WAGNER Procoat 9185G Owner's Manual

PROCOAT

™

9185G

Gas-Powered Airless

Paint Sprayer

Owner’s Manual

Read this manual for complete instructions

Français (page 25) / Español (página 49)

Contents

2 Important Safety Information

4 What’s in the Box?

5 Proper Use and Functions

6 Assembly

7 Pressure Relief Procedure

8 Load Material

9 Getting Material to Flow

10 Practice Spraying

12 Clear the Spray Tip

13 Clean the Spray Gun Filter

14 Clean the Inlet Filter

15 Short Term Storage

16 Cleanup - latex materials

18 Cleanup - oil-based materials

19 Cleaning the Spray Gun Components

20 Long-Term Storage

21 Cleaning the Sureflo™ Valve

22 Troubleshooting

72 Parts List

76 Warranty

0412

•

Form No. 0293922E

Questions?

Call Wagner Technical Service at:

1-800-880-0993

Register your product online at:

www.wagnerspraytech.com

of purchase in the event your original receipt becomes misplaced or lost.

Español Français English

Important Safety

Information

Read all safety information before operating the equipment. Save these instructions

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

a) To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual.

Be familiar with the controls and proper usage of the equipment.

supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

8. Do not smoke in the spray area.

9. Do not operate light switches, engines, or similar spark producing products in the spray area.

10. Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

11. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets

(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

13. Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable material.

14. Fire extinguisher equipment shall be present and working.

or explosion:

1. Do not spray flammable or combustible electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

2. Use extreme caution when using materials with a flashpoint below 70ºF (21ºC). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

3. Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacturer.

grounded to prevent static discharge.

5. Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.

6. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

c) WARNING - To reduce the risk of skin injection:

1. Do not aim the gun at, or spray any person or animal.

2. Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specified by the manufacturer.

5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning off the motor. The

PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF

PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 3000 PSI / 207

Bar. Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3000 PSI. This includes spray tips, nozzle guards, guns, extensions, fittings, and hose.

10. Always engage the trigger lock when not spraying.

Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating the unit.

12. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed to relieve system pressure. Refer to PRESSURE

RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before flushing or cleaning the system.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible.

DO NOT delay treatment to research toxicity.

Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

d) WARNING - To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting.

Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

2. Wear ear protection. This unit can produce noise levels above 85 dB(A).

3. Do not operate or spray near children. Keep children away from equipment at all times.

4. Do not overreach or stand on an unstable support.

Keep effective footing and balance at all times.

5. Stay alert and watch what you are doing.

6. Do not operate the unit when fatigued or under the influence of drugs or alcohol.

English 2

develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

8. Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer.

9. Do not use the hose as a strength member to pull or lift the equipment.

10. Use lowest possible pressure to flush equipment.

11. Follow all appropriate local, state and national codes governing ventilation, fire prevention and operation.

12. The United States Government Safety Standards have been adopted under the Occupational Safety and

Health Act (OSHA). These standards, particularly part

1910 of the General Standards and part 1926 of the

Construction Standards should be consulted.

13. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if

Replace with a conductive high-pressure hose.

14. Do not spray outdoors on windy days.

15. Always unplug cord from outlet before working on equipment (electric models only).

Gasoline Engine Safety

The engine exhaust from this unit contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

• Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.

• Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

• Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death.

• The muffler becomes very hot during operation and remains hot for a while after stopping the it is hot. To avoid severe burns or fire hazards, let the engine cool before transporting it or storing it indoors.

• Never ship/transport unit with gasoline in the tank.

or gas. Follow all appropriate local, state, and national regulations when disposing of the unit.

Safety Shut-Off Switch

The safety shut-off switch is pre-set by the factory to shut down the sprayer to prevent over-pressurization.

Do not attempt to adjust or tamper with the safety shutoff switch. Contact an authorized service center if this setting requires adjustment.

service if operated according to instructions. Read and understand the engine Owner’s Manual before operating the engine. Failure to do so could result in personal injury or equipment damage.

ventilation, keep the engine at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not place flammable objects close to the engine.

• To prevent fire or explosion hazard, avoid spraying or splashing any flammable solvent near the engine.

• Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate. the operation of all controls. Never permit anyone to operate the engine without proper instructions.

• Gasoline is extremely flammable and is explosive under certain conditions.

• Refuel in a well-ventilated area with the engine stopped.

Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored.

NOTE: The safety shut-off switch should be set to shut down the sprayer between 3200 –

3300 PSI.

Fueling (gas engine)

• ALWAYS turn the engine off before refueling.

• Refuel in a well-ventilated area.

• Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored.

• Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.

• Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

• Avoid repeated or prolonged contact with skin or breathing of vapor.

• Keep out of the reach of children.

Fuel Specifications number of 86 or higher, or that has a research

3 octane number of 91 or higher. Use of a lower octane gasoline can cause persistent “pinging” which, if severe, can lead to engine damage.

NOTE: If “spark knock” or “pinging” occurs at a steady engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult an authorized dealer of the engine manufacturer. Failure to do so is considered misuse, and damage caused by misuse is not covered by the engine manufacturer’s limited warranty.

NOTE: Occasionally you may experience light spark knock while operating under heavy loads. This is no cause for concern, it simply means your engine is operating efficiently.

• Unleaded fuel produces fewer engine and spark plug deposits and extends the life of the exhaust system components.

• Never use stale or contaminated gasoline or an oil/ gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.

Gasolines Containing Alcohol

If you decide to use a gasoline containing alcohol

(gasohol), be sure its octane rating is at least as high as that recommended by the engine manufacturer. There are two types of “gasohol”: one containing ethanol, and the other containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing methanol (methyl or wood alcohol) that does not also contain co-solvents and corrosion inhibitors for

5% methanol, even if it has co-solvents and corrosion inhibitors.

NOTE: Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty. The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time.

Before buying gasoline from an unfamiliar station, try to find out if the gasoline contains alcohol. If it does, confirm the type and percentage of alcohol used. If you notice any undesirable operating characteristics while using a gasoline that contains alcohol, or one that you think contains alcohol, switch to a gasoline that you know does not contain alcohol.

English

What’s in the box?*

*Certain parts of the sprayer will not be assembled out of the box. Be sure to read

Assembly instructions, page 6.

Start

Notice:

Refer to the engine manufacturer’s instruction manual for complete engine information. Heed all cautions and warnings.

Note: The engine on the sprayer will come filled with oil. However, it is still a good idea to check it prior to startup. The engine has sufficient oil when you can see it just below the

(a)

GS-07 Spray Gun Assembly

VersaTip™ Spray Tip Assembly

Spray tip

Spray guard

Spray Hose Assembly (50 ft)

Sprayer Assembly

Hose wrap

Engine

DirectLink™ pressure control knob

AutoOiler™ ca p

Spray hose port

(reverse side)

Pump cleaning adapter

AutoOiler

™ button

Pail bracket

Sureflo™ valve

Suction tube

Material return tube

Inlet filter

Starting the engine:

Follow these steps to start the engine when it is “cold”, or has not been recently running.

If the engine is “warm”, follow step 3 only.

ImPORTANT: Do not pull starter cord to full extension. Doing so may result in damage to the engine recoil, and is not necessary to start this engine.

1

(a)

1. Make sure the gas tank s fu .

Move the choke ever (a) up to the fu choke pos t on.

English

2

(b)

4

3

(c)

4

(d)

Grounding cable

Cart knob (2)

Shutoff switch

PRIME/SPRA

Y knob

3. Pu the starter rope (c) rap d y and firm y. Cont nue to ho d the rope as you et t return.

Pu and return the rope unt the eng ne starts.

s ow y move the choke ever (d) down to the c osed pos t on.

Proper use and functions

Start

Capability:

latex), primers, stains, preservatives and other nonabrasive materials.

Do not use. . .

This pump should not be used with textured materials, block filler, asphalt sealer or materials containing HHC. See coating supplier if flash point is not listed on the container

Safety features:

Spray gun trigger lock and pressure diffuser; built-in tip safety guard; PRIME/SPRAY knob for safe pressure release.

Specifications:

Power .................................Ruitao 37.7 cc engine, 1.6 Hp

Gas capacity .......................0.65 l

(approximately 1 hour spraying time)

Oil capacity .........................0.08 l

Maximum pressure .............3000 PSI

Flow rate .............................

0.33 gal/min (1.25 l)

Max tip size.........................0.017”

Burn hazard. When collapsed, the cart handle is very close to the exhaust port of the engine, which can be very hot after use. It is recommended that the cart handle NOT be collapsed until after the engine has cooled.

SPRAY

E IM PR

Controls and Functions

PRIME/SPRAY knob:

The PRIME/SPRAY knob directs material to the material return tube when set to PRIME or to spray hose when set to SPRAY.

Spray hose:

The spray hose connects the spray gun to the pump.

WIDE

Spray gun:

The spray gun controls the delivery of the material being pumped.

GS-07

AutoOiler:

The AutoOiler is designed to provide lubrication to the fluid section of the pump.

Sureflo Valve:

to keep the inlet valve open and from sticking to dried materials.

The Sureflo Valve is activated manually by the user.

Collapsible handle:

The cart handle can be collapsed for easier storage.

Turn the cart knobs counterclockwise to unlock the handle.

Turn the cart knobs clockwise to lock the handle into place.

5

(a)

DirectLink™:

Spraying pressure is determined by the motor throttle. The throttle is regulated by adjusting the

DirectLink™ pressure control knob. The higher the throttle, the higher the spraying pressure.

VersaTip spray tip:

The VersaTip spray tip can be adjusted based on your spraying needs.

Trigger lock:

Engage the trigger lock whenever the gun is not in use.

GS-07 -

The gun is locked when the trigger lock is at a

90º angle (perpendicular to the trigger in either direction).

(b)

Suction tube (a):

The suction tube draws the fluid from the original container into the pump.

Material return tube (b):

Fluid is sent out through the return tube and back into the original container when the

PRIME/SPRAY knob is in the

PRIME position.

English

1. Assembly

1

Start

You will need:

• Two adjustable wrenches

Note: It will be much easier to attach the hose to the sprayer if you uncoil it first.

2 3

1. Insert the ends of the hose bracket into the holes of the handle as shown.

4

2. Remove the plug from inside the hose fittings and remove the cap on the outlet valve. Discard both.

3. Thread one end of the high pressure spray hose to the spray hose port.

5

English

4. Hold the port with an adjustable wrench, and tighten the hose with the other.

6

5. Thread the other end of the hose to the spray gun. Hold the gun with one adjustable wrench, and tighten the hose nut with the other.

Pressure Relief

Procedure*

*Perform when instructed

Start

Important Safety

Warning

Be sure to follow the Pressure Relief

Procedure when shutting the unit off for any purpose. This procedure is used to relieve pressure from the spray hose. Failure to do so could result in serious injury.

You will need:

• A waste bucket

Important Safety Warning

Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety

Information section on pages 2-3. See physician immediately and bring this instruction manual.

1 2

1. Lock the spray gun.

4

2. Turn the DirectLink pressure control knob to minimum.

5

3

3. Turn the PRIME/SPRAY knob to PRIME.

4. Press and hold the red engine shutoff switch until the engine stops running.

Lock the spray gun.

7 English

2. Load

Material

Start

You will need:

• The material you plan to spray

• Flat blade screwdriver

• Piston Oil™

• Waste bucket

4

1 2

(a)

3

5

1. Remove AutoOiler cap with a flat blade screwdriver.

Squirt Piston Oil into the

AutoOiler. Replace cap.

6

2. Push AutoOiler button 2-5 times to lubricate the fluid section.

Press button 2-3 times before every use. Be sure to check reservoir level (a) and refill as necessary.

7

3. Fully depress the Sureflo valve to make sure the inlet ball is free.

8

(a)

(b)

4. Place a full container of spraying material underneath the suction tube (a).

Hold the return tube into a waste container (b).

5. Turn the PRIME/SPRAY knob to PRIME.

English

6. Attach the supplied grounding wire to a grounded object.

8

7. Increase the pressure to maximum (+).

Allow pump to run until you see spray material flowing from the return tube.

8. Shut the engine off. Place return tube back into material container and clip return tube and suction tube together.

3. Getting

Material to

Flow

Start

You will need:

• Waste bucket

• Scrap material / cardboard

1

ImPOR´TANT: When placed on a smooth surface, the vibration of the running engine may cause the unit to move forward or backward slightly. Avoid placing the unit on an inclinded surface or near a drop-off such as stairs. Block the wheels to prevent the unit from moving.

4). Point the spray gun into a separate waste container.

Unlock the spray gun trigger.

Squeeze and hold trigger for steps 2-3.

5 6

2

SPRAY

E IM PR

7

3 4

3. Continue to squeeze trigger until the material is flowing freely through the spray gun.

4. Peform the Pressure

Relief Procedure

, page 7.

8

SPRAY

OR

SPRAY

E IM PR

5. Thread the spray tip guard assembly onto the gun.

Tighten by hand.

6. Rotate spray tip forward to one of the

SPRAY positions.

Unlock the spray gun trigger.

9

7. Start the engine (see directions on page 4).

8. Point the spray gun at a piece of scrap material/cardboard.

Pull the trigger and practice spraying

(see pages 10-11).

English

4. Practice

Spraying

Start

You will need:


Notes:

If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.

If you plan to be away from your spray project for more than one hour, follow the

Short Term Storage instructions on page 15.

pattern, your spray tip and gun filter may not be ideal for the type of material you are spraying.

Spray

Tip

Size

Filter

Color

Red 311

313

413

415

515

Yellow

517 White

Spray material

Thin stains, sealers

Latex paints, stains

Thick latex paints, stains

Initial

Pressure

Setting

Minimum

Maximum

Maximum

Practice on a piece of scrap material/cardboard

Hold the Spray Gun Level

CORRECT

m)

10” - 12”

(25 - 30 cm)

10 English

INCORRECT

Tip:

Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 50%. This will ensure an even coating.

Spray Technique

CORRECT

CORRECT

Tip:

F ex your wr st as you move n order to keep gun para e to the surface

INCORRECT

Start stroke

Pull

trigger

Move

steadily

Release trigger

End

stroke

Spray Pattern

GOOD SPRAY PATTERN

8” - 10”

(20 - 25 cm)

BAD SPRAY PATTERN: TAILING

!

See page 12-14

11

Overlap Your Strokes

CORRECT

50% Overlap

English

Spraying

Troubleshooting -

Clear the

Spray Tip

Start

You will need:


Do not attempt to unclog or clean the tip with your finger.

High pressure fluid can cause injection injury.

3

1

4

1. Lock the spray gun.

SPRAY

E IM PR

2

2. Rotate spray tip 180 degrees from its current position.

5

NARROW

Note:

If spray tip is difficult by 1) slowly turn PRIME/

SPRAY knob to PRIME,

2) unlock the spray gun and

3) squeeze trigger while pointing at scrap material/ cardboard. Release trigger, lock the spray gun, and try rotating spray tip again.

OR

WIDE

OR

3. Make sure the PRIME/

SPRAY.

Unlock the spray gun.

English

4. Point at a piece of scrap material / cardboard and squeeze trigger until material comes out in a high pressure stream. Release the trigger and lock the spray gun.

12

5. Rotate spray tip forward to one of the SPRAY positions.

Unlock the spray gun and resume spraying.

Spraying


Clean the Spray

Gun Filter

Start

You will need:

• Wrench

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

• Replacement spray gun filter (if necessary)

ImPORTANT: Never clean the filter by poking it with a sharp object.

1 2



,

page 7.

2. Pull trigger guard from filter housing.

4 5 6

3

(a) wrench flats (a). Unscrew the filter housing using a wrench.

Note:

You DO NOT need to to clean the filter.

7

4. Remove the filter from the housing. Clean with appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials).

5. Inspect the filter for damage. Replace if any holes or tears are found.

13

Note: It is important to place tapered end first to ensure proper sprayer operation.

7. Reassemble the spray gun.

English

Spraying


Clean the

Inlet Filter

Start

You will need:

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

ImPORTANT: make sure your floors and furnishings are covered with drop cloths to prevent accidental drips.

1

1. Unscrew the inlet filter from the fitting on the end of the suction tube.

3

2 water for latex materials, mineral spirits for oil-based materials).

Note: If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying, refer to the Troubleshooting

section (page 22).

English

3. Replace the cleaned filter by threading it back into the fitting on the end of the suction tube.

14

Short Term

Storage

Shutdown

1 2 3

Start

You will need:

• Water

• Plastic bag or bucket

• Rags

• Stir stick

This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16.

Instructions are for latex materials only

Note: If using oil based material follow instructions for Cleanup on page 16.

OR

1. Peform the Pressure Relief

Procedure

, page 7.

2. Place spray gun in plastic bag or immerse into bucket of water.

3. Pour 1/2 cup water slowly on the top of the paint to prevent the paint from drying.

Place the entire spraying system out of the sun.

Startup

1 2 3

1. Remove the spray gun from the plastic bag or the water.

15

2. If water was added during shut down, stir water into material with the stir stick.

Page 9

3. Follow Getting material to

Flow

instructions, page 9

.

Cleanup

or

Start

You will need:

a garden hose (latex materials only)

• Mineral spirits if using oil-based material

• Empty waste container

• A container with warm, soapy water

Cleaning notes - read before cleaning

• When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits. Never use mineral spirits with latex materials.

• NEVER use gasoline to clean sprayer.

• Dispose of used cleaning solution properly.

• Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage.

• If you flush your sprayer with mineral spirits, repeat

Cleanup

instructions using warm, soapy water.

Follow these steps whenever cleaning with mineral spirits:

• If spraying or cleaning with oil-based materials, the spray gun must be grounded while preparing the spray hose or cleaning.

• Ground the gun by holding it against the edge of a metal container while purging. Failure to do so may lead to a static electric discharge which may cause a fire.

• Always flush spray gun at least one hose length from spray pump.

• If collecting flushed solvent in one gallon metal container, place it into an empty five gallon container, then flush.

• Area must be free from vapors.

• Follow all cleanup instructions.

Cleanup - Latex materials

STOP

Follow these steps if you used latex materials and if you have a garden hose available. If you do not have a garden hose available, follow the Cleanup - Oil-Based materials instructions on page 18.

1 2 3 4

1. Perform Pressure Relief Procedure

(page 7).

2. Remove the spray tip and with warm, soapy water.

English

3. Place the suction tube and return tube into an empty waste container.

16

4. Using a garden hose, rinse off the

Empty the waste container of all fluids.

5 6 7 8

5. Remove the inlet filter from the suction tube and place it into waste container.

6. Thread pump cleaning adapter onto garden hose. over the adapter.

7. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME.

9 10

SPRAY

E IM PR

11

8. Turn the water supply to the garden hose on.

Start the engine (see page 4).

Water will go into the suction tube and out through the return tube. Let the pump run for a few minutes, and leave pump running for next steps.

12

9. Point the spray gun at the side of a waste container.

10. While squeezing the trigger, turn the

PRIME/SPRAY knob to SPRAY.

17

11. Continue squeezing the trigger until fluid is coming out clear.

12. Perform Pressure Relief

Procedure

, page 7

.

Move on the

Cleaning the Spray

Gun Components, page 19.

English

Cleanup -

Oil-Based

Materials

Start

You will need:

• Mineral spirits if using oil-based material

• Warm, soapy water if using latex material

• Waste container

Follow these steps if you sprayed oil-based materials, or if you sprayed latex materials and do not have a garden hose available.

Be sure to use the appropriate cleaning solution for the type of material sprayed.

4

1 2 3

5


Procedure

(page 7)

.

6

2. Remove the spray tip and place into an empty waste container.

3. Attach the supplied grounding wire to a grounded object.

Submerge suction set into a bucket with the appropriate cleaning solution.

7

SPRAY

E IM PR

Point the spray gun at the side of a waste container.

Ground the gun against the side of a metal waste container if flushing with mineral spirits.

5. While squeezing the trigger, turn the power

ON, and turn the PRIME/

SPRAY knob to SPRAY.

English 18

6. Continue squeezing the trigger until fluid is coming out clear.

You may need to get new cleaning solution.


Procedure

, page 7

.

If you flushed the sprayer with mineral spirits repeat the steps on this page using warm, soapy water.

Cleaning the

Spray Gun

Components

Start

You will need:

• Soft bristled brush

• Light household oil

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

• Wrench

ImPORTANT: DO NOT use any siliconebased lubricants to clean or lubricate the spray gun.

4

1 2 3



, page 7

.

5

(a)

2. Pull trigger guard to separate from filter housing and unscrew housing using a wrench.

Note:

Tighten the wrench over the wrench flats (a).

3. Remove filter from spray gun.

Clean spray tip and filter with soft bristled brush and appropriate cleaning solution.

6 7

(b)

HOUSEHOLD

OIL

4. Pour a few drops of light household oil inside gun housing.

(c)

end first. Reassemble spray gun.

19

6. Line up the tabs (b) on the spray tip with the slots in the guard assembly.

Slide the tip into the guard.

7. Install spray tip and guard assembly.

Move on to

Long Term

Storage, page 20.

English

Long Term

Storage

Start

You will need:

• Light household oil /

Piston Oil

• Rags

• Wrench

ImPORTANT: Store in a well-ventilated area.

If you plan to store in temperatures below 32ºF

(0ºC), flush with Wagner

Liquid Shield™ (sold separately).

HOUSEHOLD

OIL

1 2

1. Remove the suction tube.

Using a wrench, remove the spray hose.

2. Fill a cup or other container with two ounces of Piston Oil (light household oil can be substituted).

page 4).

3 4 5

OIL

HOUSEHOLD

(a)

Submerge the Sureflo™ valve (a) into the oil.

When oil has been sucked from the cup, press and hold the engine shutoff button until the engine stops running.

20

4. Replace suction tube.

5. Wipe entire unit, hose, and spray gun to remove accumulated spray material.

English

Cleaning the

Sureflo Valve

Start

You will need:

• Wrench

Cleaning or servicing the Sureflo Valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps.

If priming problems persist, you may need to replace the Sureflo Valve assembly. Call

Technical Service (1-800-880-0993) to order new Sureflo valve assembly.

1

1. Remove the suction tube.

3

2

(a)

(b)

4 of the Sureflo Valve assembly. Clean any paint residue with the appropriate cleaning solution.

3. Lubricate the O-ring on the Sureflo Valve (b) with petroleum jelly.

Replace Sureflo Valve assembly by screwing it into the sprayer. Tighten with the wrench.

4. Replace suction tube and hand-tighten.

21 English

Troubleshooting Before servicing, always release system pressure by following Pressure Relief

Procedure (page 7).

Problem A: The sprayer does not start

Cause

1.

Gas tank is empty

2.

There is a problem with sprayer engine

Solution

Fill the gas tank

Call Technical Service

Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME

Cause

1.

The inlet valve is stuck

2.

The sprayer will not prime properly or has lost prime

3.

The suction set is not properly installed

4.

The material container is empty

5.

The inlet filter is clogged

6.

The outlet valve is stuck

7.

The inlet valve is worn or damaged

8.

The PRIME/SPRAY valve is plugged

Solution

Inlet may be stuck from old material. Push Sureflo Valve to release. If still stuck refer to

Clean the Inlet Filter see page 14

or Cleaning the Sureflo™ Valve see page 21

*

Refer to Getting Material to Flow section see page 9

Reinstall the suction set see page 6

Refer to Load Material and Getting Material to Flow sections see pages 8-9

Refer to Clean the Inlet Filter see page 14

Call Technical Service

Take sprayer to Wagner Authorized Service Center


Problem C: The sprayer draws up material but the pressure drops when the gun is triggered (bad spray pattern)

Cause

1.

Pressure too low

2.

The spray tip is worn

3.


4.

The spray tip is plugged

5.

The spray gun filter is clogged

6.

The material is too heavy or coarse

7.

The Sureflo™ Valve assembly is damaged or worn

Solution

Increase the pressure

Replace spray tip with a new one**


Refer to Clear the Spray Tip see page 12

Refer Clean the Spray Gun Filter see page 13 . Keep extra filters on hand

Thin or strain the material

Replace the Sureflo Valve see page 21*

Problem D: The PRIME/SPRAY knob is set to SPRAY and there is flow through the material return tube

Cause

1.

The PRIME/SPRAY valve is dirty or worn

Solution


Problem E: The spray gun leaks

Cause

1.

Gun filter housing is loose

2.

Internal parts of spray gun are worn or dirty

Solution

Tighten handle


English 22

Problem F: The spray tip assembly leaks

Cause

1.

The spray tip was assembled incorrectly

2.

Gun seal is worn

Problem G: The spray gun will not spray

Cause

1.

The spray tip plugged

2.


3.

The spray tip is in wrong position

4.

PRIME/SPRAY knob not set on SPRAY

Problem H: The spray pattern is poor (tailing)

Cause

1.

Pressure too low

2.

The spray tip is plugged

3.


4.


5.

The spray tip is worn

6.

The material is too thick

7.

Pressure loss

Problem I: The spray tip will not turn

1.

Cause

High pressure has locked the spray tip in place

Solution

Check tip assembly and assemble properly see page 19, steps 6-7

Replace the seal**

Solution


Refer to Clean the Spray Gun Filter see page 13 . Keep extra filters on hand

Rotate spray tip to one of the spraying positions see page 12, step 5

Turn PRIME/SPRAY knob to SPRAY see page 9 Getting Material to Flow

Solution

Increase the pressure



Refer to Clean the Spray Gun Filter see page 13

. Keep extra filters on hand

Replace the spray tip

Thin material using appropriate thinning solution

Refer to Causes and Solutions for Problem C

Solution


** Add t ona parts are ava ab e for th s procedure. Refer to the

Parts List

(page 74)

sect on of th s manua for a st of the parts and the r part numbers

Daily Maintenance

The only daily maintenance necessary is thorough cleaning. Follow the cleaning procedures in this manual.

Extended Maintenance

Some pump parts eventually wear out from use and must be replaced. The following is a list of available repair kits. Pump performance is the only reliable indicator of when to replace wear parts.

Refer to the Troubleshooting section for more information on when to use these kits

23

Kit Part #

0512178A

0501014

Description

Fluid Section Seal Kit

Saddle seat/seal kit

English

Parts List • Liste de Pièces • Lista de Piezas

Sprayer • Pulvérisateur • Rociador

1

2

3

Item

Art.

Art.

1

2

3

4

Part No.

No de piéce

Pieza No.

0293198A Cart assemb y

0523320A

English - Description

Français - Description

Hose wrap

Ensemb e du char ot

Support du flex b e

0516581A AutoO er cap

0270118

Spray hose, 50’

730-165 Ground ng w re

Capuchon de AutoO er

F ex b e de pu vér sat on,

15 m

Câb e de m se à a terre

Español - Descripción

Ensamb aje de carr to

Soporte de manguera

Tapa de AutoO er

Manguera de roc ador,

15 m

Cab e de conex ón a t erra qty.

qté.

Cant.

1

1

1

1

1

4

This unit contains no servicable parts. Do not attempt to service yourself. Take the sprayer to a Wagner authorized service center.

Cet appareil ne contient aucune pièce nécessitant un entretien quelconque. Ne tentez pas d’effectuer vous-même l’entretien. Apporter l’appareil à un centre de service autorisé

Esta unidad no contiene piezas que se puedan reparar. No intente repararlas personalmente. Lleve el rociador a un

Centro de servicio autorizado de Wagner.

English Français Español 72


Suction set • Dispositif d’aspiration • Juego de succión

5

1

2

3

6

5

6

3

4

Item

Art.

Art.

1

2

7

Part No.

No de piéce

Pieza No.

0516127

0512389

0512390

0552947

0327226

9885553

0515146



Suct on set D spos t f d’asp rat on

Return tube

C p

In et fi ter

Squeeze c p

Return tube fitt ng

Pump c ean ng adapter

Tube de retour

Agrafe

F tre d’entrée

Agrafe de compress on

Raccord de tube de retour

Adaptateur de nettoyage de pompe


Juego de succ ón

Tubo de retorno

Abrazadera

F tro de entrada

Abrazadera de apretón

Conector de tubo de retorno

Adaptador de mp eza de bomba

1

1

1

1 qty.

qté.

Cant.

1

1

1

7

4

73 Español Français English


GS-07 Spray Gun • Pistolet de GS-07 • Pistola de GS-07

3

4 3

4

5

Item

Art.

Art.

1

2

Part No.

No de piéce

Pieza No.


0511515

0154675

VersaT p, 515

F ter, 100 mesh (ye ow,

2 pack)

0515228 Sea

-----F ter hous ng

0347706A

Sw ve



VersaT p, 515 VersaT p, 515

F tre, ma e 100 (jaune, trousse de 2)

F tro, ma a 100

(amar o, juego de 2)

Jo nt d’etanché te

Logement de fi tre

Raccord

Se o

A ojam ento de fi tro

G rator a qty.

qté.

Cant.

1

1

1

1

1

1 2

5

Guard Assembly • Ensemble de déflecteur • Ensamblaje del protección

1

2

3

4

5

3

4

5

Item

Art.

Art.

1

2

Part No.

No de piéce

Pieza No.


0271441

0501011

Hook gu de

Guard assemb y

0271442

0501014

0296641

0271065

Latch gu de

T p sea / sadd e seat

Co ar



Gu de de crochet

Déflecteur

Guía de gancho

Ensamb aje de protecc ón

Gu de de verrou

Guía de sujetador

Jo nt de buse / s ège formé

Junta de boqu a / as ento de a montura

Co er Co ar qty.

qté.

Cant.

1

1

1

1

1


Accessories • Accessoires • Accesorios

Part No.

No de piéce

Pieza No.

0297055

0508071

0286024

0286025

0270192

0523044

0270118

0291004

0154919

0154675

0154842

0512132W

0512131W

0512130W

0156113

0155208

0155206

0516697A

0512178A

0093896

0501011

0501014

0501411

0501413

0501415

0501417

0501419

0501515

0501517

0511313

0511515

0511517

0154839

0516913


P ston repa r k t

Hose connector k t

T p guard

T p seat / sea k t

411 Spray T p

413 Spray T p

415 Spray T p

417 Spray T p

419 Spray T p

515 Spray T p

517 Spray T p

313 VersaT p spray t p



A Guard Protector (32 oz.)

P ston O ™

Pump Sh e d™ (12 oz.)

Pa nt Mate™ (1 qt)

GS-07 spray gun

GS-08 spray gun

A r ess hose, 25’ x 1/4”



Hose, wh p end, 3’ x 3/16”

Green gun fi ter, coarse (2 pack)

Ye ow gun fi ter, fine (2 pack)

Wh te gun fi ter, med um (2 pack)

T p extens on, 36”



TR-10 te escop ng ro er, 3/8” nap

Ro er cover, 3/4” nap

Ro er cover, 3/8” nap

In et fi ter


Jeu de jo nts pour tronçon d’achem nement

Raccord de flex b e

Déflecteur

Trousse de s ège / ronde e

Embout de pu vér sat on, 411







Buse de pu vér sat on VersaT p, 313



A Guard Protector (950 m )

P ston O ™


Pa nt Mate™ (1 L)

Modè e du p sto et GS-07

Modè e du p sto et GS-08

F ex b e sans a r, 7,6 m x 0,6 cm

F ex b e sans a r, 10,6 m x 0,6 cm

F ex b e sans a r, 15 m x 0,6 cm

F ex b e sans a r, 1 m x 0,5 cm

F tre de p sto et, vert, gross er (2 p èces)

F tre de p sto et, jaune, fin (2 p èces)

F tre de p sto et, b anc, moyen (2 p èces)

Ra onge de buse, 36 p



Rou eau té éscop que de TR-10, gra n de 1,0 cm

Manchon de rou eau, gra n de 1,9 cm

Manchon de rou eau, gra n de 1,0 cm

F tre d’entrée

75


Juego de reparac ón de p stón

Conector de manguera

Ensamb aje de protecc ón

Juego de as ento de montura / arande a

Boqu a roc adora 411







Boqu a roc adora VersaT p, 313



A Guard Protector (950 m )

P ston O ™


Pa nt Mate™ (1 L)

Mode o de p sto a roc adora GS-07

Mode o de p sto a roc adora GS-08

Manguera, 7.6 m x 0.6 cm

Manguera, 10.6 m x 0.6 cm

Manguera, 15 m x 0.6 cm

Manguera, 1 m x 0.5 cm

F tro de p sto a verde, grueso (2 p ezas)

F tro de p sto a amar o, fino (2 p ezas)

F tro de p sto a b anco, med o (2 p ezas)

Extens ón de a boqu a, 36”



Rod o Te escóp co de TR-10, pe o de 3/8”

Funda de rod o, pe o de 3/4”

Funda de rod o, pe o de 3/8”

F tro de entrada

Español Français English

Limited Warranty

AIRLESS PAINT SPRAY EQUIPMENT

This product, manufactured by Wagner Spray Tech

(Wagner), is warranted to the original retail purchaser against defects in material and workmanship for:

two years from date of purchase.

This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner

Authorized Service Center. This warranty does not apply to accessories.

WAGNER

SHALL NOT IN ANY EVENT BE LIABLE FOR

ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES

OF ANY KIND, WHETHER FROM BREACH OF THIS

WARRANTY OR ANY OTHER REASON.

If any product is defective in material and/or workmanship during the applicable warranty period, please call Wagner

Technical Service at 1-800-880-0993.

DO NOT RETuRN

THE PRODuCT TO THE ORIGINAL RETAILER. Under

Wagner’s Free Tool Replacement Program, Wagner

Technical Service will either replace the defective part, or refer you to your nearest Authorized Service Center for repair.

SOME STATES DO NOT ALLOW LIMITATIONS ON

HOW LONG AN IMPLIED WARRANTY LASTS OR THE

EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION

MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS,

AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH

VARY FROM STATE TO STATE.

GARANTIE LIMITÉE

MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR

Ce produit, fabriqué par Wagner Spray Tech (Wagner), est garanti, au bénéfice de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon pour : deux années à compter de la date d’achat.

La présente garantie ne s’applique pas aux dégâts entraînés par une utilisation incorrecte, par la négligence de l’usager ou par l’usure normale. La présente garantie ne s’applique pas non plus aux défectuosités ou dommages résultant de l’entretien ou de la réparation que fait une personne quelconque qui ne soit pas membre d’un centre d’entretien autorisé pour les produits Wagner. La présente garantie ne s’applique pas aux accessoires.

WAGNER NE POURRA EN AUCUN CAS ÊTRE TENUE

RESPONSABLE DE DOMMAGES-INTÉRÊTS INDIRECTS

OU CONSÉCUTIFS, QUE CE SOIT POUR UNE RUPTURE

DE CETTE GARANTIE OU TOUTE AUTRE RAISON.

En cas de défaut de matériau ou de fabrication du produit durant la période de garantie applicable, appelez le Service technique Wagner au 1-800-880-0993.

NE RENVOYEz PAS

LE PRODuIT Au DÉTAILLANT ORIGINAL. Dans le cadre du programme de remplacement gratuit d’outils Wagner, le

Service technique Wagner remplacera la pièce défectueuse ou vous indiquera le centre de service agréé le plus proche.

CERTAINES PROVINCES INTERDISENT LES

RESTRICTIONS SUR LA DURÉE D’UNE GARANTIE

IMPLICITE OU L’EXCLUSION DES DOMMAGES

ACCESSOIRES OU INDIRECTS. IL SE PEUT DONC QUE

LA RESTRICTION ET L’EXCLUSION ÉNONCÉES CI-

DESSUS NE S’APPLIQUENT PAS À VOUS.

LE PRÉSENTE GARANTIE VOUS ACCORDE DES DROITS

JURIDIQUES SPÉCIFIQUES, ET VOUS AVEz PEUT-

ÊTRE D’AUTRES DROITS, QUI PEUVENT VARIER D’UNE

PROVINCE À L’AUTRE.

GARANTÍA LIMITADA

EQUIPO DE ATOMIZACIóN DE PINTURA SIN AIRE

Este producto, fabricado por Wagner Spray Tech (Wagner), está garantizado ante el comprador original contra defectos de materiales y mano de obra durante: dos años contado a partir de la fecha de compra.

Esta garantía no cubre los daños que sean resultado de un uso inapropiado, accidentes, negligencia del usuario o un desgaste normal. Esta garantía no cubre ningún defecto o daño que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un técnico del Centro de Servicio Autorizado de Wagner. Esta garantía no es válida para ningún accesorio.

WAGNER NO SERÁ EN NINGÚN CASO RESPONSABLE

DE NINGÚN DAÑO INCIDENTAL O DE CONSECUENCIA

DE NINGUNA CLASE, QUE RESULTE DE VIOLAR ESTA

GARANTÍA O POR CUALQUIER OTRA RAZÓN.

Si algún producto presenta fallas en los materiales y/o en su fabricación durante el periodo de vigencia de la garantía, llame al Servicio Técnico de Wagner al 1-800-880-0993.

NO DEVUELVA EL PRODUCTO A LA TIENDA DONDE

LO ADquIRIó. Gracias al Programa de Reemplazo de

Herramientas Gratis de Wagner, el Servicio Técnico de

Wagner reemplazará la pieza defectuosa o lo derivará al Centro de Servicio Autorizado más cercano para su reparación.

ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN

CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA

O LA EXCLUSIÓN DE DAÑOS INCIDENTALES O DE

CONSECUENCIA, DE MANERA QUE LA LIMITACIÓN Y

EXCLUSIÓN ANTERIORES PODRÍAN NO SER VÁLIDAS

PARA USTED.

ESTA GARANTÍA LE CONCEDE DERECHOS LEGALES

ESPECÍFICOS, PERO uSTED PODRÍA TENER DERECHO

A OTROS, LOS CUALES VARÍAN DE UN ESTADO A

OTRO.

U.S. Patent Nos.

6,981,852

7,071,429

D553,325

7,886,876

6,933,634

D550,327

D550,329

Other patents pending

7,018,181

D537,839

D550,328


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