YAMADA KGK-400 Series Instruction

Doc. No. 100-487YO-01
INSTRUCTION
METERING VALVE
MODEL. KGK-400 series
WARNING
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at
hand any time for your quick reference.
[Introduction]
This instruction manual contains important safety information and operational instructions.
Read this manual before installation, operation, maintenance, and repair.
Do not use the product without reading this manual. Thoroughly read and understand all of the product information,
safety information, and warning information in the manual.
If you have any questions, please contact the store you purchased the product or our business office.
[For Safe Operation]
According to the hazard level, all safety notes in this manual are classified into “DANGER”, “WARNING”, and
“CAUTION”.
Be sure to read and observe the safety notes to ensure safety and correct use of this product.
DANGER
WARNING
CAUTION
indicates a potentially hazardous situation which, if not avoided, WILL result in
death or serious injury.
indicates a potentially hazardous situation which, if not avoided, COULD result in
death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in
injury or property damage.
－
Table of Contents
－
[Introduction] ........................................................................................... 1
[For Safe Operation] ................................................................................. 1
1. Precautions on Use ............................................................................. 2
2. Product Description ............................................................................ 3
3. Principle of Operation ......................................................................... 4
4. Installation and Connection ................................................................ 5
5. Troubleshooting .................................................................................. 7
6. Disassembly and Assembly .................................................................. 9
7. Product and Part List for Grease Metering Valve ............................... 12
8. Product and Part List for Grease Metering Valve with Sensor .............. 18
9. Product and Part List for Adhesive Metering Valve .............................. 25
10. Limited Warranty ............................................................................... 29
1
1. Precautions on Use
The following warnings and cautions are very important. Be sure to observe them.
[Operating condition]
CAUTION
- For your safety, read and understand all information provided in this manual.
If you have lost or damaged your instruction manual, please contact us or our distributor to place an
order.
- Never let anyone operate this unit without understanding this manual.
[Installation and piping]
CAUTION
- Before maintenance operation, be sure to stop air, and release the internal pressure (both air and
material) of the product.
- Immediately stop using the product if there is any danger or defect. Be sure to eliminate the cause and
confirm safety before restarting.
- Follow the safety instructions for installation and be sure to use appropriate piping material and size to
avoid leakage and damage.
[Operating method]
WARNING
- Understand this manual completely before operating the machine.
Operators and maintenance personnel are required to read this manual thoroughly before operating or
servicing. Do not handle this machine without understanding the instructions.
- Do not handle unspecified material with this product. It may cause a product failure.
- Do not use this product for improper purposes.
[Disassembly, maintenance and inspection]
WARNING
- Shut off air supply to the product and remove residual pressure completely BEFORE disassembling.
- Alternating the unit may result in personal injury or product malfunction. Please do not try to alter,
modify, or change the machine.
2
[Shutdown and storage]
CAUTION
- When leaving the product unused for a long time (more than a week) or shutting it down;
- remove material inside completely and wash the product and
- release material supply pressure.
2. Product Description
KGK metering valves are able to apply metered shots of media such as greases and adhesives. By replacing a built-in
metering cylinder, KGK metering valves cover metered shot volumes between 0.5mL to 50mL.
Metering Valve
定量弁本体
Body
Air Inlet
（Rc1/4）
定量シリンダ
Metering
Cylinder
Material Outlet
（Rc1/4）
Material Inlet
（Rc1/4）
CAUTION
- In grease metering valves, NBR and urethane rubber are used in seal parts. Do not try to handle any
material incompatible with these parts. If need arises, use adhesive metering valves which use seal parts
made with fluorine resin.
- Release residual pressure inside the valve BEFORE maintenance, inspection, and repair.
3
3. Principle of Operation
3-1 Standby
3-2 Discharge
Air Inlet
操作空気
Air
Piston
エ
アピ
ストン
Pressing Chamber
Metering
(Chamber
ピスト ン Piston
押 出し 室 B)
（B 室 ） 定量
定量ピスト
MeteringンPiston
液吐出
Discharge start
開始
Valve
バルブ
Material
Inlet
液入口
Valve
バルブ
定 量室 （A室
）
Metering
Chamber
(Chamber A)
Material
Inlet
液入口
Material delivered to the supply channel lifts up the valve
When the air piston is pushed down by supplied air, the
with its pressure and presses it against the seat on the
material inlet is closed and the material outlet opens. Then,
discharge side. While the valve is blocking material flow to
material pressure in Chamber A decreases with material flow
the discharge port, Chamber A (metering chamber) becomes
from the chamber. At the same time, regardless of valve
filled with material.
condition, material, under pressure from a supply pump, is
At the same time, material, under pressure from a supply
constantly supplied to Chamber B through the bypass
pump, is constantly being delivered to Chamber B (pressing
groove. Accordingly, the metering piston starts moving
chamber) at the back of the metering piston through a bypass
forward and material in the metering chamber is discharged.
groove around the valve.
At this time, when the same pressure is applied over both
Chamber A and B, the force acting on Chamber A is stronger
due to a difference of pressure receiving area.
Thus, the metering piston is pushed to Chamber B and
comes to a stop against the head of adjustment screw.
3-3 Completion
3-4 Recharge
Exhaust
排気
Air Inlet
操作空気
定量ピ
ストン Piston
Metering
定量ピスト
ン Piston
Metering
Discharge
end
吐出完了
バルブ
Valve
Valve
バルブ
Material
Inlet
液入口
Material
Inlet
液入口
定量室（Ａ室）
Metering Chamber
(Chamber A)
After supplied air is discharged, the valve is lifted up by
The metering piston pushes out all material inside the
material pressure and again pushed against the seat on the
metering chamber and comes to a stop against the end wall.
discharge side to close the material outlet. Material flows into
Discharge is now complete. Even when valve is open toward
the metering chamber as pushing the piston back. Residual
the discharge side, material other than a metered shot will
material in Chamber B flows back through the bypass groove
not flow out.
to Chamber A, being mixed together with newly delivered
material.
4
Cylinder Size
Setting Range
(mL)
(mL)
Select an appropriate metering valve by referring “Cylinder
0.5
0.05-0.5
Size” in the table. The size of a cylinder should be closest to
1
0.2-1
your desirable amount of a shot. If you want to have 0.3mL
3
0.3-3
5
2-5
10
4-10
20
8-20
50
15-50
4. Installation and Connection
4-1 Selection of metering valve
and 2mL shots using the same metering valve, provide a
1mL cylinder for 0.3mL shots and a 3mL cylinder for 2mL
shots. Replace a cylinder depending on the amount you want
to dispense.
Especially where an accurate shot is required, it is not
recommended to use a large cylinder for a small amount of shot.
* A metering error varies among materials. Usually, it is between plus or minus 1.5 - 2%.
4-2 Installation
Install your metering valve as close as possible to the equipment or its inlet port you are going to work on. The
longer the connection is, the more the discharge amount from the outlet varies.
4-3 Connection
① Material Inlet
Connect the material inlet (Rc1/4) of your metering valve
③ Air Connection
and a material supply pump with a pipe or hose.
CAUTION: Material supply pressure to the metering
valve depends on viscosity of material.
The working pressure of KGK metering
valves ranges from 2MPa to 20MPa. Set
the lowest air pressure at which your
metering valve works properly.
② Metered Shot
② Material Outlet
Connect a metal pipe such as copper or steel between the
outlet (Rc1/4) of the metering valve and dispensing
equipment such as a nozzle. In this time, keep the pipe
as short as possible.
CAUTION: Avoid using a soft material like a nylon
tube for connection. Metered shots will
be variable in amount. In case that you
have to use a flexible tube or pipe,
attach an automatic valve to the pipe
(tube) end to obtain accurate shots
equal to a metal pipe.
① Material Connection
* When connecting the outlet of your valve to multiple nozzles, install 686441 Restrictor respectively close to
each nozzle. Adjust the restrictors to make each of metered shots equal amount.
* When applying a metered shot at a constant length, attach 686442 Automatic Valve (sold separately) or
686437 Automatic Flow Gun (sold separately) to a material outlet.
5
③ Air Inlet
Connect an appropriate air valve such as 3 port solenoid valve or mechanical valve.
CAUTION: Air should be supplied through an air filter, lubricator, and air regulator. Set the air pressure
between 0.4MPa to 0.5MPa.
WARNING: Do not set the air pressure over 0.7MPa.
4-4 Precaution for initial use
When you use the metering valve for the first time including the first use after repair, be sure to completely
remove trapped air from a material supply pump, hose, pipe, and metering valve.
Disconnect a pipe attached on the material outlet and run the metering valve to remove trapped air. Repeat
this procedure until all air is removed completely. Confirm that the valve is securely closed BEFORE
reconnecting a pipe to the outlet.
PRECAUTION FOR USE
- Be sure to shut off the air supply to a supply pump and set the material pressure (primary pressure) to
zero. Leaving a metering valve under pressure will be a cause of material leak or some other problem.
- Once a metered shot is dispensed, be sure to put the valve back to the standby condition.
- Avoid inclusion of air in material as much as possible.
Trapped air in material will be compressed through a pump, pipe, hose, and metering valve and expand
when material is dispensed. As a result, the metering valve will have difficulty stopping discharge and
thus it may seem to be leaking. Also, each shot will be variable in amount.
Furthermore, material will gush out of the outlet and splatter around.
Be sure to release air completely when using the product for the first time or after replacing a metering
cylinder.
- Do not use material which contains dirt and dust. Seal parts will be damaged, causing a material leak.
- In such problems that material continuously flows out from the outlet or a shot is variable in amount, it is
necessary to figure out whether a defect is caused by malfunction of the valve or some other equipment.
Carry out an operation test on your valve independently and investigate the condition of the material
outlet.
- Due to long term use, material which couldn’t be stripped off by a seal builds up little by little. This is not
always abrasion of a seal part. It is important to wipe off seal parts after use or periodically to extend the
life of these parts.
6
5. Troubleshooting
5-1 Troubleshooting (metered shot)
<Problem>
- Air leak occurs.
- Material leak occurs in air cylinder.
- Material still flows out after a
metered shot has been dispensed.
<Solution>
<Possible Cause>
① O ring is damaged or worn out.
② O ring is damaged or worn out or cylinder
- Replace with a new one.
- Replace with a new one.
inside is damaged.
③ Packing is damaged or worn out.
- Replace with a new one.
④ Piston rod is damaged.
- Replace with a new one.
- Replace with a new one.
⑤ Sleeve inside or valve is damaged
⑥ O ring is damaged or worn out.
⑦ O ring is damaged or worn out or cylinder
- Replace with a new one.
- Replace with a new one.
inside is damaged.
⑧ Valve or valve seat is not closed completed.
- Replace with a new one.
(Thin part of piston rod is deformed and rod
length has become shorter.)
CAUTION
- The life of a U-packing is reduced if the sleeve inside is severely damaged or clearance between the piston
and rod has become too much. At the time of replacing the U-packing, be sure to check the sleeve and
piston as well.
7
5-2 Troubleshooting (return or waiting)
Stop
<Problem>
- Material leak occurs in outlet port.
- Material leaks out.
- Material in outlet doesn’t flow back after
metering valve is closed.
<Possible Cause>
<Solution>
⑨ Piston rod is loose and pushes valve.
- Apply adhesive to threaded part and
secure piton rod.
⑩ Seat or valve is damaged or worn out.
- Replace with a new one.
⑪ O ring is damaged or worn out.
- Replace with a new one.
⑫ Joint of valve and sleeve is loose.
- Replace with a new one.
- Replace with a new one.
⑬ O ring is damaged or worn out.
⑭ Plug is loose.
⑮ O ring is damaged or worn out.
- Secure plug tightly.
⑯ Packing is damaged or worn out.
- Replace with a new one.
- Replace with a new one.
- Replace with a new one.
⑰ Piston is damaged or worn out.
CAUTION
- The life of a U-packing is reduced if the sleeve inside is severely damaged or clearance between the piston
and rod has become too much. At the time of replacing the U-packing, be sure to check the sleeve and
piston as well.
- When setting a shot volume, turn the adjustment screw with the outlet valve open. Once the exact value
has been set, secure the screw with a locknut.
8
PRECAUTION FOR USE
- Please contact the store you purchased the product or our business office if a metering error has
happened soon even though it didn’t occur at the beginning of use.
- When handling silicone grease, be sure to select a designated valve for silicone grease. If a grease or
adhesive metering valve is used, seizure of a valve and sleeve will occur, resulting in malfunction of a
metering valve.
CAUTION
If material flows out continuously even after a metered shot has been dispensed, it may be caused by
conditions of inlet or outlet lines or a procedure taken to restart operation after repair. Please follow the
following recovery procedures.
- When using a metering valve for the first time including after repair, run the valve without connecting
dispensing equipment, coupling, hose, or any other accessories to a material outlet. Keep running the
valve until all trapped air inside a material supply pump, hose, pipe, and metering valve is expelled
completely. Make sure that the valve is closed before making connection to the outlet.
- When material continuously flows out from dispensing equipment or an outlet of a secondary pipe, the
outlet of the metering valve doesn’t generally have a defect. In most of these cases, it is caused when a
pipe line is too long or short or when material of a pipe is flexible. To solve this problem, repeat
“Discharge” and “Standby” until continuous flow stops.
6. Disassembly and Assembly
CAUTION
- Release residual pressure completely BEFORE disassembling metering valves.
- Wash the parts with wash oil and apply a thin layer of lithium grease BEFORE reassembling.
Be extremely careful not to let dust and dirt attach to any of the parts.
9
6-1 Disassembly of metering valve
①
702K161キャップ
Cap
702K161
②
640K046 OOリング
Ring
640K046
640K123
640K123
O Ring
Oリ
ング
②
Piston
ピスAssembly
ト ン組立
702K931
702K931
ボBody
ディ
702K714 Piston
702K714
ピス トン
702K715
702K715
Piston
Rod
ピス
ト ンロッド
770K226
770K226
Sleeve
スリーブ
③
702K716
702K716
Retainer
リテーナ
④
680K139
680K139
U-Packing
Uパッキン
634K360
634K360
Plug
プラグ
701K351
701K351
Valve
Seat
バル
ブシート
⑦
643K015
640K015
Oリ ング
O Ring
643K015
Oリ ング
⑧
701K35
1
701K351
Valve
Seat
バ
ルブシート
701K350
701K350
Valve Sleeve
バルブスリーブ
680K087
680K087
Valve
バル
ブ
⑥
702K166
702K16
6
Plug
プラグ
640K018
640K018
O Ring
Oリ
ング
702K932
Base Plate
702K93
2 ベースプレート
631K282
631K282Washer
ワッシ ャー
⑤
615K067
615K067
Bolt
六角穴 付ボル ト M6 ×10
① Unscrew 702K161 Cap to remove it. Remove 640K123
O Ring.
② Pull out Piston Assembly. Remove 640K046 O Ring.
Unscrew 702K715 Piston Rod to separate from
702K714 Piston.
At the time of reassembly, apply adhesive to the
threaded part of Piston Rod and secure tightly.
③ Unscrew 702K716 Retainer to remove it and pull out
770K226 Sleeve.
④ Remove 680K139 U Packing.
⑤ Remove four 615K067 Bolts and 631K282 Washers.
Separate 702K932 Base Plate from Body. Unscrew
634K360 Plug to remove it.
⑥ Unscrew 702K166 Plug to remove it from 702K931
Body. Remove 640K018 O Ring from Plug.
⑦ Insert a brass bar (φ10) from the top of 702K931 Body to
push out two 701K351 Valve Seat, two 701K350 O
Rings, and 701K350 Valve Sleeve.
⑧ Push 680K087 Valve to remove it from Valve Sleeve.
10
6-2 Disassembly of metering cylinder
⑪
640K116
64
0 K 1 1 6 640K118
6 40 K 1 1 8
O Ring
Oリ
ング Oリ
ング
O Ring
⑩
640K013
6 4 0K 01 3
O Ring
Oリング
701K446
70
1 K 4 46
Cylinder
シリ
ンダ
⑫
6643K643
4 3K 64 3
Backup Ring
バックアップリング
7 0703K020
3K 0 20 Piston
ピストン
⑭ 680K138
680K139
6 8 0K
1 39
68 0 K 1 38
Packing
Backup
Ring
ロッドシールパッキン
バックアップリング
702K931
7 02 K 9 3 1
Body
ボディ
⑨
⑬
7 703K021
03 K 0 2 1
Housing
ハウジング
7703K022
0 3K 0 22
Retainer
リ
テーナ
70 K 2 2 6
⑮ 7ス770K226
Sleeve
リ
ーブ
CAUTION
- To reassemble, reverse procedure to disassembly.
- When reassembling the disassembled meter valve,
be sure to replace O Rings and Packings with new
ones at the same time as defective parts.
- The figure above shows a 5mL grease metering
valve. The other metering valves consist of mostly
the same except sizes and shapes.
(See [Product and Part List] for more details.)
The structure of adhesive metering valves is also
the same as the grease valves except that
U-Packings (④ and ⑭) are changed to special
parts made with fluorine resin and material of O
Ring is changed from nitrile rubber to fluorine
resin.
⑮
701K194
70 1 K 1 94
Adjustment
Bolt
調整 ネジ
6627K493
27 K 4 9 3
Lock Nut
ロックナット
⑨ Unscrew 703K021 Housing to remove it from
702K931 Body.
⑩ Pull out 701K446 Cylinder from Body.
⑪ Remove 640K013 O Ring and 640K116 O Ring from
Body.
⑫ Pull out 703K020 Piston from 701K446 Cylinder.
Remove 640K013 O Ring and 643K643 Backup Ring.
⑬ Unscrew 703K022 Retainer to remove it from
703K021 Housing.
⑭ Remove 680K139 Packing and 680K138 Backup
Ring from Housing.
⑮ Remove 701K194 Screw and 627K493 Lock Nut from
Retainer and pull out 770K226 Sleeve.
11
7. Product and Part List for Grease Metering Valve
7-1 Metering Valve
0.5mL-50mL Metering Valve (Standard Model)
MODEL LIST
Size
Product No. Switching V alve
Cylinder
0.5mL
686405
800K507
801K631
1mL
686406
800K507
800K856
3mL
686407
800K507
800K857
5mL
686408
800K507
800K858
10mL
20mL
686409
686410
800K507
800K507
800K859
800K860
50mL
686411
800K927
800K493
Ｉ
Ｍ
Ｊ
Ｌ
Ｄ
Ｋ
４－φＨ
Air
Inlet
Rc1/4
Ｒ ｃ １／
４ 操作
空気
Ａ
Material
Ｒｃ １Outlet
／４ 材 料出Rc1/4
口
Ｃ
Installation
Dimensions
底部取付寸法
Ｂ
Ｇ
Material
Inlet
Ｒｃ １ ／４
材 料入Rc1/4
口
Ｅ
Ｆ
DIMENSIONS
Size
A
B
C
D
E
F*
G
H
I
J
K
L
M
0.5mL
1mL
172
172
26
26
45
45
82
82
50
50
128
118.5
55
55
Φ9
Φ9
90
90
74
74
64
64
80
80
37
37
3mL
172
26
45
82
50
133.5
55
Φ9
90
74
64
80
37
5mL
172
26
45
82
50
154.5
55
Φ9
90
74
64
80
37
10mL
172
26
45
82
50
186.5
55
Φ9
90
74
64
80
37
20mL
50mL
172
202
26
40
45
45
82
94
50
72
259.6
285.5
55
70
Φ9
Φ9
90
100
74
84
12
64
80
37
84
100
40
*set at a maximum value
7-2 Switching Valve Body
8 0 0 K 5 0 7Switching
切 換 弁 Valve
本 体 Body
800K507
①
②
③
④
800K507 Switching V alve Body
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
No. Parts No.
Description
1
702K161
Cap
8 0 0 K5 0 7 切 換 弁 本 体
Q'ty
1
2
No.
13
24
35
46
5
7
6
8
7
89
10
9
11
10
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
O ring
品
名
Piston
キャップ
OOリング
ring
ピストン
Body
Oリング
Retainer
ボディ
Sleeve
リテーナ
Packing
スリーブ
Piston
rod
ロッドシールパッキン
Vピストンロッド
alve
1
数
1
1
11
11
11
1
1
1
1
1
1
1
11
Vバルブ
alve sleeve
バルブスリーブ
O ring
VOリング
alve seat
バルブシート
Plug
六角穴付プラグ
O ring
Oリング
Plug
プラグ
Bolt
六角穴付ボルト
Spring
lock washer
バネザガネ
ベースプレート
Base
plate
11
12
22
21
1
1
1
1
1
44
44
11
部640K123
品番号
7 0702K714
2 K1 6 1
6 4640K046
0 K1 2 3
7 0702K931
2 K7 1 4
6 4702K716
0 K0 4 6
7 0 2 K9 3 1
770K226
7 0 2 K7 1 6
680K139
7 7 0 K2 2 6
6 8702K715
0 K1 3 9
7 0680K087
2 K7 1 5
6 8701K350
0 K0 8 7
7 0643K015
1 K3 5 0
6 4701K351
3 K0 1 5
7 0634K360
1 K3 5 1
6 3 4 K3 6 0
640K018
6 4 0 K0 1 8
7 0702K166
2 K1 6 6
6 1615K067
5 K0 6 7
6 3631K282
1 K2 8 2
7 0702K932
2 K9 3 2
800K927
8 0 0 K 9 2 7Switching
切 換 弁 Valve
本 体 Body
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
⑳
800K927 Switching V alve Body
No. Parts No.
Description
810 0 K9703K285
2 7 切 換 弁Cylinder
本体
head
No.
品 番 号 O ring
品
名
2 部640K131
13 7 0703K286
3 K2 8 5 Piston
シリンダヘッド
24 6 4640K059
0 K1 3 1 OOリング
ring
3 7 0 3 K2 8 6
ピストン
5
703K287 Piston rod
4 6 4 0 K0 5 9
Oリング
6
703K288 Gland retainer
5 7 0 3 K2 8 7
ピストンロッド
67 7 0770K300
3 K2 8 8 Sleeve
グランドリテーナ
78 7 7703K293
0 K3 0 0 Packing
スリーブretainer
89 7 0770K301
3 K2 9 3 Back
パッキンウケ
up ring
9 7 7680K107
0 K3 0 1 Packing
バックアップリング
10
10 6 8703K291
0 K1 0 7 Vロッドシールパッキン
11
alve seat
11 7 0 3 K2 9 1
バルブシート
12 643K016 O ring
12 6 4 3 K0 1 6
Oリング
13 703K290 V alve sleeve
13 7 0 3 K2 9 0
バルブスリーブ
14
alve
14 7 0703K292
3 K2 9 2 Vバルブ
15
703K284
Body
15 7 0 3 K2 8 4
ボディ
16
ring
16 6 4640K117
0 K1 1 7 OOリング
17
6
4
3
K7
4
7
バックアップリング
17 643K747 Back up ring
18 6 3634K360
4 K3 6 0 Plug
六角穴付プラグ
18
19 7 0 3 K2 9 4
カラー
19 703K294 Collar
20 7 0 3 K2 8 9
バルブリテーナー
20 703K289 V alve retainer
13
Q'ty
1
数
1
11
11
1
1
1
1
1
1
1
11
11
11
12
2
2
2
1
1
11
11
11
11
11
1
1
1
1
7-3 Grease Metering Cylinder
801K631 Metering Cylinder (0.5mL)
１1
２2
３3
４4
11
１１
５5
12
１２
６
6
７
7
8８
9９
10
13
１４
14
15
１５
16
１６
17
１７
１３
１０
801K631 Metering Cylinder (0.5mL)
No.
Parts No.
Description
Q'ty
1
705K206 Cylinder case
1
2
644K116 O ring
1
3
644K118 O ring
1
4
682K063 Seal
1
5
770K425 Back up ring
1
6
7
682K065 O ring
705K207 Cylinder
1
1
8
705K208 Packing gland
1
9
682K064 Seal
1
10
705K209 Retainer
1
11
645K634 Back up ring
1
12
640K004 O ring
1
13
705K210 Cylinder housing
1
14
15
705K211 Piston
705K212 Stopper
1
1
16
627K491 Lock nut
1
17
701K198 Adjustment bolt
1
14
800K856
(1mL)
8 0 0 K 8 5 Metering
6 1 m L 定Cylinder
量シリン
ダ
③3
④
4
⑤
5
⑥
6
⑦
7
8⑧
9⑨
800K857
(3mL)
8 0 0 K 8 5Metering
7 3 m L 定Cylinder
量シリン
ダ
⑩
10
⑪
11
①1
②
2
③
3
④
4
⑤
5
⑥
6
7⑦
8⑧
9⑨
⑩
10
⑪
11
⑫
12
12
⑫
2
②
①
1
800K857 Metering Cylinder (3mL)
800K856 Metering Cylinder (1mL)
No.
Parts No.
Description
1m L定量シリン
1800K856
703K014
Piston ダ
部品番号
644K006
703K014
644K116
644K006
644K116
701K450
701K450
644K118
644K118
703K015
703K015
680K185
680K185
680K328
680K328
770K285
703K016
770K285
627K491
703K016
701K198
品
名
O ring
ピストン
O
ring
Oリング
Oリング
Cylinder
シリンダ
O ring
Oリング
Housing
ハウジング
ロッドシールパッキン
Packing
バックアップ
Back
up ring
スリーブ
リテーナ
Sleeve
ロックナット
Retainer
チョウセイネジ
12
701K198 Adjustment bolt
627K491 Lock nut
数
1
1
1
1
1
1
1
1
1
1
1
1
2
②
3
③
4
④
6
⑥
5
⑤
7
⑦
8
⑧
9
⑨
10
⑩
No.No.Parts
No.
部品番
号
701K446
1 1 701K446
644K116
2 2 644K116
3
4
5
6
7
8
9
10
3
4
5
6
7
8
9
10
11
12
13
703K021
703K021
644K118
644K013
644K118
645K643
644K013
703K020
645K643
680K139
680K138
703K020
770K226
680K139
703K022
627K493
680K138
701K194
Description
品
名
シリンダ
Cylinder
OOリング
ring
ハウジング
Housing
Oリング
OOリング
ring
バックアップリング
O ring
ピストン
Back
up ring
ロッドシールパッキン
バックアップリング
Piston
スリーブ
Packing
リテーナ
ロックナット
Back
up ring
チョウセイネジ
770K226 Sleeve
Q'ty
1
数
1 644K116
Oリング
1
32 701K354
703K018 シリンダ
Housing
1
1
43 703K018
644K118 ハウジング
O ring
1
54 644K118
703K017 Oリング
Piston
5 703K017
ピストン
1
66 644K011
644K011 Oリング
O ring
1
1
77 680K185
680K185 ロッドシールパッキン
Packing
8 680K328
バックアップ
1
8
680K328 Back up ring
9 770K285
スリーブ
1
910 703K019
770K285 リテーナ
Sleeve
1
11 627K491
1
10
703K019 ロックナット
Retainer
12 701K198
チョウセイネジ
1
1
1
1
1
1
1
1
1
1
1
1
名
1
1
1
1
1
1
1
1
11
627K491 Lock nut
1
1
12
701K198 Adjustment bolt
1
800K859
8 0 0 K 8 5Metering
9 1 0 m L Cylinder
定 量 シ リ(10mL)
ンダ
11
⑪
12
⑫
13
⑬
1
①
800K858 Metering Cylinder (5mL)
800K858 5m L定量シリン ダ
Description
品番号
品
2No. 部701K354
Cylinder
800K858
(5mL)
8 0 0 K 8 5 Metering
8 5 m L 定Cylinder
量シリン
ダ
1
①
Parts No.
800K857
3m L定量シリン
1
644K116
O ringダ
1
2No.
1
32
43
4
5
5
66
77
8
89
910
1011
12
11
No.
Q'ty
2
②
3
③
4
④
6
⑥
5
⑤
7
⑦
8
⑧
9
⑨
10
⑩
11
⑪
800K859 Metering Cylinder (10mL)
800K859 10m L定量シリン ダ
数 Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
No.No. Parts
No.
部品番
号
Description
品
名
701K429 Cylinder
シリンダ
1 1 701K429
644K116
2 2 644K116
3
703K024
6
7
8
9
10
11
12
13
644K016
3 4 703K024
644K118
644K016
4 5 644K118
5
6
7
8
1
9
10
645K646
703K023
645K646
680K238
770K268
703K023
770K236
680K238
703K025
627K493
770K268
701K191
数 Q'ty
1
1
1
OOリング
ring
1
ハウジング
1
Housing
1
Oリング
1
1
OOリング
ring
1
バックアップリング
1
O ring
1
ピストン
1
Back
up ring
1
ロッドシールパッキン
1
バックアップリング
1
Piston
1
スリーブ
1
Packing
1
リテーナ
1
ロックナット
1
Back
up ring
1
チョウセイネジ
1
770K236 Sleeve
1
1
11
703K022 Retainer
1
11
703K025 Retainer
12
627K493 Lock nut
1
12
627K493 Lock nut
1
13
701K194 Adjustment bolt
1
13
701K191 Adjustment bolt
1
15
12
⑫
13
⑬
800K860 Metering Cylinder (20mL)
３
４
4
５5 ６
6
７
7
3
2２
１1
８
8
９
9
１０
10
１１
１２
11
１３
12
13
800K860 Metering Cylinder (20mL)
No.
Parts No.
Description
Q'ty
1
703K026 Piston
1
2
644K016 O ring
1
3
645K646 Back up ring
1
4
644K116 O ring
1
5
701K931 Cylinder
1
6
644K118 O ring
1
7
703K027 Housing
1
8
680K238 Packing
1
9
770K268 Back up ring
1
10
770K236 Sleeve
1
11
703K028 Retainer
1
12
627K493 Lock nut
1
13
703K504 Adjustment bolt
1
800K493 Metering Cylinder (50mL)
１
1
４4
５5
３
3
２2
６
6
７
7
8８
9９ 10１０
１１
11
１２
12
１３
13
14１４
800K493 Metering Cylinder (50mL)
No.
Parts No.
Description
Q'ty
1
643K119 O ring
2
644K026 O ring
1
3
645K656 Back up ring
1
4
643K122 O ring
1
5
701K890 Cylinder
1
6
702K110 Piston
1
7
702K088 Housing
1
8
680K106 Packing
1
9
1
770K210 Back up ring
1
10
770K211 Sleeve
1
11
702K090 Retainer
1
12
702K111 Cover
1
13
702K091 Adjustment bolt
1
14
627K496 Lock nut
1
16
7-4 Specifications
Product No.
686405
686406
686407
686408
686409
686410
686411
Model
KGK-401M
KGK-402M
KGK-404M
KGK-405M
KGK-406M
KGK-407M
KGK-408M
Greases, High V iscosity Oils
- Please contact us if you are going to use any material such as silicone grease or
molybdenum disulfide grease which will affect the operation of a valve.
Applicable Material
- Any material which contains particles such as aggregate or fast drying type of
material is NOT applicable.
- Wetted parts in a metering valve are made of steel and aluminum alloy and seal
parts are made of NBR and polyurethane.
Make sure that material you are going to use is compatible with these parts.
Capacity
0.5 mL
1 mL
3 mL
5 mL
10 mL
20 mL
50 mL
Shot Range
0.05-0.5mL
0.2-1mL
0.3-3mL
2-5mL
±2%
20 MPa
4-10mL
8-20mL
15-50mL
3.0 kg
7.9 kg
Shot Accuracy
Maximum Operating Pressure
30 MPa
Withstanding pressure
Maximum: 0.7MPa
Supply Air Pressure
Recommended: 0.4-0.5MPa
Room Temperature
Operating Temperature
Weight
2.6 kg
2.5 kg
2.6 kg
Note: Available material viscosity will vary according to use condition.
17
2.6 kg
2.8 kg
8. Product and Part List for Grease Metering Valve with Sensor
8-1 Metering Valve with Sensor
0.5mL-50mL Metering Valve (Standard Model)
MODEL LIST
Size Product No. Switching V alve
0.5mL
686418
800K507
Cylinder
801K637
1mL
3mL
5mL
686419
686420
686421
800K507
800K507
800K507
800K891
800K903
800K474
10mL
20mL
686422
686423
800K507
800K927
800K485
800K484
50mL
686424
800K927
800K486
Ｉ
Ｍ
４－φＨ
Ｊ
Ｌ
Ｄ
Ｋ
Air
Inlet Rc1/4
Ｒｃ１／４操作空気
Ｃ
Ａ
底部取付寸法
Installation
Dimensions
Material
Outlet Rc1/4
Ｒｃ１／４材料出口
Ｂ
Ｇ
Material
Inlet Rc1/4
Ｒｃ１／４材料入口
Ｅ
Ｆ
DIMENSIONS
Size
A
B
C
D
E
F*
G
H
I
J
K
L
M
0.5mL
1mL
172
172
26
26
45
45
82
82
50
50
176.5
135
55
55
Φ9
Φ9
90
90
74
74
64
64
80
80
37
37
3mL
172
26
45
82
50
170
55
Φ9
90
74
64
80
37
5mL
172
26
45
82
50
196.5
55
Φ9
90
74
64
80
37
10mL
172
26
45
82
50
215
55
Φ9
90
74
64
80
37
20mL
50mL
202
202
40
40
45
45
94
94
72
72
259.3
326
70
70
Φ9
Φ9
100
100
84
84
18
84
100
40
84
100
40
*set at a maximum value
8-2 Switching Valve Body with Sensor
8 0 0 K 5 0 7Switching
切 換 弁 Valve
本 体 Body
800K507
①
②
③
④
800K507 Switching V alve Body
⑤
No. Parts No.
Description
Q'ty
1
702K161 Cap
1
8 0 0 K5 0 7 切 換 弁 本 体
2
640K123 O ring
1
No. 部 品 番 号
品
名
数
3
702K714 Piston
1
1 7 0 2 K1 6 1
キャップ
1
42 6640K046
O
ring
11
4 0 K1 2 3
Oリング
53 7702K931
11
0 2 K7 1 4 Body
ピストン
64 6702K716
11
4 0 K0 4 6 Retainer
Oリング
0 2 K9 3 1 Sleeve
ボディ
75 7770K226
11
6
7
0
2
K7
1
6
リテーナ
8
680K139 Packing
11
7 7 7 0 K2 2 6
スリーブ
1
9
702K715 Piston rod
1
8 6 8 0 K1 3 9
ロッドシールパッキン
1
10 680K087 V alve
1
9 7 0 2 K7 1 5
ピストンロッド
1
11
sleeve
11
10 6701K350
8 0 K0 8 7 V alve
バルブ
12
ring
21
11 7643K015
0 1 K3 5 0 O バルブスリーブ
13
seat
22
12 6701K351
4 3 K0 1 5 V alve
Oリング
13 7634K360
0 1 K3 5 1 Plug
バルブシート
14
12
14
6
3
4
K3
6
0
六角穴付プラグ
15 640K018 O ring
11
15 6 4 0 K0 1 8
Oリング
1
16 702K166 Plug
1
16 7 0 2 K1 6 6
プラグ
1
17 615K067 Bolt
4
17 6 1 5 K0 6 7
六角穴付ボルト
4
18
lock washer
44
18 6631K282
3 1 K2 8 2 Spring
バネザガネ
19
plate
11
19 7702K932
0 2 K9 3 2 Base
ベースプレート
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
800K927
8 0 0 K 9 2 7Switching
切 換 弁 Valve
本 体 Body
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
⑳
800K927 Switching V alve Body
No. Parts No.
Description
Q'ty
1
703K285 Cylinder head
1
8 0 0 K9 2 7 切 換 弁 本 体
2
640K131 O ring
1
No. 部 品 番 号
品
名
数
3
703K286 Piston
1
1 7 0 3 K2 8 5
シリンダヘッド
1
42 6640K059
O
ring
11
4 0 K1 3 1
Oリング
53 7703K287
rod
11
0 3 K2 8 6 Piston
ピストン
64 6703K288
retainer
11
4 0 K0 5 9 Gland
Oリング
0 3 K2 8 7 Sleeve
ピストンロッド
75 7770K300
11
0 3 K2 8 8 Packing
グランドリテーナ
86 7703K293
retainer
11
7
7
7
0
K3
0
0
スリーブ
9
770K301 Back up ring
11
8 7 0 3 K2 9 3
パッキンウケ
1
10 680K107 Packing
1
9 7 7 0 K3 0 1
バックアップリング
1
11
seat
21
10 6703K291
8 0 K1 0 7 V alve
ロッドシールパッキン
12
ring
22
11 7643K016
0 3 K2 9 1 O バルブシート
13
sleeve
12
12 6703K290
4 3 K0 1 6 V alve
Oリング
13 7703K292
0 3 K2 9 0 V alve
バルブスリーブ
14
11
14 7703K284
0 3 K2 9 2 Body
バルブ
15
11
15
7
0
3
K2
8
4
ボディ
16 640K117 O ring
11
16 6 4 0 K1 1 7
Oリング
1
17 643K747 Back up ring
1
17 6 4 3 K7 4 7
バックアップリング
1
18 634K360 Plug
1
18 6 3 4 K3 6 0
六角穴付プラグ
1
19
11
19 7703K294
0 3 K2 9 4 Collar
カラー
20
retainer
11
20 7703K289
0 3 K2 8 9 V alve
バルブリテーナー
19
8-3 Metering Valve with Sensor
801K637 Metering Cylinder with Sensor (0.5mL)
１1
２2
３
3
４4
５
5
６
１７ １８
１９ 20
２０ ２１
２２ 23,24,25
２３ ２４ ２５26,27
２６ ２７
6 7７ 8８ １６
16 17
18 19
21 22
13 14 15
９9 １０10１１11 １２12 １３
１４ １５
28
29
30 31
32
２８ ２９ ３０ ３１ ３２
801K637 Metering Cylinder with Sensor (0.5mL)
No.
1
2
3
4
5
Parts No.
705K228
644K116
644K118
682K063
705K229
Description
Cylinder case
O ring
O ring
Seal
Housing
Q'ty
1
1
1
1
1
No.
17
18
19
20
21
Parts No.
703K191
703K186
705K233
680K858
705K234
Description
Flange A
Lock nut
Spring guide
Sensor
Switch holder A
6
7
8
9
10
11
12
13
645K634
640K004
705K230
705K231
770K432
683K315
705K232
680K198
Back up ring
O ring
Piston
Cylinder A
Back up ring
O ring
Cylinder B
Packing
1
1
1
1
1
1
1
1
22
23
24
25
26
27
28
29
704K976
615K053
631K281
631K051
627K027
631K282
705K235
705K236
Coil spring
Bolt
Spring lock washer
Plain washer
Nut
Spring lock washer
Switch holder B
Stud
14
15
16
640K017 O ring
770K430 Back up ring
770K298 Sleeve
1
1
1
30
31
32
705K237 Flange B
627K491 Lock nut
611K533 Adjustment bolt
20
Q'ty
1
1
1
2
1
1
4
4
4
4
4
1
4
1
1
1
800K891 Metering Cylinder with Sensor (1mL)
１1
11
１１
２2
12
３3
13
１２
４4
５5
14
１３
15
１２
６6
16
１５
１６
７7
17
18
19
８
8
20
２０
１７
22
２２
23
２３
９
9
１０
10
24
25
２４
２５
26
２６
27
１８
２７
１９
800K891 Metering Cylinder with Sensor (1mL)
No.
Q'ty
No.
Parts No.
Q'ty
No.
Parts No.
1
2
Parts No.
644K006 O ring
703K185 Cylinder
Description
1
1
11
12
703K189 Piston
644K116 O ring
Description
1
2
21
22
Description
Q'ty
703K192 Switch holder B
1
3
4
5
680K185 Packing
770K296 Back up ring
770K297 Sleeve
1
1
1
13
14
15
644K118 O ring
1
703K190 Housing
1
23
24
25
703K193 Stud
703K194 Coil spring
703K195 Flange B
4
1
1
6
7
703K186 Lock nut
703K187 Spring guide
1
1
16
17
703K191 Flange A
615K052 Bolt
1
4
26
27
627K027 Nut
631K282 Spring lock washer
4
4
8
9
703K188 Switch holder A
627K491 Lock nut
1
1
18
19
631K281 Spring lock washer
631K051 Plain washer
4
4
10
701K198 Adjustment bolt
1
20
681K800 Sensor
2
800K903 Metering Cylinder with Sensor (3mL)
１２
12
１1
２2
３3
４
4
５
5
６6
７
7
８
8
１１
９
9 11
14
１４
１５
15
17
18
１７
19
１８
１９
２０
20
10
１０
21
２１
22
２２
13
4
１３
23
２３
24
２４
27
２７
25
２５
26
２６
800K903 Metering Cylinder with Sensor (3mL)
No.
Q'ty
No.
Parts No.
Q'ty
No.
Parts No.
1
2
703K231 Piston
644K011 O ring
1
1
11
12
631K281 Spring lock washer
631K051 Plain washer
4
4
21
22
770K298 Sleeve
703K191 Flange A
1
1
3
4
5
640K116 O ring
703K232 Cylinder
640K118 O ring
1
1
1
13
14
15
703K186 Lock nut
703K234 Spring guide
703K235 Coil spring
1
1
1
23
24
25
703K237 Switch holder B
703K238 Stud
627K027 Nut
1
4
4
6
7
703K233 Housing
640K019 O ring
1
1
16
17
681K800 Sensor
2
26
27
631K282 Spring lock washer
703K239 Flange B
4
1
8
9
680K185 Packing
770K296 Back up ring
1
1
18
19
703K236 Switch holder A
627K491 Lock nut
1
1
615K052 Bolt
4
20
611K533 Adjustment bolt
1
10
Parts No.
Description
Description
21
Description
Q'ty
800K474 Metering Cylinder with Mechanical Switch (5mL)
４4,5
５
６6
７
7
８
8
９
9
10 11 12 13 14 15 16 17 18,19
１１
１０
１２
１３
１４
１５
１６
１７
１８
１９
20
２０
３
3
21
２１
２
2
１
1
22
２２
23,24,25
２３
２４
２５
800K474 Metering Cylinder with Mechanical Switch (5mL)
No.
Q'ty
No.
Parts No.
Q'ty
No.
Parts No.
1
2
Parts No.
702K700 Piston
701K446 Cylinder
Description
1
1
11
12
680K138 Back up ring
770K226 Sleeve
Description
1
1
21
22
702K697 Adjustment bolt
800K509 Switch assembly
Description
Q'ty
1
2
3
4
5
640K116 O ring
644K013 O ring
645K643 Back up ring
1
1
1
13
14
15
702K702 Retainer
702K703 Switch dog
627K460 Lock nut
1
1
1
23
24
25
702K083 Sensor guide
615K107 Bolt
631K285 Spring lock washer
2
2
2
6
7
640K118 O ring
702K701 Housing
1
1
16
17
702K704 Stud
702K696 Flange B
2
1
8
9
670K139 Packing
702K693 Flange A
1
1
18
19
627K031 Nut
631K287 Spring lock washer
2
2
10
702K694 Lock nut
1
20
627K493 Lock nut
1
800K485 Metering Cylinder with Mechanical Switch (10mL)
４ 4,5
５
６6
７7
８
8
９9
１０
１１
10
11
12１ ２
１３
13
１４
２０
１６
14
15
16
１７
１８ １９
17
18,19
２０
20
２１
21
３
3
２
2
１
1
22２ ２ 23,24,25
２３ ２４ ２５
800K485 Metering Cylinder with Mechanical Switch (10mL)
No.
Q'ty
No.
Parts No.
Q'ty
No.
Parts No.
1
2
Parts No.
702K691 Piston
701K429 Cylinder
Description
1
1
11
12
770K268 Back up ring
770K236 Sleeve
Description
1
1
21
22
702K697 Adjustment bolt
800K509 Switch assembly
1
2
3
4
5
640K116 O ring
644K016 O ring
645K646 Back up ring
1
1
1
13
14
15
702K698 Retainer
702K699 Switch dog
1
1
23
24
25
702K083 Sensor guide
615K107 Bolt
631K285 Spring lock washer
2
2
2
6
7
640K118 O ring
702K692 Housing
1
1
16
17
702K695 Stud
702K696 Flange B
2
1
8
9
680K238 Packing
702K693 Flange A
1
1
18
19
627K031 Nut
631K287 Spring lock washer
2
2
10
702K694 Lock nut
1
20
627K493 Lock nut
2
22
Description
Q'ty
800K484 Metering Cylinder with Mechanical Switch (20mL)
1,2 ３3 ４4 ５5 ６6 ７7
１ ２
8,9 10 11 12 13 14 15 16 17 18 19
８ ９
１０
１１
１２
１３
23,24,25 26
２３
２４
２５
２６
１４
２７
１５
１６
27
１７
１８
20 21 22
１９
２０
２１
２２
28,29,30
２８
２９
３０
800K484 Metering Cylinder with Mechanical Switch (20mL)
No.
Q'ty
No.
Parts No.
Q'ty
No.
Parts No.
1
2
644K022 O ring
645K652 Back up ring
1
1
11
12
770K208 Back up ring
702K076 Flange A
1
1
21
22
627K496 Lock nut
702K082 Adjustment bolt
1
1
3
4
5
643K119 O ring
702K073 Cylinder
643K122 O ring
1
1
1
13
14
15
702K077 Stud
702K078 Lock nut
770K209 Sleeve
1
1
1
23
24
25
702K083 Sensor guide
615K107 Nut
631K285 Spring lock washer
2
2
2
6
7
702K074 Cylinder housing
702K075 Piston
1
1
16
17
702K079 Retainer
631K289 Spring lock washer
1
1
26
27
680K006 Microswitch
680K171 Switch cover
2
2
8
9
627K031 Nut
631K287 Spring lock washer
6
6
18
19
627K033 Nut
702K080 Switch dog
1
1
28
29
602K249 Screw
631K278 Spring lock washer
4
4
680K104 Packing
1
20
702K081 Flange B
1
30
631K048 Plain washer
4
10
Parts No.
Description
Description
Description
Q'ty
800K486 Metering Cylinder with Mechanical Switch (50mL)
１
1
3
３
２
2
４4
５5
６6
７7
9
９
８
8
22
２２
17
10 11 12 13 14 15 16 18 19
１７
１０
１１
１２
１３
１４
１５
１６
１８
20 21
１９
２０
２１
23 24 27 28
25
29
26
30
31
２３
２６
２４
２５
２７
２９
２８
３０
３１
800K486 Metering Cylinder with Mechanical Switch (50mL)
No.
Q'ty
No.
Parts No.
Q'ty
No.
Parts No.
1
2
3
643K119 O ring
644K026 O ring
643K656 Back up ring
1
1
1
11
12
13
770K210 Back up ring
702K089 Stud
702K078 Lock nut
1
3
1
21
22
23
702K091 Adjustment bolt
702K076 Flange A
702K083 Sensor guide
1
1
2
4
5
6
7
643K122
701K890
702K087
702K088
1
1
1
1
14
15
16
17
770K211
702K090
627K033
631K289
1
1
1
1
24
25
26
27
615K107
631K285
680K006
680K007
Bolt
Spring lock washer
Microswitch
Terminal cover
2
2
2
2
6
6
1
18
19
20
702K080 Switch dog
702K081 Flange B
627K496 Lock nut
1
1
1
28
29
30
680K105 Switch cover
602K249 Screw
631K278 Spring lock washer
2
4
4
31
631K048 Spring lock washer
4
8
9
10
Parts No.
Description
O ring
Cylinder
Piston
Cylinder housing
627K031 Nut
631K287 Spring lock washer
680K106 Packing
Description
Sleeve
Retainer
Nut
Spring lock washer
23
Description
Q'ty
8-4 Specifications
Product No.
Model
686418
KGK-401MS
686419
KGK-402MS
686420
KGK-404MS
686421
KGK-405MS
686422
KGK-406MS
686423
KGK-407MS
686424
KGK-408MS
Greases, High V iscosity Oils
- Please contact us if you are going to use any material such as silicone grease or
molybdenum disulfide grease which will affect the operation of a valve.
Applicable Material
- Any material which contains particles such as aggregate or fast drying type of
material is NOT applicable.
- Wetted parts in a metering valve are made of steel and aluminum alloy and seal
parts are made of NBR and polyurethane.
Make sure that material you are going to use is compatible with these parts.
Capacity
0.5 mL
1 mL
3 mL
5 mL
10 mL
20 mL
50 mL
Shot Range
0.05-0.5mL
0.2-1mL
0.3-3mL
2-5mL
±2%
4-10mL
8-20mL
15-50mL
9.4 kg
10.2 kg
Shot Accuracy
Maximum Operating Pressure
20 MPa
30 MPa
Withstanding pressure
Maximum: 0.7MPa
Supply Air Pressure
Recommended: 0.4-0.5MPa
Room Temperature
Operating Temperature
Weight
3.2 kg
3.0 kg
3.2 kg
Note: Available material viscosity will vary according to use condition.
24
4.2 kg
4.3 kg
9. Product and Part List for Adhesive Metering Valve
9-1 Adhesive Metering Valve
1mL-50mL Metering Valve (Fluorine Resin Model)
MODEL LIST
Size
Product No. Switching V alve
Cylinder
1mL
3mL
686412
686413
800K416
800K416
800K376
800K377
5mL
10mL
686414
686415
800K416
800K416
800K378
800K379
20mL
50mL
686416
686417
800K416
800K942
800K572
800K463
Ｉ
Ｍ
４－φＨ
Ｊ
Ａ
Ｄ
Ｌ
Ｋ
Air
InletＲｃ１／４
Rc1/4
操作空気
Material材料出口
OutletＲｃ１／４
Rc1/4
Ｃ
底部取付寸法
Installation
Dimensions
Ｂ
Ｇ
Material
Inlet
Rc1/4
材料入口
Ｒｃ１／４
Ｅ
Ｆ
DIMENSIONS
Size
A
B
C
D
E
F*
G
H
I
J
K
L
M
1mL
3mL
172
172
26
26
45
45
82
82
50
50
104
118
55
55
Φ9
Φ9
90
90
74
74
64
64
80
80
37
37
5mL
172
26
45
82
50
146
55
Φ9
90
74
64
80
37
10mL
172
26
45
82
50
163
55
Φ9
90
74
64
80
37
20mL
50mL
172
202
26
40
45
45
82
94
50
72
211.7
261
55
70
Φ9
Φ9
90
100
74
84
25
64
80
37
84
100
40
*set at a maximum value
9-2 Switching Valve Body
800K416
8 0 0 K 4 1 6Switching
切 換 弁 Valve
本 体 Body
①
800K416 Switching V alve Body
②
No. Parts No.
Description
1
702K161 Cap
8 0 1 K4 1 6 切 換 弁 本 体
2
640K123 O ring
No. 部 品 番 号
品
名
3
702K714 Piston
1 7 0 2 K1 6 1
キャップ
ring
24 6 640K046
4 0 K1 2 3 OOリング
5
702K931
Body
3 7 0 2 K7 1 4
ピストン
46 6 702K718
4 0 K0 4 6 Retainer
Oリング
57 7 770K270
0 2 K9 3 1 Packing
ボディ
68 7 770K269
0 2 K7 1 8 Packing
リテーナ
7 7 7 0 K2 7 0
パッキン
9
702K715 Piston rod
8 7 7 0 K2 6 9
パッキン
10 680K087 V alve
9 7 0 2 K7 1 5
ピストンロッド
11
alve sleeve
10 6 701K350
8 0 K0 8 7 Vバルブ
12
ring
11 7 643K015
0 1 K3 5 0 Oバルブスリーブ
12 6 701K351
4 3 K0 1 5 VOリング
13
alve seat
13 7 634K360
0 1 K3 5 1 Plug
バルブシート
14
14
6
3
4
K3
6
0
15 640K018 Oプラグ
ring
15 6 4 0 K0 1 8
Oリング
16 702K166 Plug
16 7 0 2 K1 6 6
プラグ
17 615K067 Bolt
17 6 1 5 K0 6 7
ボルト
18
18 6 631K282
3 1 K2 8 2 Spring
ザガネlock washer
19
702K932
Base
plate
19 7 0 2 K9 3 2
ベースプレート
0 2 K7 1 9 Packing
パッキンウケ
20 7 702K719
retainer
③
④
⑤
⑳
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
Q'ty
1
1
数
1
1
11
11
11
11
12
1
1
2
1
1
11
12
22
21
11
1
1
1
4
4
44
11
11
800K942
8 0 0 K 9 4 2Switching
切 換 弁 Valve
本 体 Body
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
801K942 Switching V alve Body
No. Parts No.
Description
18 0 1 K9
703K285
Cylinder
42 切換弁
本 体 head
2No.
31
42
53
64
5
7
6
87
98
109
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
26
640K131
部
品番号
7703K286
0 3 K2 8 5
6640K059
4 0 K1 3 1
7703K287
0 3 K2 8 6
6703K338
4 0 K0 5 9
7 0 3 K2 8 7
770K215
7 0 3 K3 3 8
7770K216
7 0 K2 1 5
7702K164
7 0 K2 1 6
7703K284
0 2 K1 6 4
7703K291
0 3 K2 8 4
7643K016
0 3 K2 9 1
6703K290
4 3 K0 1 6
7 0 3 K2 9 0
703K292
7 0 3 K2 9 2
6640K117
4 0 K1 1 7
6643K747
4 3 K7 4 7
6636K360
3 6 K3 6 0
7703K294
0 3 K2 9 4
7703K289
0 3 K2 8 9
O ring品
Q'ty
1
名
Piston
シリンダヘッド
Oリング
O ring
ピストン
Piston
rod
Oリング
Gland retainer
ピストンロッド
Packing
グランドリテーナ
Packing
パッキン
Packing
retainer
パッキン
Body
パッキンウケ
ボディ
V alve
seat
バルブシート
O ring
Oリング
V alve
sleeve
バルブスリーブ
V alve
バルブ
O ring
Oリング
Back
up ring
バックアップリング
Plug
六角穴付プラグ
カラー
Collar
バルブリテーナ
V alve
retainer
1
数
11
11
11
11
1
2
1
12
11
11
21
22
12
1
1
1
11
11
11
11
11
9-3 Metering Cylinder
800K376
(1mL)
8 0 0 K 3 7 6Metering
1 m L 定Cylinder
量シリン
ダ
1
①
2
②
3
③
4
④
5⑤
6
⑥
7
⑦
8
⑧
⑨9
800K377
Cylinder
(3mL)
8 0 0 K 3 7Metering
7 3mL定
量シリン
ダ
10
⑩
11
⑪
12
⑫
1
①
2
②
3
③
4
④
5
⑤
12
⑫
13
⑬
1
Parts No.
Description
701K449 Packing retainer
800K376 1m L定量シリン ダ
2No. 部643K006
O ring
品番号
品
名
31 701K449
701K450 パッキンオサエ
Cylinder
42 643K006
643K116
3 701K450
54 643K116
701K452
65 701K452
643K118
6
7
88
99
10
10
11
11
12
7
12
643K118
701K451
701K451
770K111
770K111
770K113
770K113
702K141
702K141
627K491
627K491
701K198
Oリング
O ring
シリンダ
Piston
Oリング
ピストン
O ring
Oリング
Housing
ハウジング
Packing
パッキン
パッキン
Packing
リテーナ
Retainer
ロックナット
Lock nut
チョウセイネジ
数
1
1
1
1
1
1
1
2
1
1
1
1
701K198 Adjustment bolt
Q'ty
No.
1
1
②
2
③3
⑭
14
⑬13
④
4
⑫
12
⑤
5
⑥
6
⑪
11
⑦
7
10
⑩
11
⑪
Parts No.
Description
701K353 Packing retainer
Q'ty
1
12
770K112 Packing
2
13
643K011 O ring
1
1
1
1
1
2
1
品
名
O ring
パッキンオサエ
Oリング
O ring
Oリング
Cylinder
シリンダ
Housing
ハウジング
ピストン
Piston
リテーナ
Retainer
カバー
Cover
ロックナット
チョウセイネジ
Lock nut
パッキン
Adjustment bolt
パッキン
Oリング
Packing
数
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
部品番号
643K116
701K353
643K116
643K118
643K118
701K354
701K354
701K355
701K355
701K356
701K356
701K357
701K357
701K358
701K358
627K491
701K198
627K491
770K125
701K198
770K112
643K011
770K125
1
1
1
1
1
1
1
1
1
1
800K379
8 0 0 K 3 7Metering
9 1 0 m LCylinder
定 量 シ リ(10mL)
ンダ
⑧
8
⑨
9
1
①
2
②
3
③
4
④
5
⑤
6
⑥
7
⑦
8
⑧
9
⑨
10
⑩
11
⑪
12
⑫
13
⑬
⑩
10
No. 部
品番号
No.
Parts
No.
品 Description
名
数
1
11 701K455
701K455 ピストン
Piston
643K116
643K116
643K118
701K446
643K118
701K456
701K446
701K453
701K456
701K457
627K493
701K453
701K191
701K457
770K125
770K112
627K493
630K582
701K191
701K458
770K125
643K013
9
⑨
No.
21
32
3
4
4
55
66
7
78
89
910
11
10
12
13
11
800K378
Cylinder
(5mL)
800K378Metering
5m L定量シリン
ダ
2
23
34
5
4
6
57
68
9
710
811
912
13
10
14
8
⑧
800K377 3m L定量シリン ダ
800K378
8 0 0 K 3 7 8Metering
5 m L 定Cylinder
量シリン
(5mL)
ダ
①
1
7
⑦
800K377 Metering Cylinder (3mL)
800K376 Metering Cylinder (1mL)
No.
6
⑥
Oリング
1
O ring
Oリング
1
シリンダ
1
O ring
ハウジング
1
Cylinder
リテーナ
1
Housing
カバー
1
ロックナット
1
Retainer
チョウセイネジ
1
Cover
パッキン
1
パッキン
2
Lock nut
丸型S型トメワ
Adjustment bolt 1
ワッシャ
1
Packing
Oリング
1
800K379
Cylinder
800K379 Metering
10m L定 量シ
リン ダ (10mL)
Q'ty
No.
No. 部Parts
品 番 号No.
品 Description
名
数
1
11 643K016
643K016 Oリング
O ring
1
1
11
770K112 Packing
2
11
701K459 Packing retainer
1
12
630K582 Retaining ring
1
12
701K457 Cover
1
13
701K458 Washer
1
13
627K493 Lock nut
1
14
643K013 O ring
1
14
701K191 Adjustment bolt
1
1
1
1
1
1
1
1
27
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
23
34
45
6
57
68
9
7
10
8
11
12
9
13
10
14
1
643K116
Oリング
643K116 ワッシャ
O ring
701K463
701K463 トメワ
Washer
630K584
643K118
630K584 Oリング
Retaining ring
701K429
シリンダ
643K118 ピストン
O ring
701K460
770K131
701K429 パッキン
Cylinder
770K130
パッキン
701K460
Piston
701K461
ハウジング
770K131 パッキンリテーナ
Packing
701K459
701K457
770K130 カバー
Packing
627K493
ロックナット
701K461 チョウセイネジ
Housing
701K191
Q'ty
1
1
1
1
1
1
2
1
1
14
⑭
8 0 0 K 5 7 2Metering
2 0 m L 定Cylinder
量 シ リ ン(20mL)
ダ
800K572
①
1
2②
3③
12 13
⑫
⑬
14
⑭
4④
5⑤
⑥
6
7⑦
8⑧
9⑨
800K463
8 5 0 K 4 6 3Metering
5 0 m L 定Cylinder
量 シ リ ン(50mL)
ダ
⑩
10
⑪
11
①
1
800K572
Metering
Cylinder
800K572
20m L定量シ
リン ダ (20mL)
No.No.
11
2
23
34
5
46
57
8
69
7 10
11
8 12
9 13
14
10
11
12
13
14
Parts
部 品 番 No.
号
702K729
702K729
643K116
643K116
701K931
643K118
701K931
702K730
643K118
770K131
770K130
702K730
702K731
770K131
701K459
627K493
770K130
701K191
702K731
643K016
701K463
701K459
630K584
627K493
701K191
643K016
701K463
630K584
品 Description
名
数
ピストン
1
Piston
Oリング
1
O ring
シリンダ
1
Oリング
1
Cylinder
ハウジング
1
O ring
パッキン
1
パッキン
1
Housing
カバー
1
Packing
パッキンリテーナ
1
ロックナット
1
Packing
チョウセイネジ
1
Cover
Oリング
1
ワッシャ
Packing retainer1
トメワ
1
Lock nut
Adjustment bolt
O ring
Washer
Retaining ring
②
2
③
3
④ 5
⑤ ⑥
⑭
4
6 ⑦
7 ⑧
8 ⑨
9 ⑩
10 ⑪
11 ⑫
12 ⑬
13 14
800K463 Metering Cylinder (50mL)
800K463 50m L定量シ リンダ
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
No.
No.
11
2
23
34
5
46
57
8
69
710
11
812
913
14
10
11
12
13
14
Parts
No. 品 Description
部
品番号
名
数
643K119
1
643K119 Oリング
O ring
701K890
シリンダ
1
701K890 Oリング
Cylinder
643K122
1
701K891
1
643K122 シリンダハウジング
O ring
701K892
ピストン
1
701K891
Cylinder
housing
770K185
パッキン
1
701K893
1
701K892 パッキンオサエ
Piston
631K866
トメワ
1
770K185
Packing
770K186
パッキン
2
770K187
701K893 パッキン
Packing retainer1
701K894
リテーナ
1
631K866 テールカバー
Retaining ring 1
701K895
627K493
1
770K186 ロックナット
Packing
701K889
チョウセイネジ
1
770K187
701K894
701K895
627K493
701K889
Packing
Retainer
Tail cover
Lock nut
Adjustment bolt
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9-4 Specifications
Product No.
Model
686412
KGK-402T
686413
KGK-404T
686414
KGK-405T
686415
KGK-406T
686416
KGK-407T
686417
KGK-408T
Adhesive
- Any material which contains particles such as aggregate or fast drying type of
Applicable Material
material is NOT applicable.
- Wetted parts in a metering valve are made of steel and aluminum alloy and
seal parts are made of fluorine resin.
Make sure that material you are going to use is compatible with these parts.
Capacity
1 mL
3 mL
5 mL
Shot Range
Shot Accuracy
0.2-1mL
0.3-3mL
2-5mL
10 mL
20 mL
50 mL
4-10mL
8-20mL
15-50mL
3.0 kg
7.9 kg
±2%
20 MPa
30 MPa
Maximum Operating Pressure
Withstanding pressure
Maximum: 0.7MPa
Recommended: 0.4-0.5MPa
Room Temperature
Supply Air Pressure
Operating Temperature
Weight
2.5 kg
2.6 kg
2.6 kg
Note: Available material viscosity will vary according to use condition.
28
2.8 kg
10. Limited Warranty
If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions
within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective
parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover
compensation for incidental damage or any malfunction listed below.
1. Warranty period
This warranty will be valid for a period of 12 months after the date of purchase.
2. Warranty
If, during the warranty period, any of the material of the genuine parts of this product or the workmanship of this product is
found defective, and is so verified by our company, the servicing cost will be fully born by our company.
3. Exclusion
Even during the warranty period, this warranty does not cover the following:
1) Malfunction arising from use of parts other than manufacturer-specified genuine parts
2) Malfunction arising from misuse or operating errors, or lack of storage or maintenance care
3) Malfunction arising from use with a fluid that may cause corrosion, inflation or dissolution of the component parts of the
product
4) Irregularity arising from repair made by other than by our firm, our regional office, dealer or authorized service
personnel
5) Malfunction arising from modification of the product by other than authorized service personnel
6) Wear and tear of parts that must be regularly replaced in the course of normal operation, such as packings, O-rings,
balls, and valve seats
7) Malfunction and/or damage due to transportation, moving or droppage of the product after purchase
8) Malfunction and/or damage due to fire, earthquake, flood or other force majeure
9) Malfunction arising from use of compressed air that contains impurities or excessive moisture, or use of gases or fluids
other than the specified compressed air
10) Malfunction arising from use with a fluid that causes excessive abrasion or use of lubricating oil other than that
specified for this product
Furthermore, this warranty does not cover the rubber parts, or other parts that are subject to wear in normal operation, used
in this product and its accessories.
4. Parts
Parts for this product will be kept available for 5 years after discontinuation of production. Once 5 years have elapsed after
close of production, availability of parts for this product cannot be guaranteed.
29
MEMO.
Manufactured by
YAMADA
CORPORATION
INTERNATIONAL DEPARTMENT
No.1-3, 1-Chome, Minami- Magome, Ohta-Ku, Tokyo, 143-8504, Japan
PHONE : +81-(0)3-3777-0241
FAX
: +81-(0)3-3777-0584
201605 100-487YO