Carrier XARIOS 500-04, 600 refrigeration unit Installation instructions

1

BILL OF MATERIALS

ITEM DESCRIPTION

5

10

15

20

BOLT, T-HEAD M14x165

WASHER, SPACER M14x30 0Dx4 THK

NUT, LOCK M14

SCREW, CAP HXHD M12x45 FLANGE

30 CLAMP

3/8

5/8

70 TERMINAL,

SHRINK

BLIND

105 SPLICE

110 TERMINAL

120 SPLICE

125 SCREW, MACH PNHD M5x35

130 GROMMET

135 RECEPTACLE ASSY 400 3Ph

140

145

RECEPTACLE ASSY 230 3Ph

PLUG, FEMALE 400 3Ph

150 PLUG, FEMALE 230 3Ph

155 BRACKET

160 CAP ORFS 5/8

165 DECAL

170 DECAL

180 DIAGRAM

185 DIAGRAM

190 DIAGRAM

195 INSTRUCTIONS

205 DECAL

210 MANUAL,

215 SKIN

SERVICE

220 CHECK VALVE 3/8

M6x20

FLEXIBLE

255 HOSE

260 HOSE

265

270

275

280

285

290

FITTING HOSE - MOD 8-10

FITTING HOSE - MOD 10-12

FITTING HOSE 90 - MOD 8-10

FITTING HOSE 90 - MOD 10-12

FITTING HOSE 90 - MOD 4-6

ELBOW, 90 - MOD 12

305 FITTING PRESSURE VALVE

310 VALVE

315

320

CLAMP – MOD 6

CLAMP – MOD 10

325

330

CLAMP – MOD 12

ELBOW, 45 – MOD 6

335 ELBOW, 45 – MOD 10

340 DRAIN

345 DRAIN WATER TEE (connector)

350 TIE-WRAP

QTY

ROAD ROAD/STBY

-

-

-

-

1

-

-

-

-

1

-

1

2

1

1

2

1

1

1

2

-

-

-

4

4

4

6

20

30

4

2

5

3

1

1

1

1

4

1

1

1

1

1

1

1

1

1

7

10

8

6

1

1

1

1

2

3

2

1

1

1

6

6

4

1

1

1

1

-

1

1

1

1

-

1

1

1

1

-

1

1

2

1

1

2

1

1

1

2

4

1

1

4

4

4

6

20

30

4

2

5

3

1

1

1

1

4

1

1

1

1

1

1

1

1

1

7

10

8

6

1

1

1

1

2

3

2

1

1

1

6

6

4

1

1

1

1

1

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

FUSES / 3 phase

Item 230/3/50Hz 400/3/50Hz 230/3/60Hz 400/3/60Hz

12 V

Road supply fuse 50 A 50 A 50 A 50 A

Standby supply fuse

Main standby fuse FB

Transformer primary fuses

Main road fuse

Road supply fuse

Standby suppluy fuse

Main standby fuse FB

Transformer primary fuses

Main road fuse

50 A

16 A

3.15 AT

60 A

40 A

40 A

16 A

4 AT

50 A

50 A

10 A

3.15 AT

60 A

24 V

50 A

16 A

3.15 AT

60 A

40 A 40 A

40 A

10 A

3.15 AT

50 A

40 A

16 A

4 AT

50 A

50 A

12 A

3.15 AT

60 A

40 A

40 A

12 A

3.15 AT

50 A

FUSES / 1 phase

Road supply fuse

Standby supply fuse

Circuit breaker fuse CB

Transformer primary fuses

Main road fuse

Road supply fuse

Standby supply fuse

Circuit breaker fuse CB

Transformer primary fuses

Main road fuse

MODEL

50 A

50 A

25 A

5 AT

60 A

40 A

40 A

25 A

4 AT

50 A

12 V

24 V

50 A

50 A

25 A

5 AT

60 A

40 A

40 A

25 A

4 AT

50 A

CPR setting

XARIOS 600 (Integra 50X)

XARIOS 500-04 (Integra 40X)

MODEL

XARIOS 600

(Integra 50X)

XARIOS 500-04

(Integra 40X)

XARIOS 600

(Integra 50X)

XARIOS 500-04

(Integra 40X)

2.6

2.3

38 ± 1

33 ± 1

Refrigerant charge R404 A

LB KG

7.1 3.2

6.6 3

400/3/50Hz 10.7

230/3/60Hz 16.6

230/1/50Hz 17.2

208/230/1/60Hz 20.0

400/3/50Hz 8.0

230/3/60Hz 16.6

230/1/50Hz 17.2

208/230/1/60Hz 20.0

ADDITIONNAL OIL + 200ml FOR XARIOS 600 & +250ml FOR XARIOS 600 MT

WE RECOMMEND FILLING THE EXTRA OIL IN THE UNIT USING ONE OF THE

FOLLOWING 3 OPTIONS

1. INTO THE TOP OF HP HOSE, JUST BEFORE THE OIL SEPARATOR.

2. INTO THE OIL SEPARATOR.

3. INTO THE TOP OF THE OIL RETURN HOSE.

WHILE COMMISSIONING, PLEASE LET THE ENGINE RUNNING AT IDLE SPEED

LUBRICATE THE COMPRESSEUR

DURING 10 MINUTES TO ALLOW THE OIL TO WELL LUBRICATE THE COMPRESSEUR

1/14

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

WARNING

READ ALL NOTES PRIOR TO INSTALLATION

NOTES :

TIME ESTIMATED FOR INSTALLATION OF UNIT ALONE : 8 hours

1. TRUCK

1.1. THE TRAILER STRUCTURE MUST BE EVALUATED BY THE TRAILER MANUFACTURER TO

DETERMINE ITS ABILITY TO WITHSTAND THE LOADS IMPOSED BY THE UNIT OVER ITS SERVICE

1.2.

LIFE. CARRIER TRANSICOLD DOES NOT CONVEY ANY ENDORSEMENT OR WARRANTY FOR THE

TRAILER’S STRUCTURAL INTEGRITY.

UNIT MOUNTING SURFACES OF THE TRAILER THAT CONTACT THE UNIT MOUNTING PADS

MUST BE UNI-PLANAR TO WITHIN 3mm [0.12] TO PREVENT DISTORTION OF THE UNIT AND/OR

TRAILER ;

ALL DIMENSIONS SHOWN ARE MILLIMETERS, WITH IMPERIAL CONVERSIONS IN [INCHES]. 1.3.

2. INSTALLATION

2.1. THIS REFRIGERATION UNIT HAS BEEN DESIGNED WITH THE SAFETY OF THE TECHNICIAN IN

2.2.

2.3.

MIND. DURING NORMAL OPERATION, ALL MOVING PARTS ARE FULLY ENCLOSED TO PREVENT

INJURY. DURING ALL PRE-TRIP INSPECTIONS, DAILY INSPECTIONS AND PROBLEM

TROUBLESHOOTING, YOU MAY BE EXPOSED TO MOVING PARTS. WE ADVISE YOU TO TAKE ALL

REQUIRED PRECAUTIONS GENERAL AND TO WEAR ADEQUATE PERSONAL PROTECTIVE

EQUIPMENT (SAFETY GLASSES, GLOVES, SAFETY SHOES) DURING INSTALLATION AND ALL

REPAIRS AND MAINTENANCE SERVICES ON THE UNIT.

TAKE EVERY SAFETY MEASURE WHEN ACCESSING THE UNIT, USE STANDARDS LADDERS,

WORKING PLATEFORM WITH RAILING, SAFETY BELT, ; ; ;

UNITS ARE DELIVERED UNDER PRESSURE WITH NITROGEN. PLEASE BE SURE THAT THE

CIRCUIT IS STILL UNDER PRESSURE (IT MEANS THAT THERE IS NO LEAK).

3. SERVICE

3.1. IT IS IMPORTANT FOR THE SAFETY AND UPKEEP OF THE REFRIGERATION UNIT THAT

SERVICING IS PERIODICALLY PERFORMED ACCORDING TO THE FREQUENCY INDICATED BY THE

3.2.

MANUFACTURED (SEE SERVICE MANUAL) ; SERVICE OPERATIONS AND REPAIRS MUST BE

CARRIED OUT BY APPROVED CARRIER SERVICE STATIONS ;

[ETO ONLY] GOLDEN COLD SERVICE CONTRACTS : THE PROOF OF OUR COMMITMENT TO

YOUR PROFITABILITY WITH A CHOICE OF CONTACTS : FULL SERVICE / ROUTINE MAINTENANCE /

EXTENDED WARRANTY.

CONTENTS

Section page

BOM 1

UNIT DIMENSIONS

TRUCK BODY PREPARATION

UNIT INSTALLATION

REFRIGERANT HOSE INSTALLATION

2

3

4

7

ELECTRICAL CONNECTION

VACCUM, CHARGE, TEST AND RECORDS

GENERAL INFORMATION

8

9

11

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

2

CONDENSER XARIOS 500-04/600

WEIGHT : X500-04 ROAD :

X500-04 ROAD/STANDBY :

X600 ROAD

X600 ROAD/STANDBY

80 kg (177 lb)

144 kg (318 lb)

83 kg (183 lb)

147 kg (324 lb)

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

458 18

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

498 19,61

[

1367

54

]

[

514

20

]

[

235

9

]

2/14

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

EVAPORATOR MXL 1100 - XARIOS 500-04

28 kg (62 lb) WEIGHT :

4*

.

3

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

EVAPORATOR MXL 1550 - XARIOS 600

42 kg (93 lb) WEIGHT :

. 4*

3/14

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

4

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

4/14

5

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

5/14

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

6

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

6/14

7

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

7/14

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

8

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

8/14

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

350

9

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

9/14

10

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

10/14

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577 11

MICRO CONFIGURATION

Access :

Configuration button located on the

Rear of cab command.

Setting :

Press once on the configuration button :

TEMPERATURE UNIT

Ut °C : celcius degree display

Ut °F : fahrenheit degree display

Press the + and - keys to change Ut °C ou Ut °F.

Press the SET key to validate.

UNIT VOLTAGE

PS12 : unit voltage 12 V

PS24 : unit voltage 24 V

Press the + and - keys to change PS12 or PS24.

Press the SET key to validate.

NUMBER OF EVAPORATOR FAN

FAn1 : 1 fan / FAn2 : 2 fans / FAn3 : 3 fans d on : door switch (option) installed

Press the + and - keys to change FAn1 or FAn2 or FAn3.

Press the SET key to validate.

FAN SPEED

SPd- : 1 st

speed mini / SPd= : 2 nd

speed med / SP

∉

: 3 rd

speed max

Press the + and - keys to change SPd- or SPd= or SP

∉

.

Press the SET key to validate.

2 OR 3 ET MODE

2 Et : cool, null

3 Et : cool, null, heat

Press the + and - keys to change 2 Et or 3 Et.

Press the SET key to validate.

OPTIONAL ROAD HEATING KIT hrOF : option road heating kit not installed hrOn : option road heating kit installed

Press the + and - keys to change hrOF or hrOn.

Press the SET key to validate.

OPTIONAL STANDBY HEATING KIT hSOF : option standby heating kit not installed hSOn : option standby heating kit installed

Press the + and - keys to change hSOF or hSOn.

Press the SET key to validate.

DRAIN RESISTOR drOF : drain heater (option) not installed drOn : drain heater (option) installed

Press the + and - keys to change drOF or drOn.

Press the SET key to validate.

DOOR SWITCH dOFF : door switch (option) not installed d On : door switch (option) installed

Press the + and - keys to change dOFF or d On.

Press the SET key to validate.

IMPORTANT : If, when settings are adjusted, no key is activated within 5 seconds, the system reverts to box temperature display. All changes made are recorded.

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

SAFETY INSTRUCTIONS

1. Check that all mounting bolts are well tightened and suitable for use.

2. When you drill holes in the unit or in the body of the vehicle, be careful not to pierce the refrigeration tubes or the electrical wiring (see template).

3. When you are working next to the batteries (condenser and evaporator) be careful not to cut yourself on the sharp edges.

4. When the unit is running, keep your hands away from belts and fan motors.

5. In all cases the unit can be completely shut down manually by the emergency switch inside the frame of the condenser unit. The emergency switch has to be reinitiated to allow the unit to restart by the "ON" key of the cab command.

6. Never close the compressor discharge valves when the unit is running.

7. In case of repair, only use manometer by-pass hoses which are in a good condition and avoid their contact with belts, pulley and fan motor.

8. The refrigerant liquid must be handled with great care.

9. Next to a flame the refrigerant liquid gives off a phosgene gas which has an unpleasant smell and irritates the lungs.

10. Never heat up a closed cooling circuit with a flame the cooling system must be handled with great care.

11. When liquid refrigerant is getting in contact with the atmosphere, it evaporates and freezes everything which gets in contact with it.

First aid in case of frost-bite : a) Cover up the frost-bitten part. b) Warm up quickly the frost-bitten part by dipping it into lukewarm water (not hot). c) In case you do not have water wrap the wounded place in a clean cloth. d) If refrigerant fluid has been splashed into your eyes, rinse them immediately with clean water; as a precaution, you are recommended to have a medical examination as well.

12. Cooling oil

Polyolester types

- Avoid contact with skin.

- Wash carefully after handling.

WARNING

: Keep well away from belts, pulleys and fans.

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

11/14

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577 12

¾ COMPRESSOR

i

Read carefully the following instructions, strict observance of these procedures are essential for operator safety.

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

EXTRACT FROM MATERIAL SAFETY DATA BULLETIN

4.1 Polyolester oil (POE oil)

DO NOT SWITCH ON COMPRESSOR WITH TERMINAL BOX OPEN.

REMOVE TERMINAL BOX COVER ONLY WITH POWER SOURCE DISCONNECTED.

WIRING DIAGRAMS AND FURTHER INSTRUCTIONS INSIDE THE TERMINAL BOX.

BEFORE COMPRESSOR INSTALLATION, SLOWLY OPEN THE PLUG ON THE DISCHARGE VALVE AND VENT

THE NITROGEN HOLDING CHARGE.

ENSURE THAT SUCTION AND DISCHARGE VALVES ARE OPEN BEFORE STARTING THE COMPRESSOR.

DO NOT TOUCH THE COMPRESSOR SHORTLY AFTER STOPPING AS SURFACE TEMPERATURES WILL BE

DANGEROUS.

CHECK THE LEVEL OF THE LUBRICANT, IT MUST BE WITHIN ¼ AND ¾ OF THE OIL SIGHTGLASS.

DO NOT OPERATE THE COMPRESSOR WITH HYDROCARBON GASES.

¾ WHEN INSTALLING

➘

WHEN HANDLING THE UNIT, USE SUITABLE LIFTING GEAR ATTACHED TO THE EYE-BOLTS PROVIDED FOR THAT

PURPOSE ON THE UNIT ;

➘

NOTE : THE UNIT SHOULD NOT PROTUDE OUT OF THE BODY.

¾

BATTERY

➘

NEVER LEAVE A UNIT MORE THAN A MONTH WITHOUT RUNNING ; IN CASE OF LONG STANDSTILL, CHARGE THE

BATTERY INDEPENDENTLY ;

➘

BEFORE PERFORMING ANY WELDING ON THE CHASSIS, TAKE CARE TO DISCONNECT THE BATTERY FROM THE UNIT

AND THE VEHICLE AS WELL AS FROM THE CHARGE ALTERNATOR AND ANY OTHER ELECTRONIC SYSTEM

(MICROPROCESSOR).

➘

NEVER TRY TO START THE VEHICLE WITH A BOOSTER BECAUSE THIS COULD DAMAGE THE

ELECTRONIC COMPONENTS IN THE UNIT OR ON THE VEHICLE ;

1. PRODUCT AND COMPANY IDENTIFICATION

CARRIER TRANSICOLD INDUSTRIES

810 route de Paris

76520 FRANQUEVILLE ST PIERRE

FRANCE

4. FIRST AID MEASURES

EYE CONTACT :

flush thoroughly with water. If irritation occurs, call a physician.

SKIN CONTACT :

wash contact areas with soap and water. High pressure accidental injection through the skin requires immediate medical attention for possible incision, irrigation and/or debridement.

INHALATION :

not expected to be a problem.

INGESTION :

not expected to be a problem. However, if greater than 1/2 liter (pint) ingested, seek medical attention.

5. FIRE-FIGHTING MEASURES

EXTINGUISHING MEDIA :

carbon dioxide, foam, dry chemical and water fog

SPECIAL FIRE FIGHTING PROCEDURES :

water or foam may cause frothing. Use water to keep fire exposed containers cool. Water spray may be used to flush spills away from exposure. Prevent runoff from fire control or dilution from entering streams, sewers, or drinking water supply.

SPECIAL PROTECTIVE EQUIPMENT :

for fires in enclosed areas, fire fighters must use self-contained breathing apparatus.

UNUSUAL FIRE AND EXPLOSION HAZARDS :

none. Flash point C (F) : 232 (450) (ASTM D-92). Flammable limits - LEL : NA, UEL: NA.

NFPA HAZARD ID :

health : 0, flammability : 1, reactivity : 0

HAZARDOUS DECOMPOSITION PRODUCTS :

carbon monoxide

6. ACCIDENTAL RELEASE MEASURES

PROCEDURES IF MATERIAL IS RELEASED OR SPILLED :

small spills can be absorbed with fire retardant treated sawdust, diatomaceous earth, etc. Contain and remove larger spills for salvage or disposal according to applicable regulation.

ENVIRONMENTAL PRECAUTIONS :

prevent spills from entering storm sewers or drains and contact with soil.

PERSONAL PRECAUTIONS :

see section 8.

7. HANDLING AND STORAGE

STORAGE :

do not store in open or unlabelled containers. Store away from strong oxidizing agents or combustible material.

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

VENTILATION :

no special requirements under ordinary conditions of use and with adequate ventilation.

RESPIRATORY PROTECTION :

no special requirements under ordinary conditions of use and with adequate ventilation.

EYE PROTECTION :

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

12/14

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577 13 normal industrial eye protection practices should be employed.

SKIN PROTECTION :

no special equipment required. However, good personal hygiene practices should always be followed.

10. STABILITY AND REACTIVITY

HAZARDOUS DECOMPOSITION PRODUCTS :

carbon monoxide (in case of fire)

13. DISPOSAL CONSIDERATIONS

WASTE DISPOSAL :

EVEN THOUGH THIS PRODUCT IS READILY BIODEGRADABLE, IT MUST NOT BE INDISCRIMINATELY DISCARDED INTO THE ENVIRONMENT.

This product is suitable for burning in an enclosed, controlled burner for fuel value and for recycling at an approved facility. In addition, it can be disposed of at an approved waste disposal facility. Land farming and processing through sewage treatment facilities may be available disposal options but necessary approvals must first be obtained from appropriate regulatory authorities. Specific characteristics of the waste at the time of disposal may affect the availability of the above options.

The complete data sheets are available in English and French from Carrier Transicold Industries on request.

4.2 forane R404a

1. PRODUCT AND COMPANY IDENTIFICATION

CARRIER TRANSICOLD INDUSTRIES

810 route de Paris

76520 FRANQUEVILLE ST PIERRE

FRANCE

Product name : Forane (R) 404A

Product synonym(s)

Chemical family : hydrofluorocarbons

Chemical formula : CF3CH2F/CF3CH2F/CF3CH3

Chemical name : 1,1,1,2-tetrafluoroethane (HFC-134a)/Pentafluoroethane (HFC-125)/

1,1,1-trifluoroethane (HFC-143a).

2. COMPOSITION / INFORMATION ON INGREDIENTS

BLEND OF FORANE 125, 143a, 134a

This product is not hazardous to health as define by the European Union dangerous substances and preparations directives.

3. HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

Colorless liquified gas with faint ether odor.

WARNING

LIQUID AND GAS UNDER PRESSURE, OVERHEATING AND OVERPRESSURIZING MAY CAUSE GAS RELEASE OF VIOLENT CYLINDER

BURSTING. MAY DECOMPOSE ON CONTACT WITH FLAMES OR EXTREMELY HOT METAL SURFACES TO PRODUCE TOXIC AND CORROSIVE

PRODUCTS. VAPOR REDUCES OXYGEN AVAILABLE FOR BREATHING AND IS HEAVIER THAN AIR. HARMFUL IF INHALED AND MAY CAUSE

HEART IRREGULARITIES, UNCONSCIOUSNESS OR DEATH. LIQUID CONTACT WITH EYES OR SKIN MAY CAUSE FROSTBITE.

POTENTIAL HEALTH, EFFECTS

Skin contact and inhalation are expected to be the primary routes of occupational exposure to this material. As with most liquified gases, contact with the rapidly volatilizing liquid can cause frostbite to any tissue. High vapor concentrations are irritating to the eyes and respiratory tract and may result in central nervous system (CNS) effects such as headache, dizziness, drowsiness and, in severe exposure, loss of consciousness and death. The dense vapor of this material may reduce the available oxygen for breathing. Prolonged exposure to an oxygen-deficient atmosphere may be fatal. Inhalation may cause an increase in the sensitivity of the heart to adrenaline, which could result in irregular or rapid heartbeats. Medical conditions aggravated by exposure to this material include heart disease or compromised heart function.

4. FIRST AID MEASURES

EYE CONTACT

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT immediatly flush with plenty of water. Get medical attention if irritation persists.

SKIN CONTACT

flush exposed skin with lukewarm water (not hot), or use other means to warm skin slowly. Get medical attention if frostbitten by liquid or if irritation occures.

INGESTION

not applicable. Product is a gas at ambient temperatures.

INHALATION

remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. DO NOT GIVE ADRENALINE,

EPINEPHRIN OR SIMILAR DRUGS FOLLOWING EXPOSURE TO THIS PRODUCT.

5. FIRE FIGHTING MEASURES

EXTINGUISHING MEDIA

use extinguishing media appropriate to surrounding fire conditions.

FIRE FIGHTING INSTRUCTIONS

stop the flow of gas if possible. Use water spray on person making shut-off and on containers and cylinders. Fire fighters and others who may be exposed to products of combustion should wear full fire fighting turn out gear (full Bunker Gear) and self-contained breathing apparatus. Fire fighting equipment should be thoroughly decontaminated after use.

FIRE AND EXPLOSION HAZARDS

some mixtures of HCFCs and / or HFCs, and air or oxygen may be combustible if pressurized and exposed to extreme heat or flame.

6.ACCIDENTAL RELEASE MEASURES

IN CASE OF SPILL OR LEAK

use Halogen leak detector or other suitable means to locate leaks or check atmosphere. Keep upwind. Evacuate enclosed spaces and disperse gas with floor-level forced-air ventilation. Exhaust vapors outdoors. Do not smoke or operate internal combustion engines. Remove flames and heating elements.

7. HANDLING AND STORAGE

HANDLING

avoid breathing gas. Avoid contact with eyes, skin and clothing. Keep container closed. Use only with adequate ventilation. Do not enter confined spaces unless adequately ventilated.

STORAGE

do not apply direct flame to cylinder. Do not store cylinder in direct sun or expose it to heat above 48°C (120°F). Do not drop or refill this cylinder. Keep away from heat, sparks and flames.

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

EYE / FACE PROTECTION

where there is potential for eye contact, wear chemical gloggles and have eye flushing equipment available.

SKIN PROTECTION

wear appropriate chemical resistant protective clothing and chemical resistant gloves to prevent skin contact. Consult glove manufacturer to determine appropriate type glove material for given application. Rinse contaminated skin promptly. Wash contaminated clothing and clean protective equipment before reuse. Wash skin thoroughly after handling.

RESPIRATORY PROTECTION

avoid breathing gas. When airborne exposure limits are exceeded, use respiratory protection equipment appropriate to the material and / or its components

(full facepiece recommended). For emergency and other conditions where exposure limit may be significantly exceeded, use an approved full face positivepressure, self-contained breathing apparatus or positive-pressure airline with auxiliary self-contained air supply.

10. STABILITY AND REACTIVITY

INCOMPATIBILITY

avoid contact with strong alkali or alkaline earth metals, finely powdered metals such as aluminium, magnesium or zinc and strong oxidizers, since they may react or accelerate decomposition.

HAZARDOUS DECOMPOSITION PRODUCTS

thermal decomposition products include hydrogen fluoride, hydrogen chloride, carbon monoxide, carbon dioxide and chlorine.

13. DISPOSAL CONSIDERATIONS

WASTE DISPOSAL

recover, reclaim or recycle when practical. Dispose of in accordance with federal, state and local regulations.

Note : chemical additions to, processing of, or otherwise altering this material may take this waste management information incomplete, inaccurate, or otherwise inappropriate. Furthermore, state and local waste disposal requirements may be more restrictive or otherwise different from federal laws and regulations.

The complete data sheets are available in English and French from Carrier Transicold Industries on request.

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D

13/14

14

CARRIER TRANSICOLD DIVISION, CARRIER CORPORATION

CARRIER TRANSICOLD INDUSTRIES S.A.S.

BP 16

76520 FRANQUEVILLE ST PIERRE – France

RC ROUEN 8 310 041 577

THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS

DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL

NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION

WRITTEN CONSENT.

SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT

CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT

14/14

XARIOS 500-04 & 600 INSTALLATION INSTRUCTIONS

(INTEGRA 40X/50X) P/N 98-60503-00 Rev.D