to 18 V is available after transformation and rectification. This voltage is fed to the battery charge circuit and the unit supply. This is also valid for an external 12 V supply from the
MFC or FM plug. The FET V10 switches between the external and the internal voltage supply. The transistor V10b works as an ON/
OFF switch for the operating voltages UBS, UMOT and +5V. The
+5V supplies the complete electronics including the double channel microprocessor system. A window comparator constantly monitors the +5V for undervoltage or overvoltage. The function is checked during switch-on. The operating voltage UBS supplies the stepper motor and the UMOT, the stepper motor drive.
The transistor V47 switches the operating voltage UMOT. In case of an alarm the motor is switched off by V47. Additionally the switching function of the transistor is checked during the switchon test.
The circuit has two separate assembly groups with separate supply voltages UBA and UBB. The ON/OFF circuit has a retriggerable delay switch-off. A follow-up charging circuit drives the transistor V10b.
The alarm logic (operating voltage UBB) is an RS latch. This is set when the unit is running and activates the alarm circuit. The alarm buzzer and drive are also driven by UBB. The ON/OFF circuit is activated and the voltage supply is switched on by pressing the
ON/OFF key. The alarm latch is reset simultaneously. A function test of the voltage monitoring, motor circuit and alarm activation is performed. The voltage supply is maintained by cyclic self-holding pulses fed to the logic. The alarm latch is also activated.
Infusomat P 2.0gb
System Overview
1
Fig.: 1 - 4
+5V
5V-HT
5V-LT
AK-I
AK-LAD
AK-Test
ALA-UB
CS
DI
DO
E/A-INT
E/A-ST
Voltage Supply Electronic
Overvoltage Test
Undervoltage Test
Battery Charge and Discharge Current
Battery Capacity ON/OFF
Battery Test
Operating Voltage Alarm
Chip Select
Data Input
Data Output
ON/OFF by Microprocessor
ON/OFF Status
Table 1 - 1 Signal Table (Part 1 of 2)
Infusomat P 2.0gb
RDE
RES
RES-F
RES-K
RTS
Rx
PKS2
PKSS
PRS
PRS-F
PKSS
PRS.RUF
Pump Head Sensor 2
Pump Head Sensor Control
Staff Call Relay Control
Staff Call Relay Function Channel
Pump Head Sensor Control
Staff Call Relay Control
Rate Display Enable
Power on Reset
Reset Function Channel
Reset Control Channel
Return to Send (DIANET)
Receive Data
1 - 5
1 - 6
1
System Overview
E/A-TAS
EDB
FMC-F
FMC-K
UEXT-N
UEXT-P
UFM-P
LFCL
LFDA
LFS
LFSEL
LFT
MISO
PH0
PH1
PH2
PH3
MOSI
MOTEIN
MS
P-ENA
PKS
PKS1
Table 1 - 1 Signal Table (Part 2 of 2)
ON/OFF Key
Electronic Occlusion Pressure
FM Connection Function Channel
FM Connection Control Channel
External 12V Supply (-)
External 12V Supply (+)
External 12V Supply (FM)
Air Sensor Clock
Air Sensor Data
Air Sensor Signal
Air Sensor Selection
Air Sensor Reset
Serial Data Output Interface
Serial Data Input Interface
Motor ON
Motor Control
Port Enable
Phase 0
Phase 1
Phase 2
Phase 3
Pump Cover Sensor
Pump Head Sensor 1
SCK
TD-A0
TD-A1
TD-A2
TD-A3
TD6
TD7
TSA
TSCL
TD-E
TD-R/W
TD4
TD5
TSE
TSR
TSS
Tx
UBA, UBB
UBS
UBS-M
UMOT
UMOT-M
URTC
Serial Data Lock
Text Display Address 0
Text Display Address 1
Text Display Address 2
Text Display Address 3
Text Display Enable
Text Display Read/Write
Text Display Data 4
Text Display Data 5
Text Display Data 6
Text Display Data 7
Drop Sensor Output
Drop Sensor Clock
Drop Sensor Receiver
Drop Sensor Regulation
Drop Sensor Control
Transmit Data
Supply Voltage for Alarm, On/Off Logic, RTC
Switched Operating Voltage UB
UBS Measurement Line
Supply Voltage of Motor Drive
UMOT Measurement Line
Supply Voltage Clock Module
When the unit is connected to mains the unit supply voltage is switched on for the duration of the switch-off delay time. If the microprocessor recognizes a sufficient mains voltage for the charging, the voltage supply is maintained. In this case only a battery balance is carried out, because a key was not pressed. The actual battery capacity and the battery operting hours are displayed in the LCD. The unit is switched off when the ON/OFF key is pressed for at least 2 seconds. Thereby the self-holding is triggered and the alarm latch is reset with a delay. After another 20 seconds the unit is switched off, because the pulses are missing.
If the Infusomat P is switched off in mains operation with the ON/
OFF key, the internal mains voltage is still present.
In mains operation the battery function is checked during the switch-on test. Therefor the charge and discharge current is
Infusomat P 2.0gb
System Overview
1 measured and the charging of the battery is interrupted for the duration of the measurement.
The battery function is monitored by the following data: charge current, discharge current and time, and self-discharge time. In battery operation the battery function is checked during the switch-on test. The theoretical load condition is read from the clock module of the battery. Then the battery is connected to UBS and the voltage is measured. If the minimum requirements are not reached a battery alarm is activated.
The alarm generation consists of:
Standstill of pump due to switch-off of MS (motor circuit) and UMOT (motor operating voltage)
Audible alarm due to the drive of the buzzer or the loudspeaker via ALA-AK (control channel) or via ALA-UB
Optical alarm. Is displayed in the LCD and a separate LED display. Additionally the set rate flashes with AAA.A.
Staff call via the MFC staff call cable.
The user must check the optical and audible alarm during the switch-on test. An alarm must be activated to test the staff call alarm of the Infusomat P, e.g. open pump cover during operation.
The pump head is driven by a stepper motor. Each full step of the motor is realized by 5 microsteps. The motor is driven by an FET output stage. The function processor controls the motor with the
MS signal. A slot disc which is mounted on the pump head axle is scanned by two light barriers (PKS1 and PKS2 signal). Thereby the control microprocessor monitors the direction of rotation and speed of the pump head.
The pump head position is also determined with the PKS2 signal.
The motor can therefore be accelerated during the withdrawal phase. Thus a nearly pluse-free flow is realized in the lower delivery range (<100 ml/h). The total pump head cycles and running time are available in the service program under history data.
Infusomat P 2.0gb 1 - 7
1 - 8
1
System Overview
The Infusomat P has a linear peristaltic pump. This pump has 12 slides which are driven by a camshaft.
When the pump cover is closed, the pump tube is squeezed (occlusion) by at least one of the slides, independent of the pump head position. The complete pump unit is mounted behind the front panel in the cabinet frame. The hinges and the locking bow for the pump cover are led through the front panel. The pump cover is automatically closed when the operating unit door is closed.
The slides are pressed against the pump cover by a spring system in the pump unit. Thereby a delivery pressure is realized and mechanically limited by the springs.
If the pressure limit is exceeded there is no volume delivery. The drop sensor activates an alarm. If one of the springs fails, the spring system will ensure that an unsafe condition cannot occur
(free flow). The two remaining springs ensure an appropriately high occlusion pressure.
The electronic occlusion sensor is mounted on the output side of the pump. A spring pressure loaded slide is seated on the infusion line. An increase of pressure in the infusion line leads to a deflection of the coil core via the pressure slide. The depth of immersion is measured inductively. When a preset pressure threshold is reached the pump drive is switched off, and an alarm is activated.
The electronic occlusion pressure is a single channel circuit. In case of a failure, the mechanically limited maximum pressure can be reached.
Function processor: MS signal to switch-off the motor drive. -
Control processor: MOTEIN signal to switch-off the drive of the motor operating voltage.
The Infusomat P is equipped with a computer interface. It can be connected to the optical interface or via the MFC service plug. To activate the computer operation please ask for a detailed description from B. Braun.
Until software version IFPC: DIANET
From software version IFPe, IFPE Dianet
Star
Infusomat P 2.0gb
System Overview
1
The Infusomat P can be operated as a stand-alone unit or integrated in an intensive care unit, e.g. the B. Braun fluid manager system (fm system). It is integrated by simply snapping the unit into the system.
Mains supply and data communication are automatically connected. Thereby data acquisition and transmission to higher computer system levels are possible.
Fig.: 1 - 5
Infusomat P 2.0gb 1 - 9
1 - 10
1
System Overview
Mounting clip for drop chamber ”TK 2000” . . . . . . . . 3477 3223
Mounting clip for drop chamber ”Intrafix P” . . . . . . . 3477 3215
Universal adapter for drop sensor . . . . . . . . . . . . . . . . 0871 1747
Drop sensor, complete . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 578A
Short infusion pole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0870 1644
Drop chamber holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3088
Mains lead (200-240V~) . . . . . . . . . . . . . . . . . . . . . . . . 3450 2718
Mains lead (100-120V~) . . . . . . . . . . . . . . . . . . . . . . . . 3450 5423
Mains lead USA / CAN . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5393
Universal clamp, complete. . . . . . . . . . . . . . . . . . . . . . . 3450 5857
Pole Clamp (rotating) . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 8482
Infusomat P 2.0gb
2 - 6
2 -
2
Position
Digit
1 2 3 4 5 6 7 8 9
Revision Level
Hardware Identification
Software Group
Infusomat P
Fig.: 2 - 1 Coding
Update-Kit IFPC02002 . . . . . . . . . . . . . . . . . . . . . . . . . 3450 6462
Update-Kit IFPe02003 . . . . . . . . . . . . . . . . . . . . . . . . . . On request
Update-Kit IFPE13003 . . . . . . . . . . . . . . . . . . . . . . . . . On request
(only units with controller board with loudspeaker)
MFC interface line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0871 1661
The higher digit always replaces the lower digit for the revision level, e.g. IFPE13003 replaces IFPE13002.
When the software group changes (IFPE13002) the unit functions are changed, too. Therefore unit users must be informed (e.g. instruct the user and exchange the instructions for use – software coding, e.g. IFPE is on the cover page of the instructions for use.)
Mark the unit after having updated the software! The new software version must be clearly recognizable.
Only update from old to new software versions, never in reverse order (e.g. never update from IFPC02002 to IFPC02001!).
All units used in one ward should have the same software status and basic setup to avoid operator mistakes.
Software updates must be reported to B. Braun for registration.
Observe the notes of the update program and the supplements!
Infusomat P 2.0gb 2 - 1
2 - 2
2
Software
Basic software
(Must not be used any more. Please contact the Technical
Service of B. Braun).
No optical staff call after power up (fluid manager system)
Optimized air sensor evaluation
Manual bolus volume limited to 99.9 ml
Optimized special bolus function
Preselected volume and time counted down to 0
Long-time compensation of delivery rate
Interface changed to DIANET
Star
(not compatible with Dianet)
New special function Piggyback
New special function clock
Storage of alarms in case of malfunctions, which can be recalled in the service program menu 230
Tube selection menu
Calibration occlusion sensor
Tube update
Only controller board with loudspeaker
Alarm volume can be set
History function
Optimized dose calculation
Infusomat P 2.0gb
Software
2
7 Segment Display
Alarms of the function processor 80c535 are displayed in the text field of the LCD. Alarms of the control processor 68HC11 are displayed in the 7 segment display. The alarms help to troubleshoot unit malfunctions. As not all malfunctions can be considered, unit malfunctions with different messages, which are not listed, can be displayed, or there may be no message.
Detected unit alarms are displayed in the text field as ”Unit
Alarms” in the selected language. Additionally the error number is displayed in the text field.
Fig.: 2 - 2
110
111
112
113
106
107
108
109
116
117
118
119
120
100
101
102
103
104
105
Table 2 - 1
Text Field
defective RAM memory
UMOT cannot be switched on
UMOT still switched on despite overvoltage
UMOT still switched on despite MOTEIN=0
UMOT still switched on despite undervoltage
ON/OFF key pressed longer than 14 sec defective air sensor (calibration value?) defective program memory defective program flow different number of pump head cycles different keypad gaps between 80c838 and 68hc11 different program versions between 80c535 and 68hc11 defective program flow testbit!=0 out of switch-on test defective program memory - text defective program memory - text does not match with program reset during active operation defective program memory transit time ROM-test defective program memory tube parameters
Infusomat P 2.0gb 2 - 3
2 - 4
2
Software
FF07
FF08
FF09
FF10
FF12
FF14
FF16
FF17
FF01
FF02 dummy for test battery not present / missing battery current
FF03
FF04
FF05
FF06 defective RAM memory defective program memory - ROM test error 1 defective program memory - ROM test error 2 calibration data error from EEPROM pump head cycle not plausible failure / inaccuracy of system clock failure 100msec system clock reset during active operation no dynamic pressure sensor signal (EDB) defective temperature sensor defective membrane keypad (from IFPe02003) defective program memory tube parameters
Table 2 - 2
FFxx is displayed in the 7 segment display with flashing dots. FFxx is the error code.
Infusomat P 2.0gb
Software
2
User Language
Alarm Type
Staff Call
Ward Identification
Drug 1 ... 9
Operating Alarms
Minimum Delivery Rate
Maximum Delivery Rate
Maximum Air Rate
Maximum Air Bubble
Dose Calculation
Depending on Art. No.
_______________________
Single stage _______________________
Static without OFF Alarm, without switch-on pulse
_______________________
”Ward Identification”
Drug 1 ... 9
0
0.1 ml/h
999.9 ml/h
1.5 ml/h
0.30 ml
Deactivated
Bolus
Standby
Deactivated
Activated
Drug Selection Deactivated
CC Mode
2)
Deactivated
Occlusion Pressure Activated
Drop Control Deactivated
Piggyback
1)
Deactivated
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________ Battery Capacity Deactivated
Data Lock Deactivated
Alarm Tone
1) 3)
Deactivated
Contrast Deactivated
Clock
1)
Activated
Interval Bolus Dose
Online Rate Setting
Off
On
Double Rate Entry
Tube Selection
1)
Occlusion Pressure
Off
Off
High
Contrast Optimum contrast
CC Address
2)
1
Drug
Data Lock
Standby Time
Blank
Off
24h 00min
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
1)
From software IFPE
2)
No longer available in software IFPe, IFPE
3)
Not software IFPe
Infusomat P 2.0gb 2 - 5
2
Software
Drop Control
Alarm Tone
1) 3)
Dianet Mode Display
1)
Bolus Key
Bolus Rate
Air Sensor Calibration Value
Tube group I
(dependent on tube)
Air Sensor Calibration Value
Intrafix Air P
(dependent on tube)
Scale Factor
(dependent on tube)
Occlusion Level, Low
Occlusion Level, High
History Function
DIANET Type No.
Unit No.
Operating Hours
Battery Hours
Number of Pump Head Cycles
On
60sec
On
999.9 ml/h
130 mV
130 mV
50 (Intrafix Air)
6
12
Activated
Depending on unit
Depending on unit
Depending on unit
Depending on unit
Depending on unit
_______________________
_______________________
_______________________
_______________________
_______________________
Must not be changed
Must not be changed
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
2 - 6
1)
From software IFPE
2)
No longer available in software IFPe, IFPE
3)
Not software IFPe
Infusomat P 2.0gb
3 - 12
3 -
3
Service Plug,
Inserted
Switch On
Standard Operation
(see operating flow diagram)
1)
Short Display: software version, user language
Tube Type Selection
2)
Special Functions
(see operating
flow diagram)
Group:
Unit Data
Software Version
100.0
Drug
110.0
Ward Identification
120.0
Tube Type
1)
130.0
Serial Number
140.0
DIANET Type No.
150.0
Group:
History Data
Operating Hours
200.0
Battery Op. Hours
210.0
Pump Head
Cycles
220.0
Alarms
230.0
Service Program
Activated
Group:
Test
Air Sensor
300.0
Occlusion Sensor
310.0
Temperature Sensor
320.0
Group:
Unit Modification
Service Language
400.0
User Language
410.0
Alarm Tone
420.0
Staff Call
430.0
Special Function
440.0
Menu
450.0
Delivery Rate
460.0
Air Alarm
470.0
Dianet Mode
Display
2)
480
Group:
Calibration
Occlusion Sensor
500.0
Scale Factor
510.0
Air Sensor
520.0
Comp. Head Volume
1)
530.0
Occlusion Level
540.0
Pump Data
550.0
History
3)
560.0
1)
Only software IFPC
2)
From software IFPe / IFPE
3)
From software IFPE
Fig.: 3 - 1
Infusomat P 2.0gb 3 - 1
3 - 2
3
Service Program
1.
Insert service plug into the MFC socket at the rear of the unit.
2.
Switch on unit and keep the ON/OFF button pressed
(for max. 15 s).
3.
The software version and user languages are displayed in the
LCD.
4.
The unit is switched on when the ON/OFF button is released.
5.
** appears in the LCD if the service plug is inserted.
Two LEDs are integrated in the service plug:
green = Power supply active
red = Alarm
The following conditions are active:
The operating alarms are muted.
All special functions are accessible (including the disabled).
The special functions are slightly modified. (Example: SM battery capacity has key for 0 min/32 min presetting).
The battery capacity display switches between the nominal and the actual capacity. If the maximum battery capacity is not reached ”?” will be displayed before the new nominal capacity.
The tube type will be displayed in the tube selection menu.
The electronic pressure monitoring can be deactivated to check the mechanical occlusion pressure.
1.
Select ”Occlusion Pressure” with the SM key.
2.
Then select ”mechanical”.
3.
Return to the main menu with END.
A too low pump speed is indicated in the display by ”Pressure
Alarm” with underlined stars.
The display "Pressure Alarm" with underlined questions marks indicates that no tube has been inserted.
1)
1) From software IFPe / IFPE
Infusomat P 2.0gb
Fig.: 3 - 2
Fig.: 3 - 3
Infusomat P 2.0gb
Service Program
3
1.
Insert service plug into the MFC socket at the rear of the unit.
- ** appears in the display.
2.
Select ”Service Program” with the SM key. When the service program is activated the red alarm LED flashes. The LED displays the code number of the selected group and function.
FUNCTION
END
GR+
FU+
OK
Jumps to the initial function
Selects group
Selects function in the activated group
Activates the selected function or if necessary skips to the sub-functions with NEXT
1.
Press END in the main menu. - A data storage query is activated: ”Save Changes? Yes / No”.
Y / N terminates the service program.
Press END to jump to the last function.
2.
Switch off the Infusomat P and remove service plug.
Disconnect the Infusomat P from mains for at least 30 seconds after termination of the service program (memory is deleted). Then the unit can be switched on again.
1.
Select sub-functions with NEXT.
2.
The current software version is displayed in the LCD:
- User program version with date
- Language with text version. Further languages with (+).
- Service program version
- Service language with text version
- Tube type version
3.
Return to the initial function with END.
3 - 3
Fig.: 3 - 4
3 - 4
3
Service Program
Memory for maximum 9 drugs and 20 characters per name.
1.
Display the stored drug names with the NEXT key.
2.
Delete displayed entry with CLR.
3.
Press YES to modify a drug name:
Move cursor to character with NEXT.
Select new character from line 3 with << or >>.
4.
Repeat the procedure for each character.
5.
Return to the initial function with END.
Enter and display of a ward specific unit identification. Permanent display if the unit is connected to mains and switched off.
1.
Delete displayed entry with CLR. Press YES to enter modifications:
Move cursor to character with NEXT.
Select new character from line 3 with << or >>.
2.
Repeat the procedure for each character.
3.
Return to the initial function with END.
1)
There is only one tube type implemented in version IFPC02002.
This function is for future extensions.
The displayed serial number must correspond with the number on the unit type plate, as this number is used in the interface mode.
1.
YES activates the entry mode. Enter via the numeric keypad.
2.
YES stores the changed or new number.
3.
Return to the initial function with END.
The displayed serial number must correspond with the number on the unit type plate, as this number is used in the interface mode.
1.
YES activates the entry mode. Enter via the numeric keypad.
2.
YES stores the changed or new number.
3.
Return to the initial function with END.
1)
Only software IFPC
Infusomat P 2.0gb
Service Program
3
2
3
0
1
Bit
Code
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Example for Alarm ”Pump Cover Open”
Battery empty (battery alarm)
Pump cover open
Drop alarm
Air alarm
1.
OK activates the display.
2.
Return to the initial function with END.
1.
OK activates the display.
2.
Return to the initial function with END.
Display of the pump head cycles (delivered volume).
1.
OK activates the display.
2.
Return to the initial function with END.
The last 20 operating alarms can be recalled.
They are displayed as 16 bit binary codes and each bit position can be set from 0 to 1.
1.
OK activates the alarm display.
2.
Display operating alarms -01 to -20 with the (+) and (-) key.
3.
Delete the operating alarms with CLR.
4.
Return to the initial function with END.
In addition the last unit alarm (GA) will be displayed from software version IFPe, IFPE.
5
6
7
8 to 14
15
Fig.: 3 - 5
Expired standby time
Interface alarm
KOR end alarm free
Operating alarm
Infusomat P 2.0gb 3 - 5
3 - 6
3
Service Program
After exchange check the function of the air sensor.
See TSI-List for permissible check values
1.
Press OK. The received signal amplitude is displayed as a measurement value.
(The test value with NEXT is not important).
2.
Insert an infusion line filled with air and check the maximum permissible air value.
3.
Insert an infusion line filled with fluid and check the minimum permissible water value.
4.
Return to the initial function with END.
2.2 mm template
(see „Test Equipment and Special Tools“
1.
Push in the bottom slide of the finger pump.
2.
Press OK twice.
3.
Open unit door.
4.
Note the measurement value (actual value).
5.
Insert the 2.2 mm template and close the unit door.
6.
The new measurement value will be displayed. It must be 15 to 25 digits higher than the first value.
7.
Return to the initial function with END.
If the 15 to 25 digits are not reached, the pressure sensor unit
Display of the measured temperature of both processors. Deviations are possible, the display is only for internal use.
1.
OK activates the display.
2.
Return to the initial function with END.
Infusomat P 2.0gb
Service Program
3
English or German can be selected.
1.
OK activates the function.
2.
Select language with NEXT.
3.
Acknowledge with YES.
4.
Return to the initial function with END.
Four user languages per language group are available (depending on software).
1.
OK activates the function.
2.
Select language with NEXT.
The language no. and text version are displayed.
3.
Acknowledge with YES.
4.
Return to the initial function with END.
Different alarm modes can be selected:
Single stage
A ”10 minutes off alarm” can be selected.
In this mode the audible alarm is activated with a delay of 10 minutes.
The activation of the 10 minutes off alarm is only permissible, if:
the staff call is connected and
the Infusomat P has an attention label (label drawing no.
M007100000F04).
1.
OK activates the function.
2.
Select alarm tone with NEXT.
3.
Acknowledge with YES.
4.
Return to the initial function with END.
Infusomat P 2.0gb 3 - 7
3 - 8
3
Service Program
Fig.: 3 - 6
Select first, whether the switch-on pulse shall be activated (YES/
NO). The switch-on pulse is used to test the staff call line. Different staff call modes can be selected with the NEXT key:
Dynamic with OFF Alarm
Dynamic without OFF Alarm
Static without OFF Alarm
For further details see staff call line in the instructions for use.
An additional switch-on pulse (YES/NO) can be activated for each mode to test the staff call unit.
1.
OK activates the function.
2.
Select staff call type with NEXT.
3.
Acknowledge with YES.
4.
Return to the initial function with END.
Special functions can be activated in the service program, which are then available on the user interface. Deactivated special functions will not be displayed. The SM softkey will not be displayed in standard operation, if all special functions are deactivated. -
Special functions to be selected, see
1.
OK activates the function.
2.
Select special functions with NEXT.
3.
Activate / deactivate the respective function with YES/NO.
4.
Return to the main menu with END.
Infusomat P 2.0gb
Infusomat P 2.0gb
Service Program
3
The availability of menus on the user interface can be set.
Double rate entry
Online rate entry
Interval bolus
Tube selection
1.
OK activates the function.
2.
Activate / deactivate the decimal function with NEXT.
3.
Acknowledge with YES.
4.
Return to the main menu with END.
The maximum and minimum delivery rates can be set. Range of adjustment of the delivery rate: 0.1 to 999.9 ml/h
1.
OK activates the function.
2.
Select the min./max. delivery rate with NEXT.
3.
Acknowledge with YES.
4.
Enter value with a numeric key.
5.
Acknowledge with OK.
6.
Return to the initial function with END.
The air sensor sensitivity of the air rate alarm in ml/h (total air alarm) and of the maximum air bubble in ml (single bubble) can be adjusted.
Setting range air rate: 0.5 to 3.5 ml/h
Setting range air bubble: 0.01 to 0.3 ml/h
1.
OK activates the function.
2.
Select air rate (ml/h) or air bubble (ml) with NEXT.
3.
Acknowledge with YES.
4.
Enter value with a numeric key.
5.
Acknowledge with OK.
6.
Return to the initial function with END.
3 - 9
3 - 10
3
Service Program
When operated with DianetStar the respective DianetStar-mode
(CA, CC, CD) with address 01, e.g. mode CA and address 01 is displayed by: “###CA01###”.
The duration of the display after the last data transmission can be set between 0 and 255 seconds.
All safety-relevant parameters are set by the manufacturer. If these parameters are changed, a new calibration must be performed with calibrated test equipment.
Measurement and setting of the zero value of the occlusion sensor, Ord. No.: 3450 7353.
1.
Press the OK key twice.
2.
Press the Align key.
3.
Open the unit door and remove tube.
4.
Check the occlusion sensor for cleanliness and function
(briefly operate the sensor and check whether the displayed measurement value changes).
5.
Wait until the displayed measurement value does not change any more (+/- one digit). The measurement value must be between 150 and 220 digits.
6.
Acknowledge the measurement value with YES.
7.
Return to the initial function with END.
It is not allowed to enter the zero point value via the keypad.
Measurement and setting of the zero value "3" of the occlusion sensor, Ord. No.: 3452 0589. Calibration
1.
Press the OK key twice.
2.
Press the Align key.
3.
Open the unit door and remove tube.
4.
Check the occlusion sensor for cleanliness and function
(briefly operate the sensor and check whether the displayed measurement value changes).
Pay attention to the indications in
Table 4 - 1 „Compatibility List“
* Until software IFPC
** From software IFPe / IFPE
Infusomat P 2.0gb
Infusomat P 2.0gb
Service Program
3
5.
Wait until the displayed measurement value does not change any more (+/- one digit). The measurement value must be between 250 and 400 digits.
6.
Acknowledge the entry with YES.
7.
Return to the initial function with END.
It is not allowed to enter the zero point value via the keypad.
The scale factor can be set in the limits between 40 and 99 digits for each tube type. Every digit step is equivalent to a 0.5 % modification of the delivery rate. An increase of the scale factor reduces the pump speed, and a decrease increases the pump speed.
1.
Press the OK key twice to activate the function.
2.
Select the tube type with the NEXT key.
3.
"Yes" activates the function for the selected tube type.
4.
The value can be changed with the entry keypad.
5.
Acknowledge the entry with OK.
6.
Return to the initial function with END.
7.
Quit the service program and save changes with YES.
8.
Switch on unit and check the delivery rate
If necessary repeat the delivery rate measurement.
Alignment or check of the air sensor value (alarm threshold)
The value is dependent on the tube type.
1.
Press OK twice and then YES to activate the function.
2.
Press OK again to activate the air sensor value.
3.
The value can be changed with the entry keypad.
4.
Acknowledge the entry with YES.
5.
AIR SENSOR IS SET acknowledges the entry.
6.
Return to the initial function with END.
7.
Quit the service program and save changes with YES.
Only for test purposes at the manufacturers. The compensation of the head volume must always be activated.
3 - 11
3 - 12
3
Service Program
Setting of the occlusion threshold values for the occlusion levels
"low" and "high".
1.
Press the OK key twice to activate the function.
2.
Select the occlusion level with NEXT.
3.
YES activates the entry mode.
4.
Enter the pressure value via the numeric keys (pay attention to the displayed limit values!).
5.
Press the YES key to take over the settings.
6.
Return to the initial function with END.
Compatibility between controller board and pump must be checked before acknowledging. Only press YES if pump corresponds to controller board.
The history function can be activated or deactivated.
1.
Press the OK key twice to activate the function.
2.
Select the history function with NEXT.
3.
ON activates the function. The history protocol memory is initialized (the actual software version and the serial number are registered).
Press the OFF key to deactivate the function. The history protocol memory is deleted.
4.
Return to the initial function with END.
* Only software IFPC
* From software IFPE
Infusomat P 2.0gb
4 - 20
Battery
Fig.: 4 - 1
Infusomat P 2.0gb
4 -
4
M4x8
Fuse T 0.16 A for 200 / 230 / 240 V
(10 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 2847
Fuse T 0.315 A for 100 / 110 / 120 V
(10 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 0534
Fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 0979
Only use recommended fuses.
1.
Press the expansion clamps at the fuse holder on the recessed mains plug with a screw driver in direction of the arrows and pull out fuse holder.
2.
Replace blown fuse and press in fuse holder. Only use recommended fuses.
Safety check, functional check.
Battery incl. connector 1.2 AH / 7.2 V and holder. . . . 3450 2556
1.
Switch off unit and disconnect from mains.
2.
Loosen screw, open the cover of the battery compartment and remove battery.
3.
Pull off the battery connector.
4.
Assembly is done in reverse order.
5.
After having exchanged the battery the Infusomat P must be connected to mains, before switching on the unit. Thereby the charge and discharge currents are aligned.
6.
Charge battery (16 h).
Defective batteries must be orderly disposed of, e.g. send back to
Perform switch-on test in battery operation and check the battery running time, if necessary.
4 - 1
4 - 2
4
Unit Elements
S M 3x6
Door lock complete with push button . . . . . . . . . . . . . 3450 5601
Spring holder for door lock . . . . . . . . . . . . . . . . . . . . . . 3450 5440
Mounting for door lock . . . . . . . . . . . . . . . . . . . . . . . . . 3477 2790
1.
Open door and unlatch the spring holder.
2.
Remove coutersunk screw and press out the mounting by pressing the holder for the door lock.
3.
Remove door lock in an upward direction and exchange.
4.
Assembly is done in reverse order.
Pump unit check (only mechanical occlusion pressure).
Fig.: 4 - 2
Spring Holder
IP 013
Infusomat P 2.0gb
Unit Elements
4
Hinge Pin for
Pump Cover
Fig.: 4 - 3
Pump Cover
Hinge Pin for
Pump Cover Lever
Torsion Spring
IP 014
Pump cover with lock . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1916
Blind plug 7.1 mm (10 pcs.) . . . . . . . . . . . . . . . . . . . . . 3477 3207
Torsion spring in lever/pump cover (5 pcs.) . . . . . . . . 3477 3363
Torsion spring for pump cover (5 pcs.) . . . . . . . . . . . . 3477 3355
Lever (pump cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4092
Hinge pin for pump cover . . . . . . . . . . . . . . . . . . . . . . . 3477 3967
Hinge pin for pump cover lever. . . . . . . . . . . . . . . . . . . 3450 5725
Tools: Pin punch 1.8 mm, pin punch 6 mm, 2.2 mm template
1.
Open door and remove hinge pin with pin punch (1.8 mm) from below. Do not lose the torsion spring.
2.
Disassemble pump cover.
3.
Insert the torsion spring in new pump cover. Insert the hinge pin from the top with a pin punch (6 mm).
4.
Check the occlusion sensor with 2.2 mm template in the service program, and align, if necessary.
Safety check, pump unit check.
Infusomat P 2.0gb 4 - 3
4 - 4
4
Unit Elements
Pump housing, (cpl.). . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3390
1.
Remove 4 tamper-proof caps by piercing a screwdriver through the caps.
2.
Loosen the screws.
3.
Remove the pump housing.
Do not use the pump housing again, but replace it by a new one.
Fig.: 4 - 4
Pump Housing
Tamper-Proof Caps
IP 038
Infusomat P 2.0gb
PT5.0x16
Unit Elements
4
O-Ring
Housing Labelling
German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
Dutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
Italian. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Danish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Norwegian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Swedish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Finnish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Portuguese. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Czech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3358
Polish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3358
Turkish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Foot stand complete with rubber feet . . . . . . . . . . . . . 3450 5415
Rubber feet (20 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3096
Unit handle with O-rings and PT screws . . . . . . . . . . . 3450 3450
1.
Remove battery
2.
Loosen 4 screws from the foot stands and remove foot stands.
3.
Remove the safety seal from the rear panel, break tamperproof cap and remove screw.
4.
Slidly widen the sides at the bottom of the housing and pull off to the top.
5.
Lay the unit on the front side and assemble in reverse order.
6.
Safety seal the rear panel screw after functional check.
Safety check.
4 x M4x8
Fig.: 4 - 5
Infusomat P 2.0gb 4 - 5
4
Unit Elements
Cable Output Motor
Air Sensor Connector
Flex Cable LCD Module
Motor Connector
Occlusion Sensor
Connector
Rear Panel
Connector
Distance sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3366
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3447
Loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8848
Controller board with buzzer, raw material No. 3810 7660, software IFPC, can be updated to IFPe, if desired.
D
E
B
C
A
Ord. No.:3450 2041 Ord. No.:3488 0895
Ord. No.:3450 2050 Ord. No.:3488 0909
Ord. No.:3450 2068 Ord. No.:3488 0917
Ord. No.:3450 2076 Ord. No.:3488 0925
Ord. No.:3450 2084 Ord. No.:3488 0933
Fig.: 4 - 6
Reed Sensor
Connector
Battery Connector
Loudspeaker / Buzzer
Press snap-in pin together
Controller board with loudspeaker, volume control and history function, raw material no. 3810 8003, software IFPE:
C
D
E
A
B
Ord. No.:3450 8767 Ord. No.:3488 0941
Ord. No.:3450 8775 Ord. No.:3488 0950
Ord. No.:3450 8783 Ord. No.:3488 0968
Ord. No.:3450 8791 Ord. No.:3488 0976
Ord. No.:3450 8805 Ord. No.:3488 0984
The controller boards (raw material no. 3810 7660 and 3810 8003) are not compatible.
3810 7660
3810 7660, with update
3810 8003
Table 4 - 1 Compatibility List
IFPC
IFPe
IFPE
Buzzer
Buzzer
Loudspeaker
3450 7353
no
3450 1746
3452 0589
3452 0589 yes yes
3452 0597
3452 0597
* Language Group:
A German, French, Dutch, Italian
B English, Dutch, Spanish, English
C Danish, Norwegian, Swedish, Finnish
D Spanish, Portuguese, English, Turkish
E Czech, Polish, Hunguarian, English
4 - 6 Infusomat P 2.0gb
Infusomat P 2.0gb
Unit Elements
4
If the controller board (raw material no. 3810 7660) is to be replaced by the new controller board (raw material no. 3810 8003)
the occlusion sensor (3451 0589) has also to be installed
. An exchange in reverse order is not permitted.
1.
Remove battery
2.
.
3.
Press snap-in pin together at the distance sleeves and remove the board carefully.
4.
Pull off connector (see figure).
5.
Exchange the board or buzzer.
6.
Assembly is done in reverse order. Be careful with the optical components. Insert the board into the lower guide parallel to the base plate. (Otherwise problems with the optical interface can occur.)
If ”Calibration Defective” is displayed after having exchanged the controller board, check that the correct board (risk of mix-up) was assembled.
Safety check, functional check.
4 - 7
Fig.: 4 - 8
4 - 8
4
Unit Elements
Rear panel with screws (M3) and seal . . . . . . . . . . . . . 3450 1860
Cover for optical interface. . . . . . . . . . . . . . . . . . . . . . . 3477 3164
Strip seal for rear panel . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3142
MFC connector board . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3374
Potential equalization bolt . . . . . . . . . . . . . . . . . . . . . . 3477 0550 fm recessed plug (3 pin) . . . . . . . . . . . . . . . . . . . . . . . . 3477 3177
Screw 30x8 for fm recessed plug (20 pcs.). . . . . . . . . . 3477 3185
U Washer 3.2 (20 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3193
Mains module 200/230/240 V . . . . . . . . . . . . . . . . . . . . 3450 1886
Mains module 100/110/120 V . . . . . . . . . . . . . . . . . . . . 3450 1894
Mains module 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 190A
Drop sensor socket incl. cable and plug . . . . . . . . . . . . 3450 1878
Fig.: 4 - 7
Pin 1 Uext-
Input of external supply voltage, connection of shield
Pin 2 not assigned
Pin 3 GND
Pin 4 Staff call
Pin 5 Ub
Pin 6 MFC-KAD
Pin 7 Emergency Off
Pin 8 MFC-FAD
Pin 9 Tx
Pin 10 STB
Reference level 0V
Output open collector or standard
74HC level each with 220
Ω-series resistance
Output supply voltage
Analogue input K
Input interface
Analogue input F
Transmit line interface
Output with 470
Ω-series resistance, activation of MFC circuit
Table 4 - 2 MFC Pin Assignment
Infusomat P 2.0gb
Rear Panel
Unit Elements
4
Pin 11 Rx
Pin 12 Uext+
Receive line interface
Input of external supply voltage
Table 4 - 2 MFC Pin Assignment
1.
Remove battery
2.
.
3.
Pull off the rear panel connectors and loosen both screws on the unit bottom.
Fig.: 4 - 9
M4x8
Infusomat P 2.0gb 4 - 9
4
Unit Elements
M18
Tools: Special socket spanner M18
1.
Remove nuts at the fm recessed plug (red/blue).
2.
Pull off the connector to the mains power supply and drop
3.
Loosen the MFC socket with special socket spanner M18.
4.
Assembly is done in reverse order.
Fig.: 4 - 10
Cable, Red Cable, Blue
PT 3x8
2x M4 each
Fig.: 4 - 11
2x M6
4 - 10
1.
Loosen screws and nuts.
The new recessed plug must be slightly moveable after assembly.
1.
Remove nuts with ring spanner.
2.
Exchange the bolt.
Infusomat P 2.0gb
Unit Elements
4
Power Supply Unit
Fig.: 4 - 12
3 X Torx M3x10
Fig.: 4 - 13
Infusomat P 2.0gb
Tamper-Proof Cap
Tools: Screw driver Torx T10
1.
Loosen 3 screws and remove the power supply unit.
The voltage selection for switchable power supplies is at the fuse element.
1.
Loosen nut and exchange the drop sensor socket.
2.
Safety lock with Sicomet 50.
3.
Make ground connection.
Safety check, functional check.
Snap-In Pin
(Rear Side)
Reed Sensor
(Rear Side)
Snap-In Pin
(Rear Side)
IP 023
Front panel without clamp lever and torsion spring . . 3450 2092
Circular seal 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3126
Tamper-proof caps 10 mm (50 pcs.) . . . . . . . . . . . . . . 3477 3134
Cover Ø 6.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3412
Clamp lever with torsion spring and pin 4x20 . . . . . . 3450 3420
Torsion spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3439
Reed sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1754
Tools: Pin punch
1.
Remove battery
2.
.
3.
Disassemble pump cover
4.
Disassemble pump housing
.
5.
Remove countersunk screws by piercing a screwdriver through the caps to loosen the countersunk screws.
6.
Press reed sensor out of the holder on the rear side, see
7.
Press both snap-in pins inwards (rear side top and bottom).
Then remove the front panel to the front.
8.
Exchange the flow inhibitor, i.e. pull straight pin with M3 screw. Prior to assembly slightly grease the plastic surfaces with Molikote Platislip PG 602 grease.
4 - 11
4
Unit Elements
9.
Insert circular seal. Assembly is done in reverse order. Snapin pins manually. Insert reed sensor and seat the cables firmly with cable ties.
Always use a new pump housing.
Safety check, pump unit check.
4 - 12 Infusomat P 2.0gb
Unit Elements
4
Motor
Snap-In Pin
M3x6
Pump Unit
Reed Sensor
Fig.: 4 - 14
Infusomat P 2.0gb
Cable Tie
When replacing the finger pump adhere to
Table 4 - 1 „Compatibility List“
.
Finger pump (without motor) including pump, . . . . . 3450 1746 pump cover, seal membrane and occlusion sensor
board, software IFPC
(installed up to unit serial no. 5505)
Finger pump (without motor) including pump, . . . . . 3452 0481 pump cover, seal membrane and occlusion sensor
board, software IFPe, IFPE
(installed from unit serial no. 5506)
Finger pump (without motor and board) . . . . . . . . . . 3452 0597 incl. pump, pump cover, and seal membrane
Motor with pinion for finger pump . . . . . . . . . . . . . . . 3450 1924
1.
Remove battery
2.
.
3.
Disassemble front panel
4.
Loosen motor screws, pull off the motor connector and remove motor from pump unit.
Do not loosen the assembly screw on the lower occlusion sensor board! Otherwise the pump has to be calibrated with the 2.2 mm template.
5.
Pull off the connector from the controller board.
6.
Press down snap-in pins (from the inside) and tilt the pump forward and unhinge.
7.
Assembly is done in reverse order.
Due to the improved occlusion sensor the finger pump to be installed is dependent on the controller board and the software.
Be sure that the cable of the reed sensor and air sensor do not hinder the function of the occlusion sensor and the monitoring of the motor speed (slot disc).
4 - 13
4 - 14
4
Unit Elements
The complete pump unit (pump without motor, pump cover, membrane, boards) was calibrated by B.Braun. After a complete exchange the unit data and user data must be entered in the service program again as the data memory is on the pump board:
8.
Enter unit and user data in the EEPROM.
Serial number according to the type plate
DIANET type number according to the type plate
If necessary enter:
Drug name
Ward identification
Alarm tone
Delivery rate min./max.
Air alarm: air bubbles in ml and air rate in ml/h respectively
User language
Special functions (ON/OFF)
Menu
Staff call type
If data is not entered, ”Calibration Defective” may be displayed after the unit is switched on again.
9.
After ending the service program save the data.
The counters for operating hours, battery operation and pump head cycles are reset to zero when the pump unit is exchanged. If
”Calibration Defective” is displayed, select the service program and quit with ”Save? Yes”.
Safety check, pump unit check.
Infusomat P 2.0gb
Unit Elements
4
Light Barrier
Board
Screw (1)
Template 2.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5034
Calibration device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 501A
When replacing the occlusion sensor pay attention to
.
Occlusion sensor (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 7353
Software IFPC
(installed up to unit serial no. 5505)
Occlusion sensor (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0589
Software IFPe, IFPE
(installed from unit serial no. 5506)
(only delivered when a pressure calibration device is available)
The occlusion sensor unit is mechanically very sensitive. It must not be dismounted, which means that the occlusion sensor board and the spring element must not be detached from the occlusion sensor support (plastic part). Make sure that the movement of the coil core inside the coil is not hindered.
Plain
Washer
Serrated Lock Washer
Screw (2)
Fig.: 4 - 15
Occlusion Sensor Board
Do not loosen screw!
Occlusion Sensor cpl.
The occlusion sensor consists of the light barrier board with EEP-
ROM and the occlusion sensor board with holder. Coil core and bending element are screwed on this holder. Both boards are connected via a flat cable.
1.
Dismount the rear panel
or
2.
Pull off the connecting cable to the microprocessor board.
3.
Loosen and remove screw (1) of the light barrier board.
4.
Loosen screw (2) of the occlusion sensor and remove it together with plain washer and serrated lock washer. Then remove the occlusion sensor with occlusion sensor board and light barrier board.
5.
Mount new occlusion sensor.
The occlusion sensor to be installed is dependent on the controller board and the software.
Infusomat P 2.0gb 4 - 15
4 - 16
4
Unit Elements
Make sure that the occlusion sensor slide can smootly run in the guides and that the coil core can move inside the coil.
6.
Calibrate occlusion sensor: a) Call the pressure display in the service program
„Pressure Sensor Function 310.0“
b) Loosen hexagon socket screw (M 3x6) on the occlusion sensor unit (with a 2.5 mm Allen key).
c) Push the occlusion sensor unit with board slightly forward or backward.
d) Tighten the Allen screw.
e) The new measurement value will be displayed (repeat if necessary until the value is increased by 15 to 25 digits).
f) After calibration return to the initial function with END.
- Select SAVE NO. (Do not operate the YES key.) g) Switch off the unit.
7.
Assembly is done in reverse order.
After a complete exchange the unit data and user data must be entered in the service program again as the data memory is on the lightbarrier board.
8.
Enter unit and user data in the EEPROM.
Serial number according to the type plate
DIANET type number according to the type plate
If necessary enter:
Drug name
Ward identification
Alarm tone
Delivery rate min./max.
Air alarm: air bubbles in ml and air rate in ml/h respectively
User language
Special functions (ON/OFF)
Menu
Staff call type
If data is not entered, ”Calibration Defective” may be displayed after the unit is switched on again.
9.
Calibrate occlusion sensor, Ord. No. 3450 7353:
(see „Occlusion Sensor Function 500.0 *“
Infusomat P 2.0gb
Infusomat P 2.0gb
Unit Elements
4
10. Calibrate occlusion sensor, Ord. No. 3452 0589:
To calibrate the occlusion sensor, Ord. No. 3452 0589 calibration weights are required. An alignment with infusion lines is not permitted.
a) Clean the pump front side.
b) Place the Infusomat P without mains lead and drop sensor and the service plug inserted horizontally (front facing upwards) in the cellular packing of the calibration device.
c)
Call function 500 in the service program
.
d) Activate the calibration function with "Align".
e) Select calibration value low "1" by pressing ">>".
f) Open the pump cover.
g) Fasten the holders for the calibration weights under the pump cover and let snap in at the locking bow.
h) Position weight 1 (100 g) for calibration value low "1"
(1.04 N) carefully on the occlusion sensor. The weight must be placed without any friction in the holder.
i) Acknowledge calibration value low "1" with ">>" and set calibration value high "2" with weight 3 (166g).
j) Acknowledge calibration value high "2" by pressing ">>" and remove weight.
k) Acknowledge calibration value "3" "Zero point" with
"Yes".
l) Remove the holder.
If the calibration values are known the values can also be entered manually.
m) Call function 500 in the service program
n) Open the data entry window with "yes".
o) Select Calibration value low "1" and Calibration value high "2" by pressing “<<" and “>>". Enter the calibration values via the keypad and acknowledge with ”yes”.
p) Quit function in the service program and save data.
q) Register the changed pressure values in the unit book.
4 - 17
4 - 18
4
Unit Elements
Fig.: 4 - 16
Air Sensor r) Check the electronic occlusion pressure
Occlusion Pressure (Occlusion Sensor)“
11. Quit function in the service program and save data.
12. Check the electronic occlusion pressure
(see „Electronic Occlusion Pressure (Occlusion Sensor)“
.
Safety check, functional check.
Air sensor incl. connector . . . . . . . . . . . . . . . . . . . . . . . 3450 193A
1.
Remove battery
2.
Dismount housing
.
3.
Dismount controller board
4.
Disassemble front panel
.
5.
Press the complete sensor from behind and out of the frame.
6.
Insert new sensor and seat the cables firmly with cable ties.
Be sure that the cables of the reed sensor and air sensor do not hinder the function of the occlusion sensor and the monitoring of the motor speed (slot disc).
After exchange of the air sensor:
Check the air value, please refer to the TSI-list
(see „Technical Safety Inspection TSI“
Check the water value; please refer to the TSI-list
(see „Technical Safety Inspection TSI“
.
Check the calibration value (alarm threshold) and adjust if necessary; refer to the TSI-list
(see „Technical Safety Inspection TSI“
Safety check, functional check.
Infusomat P 2.0gb
Unit Elements
4
Support Plate
Zero Force Insertion Connector
Flex Cable, Preformed
LCD Module
Membrane keypad with support plate and seal . . . . . 3450 1800
LCD module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1819
Flex cable, preformed . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8830
Frame incl. pressure spring and magnet . . . . . . . . . . . 3450 1835
Flexible cable 42 mm (5 pcs.) . . . . . . . . . . . . . . . . . . . . 3477 3347
Hinge unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5571
Hinge pin (3 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5580
Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5849
Tools: Screw driver Torx T6
1.
Remove battery
2.
Disassemble the door lock.
3.
Loosen countersunk screw and bridge.
4.
Remove tamper-proof caps (6 pieces) on the door frame by piercing a screwdriver through the caps to loosen the countersunk screws.
5.
Unlatch the zero force insertion connector and loosen the flex cable.
Fig.: 4 - 17
Frame Operating Unit
Fig.: 4 - 18
Hinge Pin
6 x PT2.5x14
The position of the flex cable must not be changed, i.e. the preformed section must be in the hinge area (pivot). Mark the cable, if necessary.
6.
Disassemble either LCD module or support plate with membrane keypad or door hinge pins respectively and exchange the door frame.
7.
Assembly is done in reverse order. Pay attention to the correct direction of the door hinge pin during assembly.
Do not kink either of the flex cables. Push the contacts to the stop of the zero force insertion connector and lock in same position.
Electrical safety, functional check, pump unit check.
Infusomat P 2.0gb 4 - 19
4 - 20
4
Unit Elements
Barcode label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 9070
1.
Remove old barcode label, if existing.
2.
Clean the adhesion surface with an alcoholic cleaning agent and let dry.
3.
Loosen barcode label from the base material and stick it on.
Destroy the type plate delivered.
Check that serial number and pump symbol in the plain text field of the barcode label correspond with the type plate on the pump of the Infusomat P.
Barcode Label
Fig.: 4 - 19
Frame with seal plate . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1770
1.
Disassemble all parts as described before and exchange the frame with seal plate.
Electrical safety, functional check, pump unit check.
Infusomat P 2.0gb
5 - 2
5 -
5
Depending on the work carried out, perform the relevant check blocks (1., 2., 3 and / or 4.).
❒ OK after visual inspection
As per IEC/EN
60 601-1
❒ Mains voltage ____ V AC
❒ Protective conductor resistance incl. mains cable < 0.2
Ω ____
❒ Insulation resistance
Switch on Unit:
❒ Self-test
❒ Control lamps
Compare with Display:
❒ Set delivery rate
>> 2 M
Ω ____
❒ Earth leakage current
Battery Test:
Room Temperature 20-28° C
Electronic Occlusion Pressure:
❒ Check alarm with switchoff pressure low / high
❒ Zero value setting
Service program function
500.0
mains
❒ Switch on in battery mode and check self-test
Mechanical Occlusion Pressure
Air Sensor:
❒ 0.4 ml air bubbles alarm
❒ Air value
❒ Water value
❒ Calibration value (alarm threshold), adjust if necessary
Values see TSI
❒ Flow inhibitor
Pressure check
≥ 0.8bar no free flow
❒ Delivery accuracy
Drop Sensor:
❒ Simulate occlusion alarm
(alarm with closed roller clamp)
❒ Simulate free flow (alarm)
❒ Staff call
❒ Alarm suppression
Observe the procedure information
(see „Procedural Instructions for Inspection“
!
Infusomat P 2.0gb 5 - 1
5
Checks after Repair
For your notes:
5 - 2 Infusomat P 2.0gb
6 - 2
6 -
6
It is recommended every 2 years. In addition to the technical safety inspection, perform the following inspection points:
1.
Check the rubber feet and if necessary exchange.
2.
Check easy running of the pump cover, lock mechanism and door.
3.
Check easy running of the flow inhibitor, clean and if necessary exchange pressure springs.
4.
Check seal membrane and if necessary exchange.
5.
Check the drop sensor optic and spring mechanics and clean, if necessary.
6.
Open unit. Internal visual inspection. Clean the seal surfaces and if necessary exchange seal strip.
7.
Check mechanical occlusion pressure and if necessary calibrate.
8.
Check electronic occlusion pressure and if necessary calibrate
.
9. Assemble and seal unit ready for operation.
Infusomat P 2.0gb 6 - 1
6
Maintenance
For your notes:
6 - 2 Infusomat P 2.0gb
7 - 2
7 -
Index c
(Kopiervorlage - Gerätedokumentation beifügen)
Unit: Infusomat P
Manufacturer: B. Braun Melsungen AG
Observe the service manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make exclusive use of calibrated measuring instruments.
User
❒ Cleanliness, completeness, damage
❒ Pump sealing diaphragm
❒ Softkeys, rubber feet
❒ Control unit, lock mechanism, pump cover
❒ Flow inhibitor
❒ Mains cable and mains plug as per IEC/EN60601-1
❒ Check mains voltage ____ V AC
❒ Protective conductor resistance
Switch on Unit:
❒ Self-test
❒ All symbols in LCD
❒ Control lamps incl. mains Compare with Display: cable < 0.2
❒ Set delivery rate
❒ Insulation resistance ❒ Set volume
>> 2 M
❒ Set time
❒ Earth leakage current ❒ Press every key once connector
❒ MFC connector incl. MFC cable
❒ Drop sensor line and plug connector
❒ Check voltage values
100/110/120 V = T 0.315 A
200/230/240 V = T 0.16 A
❒ MFC staff call lead
❒ _______________________
❒ _______________________
❒ Switch mains/battery/mains
❒ Switch on in battery mode and check self-test
Air Sensor:
(Check with Intrafix Air P Ord.
No. 0406 2957, in temperature range 20°C...25°C)
❒ 0.4 ml air bubbles alarm
❒ Air value max. 65mV
❒ Water value min. 455mV
❒ Alarm threshold = 130 mV check and if necessary enter
Drop Sensor:
❒ Simulate occlusion alarm with closed roller clamp
❒ Simulate free flow (alarm)
Electronic Occlusion Pressure:
❒ Check alarm with switchoff pressure low and high
Mechanical Occlusion Pressure:
❒ max. 2.9 bar
❒ > 1.8 bar
____ bar
____ bar
❒ Staff call
❒ Pump cover alarm
❒ Alarm suppression
❒ Flow inhibitor
pressure check up to 0.8bar no free flow
❒ Check delivery accuracy according to service manual
CAUTION: Charge battery!
Inspection performed by: Applied infusion line
Type: ___________________ Manufacturer: ___________________
Yes No
Measures to be taken: Repair
___________________
Unit handed over to/on:
Special Features / Documentation: Date / Signature:
Next deadline:
M664 00 00 92 F04 C 38912201
Infusomat P 2.0gb 7 - 1
7
Technical Safety Inspection TSI
For your notes:
7 - 2 Infusomat P 2.0gb
8 - 6
8 -
8
Operating unit, lock mechanism, pump cover, seal membrane, flow inhibitor. Door lock: easy opening and closing, correct top and bottom locking.
Pump cover must automatically open when the unit door is opened.
Protective conductor resistance < 0.2
Ω. incl. mains lead.
Measurement points:
Potential equalization bolt
Bolt for door lock
Unit housing: a) If the unit is not sealed countersunk screw at the rear of the unit.
b) If the unit is sealed, remove lacquer from one of the holes in the foot stands.
Do not use the foot stand assembly screws as alternative measurement points.
Document the largest value.
Insulation resistance >> 2 M
Ω
Measurement with 500 V between shorted mains connectors and potential equalization bolt.
Earth leakage current
≤ 30 µA incl. mains cable.
Measurement under standard conditions at the protective conductor of the mains cable. Two measurements (one with changed poles).
Document the largest value.
Infusomat P 2.0gb 8 - 1
8 - 2
8
Procedural Instructions for Inspection
Fig.: 8 - 1
Switch-on test keypad and display: check correct procedure.
Alarm tone, display: rate 000.0, VOL, TIME etc., display of all pixel, contrast, display light, alarm and operating LED.
Switch mains/battery/mains: Interrupt mains supply twice in intervals of 1 second. Pay attention to the switch-over in the display. The unit must not switch to malfunction.
Running time minimum 30 minutes after charging of 16 hours.
Set rate to 400 ml/h.
Then inject 0.4 ml air bubble (inject piece). An alarm must be activated.
Set rate to 400 ml/h.
Simulate occlusion: Clamp infusion line in front of the pump to prevent any drops. Alarm in less than 5 sec.
Simulate free flow: Press the bottom part of the drop chamber together, to generate a jet. Immediate alarm.
Connect MFC test plug
Generate an alarm (e.g. open pump cover during operation), red LED is on in the test plug
If ”dynamic” is set, 1 sec.
If ”static” is set, until the alarm is acknowledged
Press the alarm key. The current alarm is suppressed for 2 minutes.
Infusomat P 2.0gb
Fig.: 8 - 2
Infusomat P 2.0gb
Procedural Instructions for Inspection
8
Room temperature 20 - 28° C
Use infusion line Intrafix AIR P (PVC) only once.
Connect manometer to the outlet side of the pump and position the manometer approx. to medium height of the Infusomat P.
Vent manometer (filled with water)
φ100 mm or 160 mm.
Measurement range: 4 bar
The results differ according to different measurement procedures.
With electronic measurement devices the values may be approx.
0.1 bar higher than indicated.
Switch off drop control.
Set 600 ml/h and deliver in an open system for one minute.
Close the system and build-up pressure against a manometer with
100 ml/h.
Occlusion sensor threshold low. . . . . . . . . . . . . 400 to 1000 mbar
Occlusion sensor threshold high . . . . . . . . . . . 1000 to 1600 mbar
The pressure threshold can be changed in the service program (not recommended).
Default setting:
- low pressure: 0.6 bar
- high pressure: 1.2 bar
Tolerance range:
- set value: ± 0.3 bar.
Set occlusion sensor threshold to mechanical (test plug).
Switch off drop control.
Build up pressure with 600 ml/h. Then measurement with 100 ml/h.
Read 90 seconds after start of delivery:
Measurement upper pressure value
Measurement lower pressure value
(see „Technical Safety Inspection TSI“
.
After the measurement inspection the mechanical setting must be switched off! The electronic occlusion pressure is not automatically activated again when the service plug has been disconnected.
8 - 3
8 - 4
8
Procedural Instructions for Inspection
Check pump pressure. If the deviation is max. ± 0.3 bar from set range, the pump can be calibrated.
Perform pressure measurement. Calibrate the pressure range at the set screw with an Allen key 2.5 mm. to the upper pressure value of 2.4 bar.
After the measurement inspection the mechanical setting must be switched off! The electronic occlusion pressure is not automatically activated again when the service plug has been disconnected.
Switch to stop at high pressures. Then open unit door. The pressure must stay above 0.8 bar.
Temperature 22° C
Rate > 1 ml/h
Typically ± 5% at a measurement of more than 8 hours.
Infusomat P 2.0gb
80 ± 0.4 ml
Fig.: 8 - 3
Procedural Instructions for Inspection
8
Reference Height
80 ± 2 cm
Alternative procedure (12 minutes short measurement)
Temperature 20 - 28° C
Measurement Equipment:
500 ml glass bottle, vented
Intrafix AIR P (PVC), drop chamber filled 2/3
Graduated cylinder 25 ml, accuracy ± 0.4 ml
Infusion solution NaCl or distilled water .
Procedure:
Use a new infusion line for every measurement.
Check the system for narrow sections or kinks.
Delivery rate 125 ml/h.
The system run-in time is 1 - 2 minutes, but not longer than
2 minutes.
Insert the outlet cannula in the graduated cylinder.
Measurement rate: 125 ml
Measured volume: 25 ml
Simultaneously start stop watch and Infusomat P.
Stop when the 25 ml mark is reached and read time.
As shown in the graph the delivery behaviour slightly changes over the infusion time. Consequently the tolerances must be in the upper range when the delivery accuracy (± 5% over 8 hours) is checked with a short measurement over 12 minutes.
Expected rate deviation due to the short time method:
Software IFPC:+4.5% tolerance range -0.5% bis +9.5% of the set rate.
Software IFPe / IFPE:+2.5% tolerance range -2.5% bis +7.5% of the set rate.
Fig.: 8 - 4 Graph
Infusomat P 2.0gb 8 - 5
8 - 6
8
Procedural Instructions for Inspection
11 min
11 min
11 min
11 min
11 min
11 min
11 min
11 min
12 min
12 min
12 min
12 min
12 min
12 min
11 min
10 min
10 min
10 min
10 min
45.9 sec
39.0 sec
32.3 sec
25.7 sec
19.7 sec
12.9 sec
6.7 sec
0.6 sec
37.9 sec
30.0 sec
22.3 sec
14.7 sec
7.3 sec
0.0 sec
52.9 sec
54.5 sec
48.5 sec
42.9 sec
26,1
+6
+7
+8
+9
+2
+3
+4
+5
+10
+11
+12
+15
-2
-1
0
+1
-5
-4
-3
135,00
136,25
137,50
138,75
140,00
143,75
125,00
126,25
127,50
128,25
130,00
131,25
132,50
133,75
118,75
120,00
121,25
122,50
123,75
Table 8 - 1 Measurement Examples
The inspection and calibration - if required - must be performed with the infusion line Intrafix AIR P (PVC)!
Inspection of the delivery rate with a weight measurement. Avoid errors due to evaporation!
Measurement Equipment:
Scales
Accuracy 0.1 g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 min
Delivery Rate Determination:
Set the delivery rate to 125 ml/h.
The run-in time is 1 - 2 minutes.
Insert the outlet cannula in container and simultaneously start stop watch and Infusomat P.
After the time has expired stop Infusomat P and stop watch.
Immediately determine the delivery rate.
Infusomat P 2.0gb
9 - 2
9 -
9
Test equipment case Infusomat fm (complete) . . . . . 0770 1527 with:
Template 4 mm (for adjustment after exchange of the pump cover) (for Infusomat fmS) . . . . . . . 0770 1489
Pin punch 1.8 mm x 160 mm (for hinge pin/ disassembly of the pump cover) . . . . . . . . . . . . . . 0770 1446
Pin punch 6 mm x 125 mm (for hinge pin/ assembly of the pump cover). . . . . . . . . . . . . . . . . 0770 1454
Flat tool 100 x 20 mm (for assembly/ disassembly of the tube adapter of the Infusomat fmS) . . . . . . . . . . . . . . . . . . . . . . 0770 1462
Special socket spanner M18 (for disassembly of the recessed plug). . . . . . . . . . . . . . . . . . . . . . . . . . 0770 1497
Manometer 0 - 4 bar . . . . . . . . . . . . . . . . . . . . . . . 0770 1357
Service plug (red) . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 0709
MFC service plug. . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1215
OIL test infusion line (for Infusomat fmS) . . . . . . 0770 1500
Template 2.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5034
Calibration device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 501A
Screw driver Torx T6
Screw driver Torx T10
Infusomat P 2.0gb 9 - 1
9
Test Equipment and Special Tools
For your notes:
9 - 2 Infusomat P 2.0gb
10 - 4
10 -
10
Fuse T 0.16 A for 200 / 230 / 240 V
(10 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 2847
Fuse T 0.315 A for 100 / 110 / 120 V
(10 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 0534
Fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 0979
Pump cover with lock . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1916
Blind plug 7.1 mm (10 pcs.) . . . . . . . . . . . . . . . . . . . . . .3477 3207
Torsion spring in lever/pump cover (5 pcs.) . . . . . . . . 3477 3363
Torsion spring for pump cover (5 pcs.) . . . . . . . . . . . . 3477 3355
Lever (pump cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4092
Hinge pin for pump cover . . . . . . . . . . . . . . . . . . . . . . . 3477 3967
Hinge pin for pump cover lever . . . . . . . . . . . . . . . . . . 3450 5725
Pump housing, (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3390
Finnish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Portuguese. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Czech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3358
Polish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3358
Turkish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Foot stand complete with rubber feet . . . . . . . . . . . . . 3450 5415
Rubber feet (20 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3096
Unit handle with O-rings and PT screws . . . . . . . . . . . 3450 3450
Battery incl. connector plug
1.2 Ah / 7.2 V and holder . . . . . . . . . . . . . . . . . . . . 3450 2556
Door lock complete with push button . . . . . . . . . . . . . .3450 5601
Spring holder for door lock . . . . . . . . . . . . . . . . . . . . . . 3450 5440
Mounting for door lock . . . . . . . . . . . . . . . . . . . . . . . . . 3477 2790
Distance sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3366
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3447
Loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8848
Rear panel with screws (M3) and seal . . . . . . . . . . . . . 3450 1860
Cover for optical interface . . . . . . . . . . . . . . . . . . . . . . 3477 3164
Strip seal for rear panel . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3142
MFC connector board . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3374
Potential equalization bolt . . . . . . . . . . . . . . . . . . . . . . 3477 0550 fm recessed plug (3 pin) . . . . . . . . . . . . . . . . . . . . . . . . 3477 3177
Screw 30x8 for fm recessed plug (20 pcs.) . . . . . . . . . 3477 3185
U Washer 3.2 (20 pcs.). . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3193
Mains module 200/230/240 V. . . . . . . . . . . . . . . . . . . . 3450 1886
Mains module 100/110/120 V . . . . . . . . . . . . . . . . . . . . 3450 1894
Mains module 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 190A
Drop sensor socket incl. cable and plug . . . . . . . . . . . . 3450 1878
Housing Labelling
German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
Dutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
Italian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1851
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3382
Danish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Norwegian. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Swedish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3404
Front panel without clamp lever and torsion spring . . 3450 2092
Circular seal 571 mm / 45 mm . . . . . . . . . . . . . . . . . . . 3477 3126
Tamper-proof caps 10 mm (50 pcs.) . . . . . . . . . . . . . . 3477 3134
Pump housing, cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3390
Cover Ø 6.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3412
Clamp lever with torsion spring and pin 4x20 . . . . . . 3450 3420
Torsion spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3439
Reed sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1754
Infusomat P 2.0gb 10 - 1
10 - 2
10
Spare Parts List
When replacing the finger pump adhere to
Table 4 - 1 „Compatibility List“
.
Finger pump (without motor) including pump, . . . . . 3450 1746 pump cover, seal membrane and occlusion sensor
board, software IFPC
(installed up to unit serial no. 5505)
Finger pump (without motor) including pump, . . . . . 3452 0481 pump cover, seal membrane and occlusion sensor
board, software IFPe, IFPE
(installed from unit serial no. 5506)
Finger pump (without motor and board) . . . . . . . . . . 3452 0597 incl. pump, pump cover, and seal membrane
Motor with pinion for finger pump . . . . . . . . . . . . . . . 3450 1924
Membrane keypad with support plate and seal. . . . . . 3450 1800
LCD module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1819
Flex cable, preformed . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8830
Frame incl. pressure spring and magnet . . . . . . . . . . . 3450 1835
Flexible cable 42 mm (5 pcs.) . . . . . . . . . . . . . . . . . . . . 3477 3347
Hinge unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5571
Hinge pin (3 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5580
Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5849
Barcode label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 9070
Frame with seal plate . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1770
Touch-up pen RAL 9001 (white) . . . . . . . . . . . . . . . . . . 3450 6977
Touch-up pen RAL 7032 (grey) . . . . . . . . . . . . . . . . . . . 3450 6985
Occlusion sensor (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 7353
Software IFPC
(installed up to unit serial no. 5505)
Occlusion sensor (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0589
Software IFPe, IFPE
(installed from unit serial no. 5506)
(only delivered when a pressure adjusting device is available)
Air sensor incl. connector . . . . . . . . . . . . . . . . . . . . . . . 3450 193A
Assembly screw for display board
PT 2.5x14 (10 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3100
Screw PT 3x10 Torx (self-forming) . . . . . . . . . . . . . . . . 3450 0960
Rubber feet grey (20 pcs.) . . . . . . . . . . . . . . . . . . . . . . 3477 3096
Attention label fuse T 0.16 A (5 pcs.) . . . . . . . . . . . . . 3450 0898
Screw M 6x8 for fm recessed plug (20 pcs.) . . . . . . . . 3477 3185
U Washer 3.2 (20 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3193
Infusomat P 2.0gb
Spare Parts List
Fig.: 10 - 1 Universal Clamp
10
Universal clamp, complete . . . . . . . . . . . . . . . . . . . . . . 3450 5857
Universal clamp base body . . . . . . . . . . . . . . . . . . . . . . 3450 8325
Threaded rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8333
Star handle body for universal clamp. . . . . . . . . . . . . . 3450 8384
Safety bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8341
Safety hook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 5865
Plate (2 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 2610
Connection cap D12 mm (5 pcs.) . . . . . . . . . . . . . . . . . 3477 4149
Bellows (5 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 3274
Pressure spring (5 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4165
For installation of the plate an appropriate press-in tool is required.
Update-Kit IFPC02002 . . . . . . . . . . . . . . . . . . . . . . . . . 3450 6462
Update-Kit IFPe02003 . . . . . . . . . . . . . . . . . . . . . . . . . . On request
Update-Kit IFPE13003 . . . . . . . . . . . . . . . . . . . . . . . . . On request
(only units with controller board with loudspeaker)
MFC interface line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0871 1661
Infusomat P 2.0gb 10 - 3
10
For your notes:
Spare Parts List
10 - 4 Infusomat P 2.0gb
A - 4
A -
A
Semiconductors can be destroyed by electrostatic discharge. Especially MOS components can be damaged by interference from electrostatic fields, even without discharge via contact. This type of damage is not immediately recognizable. Unit malfunctions can even occur after a longer period of operation.
Every workstation must be equipped according to the recommendations with the necessary static protective measures, if ESD components or boards are handled.
Each workstation must be equipped with a conductive table surface. The conductive surface, the soldering iron or the soldering stations must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should be of electrically conductive material.
Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors, e.g. the ground contact of a wall outlet. Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge.
Fig.: A - 1
Infusomat P 2.0gb A - 1
A - 2
A
Appendix
This manual has been completely revised. The most important changes are listed below:
Changed manual structure
New TSI list with new air alarm value
New paragraph occlusion sensor (exchange / calibration)
New test equipment for occlusion sensor
New software
New spare parts
Total list of spare parts
The following form can be used as master to order type plates or barcode labels.
Infusomat P 2.0gb
Appendix
A
FAX
attn. Mr. Lohr
MT-PR-DE08C
P.O. Box 1120
34 209 Melsungen email: [email protected]
(Master)
Hospital: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ward: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Street: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . zip code / town: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Person responsible: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tel.: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
We herewith order the barcode label / type plate with the following serial numbers (the serial number is indicated on the type plate of the pump).
We guarantee that we will fix the barcode label / type plates to the corresponding pumps in accordance with the
Service Manual and its enclosures and will carry out the necessary test steps. Barcode labels or type plates that are not required will be destroyed.
Date: ____________________ Signature:
Infusomat P 2.0gb A - 3
A
Appendix
For your notes:
A - 4 Infusomat P 2.0gb
广告
怎么校准堵塞传感器?
The occlusion sensor calibration procedure uses function 500.0 in the service program (applicable for IFPC, IFPe, and IFPE software). Calibration must be performed using calibration weights and calibrated test equipment. Calibrating with infusion lines is not permitted.
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