Vehicle System Tools

Table of Contents

Vehicle System Tools

Brake and Steering Systems ....................................................................................................................................... 7-3

Hydraulic System Tools .............................................................................................................................................. 7-38

Hydraulic Component Disassembly and Assembly ............................................................................................ 7-132

Motor Grader Controls, Cable Control and Winch .............................................................................................. 7-228

Loader Lift Arm and Excavator Implement ........................................................................................................... 7-236

Implements, Frame, Hitch and Suspension .......................................................................................................... 7-286

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7-1

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7-2

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Brake and Steering Systems

5B-3032 Brake and Clutch Adjusting Tool

SMCS Code: 3058-025

Model: See Below

Warranty: Six Months

• Used to adjust brakes and flywheel clutches on earlier motor graders and to adjust flywheel clutches on DW10,

DW15, DW20 and DW21 Tractors


2617527

Part Number

5B-3032

Description

Brake and Clutch Adjusting

Tool

242-0992 Brake Gauge

SMCS Code: 4250-082, 0763

Model: TH103 Telehandler, B-Series Telehandlers, and Backhoe Loaders


• Used to check brake disc wear (checks minimum thickness between brake discs)

• Easily determines if replacement is needed (if gauge fits between brake discs, they do not require replacement)

• Gauge is inserted through axle housing inspection port

• Stamped with “This Side Up” to eliminate misuse of the gauge

Overall size

Material

6.35 mm (0.25 in) square x

180.0 mm (7.1 in) long

Steel with black oxide coating

Part Number

242-0992

Description

Brake Gauge

2617542

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7-3


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2617561

273-3148 Brake Purge Group

Essential Tool

SMCS Code: 4257

Model: TH210 (CEC1-Up, MHT1-Up), TH215 (CEG1-Up, MHS1-Up) Telehandler


• Used to purge air from auxiliary brake line for trailers, implements, and other similar types of equipment

Part Number

273-3148

2617578

Description

Brake Purge Group

5S-9925 Brake Adjusting Tool

SMCS Code: 4250-025

Model: 12F, 14, 112E, 112F and 120 Motor Graders


• Used to adjust brakes

Part Number

5S-9925

2617595

Description

Brake Adjusting Tool

7S-6704 Spring Compressor Assembly

SMCS Code: 4262-017

Model: 623E


• Used for the assembly and disassembly of spring-actuated emergency and parking brake air chamber mechanisms

• Prevents the spring jumping out when the brake chamber is being worked on

• Use with FT0586 Holding Tool

• Material: SAE 1020 Steel

• Assembly includes all items in figure

(Continued)

7-4

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2617595

7S-6704 Spring Compressor Assembly (Continued)

SMCS Code: 4262-017

Model: 623E


Part Number

7S-6704

Description

Spring Compressor Assembly

2617615

9X-2233 Plug

SMCS Code: 4322-036

Model: 206 Excavator and 212 Excavator


• Used to block line between steering pump and steering valve during pressure checks and adjustments of steering pump relief valve

• Make pressure check quick and easy

• Usually not obtainable locally

Part Number

9X-2233

Description

Plug

2617634

FT0500 Brake Chamber Adjustment Gauge

SMCS Code: 4262-025

Model: 769 Truck

Warranty: None

• Used to adjust air chambers


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7-5


2617648

FT0586 Holding Tool

SMCS Code: 4262-017

Model: Earlier Motor Graders

Warranty: None

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• Used to hold air brake chambers while being assembled or disassembled

2617660

253-0987 Brake Bleeder

Essential Tool

SMCS Code: 4251-025

Model: B-Series Telehandlers


• Allows brake system to be bled by one person

• Requires two 132-3056 O-ring Seals (provided) when used with hydraulic oil

• Features a self-contained, hand-pressurized pump, more than 3 m (10 ft) hose with a shutoff, pressure gauge, and quick coupler for use with other brake bleeder adapters to provide easy hookup to brake bleeder valves

• Capacity: 4 L (1 gal)

Part Number

253-0987

Description

Brake Bleeder

7-6

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9U-6265 Pliers

SMCS Code: 4253-010, 0603


• Replaces discontinued 1P-0541 Pliers

• Used to compress brake shoe springs

Part Number

9U-6265

Description

Pliers

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2617678

2617693

135-9811 Brake Spring Pliers

SMCS Code: 4253-010

Model: M312 Wheeled Excavators


• Used to remove and install extra-heavy brake springs

• Replaceable tip ensures long tool life

• Overall length: 66.0 cm (26.0 in)

• Replaceable tip: 135-9879

Part Number

135-9811

Description

Brake Spring Pliers

FT0502 Retainer Compressor

SMCS Code: 4250-012

Model: 769 Truck

Warranty: None

• Used on rear wheel brakes to compress floating Duo-

Cone seal retainers into seals far enough to allow retaining ring to be installed


2617712

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7-7


2617726

Steering Lines Adapter Tools

SMCS Code: 4302-552

Model: 631B, 641, 651 and 657 Tractors


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• Used on tractors with steering swivel joints

• Makes it possible to tow a tractor-scraper unit with tractor wheels on lowboy and scraper wheels on the ground

• A junction block (part of steering lines adapter group) is bolted to swivel joint with steering cylinder lines bolted to junction block; junction block permits hydraulic steering oil to flow freely between steering cylinders

Part Number

1B-5174

4F-7226

3B-4507

2617752

FT2557 Gauge Plate

SMCS Code: 4314-016

Model: PS150 and PS250

Warranty: None

Description

Plug

Bolt

Lock Washer

4

8

Quantity

—

Part Number

3H-5368

4J-0522

4J-7570

Description

Bolt

Quantity

4

Seal (not shown) 4

Block —

• Used to provide access for measuring shim pack thickness between plate and king pin

• 123-4588 Plate should be removed from machine and modified by adding a 1/8 -12 NPTF threaded hole

• After measurement is taken and shim pack determined, plug hole with 6V-2766 Plug and reuse plate on machine

7-8

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FT0510 Ring

SMCS Code: 4301-016

Model: 12, 14 Motor Graders; DW15, DW20 and 630A Tractors

Warranty: None

• Used to keep centering springs in steering gear control valve compressed while being assembled


2617766

2617781

FT0508 Block

SMCS Code: 4322-036

Model: 950, 966, 980 and 988 Loaders; 824 and 834 Tractors

Warranty: None

• Used to check relief valve pressure by preventing machine from continuing its turn

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7-9


2617798

FT0509 Steering Cylinder Block

SMCS Code: 4303-009

Model: Articulated Wheel Loaders

Warranty: None

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• Prevents machine from turning while service work is being performed

• Attach this block to steering cylinders on articulated wheel loaders that are not equipped with safety links

2617811

FT0918 Brake Spring Tool

SMCS Code: 4253-010

Model: 621, 627, 631C, 633C, 637, 641, 650B, 651B, 657B, 660B, and 666B Tractor-Scrapers

Warranty: None

• Used for brake spring removal and installation

• Tang end used to lift spring hook out of brake shoe pin groove; other end shaped to engage spring hook and guide it over pin


7-10

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1U-9360 Displacement Gauge Assembly

SMCS Code: 4258-082, 4262-082

Model: 768B, 768C, 772, 772B Track-Type Tractors, 769B, 769C, 773, 773B Off-Highway Trucks


• Formerly available as FT1097; inventoried due to dealer interest

• Used to measure and check piston movement in master cylinder and brake cylinder on the models listed above

(9J-1254 and 9J-1255 Brake Cylinder Groups)

• Movement indicates leaking seals on pistons


References

SENR2940, Service Manual





2617836

Part Number

1U-9360

Description

Displacement Gauge Assembly

FT2504 Brake Gauge

SMCS Code: 4250-082, 0763

Model: TH62, TH63, TH82, and TH83 Telescopic Material Handler

Warranty: None

• Used to check brake disk wear and determine whether disk replacement is needed

• Checks for minimum thickness between brake disks

• Gauge is inserted through inspection port in axle housing

• Can be made from 6.4 mm (0.25 in) square bar or key stock


2617862

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2617882

FT1048 Brake Anchor Pin Puller

SMCS Code: 4254-010

Model: IT12, 910, 920, 930

Warranty: None

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• Used to pull back brake anchor pins when replacing wheel brake friction pads


2617899

FT1183 Brake Piston Retainer Tool

Model: 769B, 773, 768B and 772 Trucks

Warranty: None

• Used to pressure check brake piston seals before assembling wheels

• Retain brake piston in cylinder while seals are checked with air pressure to 10.5 kg/cm² (150 psi)

• Seals can also be pressure checked in event that wheel assembly is performed on truck

2617917

5P-7428 Bearing Puller Adapter

SMCS Code: 6119-010, 4305-010

Model: 613B Scraper


• Used with 9S-5559 Stud and 6V-3160 Hydraulic Puller to remove 7J-6862 Steering Link Bushing from draft frame

(Continued)

7-12

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5P-7428 Bearing Puller Adapter (Continued)

SMCS Code: 6119-010, 4305-010

Model: 613B Scraper


Part Number

5P-7428

Description

Bearing Puller Adapter

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FT1324 Spring Seat

SMCS Code: 4250-017

Model: 769B Truck

Warranty: None

• Used with 5S-1330 Compressor and discontinued 5S-1326

Adapter to compress rear brake piston retraction springs

• Makes operation easy and safe



2617917

2617933

2617948

FT1416 Brake Hub Retainer

SMCS Code: 4267-010

Model: 769C Truck

Warranty: None

• Required for installation of brake assembly on rear axle (2 required)

• With retainers holding brake hub firmly against brake housing, brake discs are properly centered on splines of inner brake hub

• Necessary to center hub for subsequent installation of wheel which must align with splines on hub and axle housing at the same time

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7-13


2617963

5P-9726 Plug Gauge

SMCS Code: 4250-038

Model: 772B, 773B, 777, 785, 789


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• Used to check brake disc wear on service brakes

• Installed stack height of brake disc pack is measured with brake piston in applied and retracted positions; if difference between the two measurements is

14.07 mm (0.554 in) or more, brake discs should be replaced

• Installed in place of the top 9D-6125 Brake Bleeder Screw Adapter

• Can be used with 1U-7425 Displacement Gauge Assembly for measurement reading

• Service part: 6V-5722 O-ring Seal

NOTE:

A measurement of installed stack height of brake disc pack should be taken and recorded with brakes applied after new discs have been “run in”. Measurements should again be taken at prescribed intervals. If difference between initial and subsequent measurements exceed machine specifications, the brake discs should be replaced.

Overall length

Hex size

Thread size

70.0 mm (2.75 in)

25.4 mm (1.0 in)

7/8 - 14

Part Number

5P-9726

Description

Plug Gauge

2617987

251-6568 Brake Adjuster Assembly

Essential Tool

SMCS Code: 4261-025

Model: 735 Articulated Truck (SN# AWR451-UP), 740 Articulated Truck (SN# AXM856-UP), 740 Articulated Ejector Truck (SN# AZZ294-UP)


• Replaces 221-2589 Brake Adjuster Assembly

• Used to simultaneously adjust check nut and adjuster screw on service brakes

• Used with 1 1/2 inch wrench and 3/8 inch square drive ratchet

• Use only on trucks with mechanical slack adjusters (not for use on hydraulically operated slack adjusters)

• Use a 1 1/2 inch wrench to remove plug from service brake, install adapter, and rotate socket

• Use a 3/8 inch drive ratchet to turn 6 mm ball socket hex bit

• Designed to keep socket and hex bit perfectly aligned during adjustment procedure


References

735/740 Articulated Truck Disassembly and Assembly Manual

735/740 Articulated Truck, Brake System Module, in Machine Systems Test and

Adjusting

Part Number

251-6568

Description

Brake Adjuster Assembly

7-14

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Disc Brake Wear Gauges

Essential Tool

SMCS Code: 7473-040

Model: See below


• Used to check brake disc wear on service brakes

• May be used with 1U-7425 Displacement Gauge Assembly for measurement reading

• Installed in place of brake inspection plug

• Service/Repair Part: 6V-5722 O-ring Seal

NOTE:

A measurement of installed stack height of brake disc pack should be taken and recorded with brakes applied after new discs have been “run in.” Measurements should again be taken at prescribed intervals. If difference between initial and subsequent measurements exceed machine specifications, the brake discs should be replaced.

Item

1

2

3

Part

Number

Overall

Length Hex Size

160-1726 158.0 mm

(6.22 in)

25.4 mm

(1.0 in)

344-9164 135.0 mm

(5.31 in)

345-7976 135.0 mm

(5.31 in)

25.4 mm

(1.0 in)

25.4 mm

(1.0 in)

Thread

Size Tip Style Model

7/8 - 14 Ball nose D350E, D400E, 735, and

740 Articulated Trucks;

797 and 797B Offhighway Trucks

7/8 - 14 Bullet nose 733F, 775F, and 777F

Off-highway Trucks

3/4 - 16 Bullet nose 770 and 772 Off-highway Trucks

338-3572 Shim Kit

SMCS Code: 4269-025

Model: 966H and 972H Wheel Loaders


• Used to check and set adjustment of brake light switch on machines with dual brake pedals

• With 3.5 mm (.14 in) thick shims installed under pedal heel, brake lights should be ON

• With 1.5 mm (.06 in) thick shims installed under pedal heel, brake lights should be OFF

• Brake light switch adjustments are simultaneously done with shims in place under both pedals

• Shim sets are connected by a 50.2 cm (19.8 in) long chain which organizes the tooling yet allows both pedals to be checked at the same time

• Each shim is stamped by size for easy identification

• Steel components are plated for corrosion resistance and long service life

Reference

RENR8855, Testing and Adjusting, 966H Wheel Loader and 972H

Wheel Loader

Part Number

338-3572

Description

Shim Kit


2618010

2618031

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7-15


2618054

132-1415 Brake Piston Puller

Essential Tool

SMCS Code: 4256-011

Model: D250E Series II and D300E Series II Articulated Dump Trucks


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• Used to remove brake piston

• Slides onto top of piston, fitting into piston groove

• Grips piston for easier removal — reduces repair time

• Helps eliminates potential damage to brake piston during removal

Reference


Overall diameter 79.4 mm (3.13 in)

Inside diameter (brake piston) 67.5 mm (2.66 in)

Inside groove dimension 61.3 mm (2.41 in)

Part Number

132-1415

2618074

Description

Brake Piston Puller

164-4622 Clamp Assembly

Essential Tool

SMCS Code: 4250-017, 4267-017

Model: 785C and 793C Large Mining Truck, 24H Motor Grader


• Used to compress parking brake piston guide spring

• Required to disassemble and assemble brake group

• Safely compresses guide spring

• Locates over spring and guide — prevents tool from disengaging

Clamp opening (max)

Clamp throat depth

Spring diameter (max)

143.0 mm (5.63 in)

89.0 mm (3.50 in)

34.0 mm (1.34 in)

Part Number

164-4622

Description

Clamp Assembly

7-16

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292-1274 Stop Group

Essential Tool

Model: 24M Motor Grader


• Used to stall steering pump for testing

• C-style clamp fits into bore

• Cap screw used to lock stop in place

• 8T-2223 Socket Head Bolt serviced separately

• Material: lightweight aluminum

Reference

KENR6022, 24M Machine System, Disassembly and Assembly


2618095

Part Number

292-1274

Description

Stop Group

1

2

5P-7389 Transparent Plug Assembly

5P-8678 Punch Assembly

SMCS Code: 4002-017

Model: 120G Motor Graders beginning with 87V-2262


• Used to determine brake wear

• Plug assembly, which contains a transparent plastic rod, is installed in spindle housing port for viewing a mark on brake piston; with brakes applied, position of mark as viewed through transparent plug assembly, is indicator of brake service life remaining; when mark is no longer visible, brake should be rebuilt

• At rebuild, punch assembly is installed in housing port and used to mark piston

--

2

Item

1

Part Number

5P-7389

3K-0360

5P-8678

4K-2039

5F-9144

Description

Transparent Plug Assembly

Seal - O-ring - STOR

Punch Assembly

Not Shown

Seal

Seal

2618112

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7-17


2618135

5P-4197 Spacer

SMCS Code: 4205-010, 4234-010

Model: All “G” Series Motor Graders


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• Provides space necessary to pull front axle spindle king pins on

• Has capacity to safely withstand compression load of both 6V-3160 and 6V-3175

Hydraulic Puller at full 703 kg/cm² (10,000 psi) maximum working pressure

Part Number

5P-4197

Description

Spacer

3038191

386-3378 Tire Lifting Bracket

Model Usage: 621H, 623H, 627H


European Union Compliant, CE marked

• Used to safely and easily remove and install tire assemblies on 621H, 623H and

627H series Wheel Tractor-Scrapers.

• Use with 142-1664 C-hook

• 397-4794 Roller Assemblies are black oxide coated for corrosion resistance

Specifications

Dimensions

Working Load Limit

Weight

1775 x 1217 x 902 mm (69.9 x 47.9 x 35.5 in)

1451 kg (3200 lb)

150 kg (331 lb)

Specifications

Part Number

386-3378

Description

Tire Lifting Bracket

Serviceable Parts

Roller Assembly 397-4794

2980781

390-0479 Wheel Alignment Tube Assembly

Model Usage: 621H, 623H, 627H


• Used to guide wheel assembly onto the spindle during installation

• Helps prevent damage to Duo-Cone seals during wheel assembly installation

• Black oxide coated for corrosion resistance

Reference

KENR9488, KENR8883 621H and 627H Wheel Tractor-Scraper

Power Train Disassembly & Assembly

Specifications

Dimensions

Weight

280 x 203 mm (11 x 7.9 in)

5.5 kg (12 lb)

Part Number

390-0479

Description

Wheel Alignment Tube Assembly

7-18

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Spherical Ballstud Bearing Installers

SMCS Code: 4303-017, 4318-010, 1253-017, 1253-016, 4303-010

Model: 769C, 773B and 777 Trucks

Warranty: None

• Used to remove and install spherical ballstud bearings in steering cylinders


Part Number

FT1443

FT1447

Model

773B and 777 Trucks

769C Truck


2618151

2618169

FT2394 Wrench

SMCS Code: 4321-010

Model: 206B and 212B Excavators

Warranty: None

• Used to remove and install front steering cylinder linage knuckles

• Made from 4C-9815 Wrench

• Standard wrench will not fit on these steering knuckles

• 32 mm (1.26 in), forged steel, straight-handled, open end, black oxide finish

Reference

SENR4322, Power Train Disassembly and Assembly Manual

2618186

9U-6736 Parking Brake Spanner Wrench

SMCS Code: 4269-025

Model: 446 Backhoe Loader


• Used to adjust parking brake linkage — makes adjustment much faster and easier

References


Service Magazine, April 11, 1991

Part Number

9U-6736

Description

Parking Break Spanner Wrench

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7-19


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2618202

FT1578 Puller Bar

SMCS Code: 4303-011

Model: 824C Wheel Tractors; 825C and 826C Compactors

Warranty: None

• Required with two 5P-4776 Studs, two 1A-1935 Nuts, two 3K-5234 Washers, and discontinued 5P-2997 Hydraulic Puller to remove steering cylinder clevis pins


2618218

FT3053 Spanner Wrench Assembly

Essential Tool

SMCS Code: 3275-015, 5631-015-BRK, 6637-015-BRK; 3275-016, 5631-016-BRK, 6637-016-BRK

Model: RM500 Road Reclaimer/Soil Stabilizer

Warranty: None

• Used to remove and install spring housing on rotor brake

• Used with 9/16 inch socket and torque wrench

• Tool rods engage two holes in spring housing for easy removal and installation

• Press and mandrel (dealer supplied) must be used to compress disc springs before using tool to loosen or tighten spring housing

• Made from SAE 1020M Steel for long service life

2618234

FT2468 Threaded Rod

SMCS Code: 4267-010

Model: 990 Wheel Loader

Warranty: None

• Used to remove and install parking brake from transfer gear case

• Remove two transfer gear case cover bolts and install two FT2468 threaded rods; parking brake can then be removed and will slide out of case along tools

• A ratchet puller, link brackets, and suitable sling will be necessary to lower parking brake to ground or work surface

• Material: SAE 4140 cold finish steel

7-20

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200-4422 Spring Compressor, 200-4423 Adapter Set

Essential Tool

SMCS Code: 4267-550

Model: D250, D300, D350, D400 Articulated Truck


1

2

3

• Used to replace parking brake activation spring

• Spring compressor is used with adapter set

• Used on Wabco parking brake actuator

• Square drive for guide (3): 1/2 inch

• Center to center pin distance: 38.1 mm (1.50 in)

• Set includes all items in Figure 2

Reference

HENR8086, Service Manual

Item Description

Thrust Pad

Guide

Guide, 1/2 in square drive

Item

4

—

—

Part Number

045-5106

200-4422

200-4423

Description

Pin

Spring Compressor

Adapter Set

6V-0114 Brake Drum Gauge

SMCS Code: 6107-012

Model: 600 Series Wheel Tractor-Scrapers, with the exception of 613 and 613B


• Used to quickly and easily check brake drums for reusability

• Also, markings on gauge indicate whether standard or oversize brake linings will be needed

References

SEBF8035, Guideline for Reusable Parts, Inspecting and Machining Brake Drums

SMHS6826, Special Instruction, Installation of Oversize Brake Linings

Part Number

6V-0114

Description

Brake Drum Gauge

FT1800 Plug

SMCS Code: 4208-017, 4251-017

Model: 824C Wheel Tractor; 980C Wheel Loader

Warranty: None

• Replaces FT1536 Plug

• Used with 7D-5962 Bolt to remove and install brake pistons

• FT1800 Plug is 9S-4183 Plug with 12.7 mm (1/2 in) - 13-2B hole tapped through center


2618250

2618272

2618290

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2618306

FT1451 Retraction Bolt

SMCS Code: 4262-010

Model: 641B Scrapers 65K-1150-up, 651B Scrapers 67K904-up and 657B Scrapers 68K-1201-up

Warranty: None

• Used to retract brake rotochambers necessary for servicing brakes or towing vehicle

• Made by extending threads on 1D-4574 Bolt

• To use retraction bolt, install 1A-7774 Flat Washer and thread it into 9D-8938

Brake Actuator to retract piston

2618323

5P-3569 Piston Press

SMCS Code: 4256-017, 4256-016

Model: 910, 920, 930 and 950 Wheel Loaders; 518 and 528 Logskidders; and Tree Harvesters


• Used to facilitate installation of caliper disc brake pistons

• Minimizes seal damage during piston installation

Part Number

5P-3569

Description

Piston Press

2618345

Steering Column Supports

SMCS Code: 7325-010

Model: 926, 926E, 936, 936E, 916, IT18B

Warranty: None

• Used to support platform for steering column, brake pedals and valves, and governor control pedal group when cab/ROPS is removed

• Before cab/ROPS is removed, steering column supports should be installed

Part Number

FT1868

FT1869

Description

Steering Column Supports, RH

Steering Column Support, LH

7-22

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1U-9003 Brake Piston Puller

SMCS Code: 4256-017

Model: 769D, 771D, 773D, 775D, 776D, and 777D Off-Highway Trucks


• Used to remove and install 114-9306 Brake Pistons located in back side of brake caliper

• Can be used on other pistons having same shape and size (refer to specifications)

References

SENR1421, 773D Truck and 775D Quarry Truck Machine Systems

SENR1422, 769D Truck and 771D Quarry Truck Machine Systems

For use on brake pistons with

Groove width

Groove outside diameter

Piston outside diameter

2.54 mm (0.1 in)

75.1 mm (2.96 in)

79.25 mm (3.12 in)

Part Number

1U-9003

Description

Brake Piston Puller

297-6383 Steering Spline Gauge

Essential Tool

SMCS Code: 4310-040

Model: All compact, small, and medium wheel loaders


• Used to inspect steering column spline which fits into hydraulic metering unit

• Gauge is a go/no-go style gauge

• If gauge does not fit over spline, shaft is reusable

• If gauge fits over spline, shaft must be replaced

Part Number

297-6383

Description

Steering Spline Gauge


2618366

2618388

2618406

FT1973 Adapter Group, Brake Release for Towing

SMCS Code: 4250-553

Model: D4H, D5H, D6H and D7H Tractors; later D8L, D9L, D8N and D9R Tractors

Warranty: None

• Adaptable to D4H, D5H, D6H and D7H Tractors from first production; adaptable to following the models, effective with serial numbers indicated:

D9L — 14Y-3134

D8L — 53Y-3485

D8L S.A. — 4FB339NB

D8N — 5TJ1-Up and 9TC1-Up

D9R — 7TL1-Up and 8BL1-Up

• Used with FT1845 Pump Group to release brakes for towing and

123-0525 Brake Release Adapters and 123-0526 Brake Release Adapters

• See 8T-2857, 123-0525 and 123-0526 Adapters for machine usage; when tooling is installed, these adapters extend past spool bores in tractor steering valve, isolating brake circuit and allowing pump pressure to be applied directly to brake release pistons

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(Continued)

7-23


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2618406

FT1973 Adapter Group, Brake Release for Towing (Continued)

SMCS Code: 4250-553

Model: D4H, D5H, D6H and D7H Tractors; later D8L, D9L, D8N and D9R Tractors

Warranty: None

• With leakage minimized, brake release can be maintained with low volume pump

• Before connecting pump and adapter group to tractor steering valve, maximum pressure relief valve opening pressure must be checked and adjusted in order to prevent possible damage to brake piston seals

Checking Maximum Pressure Relief Valve Opening Pressure

1. Plug the main pressure hose where it connects to the FT1973 Adapter Group.

2. Turn the bypass valve handle to the closed position.

3. While building pressure with the pump handle, observe the relief valve opening pressure.

4. Adjust relief valve opening pressure to 410 (10 psi).

Installing Tooling on Tractor

The FT1973 Adapter Group is connected to the steering valve under the tractor seat.

5. Remove the quick-disconnect fittings from the ports marked BRK on the steering valve.

6. Install the adapters in the ports and connect the remainder of the FT1973

Adapter Group to the adapters and to the pressure hose from the pump.

7. It is usually convenient to route the pressure hose under the floorboard (leaving the floorboard loose) to the pump which is temporarily placed on the fender or deck.

8. Replace the seat and floorboard, leaving floorboard bolts out on 1 side to allow space for hose.

9. Place the FT1845 Pump Group in front of the operator in a position convenient for observing the pressure gauge, working the pump handle and with ready access to the bypass valve. Place the tractor parking brake control in the “unlocked” position.

10. Preparation for releasing the brakes is now complete. Before towing, the operator should fasten the seat belt for safety if an emergency requires brake re-application.

Brake Release and Re-application

11. Turn the bypass valve handle to the closed position.

12. Work the pump handle rapidly to produce a large volume of oil flow. This flow is sometimes necessary to cause the brake piston seals to seat.

13. Brake piston seal seating will be evidenced by a sudden rise in oil pressure. At this point, oil flow will drop to near zero and pressure will rise to maximum.

14. An occasional pump stroke will maintain maximum pressure.

NOTE:

Do not let pressure drop below 375 psi while towing. To do so will risk partial brake engagement which can result in serious damage.

15. To re-apply the brakes, turn the bypass valve 90° to fully dump oil.

NOTE:

Do not use brakes to retard the tractor. Absence of cooling oil flow will result in extensive damage to the brakes and system contamination. Brakes must be fully released while the towed tractor is moving. If an emergency calls for brake re-application, apply brakes fully and allow tractor to come to a stop before proceeding.

16. Brakes can be re-applied ONLY by turning the bypass valve to the open position.

Using the steering levers and brake pedals is not effective.

Be sure to follow all other towing instructions and precautions published in the Operation and Maintenance Manual.

7-24

Home

Search

Brake Release Adapters

SMCS Code: 4267-553

Model: D8N, D9N and D9R Track-Type Tractors


• Used to supply oil from an external source to disengage spring applied parking brake whenever towing is required

• Used with FT1845 Pump Group, Brake System and FT1973 Adapter Group, Brake

Release for Towing

• Tractors with disabled engine or power train hydraulic system cannot be moved without supplying oil to release parking brake — refer to Service Manuals and

Operation and Maintenance Manuals for detailed instructions

• Adapters extend into control valve and isolate brake circuit (applies pressure directly to brake release pistons)

• Requires two adapters installed into ports of brake control valve

8T-2857 Adapter

Used for tractors with steering clutch control

• D4H, D5H, D6H, D7H (all)

• D5M: 4BR, 4JS, 3DR, 5FS

• D8N:

9TC1-UP PIN

1XJ1-UP PIN

• D6M: 9ZM, 2YS, 5WR, 2RN, 4GS

• D9N:

1JD1-UP PIN

6XJ1-UP PIN

• D8L: 53Y-3485-UP

• D9L: 14Y-3134-UP

• D8L S.A.: 4FB339NB-UP

• D9R: 8BL1-UP PIN

123-0525 Adapter

Used for (refer to Operation and Maintenance Manual for additional information)

• D8N: 5TJ1-UP PIN

• D8R (all)

123-0526 Adapter

Used for tractors with differential steering control

• D9R: 7TL1-UP

• Can also be used on D8N’s and D8R’s

NOTICE

Before connecting pump and adapter group, check and adjust maximum pressure setting on relief valve to prevent possible damage to brake piston seals which could occur if the system is over-pressurized.

References

SEBU6422 and SEBU6028, Service Manual Module, D8N Operation and Maintenance

SEBU6029 and SEBU6668, Service Manual Module, D9N Operation and Maintenance

SEBU6892, Service Manual Module, D9R Operation and Maintenance

[for tractors (8BL1-UP) with steering clutch control]

SEBU6923, Service Manual Module, D9R Operation and Maintenance [for tractors

(7TL1-UP) with differential steering control]

SEBU6891, D8R Service Manual Module, D8R Operation and Maintenance


2618456

Home

(Continued)

7-25


2618456

Brake Release Adapters (Continued)

SMCS Code: 4267-553

Model: D8N, D9N and D9R Track-Type Tractors


Search

Part Number Description

8T-2857 Brake

Release

Adapter

123-0525

123-0526

2618504

Brake

Release

Adapter

Brake

Release

Adapter

Overall

Length

110 mm (4.3 in)

110 mm (4.3 in)

85 mm (3.3 in)

Engagement

Depth (spot face to Oring seal)

75.4 mm (2.97 in)

Connection to Brake

Valve

3/4-16 (#8

STOR port)

74 mm (2.91 in)

49 mm (1.93 in)

7/8-14 (#10

STOR port)

7/8-14 (#10

STOR port)

Connection

To Adapter

Group

3/4-16 (#8

JIC male connector)

3/4-16 (#8

JIC male connector)

3/4-16 (#8

JIC male connector)

Seal For

Brake Valve

Passage

Seal For #8

STOR Connection

2J-6274 Seal 3K-0360 Seal --

Seal for #10

STOR Connection

2J-6274 Seal --

2J-6274 Seal --

2M-9780

Seal

2M-9780

Seal

1U-7425 Displacement Gauge Assembly

SMCS Code:

Model: 772B/773B, 776B/777B, 785 and 789 Off-Highway Tractors and Trucks


• Eliminates difficulty of making brake wear measurements directly from 5P-9726 Gauge Plug (Brake wear on

772B/773B, 776B/777B, 785 and 789 Off-Highway Tractors and Trucks measured with 5P-9726 installed in service brake hydraulic port of brake anchor housing; when installed, 5P-9726 can be reached with only one hand making direct measurement very difficult)

• Allows serviceman to transport needed dimension away from vehicle for easy reading of measurement; gauge assembly placed over gauge plug to allow easy measurement of 5P-9726 rod piston; standard calipers or inside micrometer can then be used to determine plug position within tube of 1U-7425

• Brake piston travel, difference between minimum (actuated) and maximum (retracted), measured to determine percentage of brake wear

• Service Part: 6V-9028 O-ring Seal (2)

References

Technical Information Bulletin 7-22-87

Component Code 4250, Brake Wear Measurement Procedures and Specifications Service Manual

Part Number

1U-7425

Description

Displacement Gauge Assembly

7-26

Home

FT2616 Gauge Block

SMCS Code: 7473-040

Model: 950G, 962G Wheel Loaders

Warranty: None

• Used to measure brake wear

• Used with 6V-7030 Gauge Group

• Provides raised platform for taking measurements

Search


2618524

2618540

Brake Disc Wear Gauges

SMCS Code: 7474-040

Model: 924G and 928G Wheel Loaders


• Used to measure usable thickness of brake disc

• Quickly and easily determines if replacement is necessary

• Used by placing wear gauge through slot in brake housing (amount of material between step of tool and brake housing is the usable thickness of brake disc)

2

3

Item

1

Part Number

221-6892

221-6893

221-6894

Model

928G

924G Standard

924G Dual Disc

Brake Wear Gauges

SMCS Code: 7474-040

Model: 854K Wheel Dozer, 990H, 992K Wheel Loaders

Warranty: None

• Used to measure overall brake pad thickness

• Go/No-Go design determines if brake pad replacement is necessary

• Eliminates difficulty in making brake wear measurements

• Used while operator applies service brakes with engine stopped

• Used by removing brake inspection port at brake anchor and inserting gauge

Usage Instructions

1. Insert FT3105 Brake Wear Gauge into inspection port. If head of gauge does not reach anchor, brake wear is less than 50%.

2. If head of gauge touches anchor, insert FT3104 Brake Wear Gauge into port. If head of gauge does not reach anchor, brake wear is 50 to 75%.

3. If head of gauge touches anchor, insert FT3103 Brake Wear Gauge into port. If head of gauge does not reach anchor, brake wear is 75 to 100%.

4. If head of gauge touches anchor, brake wear is 100% and brake service is required.

Reference

Testing and Adjusting publications for

854K Wheel Dozer and 990H, 992K Wheel Loader

Home

2618562

(Continued)

7-27


2618562

Brake Wear Gauges (Continued)

SMCS Code: 7474-040

Model: 854K Wheel Dozer, 990H, 992K Wheel Loaders

Warranty: None

2

3

Item

1

Search

Part Number

FT3103

FT3104

FT3105

Percent of Wear

100%

75%

50%

!

WARNING

Oil in housing can be under pressure and may be hot. To prevent personal injury stop the engine and wait five minutes to allow oil

185-5784 Brake Wear Gauge

SMCS Code: 7473-040

Model: 950G, 962G, and 966G Wheel Loaders


• Used to measure brake wear

• Easier to use and provides greater accuracy than tools previously available

Part Number

185-5784

Description

Brake Wear Gauge

2618601

4C-3386 Cylinder Spanner Wrench

SMCS Code: 4305-010

Model: 785, 789 and 793 Trucks


• Saves time during removal and installation of ball stud nut when servicing steering linkage and steering cylinder systems; keeps ball stud from turning

• Removal and installation of ball studs, particularly during installation, requires ball stud to be held and kept from turning when nut is being torqued; usually friction of taper alone is not enough to keep ball stud from turning

The Wrench Assembly (1) consists of a 63.5 mm (2 1/2 in) hex body that is easily held with a 63.5 mm (2 1/2 in) wrench or socket (5S-6078 Socket shown). Two 4C-4887 Pins

(19.05 mm [3/4 inch] diameter) (2), and two 4C-3387 Pins (9.53 mm [3/8 in] diameter] (3) are easily positioned into or out of the hex body and retained in the desired position with detent grooves and ball spring plungers (4). The 2 different sized pins will allow the tool to be used on all ball studs used on 785 and 789 Trucks. Currently the ball studs contain 9.52 mm (3/8 in) diameter holes. Future ball studs will have 19.05 mm

(3/4 in) diameter holes.

Part Number

4C-3386

Description

Cylinder Spanner Wrench

7-28

Home

Search

Solid Taper Reamers

Essential Tool

SMCS Code: 4305-064

Model: 785, 789, 793, 797(A), and 797B Off-Highway Trucks


• Used to repair tapered steering arm linkage joints

• Can be resharpened for continued usage

• 202-8960 and 202-8961 used on 785 through 797(A) (up to 5YW-1) trucks

• 258-5684 used on 797(A) (5YW-1 and UP) and 797B (JSM-1 and UP) trucks

Reference

SEBF8271, Guideline for Reusable Parts and Salvage Operations, Salvage of Tapered

Steering Bores (785-797B)


2618620

Item

1

1

2

Part

Number Description

202-8960 Solid Taper Reamer

(roughing)

Large End

Diameter

84.14 mm

(3.31 in)

202-8961 Solid Taper Reamer

(finishing)

84.14 mm

(3.31 in)

258-5684 Solid Taper Reamer 113.48 mm

(4.47 in)

Small End

Diameter Flutes

66.37 mm

(2.61 in)

5

8 66.75 mm

(2.63 in)

92.12 mm

(3.63 in)

12

Flute

Length

142.2 mm

(5.6 in)

139.2 mm

(5.48 in)

171.0 mm

(6.73 in)

Taper

1:8

1:8

1:8

Overall

Length

393.7 mm

(15.5 in)

393.7 mm

(15.5 in)

349.0 mm

(13.75 in)

Shank

Number 5 Morse

Taper

Number 5 Morse

Taper

Number 5 Morse

Taper

2618651

226-2378 Lapping Tool (Ball Stud)

SMCS Code: 4305-064, 005-020

Model: 769 through 797B Quarry and Off-Highway Trucks


• Used to finish-lap tapered steering arm linkage joints on steering arms, center arms, and steering boxes

• Used with 176-6538 Ball Stud Spanner Wrench (797) to rotate lapping tool or a 4C-3386 Cylinder Spanner Wrench, 5S-6078 Socket (2 1/2 inch), and 1 inch square drive ratchet is required to remove ball studs on 769 through 793 Off-

Highway Trucks

• Used with 226-6624 Lapping Compound

• Laps bore to proper specifications

• Heat-treated for added durability

Reference

SEBF8271, Guideline for Reusable Parts and Salvage Operations,

Salvage to Tapered Steering Bores (785-797)

Part Number Taper

265-9213 1:8 ratio

226-2378

265-9214

1:8 ratio

1:8 ratio

Weight Use

2.3 kg (5.1 lb) 769 through 777 Off-Highway Trucks

7.4 kg (16.3 lb) 785 through 793 Off-Highway Trucks

10.6 kg (23.4 lb) 797 Off-Highway Trucks

Home

7-29


Search

2618676

Plug Gauges with Case

Essential Tool

SMCS Code: 4305-064, 005-020

Model: 769, 770 (BZZ), 771, 772 (RLB), 773, 773F (EED), 775, 775F (DLS), 777, 777F (JRP), 784, 785, 789, 793, and 797 Off- Highway Truck


• Used to inspect steering arm linkage joints with a 1:8 ratio on steering arms and center arms

• Used with 280-1555 Blueing Paste (sold separately)

• Gauges have incorporated a “Go” and “No Go” step to determine wear condition of specific steering joint tapered bores

• Durable waterproof case provided with each gauge group

• Foam insert protects gauge from damage and provides storage for 280-1555

Blueing Paste (sold separately)

• Heat-treated and black-oxide coated for added durability

References

SEBF9054, Guideline for Reusable Parts, Reusability of Tapered Steering Bores (769

Through 777 Trucks and Tractors)

SEBF9055, Guidelines for Reusable Parts, Reusability of Tapered Steering Bores (784

Tractor Through 797B Trucks)

Part Number

265-9215

265-9216

265-9217

265-9218

265-9219

265-9220

265-9221

265-9222

265-9223

265-9224

265-9225

265-9226

265-9227

265-9228

265-9229

Description

Plug Gauge Group

Plug Gauge Assembly (not serviced separately)

Model Usage

769, 771, 772

769, 771, 772

Foam Block Group (serviced separately) 761,771, 772

Plug Gauge Group 773, 775, 777


770 (BZZ), 772 (RLB)

Foam Block Group (serviced separately) 773F (EED), 775F (DLS), 777F (JRP)

Plug Gauge Group 785


785

Foam Block Group (serviced separately) --

Plug Gauge Group 789, 793, 797(A)


789, 793, 797 (A)


Plug Gauge Group 797B


797B


7-30

Home

Search

Ball Stud Removers

SMCS Code: 4305-010, 4318-010, 4329-010

Model: 769 through 797B Off-Highway Trucks


• Used to separate ball stud from steering joint

• Reduces damage to steering components (strike remover tool, no impact in steering components necessary)

References

SENR1561, Disassembly and Assembly, 769D and 771D Off-Highway Trucks

SENR1584, Disassembly and Assembly, 773E and 775E Off-Highway Trucks

RENR3365, Disassembly and Assembly, 776D and 777D Off-Highway Trucks

SENR1500, Disassembly and Assembly, 784C and 785C Off-Highway Trucks

SENR1534, Disassembly and Assembly, 789C Off-Highway Truck

RENR2535, Disassembly and Assembly, 793C and 793C XQ Off-Highway Trucks

RENR2588, Disassembly and Assembly, 797B Off-Highway Truck


2618713

Part Number

231-4902

231-4903

231-4904

231-4905

287-5796

Use

769 and 771 Off-Highway Trucks

773 through 777 Off-Highway Trucks including 777 HAA

785 Off-Highway Trucks including 785

HAA

789 through 793 Off-Highway Trucks

797 Off-Highway Trucks

Compressors

SMCS Code: 4255-017

Model: CB-434 Compactor

Warranty: None

• Used in disassembly of parking brake disc group

• Applied by a bolt through a hole in center of crossplate which engages a tapped hole in center of conical spring plate; tightening bolt flattens conical spring which removes force from snap ring retainer, allowing disassembly of brake

Part Number Material Description

FT2346 152.4 ID x 165 OD steel tube

FT2347 171.5 ID x 190 OD steel tube

16 mm (0.63 in) thick crossplate to withstand 6750 lb force required for front brake

16 mm (0.63 in) thick crossplate to withstand

7875 lb force required for rear brake

Weight

1.827 kg (4.03 lb)

3.142 kg (6.93 lb)

7.119 kg (15.69 lb)

8.506 kg (18.75 lb)

12.600 kg (27.78 lb)

2618736

Home

7-31


Search

2618769

318-2943 Brake Alignment Tool Group

Essential Tool

Model: 770, 772, 773, 775, & 777 Off-Highway Trucks


• Used to precisely align plates and friction discs; helps eliminate damage of brake pack and mating components during brake assembly—helps ensure proper brake operation

• Versatile tool group can be easily configured to fit several different brake assemblies

• Simplifies assembly and reduces installation time

• Made of lightweight aluminum, for ease of handling

• For easy identification, aluminum components are stamped with the identification mark A, B, C, D, E, F, H, or J

• Tool assembly chart in NEHS1004 Tool Operating Manual provides precise assembly instructions for each application

• For convenience, each component is attached to main fixture assembly with a single size socket head cap screw

• Tool Group includes protective storage case 51 x 51 x 51 cm (20.0 x 20.0 x 20.0 in)

References

NEHS1004, Tool Operating Manual, 318-2943 Brake Alignment Tool for 773, 775, and 777 Off-Highway Trucks

RENR8273, 770/772 Off-Highway Truck, Disassembly and Assembly Manual

RENR8286, 773/775F Off-Highway Truck, Disassembly and Assembly Manual

RENR8312, 777F Off-Highway Truck, Disassembly and Assembly Manual

Part Number Description Quantity

— NEEG3102 Decal 1

Quantity

1

Part Number

318-2943

292-3211

318-2927

169-7372

Description

Brake Alignment Tool Group

Service/Repair Parts

1

Brake Alignment Tool

Storage Case Foam Insert

Clear Bottle, 114 g (4 oz), 200 per box

1

Includes: Brake Alignment Tool, Storage Case Foam Insert, and NEEG3102 Decal

1

1

--

7-32

Home

Tooling Chart

A

B

C

D

E

F

Tooling Chart

Item Description

Fixture Assembly

Adapter Assembly

Plate Assembly

Plate Assembly

Plate Assembly

Rod

Search

G

H

J

K

Guide Pin Assembly

Plate Assembly

Plate Assembly

Socket Head Screw¹

4

1

1

20

(O.C.) = Out-of-Chassis.

(I.C.) = In-Chassis.

¹McMaster-Carr part number 91251A346, 10-32 x 22.2 mm (.875 in) long.

1

1

4

Quantity

1

4

1


2755996

Used On

All

775 Rear (O.C.), 775 Rear (I.C.),

777 Rear (O.C.), 777 Rear (I.C.)

770 Rear (O.C.), 772 Rear (O.C.),

773 Rear (O.C.), 775 Rear (O.C.),

777 Front (I.C.), 777 Rear (O.C.)

770 Rear (I.C.), 772 Rear (I.C.),

773 Rear (I.C.), 777 Front (I.C.)

777 Front (I.C.)

770 Rear (O.C.), 772 Rear (O.C.),

773 Rear (O.C.), 770 Rear (I.C.)

772 Rear (I.C.), 773 Rear (I.C.)

770 Rear (O.C.), 772 Rear (O.C.),

773 Rear (O.C.), 777 Front (O.C.)

775 Rear (I.C.), 777 Front (O.C.)

770 Rear (I.C.), 772 Rear (I.C.),

773 Rear (I.C.)

All - Quantity used varies per application

Home

7-33


2838110

346-8608 Brake Alignment Tool

SMCS Code: 5255-016, 012

Model Usage: 797F Off-Highway Truck

Warranty: Six months

Search

• Used to align plates and friction discs to eliminate damage to brake pack and mating components during brake assembly.

• Simplifies assembly and reduces installation time.

• Tool is black oxide coated to increase corrosion resistance.

Specifications

O.D.

Height

Weight

793.7 mm (31.25 in)

218 mm (8.58 in)

19.39 Kg (42.75 lb)

Part Number

346-8608

Description


2969101

366-6542 Brake Alignment Tool

Model Usage: 777G Off-Highway Truck


• Used to align plates and friction discs to eliminate damage to brake pack and mating components during brake assembly

• Simplifies assembly and reduces installation time

• Tool is black oxide coated to increase corrosion resistance

Part Number

366-6542

Description


2618797

FT2812 Modified Wrench

SMCS Code: 5086-025, 5070

Model: All “D” Series Backhoe Loaders

Warranty: None

• Used to loosen and tighten torque limiter locknut during adjustment procedure

• Made from 8H-8516 Box End Wrench

References

RENR3581, Testing and Adjusting 416D Backhoe Loader Hydraulic and Steering

System

RENR3584, Testing and Adjusting 420D, 424D, 428D, 430D, 432D, 438D, and 442D Backhoe Loader Hydraulic and Steering System

7-34

Home

Search

162-8231 Disc Brake Alignment Group

Essential Tool

SMCS Code: 4255-024

Model: D350E and D400E Series II, 735 and 740 Articulated Dump Trucks


• Used to provide easy installation of disc brakes

• Aligns disc brake splines before brake package installation onto wheel station

• Diameter across pins: 351.5 mm (13.84 in)

Item

1

2

Part Number

162-8231

0S-1590

Description

Disc Brake Alignment Group

Bolt (English)


2618810

2969174

378-4530 Test and Adjust Manifold

SMCS Code: 4322-036

Model Usage: 950G, 962G, 966H, 966G, IT62G and 972H


• Used with hydraulic test bench

• Allows for off-machine pressure setting of the steering crossover relief valve

(129-8222)

Reference

RENR4314, Test and Adjust Procedures and Specs

Specifications

Dimensions

Weight

60 X 60 X 107.8 mm (2.36 X 2.36 X 4.24 in)

3.203 kg (7.06 lbs)

Part Number

378-4530

Description

Test and Adjust Manifold

2829470

317-5304 Adapter Bracket Assembly

Essential Tool

SMCS Code: 1365

Model: 795F AC Off-Highway Truck


European Union compliant, CE marked

• Used to remove and install 291-6885 Brake Cooler Group from 795F AC Off-

Highway Truck

• Used with 226-2380 C-Frame Lifting Bracket Assembly and 226-2381 Short Slide

Tube Assembly

• Adapter bracket is attached to slide tube assembly with two 8T-4779 Bolts and two 3E-9402 Washers (dealer supplied) — tighten bolts to standard torque value

• Outside ends of adapter bracket attach to brake cooler assembly with eight

8S-4755 Bolts and eight 7K-0897 Washers (dealer supplied) — tighten bolts to standard torque value

• Provides stability during brake cooler removal and installation

• Meets ANSI B30.20.2006, ASME AS 4991 2004 standards

Home

(Continued)

7-35


2829470

317-5304 Adapter Bracket Assembly (Continued)

Essential Tool

SMCS Code: 1365



Working load limit

Weight

Length

Height

Width

Search

181.5 kg (400 lb)

75 kg (165 lb)

1132 mm (44.6 in)

213 mm (8.4 in)

70 mm (2.7 in)

Item

1

2

—

2887964

Part Number

226-2380

226-2381

317-5304

Description

Multi-Purpose “C” Style Lifting Bracket Assembly

Short Slide Tube Assembly (included with 226-2380 Lifting Bracket Assembly)

Adapter Bracket Assembly

176-6539 Brake Motor Removal and Installation Bracket Assembly

Essential Tool

SMCS Code: 4268-010

Model: 797 Off-Highway Trucks


• Used to remove and install brake cooling motor from hydraulic tank

• Used with 1U-7505 Transmission Jack

Part Number

176-6539

Description

Brake Motor Removal and Installation

Bracket Assembly

2888013

9U-6789 Brake Alignment Tool

SMCS Code: 4255-024

Model: 777C Truck (with optional oil-cooled front disc brakes)


• Used to align clutches and discs; proper alignment is critical

• Assures correct alignment of clutch plates and discs prior to wheel assembly; helps eliminate damage of clutch pack and other mating components at assembly

• Simplifies alignment and reduces installation time (correct alignment and installation assure proper brake operation)

• Used in the field without removing brakes (vertical position) or in the shop when brake is in horizontal position

Reference

SENR5693, Power Train Supplement,

777C Oil-Cooled Disc Brakes

Outside diameter 400.0 mm (15.75 in)

Inside diameter

Thickness

Weight

200.0 mm ( 7.87 in)

165 mm (6.5 in)

14 kg (31 lb)

(Continued)

7-36

Home

9U-6789 Brake Alignment Tool (Continued)

SMCS Code: 4255-024

Model: 777C Truck (with optional oil-cooled front disc brakes)


Search

Part Number

9U-6789

Description



2888013

Home

7-37

Hydraulic System Tools

Search

2618852


Tools for Flushing Scraper Hydraulic Systems

Model: Wheel Tractor-Scrapers


• When flushing contaminated oil from hydraulic system, discontinued 6J-1685 Tube Assembly, along with other miscellaneous parts, is required to bypass cylinders to permit free flow of oil

Reference

FM055145

2

3

4

5

6

7

Item Qty.

1

8

2

Part


6J-1685 Tube Assembly

Size

(1 1/4 - 1 1/2 in)

SAE

6

8

Other Parts Required

1P-4579 Flange

1A-1460 Bolt (1/2 - 13) (fork mounting hardware)

10 1P-4578 Flange

8 1D-4707 Bolt

12

4

12

1P-4576 Flange

0T-0318 Bolt

7F-0192 Bolt

(1 1/2 in) SAE

51.0 mm (1/2 in -

13 x 2 in)

(1 1/4 in) SAE

57.0 mm (7/16 in -

14 x 2.25 in)

(3/4 in) SAE

25.0 mm (7/16 in -

14 x 1 in)

51.0 mm (3/8 in -

16 x 2 in)

2618888

5P-7336 Bolt

SMCS Code: 5050-038, 1000-036

Model: 225B, 229, 235C, 245B


Item Qty.

9

10 8

Other Parts Required (Continued)

22 4H-4581 Plug 19.05 mm (3/4 in)

2D-1767 Plug 12.7 mm (1/2 in)

11 8

12 4

1D-4719 Nut

6H-1717 Bolt

(1/2 in - 13)

29.0 mm (1/2 in -

13 x 1 1/8 in)

13 2

14 8

3H-5521 Plate

1D-4718 Nut

15 3 3H-5522 Plate

16 12 1D-4717 Nut

17 1 9U-6219 Tool Box

(1 1/4 in) SAE

(7/16 in - 14)

(3/4 in) SAE

(3/8 in - 16)

--

--

--

2

1

Part


Not Shown

6H-3621 Plug

2P-8289 Holder Block

Size

--

--

• Used to provide way to manually engage pilot-operated control valves when testing and adjusting excavator hydraulic systems

• Installed directly into pressure tap hole in end cover to allow variable positioning of valve without using pilot controls in cab

• Makes testing and adjusting a 1-person job instead of requiring 2

• Grade 5 bolt, 10.16 mm (4 in) long and threaded 9/16 inch-18 to fit covers on excavator control valves

Part Number

5P-7336

Description

Bolt

!

WARNING

Always remove the 5P-7336 Bolts immediately after completion of the testing or adjusting procedure and reinstall the 9/16 inch-

18 O-ring plug before operating the machine in a normal manner. Injury to personnel and damage to equipment can result if this is not done.

7-38

Home

Search

Fittings for 22 mm (7/8 in) JIC Connectors

SMCS Code: 5086-036

Model: Wain-Roy Backhoe


• 9S-0176 Tee and 9S-0177 Union used for tapping into 22.22 mm ( 7/8 in) JIC connectors on Wain-Roy Backhoes to check pressure relief valve settings

Item

1

2

Part Number

9S-0177

9S-0176

Description

Union

Adapter - Tee (37°)


2618912

2618929

Portable Hydraulic Tester

SMCS Code: 3000-032, 5000-032

Model: All Models Including E and MS Series Excavators


• Used to test hydraulic flow, pressure, and temperature in any hydraulic system (used in field or shop by simulating system working conditions)

• Range and versatility extended with use of externally connected flow meters

• Troubleshoot or adjust hydraulic circuits at low or high flows (“Interpass” protection prevents dangerous external oil spray in event of over-pressure)

• Unit is self contained and bi-directional (easily installed into hydraulic circuit using hoses and quick disconnects)

• Uses discontinued 6V-3136 Photo Pickup and 6V-2198 Cable, saving tool accessory costs

• Uses standard batteries with automatic power-off feature

• Use 9U-5229 Adapter or 9U-5228 Adapter to reduce ports to 41.27 mm (1 5/8 in) or 33.33 mm (1 5/16 in) STOR (Straight Thread

O-ring) respectively [makes a close-coupled connection with 41,000 kPa (6,000 psi) pressure rating]

References

NEHS0565, Operating Manual, Portable Hydraulic Tester

NEHS0576, Operating Manual, Portable Hydraulic Tester Repair Manual

4C-9910 Portable Hydraulic Tester

Flow range

Digital readout scales

13.0 - 475.0 lpm (3.5 - 125.0 gpm)

Metric, US or British

Accuracy

Analog output

External input socket for flow meters

Continuous working pressure (analog readout)

±1% full scale over normal range

0 - 1.5 VDC = 0 - 475.0 lpm (0 - 125 gpm)

0.2 - 795 lpm (0.05 - 210 gpm) range

0 - 500 bar (0 - 6,800 psi)

Pressure accuracy

Temperature (analog readout)

Temperature accuracy

Speed

Accuracy

Ports

4C-9911 Flowmeter (typical)

Flow accuracy

±1.6% full scale

10° to 120° C (50° to 250° F)

±1° C (±2° F)

0 - 6000 RPM (digital readout)

±1% full scale

1 7/8-12 UNF SAE O-ring

Temperature

Temperature accuracy

±1% full scale of normal range; ±2% full scale of extended range

10° to 120° C (50° to 250° F)

±1° C (±2° F)

Home

(Continued)

7-39


2618929

Portable Hydraulic Tester (Continued)

SMCS Code: 3000-032, 5000-032

Model: All Models Including E and MS Series Excavators


Search

Part No.

Description Normal Flow Range Extended Flow Range Max. Pressure Port Size

4C-8686

4C-8687

4C-9436

4C-9911

Flow Meter, 795 lpm (210 gpm)




Specifications for Flow Meters

60 - 700 lpm (15 - 180 gpm)

30 - 800 lpm (7 - 210 gpm)

350 bar (5075 psi) 1 1/2 SAE Flange

45 - 450 lpm (10 - 100 gpm)

20 - 500 lpm (4 - 130 gpm)


12 - 120 lpm (3 - 25 gpm) 5 - 150 lpm (1 - 30 gpm) 420 bar (6090 psi) 1 1/16-12, 12 SAE

8 - 50 lpm (2 - 12 gpm) 2 - 60 lpm (0.5 - 15 gpm) 420 bar (6090 psi) 1 1/16-12, 12 SAE

4C-9912

4C-9913

4C-9914




20 - 220 lpm (5 - 50 gpm) 10 - 300 lpm (2 - 65 gpm) 420 bar (6090 psi) 1 5/16-12

30 - 300 lpm (8 - 80 gpm) 10 - 400 lpm (3 - 100 gpm)

50 - 550 lpm (12 - 150 gpm)

2785593

Adapters for Portable Hydraulic Tester

25 - 650 lpm (6 - 170 gpm)

420 bar (6090 psi) 1 5/16-12


Adapters

Working pressure rating

Burst pressure rating

Size of hex across flats

41,000 kPa (6,000 psi)

165 MPa (24,000 psi)

53.97 mm (2 1/8 in)

Part Number

9U-5228

9U-5229

Description

Adapter

Adapter

Size

--

--

Use

Adapts 1 7/8 12 STOR male fitting to 1 5/16-12 male union

Adapts 1 7/8 12 STOR male fitting to 1 5/8-12 male union

2S-4078

6K-6307



7M-8485

2728687


4C-9910 Portable Hydraulic Tester


41.27 mm (1 5/8 in)

47.62 mm (1 7/8 in)

33.33 mm (1 5/16 in)

—

—

—

2

3

Item

1

—

Part Number

127-9353

4C-9625

4C-9922

4C-9910

4C-9623

Not shown

4C-9918

4C-9626

--

--

--

Description

Disc - Burst

Pressure Gauge

Load Valve

Portable Hydraulic Tester

Transducer

Seal Kit

Seal - Transducer

7-40

Home

4C-9911 Flowmeter (typical)

2

--

Item

1

Part Number

4C-9629

4C-9626

4C-9911

Search

Description

Transducer

Seal - Transducer

Flowmeter (typical)


2728731

2618982

Hydraulic Flow Testers

Model: All Models


Hydraulic Flow Testers

• Used to diagnose hydraulic flow, pressure and temperature symptoms in any hydraulic system, including E and MS Family

Excavators

• Allows testing in field or shop; built-in load valve allows simulation of operation

• Can be used to troubleshoot or set hydraulic circuits to specifications at low or high flows

• In case of over pressure, “interpass” protection protects from dangerous external oil spray

• May be used in-line or for tee test operation

• Self-contained, bi-directional, capable of reading all parameters and loading systems regardless of flow direction; easily installed with hoses into a circuit; high pressure quick disconnects readily available from the Dealer Service Tools Division to work with these units

• Analog display of all parameters permitting quick check of hydraulic system or component performance

• Accept Cat

®

discontinued 6V-3136 Photo Pickup and 6V-2198 Cable to read RPM; saves tool accessory costs

• Uses standard batteries with automatic “power off” feature

• 1U-8761 Hydraulic Flow Tester discontinued and replaced by 4C-9437; 1U-9551 Hydraulic Flow Tester discontinued and replaced by 4C-9675

4C-9436 Flow Meter

• When used with hydraulic flow testers, extends their range and versatility, keeping present tooling from becoming obsolete

References

NEHS0572, Tool Operating Manual, Portable Hydraulic Tester

NEHS0573, Tool Operating Manual, Turbine Flow Meter

NEHS0576, Tool Operating Manual, Repair of Portable Hydraulic Tester

2

3

Item

1

Part Number

4C-9624

4C-9625

4C-9627

Description

Ammeter

Pressure Gauge

Load Valve, 4C-9437 Tester

Not Shown

—

—

—

—

4C-9437 Hydraulic Flow Testers

*For cable, contact:

Webster Instruments

1290 East Waterford Avenue

Milwaukee, WI 53207

Phone: 414-769-6400

Fax: 414-769-6591

4C-9623

4C-4084

4C-4083

4C-9626

Transducer

Rupture Disc for 4C-9675 Tester

Rupture Disc for 4C-9437 Tester

Seal - Transducer

2785672

Home

(Continued)

7-41


Search

2785672

4C-9437 Hydraulic Flow Testers (Continued)

Flow range

Accuracy

Continuous working pressure

Accuracy

Temperature (dual scale)

Accuracy

Speed, will measure

Accuracy

Uses discontinued 6V-3136 Pickup and 6V-2198 Cable Ports

0 - 100 gpm or 0 - 25 gpm metric or US scales

±2% full scale over normal range External input socket calibrated for 4C-9436 Flow Meter only; use Cable to connect external flow meter. *Contact Webster Instruments for cable.

0 - 420 bar (0 - 6,000 psi)

±1.6% full scale

10° to 120° C (50° to 250° F)

±2% full scale

0 - 10,000 photo tach 0 - 3,000 mech. tach

±2% full scale

1 5/16 in-12 UNF SAE O-ring port

4C-9675 Hydraulic Flow Tester

The 4C-9675 has the same design characteristics as the 4C-9437 except for flow capacity of 0-200 or 0-40 g/m and working pressure of 5000 psi.

Flow range (dual)

Accuracy

0 - 200 gpm or 0 - 40 gpm metric or US scales

±2% full scale over normal range

External input socket calibrated for 4C-9436 Flow Meter only; use Cable to connect external flow meter. *Contact Webster

Instruments for cable.

Continuous working pressure

Accuracy

Temperature (dual scale)

Accuracy

0 - 350 bar (0 - 5,000 psi)

±1.6% full scale

10° to 120° C (50° to 250° F)

±2% full scale

Speed, will measure

Accuracy

Uses discontinued 6V-3136 Pickup and 6V-2198 Cable

Ports

0 - 7,500 photo tach; 0 - 2,500 mech. tach

±2% full scale

1 1/2 in SAE 4 bolt flange (XT-3)

7-42

Home

Search


2756573

4C-9436 Flow Meter

Flow range

Working pressure

Temperature

Ports

3 - 25 gpm (1 - 30 extended range)

0 - 420 bar max. (6,300 psi)

10° to 120° C (50° to 250° F)

1 1/16 in-12 SAE O-ring (#12 port)

The 4C-9436 Flow meter is not a standalone flow meter. It is a flow block with a flow/ temperature transducer. It must be used with a hydraulic flow tester or another device with readout capabilities. A Cable is used to couple the flow meter to a readout device. Contact Webster Instruments for cable.

Item

1

1

—

Part Number

4C-9629

4C-9626

Description

Transducer

Seal - Transducer

1

Includes Item 1, Ammeter

2619018

Rupture Discs

SMCS Code: 0784

Model: Most Cat

®

Models


• Replacement discs for 2 different portable hydraulic testers; disc will blow out if over-pressure conditions have occurred in portable hydraulic tester

Reference

NEHS0508-01, instructions to replace discs

(designated as safety discs in instruction manual)

Part Number Outside Diameter

4C-4083 15.875 mm (0.625 in)

4C-4084 19.913 mm (0.784 in)

Nominal Rupture Pressure

41,343 kPa (6,000 psi)

41,343 kPa (6,000 psi)

Pkg. Qty. Use

4 4C-9437 and 160-2513 Portable

Hydraulic Tester

4 4C-9675 and 160-2515 Portable

Hydraulic Tester

2619070

Flowmeter-Testers


• Used to regulate hydraulic flow with built-in load valve

• Used with DataView

Repair Information

Webster Instruments


Milwaukee, WI 53207

Phone: (414) 769-6400

Fax: (414) 769-6591

A “Return Material Authorization” number is required.

Part Number

160-2513

160-2514

160-2515

Flow Range

19 - 190 lpm (5 - 50 gpm)

15 - 474 lpm (4 - 125 gpm)

57 - 682 lpm (15 - 180 gpm)

Maximum Pressure

41,343 kPa (6,000 psi)

48,230 kPa (7,000 psi)

34,450 kPa (5,000 psi)

Connections

1 5/16-12 (No. 16) O-ring ports

1 7/8-12 (No. 24) O-ring ports

38.1 mm (1.5 in) SAE 4-bolt flange

Home

7-43


2619036

348-9503 DHCR1500 Flowmeter

348-9504 HV1500 Load Valve

SMCS Code: 0774, 0784

Model: All Models


Part Number

348-9503

348-9504

Search

• Used together to measure hydraulic flow, pressure, and temperature in any hydraulic system

• Helps diagnosis problems within a hydraulic system

• Meets EU requirements (No CE markings required)

348-9503 DHCR1500 Flowmeter

• Flow rated up to 1500 lpm (400 gpm)

• Pressure rated up to 420 bar (6000 psi)

• Code 62 four-bolt flange connections

• Accuracy of ± 1% of indicated reading

• Remote inputs: flow, temperature - 2, pressure - 1, speed - 1

• Quickly checks hydraulic pumps, motors, valves, cylinders, and hydrostatic transmissions

• Low battery power consumption with automatic “power off” feature

• Infra-red photo-tachometer with “on target” indicator

• Can measure flow in both directions (uni-directional when used with 348-9504

HV1500 Load Valve)

348-9504 HV1500 Load Valve

• Progressive pressure control

• High-strength aluminum body rated up to 420 bar (6000 psi)

• Includes connecting flange, seals, and bolts for use with 348-9503 DHCR1500

Flowmeter

• Pilot operated, over-pressure internal bypass valve

• Includes spare burst discs

• Uni-directional flow

Repair Information

Webster Instruments


Milwaukee, WI 53207

Phone: (414) 769-6400

Fax: (414) 769-6591

A “Return Material Authorization”number is required.

348-9503 DHCR1500 Flowmeter

Item

DHCR1500 Unit

Cable Hose Assembly

LT1500-FR-F-S-6 Unit

Quantity

1

1

1

1 Carry Case

348-9504 HV1500 Load Valve

Item

HV1500 Load Valve Unit

Spool

Carry Case

1

1

Quantity

1

Description

DHCR1500 Flowmeter

HV1500 Load Valve

7-44

Home

Search

FT1043 Blocking Cover

SMCS Code: 5050-036

Model: D8H and D9G Tractors

Warranty: None

• Used with 9S-2000 Flow Meter when flow testing large section of D9G Tractor hydraulic system equipped with gear-type pump and D8H Tractor hydraulic pumps (9S-

2000 Flow Meter discontinued)

• 4H-6807 Rubber Plug also needed when testing small section of the pumps

Reference

REG00791, Service Manual, Testing Hydraulic Systems and

Components (additional parts required)


2619089

2619104

Adapters for Hydraulic System Component Testing (Tee Test Tools)

• The same improved adapters are recommended for use with discontinued 5P-3600 Flow Meter and discontinued 9S-2000

Flow Meter, with one additional C-2 hose assembly being required with 9S-2000 Flow Meter; refer to following tool lists and

Tee Test Tool Chart for adapter components required for each machine

• All adapter components are high pressure, 103,500 kPa (15,000 psi) minimum burst pressure, fittings and, where convenient, duplication of components has been eliminated

• Some components are seldom used and have been removed from “recommended” status to an “available if needed status”

• For convenience, 5P-8687 Tool Group, consisting of an E-2 Tachometer Adapter, blocking plate assemblies, and certain special tools, is available

NOTE:

Oil flow should always be from a nipple into a valved coupler and never from a coupler into a valved nipple.

!

WARNING

Always make certain that the valved coupler on the C5 and C8 Connecting Hose Assemblies are connected to the valved nipple on the pump adapter before starting the diesel engine. If this connection is not made properly, injury to personnel or damage to the machine can occur when performing the pump test. Refer to Form REG00791-01 for procedural information for testing hydraulic systems and components.

Home

7-45


2619118

5P-8687 Tee Test Tool Group

Model: See Charts


Search

• For use with 1U-8761 and 1U-9551 Portable Hydraulic

Testers (all blocking plate assemblies, most needed tachometer adapters, and 2 tool bits available under 1 part number)

• All parts stored in compact box with decal in lid for quick parts reference

5

6

3

4

7

7

2

2

1

2

1

1

1

1

1

1

1

1

1

1

1

Item Part No.

1 2P-9697

3R-6789

5P-2299

5P-2909

5P-4299

6J-7366

8L-9137

8S-4950

8S-4951

9L-8493

9S-8895

9S-8896

9S-8927

1W-2316

4M-8303

5P-0537

5P-1758

4N-0538

9U-7419

1P-3566

4F-7391

4F-7952

Description

Plug ( 7/8 in - 14 thd)

Cap (1 5/16 in - 12 thd)

Plug (1 5/16 in - 12 thd)

Plug ( 3/4 in - 16 thd)

Plug (1 3/16 in - 12 thd)

Cap ( 7/8 in - 14 thd)

Cap (1 3/16 in - 12 thd)

Cap ( 9/16 in - 18 thd)

Cap ( 3/4 in - 16 thd)

Cap (7/16 in - 20 thd)

Plug (1 1/16 in - 12 thd))

Cap (1 1/16 in - 12 thd))

Plug ( 9/16 in - 18 thd))

Adapter Assembly

Seal - O-ring (outside)

Hard Washer

Shaft Assembly

Coupling

Bit, 19.05 mm ( 3/4 in)

Bit, 14.28 mm ( 9/16 in)

Seal

Seal

2

2

2

--

--

2

--

2

--

--

2

Qty.

2

--

--

--

--

2

2

--

--

2

--

7

7

8

9

10

--

7

7

7

7

7

7

7

7

7

Item Part No.

7 4J-8996

5F-1678

5F-7054

7F-8267

8F-6711

9S-7358

9S-7359

9S-8092

9S-8093

9S-8094

9S-8095

9S-8894

5P-8686

6V-3073

6V-7029

5P-8687

Description

Seal

Seal

Seal

Seal

Seal

Plate Assembly, 12.7 mm (

1/2 in)

Plate Assembly, 19.05 mm

( 3/4 in)


(1 in)


(1 1/4 in)

Plate Assembly, 38.1 mm (1

1/2 in)


(2 in)


( 5/8 in)

Block — Tool Holder

Case - Plastic

Block - Top

Tee Test Tool Group

2

2

2

4

--

2

--

--

--

--

2

2

4

--

2

Qty.

2

7-46

Home

Search

5P-8687 Tee Test Tool Group Assemblies

A — Pump Supply Line Adapter Assemblies

• Required to tap into pump supply line to provide inlet flow to flow meter

• To determine assembly number required for a machine model, refer to Section A of Tee Tool Chart, and then to list below

Part Number Assembly

Number

Description Quantity

FT0828 A3 Filter Adapter¹ 1

¹ Used on 977H, 955H, 933F and G


2778160

Part No.

Description

A-1 Assembly

2P-8336 Nipple As - High Pressure (Valved)

1 2

2S-4078 Seal - O-Ring STOR ( SAE 1 5/8 - 12) (Part of

8S-9967)

3

9S-9967 Adapter

Qty.

3

1

3

A-2 Assembly


1 2

3D-2824 O-Ring Seal

3

9S-7336 Adapter

9S-7337 Bushing

3

1

1

1

A-4 Assemlby

030-7976 Adapter - 45° Union

1P-5596 Pipe Nipple


1 2

3D-2824 O-Ring Seal

3

031-5744

A-5 Assembly

Adapter - Elbow, 90° 1

1P-5597 Nipple - Pipe, 25.4 x 31.75 mm (1 x 1 1/4 in)

2

1


1 2

5P-2242 Tee - Swivel - 37° Flared

5P-2244 Union - Adapter - 37° Flared Swivel 1

3

1

A-6 Assembly

004-3099 Fitting

2P-8337 Valved Coupler

3B-7257 Bushing

9S-0247 Hose

030-7980 Adapter, 90°

A-7 Assembly

1P-5598 Pipe Nipple 31.75 x 31.75 mm (1 1/4 x 1 1/4 in)

1


1 2

3

2

2

1

1

1

1

3

1

1

1

Part No.

Description

2S-7078

A-7 Assembly (Continued)

O-ring Seal

Qty.

2

A-8 Assembly

1D-4717 Nut 4


2

1


1 2

4F-7391 O-Ring Seal

5P-3032 Adapter, 25.4 mm (1 in) hose

8S-9191 Bolt (4)

3

1

1

4

A-9 Assembly

1D-4718 Nut 4


2

1


1 2

4F-7952 O-Ring Seal

3

1

5P-3033 Adapter, 31.75 mm (1 1/4 in) hose

7H-3472 Bolt

1

4

A-10 Assembly

1D-4719 Nut

1P-5598 Pipe Nipple 31.75 x 31.75 mm (1 1/4 x 1 1/4 in)

1

2H-6488 Bolt


1 2

5P-3034 Adapter, 38.1 mm (1 1/2 in) hose

7F-8267 O-Ring Seal

A-11 Assembly

004-4977 Elbow, 45°


1 2

8S-9967 Adapter

4

2

1

1

4

3

1

3

1

Home

(Continued)

7-47


Search

2778160

5P-8687 Tee Test Tool Group Assemblies (Continued)

1

Use from A-7 Assembly No.

2

Use from A-8 Assembly No.

3

2729010

B — Return Line Assemblies

B — Return Line Assemblies

• Return oil to hydraulic tank

• To determine assembly number required for a machine model, refer to Section B of Tee Test Tool Chart and following list

Assembly No.

Part Number Description Quantitiy

B-9 FT0794¹ 1

B-11 FT1633

Return Cap Assembly

Return Line Cap

Assembly

1

B-12 FT1634 Return Line Cap

Assembly

¹Use 2P-8337 Valved Coupler instead of discontinued 8S-9974

1

Quantity Part Number

5P-3517

6V-0001

2P-8335

8S-9967

1P-0058

3B-7750

4J-3815

2P-8337

6V-0001

2P-8337

3B-6555

3B-7257

3B-7749

9H-6454

6V-0001

Description

2P-8335

030-7980

1P-5598

2S-4078

6V-0001

1

Use 2P-8337 Valved Coupler instead of discontinued 8S-9974

B-5 Assembly

Tube Assembly

B-6 Assembly

Seal Kit (Part of 2P-8337)

Coupler As - High Pressure

Adapter

B-7 Assembly

Filler Return Group

Pipe Nipple

Gasket

Valved Coupler

1


B-8 Assembly

Valved Coupler

1

Street Ell

Bushing

Nipple

Gasket


B-10 Assembly

Coupler As - High Pressure

Adapter, 90°

Pipe Nipple

O-Ring Seal


1

1

1

1

1

1

1

2

1

1

2

1

1

1

1

2

1

1

1

1

7-48

Home

Search

C — Tachometer Drive Group

• Required to attach Flow Meter Tachometer Generator to all machines which are adaptable to “Tee Testing”

• To determine assembly number required for a machine model, refer to Section C of Tee Test Tool Chart and then to list below


2729319


1M-5061

1B-9575

3B-4505

C-1 Assembly

1

Tachometer Drive Group

Bolt

Lock Washer

4N-0538

5P-1758

9S-0211

4M-8303

9S-3032

5P-1759

9N-3018

C-2 Assembly

Coupling (Part of 5P-1759)

Shaft Assembly (Part of 5P-

1759)

Clamp (Part of 5P-1759)

Seal (Part of 5P-1759)


Tachometer Adapter

2

Adapter Group (Part of 5P-

1759)

1B-2714

1D-4539

3B-4504

3B-4505

3B-4505

2B-2695

2S-0424

1D-4539

Quantity

1

2

2

1

1

2

1

2

1

1

C-3 Assembly

3

Bolt (1/4 in-20 x 2 1/2 in)

Bolt (5/16 in-18 x 2 1/2 in)

Lock Washer, 6.35 mm (1/4 in) 2

2

1

Lock Washer 2

C-4 Assembly

4

Lock Washer

Bolt (5/16 in-18 x 7/8 in)

Service Meter Group

Bolt (5/16 in-18 x 2 1/2 in)

1

1

2

1


1B-7182

5P-0935

C-5 Assembly

5

Bolts

Adapter Group

0S-1617

8N-5945

4M-8303

9S-3032

9M-1974

C-6 Assembly

6

Bolt

Tachometer Drive Adapter



Washer

6N-1345

9M-1974

4M-8303

5P-1758

9S-3032

0S-1617

C-7 Assembly

7

Tachometer Drive Adapter

Washer


Shaft Assembly (Part of 5P-

1759)


Bolt

1

Used on very early 988 and 992 only

2

Included in 5P-8687 Tool Group

3

Used on 977H, 955H, 933F and G and 966 with serial numbers below 75A-1092 only

4

Used on 977H machines not equipped with 2S424 Service Meters only

5

Used on D3, 910 and 931 only

6

Used on all U.S. production 3204 Engines

7

Used on 3204 Engines 10X-2936-up

D — Blocking Plate Assemblies

• Available by ordering 5P-8687 Tool Group

• Isolate various system components when troubleshooting hydraulic system

• To determine assembly number required for a machine model, refer to the

Service Manual for Testing Hydraulic Systems and Components, and then to the list below

1

1

1

2

2

2

2

1

1

2

2

Quantity

2

1

2729898

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(Continued)

7-49


2729898

D — Blocking Plate Assemblies (Continued)

Part Number

5F-7054

9S-7358

4J-8996

9S-8894

5F-1678

9S-7359

4F-7391

9S-8092

4F-7952

9S-8093

7F-8267

9S-8094

8F-6711

9S-8095

9S-8895

9S-8896

2P-9697

6J-7366

8S-4950

9S-8927

5P-2909

8S-4951

3R-6789

5P-2299

8L-9137

5P-4299

9L-8493

Search

Description

D-1 Assembly

Seal - O-Ring

Blocking Plate Assembly, 12.7 mm ( 1/2 in)

D-2 Assembly

Seal - O-Ring


D-3 Assembly

Seal - O-Ring


D-4 Assembly

Seal - O-Ring

Blocking Plate Assembly, 25.4 mm (1 in)

D-5 Assembly

Seal - O-Ring

Blocking Plate Assembly, 31.75 mm (1 1/4 in)

D-6 Assembly

Seal - O-Ring

Blocking Plate Assembly, 38.1 mm (1 1/2 in)

D-7 Assembly

Seal - O-Ring

Blocking Plate Assembly, 50.8 mm (2 in)

D-8 Assembly

Plug (1 1/16 in - 12 thd))

Cap (1 1/16 in - 12 thd))

D-9 Assembly

Plug ( 7/8 in - 14 thd)

Cap ( 7/8 in - 14 thd)

D-10 Assembly

Cap (9/16 in - 18 thd)

Plug (9/16 in - 18 thd)

D-11 Assembly

Plug ( 3/4 in - 16 thd)

Cap ( 3/4 in - 16 thd)

D-12 Assembly

Cap (1 5/16 in - 12 thd)

Plug (1 5/16 in - 12 thd)

D-13 Assembly

Cap (1 3/16 in - 12 thd)

Plug (1 3/16 in - 12 thd)

D-14 Assembly

Cap (7/16 in - 20 thd)

1


7-50

Home

2

2

2

1

2

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

1

2

2

4

1

4

1

2

1

2

1

2

1

2

1

2

1

2

1

Quantity

2

1

2

1

Search

E — Special Tools

• Available by ordering 5P-8687 Tool Group

• 2 special hex bits required to remove and install SAE O-ring plugs

• Wrench used to couple supply line adapters and some of return line assemblies

All Parts are included in 5P-8687 Tool Group except 0V-0455 Wrench


2730147

6

6

6

2

5

Assembly No.

1

1


Part Number

1P-3566

9U-7419

0V-0455

6V-7029

5P-8686

6V-3073

Description Qty.

Bit - Tool 14.29 mm ( 9/16 in) 1

1

Bit - Tool 19.05 mm ( 3/4 in)

Wrench

1

1

1

Block (Lid)

Block (Tool Holder)

Box Assembly

1

1

1

1

1

Home

7-51


Search

2730216

Tee Test Tool Charts: Hydraulic Implement System — A-1 thru A-11

A-2

1

1

1

1

1

1

1

814

815

816

824

824B

826B

834

835

633

633D

641B

650B

651B

657B

660B

666B

621

621B

623

623B

627

627B

631C

631D

Machine

Model

D3

D7G

D8K

D9H

D10L

613B

A-1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

A-3 A-4

1

1

1

1

A-5 A-6 A-7

1

A-8

1

A-11

1

A-10 A-9

1

7-52

Home

Search

Tee Test Tool Charts: Hydraulic Implement System — A-1 thru A-11 continued

528

910

920

930

950

966

980

988

992

992C

120G

130G

955

977

983

518

Machine

Model

931

941

943,953

951

A-1

1

1

1

1

1

2

1

1

1

A-2

1

1

1

1

¹

¹

1

1

1

1

1

1

1

A-3 A-4 A-5 A-6 A-7 A-8

2²

Tee Test Tool Charts: Hydraulic Implement System — A-1 thru A-11 continued

Machine

Model

140G

12G

14G

16G

215

225

A-1

1

1

A-2 A-3 A-4 A-5

235

245

2

3

3

3

¹ See “Adapter for Hydraulic System Component Testing”

² Machines with ROPS cabs only

³

³

1

1

A-6 A-7

³ Required on early machines with “Tee Taps”

{4} Machines with serial numbers 95V960-Up, 825X543-Up, 94L443-Up and 84X555-Up

A-8


2730811

A-9

A-9

A-10

A-10

A-11

A-11

1{4}

1

2731311

Home

7-53


2731711

Hydraulic Implement System — B

B-5 B-6

814

815

816

825B

826B

834

835

931

941

943, 953

633

633D

641B

650B

651B

657B

660B

666B

621

621B

623

623B

627

627B

631C

631D

Machine

Model

D3

D7G

D8K

D9H

D10L

613B

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

B-7

1

1

B-8

1

1

1

1

Search

B-9

1

B-11 B-10 B-12

7-54

Home

Search

Hydraulic Implement System — B continued

Machine

Model

951

955

977

983

518

528

B-5 B-6 B-7

1

1

1

1

1

1

1

966

980

988

992

910

920

930

950

12G

14G

16G

215

992C

120G

130G

140G

1

1

1

1

1

1

1

1

1

1

1

1

1

1

225

235

1

1

245 1

¹Machines with ROPS cabs only

1

1

1

²See “Adapter for Hydraulic System Component Testing”

B-8

1

B-9

2

B-10

1


2731479

B-11

1

1

1

B-12

Home

7-55


2732217

Hydraulic Implement System — C

815

816

824

825B

826B

834

835

931

941

943,953

Machine

Model

D3

D7G

D8K

D9H

D10L

814

C-1 C-2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

C-3

951 1

955

2736224

1

Hydraulic Implement System — C continued

Machine

Model

977

983

518

528

910

920

C-1 C-2 C-3

1

1

1

1

1

1

1

930

950

966

980

988

992

120G

130G

140G

12G

14G

16G

¹

¹

1

1

1

1

1

1

1

1

1

1

215

245 1

¹ Required on early machines without “Tee Taps.”

¹

Search

¹

C-4

C-4

C-5

1

C-5

1

1

C-7

1

C-7

1

C-6

C-6

1

7-56

Home

Steering Systems — A-1 thru A-11

816

621B

623B

627B

631D

633D

637D

528

Machine Model

920

930

966

988

992C

814

815

1

1

A-1

Steering Systems — B thru C

816

621B

623B

627B

631D

633D

637D

528

Machine Model

920

930

966

988

992C

814

815

1

1

1

1

1

1

1

1

1

1

B-6

1

1

1

1

1

1

A-2

1

Search

2P-2349 Hose Assembly

Discontinued — Service/Repair Parts Available

2

3

Item

1

—

Part Number

2P-0922

3S-7116

5P-0182

2P-2349

Description

Stem Assembly

Quantity

2

Sleeve 2

Hose 200 cm (80 in) —

Hose Assembly —

1

B-9

1

A-4

1

A-7

1

1

1

1

1

1

1

C-2

1


2736510

1

1

1

1

1

A-11

2736591

2619188

Home

7-57


2619201

FT0794 Return Line Cap Assembly

SMCS Code: 5050-038

Model: See Tee Test Tool Charts

Warranty: None

Search

• Use of this fabricated tool indicated under B in Tee Test Tool Chart

6

7

4

5

8

2

3

Item

1

Part Number

2P-8337

3B-7750

3B-6556

4J-3754

4J-3816

4J-3815

1F-9178

8F-2637

Description

Valved Coupler

Pipe Nipple

Street Elbow

Filler Cap

Plate

Gasket

Coupling (1.25 in NPT)

Flex Oil Line

2619223

FT0828 Filter Adapter

SMCS Code: 5050-038


Warranty: None

• Use of this fabricated tool indicated under A-3 in Tee Test Tool Chart

Item Description

3 25.4 mm (1 in) Extra Heavy Pipe Nipple,

50.8 mm (2 in) Long

2

4

Item

1

Part Number

2P-8336

3B-7257

3J-8769

Description

Nipple As - High Pressure (Valved)

Bushing

Flange

2619241

Return Line Cap Assemblies



3

4

1

2

• Use of these fabricated assemblies indicated under B-12 (FT1633) and B-11

(FT1634) respectively, in Tee Test Tool Chart

• Can be used in same applications as assemblies D8 and D9 and permit easier installation of tee test flow block

Item Part Number Description


1P-0757 Filler Return

2P-8337

9H-6454

1P-5597

Coupler As - High Pressure (Valved)

Gasket

Pipe Nipple

7-58

Home

Search

6

7

3

4

1

2

5




8F-2637 Oil Line-Flex

4J-3754

4J-3815

Filler Cap

Gasket

3B-7750

2P-8337

1F-9178

4P-3816

Pipe Nipple

Coupler Assembly - High Pressure

(Valved)

Coupling

Plate

Connector Plates for Hydraulic System Flushing

SMCS Code: 5050-046

Model: Most Cat

®

Models


• Used for flushing hydraulic systems on Cat

®

machines

• Used between hose flanges which are joined together during flushing process; provide sealing surface for O-ring seals in flange faces


2889129

2619270

Plate

5C-2268

8K-4977

8K-2574

5P-9707

1

Use 235 and 245 Excavators

Bolt Hole Spacing

23.80 x 50.80 mm (0.937 x

2.000 in)

27.76 x 57.15 mm (1.093 x

2.250 in)

31.75 x 66.68 mm (1.250 x

2.625 in)

36.50 x 79.38 mm (1.437 x

3.125 in)

1

Bolt Hole Diameter

10.49 mm (0.413 in)

11.99 mm (0.472 in)

13.13 mm (0.517 in)

16.66 mm (0.656 in)

Flowmeter Adapters

SMCS Code: 5050-038

Model: All Models


• Used to connect flowmeter into a hydraulic circuit

• Allows testing of pump flow rate without removing pump from machine, saving time and money

• Perform flow test on hydraulic systems of Cat

®

and competitive machines

• Each adapter is through drilled with 90° intersecting port

• 3 ports allow the adapter to be used as a straight through or 90° connection

• 2 through ports can be connected into the system, leaving third port for pressure or flow rate tap

• 1 end of the through hole and intersecting port are SAE 16 O-ring ports (1 5/16-

12), making the ports compatible with Cat

®

high pressure fittings

• 1 series of adapter has holes for 4-bolt flanges

Center Hole Diameter Thickness

19.05 mm (0.75 in) 5.99 mm (0.236 in)

25.40 mm (1 in)

31.75 mm (1.25 in)

38.10 mm (1.50 in)

6.71 mm (0.264 in)

6.35 mm (0.250 in)

6.35 mm (0.250 in)

2619283

Home

(Continued)

7-59


2619283

Flowmeter Adapters (Continued)

SMCS Code: 5050-038

Model: All Models


Search

• 1 series of adapter has tapped holes which allow a flowmeter to be connected to pump outlet hose

• Pressure rating: 41,340 kPa (6,000 psi)

2

3

Item

1

Part Number

9U-5273

9U-5272

9U-5936

Description

Adapter, 25.4 mm (1 in) flange

Adapter, 31.75 mm (1.25 in) flange

T-Test Adapter, 31.75 mm (1.25 in) hose


D-ring used on 9U-5273

D-ring used on 9U-5272

--

--

2619314

1P-3703

1P-3704

Tee Test Adapters

Model: Most Cat

®

Models


• Used to perform Tee Tests on Cat

®

or competitive machines which are not equipped with Tee Test taps in pump outlet line

• Each adapter through-drilled with 90° intersecting port which allows adapter to be used as straight-through or 90° connection with remaining port being used for Tee tap

• Intersecting port and one end of through-drilled hole are tapped with NPTF threads to facilitate installation of pipe nipples and valved nipples for connection to Tee Test hose

• All 3 ports have 4 bolt holes for connecting pump outlet hoses with 4 bolt flanges; since the 4 bolt flange holes for through-drilled passage are also throughdrilled, longer bolts are required to install adapters

• Bolts listed with associated parts and nuts which allow convenient storage of bolts in adapter

• Correct O-ring seal for inlet port of each adapter given in figure below

• Instructions for using adapters on future Cat

®

machines not equipped with Tee taps will be covered in the Service Manual

2889211

Typical Adapter and Associated Parts for Tee Test Adapters

(Continued)

7-60

Home

Search


2889211

Typical Adapter and Associated Parts for Tee Test Adapters (Continued)

Required Associated Parts

Part Number

2P-8336

1P-5597

4F-7952

7H-3472

1D-4718

1P-8336

1P-5597

4F-7391

Description

5P-3033 Adapter, 31.75 mm (1 1/4 in) hose

Nipple As - High Pressure

(Valved)

Pipe Nipple, 25.4 x 31.75 mm (1 x 1 1/4 in)

O-ring Seal

Bolt (4)

Nut (4)

5P-3032 Adapter, 25.4 mm (1 in) hose

Valved Nipple

Pipe Nipple, 25.4 x 31.75 mm (1 x 1 1/4 in)

O-ring Seal

Required Associated Parts


5P-3032 Adapter, 25.4 mm (1 in) hose (Continued)

8S-9191 Bolt (4)

1D-4717 Nut (4)

2P-8336

1P-5598

7F-8267

2H-6488

1D-4719

5P-3034 Adapter, 38.1 mm (1 1/2 in) hose

Nipple As - High Pressure

(Valved)

Pipe Nipple, 31.75 x 31.75 mm

(1 1/4 x 1 1/4 in)

O-ring Seal

Bolt (4)

Nut (4)

2619355

146-3661 Hydraulic Test Adapter

Essential Tool

SMCS Code: 5070-036

Model: M312, M315, M318, and M320 Wheeled Excavators


• Used to connect flowmeter return line into hydraulic circuit

• Test pump flow rate without removing pump from machine

• Directs oil from flowmeter through oil cooler (prevents overheating during pump testing)

• Adapter is through-drilled with 90 degree intersecting port

Reference

SENR6261, Testing and Adjusting

M300 Family Excavators

Hydraulic Systems

Female connection (STOR) Dash Size - 16, 1 5/16-12 thread

Through hole connection

Hole size

Code 61 Split Flange

30.0 mm (1.181 in)

Fits flange dash size

Fits head size

Use 4J-0522

20

50.8 mm (2.0 in)

O-ring seal

Part Number

146-3661

Description

Hydraulic Test Adapter

2619377

Quick Disconnect Couplings for Hydraulic Test Equipment

Model: Most Cat

®

Models


• All quick disconnect couplings used for Cat

®

hydraulic test equipment summarized in chart

• Disconnects rated by operating pressure, pressure at which no failure expected to occur in normal cyclic usage

• Couplings listed within each group are interchangeable

Home

(Continued)

7-61


Search

2619377

Quick Disconnect Couplings for Hydraulic Test Equipment (Continued)

Model: Most Cat

®

Models


2

3

Item

1

Part No.

Description Type

2P-8334 Nipple Open

2P-8335

2P-8336

Coupler

Nipple

Open

Connection Thread

(Type)

1 1/4 NPT (Int)

1 1/4 NPT (Int)

Valved 1 1/4 NPT (Int)

4

2889311

2P-8337 Coupler Valved 1 1/4 NPT (Int)

Hydraulic Quick Disconnect Couplings (Not Shown)

Part No.

Description

2P-8335

2P-8336

2P-8337

Coupler

Nipple

Coupler

Type

Open

Valved

Valved

Nominal

Size

1 1/4 in

1 1/4 in

1 1/4 in

1 1/4 in

Connection Thread

(Type)

1 1/4 NPT (Int)

Not shown

1 1/4 NPT (Int)

1 1/4 NPT (Int)

Nominal Size

1 1/4 in

1 1/4 in

1 1/4 in

Operating Pressure

34,500 kPa (5000 psi)

34,500 kPa (5000 psi)

34,500 kPa (5000 psi)

34,500 kPa (5000 PSI)

Operating Pressure

6V-4143

6V-4144

6V-3966

6V-4142

6V-3965

6V-3989

3P-2232

3P-2233

3P-2234

3P-2235

3P-2236

1P-2375

1P-2376

Coupler

Coupler

Nipple

Nipple

Nipple

Nipple

Coupler

Coupler

Nipple

Nipple

Nipple

Nipple

Coupler

Valved

Valved

Valved

Open

Valved

Open

Valved

Valved

Valved

Open

Open

Valved

Valved

1/8 NPT (Int)

1/4 NPT (Int)

1/4 NPT (Ext)

1/8 NPT (Int)

9/16 SAE (Ext)

1/4 NPT (Int)

3/8 NPT (Int)

3/8 NPT (Ext)

3/8 NPT (Int)

3/8 NPT (Int)

3/8 NPT (Ext)

3/8 NPT (Ext)

1/4 NPT (Int)

1/4 in

1/4 in

1/4 in

1/4 in

1/4 in

1/4 in

3/8 in

3/8 in

3/8 in

3/8 in

3/8 in

3/8 in

3/8 in

12,070 kPa (1750 psi)

12,070 kPa (1750 psi)

12,070 kPa (1750 psi) and 34,500 kPa

(5000 psi)

41,500 kPa (6000 psi)

41,500 kPa (6000 psi)

41,500 kPa (6000 psi)

41,500 kPa (6000 psi)

41,500 kPa (6000 psi)

41,500 kPa (6000 psi)

20,700 kPa (3000 psi)

20,700 kPa (3000 psi)

20,700 kPa (3000 psi)

20,700 kPa (3000 psi)

20,700 kPa (3000 psi)

69 000 kPa (10,000 psi)

1

69 000 kPa (10,000 psi)

1

1

2619413

Quick Disconnect Couplings for Pressure Testing Up to 41,500 kPa (6000 psi)

Model: Most Cat

®

Models with pressure up to 41,500 kPa (6000 psi)


• Small quick disconnect couplings with good sealing ability for pressures up to 41,500 kPa

(6,000 psi)

• Valved nipples can be permanently installed in test points of current Cat

®

hydraulic, transmission, engine oil, or cooling systems so that pressures can be quickly determined throughout machine

• 2 types of valved couplers available for connecting gauges, hoses, and snubber valves to valved nipples on machine

• 2 additional plain nipples available for hose to gauge or snubber valve to gauge connection

NOTE:

6V-0852 Protective Dust Caps are available for the 6V-3965 and 6V-3966 Valved Nipples

(Continued)

7-62

Home

2

3

Item

1

4

Search


2619413

Quick Disconnect Couplings for Pressure Testing Up to 41,500 kPa (6000 psi) (Continued)

Model: Most Cat

®

Models with pressure up to 41,500 kPa (6000 psi)


Item

1

2

2

3

4

--

5

6

Part No.

Description

6V-4144

Valved Couplers

Coupler Assembly Internal, 1/4 in

NPT

301-7445 Valved Coupler, Internal, 9/16 in-18

STOR

6V-4143 Coupler Assembly Internal, 1/8 in

NPT

6V-3965

6V-3966

8T-3613

6V-3989

6V-4142

Valved Nipples

Nipple Assembly, External, 9/16 in

SAE thd

Nipple Assembly, External, 1/4 in

NPT

Valved Nipple, External, 1/8 in NPT

Plain Nipples

Plain Nipple, Internal, 1/4 in NPT

Plain Nipple, Internal, 1/8 in NPT

Item

--

--

--

--

--

Part No.

Description

High Temp. Valved Nipples

6V-4433 Valved Nipple, External, 9/16 in SAE thd

Auto Brake Fluid Valved Nipples

8T-3614 Valved Nipple, External, 1/8 in NPT

6V-7691 Valved Nipple, External, 1/4 in NPT

Auto Brake Fluid Valved Coupler

6V-7690 Valved Coupler, Internal, 1/4 in NPT

ORFC Valved Nipple

8C-6416 Valved Nipple, ORFC; use with 6V-

8554 Nut

2889415

Quick Disconnect Couplings and Hoses for Pressure Testing Up to 68,950 kPa (10,000 psi)

Model: M300 Series Wheeled Excavators; 953C, 963C, 973C, 933, and 939 Track Loaders; and D3C, D4C, D5C, D6R, D7R, D8R, and D9R Differential

Steering Track-Type Tractors


• Used to diagnostically test any component or machine requiring 68,950 kPa

(10,000 psi) hoses and fittings

• Highest pressure-rated hose and fittings of this type in the industry

• Rated at 4:1 minimum burst pressure

Quick Disconnect and Hoses

• Used to diagnostically test pumps and transmissions rated at 68,950 kPa (10,000 psi)

• Used with 344-7922, 344-7923, and 344-7924 Hose Assemblies

• Valved coupler and nipple will not interchange with lower pressure 41,500 kPa

(6,000 psi) nipple and coupler

• Hoses made of tough thermoplastic material

Dust Cap and Plug

• Used to provide contamination protection

• Used with 187-3546 Coupler and 183-3547 Nipple

• Made of plastic compound

Pressure rating 68,950 kPa (10,000 psi)

Minimum hose burst ratio rating

Nipple threads

4:1

9/16-18, male STOR

Coupler threads

Hose end threads

Hose inside diameter

9/16-18, female STOR

9/16-18, male STOR

4.78 mm (0.188 in)

Part Number

187-3546

187-3547

187-9010

187-9008

Description

Quick Disconnect Coupler

Quick Disconnect Nipple

Dust Plug

Dust Cap

Home

(Continued)

7-63


Search

2889415

Quick Disconnect Couplings and Hoses for Pressure Testing Up to 68,950 kPa (10,000 psi) (Continued)

Model: M300 Series Wheeled Excavators; 953C, 963C, 973C, 933, and 939 Track Loaders; and D3C, D4C, D5C, D6R, D7R, D8R, and D9R Differential

Steering Track-Type Tractors


Item

--

--

--

2775031

Part Number

344-7922

344-7923

344-7924

Description

Not shown

Hose Assembly, 3.1 m (10.0 ft)



Quick Disconnect Couplers and Nipples

Flow Test Fittings and Thread Adapters, Hose End Fittings

Model: All Models


Quick Disconnect Couplers and Nipples

• Used to quickly connect high pressure hoses (extensively used for hydraulic flow testing with hydraulic test benches and portable flow meters, for hydraulic hammers on excavators, and any application where high pressure quick disconnects are needed)

• Designed as screw-to-connect high pressure fittings (will not come uncoupled during rugged use or abuse)

• Burst pressure provides 3 1/2 to 1 safety factor

• All fittings valved for clean, non-spill field application

• Dust caps and dust plugs available where dirt and other contaminates are present

• Repair kits available for all sizes and contain all seals to overhaul quick disconnects

• Used with 1U-9551 Portable Hydraulic Flowmeter and 1U-8761 Portable Hydraulic Flowmeter

Flow Test Fittings and Threaded Adapters

• Used to adapt various applications when STOR, ORFS, or metric threads are present

Hose End Fittings

• Used to make hydraulic hoses for field flow testing, test benches, or shop oil filtering

• Used with 5P-1010 and 5P-0477 XT5 Sleeves (assembled with Cat

®

Hose Press Tooling)

• Helps eliminate leaks and need for additional thread adapters

• Available with STOR (Straight Thread O-ring) style threads

Reference

NEHT5000, Tool Operating Manual

(Continued)

7-64

Home

Search


2775031

Quick Disconnect Couplers and Nipples (Continued)

Flow Test Fittings and Thread Adapters, Hose End Fittings

Model: All Models


Quick Disconnect Couplers and Nipples

Working pressure of all couplers and nipples

Flow rate

Operating pressure

Burst pressure

Connection for 9U-5075 and 9U-5076 for 4C-6481 and 4C-6482 for 4C-5093 and 4C-5094

Thread Adapters

Working pressure

4C-5092 Coupling

4C-5088 Coupling

4C-5087 Coupling

Flow Test Fittings

Working pressure

4C-5089 Elbow

4C-5090 Coupling

4C-5091 Coupling

Hose End Fittings

Working Pressure

4C-8767 Coupling

4C-6461 Coupling

4C-6462 Coupling

41,340 kPa (6000 psi)

303 lpm (80 gpm) with a 690 kPa (100 psi) pressure drop

41,340 kPa (6000 psi)

137,800 kPa (20,000 psi)

19.05 mm (3/4 in) NPT female port

1 5/16 in-12 STOR

1 5/8 in-12 STOR

41,340 kPa (6,000 psi)

1 5/16 in-12 Internal STOR x 1 5/8 in-12 External STOR

25.4 mm (1 in) NPT Internal Pipe thd x 1 5/8 in-12 External STOR

1 5/8 in-12 x 1 5/8 in-12 STOR Male Union

41,340 kPa (6,000 psi)

1 5/16 in-12 STOR x 1 3/16 in-12 ORFS 90° Swivel

1 5/16 in-12 STOR (M30 x 2) Swivel

1 5/16 in-12 STOR (M30 x 2)

41,340 kPa (6,000 psi)

25.4 mm (1 in) XT5 Hose x 1 5/16 in-12 External STOR with O-ring

31.75 mm (1 1/4 in) XT5 Hose x 1 5/8 in-12 External STOR with

O-ring

31.75 mm (1 1/4 in) XT5 Hose x 1 5/16 in-12 External STOR with

O-ring

2757731

Couplers and Nipples Usage Chart

Coupler and Nipple Usage Chart

Size Description Part No.

19.05 mm

(3/4 in)

19.05 mm

(3/4 in)

Coupler

Nipple

9U-5076

9U-5075

Coupler 4C-6481 25.4 mm (1 in)

25.4 mm (1 in)

31.75 mm (1

1/4 in)

31.75 mm (1

1/4 in)

Nipple

Coupler

Nipple

4C-6482

4C-5094

4C-5093

Dust Cap

9U-5085

9U-5086

Dust Plug Repair Kit

9U-5083

9U-5084

9U-5080

9U-5078

9U-5081

9U-5079

9U-5082

Home

(Continued)

7-65

--

--

--

--

--


2757731

Couplers and Nipples Usage Chart (Continued)

8

9

10

6

7

4

5

2

3

Item

1

Part Number

9U-5076

9U-5083

9U-5085

9U-5075

4C-6481

9U-5084

9U-5086

4C-6482

4C-5094

4C-5093

Description

QD Coupler

Dust Plug

Dust Cap

QD Nipple

QD Coupler

Dust Plug

Dust Cap

QD Nipple

QD Coupler

1

QD Nipple

2

9U-5078

9U-5079

9U-5082

9U-5081

9U-5080

Search

Coupler Repair Kit

Coupler Repair Kit

Nipple Repair Kit

Nipple Repair Kit

Nipple Repair Kit

Not shown

1

263-2839 Dust Cap

2

2757771

Flow Test Fittings and Thread Adapters

Size

19.05 mm (3/4 in)

19.05 mm (3/4 in)

19.05 mm (3/4 in)

19.05 mm (3/4 in)

25.4 mm (1 in)

25.4 mm (1 in)

25.4 mm (1 in)

25.4 mm (1 in)

31.75 mm (1 1/4 in)

31.75 mm (1 1/4 in)

25.4 mm (1 in)

31.75 mm (1 1/4 in)

31.75 mm (1 1/4 in)

25.4 mm (1 in)

19.05 mm (3/4 in)

4

5

6

2

3

Item

1

Part No.

4C-5088

4C-5087

4C-5091

4C-5090

4C-5089

4C-5092

Description

Coupling

Coupling

Coupling

Coupling

Elbow

Coupling

2757800

Hose End Fittings

2

3

Item

1

Part No. Description

4C-8767 Hose Coupling



7-66

Home

Search

Dust Cap, Plug, and Nipple Assembly

Model: All Cat

®

Machines


• Used to seal valved and non-valved nipples and couplings

• Provide positive sealing and padded protection for nipples and couplings

7X-7646 Nipple Assembly

Low pressure quick disconnect nipple

Working pressure

Burst pressure

3000 psi

12,000 psi

3

4

Item

1

2

Part Number

7X-7645

7X-7646

7X-7647

7X-7648

Description

Dust Cap

Nipple Assembly

Dust Plug

Dust Cap

304-1165 Tool Kit

Essential Tool

SMCS Code: 5050-076

Model: 450E Backhoe Loader


• Used to properly disconnect snap-to-connect hydraulic fittings during service procedures

• Comes in pouch which includes 3 wrenches for 5 coupler sizes

Reference

KENR5485, Power Train Disassembly and Assembly Service Manual

Item

1

1

2

1

3

1

Not Shown

1

Not Serviced

Part Number

304-1166

304-1167

304-1168

304-2721

Description


STC Wrench

STC Wrench

STC Wrench

Tool Pouch


2619505

Use

7X-7646 Nipple Assembly, 8C-

9024 Nipple Assembly

Machines, tool groups, and dealer shop equipment

8C-9025 Coupler

8C-7545 Nipple Assembly

2619524

Size

-06

-08 and -10

-12 and -16

--

Home

7-67


2619543

8T-5114 Adapter Assembly

8T-5115 Hose Assembly

Model: 205, 206, 211, 212, 213, 214 and 224 Excavators


Search

• Needed when pressure testing hydraulic excavators

• Both have working capacity of 41,400 kPa (6,000 psi)

• 8T-5115 Hose Assembly has M16X2-6H female threaded couplings, which are compatible with pressure nipples on the hydraulic excavators

• 8T-5114 Adapter Assembly has M16X2-6G male threads and 9/16-18-2B female threads

• 8T-5114 used with 6V-3965 Nipple makes 8T-5115 Hose

Assembly and pressure nipples on machines compatible with standard Quick Disconnect Couplings used on Cat

® test equipment; 8T-5114 Adapter Assembly and 6V-3965

Nipple must always be installed in one end of 8T-5115

Hose Assembly before attaching hose assembly to pressure nipple on machines

Part Number

8T-5114

8T-5115

2619568

Description

Adapter Assembly

Hose Assembly

126-3993 Test Adapter

SMCS Code: 4351-036

Model: M312, M315, M318, M320 Wheeled Excavators


• Used to test and adjust travel motor de-stroke point

• Adapter has #6 SAE O-ring port for 6V-3965 Valved Quick

Disconnect Nipple and 3J-1907 O-ring Seal

• Allows use of standard quick disconnect couplers used on Cat

®

test equipment

Reference

SENR6261, Testing and Adjusting M300 Family Excavators

Hydraulic Systems

Working pressure

Male end

Female end

41,500 kPa (6,000 psi)

M12 x 1.0 thread

#6 SAE O-ring port

Part Number

126-3993

Description

Test Adapter

7-68

Home

Search

FT2788 Blocker Pin

SMCS Code: 4351-036

Model: 307C Excavator

Warranty: None

• Used to prevent machine movement during travel motor relief valve test

• Material: SAE 1018 steel

Reference

307C System Operation, Test and Adjust


2619589

3041591

418-3610, 418-3611 Track Blocks

418-3612, 421-2325 Track Blocks

Model Usage: 307C thru 349E Excavators


• Used to retain track movement on machines for testing relief pressure

• Material, steel

Specifications

Part Number

418-3610

Models Used

311D, 312E/D, 313D,

314E/D

Dimensions

350 x 60 mm (13.8 x

2.4 in)

Weight

5.1 kg (11.2 lb)

418-3611 7.0 kg (15.4 lb)

418-3612

421-2325

315D, 316E, 318E/D,

319D, 320E/D, 321D,

323E/D, 324E/D,

325E/D, 326D, 328D,

329E/D

350 x 65 mm (13.8 x

2.6 in)

336E/D, 340D,

345E/D, 349E/D

420 x 75 mm (16.5 x

3.0 in)

307C/D, 308C/D/E 350 x 52 mm (13.8 x

2.05 in)

11.6 kg (25.6 lb)

4 kg (8.8 lb)

2619603

Hydraulic Hose for Diagnostic Testing

Model: Most Cat

®

Models


• Designed for diagnostic test applications primarily with 5P-3600 Flow Meter and discontinued 6V-4160 Transmission Test

Groups

• Lightweight, easy to coil and resist expansion, minimizing accumulator effect

Part Number

177-7860

1U-5757

177-7861

177-7862

Pressure Rating Thread Connections Hose Inside Diameter Hose Length

41,500 kPa (6,019.06 psi) 1/8-27-NPTF (both ends) 3.2 mm (0.13 in)

41,500 kPa (6,019.06 psi) 1/8-27-NPTF

7/16-20-thread

2 mm (0.08 in)

304 cm (10 ft)

183 cm (6 ft)



427 cm (14 ft)

549 cm (18 ft)

Home

7-69


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2619622

Blocking Covers for Hydraulic Components

Model: Most Cat

®

Models


• Used to provide correct fit in the 4 bolt flanges when disconnecting hydraulic hose on machines equipped with XT-5 Hose (34,500 kPa [5,000 psi]) hydraulic system

• With these covers installed, full system pressure can be applied without loss of hydraulic fluid or damage to seal

• Can also be used to isolate relief valve pressure readings

2

3

Item

1

4

5

6

2619636

Blocking Cover

5P-0045

5P-0046

5P-0047

5P-0048

5P-0049

5P-0050

Seal

1P-3700

1P-3702

1P-3703

1P-3704

1P-3705

1P-3709

Hydraulic Hose Size

12.70 mm (0.50 in)

19.05 mm (0.75 in)

25.40 mm (1 in)

31.75 mm (1.25 in)

38.10 mm (1.50 in)

50.80 mm (2 in)

5P-2683 Stop

SMCS Code: 5050-036

Model: 12G, 14G, 16G, 130G and 140G Motor Graders


• Used to block pump servo valve when testing maximum pressure relief valve on

14G and 16G Motor Graders

• Stop assembly can be modified, as indicated below, so it can be used to obtain maximum pressure relief valve setting when tee testing 12G, 130G and 140G

Motor Graders

Part Number

5P-2683

Description

Stop

2619657

Medium Pressure Quick Disconnect Couplings

Model: Most Cat

®

Models


• Replacement parts for earlier adapters for hydraulic system component testing

• Use of these components should be limited to testing at pressures below 34,500 kPa (5,000 psi)

3

3

4

2

3

Item

1

Part No.

2P-8334

2P-8335

2P-8336

190-8319

190-8317

2P-8337

Description

Nipple, 1 1/4 in Plain 1 1/4 in NPT

Coupler , 1 1/4 in Plain 1 1/4 in NPT

1

Nipple, 1 1/4 in Valved with 1 1/4 in NPT

Nipple

Nipple, 1 in Valved with 1 1/4 in NPT

Coupler As - High Pressure Valved with 1 1/4 in NPT

190-8316 Coupler — 1 in Valved with 1 1/4 in NPT

190-8318 Coupler — 1 in Valved with 1 in NPT

1

8S-9976 Repair Kit is available

7-70

Home

Search

173-0959 Relief Adjustment Wrench Assembly

173-0960 T Handle Hex Wrench

Model: HH45, HH55, HH65, and HH75 Skogsjan Tree Harvester Heads


• Used to adjust bypass relief valve (both tools used together)

• Easy one-hand operation makes adjustment procedure much faster and easier

• Eliminates need for open end wrenches

• Used in tight spaces where conventional tools will not work

• Socket size: 14 mm (0.55 in)

• Hex wrench: 4 mm (0.15 in)


2619679

Part Number

173-0959

173-0960

Description

Relief Adjustment Wrench

Assembly

T Handle Hex Wrench

2619703

9U-5841 Needle Valve

SMCS Code: 5070-036

Model: All Challengers


• Used in circuit when testing and adjusting hydraulic pump margin pressure

• Used with FT2220 Hydraulic System Test Hose Assembly

• May be used in any hydraulic circuit with pressure of 34,450 kPa (5000 psi) or less

• Valve body made from steel; needle from stainless steel

Reference



Maximum flow 57 lpm (15.0 gpm)

Maximum pressure

Pressure at maximum flow

Port size

34,450 kPa (5,000 psi)

330 kPa (48.0 psi)

1/2-12 NPTF

Part Number

9U-5841

Description

Needle Valve

2619721

Fitting Groups — JIC and ORFS

SMCS Code: 5050-036; 0784

Model: All Models


• 4C-4890 JIC Fitting Group replaces discontinued 6V-4161 Pressure Gauge Kit; 4C-4890 contains essentially the same fittings as discontinued 6V-4161 but costs less

• 4C-4890 and 4C-4892 Fitting Groups used to pressure test pilot, main hydraulic and steering systems on all Cat

®

products; can be used on competitive machines when JIC or ORFS fittings are needed

• Compact, time-saving fitting kits

• Included with tees, plugs, caps, adapters, hose, valve and quick disconnects are 3 oil-filled gauges with test ranges of 4,000 kPa (580 psi), 25,000 kPa (3600 psi) and 60,000 kPa (8,700 psi)

Home

(Continued)

7-71


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2619721

Fitting Groups — JIC and ORFS (Continued)

SMCS Code: 5050-036; 0784

Model: All Models


• Packaged in lightweight, durable carrying case containing 2 modular fitting boxes; limited space for expansion of number and type of fittings; lid decals list each fitting part number, description and location

•

2726691

4C-4890 JIC Fitting Group

7

7

6

6

6

6

6

6

7

7

7

6

6

6

6

6

6

6

6

4

5

6

2

3

Item

1

6

(Continued)

7-72

Part No.

Description

4C-3975 Plastic Case

4C-3721 Foam Block

4C-3719 Foam Block

1U-5757 Hose Assembly

4C-3725 Utility Box

5P-5004 Reducer (7/16 JIC Ext. x 1 3/16 JIC

Int.)


Int.)

5P-5006 Reducer (7/16 JIC Ext. x 7/8 JIC Int.)




6S-5693 Swivel Tee (3/4 JIC)

7D-0978 Swivel Tee (1 1/16 JIC)

9S-0176 Swivel Tee (7/8 JIC)


Int.)

5P-4984 Swivel Tee (1 3/16 JIC)

5P-4982 Swivel Tee (1/2 JIC)

5P-2242 Swivel Tee (1 5/16 JIC)

052-0572 Swivel Tee (7/16 JIC)

061-9258 Swivel Tee (9/16 JIC)

6V-4144 Valved Coupler, (1/4 NPT Int.)

5P-4996 Plug (1/2 JIC)

9S-5518 Plug (7/16 JIC)

5P-2909 Plug (3/4 JIC)

9S-8927 Plug (9/16 JIC)

9S-8896 Cap (1 1/16 JIC)

12

12

8

9

10

11

7

7

7

7

11

11

12

7

7

7

7

7

7

Item

7

12

12

12

12

12

Home

Part No.

Description

9S-8895 Plug (1 1/16 JIC)

9L-8493 Cap (7/16 JIC)

8S-4951 Cap (3/4 JIC)

8S-4950 Cap (9/16 JIC)

8L-9137 Cap (13/16 JIC)

6J-7366 Cap (7/8 JIC)

5P-4299 Plug (1 3/16 JIC)

2P-9697 Plug (7/8 JIC)

3R-6789 Cap (1 5/16 JIC)

5P-0405 Cap (1/2 JIC)

5P-2299 Plug (1 5/16 JIC)

4C-4463 Utility Box

4C-4464 Foam Block

1S-8937 Needle Valve

8T-0861 Gauge 60,000 kPa (0 - 8700 psi)

8T-0855

8T-0859

3J-7352

7J-4026

Gauge 4000 kPa (0 - 580 psi)

Gauge 25,000 kPa (0 - 3600 psi)

Connector (7/16 JIC Ext. x 7/16-20

Ext.)

Elbow (90°, 7/16 JIC Ext. x 9/16-18

Ext.)

4S-6399 Connector (7/16 JIC Ext. x 1/4 NPT

Ext.)

3K-0360 O-ring Seal

3J-7354 O-ring Seal

3J-1907 O-ring Seal

2P-1314 Connector (7/16 JIC Ext. x 9/16 - 18

Ext.)

1J-9671 O-ring Seal

Search

4C-4890 JIC Fitting Group (Continued)

Item

12

13

13

Part No.

Description

8L-6557 Connector (7/16 JIC Ext. x 1/8 NPT

Ext.)

5P-8998 Nipple (1/4 NPT Ext.)

6V-4143 Valved Coupler, (1/8 NPT Int.)

4C-4892 ORFS Fitting Group

Item

13

13

--


2726691

Part No.

Description

6V-3989 Non-Valved Nipple (1/4 NPT Int.)

6V-3966 Valved Nipple Assembly (1/4 NPT

Ext.)

4C-4890 JIC Fitting Group

2726571

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

2

3

4

5

Item

1

6

6V-9746

6V-9828

6V-9829

6V-9830

6V-9831

6V-9832

6V-9833

7J-9108

Part No.

Description

4C-3975 Plastic Case

4C-3721 Foam Block

4C-3719 Foam Block

177-7860 Hose

4C-3725 Utility Box

6V-9509

6V-9510

6V-9511

6V-9512

Plug (13/16 EXT ORFS)

Plug (1 EXT ORFS)

Plug (1 3/16 EXT ORFS)

Plug (1 7/16 EXT ORFS)

O-ring Seal

Cap (9/16 INT ORFS)

Cap (11/16 INT ORFS)

Cap (13/16 INT ORFS)

Cap (1 INT ORFS)

Cap (1 3/16 INT ORFS)

Cap (1 7/16 INT ORFS)

O-ring Seal

7X-0871 Swivel Tee (13/16 INT ORFS x 13/16

EXT ORFS x 9/16 INT SAE)

7X-0872 Swivel Tee (1 INT ORFS x 1 EXT

ORFS x 9/16 INT SAE

7X-0873 Swivel Tee (1 3/16 INT ORFS x 1 3/16


7X-2444 Swivel Tee (9/16 INT ORFS x 9/16 EXT

ORFS x 9/16 INT SAE)

Item

6

6

10

11

11

11

--

10

10

10

10

10

10

6

6

6

6

6

6

6

7

8

9

10

Part No.

Description

8T-4834 Swivel Tee (1 7/16 INT ORFS x 1 7/16


8T-8902

6V-9508

6V-9507

6V-8398

Swivel Tee (11/16 INT ORFS x 11/16




O-ring Seal

6V-8397

4J-5477

O-ring Seal

O-ring Seal

5K-9090 O-ring Seal (not serviced)

6V-3966 Nipple, QD, (1/4 EXT NPT)

1S-8937 Needle Valve

4C-4463 Utility Box

4C-4464 Foam Block

8T-4188 Adapter Union (1/8 INT NPT x 1/4 INT

NPT)

6V-3965

6V-4143

6V-4144

3J-1907

Nipple, QD, (9/16 EXT SAE)

Coupler, QD, (1/8 INT NPT)

Coupler, QD, (1/4 INT NPT)

O-ring Seal

3K-0360 O-ring Seal

5P-6944 Adapter (3/4 EXT SAE x 9/16 INT

SAE)

5P-8998 Nipple (1/4 EXT NPT x 1/4 EXT NPT)

8T-0859 Gauge 25,000 kPa (0 - 3600 psi)

8T-0861

8T-0855

Gauge 60,000 kPa (0 - 8700 psi)

Gauge 4,000 kPa (0 - 580 psi)

4C-4892 ORFS Fitting Group

Home

7-73

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11

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9

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7


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2619839

8T-5320 Hydraulic Testing Group

Model: Most Cat

®

Models


• Designed for general purpose pressure measurements

• Provides versatile and simple method for checking pressure in implement and steering hydraulic systems

• Replaces discontinued 6V-7940 Hydraulic Test Group

• Also replaces discontinued 5S-5123 Hydraulic Testing Group

• Liquid filled gauges, which are more durable and accurate

• Pressure tap assemblies equipped with 6V-3966 Nipple Assembly which allows a single gauge to be quickly connected to hydraulic system

• More flexible hose with higher working and minimum burst pressure than former hose

• Group includes all items in figure

Item Part No.

1 6V-7145

3

4

1

8T-7686

3J-1907

7M-8489

8T-0859

8T-0857

1J-9671

3D-2824

3J-7354

3K-0360

5P-2937

5P-3415

5P-3501

5P-4674

5P-4675

8S-7169

6V-3965

2N-2543

2S-4078

2J-2668

4F-7391

4F-7952

4J-8996

5F-1678

5F-7054

Description

Case

Block — Tool Holder

Seal-O-Ring - STOR (SAE

9/16-18)

Adapter Assembly --

Gauge, 25,000 kPa (3600 psi) --

Gauge, 13,800 kPa (2000 psi) --

Seal 6

Seal-O-Ring - STOR (SAE 1

1/16-12)

Seal

--

Seal-O-Ring - STOR (SAE

3/4-16)

6

6

Adapter - O-ring to Pipe

Adapter

Adapter - STOR

Adapter - Straight Thread -

O-Ring

--

--

--

--

Adapter - STR

Coupling - Pipe Hexagon

Nipple Assembly

Plug

Seal-O-Ring - STOR (SAE 1

5/8-12))

Cover

Seal

Seal

Seal

Seal

Seal

--

5

Qty.

--

--

--

--

2

--

5

5

--

5

5

5

13

13

13

13

13

14

15

16

--

12

12

12

13

11

11

11

12

Item Part No.

11 5H-4017

11

11

5H-4018

5H-4019

5H-4020

7F-8267

8S-7668

0S-1587

0S-1591

0T-0768

1A-9579

6V-7944

6V-7945

6V-7946

6V-7947

6V-7948

6V-7949

6V-3966

177-7860

6V-4143

8T-5320


Cover, 12.70 mm (0.50 in) line --

Cover, 19.05 mm (0.75 in) line --

Cover, 25.40 mm (1.00 in) line --

Cover, 31.75 mm (1.25 in) line --

Seal 5

Cover, 15.75 mm (0.62 in) line 2

Bolt 4

Bolt

Bolt

Bolt


(1.312 in) diameter 12.70 mm

(0.50 in) hose

Plate Assembly, 41.4 mm (1.63 in) diameter 19.05 mm (0.75 in) hose



Plate Assembly, 63.5 mm (2.50 in) diameter 38.10 (1.50 in) hose

4

--

4

4

--

--

--

--


Nipple Assembly

Hose Assembly

Coupler Assembly

Hydraulic Testing Group

--

2

--

3

--

1

Item 4 and item 7

7-74

Home

Search

242-7135 Test Kit

Essential Tool

Model: All Cat

®

Oil Coolers


• Used to test all Cat

®

oil coolers for leaks

• Prevents unnecessary oil cooler replacement 136-3602 Drive Adapter

Reference

REHS1758, Test Procedure

Part Number Description

NEEG2976 Decal

Part Number

242-7135

210-6990

4C-7056

4C-8858

6V-7145

1P-3703

1P-3704

1P-3708

8T-2885

Description

Test Kit

Digital Pressure Gauge (0 to 500 psi)

Hose

Coupler

Case

Seal, 38.66 mm (1.52 in) outside diameter




6V-0102 Flushing Adapter

SMCS Code: 5050-046

Model: 245 Excavator


• Required for flushing stick cylinder

• Has 3 interconnecting ports so that a loop of 3 hoses can be connected to the three ports on stick cylinder

Part Number

6V-0102

Description

Flushing Adapter


2619907

2619930

2619947

Flowmeters

Model: Most Cat

®

Models


• Low cost flowmeters for measuring hydraulic flow in applications within their capacities

• Similar to 6V-7788 Flowmeter; all 3 flowmeters incorporate a variable orifice which measures line flow with less restriction (pressure drop) than 5P-3600

Flowmeter

• Can be installed in any position and are not affected by shock or vibration

Home

(Continued)

7-75


2619947

Flowmeters (Continued)

Model: Most Cat

®

Models


Part Number

8T-0454

Search

Description Range Maximum Pressure

Flowmeter 20 - 200 lpm (5 - 50 gpm) 20,700 kPa (3,002 psi)

8T-0456 Flowmeter 50 - 550 lpm (10 - 150 gpm) 20,700 kPa (3,002 psi)

2748807

Tools needed for checking transmission cooler flow

Length

Approx. 300 mm

(12 in)

Approx. 300 mm

(12 in)

Inlet/Outlet Connections

1 1/4 in NPT

1 1/4 in NPT

9

10

11

12

6

7

4

5

8

2

3

Item

1

Tools needed for checking transmission cooler flow on 943, 953, 963 and 973 Track-Type Loaders (Sold Separately)

Part Number

8T-0454

1P-5598

1Y-7453

9B-3523

6V-3966

6V-4144

8T-0854

8F-8306

4S-6678

9D-9262

6K-3459

134-8416

Description

Flowmeter

Pipe Nipple, 1 1/4 in NPT

Tee

Reducing Bushing

Nipple Assembly

Coupler Assembly

Gauge - Pressure, 9-1000 kPa (1-150 psi)

Reducing Bushing, 1 1/4 in NPT to 3/4 in

NPT (2)

Flared Connector, 37° (2)

1

Hose

1

Flared Connector, 37° (2)

2

Hose

2

1

Use for 943 and 953

2

2619981

Adapters


• Used to adapt fluid ports for measuring flow in hydraulic and cooling systems

• Low-cost adapters are used with other field service components

• Three sizes fit most Cat

®

machines

Part Number Male End Female End

197-8947 1/4 NPTF 9/16-18

ORFS swivel

197-8948

197-8949

1/2 NPTF 13/16-16

ORFS swivel

3/4 NPTF 1 3/16-12

ORFS swivel

7-76

Home

Search

6V-7788 Flowmeter

SMCS Code: 5050-038, 5050-082

Model: D8L, D9L and D10 Tractors


• Used for measuring flow when diagnosing steering problems using a field test procedure developed to determine amount of leakage in steering clutch and brake compartments

• Direct reading device installed in power train oil line

• Mounting position, shock, and vibration have little or no effect on operation of new flowmeter

Reference

SMHS8284, Special Instruction

Range

Max. pressure

Accuracy

5 - 60 lpm (2 - 15 gpm)

20,670 kPa (3,000 psi)

±5% of full scale reading

Part Number

6V-7788

Description

Flowmeter

Cap Assemblies

Model: Most Cat

®

Models


Cap Assembly

8T-5266

Nipple

2P-8334, 2P-8336

• For 1 1/4 - 11 1/2 NPTF threaded quick disconnect nipples and couplers

• Designed to prevent contamination when fittings not in use


2620000

2620020

2620033

1U-9161 Pressure Limiting Valve

Model: Most Cat

®

Models


• Protects gauges with maximum working pressures ranging from 30 to 5000 psi

• Prevents calibration failure, interior damage, and blow out caused by excessive pressure

• Works in 3 pressure ranges: 30 to 120 psi, 100 to 1100 psi, and 1000 to 5000 psi

• Supplied with 3 springs used for adjustment throughout 3 pressure ranges

• Whenever pressure pulses or overpressure occurs, valve automatically shuts off pressure instrument at desired setting

• Needle built into valve for adjusting amount of dampening and can also be used as manual shut off

• Easy to install; uses common 1/4-18 FNPT thread

• Quickly pays for itself in savings from cash repair and replacement charges

• Can also be used to set up 2-gauge system similar to 6V-7830 Tetragauge Group

• Adjustable from 30 to 5000 psi (210 to 34,500 kPa)

• 1/4-18 FNPT thread

• Maximum working pressure: 5000 psi (34,500 kPa)

Home

(Continued)

7-77

Part Number

177-7861

1U-5793

3J-1907

6V-0484

6V-3072

6V-3965

6V-4143

6V-4144

6V-6105

8C-8431

8T-0859

8T-0861

1U-5796


2620033

1U-9161 Pressure Limiting Valve (Continued)

Model: Most Cat

®

Models


Item

2

Search

3

Description

Spring, black, 100 - 1,100 psi (690 - 7,600 kPa)

Spring, gold, 1,000 - 5,000 psi (6,900 -

34,500 kPa)

Item

1

Part Number

1U-9161

Description

Valve-Pressure Limiting [Spring, silver,

30 - 120 psi (210 - 830 kPa) installer at shipment]

2620060

1U-5796 Pressure Differential Gauge Group

SMCS Code: 3000-038, 4100-038, 4112-082, 4351-036, 5050-038, 5070-082, 5454-082

Model: See Below


• Required to verify and set margin pressure on load-sensing hydraulic systems

• Typical examples for use are 416 and 426 Backhoe Loader hydraulic systems, D8N Track-Type Tractor differential steering, and all current motor grader hydraulic systems

• Can also be used in other applications requiring measurement of differential pressure (deltaP)

• Eliminates need for using 2 gauges and then subtracting to find difference between gauges to obtain margin pressure

• Measures differential pressure continuously, regardless of fluctuations in system pressure

Reference

SEHS8979, Special Instruction

Maximum line pressure 52,400 kPa (7,500 psi)

Maximum measurable pressure differential

The differential gauge has a magnetic movement.

3,500 kPa (500 psi)

Over pressure and pressure spikes will not damage the unit.

1U-5796 Pressure Differential Gauge Group

Description

Hose Assembly

Pressure Gauge

Seal-O-Ring - STOR (SAE 9/16 - 18)

O-ring Adapter

Case - Plastic

Nipple Assembly

Coupler Assembly

Coupler Assembly

Block

Tee

Gauge - Pressure

Gauge - Pressure

Pressure Differential Gauge Group

7-78

Home

Search

Drive Adapters

SMCS Code: 0784

Model: 205, 206, 211, 212, 213, 214, 224 and Series B, Wheel-Type Excavators


• Used to connect drive shaft on hydraulic pumps to drive shaft on test benches

• Adapters bolt directly to 1U-9832 Drive Shaft (SAE 27) found on test benches

• Also used with 1U-9359 Adapter and coupled with standard drive shaft (SAE 55)

• Adapters are internally splined hubs

2

3

4

Item

1

Part Number

9U-5277

9U-5275

9U-5230

9U-5276

Corresponding Splines

45 x 2 x 21 x 9G DIN5480

40 x 2 x 18 x 9G DIN5480

B40 x 36 DIN5482 213, 214, 224

B30 x 27 DIN5482 205, 206, 211, 212

4C-4385 Splined Adapter

SMCS Code: 0784

Model: D4H


• Internally-splined drive hub used when bench testing D4H hydraulic pumps

• Fits any pump shaft with spline size of 19-tooth, 24/48 pitch

• Bolts directly to 1U-9832 Drive Shaft (SAE size 27) or when used with 1U-9359

Adapter can be coupled to size SAE 55 drive shaft supplied standard on large hydraulic test center

Reference

SEHS6022, “9T-0290 Pump, D4H Implement” Test Procedure, adapter and other required tooling to bench test D4H implement pump

Part Number

4C-4385

Description

Splined Adapter

136-3602 Drive Adapter

SMCS Code: 0784

Model: 14H and 16H Motor Graders


• Used to connect test bench drive shaft to tapered end of hydraulic pump

• Works on any pump with a SAE J501 44.45 mm (1 3/4 in) diameter tapered pump shaft

Adapter taper

Outside diameter

44.45 mm (1 3/4 in), SAE J501

97.5 mm (3.84 in)

External keyway width

Material

16.2 mm (0.637 in)

Steel

Part Number

136-3602

Description

Adapter


2620092

Model

211B, 212B, 213B, 214B, 224B

205B

--

--

2620121

2620139

Home

7-79


2620157

4C-4088 Splined Adapter

SMCS Code: 0784

Model: Backhoe Loaders


Search

• Internally-splined drive hub used when bench testing backhoe loader hydraulic pumps

• Fits any pump shaft with spline size of 15-tooth, 16/32 pitch

• Bolts directly to 1U-9832 Drive Shaft (SAE size 27) or when used with 1U-9359

Adapter can be coupled to standard drive shaft (SAE size 55) on large hydraulic test center

References

NEHT6022, Test Procedure; 9T-6857 Pump, 416/428 Backhoe Loader

NEHT6027, Test Procedure; 9T-4833 Pump, 426, 436, 438 Backhoe Loader

(adapter and other required tooling to bench test Backhoe Loader pump)

Part Number

4C-4088

2620174

133-2329 Drive Adapter

SMCS Code: 0784

Model: D3C Track Type Tractor and 933C Track Type Loader


Description

Splined Adapter

• Used to connect test bench drive shaft to spline shaft of pump

Number of spline teeth 21

Spline pitch

Pressure angle

16/32

30 degrees

Pitch diameter

Keyway width

20.638 mm (0.8255 in)

16.2 mm (0.64 in)

Part Number

133-2329

Description

Drive Adapter

2620191

4C-4103 Bolt Mounting Group

SMCS Code: 0784

Model: Most Cat

®

Models


• Provides way to secure 1U-9130 Pump Stand or 1U-9588 Transmission Mounting

Group to hydraulic test bench bed

• Bolt weldment slides inside rail mounting grooves on most test beds

• Accepts any mounting rail within 63.5 mm (2.50 in) inside clearance and 20.6 mm

(0.81 in) clearance slot

• Comes complete with speed bar knob and washer

• Improves speed and ease of mounting and moving components on hydraulic test bench bed

Part Number

4C-4103

Description

Bolt Mounting Group

7-80

Home

Search


2620210

Item

1

1

1

2 3

2

2

3

2

4

3

5

1

6

7

8

8

9

Hydraulic Test Fittings and Adapters for “MS” and “E” Family Excavators

Model: “MS” and “E” Family Excavators


• Used to connect Cat

®

hydraulic service tools to hydraulic ports on excavators

• Hydraulic fittings and ports on these excavators are British standard connections; Cat

®

service tools use SAE standard connections

• Fittings and adapters available for both flow and pressure measurements

• All fittings rated at 6000 psi working pressure

• Eliminate time spent searching for, and then “stacking” fittings to convert port

NOTE:

BSPT = British Standard Pipe Tapered Threads

BSPP = British Standard Pipe Parallel Threads

10

10

11

11

11

Part No.

Description

7X-2430

7X-2608

7X-2612

7X-2432

7X-2470

8C-9029

Flow Meter Adapters

Adapter1 in SAE standard flange x 5/16 in-12 SAE

O-ring male thread

Adapter — 1 1/4 in SAE standard flange x 1 5/16 in-12 SAE O-ring male thread

Adapter — 3/4 in-14 BSPP female x 1 5/16 in-12

SAE O-ring male thread

Adapter — 3/4 in-14 BSPP male x 1 5/16 in-12 SAE

O-ring male thread

Adapter — 1 5/8 in-12 SAE O-ring male x 1 5/16 in-12 SAE O-ring female thread

Adapter — STR 1 5/16 in x 1 5/16 in SAE O-ring male thread union

7X-2613

7X-2614

8T-7910

6V-0405

7X-2615

6V-0407

7X-2431

7X-2433

7X-2435

7X-2434

Application

Used to install flow meter in-line between pump and control valve on models 180 thru 450




Used to adapt flow meter return back into the oil return line on models 300 and up

Used to adapt flow meter return back into the oil return line

Pressure Test Port Adapters

Adapter — 1/8 in-28 BSPP male x 9/16 in-18 SAE

O-ring port

Used to convert BSPP threads on the model 300 travel drive motor control valve


O-ring port

Adapter — 1/4 in-19 BSPP male x 9/16 in-18 SAE port

Seal—1 required

Used to convert BSPP threads on the model 180 thru 240 travel drive motor control valve

Used to convert BSPP threads in pressure taps to

SAE threads on control valve pilot piston ends

--

Adapter — 3/8 in-19 BSPT male x 9/16 in-18 SAE

O-ring port

Seal—1 required


O-ring port

Used to convert BSPT threads on models 580 thru

1600

--

Used to convert BSPP threads in pressure taps to

SAE threads

In-Line Tee Fittings

Tee — 1/2 in-14 BSPP swivel x 1/2 in-14 BSPP male x 9/16 in-18 SAE female branch



--

--

Used to tap into various lines on the machine where pressure taps do not exist

Home

(Continued)

7-81


Search

2620210

Hydraulic Test Fittings and Adapters for “MS” and “E” Family Excavators (Continued)

Model: “MS” and “E” Family Excavators


Item

12

12

12

--

--

--

Part No.

Description

7X-2609

7X-2611

7X-2610

Elbows

Elbows 1/4 in-19 BSPP male x 1/4 in-19 BSPP swivel

Elbows 1/2 in-14 BSPP male x 1/2 in-14 BSPP swivel

Elbows — 3/8 in-19 BSPP male x 3/8 in-19 BSPP swivel

8T-7911

9S-4685

3J-1907

Adapter (3/8 in BSPP)

Plug (3/8 in)

Seal - O-Ring - STOR (SAE 9/16 - 18)

Plugs

4

Application

Used with pressure port adapters in close quarters on all machines

--

--

--

--

--

1

Part 7M-8485 Seal — 2 required

2

Part 7M-8485 Seal — 1 required

3

Part 2S-4078 Seal — 1 required

4

2620268

Fittings for 68,900 kPa (10,000 psi) Hydraulic System

SMCS Code: 5050-039


• Fittings and adapters for use with 68,900 kPa (10,000 psi) systems

2

3

2

2

1

2

Item

1

(Continued)

7-82

Part Number

136-2069

135-2537

136-7203

136-2061

136-2063

135-2532

136-2062

Description

Adapter

Adapter

Adapter

Type

90° Elbow

90° Elbow

Straight

Adapter

Adapter

Straight

Straight

Fitting - Adapter Straight

Adapter Tee

Thread A

1/4-18 NPT

Female

3/8-18 NPT

Female

9/16-18 UNF #6

Male

Thread B

1/4-18 NPT

Female

3/8-18 NPT

Female

3/8-18 NPT

Female

1/4-18 NPT Male 3/8-18 NPT

Female

3/8-18 NPT Male 1/2-14 NPT

Female

3/8-18 NPT Male 1/4-18 NPT

Female

3/8-18 NPT Male 3/8-18 NPT

Female

--

--

Thread C

--

--

--

--

3/8-18NPT

Female

Home

Search


2620268

5

6

Fittings for 68,900 kPa (10,000 psi) Hydraulic System (Continued)

SMCS Code: 5050-039


Item

3

Part Number

135-2534

Description

Adapter

Type

Tee

4

4

6

6

6

7

7

136-2067

136-2068

135-2536

136-2059

136-2060

135-2533

135-2535

136-2065

136-2066

Adapter

Adapter

Adapter

Adapter

Adapter

Straight

90° Elbow

Fitting - Adapter 90° Elbow

Adapter

Adapter

Adapter

Tee

Tee

90° Elbow

90° Elbow

Straight

Straight

Thread A Thread B

1/4-18 NPT Male 1/4-18 NPT

Female

1/4-18 NPT

Female

3/8-18 NPT

Female

1/4-18 NPT

Female

3/8-18 NPT

Female

3/8-18 NPT Male 3/8-18 NPT Male --

3/8-18 NPT Male 3/8-18 NPT

Female

--

-1/4-18 NPT Male 3/8-18 NPT

Female

1/4-18 NPT Male 1/4-18 NPT

Female

--

-3/8-18 NPT Male 1/4-18 NPT

Female

1/4-18 NPT

Female

1/4-18 NPT

Female

3/8-18 NPT

Female

3/8-18 NPT

Female

--

--

Thread C

1/4-18 NPT

Female

1/4-18 NPT

Female

3/8-18 NPT

Female

2620303

171-1879 Adapter Fitting

SMCS Code: 0738


• Used for high pressure testing

• Used with 68,900 kPa (10,000 psi) high pressure hoses

• Threaded at each end to adapt 1 thread size to another

Maximum working pressure 68,900 kPa (10,000 psi)

Burst ratio

Thread size

Thread size

4:1

1/4-18 NPT

#6 port, 9/16-18

Part Number

171-1879

Description

Adapter Fitting

2620319

Die Groups

SMCS Code: 0684

Model: Discontinued 139-5439 Combination Hose Machine and discontinued 145-5161 Floor Model Hose Machine


• Used to crimp S4G and MCSH/MCSX Anchor brand couplings onto XT-3 ES and XT-5 hose

• Used with discontinued 139-5439 Combination Hose Machine and discontinued 145-5161 Floor Model Hose Machine

– 220-8686 die works on both discontinued 139-5439 and discontinued 145-5161

– 220-8687 and 220-8688 dies work only on discontinued 145-5161

• Use NEHS8056 Chart for skive length, crimp diameter, and crimp length

• Dies are made with a smooth bore (non-step) — this requires crimp length to be marked on coupling and lined up with top of die before crimping

• Hose machine must be controlled by a Crimputer (software version 2.0 or higher) to use these dies

Reference

NEHS8056, Anchor Brand Coupling Crimp Chart

Home

(Continued)

7-83


Search

2620319

Die Groups (Continued)

SMCS Code: 0684

Model: Discontinued 139-5439 Combination Hose Machine and discontinued 145-5161 Floor Model Hose Machine


220-8686 Die Group

XT-3 ES

220-8687 Die Group

XT-3 ES

XT-5

220-8688 Die Group

XT-3 ES

2620336

1 1/4 (-20)

1 1/2 (-24)

1 1/4 (-20)

2 (-32)

Anchor S4G coupling

Anchor S4G coupling

Anchor MCSH or MCSX couplings

Anchor S4G coupling

Copper Seals for JIC Fittings (Joint Industry Conference)

SMCS Code: 0684

Model: JIC Fittings


• Used to repair leaking joints between JIC fittings

• Formerly, if JIC connection leaked and slight additional tightening would not stop leak, leaking components had to be replaced; cone shaped soft copper seals can be fitted between sealing surfaces of connection; when connection tightened, soft copper seal deforms and fills scratches or nicks that caused a leak

• To determine size of seal needed, find diameter A as shown in illustration; then use chart to find correct seal part number for diameter A

• After copper seal installed, tighten JIC connection to torque shown in chart

Diameter A

8.6 mm (0.34 in)

11.4 mm (0.45 in)

14.2 mm (0.56 in)

23.9 mm (0.94 in)

30.2 mm (1.19 in)

38.1 mm (1.50 in)

44.4 mm (1.75 in)

2620360

Seal Part Number

6V-7333

6V-7332

6V-7331

6V-7330

6V-7329

6V-7328

6V-7327

Torque

30 - 34 N·m (22 - 25 ft-lb)

51 - 56 N·m (38 - 41 ft-lb)

73 - 79 N·m (54 - 58 ft-lb)

102 - 113 N·m (75 - 84 ft-lb)

136 - 158 N·m (101 - 117 ft-lb)

172 - 190 N·m (127 - 141 ft-lb)

215 - 237 N·m (159 - 175 ft-lb)

4C-8768 Fitting

SMCS Code: 6500-036

Model: E300, EL300, E300B, and EL300B Excavator


• Used to adapt high pressure hose from pump to 1U-8761 Flowmeter

• 90° elbow swivels allowing flowmeter to hook up more conveniently

Working pressure

Male end

Female end

41,000 kPa (6,000 psi)

1 5/16-12 SAE O-ring fitting

1 7/16-12 ORFS fitting

Part Number

4C-8768

7-84

Description

Fitting

Home

7I-7133 Cover Plate

SMCS Code: 6500-036

Model: Miscellaneous Excavators


Part Number

7I-7133

Description

Cover Plate

Search

• Used during main hydraulic pump flow test


2620380

2620395

7I-7151 Flange

SMCS Code: 6500-036

Model: Miscellaneous Excavators


Part Number

7I-7151

Description

Flange

• Used during main hydraulic pump flow test

2620410

Hydraulic Test Bench Adapters

Model: Most Cat

®

Models


• Hydraulic test benches have been developed for bench testing hydraulic components such as transmissions, pumps, valves and hydraulic cylinder

• A large number of special adapters are needed to couple the various components to hydraulic test bench for testing; adapters available from bench manufacturers

• SEHS7972, Bench Testing Hydraulic Components, includes list of adapters and their application

Reference

SEHS7972, Bench Testing Hydraulic Components, list of adapters and their application

Home

7-85


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2620424

174-4356 Adapter, XT-6/STOR, 174-4360 Elbow, 90 Degree, 9U-6807 Coupling, 45 Degree

Essential Tool

SMCS Code: 6500-036

Model: 365B Hydraulic Excavator


• Used to adapt high pressure hose from pump fitting to flowmeter fitting of hydraulic portable tester

• Used with 4C-9910 Portable Hydraulic Tester

• Working pressure: 42,000 kPa (6,000 psi)

Reference

RENR1967, Service Manual; System Operation — Test and Adjust

Part Number

174-4356

174-4360

9U-6807

2620442

Description

Adapter, XT-6/STOR

Elbow, 90 Degree

Coupling, 45 Degree

1U-7641 Elbow, 90° ORFS to STOR BOSS, 1U-7642 Coupling Assembly, ORFS to STOR BOSS

Essential Tool

SMCS Code: 5070-036



• Used to test pump flow rate without removing pump from machine

1U-7641

• Connects high pressure oil line from main hydraulic pump to flowmeter

• 90° Elbow Swivel makes hookup to flowmeter faster and easier

1U-7642

• Connects return line from flowmeter into hydraulic circuit

• Prevents hydraulic oil from over heating during pump testing by directing oil through the oil cooler

References

SENR9005, Testing and Adjusting 307 Excavator Hydraulic Systems

SENR9205, Testing and Adjusting 307 Excavator Hydraulic Systems

Item

1

2

Part No.

Description

1U-7641 Elbow, 90° ORFS to STOR BOSS

1U-7642 Coupling Assembly, ORFS to STOR

BOSS

Working

Pressure

41,000 kPa

(5947 psi)

41,000 kPa

(5947 psi)

Male Thread

(STOR)

Dash size 16,

1 5/16-12 thd

Dash size 16,

1 5/16-12 thd

Female Thread

(ORFS)

Dash size 10,

1-14 thd

Dash size 8,

13/16-16 thd

O-ring Seal for

STOR BOSS Thread

7M-8485

7M-8485

7-86

Home

Search

417-3724 Swivel Elbow SAE 45° Flare 90°

Model Usage: CT15

Warranty: Manufacturer’s

• Used with 373-4728 High Pressure Return Line tester on the CT15

• Used to easily disassemble and assemble repeatedly for a leak-proof connection

• Fitting resists mechanical pullout

Specifications

Dimensions

PSI

Min/Max Temperature

Weight

Material

9.7 x 16 - 457.2 mm (3/8 x 5/8-18 in)

1000 (68.03 bar)

-53.89 - 121.11 °C (-65-250 °F)

.05 kg (.12 lb)

Brass

Part Number

417-3724

Description

Swivel Elbow SAE 45° Flare 90°

STOR and ORFS O-Ring Seal Installers

Essential Tool

Model: Most Cat

®

Models


• Used to install O-ring seals onto STOR and ORFS style fittings

• Helps prevent damage to the seal during assembly

• Specific tools for each size fitting for proper seal installation

• ORFS seal installers use a spring-loaded design to install

O-ring seals into end groove of fitting

• STOR seal installers use a smooth tapered design with a recess for sliding O-ring seals past threads and into groove of fitting

Part Number

179-6884

179-6885

179-6886

179-6887

179-6888

179-6889

179-6890

179-6891

(1) ORFS Seal Installer

Description

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer


Fitting Size

ORFS -4

ORFS -5

ORFS -8

ORFS -10

ORFS -12

ORFS -16

ORFS -20

ORFS -24

Part Number

336-0739

336-0740

336-0741

336-0742

336-0744

336-0750

336-0784

371-9041

(1) ORFS Seal Installer

Description

(2) STOR Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

Seal Installer

3038338

2749415

Fitting Size

STOR -3

STOR -4

STOR -6

STOR -8

STOR -10

STOR -12

STOR -16

STOR - 12

Home

7-87


2620465

Swivel Tees

Model: Most Cat

®

Models


6

6

Item

2

6

6

2749465

Tees

Search

Part Number

6V-3965

7X-2444

7X-0873

7X-0871

7X-0872

3

4

5

• Used for in-line pressure testing of hydraulic systems where tubing and hoses have ORFS connections

• Quick and easy way to provide diagnostic test port on ORFS tubes and hoses where none were previously available

• Tee has #6 SAE O-ring Port (X) to accept 6V-3965 Valved Quick Disconnect

Nipple and 3J-1907 O-ring Seal (Y), providing necessary fittings and location to connect pressure gauge; tee can be left in place for future use or removed after testing

• Supplement tees already available for 3/8 inch and 1 inch ORFS tube sizes; fittings rated at 6000 psi working pressure and fit tube sizes as shown in chart;

O-ring seals for ORFS tees must be ordered separately

Item

1

Description

Existing ORFS Connection

#6 SAE O-ring Port (X

Existing ORFS Tube or Hose

Required O-ring Seal

Description

Adapter STR (Quick disconnect and 3J-1907 O-Ring Seal (Y))

Swivel Tee

Swivel Tee

Swivel Tee

Swivel Tee

C

D

D

A

B

Item

A

1

Not Serviced

Tee Part Number

8T-8902

7X-2444

7X-0871

7X-0872

8T-4834

7X-0873

O-ring Seal Part Number

(Not shown)

6V-8397

4J-5477

6V-8398

7J-9108

5K-9090

1

6V-9746

Tube Outside Diameter

9.52 mm (3/8 in)

6.35 mm (1/4 in)

12.70 mm (1/2 in)

15.88 mm (5/8 in)

25.40 mm (1 in)

19.05 mm (3/4 in)

7-88

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Search

128-5890 Tee Fitting

SMCS Code: 3055-081

Model: Challenger 35, 45, and 55 Agricultural Tractors


• Used to allow mechanic to more easily test lube oil pressure (oil supply for PTO clutch pack and bearings)

• Used with quick disconnect and pressure gauge

• Installs in place of elbow on center housing (used for testing only; do not permanently install)

• Requires 6V-3965 Nipple Assembly, two 3J-7354 O-ring Seals, and one 3J-1907

O-ring Seal

Reference

SENR8304, Service Manual, Challenger 35, 45, and 55 Agricultural Tractor Transmission Systems Operation Testing and Adjusting

Wrench flat

Center housing connection

22.26 mm ( 7/8 in)

7/16-20 male O-ring

Nipple connection

Supply line connection

9/16-18 female O-ring

11/16-16 male ORFS

Part Number

128-5890

Description

Tee Fitting

1U-7044 Lube Block Adapter, 1U-8856 U-Joint Adapter

FT2257 Support Legs

SMCS Code: 0784

Model: D6H (discontinued Arrangement 7G-4636), D7H (Arrangement 8P-8973), D8N (Arrangement 9W-9613)

Warranty: 1U-7044 Lube Block Adapter and 1U-8856 U-Joint Adapter: Six Months FT2257 Support Legs: None

• Required for bench testing D6H (discontinued Arrangement 7G-4636), D7H (Arrangement 8P-8973) and D8N (Arrangement 9W-9613) transmissions

• Provide method for connecting transmissions to test bench oil supply, flowmeters and drive shaft, and to support transmission during bench test

• Previously available tooling also used with these adapters and support legs during bench test

Reference

NEHT6010

Part Number

FT2257

Description

Support Legs


2620492

2620513

Part Number

1U-7044

1U-8856

Description

Lube Block Adapter

U-Joint Adapter

Home

7-89


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2620533

4C-4042 Cover Plate

4C-4044 Front Support Left

SMCS Code: 0784

Model: 936 and the 936E (discontinued Arrangement 6Y-1741)


• Required for bench testing 936 and the 936E (discontinued Arrangement 6Y-

1741) transmission

• Provide way to connect transmission to test bench and to support transmission during bench test

• Previously available tooling also used with these adapters and support legs during bench test

Reference

NEHT6025

Part Number

4C-4042

4C-4044

2620552

Description

Cover Plate

Front Support Left

4C-3999 Front Supports, 4C-3998 Cover

SMCS Code: 0784

Model: 916 (discontinued Arrangement 7G-3030); 926 and 926E (discontinued Arrangement 8P-9853); IT18 and IT18B (discontinued Arrangement

9W-3906); IT28 and IT28B (discontinued Arrangement 8P-9853)


• Required for bench testing 916 (discontinued Arrangement 7G-3030); 926 and

926E (discontinued Arrangement 8P-9853); IT18 and IT18B (discontinued Arrangement 9W-3906); and IT28 and IT28B (discontinued Arrangement 8P-9853) transmissions

• Provide way to connect transmission to hydraulic test center and to support transmission during bench testing

• Previously available tooling used with supports and cover during bench test

Reference

NEHT6023 Special Instruction

Part Number

4C-3998

4C-3999

Description

Cover

Front Supports

7-90

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2620576

1U-5216 Manifold for Backhoe Loader Line Relief Valves

SMCS Code: 4322-025, 5117-0360

Model: 12G, 120G, 130G, 14G, 140G, 16G, 41G, 428, 436


• Used to test and adjust line relief valves on 416, 426 and 428 Backhoe Loaders prior to installation

• 68,900 kPa (10,000 psi) capacity hydraulic pump and pressure gauge (not included) also required for bench testing of valves with this manifold

• 2 different-sized SAE ports, modified No. 8 and standard No. 14, provided on manifold for testing both sizes of backhoe loader line relief valves; these 2 independent test ports each have two SAE No. 6 ports for hydraulic pressure and return connections

• Quick disconnect O-ring SAE port 6V-3965 Nipples and 3J-1907 O-rings can be ordered for installation on manifold for easy coupling to hydraulic pump

• Three 11 mm (7/16 in) holes in manifold for mounting convenience

Reference

SENR3195-01 Hydraulic System Manual for 416 and 426 Backhoe Loaders

SENR3472, Hydraulic System Manual for 428 Backhoe Loader

Part Number

1U-5216

Description

Manifold for Backhoe Loader Line Relief Valves

2620603

280-7987 Bore Gauge

Essential Tool

SMCS Code: 5051

Model: 416D, 420D, 424D, 428D, 430D, 432D, and 442D Backhoe Loaders


Part Number

280-7987

Description

Bore Gauge

• Used to measure bores for valve spools

• Provides a quick and easy method to determine if valve requires reconditioning

2620626

Anti-Drift Valve Disassembly and Assembly Tools

Essential Tool

SMCS Code: 5143, 5461, 5464, 5122

Model: 420E (KMW, HLS), 430E (DDT, EAT) Backhoe Loaders, 312DL (DXH) Excavator


• Used to disassemble and assemble anti-drift valves

• Spanner wrench used to remove plug holding spring above anti-drift valves

• Pin guide used to install pin and opens anti-drift valve

• 264-6681 Spool Clamp used to hold spool for disassembly and assembly on BHLs only

• 325-3777 Spool Clamp used to hold spool for disassembly and assembly on DL

Excavator only

Home

(Continued)

7-91


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2620626

Anti-Drift Valve Disassembly and Assembly Tools (Continued)

Essential Tool

SMCS Code: 5143, 5461, 5464, 5122

Model: 420E (KMW, HLS), 430E (DDT, EAT) Backhoe Loaders, 312DL (DXH) Excavator


Part Number

264-6679

264-6680

264-6681

2620647

Description

Wrench

Pin Guide

Clamp

FT3101 Valve Adjuster

Essential Tool

SMCS Code: 5136-025, 7258-509

Model: 725 (AFX1179-UP & B1L1-410) and 730 (AGF1092-UP & B1M1-334) Articulated Truck

Warranty: None

• Used to manually lower dump body when engine is off or stalled

• Installs into port on 241-4680 Hoist Control Valve

• Allows hydraulic spool to be shifted into lowering position

• O-ring on tooling body seals against hoist control valve to prevent hydraulic oil leakage

• Made from 190-7979 Bolt and 148-8407 STOR Plug Assembly

References

SEBU7814, 725, Operation and Maintenance Manual, 730 Articulated Trucks

SEBU7815, 735, Operation and Maintenance Manual, 740 Articulated Trucks

2620665

306-7627 File

306-7628 Handle

SMCS Code: 7560

Model: 416E (SHA1-UP, CBD1-UP), 420E (HLS1-UP, KMW1-UP), 430E (EAT1-UP, DDT1-UP), 446D (DBL1-UP) Backhoe Loaders; 924G (RTA1-UP,

WGX1-UP, DDA1-UP, RBB1-UP, WMB1-UP), 928G (DJD1-UP, WLG1-UP), 930G (TWR1-UP, TFW1-UP) Wheel Loaders


• Used to check hardness of chrome plating on cylinder rods

Part Number

306-7627

306-7628

Description

File

Handle

7-92

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FT1990 Orificed Union

SMCS Code: 5050-038

Model: 416

Warranty: None

• Required to test and adjust hydraulic margin pressure on 416 Backhoe Loaders only

• Loader tilt cylinder hoses are disconnected from cylinder and reconnected at both ends of FT1990 for test procedure

• Places 1378 ±138 kPa (200 ±20 psi) load on hydraulic system that should produce pump discharge pressure 1378 ±138 kPa (200 ±20 psi) higher than signal line pressure

• Flow spool in compensator valve can be adjusted to obtain correct margin pressure differential (Refer to 416 Backhoe Loader Hydraulic System Testing and

Adjusting Service Manual, SENR3195-01, for margin pressure test procedure.)

• Consists of O-ring face seal (ORFS) type 6V-8731 Union (13/16 inch — 16 external thread at both ends), two 6V-8398 O-ring Seals and a 35.3 ±0.5 mm (1.39 in), long 9.4 mm (3/8 in) diameter bar stock (SAE 1020 steel)

• Round bar stock is inserted into 6V-8731 with 9S-3263 Thread Lock or equivalent; proper-sized orifice created by drilling 4.7 mm (3/16 in) diameter hole through round bar stock

Reference

SENR3195-01, Service Manual, 416 Backhoe Loader Hydraulic System Testing and

Adjusting, margin pressure test procedure

Blocking Plates

SMCS Code: 4306-081, 030

Model: Challenger 65C, 70C, 75C and 85C


• Used to block steering pump oil flow at the differential steering motor in order to measure steering circuit maximum pressure

• Provides on-machine measurement of pressure — much faster and easier

• Can be used on either the standard steering circuit, or on the attachment, high torque steering circuit

9U-7831 (right hand) and 9U-7832 (left hand)

• Installed at the steering circuit hose connections on the differential steering motor; installed at the ends of the hoses adjacent to the motor without requiring complete removal of the hoses

• Can be slipped into position between the face of the hose coupling and the mounting face on the motor by loosening the four hose flange bolts; the bolts specified for this connection are long enough to permit insertion of the plates without the need to install longer bolts

• If this connection has been previously “disturbed”, check individual bolt length to be sure that a short bolt has not been substituted in this location; the bolts should be 57.15 mm (2.25 in) in length

Note:

Steering circuit pressure is measured at the pressure tap locations on the discharge ports of the steering pump.

9U-7834

• Blocking plate containing a pressure tap location to be used for measurement of steering circuit pressure at the steering motor location

• Installed at the steering motor end of the steering pump discharge lines

• Longer bolts (four 7X-0316 Bolts) must be substituted in the hose flange connection in order to use the 9U-7834 Plate

• The pressure tap location is a -6 STOR threaded hole (9/16-18)

Reference

SENR5262, Service Manual Module

Home


2620683

2620701

(Continued)

7-93


2620701

Blocking Plates (Continued)

SMCS Code: 4306-081, 030

Model: Challenger 65C, 70C, 75C and 85C


Search


1 9U-7831 Blocking Plate (right-hand)

Thickness Width

8.0 mm (0.31 in) 70 mm

(2.76 in)

2

3

9U-7832

9U-7834

Blocking Plate (left-hand)

Blocking Plate

8.0 mm (0.31 in) 70 mm

(2.76 in)

34.0 mm (1.33 in) --

Outside

Diameter

--

--

88.9 mm

(3.50 in)

Overall

Length Used with

119.0 mm

(4.69 in)

--

119.0 mm

(4.69 in)

--

--

7X-0316 Bolt, 6V-3965

Nipple, and 3J-1907 Seal

2620739

Adapters and Support Legs

SMCS Code: 0784

Model: D11N (discontinued Arrangement 9G-7061)


5

7

3

4

• Required for bench testing D11N (discontinued Arrangement 9G-7061) transmission

• Provide way to connect transmission to test bench oil supply, flowmeters, and drive shaft, and also support transmission during bench test

• Previously available tooling used along with these adapters and support legs during bench test

Item

2

Part Number

FT2286

Description

Block Plate

FT2278

FT2288

FT2285

FT2287

Rear Support

Rear Support

Shaft Support

Front Support

Item

1

6

Part Number

4C-3490

8V-4099

Description

Input Shaft

Bearing Pillow Block (bearing not included)

2620759

Service Tools for Challenger 65 Tractor

SMCS Code: 0784

Model: Challenger 65 Agricultural Tractor

Warranty: None

• Fabricated tools (FT) for servicing Challenger 65 Agricultural Tractor

FT2220 Hose Assembly

• Required to check implement hydraulic system for low pressure standby, margin pressure, and detent kickout pressure

• Installed in “lift” and “drop” ports of one set of implement hydraulic couplers

• Made up of parts available from Caterpillar

®

except for valve and nipple assemblies which may be purchased locally; use Parker MV800S Valve, or equivalent, and Parker 8010-4 or Aeroquip FD76-02-08-10 Nipple Assemblies, or equivalent; nipple assemblies must conform to ASAE S366.1, SAE J1036 or ISO 5675 specifications

• Maximum working pressure of 1/2 inch ID hose: 4000 psi

Reference

SENR3346, Challenger 65 Service Manual, Systems Operation Testing and Adjusting

Module, procedure and lists other required pieces of test equipment

7-94

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FT2227 Hoist Support Assembly

• Used as cross beam inside cab for supporting hoist when removing and installing steering and charge pump group; pump group is passed through access hole in floor of cab

• Easily fabricated from 50.8 mm (2.0 in) square tubing and mild steel bar stock

• 2D-2285 Bolts used to lock support in place after it is installed inside cab across front and rear cross structural pieces of ROPS

Reference

SENR3348, Challenger 65 Service Manual, Vehicle Systems Disassembly and

Assembly module, instructions to ready cab to remove and install pump group

FT2235 Transmission Test Cover

• Used in place of regular transmission cover when troubleshooting transmission hydraulic system

• Has set of access holes that allows connection of pressure gauges to pressure taps in control valve group

• Contains transmission oil in transmission case during troubleshooting process

• Made of 1/4 inch plexiglass


2752193

2752221

2620786

FT2228 Hose Group

Model: All Challenger Models

Warranty: None

• Used to service Mobil-Trac system (updates current group with fittings to be used on 65C and 75C machines beginning with serial numbers 2ZJ1-UP and

4KK1-UP)

• Used to connect implement hydraulic system to belt tension cylinders to extend cylinders in order to work on undercarriage

• Consists of two different length hose assemblies with double-ended and tripleended coupler assemblies

Application Procedure

• Install triple-ended coupler assembly (“A”) into pressure port of left hand tensioner cylinder. Use caution when removing plug from port. Remove plug slowly, allowing any pressure within cylinder to bleed off before completely removing plug.

• Install double-ended coupler assembly (“B”) into pressure port of right hand tensioner cylinder. Use caution when removing plug from port. Remove plug slowly, allowing any pressure within cylinder to bleed off before completely removing plug.

• Connect appropriate end (“C”) of longer length of hose into lift port of one of implement hydraulic couplers.

Reference


4

5

2

3


1 9X-2017 Nipple Assembly

002-6454

3B-7255

Pipe Nipple

Bushing

3K-0360

2M-9780

Seal - O-ring - STOR (SAE 3/4 - 16)

Seal - O-ring - STOR (SAE 7/8 - 14)

Home

(Continued)

7-95


2620786

FT2228 Hose Group (Continued)

Model: All Challenger Models

Warranty: None

Search

13

14

15

16

17

9

10

11

12

7

8


6 1P-2375 Coupler Assembly Quick Connective (Male)

1P-2376

1P-2377

Coupler Assembly Quick Connective (Female) (2)

Plug As - Dust

2P-0921

2P-5943

5P-1838

5P-4481

Collet Stem Assembly

Hose

O-ring Adapter

O-ring Adapter

4S-5414

9S-4123

1Y-0413

6L-9952

3D-2824

Sleeve

Collet Stem Assembly

Pipe Tee

Adapter

Seal - O-ring - STOR (SAE 1 1/16 - 12)

2620820

1U-5525 Attachment Group for Discontinued 1U-5000 Auxiliary Power Unit

Model: 785, 789 Off-Highway Trucks


• Contains all hydraulic fittings, hoses, and electrical cables to connect discontinued 1U-5000 to either the 785 or 789

Reference


Part Number

1U-5484

1U-5485

1U-5486

1U-5552

1U-5772

1U-8330

1U-8331

327-9137

8S-2632

1U-5525


Description

Hose Assembly

Hose Assembly

Connector Assembly

Shipping Case

Gauge Assembly

Hose Assembly

Conversion Group

Conversion Group

Battery Connection Cable

Plug Assembly

Attachment Group

1

1

1

1

1

1

2

1

Quantity

1

—

7-96

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Search

Relief Valve Manifolds

SMCS Code: 4322-025, 5117-036

Model: Challenger 65, 65B, and 75 and D8N Track-Type Tractor


• Used to test and adjust cartridge type relief valves

• Used with discontinued 1U-8900 Cartridge Relief Valve Tester and discontinued

4C-4441 Cartridge Relief Valve Tester

• Greatly simplifies testing — significantly reduces time spent testing each relief valve

• Each manifold has 2 separate ports; both ports have independent pump and tank connections

• Length x Width x Height: 127 x 50 x 101 mm (5.0 x 2.0 x 4.0 in)

• Weight: 5 kg (11.0 lb)

Reference

NEHT6031, Test Procedure

9U-5785 Relief Valve Manifold

One port tests 9T-4892 High Pressure Relief Valves used in the differential steering pump on Challenger 65, 65B, and 75

9U-5829 Relief Valve Manifold

One port tests 6E-3578 Steering Pump Charge Pressure

Relief Valves used in Challenger 65B and

75

364-6747 Manifold

Model Usage: D6T Series II, D8T Series II, PL83


• Used to test for lube flow/relief while testing transmissions on hydraulic test bench

Specifications

Dimensions 121.0 x 103.0 x 50.0 mm (4.76 x 4.05 x 1.97 in)

Part Number

364-6747

Description

Manifold


2620848

2969066

Home

7-97


2620869

Line Relief Valve Test Manifolds

Essential Tool

SMCS Code: 4322-025, 5117-0360

Model: 963D and 973D Track-Type Loaders


Search

3

4

5

• Used to test and adjust cartridge type relief valves with -6, -12, and -16 ORFS threads

• Used with cancelled 1U-8900 Cartridge Relief Valve Tester and cancelled 4C-

4441 Cartridge Relief Valve Tester

• 334-8103 Valve Test Manifold is used for testing 973D Track Type Loader relief valves

• 334-8104 Valve Test Manifold is used for testing 963D Track Type Loader relief valves

• Simplifies testing — significantly reduces time spent testing each relief valve

• Made from durable hardened steel (RKW C34-39) with black oxide coating for corrosion resistance

Item Port Fitting

334-8103 Valve Test Manifold

1

2

334-8104 Valve Test Manifold

Two ORFS-16 ports (1 5/16-12)

Five 1/4-18 NPTF ports

One ORFS-12 ports (1 5/16-12)

One ORFS-6 port ( 9/16-18)

Two ORFS-2 ports (1 5/16-12) not visible

Part Number

334-8103

334-8104

Description

Valve Test Manifold

Valve Test Manifold

2620886

299-1731 Manifold

Essential Tool

Model: 216, 226, 232, 236, 242, 246, 246, 248, 252; 262, 268, 256, 272 Skid Steer Loaders 247, 257, 267, 277, 287, 287, 297 Multi-Terrain Loaders


• Used to test 216-6160, 216-6161, and 289-0850 Relief Valves

Part Number

299-1731

7-98

Description

Manifold

Home

Search


2620913

Harnesses

SMCS Code: 0784

Model: E200B and EL200B Excavators


• Required diagnostic tools for servicing electronic power unit control system

• Special test harnesses to aid serviceman whenever adjustments need to be made to electronic power unit control system; may be necessary to tap into various circuits to check for voltage, current, resistance, or continuity

• Also serve as “tools” for troubleshooting electronic system

Reference

SENR4527, Testing and Adjusting E200B and EL200B Excavators Hydraulic and Electronic Systems (a module of SENR4530, E200B/EL200B Service Manual)

SESV1569, Service Training Meeting Guide (STMG),

“E(L)200B Electronic Power Unit Control”

Item

1

2

3

Part Number

099-0048

099-0049

099-0050

Description

Extension Harness

Test Harness

Test Harness

Use

In electronic control circuit

To check governor control potentiometer

To check the Proportional Reducing Valve (PRV) on E(L)200B

Excavator

2620933

Wear Gauge Pins

Model: Most Cat

®

Models


• Used to accurately measure spline wear on hydraulic pump and motor shafts and to determine shaft reusability

• Placed in spline teeth 180° apart; distance across or between pins determined by using micrometer

Reference

Process should be done as illustrated in reusability guidelines

SEBF8133 and SEBF8136.

Part Number

4C-5852

4C-5858

4C-6367

4C-6368

Description

Wear Gauge Pin

Wear Gauge Pin

Wear Gauge Pin

Wear Gauge Pin

2620946

4C-8767 Coupling, XT5 Hose

SMCS Code: 5050-032, 5050-082, 0784-012, 0774-012, 5057-016,

Model: All Models


• Used with 1U-9551 and 1U-8761 Portable Hydraulic Testers for testing hydraulic oil flows and pressures

• With 4C-6481 and 4C-6482 Quick Disconnect Fittings, it creates a safer connection for higher working pressure of 6000 psi

• For XT5 hose 1 inch, 1 5/16 inch SAE O-ring straight thread

• Used with 5P-1010 Sleeve for XT5 hose 1 1/4 inch

• Working pressure: 6000 psi

Part Number

4C-8767

Description

Hose Coupling

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7-99


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2620965

Filter Carts

Auxiliary Filtration System Cart Selection

Recent trends requiring increased production and efficiency of construction and mining equipment have forced heavy equipment manufacturers to design hydraulic and powertrain systems with increasingly sophisticated components. These components require a high level of cleanliness, not only in the manufacture, but also in the rebuild practices and operating fluids.

Caterpillar

®

auxiliary filter systems are designed for dealers to effectively clean fluid to current machine ISO specifications. Each system incorporates frames, connections, pumps, filter housings and elements for specific systems and fluids. When incorporated with the Contamination Control guidelines and procedures, along with particle trend analysis, the dealer can develop an effective tool to drastically increase component life, eliminate early hour failures and add value to Customer Service Agreements.

It is important to match the filtration system and procedure to the machine system and fluid. This will greatly increase the value and reduce the time needed to filter fluids to the appropriate ISO specification. The chart illustrates specific applications of the filter systems as well as general information, Tool Operating Manual and Contamination Control Guideline media numbers.

Many of the systems shown can be modified to perform multiple functions. Please contact Service Tool Division,

Capital and Shop Products for more information.

Part Number

245-1769

188-3242

174-9158

231-6284

2752459

245-1769 Oil Filter Cart

Description

Oil Filter Cart

Hydraulic Filter Cart

Transfer/Filter Cart (Air Motor Driven)

30 Gallon Filter Cart

245-1769

Application

Air powered 340 lpm (90 gpm) Diaphragm pump

Oil

Standard filtration

Reference

Final drive and rear axles with more than

380 L (100 gal) capacity

50W+

10-micron absolute element

SEBF8438 Contamination Control Guideline NEHS0847 Tool Operating Manual

2752468

188-3242 Hydraulic Filter Cart

188-3242

Application

Air powered 227 lpm (60 gpm) Diaphragm pump

Oil

Standard filtration

Reservoirs with greater than 115 L (30 gal) and less than 380 L (100 gal) capacity

Reference

Kit version of 188-3242

10W - 30W

25-, 10-, 5-, 2-micron or 5-micron H20 separator element available

SEBF8447-02 Contamination Control

Guideline NEHS0778 Tool Operating

Manual

227-2479

7-100

Home

Search


2752477

174-9158 Transfer/Filter Cart

174-9158

Application

Air powered 64 lpm (17 gpm) Gear pump

Oil 10W - 30W

Standard filtration

Reservoirs with less than 115 L (30 gal) capacity

Reference

25-, 10-, 5-, 2-micron absolute or 5-micron H20 separator element available

SEBF8493-02 Contamination Control

Guideline NEHS0848 Tool Operating

Manual

204-7392 This cart is similar to 174-9158 Filter Cart, but has Cat

®

844 hose with Flush Face

Quick Disconnects.

231-6284 30 Gallon Filter Cart

231-6284

Application

Air powered 115 lpm (30 gpm) with 115 L

(30 gal) reservoir Diaphragm pump

Oil

Standard filtration

Reference

Track-type tractor axles and final drives with less than 115 L (30 gal) capacity

10W - 60W

25-, 10-, 5-, 2-micron absolute

SEBF8797 Contamination Control Guideline NEHS0899 Tool Operating Manual

2752486

2775251

Vehicle Guidelines for Filtration Procedures

The following guidelines and procedures were developed to assist the dealer in implementing and maintaining a consistent contamination control program. These documents provide a method and process to effectively maintain specific machine systems, utilizing Cat

®

Auxiliary Filtration System Carts. Refer to Service Information System

(SIS) for periodic updates.

Home

(Continued)

7-101


Search

2775251

Vehicle Guidelines for Filtration Procedures (Continued)

Vehicles and Ranges Hydraulic

Off Highway Trucks

769-797

769-793B

769D-797 (Without

Trans. Tank)

SEBF8446-01

769-777

785-797

785-789 Cleaning Rear

Axle Housings

793 Cleaning Rear Axle

Housings

785-793 Cleaning Rear

Housings (Video)

793C 797 Spindles

(Cleaning)

793C 797 Spindles (Kidney Looping)

785 789 Rear Axle Housing (Cleaning)

793 Rear Axle Housing

(Cleaning

769-797 OHT Steering

Trans.

SEBF8445

SEBF8460-01

Axles

SEBF8454

SEBF8438

Other

SEBF8366

SEBF8370

SEVN4142

SEBF8490

SEBF8483

SEBF8366

SEBF8370

SEBF8724

7-102

Home

Search

Vehicle Guidelines for Filtration Procedures (cont.)


Wheel Loaders

910-980 Wheel Loader SEBF8493-01

988-994 Wheel Loader SEBF8494-01

990-994 Wheel Loader

Steering

Wheel Loaders with E/D

Wheel Loaders W/O E/D

994D

988B-992G 994 Wheel

Loader

IT14G-IT62G SEBF8493-01

Track Type Tractors Pipe Layers

D3-D6 561H-583R

D7-D11 589

SEBF8455-01

SEBF8456-02

D6R-D11 561M-589

Excavators

5080-5230

M312-M325B

311-385B L

All Models - Filtering

Auxiliary Circuit

SEBF8703

SEBF8706-01

SEBF8447-02

Engines

Filtering

Particle Counting while on Dyno

Motorgraders

All

All except 24H

24H

Wheel Tractor Scrapers

All

611-651E

623-651 G&E

627-657 G&E

SEBF8453

SEBF8457

Trans.

SEBF8452-03

SEBF8458-04

SEBF8459

SEBF8465-03

SEBF8461

SEBF8462

SEBF8463

SEBF8481

SEBF8750

Axles

SEBF8464


2775317

Other

SEBF8725

SEBF8757-01

SEBF8405

SEBF8442-02

Home

7-103


2775273


Search


Articulated Dump Trucks

D25D-D400E and 725-730 SEBF8489-03

D25D-D400E and 725-730

735-740 SEBF8798-01

Generic Contamination Control Procedures

Proper Oil Changing

Procedures

Proper SOS Sample

Collection

SEBF8470

SEBF8482

Procedure for using

Filtration Carts

Adding Filtration Capability to Solvent Parts

Washers

Procedure for Filtering

F/D, Rear Axles, and Differentials

Challenger Ag Tractors

Row Crop 35-55 SEBF8484

Trans.

SEBF8486

Hydraulic and Transmission Oil is combined in one sump

Axles

SEBF8797

Backhoe Loaders

416-438

416D-442D

Forestry Products

554-574B Forwarder

554-574B Forwarder

508-545 Skidders

533-543 Wheel Feller

Buncher

550-580B Wheel Harvester

550-580B Wheel Harvester

Track Loaders

931C-973C

Telescopic Handlers

TH62-TH103

TH210-TH215

TH220B-TH460B

SEBF8333

SEBF8780

SEBF8788

SEBF8779

SEBF8786

SEBF8787

SEBF8758

SEBF8785

SEBF8802

SEBF8803

SEBF8788

SEBF8787

Other

SEBF8279

SEBF8448

SEBF8797

7-104

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Search


2895232



Paving Product

Cleaning Asphalt Pavers SEBF8440

CS323-583D SEBF8781

CP323E-334D

CB335D-634C

PF209B-PS360B

Underground Mining

R1300-R2900 Load haulers

SEBF8781

SEBF8781

SEBF8792

SEBF8791

AE40-55 Trucks

69D-73D Trucks

SEBF8790

SEBF8789

Compact Construction Equipment

301.5-305, 902-908, 216-

277

SEBF8726

Trans.

Axles Other

2620972

4C-9475 Transfer Pump Filter Cart, 115 Volt AC, 60 Hz

169-7158 Transfer Pump Filter Cart, 220 Volt AC, 50 Hz

SMCS Code: 0680

Model: All Hydraulic Systems


European Union compliant, CE marked (169-7158)

• 169-7158 replaces discontinued 4C-9828

• Removes contamination from hydraulic system fluid without removing and replacing fluid from machine

• Environmentally safe method of off-loading used fluid during changes

• As part of normal hydraulic system maintenance, helps prolong seal life and life of other wearing parts and aids in smooth valve and control actuation

References


NEEG2735, Decal (CE)

Motor 115 VAC, 60-cycle (or 220 VAC, 50 Hz), single phase, Hp TEFC, 16 amps full load

Filtration capability

Gear pump flow

Inlet strainer

Cart wheels

Magnetic plug

Hose

13-micron, absolute Spin On filter

26 lpm (7 gpm)

100 mesh Spin On

20.2 cm (8 in) semi pneumatic

Removable for cleaning

19.05 mm (3/4 in) diameter, 182.88 cm (6 ft) long, end fitting 3/4

NPT

Home

(Continued)

7-105


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2620972

4C-9475 Transfer Pump Filter Cart, 115 Volt AC, 60 Hz (Continued)

169-7158 Transfer Pump Filter Cart, 220 Volt AC, 50 Hz

SMCS Code: 0680

Model: All Hydraulic Systems


Part Number

169-7158

4C-9475

4C-9479

4C-9478

169-7160

4C-9476

9U-6987

2620994

273-3273 Portable Filtration Cart

Essential Tool

Model: All Models


Description

Transfer Pump Filter Cart, 220 Volt AC, 50 Hz

Transfer Pump Filter Cart, 115 Volt AC, 60 HzCart

Filter Element

Electric Motor (115 VAC, 60 Hz)

Electric Motor (220 VAC, 50 Hz)

Gear Pump

Filter Head


• Used to filter bulk quantities of hydraulic oil during transfer or kidney loop operations

• Used with dealer-supplied hoses and quick disconnects

• Filters oil through a 149-micron wire mesh element to protect pump from debris in unfiltered oil

• A 10- and then a 5-micron spin-on filter removes contaminants to provide clean fill oils

• Adjustable flow control from 0 to 40.0 lpm (0 to 10.6 gpm)

• Compact design uses extendable handles for mobility in shop or field applications

• Spin-on filters provide quick and easy maintenance

• Built-in drip tray prevents ground contamination from spilled oil

• Dirty filter indicators are attached to both output filter housings

• Two S·O·S ports allow oil sampling before and after filtration

• Requires a dealer-installed plug on 6 m (20 ft) power cord

• Rolls easily on rubber tires

References

NEHS0962, Tool Operating Manual,

273-3273 Portable Filtration Cart

SEBF9086, Oil Sample Pre-treatment Procedure for Use with Automatic Particle Counters

(Continued)

7-106

Home

Search


2620994

273-3273 Portable Filtration Cart (Continued)

Essential Tool

Model: All Models


Input voltage

Frequency

Power cord

Power cord plug

Motor speed

Pump flow

Pressure bypass valve

Handle length

Height

Width

Dry weight

Wheels

200 - 240 VAC Single-Phase

50/60 Hz

16-3 gauge, 600 V, 6 m (20 ft) long

Dealer-supplied

0-3200 RPM

0 - 40 lpm (0 - 10.6 gpm)

414 kPa (60 psi)

79 cm (31 in) retracted

129 cm (51 in) extended

51 cm (20 in)

61 cm (24 in)

66 kg (145 lb)

25 cm (10 in) diameter hard rubber

Part Number

273-3273

9U-6985

9U-5870

9U-6983

Description

Portable Filtration Cart


Filter Element, 149-Micron

Suction

Element - Filter, 10-Micron


Part Number

190-8318

190-8319

201-8057

201-8059

7X-3387

6V-0852

Transfer Carts and Kidney Loop Cart

SMCS Code: 5050-044, 5050-070, 5068

Model: All Models


• 169-7159 replaces discontinued 127-8782; 174-9158 replaces discontinued 129-

0849

• Used to filter petroleum based fluids when transferring from a barrel or reservoir to machine

• Ensures contamination-free oil transferring

• Easily portable in shop or field

• Fast maintenance with easy-change spin-on filters — dirty filter indicators on both suction and discharge lines

• Allows easy “top off” of hydraulic or engine oil systems

• Can be used with glycols when proper filter is incorporated

127-8781 Transfer Cart, 110 Volt AC, 60 Hz

169-7159 Transfer Cart, 220 Volt AC, 50 Hz

• “Gas type” discharge shut off nozzle for convenience

• Barrel suction stand pipe (included)

• 9U-7448 Hoses also act as hose extensions (order extra for length needed)

174-9158 Transfer Cart (Air Motor Driven)

• Can be used for kidney looping

• “Gas type” discharge shut off nozzle for convenience

• Barrel suction stand pipe (included)

• 9U-7448 Hoses also act as hose extensions (order extra for length needed)

Description

Service/Repair Parts (Continued)

Suction Quick Disconnect

Nipple

Dust Cap (Suction)

Dust Cap (Return)

S·O·S Sampling Valve

Dust Cap (Blank) (not pictured)

2621030

Home

(Continued)

7-107


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2621030

Transfer Carts and Kidney Loop Cart (Continued)

SMCS Code: 5050-044, 5050-070, 5068

Model: All Models


204-7392 Kidney Loop Cart (Air Motor Driven)

• Comes with two 25.4 mm (1 in) Cat

®

844 hoses, one with a male, one with a female Quick Disconnect fitting

References

NEHS0634, Tool Operating Manual, Procedures for using Transfer/Filter Cart (127-

8781, 169-7159, and 174-9158)

NEEG2735, (CE)

NEHS0848, Tool Operating Manual, 204-7392 Air Motor Driven Filtering Cart (for use on all Caterpillar products)

SEBF8405, Kidney Loop Filtration Process for Rebuilt Engines (uses 174-9158 and

204-7392)

SEBF8453, Bulletin, Procedure for Filtering Motor Grader (all models) Hydraulic Oil

(uses 174-9158)

SEBF8455, Bulletin, Procedure for Filtering Track-Type Tractor (D3-D6) Hydraulic Oil

(uses 174-9158)

127-8781 169-7159 174-9158 204-7392

Voltage

Motor

110 VAC 60 Hz 220 VAC 50 Hz —

1.5 Hp electric motor

1.5 Hp electric motor

—

—

—

Motor (air)

Pump (air)

Pump capacity

(50 Hz)

Pump capacity

(60 Hz)

—

—

—

—

—

4 Hp @ 100 psi 4 Hp @ 100 psi

56 lpm (15 gpm) 56 lpm (15 gpm)

53 lpm (14 gpm) —

64 lpm (17 gpm) — —

—

—

Filtration (suction)

Filtration (discharge)

100 mesh screen

13 micron

(absolute)

Hose (suction) 31.8 mm x 3 m

(1.25 in x 10 ft) translucent hose

Hose (suction) —

100 mesh screen

13 micron

(absolute)

31.8 mm x 3 m


—

100 mesh screen

13 micron

(absolute)

31.8 mm x 3 m


—

100 mesh screen

13 micron

(absolute)

—

Hose (discharge)

Hose (discharge)

Barrel suction stand pipe

Tires

25 mm x 3 m

(1.0 in x 10 ft) black hose

—

1.2 m (4.0 ft) long

203 mm (8 in) semi-pneumatic

25 mm x 3 m


—

1.2 m (4.0 ft) long


25 mm x 3 m


—

1.2 m (4.0 ft) long


25 mm x 3 m

(1.0 in x 10 ft)

Cat

®

844 with female Quick

Disconnect

—

25 mm x 3 m

(1.0 in x 10 ft)

Cat

®

844 with male Quick

Disconnect

—


7-108

Home

Search

Transfer Carts and Kidney Loop Cart (Cont.)

Part Number

—

Description

Barrel Suction Stand Pipe

Part Number

127-8781

169-7159

174-9158

204-7392

9U-7449

9U-7448

9U-5870

9U-6985

9U-6983

9U-6984

188-7027

198-3188

9U-7450

127-8783

127-8784

Description

Transfer Cart, 110 Volt AC, 60 Hz

Transfer Cart, 220 Volt AC, 50 Hz

Transfer/Filter Cart (Air Motor Driven)

Kidney Loop Cart (Air Motor Driven)

Discharge Nozzle (not shown)

Suction Hose, 6.1 m (20 ft)

Element - Filter, 10-Micron

Filter Element, 149-Micron Suction


Engine Oil

Element, 25-micron

Element, 2-micron

Gear Pump

Electric Motor, 110 VAC, 60 Hz, 1.5 Hp single-phase, TEFC

Electric Motor, 220 VAC, 50 Hz, 1.5 Hp, single-phase, TEFC

FT2976 Adapter

Model: All Cat

®

Backhoe Loaders

Warranty: None

• Used to create a vacuum, holding oil inside transmission, so appropriate adapters and quick-disconnect fittings can be installed in drain port

• Used with a 204-7392 Filter Cart and a 5P-0306 Vacuum Transducer

• Allows transmission oil to be filtered with a kidney loop oil filtering procedure

• 7T-3251 Vent (breather) must be removed to install adapter

• Uses a 6V-8397 O-ring Seal

• Material: brass, aluminum, or steel

Reference

SEBF8826, Procedure for Kidney Looping Backhoe Loader Transmission Oil

Part Number

6V-8397

Description

O-ring Seal


2752901

2621071

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7-109


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2621088

Hose Assembly Adapters

Essential Tool

SMCS Code: 5050

Model: 769, 771, 773, 775, 777, 785, 789, 793, and 797 Off-Highway Trucks


• Used to provide an ON/OFF valve for hoses on 245-1769 Filter Cart Group

• 90 degree elbow relieves stress on coupling and adapters and helps when clearance is a problem

• ON/OFF valve keeps oil contained inside hose(s) — environmentally safe

• Makes installation and removal quicker and cleaner

2

3

4

5

6

Item

1

7

8

Part Number

7B-7138

190-8323

190-8325

9U-5974

5B-7666

190-8321

8X-6295

3B-6492

Description

Street Elbow 90°

Size

50.8 mm (2 in)

Use

Used on inlet side of filter cart

63.5 mm (2 1/2 in) -Quick Disconnect

Coupler

Quick Disconnect

Nipple

50.8 mm (2 in) --

--

--

Quick Disconnect

Nipple

Street Elbow 90° 38.1 mm (1 1/2 in) Used on outlet side 2

Quick Disconnect

Coupler

50.8 mm (2 in) ---

Hose Assembly

(NPTF)

Coupling

1 1/2 x 1 1/2 male

NPT thread

--

--

--

--

--

2

Nipple

38.1 mm (1 1/2 in) with 4.5 m (15 ft) hose

Used on outlet side when additional hose length is required

38.1 mm (1 1/2 in) ---

Required

1

9

2621125

199-2713

1 1/2 and 2 inch Quick Disconnect Adapters

Essential Tool

SMCS Code: 4050, 5050, 0680



• Used to connect filter carts to final drive housing and differential case or other applications

Reference

NEHS0779, Tool Operating Manual

(Continued)

7-110

Home

Search


2621125

1 1/2 and 2 inch Quick Disconnect Adapters (Continued)

Essential Tool

SMCS Code: 4050, 5050, 0680



Part Number

190-9935

190-9937

190-9939

190-9941

190-9943

190-9936

190-9938

190-9940

190-9942

Size

1 1/2 in Quick Disconnect Fittings

1 1/16-12 thd

1 1/8-12 thd

1 5/16-12 thd

1 1/2-12 thd

1 5/8-12 thd

2 in Quick Disconnect Fittings

1 1/16-12 thd

1 1/8-12 thd

1 5/16-12 thd

1 1/2-12 thd

Use

--

--

--

769, 771, 773, 775, 777 final drive housing

785, 789, 793, and 797 final drive housing

190-9944 1 5/8-12 thd

246-1157 Filter Cart Group

Model: 769, 771, 773, 775, 777 Off-Highway Trucks


• Replaces discontinued 194-2897

• Used to flush and clean rear axle and final drive assemblies; also can be used in many filtering applications for oil contamination control

• Filters hydraulic fluids from 5W to 90W

• Standard 10-micron filter element with 2271 lpm (600 gpm) capacity — large capacity extends time between filter element changes

• Easily moved around in field conditions on three 30 cm (12.0 in) pneumatic tires

• Oil is pumped through filter cart using an air-powered, diaphragm pump

• Maximum output pressure of fluid being pumped is equal to air inlet air pressure

• Add-on differential pressure gauge (dirty filter indicator) to indicate filter element changes

• All hose assemblies are made from Cat

®

844 wire-reinforced hose (will not collapse when filtering hot oil)

• Extra tall hose hook for ease of hose storage

• Built-in storage box to hold optional adapter fittings

Reference

NEHS0809, 194-2897 and 246-1157 Filter Cart Group

--

--

--

769, 771, 773, 775, 777, 785, 789, 793 differential case

797 differential case

2621161

Home

(Continued)

7-111


2621161

246-1157 Filter Cart Group (Continued)



Variable delivery

Search

Operating pressure

Supply air consumption

Suction lift

Operating temperature

Liters (gallons) per cycle

Standard filtration

Outlet hoses (2)

Inlet hose (1)

Storage box

Noise level

Overall dimensions

Weight

Filter working pressure

138 - 827 kPa (20 - 120 psi)

0 - 409 lpm (0 - 90 gpm)

0.47 L/s (1 cfm) per 4.55 lpm (1 gpm) of fluid pumped

Up to 5.5 m (18 ft)

0° to 93° C (2° to 200° F)

1.9 L (0.5 gal)

10-micron absolute

61 cm (20 ft) long with 38.1 mm (1.5 in) diameter ends

30 cm (10 ft) long with 50.8 mm (2.0 in) diameter end

612.0 x 273.0 x 241.0 mm (24.0 x 11.0 x 9.5 in)

82 dB @ 758 kPa (110 psi) air pressure

1295 x 915 x 1219 mm (51 x 36 x 45 in) without 609 mm (24 in) hook bar

163 kg (360 lb)

1034 kPa (150 psi)

Part Number

185-1375

188-7018

188-7019

188-7020

192-1560

195-3164

196-9504

212-7125

246-1157

6Y-8134

8J-8879

Description

Filter Element, 25-micron absolute

Diaphragm Repair Kit

Pump


Filter Element, 10-micron

Air Muffler

Air Valve Repair Kit


Filter Cart Group

O-ring Filter Cover Seal (smaller diameter)

O-ring Cover Seal (larger diameter)

218-8445

Not shown

Differential Pressure Gauge

201-8128

Dust Caps/Plugs Used with discontinued 194-2897 Filter Cart Group

63.5 mm (2 1/2 in) diameter aluminum male plug used with 190-8321 Quick Disconnect Coupler or suction line

201-8129

201-8552

50.8 mm (2 in) diameter aluminum male plug used with 190-8321 Quick Disconnect Coupler or return line

63.5 mm (2 1/2 in) diameter aluminum female cap used with the following adapters: 190-9936, 190-9938, 190-9940,

190-9942, or 190-9944

(Continued)

7-112

Home




Search


Dust Caps/Plugs Used with discontinued 194-2897 Filter Cart Group (Continued)

201-8553 50.8 mm (2 in) diameter aluminum female cap used with the following adapters:

190-9935, 190-9937, 190-9939, 190-9941, or

190-9943

8C-3451 Dust Cap (not pictured)

FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes

SMCS Code: 4050, 5050

Warranty: None

• Used to filter oil inside plastic tote [1050 L (277 gal) ± 100 L (26 gal)] using a kidney-loop system

• Used with 188-3242 Hydraulic Filter Cart

• Provides a quick and easy way to remove and then return filtered oil into a plastic tote


2621161

2621197

Part Number

255-4302

272-5131

141-1454

3B-7280

190-8319

263-9602

141-2502

3B-7280

190-8319

1

255-4302

183-3873

255-4305

5B-7666

7X-3387

3B-7280

8B-5774

190-8316

1H-2815

1L-2782

1

All part numbers in the table have a six month warranty

2

For oil totes with 2 in NPT threaded lower connection

Description

Storage Cap (Item 1)

Screw-On Cap

Dessicant Breather

Threaded Suction Connection (Item 2)

2

Coupling (2 in NPT to 1 in NPT)

Close Nipple (1 in NPT)

Nipple

Cam-Lock Suction Connection (Item 3)

3

Cam-Lock Quick Disconnect with 2 in

NPT

Reducer Bushing (2 in to 1 in NPT)


Nipple

Quantity

1

1

1

1

1

1

Return Connection (Item 4)

Screw-On Cap

Breather Assembly

Bulkhead Fitting

Street Elbow 90°

S·O·S Sampling Valve


Reducer Bushing (1 1/2 in x 1 in NPT) 1

Quick Disconnect Coupling with 1 in NPT 1

1

1

1

1

1

1

Pipe Nipple 1 1/2 in NPT x 152 mm (6 in) 1

Pipe Tee (1 1/2 in NPT) 1

1

1

1

Home

(Continued)

7-113


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2621197

FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes (Continued)

SMCS Code: 4050, 5050

Warranty: None

3

2621239

FT3017 Contamination Control Caps and Fittings for Plastic Oil Totes

SMCS Code: 4050, 5050

Warranty: None


• Used with discontinued 194-2897 or 246-1157 Hydraulic Filter Cart

• Provides a quick and easy way to remove and then return filtered oil into a plastic tote

All part numbers in the table have a six month warranty

Part Number

1

255-4302

272-5131

190-8322

263-9602

3B-7296

3N-9409

263-9956

255-4302

183-3873

255-4305

5B-7666

7X-3387

3L-8993

190-8320

1H-2815

1L-2782

1


Description Quantity


Screw-On Cap

Dessicant Breather

1

1

Quick Disconnect Suction Connection (Item 2)

Quick Disconnect Nipple with 2 in NPT

1

Cam-Lock Suction Connection (Item 3)

Cam-Lock Quick Disconnect with 2 in NPT


1

1

1 Reducer Bushing (2 1/2 in to 2 in NPT)

Cam-Lock Fitting with 2 1/2 in NPT

1

Return Connection (Item 4)

Screw-On Cap

Breather Assembly

Bulkhead Fitting

Street Elbow 90°

S·O·S Sampling Valve 1

Close Nipple (1 1/2 in NPT) 1

1

1

1

1

1 Quick Disconnect Nipple with 1 1/2 in NPT

Pipe Nipple 1 1/2 in NPT x

152 mm (6 in)

Pipe Tee (1 1/2 in NPT)

1

1

7-114

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Search

FT3018 Contamination Control Filter for Plastic Oil Totes

SMCS Code: 4050, 5050

Warranty: None


• Used with dealer supplied hoses, fittings, and hydraulic pump

• Provides a quick and easy way to filter oil as it is pumped into plastic tote

All part numbers in the table have a six month warranty

Other Parts for Return Filter (Item 2)

Description

Filter Housing

Threaded Rod 1/4-20 x 760 mm (30 in)

Aluminum Base Plate 19 x 133 mm (0.750 x 5.25 in)

Aluminum Top Plate 19 x 133 mm (0.750 x

5.25 in)

Quantity

3

1

1

Part Number

255-4302

183-3873

1

Description


Screw-On Cap

Breather Assembly

263-9523

255-4302

183-3873

255-4305

5B-7666

7X-3387

3L-8993

2D-6235

4B-4276

1


2

Reorder replacement filter elements as needed

Quantity

Return Filter (Item 2)

Filter Element (10-micron)

2

1

Screw-On Cap

Breather Assembly

1

1

Bulkhead Fitting

Street Elbow 90°

S·O·S Sampling Valve 1

Close Nipple (1 1/2 in NPT) 1

1

1

Locknut ( 1/4-20)

Flat Washer

--

6

1

1


2621279

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7-115


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2621309

188-3242 Hydraulic Filter Cart Group

227-2479 Hydraulic Filter Cart in Kit Form

Model: All Cat

®

Models


• Used to flush and clean hydraulic tanks or hydraulic systems; can also be used in any filtering application for oil contamination control

• Allows oil filtering directly from hydraulic tank — eliminates placing oil in separate filtering cart/container


• Easily moved around in field conditions on three 30 cm (12.0 in) pneumatic tires

• Oil is pumped through the filter cart using an air-powered, diaphragm pump


• Differential pressure gauge (dirty filter indicator) indicates filter element change time

• All hose assemblies are made from Cat

®

844 wire-reinforced hose (will not collapse when filtering hot oil)

• Extra tall hose hook for ease of hose storage

• Built-in storage box to hold optional adapter fittings

227-2479 (Not European Union Compliant)

• Includes every part needed to build 188-3242 Hydraulic Filter Cart

• Frame provided as item-numbered, unpainted steel pieces to be assembled and welded together

• Hoses not assembled

• Prints provided for welding and assembly

Reference

NEHS0778, 188-3242 Hydraulic Filter Cart Group

Operating pressure 138 - 827 kPa (20 - 120 psi)

Variable delivery


0 - 409 lpm (0 - 90 gpm)

0.47 L/s (1 cfm) per 4.55 lpm 1 gpm) of fluid pumped

Suction lift


Liters (gallons) per cycle

Four (4) gang parallel filter head

Standard filtration

Outlet hose (one)

Up to 5.5 m (18 ft)

0° to 93° C (2° to 200° F)

1.9 L (0.5 gal)

Permits 4 times filter area to capture particulates and extends filter life

10-microns

Inlet hose (one)

Storage box

Noise level

Overall dimensions

Weight

30 cm (10 ft) long with a female quickdisconnect end

30 cm (10 ft) long with a male quickdisconnect end

736 x 406 x 305 mm (29 x 16 x 12 in)

82 dB @ 758 kPa (110 psi) air pressure

1295 x 889 x 1143 mm (51 x 35 x 45 in) with hook bar 1956 mm (77 in)

163 kg (360 lb)

Part Number

188-3242

227-2479

188-7019

9U-6985

9U-5870

Description

Hydraulic Filter Cart Group

Hydraulic Filter Cart in Kit Form

Pump

Pre-filter Element, 100-Mesh


(Continued)

7-116

Home

188-3242 Hydraulic Filter Cart Group (Continued)

227-2479 Hydraulic Filter Cart in Kit Form

Model: All Cat

®

Models


Search

Part Number

195-3164

9U-6986

8T-0846

9U-6983

9U-6984

188-7027

3H-0976

201-8057

201-8059

8C-3451

Description

Air Muffler

Differential Gauge

Working Pressure Gauge

Filter Element, 5-Micron, optional

Filter Element, 25-Micron, optional

Water Removal Element, optional

O-ring (Element to Head)

Dust Caps/Plugs Used with 188-3242 Hydraulic Filter Cart Group

66.8 mm diameter plastic/rubber plug used on 190-8316 and 190-8318 Quick

Disconnect Coupler (female end)

44 mm diameter plastic/rubber cap used on 190-8317 and 190-8319 Quick Disconnect Coupler (male end)

1/2 in diameter rubber cap for S·O·S port

192-6432 Filter

Model: All Cat

®

Service Vehicles


• Used to filter oil in high-volume applications

• Provides extended time between element changes

• Uses synthetic fiber filter elements

• Filter head is made of cast aluminum and bowl is made of steel for strength and durability

• Visual dirty element indicator shows when to change element

• Elements contain no metal

• Elements can be incinerated, crushed, or shredded

Working pressure 9,650 kPa (1,400 psi)

Burst pressure

Nominal flow

27,573 kPa (4,000 psi)

64 lpm (17 gpm)

In/out ports

Dirty element indicator

Material

SAE #12

Pop-up style

Aluminum head, steel housing with 3-micron cellulose media

Overall dimension

Weight

Body-style

239 x 89 mm (9.4 x 3.5 in)

1.4 kg (3.0 lb)

Canister


2621309

2621347

Home

(Continued)

7-117


2621347

192-6432 Filter (Continued)

Model: All Cat

®

Service Vehicles


Search

Nominal

Micron

Rating

--

3

5

10

Media

Material

--

Dirt Holding

Capacity

--

Height / Diameter Part No. Description

-192-6432 Filter Group

Cartridge Elements for 192-6432 Filter Group

Cellulose 10.5 g (0.37 oz) 6 in (150 mm) / 2 in (50 mm)

192-6433 --

226-5492 -Cellulose 12 g (0.42 oz) 6 in (150 mm) / 2 in (50 mm)

Cellulose 14 g (0.49 oz) 6 in (150 mm) / 2 in (50 mm)

226-5493 --

2621375

274-6783 Barrel Adapter

Essential Tool

SMCS Code: 0784

Model: All Models


• Used to attach filtering units to 208 L (55 gal) barrels

• Used with 204-7392 Kidney Loop Filter Cart or equivalent

• All steel design is easy to clean

• Unit does not come with quick disconnect fittings

• Inserts into 2 inch NPT port of 208 L (55 gal) barrel

• Top port is return side (1 inch NPT male), and side port is suction side (1 inch

NPT female)

Part Number

274-6783

Description

Barrel Adapter

2621395

Flow Indicator with Tempered Sight Glass


• Used to provide a means of viewing flow

• Made of brass with tempered sight glass on opposing sides

• Installs down stream of pump

• Stainless steel flapper shows the movement of fluid and prevents back flow to pump

• Does not restrict flow away from pump

• Viton seals provide long life

• Female NPT ports at each end

(Continued)

7-118

Home

Search

Flow Indicator with Tempered Sight Glass (Continued)


Part No.

Inlet and

Outlet

Thread

Size

Sight

Glass

Diameter

257-8444 2 in NPT 69.0 mm

(2.72 in)

257-8843 1 1/2 in

NPT

69.0 mm

(2.72 in)

Overall Size

L x H x W

164.0 x 79.0 x 83.0 mm

(6.44 x 3.125 x 3.25 in)

141.0 x 79.0 x 70.0 mm

(5.6 x 3.125 x

2.75 in)

Maximum

Pressure

1034 kPa

(150 psi)

1034 kPa

(150 psi)

Operating

Temp.

-17° to

121° C (1° to 250° F)

-17° to

121° C (1° to 250° F)

Maximum

Temp.

204° C

(400° F)

204° C

(400° F)

Filter Head with Non-Collapsible Filter Elements

Model: All Cat

®

Service Vehicles


• Used to provide no-bypass filtering of hydraulic oils

• Used in service bays with drop-down oil lines or any other application requiring filtered, petroleum-based oil

• Non-collapsible filter elements work well with higher viscous hydraulic oils

• Filter head is made of cast aluminum with steel bowl for strength and durability

Filter Head

Body-style

Mounting holes

Inlet and outlet ports

Canister

5/16-18

Operating temperature range

Material

Overall size

3/4 NPT

-29° to 107° C (-20° to 225° F)

Aluminum head with steel housing

90.0 mm (3.5 in) square x 238.0 mm (9.4 in) long

Filter Elements

Filter media

Overall size

Collapse rating

Synthetic

50 mm (2 in) diameter x 150 mm (6 in) long

206.8 bar (3000 psi)

Part Number

249-2931

249-2932

249-2933

Description

Filter Housing




2621395

2621417

Home

7-119


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2621437

225-3114 Kidney Loop Group

SMCS Code: 5050, 5095

Model: 301.5 (3YW), 301.6 (BDH), 301.8 (BFA), 302.5 (4AZ), 303 (DMA), 303.5 (AFW), 304.5 (ANR), 305 (DSA) Mini Hydraulic Excavators; All Skid

Steer Loaders, and All Small Wheel Loaders


• Used to kidney loop filter a hydraulic system or filter hydraulic oil returning from detachable work tools

• Hoses attach to a rectifier head which allows input flow from either 26.98 mm (1

1/16 in) O-ring ports

• Handle for easier carrying; hooks allow filter group to be hung on machine near work area

• Comes with 225-3116 Filter Element (3 micron) — optional 225-3115 Filter Element (6-micron) can be purchased separately

• Dirty filter indicator shows when to change element

• Optional components enable filtering for specific machines (refer to charts)

Weight of filter unit 15.88 kg (35 lb)

Maximum working pressure rating

Maximum flow rating

31,716 kPa (4,600 psi)

151.4 lpm (40 gpm)

Collapse pressure rating

Dirty filter rating

20,995 kPa (3,045 psi)

517 kPa (75 psi)

Part Number Description Quantity

152-8182

225-3114

165-0018

221-0575

030-8190

3D-2824

6V-4362

3J-1907

301.8 (BFA) and 302.5 (4AZ) Mini Hydraulic Excavator

Female Coupler 1

Filter Housing

XT-3 ES Bulk Hose 15.9 mm

(-10) ID

1

305 cm (10 ft)

Permanent Hose Coupling 4

Adapter (-12 to -10) 2

Seal - O-ring - STOR (SAE

1 1/16 - 12)

Adapter (-10 to -6)

2

O-ring Seal for 5P-9617

Adapter

Male Coupler

2

2

1 152-8181

2P-7636

152-2996

301.5 (3YW), 301.6 (BDH), and 303.5 (AFW) Mini Hydraulic Excavator

Adapter (-10 to -8) 2

Male Coupler 1

152-2997

225-3114

165-0018

221-0575

030-8190

3D-2824

3K-0360

Female Coupler

Filter Housing


(-10) ID


Adapter (-12 to -10)


1 1/16 - 12)


3/4 - 16)

1

1

305 cm (10 ft)

2

2

2

(Continued)

7-120

Home

Search


2621437

225-3114 Kidney Loop Group (Continued)

SMCS Code: 5050, 5095

Model: 301.5 (3YW), 301.6 (BDH), 301.8 (BFA), 302.5 (4AZ), 303 (DMA), 303.5 (AFW), 304.5 (ANR), 305 (DSA) Mini Hydraulic Excavators; All Skid

Steer Loaders, and All Small Wheel Loaders


Part Number Description Quantity

303 (DMA), 304.5 (ANR), 305 (DSA, 3YS), Mini Hydraulic Excavator; All Skid Steer

Loaders, and All Small Wheel Loaders

153-2994 Female Coupler 1

153-2995

225-3114

165-0018

Male Coupler

Filter Housing


(-10) ID

1

1

305 cm (10 ft)

221-0575

030-8190

3D-2824

9M-4584

2M-9780




1 1/16 - 12)



7/8 - 14)

2

2

2

2

Hydraulic Tank Adapters

Essential Tool

Model: All 311 through 375 Hydraulic Excavators


• Used to connect oil filter cart to hydraulic tank on excavator

• Used with 188-3242 Oil Filter Cart

• Provides a quick-disconnect feature to quickly hook up filter cart

• Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank

• For more efficient operation, permanently install 198-1053 Cover Assembly on each 345 and 365 Excavator

Reference

NEHS0778, Tool Operating Manual, 188-3242 Filter Cart Group

(Used on Hydraulic Tanks or Hydraulic Systems)

SEBF8446, Procedure for Filtering 300 Series Excavator Hydraulic Oil

SEBF8447, Procedure for Filtering Excavator (311-375) Hydraulic Oil

6

7

3

4

Item

1

2 and 5

1


Parts for 345 and 365 Excavators

198-8796 Return Line Group

198-1052 Adapter Assembly (suction)

198-1053

198-8795

4I-0722

381-8839

Cover Assembly (return)

Suction Line Group

Plug

Adapter for E-Series tanks

(use in place of item 3)

1

Item 2 is Adapter Assembly (return), Item 5 is Adapter Assembly (suction)

2753256

Home

7-121


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2621492

Parts for 311 through 375 Excavators (excluding 345 and 365)

4

5

2

3

Item

1

Parts for 311 through 375 Excavators (excluding 345 and 365)

Part Number

198-8796

198-1051

199-1003

198-8795

198-1052

Description

Return Line Group

Adapter Assembly (return)

Seal Assembly (return)

Suction Line Group

Adapter Assembly (suction)

2621527

228-6507 Adapter Assembly

SMCS Code: 3217, 5050, 5056, 5068, 5095

Model: Forwarders


• Used to connect machine to filter cart for kidney loop cleaning of hydraulic system

• Used with 5P-7701 or 7M-8485 O-ring

• Provides easy, clean connection to hydraulic tank (helps to meet Contamination

Control Initiative)

• Made of durable steel with rubber locking mechanism (allows tube to be locked in desired location)

• See reference manual for additional parts required for procedure

Reference

SEBF8788, Procedure for Kidney Looping Forwarder Hydraulic Oil

Tank connecting thread

Tube size

Overall length

SAE 1 5/16-12

3/4 in ID pipe

63.4 mm (2.50in)

Part Number

228-6507

Description

Adapter Assembly

2621546

Hydraulic Tank Adapters for 554 and 574B Forwarders

Essential Tool

SMCS Code: 5050, 8095

Model: 554 and 574B Forwarders


• Used to connect oil filter cart or kidney loop cart to hydraulic tank

• Used with 204-7392 Kidney Loop Cart (Air Motor Driven), CE

• Provides a quick-disconnect feature to quickly hook up filter cart

• Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank

• Another adapter is listed in the table which works on any hydraulic tank with correct thread specifications

References

NEHS0848, Tool Operating Manual, 204-7392 (Air Motor Driven)

Filter Cart (Use on All Caterpillar Products)

SEBF8788, Contamination Control Guideline, Procedure for Kidney

Looping Forwarder Power Train and Hydraulic Oil

(Continued)

7-122

Home

Search


2621546

Hydraulic Tank Adapters for 554 and 574B Forwarders (Continued)

Essential Tool

SMCS Code: 5050, 8095

Model: 554 and 574B Forwarders



236-2516 Adapter Assembly


198-1052 Adapter Assembly (suction)


Model

574B

554

--

--

ID of Sch 40 Black

Pipe

1/2 in

3/4 in

1 in

1 in

Thread Size

1 1/16-12

1 5/16-12

M42 x 2

M52 x 2

Replaceable Oring

3D-2824

7M-8485

095-1608

095-1610

2621571

Adapters and Extensions

Recommended Tool

SMCS Code: 5068-010

Model: All Models with hydraulic tanks having 2 or 4 inch filler caps


• Used to filter oil directly from hydraulic tank (eliminates placing oil in separate filtering cart/container)

• In tight places the extensions will extend the adapters for easy access

• Used with 188-3242 Filter Cart Group

• Easy-to-use; simply remove filler cap and screen, and then screw adapter onto neck of filler tube

• 2 adapters (1 for 50.8 mm [2 in] and 1 for 101.6 mm [4 in] hydraulic tank filler necks)

• Designed with quick disconnect fittings for quick hookup of hoses from filter cart (designed to prevent incorrect hookup)

• Oil is removed and replaced through adapter into tanks filler hole

• Uses an S·O·S fitting to release pressure buildup prior to removing adapter assembly (in some cases as oil heats up inside hydraulic tank, pressure can build up, resulting in possible hot oil spray, if pressure is not released before adapter is removed)

• Made from lightweight aluminum for easier handling and steel fittings for added durability

• Requires dealer supplied length of 25.4 mm (1 in) ID suction hose (hose length should allow end of hose to be within 15.24 cm [6 in] from bottom of tank) and

S·O·S Sampling Adapter

• Overall size (W x L x H): 12.7 x 15.2 x 38.1 cm (5 x 6 x 15 in)

Reference

NEHS0778, Using the 188-3242 Filter Cart Group

Part Number

193-5900

193-5903

197-4626

197-4627

Description

Adapter

Adapter

Extension

Extension

Weight

5 kg (11 lb)

4 kg (9 lb)

1.58 kg (3.5 lb)

0.68 kg (1.5 lb)

Home

7-123


2621601

Vacuum Cart Groups

SMCS Code: 7500-574

Model: All Models


Part Number

299-5610

299-5612

Search


• Used to vacuum oil from reservoir of small equipment, such as skidsteer loaders

• Empties oil pan, through drain hole, in a matter of seconds over conventional

(gravity flow) method

• Excellent for use on CSA’s or maintenance contracts to evacuate oil reservoirs quickly and efficiently

• Huge time savings for dealerships (some small machines can take as long as twenty minutes to completely drain oil using conventional methods)

• Also provides an efficient means of cleaning up wastes such as contaminated water, oil, antifreeze, fuel, or other fluids

• Easy to operate: portable unit rolls easily on rubber wheels and uses pressurized air for vacuum power

• Lightweight, compact size makes it easy to maneuver and store

• Operates on shop or portable air systems

• Sturdy, polished aluminum construction with durable galvanized fittings and brass valves

• Two models provide coverage for different operational needs such as shop or service truck use

• Does not filter fluids to remove contaminants

Warranty Information

Spillpro

1075 E. Hwy. 40

Vernal, UT 84078

Phone: (702) 573-5119

Fax: (435) 789-7066

Email: [email protected]

299-5610 Vacuum Cart

Group

299-5612 Vacuum Cart

Group

Capacity

Height

Weight

Required Air Supply

Suction Produced

Suction Hose

Suction Wand

Disposal Hose

Decal

Decal

170.3 L (45 gal)

147.3 cm (58 in)

27.2 kg (60 lb) empty

82.7 kPa (90 psi) at 849.5 lpm (30 cfm)

40.6 kPa (12 in Hg)

3.2 cm (1.25 in) diameter,

213.4 cm (7.0 ft) long

106.7 cm (42 in) long

49.2 L (13 gal)

119.4 cm (47 in)

15.9 kg (35 lb) empty

82.7 kPa (90 psi) at 849.5 lpm (30 cfm)

40.6 kPa (12 in Hg)


213.4 cm (7.0 ft) long

106.7 cm (42 in) long


152.4 cm (5.0 ft) long


152.4 cm (5.0 ft) long

NEEG2539 - Cat

®

Logo NEEG2539 - Cat

®

Logo

NEEG2735 - CE Compliant NEEG2735 - CE Compliant

Description

Vacuum Cart Group

Vacuum Cart Group

7-124

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173-8839 Fluid Recovery Unit

SMCS Code: 5050-044, 5050-022, 5056-022

Model: All Models



• Designed to reduce time and trouble associated with the handling and filtration of contaminated petroleum-based fluids and water glycol

• Sized to handle most hydraulic, transmission, crankcase or cooling system filtering/handling jobs on construction equipment

• Efficient — everything is there! No extra pans, drop cords, hoses, buckets or barrels are needed; short term fluid storage is no longer a messy problem

• Portable — operates on shop or portable air systems; easily moved by 1 person when full; fold-away tow bar is standard

• Easily operated — 3 quick operating ball valves change operation of unit from vacuum to discharge to recycling — easily changed spin-on filters are used throughout

• Economical — eliminates time consuming handling and disposal of seemingly contaminated fluids; eliminates the purchase of new fluids in many cases; decreases disposal and permit expenses

• Safe operation — tank safety relief valve and wheel locking device are standard

• Compact — storage and job accessibility is no problem due to the compact design of the unit

• Environmentally safe — although it will not turn “bad” fluids into “new” fluid, it will convert contaminated fluids into clean, ready-to-use fluids; this eliminates hazardous waste and landfill problems

• Air supply — requires 65 to 80 psi shop compressed air

• Pump unit — vacuum 60.6 to 68.1 lpm (16 to 18 gpm); discharge 60.3 lpm (16 gpm)

• Easy to clean — large 20.32 x 25.4 cm (8 x 10 in) cleanout door allows cleaning of unit

• Tank unit — 567.8 L (150 gal) holding tank is mounted on rubber tired wheels and caster; completely portable with a fold away towing bar

• Hoses — 31.75 mm x 6.10 m (1 1/4 in x 20 ft) clear industrial suction hose is lightweight and flexible; equipped with a quick 25.4 mm x 3.66 m (1 in x 12 ft) black discharge hose with quick coupling and fluid shutoff fill nozzle (standard)

• Drain pan — lightweight aluminum, 469.9 x 520.7 x 76.2 mm (18 1/2 x 20 1/2 x 3 in) drain pan; equipped with quick coupling connection; steel ball type rollers permit rolling on floor; low profile gets where other pans cannot

• Filtration — serviceman has the option of filtering fluids three separate times

(three filters: suction, recycle and discharge; all have visual “dirty filter” indicators)

1. When fluid is initially being vacuumed from the sump or pan to the unit; the fluid passes into the tank through dual filters at a rate of

60.6 to 68.1 lpm (16 to 18 gpm).

2. While the fluid is in the holding tank it can be continually circulated through the dual recycle filters until the acceptable contamination level is attained.

3. When fluid is being pumped back into the vehicle, it goes through yet another set of dual discharge filters at a rate of 60.6 lpm (16 gpm)

Reference



2621623

Home

(Continued)

7-125


2621623

173-8839 Fluid Recovery Unit (Continued)

SMCS Code: 5050-044, 5050-022, 5056-022

Model: All Models


Part Number

173-8839

9U-6985

9U-5870

Search

9U-6983

9U-6984

Replacement Filters

Description

Fluid Recovery Unit

Standard Replacement Filters

1

Suction Filter Element, 100-mesh, stainless steel media, spin-on

Recirculating and Discharge Filter

Element, 13-micron absolute, synthetic media, spin-on

Optional Replacement Filters

Replacement Filter, 5-micron absolute

Replacement Filter, 22-micron absolute

1

2621663


Model: All Cat

®

products


• Used to flush and clean final drive, rear axle, differential, small hydraulic tanks, and/or hydraulic systems with less than 110 L (30 gal) capacity; can also be used in any filtering application for oil contamination control

• Allows oil filtering directly from hydraulic tank — eliminates placing oil in separate filtering cart/container


• Easily moved around in field conditions on two 30 cm (12 in) pneumatic tires



• A dirty filter indicator indicates when to change filter elements

• Protective rails help prevent damage during transportation

• A 161-7059 Diaphragm Repair Kit and a 196-9504 Air Valve Repair Kit are sold separately

References

SEBF8797, Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines

NEHS0899, Tool Operating Manual, Using the 231-6284 30 Gallon Filter Cart

Capacity

Maximum free flow

114 L (30 gal)

159 lpm (42 gpm)

Maximum size of pumpable solids

Air inlet

Recommended operating pressure

Maximum air pressure

Minimum air pressure

Overall size (H x D x W)

Weight

3.0 mm (0.12 in)

12.7 mm (0.5 in)

414 kPa (60 psi)

827 kPa (120 psi)

138 kPa (20 psi)

953.0 x 762.0 x 673.0 mm (37.5 x 30.0 x 26.5 in)

82.6 kg (182 lb)

Part Number

231-6284

Description

30 Gallon Filter Cart

7-126

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292-8713 Diesel Fuel Flushing Cart

Model: All Cat

®

products


• Used to flush and clean diesel fuel systems; with an additional quick disconnect added to the cart it can be used to filter fuel tanks

• Easily moved around in field conditions on two 30 cm (12.0 in) pneumatic tires



• A dirty filter indicator indicates when to change filter elements

• Protective rails help prevent damage during transportation

• A 161-7059 Diaphragm Repair Kit and a 196-9504 Air Valve Repair Kit are sold separately

Reference


Capacity

Maximum free flow

114 L (30 gal)

159 lpm (42 gpm)

Maximum size of pumpable solids

Air inlet

Recommended operating pressure

Maximum air pressure

Minimum air pressure

Overall size (H x D x W)

Weight

3.0 mm (0.12 in)

12.7 mm (0.50 in)

137 - 276 kPa (20 - 40 psi)

310 kPa (45 psi)

138 kPa (20 psi)

953.0 x 762.0 x 673.0 mm (37.5 x 30.0 x 26.5 in)

89.4 kg (197 lb)

Part Number

292-8713

Description

Diesel Fuel Flushing Cart


Essential Tool

Model: Diesel Fuel Engines


• Used to clean diesel fuel systems by removing contaminants in fuel

• Lightweight, portable design for easy transport to work site

• Use before engine re-start, or after replacement of a failed fuel system component

• Kidney loop fuel through filter element, reservoir tank, and engine fuel system until desired level of cleanliness is achieved

• Air powered diaphragm pump for dependable pumping action

• Dirty filter indicator shows when filter elements require service

• Includes basic suction/return hose and discharge/pressure hose assemblies

(additional dealer-supplied adapters are required)

Reference

NEHS0989, Tool Operating Manual, 295-5490 Portable Diesel Fuel

System Filtration Unit


2621686

2621705

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(Continued)

7-127


2621705


Essential Tool

Model: Diesel Fuel Engines


Search

Air diaphragm pump

Pressure air relief valve

Maximum output pressure

Tank capacity

Fluid cycle

SOS valve


Noise level

Overall dimensions (W x D x H)

Ground strap length

Suction/return hose length

Discharge/pressure hose length

Weight

138 to 414 kPa (20 to 60 psi) (operating pressure range)

483 kPa (70.0 psi)

Pressure of the fluid pumped should be equal to the air inlet pressure

18.9 L (5.0 gal)

0.57 lpm (0.15 gpm)

Standard

4.4° to 65.5° C (40° to 150° F)

78 dB at 483 kPa (70 psi) air pressure

365.0 x 466.0 x 535.0 mm (14.37 x 18.35 x

21.06 in)

305 cm (10 ft)

427 cm (14 ft)

671 cm (22 ft)

13.6 kg (30 lb)

3

2

1

--

--

Item

--

Part Number

295-5490


295-8468

295-8469

295-5589

Not Shown

295-5590

295-5591

Description

Filter Cart Group

Dust Cap

Dust Cap

Pump

1

Air Repair Kit


1

2621734

245-1769 Heavy Weight Oil Filter Cart

SMCS Code: 0680

Model: Hydraulic Systems on 785, 789, 793 Off-Highway Trucks and Power Train Oils


• Replaces discontinued 201-8131 and discontinued 183-

9301 Carts

• Used to filter fluids from 5W (lightweight oils) to 90W (final drive lubricants)

• Variable pump delivery

• Powered by compressed air

• A differential pressure gauge is provided to monitor filter element condition

• Extra large capacity filter for extended time between dirty element change

• Wire-reinforced hoses; will not collapse with “hot” oil

• Built-in tool box

• Convenient hose caddy for ease of storage

• Mobile cart on hard plastic casters

Reference


(Continued)

7-128

Home

Search


2621734

192-1560

212-7125

188-7020

185-1375

4C-6786

196-9504

161-7059

077-8298

221-4490

209-1799

245-1769 Heavy Weight Oil Filter Cart (Continued)

SMCS Code: 0680



Performance Note:

Fluid flow through filter for maximum efficiency is dependent upon fluid temperature, fluid viscosity, supply air pressure, supply air volume, and filter media rating.

Prime mover Air diaphragm pump

Operating pressure

Variable delivery


Maximum output pressure of fluid being pumped equals

138 - 689 kPa (20 - 100 psi)

0 - 340 lpm (0 - 90 gpm)

0.47 liter/s (1 cfm) per 3.78 liter/m (1 gpm) of fluid pumped

Air inlet pressure

Hydraulic fluids


Standard filtration

Extra large filter

5W to 90W

0° to 66° C (0° to 150° F)

10-micron, absolute

27.3 cm diameter x 82.5 cm

(10.7 in diameter x 32.5 in)

Outlet hoses

Inlet hose

Tool box

Overall dimensions

Noise level

Weight

Two #844, 38.1 mm (1 1/2 in) diameter x (25 ft) long (1 1/2 in

Cam-lok fittings)

#844, 50.8 mm (2 in) diameter x 4.27 m (14 ft) long (1 1/2 in

Cam-lok fittings)

40.6 x 25.4 x 22.8 cm (16 x 10 x 9 in)

122 x 157 x 102 cm (48 x 62 x

40 in)

82dB (at 110 psi air pressure)

318 kg (700 lb)

Part Number

245-1769

Description

Oil Filter Cart






Pump (complete)

Air Valve Repair Kit


Filter Housing Cap O-ring for discontinued 201-8131 only

Cup Seal (inside filter housing) for discontinued 201-8131 only

Pump (discontinued 183-9301 only)

Part Number

209-1800

209-1801

3H-0976

Description


Repair Kit, diaphragm for pump on discontinued 183-

9301

Repair Kit, air valve for pump on discontinued 183-9301

O-ring (Element to Head)

Home

(Continued)

7-129


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2621734

245-1769 Heavy Weight Oil Filter Cart (Continued)

SMCS Code: 0680




Dust Caps/Plugs Used with 245-1769 and discontinued 201-

8131 and discontinued 183-9301 Oil Filter Carts

201-8128 63.5 mm (2 1/2 in) diameter aluminum male plug used with

190-8321 Quick Disconnect

Coupler or suction line

201-8129

201-8552

2621775

50.8 mm (2 in) diameter aluminum male plug used with

190-8321 Quick Disconnect

Coupler or return line

63.5 mm (2 1/2 in) diameter aluminum female cap used with the following adapters:

190-9936, 190-9938, 190-9940,

190-9942, or 190-9944

FT3102 Modified Socket

Essential Tool

Model: 15B, 20B, and 22B Grapple

Warranty: None


Dust Caps/Plugs Used with 245-1769 and discontinued 201-

8131 and discontinued 183-9301 Oil Filter Carts (Continued)

201-8553 50.8 mm (2 in) diameter aluminum female cap used with the following adapters: 190-9935,

190-9937, 190-9939, 190-9941, or 190-9943

8C-3451 Dust Cap (not pictured)

• Used to assemble 144-1055 Adapter onto distributor assembly

• Used with 1/2 inch drive extension and/or square drive socket wrench

• Make from 214-6513 Socket, 1 1/16 inch

• Modify by removing 9 mm (0.35 in) from socket end (total length; 37 mm [1.45 in])

2621790

341-4073 Spanner Kit

Essential Tool

SMCS Code: 5264-011



(Continued)

7-130

• Used to remove and install relief valve in 259-6758 Valve Group

• Used with 6 mm socket wrench (dealer supplied)

• Spanner head fits down inside hydraulic valve body

• Four equally spaced teeth engage relief valve for proper removal and installation

• Includes sealable rust inhibitor bag for proper tool storage

References

RENR7164, Service Manual, 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, and

444E Backhoe Loaders Machine Systems

KENR7659, Service Manual, 416E, 420E, and 430E Backhoe Loaders Machine Systems

RENR8043, Service Manual, 422E, 428E, 432E, 434E, 442E, and 444E Backhoe Loaders

Machine System

Home

Search

341-4073 Spanner Kit (Continued)

Essential Tool

SMCS Code: 5264-011



Part Number

341-4073

Description

Spanner Kit

335-3395 Spanner Wrench Assembly

SMCS Code: 5077

Model: PL61 Pipelayer


• Used to remove and install 297-6401 Accumulator on PL61 Pipelayer

• Used with 1/2 inch square drive ratchet wrench

• Dual-purpose tool can also be used to set bevel gear backlash on D250/725

Articulated Dump Trucks (can be used to replace 149-5167 Spanner Wrench)

• Positive engagement (three pins) reduces risk of damage to accumulator

• Black oxide coated to resist corrosion

• Use 4F-2954 Pin and 8E-8439 Dowel to replace damaged parts

Part Number

335-3395

Description

Spanner Wrench Assembly

308-4547 Valve Adjuster

SMCS Code: 5051, 6501

Model: E-Series Backhoe Loaders


• Used to manually lower boom during engine stall

• Temporarily replaces boom lower pilot line on main control valve

• Remove pilot line and thread plug into control valve

• Slowly turn knob to depress internal valve stem and relieve oil back into reservoir tank

• Allows controlled lowering of boom without a power source

Part Number

308-4547

Description

Valve Adjuster


2621790

2621809

2621829

Home

7-131

Hydraulic Component Disassembly and Assembly

Search

2621851


FT2802 Puller Plate

SMCS Code: 5100-011

Model: All machines with spherical bearings

Warranty: None

• Used to remove spherical bearings from excavator boom, stick, and bucket cylinders or bulldozer tilt cylinder bearings from track-type tractors

• Used with 1P-0820 Puller Group, 2J-3507 Nut, 3K-5234 Washer, and suitable hydraulic pump

• Designed to apply all of force to bearing outer race

• Custom made to fit specific applications (dimensions provide tolerances that can be applied to specific bearing and bore diameters)

• Requires two puller plates for bearing removal

• Material: SAE1 1020 steel

2621868

Fabricated Plates for Removal of Spherical Bearings from Hydraulic Cylinders

Model: Most Cat

®

Excavators and Track-Type Tractors

Warranty: None

• Used in removal of spherical bearings used in excavator boom, stick and bucket cylinders, and in track-type tractor bulldozer tilt cylinders

• Design permits all of force to be applied against bearing race

• Made from SAE 1020 Steel according to Figure 1; dimensions given in chart along with part number of bearing they are used on

• Necessary to make 2 spacer blocks for removal of bearings

• Blocks fabricated from steel according to Figure 2

• Blocks used in different positions for different applications

• 1P-0820 Puller Group, 2J-3507 Nut, 3K-5234 Washer, and suitable hydraulic pump also needed

If the part number for a bearing is not in the chart, use the following dimensions to make a puller plate:

• Diameter of hole in center of plate: 25.4 mm (1.0 in)

• Diameter A: 1.5 mm (0.06 in) smaller than diameter of bore of bearing to be removed

• Diameter B: 1.5 to 3.0 mm (0.06 to 0.12 in) larger than outside diameter of ball

• Diameter C: 1.5 to 3.0 mm (0.06 to 0.12 in) smaller than outside diameter of outside race

• Diameter D: 19.0 to 28.4 mm (0.75 to 1.12 in)

• Diameter E: 0.8 mm (0.03 in) more than distance that ball extends beyond outside of bearing race

• Diameter F: must be small enough to permit diameter A to be used as pilot in bore of ball

Bearing Part No.

Diameter A

6T-8330

8J-4411

106-4550

3G-3320

Diameter B Diameter C Diameter D Diameter E Diameter F

Puller Plate Dimensions

139.7 mm (5.5 in) 203.2 mm (8.00 in)

228.6 mm (9.00 in)

31.8 mm (1.25 in) 26.9 mm (1.06 in) --

74.7 mm (2.94 in) 104.6 mm (4.12 in)

177.8 mm (7.00 in)

247.6 mm (9.75 in)

125.5 mm (4.94 in)

287.3 mm (11.312 in)

25.4 mm (1.00 in) 12.7 mm (0.50 in) 6.3 mm (0.25 in)

38.1 mm (1.50 in) 28.6 mm (1.13 in) --

50.8 mm (2.00 in) 69.8 mm (2.75 in) 87.4 mm (3.44 in) 25.4 mm (1.00 in) 12.7 mm (0.50 in) 6.3 mm (0.25 in)

(Continued)

7-132

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Search


2621868

Fabricated Plates for Removal of Spherical Bearings from Hydraulic Cylinders (Continued)

Model: Most Cat

®


Warranty: None

Bearing Part No.

Diameter A

3G-3521

3G-5337

6I-8830

4J-4981

5J-6424

5J-9451

6J-5383

7J-3216

7J-3297

8J-3783

8J-4382

8J-4585

8J-6861

8J-7978

8J-8906

9J-3206

5P-7802

1U-2729

1U-3988

9U-9559

9U-9560

9U-9561

6V-3340

Diameter B Diameter C Diameter D Diameter E Diameter F

111.2 mm (4.38 in) in)

Puller Plate Dimensions (Continued)

152.4 mm (6.00

98.6 mm (3.88 in) 127.0 mm (5.00 in)

177.8 mm (7.00 in)

152.4 mm (6.00 in)

31.7 mm (1.25 in) 15.7 mm (0.62 in) 6.3 mm (0.25 in)

25.4 mm (1.00 in) 7.9 mm (0.31 in) --

139.7 mm (5.50 in)

203.2 mm (8.00 in)

79.2 mm (3.12 in) 106.4 mm (4.19 in)

228.6 mm (9.00 in)

31.8 mm (1.25 in) 26.9 mm (1.06 in) --

68.3 mm (2.69 in) 88.9 mm (3.50 in) 98.6 mm (3.88 in) 19.1 mm (0.75 in) 6.3 mm (0.25 in) --

74.7 mm (2.94 in) 95.3 mm (3.75 in) 112.8 mm (4.44 in)

19.1 mm (0.75 in) 6.3 mm (0.25 in) --

127.0 mm (5.00 in)

19.1 mm (0.75 in) 9.7 mm (0.38 in) --


66.5 mm (2.62 in) 87.4 mm (3.44 in) 101.6 mm (4.00 in)

19.1 mm (0.75 in) 6.3 mm (0.25 in) --

25.4 mm (1.00 in) 12.7 mm (0.50 in) 6.3 mm (0.25 in) 66.5 mm (2.62 in) 104.6 mm (4.12 in)

111.3 mm (4.38 in)

136.7 mm (5.38 in)

127.0 mm (5.00 in)

158.8 mm (6.25 in)

28.4 mm (1.12 in) 14.2 mm (0.56 in) 6.3 mm (0.25 in)

31.8 mm (1.25 in) 15.7 mm (0.62 in) 6.3 mm (0.25 in) 124.0 mm (4.88 in)

165.1 mm (6.50 in)

85.9 mm (3.38 in) 120.7 mm (4.75 in)

196.9 mm (7.75 in)

139.7 mm (5.50 in)

68.3 mm (2.69 in) 95.4 mm (3.75 in) 114.3 mm (4.50 in)

85.9 mm (3.38 in) 108.0 mm (4.25 in)

127.0 mm (5.00 in)

25.4 mm (1.00 in) 12.7 mm (0.50 in) 6.3 mm (0.25 in)

25.4 mm (1.00 in) 11.2 mm (0.44 in) 6.3 mm (0.25 in)

19.1 mm (0.75 in) 6.3 mm (0.25 in) --

79.2 mm (3.12 in) 127.0 mm (5.00 in)

152.4 mm (6.00 in)

28.4 mm (1.12 in) 14.2 mm (0.56 in) 6.3 mm (0.25 in)


66.5 mm (2.62 in) 87.4 mm (3.44 in) 101.6 mm (4.00 in)

19.1 mm (0.75 in) 6.3 mm (0.25 in) --

25.4 mm (1.00 in) 12.7 mm (0.50 in) 6.3 mm (0.25 in) 85.9 mm (3.38 in) 120.7 mm (4.75 in)

85.9 mm (3.38 in) 108.0 mm (4.25 in)

139.7 mm (5.50 in)

149.4 mm (5.88 in)

19.1 mm (0.75 in) 6.3 mm (0.25 in) --

19.1 mm (0.75 in) 13.2 mm (0.52 in) -77.7 mm (3.06 in) 120.6 mm (4.75 in)

117.5 mm (4.63 in)

182.5 mm (7.19 in)

157.1 mm (6.19 in)

236.5 mm (9.31 in)

66.5 mm (2.62 in) 104.6 mm (4.12 in)

127.0 mm (5.00 in)

206.4 mm (8.13 in)

257.2 mm (10.13 in)

127.0 mm (5.00 in)

31.8 mm (1.25 in) 23.8 mm (0.94 in) --

38.1 mm (1.50 in) 28.6 mm (1.13 in) --

25.4 mm (1.00 in) 12.7 mm (0.50 in) 6.3 mm (0.25 in)

Home

7-133


2621927

FT3076 Hose Assembly

Essential Tool

SMCS Code: 5050-038

Model: 248B, 268B, 246C, 256C, 262C, 272C, 277C, 287C, and 297C Skid Steer Loaders

Warranty: None

• Used to test and adjust high-flow, hydraulic systems

• Used on both B and C-Series models

Reference

RENR8747, Service Manual (248B, 268B)

KENR5113, Service Manual (246C, 256C, 262C, 272C)

KENR5196, Service Manual (277C, 287C, 297C)

4

5

6

1

7

2

3

Item

1

Part Number

8C-8835

218-5843

218-5845

153-0785

6V-8397

161-1815

3K-0360

Search

Description

Bulkhead Adapter

Nipple

Coupler

Coupling Assembly

O-ring Seal

Hose, 152 cm (60 in)


3/4 - 16)

1

2621952

FT1395 Adapter Plate

SMCS Code: 6116-012, 6116-011, 4151-015, 4158-011, 4151-017, 6072-017, 5102-015, 5102-016

Model: 992C

Warranty: None

• Used to secure lift cylinder and excavator cylinder rods, having spherical bearings, to end post of 1P-1784 and 1P-2330 Hydraulic Cylinder Repair Stands

• Counterbored side of adapters used for excavator cylinder rods having spherical bearings; side with step diameter used for 992C lift cylinder rods

• 2 required


2621968

9U-5919 Spanner Tool

9U-5920 Sleeve

SMCS Code: 5104-017

Model: 994 Wheel Loaders


(Continued)

7-134

9U-5919 Spanner Tool

• Used to disassemble and assemble 6E-0512 and 101-9571 Threaded Piston in

9T-9021, 9T-9022, 9T-9024, and 9T-9025 Tilt Cylinder Groups

• Used with torque wrench

• Plastic ID of spanner to prevent damage to cylinder rod threads during use

• Enables required piston assembly torque of 816 N·m (600 ft-lb) to be achieved

(not possible with conventional spanner tools)

• Use of any other tool can result in damage to piston or rod, and result in improper assembly

• Provides positive, non-slip engagement of spanner pins

Home

Search

9U-5919 Spanner Tool (Continued)

9U-5920 Sleeve

SMCS Code: 5104-017

Model: 994 Wheel Loaders


9U-5919 Spanner Tool

Construction

Outside diameter

Inside diameter

Length

Weight

Square drive

Steel

203 mm (8 in)

114.0 mm (4.5 in)

152 mm (6 in)

15 kg (33 lb)

1 in


2621968

Part Number

9U-5919

9U-5920

Description

Spanner Tool

Sleeve

2621992

129-4542 Cylinder Spanner Wrench

SMCS Code: 5104-016, 5104-017



• Used to disassemble and assemble 6E-1169 Threaded Piston in 9T-9570 Tilt

Cylinder Group

• Used with 1 inch square drive torque wrench

• Enables piston assembly to be tightened to 800 N•m (592 ft-lb)

• Provides positive, non-slip engagement of spanner pins

• Use of other tools can result in damage to piston or rod causing improper assembly

Pin diameter 15.88 mm (0.625 in)

Distance between pins

Inside diameter

204 mm (8.03 in)

105 mm (4.1 in)

Length

Weight

Square drive

Material

157 mm (6.2 in)

14 kg (31 lb)

1 in

Steel

Part Number

129-4542

Description


2622012

Piston Spanner Assemblies

SMCS Code: 7201-017, 4303-017

Model: D25C and D, D30C and D, D35C and HP, D40D, D44B, D250B, D300B and D, D350C and D, D400, D400D, D550B Articulated Trucks


• Used to remove and install pistons on cylinder rods

• Used with 3/4 inch square drive torque wrench, ratchet, or breaker bar

• Quick and easy assembly and disassembly

• Maintains positive engagement and eliminates damage to rod surface

• Saves part replacement costs by eliminating damage by destructive methods such as cutting torch or welding

9U-6110 and 9U-6111 Spanner Wrenches

• Used to remove and install threaded pistons in 6U-3247 and 5U-6864 Suspension Cylinders

• Pins inside of tool provide positive non-slip engagement during torquing (using standard adjustable-type spanner is ineffective and usually results in damaged rod or piston)

Home

(Continued)

7-135


Search

2622012

Piston Spanner Assemblies (Continued)

SMCS Code: 7201-017, 4303-017

Model: D25C and D, D30C and D, D35C and HP, D40D, D44B, D250B, D300B and D, D350C and D, D400, D400D, D550B Articulated Trucks


• “Tubular” design provides slip fit around piston; 3 set screws also provide assurance wrench will not become disengaged during tightening or loosening

9U-6123 Spanner Wrench

• Used to remove and install threaded pistons in discontinued 6U-7243 and discontinued 7U-8421 Steering Cylinders

• Fits pistons with spanner holes on “board” side (facing rod eye) — these pistons are very difficult to service with standard adjustable type spanner wrenches

• C-type design fits around cylinder rod and is held in place with cover plate

• Inside surfaces covered with non-metallic covering to protect 50 mm (2.0 in) cylinder rod during rotation

• Spanner pins on each end provide service for 2 different pistons having different spanner requirements (Side A for discontinued 7U-8421 Piston and Side B for discontinued 6U-7243 Piston)

• When assembled onto cylinder rod, bearing-type design of inside diameter virtually eliminates chance of disengagement

Reference

SENR8220, Service Manual, D300D Vehicle Systems Disassembly and Assembly

Part No.

Description

9U-6110 Spanner

9U-6111

9U-6123

Spanner

Spanner

Inside

Diameter Depth Width

101.6 mm

(4.00 in)

139.7 mm

(5.50 in)

Cylinder rod size,

50.8 mm

(2.0 in)

61 mm

(2.4 in)

84 mm

(3.1 in)

--

--

--

152 mm

(6 in)

Length

(to end of handle)

--

--

400 mm

(15.75 in)

Number of

Pins

2

Pin Size

3L-3324

Pin; 9.50 mm (0.375 in)

4 3L-3324

Pin; 9.50 mm (0.375 in)

2 per side 9F-5975

(Side A):

12.0 mm

(0.47 in),

8T-8441

(Side B):

18.0 mm

(0.71 in)

Bolt

Circle of

Pins

72.00 mm

(2.834 in)

106.00 mm

(4.173 in)

(Side A):

77.0 mm

(3.031 in),

(Side B):

78.0 mm

(3.071 in)

Weight

2 kg (4.5 lb)

5 kg (11.5 lb)

--

Square

Drive

3/4 in

3/4 in

--

7-136

Home

Search


2755955

4

—

—

—

2

3

Item

1

Spanner Wrench

Spanner Wrench Usage Chart

Spanner Wrench

Part

9U-6110

Piston Serviced

Type Cylinder

6U-3247

Suspension

Vehicle Models D250B

D35C

D25C

D300B

D300D

9U-6111

5U-6864

Suspension

Part Number

3L-3324

009-0008

9F-5975

8T-8441

9U-6110

9U-6111

9U-6123

D35HP

D40D

D44B

D550B

9U-6123

--

Steering

D25D

D250B

D30C

D30D

D300B

D300D

D35C

D35HP

D350C

D350D

D40D

D400

D400D

Repair Tools for Backhoes and B-Series Telehandlers

Essential Tool

SMCS Code: 5100-017

Model: TH220B, TH330B, TH350B, TH360B, TH460B, TH560B, TH580B, and Backhoe Loader


242-0780 Spanner Wrench

• Used to service B-series Telehandlers only

• Used to disassemble and assemble tow hitch cylinder

• Used with a 1/2 inch square drive ratchet

• Adjustable — fits nut sizes from 50.8 mm (2.0 in) to 152.4 mm (6.0 in)

• Comes with 4 dowels ( 1/4 in, 5/16 in, 4.5 mm, and 5.5 mm) to fit pin holes

• Can be used for any cylinder gland nut

242-0992 Brake Gauge

• Used to service B-series Telehandlers and Backhoe Loaders

• Replaces canceled 208-5524 Brake Gauge

• Used to check brake disk wear and determine whether disk replacement is needed

• Checks for minimum thickness between brake disks

• Gauge is inserted through inspection port in axle housing

Description

Pin

Set Screw

Socket Head Bolt (5/16 - 18)

Socket Head Bolt (M12 x 1.75)

Spanner Wrench Part

Spanner Wrench Part

Spanner Wrench Part

2622050

Home

(Continued)

7-137


2622050

Repair Tools for Backhoes and B-Series Telehandlers (Continued)

Essential Tool

SMCS Code: 5100-017

Model: TH220B, TH330B, TH350B, TH360B, TH460B, TH560B, TH580B, and Backhoe Loader


242-0779 Socket

• Used to service B-series Telehandlers only

• Used to remove and install tilt cylinder lock valve

• 36 mm deep socket with 1/2 inch square drive

Search

2

3

Item

1

Part Number

242-0780

242-0992

242-0779

Description

Spanner Wrench

Brake Gauge

Socket

2622090

Spanner Sockets for Cylinder Piston-Rod Assembly on Backhoe Loaders

SMCS Code: 5104-017

Model: 416D (BGJ1050-1140 and BFP12900-Up), 420D (BLN10300-Up, BMC1-Up, and MBH1-Up), 430D (BML4800-Up) Backhoe Loaders


2

3

• Used to remove and install piston from rod end on lift cylinders and stabilizer cylinders

• Used with 1 in square drive torque wrench to achieve required torque settings

• Also used with ratchet wrench or breaker bar during disassembly

• Do not use with impact wrench

Reference

RENR3585; 416D, 420D, 424D, 428D, 430D, 432D, 438D, 442D Backhoe Loader Machine

Systems, Disassembly and Assembly

Item

1

Part Number

FT3025

Used On

228 -3505 Lift Cylinder

FT3026¹

FT3027

228-3500 Stabilizer Cylinder

230-0979 Lift Cylinder

¹ Discontinued

2622111

160-0261 Adjustable Cylinder Spanner Wrench

Essential Tool

SMCS Code: 5102

Model: Duece


• Used to remove threaded glands from hydraulic cylinders

• Used with torque wrench (installation only)

• Adjustable for different diameter heads (must have 4 radial holes on outer diameter)

Minimum gland adjustment 104.78 mm (4.125 in)

Maximum gland adjustment

Square drive

139.70 mm (5.500 in)

3/4 in

Maximum installation torque

Setscrew

510 N·m (375 ft-lb)

9X-6405

Part Number

160-0261

Description

Adjustable Cylinder Spanner Wrench

7-138

Home

Search


2622128

Cylinder Spanner Wrenches

SMCS Code: 5555-017

Model: 525 Log Skidders Equipped with ESCO Series 2000 Sorting and Bunching Grapples


• Used to disassemble and assemble grapple boom and tong cylinders (1 wrench removes gland from cylinder tube, the other removes piston from rod)

• Gland cylinder wrench is designed to clear cylinder rod guard

• Two 9.6 mm (0.38 in) pins provide positive engagement with gland or piston

• Using other tools to remove glands and piston can cause part damage resulting in increased machine downtime

• Contains HEX for socket to apply specified torque

Part Number

126-5759

126-5760

Distance Between

Pins Pin Diameter

68.3 mm (2.69 in) 9.6 mm (0.38 in)

92.2 mm (3.63 in) 9.6 mm (0.38 in)

Overall Width

93 mm (3.66 in)

117 mm (4.61 in)

Overall Length

406 mm (15.98 in)

406 mm (15.98 in)

Hex Size

1 1/8 in

1 5/16 in

2622153

Spanner Wrenches

Essential Tool

SMCS Code: 7562

Model: 246C (JAY1-UP), 256C (DWS1-UP), 262C (MST1-UP), 272C (RED1-UP) Skid Steer Loader, 277C (JWF1-UP), 287C (MAS1-UP), 297C (GCP1-

UP) Multi-Terrain Loader


• Used to disassemble and assemble tilt and lift cylinders

Part Number

292-9213

292-9214

292-9215

292-9216

Description Capacity

Spanner Wrench 31.8 - 76.2 mm (1.25 -

3.00 in)

Spanner Wrench 50.8 - 120.7 mm (2.00 -

4.75 in)

Offset Spanner

Wrench

31.8 - 76.2 mm (1.25 -

3.00 in)

Offset Spanner

Wrench

50.8 - 120.7 mm (2.00 -

4.75 in)

Overall Length Pin Diameter

204.7 mm (8.06 in) 4.8 mm (0.188 in)

285.6 mm (11.24 in) 6.0 mm (0.250 in)

135 mm (5.31 in)

162 mm (6.38 in)

4.8 mm (0.188 in)

6.0 mm (0.250 in)

Square Drive

--

--

1/2 in

1/2 in

Home

7-139


2622175

FT1558 Prop

SMCS Code: 5100-011

Model: D10

Warranty: None

Search

• Needed to hold piston when removing rod nut from dozer tilt and ripper lift cylinders

• Material: 50.8 x 50.8 x 6.35 mm (2 x 2 x 1/4 in) angle iron

• Length determined after cylinder is installed on hydraulic cylinder repair stand

Reference

Service Manual

2622190

Hydraulic Cylinder Rod Seal Guides

SMCS Code: 5100-012

Model: See Chart


• Needed for installation of hydraulic cylinder heads with polyurethane seals used on square shoulder rods

• Chart correlates guides with cylinder rod diameter, thread size, and application

Seal Guide

Number

Rod Larger

Outer Diameter

Rod Smaller

Outer Diameter

Rod Thread

Inner Diameter

Length Cylinder

Where Used

FT2404

FT2415

101.60 mm

(4.00 in)

95.00 mm

(3.74 in)

85.09 mm

(3.35 in)

100.33 mm

(3.95 in)

D25C, D30C

D35C. D35HP,

D350C,

D350D,

D400, D400D

Suspension

Cylinder

D40D

FT2416

FT2417

107.95 mm

(4.25 in)

69.85 mm

(2.75 in)

88.90 mm

(3.50 in)

97.79 mm

(3.85 in)

60.96 mm

(2.40 in)

82.55 mm

(3.25 in)

80.01 mm

(3.15 in)

39.88 mm

(1.57 in)

59.94 mm

(2.36 in)

39.90 mm

(1.57 in)

22.90 mm

(0.90 in)

39.90 mm

(1.57 in)

D250B,

D300B

D300D, D44,

D44B, D550,

D550B

Seal Guide Number

125-9791

125-9793

129-4539

129-4541

132-5139

132-5140

132-5141

132-5142

Rod Larger Outer

Diameter

Rod Smaller Outer

Diameter

Rod Thread Inner

Diameter Length

91.20 mm (3.59 in) 81.75 mm (3.22 in) 67.00 mm (2.64 in) 70.0 mm (2.8 in)

Cylinder Where

Used

--

44.00 mm (1.73 in) 39.70 mm (1.56 in) 43.63 mm (1.72 in) 44.00 mm (1.7 in) --

137.16 mm (5.40 in) 130.05 mm (5.12 in) 120.73 mm (4.75 in) 101.60 mm (4.00 in) 992G Tilt Cylinder


114.30 mm (4.50 in) 99.57 mm (3.92 in) 82.55 mm (3.25 in) 114.30 mm (4.50 in) 5230 Bucket Dump

139.70 mm (5.50 in) 121.41 mm (4.78 in) 82.55 mm (3.25 in) 139.70 mm (5.50 in) 5110 Bucket and

Stick

152.40 mm (6.00 in) 132.59 mm (5.22 in) 82.55 mm (3.25 in) 152.40 mm (6.00 in) 5130 Front Shovel

165.10 mm (6.50 in) 143.51 mm (5.65 in) 101.60 mm (4.00 in) 165.10 mm (6.50 in) 5130 Backhoe

Bucket Cylinder;

5110 Boom

(Continued)

7-140

Home

Search

Hydraulic Cylinder Rod Seal Guides (Continued)

SMCS Code: 5100-012

Model: See Chart



2622190


134-9803

134-9804

158-0511

162-7704

187-1054

1P-0763

1P-0765

1P-0766

1P-0767

1P-0768

1P-0769

1P-0770

1P-0772

1P-0773

1P-0774

1U-8595

1U-8596

1U-8597

1U-8598

1U-8602

1U-8603

1U-8606

1U-8607

1U-8611

1U-8612

1U-9582

221-5385


Diameter


Diameter


Diameter Length

Cylinder Where

Used

88.65 mm (3.49 in) 76.20 mm (3.00 in) 63.50 mm (2.50 in) 88.90 mm (3.50 in) D10N Bulldozer Lift

88.65 mm (3.49 in) 81.79 mm (3.22 in) 76.20 mm (3.00 in) 99.06 mm (3.90 in) D11N Bulldozer Lift

44.96 mm (1.77 in) 25.40 mm (1.00 in) 31.75 mm (1.25 in) 128 mm (5.0 in) CS531, CS533,

CS563, CS583,

CP533, CP Eccentric Group


127.00 mm (5.00 in) 95.25 mm (3.75 in) 88.90 mm (3.50 in) 157.48 mm (6.20 in) D11R Carrydozer

Tilt

38.10 mm (1.50 in) 34.29 mm (1.35 in) 31.75 mm (1.25 in) 57.15 mm (2.25 in) 950 Steering

57.15 mm (2.25 in) 53.34 mm (2.10 in) 38.10 mm (1.50 in) 57.15 mm (2.25 in) 834 Steering; 657

Hitch; 920 Bucket

Lift

57.15 mm (2.25 in) 53.34 mm (2.10 in) 44.45 mm (1.75 in) 57.15 mm (2.25 in) 966, 980, 977K Logging Fork

57.15 mm (2.25 in) 56.00 mm (2.20 in) 44.50 mm (1.75 in) 57.15 mm (2.25 in) 769B Steering

63.50 mm (2.50 in) 59.18 mm (2.33 in) 50.80 mm (2.00 in) 57.15 mm (2.25 in) 992 Steering; 983

Demolition Bucket;

8R, 9R Blade Rip

Tooth; 950, 955K,

966C Bucket Lift;

950, 988, 966C

Bucket Tilt; Pitch;

988B Logging Fork

69.85 mm (2.75 in) 63.50 mm (2.50 in) 57.15 mm (2.25 in) 57.15 mm (2.25 in) 977K Bucket Tilt

76.20 mm (3.00 in) 71.70 mm (2.82 in) 57.15 mm (2.25 in) 57.15 mm (2.25 in) 980 Bucket Tilt

82.55 mm (3.25 in) 78.05 mm (3.07 in) 57.15 mm (2.25 in) 57.15 mm (2.25 in) 8D Ripper Lift

82.55 mm (3.25 in) 78.05 mm (3.07 in) 63.50 mm (2.50 in) 57.15 mm (2.25 in) 983 Ripper Lift,

988B Bucket Tilt

82.55 mm (3.25 in) 78.05 mm (3.07 in) 69.85 mm (2.75 in) 57.15 mm (2.25 in) 983, 988 Bucket Lift,

9D Ripper Lift

64.97 mm (2.56 in) 58.00 mm (2.28 in) 48.15 mm (1.90 in) 113.00 mm (4.45 in) MS120-8, E120



69.97 mm (2.75 in) 62.00 mm (2.44 in) 52.15 mm (2.05 in) 148.00 mm (5.83 in) MS070-8, E70,

MS140-8

79.97 mm (3.15 in) 66.00 mm (2.60 in) 56.15 mm (2.21 in) 200.00 mm (7.87 in) MS140-8



99.97 mm (3.94 in) 82.00 mm (3.23 in) 72.15 mm (2.84 in) 201.00 mm (7.91 in) MS240-8, E240,

MS300-8, E300




101.60 mm (4.00 in) 92.66 mm (3.65 in) 82.55 mm (3.25 in) 211.00 mm (8.31 in) 854G, D11R Tilt

Home

(Continued)

7-141


2622190


SMCS Code: 5100-012

Model: See Chart



233-7206

233-7207

233-7208

233-7209

233-7210

233-7211

233-7212

233-7213

233-7215

244-8854

244-8855

244-8857

2P-8284

2P-8301

365-1766

4C-4063

4C-6746

4C-8122

4C-8123

5P-0320

5P-3537

5P-5191

5P-6155

5P-6156

5P-7382

5P-8565

5P-8725

Search


Diameter


Diameter


Diameter Length

Cylinder Where

Used

44.40 mm (1.75 in) 38.00 mm (1.50 in) 32.00 mm (1.26 in) 82.00 mm (3.23 in) TH360B, TH460B

Rear Frame Lock

44.40 mm (1.75 in) 38.00 mm (1.50 in) 32.00 mm (1.26 in) 100.00 mm (3.94 in) TH460B Frame

Level


Frame Level


Stabilizer Cylinder

69.95 mm (2.75 in) 54.00 mm (2.13 in) 44.60 mm (1.76 in) 106.00 mm (4.17 in) TH460B Fork Cylinder

74.95 mm (2.95 in) 62.00 mm (2.44 in) 52.15 mm (2.05 in) 118.00 mm (4.65 in) TH360B/460B Fork

Cylinder

88.85 mm (3.50 in) 544.00 mm (21.42 in) 44.65 mm (1.76 in) 97.00 mm (3.82 in) TH350B Boom

Raise Cylinder


Raise Cylinder


Raise Cylinder

84.95 mm (3.34 in) 70.00 mm (2.76 in) 57.15 mm (2.25 in) 118.00 mm (4.65 in) TH220B Fork

89.95 mm (3.54 in) 70.00 mm (2.76 in) 57.15 mm (2.25 in) 118.00 mm (4.65 in) TH330B Fork


Raise


63.50 mm (2.50 in) 59.18 mm (2.33 in) 44.45 mm (1.75 in) 57.15 mm (2.25 in) 623 Ejector

64.95 mm (2.56 in) 59.21 mm (2.33 in) 50.80 mm (2.00 in) 57.15 mm (2.25 in) 420E Stick Cylinder


101.60 mm (4.00 in) 95.25 mm (3.75 in) 162.56 mm (6.40 in) 162.05 mm (6.38 in) D10N Tilt Cylinder

107.95 mm (4.25 in) 101.60 mm (4.00 in) 82.55 mm (3.25 in) 57.15 mm (2.25 in) 994


50.80 mm (2.00 in) 46.48 mm (1.83 in) 38.10 mm (1.50 in) 57.15 mm (2.25 in) J613 Steering and

Bowl Lift; 920, 930,

951B; 920, 930,

951B Multi-Purpose Bucket; Side

Dump Bucket; 920,

930 Bucket Tilt

38.10 mm (1.50 in) 34.29 mm (1.35 in) 28.58 mm (1.13 in) 57.15 mm (2.25 in) 920, 930 Steering

76.15 mm (3.00 in) 72.39 mm (2.85 in) 50.80 mm (2.00 in) 57.15 mm (2.25 in) 623B Elevating

Scraper; D9H

Dozer Lift

66.04 mm (2.60 in) 50.80 mm (2.00 in) 44.45 mm (1.75 in) 57.15 mm (2.25 in) D8 Bulldozer Tilt

88.90 mm (3.50 in) 85.09 mm (3.35 in) 63.50 mm (2.50 in) 57.15 mm (2.25 in) 225 Clamshell; 980C

Lift

101.60 mm (4.00 in) 97.10 mm (3.82 in) 69.85 mm (2.75 in) 57.15 mm (2.25 in) 988B Bucket Lift

63.50 mm (2.50 in) 59.18 mm (2.33 in) 44.45 mm (1.75 in) 57.15 mm (2.25 in) D7F, D7G Dozer Lift

101.60 mm (4.00 in) 97.10 mm (3.82 in) 63.50 mm (2.50 in) 57.15 mm (2.25 in) D10 Bulldozer Lift

(Continued)

7-142

Home

Search


2622190


SMCS Code: 5100-012

Model: See Chart



6V-3036

6V-3038

6V-4938

6V-6013

6V-6159

6V-9052

6V-9072

8T-9156

8T-9158

8T-9159

9U-6742

9U-7456

9U-7953


Diameter


Diameter


Diameter Length

Cylinder Where

Used

82.55 mm (3.25 in) 78.05 mm (3.07 in) 50.80 mm (2.00 in) 57.15 mm (2.25 in) D9L Bulldozer Lift


95.25 mm (3.75 in) 88.90 mm (3.50 in) 69.85 mm (2.75 in) 57.15 mm (2.25 in) 227 Stick

76.20 mm (3.00 in) 71.70 mm (2.82 in) 44.45 mm (1.75 in) 57.15 mm (2.25 in) D8L Bulldozer Lift









101.60 mm (4.00 in) 97.10 mm (3.82 in) 82.55 mm (3.25 in) 57.15 mm (2.25 in) 992C Bucket Lift

2622235

Sensor Installation Tools for Position-Sensing Hydraulic Cylinders

Essential Tool

SMCS Code: 7562, 5721

Model: D8T (KPZ, J8B); D9T (RJS); D10T (RJG) Track -Type Tractors 416E (SHA); 420E (HLS, KMW); 430E (EAT, DDT); 432E (BXE); 434E (FSH); 442E

(GKZ) Backhoe Loaders 988G (BNH); 980H (JMS) Wheel Loaders 824H (ASX); 834H (BTX); 825H (AZW); 826H (AWF); 836H (BXD) Wheel Dozers


265-4177 Service Group

• Used to install sensors in clevis-mounted, position-sensing hydraulic cylinders

(PCS)

• Ensures accurate alignment of sensor

• Reduces possibility of damage to seal on sensor

• Reduces chances of damaging cylinder bore during installation

9

10

11

7

8

5

6

2

3

4

Item

1

Part Number

265-4180

265-4181

265-4182

265-4183

265-4184

265-4185

265-4186

8T-0269

265-4187

265-4188

265-4189

Description

Installer Group

Sleeve 1

Sleeve Removal Tool 1

Driver Group (includes driver cap and bolt) 1

Quantity

1

Extension Tube, 50.0 cm (19.7 in)

Extension Tube, 75.0 cm (29.5 in)

Coupler Group

M6 x 1 Bolt

Support Collar Group

Support Disc, 266.50 mm (10.49 in)


2

3

2

6

1

1

1

Home

(Continued)

7-143


Search

2622235

Sensor Installation Tools for Position-Sensing Hydraulic Cylinders (Continued)

Essential Tool

SMCS Code: 7562, 5721

Model: D8T (KPZ, J8B); D9T (RJS); D10T (RJG) Track -Type Tractors 416E (SHA); 420E (HLS, KMW); 430E (EAT, DDT); 432E (BXE); 434E (FSH); 442E

(GKZ) Backhoe Loaders 988G (BNH); 980H (JMS) Wheel Loaders 824H (ASX); 834H (BTX); 825H (AZW); 826H (AWF); 836H (BXD) Wheel Dozers


23

24

25

26

19

20

21

22

27

28

29

30

--

15

16

17

18

Item

12

13

14

Part Number

265-4190

265-4191

265-4192

265-4193

265-4194

265-4195

265-4196

265-4197

265-4198

265-4199

265-4200

265-4201

265-4202

265-4203

265-4204

265-4205

265-4206

265-4207

265-4208

265-4179

Description



















Wire Guide Group

Foam Insert

-4C-9662 Instrument Case, 355 x 832 x 115 mm (14.0 x

32.8 x 4.5 in)

2756143

Sensor Installation Tools for Position-Sensing Hydraulic Cylinders

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Quantity

1

265-4209 Service Group

• Used to install sensors in trunnion-mounted, position-sensing hydraulic cylinders (PCS)


• Reduces possibility of damage to seal on sensor

Reference

NEHS0935, Tool Operating Manual, Using the 265-4177 and 265-4209 Service Tool

Groups to Install Sensors in Position-Sensing Hydraulic Cylinders

4

--

2

3

Item

1

--


265-4212 Slide Hammer Group

265-4180

265-4181

Installer Group

Sleeve

265-4182

4C-9662

265-4211

Sleeve Removal Tool

Instrument Case, 355 x 832 x

115 mm (14.0 x 32.8 x 4.5 in)

Foam Insert 1

1

1

1

1

Quantity

1

7-144

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Search


2622303

Position Sensor Cylinder (PSC) Gauge Tools

Essential Tool

SMCS Code: 7562, 5721

Model: 12M, 14M, 16M, and 24M Motor Graders 120M, 140M, 160M Motor Graders, 966K, 966L, 972K, 980K


• Used to precisely measure center-to-center distances between rod ends of steering cylinders

• Used with two 5P-8637 V-Blocks

• Measures cylinders in closed and open position

• Obtaining accurate measurements are necessary after servicing cylinders

• Measurements are necessary to input trim values into ECM (controls steering logic)

• Each gauge group includes two pins; a stepped gauge pin for cylinder rod ends and a straight gauge pin for cylinder tube ends and a precision measuring tape

Reference

NEHS1038, Tool Operating Manual, 307-7586 PSC Gauge Group,

321-5932 PSC Gauge Group, Used For Manual Length Measurement of Position Sensing Steering Cylinders on M-Series Motor Graders

307-7586 PSC Gauge Group for 120M, 140M, and 160M Motor Graders

Item

Not shown

Not shown

Description

NEEG3106 Decal

NEHS1038 Tool Operating Manual

3

5

1

2

4

5

2

1

4

3

Item

--

--

Part Number

321-5932

307-7586

Description

Gauge Group

Gauge Group

307-7586 PSC Gauge Group for 120M, 140M, and 160M Motor Graders

307-6222 Gauge Pin Assembly

4C-3975

307-7585

Storage Case

Foam Insert

307-6223

307-6224

Gauge Pin Assembly

Pi Tape (with case)

Gauge Group for 24M Motor Grader

321-5932 PSC Gauge Group for 24M Motor Grader

Item Description

Not shown

Not shown

NEEG3107 Decal



321-5932 PSC Gauge Group for 24M Motor Grader

321-5644 Gauge Pin Assembly

321-5646

307-6224

Gauge Pin Assembly

Pi Tape (with case)

307-7584

4C-3975

Foam Insert

Storage Case

2756534

Home

7-145


3026100

Gauge Group for 966K, 966L, 972K Wheel Loaders

384-3757 PSC Gauge Group for 966K, 966L, 972K Wheel Loaders

Item

Not Shown

Not Shown

2

3

Item

1

4

Part Number

384-3758

384-3758

384-3759

4C-3975

5

3026107

-

Gauge Group for 980K Wheel Loaders

Description

NEEG3126 Decal


Description

Pin Assembly

Pin Assembly

Pin Tape

Storage Case

Foam Insert

384-3760 PSC Gauge Group for 980K Wheel Loaders

Item

Not Shown

Not Shown

2

3

Item

1

4

5

2622329

-

Part Number

384-3761

384-3761

384-3759

4C-3975

Description

NEEG3126 Decal


Description

Pin Assembly

Pin Assembly

Pin Tape

Storage Case

Foam Inssert

301-9788 Sensor Installer Group

Essential Tool

SMCS Code: 7562, 5721

Model: 430E (DDT1-Up, EAT1-Up) Backhoe Loaders


• Used to install sensor into position-sensing hydraulic cylinder (PCS)


• Reduces possibility of damage to seal or cylinder bore

• Includes protective storage case

Reference

RENR6485, Service Manual

NEHS0999, Tool Operating Manual, 301-9788 Sensor Installer Group

3

--

--

Item

1

2

Part Number

302-1473

302-1474

302-1475

302-1472

6V-3073

Description

Sleeve

Alignment Pin (with handle)

Installer

Foam Inserts (for case)

Case

Search

7-146

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Search


2622352

162-7704 Seal Installer Group

Essential Tool

SMCS Code: 5456-017, 5457-017, 5458-017

Model: 318B, 320, 320B, 322, 322B, and 325 Excavators


• Used to install 096-7803 Seal onto 4I-3614 Cylinder Piston

• Inside diameter of pusher can be used to size outside diameter of seal after installation

• Helps prevent seal damage during installation

• Made from durable plastic

Tapered Seal Guide

Outside diameter (large end)

Outside diameter (small end)

Counterbore diameter

Inside diameter

121.0 mm (4.76 in)

105.4 mm (4.15 in)

119.6 mm (4.71 in)

76.2 mm (3.00 in)

Pusher

Inside diameter

Length

1

3

Items with no Part Number

Item

120.1 mm (4.73 in)

152.4 mm (6.00 in)

Description

Tapered Seal Guide

Sealing ring pusher

Item

2

Part Number

130-8364

Description

Extension Spring

2622377

Seal Installer Group

SMCS Code: 5456-017, 5457-017, 5458-017

Model: 312B to 385B, 312C, and 330C Excavators


• Used to install hydraulic cylinder piston seals

• Tapered mandrel (1) stretches seal over piston — helps prevent seal damage during installation

• Sealing ring pusher (2) uniformly pushes seal over mandrel (1) and into piston groove

• Two different length mandrels (1) are required to install seals on double groove pistons

• Inside diameter of sealing ring pusher (2) can be used to “size” outside diameter of seal after installation

• Sealing ring pushers are made from durable plastic, tapered mandrels are steel construction

Part Number

318-2322

318-2323

318-2324

Outside Diameter Large End

52 mm (2.05 in)

Tapered Mandrel (Item 1)

Outside Diameter Small End

Counter Bore

Diameter

36.9 mm (1.45 in) 50.03 mm (1.98 in)

Inside Diameter

Counter Bore

Length Overall Length

33.9 mm (1.33 in) 15 mm (0.59 in) 60 mm (2.36 in)

38.9 mm (1.53 in) 13 mm (0.51 in) 72 mm (2.83 in) 62 mm (2.44 in) 41.9 mm (1.65 in) 60.03 mm (2.37 in)

72 mm (2.83 in) 50.3 mm (1.98 in) 70.03 mm (2.77 in)

47.3 mm (1.86 in) 17 mm (0.67 in) 82 mm (3.23 in)

Home

(Continued)

7-147


2622377

Seal Installer Group (Continued)

SMCS Code: 5456-017, 5457-017, 5458-017

Model: 312B to 385B, 312C, and 330C Excavators


Search

Part Number

318-2325

318-2326

318-2327

318-2328

318-2329

318-2972

318-2973

318-2974

318-2975

318-2976

318-2977

Tapered Mandrel (Item 1)

Outside Diameter Large End

Outside Diameter Small End

Counter Bore

Diameter

77 mm (3.03 in) 54.6 mm (2.15 in) 75.03 mm (2.96 in)

82 mm (3.23 in) 58.7 mm (2.31 in) 80.03 mm (3.16 in)

92 mm (3.62 in) 67.2 mm (2.65 in) 90.03 mm (3.55 in)

102 mm (4.02 in) 75.6 mm (2.98 in) 100.03 mm (3.95 in)

132 mm (5.20 in) 100.9 mm (3.97 in)

130.03 mm (5.13 in)

52 mm (2.05 in) 36.9 mm (1.45 in) 50.03 mm (1.98 in)

62 mm (2.44 in) 41.9 mm (1.65 in) 60.03 mm (2.37 in)

72 mm (2.83 in) 50.3 mm (1.98 in) 70.03 mm (2.77 in)

77 mm (3.03 in) 54.6 mm (2.15 in) 75.03 mm (2.96 in)

82 mm (3.23 in) 58.7 mm (2.31 in) 80.03 mm (3.16 in)

92 mm (3.62 in) 67.2 mm (2.65 in) 90.03 mm (3.55 in)

318-2978

318-2979

102 mm (4.02 in) 75.6 mm (2.98 in) 100.03 mm (3.95 in)

132 mm (5.20 in) 100.9 mm (3.97 in)

2756632

Seal Installer Group

130.03 mm (5.13 in)

Inside Diameter

Counter Bore

Length Overall Length

51.6 mm (2.03 in) 20 mm (0.79 in) 85 mm (3.35 in)

55.7 mm (2.19 in) 20 mm (0.79 in) 90 mm (3.54 in)

64.2 mm (2.53 in) 20 mm (0.79 in) 95 mm (3.74 in)

72.6 mm (2.86 in) 20 mm (0.79 in) 100 mm (3.94 in)

97.9 mm (3.85 in) 24 mm (0.94 in) 114 mm (4.49 in)

33.9 mm (1.33 in) 35 mm (1.38 in) 80 mm (3.15 in)

38.9 mm (1.53 in) 31 mm (1.22 in) 90 mm (3.54 in)

47.3 mm (1.86 in) 35 mm (1.38 in) 100 mm (3.94 in)

51.6 mm (2.03 in) 40 mm (1.57 in) 105 mm (4.13 in)

55.7 mm (2.19 in) 40 mm (1.57 in) 110 mm (4.33 in)

64.2 mm (2.53 in) 40 mm (1.57 in) 115 mm (4.53 in)

72.6 mm (2.86 in) 40 mm (1.57 in) 120 mm (4.72 in)

97.9 mm (3.85 in) 45 mm (1.77 in) 135 mm (5.31 in)

Part Number

318-2314

318-2315

318-2316

318-2317

318-2318

318-2319

318-2320

318-2321

Sealing Ring Pusher (Item 2)

Inside Diameter

43.4 mm (1.70 in)

49.3 mm (1.94 in)

59.2 mm (2.33 in)

64.2 mm (2.53 in)

69.1 mm (2.72 in)

79.0 mm (3.11 in)

88.9 mm (3.50 in)

118.7 mm (4.67 in)

Length

44 mm (1.73 in)

48 mm (1.89 in)

60 mm (2.36 in)

64 mm (2.52 in)

72 mm (2.83 in)

80 mm (3.15 in)

88 mm (3.46 in)

120 mm (4.72 in)

7-148

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2622420

Piston Seal and Rod Installers

SMCS Code: 4303-016



125-9791 Seal Installer

• Used to install piston seals while preventing seal damage during installation

• Locates over piston rod and guides seals over piston and into their correct position

125-9792 Seal Resizer

• Used to compress piston seals to their correct size during installation

• Installs over piston and guides seals into cylinder body

• Helps prevent damaging seals during assembly

125-9793 Installer Rod

• Used to help install piston rod into cylinder body while preventing seal damage during assembly (slips onto end of rod)

• Locates over end of piston rod to guide seals onto rod

Reference

SENR5846; Disassembly and Assembly;

TH62, TH63, TH82, and TH83 Telehandlers,

Machine Systems

Part Number

125-9791

125-9792

125-9793

Description

Seal Installer

Seal Resizer

Installer Rod

Length

70.0 mm (2.8 in)

Outside Diameter

91.2 mm (3.59 in)

Inside Diameter

67.0 mm (2.637 in)

Material

Nylon or steel

70.0 mm (2.8 in) 101.2 mm (4.98 in) 90.03 mm (3.544 in) Nylon or steel

44.00 mm (1.7 in) 44.98 mm (1.771 in) 31.75 mm (1.25 in) Nylon or steel

2622453

4S-9446 Clamp Assembly

Compressor Assemblies

Model: All models with hydraulic cylinders


• Used to expand or compress hydraulic cylinder seals before installation

Part Number Size

4S-9446 —

9S-0289

4S-9450

4S-9453

Description

Clamp Assembly

Compressor Assemblies

38.1 - 72.2 mm (1.5 - 3.0 in)

114.3 - 120.7 mm (4.5 - 4.75 in)

152.4 - 158.8 mm (6.0 - 6.25 in)

—

—

—

2622472

175-1344 Piston Installer

Essential Tool

SMCS Code: 5453-0170

Model: 315B, 317B, and 318B Excavators (Grenoble Version)


• Used to install spool assembly into 168-3657 Boom Lowering Check Valve

• Pilots spool assembly into main valve body (prevents damage to either component)

• Makes assembly easier and quicker

Large OD 24.89 mm (0.980 in)

Small OD

Length

Thread

20.00 mm (0.787 in)

276 mm (10.9 in)

M10 x 1.0

Home

(Continued)

7-149


2622472

175-1344 Piston Installer (Continued)

Essential Tool

SMCS Code: 5453-0170

Model: 315B, 317B, and 318B Excavators (Grenoble Version)


Part Number

175-1344

2622491

FT0853 Adapter

FT0911 Adapter

SMCS Code: 5100-011


Warranty: None

Description

Piston Installer

• Required to remove lift cylinder trunnion bearing retainer

FT0853 for serial number 25K1-404

FT0911 for serial numbers 25K405-Up

• Should be used with 1A-1135 Bolts and 3L-2227 Forcing Bolts


Search

7

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9

3

4

5

6

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2

(Continued)

7-150

2622508

229-3612 Relief Valve Tool Assembly

Essential Tool

Model: Cat

®

Hydraulic Control Valves


• Used to repair/recondition worn valve seats in hydraulic control valve body (line relief valve seats only)

• Restores valve seat to factory specifications

• No need to remove valve; repair is performed “in-chassis”

• In most cases, valve assembly is repaired and not replaced — saves time and expense

• Works on four sizes of line relief valves: 1 1/16 , 1 5/16 , 1 5/8, and M27 threaded valve port

• Comes with case, foam insert, and operating instructions

Reference

NEHS0871, Repairing Line Relief Valve Seats Using the 229-3612 Hydraulic Valve Seat

Repair Kit

Item 9

--

Part Number

229-3612

229-3613

229-3618

229-3619

361-1593

229-3615

229-3616

229-3617

361-1591

229-3620

Description

Relief Valve Tool Assembly


Adapter Assembly for 1 1/16 - 12 in threaded port



Adapter Assembly for M27 x 1.5 mm threaded port

Cutter for 1 1/16 in threaded port



Cutter for M27 threaded port

Foam Block

Home

Search

229-3612 Relief Valve Tool Assembly (Continued)

Essential Tool

Model: Cat

®

Hydraulic Control Valves



2622508

Item 9

10

--

--

Part Number

6V-3072

4B-4280

6W-7301

Description


Case - Plastic, NEEG2574 Group Decal on lid (9U-7402 Group)

Not shown

Washer

Retaining Ring

3041571

416-8216, 416-8217 Sleeves

FT3207 Impact Rod

Model Usage: Cat Worktool Auto Connect-40


• Sleeves 416-8216 and 416-8217 are used to install seals onto sleeve assembly

• FT3207 is designed to remove and install 393-1662 and 393-1663 cartridges in and out of manifold

Reference

KENR6576, Assembly and Disassembly Procedures

Specifications

Part Number

416-8216

Dimensions

145 x 45 mm (5.7 x 1.8 in)

Weight

.67 kg (1.5 lb)

416-8217

FT3207

163.52 mm (6.4 x 2.1 in)

304.8 x 38.1 mm

.67 kg (1.5 lb)

1.0 kg (2.2 lb)

2622542

361-1591 Cutter, 361-1593 Adapter Assembly

Essential Tool

SMCS Code: 5453-017

Model: 311C, 312C, 313C, 314C, 315C, 311D, and 314D Excavators


• Used to repair/recondition worn valve seats in hydraulic control valve body (line relief valve seats only)

• Used with 229-3612 Relief Valve Tool Assembly

• Restores valve seat to factory specifications

• No need to remove valve; repair is performed “in-chassis”

• In most cases, valve assembly is repaired and not replaced —saves time and expense

• 361-1591 Cutter features 10 teeth at a 117 degree angle with a zero degree rake

• 361-1593 Adapter Assembly threads into 229-3612 Relief Valve Tool and then attaches to line relief port on main hydraulic control valve

Reference

NEHS0871, Repairing Line Relief Valve Seats Using the 229-3612 Hydraulic Valve Seat

Repair Kit

Part Number

361-1591

361-1593

Description

Cutter for M27 threaded port

Adapter Assembly for M27 x 1.5 mm threaded port

Home

7-151


Search

2622567

Lift Cylinder Removal and Installation Tools



6

7

8

3

4

• Used to remove and install lift cylinders without use of heavy crane and without removing lift arms and bucket

Item

2

Part Number

—

Description

Beam Group

—

FT0845

Trolly

Bracket with four S01595

Bolts

FT0844

FT0846

FT0951

Pin

Lifting Bracket

Guide

Item

1

5

Part Number

9S-6340

9S-9101

Description

Lift Arm Support Assembly

– 2 required

Sling Assembly

2622584

FT0951 Guide

SMCS Code: 5100-010

Model: 992

Warranty: None

• When installing 992 lift cylinders, assemble this guide on 9S-9101 Sling Assembly to prevent chain from slipping

• Used only when lowering cylinder with one chain

2622598


SMCS Code: 5102-011

Model: 793 and 793B Off-Highway Trucks

Warranty: None

• Used to hydraulically separate lower eye of body lift cylinder from 8X-1213 Shaft

(part of frame) — very difficult to remove without puller tooling

• Used with three 9X-6151 Bolts, one cylinder, three 7X-0533 Washers, and a hydraulic power source

• Current lift cylinders have puller holes to accommodate tooling — former cylinders without puller holes can be reworked per Service Magazine article 6/28/93

Reference

Service Magazine, 6/28/93 “Puller Holes Added to Hoist Rod Assembly for Easy Removal”

(Continued)

7-152

Home

Search


2622598

FT2442 Puller Plate (Continued)

SMCS Code: 5102-011

Model: 793 and 793B Off-Highway Trucks

Warranty: None

Capacity

Outside diameter

Thickness

Bolt hole circle

Hole diameter

Material

890 kN (100 tons)

320.0 mm (12.6 in)

38.1 mm (1.50 in)

264.0 mm (10.4 in)

3300 mm (1.3 in)

ASTM A36 plate steel


SMCS Code: 5102-011

Model: 784, 785, and 789 Off-Highway Truck

Warranty: None

• Used to hydraulically separate lower eye of 9T-2807 Hoist Cylinder from 6G-6499

Axle Group

• Used with dealer supplied hardware and components: three 4J-7945 Bolts, three

5P-8248 Washers, one single acting, spring return hydraulic lifting cylinder, 6G-

8221 Retainer Plate, and a hydraulic power supply and hose

• Material: A36 Plate Steel

2622614

2622630

FT3153 Hoist Cylinder Puller Assembly

Essential Tool

SMCS Code: 5102-011

Model: 770, 772, 773F, 775F, and 777F Off-Highway Trucks

Warranty: None

• Used to separate lower eye of hoist cylinder from axle group

• Used with 6V-3160 Hydraulic Cylinder Group

• Make puller plate from SAE 4140 Steel, hardened to RKW C27-33

Item with no Part Number

Item

1

Description

Puller Plate

Quantity

1

5

6

3

4

Item

2

Part Number

6V-6546

1F-7958

5P-1076

5P-8245

6V-1943

Description

Bolt, 1/2-13 x 356 mm (14 in) long

Full Nut, 1/2-13

Hard Washer, 13.5 mm ID x 30 mm OD

Hard Washer, 13.5 mm ID x 25.5 mm OD

Bolt, 3/8-16 x 28.6 mm (1.13 in) long

3

2

6

3

Quantity

6

Home

7-153


2622654

FT1612 Wrench Assembly

SMCS Code: 5050-025

Model: 215 and 225 Excavators

Warranty: None

Search

• Used with 3/16 inch hex wrench for adjustment of piston pump servo valve

• Used on locknut for adjustment screw which is recessed in plug

• Required: 8H-8551 Socket, 1/2 inch drive, 11/16 inch, 12 pt., 38.1 mm (1 1/2 inch) long

2622670

FT2774 Wrench Assembly

SMCS Code: 5050-025

Model: 963C and 973C Track Loader

Warranty: None

• Used to adjust servo cylinder actuator

• Plate: SAE 1020 steel

• Socket: 8H-8555, 15/16 , 12 point

2622734

174-7525 Telehandler Boom Support

Essential Tool

SMCS Code: 5050-010

Model: All Telehandler Models



• Used to support main boom in a raised position during maintenance and service operations

• Bolts in place of rubber bumper pad centered on top of telehandler machine body

• Designed to clear tubes on bottom of boom

• Designed with heavy-duty square tubing

Part Number

174-7525

Description

Telehandler Boom Support

7-154

Home

Search


2622752

FT2583 Alignment Tube

SMCS Code: 5104-012

Model: D11R Track-Type Tractor

Warranty: None

• Used to maintain spacers and tilt cylinder when installing pin on dozer blade tilt cylinder assembly

• Material: steel

2622795

FT0506 Lifting Fixture

SMCS Code: 4094-017, 3050-017, 3108-017, 6236-017, 7107-017, 3159-017

Model: 3-Axle Tractor-Scrapers

Warranty: None

• Used to lift hydraulic tank on 3-axle tractor-scrapers

• 3D-6684 Cap used to fabricate the tool

2622808

2

3

Item

1

--

191-3557 Hydraulic Filter Removal Adapter

Model: All 300B Series Excavators


• Used to take out hard-to-remove hydraulic filter capsules

• Eliminates possible damage to filter capsule during removal

• 3/8-16 threaded hole for eyebolt

• 1/2 inch square drive for ratchet wrench


Part Number

1H-5403

9M-1974

3W-9402

191-3557

Description

Bolt

Washer

Pin

Hydraulic Filter Removal

Adapter

Home

7-155


2622831

Tools for Servicing Cat

®

Piston-Type Hydraulic Motors

SMCS Code: 5058-017

Model: See Chart


• Typical piston motor tools are illustrated

• Use chart to select tools for all machines

Search

7-156

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Search


2895417

Servicing Tools

Item Description

215

8J-6853

Motor¹

225

9J-9362

Motor¹

235

8J-1905

Motor

6V-0088 and 6V-

0091

245

3G-7230

Motor¹

6V-0088 and 6V-

0091

245

8J-4379

Motor¹

110G-120G

8J-6730

Motor

12G-130G-

140G

8J-0498

Motor

14G-16G

8J-6855

Motor¹

988

7J-8240

Motor¹

1

2

3

4

5

6

Retraction

Plate (1) or Clamp

(2)

Retraction

Plate (1) or Clamp

(2)

Depth

Gauge

Depth

Gauge

Rod

Pump

Fixture

Support

Block

6V-2012

FT1017

6V-2012

FT1017

5P-2989

5P-2989

6V-2012

FT1017

5P-2989

5P-2989

6V-2012

FT1017

6V-2012

FT1017

6V-2012

FT1017

6V-2012

FT1017

6V-2012

FT1017

6V-2012

FT1017

7

8

9

10

11

12

13

Protective

Plate

Seal

Driver

Spring

Compressor

Stop

Angle Bar

Gauging

Bar

Spanner

Wrench

Shaft

Fixture

FT1018

5P-2190

FT1018

5P-2190 2P-2317

FT1018

14 Swashplate Link

Clips

5P-4759 5P-4759 5P-4759 5P-4759 5P-4759

15 Guide Rod FT1016 FT1157 FT1145 FT1145 FT1157 FT1016 FT1016 FT1157 FT1016

¹ Discontinued part numbers.

Home

(Continued)

7-157


2895417

Servicing Tools (Continued)

2622844

Tools for Servicing Cat

®

Piston Type Hydraulic Pumps

SMCS Code: 5058-017

Model: See Chart


• Typical piston pump tools are illustrated

• Use chart to select tools for all machines

Search

7-158

Home

Search


2895454

1

2

5

6

3

4

Servicing Tools

Item Description 215 8J-6848

Pump

Puller Bolt

Bearing

Driver

Seal Driver

Handle

Pump Fixture

Fixture and

Rods

225 8J-0448

Pump¹

235 8J-6773

Pump¹

245 9J-1993

Pump¹

16G 8J-9249

Pump¹

14G 9J-0439

Pump

12G 9J-0688

Pump¹

FT1146

FT1549¹

FT1531

FT1550

FT1532²

FT1146

FT1549¹

FT1531

FT1550

FT1532² 7

8

9

10

11

Spanner

Wrench

Guide Rod FT1016,

FT1038

Support

Block

FT1017

Bracket Assembly

Body Fixture

Plate

14

15

16

12

12

17

18

19

Drive Plate,

Fixture Plate

Bearing

Cone

Fixture Plate

Retraction

Plate (15) or

Clamp (16)

Protective

Plate

Socket Assembly

Spring Compressor

20

¹ Discontinued

Step Plate

FT1038

FT1017

FT1145

FT1017

FT1147

FT1149

FT1150

FT1145

FT1017

FT1147

FT1148

FT1149

FT1150

FT1148

5P-3038

Home

7-159


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2622857

179-6521 Test Ring

Essential Tool

SMCS Code: 5070-016

Model: 988G Wheel Loader or other machines with discontinued 146-8030 Piston Pumps


• Used to quickly and easily measure pump barrel lift-off shim thickness on discontinued 146-8030 Pumps

• Heat-treated and precision ground for durability and accurate measurements

• Made of stainless steel for long, corrosion-free life

Reference

RENR2173, Service Manual, 988G Wheel Loader Machine Systems Disassembly and

Assembly

Part Number

179-6521

Description

Test Ring

2622875

180-6533 Seal Driver

Essential Tool

SMCS Code: 5070-016, 5058

Model: 345B Series II Excavator and other machines with discontinued 170-7572 Hydraulic Piston Motors


• Used to install shaft seal without disassembling motor

• Proper installation provides longer service life

• Tools are heat-treated and precision machined

• Tools are black oxide coated for long, corrosion-free life

Reference

SENR1934, Service Manual, 345B and 345B Series II

Excavators Machine Systems Disassembly and Assembly

Seal inside diameter

Seal outside diameter

Seal depth from housing face

53.98 mm (2.125 in)

77.88 mm (3.066 in)

13.80 mm (0.543 in)

2622894

Plate Assembly

SMCS Code: 5070-016

Model: Cat

®

Designed Hydraulic Piston Pumps


Part Number

180-6533

Description

Seal Driver

• Plate assembly holds rotating group, swashplate, and shaft together as one unit while removing or installing this assembly from/into the pump housing

• Bolt plate assembly in place using 2 customer-supplied bolts and washers

• Black oxide coated

• Material: steel

Part Number

424-6902

129-1028

Application

180 cc Pump

250 cc pump

Center Distance Between Bolt Holes

173 mm (6.81 in)

188.7 mm (7.43 in)

7-160

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2622911

5P-2390 Gauge Tool Group

SMCS Code: 3108-017, 3108-025, 4150-010, 4150-012, 3108-016, 3103-017, 3100-017

Model: 225 and 235 Excavators


• Used with 8S-2328 Dial Test Indicator Group to set pump drive bearing clearance to an accuracy of ±0.03 mm (±0.0001 in)

• Fits directly into all 3 gears of 225 Excavator pump drive and center gear of 235

Excavator pump drive

• Can also be adapted to outer 2 gears of 235 Excavator pump drive, which have larger splines, by using 38.0 mm (1.5 in) length piece of 25.0 mm (1.0 in) internal diameter XT-3 Hose which has been cut through on 1 side

• When used in outer gears of 235 Excavator pump drive, dial indicator stylus must be placed directly on gear hub, rather than the end of tool group, to achieve desired accuracy

1

1

Item

1

Part Number

1K-6872

1B-4330

5H-6554

Description

Locknut

Nut

Setscrew

2622933

Timing Tools for Scrap Shear Rotators

Essential Tool

SMCS Code: 6700-531

Model: All Scrap Shears


• Used to provide accurate timing of 190 degree rotating scrap shears after repair

• Two spiral gears are timed to obtain 95 degree rotation from zero in each direction

• Makes installation and timing process quicker and easier

• Use 170-0545 Degree Wheel and 170-0552 Alignment Stud Group on all models

• Use locator screws, timing ring assemblies, and pointer groups on specific models only

• Tools serviced separately to help lower dealer cost

Reference

RENR4423, Service Manual, Scrap Shear Rotators

4

5

2

3

6

Item

1

Part Number

170-0542

170-0544

170-0545

170-0552

170-0553

170-0554

Description

Locator Screw

Locator Screw

Degree Wheel

Alignment Stud Group (2 required)

Pointer Group

Pointer Group

Models

S25, S30, S40, S50, S130, S225, S230, S240,

S250, S2130

S80, S90, S280, S290

All Models

All Models

S25, S50, S130, S225, S250, S2130

S40, S80, S90, S240,S280, S290

Home

7-161


2758344

Timing Ring Assembly

Search

Part Number

170-0546

170-0547

170-0548

170-0549

170-0550

170-0551

095-7992

8T-4200

8T-4224

1D-4669

1F-1739

6V-8188

8T-4223

Description

Timing Ring Assembly






Models

S25, S225

S30, S230

S40, S240

S50, S130, S250, S2130

S80, S280

S90, S290

Service Repair Parts: Timing Ring Assembly

Dowel --

Bolt

Washer

--

--

Pointer Group

Carriage Bolt

Wing Nut

Locator Screw

Nut - Full

Washer - Hard M12

--

--

--

--

2622979

185-3208 Hydraulic Hammer Stand

FT2639 Hammer Stand Pin Group

SMCS Code: 0756-745, 7960

Model: All Cat

®

Hydraulic Hammers

Warranty: 185-3208 Hydraulic Hammer Stand: Six Months, FT2639 Hammer Stand Pin Group: None

• Used to hold hydraulic hammers during repairs

• Universal repair stand holds all hydraulic hammers

• Includes oil basin to contain oil spills

• Extendible/retractable legs (extend to stabilize operation and retract for easier storage)

• FT2639 is a complete set of drawings for all center pins (make only pins needed to service specific hammers)

Base size (retracted) 1219 x 1219 mm (48 x 48 in)

Base size (extended)

Steel (pins)

2045 x 2045 mm (80 x 80 in)

1215 CF

Part Number

185-3208

Description

Hydraulic Hammer Stand

2758411

Hammer Stand Pin Group

7-162

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2622998

283-9441 Wear Sleeve Driver (Install), 283-9442 Wear Sleeve Driver (Remove)

Essential Tool

SMCS Code: 6333

Model: PH 126 Hydraulic Hammer


• Used to remove and install 275-0756 Wear Bushing in main body of hydraulic hammer

• Used with hydraulic press to remove and install bushing

• 283-9441 Driver is used to install and 283-9442 Driver is used to remove hexshaped bushing

• Heat-treated for strength and durability

• Hex end of driver fits ID of hex bushing

• Made from alloy steel

Reference

RENR6996, Hydraulic Hammer

Disassembly and Assembly

Part Number

283-9441

283-9442

Description

Wear Sleeve Driver (Install)

Wear Sleeve Driver (Remove)

2623018

Bushing Puller Plates

Essential Tool

SMCS Code: 6333-011

Model: H115, H120, H130, H140, H160, and H180 Hydraulic Hammers


• Used to remove upper and lower tool bushings from hydraulic hammers

• Used with hydraulic cylinder, power pack, and threaded rod (see Service Manuals)

• Various sizes fit each model of hydraulic hammer

Reference

RENR4422, Service Manual,

H140 and H160 Hammers

Maximum pulling capacity 27,216 kg (60,000 lb)

Part Number

193-1169

193-1214

193-1217

193-1218

193-1229

Description

Puller Plate, H140 (Upper Bushing)





Home

7-163


2758421

Typical Puller Plate

Part Number

193-1230

193-1231

193-1232

193-1236

Description

Puller Plate, H115 (Lower Bushing)



Puller Plate, H180 (Lower and Upper

Bushing)

Search

2758498

Typical Puller Plate

Part Number

193-1233

193-1234

Description



2758515

Washer

Part Number

112-9837

Description

Washer (all models)

7-164

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Search


2623046

Sleeve Driver Assemblies, 293-6555 Driver Handle

Essential Tool

SMCS Code: 6333-017

Model: H35D, H45D, H55D, and H65D Hydraulic Hammer


• Used to remove and install piston sleeves without damage to cylinder

• Used with threaded driver handle

• Head of sleeve driver is made from nylon to eliminate scratching or damage to cylinder wall

• Threaded portion of sleeve driver is made from steel to provide extended tool life

Reference

RENR4478, Service Manual, Hydraulic Hammer Disassembly and Assembly

4

5

2

3

Item

1

Part Number

293-6551

293-6552

293-6553

293-6554

293-6555

Description

Sleeve Driver

Sleeve Driver

Sleeve Driver

Sleeve Driver

Driver Handle

Accumulator Tools for Hydraulic Hammer

Essential Tool

SMCS Code: 7201-045



• Used with 121-6583 Accumulator Charging Kit

Reference

RENR6996, Hydraulic Hammer Disassembly and Assembly

Part Number

281-2587

282-8718

Description

Spanner Wrench

Charging Adapter

Use

Remove and install top cover of accumulator for servicing

Recharge nitrogen-filled accumulator

Used On

H35D

H45D

H55D

H65D

--

Outer Diameter

40.0 mm (1.57 in)

50.0 mm (1.97 in)

65.0 mm (2.56 in)

75.0 mm (2.95 in)

--

2623071

Home

7-165


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2623088

FT3143 Spanner Wrench Adapter Assembly

Essential Tool

SMCS Code: 5077-010

Model: 924H, 924Hz, 928Hz, and 930H Wheel Loaders

Warranty: None

• Used to remove and install 283-4418 Ride Control Accumulators

• Used with 1/2 inch Allen wrench socket and torque wrench

• Required to properly tighten accumulator to toque specification

• Two 6 mm (.24 in) diameter pins in tool engage holes in bottom of accumulator

Reference

KENR7617; 924H, 924Hz, 928Hz, and 930H Wheel Loaders, Machine Systems, Disassembly and Assembly

2623134

FT3079 Bushing Installer

Essential Tool

SMCS Code: 7113

Model: 735 Articulated Truck (AWR1-UP; BIN1-UP), 740 Articulated Truck (AXM1-UP; B1P1-UP), 740 Ejector Articulated Trucks (AZZ1-UP; B1R1-

UP)

Warranty: None

• Used to ensure proper installation depth on hitch pin bushings in front frame

• Used to accurately install hitch pins upper and lower boss

References

Service Magazine, 3050-0009-2006

REHS3148, Special Instruction, Salvage of the Bores in the Front Frame for the Hitch

Pins

Part Number

259-9239

6V-7742

8T-3282

5P-8713

Description

Used With

Stud

Nut - Full

Washer - Hard

Plate

Quantity

2

--

--

2

2623157

FT2617 Pump Bracket Assembly

SMCS Code: 1003-010

Model: 5130 Mass Excavator and Front Shovel

Warranty: None

• Used to provide additional support to pumps when removing or installing engine

• Prevents potential damage to pump suction lines

• Quick installation (requires only 3 bolts)

• Easily made from common angle iron


Reference

SENR1467, Disassembly and Assembly 3508 Engine for 5130B

7-166

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Search


2623174

FT0964 Pilot

SMCS Code: 5102-010

Model: 773 Truck

Warranty: None

• Used to align cylinder eye with truck body brackets when installing hoist cylinders

• Material: mild steel

2623188

4

5

2

3

Item

1

FT0503 Valve Insert Puller

SMCS Code: 5050-011

Model: Most Cat

®

Models

Warranty: None

6

7

• Used to remove control valve inserts in some hydraulic control valves



Item Description

Rod, 11.11 mm (7/16 in)

8

Crosspiece

Plate

Part Number

1B-2339

1B-4203

4B-4278

5B-9079

1M-1341

Description

Bolt

Nut

Washer

Nut

Rod End

Tools for Minimizing Oil Loss During Hydraulic System Disassembly

Model: Most Cat

®

Models


• Used to minimize oil loss when hydraulic system must be disassembled for some reason other than failure

• Several sizes of blocker plates available (Figure 2) for use in pump suction line and/or tank return line joints

• Special vacuum cap assembly, consisting of parts illustrated in Figure 1, is installed in place of hydraulic tank filler cap; by applying pressure air to 5P-0306

Vacuum Transducer, continuous vacuum is produced in tank

• With 3.5 kg/cm² (50 psi) air pressure applied, transducer uses 4.65 CFM of compressed air and pulls 8.75 CFM of vacuum flow at 0 psi

• Maximum of 406 mm (16 in) Hg is pulled at 5.6 kg/cm² (80 psi) or 254 mm (10 in)

Hg at 3.5 kg/cm² (50 psi)

• For use on hydraulic systems only

Home

2623209

(Continued)

7-167


2623209

Tools for Minimizing Oil Loss During Hydraulic System Disassembly (Continued)

Model: Most Cat

®

Models


Item

3

Part Number

FT1114¹

3 FT1115¹

¹ New drawings available in 2006

2

2

Item

1

Part Number

5P-0306

5K-5068

6V-4142

2758727

Blocker Plates

Item

1

Part Number

5P-1750

Description

Plate

Description

Cap

Cap

Search

Description

Transducer - Vacuum

Nipple - Pipe Hexagon

Nipple, Unvalved (for 42000 kPa)

2

3

4

5

6

7

5P-1751

5P-1752

5P-1753

5P-1754

5P-1755

5P-1756

Plate

Plate

Plate

Plate

Plate

Plate

Size

31.8 mm (1.25 in) ID line







2623240

FT2810 Suction Line Blocker Plate

SMCS Code: 5104-032

Model: 980G Series II Wheel Loader

Warranty: None

• Used to perform a drift test on tilt cylinders

• Easy to install (just loosen tilt cylinder return line bolts and slide blocker plate into place)

• Installs with minimal oil loss and minimal contamination

• Make from 5P-1750 Blocker Plate

• Cut round end diameter from 50.0 mm (2.0 in) down to 45.0 mm (1.8 in)

Reference

RENR6018, Service Manual, Testing and Adjusting

7-168

Home

Search


2623257

FT2674 Vacuum Cap Assembly

Model: B-Series Hydraulic Excavators

Warranty: None

• Used to minimize oil loss when hydraulic system is disassembled for reasons other than component failure

• Install tool in place of the hydraulic tank filler plug

• Applying air pressure to 5P-0306 Transducer creates a continuous vacuum in hydraulic tank

• Made from off-the-shelf Cat

®

parts

• With 3.5 kg/cm² (50 psi) of air pressure applied, transducer uses 4.65 CFM of compressed air and pulls 8.75 CFM of vacuum flow at 0 kg/cm² (0 psi)

• Maximum vacuum of 406 mm (16 in) Hg at 5.6 kg/cm² (80 psi) or 254 mm (10 in) Hg at 3.5 kg/cm² (50 psi)

• Hex end of 105-2652 Plug must be drilled and tapped for a 1/4 -18 NPTF thread

4

5

6

2

3

Item

1

Part Number

5P-0306

4C-7156

4C-7099

6C-8496

095-1608

105-2652

Description

Transducer - Vacuum

Quick Disconnect Nipple, 1/4 NPT Female

Hex Nipple, 1/4 x 1/8 NPT

Washer

O-ring Seal

Plug (modified)

2623284

311-1362 Plug Vacuum Assembly

Essential Tool

SMCS Code: 5050-015

Model: M-Series Motor Graders and C-Series Skid Steer Loaders


• Used to create a vacuum within the hydraulic tank and hydraulic system (minimizes oil loss during repairs)

• Used with shop air supply

• Used when hydraulic system is disassembled for reasons other than component failure

• Applying air pressure to transducer creates a continuous vacuum in hydraulic system

• Used at maximum pressure of 138 kPa (20 psi) to prevent damage to hydraulic tank

• Install tool in place of hydraulic tank filler plug

• Requires a dealer-supplied 1/4 inch NPT adapter to connect air supply


Item

8

Description

Safety Valve (not serviced separately)

6

7

4

5

2

3

Item

1

Part Number

308-6636

5P-0306

3B-6552

6K-1019

3B-7762

5P-8998

4C-8852

Description

Plug Assembly

Transducer - Vacuum

Elbow - 90° Pipe

Pipe Nipple

Tee Fitting

Nipple - Pipe

Air Regulator

Home

7-169


2623325

FT0649 Yoke Adapter

Model: Most Cat

®

Models

Warranty: None

Search

• Used to mount hydraulic cylinders which do not have rod eyes to end post of repair stand

• One end of adapter has holes and slots to fit many different cylinders; other end has boss with tapered hole which fits cylinders with ball stud pivot

2623338

FT1631 Flare Nut Wrench

SMCS Code: 5050-010

Model: 814B Tractor; 815B and 816B Compactors

Warranty: None

• Allows easier removal and installation of tube assembly in right bulldozer lift circuit

• Connector between lift tube assembly and hydraulic control valve is difficult to tighten or loosen with standard wrench because of its location

• Can be fabricated from Snap-On RX48 Flare Nut Wrench 38.1 mm (1 1/2 in) or any similar wrench with handle bent at 90° angle

• Drawing includes instructions for bending handle

2623356

FT2789 Plug Installer

Essential Tool

SMCS Code: 5050-010

Model: 5110B Front Shovel/Mass Excavator

Warranty: None

• Used to remove heater port plug from bottom of hydraulic tank to install a cold weather, hydraulic oil heating element

• Made from 2P-8261 3/4 to 1 inch Adapter (simply grind 1 inch square drive to 7/8 inch)

• Grinding dimensions for male end: 22.0 mm (0.87 in)

7-170

Home

Search


2623371

FT1308 Peening Device

SMCS Code: 7206-010, 4158-010, 4158-011, 4158-012, 4158-017, 4050-016, 7106-011

Model: D10, D11N, D6H, D7H, D8L, D8N, D9N, 589

Warranty: None

• Used to peen metal around oil holes inside hydraulic cylinders

Reference

Service Magazine of May 31, 1978

2623391

FT0624 Cylinder Spanner Wrench

SMCS Code: 5050-010

Model: 769A Truck

Warranty: None

• Used for turning 5J-4684 Intermediate Cylinder Gland on 769A Truck hoist cylinders

2623403

6V-3155 Brace Assembly

SMCS Code: 3260-010, 5050-010

Model: 943, 953 to 953D Track Loaders


• Should be used on lift cylinder to support lift arms during repair work

• Made from high strength alloy steel

• Has bar to hold it to extended lift cylinder rod

• Only 1 brace needed to hold lift arms in raised position

Part Number

6V-3155

Description

Brace Assembly

Home

7-171


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2623423

236-1192 Lift Cylinder Brace Assembly

Model: 963 and 973 Track-Type Loaders


• Used to support weight of linkage arms and loader bucket, in raised position, during machine maintenance and repair

• Prevents lift arms and bucket from lowering due to an accidental loss of hydraulic pressure

• Made from high-strength alloy steel

• Only 1 brace assembly required

• Built-in cross bar keeps brace assembly attached to cylinder rod

Part Number

236-1192

Description

Lift Cylinder Brace Assembly

2623442

5P-3520 Cylinder Spanner Wrench

Model: Most Cat

®

Models


• Used with two 6V-6182 Pins to remove head retaining wire from servo cylinders for hydrostatic transmissions (pin can also be used in other applications)

• Use for the alignment, installation or removal of the cylinder gland nuts on lift trucks, the removal of head retaining wire from the servo cylinders for hydrostatic transmission

• Can also be used for general purpose application using pin hole spacings of 25.4 to 177.8 mm (1 to 7 in)

• 19.05 mm ( 3/4 in) diameter handle allows the use of wrench extension handles, such as the 5P-8675 Extension Handle

• 5P-3523 Screw

• Chart lists all pins for 5P-3520 Cylinder Spanner Wrench

Part Number

5P-3520

6V-2113

5P-3521

5P-3522

6V-6182

2623467

Description


Diameter of Large End

--

Pin 4.66 mm (0.183 in)

Pin, 4.64 and 6.24 mm (0.183 and 0.246 in) 6.24 mm (0.245 in)

Pin, 7.81 and 9.41 mm (0.307 and 0.370 in) 9.41 mm (0.37 in)

Pin 11.08 mm (0.436 in)

Spanner Sockets

SMCS Code: 7562

Model: All SSL and MTL Skid Steer Loaders

Warranty: None

Diameter of Small End

--

3.06 mm (0.12 in)

4.64 mm (0.182 in)

7.81 mm (0.307 in)

6.96 mm (0.274 in)

• Used to tighten cylinder piston to proper torque

• Used with 3/4 and 1 in square drive torque wrench (do not use with impact wrench)

• Requires special tool to properly remove and install piston

• Used on loader lift and tilt cylinder pistons

• Made from Cat

®

impact sockets

References

RENR2626; 216, 226 SSL Skid Steer Disassembly and Assembly

RENR4855; 247, 257 MTL Skid Steer Disassembly and Assembly

RENR4878; 2247B, 257B MTL Skid Steer Disassembly and Assembly

(Continued)

7-172

Home

Search

Spanner Sockets (Continued)

SMCS Code: 7562

Model: All SSL and MTL Skid Steer Loaders

Warranty: None

Part Number Size

FT3030

Length

36 mm (1.41 in) 57.2 mm (2.25 in)

FT3031

FT3032

46 mm (1.81 in) 66.7 mm (2.63 in)

50 mm (1.96 in) 73.2 mm (2.88 in)

FT3033 53.97 mm 2 1/8 in)

82.6 mm (3.25 in)

Drive Size

3/4 in

3/4 in

3/4 in

1 in


2623467

Socket

9U-6539

9U-6545

9U-6546

9U-6570

2623488

5P-8675 Extension Handle for 5P-3520 Cylinder Spanner Wrench


• Provides a 3/4 in drive handle for the 5P-3520 Spanner Wrench

• Reading will be half the applied torque if 9S-7352 Torque Wrench is combined with the 5P-3520 Spanner Wrench and the 5P-8675 Extension Handle

2

3

Item

1

Part Number

5P-8675

5P-3520

6H-3956

Description

Extension Handle


Spring Pin

2623504

Ejector Cylinder Service Parts

Essential Tool

SMCS Code: 5100-010

Model: D400E II, 730, and 740 Articulated Truck with Ejector Cylinder


• Used to disassemble and assemble ejector cylinder

297-2792

209-6757

297-2793

8T-4986

8C-4810

8T-4987

8C-9112

3E-7424

8C-4832

Part Number

205-7845

297-2794

213-1818

5F-9059

346-8394

213-5138

209-6756

297-2791

212-8165

Description

Seal Installer Guide Group

Guide - Seal (730)

Ring Expander Group

Ring Expander Group

Fit Up Aid Group

Oil Tube Guide Group

Cylinder Rod Clamp Assembly

Rod Adapter Assembly

Stop Clamp Assembly

Stop Clamp Assembly

Adjustable Clamp Assembly

Adjustable Clamp Assembly

Hose Clamp

Wear Ring

Hose Clamp

Wear Ring

Hose Clamp

Wear Ring

Model

--

730

D400E, 740

730

D400E, 740, 730

D400E, 740, 730

D400E, 740, 730

730

D400E, 740

730

D400E, 740

730

730

730

D400E, 740, 730

D400E, 740, 730

D400E, 740, 730

D400E, 740, 730

Home

(Continued)

7-173


2623504

Ejector Cylinder Service Parts (Continued)

Essential Tool

SMCS Code: 5100-010

Model: D400E II, 730, and 740 Articulated Truck with Ejector Cylinder


Part Number

8T-4989

1U-2218

8T-4990

6E-0248

2623544

Description

Hose Clamp

Wear Ring

Hose Clamp

Wear Ring

Model

D400E, 740

D400E, 740

D400E, 740

D400E, 740

205-7845 Ejector Cylinder Seal Installer Guide Group

Essential Tool

SMCS Code: 5146-012

Model: D400E, 730, and 740 Articulated Trucks


• Used to protect the seals while assembling the load ejector cylinders

• Seal guides have a 30° chamfer angle for optimum installation

References

RENR5140, Machine Systems Disassembly and Assembly, 740

RENR3461, Machine Systems Disassembly and Assembly, D400E

Search

Part Number

205-7845

193-3955

193-3958

193-3959

193-3960

297-2794

Description

Seal Installer Guide Group

Outside Diameter

--

Ejector Cylinder Seal Guide

1

128 mm (5.04 in)

Ejector Cylinder Seal Guide 152 mm (5.98 in)



180 mm (7.09 in)

212 mm (8.35 in)

Guide - Seal (730)

Sold Separately

104.7 mm (4.12 in)

Model

--

D400E, 730, 740

D400E, 730, 740

D400E, 740

D400E, 740

730

1

2623571

213-1818 Ring Expander Group

SMCS Code: 5486-017

Model: D400E Series II, 730, and 740 Articulated Trucks


• Used to remove and install seal rings on load ejector cylinders

• Expands the seal ring to eliminate possible scratching of the cylinder surface.

References

RENR5140, Machine Systems Disassembly and Assembly for 740 Articulated Trucks

RENR3461, Machine Systems Disassembly and Assembly for the D400E Series II

Articulated Trucks

(Continued)

7-174

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Search


2623571

213-1818 Ring Expander Group (Continued)

SMCS Code: 5486-017

Model: D400E Series II, 730, and 740 Articulated Trucks


Part Number

213-1818

211-9306

211-9323

213-1810

213-1812

5F-9059

3B-9762

3C-8388

Description

Ring Expander Group

Ring Expander

Ring Expander

Ring Expander

Ring Expander

Inside Diameter

--

137.5 mm (5.41 in)

161.5 mm (6.36 in)

190 mm (7.48 in)

222 mm (8.74 in)

Ring Expander Group

Spring

Roll Pin

Sold Separately

114.3 mm (4.50 in)


--

--

Model

D400E, 740

D400E, 730, 740

D400E, 730, 740

D400E, 740

D400E, 740

730

--

--

2623602

297-2791 Rod Adapter Assembly

209-6756 Cylinder Rod Clamp Assembly

SMCS Code: 5486-017

Model: D400E Series II, 730, and 740 Articulated Dump Trucks


209-6756

• Used to hold fourth stage piston rod while removing or installing rod-eye

• Helps eliminate potential damage to fourth stage cylinder rod

• Clamps directly onto cylinder rod

• Reacts against hydraulic cylinder bench when removing or installing rod-eye

297-2791

• Sold separately for 730 Articulated Dump Truck

• Use with 209-6756 Cylinder Rod Clamp Assembly

• Use 8T-3330 Wear Ring (2) with 297-2791 Rod Adapter Assembly

References

RENR5140, Machine Systems Disassembly and Assembly for 740 Articulated Dump Truck

RENR3461, Machine Systems Disassembly and Assembly for D400E Series II Articulated Dump Truck

Part Number

297-2791

209-6756

8T-3331

9S-1366

5P-8245

1F-7958

Description

Rod Adapter Assembly

Cylinder Rod Clamp Assembly


Wear Ring

Bolt (1/2-13)

Hard Washer

Full Nut (1/2 - 13) (fork mounting hardware)

Home

7-175


2623632

Adjustable Clamp and Stop Clamp Assemblies

SMCS Code: 5486-017

Model: D400E Series II, 730, and 740 Articulated Dump Truck


Search

• Used to disassemble and assemble load ejector cylinder

• Makes disassembly and assembly operation into a 1-man job

209-6757 and 297-2793 Adjustable Clamp Assemblies

• Prevents cylinder sections from sliding during disassembly and assembly

• Easily adjustable clamp for holding each cylinder stage

212-8165 and 297-2792 Stop Clamp Assemblies

• Keeps first stage cylinder rod in position during disassembly and assembly

References

RENR5140, Machine Systems Disassembly and Assembly for

740 Articulated Dump Truck

RENR3461, Machine Systems Disassembly and Assembly for

D400E Series II Articulated Dump Trucks



209-6757 Adjustable Clamp Assembly

297-2793 Adjustable Clamp Assembly

212-8165 Stop Clamp Assembly

297-2792 Stop Clamp Assembly

0L-1329

1F-7958

209-6757

Bolt ( 1/2-13)


4B-4994 Setscrew (3/8-16)

5P-8245 Hard Washer

9S-8752 Nut - Full (3/8 - 16)

--

--

--

Model

--

D400E, 740

D400E, 740

D400E, 740

D400E, 740

D400E, 740



297-2793

9K-2429 Bolt ( 7/16-14)

3S-1546 Full Nut ( 7/16-14)

4B-4994 Setscrew (3/8-16)

7X-0599 Washer

9S-8752 Nut - Full (3/8 - 16)

212-8165

0T-0573 Bolt ( 3/8-16)

9S-8752 Nut - Full (3/8 - 16)

297-2792

1M-0644 Bolt ( 3/8-16)

9S-8752 Nut - Full (3/8 - 16)

Model

730

730

D400E, 740

730

D400E, 740

D400E, 740

D400E, 740

730

D400E, 740

7-176

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Search


2969328

FT3190 Ring Compressor

• Used to compress piston seals during rework procedure of hydraulic cylinders

242-4271 & 242-4272

• Used during the assembly process

Specifications

Dimensions 434.4 x 80 mm (17.1 x 3.14 in)

2623678

213-5138 Oil Tube Guide Group

Essential Tool

SMCS Code: 5100-016

Model: D400E, 730, and 740 Articulated Trucks with Load Ejector Cylinder


• Used to install oil tube/rod eye into fourth stage piston

• Provides smooth installation and prevents damage to oil tube

• Helps prevent O-ring, located inside piston, from being cut

• Made from durable plastic

• Service part: 095-1696 O-ring

References

RENR5140, Machine Systems Disassembly and Assembly (740)

RENR3461, Machine Systems Disassembly and Assembly (D400E)

Part Number

213-5138

Description

Oil Tube Guide Group

2623700

Threaded Gland Cylinder Tools

Model: All Models with Hydraulic Cylinders


Spanner Wrench Assemblies

• Used to remove and install threaded gland heads on hydraulic cylinders

• Spanner wrench virtually eliminates chance of disengagement when removing or installing gland

• Eliminates damage to gland caused by hammering, welding, or other destructive means of gland removal

• Designed to pilot around cylinder rod (fits most sizes of cylinder rods)

• 2 wrench sizes for convenience: 9U-7868 for 25 to 80 mm (1.0 to 3.2 in) rod diameter and 9U-7869 for 76 to 115 mm (3.0 to 4.5 in) rod diameter

(Continued)

Home

7-177


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2623700

Threaded Gland Cylinder Tools (Continued)



5

6

3

4

1

2

• Spanner wrench is held in place with cover and 6 adjustable screws (can be tightened so wrench will not disengage even when rod is at a downward angle)

• Screws are fitted with nylon pads to protect cylinder rod (screws also center wrench on rod, making installation and removal on gland much faster and easier)

• Handle is heat-treated for additional strength, and wrench body is zinc-plated to prevent rusting

• Used with 5S-6090 Sliding Tee-Wrench Head, 5S-6089 Handle, 8T-9294 Torque Wrench, or equivalent, 2P-8261 19.05 to 25.4 mm ( 3/4 to 1 in) Adapter, hydraulic cylinder repair stand, and universal-position adapter plates

Universal-Position Adapter Plates

• 4 universal-position adapter plates work on any gland, within size range, having slots or holes in face and/or flats on outside diameter

• Minimum storage space is required compared to other types of tooling

• Universal-position adapter plates may also be used on cylinders other than Cat

®

cylinders

Using universal-position adapters will eliminate need for fixed-position adapters when servicing threaded gland cylinders

Pin/Key Group

• Used with the 127-8064 Universal Adapter Plate Group

• Pin/key group is used on glands with pin holes located in the face of the gland

• Assortment of pin sizes are provided to fit various sized holes in the face of the gland

• Keys can easily be adjusted to fit various hole patterns in the face of the gland

• Pins are stored in the keys to help prevent the pins from being lost

NOTE

Cylinder barrels should be honed before assembling new parts into cylinder.

References

NEHS0629, Tool Operating Manual, Using the 9U-7868 and 9U-7869 Cylinder Spanner Wrench

NEHS0627, Tool Operating Manual, 1U-9001 and 1U-9002 Automatic Honing Tooling

SEHS9538, Tool Operating Manual, Using the 9U-6463 Hone Group and Attachments

NEHC2004, Major Equipment Guide, Hydraulic Cylinder Repair Stands

Item Description

Locking Plate

Universal-Position Adapter Plate

Cylinder

Swivel Screws

Spanner Wrench

Cylinder Rod

(Continued)

7-178

Home

Search


2623700

Threaded Gland Cylinder Tools (Continued)




9U-7868 Cylinder Spanner

Wrench


Wrench

Inside Diameter (adjustable)

25.0 - 80.0 mm

(1.0 - 3.2 in)

76.0 - 115.0 mm (3.0 - 4.5 in)

Width Overall Size Length

1

101 mm (4 in) 377 mm (14.9 in)

Square Drive Weight

304 mm (12 in) 1 in 13.6 kg (30 lb)

101 mm (4 in) 396 mm (15.6 in)

304 mm (12 in) 1 in 16 kg (35 lb)

5

6

3

4

1

Centerline of square drive to centerline of bore

Cylinder Spanner Wrench

Item

1

2


9U-7868 Cylinder Spanner Wrench (fits 25 - 80 mm [1.0 - 3.2 in] rod diameter)

9U-7869 Cylinder Spanner Wrench (fits 76 - 115 mm [3.0 - 4.5 in] rod diameter)

9U-7870

121-8872

9X-6032

1U-7566

Swivel Screw Body

Swivel Screw Foot

Hex Socket Bolt (M10 x 1.5 x 30 mm [1.18 in] long)

Hex Wrench

2760294

2760374

Universal-Position Adapter Plates

Using universal-position adapters will eliminate need for fixed-position adapters when servicing threaded gland cylinders

2

2

2

2

3

4

Item

1


204-6213 Adjustable Adapter Plate

127-8066

127-8067

127-8068

130-1810

6V-7726

9U-7869

Additional Tooling Required

Key, 12.5 mm (0.50 in) wide



Pin/Key Group

Screw

Cylinder Spanner Wrench (fits 76 - 115 mm rod diameter)

130-1810 Pin/Key Group


Item

3

Description

Plug (make from a 1M-3097 Toric Sealing

Ring)

2760431

Home

(Continued)

7-179


2760431

130-1810 Pin/Key Group (Continued)


Search

--

--

130-1810 Pin/Key Group - This pin/key group is used to remove glands with holes machined in the face.

2

4

5

6

Item

1


130-1811

5P-3523

5P-3521

5P-3522

130-3856

Key

Retaining Screw

Pin, 4.64 and 6.24 mm (0.183 and 0.246 in)

Pin, 7.81 and 9.41 mm (0.307 and 0.370 in)

Pin, 6.96 and 11.08 mm (0.274 and 0.436 in)

Additional Required Tooling (not part of group)

9U-7868 Cylinder Spanner Wrench

127-8064 Adjustable Adapter Plate Group

2760488

127-8069 Adapter Plate Group

Item

1

Description

Setscrew

127-8069 Adapter Plate Group - This adapter plate is used on glands with 80 to 116 mm (3.1 to 4.5 in) across flats

Item

2

3

Part Number

9X-6032

127-8071

Description

Socket Head Bolt

Key


9U-7868 Cylinder Spanner Wrench --

2760545

162-7189 Adjustable Adapter Plate Group

Adapter Plate Usage

--

--

--

--

--

Item

1

2

162-7189 Adjustable Adapter Plate Group (120°) - This adapter plate is used on glands with slots machined in the face

Part Number

162-7189

6V-7726

Description

Plate Adapter Group

Screw

1


9U-7868 Cylinder Spanner Wrench

9U-7869

127-8066



2

127-8068

127-8067


2


2

1

Plate adapter fits both 9U-7868 and 9U-7869 Cylinder Spanner Wrenches

2

2760602

Universal-Position and Fixed-Position Adapter Plate Specifications

Adapter Plate Usage

Chart A will help determine which wrench matches a specific gland. The chart includes a list of each available adapter, the part number of the threaded gland, and the model number of the machine. Use Chart A to select the adapter plate required for disassembly of the cylinder.

(Continued)

7-180

Home

Search


2760602

Universal-Position and Fixed-Position Adapter Plate Specifications (Continued)

Chart A —Universal-Position and Fixed-Position Adapter Plate Usage

Universal-Position Adapter

Plate Part Number

Fixed-Position Adapter Plate

Part Number

Threaded Gland Head Part No. Model

162-7189 9U-7872 6I-6835

127-8064 9U-7873

099-0596

6E-0775

Excavators: 307B, 311, 311B,

312, 312B, 313B, 315B, 317B,

320, 320B

Excavators: 307B, 311, 311B,

312, 312B, 313B, 315B, 317B,

320, 320B

Ag Tractors: 65, 65C, 70C, 75,

75C, 85C

6E-1501

6E-1816

6E-4976

6E-4978¹

Backhoe Loaders: 416, 416B,

426, 426B, 428B, 436, 436B, 438,

438B, 446, 446B

Construction Mining Trucks:

768C, 769C, 771C, 772, 772B,

773B, 775B, 776, 776B, 776C,

777, 777B, 777C

Excavators: 350, 375

Integrated Toolcarriers: IT18F,

IT28F

9T-2822

162-7189

162-7189

127-8064

9U-7874

9U-7875

9U-7876

9T-6388¹

099-0668¹

099-0686¹

6E-0277¹

Motor Graders: 14G, 14H, 16G,

16H

Track-Type Tractors: D3C, D4C,

D5H, D6H, D7H, D8N, D9N,

D10N, D11N

Wheel Loaders: 950F, 966D,

966F, 970F

Wheel Tractors-Soil/Landfill

Compactors: 814B, 815B, 816B

Excavators: 307, 311, 311B, 312,

312B, 313B

Excavators: 312, 312B, 313B

6E-1113¹

6E-1405

6E-1943

6E-1953¹

6E-3570

Backhoe Loaders: 416B, 426B,

428B, 436B, 438B

Integrated Toolcarriers: IT18F,

IT24F, IT28F

Motor Graders: 14G, 14H, 16G,

16H

Track-Type Tractors: D5H, D8N

6E-5406¹

9T-3609¹

9T-8080¹

Track Loaders: 953, 953B

Wheel Loaders: 910E, 918F,

928F, 936F, 938F, 950F, 980C,

980F

Elevating Scrapers: 615C

¹Discontinued

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7-181


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2760931

Universal-Position and Fixed-Position Adapter Plate Specifications (Cont’d)

—

Chart A —Universal-Position and Fixed-Position Adapter Plate Usage

Universal-Position Adapter

Plate Part No.

Fixed-Position Adapter Plate

Part No.

Threaded Gland Head Part No. Model

— 9U-7877 2U-7390¹ Articulated Trucks: D25C,

D25D, D30C, D30D, D40D,

D350C, D350D, D400, D400D

2U-7690¹

6U-4157¹

7U-1775¹

7U-2661¹

127-8064 and 130-1810

127-8064 and 130-1810

226-5755

123-0389

123-0390

7U-6038¹

7U-7867¹

104-4971

152-7037²

104-9657

8C-9356

8C-9436

105-9121

Articulated Truck: D400E, 740

(ejector cylinder)

Grapple Arrangements for the following models:

Skidders: 518, 518C

Track Skidders: D4H, D5H

127-8064 and 130-1810

162-7189

162-7189

¹Discontinued

123-0391

123-3802

123-3803

105-7738

105-9099¹

099-7009

085-7990

Grapple Arrangement for the following model:

Skidders: 530B

Grapple Arrangement for the following model:

Skidders: 530B

Excavator: 307

Excavator: 307

²Not serviced

2760659

Adapter Plate Specifications

Chart B can be used to identify adapter plates or to determine if an adapter plate can be used on a gland not listed in Chart A. There are 3 styles of adapter plates, as shown in the illustrations.

Style “A” Adapter Plate Pins engage radially; counterbore surrounds outside diameter of gland

Style “B” Adapter Plate

Style “C” Adapter Plate

Pins engage axially; counterbore surrounds outside diameter of gland

Pins engage axially; no counterbore; plate and gland faces contact each other

(Continued)

7-182

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Adapter Plate Specifications (Continued)


2760659

Adapter Plate

Part No.

9U-7872

9U-7873

9U-7874

9U-7875

9U-7876

9U-7877

123-0391

123-0389

123-0390

123-3802

123-3803

226-5755

Adapter

Style

Style A

Style B

Style A

Style A

Style B

Style A

Style C

Style C

Style C

Style A

Style A

Style B

1

1

1

1

1

2

1

1

1

1

1

1

C Bore

Diameter (A) mm (in)

123 mm (4.84 in)

132 mm (5.20 in)

133 mm (5.24 in)

143 mm (5.63 in)

156.5 mm

(6.16 in)

140 mm (5.51 in)

--

--

--

108 mm (4.25 in)

118 mm (4.65 in)

61.9 mm (2.44 in)

Outside

Diameter (B) mm (in)

Angle

Between

Pins (C)

Pin Diameter

(D) mm (in)

Pin Height (E) mm (in)

Depth of

C Bore (F) mm (in)

Chart B - Adapter Plate Specifications

160 mm (6.30 in)

120° 11.1 mm (0.44 in)

152.4 mm

(6 in)

170 mm (6.69 in)

180 mm (7.09 in)

177 mm (6.97 in)

190.5 mm

(7.50 in)

152.4 mm

(6 in)

180°

120°

120°

180°

180°

180°

12.7 mm (0.50 in)

11.1 mm (0.44 in)

11.1 mm (0.44 in)

12.7 mm (0.50 in)

5 mm (0.20 in) 16 mm

(0.63 in)

12.8 mm (0.50 in)

19.1 mm

(0.75 in)

5 mm (0.20 in) 16 mm

(0.63 in)

5 mm (0.20 in)

12.8 mm (0.50 in)

16 mm

(0.63 in)

19.1 mm

(0.75 in)

15.7 mm (0.62 in)

9 mm (0.35 in) 19.1 mm

(0.75 in)

7.9 mm (0.31 in) 8.7 mm (0.34 in) --

180° 7.9 mm (0.31 in) 8.7 mm (0.34 in) -152.4 mm

(6 in)

152.4 mm

(6 in)

155 mm (6.10 in)

155 mm (6.10 in)

152.2 mm

(5.99 in)

180°

120°

120°

180°

7.9 mm (0.31 in) 8.7 mm (0.34 in) --

11.1 mm (0.44 in)

11.1 mm (0.44 in)

5 mm (0.20 in)

5 mm (0.20 in)

16 mm

(0.63 in)

16 mm

(0.63 in)

8 mm (0.31 in) 6.4 mm (0.25 in) 6.4 mm

(0.25 in)

Pin Spacing

(G) mm (in)

--

110 mm (4.33 in)

--

--

130 mm (5.12 in)

--

114.3 mm

(4.50 in)

85.7 mm (3.37 in)

101.6 mm

(4 in)

--

--

48 mm (1.89 in)

1

Use with 9U-7868 Cylinder Spanner Wrench

2

Use with 9U-7869 Cylinder Spanner Wrench

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7-183


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2623778

226-5756 Seal Guide

SMCS Code: 5107-017

Model: 740 Ejector Articulated Truck and D400E Articulated Truck


• Used to cover threads on end of rod assembly during assembly process

• Protect seals from damage as rod assembly is pushed through gland (improves quality of service repair)

• Made of light-weight nylon for faster, easier assembly

• Resists nicks and scratches better than steel guides, providing extended tool life

Reference

RENR5176, 740 Load Ejector Machine System (Supplement)

Part Number

226-5756

2623798

Description

Seal Guide

Cylinder Spanner Wrenches

SMCS Code: 5102-017

Model: 769C, 771C, 773B, 775B, 776B, 777C, 777B, 785, 785B, 789, 789B, 793, 793B Off-Highway Trucks


• Used to remove and install intermediate cylinder heads in off-highway truck lift cylinders

• Used with 1 1/2 inch socket and ratchet, breaker bar, or torque wrench

• Each wrench fits a specific cylinder head

• Piloting tube provides positive, non-slip, spanner pin engagement

• Designed with replaceable spanner pins — light press fit enables replacement if required

4

5

5

2

3

Item

1

4

Part



Wrench


Wrench


Wrench


Wrench

Number of Pins Pin Diameter Pin Spacing

2

Pilot Tube

Outside

Diameter

6.2 mm (0.24 in) 140 mm (5.51 in) 101.1 mm

(3.98 in)

2

4

6.2 mm (0.24 in) 162 mm (6.38 in) 126.4 mm

(4.98 in)

9.4 mm (0.37 in) 176 mm (6.93 in) 139.1 mm

(5.48 in)

4 9.4 mm (0.37 in) 222.2 mm (8.75 in)

183.6 mm

(7.23 in)


Wrench


Wrench


Wrench

4

4

4

6.2 mm (0.24 in) 222.2 mm (8.75 in)

9.4 mm (0.37 in) 262 mm (10.31 in)

6.2 mm (0.24 in) 262 mm (10.31 in)

183.6 mm

(7.23 in)

221.7 mm

(8.73 in)

221.7 mm

(8.73 in)

Head Part

Number Model

9T-6879 769C and 771C

9T-6882 773B and 775B

9T-6885 776B, 777B, and

777C

6E-6444 and 6E-

6485

785, 785B, 789, and 789B

9T-6351

1

785 and 789

6E-6609 793 and 793B

6E-0054

1

793

(Continued)

7-184

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2623798

Cylinder Spanner Wrenches (Continued)

SMCS Code: 5102-017

Model: 769C, 771C, 773B, 775B, 776B, 777C, 777B, 785, 785B, 789, 789B, 793, 793B Off-Highway Trucks


Item

--

Part


Number of Pins Pin Diameter Pin Spacing

---


--

Pilot Tube

Outside

Diameter

--

Head Part

Number Model

---

--

3H-0703 Dowel, 6.19 mm

(1/4 in) diameter

5B-5821 Pin, 9.37 mm (3/8 in) diameter

-------

1

Discontinued

2623839

1U-7042 Locknut Spanner Wrench

SMCS Code: 5050-010

Model: 140G Motor Grader


• Required to adjust 5T-1428 Bearing Locknut [136.5 mm (5 3/8 in) outside diameter] during assembly of optional front wheel drive hydraulic motors

• Has 1/2 inch square drive; can be used with 9S-7353 or 6V-7915 Torque Wrenches

• Slide rule type torque computer, SEHS7150, can be used to determine torque wrench reading for different extensions

• Service Part: 1J-2198 Pin

Part Number

1U-7042

Description

Locknut Spanner Wrench

2623858

324-3723 Spanner Socket

Model: 511, 521, 522, 532, 541, 551, and 552 Feller Buncher with 305-3742 Gear Reduction Group (not serviced)


• Used to easily remove and install 303-4212 Locknut on 305-3742 Gear Reduction

Group (not serviced)

• Used with 3/4 inch square drive ratchet, breaker bar, or torque wrench

• Durable steel construction

Reference

Feller Buncher Disassembly and Assembly Manuals that include 306-2065 Tilt Arrangement

Outside diameter

Overall height

76.75 mm (3.02 in)

30 mm (1.18 in)

Square drive

Number of teeth

Tooth height

Tooth diameter

3/4 in eight (evenly spaced)

20 mm (.79 in)

14.3 mm (.56 in)

Part Number

324-3723

Description

Spanner Socket

Home

7-185


2623875

FT2790 Socket Assembly

Essential Tool

SMCS Code: 3204-010

Model: 143H and 163H Motor Grader

Warranty: None

Search

• Used to remove and install all wheel drive charge pump motor bolts

• Made from 194-3545 Socket (remove existing Allen wrench)

• Allen wrench blade can be ordered from McMaster Carr, part number 6972A56, and cut to a length of 152.4 mm (6 in)

• Allen wrench blade should be silver soldered into socket

Reference

RENR4138, Service Manual, 143H and 163H Motor Grader,

Engine Supplement Disassembly and Assembly

2623892

Service Tools for 20 and 25 Series Tyrone Pumps

SMCS Code: 5050-010

Model: 20 and 25, Series Tyrone Pumps


• Used to remove and install sleeve bearings; sleeve bearings serviced separately

• The following tool lists are for either single or tandem version pumps manufactured after 1979; pumps produced before 1979 require different bearing installing tools because stake location varies

• Because Tyrone pumps do not have date codes, measure stake location dimension in housing and refer to Chart A to determine which staking sleeve is needed

• Tools for non-current pumps are fabricated tools (FT) because there are fewer older pumps than current pumps

Reference

SEHS8428, Special Instruction, complete repair procedure for Tyrone Pumps

Tooling Needed to Service the 20 and 25 Series Tyrone Pumps

Item Part Number

3

3

3

1

2

1

1

3

3

3

1

1

5P-1075

8T-0875

8T-0873

9F-2773

8T-0871

8T-9137

1K-6979

8T-0878

8T-0880

8T-0877

8T-0876

8T-0874


20 Series

Hard Washer

Pressure Plate Remover Group consists: 8T-0871, 8T-

0873, 9F-2773, 5P-1075

Shaft (not serviced)

Bolt

Collet Assembly 1

Bearing Remover (formerly 8T-0870, discontinued) --

1

1

1

--

Set Screw

Staking Tool

Bearing Installer Group consists: 8T-0874, 8T-0876,

8T-0877, 8T-0878, 1K-6979

2

2

--

Sleeve, Staking

Cap (not serviced)

Punch Assembly

1

1

1

(Continued)

7-186

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2623892

Service Tools for 20 and 25 Series Tyrone Pumps (Continued)

SMCS Code: 5050-010

Model: 20 and 25, Series Tyrone Pumps


3

3

3

3

3

1

2

1

1

3

1

1

Tooling Needed to Service the 20 and 25 Series Tyrone Pumps


8T-9136

8T-9134

8T-9135

9F-2773

5P-1075

8T-9128

8T-9133

8T-9129

8T-9131

8T-9132

8T-0878

1K-6979

25 Series

Shaft (not serviced)

Pressure Plate Remover consists: 8T-9135, 8T-9136,

9F-2773, 5P-1075

Collet Assembly

Bolt

Hard Washer

Bearing Remover

Bearing Installer Group consists: 8T-9129, 8T-9131,

8T-9132, 8T-0878, 1K-6979

Punch Assembly

Cap

Staking Sleeve

Staking Tool

Set Screw

Chart A

Chart A

Pump Series

Former

25 Current

Former

Stake Location Dimension

(in)

1.285 ± 0.005

1.630 ± 0.005

1.908 ± 0.005

Staking Sleeve Part

Number

FT2145

8T-9132

FT2146

Qty.

--

--

1

--

1

1

--

1

2

1

1

2

2759147

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7-187


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2623934

Service Tools for FP/FL/HP-7 and FP/HP-8 Series Tyrone Pumps

SMCS Code: 5061-017, 5073, 0738

Model: D11N, 834B, 988B, 988F, 992, 980, D10, D7H, 578, 589


• Easier to use and less expensive than previous staking tools

• 130-5946 Staking Tool Group replaces the discontinued

8T-3057 and 4C-9647 Groups

• 135-7275 Staking Tool Group replaces the discontinued

8T-9123 and 4C-9648 Groups

• Used to install and then secure (stake) sleeve bearing into pump/motor housing or head assembly (very easy to use and understand)

• Used with 4.5 t (5 ton) arbor or hydraulic press

• These two combination tools work on both iron and aluminum housings, series 7 and 8 pumps and motors (simply rotate guide 180° depending on pump type and series)

• Automatically assembles sleeve bearing to proper depth and stakes each sleeve bearing precisely in place (no measuring is required)

• Made of high-grade steel and plated for many years of trouble free service

Reference

NEHS0660, Tool Operating Manual, Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (used on Series 7 and 8, Iron and Aluminum Housings)

Overall size 70.0 mm (2.75 in) diameter

Length

Weight

146.0 mm (5.75 in)

2.5 kg (5.5 lb)

Item

7

8

5

6

3

4

1

2

1

Not Serviced


130-5946 Staking Tool Group (FP/HP8)

8T-8908 Bolt

6V-7646

130-5947

Washer

Cap

125-8247

129-1875

129-1872

129-1874

129-1873

O-ring Seal

Staking Leg

Guide

Sleeve

Driver

1

Item

7

8

5

6

3

4

1

2


135-7275 Staking Tool Group (FP/HP7)

8T-8908 Bolt

6V-7646

135-7277

Washer

Cap

125-8247

129-1875

135-7268

135-7276

135-7269

O-ring Seal

Staking Leg

Guide

Sleeve

Driver

1

7-188

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2623981

FT1681 Motor Support

SMCS Code: 4150-016, 5459

Model: 943, 953, 963, and 973 Track-type Loaders; 235, 235B, 245, and 245B Excavators

Warranty: None

• Used to assemble track motors and swing motors

• Used with FT1532 Spanner Wrench and FT1549 Fixture which holds drive plate while housing (not drive plate) is rotated

• Enables rotating torque of drive plate to be checked while bearing retaining locknut is tightened (procedure required for correct assembly)

• Used on track motors for 943, 953, 963, and 973 Track-type Loaders; track motors on 235, 235B, 245, and 245B Excavators; swing motors on 235, 235B, and 245

Excavators

References

SEVN2163, Video

SENR4939, Assembly Procedure Wall Chart

SENR4940, Assembly Procedure Wall Chart

2624004

1U-7643 Piston Nut Spanner Wrench

SMCS Code: 5058-010, 5070-010, 5058-079 and 5070-079

Model: See Below


• Used to remove and install 9T-2004 Nut

• Used with torque wrench if specific torque is required

• Provides best method of tightening nut — decreases chance of slipping off and/ or damaging nut or other components

Description Model

Tractors

Excavators

D6H, D7H, D8N

215, 215B, 215C, 215D, 219, 219D, 225,

225B, 225D, 227, 229, 229D, 231D, E120B,

320, 322, 325, 330

Wheel Loaders

Front Shovels

Wheel Tractor Scrapers

988F

5130, 5230

623E, 623F

Outside diameter

Overall length

Socket depth

Square drive

Number of teeth

Tooth width

Width between teeth

82.5 mm (3.25 in)

146.0 mm (5.75 in)

127 mm (5.0 in)

3/4 in

6, evenly spaced

6.75 mm (0.266 in)

68.3 mm (2.69 in)

Part Number

1U-7643

Description

Piston Nut Spanner Wrench

Home

7-189


2624021

293-6365 Threaded Adapter

Essential Tool

SMCS Code: 5070-017

Model: 5110B Swing Drive Hydraulic Motor


• Used to remove rotating group from swing motor

• Used with 8B-7548 Bearing Puller Assembly

• Male thread (5/8 -11) and female thread (1-14)

Reference

RENR3374, Service Manual, 5110B Machine Systems

Disassembly and Assembly Manual

Maximum capacity 8,165 kg (9 tons)

Search

Part Number

293-6365

2624039

Excavator Pump and Motor Service Tools

Model: 205, 206, 211, 212, 213, 214 and 224 Excavators


Description

Threaded Adapter

4

5

7

10

11

1

3

• Used to service hydraulic pump, swing motor, and drive motors

• Various combinations of these tools required for disassembly and assembly of these hydraulic pumps and motors, manufactured by Linde (see chart)

• FT2232 Leveling Fixture Group used for servicing B2PV50 and B2PV75 Pumps;

FT2232 Leveling Fixture Group used to maintain proper altitude between variable pump housing and rotating gear groups during pump reassembly

• 1U-6671 Flange Puller Group used to remove rotating gears from main housings; also considered general usage tool

• BMF75 Motor also used as differential steering motor on Challenger 65

Reference

SENR3358, Service Manual Supplement, Disassembly and Assembly for Hydraulic

Pumps and Motors for Excavators, details on use of each service tool

Item Description

Spanner Wrench (not serviced)

Handle (not serviced)

Punch (not serviced)

Bearing Puller Group (not serviced)

Key (not serviced)

Template (not serviced)

Template Assembly (not serviced)

6

8

9

2

2

Item

2

Part Number

8T-7671

1U-8833

8T-7670

8T-7679

8T-7647

4C-4063

Description

Alignment Fixture

Alignment Fixture

Alignment Fixture

Seal Driver

Socket Wrench Assembly

Seal Guide

7-190

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FT2232 Leveling Fixture Group

Item

1


2761274

Description

Plate

4

5

2

3

3

4

Item

2

1U-6671 Flange Puller Group

Item

1

Part Number

9L-5595

1D-4717

5M-2894

FT2232 Leveling Fixture Group

Description

Bolt (3/8 in-16 x 5 in)

Nut

Washer

Description

Puller Plate

Item

--

Part Number

1U-6671

Description Quantity

Flange Puller Group --

1U-6671 Flange Puller Group

1U-6693 Forcing Screw

0S-1619

6F-7031

1U-6694

Bolt

Bolt

Shaft Protector

--

3

3

--

2

2

Quantity

2

2761309

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7-191


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2761344

Machine Model, Motor, Pump

Machine Model/Pump or Motor/Pump or Motor Model

Item Part

Number

Description

205, 206,

211, 212

Pump

B2PV50

213, 214,

224 Pump

B2PV75

205, 206

Swing

Motor

BMF35

211, 212

Swing

Motor

BMF50

213,

212, 224

Swing

Motor

BMF75

206, 212,

214 Drive

Motor

BMR105

224 Drive

Motor

BMR140

205, 211,

213B

Drive

Motor

HMV55 and

HMV63

213 Drive

Motor

BMF50

Illustration 1

6 8T-7657 Seal

Driver

6

9

8T-7681 Seal

Driver

4C-4063 Seal

Guide

Illustration 2

FT2232 Leveling

Fixture

Group

Illustration 3

1U-6671 Flange

Puller

Group

2624079

1

1

1

1

1

1

1

Disassembly and Assembly Tools for 205, 211, 213B Excavator Travel Motors

SMCS Code: 5450-010

Model: 205, 211, 213B Hydraulic Excavators


• Used to service travel motors

• Complete list of tools in 213B disassembly and assembly manual for travel motor; these tools complete tooling needed for disassembly and assembly of Linde manufactured HMV55 and 63 motors

References

SENR4078, 205 and 211 Excavator Service Manual

SENR3558-01, 213-B Excavator Service Manual

Item Description Application

3 Piston Ring Pusher Not included


1

2

4

1U-8833

4C-4063

8T-7651

Application

Linde HMV 55 and 63 Motor Tooling

Centering Tool Allows proper alignment of the rotating group when barrel shim measurements are taken

Seal Guide

Bearing Puller

Group

Helps expand the seals and backup rings when installing them on the control pistons

Used to remove the bearing cone from the pump rotating group

7-192

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2624102

Service Tools for 9T-1208 Track Motor

Model: 227, 229, 229D, 231D, 235, 235B, 235C, 235D, 245, 245B, 245D Excavators


• Used to disassemble and assemble 9T-1208 Track Motor

• Makes repairs easier and faster

References



Item

Not Shown

Part Number

FT2218

Description

Piston Ring Pliers

--

--

6

7

4

5

8

2

3

Item

1

Part Number

1U-5476

1U-5474

1U-5475

1U-5477

1U-5471

1U-5472

1U-5553

1U-5473

1U-8825

Not shown

1U-7565

Description

Driver Assembly

Fixture

Driver Group

Ring

Shaft Seal Driver

Plate Group

Parallel Group

Seal Guide

Forcing Screw

Allen Key

2808642

Rexroth Hydraulic Pump and Motor Service Tools

SMCS Code: 5050-010

Model: 215B, 225, 227 and 330 Excavators, D8R Track-Type Tractor


• Required for disassembly and assembly of Rexroth hydraulic pumps and motors

• Improve efficiency and quality of repairs to Rexroth hydraulic pumps and motors

Reference

Some Service Manuals now require updating as a result of the final tool part numbers listed in the chart. Use the enclosed chart to update the Tools Needed Charts on page 28 of the Disassembly and Assembly Manual 215B and 225 Hydraulic Pump and

Motors (Piston-Type) Form Number SENR3248. Disassembly and Assembly Manual 215B and 225 Hydraulic Pump and Motors

(Piston-Type) Form Number SENR3248 is found in Service Manuals SENR3035 (215B), REGO1578 (225) and REGO1156 (225).

Also reference SENR8331 Service Manual (252-0614).

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(Continued)

7-193


2808642

Rexroth Hydraulic Pump and Motor Service Tools (Continued)

SMCS Code: 5050-010

Model: 215B, 225, 227 and 330 Excavators, D8R Track-Type Tractor


Search

1

Item Part

Number

Model 215,

215B SA

Item Implement

Pump

215B,

215B SA

Swing

Motor

215B

Track

Motor

215 SA 225

Track

Motor

Swing and

Track

Motors

227

Swing

Motor

225

Implement

Pump

330B

Double

Piston

Pump

Group

D8R

Steering

Motor

Cat P/N 9T-0992¹ 9T-0891¹ 9T-0670¹ 9T-1062¹ 9T-0999¹ 9T-0999¹ 9T-1054¹ 153-9185 9T-8345¹

Rexroth

P/N

AA8V-

0107

AA2F63 AA2F80 AA2F107 AA2F131 AA2F131 AA8V-

0107

A8V0160 AA2FE125 Tool

Application

1U-5427 Seal

Installer

1 1

2 8T-9145 Seal

Driver

8T-9148 Seal

Driver

1 1 1 1

1

1

1

1

1

1

Mount seal on secondary PTO

Install lip seal into cover

Install lip seal into cover

7-194

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2785231

Rexroth Hydraulic Pump and Motor Service Tools 3-6

Item

3

Part

Number

Model 215,

215B SA

Item Implement

Pump

215B,

215B SA

Swing

Motor

215B

Track

Motor

215 SA 225

Track

Motor

227 225 330B D8R

Steering

Motor

Cat P/N 9T-0992¹ 9T-0891¹ 9T-0670¹ 9T-1062¹ 9T-0999¹ 9T-0999¹ 9T-1054¹ 153-9185 9T-8345¹

Rexroth

P/N

AA8V-

0107


0107


Application

8T-9163 Thread

Adapter

1 1

4 8T-9164 Puller

Plate

1 1

Install lip seal in drive shaft cover

Pull drive gears

5 1U-5428 Bearing

Driver

1 1

6 8T-9143 Piston

Ring

Guide

8T-9149 Piston

Ring

Guide

8T-9151 Piston

Ring

Guide

8T-9167 Piston

Ring

Guide

1

1

1

1 1

1

Install bearing on secondary PTO pinion

Install piston rings


205-1642 Piston

Ring

Guide

252-0614 Piston

Ring

Guide

1

1





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7-195


2785285

Rexroth Hydraulic Pump and Motor Service Tools 7-10

Search

Item Part

7

Number

Model 215,

215B SA

Item Implement

Pump

8T-9139 Thread

Adapter

8T-9140 Thread

Adapter

215B,

215B SA

Swing

Motor

1

1

215B

Track

Motor

1

1

215 SA 225

Track

Motor

227 225 330B D8R

Steering

Motor

Cat P/N 9T-0992¹ 9T-0891¹ 9T-0670¹ 9T-1062¹ 9T-0999¹ 9T-0999¹ 9T-1054¹ 153-9185 9T-8345¹

Rexroth

P/N

AA8V-

0107


0107


Application

Pull rotary group

Pull rotary group

8T-9161 Thread

Adapter

1 1

8

9

8T-9162 Thread

Adapter

Piston

Ring

Pusher

8T-9156 Seal

Guide

1

1

1

1

1

Pull drive gears and auxiliary drive

Pull idler gear shaft


10

8T-9158 Seal

Guide

8T-9159 Seal

Guide

8T-9165 Angle

Block

1

1

1 1 1

1

Protect input shaft lip seal

Install cover with lip seal

Install cover with lip seal

Pull drive gears

7-196

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2901372

385-8731 Sleeve Bearing Installation Group

Model Usage: All Cat

®

Gear Pumps with Sleeve Bearings, 1M3780, 1M3909, 2M3868, 2S7931, 3S1292, 5M3320, 7M9338, 9M4370, 131-0167, 131-

0825


• Used for installation of sleeve bearings into the gear pumps and pump covers while keeping the bearing walls rigid

• Equipped with internal sliding rod which allows operator to adjust for different bearing lengths

• Equipped with external sleeve that is interchangeable for setting different bearing depths

• Tool parts packaged together for protection in foam lined plastic case

Specifications

Dimensions 342.9 x 266.7 x 129.0 mm (13.5 x 10.5 x 5.1 in)

Weight

Material

4.85 kg (10.67 lb)

Black oxide coated Steel

3

4

1

2

Item

--

Part Number

385-8731

373-5841

378-4532

378-4533

378-4534

Description

Sleeve Bearing Installation

Group

Serviceable Parts

Support Tube

Sleeve Assembly

Insert Rod

Support Tube

2624153

Seal Installers For Seal Change Kit

Essential Tool

SMCS Code: 5050, 5082

Model: Motor Graders, Wheel Loaders, Integrated Toolcarriers, Off-Highway Trucks, Articulated Trucks


• Used to install seals in hand metering units


• Used on Motor Graders (12H, 14H, 16H, 120H, 135H, 140H, 143H, 160H, 163H)

Wheel Loaders (914G, 924G, 928G, 938G, 966H, 972H) Integrated Toolcarriers

(IT14G, IT28G, IT38G)


• Used on Off-Highway Trucks (784B, 784C, 785, 785B, 785C, 789C, 793C Articulated

Trucks (D350E, D400E, 735, 740) Integrated Toolcarriers (IT18, IT18B, IT28B)

Wheel Loaders (916, G916)


• Used on Off-Highway Trucks (769D, 770, 771D, 772, 773D, 773E, 773F, 775D, 775E,

775F, 776D, 777D, 777D (HAA), 777F)

Part Number

257-8474

262-6020

262-6021

Description

Seal Installer

Seal Installer

Seal Installer

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7-197


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2624171

147-3497 Spring Compressor

Essential Tool

SMCS Code: 5070-017

Model: D3C, D4C, and D5C Track-Type Tractor, Hystat Drive; 933C and 939C Track-Type Loader, Hystat Drive


• Used to compress flow control valve spring to remove or install retainer locks and snap rings

• Used with shop arbor press

• Designed to provide easy access to retainers and snap ring

• Makes removing and installing retainers and snap ring easier

References

SENR1255, Disassembly and Assembly D3C, D4C, D5

C Track-Type Tractor Machine Systems

SENR1271, Disassembly and Assembly 933C, 939C Track Type Loader Machine Systems


Inside diameter

Overall length

40.9 mm (1.61 in)

203.2 mm (8.0 in)

Part Number

147-3497

2624194

287-3672 Split Ring Remover

Essential Tool

Model: RM350 and RM350B Road Reclaimer/Soil Stabilizer


Description

Spring Compressor

• Used to remove split ring from Rexroth hydraulic motors

• Knurled handle for improved grip

• Overall length: 215 mm (8.46 in)

Reference

KENR3125, Service Manual, RM350B Road Reclaimer/Mixer

Power Train Piston Motor (Rear Propel) Disassemble

Part Number

287-3672

Description

Split Ring Remover

2624211

Cap Assemblies (Hydraulic Tank) and Handle

SMCS Code: 5070-010

Model: Most Hydraulic Excavators


• Used to seal suction port in hydraulic tank

• Seal caps thread onto handle assembly

• Fits over hydraulic tank suction port from inside tank (suction screen must be removed first)

• Eliminates draining hydraulic oil tank to make system repairs (tank cap should be reinstalled to prevent oil contamination)

• Order parts separately (must order at least one handle)

• To verify correct cap is being used, inside diameter measurement of suction screen should match ID of cap assembly

(Continued)

7-198

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2624211

Cap Assemblies (Hydraulic Tank) and Handle (Continued)

SMCS Code: 5070-010

Model: Most Hydraulic Excavators


1

1


1 227-4685 Seal Cap

1

1

227-4683

234-1615

234-1614

234-1613

Seal Cap

Seal Cap

Seal Cap

Seal Cap

Inside Diameter

160 mm (6.30 in)

115.5 mm (4.55 in) 318C, 320C, 320D, 322C, 325C, 325D,

330B, 330C, 330D, 345B, and 345C

Excavators

90.4 mm (3.56 in)

75.7 mm (2.98 in)

320A and 322A Excavators

311C, 312C, 315ABC, and 318B

Excavators

61.7 mm (2.43 in)

--

Used on

350, 365B, 365C, 375, 385B, 385C,

5080, and 5090B Excavators

307ABC, 308BC, 311AB, 312AB, and

313B Excavators

--

Service/Repair

Parts

5L-5032 O-ring

5H-5672 O-ring

1H-0474 O-ring

095-1552 O-ring

099-4780 O-ring

2 227-4690 Handle (fits all cap sizes)

--

2624240

Pump Measuring Tools

SMCS Code: 5070-082, 0685

Model: Machines with A20V, A11V and A4V Rexroth Hydraulic Piston Pumps


• Used to properly set and hold alignment between port plate, barrel, and slipper retaining plate when determining measurement for pump barrel lift-off shim thickness

• Allows easy measurement of commonly used Rexroth pumps within A20V, A11V and A4V model ranges

• Tools are precision ground for accurate measurements and nickel plated for long, corrosion free life

Reference

Service Manual Module, M318 Disassembly and Assembly, M320 Disassembly and Assembly

Home

(Continued)

7-199


2624240

Pump Measuring Tools (Continued)

SMCS Code: 5070-082, 0685

Model: Machines with A20V, A11V and A4V Rexroth Hydraulic Piston Pumps


Tools required to measure and assemble each Rexroth pump on the described vehicle model

Model Pump Number Rexroth Model Number

M312, M315 133-5494², 132-7333² A4VG40

D3G, D4G, D5G

M318, CB434, CB444, CB534,

CB634

111-3728², 112-5730², 122-1105² A4VG56

CB544, D3C, PR750, PR1000,

914G, 933C

D4C, D5C, IT14G, 914G, 939C,

PS150, PS200, PR750, PR1000

111-0371², 113-9423², 132-5159² A4VG90

D8N

631E, 637E

651E

178-4415 A4VG40

113-9222, 113-9420², 130-1807 A4VG71

156-7034

A4VG125

A4VG180

A4V0250

Search

Tools Required

135-8293 Measuring Hub, 128-

2744 Measuring Bell, 135-8295

Test Ring, 135-8291 Alignment

Plug




Plug




Plug




Plug




Plug




Plug




Plug



Test Pin (requires 3), 171-1114

Alignment Plug

7-200

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2777632

Required Tools for Pump Measuring

Tools required to measure and assemble each Rexroth pump on the described vehicle model

Model Pump Number Rexroth Model Number

M312 130-7673 A11VO95

M315, M318

M320

375, 990, 5080

375, 992, 994, 5080, 5110, 5130,

5230

365B, 797, 5230

111-3727, 130-2447

128-4325

6E-1452¹, 7Y-4007, 105-7282

A11VO130

A11VO190

A11VO200

6E-6590², 7Y-4005², 9T-8993,

105-5017², 105-5020², 106-4308²,

106-4309², 107-6438², 112-7870²,

112-7889², 117-5959², 117-5960²,

125-9519², 125-9520², 125-9522²

A11VO250

147-5806², 150-6600², 160-0165² A11V0260

Tools Required


2744 Measuring Bell, 127-1328¹


Plug




Plug




Alignment Plug




Plug




Plug

365B

CB224, CB434, CB534

CB444, CB534, CB544, CB545,

CB634

158-9066²

1G-4116, 122-0014

119-3135, 112-5732²

A20VL0260

A11VG35

A11VG50




Alignment Plug




Alignment Plug

138-2114 Measuring Hub,

138-2120 Test Ring, 138-2117

Alignment Plug

135-8293 Measuring Hub,

135-8295 Test Ring, 138-2118

Alignment Plug

¹Not serviced

²Discontinued

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7-201


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2624254

207-8159 Guide Bushing

Essential Tool

SMCS Code: 5084-012

Model: 416B, 426B, 428B, 436B, and 438B Backhoes


• Used to compress 3E-4878 Bushing during installation into 166-2141 Hub Group

• Used with 5P-3975 Rubber Lubricant (makes bushing installation easier)

Part Number

207-8159

Description

Guide Bushing

2624275

163-5006 Spring Clip, 168-8395 Drive Impact Socket

Essential Tool

SMCS Code: 5070-016

Model: Machines with 1.1 Series A11V Rexroth Hydraulic Piston Pumps


163-5006 Spring Clip

• Used to properly retain roller bearing cages against swash plate during assembly

• Attaches quickly — reduces assembly time

• Packaged individually, 2 required

168-8395 Drive Impact Socket

• Used to tighten housing bolts to 830 N·m (612 ft-lb)

• Used with 9S-7352 Torque Wrench, 6V-9451 Torque Tube, 8F-4678 Adapter 19.05 mm ( 3/4 in), and two 6V-9452 Drive Adapters

• Use torque computer with SEHS7150 to determine torque setting prior to tightening bolts

Reference

Machine Systems Disassembly and Assembly Manuals

163-5006 Spring Clip

Overall size 140 x 50.8 x 12.7 mm (5.5 x 2.00 x 0.500 in)

168-8395 Drive Impact Socket

Hex size

Overall length

Square drive

Replacement bit

17 mm

61.7 mm (2.43 in)

3/4 in

169-0782 Bit, Hex

Part Number

163-5006

168-8395

Description

Spring Clip

Drive Impact Socket

7-202

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2624296

FT2739 Measuring Plate Group

Essential Tool

SMCS Code: 5058-082, 5072-082

Model: A2FO Rexroth Pumps, A2FM and A2FE Rexroth Motors (sizes 28 cc through 160 cc)

Warranty: None

• Used to check critical lift-off dimension when assembling pumps and motors

• Used with standard depth micrometer

• Works on any A2 pump or motor up to 160 cc

• Simple design reduces cost (made from standard parts)

• 1P-0456 Plate Drive is part of 1P-0500 Bearing and Seal Driver Group or 1P-0510

Bearing and Seal Driver Group

Reference

RENR4023, Service Manual, M312 and M315 Excavator Disassembly and Assembly

Supplement for Swing Drives

RENR4024, Service Manual, M318 and M320 Excavator Disassembly and Assembly

Supplement for Swing Drives

2

3

Item

1

4


6V-3009 Cross Bar

6V-4832

1P-0456

126-7181

Screw

Drive Plate

Sliding Plate

1

1

Quantity

1

2

2624321

FT2786 Measuring Plate Group

Essential Tool

Model: Machines with A2FO Rexroth Pumps, A2FM and A2FE Rexroth Motors (180 through 250 cc)

Warranty: None

• Used to check critical lift off dimension when assembling A2 pumps and motors

• Used with a standard depth micrometer

• Works on A2 pumps and motors from 160 to 250 cc

• Simple design reduces cost of tooling (made from standard Cat

®

parts)

• Requires machining to cross block and welding

Item

1

Part Number

FT2786

Description

Measuring Plate Group

5

6

3

4

Item

2

Part Number

1U-9895

5B-0637

5P-8715

1P-0456

3H-0465

Description

Cross block

Nut

Forcing Bolt

Drive Plate

Puller Plate

Home

7-203


2624345

FT3020 Spring Compressor

Essential Tool

SMCS Code: 5058-082, 5070-082

Model: CB21E, CB224E, CB225E Compactor

Warranty: None

• Used to disassemble propel piston pump for cleaning purposes

• Tool compresses spring to release pressure on retaining ring

• Washer end of tool is inserted through spring and placed under bottom edge

Search

2624359

Puller Jaws

SMCS Code: 5058-015

Model: M312, M315, and M318 Wheeled Excavators


• Used to remove bearing cone from motor rotating group when servicing Linde hydraulic swing and drive motors

• Used with 1U-5449 Bearing Puller Base Unit

• Pulls bearings without damaging sealing surfaces of rotating group

Part Number

1U-5453

135-9494

135-7267

2624376

Description

Puller Jaw

Puller Jaw

Puller Jaw

Vehicle

M315, M318

M318

M312

Motor

Travel

Swing

Travel

FT2718 Compression Plate, FT2719 Compression Plate

Essential Tool

SMCS Code: 5450-010

Model: 572R Track-Type Tractor Pipe Layer

Warranty: None

• Used to compress cylinder barrel

• Works on Linde HMR-135 and HMF-105 series pumps and motors

• Removes bearing cone from rotating group without damage

Reference

SENR1861, Service Manual, Machine Systems Disassembly and Assembly, 572R

Pipelayer

7-204

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2624391

176-5513 Valve Puller

Essential Tool

SMCS Code: 5058-015

Model: M312, M315, M318, and 539 Knuckleboom Loader


• Used to remove safety pop-off valve cartridge in main control valve of Linde hydraulic swing and drive motors

• Cartridge must be replaced with new part after removal

Part Number

176-5513

Description

Valve Puller

2624411

10.0

10.0

10.0

11.0

12.0

8.0

8.0

8.0

9.0

5.0

5.0

6.0

7.0

1.0

2.0

3.0

4.0

Measuring Tool Groups

Model: 215B and 225 Excavators


• Used for service of rotating groups in Rexroth pumps and motors

• Used to determine correct spacer thickness — When servicing rotating group, the lift-off separation between barrel and port plate is a critical dimension and must be limited to prevent internal leakage at high pressure; dimension is set by installing a spacer in rotating group

• To help maintain measuring accuracy of kits, inspection gauging balls are included so user can check kits for wear or damage

Reference

SENR3109, Service Manual Module, 215B Excavator

Hydraulic Pump and Motor Supplement

SENR3110, Service Manual Module, 225 Excavator

Hydraulic Pump and Motor Supplement

Item

--

Part Number

8T-7760

Description

Measuring Kit

8T-7760 Measuring Tool Group

8T-9249 Handle Assembly

8T-9248

8T-7764

Cover, Top

Cylinder

8T-9247

8T-7754

8T-7756

8T-9250

Plate, Bottom

Support

Support (not shown)

Spacer

8T-9251

8T-9274

8T-9273

8T-9272

8T-7757

8T-7763

8T-7762

8T-7761

6D-3027

8T-9252

Insert, Lower

Ball

Ball

Ball

Plate

Pin

Pin

Pin

Bolt

Insert, Upper

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7-205


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2624435

149-4935 Pump and Motor Measuring Group (A6, A7 and A8)

Essential Tool

SMCS Code: 5058-025, 5070-025

Model: Machines with Rexroth A6, A7, and A8 Pumps and Motors


• Used to determine correct shim thickness (critical lift off dimension)

• Used with dial caliper or suitable measuring devices

• Simple design reduces cost and simplifies procedure

• Used on 55, 80, 107, 160, and 200 cc (A6 and A7) pumps and motors

• Additional gauge plates included for 107 and 160 cc (A8) pumps

• 184 g (6.5 oz) package of gauge balls is included, allowing approximately 200 measurements before reordering (149-5141)

• Disposable gauge balls provide accurate thickness measurement (each ball used only once)

• Punch included for easy removal of gauge balls after recording measurements

• Overall size: 64.0 x 178.0 x 216.0 mm (2.5 x 7.0 x 8.5 in)

• Overall weight: 0.73 kg (1.6 lb)

References

SENR1255; D3C, D4C, D5C, and Series 3 Hystat Track-Type Tractor

Machine System Disassembly and Assembly

NEHS0699; Tool Operating Manual, Using the 149-4935 Measuring Group on A6, A7 and A8 Rexroth Hydraulic Pump and Motor Group

8

9

--

6

7

4

5

2

3

Item

1

Part Number

149-4928

149-4930

149-4931

149-4932

149-4934

149-5141

226-1901

6V-6071

151-5251

149-4935

Description

Gauge Plate (A6VM55, A7VO55 and A8)

Gauge Plate (A6VM80 and A7VO80)



Gauge Group (A6VM200)

Gauge Ball Group 184 g (6.5 oz)

Drive Pin Punch (3/32 in)

Plastic Case

Pump Measuring Group Foam Insert

Pump and Motor Measuring Group (A6,

A7 and A8)

2624468

Gauge Plates

Essential Tool

SMCS Code: 5070-025

Model: All Cat

®

Machines with Rexroth A8 Pumps


• Used to determine correct shim thickness (critical lift-off dimension)

• Used with 149-4935 Pump and Motor Measuring Group (A6, A7 and A8)

• Simple design reduces cost and simplifies assembly procedure

• Tools are precision ground for accurate measurements

• Heat-treated for durability

References

NEHS0699-01, Tool Operating Manual, Using the 149-4935 Measuring

Group on A6, A7, and A8 Rexroth Hydraulic Pump and Motor Groups

SENR1934, Disassembly and Assembly, 345B Excavator, Machine Systems

REHS1607, Rotating group adjustment and instructions for Bosch Rexroth pumps and motors

(Continued)

7-206

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Gauge Plates (Continued)

Essential Tool

SMCS Code: 5070-025

Model: All Cat

®

Machines with Rexroth A8 Pumps



Part No.

Description Use

149-4928 Gauge Plate (part of 149-4935) Rexroth models A6V55 and A7V55 pumps

272-1417 Gauge Plate


1


Rexroth model A8VO160 pumps

Rexroth model A8V0107 pumps

Rexroth model A8VO200 pumps

1

Not shown.

126-6901 Bearing Nut Spanner Wrench

SMCS Code: 5070-025, 0602, 0766

Model: 330, 330B, and 330B LL Excavators


• Used to remove and install 5I-4479 Nut used to preload bearings in rotating group

• Used with torque wrench to obtain specified torque

• Provides best method of tightening nut

• Greatly decreases chance of wrench slipping off of nut and damaging nut and/ or other pump components

Reference

SEPD0269, Service Magazine Article, August 28, 1995

Outside diameter

Overall length

95.3 mm (3.75 in)

219.0 mm (8.6 in)

Socket depth

Square drive

Number of teeth

Tooth width

Width between teeth

200.0 mm (7.9 in)

3/4 in

6

6.4 mm (0.25 in)

73.3 mm (2.89 in

Part Number

126-6901

Description

Bearing Nut Spanner Wrench

131-5121 Lifting Tool

SMCS Code: 5070-017

Model: 375, 990, 5080, 5110, 5130, 5230 Excavators


• Used to remove rotating group of Rexroth pump from pump housing

• Used with suitable hoist-type lifting device

• Tool easily attaches to pump shaft with spring-loaded plungers (plungers provide visual indication of whether tool is properly installed, and seated before lifting)

• One tool handles 2 sizes of pump shafts (swivel bail allows tool to be quickly changed to accept both pump shaft sizes)

2624468

2624490

2624510

Home

(Continued)

7-207


2624510

131-5121 Lifting Tool (Continued)

SMCS Code: 5070-017

Model: 375, 990, 5080, 5110, 5130, 5230 Excavators


Pump shaft size (40 mm)

Pump shaft pump size (42 mm)

Working load limit

Bore size

Overall length

Part Number

131-5121

2624533

141-4803 Gauge Block Group

SMCS Code: 5070-082, 5058-082, 0767

Model: All Models


375, 890, and 5080

5080, 5110, 5130, 5230, and some 375

57 kg (125 lb)

40.0 and 42.0 mm (1.6 and 1.7 in)

165 mm (6.5 in)

Description

Lifting Tool

Search

• Used to compare hydraulic pump and motor measurements with a known “standard” dimension

• Blocks are hardened to Rockwell 65, stress relieved, lapped to accurate size, and inspected to ensure parallelism and flatness

• Set includes 36 standard sizes (each block is individually serialized)

• Conforms to Grade 3 tolerances for National Institute of Standards and Technology

• Set comes complete with fitted wooden storage case

Material

Hardness

Rectangular steel

Rockwell 65

Gauge set size ranges

Size range (9 blocks)



(0.00010 - 4.00000 in)

(0.1001 - 0.1009 in) in steps of (0.0001 in)

(0.101 - 0.109 in) in steps of (0.001 in)

(0.110 - 0.190 in) in steps of (0.010 in)



Size range (1 block)

(0.100 - 0.500 in) in steps of (0.100 in)

(1.0000, 2.0000, and 4.0000)

(0.050 in)

Part Number

141-4803

Description

Gauge Block Group

7-208

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2624552

206-3689 Motor Turning Tool

Essential Tool

Model: 315C Excavator


• Used to turn 185-6953 Piston Motor (travel motor) to check rolling torque

• Also used to bench test brake

Reference


Overall length 145 mm (5.7 in)

Diameter

Number of teeth

Hex drive

37 mm (1.5 in)

14

30 mm (1.2 in)

Part Number

206-3689

Description

Motor Turning Tool

2624567

250-6142 Threaded Adapter

Essential Tool

SMCS Code: 5070-017

Model: 330C and 345B Excavator


• Used to remove 242-6775 Pilot Pump Shaft

• Used with a 1P-0074 or 1U-7603 Slide Hammer

• Converts a 5/8-18 threaded slide hammer to an M12 x 1.5 thread

• 90 mm (3.5 in) long adapter is heat-treated for strength and durability

Reference

RENR5438, Service Manual, 330C Excavator Systems Disassembly and Assembly

Part Number

250-6142

Description

Threaded Adapter

2624587

Hydraulic Pump and Motor Service Tools

SMCS Code: 5050-010

Model: D6H, D7H and D8N Tractors; Challenger 65; 235 and 245 Excavators; 953C Track Loader


• Required for disassembly and assembly of 5 hydraulic pumps and motors manufactured by Linde

• Used to repair differential steering and implement pump on D6H, D7H and D8N Tractors; differential steering motor and pump on Challenger 65; and implement pump and swing pump and motor on 235 and 245 Excavators

• Easier and faster seal installation, bearing removal, piston alignment, and retainer nut removal and installation

The discontinued 9T-5426 Differential Steering Motor on the Challenger 65 is also used as a swing motor on the 213, 214 and 224

Wheel-Type Excavators.

Home

(Continued)

7-209


2624587

Hydraulic Pump and Motor Service Tools (Continued)

SMCS Code: 5050-010

Model: D6H, D7H and D8N Tractors; Challenger 65; 235 and 245 Excavators; 953C Track Loader


Search

Machine Model/Pump or Motor Part Number

Part Number Description D7H, D8N 9T-

5987¹ Pumps

1U-5444

1U-5449

1U-5452

1U-5453

160-6651

1U-5455

1U-5539

Seal Guide 1

Bearing Puller 1

Puller Jaws 1

Puller Jaws

Puller Jaws

Template

Compressor

Assembly

Challenger 65

9T-5426¹ Motor

Challenger 65

9T-5743¹ Pump

2

1

1

D6H, 235 and

245 9T-6261¹,

9T-2507 Pump

235 and 245 9T-

2505¹ Pump

1

953C Track

Loader 9T-

5619¹ Pump

¹Discontinued

2624607

171-1110 Motor Nut Spanner Wrench

Essential Tool

SMCS Code: 4351-015, 4351-017

Model: CB544 and CB545 Vibratory Compactors


• Used to remove and install 142-1271 Spanner Nut

• Used with 3/4 inch socket or wrench

• Required to disassemble and assemble Poclain Model MC08 drum propel motors

• Pilots from inside diameter of motor shaft (provides positive engagement of nut)


Reference

KENR3039, Machine Systems Disassembly and Assembly, CB544/CB545 Vibratory

Compactor

Inside diameter of teeth

Pilot diameter

85.73 mm (3.375 in)

59.0 mm (2.32 in)

Tooth width

Overall height

Number of teeth

5.5 mm (0.22 in)

70.0 mm (2.76 in)

4, evenly spaced

Part Number

171-1110

Description

Motor Nut Spanner Wrench

7-210

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2624626

Plates for Measuring Swashplate Position

SMCS Code: 3203-082, 5070-082

Model: 35, 45, and 55 Challengers; RR-250 Road Reclaimer; SS-250 Soil Stabilizer; PM-565 Cold Planer; RM-350 Reclaimer Mixer and SM-350

Stabilizer Mixer; CP/CS323C, CS-533, CP-533, CS-563, CP-563, CS-573, CS-583 Vibratory Compactors


• Used to measure swashplate position for “zero” displacement in 42, 55, 75, and

100 cc pumps

• Used with 6V-2012 Depth Gauge Group

• Plate preloads pump swashplate neutral mechanism to allow easier and more accurate measurements to be taken (allows neutral adjustment to be made during assembly rather than during testing on test stand)

• Installs directly onto pump and measurements are taken through two slotted holes

• Plate remains on pump while swashplate is adjusted (makes rechecking adjustment very fast and simple)

• All plates are made from steel and precisely machined

• Plates are heat-treated for durability and years of repeated use

References

KENR1899, Service Manual Module, Disassembly and Assembly (CS-533, CP-533)



Service Magazine, August 15, 1994, “Tooling Plate Simplifies Swashplate Neutral

Adjustment on Drum Propel Pump”

Part Number

4C-8498

4C-9419

Description

Plate

Plate

127-5653 Neutral Plate

127-5654 Neutral Plate

Overall Size

165 x 203 x 19.0 mm (6.5 x 8.0 x 0.75 in)

178 x 216 x 19.0 mm (7.0 x 8.5 x 0.75 in)

229 x 216 x 19.0 mm (9.0 x 8.5 x 0.75 in)

241 x 203 x 19.0 mm (9.5 x 8.0 x 0.75 in)

Pump Series

93

94

95

96

Pump Output

42 cc — Drum Propel

55 cc — Axle Propel

75 cc

100 cc

2624667

Bearing Pullers and Sizing Arbors

Model: Any Machines with Sundstrand Pumps (Mostly Paving Products)


132-8738 Blind Hole Bearing Puller

• Used to easily grab and remove recessed (blind hole) bearings from pump head

• Used with bridge and bar-type yokes or with a slide hammer

• Prevents damage to surface of pump head caused by prying tools

• Collets expand on inside diameter to allow bearing removal

• Set includes yolk, pressure screw, 3 sizes of expandable collets and additional hardware to make a complete puller (group has no serviceable parts)

• Collet sizes:

25.4 to 31.8 mm (1.00 to 1.25 in)

31.8 to 38.1 mm (1.25 to 1.50 in

38.1 to 44.5 mm (1.50 to 1.75 in)

• Yoke leg spread: 127 mm (5.0 in)

• All parts can be ordered separately

132-8739 Sizing Arbor Group

• Used to properly size newly installed bearings in Series 90 pumps

• Commonly, mechanics in the past have used a pump shaft to size the bearing’s inside diameter; this is not an acceptable method (using a pump shaft as a sizing tool does not give the proper shaft-to-bearing clearance that is obtained by using the sizing arbors, and will result in significant reductions to pump life)

• Arbors are ground to a 0.0025 mm (0.00010 in) tolerance to properly size the replacement bearings

• Tools are packaged in a convenient case with a 136-7894 Insert to protect the arbor handle and precision ground arbors.

Individual parts include:

Home

(Continued)

7-211


2624667

Bearing Pullers and Sizing Arbors (Continued)

Model: Any Machines with Sundstrand Pumps (Mostly Paving Products)


Description

Threaded Hole

Diameter

3/8 - 16

Search

Part Number

132-8739

132-8738

132-8741

133-3056

133-3057

133-3058

133-3059

2624699

FT1764 Fixture

SMCS Code: 5050-010

Model: 834B Tractor

Warranty: None

Description

Sizing Arbor Group

Blind Hole Bearing Puller

Sizing Arbor (30 cc)





Diameter

--

--

25.300 mm (0.9961 in)

30.018 mm (1.1818 in)

35.014 mm (1.3785 in)

38.100 mm (1.5000 in)

44.984 mm (1.7710 in)

• Reduces difficulty encountered when removing and installing hydraulic control valve

7-212

Home

Search


2624712

Shrink Tubing for Spline Shafts

SMCS Code: 3000-016, 5000-016

Model: All Models


• Used to protect seal from damage caused by spline during assembly

• An inexpensive and versatile system for making seal protectors

• Various sizes to fit outside diameters from 6.4 to 101 mm (0.25 to 4.0 in)

• Tubing can be reused on other spline shafts with the same profile

• Shrink tubing can decrease in size by 50% of its original diameter

• Standard 9U-6070 Heat Gun (110 V) or 9U-6072 Heat Gun (220 V) can be used to shrink tubing

Part Number Inside Diameter x Length

9U-5716 12.7 x 1220 mm (0.50 x 48 in)

9U-5717

9U-5718

9U-5719

9U-5720

9U-5741

19 x 304 mm (0.75 x 12 in)

25.4 x 304 mm (1 x 12 in)

31.7 x 304 mm (1.50 x 12 in)

50.8 x 304 mm (2 x 12 in)

101.8 x 304 mm (4 x 12 in)

Wall Thickness

1

0.33 mm (0.013 in) - 0.63 mm

(0.025 in)

0.38 mm (0.015 in) - 0.76 mm

(0.030 in)

0.46 mm (0.018 in) - 0.89 mm

(0.035 in)

0.51 mm (0.020 in) - 1.02 mm

(0.040 in)

0.58 mm (0.023 in) - 1.14 mm

(0.045 in)

0.71 mm (0.028 in) - 1.40 mm

(0.055 in)

1

On wall thickness, the first set of numbers are before shrinking and the secondset, after shrinking.

2624736

FT2238 Centering Fixture

Model: Most Cat

®

Models

Warranty: None

• Used in testing cylinder rod surface hardness (6V-6035 Hardness Tester mounted in FT2238 Centering Fixture)

• Centers 6V-6035 and holds it perpendicular to rod surface

• Ensures accurate hardness readings

• Can test hardness of cylinder rods ranging from 19.1 to 228.6 mm (0.75 to 9.00 in) in diameter

• 6V-6035 has hardened steel ball which strikes, but does not dent, tested surface; height of bounce read as Shore scleroscope reading

Home

7-213


2624752

Step Buffer Seal Installer

SMCS Code: 5050-012

Model: See Below


• Make it possible to quickly and safely install seals without damage

Reference

SEHS8905, Special Instruction, Installing

Step Buffer, U-Cup and Double Lip Wiper

Seals in head in hydraulic cylinders

Search

Part Number

4C-4069

4C-4070

Size

38.1 mm (1.50 in)

44.5 mm (1.75 in)

Use

Install 8C-9122 Step Buffer Seal Assembly in hydraulic cylinders

1

Install 8C-9123 Step Buffer Seal Assembly in hydraulic cylinders

1

Model

910 and 910E Wheel Loaders, 508 Skidder,

D3B Track-Type Tractor

416, 426, 428, 436 and 438 Backhoe Loaders

1

2624770

199-4384 Disc Installer

Essential Tool

SMCS Code: 5059-012

Model: 416D, 420D, 424D, 428D, 430D, 432D, 438D, and 442D Backhoe


• Used to install disc to correct index position

• Reduces valve body or disc damage during installation

• Black-oxide coated to eliminate corrosion

• Overall size: 25 x 50 x 50 mm (1.0 x 2.0 x 2.0 in)

Part Number

199-4384

Description

Disc Installer

2624796

9U-7692 Threaded Rod (Metric)

SMCS Code: 5058-015, 5058-016, 5058-017

Model: All Challenger Ag Tractors


• Used to disassemble and assemble steering motors using a metric threaded rod

— makes repairs easier and faster

• Rod can be cut to length for this specific application or used in other applications

• Conforms to metric property class 8.8

Threads M16 x 2

Overall length

Working load

1000 mm (39.0 in) long

60.25 kN (13,550 lb)

(Continued)

7-214

Home

Search


2624796

9U-7692 Threaded Rod (Metric) (Continued)

SMCS Code: 5058-015, 5058-016, 5058-017

Model: All Challenger Ag Tractors


Part Number

9U-7692

Description

Threaded Rod (Metric)

159-3327 Hex Wrench

SMCS Code: 5070-011

Model: Skid Steer Loaders, Multi-terrain Loaders


• Used to remove and install hydrostatic pump mounting bolts

• Used with 1/2 inch drive extension, ratchet wrench and/or torque wrench

• 12 point, 21 mm box end wrench with 1/2 inch drive

• Extension distance 76.2 mm (3.0 in) — center of square drive to center of wrench for ease of torque calculations

• Allows easier access to loosen, remove, and tighten pump mounting bolts

• Heavy-duty welded steel construction designed for maximum torque of 244 N·m

(180 lb ft)


Reference

2624811

Home

(Continued)

7-215


Search

2624811

159-3327 Hex Wrench (Continued)

SMCS Code: 5070-011

Model: Skid Steer Loaders, Multi-terrain Loaders


KENR5114, 236B, 246B, 246C, 252B, 256C, 262B, 262C and 272C Skid Steer Loaders,

Engine Supplement, Disassembly and Assembly, Engine Remove and Install

KENR5115, 246C, 256C, 262C and 272C Skid Steer Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

KENR5197, 277C, 287C and 297C Multi Terrain Loaders, Power Train, Disassembly and

Assembly, Piston Pump (Hydrostatic)

KENR8831, 279C, 289C and 299C Compact Track Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR2857, 216, 226 and 228 Skid Steer Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR2868, 236, 246, 248, 252 and 262 Skid Steer Loaders, Engine Supplement, Disassembly and Assembly, Engine Remove and Install

RENR2872, 236, 246 and 248 Skid Steer Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR4808, 236, 246, 252 and 262 Skid Steer Loaders, Power Train, Disassembly and

Assembly, Piston Pump (Hydrostatic)

RENR4814, 267, 277 and 287 Multi Terrain Loaders, Engine Supplement, Disassembly and Assembly, Engine Remove and Install

RENR4833, 216 and 232 Skid Steer Loaders, 3024 Engine Supplement, Disassembly and Assembly, Engine Remove and Install

RENR4834, 226 and 242 Skid Steer Loaders, Power Train, Disassembly and Assembly,

Piston Pump (Hydrostatic)

RENR4843, 226 and 242 Skid Steer Loaders, Engine Supplement, Disassembly and

Assembly, Engine Remove and Install

RENR4851, 247 and 257 Multi Terrain Loaders, 3034 Engine Supplement, Disassembly and Assembly, Engine Remove and Install

RENR4863, 236B, 236B2, 246B, 252B, 252B2 and 262B Skid Steer Loaders, Engine

Supplement, Disassembly and Assembly, Engine Remove and Install

RENR4864, 236B, 236B2, 246B, 252B, 252B2 and 262B Skid Steer Loaders, Power Train,

Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR4873, 247B, 247B2, 257B and 257B2 Multi Terrain Loaders, Engine Supplement,

Disassembly and Assembly, Engine Remove and Install

RENR4874, 247B, 247B2, 257B and 257B2 Multi Terrain Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR4884, 267B, 277B and 287B Multi Terrain Loaders, Machine Systems, Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR4893, 216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders, Engine Supplement, Disassembly and Assembly, Engine Remove and Install

RENR4894, 216B, 226B, 232B and 242B Skid Steer Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

RENR8743, 248B and 268B Skid Steer Loaders, Engine Supplement, Disassembly and

Assembly, Engine Remove and Install

RENR8744, 248B and 268B Skid Steer Loaders, Power Train, Disassembly and Assembly, Piston Pump (Hydrostatic)

Part Number

159-3327

Description

Hex Wrench

7-216

Home

Search


2624832

Cylinder Head Seal Guides

SMCS Code: 4303-016 (4C-8122), 5104-016 (4C-8123)



• Required to install cylinder head seals over square shoulder of cylinder rods

• Installation without them is difficult and will likely damage seals

Part Number Cylinder Rod Diameter

4C-8122 108 mm (4.25 in) guide OD/large end

Cylinder Rod Thread Size

3.25 in — guide ID

4C-8123 139.7 mm (5.50 in) guide OD/large end 3.25 in — guide ID

2624851

127-5090 Coupling Socket

SMCS Code: 5051-015, 5051-016

Model: 35, 45 and 55 Challenger


• Used to quickly, and easily remove and install implement hydraulic coupling sleeve

• Used with 1/2 inch square drive ratchet or torque wrench (torque wrench is used at installation to obtain correct torque on coupling)

• Designed with 2 set screws to provide positive engagement with coupling (also helps prevent part damage during removal and installation)

• Coupling is hardened for durability and long life

Reference


Outside diameter

Length

50.8 mm (2.0 in)

33.27 mm (1.31 in)

Square drive

Set screw

1/2 in

10-24 x 3/8 in dog point

Part Number

127-5090

Description

Coupling Socket

2624872

4C-8092 Universal Wrench, Extra Large

SMCS Code: 0602-017

Model: 245, E450, E650, MS380, MS400, MS450 and MS580


• Used with Tuxco Cylinder Repair Stand to disassemble and assemble hydraulic cylinders

• Extra large universal wrench used on larger cylinder piston retaining nuts on Cat

®

and competitive products that are too large for standard wrench on Tuxco Repair Stand

• Adjustable to sizes that would otherwise require other adapters and many large, expensive sockets with greatly reduced torque

• Can service large nuts at up to 25,000 ft-lb of torque

• Extra large high torque wrench

• Adjustable from 102 through 165 mm (4 through 6 1/2 in)

• Capable of up to 25,000 ft-lb of torque

• Used with 1U-9900, 1U-9901, 1U-9902, 4C-4405, 4C-4406, 4C-4407, 4C-4408, 4C-4868

Reference

NEHC2004-01 Capitol Equipment Guide

Part Number

4C-8092

Description

Extra Large Adjustable Torque Wrench

Home

7-217


Search

2624897

17 Fabricated Tools for Articulated Trucks

SMCS Code: 7201-017, 7113-025, 3176-010, 3258-010

Model: D25C, D250B, D30C, D300B, D300D, D35C, D35HP, D350C, D350D, D40D, D400, D400D, D44, D44B, D550, and D550B Articulated Trucks

Warranty: None

Seventeen (17) fabricated tool (FT) drawings are available to make tools required for various procedures on several models of articulated trucks. The tools are needed for disassembly and assembly of suspension and hoist cylinders, adjustment of the thrust hitch flange, removal and installation of axle differentials, and removal and installation of transfer gear drop box. The following list identifies the FT tool, component on which it is used, function and articulated truck model on which it is used.

Item

1

Part Number

FT2401

Description

Spanner Wrench

Use

Disassemble and assemble

7U-4182 Outer Head in hoist cylinder (used on D40D)

2 FT2402 Spanner Wrench

3 FT2403 Piston Driver

Disassemble and assemble discontinued 7U-4219 Inner

Head of hoist cylinder (used on

D40D)

Assemble 6U-4162 and 7U-7083

Pistons in the suspension cylinder (used on D25C, D30C,

D35C, D35HP, D350C, D350D,

D400, and D400D)

4 FT2404 Seal Guide Install cylinder head over rod in 6U-4161 Suspension

Cylinder Group (used on D25C,

D30C, D35C, D35HP, D350C,

D350D, D400, and D400D)

7-218

Home

8

11

12

9

10

13

16

17

14

15

Search

Fabricated Tools 5-17

Item

5

6

7

Part Number

FT2405

FT2406

FT2407

FT2408

FT2409

FT2410

FT2411

FT2412

FT2413

FT2414

FT2415

FT2416

FT2417


2777778

Description

Spanner Wrench

Spanner Wrench

Spanner Wrench

Spanner Wrench

Spanner Wrench

Lifting Bracket

Piston Driver

Spanner Wrench

Lifting Bracket

Spanner Wrench

Seal Guide

Seal Guide

Seal Guide

Use


7U-4218 Inner Piston of hoist cylinder (used on D40D)


7U-4166 Outer Piston of hoist cylinder (used on D40D)

Disassemble and assemble discontinued 6U-3124 Cylinder

Head of hoist cylinder (used on D250B, D300B, D300D, D44,

D44B, D550, and D550B)


6U-3243 Cylinder Head of hoist cylinder (used on D250B,

D300B, D300D, D44, D44B,

D550, and D550B)


7U-4218 and 7U-4166 Pistons in hoist cylinders (used on D40D)

Remove and install 4C-1800

Transmission Arrangement

(used on D400D)

Assemble 6U-3247 Piston in suspension cylinder (D250B,

D300B, and D300D)

Disassemble and assemble heads (end caps), in 6U-4161

Suspension Cylinder Group

Remove and install 4C-1607

(not serviced) and discontinued 9C-2283 Axle Differentials

(used in D35C, D35HP, D40D,

D44B, and D550B)

Adjust thrust hitch flanges

(used on all models)

Install 7U-4182 Outer Head over outer rod (used on D40D)

Install 7U-9533 Inner Head over inner rod (used on D40D)

Install 6U-3243 Cylinder Head over rod (used on D250B,

D300B, D300D, D44, D44B,

D550, and D550B)

Home

7-219


2624925

137-4369 Swivel Bracket Assembly

SMCS Code: 5051-010, 5051-017

Model: 992G Wheel Loader


Search


• Used to remove or install hydraulic control valve located on front frame (attaches directly to top of valve body)

• Swivel mount design allows valve body to be rotated or repositioned during valve body removal or installation

• One lifting point is provided at “center of gravity” of valve body, keeping it level during removal or installation

• Second lifting point is provided at “center of gravity” of tool, holding bracket level while attaching it to valve body

Lifting hole diameter

Overall length

30.0 mm (1.12 in)

1760.0 mm (69.3 in)

Width

Weight

Lifting capacity

757.0 mm (29.8 in)

110 kg (242 lb)

590 kg (1300 lb)

Part Number

137-4369

Description

Swivel Bracket Assembly

2624944

247-4296 Pump Removal Handle Assembly

SMCS Code: 5070-010

Model: All Skid Steer Loaders and Multi-Terrain Loaders


• Used to help remove and install main hydraulic pump

• Used with 138-7575 Link Brackets and overhead lifting device

• Allows 2 mechanics to manually position and install pump

• Makes pump alignment during installation faster and easier

• 2 bolt hole patterns allow 1 tool to fit all pumps

Part Number

247-4296

Description

Pump Removal Handle Assembly

2624963

FT2998 Lock Collar, FT2999 Weight

Essential Tool

SMCS Code: 5070

Model: 287 (CNY1-Up) and 287B (ZSA1-Up) Multi-Terrain Loaders

Warranty: None

• Used as a counterweight to facilitate removal and installation of heavier hydraulic pumps

• Requires 2 locking collars and 2 or more weights to be used with 247-4296 Pump

Removal Handle Assembly

• Weights are used in any combination from 1 to several depending on weight of pump being removed/installed

• Lock weights on each side of center square tube using lock collars

Reference

RENR4884-02; Disassembly and Assembly 267B, 277B, and 287B Multi-Terrain Loaders Power Train

7-220

Home

Search


2624980

Wrenches

SMCS Code: 5057

Model: 246C (JAY), 256C (DWS), 262C (MST), 272C (RED) Skid Steer Loaders; 277C (JWF), 287C (MAS), 297C (GCP) Multi-Terrain Loaders

Warranty: None

• Used to remove and install hydraulic lines

FT3067

• Used to remove and install drive motor lines

• Decreased head width (open end) provides required clearance between fitting and surrounding components

• Made from 8H-8520 Wrench

FT3068

• Used to remove and install load sensing signal line

• Decreased head width provides required clearance between fitting and surrounding components

• Made from Armstrong 28-032 Wrench

FT3069

• Used to remove and install pilot pump mounting bolts

• Decreased head thickness and shortened overall length provides required clearance between nut and surrounding components

• Made from 6V-9098 Wrench

2625004

304-8952 Pump Support Group

Essential Tool

Model: 246C (JAY), 256C (DWS), 262C (MST), 272C (RED) Skid Steer Loaders, 277C (JWF), 287C (MAS), 297C (GCP) Multi-Terrain Loaders


• Used to remove hydrostatic pump from C-Series Skid Steer Loaders and Multi-

Terrain Loaders

• Used with 8S-7640 Stand Group and discontinued 1U-9199 Aluminum Alloy Lever

Puller

Working load limit 113 kg (250 lb)

Part Number

304-8952

304-8950

304-8951

305-0041

Description

Pump Support Group


Tube Assembly

Trolley Assembly

Base Assembly

2625024

157-0738 Bracket Assembly

Essential Tool

SMCS Code: 5066-010, 5066-017




• Used to remove or install diverter

• Used with 1U-9752 Mechanical Transmission Jack

• Valve is located under hydraulic control valve on front frame

Lifting capacity 28 kg (60 lb)

Part Number

157-0738

Description

Bracket Assembly

Home

7-221


2625042

O-ring Installers

SMCS Code: 0618-012

Model: All Models


Search

• Reduces leaks due to improper O-ring installation in face seal fittings

• Used to install O-ring seals in dove tail O-ring grooves of tube fittings

• Each tool is designed for a specific size O-ring (makes installation easier)

• Prevents damage to O-ring during installation

• Installer snaps O-ring in place creating positive retention

• O-rings installed by hand will not seat properly and usually will roll-out of fitting at installation

179-6884 (-4)

179-6885 (-6)

2-011 O-ring

2-012 O-ring

179-6886 (-8)

179-6887 (-10)

179-6888 (-12)

179-6889 (-16)

179-6890 (-20)

179-6891 (-24)

2-014 O-ring

2-016 O-ring

2-018 O-ring

2-021 O-ring

2-025 O-ring

2-029 O-ring

2625059

279-4142 Wrench Assembly

Essential Tool

SMCS Code: 6307-010

Model: G310B, G315B Grapple


• Used to properly remove and install bearing retainer nut without damage

• Used with 3/4 inch square drive torque wrench

• Provides accurate torquing method

Drive size 3/4 in

Spanner ID

Number of teeth

105.75 mm (4.163 in)

4

Tooth width

Distance between teeth

7.38 mm (0.291 in)

99.0 mm (3.9 in)

Part Number

279-4142

Description

Wrench Assembly

7-222

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Search


2625078

180-0472 Lift Fixture Assembly (988G Main Valve)

Essential Tool

SMCS Code: 5051-010, 0632




• Used to remove and repair the main hydraulic valve

• Used with 142-1664 Lift Bracket Group

• 3-piece unit bolts directly to lift bracket group

• Allows minimal machine disassembly to remove or install main hydraulic valve

• Lower, rotate, and quickly remove valve with reversible support bracket

Overall dimensions

Base unit

Lift arm

Base plate

Weight

Lift capacity

350 x 110 mm (13.5 x 4.3 in)

594 x 101 mm (23.5 x 4 in)

150 x 261 mm (6 x 10.3 in)

38.6 kg (85 lb)

317.5 kg (700 lb)

6

--

4

5

2

3

Item

1

Part Number

6B-9194

5P-8250

5P-0370

2J-3505

8C-6913

6S-6808

180-0472

Description

Bolt

Hard Washer

Lock Pin

Full Nut

Hard Washer

Pin

Lift Fixture Assembly (988G Main Valve)

2625103

277-5832 Hex Wrench, 30 mm

Essential Tool

SMCS Code: 5070

Model: 966H Wheel Loader


• Used to tighten hydraulic pump bolts

• Fits into limited clearance around bolt heads (sockets or other tools will not fit)

• Used with a 3/4 inch square drive 9U-5007 Torque Wrench or equivalent

• Essential for applying proper bolt torque

Reference

RENR8881-00, Hydraulic Pump Removal

Hex 30 mm, 12 point

Square drive

Center-to-center distance of square drive to socket

3/4 in

76.2 mm (3.0 in)

Part Number

277-5832

Description

Hex Wrench (30 mm)

Home

7-223


2625122

314-9716 Compressor

Essential Tool

SMCS Code: 5070-015

Model: CB-113 and CB-114 Compactor


• Used for piston pump (drum propel) disassembly and assembly

• Used to compress barrel assembly

• Large knob easily adjusts tension on compressor assembly

Reference

KENR6008, Disassembly and Assembly,

CB14 Vibratory Compactor Machine Systems

Part Number

314-9716

Description

Compressor

Search

!

WARNING

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

2625141

FT3154 Check Valve Socket

Essential Tool

SMCS Code: 5067-010

Model: Most Cat

®

Excavators

Warranty: None

• Used to remove and install 184-3833 Valve Assembly in 173-4672 Check Valve

• Made from 1U-7897 Socket

• Three tangs engage valve assembly during removal and installation

• Used with 1/2 inch square drive extension

2625156

238-8670 Socket Screw Wrench

Essential Tool

SMCS Code: 5051-015

Model: Model: D3G, D4G, and D5G Hystat Track-Type Tractors


• Used to disassemble and assemble hydraulic control valve

• Used with 13 mm socket

• Required for proper disassembly and assembly of valve spool assembly

• Machined, four-point tang securely engages screw in valve spool

• Helps prevent damage to valve


Reference

RENR7484, D3G, D4G and D5G Hystat Track-Type Tractors Machine Systems Disassembly and Assembly, Bank Valve (Main Hydraulic) - Disassemble

(Continued)

7-224

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Search

238-8670 Socket Screw Wrench (Continued)

Essential Tool

SMCS Code: 5051-015

Model: Model: D3G, D4G, and D5G Hystat Track-Type Tractors


Part Number

238-8670


2625156

Description

Socket Screw Wrench

2625179

340-8014 Sleeve

Essential Tool

SMCS Code: 5051-016; 5124-016

Model: 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E, and 450E Backhoe Loaders


• Used to install lip seal in hydraulic control valve

• Made from hardened steel (RKW C28-32) with a chrome plated finish

• Fits over control valve spool and seal is installed over tool and into groove in spool

• Helps prevent damage to new seals during installation

References

RENR6485; 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe

Loaders Machine Systems

KENR7659; 416E, 420E and 430E Backhoe Loaders Machine Systems

KENR5491; 450E Backhoe Loader Machine Systems

Part Number

340-8014

Description

Sleeve

2838091


Essential Tool

SMCS Code: 5070-010

Model Usage: 320E, 324E, 329E, 336E, and 349E Excavator


European Union Compliant, CE Marked

• Used to remove hydraulic pump on E-Series excavators with Tier 4 after-treatment package

• Used with 226-2380 Multi-Purpose “C” Style Lifting Bracket Assembly

• Tool eliminates need to remove after-treatment package prior to removing pump

• Mounts to suction port on bottom of pump

• Dual purpose tool works with horizontally mounted pumps (320E, 324E, 336E, and

349E) and pumps mounted on an angle (329E)

Reference


Working Load Limit 1366 kg (3000 lb)

Weight

Dimensions (L x H x W)

29 kg (64 lb)

883.6 x 184.8 x 139.7 mm (34.7 x 7.27 x 5.5 in)

Part Number

346-6598

Description

Adapter Assembly

Home

7-225


2838158

369-9937 Hex Wrench, 30 mm

Essential Tool

SMCS Code: 5070

Model Usage: 966H Wheel Loader


Search

• Used to tighten hydraulic pump bolts

• Fits into limited clearance around bolt heads (sockets or other tools will not fit)

• Used with a 3/4 inch square drive 9U-5007 Torque Wrench or equivalent


Reference

RENR8881-00, Hydraulic Pump Removal

Hex 30 mm, 12 point

Square Drive

Center-to-center distance of square drive to socket

3/4 in

76.2 mm (3.0 in)

Part Number

369-9937

2969314

387-9124 Wrench Adapter

Model Usage: BCP Skid Steer, Multi Terrain and Compact Track Loaders


Description

Hex Wrench, 30 mm

• Used to remove and install new 14 mm 12-pt socket-head bolt (361-2657) used to retain the Hystat pump to the engine housing

• 1/2” drive, 2” offset

387-9124 Specifications

Dimensions

Weight

77 x 24 x 10 mm (3 x 0.9 x 0.4 in)

0.1 kg (0.2 lb)

3041551

Fan Drive Service Tooling

Model Usage: Off-Highway Trucks


• Used to disassemble and assemble fan drive

• Material: Steel

Specifications

Part Number

416-1991

Replaces

FT2814

416-1992

416-1993

416-1994

416-1995

416-1996

416-1997

416-1998

(Continued)

FT2816

FT2462

FT2463

FT2464

FT2465

FT2466

FT2467

Description

Bearing Remover

Bearing Tool

Pressing Tube

Dimensions

165.1 x 57.2 mm (6.5 x

2.3 in)

92.1 x 57.2 mm (3.6 x 2.3 in)

190 x 87.2 mm (7.5 x 3.4 in)

Weight

2.3 kg (5 lb)

1.5 kg (3.2 lb)

2.6 kg (5.6 lb)

Ring

Plate

Plate

86.9 x 64.9 x 13 mm (3.4 x

2.6 x .51 in)

.26 kg (.57 lb)

57.2 x 13 mm (2.3 x .51 in) .26 kg (.57 lb)

93.9 x 13 mm (3.7 x .51 in) .7 kg (1.5 lb)

Mounting Plate Assembly

89 x 73.2 mm (3.5 x 2.9 in) 1.12 kg (2.5 lb)

Rotating Plate Assembly 216 x 43 mm (8.5 x 1.7 in) 2 kg (4.4 lb)

7-226

Home

Search

Fan Drive Service Tooling (Continued)

Model Usage: Off-Highway Trucks



3041551

Home

7-227

Motor Grader Controls, Cable Control and Winch

Search

2625200


Tools for 55, 56, 57, 58 and 59 Towing Winches

Model: 55, 56, 57, 58 and 59 Towing Winches


• 4 special tools for assembly operations on Cat

®

towing winches — 2 available from Parts Department, 2 fabricated

Item Part Number Description No. Req Winch

Models

Use

3 FT1037 Gauging Bar 2 57, 58, 59

4 FT1068 Jack Assemblies

3 55, 56

Sets and measures distance between bevel gears on directional clutch shaft

Sets distance between bevel gears on directional clutch shaft

Item Part Number Description No. Req Winch Models Use

1 6V-9454 Wrench, 1

7/8 inch

1 All Tighten mounting stud nuts on 55, 56,

57, 58 and 59 Towing Winches.

2 2P-2345 Spanner

Wrench

1 57, 58, 59 Tighten Drum Shaft

Nuts on 55, 56, 57,

58 and 59 Towing

Winches.

2625223

2P-8330 Blade Control Test Group, 6D-6680 Tool Group

Discontinued — Service Parts Available

References

GEG02370, Special Instruction,

Testing and Calibrating 2P-8330 Group

FEG00020-30, Methods and Equipment

Bulletin, dated 2-75

2

3

4

5

6

Item

1

(Continued)

7-228

Part Number

1

6D-6680

5P-4147

5S-2671

4M-0061

8D-4002

8D-4178

Description

Tool Group

Level Assembly

2

Screw

2

Bolt

2

Cover

2

Gasket

2

Home

--

4

8

--

--

Qty.

1

Search


2625223

2P-8330 Blade Control Test Group, 6D-6680 Tool Group (Continued)


Item

--

Part Number

1

2P-8330

Description

Blade Control Test Group

Qty.

1

1


2

Part of 6D-6680 Tool Group

2625236

FT1080 Power Pendulum Test Fixture

Model: All Cat

®

Motor Graders

Warranty: None

• Used to bench test power pendulum of Automatic Blade Control

• Holds power pendulum, retains windup of pendulum clock spring, and provides for leveling pendulum in order to check and adjust phase of feedback pot

• Power for test supplied from external source through jacks provided on discontinued 2P-8330 ABC Test Group

2625250

FT1116 Level Checking Fixture

Model: Cat

®

Motor Graders

Warranty: None

• Provides small surface plate used to check and adjust 3P-1530 Level Assembly, part of 2P-8340 Automatic Blade Control Test Arrangement

2625262

FT1248 Adjusting Screw

Model: 12G, 14G, 130G, and 140G Motor Graders

Warranty: None

• Used with 8D-7554 Bearing Cup Puller Assembly to pull worm circle drive inboard bearing cup

• Required because of close clearance within circle drive housing

Home

7-229


2625279

5P-3030 Pendulum Tool Assembly


Item

1

2

Part Number

1

8M-6521

1T-0284

4

5

3

3

6

--

3H-1394

9F-0812

3H-0702

2D-3077

9D-9206

5P-3030

1

2625296

Bearing Puller Studs

Model: “G” Series and 120G Motor Graders


Part Number

5P-4184

5P-4776

2625315

Bearing Puller Adapters

Model: “G” Series Motor Graders


Description

Dowel

Bolt - Hex Socket

Head

Setscrew

Pin

Pin

Screw

Level

Pendulum Tool Assembly

Qty.

2

4

--

2

--

--

--

--

Search

• 5P-4184 Stud used with other standard 1.25 inch-12 thread bearing puller adapters and 6V-3175 Hydraulic Puller to remove and install articulated hitch bearing and collar on all “G” series motor graders; can also be used for other applications

• 5P-4776 Stud used with 6V-3160 Hydraulic Puller and standard bearing puller adapters that have 1.00 inch-14 threads; fully adjustable and especially useful when working in area with close clearance, such as when removing centershift lockplate bushings on 120G Motor Graders

Length

457 mm (18 in)

457 mm (18 in)

Threaded

1.25 in-12 NF

1.00 in-14

• 5P-2145 Puller Adapter used with loader linkage pin tools to install wheel lean arm bearing on No. 16G Motor Graders

• 5P-4749 Puller Adapter used to install centershift lock plate bushings on 12G,

130G, and 140G Motor Graders

• FT1247 Puller Adapter used in installing centershift lock plate bushings on 120G

Motor Grader; fabricated from 1P-1833 Puller Adapter

7-230

Home

Search

271-2769 Lift Adapter Assembly

Essential Tool

Model: 14M, 140M, 16M, and 160M Motor Grade



• Used to remove and install air conditioner unit

• Used with 226-2380 Multi-Purpose Lifting Bracket Group

• Adjustable for various sizes of air conditioner units

Reference

NEHS0979, 271-2769 Lifting Adapter


2625329

Part Number

1A-1460

1F-7958

1L-0509

224-0554

5P-8245


Description

Bolt (1/2 - 13) (fork mounting hardware)


Socket Head Cap Screw (3/8-16)

Warning Film

Hard Washer

FT1424 Installer Tool

Model: “G” Series Motor Graders

Warranty: None

• Makes it easier to install rubber boots on implement control valve

2625350

2625362

FT1467 Box Wrench

Model: 55 and 56 Winches

Warranty: None

• Used to tighten 4 lower nuts which hold No. 55 and 56 Winches to tractor transmission case

• Serves as extension for 9S-7353 Torque Wrench so torque computer, Form

SEHS7150, can be used to determine correct dial reading

Home

7-231


2625377

FT1411 Bracket

Model: 773B, 776, 77B, 825C, 826C

Warranty: None

Search

• Used with 1P-7409 Eyebolt to aid in removal and installation of winch drum support on 58 or 59 Winch

2625393

6B-3260 Scarifier Tooth Removing Tool

Model: Most Cat

®

Motor Graders


• Used to remove scarifier teeth on most motor graders

Part Number

6B-3260

Description

Scarifier Tooth Removing Tool

7-232

Home

Search


2625408

No. 16 Motor Grader Bearing Adapters

Model: 16 Motor Grader

Warranty: None

Item

1

2

3

4

5

Part Number

FT0816

FT0817

FT0818

FT0819

FT0820

Description

Worm Shaft

Bearing

Adapter

Worm Gear

Shaft Bearing

Adapter

Wheel Tie

Bar Bearing

Adapter

Pitman Arm

Upper Bearing

Adapter

Pitman Arm

Lower Bearing

Adapter

Material Used with

SAE 1020 Steel Necessary pullers to remove circle reverse control worm shaft bearing

SAE 1020 Steel Necessary pullers to remove circle reverse control worm gear shaft bearing

SAE 1020 Steel Necessary pullers to remove leaning wheel tie bar bearing

SAE 1020 Steel Necessary pullers to remove pitman arm upper bearing

SAE 1020 Steel Necessary pullers to remove pitman arm lower bearing

2625436

FT0823 Power Control Lifting Bracket

Model: No. 12F, No. 14E and No. 16 Motor Graders

Warranty: None

• Used to remove power control box

Home

7-233


2625451

FT0821 Column Housing Upper Bearing Adapter

Model: No. 16 Motor Grader

Warranty: None

• Used with necessary pullers to remove power control column housing upper bearing

Search

2625464

Templates

Model: 12G, 14G, 16G, 120G, 130G and 140G Motor Graders


• Used to hold and align motor grader circle tooth segments for faster, easier installation

• 319-5038 Template replaces 6V-7808 Template

Reference

SMHS7268-0, Special Instruction

Item

1

2

3

2838275

Part Number

319-5038

6V-6037

6V-6039

Model

12G (61M), 120G, 130G (74V, 12W), 140G

(72V, 81V, 13W)

16G (93U)

14G (96U)

Accugrade Installation Alignment Dowels

Model Usage: 349E, 336E, 329E, 324E, 320/323E, 320ERR, 316E, 312E, 314E, 311E Excavators


• JIG dowels used for the installation of Accugrade Systems

• Temporary JIG dowels are screwed into place to allow centering of the mounting plate

• Once mounting plates have been installed, JIG dowels can be removed and attachment of the sensors for the Accugrade can take place.

• Refer to chart below to reference proper JIG/Dowel part number corresponding to machine use

(Continued)

7-234

Home

Search


2838275

Accugrade Installation Alignment Dowels (Continued)

Model Usage: 349E, 336E, 329E, 324E, 320/323E, 320ERR, 316E, 312E, 314E, 311E Excavators


Boom

349E 336E 329E 324E 320/323E 320ERR 316E 312E

Pin No.

234-3945 251-2544 341-5040 341-5032 315-0802 315-0802 180-7719 348-0630

Sensor

Plate

349-5451 349-5428 349-5534 349-5533 356-7663 356-7796

JIG 376-3072 376-3073 376-3073 376-3073 376-3074 376-3074 376-3074 376-3445

Stick

Pin No.

336-2622 359-5718 323-9254 343-9252 264-1705

Sensor

Plate

JIG

349-5430 349-5537 356-7667

376-3073 376-3073 376-3074 376-3074 376-3075

107-9738

356-7742

376-3075

Specifications

Part Number Description Dimensions Weight

376-3072 Boom JIG 49.9 x 55 mm 1.2 kg (2.67 lb)

376-3073

376-3074

Boom/Stick

JIG

Boom/Stick

JIG

49.9 x 55 mm 0.9 kg (2.01 lb)

49.9 x 55 mm 0.8 kg (1.87 lb)

Stick JIG/Dowel

Specifications

Part Number Description Dimensions Weight

376-3075 Stick JIG 49.9 x 35 mm 0.5 kg (1.19 lb)

376-3445 Boom JIG 49.9 x 55 mm 0.8 kg (1.68 lb)

2838297

376-3075

Home

7-235

Loader Lift Arm and Excavator Implement

Search

11

12

12

8

9

10

10

6

7

4

5

3

3

2

3

2625492


Bucket Linkage Pin Removal and Installation Tools

Model: Most Cat

®

Loaders and Excavators


• Used for linkage pin removal and installation on loaders and excavators with linkage pins equipped with the following sizes of puller holes:

22.23 mm (7/8 in) — 14

25.40 mm (1 in) — 14

31.75 mm (1 1/4 in) — 12

38.10 mm (1 1/2 in) — 12

50.80 mm (2 in) — 12

• To clean puller holes in loader linkage pins, use the following thread taps:

1P-7421 Tap, 1 inch — 14 thd

1P-3042 Tap, 1 1⁄4 inch — 12 thd

1P-3044 Tap, 1 1⁄2 inch — 12 thd

1P-7422 Tap, 2 inch — 12 thd

• Refer to charts on following pages for tools required for each machine

Reference

GMG00806, Special Instruction

Not Shown

Item

FT0768

Description

Holder Assembly

Item

1

1

Part Number

9S-5556

9U-6226

9S-5557

9S-5433

5H-6197

8S-6377

9S-5431

9S-5565

8S-6586

9S-5564

9S-5560

9S-5561

9S-5562

9S-5563

8S-6587

5P-6581

5P-7288

Description

Adapter, 1 1/2 in

Pin Puller Adapter, M36 x 4 thread (not shown)

Adapter, 2 in

Puller Adapter

1

Pin (3)

Lock (3)

Sleeve Assembly

Sleeve Assembly

Forcing Screw, 1 in

Sleeve Assembly

Cap - Driver, 2 in

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Adapter, 1 1/4 in

Adapter, 215 Excavator (not shown)

Sleeve Assembly, 215 Excavator

Not shown

--

--

1

Accessories

1P-0544

1P-0543

Fast Runner Nut

Fast Runner Nut

7-236

Home

Search


2625538

Pin Removal/Installation Tooling

Model: M300 Series Wheeled Excavator; 300 Series Track Excavators; 5080 Front Shovel; General Purpose Pin Pulling


Receiving Sleeves and Adapter Plates

• Used to easily and quickly remove and install linkage and/or cylinder pins located in front linkages of hydraulic excavators and front shovels

• Longer boom pins, with an M30 or smaller threaded puller hole, are easily removed by using 9U-5266 Sleeve Assembly and 9U-5340 Sleeve Extension and

9U-5341 Adapter Plate

• Large linkage pins, with M36 or M48 threaded puller holes, are easily removed with 9U-6751 and 9U-6752 Receiving Sleeves and 1U-6150, 9U-6754, 9U-6755, 9U-

6756, and 9U-6757 Adapter Plates

• Adapter plates attach to bottom of 9U-6751 and 9U-6752 Receiving Sleeves, allowing removal of smaller diameter linkage pins with larger diameter receiving sleeves, thus eliminating a need for many additional sleeves

• 141-1785 Sleeve Assembly is used to remove boom pin from 322B, 322B LL, 325B,

325B LL, 330B, 330B LL, and 345B (provides necessary clearance to hydraulically remove boom pin without first removing fuel tank)

• Most adapter plates are attached using 6V-5192 Socket Head Cap Screws (except 9U-5341 Adapter Plates)

• 287-2153 Sleeve Assembly is used to remove boom-to-stick pin on 330D Hydraulic Excavator

Threaded Puller Studs and Fast Runner Nuts

• Fast runner nuts make removal of linkage pins faster and easier

• Metric puller studs are essential for the removal of linkage pins used in the

M300-Series Wheeled Excavators, 300-Series Track Excavators, and 5080 Front

Shovels

Pin Driver Caps

• Used to protect end of linkage pins during installation

• Caps can be hit with sledge hammer to drive pins into bores

• 4 sizes of caps are available to fit various pin sizes

9U-6753 Retaining Plate

• Used to attach 1U-5197 Cylinder (80 ton) and discontinued 6V-0014 Cylinder (100 ton) to 9U-6751, 9U-6752, and 141-1985 Receiving Sleeves

• Used with four 9R-3979 Rods, four 8T-4121 Washers, four 8T-4133 Nuts, and 9U-

6753 Retaining Plate to safely lift receiving sleeve and hydraulic cylinder as one complete unit

9U-7218 Bearing Puller Plate

• Used to remove boom cylinder (rod end) to boom linkage pin from 375 Excavators

• Allows boom cylinder pins to be removed from either direction

• Either boom cylinder can be removed without having to completely remove cylinder linkage pin

9U-6226 Pin Puller Adapter

• Used to remove boom foot pin from 330 Excavator

• Used with bucket linkage pin removal and installation tools

References

M300-Series Service Manuals

300 Series Service Manuals

5080 Front Shovel Service Manuals

Tools and Shop Products Guide article “Bucket Linkage Pin Removal and Installation Tools”

RENR8648, 330D Machine Systems

Home

(Continued)

7-237


2625538

Pin Removal/Installation Tooling (Continued)

Model: M300 Series Wheeled Excavator; 300 Series Track Excavators; 5080 Front Shovel; General Purpose Pin Pulling


5

6

7

14

2

3

Item

1

Description

Sleeve Assembly

Adapter Plate

Pin Assembly

Puller Stud

Fast Runner Nut

Retaining Plate

Pin Driver Cap

Search

10

11

12

8

9

Item

4

Part Number

316-1491

9R-3979

8T-4133

6V-5192

8T-4121

9U-6226

13

2754531

9U-7218

Receiving Sleeve Assemblies

Description

Cylinder Group (100T) 6 in stroke

Rod

Nut (M10)

Socket Head Bolt

Washer (M10)


Bearing Puller Plate

Items with FT Part Numbers

FT Part Number Description

FT3082

FT2457

Maximum Pin

Diameter (3)

Maximum Pin

Length (3)

Max. Width of

Tear Drop or Flag

Retainer

Maximum Puller

Stud Diameter (5)

Maximum Capacity

Sleeve Assembly 127 mm (5.0 in) 366 mm (14.4 in) 114 mm (4.5 in) 40 mm (1.5 in) 54 t (60 tons

Receiving Sleeve

Part Number

287-2153

141-1785

4C-8163

9U-5266

9U-5340

9U-6751

9U-6752

Receiving Sleeve Assemblies (1)

Description

Sleeve Assembly 152 mm (6 in)

Sleeve Assembly - Receiving

Maximum Pin

Diameter

Maximum Pin

Length

Max. Width of

Tear Drop or

Flag Retainer

812 mm (32 in) 152 mm (6 in)

Maximum Puller

Stud Diameter Max. Capacity

36 mm (1.4 in) 72 t (80 tons)

146 mm (5.7 in) 1,143 mm (45 in) 146 mm (5.7 in) 68 mm (2.7 in) 90 t (100 tons)

Sleeve Assembly 165 mm (6.5 in) 890 mm (35 in) --

Sleeve Assembly 127 mm (5 in) 366 mm (14.4 in) 114 mm (4.5 in)

70 mm (2.8 in)

35 mm (1.4 in)

136 t (150 tons)

54 t (60 tons)

Receiver Sleeve 127 mm (5 in) 303 mm (11.9 in) 114 mm (4.5 in) 35 mm (1.4 in) 54 t (60 tons)

Sleeve Assembly 216 mm (8.5 in) 330 mm (13 in) 164 mm (6.5 in) 52 mm (2 in) 90 t (100 tons)

Sleeve Assembly 216 mm (8.5 in) 1,143 mm (45 in) 164 mm (6.5 in) 52 mm (2 in) 90 t (100 tons)

7-238

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Adapter Plates


2754619

Part Number

1U-6150

9U-5341

9U-6754

9U-6755

9U-6756

9U-6757

Puller Studs

Description

Adapter Plates

Adapter Plates (2)

Maximum Pin

Diameter

44 mm (1.7 in)

Adapter Plate Assembly 104 mm (4.1 in)

Max. Width of

Tear Drop or Flag

Retainer

156 mm (6.1 in)

114 mm (4.5 in)

Adapter Plates

Adapter Plates

Adapter Plates

Adapter Plates

31.8 mm (1.3 in)

38.1 mm (1.5 in)

31.8 mm (1.3 in)

25.4 mm (1 in)

187 mm (7.4 in)

118 mm (4.6 in)

151 mm (5.9 in)

196 mm (7.7 in)

Maximum Width Max. Capacity

130 mm (5.1 in) 90 t (100 tons)

--

130 mm (5.1 in)

54 t (60 tons)

90 t (100 tons)

--

--

164 mm (6.5 in)

90 t (100 tons)

90 t (100 tons)

90 t (100 tons)

2754707

Part Number

137-8460

9U-5343

9U-5344

9U-6811

9U-6812

9U-6813

9U-6814

9U-6815

9U-7998

Fast Runner Nuts

Description

Puller Stud

Puller Stud

Puller Stud

Puller Stud

Puller Stud

Puller Stud

Puller Studs (5)

Thread Size

M30 x 3.5

M24 x 3

M30 x 3.5

M36 x 4

M48 x 5

M48 x 5

Stud - Puller (M48 x 5) M48 x 5.0

Puller Stud (M48) 62 in M48 x 5

Puller Stud M36 x 4

Length

1,980 mm (78 in)

650 mm (25.6 in)

800 mm (31.5 in)

1,575 mm (62 in)

381 mm (15 in)

508 mm (20 in)

920 mm (36.2 in)

1,575 mm (62 in)

920 mm (36.2 in)

Max. Capacity

45 t (50 tons)

27 t (30 tons)

45 t (50 tons)

72 t (80 tons)

90 t (100 tons)

90 t (100 tons)

90 t (100 tons)

90 t (100 tons)

72 t (80 tons)

2754795

Part Number

9U-5345

9U-5346

9U-6809

9U-6810

Fast Runner Nuts (6)

Description

Fast Runner Nut Assembly

Thread Size

M24 x 3.0

Fast Runner Nut, M30 M30 x 3.5

Nut - Fast Runner, (M36 x 4) M36 x 4.0

Nut - Fast Runner (M48 x 5.0) M48 x 5.0

Hex Size

36 mm (1.4 in)

46 mm (1.8 in)

55 mm (2.2 in)

75 mm (3 in)

Home

7-239


2754895

9U-6226 Pin Puller Adapter

9U-6226 Pin Puller Adapter (12)

Inside diameter

63.5 mm (2.50 in)

Length

152 mm (6.0 in)

9U-7218 Bearing Puller Plate (13)

Outside diameter Length

127 mm (5.0 in) 50.8 mm (2.00 in)

Part Number

9U-6226

Thread size

M36 x 4.0

Thread size

M30 x 3.5

Description

9U-6226 Pin Puller Adapter (12)


9U-7218 Bearing Puller Plate (13)

Bearing Puller Plate 9U-7218

2755071

Pin Driver Caps

Part Number

9U-5342

4C-9485

9U-6225

9U-6758

2625624

FT0768 Pin Holder Assembly

Model: Most Cat

®


Warranty: None

Description

Pin Driver Caps (14)

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Cap ( installation only)

M24 x 3.0

M30 x 3.5

M36 x 4.0

M48 x 5.0

Maximum Capacity

45 t (50 tons)

Thread Size

1

4

• Used for linkage pin removal and installation on loaders and excavators

Item Description

5

Steel Rod

Steel Tubing

Steel Rod

Item

2

3

Part Number

4B-3617

1D-4719

Description

Setscrew

Nut

Search

7-240

Home

Search


2838125

Service Replacement Part for Discontinued 8M-4856 Receiver Sleeve

367-6742 Sleeve Receiver

Model Usage: 769D, 771D, 773D, 773E, 773F, 775D, 775E, 775F, 789C Off-Highway Truck 320D, 323D, M322D Excavator D5H, D5H Series II, D6K,

D6N, D6M, D10R, D11R Track-Type Tractor PL61 Pipelayer M318C, M318D, M322C Material Handler 980G Series II Wheel Loader 517, 527 Track-

Type Tractor


Part Number

367-6742

Description

Sleeve Receiver

• Used to remove and install linkage pins (provides a service replacement part for models listed above)

• Used with existing pin puller tooling

Inside diameter

Overall length

85.24 mm (3.750 in)

228.6 mm (9.00 in)


2625641

994 Wheel Loader Tools



• Used to remove and install loader arm linkage

References

SENR4755, 994 Vehicle Systems Disassembly and Assembly

SEHS9272, 994 Field Assembly

4C-9493 Receiving/Handling Sleeve (Item 1)

• Supports hydraulic cylinder and serves as receiving sleeve during hydraulic removal/pulling of collets during disassembly

• Through hole allows use with 50.8 mm (2 in) or smaller puller stud

• ID = 228 mm (9 in)

• Overall length = 185 mm (7.28 in)

• Through hole = 52.5 mm (2 in)

• Maximum force = 100 tons

4C-9491 Receiving/Handling Sleeve (Item 2)

• Serves as receiving sleeve for linkage pins and bearings during disassembly

• ID = 228 mm (9 in)

• Overall length = 300 mm (11.8 in)


FT2384 Receiving/Handling Sleeve (Item 3)

• Used, if required, for longer pins during removal


4C-9488 Adapter (Item 4)

• Used to remove and install 22.2 mm (8.74 in) outside diameter bearings

• Outside diameter = 21.80 cm (8.58 in)

• Pilot diameter = 20.2 cm (7.95 in)

• Center hole for puller stud = 11⁄2 in-12 thd


4C-9490 Bearing Step Plate (Item 5)

• Assures 22.2 cm (8.74 in) diameter. bearings are pulled in to proper depth during installation

• Step = 22.0 cm (8.66 in) diameter,

10.25 mm (0.40 in) deep

• Center hole diameter = 52.5 (2 in)


4C-9492 Head Plate (Item 6)

• Used between either 4C-9491 Sleeve (2)


Home

(Continued)

7-241


Search

2625641

994 Wheel Loader Tools (Continued)



3

8

4C-9489 Bearing Step Plate (Item 7)

• Assures that 18.4 cm (7.24 in) diameter. bearings are pulled in to proper depth during installation

• Two 18.2 cm (7.17 in) diameter pilots: 8.6 mm (0.34 in) deep, 10.5 mm (0.41 in) deep

FT2371 Stud (Item 8) and FT2370 Stud (Item 9)

• Made by cutting existing 5P-7273 Stud


4C-9487 Coupler (Item 10)

• Used to connect 2 puller studs

• Threads: 1 1/2 inch-12 (female), in each end


4C-9486 Adapter/Coupler (Item 11)

• Used to adapt or connect 2 different threads when required

• Threads: 1 1/4 inch-12 (female), in one end; and M30 x 3.5 (female) threads in the other

4C-9432 (Item 12) and 4C-9431 (Item 13) Forcing Bolts

• Both have rolled threads which provide greater strength

• “Rolled threads” 1 in — 14

• Hex heads = 38.1 mm (1.5 in)

• Overall length:

4C-9431 = 244 mm (9.6 in)

4C-9432 = 140 mm (5.5 in)

4C-9485 Cap Driver (Item 14)

• Used to provide striking surface other than collet itself when installing lift arm to main frame collet (striking collet could result in damage to threaded holes from

“mushrooming”)

• Flat striking surface

• Thread: M30 x 3.5 (male)

4C-6722 Rethreading Die (Item 15)

• Used for repair or threading of M30 x 3.5 threads

• Threads on rods in 994 loader linkage can become damaged or rusted -- repair much less expensive than replacement

Item Part Number Description

9

FT2384

FT2371

FT2370

Receiving/Handling Sleeve

Stud

Stud

11

12

13

14

15

5

6

7

10

2

4


1 4C-9493 Sleeve

4C-9491

4C-9488

Receiving Sleeve

Adapter

4C-9490

4C-9492

4C-9489

4C-9487

Bearing Step Plate

Plate

Bearing Step Plate

Coupler

4C-9486

4C-9432

4C-9431

4C-9485

4C-6722

Adapter - Coupler

Forcing Bolts

Forcing Bolts

Pin Driver Caps

Rethreading Die

7-242

Home

Search


2625687

419-6576 Adapter Plate

Essential Tool

Model: 994D Wheel Loader


European Union compliant, CE marked

• Used to lift and install hollow linkage pins with 38 mm (1.5 in) center hole (loader arm)

• Used with 128-4775 Lifting Bracket Assembly

Reference


Part Number

419-6576

Description

Adapter Plate

245 Front Shovel Linkage Pin Puller Tools

Model: Most Cat

®



• 5P-7370 Sleeve Assembly and three to six adapters are used with 9S-8901 Cylinder Group for linkage pin removal on 245 Front Shovel

• Can be used for pins not more than 165.1 mm (6.50 in) in diameter and will also accommodate 152.4 mm (6.00 in) and 165.1 mm (6.50 in) diameter pins with teardrop or flag retainers welded to end

• Refer to Service Manual

Item

1

2

Part Number

5P-7370

5P-7371

Description

Sleeve Assembly

Adapter

Loader Linkage Pin Tool

Loader Linkage Pin Tool

Other Parts Required

Tool Required

Stud (1-14)

Pin Location

7, 8, 10, 11, 12

2625704

2766571

Part Number

1P-0543

1P-3042

1P-3044

1P-7421

4C-9634

5H-6197

Tools Required

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1 1/2 -12)

Tap (1-14)

Stud (1 1/4 -12)

Pin

955 Pin Removal (Pin Location)

1 2 4 5 6 7

-----1

8

1

9 10 11 12

-1 1 1

1 1 1 -1

---1 --

--

--

--

--

1

--

--

--

--

--

--

--

-----1

1 1 1 -1 --

1

--

--

1

1

--

1

--

1

--

---1 --------

(Continued)

Home

7-243


2766571

Loader Linkage Pin Tool (Continued)

Part Number

5P-6581

6H-4158

6V-3160

6V-3170

7M-9772

7M-9774

8S-6377

9S-5431

9S-5556

9S-5564

9S-5565

9S-8901

9U-6832

9S-5533

Tools Required

Adapter (7/8 -14)

Pin

Puller (30 ton)

1

Puller (50 ton)

1

Pin

Adapter Coupling

Lock

Sleeve Assembly

Adapter (1 1/2 -12)

Sleeve Assembly

Sleeve Assembly

Cylinder (90 ton In)

1

Fast Runner Nut

Adapter

Search


1 2 4 5 6 7

-----1

8

1

9 10 11 12

-1 1 1

---2 --------

-----1 1 -1 1 1

1 1 1 -1

---1 --

--

--

--

--

1

--

--

--

--

--

--

--

---1

---1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

---1

---1

--------

--------

1 1 1 -1 --1

-----1 1 --

--

1

--

1

--

1

---1

1 1 1 --

--

1

--

--

--

--

--

1

--

--

--

--

--

--

---1 --------

1

2766962


Part Number

1P-3044

9S-8901

9S-5556

9S-5433

9S-5431

8S-6377

7M-9774

7M-9772

5H-6197

6H-4158

9H-3992

9U-6832

9S-8900

6V-3170

9S-5557

9S-5564

4C-9634

(Continued)

7-244

Tools Required

Tap (1 1/2-12)


2

Adapter (1 1/2 -12)

Puller Adapter

Sleeve Assembly

Lock

Adapter Coupling

Pin

Pin

Pin

Head

Fast Runner Nut


2

Puller (50 ton)

2

Adapter (2-12)

Sleeve Assembly

Stud (1 1/4 -12)


3

1

3

1

1 2

1

4

-1 --

5

--

6

1

1 1

-1

--

--

--

--

1

1

1

1

1

1

--

--

--

--

2

1

2

1

7

--

1

--

8

1

1

1

--1

1 1

3

1

--1

1 1 1

2

1

2

1

1

1

9

1

10 11 12

--1

--1

--1

--1

--1

--2

--1

1

3

1

1

--

--

1

2

1

--

1

--

1

1

1

2

--

--

--

--

1

2

2 2 -2 2 2 2 2 --2

-----1

4

------

--1 -----1

---1 ------

1

--

--

--

--1

1 ---

--

1

--

--

--

1

--

--

--

--

1

--

1

--

--

--

--1

--1

-----1

-----1

1

1

--

--

Home

Search


2766962

992 Pin Removal (Pin Location) (Continued)

Part Number

1P-7422

6H-4135

1P-3042

Tools Required

Tap (2-12)

Sleeve Assembly

Tap (1 1/4 -12)


1

1

2

1

4 5

--1

6 7

-1

8 9 10 11 12

------

-----1

4

------

--1 -----1 1 --

1

Inside pin can be driven inward after suggested tooling is used to pull outside pin

2

Also requires one of the following pumps: 3S-6224 (115 V), 8S-8033 (230 V)

3

5K699-Up

4

5K1-25K698



Tool Required

Stud (1-14)

Pin Location

2, 4, 6, 8, 9, 10, 11, 12 (1 each)

2771771

Tools Required

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1 1/2-12)

Tap (1-14)

Stud (1 1/4-12)

Pin

Puller (30 ton)

2

Puller (50 ton)

2

Pin

Adapter Coupling

Bearing Puller Assembly

Handle

Wrench-Ratchet

Lock

Screw, Forcing (1-14)

Adapter (1 1/4 -12)

Sleeve Assembly

Puller Adapter

Adapter (1 1/2-12)

Sleeve Assembly

Sleeve Assembly


2

Fast Runner Nut

Pin


8S-6587

9S-5431

9S-5433

9S-5556

9S-5564

9S-5565

9S-8901

9U-6832

5H-6167

Part Number

1P-0543

1P-3042

1P-3044

1P-7421

4C-9634

6H-4158

6V-3160

6V-3170

7M-9772

7M-9774

8B-7548

8B-7563

8H-0684

8S-6377

8S-6586

1


2


1 2

1

4

-1 1

5 6

1

7

-1 --

8

1

9

1

10 11 12

1 1 1

1 -----------

---1 --------

-1

1 --

1

--

--

--

1

--

--

--

1

--

1

--

1

--

1

--

1

--

---2 --------

-1

1 --

1

--

--

--

1

--

--

--

1

--

1

--

1

--

1

--

1

--

---1

---1

--------

--------

-----1

-----1

--

--

--

--

--

--

--

--

--

--

-----1

---2 ---

--

--

--

--

--

--

--

--

--

--

-----1

-----1

--

--

--

--

--

--

--

--

--

--

---1

---2

--------

--------

---1

1 -1 --

--

--

--

--

--

--

--

1

--

--

--

--

--

--

-1 --1

---1 --

--

--

1

--

--

--

1

--

1

--

1

--

1 -----------

---2 --------

Home

7-245


2772499



Tool Required

Stud (1-14)

Pin Location

8, 11

Search

7M-9774

8S-6377

9S-5431

9S-5433

9S-5557

9S-5564

9S-5565

9S-8901

9U-6832

5H-6167

Part Number

1P-0543

1P-3042

1P-7421

1P-7422

4C-9634

6H-4158

6V-3160

6V-3170

7M-9772

1

2772609


Tools required

Fast Runner Nut

Tap (1 1/4-12)

Tap (1-14)

Tap (2-12)

Stud (1 1/4-12)

Pin

Puller (30 ton)

1

Puller (50 ton)

1

Pin

Adapter Coupling

Lock

Sleeve Assembly

Puller Adapter

Adapter (2-12)

Sleeve Assembly

Sleeve Assembly


1

Fast Runner Nut

Pin


Tool Required

Stud (1-14)


1 2 4 5 6 7 8

------1

9 10 11 12

--1 --

1 1 1 -1 1 -1

------1 --

--

--

--

1

1

--

---1

1 1 1 --

--

1

--

1

--

--

--

1

--

--

--

--

--

1

---2 --------

------1 -1 1 --

1 1 1 -1

---1 --

1

--

--

--

1

--

--

--

--

--

1

--

---1

---2

---1

---1

--------

--------

--------

--------

---1

1 1 1 --

--

1

--

1

--

1

--

1

--

--

--

--

--

1

--------1

---1 ------

1

--

--

--

1 1 1 -1

---1 --

1

--

--

--

1

--

--

--

--

--

1

--

Pin Location

2, 4, 6, 8, 9, 10, 11, 12

Part Number

1P-0543

1P-3042

1P-3044

(Continued)

7-246

Tools Required

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1 1/2 -12)


1 2

1

4

-1 1

5 6

1

7

-1 --

8

1

9

1

10 11 12

1 1 1

1 -----------

---1 --------

Home

Search


2772609

8B-7548

8B-7563

8H-0684

8S-6377

8S-6586

8S-6587

9S-5431

9S-5433

9S-5556

9S-5564

9S-5565

9S-8901

9U-6832

5H-6167

Part Number

1P-7421

4C-9634

6H-4158

6V-3160

6V-3170

7M-9772

7M-9774



Tools Required

Tap (1-14)

Stud - Puller

Pin

Puller Group (30 ton)

1

Cylinder Group (450 KN)

2

Pin

Adapter Coupling

1 2

1

4

-1 1

5 6

1

7

-1 --

8

1

9

1

10 11 12

1 1 1

1 -----------

---2 --------

-1

1 --

1

--

--

--

1

--

--

--

1

--

1

--

1

--

1

--

1

--

---1

---1

--

--

--

--

--

--

--

--

--

--

--

--

--

--


Handle

Wrench-Ratchet

Lock


Adapter (1 1/4 -12)

Sleeve Assembly

3

Puller Adapter

Adapter (1 1/2 -12)

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

2

--

--

--

--

1

1

1

--

-----1

-----1

---1

---2

---1

---

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--------

--------

Sleeve Assembly

Sleeve Assembly

1 ------1

-1 1 -1 -1 --

--

1

--

1

--

1

Cylinder Group Hyd

2

---1

Nut Assembly - Fast Runner 1 ----

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Pin ---2 --------

1


2


3

Used for removal only



Tool Required

Stud (1-14)

Pin Location

8, 10, 11, 12

2772388

Part Number

1P-0543

1P-3042

1P-3044

1P-7421

1P-7422

4C-9634

5H-6167

6H-4158

Tools Required

Fast Runner Nut

Tap (11/4 -12)

Tap (1 1/2 -12)

Tap (1-14)

Tap (2-12)

Stud (1 1/4 -12)

Pin

Pin


1L 1R 2 4 5 6 7 8

-------1

9 10 11 12

-1 1 1

-1

1 --

1

--

1

--

--

--

1

--

1

--

--

--

1

--

--

--

--

--

--

--

-------1

----1 ----

--

--

1

--

1

--

1

--

-1

1 --

1

--

1

--

--

1

1

--

1

--

--

--

1

--

--

--

--

--

--

--

2 ---2 --------

Home

(Continued)

7-247


2772388


Part Number

6V-3160

6V-3170

7M-9772

7M-9774

8S-6377

9S-5431

9S-5433

9S-5556

9S-5557

9S-5564

9S-5565

9S-8901

9U-6832

Tools Required

Puller (30 ton)

1

Puller (50 ton)

1

Pin

Adapter Coupling

Lock

Sleeve Assembly

Puller Adapter

Adapter (1 1/2-12)

Adapter (2-12)

Sleeve Assembly

Sleeve Assembly


1

Fast Runner Nut

Search


1

1

1

1

1L 1R 2 4 5 6 7 8

-------1

9 10 11 12

-1 1 1

-1

1 --

1

--

1

--

--

1

1

--

1

--

--

--

1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

1

1

1

1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

1 ------------

----1 --------

-1 1 1 -1 1 -1

-------1 --

--

1

--

1

--

1

1 ---1

-1 1 1 --

--

1

--

1

--

--

--

1

--

--

--

--

--

--

1

2773057



Tool Required

Stud (1-14)

Pin Location

2, 4, 6L, 7, 8, 9, 10, 11, 12

Part Number Tools Required 1 2 4

1P-0543

1P-3042

1P-7421

4C-9634

5P-6581

6V-3160

6V-3170

8B-7548

8B-7563

8H-0684

8S-6586

9S-5564

9S-5565

9U-6832

1


5 6L 6R 7 8 9 10 11 12

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1-14)

Stud (1 1/4 -12)


-1

1 --

1

--

--

1

1 -1 1 1 1 1 1

---------

-1

1 --

1

--

--

1

1

--

--

--

1

--

1

--

1

--

1

--

1

--

1

--

Adapter (7/8 -14)

Puller (30 ton)

1

-----1

-1 1 -1 --

--

1

--

1

--

1

--

1

--

1

--

1

Puller (50 ton)

1

1 --1 ---------

Bearing Puller Assembly -----1 -------

Handle

Wrench-Ratchet

--

--

--

--

--

--

--

--

--

--

1

1

--

--

--

--

--

--

--

--

--

--

--

--

Screw, Forcing (1-14) -----1

Sleeve Assembly 1 -1 ----

--

--

--

--

--

--

--

--

--

--

--

--

Sleeve Assembly

Fast Runner Nut

1

1

-1 -1

--1 --

--

--

1

--

1

--

1

--

1

--

1

--

1

--

7-248

Home

Search

941 and 951 Pin Removal (Pin Location)


Tool Required

Stud (1-14)

Pin Location

4, 7, 8, 9, 10, 11, 12


2773445

Part Number

1P-0543

1P-3042

1P-7421

4C-9634

6V-3160

6V-3170

8B-7548

8B-7549

8B-7563

8H-0684

8S-6586

9S-5431

9S-5564

9S-5565

9U-6832

941 and 951 Pin Removal (Pin Location)

Tools required

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1-14)

1 2 3 4

---1

5 6 7

--1

8

1

9

1

10 11 12

1 1 1

1 1 --1

---1 --

1

--

--

1

--

1

--

1

--

1

--

1

--

1

Stud (1 1/4 -12)

Puller (30 ton)

1

1 1 --1

---1 --

1

--

--

1

--

1

--

1

--

1

--

1

--

1

Puller (50 ton)

1

1 1 --1

Bearing Puller Assembly --1 ---

1

--

--

--

--

--

--

--

--

--

--

--

--

--

Push Puller Leg

Handle

--2

--1

----------

----------

Wrench-Ratchet --1

Screw, Forcing (1-14) --1

Sleeve Assembly

Sleeve Assembly

--

1

--

--

--

--

--

--

--

--

--

--

1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Sleeve Assembly

Fast Runner Nut

-1

1 1

-1 -1

--1 1

1 1 1 1 1 1

-------

1




Tool Required

Stud (1-14)

Pin Location

2, 3, 4, 6L, 7, 8, 9, 10, 11, 12

2773568

Part Number

1P-0543

1P-3042

1P-7421

6V-3160

6V-3170

6V-3175

9S-5564


Tools Required

Fast Runner Nut

1 2

-1

3

1

4

1

5 6L 7

-1 1

8

1

9

1

10 11 12

1 1 1

Tap (1 1/4 -12) 1 ---1

Tap (1 -14) -1


1

-1

1

1

1

1

--

-1

-1

--

1

1

--

1

1

--

1

1

--

1

1

--

1

1

--

1

1

Stud (1 1/4 -12) 1


1

1

Sleeve Assembly

--

--

--

--

--

--

1

1

----1

--------

--------

--------

(Continued)

Home

7-249


2773568


Part Number

9S-5565

9U-6832

Tools Required

Sleeve Assembly

Fast Runner Nut


1

1

1

2

1

3

1

4

1

5

-1

---1

6L 7

--

1

--

8

1

--

9

1

--

10

1

--

11

1

--

12

1

--

Search

1

2773760



Tool Required

Stud (1-14)

Pin Location

2, 4, 6L, 7, 9

Part Number

1P-0544

1P-3042

1P-7421

4C-9634

6V-3160

6V-3170

8B-7548

8B-7563

8H-0684

8S-6586

9S-5565

9U-6832

1

2774072



Tools Required

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1-14)

Stud (1 1/4 -12)


1


1


Handle

Wrench-Ratchet


Sleeve Assembly

Fast Runner Nut

1

1

2 3 4 5

---1

6L 7 9

----

1 ---1

-1 -1 --

--

1

--

1

--

1

1 ---1

-1 -1 --

--

1

--

1

--

1

1 ---1

--1 ---

--

--

--

--

--

--

--1

--1

------

------

--1

1 1 --

--

1

--

1

--

1

--

1

--

1

-1 -1 -1 1 1

Other Part Required

Tool Required

Stud (1-14)

Pin Location

4, 6L, 7, 8, 9, 10, 11, 12,

(Continued)

7-250

Home

Search


2774072

Part Number

1P-0543

1P-3042

1P-7421

4C-9634

5P-6581

6V-3160

6V-3170

8B-7548

8B-7563

8H-0684

8S-6586

9S-5564

9S-5565

9U-6832



Tools Required

Fast Runner Nut

Tap (1 1/4 -12)

Tap (1-14)

Stud (1 1/4 -12)

Adapter (7/8 -14)

Puller (30 ton)

1

Puller (50 ton)

1


Handle

Wrench-Ratchet


Sleeve Assembly

Sleeve Assembly

Fast Runner Nut

1

--

1

--

1

1

4

1

--

1

5

--

1

--

-1

-1

--

--

1

6L

1

--

1

1

--

6R

--

--

--

----1

--

--

----1

----1

----1

----1

7

1

--

1

--

1

--

8

1

--

1

--

1

--

9

1

--

1

--

1

--

10 11 12

1 1 1

--

1

--

1

--

--

1

--

1

--

--

1

---------

--

1

--

-------

-------

-------

-------

1 -1

-1 --

--

1

--

--

--

1

--

1

--

1

--

1

--

1

--

1

1 1 ----------

1

Also requires one of the following pumps: discontinued 6F-0025, 3S-622(115 V), 8S-8033 (230 V)

Pin Installations All Machines

FT0768 Linkage Pin Holder Assembly

• Required for all size Puller Holes

Part No.

Tool Required

2 in Puller

Holes

FT0768 Linkage Pin,

Holder Assembly

1

1 1/2 in

Puller Holes

1

1 1/4 in

Puller Holes

1

1 in Puller

Holes

1

2774185

Part Number

1P-3044

1P-7421

1P-7422

9S-5561

9S-5562

1P-3042

9S-5563

Tools Required

Tap (1 1/2 -12)

Tap (1-14)

Tap (2-12)

Cap

Cap

Tap (1 1/4 -12)

Cap

Pin Installations All Machines

2 in Puller Holes

--

--

1

--

--

--

--

--

--

--

1

--

1

--

1 1/2 in Puller

Holes

1

1

--

--

--

--

--

1 1/4 in Puller

Holes

--

1

--

--

1

--

1 in Puller Holes

--

Home

7-251


2774235

Loader Lift Arm Bearing Tool 920 and 922 Wheel Loaders (Bearing Location)

NOTE:

FT0514 Handle can be made by dealers for use with 1P-1831, 1P-1832, 1P-1833 and 1P-1834 Adapters where manual driving of the bearings is desired.


Tool Required

Stud (1-14)

Bearing Location

3, 4

Search

Part Number

1H-3107

1P-0543

1P-1831

1P-1835

4C-9634

6V-3160

6V-3170

8B-7548

9S-5564

9S-5565

9U-6832

920 and 922 Wheel Loaders (Bearing Location)

Tools Required 1 3


Push-Puller

1

Fast Runner Nut

1

--

--

1

Adapter-Bearing Pulling --

Adapter-Bearing Pulling 1

Stud (1 1/4 -12) 1


2

--

1

--

--

1


2

1


1

--

Sleeve Assembly

Sleeve Assembly

Fast Runner Nut 1

1

--

--

1

--

1

--

4

--

1

--

1

1

--

--

1

--

1

--

1

Use crossbar from Push-Puller for installation only

2

2774304

930 Wheel Loader (Bearing Location)

NOTE:

FT0514 Handle can be made for use with 1P-1831, 1P-1832, 1P-1833 and 1P-1834

Adapters where manual driving of bearings is desired.


Tool Required

Stud (1-14)

Bearing Location

3, 4

Part Number

1H-3107

1P-0543

1P-1832

1P-1836

4C-9634

6V-3160

6V-3170

(Continued)

7-252


Tools Required

Push Puller

1

Fast Runner Nut --


1

1


Stud (1 1/4 -12) 1


2

--


2

1

1

--

--

--

1

1

3

--

Home

1

--

--

--

1

1

4

--

Search


2774304

930 Wheel Loader (Bearing Location) (Continued)

Part Number

8B-7548

9S-5564

9S-5565

9U-6832

Tools Required

Sleeve Assembly

Sleeve Assembly

Fast Runner Nut



1

1

--

1

--

1

3

1

--

1

--

--

1

--

4

1

1


2

Also requires one of the following pumps: 3S-6224 (115V), 8S-8033 (230 V)


NOTE:




Tool Required

Stud (1-14)

Bearing Location

3, 4

2774417

Part Number

1P-1833

1P-1836

1P-1832

8B-7548

1P-0543

9U-6832

6V-3160

6V-3170

1H-3107

9S-5564

9S-5565

4C-9634

Tools Required

bly

1


Bearing Puller Assem-

1

Adapter- Bearing Pulling --



--

Fast Runner Nut

Fast Runner Nut


2

--


2

1

--

1

Push-Puller

1

Sleeve Assembly

Sleeve Assembly

Stud (1 1/4 -12)

--

1

1

1

--

1

1

3

1

1

--

1

--

--

--

1

--

1


2

Also requires one of the following pumps: 3S-6224(115 V), 8S-8033 (230 V)


NOTE:




Tool Required

Stud (1-14)

Bearing Location

3, 4

1

--

--

--

1

--

1

--

--

1

1

4

--

2774466

Home

(Continued)

7-253


2774466

966 Wheel Loader (Bearing Location) (Continued)

Part Number

1H-3107

1P-0543

1P-1833

1P-1838

4C-9634

6V-3160

6V-3170

8B-7548

9S-5564

9S-5565

9U-6832

Tools Required

Push-Puller

1

Fast Runner Nut --


1

1

Adapter- Bearing Pulling 1

Stud (1 1/4 -12) 1


2

--


2

1


1

--

Sleeve Assembly

Sleeve Assembly

--

1

--

1


1

--

--

--

1

1

1

3

--

--

1

--

1


2

2774519


1

--

--

--

1

1

1

4

--

--

1

--

Search

Part Number

1H-3107

1P-1835

1P-1839

1P-1841

4C-9634

6V-3170

9S-5431

9S-5564

9U-6832

Tools Required

Push-Puller

1

1

1




Stud (1 1/4 -12) 1


2

1

Sleeve Assembly 1

Sleeve Assembly

Fast Runner Nut


--

1

1


2


2

1

--

--

1

1

1

1

--

1

1

--

--

1

1

1

1

--

3

1

1

--

--

1

1

1

1

--

4

1

7-254

Home

Search



2774611

Part Number

1P-1835

1P-1841

4C-9634

1H-3107

6V-3170

9S-5431

9S-5564

9U-6832


Tools Required 1 2




--

1

Stud (1 1/4 -12)

Push-Puller

1


2

1

Sleeve Assembly 1

1

1

Sleeve Assembly

Fast Runner Nut

--

1

1

1

1

1

--

1

134-8466

137-8460

220-1776

316-1489

4C-8163

8T-4121

8T-4132

9R-3979

9U-5346

9U-6751

9U-6753

9U-6809

9U-6811

1


2


988G Wheel Loader (Bearing Location)

Part Number Tools Required

Sleeve Assembly

Rod

Puller Stud

Cylinder

Sleeve Assembly

Washer

Nut

Rod

Fast Runner Nut

Sleeve Assembly

Plate - Retaining

Fast Runner Nut

Rod


1 2


---

--

--

1

--

--

--

1

--

1

1

--

--

1

--

--

1

--

1

--

--

--

1

--

--

3

1

1

1

--

1

1

1

--

3

4

1

--

4

1

--

1

--

1

1

--

--

--

4

1

1

1

--

1

1

1

--

2774658

Home

7-255


2774737


Search

Part Number

1H-3107

1P-1841

1P-1844

4C-9634

6V-3170

9S-5431

9U-6832


Tools Required

Push-Puller

1



1

1

Stud (1 1/4 -12) 1


2

1

Sleeve Assembly

Fast Runner Nut

1

1

2

1

--

1

1

1

1

1

1

1

1

1

1

--

3

1

1

1

1

1

1

--

4

1

1


2

2774791

933 Track-Type Loader (Bearing Location)

NOTE:



Tools with No Part Number

Tool Required

Stud (1-14)

Bearing Location

3, 4

Part Number

1H-3107

1P-0543

1P-1831

1P-1832

1P-1835

4C-9634

6V-3160

6V-3170

8B-7548

9S-5564

9S-5565

9U-6832

Tools Required

Push-Puller

1

Fast Runner Nut --




1

1

Stud (1 1/4 -12) 1


2

--


2

1


1

--

Sleeve Assembly

Sleeve Assembly

Fast Runner Nut


--

1

--

1

1

--

1

--

3

--

1


1

--

1

--

1

--

(Continued)

7-256

Home

--

1

--

1

1

1

--

--

4

--

--

1

--

Search


2774791

933 Track-Type Loader (Bearing Location) (Continued)

2


941 and 951 Track-Type Loaders (Bearing Location)

NOTE:




Tool Required

Stud (1-14)

Bearing Location

3, 4

2774856

Part Number

1P-1833

1P-1837

1P-1841

9S-5431

1H-3107

1P-0543

1P-1832

4C-9634

6V-3160

6V-3170

8B-7548

9S-5564

9S-5565

9U-6832

941 and 951 Track-Type Loaders (Bearing Location)

Tools Required

Adapter-Bearing Pulling



Sleeve Assembly

Push-Puller

1

Fast Runner Nut


Stud (1 1/4 -12)


2


2


1

Sleeve Assembly

Sleeve Assembly

Fast Runner Nut

1

--

1

1

--

1

--

--

--

--

1

1

--

1

--

--

--

1

1

--

1

--

--

--

1

1

--

1

2

--

1


2


955H Track-Type Loaders (Bearing Location)

NOTE:




Tool Required

Stud (1-14)

Bearing Location

3, 4

--

1

--

--

1

--

1

1

1

--

--

--

--

3

--

--

1

--

--

1

--

1

1

--

--

--

--

--

4

1

2780991

Part Number

1H-3107

1P-0543

1P-1832

1P-1833


Tools Required

Push Puller

1

Fast Runner Nut



1

1

--

3

--

1

--

1

Home

4

--

1

1

--

(Continued)

7-257


2780991

955H Track-Type Loaders (Bearing Location) (Continued)

Part Number

1P-1838

4C-9634

6V-3160

6V-3170

8B-7548

9S-5564

9S-5565

9U-6832

Tools Required

Stud (1 1/4 -12) bly

1

Fast Runner Nut



2


Sleeve Assembly

Sleeve Assembly

1


1

--


2

1

--

1

--

1

--

1

3

--

--

1

--

1

--

--

1

4

--

--

1

--

1

--

1


2

2781057

955K Track-Type Loader (Bearing Location)

NOTE:




Tool Required

Stud (1-14)

Bearing Location

3, 4

Search

Part Number

1H-3107

1P-0543

1P-1833

1P-1839

1P-1843

4C-9634

6V-3160

6V-3170

8B-7548

9S-5431

9S-5564

9S-5565

9U-6832

Tools required

Push-Puller

1

Sleeve Assembly

Sleeve Assembly

1

1

Fast Runner Nut --




Stud (1 1/4 -12) 1


2

--


2

1


1

--

Sleeve Assembly

Fast Runner Nut


1

--

--

1

1

--

--

--

2

1

--

1

--

1

1


2


1

--

--

1

--

1

--

--

--

1

1

1

3

--

1

--

--

--

--

1

--

--

--

1

1

1

4

--

1

--

--

--

7-258

Home

Search


2781151


NOTE:




Tool Required

Stud (1-14)

Bearing Location

3, 4

Part Number

1H-3107

1P-0543

1P-1833

1P-1834

1P-1839

4C-9634

6V-3160

6V-3170

8B-7548

9S-5431

9S-5564

9U-6832

Tools Required

Push-Puller

1

Fast Runner Nut

Stud (1 1/4 -12) bly

1

Fast Runner Nut



Sleeve Assembly

Sleeve Assembly

1

1

--



Adapter- Bearing Pulling 1

1


2

--


2

1

--

--

1

1

--

1

1

--

--

1

1

--

3

--

1

--

--

1


2



--

1

--

--

--

1

1

1

4

--

--

--

--

2781212

Part Number

1H-3107

1P-1835

1P-1841

1P-1844

4C-9634

Tools Required

Push - Puller

1

Adapter-Bearing

Pulling

Adapter-Bearing

Pulling

Adapter-Bearing

Pulling

Stud (1 1/4 -12)


1

1

--

2

1

--

1

--

1

--

1

1

3

1

1

--

--

1

Home

--

--

4

1

1

1

(Continued)

7-259


2781212

977K Track-Type Loader (Bearing Location) (Continued)

Part Number

6V-3170

7F-6068

9S-5431

9U-6832

Tools Required


1


1

1

Sleeve Assembly --

Sleeve Assembly 1

Fast Runner Nut 1

2

1

--

1

1

1

2781256


3

1

--

1

1

1

--

1

4

1

Search

Part Number

1H-3107

1P-1836

1P-1839

1P-1842

1P-1844

4C-9634

6V-3170

7F-5285

9S-5431

9U-6832

Tools Required

Push-Puller

1

Adapter-Bearing

Pulling

Adapter-Bearing

Pulling


1

1

--

--

Adapter-Bearing

Pulling

Adapter-Bearing

Pulling

Stud - Puller

1

--

Cylinder Group (450

KN)

2

Sleeve

2

--

Sleeve Assembly

3

1

Nut Assembly -

Fast Runner

1

1

1

2

1

--

--

--

1

1

1

--

1

1

1

Also requires one of the following pumps: 3S-6224 (115 V),

8S-8033 (230 V)

2


3

Used for removal only

--

--

--

1

1

3

1

1

--

1

1

--

1

1

1

--

1

1

--

4

1

--

7-260

Home

Search


2626149

Fabricated Tools for Repair of Boom Bores (Upper Frame Groups) on 235 and 245 Excavators and Front

Shovels

Model: 235 and 245 Excavators and Front Shovels

Warranty: None

• Four fabricated tools used with 1P-4000 Line Boring Tool Group to recondition boom bores in upper frame group

• Used to locate and hold bar in position during its use:

– FT1544 Fixture (2 required)

– FT1545 Locating Bar (2 required)

– FT1546 Vee Block

– FT1547 Indicator Bracket

Reference

SMHS7822, Special Instruction, complete repair procedure and instructions for use of the tools

2626168

Tools for Servicing 990 Loader Linkage Pins and Collets

Essential Tool



• Used to remove and install loader arm linkage pins

• Used with 3S-6224 Hydraulic Pump (115 VAC), 8S-8033 Hydraulic Pump (230 VAC), or 9U-6600 Hydraulic Hand Pump

• A 6D-7726 Hose Assembly is also required

Optional Receiving Sleeves

• An FT2503 Sleeve Assembly and FT2384 Receiving/Handling Sleeve are optional linkage pin tools (refer to illustrations for manufacturing specifications)

• These optional receiving sleeve assemblies are used with the same tools as other sleeves in this group

• Sleeves work especially well for handling pins weighing as much as 125 kg (335 lb) and 60 cm (2 ft) long, located high on machine

• Both receiving sleeve assemblies are suspended with straps

Part Number Description Pin Locations

FT2503

FT2384

Receiving Sleeve

Receiving Sleeve opt¹ Pin 1, 2, 3, 4, 5, 6 opt¹ Pin 7(b), 8(b)

¹ Optional

NOTE: (a) Use to remove collet

NOTE: (b) Use to remove pin

Part No.

Description

316-1489 Cylinder Group (60

Ton)

3E-8009 Bolt

4C-8149

4C-8150

4C-8151

4C-8152

Sleeve Assembly

Rod Assembly -

Threaded

Forcing Bolt

Retaining Plate

Size

Linkage Pin Removal and Installation

1 2

Pin (1)

62 ton --

Pin (2)

--

Pin (3)

--

Pin (4)

--

Pin (5)

--

Pin (6)

--

Pin (7)

1

Pin (8)

1

-----1(b) 1(b) M30 x

500 mm

(19.7 in) long

203.2 mm

(8.00 in)

M64 x

1829 mm

(72 in) long

M24

102.5 mm

(4.04 in) long

--

--

1

1

--

1

1

1

--

1

1

1

--

1

1

1

--

1

1

1

--

1

1

1

--

1

--

--

3(a)

--

--

--

3(a)

--

(Continued)

Home

7-261


2626168

Tools for Servicing 990 Loader Linkage Pins and Collets (Continued)

Essential Tool



Search

Part No.

Description

4C-8153 Plate

4C-9486 Adapter - Coupler

4C-9491

4C-9492

4C-9634

5P-8712

8T-4121

8T-4133

9T-2240

9U-6800

9U-6832

Receiving Sleeve

Plate

Stud - Puller

Bushing

Washer (M10)

Nut (M10)

Rod (M10)

Nut - Speed (M64)

Speed Nut

316-1490 Cylinder Group

1

NOTE a: Use to remove collet

2

2781797

Linkage Pin Installation (Collet)

Linkage Pin Removal and Installation

1 2

--

--

--

--

Size

--

1 1/4-12 x

M30

--

Pin (1) Pin (2) Pin (3) Pin (4) Pin (5) Pin (6) Pin (7) Pin (8)

----1 ----

-----1(b) 1(b)

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

1

1(b)

1(b)

1

1(b)

1(b) 1 1/4-12 x 735 mm

(29 in) long

62 ton cylinder

------2(b) 2(b)

--

M64

1 1/4 in

- 12

4

4

4

1

--

150 ton 1

4

1

4

4

--

1

4

1

4

4

--

1

4

1

4

4

--

1

4

2

4

4

--

1

4

1

4

4

--

1

--

--

--

--

1(b)

--

--

--

--

--

1(b)

--

Pins 1, 4, and 6

Pins 2 and 3

Pin 5

Pins 7 and 8

160 mm (6.3 in) diameter (flag style)



160 mm (6.3 in) diameter (cartridge style)

Linkage Pin Installation (Collet)


1P-0544 Fast Runner

Nut

316-1489

3E-8009

Cylinder Group

(60 Ton)

Bolt

3S-7023

4C-9485

4C-9486

5P-8712

5P-8714 Stud - Pin

Puller

Size

1 1/4 - 7

62 ton

Pin 7

1

1

Washer-Hard --

Pin Driver Caps M30 x 3.5

Adapter - Coupler

Bushing

M30 x 500 mm

(19.7 in) long

1

1

1

1 1/4-12 x M30 1

62 ton cylinder 1

1 1/4-12 x 1

1/4-7, 356 mm

(14.0 in) long

1

1

1

1

1

1

Pin 8

1

1

1

7-262

Home

Search


2782040

FT2384 Receiving/Handling Sleeve (Optional)

Item

1

Description

Tube, SAE 1026 steel

Item

2

3

FT2384 Receiving/Handling Sleeve (Optional)

Part Number

1P-7407

1F-7958

Description

Eyebolt (1/2 - 13)


2781978

FT2503 Sleeve Assembly

Item

2

Item

1

Description

Lift Eye


Part Number

9U-6752

Description

Sleeve Assembly

2626228

237-9180 Receiver Sleeve Assembly

Essential Tool

Model: 990G Series II Wheel Loader


• Used to remove and install bucket linkage pin

• Used with discontinued 316-1490 Cylinder Group (150 ton); 3S-6224 Hydraulic

Pump (115 VAC), 8S-8033 Hydraulic Pump (230 VAC), or 9U-6600 Hydraulic Hand

Pump; and other tooling found in Tools for Servicing 990 Loader Linkage Pins and Collets

• A 6D-7726 Hose Assembly is also required

Reference


Part Number

237-9180

Description

Receiving Sleeve Assembly

Home

7-263


2626245

316-1752 Pin Positioner Assembly

Model: 994F, 993K, 992K, 992G Wheel Loaders


Search


• Used to lift and lower large wheel loader linkage pins into position during disassembly and assembly

• Used on 321 to 634 mm (12.6 to 24.9 in) long linkage pins with 34 to 40 mm (1.34 to

1.58 in) diameter center hole

• 331-1205 Retainer Nut fits recess in center hole on linkage pins

• Used with appropriate lifting device and 189-0408 Screw Pin Shackle (dealer supplied)

• Multiple top plate mounting holes are used to adjust center of gravity for different weight linkage pins

Reference

RENR6321, 994F Wheel Loader Machine Systems

NEHS1037, Tool Operating Manual, 316-1752 Pin Positioner Lifting Bracket

148 kg (325 lb) Working load limit

Item

1


Frame

Qty

1

4

5

--

Item

2

3

Part Number

316-1753

331-1205

3K-9770

4K-0684

316-1752

Description

Rod

Retainer Nut Assembly

Nut - Full 2

Hardened Washer 2

Pin Positioner Assembly

--

Qty.

1

1

2782651

Tools for Servicing 992 Loader Linkage Pins and Collets

Model: 992 Loader


• Special tools used with other hydraulic service tools to remove and install loader linkage pins and collets on 992C Wheel Loaders

• Discontinued 5P-8716 Pin Handler especially recommended for handling pins, some of which weigh as much as 77 kg (170 pounds) and are located high on machine

• Refer to tool charts on following pages for tools required for each location

• In most cases, 992C loader linkage pins and collets can be removed with 5P-

8715 Forcing Bolts; if additional force required, these tools used with discontinued 6V-0014 or 316-1491 Cylinder, provide 100 ton capability for removal; refer to

Pin Removal tool chart

2

3

Item

1

4

Part Number

6V-2072

6V-2074

6V-2073

8T-5270

Description

Sleeve Assembly

Stud

Bushing

Adapter

7-264

Home

Search


2782770

Additional Tools for 992 Loader Linkage Pins and Collets

4

5

6

2

3

Item

1

Part Number

5P-8716

5P-8714

5P-8712

5P-8623

5P-8713

5P-8715

Description

Pin Handler

Stud - Pin Puller

Bushing

Coupler

Plate

Forcing Bolt

9

4

1

1

2782889

Servicing 992C Loader Linkage Pins and Collets

Part Number

5P-8715

316-1491

6V-2072

6V-2073

6V-2074

8H-3390

Tools Required 1 7 8

Collet Removal 1 (Pin Location)

1

Forcing Bolt 3 3 4

Cylinder

2

1

Sleeve Assembly

1

1

1

1

1

Bushing

Stud

Nut

1

1

1

1

1

1

1

1

1

1

1

1

1

Collets normally can be removed with forcing bolts. If, forsome reason, the collets at locations 3, 8 and 9 cannot beremoved with forcing bolts, use the other tools with hydraulic force.

2

One of the hydraulic pumps which follow is necessary:

3S-6224 (115 V) or 8S-8033 (230 V).

2783008

Pin Removal (Pin Location)

Part Number Tools Required 3

316-1491 Cylinder

1

1

6V-2072 Sleeve Assembly

1

6V-2073

6V-2074

8H-3390

8T-5270

Bushing

Stud

Nut

Adapter

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

9

1

1

1

One of the hydraulic pumps which follow is necessary:

3S-6224 (115 V) or 8S-8033 (230 V).

Pin and Collet Installation (Pin Location)

2783127

Home

(Continued)

7-265


2783127

Pin and Collet Installation (Pin Location) (Continued)

Pin and Collet Installation (Pin Location)

Part Number

316-1489

4C-9634

4K-0684

4V-3241

5P-4184

5P-8623

5P-8712

5P-8713

5P-8714

7H-7539

9U-6832

5P-8716

Plate

Stud

Nut

Nut Assembly

- Fast

Runner

Pin Handler

Tools

Required 1

Cylinder

2

1

Stud -

Puller

1

Washer -

Hard

1

Rod

Stud

Coupler 1

Bushing 1

--

--

--

1

--

1

1

2

1

1

1

--

1

--

1

1

1

--

--

1

3

1

1

--

--

1

1

--

--

1

--

--

1

1

3

1

3

1

--

1

1

1

1

3

--

4

1

--

1

--

1

--

--

1

1

--

--

5

1

1

1

1

1

Serial numbers 42X804-Up, on right side

2

One of the hydraulic pumps which follow is necessary: 3S-6224 (115 V) or 8S-8033 (230 V).

3

2626269

Installation

--

1

--

1

1

1

--

1

5 (1)

1

1

--

--

1 1

6

1

1

1

--

1

--

1

1

1

--

--

9

1

1

1

--

1

--

1

1

1

--

--

1

1

--

1

1

1

--

1

Pin 7

1

--

1

1 1

Search

Part Number

3K-9770

3S-6162

4C-9634

4K-0684

5P-8623

5P-8712

5P-8713

5P-8714

9U-6832

3P-1573

Tools Required

Nut

Washer

Stud - Puller

Washer - Hard

Coupler

Bushing

Plate

Stud

Pin Location 8

1

2

1

1

1

Nut Assembly - Fast Runner 1

Cylinder

1

Installation

1

1

1

1

1

One of the hydraulic pumps which follow is necessary: 5P-3100, 3S-6224 (115 V), or 8S-8033 (230 V)

1

--

1

1

--

1

1

--

--

Collet Location 8

--

7-266

Home

Search

Installation (Bearing Location)


2783246


1P-1844 Adapter-Bearing

Pulling

3J-1770

4C-9634

5D-0764

5H-6197

Lock Pin

Stud - Puller

Washer

Pin

5P-0972

5P-4181

5P-7370

5P-8713

6V-0027

6V-3170

Adapter

Adapter

Sleeve Assembly

Plate

Adapter

Cylinder Group (450

KN)

1

7M-9772

7M-9773

7M-9774

8S-6377

9S-5557

9S-8901

9U-6832

6H-4135

5P-7371

Pin

Adapter

Adapter Coupling

Lock

Sleeve Assembly

Adapter

1

--

--

1

1

1

3

2

Adapter 1

Cylinder Group Hyd

1

1

2

Nut Assembly - Fast

Runner

--

1

--

1

1

1

--

3

--

--

1

Installation (Bearing Location)

2

--

3

--

4

1

--

1

1

1

2

--

1

1

3

2

1

--

1

1

1

--

3

--

--

1

1


2

Also requires one of these pumps: 3S-6224 (115 V) or 8S-8033 (230 V)

Removal (Bearing Location)

1

1

2

--

1

2

3

2

1

--

1

1

1

--

3

--

--

2

--

2

1

--

--

1

--

--

--

1

2

--

1

1

--

--

--

1

--

--

--

--

--

2

1

1

2

--

1

2

3

2

1

--

1

1

1

--

3

--

--

2

6

--

--

--

1

--

--

--

--

1

--

5

1

--

1

--

--

--

1

1

--

--

1

2

--

--

1

--

--

--

--

1

--

7

1

--

1

--

--

--

1

2

--

1

1

--

2783365

Home

(Continued)

7-267


2783365

Removal (Bearing Location) (Continued)

Removal (Bearing Location)

2

--

3

--

4

1


1P-1844 Adapter-Bearing

Pulling

3J-1770

4C-9634

5D-0764

5H-6197

5P-0972

5P-7370

5P-8713

6V-0027

6V-3170

7M-9772

7M-9773

7M-9774

8S-6377

9S-5557

9S-8901

9U-6832

6H-4135

5P-7371

Lock Pin

Stud - Puller

Washer

Pin

Adapter

Sleeve Assembly

1

--

Plate

Adapter

Cylinder Group (450

KN)

1

Pin

Adapter

Adapter Coupling

Lock

Adapter

Cylinder Group Hyd

1

1

2

Nut Assembly - Fast

Runner

--

Sleeve Assembly

Adapter

--

2

1

2

1

2

1

--

1

1

1

--

--

2

2

--

--

1

1

1

--

--

2

2

--

--

2

1

2

1

2

1

1

2

--

--

1

1

1

--

--

2

2

--

1

2

1

2

1

1

2

--

--

2

--

--

--

--

--

--

1

1

--

1

--

--

--

1

2

1

--

--

1

1

--

--

--

1

1

--

--

1

--

--

--

--

--

--

1

5

1

--

1

1

1

--

--

2

2

--

6

--

1

2

1

2

1

1

2

--

--

--

--

--

--

--

1

7

1

1

--

--

2

1

--

1


2

2626473

Linkage Pin and Sleeve Bearing Removal and Installation Tools

Model: 992G, 992K, 993K Wheel Loader


• Used to remove and install sleeve bearing linkage pins

• Used with service presses: 9U-7764 (150 ton), 6V-2073 (100 ton), 6V-4131 (80 ton), and 3P-2228 (60 ton)

• Special receiving sleeve assemblies are used with other hydraulic service tools to remove and install linkage pins

• Sleeves work especially well for handling pins weighing as much as 284 kg (626 lb) and 146 cm (4.8 ft) long which are located high on the machine

• Retaining bolts are built into sleeves allowing linkage pin to be locked into sleeve when working overhead

• Receiving sleeve assembly is easily suspended with eyebolts

• Complete range of sleeve bearing puller plates and installer plates are available for servicing each pin location

• Threaded rod and speed nut provides time saving means of pulling large pins

•

2784079

992G SBC Linkage Pin Locations

Part Number

318-2121

3E-3879

7Y-0725

8T-7781

9U-7763

9U-7764

Linkage Pin Installation and Removal Tooling

Description

Sleeve Puller Assembly

Eyebolt, M16x2

Hard Washer

Nut

Stud - Puller, 2 in

Bushing

A

1

1

2

2

1

1

2

1

1

1

2

B

1

1

--

--

--

1

1

--

--

1

Search

(Continued)

7-268

Home

Search


2784079

992G SBC Linkage Pin Locations (Continued)

Part Number

322-5589

7B-2289

009-3020

Linkage Pin Installation and Removal Tooling

Description A

Retainer Extraction Tooling

Extractor

Bolt, 1 1/4 -12, 57.15 mm

1

1

Washer, 1 1/4 4

B

1

1

4

2784249

992K SBC Linkage Pin Locations

Linkage Pin Removal Tooling

Part No.

Description

9U-7763

9U-7764

Puller Rod, 2 in.

Bushing

7Y-0725

3E-3879

8T-7781

318-2121

Hard Washer

Eyebolt, M16x2

Nut

Puller Assembly

Part of Linkage Pin Installation Tooling

289-0011 Spacer

1

2

1

1

2

A

1

1

2

1

1

2

B

1

1

2

1

1

2

K

1

1

1

2

1

1

2

Y

1

1

Part Number

289-0013

318-2117

318-2121

322-0101

322-0102

3E-3879

3S-6162

6V-2073

7Y-0725

8H-3390

8T-3220

8T-7781

9U-7763

9U-7764

322-5589

322-5590

2K-0439

009-3020

7Y-7992

Description A

Puller Rod, 1 1/2 -12 --

Inside Installation

Plate

Sleeve Puller Assembly

--

1

-Outside Plate

Installer

Adapter Assembly

Spacer

Eyebolt, M16x2

Hard Washer

--

Bushing

Hard Washer

Nut - Full Threaded, 1.5

--

2

1

--

--

Eyebolt, M12x1.75 --

Nut 2

Stud - Puller, 2 in 1

Bushing 1

Linkage Pin Installation Tooling

B

1

1

--

1

--

--

4

1

--

4

1

--

--

--

Extractor

Extractor

Bolt, 1 1/4 -12, 88.9 mm

Washer, 1 1/4

Bolt, M12 x 1.75,

75 mm

1

--

1

4

--


--

1

--

--

1

1

--

1

--

--

--

K

--

--

1

1

--

2

--

2

1

--

--

--

--

--

--

--

1

1

--

2

--

2

1

--

--

Y

--

--

1

--

1

--

--

(Continued)

Home

7-269


2784249

992K SBC Linkage Pin Locations (Continued)

Part Number Description A


B

8T-4223

2784398

Washer - Hard M12 --

993K SBC Linkage Pin Locations

Retainer Extraction Tooling (Continued)

4

Part No.

Description A

289-0013 Puller Rod, 1 1/2 -12 1

289-0008 Puller Rod, 1 1/4 -12 --

7H-7539

8H-3390

Nut - Full, 1 1/4 - 12

Nut - Full Threaded,

1.5

--

4

318-2119 Backup Installation

Plate

318-2120 Backup Installation

Plate

--

1

3P-2228

6V-2073

146-1799

3S-6162

Insert Plain

Bushing

Hard Washer

Hard Washer

318-2117 Inside Installation

Plate

8T-3220 Eyebolt, M12x1.75

318-2115 Outside Installation

Plate


Plate


Plate

--

4

--

1

1

--

--

1

1

B C D E

--

4

1

--


----

1 1 1

4

--

4

--

4

--

--

1

--

4

--

1

1

1

--

--

1

1

--

4

--

1

--

1

1

--

--

1

1

--

1

--

1

--

4 4

1.59 in --

1

1

--

1

--

1

1

--

1

--

--

1

1

--


----

----

322-5590 Extractor

8T-0646 Bolt, M12 x 1.75, 110 mm

8T-4223 Washer - Hard M12 4

1

1

172-9966 Bolt, M12 x 1.75, 65 mm

2784651

--

Linkage Pin Removal Tooling (Pull)

4

1

--

--

0.53 in --

---

A

1


B C D E

1 ----

Part No.

Description

318-2121 Sleeve Puller Assembly

318-2122 Adapter Ring

318-2123 Adapter Ring

318-2124 Puller Assembly

318-2125 Puller Assembly

3E-3879 Eyebolt, M16x2

--

--

--

1

1

--

--

1

--

1

1

--

--

--

--

1

--

--

--

--

1

--

--

--

--

--

--

--

--

1

--

--

--

1

F

--

K

--

F

--

4

--

1

1

1

--

--

1

--

1

--

4

1

--

(Continued)

7-270

Home

--

1

--

--

--

G

--

G

4

--

1

--

1

1

--

--

1

1

--

4

--

--

1

--

--

--

--

--

--

--

1

1

Y

1

1

--

--

--

1

K

--

Y

--

4

--

1

1

1

--

1

--

--

1

--

4

1

--

--

--

--

--

Y

--

K

--

4

--

1

1

1

--

--

1

--

1

--

4

1

--

--

--

--

--

Search

Search


2784651

Linkage Pin Removal Tooling (Pull) (Continued)

Part No.

Description

3S-6162 Hard Washer

6V-2073

7Y-0725

8H-3390

Bushing

Hard Washer

Nut - Full Threaded,

1.5

8T-3220

8T-7781

9U-6698

9U-7763

9U-7764

Eyebolt, M12x1.75

Nut

Stud - Puller, 2 in

Bushing

1

2

Stud - Puller, 1 1/2 in --

1

1

--

2

A

--

--

Linkage Pin Removal Tooling (Push)

--

1

1

2

1


--

2

B

--

--

C

2

1

--

2

D

2

1

--

2

1

--

E

2

2

--

--

1

--

--

1

--

1

--

--

1

--

1

--

--

1

1

--

2

1

--

2

F

--

--

--

--

1

--

--

1

--

G

2

2

1

1

1

2

1

--

2

Y

--

--

--

2

K

--

--

--

1

--

2

1

2784789


B

--

1

C

--

--

D

--

--

E

--

--

F

--

--

G

--

--

Y

4

1

K

--

--

Part No.

Description

138-7575 Bracket - Link

172-9966 Bolt, M12 x 1.75, 65 mm

1U-5197

267-4850

Cylinder Group (80T) --

Bolt, M12 x 1.75, 55 mm

6

318-2126 Push Insert Plate

318-2127 Push Tube

1

1

A

4

1

318-2128 Push Cylinder Plate 1

320-4790 Push Support Tube --

320-4791 Push

320-4792 Push

320-4793 Push

320-4794 Alignment Rod

--

1

--

--

--

--

320-9698 Alignment Rod

320-9699 Spacer, 20 mm thick

40 mm ID


40 mm ID


53 mm ID

--

4


53 mm ID

3E-3879

3H-7654

3P-2228

6V-2073

6V-4131

6V-8336

Eyebolt, M16x2

Hard Washer

4

Insert Plain

Bushing

Cap Assembly Load --

Bolt, M12 3

--

1

3

4

6V-8675

7X-0622

8T-4194

Bolt

Hard Washer, M13 ID 10

Bolt, M12 x 1.75, 50 mm

4

1

--

6

--

--

--

1

--

--

1

1

1

--

--

--

--

--

3

--

10

1

--

1

3

--

--

1

--

--

1

--

--

--

--

--

1

--

--

--

--

--

--

1

--

--

--

--

1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

1

--

1

4

--

--

--

--

--

--

4

--

--

--

--

--

--

--

1

--

1

--

1

--

1

--

1

--

--

--

--

--

1

--

--

--

--

--

--

1

--

--

--

--

1

--

--

6

--

4

4

--

3

4

10

1

--

1

3

4

--

--

--

1

--

--

1

--

1

1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

(Continued)

Home

7-271


2784789

Linkage Pin Removal Tooling (Push) (Continued)

Part No.

Description

8T-4223 Washer - Hard M12

A

3

9R-2640

2626621

Boss 4

263-7808 Pin Joint Group

Essential Tool




B

3

--

C

--

--

D

1/2 in

--

E

--

--

• Used to remove and install Sleeve

Bearing Cartridge (SBC) pin joint assemblies

• Heat-treated for strength and durability

• Group includes all items in Figure

Reference

REHS2560, Special Instruction

F

--

--

1

2

3

Item

--

G

--

--

Y

3

4

K

--

--

Search


263-7808 Pin Joint

Group


246-0498 Pin Puller

Assembly

246-0499

246-0500

Puller Plate

Puller Plate

2626642

217-4428 Bearing Puller Plate



• Used to remove 2 sleeve bearings from F pin location

• Bearing puller plate has center swivel point for easy installation

• Hydraulic removal of bearings is preferred over other methods, such as burning, cutting, or drilling


Reference

RENR2173, Service Manual, 988G Machine Systems

Overall outside diameter 152.0 mm (5.98 in)

Small outside diameter

Hole diameter

136.0 mm (5.35 in)

31.0 mm (1.22 in)

Part Number

217-4428

Description


2626661


Model: 988G Wheel Loader and 836G Landfill Compactor



SMCS Code: 7054, 7117, 7551-011

• Used to remove 2 bearing cups and cones from lower hitch articulation joint

• Used with discontinued 6V-0014 Cylinder and 9U-6810 Speed Nut


• M48 threads provide a maximum of 890 kN (100 tons) of hydraulic pulling force

Reference


(Continued)

7-272

Home

Search


2626661

218-2143 Bearing Puller Plate (Continued)



Part Number

218-2143

Description




Warranty: None

• Used to install 152-3750 Sleeve Bearing into rod end of lift cylinder

• Machined notch is required for sleeve assembly to seat flush against cylinder face

Reference


2626681

2626695

212-8164 Bearing Installation Plate




• Used to install 152-3749 Sleeve Bearing into pin bores for lift cylinder (locations

K and Y)

• 212-8164 designed to quickly and accurately set depth of sleeve bearing


Reference


Part Number

215-2596

212-8164

Description

Adapter Plate

Bearing Installation Plate

FT2675 Pressure Gauge

Model: 988G Wheel Loader or other machines with MFL pins

• Used to test MFL joints for correct pin joint assembly

• Provides quick testing after disassembly, assembly, or repair

• Hose length: 457 mm (18.0 in)

4

5

6

2

3

Item

1

Part Number

8T-0854

4C-7158

008-0728

1S-8937

006-0210

124-1916

Description

Gauge

Fitting

Nipple

Valve - Needle

Pipe Tee

Coupling

Home

2626713

(Continued)

7-273


2626713

FT2675 Pressure Gauge (Continued)

Model: 988G Wheel Loader or other machines with MFL pins

Search

8

9

Item

7

10

11

Part Number

122-6869

124-1930

3K-0360

Description

Hose

Coupling


3/4 - 16)

Additional parts required for the K-pin joint for the 9886

5P-5777 Adapter

7M-8485 O-ring Seal

2626742

155-5516 Installer Ring

155-5517 Seal Plunger



• Used to install 143-9740 Seal Assembly into discontinued 144-7077 Collar — provides quick and accurate installation

• Consistently provides precise installation depth of maintenance free linkage

(MFL) seals

• Ring prevents seal lip damage

• Plunger applies installation force evenly eliminating possible seal damage

• Helps eliminate recall and rework due to damaged or improperly installed seals

Reference

REHS0146, Special Instruction, Installation of Maintenance Free Linkage Seals

2

3

Item

1

4

2626765

156-1639 Installer Ring 156-1643 Seal Plunger

Essential Tool



Part Number

155-5516

155-5517

143-9740

144-7077

Description

Installer Ring

Seal Plunger

Seal Assembly

Collar

• Used to properly install maintenance free linkage (MFL) 1R-1056 Seal Assembly into collar

• Eliminates inconsistent installation of seal (saves time and eliminates possible seal damage during installation)

Reference

REHS0146, Special Instruction, Installation of Maintenance Free Linkage Seal

Part Number

156-1643

156-1639

Description

Seal Plunger

Installer Ring

7-274

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2626782


Essential Tool



• Used to properly install 160-5875 Lip Seal in 161-5808 Bearing

• Quickly and easily installs seal while reducing possibility of damage (eliminates hammer and punch method)

• Made from durable steel tubing


Inside seal diameter 94.5 mm (7.66 in)

Part Number

164-5848

Description

Seal Driver

2626800

6V-2078 Stud

Model: 988B


• Used with 6V-3170 Hydraulic Cylinder, 5B-0637 Nut, and suitable hydraulic pump to install collets in lift arm and bucket linkage on 988B Loaders, 50W1-50W-2264

• On later 988’s, 50W-2265-50W-4321, the tools can be used at bucket to lift arm pin only

Reference

Service Manual (tools needed at other locations and later serial numbers)

6V-2078 Stud

Capacity 490 kN (55 tons)

Part Number

6V-2078

Description

Stud

2626817

1U-7646 Coupler

Model: D9L


• Used to connect 2 or more studs together to get needed length for D9L Impact Ripper Pin disassembly; requires 38.1 mm (1

1/2 in) diameter high-strength puller stud, greater in length than longest stud formerly available, 6V-2074 Stud

• Made from heat-treated alloy steel, 60.45 mm (2.38 in) hexagon stock, similar to existing coupling adapters

• Contains internal stops to control length of thread engagement with studs

• Capacity: 100 tons

Part Number

1U-7646

Description

Coupler

Home

7-275


2626836

Forcing Bolts for Linkage Pin Collets

Model: 980C and 988B Wheel Loaders


• Used to remove linkage pin collets

Item

1

2

3

Part Number

5P-5264

5P-5265

6V-0187

Search

Description

Forcing Bolt, 1.50 in-12 thd

Forcing Bolt, 0.875 in-14 thd (3 required)

Forcing Bolt, 1.50 in-12 thd

2626856

Alignment Fixtures for Portable Boring Bar Unit

Model: 5110B, 5130, 5130B, 5230 Mining Shovels and General Usage When Machine Is Equipped With Bore Alignment Locator Holes


• Used to find true center of a bore even when it is badly worn (requires 2 plates and 4 pins)

• Used with 9U-5730 Portable Boring Bar Unit or 9U-5889 Portable Boring Bar Unit

• Alignment fixtures are designed for bore sizes over 190 mm (7.5 in) and when machine is manufactured with bore alignment locator holes

• Simple to use — attach alignment fixture by inserting 1 pin into hole (hole spacing dimensions stamped for easy location) and the other pin into machine locator hole

• Quickly and easily aligns 51 mm (2.0 in) boring bar to exact centerline of original bore using locating holes and pins [alignment is within 0.4 mm (0.016 in)]

• Each alignment fixture accommodates several center-to-center dimensions for locator holes (choose hole in fixture which matches locator hole spacing on machine)

• Alignment fixtures are designed only to locate the boring bar (fixture must be removed once boring bar tooling is in place)

• Locator holes will be designed into many future machine designs

• Hole diameter for boring bar: 51 mm (2.0 in)


4C-9696 Alignment

Fixture

4C-9698

197-1377

Alignment

Fixture

Alignment

Fixture

Width Thickness

101 mm (4 in) 12.7 mm (0.50 in)

101 mm (4 in) 12.7 mm (0.50 in)

-12.7 mm (0.50 in)

Length

406 mm (16 in)

508 mm (20 in)

--

2784991

Alignment Fixture

Item

2

3

Description

Pin

Locator Hole

Item

1

Part Number

197-1377

Description Outside Diameter

Alignment Fixture 349 mm (13.74 in)

7-276

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2626891

Fabricated Tools for Reboring Bushing Bores on Two-Piece Booms

Model: 215, 225 and 235 Excavators


3

4

1

2

• Recommended tools to rebore damaged bushing bores at joint of stub and fore boom

• Designed to work satisfactorily if there are at least 2 sets of good bores remaining in fore boom and at least 1 good set of bores in stub boom

• Repair work can be done on machine without removal of stub boom, but fore boom must be removed

Reference


215 Excavator

Item Part No.

FT1456

Description

Fixture

FT1457

FT1458

Pin

Bushing

FT1459 Pin

2785036

225 Excavator

4

5

2

3

225 Excavator

Item

1

Part Number

FT1432

FT1433

FT1434

FT1435

FT1436

Description

Fabricated Tool Assembly

Fixture

Bushing

Boring Bar

Carbide Tip Cutting Tool

2785062

235 Excavator

235 Excavator

FT1461

FT1462

Bushing

Fixture

Home

7-277


2626915

6V-4035 Sleeve Assembly

Model: 980C and 943 Loaders


Search

• Used to remove bucket linkage or cylinder mounting pins which have retainer plates up to 114 (4.5 in) width; wider retainer plates used at some locations on

980C and 943 Loaders

• Should be used with center hole discontinued 6V-0113 or 316-1489, 6V-3170, 6V-

3165, 6V-3160, or 316-1493 Cylinders

Capacity

Length

553 kN (62 tons)

284 (11.18 in)

Part Number

6V-4035

Description

Sleeve Assembly

2626933

FT3035 Puller Adapter

Model: 302.5 Mini Hydraulic Excavator

Warranty: None

• Used to remove and install boom swing bearings from frame

• Made from 1P-1832 Bearing Puller

Adapter by reducing both outside diameters

Reference

RENR9147, Disassembly and Assembly for 302.5C Mini Excavator

4C-9633

5P-4197

6D-7726

6V-3160

9U-6833

Tools used with FT3035

Part Number

3S-6224

Description

Pump Group - Hydraulic (115V)

Puller Stud

Spacer

Hydraulic Hose (2)

Cylinder Group

Fast Runner Nut

Assembly, 250 KN

(30 Ton)

2626957

FT3038 Puller Adapter

FT3039 Receiving Sleeve

Model: 301.8C Mini Hydraulic Excavator

Warranty: None

• Used to remove and install sleeve bearings in bucket cylinder rod eye, blade cylinder rod eye, linkage assembly, and stick assembly

• Used with discontinued 6V-7047 or 316-1496 Single Acting Hydraulic Cylinder,

4C-9633 Puller Stud, and 9U-6833 Fast Runner Nut

• FT3038 pulls sleeve bearing out of component, using a 1-14 threaded puller stud, into FT3039

• Sleeve assembly can be bolted to hydraulic cylinder with two 3/8-16 bolts

(makes assembly of puller tooling easier)

Reference

RENR9157, 301.8C Mini Hydraulic Excavator, Disassembly and Assembly Service

Manual

7-278

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2626973


Model: 613B, 621B, 623B, 627B, 631D, 633D and 637D Scrapers, 245 Excavator, 992C Loader, 5000 Series Excavators, and DIIT


• Used for removal and installation of larger sleeve type bearings in loader lift arms, scraper hitches, excavator sticks and booms, etc.

Reference


Items with FT Part Numbers

Part number Small Outside

Diameter

Large Outside

Diameter

FT3035¹ 34.5 mm (1.36 in) 44.0 mm (1.73 in)

¹Used for removal of boom swing bearing on 302.5 Excavator

1P-1835

1P-1836

1P-1837

9U-5337

5P-8601

1P-1838

1P-1839

5P-7398

Part Number

5P-7428

1P-1831

1P-1832

5P-2145

1P-1833

5P-4749

1P-1834

Small Outside

Diameter

50.8 mm (2 in)

76.2 mm (3 in)

79 mm (3.11 in)

3

Large Outside

Diameter

38.1 mm (1.50 in)

1

48 mm (1.89 in)

38.1 mm (1.50 in) 50.8 mm (2 in)

44.5 mm (1.75 in) 57.2 mm (2.25 in)

49.3 mm (1.94 in)

2

57.7 mm (2.27 in)

63.5 mm (2.50 in)

52.3 mm (2.06 in)

2

65 mm (2.56 in)

57.2 mm (2.25 in) 69.9 mm (2.75 in)

63.5 mm (2.50 in) 76.2 mm (3 in)

69.9 mm (2.75 in) 82.6 mm (3.25 in)

88.9 mm (3.50 in)

91 mm (3.58 in)

82.6 mm (3.25 in)

4

88.9 mm (3.50 in)

82.6 mm (3.25 in) 95.3 mm (3.75 in)

88.9 mm (3.50 in) 101.6 mm (4 in)

95.3 mm (3.75 in)

5

101.6 mm (4 in)

1

Used for draft frame steering link bushing on 613B Scrapers

2

Usage described in VST6

3

Used for removal of stick and boom bearings on 5130 and 5230 Excavators

4

Used for hitch bearing removal on 621B, 623B and 627B Scrapers

5

Used for hitch lateral pitch bushings on 631D, 633D, and 637D Tractor-Scrapers

6

Also used on hitch upper bearing on 627 Scraper

7

Used for vertical hitch bearings on 631D, 633D and 637D Scrapers

8

Used for removal of 245 stick and boom bearings

9

Used for removal and installation of 992C loader linkage bearings

10

Used for removal of 8P-8929 Bearing on DIIT

Part Number

1P-1840

1P-1841

5P-7399

1P-1842

9U-6907

1P-1843

1P-1844

9U-6261

5P-8707

1U-6217

6V-0027

9U-6904

9U-6906

9U-6905

318-4271

Small Outside

Diameter

Large Outside

Diameter

95.3 mm (3.75 in)

6

108 mm (4.25 in)

101.6 mm (4 in) 117.3 mm (4.62 in)

108 mm (4.25 in)

7

120.7 mm (4.75 in)

114.3 mm (4.50 in) 133.4 mm (5.25 in)

119 mm (4.69 in)

3

145.4 mm (5.72 in)

120.7 mm (4.75 in) 136.7 mm (5.38 in)

127 mm (5 in) 146.1 mm (5.75 in)

139 mm (5.47 in)

3

160 mm (6.30 in)

152.4 mm (6 in)

8

171.5 mm (6.75 in)

159 mm (6.26 in)

3

185.4 mm (7.30 in)

165.1 mm (6.50 in)

9

184.2 mm (7.25 in)

199 mm (7.83 in)

3

225.4 mm (8.87 in)

219 mm (8.62 in)

3

245.4 mm (9.66 in)

239 mm (9.41 in)

3

285.1 mm (11.22 in)

263 mm (10.35 in)

10

276 mm (10.87 in)

Home

7-279


2627025

FT3052 Receiving Sleeve

Essential Tool

Model: BH150 and BH160 Backhoe Attachment

Warranty: None

Search

• Used to remove linkage bearings

• Used with 3S-6224 Electric Hydraulic Pump Group, 6V-3160 Double Acting Cylinder, 6V-2078 Stud, 1P-1831 Adapter, 1A-1935 Full Nut, and 5P-8250 Washer

Reference

RENR4477, Service Manual, BH150 and BH160 Skid Steer Loader Backhoes, Bucket

Cylinder - Remove and Install

2627038

FT2531 Bearing Press Plate (5130, 5230)

FT2537 Bearing Press Plate (5110)

Model: 5110, 5130 and 5230 Excavators

Warranty: None

FT2531 and FT2537 Bearing Press Plates

• Used to install upper bearing on output pinion to correct depth on shaft (extends bearing life by eliminating improper assembly)

• Used with hydraulic press or M16/M20 threaded rod and nut

• Plate presses bearing completely into cartridge which eliminates high bearing preload stresses due to improper assembly

• Center hole provides clearance for puller stud (threaded hole in shaft can be used with a stud and nut to pull pressing plate onto shaft and install bearing, if hydraulic press is not available)

• Material: SAE1018 steel

• Surface finish: F

FT2531 Bearing Press Plate (only)

• Used to install 108-8047 Roller Bearing into 6I-7233 Swing Drive Group

• Automatically sets depth of bearing and bearing preload when pressing bearing onto 110-6179 Shaft and into 110-6184 Cartridge

• Recessed area makes sure pressing plate contacts bearings inner and outer race, while also providing clearance for bearing cage

• 2 threaded holes are provided for lifting eyes

2627062

FT0886 Adapter

Model: 950, 966C, 980 and 988 Wheel Loaders

Warranty: None

• Use with two 3L-2227 Forcing Bolts and bolts and washers listed below to remove lift cylinder trunnion bearing retainers

(Continued)

7-280

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2627062

FT0886 Adapter (Continued)

Model: 950, 966C, 980 and 988 Wheel Loaders

Warranty: None

Model

950, 966C

Part Number

1A-1460

950, 966C

980

980

988

988

4B-4280

8S-4734

4B-5059

1A-1135

4B-4281

Description


Washer

Bolt

Washer

Bolt

Washer

2

2

2

2

2

Qty.

2

988 Lift Arm Repair Fixtures

Model: 988


• 9K-4992 Lift Arm Repair Group provides new right and left lift arm supports for 988 lift arms that have experienced excessive wear or failure in area of lift cylinder pinbores

• FT0903 Template (1) should be used to locate new supports as indicated below

Reference

GMG00467, Reworking Procedure

2627088

2627102

8T-3194 Pin Puller Adapter

Model: 235, 245


• Similar to 9S-5556 Adapter in all dimensions except for threaded length; additional length of threads needed during installation of sprocket wheels on 235 and 245 Excavators and for installation of large final drive gear onto 235 Excavator sprocket shaft; in these applications, 8T-3194 Adapter is to be used instead of currently specified 9S-5556 Adapter

• Also a general usage service tool for use in applications where greater thread engagement is needed than can be obtained with 9S-5556 Adapter

• 9S-5556 Adapter has not been discontinued, as there are still applications where shorter thread length is required

Part Number

8T-3194

9S-5556

Description

Adapter

Adapter, 1 1/2 in

Threads

12-2A

12-2A

Length

64 mm (2.5 in) (increase of

25.4 mm (1.0 in) from 9S-5556

Adapter)

38.1 mm (1 1/2 in)

Home

7-281


2627124

220-1776 Puller Stud (M36x4)

Model: 988G, 992G Large Wheel Loader


• Used to remove front linkage pins (Y) and (K)

• Used with 134-8466 Receiving Sleeve Assembly

• Helps safely remove pins up to 1775 mm (70.0 in) long

• Heat-treated for added durability and long life

Thread

Square drive

M36x4

19 mm ( 3/4 in)

Overall length

Maximum capacity

2000 mm (78.75 in)

72 t (80 tons)

Search

Part Number

220-1776

2627144

8T-5270 Adapter

Model: 992C, 994


Description

Puller Stud (M36x4)

• Replaces discontinued 6V-2071 Adapter

• Made from stronger and heavier hex stock

• Reduces 2.00-12 internal threads to 1.50-12 internal threads; will accommodate

6V-2074 Stud

• Used primarily to remove linkage pins from 992C Wheel Loaders

• Also general usage tool wherever reduction of thread size from 2.00-12 to 1.50-

12 required

Working capacity 890 kN (100 short tons)

Part Number

8T-5270

Description

Adapter

2627187

221-9575 Pin Pulling Threaded Adapter



• Used to remove boom pins and boom cylinder foot pins

• Reduces M48 x 5.0 threaded hole to M30 x 3.5

• Heat-treated for added durability and long tool life

• 50 tons maximum pulling capacity

Reference

385B Disassembly and Assembly Manual, Machine Systems

Part Number

221-9575

Description

Pin Pulling Threaded Adapter

7-282

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2627165

340-4318 Puller Assembly

Essential Tool

Model: 320D FM Excavator


• Used to remove 4I-4812 Pin Assembly from boom foot

• Used with five 4M-6957 Forcing Bolts, 5/8 -11 x 17.8 cm (7 in) long (dealer supplied)

• Tool consists of two parts: puller plate and spacer

• Puller plate used with forcing screws to partially remove pin

• Forcing screws are then loosened and spacer is inserted to allow puller plate to fully remove pin from boom

• Steel tools are black oxide coated to resist corrosion

• Puller plate has five threaded holes and is hardened to provide long service life

• Opening in spacer fits over pin without removing puller plate and features locator holes for correct forcing bolt alignment

Part Number

340-4318

Description

Puller Assembly

2969392

373-5842 Puller Assembly

SMCS Code: 7051-011

Model Usage: 325E, 329E, 336E, 339E Excavators


• Used to remove 186-5663 pin assembly on excavators at boom foot location where traditional means are not applicable

• Tool includes both puller plate and spacer

• Used with six 5/8” – 11 x 17.8 cm (7 in) forcing screws (purchase separately)


• Hardened puller plate provides long service life

• Opening in spacer fits over pin without removing puller plate

• Spacer features locator for correct forcing of bolt alignment

Specifications

Dimensions

Weight

175 X 95.25 mm (6.69 X 3.75 in)

8.75 kg (19.29 lbs)

Part Number

373-5842

Description

Puller Assembly

2627206

173-6747 Seal Installation Ring 173-6748 Seal Installation Plunger

Essential Tool



• Used to install 160 mm (6.3 in) MFL seals in front linkage

• Installation tool and plunger provides consistent seat depth without damaging seal

Part Number

173-6747

173-6748

Description

Seal Installation Ring

Seal Installation Plunger

Home

7-283


2627223

173-6745 Seal Installation Ring 173-6746 Seal Installation Plunger

Essential Tool



• Used to install 120 mm (4.7 in) MFL seals in front linkage

• Installation tool and plunger provides consistent seat depth without damaging seal

Part Number

173-6745

173-6746

2900999

9U-7960 Void Meter Group

Model Usage: 994D, 980G, 990 Wheel Loaders


Description

Seal Installation Ring

Seal Installation Plunger

Search

• Used to provide a simple, fast and accurate method of checking oil level in

Maintenance Free Linkage (MFL) pin joints

• Other means for checking oil level is not recommended

• MFL pins must have specified air void and not filled completely; otherwise, joint must be drained completely, cleaned and refilled with specified amount of oil or filled to overflowing with specific amount removed

• Compares pressures between calibration tubes (part of tool group) and pin joint

• End fittings have O.R.F.S. connections which can be quickly changed to accommodate various port locations

• O.R.F.S. connection can be hand tightened and are leak-proof (no hand tools required)

• Syringe can add or remove specified amounts of oil

Reference


Specifications

Syringe Assembly Capacity

Pressure Gauge

Calibration Tube Capacities

Port Access End Fittings

1 to 25 cc

0 to 250 kPa (0 to 35 psi)

20cc, 25cc, 30cc (Void Volumes)

90°, 45°, and Straight

Part Number

9U-7960

Description

Void Meter Group

2838068

245-7397, 291-5046 Piston Tool

245-7398, 291-5047 Seal Tool

Model Usage: 777F, 793F, 795F, 797B, 797F


• Used to prevent seal damage when assembling piston into a steering or brake accumulator.

• 245-7397 is for pistons that have a 250 mm diameter, and 245-7398 is used to install those seals

• 291-5046 is for pistons that have a 180 mm diameter, and 291-5047 is used to install those seals

• Material(s): Zinc phosphate coated steel

(Continued)

7-284

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245-7397, 291-5046 Piston Tool (Continued)

245-7398, 291-5047 Seal Tool

Model Usage: 777F, 793F, 795F, 797B, 797F


Specifications

Part Number

245-7397

245-7398

291-5046

291-5047

Seal Tool

Description

Piston Tool

Seal Tool

Piston Tool

Seal Tool


Dimensions

--

--

185.5 x 206 x 145 mm (7.30 x 8.11 x 5.70 in)

179.8 x 135 x 180 mm (7.07 x 5.31 x 7.08 in)

2838068

2838912

2838333

Boom Removal Tools

Essential Tool

Model Usage: 365B, 365C, 375D, 385C and 385D Excavators


• Used to remove 208-1941 Pin from lower boom foot.

• Used to remove Pins 234-3956, 367-1432, and 208-1941 with 373-5147.

• Used with two 360-6960 Cylinders (50 Ton), one 9U-6812 Puller Stud [M48 x 5.0 by

381 mm (15.00 in) long], and one 9U-6810 Fast Runner Nut (M48 x 5.0) or 9U-6903

Fast Runner Nut (M48 x 5.0)

• Hydraulic power supply is also required

• All tools are sold separately; requires one 369-3528 Puller Plate, one 369-3530

Pusher Plate or one 373-5147 Pusher Plate, and two 369-3531 Spacer Assembly

• A 9M-4021 Eyebolt (1-8 in) threads into puller plate to support weight of cylinders and pusher plate

• Tools are symmetrical and can be used to remove both right and left side pins

• All parts are heat treated for added durability

Combination weight without hydraulic cylinder

47.48 kg (105.4 lb)

2

3

Item

1

4

Part Number

369-3528

369-3530

369-3531

Not Shown

373-5147

Description

Puller Plate

Pusher Plate (Lower)

Spacer Assembly

Pusher Plate (Upper)

Home

7-285

Implements, Frame, Hitch and Suspension

Search

2627243


175-5507 Nitrogen Charging Group

Model: Most Cat

®

Machines


• Used to charge accumulators with pressures up to 20,666 kPa (3000 psi)

• Replaces 1S-8940 Nitrogen Charging Group; 1S-8940 can be updated and then can charge up to 12,400 kPa (1800 psi) (see chart below for parts to purchase)

• Gauges in group have bourdon tube assembly; this type of gauge gives its most accurate reading in center of dial; important to use gauge that will record desired pressure in or near center third of calibrated dial

• Quick disconnect couplings allow gauge to be changed quickly and easily

2

--

Item

1

Part Number

9U-6219

2P-8289

175-5507

Description

Tool Box

Holder Block

Nitrogen Charging Group

2756792

Reference


NOTE:

The 175-5507 Group is not recommended for tire inflation because of the associated higher pressures and increased line flow restrictions.

Item

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

Part Number

162-4147

8S-4600

8S-1506

8T-0859

162-4146

7S-5106

1S-8938

1S-8941

2D-7325

Description

Hose Assembly

Nipple (2)

1

Disc Coupling Assembly, MPT

Gauge - Pressure

Regulator Assembly

Air Chuck

Air Chuck

Hose Assembly

Tee - Pipe

Item

10.0

11.0

12.0

--

--

1

Other nipples available for gauge attachment are: 2S-5244, 1/4 in NPT External Thread

Part Number

2S-5244

1S-8937

8S-4599

Description

Quick Disconnect

Nipple

Valve - Needle

Coupling Assembly

- Quick Disconnect

Not Shown

8S-5098 Warning Film

Optional tool used with 175-5507

4Z-8499 Gas Charging Kit, for D10 Impact

Ripper

7-286

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2901091

361-3889 Nitrogen Charging Group

SMCS Code: 7201-045

Model Usage: Most Cat

®

Machines


• Used to charge accumulators with pressures up to 20,666 kPa (3000 psi)

• Not included in group are pressure regulator and pressure gauge (must be locally purchased to meet regulations and certifications for use in Australia)

• Quick disconnect couplings allow gauge to be changed quickly and easily

Reference


NOTICE

The 361-3889 Group is not recommended for tire inflation because of the associated higher pressures and increased line flow restrictions.

Specifications

Size

Weight (estimated)

25 x 25 x 52 mm (.98 x. 98 x 2.04 in)

10.3 kg (22.7 lb)

Part Number

361-3889

1S-8937

1S-8938

1S-8941

2D-7325

2P-8289

2S-5244

Description

Nitrogen Charging Group

Needle Valve

Air Chuck

Hose Assembly

Pipe Tee

Holder Block

Nipple

Part Number

7S-5106

8S-1506

8S-5098

162-4147

334-4572

8S-4600

8S-4599

Description

Chuck

Disc Coupling Assembly, MPT

Warning Film

Hose Assembly

Tool Box

Nipple FPT

Coupling Assembly

2627279

338-0500 Regulator Assembly

Essential Tool

Model: All Cat

®

machines


• Used to charge accumulators with high-pressure nitrogen gas requirement of

400 Bar (6000 psi)

• Used with 346-3622 Pop-off Valve and 175-5507 Nitrogen Charging Group

• Single-stage, high-pressure regulator

• One piece encapsulated valve design with CTFE seats and an internal filter

• Delivery and supply pressure gauges have dual readings (psi/bar)

• Easy-to-read gauges are 63.5 mm (2.50 in) diameter

Maximum inlet pressure 500 Bar (7500 psi)

Delivery pressure range

Supply pressure range

689 Bar (10,000 psi)

689 Bar (10,000 psi)

Inlet connection

Outlet connection

Overall size

CGA 677

1/4 inch NPT stainless steel Swagelock tube fitting

77 x 158 x 127 mm (7.0 x 6.2 x 5.0 in)

Part Number

338-0500

Description

Regulator Assembly

Home

7-287


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2627299

187-0525 Nitrogen Adapter

Essential Tool

Model: 450, 460, 465, 480, and 485 Lexion Combines


• Used to connect Cat

®

regulator to certain German nitrogen supply bottles

• Used with 162-4146 Regulator (part of 175-5507 Nitrogen Charging Kit)

• Female 0.96-14 NGO thd x female W24 32 x 1/14 in thd

NOTE:

See local nitrogen gas supplier for correct bottles, gas, instructions, and connectors.

Part Number

187-0525

Description

Nitrogen Adapter

2627321

5P-2963 Charging Adapter

Model: Various Cat

®

Machines


• Used with 175-5507 Nitrogen Charging Group to pressure check and charge accumulator for 8D-8920 Bostrom-Norseman Suspension Seat Group used on Cat

®

Wheel Tractor-Scrapers

• 0.311 in-32 thd x 0.500 in-20 thd

• Service part: 4J-7533 Seal

References

SEBP3775

SEBD9268

KENR5019

SEBF8272-01

RENR4183

SENR1429

REGO1569

Part Number

5P-2963

Description

Charging Adapter

2627338

150-2332 Charging Adapter

Essential Tool

Model: 785 A, B, and C; 789 A, B, and C; 793 A, B, C, CXQ, and D; 797 Off-Highway Trucks

Warranty: One Year

• Used to charge or check charge pressure on Greer accumulators with Schrader valve

• Used with 8T-0859 Pressure Gauge with 0 to 3600 psi range and 175-5507 Nitrogen Charging Group

• Thread engages accumulator body instead of Schrader valve

• T-handle depresses Schrader valve on accumulator

• Adapter has bleed valve and Schrader valve connection for charging group

References

SEPD0438

(Continued)

7-288

Home

Search


2627338

150-2332 Charging Adapter (Continued)

Essential Tool

Model: 785 A, B, and C; 789 A, B, and C; 793 A, B, C, CXQ, and D; 797 Off-Highway Trucks

Warranty: One Year

RENR8336

SENR1452-10

Body size

Overall length (without handle)

Body thread size

Pressure gauge thread size

38.1 mm (1.50 in) hex

92.0 mm (3.6 in)

7/8-14

1/4-18 NPTF

Part Number

150-2332

Description

Charging Adapter

2627361

227-1415 Charging Adapter, 227-9942 Charge Hose Assembly

Essential Tool

Model: 797B Off Highway Trucks


• Used to charge steering accumulator

• Used with 175-5507 Nitrogen Charging Group

• Long charging hose allows supply bottle to remain on ground during charging process

• 227-1415 Charging Adapter adapts current nitrogen charging group regulator to fit 227-9942 Charge Hose Assembly

• 227-1415 male 1/2 -14 NPT thd x female W26.41 x 1/14 thd

• 227-9942 female M14 x 1.5-6H thd x male W26.41x 1/14 thd

References

RENR2579-02

RENR2581-06

Hose length 10 m (32 ft)

Maximum pressure 37,921 kPa (5500 psi)

Part Number

227-1415

227-9942

Description

Charging Adapter

Charge Hose Assembly

2627382

175-7410 Auxiliary Fitting Group

Model: Articulated Dump Trucks, Off-Highway Trucks, Underground Mining Dump Trucks


• Used to modify 175-5507 Nitrogen Charging Group to permit charging 2 cylinders at the same time

• Particularly convenient in charging of truck suspension cylinders

References

RENR8317-00

SENR1557-02

REHS1507-02

REHS0878-04

SEHS9411-04

NEHS0742

Home

(Continued)

7-289


2627382

175-7410 Auxiliary Fitting Group (Continued)

Model: Articulated Dump Trucks, Off-Highway Trucks, Underground Mining Dump Trucks


6

7

4

5

8

--

2

3

Item Part Number

1 1S-8941

7S-5106

2D-7325

8S-7169

175-6857

1S-8937

5P-8998

3D-8884

175-7410

2627407

7S-5439 Extension

Model: Various Cat

®

Machines


Description

Hose Assembly

Air Chuck

Tee - Pipe

Coupling - Pipe Hexagon

Hose Assembly

Valve - Needle

Nipple - Pipe

Elbow (90°)

Auxiliary Fitting Group

2

2

2

2

--

--

--

--

Qty.

--

Search

• Used with 175-5507 Nitrogen Charging Group to charge 9J-2019 Steering Accumulator on 777 Trucks

• .482 in-26 thd (male and female)

• Service part: 8S-4344 Washer

• Maximum working pressure: 435 kPa (3000 psi)

References

RENR3826-08

SENR1934-08

SEBU6316-01

SEPD0683-00

Part Number

7S-5439

2627425

1U-5551 Valve Extension

Model: Various Cat

®

Machines


Description

Extension

• Accessory to 175-5507 Nitrogen Charging Group needed to test and charge 785 and 789 Off-Highway Truck hydraulic nitrogen-charged steering system accumulators with recessed ports (ports now recessed due to accumulator design change that allows nitrogen bladder servicing)

• Can also be used to test and charge non-recessed accumulator ports

• Couples to chuck of 175-5507 Nitrogen Charging Group

• Maximum pressure: 435 kPa (3000 psi)

• 0.305 in-32 thd (male and female)

References

SEBF8383-05

RENR2535-10

SENR1463-07

SEPD0506

Part Number

1U-5551

Description

Valve Extension

7-290

Home

Search


2627444

6V-7879 Nitrogen Regulator Adapter

Model: Most Cat

®

Models


• Used to connect 162-4146 Regulator, part of 175-5507 Nitrogen Charging Group, and 6V-4037 Regulator, part of 6V-4040 Nitrogen Tire Inflation Group, to nitrogen bottles from some sources outside the U.S.

• 0.960-14 NGO internal righthand thread and 5/8 BSP external righthand thread

• Permits 162-4146 and 6V-4037 Regulators to be used on nitrogen bottles with shutoff valves having 5/8 BSP internal righthand thread

Part Number

6V-7879

Description

Nitrogen Regulator Adapter

2627461

9U-6740 Accumulator Charging Group

Model: E180, EL180, EL240, EL300, MS120-8, MS180 LC-8, MS240 LC-8, MS300-5, MS300 LC-8, 214B and 224B Excavators, CB-314, CS-551, CP-323 and CS-323 Compactors


• 9U-6740 replaces discontinued 4C-4166 Accumulator Charging Group

• Allow accumulator charge to be checked and/or serviced — necessary for proper operation and performance of affected circuits

• Specifically designed to charge 7X-5626, 5W-9971, and 8U-3661

Diaphragm Accumulators that do not utilize a “Schrader” charging valve which is common to most other accumulators

• Gauge and bleed valve permit direct connection to nitrogen charging cylinder

• Valve connects to accumulator’s M28 x 1.5 thd

• Fitting connects directly to nitrogen charging cylinder having male W24.32 x 1/14 thd (DIN 477 #10 Type A, nitrogen)

NOTE:

The 9U-6740 Tool Group is assembled with the W24.32 x 1/14

Fitting. If Adapter is required (for 0.960-14 NGO, U.S. Nitrogen Bottles), simply remove fitting from assembly, and replace with adapter.

• 6V-7879 Adapter (not included) must be ordered separately to provide method of connecting to U.S. nitrogen charging cylinders having a female 5/8-14 BSP thd

(BSP #341 nitrogen); 6V-7879 Adapter is used along with Adapter

Reference


9U-6740 Accumulator Charging Group

Consists of Charging Valve, with Bleed-Off

Gauge

Hose

Protective Case

Weight 2.3 kg (5.00 lb)

9U-6739 Hose Assembly

Length

Diameter

Swivel nut connection (female)


Working pressure

250 cm (8 ft.)

10.0 mm (0.394 in)

W24.32 x 1/14 thd (DIN 477 #10 Type A, nitrogen)

M14 x 1.5 thd

20,670 kPa (3,000 psi)

Home

(Continued)

7-291


Search

2627461

9U-6740 Accumulator Charging Group (Continued)

Model: E180, EL180, EL240, EL300, MS120-8, MS180 LC-8, MS240 LC-8, MS300-5, MS300 LC-8, 214B and 224B Excavators, CB-314, CS-551, CP-323 and CS-323 Compactors


Part Number

9U-6740

9U-6739

9U-6738

9U-6741

1P-7326

Description

Accumulator Charging Group

9U-6739 Service/Repair Parts

Hose Assembly

Seal

Charging Adapter

Gasket (service repair for 9U-6741 Adapter)

!

WARNING

Dry nitrogen is the only gas approved for use in the accumulator. Charging the accumulator with oxygen gas will cause an explosion. This danger will not happen if nitrogen cylinders with standard CGA (Compressed Gas Association, Inc.) number 580 connections are used. When you order nitrogen gas, be sure that the cylinders are equipped with CGA No. 580 connections. Do

334-1071 Adapter

Essential Tool

Model: E180, EL180, EL240, EL300, MS120- B, MS180 LC-8, MS300-5, MS300 LC-8, 214B and 224B Excavators. CB-314, CS-551, CP-323, and CS-323

Compactors


• Used to connect charging hose to nitrogen regulator

• Used with 9U-6741 Adapter and 9U-6740 Accumulator Charging Kit

• Maximum pressure: 20,684 kPa (3000 psi)

• W24.32 x 1/14 internal threads (DIN 477 #10 Type A, nitrogen) and 1/4 NPT external threads

• Solid brass construction

Part Number

334-1071

Description

Adapter

2627529

9U-6741 Charging Adapter

Model: Various Excavators, Material Handlers, Hydraulic Hammers, and Articulated Trucks


• Adapter connects hose to U.S. nitrogen bottles (low pressure)

• Used with 334-1071 Adapter

References

RENR4478-00

SEBE8658-03

SEPD0673-00

RENR9125-01

RENR6728-00

RENR4478-00

Male connection

Male swivel

W24.32 x 1/14 thd (DIN 477 #10 Type A, nitrogen)

(0.960 - 14) U. S. thd CGA #580

Part Number

9U-6741

Description

Charging Adapter

7-292

Home

Search


2627545

152-2023 Accumulator Charging Group

• Used only on high pressure nitrogen bottles

• Used to charge various accumulators on 206B, 212B, 214B, 224B Wheel-Type Excavators; CB314, CS551, CP323, CS323 Compactors; and all Excavators and Backhoe Loaders using hydraulic hammer attachment; Challenger 35, 45 and 55

• Packaged in protective carrying case for convenience and to reduce damage

• Hose assembly connects directly to nitrogen bottle with DIN specifications

• 334-1071 Adapter, 9U-6741 Adapter and 9U-6739 Hose Assembly required to connect hose to U.S. nitrogen bottles (low pressure)

• An additional 6V-7879 Adapter (not shown) must be ordered separately to provide a method of connecting to English nitrogen charging cylinders having a female 5/8-14 BSP thd (BSP #341 nitrogen); the 6V-7879 Adapter is used along with the

9U-6741 Adapter

• 151-8856 Charging Seal is required on 130-7623 Accumulators (130-7623 used only on Challenger 35 S/N 8DM00201 and Up,

Challenger 45 S/N 1DR00201 and Up, and Challenger 55 S/N 7DM00201 and Up); the 151-8856 needs to be ordered separately

!

WARNING

Dry nitrogen is the only gas approved for use in the accumulator. Charging the accumulator with oxygen gas will cause an explosion. This danger will not happen if nitrogen cylinders with standard CGA (Compressed Gas Association, Inc.) number 580 connections are used. When you order nitrogen gas, be sure that the cylinders are equipped with CGA No. 580 connections. Do not use color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders.

2784228

NOTE:

When charging the accumulators on machines equipped with hydraulic hammers, some additional tools will be required. The parts listed below may be required with the 9U-6740 or 152-2023 Accumulator Charging Group.

NOTE:

It is recommended that a 175-5507 Nitrogen Charging Group be connected between the 9U-7640 or 152-2023 Accumulator Charging Group and the nitrogen bottle. This will allow the pressure to be controlled and regulated. See NEHS0598 Tool Operating

Manual for additional instructions.

Consists of 186-6225 Charging Adapter Assembly

Charging valve, with bleed-off and Gauge

199-9040 Hose

Weight

199-9040 Hose Assembly

152-2024 Seal

Protective Case

2.3 kg (5.0 lb)

Length

Diameter

Swivel connection (male)


Working pressure

152-2024 O-ring Seal

Plastic seal

250 cm (8 ft.)

10.0 mm (0.394 in)

CGA 680

M14 x 1.5 thd

385 bar (5500 psi)

OD 20 mm (0.787 in)

ID 11.5 mm (0.453 in) thickness 2.0 mm (0.079 in)

Part Number

152-2023

Description

Accumulator Charging

Group

Home

7-293


2757025

Additional Tooling

Search

Item

3

4

1

2

--

--

--


Additional Tooling Required for Hydraulic Hammers

7Q-8501 Adapter

7Q-8498

7Q-8502

7Q-8499

Adapter

Pin

Pin

Not Shown

2M-9780

4J-0522

3K-0360


7/8 - 14)

Seal (not shown)


3/4 - 16)

2627576

209-2112 Nitrogen Adapter

Model: MT735, MT745, MT765, MT835, MT855, and MT865 GEN 111 Challenger Tractor


• Used to provide required connection between charging kit and accumulator

• Used with 152-2023 Nitrogen Charge Kit

• Male M28 x 1.5 thd x female M16 x 2 thd

Part Number

209-2112

Description

Nitrogen Adapter

2627596

4C-4321 Adapter

3

4

• Used to adapt threads of accumulator filling valve neck to 5P-2963 Adapter and

1S-8938 Chuck

• Hose from 175-5507 Nitrogen Charging Group is then connected to fitting on

1S-8938 Chuck

• 1/2 -20-2B thd x female 5/8 -18-2B thd

Item

1

2

5

Part Number

1S-8938

4C-4321

094-1043

247-2708

5P-2963

Description

Air Chuck

Adapter (Includes 247-2708

Gasket)

Accumulator

Gasket (part of 4C-4321

Adapter Group; also part of accumulator cap or available as separate part)

Charging Adapter

7-294

Home

Search

Reference

SEPD0046


2757138

2627614

185-4458 Nitrogen Adapter Group

Essential Tool

Model: M313C, M315C, M316C, M318C, M322C, M312C, M315, M318 and M320 Wheel Excavators


• Used to connect nitrogen charging kits to Leduc accumulators

• Used with 9U-6740 or 152-2023 Accumulator Charging Group

• Connects to accumulators on feeder housing hydraulic system

• Male M28 x 1.5-6g thd x female ISO 228-G 3/4 thd

References

RENR6984

RENR6999

Part Number

185-4458

Description

Nitrogen Adapter Group

334-0802 Nipple Assembly

Essential Tool

Model: Cat

®



• Used with 338-0500 Pressure Regulator and high pressure nitrogen gas bottle

• 1/4 inch NPT male end connects to 41,368 kPa (6000 psi) pressure regulator

CGA677 female end connects to 41,368 kPa (6000 psi) high pressure nitrogen gas bottle

• Durable stainless steel construction

Part Number

334-0802

Description

Nipple Assembly

2627640

Home

7-295


Search

2627657

247-3359 Accumulator Piston Installer, 247-3361 Accumulator Seal Installer

Essential Tool

Model: 797B Off Highway Truck


• Used to assemble piston into steering accumulator without damaging new seals

• Seal installer makes seal installation onto piston much easier and prevents damage

• Piston installer is placed into accumulator and piston is pressed through installer — prevents seal damage by accumulator threads

Reference

SEPD0740-00

2627675

9U-5980 Accumulator Lifting Clamp

Model: 785, 789 and 793 Off-Highway Trucks


Part Number

247-3359

247-3361

Description

Accumulator Piston Installer

Accumulator Seal Installer

• Used to remove and install steering accumulators

• Removal and installation of the accumulators is very difficult without this clamp

(accumulator does not have any convenient lift point; removal and installation with straps alone not recommended because of potential for slippage)

• Provides squeezing-type force for safe, slip-free handling of cylinders

• Has two link brackets (part of lifting clamp) to provide balanced pickup points to assist with placement

• All grease, oil, and dirt must be removed from accumulators and lifting clamp before installing clamp

• Used with truck crane, other boom-type crane, and chain/sling/hooks

Lifting capacity 600 kg (1320 lb)

Accommodates cylinders with diameters 228 mm (9 in)

Weight (approximate)

Band-type clamp made of two bands measuring

Link brackets attached with

4 kg (8.8 lb)

9.5 x 32 x 318 mm (0.38 x 1.25 x 12.5 in)

1/2-13 bolts

Part Number

9U-5980

Description

Accumulator Lifting Clamp

2627698

FT3050 Accumulator Sleeve (Steering)

Model: 797 Off-Highway Trucks (JSM1-UP)

Warranty: None

• Used to remove and install steering accumulators (2 required)

• Used with 9U-5980 Accumulator Lifting Clamp

• When used with 9U-5980, sleeves provide a compression force which provides slip-free handling of steering accumulators

• Adapts 228.0 mm (9.00 in) diameter of 9U-5980 to accommodate 220 mm (8.66 in) diameter of steering accumulators

• Material: SAE1020M Steel Tubing

Reference

797 Off-Highway Truck Disassembly and Assembly Service Manual, Steering

Accumulator Cylinders Remove and Install

Maximum load rating for 9U-5980 600 kg (1320 lb)

7-296

Home

Search


2627715

Accumulator Tools for Hydraulic Hammer

Essential Tool



• Used with 121-6583 Accumulator Charging Kit

Reference

RENR6996, Hydraulic Hammer


Part Number

281-2587

Description

Spanner Wrench

282-8718 Charging Adapter

Use

Remove and install top cover of accumulator for servicing

Recharge nitrogen-filled accumulator

1U-9386 Nut

Model: D11N Track-Type Tractor


• Additional tools needed to remove impact ripper shank pin (numbers 1, 2, and 3 on illustration of all removal tooling)

• Available on MAO (made as ordered) basis; delivery within 30 days of receipt of order

Reference

SEBF0578, Special Instruction

Item

1 and 10

Description

1U-9386, Nut

Thread

2 1/2-8-2B

Length

51 mm (2.01 in)

13

14

Shank Pin

Grease Fitting

8

10

11

12

6

7

4

5

2

2

3

Item

1

1

1

Item 1 and Item 10

2

Item 5 and Item 9

Part Number

1U-9386

1U-9391

1U-9387

4Z-8398

316-1490

5P-4776

1A-1935

5P-8250

5P-5208

5P-5207

1S-6645

Description

Nut

Stud

Coupler

Cover Assembly

Cylinder Group

Threaded Rod (4)

Nut

Hard Washer

Nut

Stud

Puller Sleeve Assembly

2627732

Home

7-297


2627760

9U-5617 Oil Refill Unit

Model: 769, 773, 777, 785, 789, and 793 Trucks


Search

• Refills suspension cylinder with oil without the need of circulating oil to remove trapped nitrogen

• No need to evacuate old suspension cylinder oil

• System will compress nitrogen remaining in suspension cylinder oil

• Reservoir: 38 liters (10 gal)

• Hydraulic pressure: 8200 kPa (1200 psi) with 820 kPa (120 psi) air pressure

Reference

SEHS9411, Special Instruction, Suspension Cylinder Servicing

Part Number

4C-8880

7S-5106

9U-5618

9U-5619

9U-5672

9U-5675

9U-5676

9U-5677

9U-5679

9U-5680

9U-5682

9U-5683

9U-5684

Description

Elevator

Air Chuck

Bracket

Block

Barrel Assembly

Valve

Coupler

Nipple (Valved)

Strainer

Check Valve

Nipple

Coupler Valve

Breather

2901246

Valve Adapter for Struts and Accumulators

Model Usage: All


• High pressure inflating connector adapts to any valve with the thread dimensions of .305” – 32 THD

• Adapter and hose assembly can be used with both 9U-5617 oil refill unit and

175-5507 nitrogen charging group

• Valve has JIC 37 ̊ flare 7/16” – 20 THD

• One end 1/4 - 18 NPTF male and other end JIC 37° flare 7/16” – 20 female THD

Reference

KENR8106

Specifications

Part Number

FT3192

Description Dimensions

Adapter Hose Assembly 27.7 x 604 mm (1.1 x 23.78 in)

SAE 100R2 Type Hose

Working Pressure

Min Burst Pressure

33,000 kPa (4786.2 psi)

132,000 kPa (19145 psi)

Part Number

382-7486

382-7487

Description

Valve Assembly

Adapter

Copper Sealing

Washer

Dimensions

39.3 x 17.5 mm (1.55 x .69 in)

3.2 x 15.6 x 8.2 mm

(.125 x .61 x .32 in)

Weight

.01 kg (.02 lb)

.001 kg (.002 lb)

7-298

Home

Search


2627797

H-Link Bore Rework Tools for Cushion Hitch Tractors-Scrapers

Model: 621, 623, 627, 631, 633, 637, 641, 651 and 657 Cushion Hitch Tractors-Scrapers


3

4

2

3

• Fabricated tools used with parts of 1P-4000 Line Boring Tool Group and other tools to remove bushings, rebore, and install oversized bushings in H-Link bores in bracket and hitch castings of cushion hitch tractor-scrapers

• Standard and oversized bushings available

Reference


H-Link Bores Rework Tools

Item Part No.

Description

1 FT1241 Centering

Ring

Qty.

1

Remove Rebore

1

Install

X

1 FT1130-1 Fixture

FT1299 Adapter

(641, 651,

657) or

FT1231

FT1242-1

Adapter 1

Measuring

Bar¹

1

2

1

X

X

Not shown FT1243 Tool Bit

Not shown Not listed 1/2 in Drill

(reversible)

1

X

X

Table Notes

1


1P-1838

1P-2344

Adapter

Centering Ring

1P-2366

5B-0637

5F-7353

5F-7366

Holder Assembly

Nut

Thrust Washer

Screw - Forcing

2

5P-1630

5P-2981

6V-3160

7F-5283

8S-6587

Drive Adapter

2

Feed Assembly

2

Cylinder Group

Head

Adapter, 1 1/4 in

Not Shown

Qty.

1

2

1

1

1

1

1

1

1

1

1

Remove Rebore Install

X

X

--

X

--

--

--

--

X

X

X

--

1

X

--

--

--

--

--

X

X

--

X

--

--

X

X

X

X

X

--

--

X

1

FT1242-1 Bar can be used on all tractor-scrapers; former FT1242 Bar can be used for 631, 633, 637 Tractor-Scrapers only.

2

Part of 1P-4000 Line Boring Tool Group

Home

7-299


2627840

FT1129 Centering Rings

FT1130 Holding Fixture

Model: 641B, 651B, and 657B Tractor-Scrapers

Warranty: None

Search

• Front horizontal hitch pin bore can become oversized due to normal wear

• Bore can be built up with weld and these tools used with 1P-4000 Line Boring

Group to restore bore to correct size

• FT1129 Centering Ring: 2 required

Reference

Service Letter, August 17, 1973

2627857

FT1173 Centering Rings

FT1184 Torsion Bar

Model: 627 and 627 Push-Pull Tractor-Scrapers

Warranty: None

• Used with FT1140 Fixture and 1P-4000 Line Boring Tool Group to rework front horizontal hitch pin bore

• FT1173 Centering Ring: 2 required

Reference

Service Letter, October 2, 1973

2627871

1U-9364 Strut Gauge

Model: 785 and 789 Off-Highway Trucks


• Used to measure/check for proper oil/nitrogen charge in front suspension cylinders

• Hold strut and spindle a specific distance apart, 265 mm (10.43 in), during nitrogen charging process (used with 175-5507 Nitrogen Charging Group)

• Weight: 5.1 kg (11.2 lb)

References

SENR4016; Service Manual; 785 Suspension Cylinders, Systems Operation, Testing and Adjusting

SENR3436; Service Manual; 789 Suspension Cylinders, Systems Operation, Testing and Adjusting

Part Number

1U-9364

Description

Strut Gauge

7-300

Home

Search


2627890

FT1680 Strut Gauge

Model: 769C, 773B and 777 Trucks; 768C, 772B and 776 Tractors

Warranty: None

• Used during oil and nitrogen charging procedure for front suspension cylinders

(2 required)

Reference

Service Magazine, November 1, 1982

Part Number

FT1103

FT1102

Description

Mast Hanger

Store Rack

2627910

FT1229 Lifting Bars

Model: 215, 225, 235, 235C

Warranty: None

• In absence of appropriate overhead crane, use two FT1229 Lifting Bars, in combination with other tools, to remove and install upper frame and cab from undercarriage of 235 Excavator

• For fabrication instructions for specific machines by serial number, see FT1229 drawing

Reference

Service Manual

2627927

Cushion Hitch Accumulator Disassembly Tools

Model: All Current Tractor-Scrapers

Warranty: None

• Used for efficient and safe disassembly of cushion hitch accumulators on all current tractor-scrapers

• Used with standard 914.4 mm (36 in) long, 1/2 inch-13 threaded rod, standard 1/2 inch-13, nut and a flat washer

Part Number

FT1253

Use

Fixture used to remove pistons from 127.0 mm (5.0 in) diameter bore accumulators

FT1254 Fixture used to remove pistons from 209.6 mm (8.25 in) bore accumulators

Home

7-301


Search

2627942

FT2982 Spanner Socket, FT2983 Reaction Plate

Essential Tool

Model: 621F, 627F, 621G, 627G, 631G, 637G, 631E, 637E, 651E, and 657E Wheel Tractor Scrapers equipped with power augers

Warranty: None

• Used to remove and install auger drive gearbox nut on 153-5101 and 153-5099

Auger Groups

• Used with the 127-8458 Final Drive Disassembly and Assembly Bench

• Required installation torque: 14,778 N·m (10,900 ft-lb)


2627967

FT0888 Pivot Bearing Adjusting Adapter

Model: 920 and 930 Wheel Loaders

Warranty: None

• Used for adjusting preload on hitch lower pivot pin bearing (2 required)

2627981

FT0601 Puller Bar

Model: J621 Elevating Scraper

Warranty: None

• Used to remove cover from input side of speed reducer

2627993

5P-2706 Chain Clamp Assembly

Model: Elevating Scraper


• Elevating scraper chain disassembly and assembly is simplified with the use of this tool

• Chain clamp jaws are applicable to the narrowest elevator chain currently in the Cat

®

products line

• Usable on the heaviest current elevator chain

Chain clamp jaws width

Load capacity

34.1 mm (1.38 in)

2 ton

(Continued)

7-302

Home

Search


2627993

5P-2706 Chain Clamp Assembly (Continued)

Model: Elevating Scraper


Part Number

5P-2706

1B-7411

3K-8282

2J-3507

1A-1935

Description

Chain Clamp Assembly


Nut

Pin

Nut

Nut

2628015

FT1122 Drive Wrench

Model: J619 and J621 Elevating Scrapers

Warranty: None

• Used to facilitate installation of drive hub on elevator speed reducer

6V-0028 Wear Gauge

Model: TH350B (SLD1-Up), TH355B (JRK1-Up), TH360B (SLE1-Up), TH460B (SLF1-Up), TH560B (SLG1-Up)


• Used to measure chain elongation on telescoping boom chain

Reference

RENR5188-03; Service Manual; Testing and Adjusting TH350B,

TH355B, TH360B, TH460B and TH560B Telehandlers Hydraulic System

Part Number

6V-0028

Description

Wear Gauge

2628027

Home

7-303


2628047

Hex Bit Sockets

Model: General Usage and 5000 Series Mining Excavators


• Used to remove and install metric socket head cap screws from pumps

• Used with 3/4 inch and 1 inch drive ratchet and breaker bar

• 129-4552 Hex Bit Socket replaces discontinued 1U-9475

• 129-4553 Hex Bit replaces discontinued 1U-9477

Reference


Part Number Drive

1U-9474 1 in

129-4552 1 in

Hex Size Bit Max. Torque

22 mm 3075 N·m

(2275 ft-lb)

27 mm 3125 N·m

(2300 ft-lb)

Capscrew

Size

M30

M36 129-4553

Search

Replacement

Bit

1U-9476

1

1

2628070


Model: 793 Off-Highway Trucks (4AR246-UP, 4GZ, ATY, CBR)


• Used to remove and install the six 7Y-5217 Socket Head Bolts used on rear suspension cylinder pins ( 3/4 inch Square Drive x 17 mm Hex)

• Used with 162-8718 Torque Wrench and the 6V-4170 3/4 inch Female Square

Drive Adapter

• Required to access bolts in confined area with limited clearance between the bolt head and tire

• Works on any 793 Off-Highway Truck starting with 4AR246, or any 793 Off-Highway Truck earlier models that have been retrofitted with the anti-rotation flag plate

• Heat treated for added strength

• Equipped with retention pin to stay engaged in square drive adapter

References

793 Off-Highway Truck Disassembly and Assembly Manual, Rear Suspension Cylinder Remove and Install

SEPD0774, Service Magazine Article, New Tooling Facilitates the Installation and

Removal of Bolts on the Rear Suspension Cylinder

Part Number

251-8155

2628091

Plates

Model: 992C Wheel Loader

Warranty: None

Description

Adapter Assembly

• Used to check preload on bearings on main frame hitch assembly

Reference

992C Service Manual

Part Number Qty.

Use

FT1385

FT1386

2

2

Hitch upper bearings

Hitch lower bearings

7-304

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Search


2628107

Upper and Lower Plate Groups

Essential Tool

Model: See below

Warranty: None

• Used to check bearing preload on main frame hitch assembly

Reference

994 Machine Systems Disassembly and Assembly Manual

FT2627 and FT2628 Upper and Lower Plate Groups

Part Number Model Material

Upper Plate Groups

FT2627

FT2826

FT2828

Lower Plate Groups

994 Wheel Loader

950GII and 962GII Wheel

Loaders

988G Wheel Loader

1E-0170 steel (290 to 450

MPa yield)

SAE1018 steel

SAE1018 steel

FT2628

FT2825

FT2827

994 Wheel Loader

950GII and 962GII Wheel

Loaders

988G Wheel Loader

1E-0170 steel (290 to 450

MPa yield)

SAE1018 steel

SAE1018 steel

2628126

4C-9416 Locknut Spanner Wrench

Model: AP-1050, AP-1000 and AP-800C Asphalt Pavers


• Used to quickly and easily remove and install both 2H-3778 Spanner Nuts, the locknuts for Extend-A-Mat

®

B Screed extender sloper pivot pins (assembly requires an inner spanner nut, star washer, and outer spanner locknut)

• Used with 3/4 inch square drive torque wrench — torque specification for 2 nuts is 545 ± 25 N·m (400 ± 20 ft-lb)

• Due to its location, nut is extremely difficult to access using any other tooling

• Wrench uses an inner pilot to prevent it from slipping off during removal and installation of inner spanner nut (makes removal and installation much easier)

• Pilot also keeps wrench teeth engaged in spanner nut when removing and installing outer locknut (helps prevent slippage, resulting in damage to nut or injury to mechanic)

• Wrench is heat-treated for improved durability

Reference

KENR2527, Service Manual, Disassembly and Assembly

Outside diameter

Overall length

88.9 mm (3.50 in)

76.2 mm (3.00 in)

Spanner teeth

Tooth width

Square drive

Approximate weight

4, equally spaced

6.0 mm (0.24 in)

3/4 in

2 kg (5 lb)

Part Number

4C-9416

Description

Locknut Spanner Wrench

Home

7-305


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2628149

Pin Nut Spanner Wrenches

Essential Tool

Model: Demolition Tool Attachments

Warranty: None

FT2568

FT2569

FT2570

FT2571

FT2572

FT2573

FT2574

FT2575

• Used to remove and install pin spanner nuts

• Works on spanner nuts from 102 to 330 mm (4.0 to 13.0 in)

• Easily fabricated tools reduce investment cost

• Reduces damage caused by using hammer and punch

• Allows safe removal of pin spanner nuts

Pin Nut Spanner Wrenches for Vibra Ram Models

Part Number

FT2565

Cylinder Pin Model Arm Pin Model

S12

FT2566

FT2567

S18

S25, S30, S40, P16,

P20, P25, P28, P40,

CR20, CR28

CR20, CR28

S50, S70

CR50

P16, P20, P28

S18, S25

P40

CR35

S30

S40, S70

FT2576

FT2577

FT2578

FT2579

FT2580

FT2743

S80

CR50

S50

P60

S80

Rotator Cylinder

S50, S130

2628168

Rotary Axle Pinion and Bevel Gear Tooling

Model: RM350 Reclaimer/Mixer


Pinion Bevel Gear Tooling

• Used to measure and align pinion to bevel gear (1U-5847, 129-7156, 129-7157, and 129-1758)

• When completely assembled in differential housing, tools provide stackup dimension of gear set and provide method to obtain shim pack measurement

• Tools are precisely machined to provide correct and accurate assembly adjustment using procedures provided in Service Manual

2

3

Item

1

4

Part Number

129-7158

129-7157

129-7156

1U-5847

Description

Measuring Pin

Thrust Washer

Shim

Measuring Shaft

7-306

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Search


2757583

Measuring Ring and Seal Driver

129-7159 Measuring Ring

• Used to determine thickness of shim required for correct assembly of pinion input shaft

• No other measuring method will provide results as fast and accurately as using this tool


• Used to install differential oil seal after pinion and bevel gear have been assembled

• Driver ensures seal is installed to correct depth (also ensures seal is installed exactly perpendicular to shaft; eliminates cocked seals)

• Eliminates seal damage which can be caused during seal installation using conventional tooling

• Heat-treated for durability

References

KENR2560, Service Manual

KENR2573, Service Manual

Item

1

2

Part Number

129-7159

129-7160

Description

Measuring Ring

Seal Driver

2628199

Hitch Bearing Puller Adapters

Model: See Below


Part Number

5P-7398

5P-8601

5P-7399

Step Plate

Diameter Thread Size

95.3 x 101.6 mm (3.75 x

4.0 in)

1.25 in-12 thd

1.25 in-12 thd 82.6 x 88.9 mm (3.25 x

3.50 in)

108 x 121 mm

(4.25 x 4.75 in)

1.25 in-12 thd

Use

Removal and installation of hitch lateral pitch bushings

Removal and installation of appropriate size bushings and bearings

Removal and installation of vertical hitch bearings

Model

631D, 633D and 637D

Tractor-Scrapers

621B, 623B and 627B

Scraper hitches

631D, 633D and 637D

Scrapers

2628217

FT2773 Reaction Arm


Warranty: None

• Used to remove and install inner swing bearing bolts

• Used with canceled 1U-6221 Hydraulic Wrench HY-2XLCT and canceled 1U-6222

46 mm (1.81 in) Low Clearance Hex Link

• Fabricated from 1U-6228 Reaction Arm

Home

7-307


Search

2628232

Threaded Rod and Extended Hex Wrench


Warranty: None

FT2512 Threaded Rod

• Used to remove and install boom wear pads

• Works as an extension handle to reach between box boom section to hold wear pads in place

• Provides a fast and easy way to capture wear pads by threading into end of wear pad

Item

1

2


5P-7970 Nut

1U-6341 Rod

Thread

M8 x 1.25

M8 x 1.25

Qty.

2

--

2757692

Extended Hex Wrench

FT2513 Extended Hex Wrench

• Used to remove chain underblock pin on third section of boom

• Tee handled hex key wrench has extended length to reach underblock pin

• Provides fast and easy removal and installation

2628261

336-6457 Socket

Essential Tool

Model: TS220 Towed Scraper


• Used to disassemble and assemble rear horizontal hitch

• 4 3/8 inch, 6-point socket

• 3/4 inch square drive

• Welded steel construction

• Not recommended for use with impact wrench

Part Number

336-6457

Description

Socket

7-308

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Search


2628280

147-3508 Socket Wrench

Essential Tool

Model: RT80, RT100, TH82, TH83, and TH103 Telehandler


• Used to make removal and installation of 081-6212 Nut faster and easier

• Provides adequate length to engage nut

• Socket pilots around nut for positive engagement

• Cross hole provided for bar or handle


Inside diameter

Overall length

76.2 mm (3.00 in)

114.3 mm (4.50 in)

Cross hole diameter

Distance across flats

27.0 mm (1.06 in)

65.52 mm (2.580 in)

Part Number

147-3508

Description

Socket Wrench

2628303

FT3022 Support Plate

Model: TH580B (SLH) Telehandler

Warranty: None

• Used to position a lifting device directly under counterweights center of gravity

• Makes counterweight removal much easier

2628317

FT1362 Ladder

Model: 14G and 16G Motor Graders

Warranty: None

• Makes service work much easier when working on components at or near cab floor of 14G and 16G Motor Graders

Home

7-309


2628331

5P-7321 Spacer

Model: D6D Tractor


Search

• Required for tilting or installing semi-modular cab

• 5P-7321 Spacers and two plates needed for positioning dash on tractor when tilting or removing cab or when installing new cab

Reference


2

3

Item

1

Part Number

5P-7322

5P-7321

1A-1460

Description

Plate

Spacer


2628370

318-1491 Offset Wrench

Essential Tool

Model: 140M and 160M Monarch Series Motor Graders


• Used to remove and install cab bolts without removing fuel tank

• Reduces service time by eliminating fuel tank removal

• Required to properly tighten cab bolts to required 635 N·m (470 ft-lb) of torque during installation

• Durable welded construction

• 3/4 inch square drive x 36 mm, 12 point, box-end wrench

Reference

Service Manual, 140M and 160M Disassembly and Assembly

Part Number

318-1491

Description

Offset Wrench

2628389

FT2943 Cab Spacer

Model: Medium Wheel Loaders

Warranty: None

• Used to remove and install cab

• Used with 138-7575 Link Brackets


Reference

Service Manual, 924G and 928G Power Train Disassembly and Assembly

7-310

Home

Search


2628403

307-4561 Block Gauge Assembly

Essential Tool

Model: D8, D9, D10 Track-Type Tractors applies to following serial number ranges for standard cabs: RJG1 – 892, RJS1 – 648, KPZ1 – 1375, J8B1

– 995


• Used to rework mounting holes in cab air filter bracket to provide proper installation

• Used as both a gauge block and a template to drill new holes

• Relocation of cab filter eliminates system leaks

• Tool will only be available for 2 years

Reference

REBE1668 Service Letter

Part Number

307-4561

Description

Block Gauge Assembly

2628422

312-6543 Block Gauge Assembly

Essential Tool

Model: D8, D9, D10 Track-Type Tractors applies to following serial number ranges for enhanced cabs: D8T-J8B 24 to 942, D8T-KPZ 325 to 1494,

D9T-RJS 118 to 748, and D10T-RJG 105 to 938


• Used to rework in-cab mounting holes to provide proper installation for air conditioning filter bracket

• Used as both gauge block and template to drill new bracket holes

• Relocation of cab filter bracket eliminates system air leaks

• Tool will only be available for two years

Reference

REBE1668, Service Letter

Part Number

312-6543

Description

Block Gauge Assembly

2628444

258-5686 Impact Socket

Essential Tool

Model: 789A (9ZC1-UP), 789B (7EK1-UP), and 789C (2BW1-UP) Off- Highway Trucks


• Used to remove and install bolts securing cab support assemblies (outriggers) to frame assembly

• Used with 222-3054 Impact Wrench or other similar tool

• 2-step outside diameter provides required clearance

• Industrial finish helps prevent rust and corrosion

• 1 inch square drive with 1 1/2 inch 6-point socket opening

Reference

SEBE9071, Service Letter, Product Improvement Program for Inspecting and/or

Replacing the Rear Cab Support on Certain 789 Off-Highway Trucks

Part Number

258-5686

Description

Impact Socket

Home

7-311


2628465

FT1211 Gauging Washer

Model: 613 Tractor-Scrapers

Warranty: None

• Replaces 2P-8288 Washer

• Used to determine shim thickness for lower vertical hitch pin

Reference


Search

2628479

5P-7323 Bearing Nut Spanner Wrench

Model: 988B


• Used to remove and install spanner nut which retains bearing in implement pump drive on 988B Wheel Loaders

Part Number

5P-7323

Description

Bearing Nut Spanner Wrench

2628495


Model: 570B and 580B Harvesters


• Used to remove and install 161-5560 Spanner Nut (articulation hitch)

• Used with 3/4 inch drive torque wrench

• Effective torque wrench adapter length is 200 mm (7.87 in) (example: If required torque is 500 N·m [369 ft-lb] and if 9U-5007 Torque Wrench is used, dial reading should be 420 N·m [310 ft-lb])

References

RENR6145, Service Manual, Machine Systems Disassembly and Assembly

SENR8203, Service Manual, Vehicle Systems Disassembly and Assembly (D400D)

Part Number

219-0476

Description

Spanner Wrench

7-312

Home

Search


2628514

Pin Driver Caps

Essential Tool

Model: 345C, 365C, 385C Hydraulic Excavators


• Used to protect linkage pins from damage during installation

• Longer thread engagement for thicker flag pins


• Side holes in head allow pins to be installed or removed using a spanner wrench

Reference

Disassembly and Assembly Service Manual for 345C, 365C, and 385C

Part Number

276-8831

276-8833

276-8834

Thread Size

M30 x 3.5

M36 x 4.0

M48 x 5.0

Thread Length

51.1 mm (2.01 in)

58.5 mm (2.30 in)

71.5 mm (2.81 in)

2628538

FT2929 Spanner Wrench

Model: 570B and 580B Harvesters

Warranty: None

• Used to remove and install 161-5558 and 156-0093 Spanner Nuts on boom assembly

• Used with 3/4 inch drive torque wrench

Reference

RENR6145, Service Manual, Machine Systems Disassembly and Assembly

Summary of Receiving Sleeves, Adapter Plates, Pin Driver Caps, Receiving Sleeves with Adapters

Receiving Sleeves


FT2544

FT-2729

Receiving

Sleeve

Receiving

Sleeve

FT-2384

FT-2545

FT-0768 (pin holder)

FT-2549

Receiving

Sleeve Assembly

Receiving

Sleeve

Receiving

Sleeve Assembly

Receiving

Sleeve

A

Maximum

B

Maximum

Pin Diameter Pin Length

305.0 mm (12.00 in)

303.0 mm (11.93 in)

208.0 mm (8.19 in)

685.0 mm (26.97 in)

550.0 mm (21.65 in)

C

Stud Hole

Diameter

Open end (4C-

9492)

Open end (4C-

9490)

184.15 mm (7.25 in)

148.0 mm (5.83 in)

127.0 mm (5.00 in)

130.0 mm (5.12 in)

140.0 mm (5.51 in)

165.0 mm (6.50 in)

Open end (4C-

9490)

70.0 mm (2.76 in)

2628553

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(Continued)

7-313


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2628553

Summary of Receiving Sleeves, Adapter Plates, Pin Driver Caps, Receiving Sleeves with Adapters (Continued)

Part Number

124-4640

124-4641

134-8466

134-8470

134-8471

6V-2097

6V-2098

6V-2108

6V-6982

7F-6068

9S-5431

9S-5564

9S-5565

9U-5671

161-1783

1M-6756

1U-6202

4C-8163

4C-9491

4C-9493

5P-7370

6V-2072

9U-6706

9U-6791

9U-6792

9U-7765

(A) Maximum

Description


Sleeve - Receiving


Pin Diameter

254 mm (10 in)

263 mm (10.35 in)

200 mm (7.87 in)

Receiving Sleeve (Accessories)


160 mm (6.30 in)

170.3 mm (6.70 in)

Receiver Sleeve

Sleeve Assembly

220 mm (8.66 in)

166 mm (6.54 in)

Puller Assembly - Pin 243 mm (9.57 in)

Sleeve Assembly 163 mm (6.42 in)

Receiving Sleeve

Sleeve

Sleeve Assembly

Sleeve Assembly

Receiving Sleeve

Sleeve

Receiving Sleeve

Sleeve Assembly

227 mm (8.94 in)

227 mm (8.94 in)

198 mm (7.80 in)

176 mm (6.93 in)

130 mm (5.12 in)

112 mm (4.41 in)

106 mm (4.17 in)

28 mm (1.10 in)

1

Sleeve Assembly

Sleeve Assembly

Sleeve Assembly

Sleeve Assembly

Receiver Sleeve

Adapter

2

Puller Assembly (Cylinder Pins)

100 mm (3.94 in)

149 mm (5.87 in)

115 mm (4.53 in)

74 mm (2.91 in)

36 mm (1.42 in)

182 mm (7.17 in)

Receiving Sleeve 244 mm (9.61 in)

Puller Assembly - Pin 201 mm (7.91 in)

Receiving Sleeve 284 mm (11.18 in)

(B) Maximum Pin

Length

450 mm (17.72 in)

216 mm (8.50 in)

1,322 mm (52.05 in)

--

1,315 mm (51.77 in)

1,550 mm (61.03 in)

202 mm (7.95 in)

450 mm (17.72 in)

890 mm (35.04 in)

300 mm (11.81 in)

160 mm (6.30 in)

180 mm (7.09 in)

240 mm (9.45 in)

75 mm (2.95 in)

76 mm (2.99 in)

74 mm (2.91 in)

125 mm (4.92 in)

1

215 mm (8.46 in)

187 mm (7.36 in)

431 mm (16.97 in)

355 mm (13.98 in)

98 mm (3.86 in)

438 mm (17.24 in)

1,800 mm (70.87 in)

1,825 mm (71.85 in)

762 mm (30 in)

(C) Stud Hole

Diameter

--

Open end (9U-6501)

68.0 mm (2.68 in)

Open end

Open end

--

33.0 mm (1.30 in)

68.0 mm (2.68 in)

70.0 mm (2.76 in)

52.5 mm (2.07 in)

52.5 mm (2.07 in)

101.0 mm (3.98 in)

40.0 mm (1.58 in)

39.0 mm (1.54 in)

39.0 mm (1.54 in)

Open end (129-6672)

Approx. 25.0 mm (0.98 in)

Open end (5P-8713)

101.6 mm (4.00 in)

33.0 mm (1.30 in)

33.0 mm (1.30 in)

Open end

83.0 mm (3.27 in)

140.0 mm (5.51 in)

83.0 mm (3.27 in)

Open end (9U-6501)

1

Approximate size

2

2758102

Receiving Flag Sleeves


Maximum

Pin Diameter

Maximum

Pin Length

Stud Hole

Diameter

Flag

Clearance

FT-2457 (9U-6750) Receiving Sleeve

Assembly

214.0 mm (8.43 in) 127.0 mm (5.00 in) open end (4C-9492) 164.0 mm (6.46 in)

FT-2503 (9U-6752) Receiving Sleeve 214.0 mm (8.43 in) 1143.0 mm (45.00 in) 70.0 mm (2.76 in) 164.0 mm (6.46 in)

(Continued)

7-314

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Receiving Flag Sleeves (Continued)


2758102

Part Number

137-8792

141-1785

155-8191

237-9180

287-2153

323-7335

4C-8149

5P-7288

6V-4035

8T-3198

9S-5433

9U-5266

9U-5340

9U-6751

9U-6752

Maximum Pin Maximum Pin Stud Hole Flag Clearance

Description

Sleeve Assembly - Bearing

Diameter Length Diameter Size

238 mm (9.37 in) 305 mm (12.01 in) 68.0 mm (2.68 in) 135.0 mm (5.31 in)

Sleeve Assembly - Receiving 144 mm (5.67 in) 1,140 mm (44.88

Sleeve Group (992G) in)

313 mm (12.32 in) 1,473.8 mm (58.02 in)

68.0 mm (2.68 in) 146.0 mm (5.75 in)

68.0 mm (2.68 in) 234.0 mm (9.21 in)

Receiving Sleeve Assembly 247.7 mm (9.75 in) 545 mm (21.46 in) 68.0 mm (2.68 in) 165.0 mm (6.50 in)

Sleeve Assembly 152 mm (5.98 in) 812 mm (31.97 in) 36.0 mm (1.40 in) 152.0 mm (6.00 in)

Sleeve Assembly

Sleeve Assembly

Sleeve Assembly, 215 Excavator




Sleeve Assembly

Sleeve Assembly

Puller Adapter

1

Sleeve Assembly

Receiver Sleeve

Sleeve Assembly

Sleeve Assembly

125 mm (4.92 in)

125 mm (4.92 in)

125 mm (4.92 in)

214 mm (8.43 in)

214 mm (8.43 in)

250 mm (9.84 in)

42.5 mm (1.67 in) 190 mm (7.48 in)

150.9 mm (5.94 in) 158.8 mm (6.25 in) Open end

415 mm (16.34 in) 35.0 mm (1.38 in) 138.6 mm (5.46 in)

300 mm (11.81 in) Open end

330 mm (12.99 in) 52.0 mm (2.05 in) 164.0 mm (6.46 in)

1,143 mm (45 in)

35.0 mm (1.38 in) 118.57 mm (4.67 in)

17.5 mm (0.69 in) 28.0 mm (1.10 in)

147.3 mm (5.80 in)

138.6 mm (5.46 in)

52.0 mm (2.05 in) 164.0 mm (6.46 in)

1

Accessories

Pin Driver Cap Specifications

2758142

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(Continued)

7-315


2758142

Pin Driver Cap Specifications (Continued)

Part Number

276-8831

276-8833

276-8834

4C-9485

9S-5561

9S-5562

9S-5563

9U-5342

9U-6225

9U-6758

2758182

Adapter Plates

Description

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps

Pin Driver Caps


Thread Size

M30 x 3.5

M36 x 4.0

M48 x 5.0

M30 x 3.5

1 1/2-12

1 1/4-12

1-14

M24 x 3.0

M36 x 4.0

M48 x 5.0

2758222

Adapter Flag Plates

Part Number

124-4637

192-5512

192-5513

9U-5341

9U-6226

9U-6501

9U-6755

9U-6756

Head

Diameter

63.5 mm (2.50 in)

88.9 mm (3.50 in)

101.6 mm (4 in)

63.5 mm (2.50 in)

88.9 mm (3.50 in)

63.5 mm (2.50 in)

50.8 mm (2 in)

50.8 mm (2 in)

88.9 mm (3.50 in)

101 mm (3.98 in)

Thread Length

51.1 mm (2.01 in)

58.5 mm (2.30 in)

71.5 mm (2.81 in)

29.5 mm (1.16 in)

35.8 mm (1.41 in)

29.5 mm (1.16 in)

23.1 mm (0.91 in)

31.8 mm (1.25 in)

38.6 mm (1.52 in)

51.6 mm (2.03 in)

Description

Adapter Plate

Adapter Plate

Adapter Plate

Adapter Plate Assembly

Pin Puller Adapter, M36 x 4 thread

(not shown)

Plate - Head Puller

Adapter Plates

Adapter Plates

Maximum

Pin Diameter

102 mm (4.02 in)

192 mm (7.56 in)

150 mm (5.91 in)

104 mm (4.09 in)

63.5 mm (2.50 in)

276 mm (10.87 in)

235 mm (9.25 in)

151 mm (5.94 in)

Part Number

162-7189

192-5510

192-5511

1U-6150

9U-6754

9U-6757

Search

Description

Adapter Group -

Plate

Adapter Plate

Adapter Plate

Adapter Plates

Adapter Plates

Adapter Plates

Maximum

Pin Diameter

93 mm (3.66 in)

Flag Clearance

Size

93.0 mm (3.66 in)

260 mm (10.24 in) 234.0 mm (9.21 in)

210 mm (8.27 in) 203.0 mm (7.99 in)

156 mm (6.14 in)

187 mm (7.36 in)

196 mm (7.72 in)

130.0 mm (5.12 in)

130.0 mm (5.12 in)

164.0 mm (6.46 in)

7-316

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2758262

Receiving Sleeves with Adapters

Adapter Plate Part No.

1U-6150

9U-6501

9U-6756

9U-6757

9U-6755

9U-6754

192-5513

192-5511

192-5510

192-5512

124-4637

161-1783

154-7387

9U-5341

Used with Receiving Sleeve Part No.

9U-6751, 9U-6752

9U-7765

9U-6751, 9U-6752

9U-6752

9U-6751, 9U-6752

9U-6751, 9U-6752

155-8191

FT2729, 155-8191

FT2729, 155-8191

155-8191

124-4640, 124-4641

9U-6742

9U-6751, 9U-6752

9U-5266

2628591

Linkage Pin and Bearing Removal Tools



• Used to remove all linkage pins and bearings

• Used with general tooling listed in “General Tooling Used for All Pins”

• Receiving sleeve assembly is easily suspended with lifting link brackets (supplied with receiving sleeve)

• Only 1 receiving sleeve is required for this operation (sleeve is adapted for other pin diameters by using appropriate receiving sleeve adapter assembly)


Item

3

Description

Linkage Pin

4

5

Item

1

1

6

--

--

--

1

Item 1 and Item 2

Typical Receiving Sleeve Usage

Part Number

134-8466

316-1491

136-5747

9U-6810

General Tooling Used for All Pins

3S-6224

6D-7726

8S-8033

Description



Stud - Puller (M48 x 5)

Nut - Fast Runner (M48 x 5.0)


Hydraulic Hose (2)

Pump Grp - Hydraulic (230V)

Home

7-317


2759231

Typical Pin Locations

Search

2

3

Item

1

Description

Cylinder pin

Cylinder pin

Stick-to-Boom Pin

6

7

4

5

Bucket Pin

Bucket Linkage Pin

Boom-to-Swing Frame Pin

Cylinder Pin

Bucket Linkage Pin 8

Included in Pin Specific tooling:

Hydraulic Cylinder (150 ton)¹, used with Pin No. 2, No. 3, No. 4, and No. 6

134-8466

4C-8150

9U-6800

316-1490

134-8466

4C-8150

9U-6800

134-8471

316-1490

134-8466

136-5747

9U-6810

Part Number

9U-6810

1U-6202

316-1491

9U-6814

134-8466

134-8470

4C-8150

9U-6800

316-1490

Pin Specific Tooling

Description

Pin No. 1


Puller Assembly - Pin



Pin No. 2



Rod Assembly - Threaded

Nut - Speed (M64)

Cylinder Group

Pin No. 3



Nut - Speed (M64)

Cylinder Group

Pin No. 4



Nut - Speed (M64)


Cylinder Group

Pin No. 5




1U-6202

9U-6810

9U-6814

136-5747

316-1491

9U-6810

134-8466

136-5747

316-1491

Part Number

316-1491

316-1490

4C-8150

9U-6800

1U-6202

316-1490


Description

Pin No. 5 (Continued)


Cylinder Group

Pin No. 6


Nut - Speed (M64)


Cylinder Group

Pin No. 7






Pin No. 8





7-318

Home

Search


2759262

Part Specifications

Part


134-8466 Sleeve Assembly

- Receiving

134-8470 Receiving Sleeve

(Accessories)

134-8471 Receiving Sleeve

(Accessories)

136-5747 Stud - Puller (M48 x 5)

--

Maximum Pin

Diameter

200 mm (7.87 in)

Maximum

Pin Length

1,322 mm

(52 in)

160 mm (6.30 in)

170 mm (6.70 in)

--

1,315 mm

(51.8 in)

2,415 mm

(95.1 in)

Thread

Maximum

Rod Diameter

64 mm (2.5 in)

Maximum

Capacity

(Tons)

136 t (150 ton)

--

--

--

136 t (150 ton)

136 t (150 ton)

--

Thread

Size Length Use

--As a receiving sleeve for all long pins on vehicle. By itself for boom-to-stick pin

---

---

M48 x 5 2415 mm

(8 ft)

With 134-8466 to accept a

160 mm (6.3 in) diameter pin

With 134-8466 to accept a

170 mm (6.7 in) diameter pin

--

2628620

Adapter Plate and Receiving Sleeve Assembly

Essential Tool

Model: 5110B Excavator


• Used to remove boom to frame pin, stick to boom pin, bucket to stick pin, and all related hydraulic cylinder mounting pins

• Adapter plates attach to FT2729 and 155-8191 Receiving Sleeves allowing the removal of smaller diameter linkage pins with larger diameter receiving sleeves, thus eliminating the need for many additional sleeves.

• Used with 3S-6224 Hydraulic Pump (115 VAC) or 8S-8033 Hydraulic Pump (230 VAC) and 6D-7726 Hydraulic Hose

Item

5

Part Number

FT2729

Description

Receiving Sleeve

Maximum Pin Diameter Maximum Capacity

150 tons

2

3

Item

1

4

Part Number

192-5510

192-5511

192-5512

192-5513

Description

Adapter Plate

Adapter Plate

Adapter Plate

Adapter Plate

Home

Maximum Pin Diameter Maximum Capacity

260 mm (10.2 in) 150 tons

210 mm (8.3 in)

192 mm (7.6 in)

150 mm (5.9 in)

150 tons

150 tons

150 tons

7-319


2759510

Typical Receiving Sleeve Usage

8

9

10

11

6

7

4

5

2

3

Item

1

Description


Adapter Plate

Linkage Pin

Hydraulic Cylinder

Puller Stud

Fast Runner Nut

Retaining Plate

Rod

Nut

Socket Head Bolt

Washer

Search

2759649

Pin Specific Tooling No. 1-5

Pin Specific Tooling

Part Number

FT2729

Description

Receiving Sleeve¹

¹ Tooling for Pin No. 1, Pin No. 2, Pin No. 3, Pin No. 6 and Pin No. 7

Qty.

1

(Continued)

7-320

Home

Search


2759649

316-1490

155-8191

192-5511

9U-6800

4C-8152

8T-0271

8T-4121

8T-4133

9T-2240

9U-6702

Pin Specific Tooling No. 1-5 (Continued)

Part Number

8T-0271

316-1490

192-5511

4C-8152

9T-2240

8T-4121

8T-4133

9U-6800

9U-6815

192-5510

8T-4121

8T-4133

9T-2240

316-1491

4C-8152

8T-0271

9U-6903

192-5511

4C-8152

8T-0271

8T-4121

8T-4133

9T-2240

316-1491

9U-6815

9U-6903

316-1490

4C-8152

192-5510

8T-0271

8T-4121


Description

Pin No. 1

Bolt - Hex Socket Head (M10 x 1.5)

Cylinder Group

Adapter Plate

Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)

Nut - Speed (M64)

Pin No. 2

Adapter Plate

Retaining Plate


Washer (M10)

Nut (M10)

Rod (M10)


Puller Stud (M48) 62 in

Nut - Speed (M48)

Pin No. 3


Adapter Plate

Washer (M10)

Nut (M10)

Rod (M10)


Retaining Plate


Nut - Speed (M48)

Pin No. 4

Cylinder Group

Sleeve Group (992G)

Adapter Plate

Nut - Speed (M64)

Retaining Plate


Washer (M10)

Nut (M10)

Rod (M10)


Pin No. 5

Cylinder Group

Retaining Plate

Adapter Plate


Washer (M10)

Qty.

4

4

1

3

4

1

1

1

1

1

1

3

4

1

1

4

4

1

1

1

1

4

4

1

3

4

1

1

4

1

4

4

1

1

3

1

1

3

1

1

4

(Continued)

Home

7-321

9U-6815

192-5510

8T-0271

316-1491

4C-8152

9T-2240

8T-4121

8T-4133

9U-6903

192-5510

8T-0271

316-1491

4C-8152

9T-2240

8T-4121

8T-4133

9U-6815

9U-6903

316-1490

192-5512

8T-0271

4C-8152

9T-2240

8T-4121

8T-4133

155-8191

9U-6702

9U-6800


2759649


Part Number

8T-4133

9T-2240

155-8191

9U-6702

9U-6800

2775431

Pin Specific Tooling No. 6-11


Description

Nut (M10)


Rod (M10)

Sleeve Group (992G)


Nut - Speed (M64)

Part Number

8T-4121

316-1490

192-5513

8T-0271


Description

Pin No. 6


Adapter Plate



Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)

Nut - Speed (M48)

Pin No. 7

Adapter Plate



Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)


Nut - Speed (M48)

Pin No. 8

Cylinder Group

Adapter Plate


Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)

Sleeve Group (992G)


Nut - Speed (M64)

Pin No. 9

Washer (M10)

Cylinder Group

Adapter Plate


(Continued)

7-322

Home

Qty.

1

1

4

4

1

Qty.

4

1

4

4

1

1

1

1

3

4

4

1

4

1

3

1

1

1

4

1

4

4

1

1

3

1

1

1

1

3

4

1

Search

Search


2775431

316-1490

192-5512

8T-0271

4C-8152

9T-2240

8T-4121

8T-4133

155-8191

9U-6702

9U-6800

192-5513

8T-0271

316-1491

4C-8152

9T-2240

8T-4121

8T-4133

9U-6903

155-8191

136-5747


Part Number

4C-8152

9T-2240

8T-4133

155-8191

9U-6800

9U-6702


Description


Retaining Plate

Rod (M10)

Nut (M10)

Sleeve Group (992G)

Nut - Speed (M64)


Pin No. 10

Adapter Plate



Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)

Nut - Speed (M48)

Sleeve Group (992G)


Cylinder Group

Pin No. 11

Adapter Plate


Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)

Sleeve Group (992G)


Nut - Speed (M64)

Qty.

4

4

1

4

1

3

1

1

1

1

4

1

4

4

1

1

3

1

1

1

4

1

1

4

1

1

2628757

Bearing Puller Adapters and Installer Plates

Essential Tool



• Used to remove and install sleeve bearings from excavator linkage

• Used with 3S-6224 Hydraulic Pump (115 VAC), 8S-8033 Hydraulic Pump (230

VAC), or (9U-6600) Hydraulic Hand Pump

• Also requires a 6D-7726 Hose Assembly

• Designed to install bearings to proper depth without measuring

• Complete range of tools are available to service each linkage location

Reference

RENR3371, Service Manual, 5110B Excavator Machine Systems Disassembly and

Assembly

Home

(Continued)

7-323


2628757

Bearing Puller Adapters and Installer Plates (Continued)

Essential Tool



Bearing Puller Adapters and Installer Plates

Item Part No.

Description

Bearing ID Bearing

OD

1 200.0 mm

(7.87 in)

225.0 mm

(8.86 in)

Search

Bearing

Installation

Depth

Maximum

Capacity

150 tons

2

197-6681 Bearing

Puller

Adapter

197-6682 Bearing

Puller

Adapter

197-6683 Bearing

Puller

Adapter

197-6684 Bearing

Puller

Adapter

197-6685 Bearing

Installer

Plate

Side 1

Side 2

180.0 mm

(7.08 in)

180.0 mm

(7.08 in)

10.0 mm

(0.39 in)

Flush

150 tons

150 tons

150 tons

197-6686 Bearing

Installer

Plate

Side 1

170.0 mm

(6.69 in)

195.0 mm

(7.68 in)

150.0 mm

(5.90 in)

170.0 mm

(6.69 in)

120.0 mm

(4.72 in)

140.0 mm

(5.51 in)

Side 2

120.0 mm

(4.72 in)

170.0 mm

(6.69 in)

10.0 mm

(0.39 in)

10.0 mm

(0.39 in)

197-6687 Bearing

Installer

Plate

Side 1

Side 2

150.0 mm

(5.90 in)

200.0 mm

(7.87 in)

10.0 mm

(0.39 in)

10.0 mm

(0.39 in)

7-324

Home

Search

Typical Removal and Installation Tooling

7

8

9

10

11

12

5

6

3

4

1

2

Refer to “Pin Specific Tooling” for Part Numbers

Item


2759931

Description


Adapter Plate

Sleeve Bearing

Hydraulic Cylinder

Puller Stud

Fast Runner Nut

Retaining Plate

Rod

Nut

Socket Head Bolt

Washer

Bearing Puller Adapter or Bearing Installer Plate

2760059

Linkage Bearing Locations

Home

(Continued)

7-325


2760059

Linkage Bearing Locations (Continued)

Part Number

8T-4121

8T-4133

137-8792

138-1135

9T-2240

9U-6800

4C-8152

316-1490

8T-4121

8T-4133

137-8792

9T-2240

4C-8152

9U-6800

197-6681

316-1490

8T-4121

8T-4133

9T-2240

9U-6751

9U-6753

9U-6815

9U-6903

316-1491

197-6681

8T-4121

8T-4133

9T-2240

137-8792

4C-8152

9U-6800

197-6684

316-1490

8T-4133

8T-4121

9T-2240

9U-6800

4C-8152

137-8792

197-6682

316-1490

Description

Removal Tooling

Bearing No. 1, 5, and 9

Washer (M10)

Nut (M10)



Rod (M10)

Nut - Speed (M64)

Retaining Plate

Cylinder Group

Bearing No. 2, 3, and 6

Washer (M10)

Nut (M10)


Rod (M10)

Retaining Plate

Nut - Speed (M64)


Cylinder Group

Bearing No. 4

Washer (M10)

Nut (M10)

Rod (M10)

Sleeve Assembly

Retaining Plate


Nut - Speed (M48)



Bearing No. 7

Washer (M10)

Nut (M10)

Rod (M10)


Retaining Plate

Nut - Speed (M64)


Cylinder Group

Bearing No. 8

Nut (M10)

Washer (M10)

Rod (M10)

Nut - Speed (M64)

Retaining Plate



Cylinder Group

(Continued)

7-326

Home

1

1

1

2

4

1

4

4

2

1

1

1

1

4

1

4

4

1

1

1

1

4

2

4

4

Qty.

1

1

1

2

1

4

4

4

1

1

4

2

1

1

4

4

Search

Search


2760059

8T-4133

197-6683

316-1491

9T-2240

8T-4121

9U-6815

9U-6903

9U-6751

9U-6753

Linkage Bearing Locations (Continued)

Part Number

8T-4121

8T-4133

9T-2240

137-8792

4C-8152

9U-6800

138-1135

316-1490

Description

Removal Tooling

Bearing No. 10

Washer (M10)

Nut (M10)

Rod (M10)


Retaining Plate

Nut - Speed (M64)


Cylinder Group

Bearing No. 11

Nut (M10)



Rod (M10)

Washer (M10)


Nut - Speed (M48)

Sleeve Assembly

Retaining Plate

Installation Tooling

Qty.

2

1

4

1

1

1

4

4

1

1

1

1

2

4

1

4

4

2760766

Part Number

4C-6504

138-1135

9U-6800

197-6685

316-1490

9U-6800

197-6681

197-6687

316-1490

9U-6800

197-6685

4C-8150

316-1490

9U-6800

197-6687

4C-8150

316-1490


Description

Bearing No. 1, 5, 9, and 10



Nut - Speed (M64)

Bearing Installer Plate

Cylinder Group

Bearing No. 2 and 3

Nut - Speed (M64)



Cylinder Group

Bearing No. 4

Nut - Speed (M64)



Cylinder Group

Bearing No. 6

Nut - Speed (M64)



Cylinder Group

Qty.

1

1

2

1

1

1

2

1

1

1

2

1

2

1

1

1

1

Home

(Continued)

7-327


2760766

Installation Tooling (Continued)

Part Number

9U-6800

4C-8150

197-6686

316-1490

9U-6800

197-6687

4C-8150

316-1490

2628883

Bearing Removal Adapters

Model: 772 Coal Hauler

Warranty: None


Description

Bearing No. 7 and 8

Nut - Speed (M64)



Cylinder Group

Bearing No. 11

Nut - Speed (M64)



Cylinder Group

Qty.

1

1

2

1

2

1

2

1

• Used for hitch disassembly and assembly operations


1 FT1306 Adapter

2 FT1307 Adapter

Search

Use

Used for removal of hitch pivot pins

Used for removal and installation of

4D-6611 Bearings for horizontal and vertical pivot pins in hitch

2628900

FT1715 Sleeve

Model: D10 Tractor

Warranty: None

• Used with hydraulic press and other tools for removing equalizer bar center pins

7-328

Home

Search


2628913

Spacers

Model: D10 Tractor

Warranty: None

• Used for installing equalizer bar end pin

• FT1409 Spacer also used for track roller frame removal and installation

2628927

FT1390 Lifting Bracket

Model: 992C Wheel Loader

Warranty: None

• Used to lift rear bumper (2 required)

• Especially required to install bumper if vehicle is delivered via truck shipment

• Two 1 inch-8 UNC bolts needed for attaching brackets

• Large drawing available

2G-2827 Block Assemblies

Model: 621B, 623B, 627B, 631D, 633D and 637D Tractors


• Used for supporting hitch when separating tractor from scraper

• Two blocks required, one for each hitch stop on tractor differential case

• Blocks tapped for 3/4 inch-10 bolts which are adjusted out against hitch to support it firmly

Part Number

2G-2827

Description

Block Assemblies

2628943

Home

7-329


2628966

FT3058 Support Block

Model: 657G Wheel Tractor Scraper

Warranty: None

• Used to provide a level lifting surface on angular main frame rails

• Used with 9U-7489 100 Ton Lift Stands

• Mounting bolts must be tightened to standard bolt torque

• Requires two 8T-9391 Bolts, two 8T-9389 Bolts, and four 5P-4223 Washers

Reference

RENR9714, Service Manual, 657G Disassembly and Assembly

Search

2629016

245-9130 Support Stand Assembly

Essential Tool

Model: TK722 (TKC1-UP and 1031-UP); TK732 (T1041-UP); TK752 (3021-UP) Track Feller Buncher


• Used to support upper structure of machine during removal and installation of forward tilt cylinder

Part Number

245-9130

Description

Support Stand Assembly

2629034

Strut Adapters

Model: See below

Warranty: None

• Used with 1P-1784 Hydraulic Cylinder Repair Stand for disassembly and assembly of front suspension cylinders

• Bolt to end of rod assembly and secure rod to end post of repair stand

• FT1330 Adapter also modified so that it can be attached to piston and aid in its removal

Part Number Model

FT2761

FT1330

777 Trucks and 776 Tractors

769, 773 Trucks and 768, 772 Tractors

7-330

Home

Search


2629050

994 Main Frame Assembly Tools



• Used in assembly of 994 Wheel Loader main frames

• Align and hold 994 center hitch pin bores prior to pin installation

• Bore alignment very important but difficult because of large pin size, close tolerances, mass of 2 loader frames, speed required to install cold (shrunk) pins before they warm and expand

Reference

SEHS9272, Special Instruction, 994 Field Assembly Instructions

SENR4755, Service Manual, 994 Vehicle Systems Disassembly and Assembly Module

Item

1

2

Part Number

9U-5234

9U-5235

Description

Collet Assembly

Fixture Assembly

Dimensions

236 mm (9.3 in) diameter 670 mm (26.4 in) long

750 x 174 x 178 mm (29.5 x 6.9 x 7 in)

Weight

89 kg (196.21 lb)

22.7 kg (50.04 lb)

2629072

994 Hitch Pin Pulling Tools



• Used to pull hitch pin or pull any pin with a 2 inch-12 puller hole — saves time and eliminates destruction of pin

• Used with discontinued 316-1490 Cylinder and 8T-7781 Nut

• Hydraulic removal of pin is preferred over other methods, such as burning, cutting, or drilling

• 2 inch stud provides a maximum 1335 kN (150 tons) hydraulic pulling force

• 38.1 mm (1 1/2 in) stud provides a maximum 890 kN (100 tons) of hydraulic pulling force

• Most 994 hitch pin pulling operations require the maximum force provided by these tools

9U-7763 Puller Stud

• Rolled threads and heat treatment for added strength

• Provides pulling capacity up to 1335 kN (150 tons)

• Course threads, on cylinder end of stud, provide for faster nut running during pulling

9U-7764 Bushing

• Used to reduce 63.5 mm (2.5 in) center hole of cylinder to 51 mm (2.0 in) diameter for 9U-7763 Stud

• Heat treated for additional strength

9U-6489 Eyebolt (with shoulder)

• Provides quick and convenient lifting point

• Used for general lifting applications of 14,755 kg (32,500 lb) or less [upper hitch pin weighs 116 kg (255 lb) and lower hitch pin

185 kg (407 lb)]

9U-6501 Plate

• Provides a base for discontinued 316-1490 Cylinder

• Heat treated to Rockwell C32-38

• 2-step diameter centers plate on end of different ID receiving sleeves

(Continued)

Home

7-331


2629072

994 Hitch Pin Pulling Tools (Continued)



FT2432 Aligning Wrench

• Used to align lower hitch pin to bottom plate and frame holes

• Wrench is bolted to pin allowing rotation to align pin, frame, and locking plate holes

9U-6698 Puller Stud

• Used for any general pulling application requiring 1 1/2 inch-12 threads

• Rolled threads and heat treatment for added strength

• Provides pulling capacity up to 890 kN (100 tons)

References

SENR4755, Disassembly and Assembly, 994 Wheel Loader Vehicle Systems

Procedure for 994 Front Frame Replacement from Decatur Mining Vehicle Center (M.V.C.)


4 FT2432 Aligning Wrench

Search

Item

1

2

Part Number

9U-6698

9U-7763

3

2761216

9U-6489

Assembly Diagram for 994 Hitch Pin Pulling Tools

Item

7

8

Description

Hitch Pin

Hitch Pin Bushing

Description

Stud - Puller, 1 1/2 in

Stud - Puller, 2 in

Shoulder Eye Bolt

(Continued)

7-332

Home

Search


2761216

Assembly Diagram for 994 Hitch Pin Pulling Tools (Continued)

4

5

6

2

3

Item

1

Part Number

8T-7781

9U-7764

316-1490

9U-6501

9U-7765

9U-7763

Description

Nut

Bushing

Cylinder Group

Plate - Head Puller

Receiving Sleeve

Stud - Puller, 2 in

Home

7-333


2761428

Tool Specifications for 994 Hitch Pin Pulling Tools

9U-6489 Shoulder Eyebolt

Thread

Length from bottom of shoulder to end of thread

Capacity

Eye diameter

9U-6501 Plate

Overall diameter

Thickness

Center hole diameter

Heat treatment

Large step diameter

Small step diameter

Rated Pulling Capacity

9U-6698 Puller Stud

Threads

Thread length

Pulling capacity (force)

Heat treatment

9U-7763 Puller Stud

Overall length

Short end thread

Length

Long end thread

Length

Heat treatment

Pulling capacity (force)

9U-7764 Bushing

Outside diameter

Inside diameter

9U-7765 Receiving Sleeve

Outside diameter

Inside diameter

Overall length

Lifting eyes

Rated pulling capacity

2 in-12 thd

51 mm (2.0 in)

14,755 kg (32,500 lb)

82.6 mm (3.25 in)

305 mm (12.0 in)

38 mm (1.5 in)

53 mm (2.1 in)

Rockwell C32-38

276 mm (10.9 in)

201.5 mm (7.93 in)

1335 kN (150 tons)

1 1/2 in-12 thd (rolled)

1220 mm (48.0 in)

890 kN (100 tons)

Rockwell C41-45

1220 mm (48.0 in)

2 in-12 thd (rolled)

101 mm (4.0 in)

2 in-8 (rolled)

1016 mm (40.0 in)

Rockwell C41-45

1335 kN (150 tons)

62.0 mm (2.44 in)

52.3 mm (2.06 in)

305 mm (12.0 in)

285 mm (11.2 in)

762 mm (30.0 in)

2

1335 kN (150 tons)

Search

7-334

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2629122

990 Articulation Hitch Pin Pulling Tools



• Used to pull articulation hitch pins and bearings — saves time and eliminates damage to pin

• Used with 316-1491 or discontinued 6V-0014 Cylinder and 9U-6810 Speed Nut


• M48 threads provide a maximum of 890 kN (100 tons) of hydraulic pulling force

• All plates and sleeves serviced separately


• Used to remove 4E-8152 Top Hitch Pin on early 990s (no puller hole for removing the pin hydraulically)

• Later models, with pin puller hole, do not require this adapter plate


• Used to remove the top articulation hitch pin bearing


• Used to remove the bottom articulation hitch pin bearing

124-4640 Receiving Sleeve Assembly

• Used to remove the top and bottom articulation hitch pins

124-4641 Receiving Sleeve

• Used to remove the top and bottom articulation hitch pin bearings

Item Part No.

Description

1 124-4637 Adapter Plate

Recess/

Inside

Diameter

--

2

3

4

5

124-4638 Bearing Puller Plate

(upper bearing)

124-4639 Bearing Puller Plate

(lower bearing)

124-4640 Sleeve Assembly - Receiving

124-4641 Sleeve - Receiving

214 mm

(8.43 in)

1

174.0 mm

(6.85 in)

1

--

Open end

(9U-6501)

Overall

Diameter

177.8 mm

(7.00 in)

251 mm

(9.88 in)

193.5 mm

(7.62 in)

--

--

Outside

Diameter Thickness

-76.2 mm

(3.00 in)

--

--

38 mm (1.5 in)

38 mm (1.5 in)

-279.4 mm

(11.00 in)

279.4 mm

(11.00 in)

--

Puller Hole

Thread

M48 X 5

M48 X 5

M48 X 5

--

--

Rated

Capacity

890 kN

(100 tons)

--

--

890 kN

(100 tons)

890 kN

(100 tons)

Overall

Length

--

--

--

450 mm

(17.7 in)

216 mm

(8.5 in)

1

Recess Diameter

2629162

332-7591 Sleeve Assembly

Model: 993K Wheel Loader


• Used to remove lower articulation flagged hitch pin

• Used with 316-1491 or 6V-0014 Hydraulic Cylinder Group, 3S-6224 Electric Hydraulic Pump Group, 9U-6815 Puller Stud, and 9U-6810 Speed Nut



Reference

KENR5832, 993K Wheel Loader Machine Systems, Disassembly and Assembly,

Loader Frame from Rear Frame - Separate

Inside diameter

Overall length

298 mm (11.73 in)

736 mm (28.98 in)

Flag opening

Hole for threaded rod

220 mm (8.66 in)

70 mm (2.76 in)

(Continued)

Home

7-335


2629162

332-7591 Sleeve Assembly (Continued)



Search

Part Number

332-7591

Description

Sleeve Assembly

2629180



Model: 950G and 962G Series I and II Wheel Loaders; IT62G Series I and II Integrated Toolcarrier


• Used to remove both bearing cups and cones from lower and upper hitch articulation joints

• Used with 6V-3160 Double Acting Hydraulic Cylinder and 9U-5345 Fast Runner

Nut Assembly (M24 x 3.0)

• Use 218-4529 for lower hitch articulation joint and 218-4530 for upper joint


Threaded hole M24 x 3.0

Maximum pulling force

Outside diameter (218-4529)

Outside diameter (218-4530)

267 kN (30 tons)

136.0 mm (5.35 in)

106.0 mm (4.17 in)

Part Number

218-4529

218-4530

Description



2629201

Hitch Bearing Installation Tools

Essential Tool

Model: 5, 525, 525B, 533, 535B, 543, and 545 Wheel Skidder TK370, TK371,TK 380, and TK381 Wheel Feller Buncher 966G and 972G Wheel Loader

Warranty: None

• Used to install hitch bearings to proper depth

FT3004 Bearing Driver

FT3005 Measuring Plate

• Used on 515 (4LR1-Up), 525 (1DN1-Up), 525B (3KZ1-1151), and 535B (AAE1-638)

FT3006 Bearing Driver

FT3007 Measuring Plate

• Used on 525B (3KZ1152-Up) 533 (CDR1-Up), 535B (AAE639-Up), 543 (ASJ1-Up),

545 (2FZ1-Up), TK370 (WBD1-Up), TK371 (WBG1-Up), TK380 (WBE1-Up), TK381

(WBH1-Up), 966G and 972G

References

RENR6693; Disassembly and Assembly; 515 and 525 Wheel Skidder Machine Systems

RENR4344; Disassembly and Assembly; 525B and 535B Wheel Skidder Machine

Systems

RENR3054; Disassembly and Assembly; 545 Wheel Skidder Machine Systems

RENR6168; Disassembly and Assembly; 533 and 543 Wheel Feller Buncher Machine

Systems

RENR6240; Disassembly and Assembly; TK370, TK371, TK380, and TK381 Wheel Feller

Buncher Machine Systems

7-336

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2629227

Tools for Tightening Horizontal Hitch Pins

Model: 631, 633, 637, 641, 651, 657, 660 and 666 Tractor-Scrapers


• Used with 2P-8285 Arm, 2P-8286 Drive Adapter, 7S-4135 Torque Multiplier,

2P-0853 Ratchet Adapter, and 9S-7351 Torque Wrench to remove and install horizontal hitch pins

• 5P-1663 Extension Wrench discontinued and replaced by 5P-1661 Wrench

Item

1

2

Part Number

5P-1661

5P-1662

Description

Sledge Wrench

Socket

Size

4 1/4 in

4 1/4 in

2629252

Puller Plates

Model: See below


• Used with hydraulic cylinder of 55 tons or less capacity to remove tubes and glands in truck front suspension groups

Reference

Service Magazine, January 19, 1981

Part Number

6V-3141

6V-3142

Model

776 Tractors and 777 Trucks

768 and 772 Tractors and 769 and 773

Trucks

Front Suspension Forcing Plates

Model: 735 and 740 Articulated Trucks


• Used to separate front suspension “A-frame” from main frame assembly at lower hitch pin

• Used with 5P-5264 Forcing Bolt (sold separately)

• Reduces damage to front suspension and main frame/hitch pin

• Precision machined and heat-treated for long durability

• Threaded hole: 1 1/2-12

Reference

RENR5140, Service Manual, Front Suspension Remove and Install, Disassembly and Assembly Machine Systems

Part Number

217-5919

334-8414

Description

Forcing Plate

Forcing Plate

2629268

Used On Serial No. used with

older 735 and 740 Articulated Trucks AWR and AXM new 735 and 740 Articulated Trucks B1N00959-up, B1P02709-up, and

B1R00360-up

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7-337


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2629290

FT1485 Equalizer Pad Compressor Bar

Model: 943 Track Loader

Warranty: None

• Used for compression of pads during removal and installation of center pin and equalizer bar (4 required)

• Fastened to 2 plates on top of equalizer pads with two 8S-3887 Bolts each

• Up to 24 washers (2M-0849 Washer) used to adjust position of bars

2629305

Swing Drive Sleeves

Essential Tool

Model: 318C, 320C, 321C, 323C, and 345C Excavators

Warranty: None

• Used to disassemble excavator swing drive lower bearing

• Used with standard shop press

• Prevents damage to lower bearing seal cage

• Make from SAE1020 steel

References

KENR5272, 315D and 319D Excavators, Machine Systems, Disassemble and Assemble

KENR6016, 320D FM Excavator, Machine Systems Disassemble and Assemble

RENR8614, 320D Excavator, Machine Systems, Disassemble and Assemble

RENR8649, 320D RR Excavator, Machine Systems, Disassemble and Assemble

KENR8110, 320D RR FM Excavator, Machine Systems, Disassemble and Assemble


KENR5988, 330D Forest Machine, Machine Systems, Disassemble and Assemble

RENR8612, 345C Excavator, Machine Systems, Disassemble and Assemble

RENR8610, 345C Material Handler, Machine Systems, Disassemble and Assemble

KENR6438, 345C MHPU Mobile Hydraulic Power Unit, Machine Systems, Disassemble and Assemble


RENR8616, 365C Excavator, Machine Systems, Disassemble and Assemble

KENR8120, 365C MHPU Mobile Hydraulic Power Unit, Machine Systems, Disassemble and Assemble

Item Part Number Description Use

1 FT3023

2 FT3157

Swing Drive Sleeve on machines equipped with 148-

4636 Pinion Shaft

Swing Drive Sleeve on machines equipped with 227-

6108 Pinion Shaft

7-338

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2629328

FT1421 Spring Installer

Model: Most Cat

®

Machines

Warranty: None

• Makes it easy to install springs when assembling torsion springs used on some seat suspension groups

• Has a hook to engage tang of spring and contact surface with radius to fit against spring body

• Large drawing available

2629342

6V-6178 Puller Plate

6V-6179 Bar Assembly

Model: 768, 769, 772, 773’s, 776 and 777


• Used to separate front suspension struts from steer axle spindles on all Cat

® off-highway trucks and tractors; tools for this operation cannot be used on all vehicles

• Two 6V-6178 Plates and four 6V-6179 Bar Assemblies used with discontinued

316-1490 Cylinder Group to provide heavy-duty tool arrangement with 16.5 kN

(150 tons) capacity

• Eight 1D-4635 Bolts needed when used on 768, 769, 772 and 773s; four 3R-2299

Bolts needed when used on 776 and 777s

Part Number

6V-6178

6V-6179

Description

Puller Plate

Bar Assembly

2629363

291-4194 Separation Group

Essential Tool

Model: 769D (BBB00069-UP), 771D (BCA00071-UP), 773D, 773E (BDA00073-UP), 775D, 775E (BEC00075-UP) Off-Highway Trucks


• Used to separate spindle/hub assembly from suspension cylinder rod

• Used with dealer supplied 3S-6224 Electric Hydraulic Pump (115 V) or 8S-8033

Electric Hydraulic Pump (230 V), 1U-5197 Hydraulic Cylinder (80 Ton Capacity), and two 8F-0024 High-Pressure Hoses or 6D-7726 High-Pressure Hoses

• Separation group consists of 2 interlocking top plates with bolts and nuts, a bottom plate, and 2 threaded rod assemblies with nuts and washers

• Bottom plate includes a V-shaped retainer plate for positioning and holding hydraulic cylinder during use

• Procedure can be done with components on or off-vehicle

References

NEHS0975 Tool Operating Manual; Using 291-4194 Separation Group to Separate

Front Spindle/Hub From Suspension Cylinder Rod

SENR1422; 769D, 771D Disassembly and Assembly, Front Suspension Cylinders

SENR1584; 773D, 773E, 775D, and 775E Disassembly and Assembly, Front Wheel,

Bearing and Dual Cone Seal - Remove

Description Qty.

Weight

Top plate

Bottom plate assembly

2

1

27 kg (50 lb)

34 kg (75 lb)

Rod assembly

Hydraulic cylinder

2

1

16 kg (35 lb)

29 kg (63 lb)

Home

7-339


2761917

Separation Group Parts

Unnumbered Part

Item

6

Description

Washer

Qty

4

Search

2

3

Item

1

7

8

4

5

Not shown

2629396

FT1795 Adapter

Model: 651E, 657E

Warranty: None

Part Number

291-4196

9X-2475

8T-3282

6V-7742

291-4195

8C-7328

291-4197

224-0554

Description

Top Plate Assembly

M20 x 2.5 Bolt

Washer - Hard

Nut - Full

Rod Assembly

M48 x 5 Nut

Bottom Plate Assembly

Warning Film

4

1

2

2

2

2

4

Qty.

1

• Used to remove horizontal hitch pin

• Also used to remove horizontal hitch bearing separately using 6V-3175 Hydraulic

Puller

7-340

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2629411

FT1939 Plate

Model: 785, 789, 793


• FT1939 Plate, used with 1U-5750 Engine Stand, 6,000 lb, and 1U-5749 Engine

Adapter Plate supports front suspension in vertical position to facilitate repair; vertical position recommended to assure good seal alignment

• Weight of front suspension: 1850 kg (4078 lb) without axle

• Weight of gland and tube: 181 kg (400 lb)

2629428

8T-5293 Plate

Model: 789


• Used to remove gland and tube from 789 Off-Highway Truck front suspension cylinders and to press gland onto tube at installation (similar to FT1938 Plate for

785 Off-Highway Trucks)

• Front suspension cylinder should be mounted on FT1939 Plate supported by

4540kg (10,000 lb) stand in vertical position when pulling gland and tube

Reference

SENR3404, 789 Truck Vehicle Systems Disassembly and Assembly Manual

Part Number

8T-5293

Description

Plate

2629445

8T-9205 Puller for 789

Model: 789


• Used to separate front axle (spindle) from its suspension cylinder strut (similar to 8T-2852 Puller for 785 Off-Highway Trucks)

• Used with 8T-2853 Handle Assembly (2 required) to position puller on bottom of front axle

• Puller weight: 58.7 kg (129 lb)

• Capacity: 6470 kN (727 Ton-Force) for separating strut and spindle connection

Reference

SENR3404, 789 Truck Vehicle System Disassembly and Assembly Manual

NOTE:

Support front axle before removing bolts that hold 5T-6303 Plate in position.

Part Number

8T-9205

Description

Puller for 789

!

WARNING

To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing the plate, loosen all bolts in a circular pattern one-half turn. Do this again and again until the torque for the bolts is released.

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7-341


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2629466

148-0357 Front Strut Handling Group

Essential Tool

Model: 769 through 793 Construction Mining Trucks (CMT)



• Used to remove, disassemble, assemble, and install front strut

• Provides safe and efficient removal and installation without removing truck fenders

• Can be used as a platform for disassembly and assembly

• Must be matched with appropriate size forklift to handle weight of front strut

References

SENR2944 (769C), Service Manual

SENR2964 (773B), Service Manual

SENR5616 (777C), Service Manual




Working load limit 6,652 kg (14,667 lb)

Inside dimension of fork spread 105 cm (41.5 in)

Part Number

148-0357

148-0336

148-0337

148-0338

1D-4709

5P-8250

Description

Front Strut Handling Group

Group Includes:

Supporting Handle Bracket Assembly

Supporting Bracket Assembly (RH)

Supporting Bracket Assembly (LH)

Hex Head Bolt

Hard Washer

2629490

Cutter Bit Removal Tooling

Model: PR1000, PR750, PR450, PM565 Pavement Profilers; RR/SS250 nd RM/SM350 Road Reclaimer/Soil Stabilizer


• Used to remove cutter bits on Cat

®

rotary mills (cold planers) and other similar equipment

• 104-8591 Hammer Punch and 8T-4474 Bit Puller are direct replacement parts for original equipment tools

• Using an air hammer and air hammer punches (8T-4060 and 8T-4340) makes cutter removal even easier and faster

• Air hammer can be operated from machines air system eliminating need for service truck when changing cutters

• Air hammer tools will work on CP-4447-RUTAB or CP-717 Chicago Pneumatic air hammers

4

5

6

2

3

Item

1

Part Number

8T-9930

5P-8998

5R-5561

9N-9094

104-8591

8T-4474

Description

Air Hammer

Nipple - Pipe

Nipple Assembly

Air Hose Assembly

Hammer Punch

Bit Puller

7-342

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2629513

234-4278 Clamp Fixture Group

Essential Tool

Model: PM 465 and PM-565 Cold Planner


• Used to replace bit holder base

• Locates and holds replacement bit holders in original position, angle, and pitch

• Saves time — quickly locks base into position for welding

Service/Repair Part

Part Number

NEEG2978

Description

Decal

Part Number

235-0037

235-0038

235-0039

6V-3072


Description

Jaw Fixture Assembly

Jaw Fixture Assembly

Clamp Fixture Assembly

Case - Plastic, NEEG2574 Group Decal on lid (9U-7402 Group)

3038092

372-7066 Bit Holder Removal Tool, 372-7067 Bit Holder Install Tool, 385-4009 Bit Holder Handle

Model Usage: PM200 & PM201 Cold Planers


• 372-7066 used to easily remove 241-4559 cutter bit holder from rotor

• 372-7067 used to easily install 241-4559 cutter bit holder on rotor

• Tools constructed of hardened steel with black oxide finish

Specifications

Part Number

372-7066

372-7067

385-4009

Description Dimensions

Bit Holder Removal Tool 267.4 x 155.6 mm (10.53 x

6.13 in)

Bit Holder Install Tool 76.2 x 19.1 mm (3.0 x .75 in)

Service / Repair Parts

Bit Holder Handle 157 x 60 mm (6.2 x 2.4 in)

3041451

378-4294 Bit Extractor Tool

392-3965 Wedge Removal Tool

Model Usage: PM200 & PM201 Cold Planners


• Used to easily remove broken 241-4559 cutter bit holder from rotor

Specifications

Part Number

378-4294

392-3965

Dimensions

250.3 x 90 mm (9.9 x 3.5 in)

70 x 25.4 mm (2.8 x 1.0 in)

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7-343


2629536

232-6299 Depth Adjuster

Essential Tool

Model: PC203/4 and PC404 Cold Planer Worktools on Cat

®

Skid Steer Loaders


• Used to quickly and easily adjust depth of cut

Reference

SEBU7705, Service Manual

Part Number

232-6299

Description

Depth Adjuster

2629552

1U-7184 Cable Handled Pin Remover

Model: 5130 Mining Excavators (Front Shovel and Backhoe Styles)


• Used to remove FLEXPIN from excavator bucket teeth

• Used with a sledge hammer to remove pin

References

SENR6058, 5130 Service Manual Module, Disassembly and Assembly

SEHS9721, Special Instruction, Assembly Procedure for Hydraulic

Excavator (5130 only)

Overall length

Overall height

Oval pin size

508 mm (20.0 in)

257 mm (10.1 in)

25 x 30 mm (1.0 x 1.2 in)

Part Number

1U-7184

Description

Cable Handled Pin Remover

2629569

FT2614 Wedge Removal Bracket Assembly (MAA Wedges)

Model: 994 Wheel Loaders with mechanically attached adapters

Warranty: None

• Used to remove mechanically-attached adapters on buckets

• Uses the machines hydraulics and weight to assist in wedge removal

• Eliminates using impact-type tooling

• Material for items 1, 2, 3, and 5: SAE1020 steel

• Material for item 4: SAE4140 steel

Reference

PEXT6026, 994 MAA CD-ROM

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7-344

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2629586

229-0287 Pin Remover

Model: Medium Wheel Loaders and Excavators or any K Series Tooth System G.E.T.


• Used to remove and install “K Series Tooth System” bucket teeth retaining pins

• Used with large hammer (installation) or sledge hammer (removal)

• Easy to hold and wire rope handle reduces shock

• Urethane collars provide larger striking area, prevent damage to striking surface, and absorb shock of hammer blow

• Urethane collars also keep hammer head from sliding off of striking surface

Part Number

229-0287

Description

Pin Remover

FT3112 Installer

Model: K-80, K-90, and K-100 Series Bucket Tips

Warranty: None

• Used to remove and install bucket tip retaining pins on K-series buckets

• Used with a hammer

• Sized to fit a mechanics gloved hand when driving retaining pins

• Overall dimensions: 25 mm x 25 mm x 203 mm (1 in x 1 in x 8 in) with 2 mm (0.078 in) chamfer on each end

• Material: SAE 1020M steel

2629605

149-2872 Tooth Pin Remover Group (Small Bucket)

Model: J200 thru J450


• Used to remove pins as small as 15.5 mm (0.61 in) from bucket teeth

• Used with 8T-3130 Wrench ( 7/8 ) — allows removal of teeth as close as 13.2 cm

(5.2 in) apart

• Tool loosens pins so they can be removed with pliers

• 2 adapters available for correct alignment; one for J200-J400 Series, another for

J450 Series teeth

Reference


Part Number

149-2872

149-2874

149-2877

Description

Tooth Pin Remover Group (Small Bucket)


Screw Assembly

Small Receiving Adapter

2629621

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7-345


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2629642

149-2879 Tooth Pin Remover Group (Medium Bucket)

Model: GET Products


• Used to remove horizontal or vertical bucket pins (edge protector, J350-J400, and J450-J550 pins)

• Provides up to 10 tons of removal force

• J-style adapters hook to rear edge of tooth (provides positioning and retention while removing pins)

• Adjustable positioning bolt assists in alignment of repetitive tooth pin removal

• 3 adapters for different size pins

Pin length (maximum)

Throat depth (maximum)

171.5 mm (6.75 in)

154.0 mm (6.06 in)

Pin diameter (maximum)

Tooth spacing minimum clearance

22.1 mm (0.87 in)

211.0 mm (8.31 in)

Item

--

1

2

2629663

Part Number

149-2879

149-2884

149-2882

Description

Tooth Pin Remover Group (Medium

Bucket)

Adapter, Larger (J450-J550 pins)

Insert

Fabric Baskets

Model: All Models with Ground Engaging Tools (GET)



• Used to help remove and install bucket teeth, cutting edges, and adapters

• Must be used with overhead lifting device

• Provides an easy method of moving Ground Engaging Tools (GET) products in and out of service trucks or shop environment

• Non-choker style baskets must be used in pairs (securely holds cutting edge)

• Suitable nylon strap (sold separately) must be used with 149-0174

References

NEHS0700, Tool Operating Manual, Using the Choker Style Fabric Basket to Install and Remove Bucket Teeth

NEHS0701, Tool Operating Manual, Using Non-Choker Style Fabric Baskets to Install

Bucket or Blade Cutting Edges

Part Number

149-0173

149-0174

Description

Choker Style Fabric

Basket

Non-Choker Style Fabric

Basket

Maximum Capacity Maximum Length

260 mm (10.2 in) square 450 mm (17.7 in)

63.5 x 419 mm (2.5 x 16.5 in)

200 mm (7.9 in)

Weight Capacity

104 kg (229 lb)

125 kg (276 lb)

7-346

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2629684

207-0631 Tooth Pin Remover

Model: 416, 420, and 430 Backhoe Loaders and All Models with Diagonal Retention System Pins



• Used to remove and install flex pins from bucket teeth in a matter of minutes

• Quick and easy (recommended over punch and hammer method)

• Works on Caterpillar

®

Diagonal Retention System (DRS) with 1-piece flex pins

• Also works on “23 Series” forged or cast teeth with horizontal flex pin retention

• Small enough to store in mechanic’s toolbox

Part Number

207-0631

Description

Tooth Pin Remover

2629706

175-0138 Compression Retainer Pry Bar

Essential Tool

Model: 990, 992, 998 Wheel Loader; 345, 350, 375 Excavator; 5080 Mining Shovel


• Used to install and remove bucket tip spring retainers

• Eliminates use of hammers or other devices normally used for conventional pin removal (using other tools could cause personal injury)

• Cut out end is used to remove plug and cap

• Flat end is used to compress retainer which allows for removal

• Makes removal faster and easier

References

PEXT8026, New Caterpillar Compression Retainer and Tip System

PEXT9034, Compression Retaining System (CD-ROM)

Part Number

175-0138

Description

Compression Retainer Pry Bar

160-4947 Handling Bracket Assembly

Essential Tool

Model: GET Series 40 and 50 Wear Blocks



• Used to quickly and easily lift wear blocks into place (lightweight and simple to use)

• Provides a positive lock that retains wear block to handling tool

• Allows infinite positioning

2629730

Part Number

160-4947

Description

Handling Bracket Assembly

Home

7-347


2629749

263-0039 Pry Bar

Model: Wheel Loaders, Track -Type Loaders, Excavators, and Backhoe Loaders


• Used to remove and install retainers on K-series hammerless bucket teeth

• Ergonomic handle reduces hand fatigue

• Long-life finish resists rust and wear during use

Search

Part Number

263-0039

Description

Pry Bar

2629766

Cutting Edge Handling Bracket Assemblies

Model: Machines with Cutting Edges having Rectangular Holes



• Used to lift cutting edges with rectangular mounting holes

• Easy and quick attachment to cutting edge

• Adjusts to different hole sizes

• Provides positive locking

Part Number Rectangular Hole Size

152-2025 15.7, 19.1, and 22.1 mm (5/8, 3/4, and 7/8 in)

Maximum Weight

Limit

270 kg (595.25 lb)

152-2026 25.4 and 31.8 mm (1 and 1 1/4 in) 392 kg (864.21 lb)

2629786

8T-2852 Puller for 785

Model: 785


Part Number

8T-2852

• Used to separate front suspension strut from front axle (spindle)

• Used with 8T-2853 Handle Assembly (2 required) to position 8T-2852 Puller on bottom of front axle; install 6 bolts spaced evenly around puller to hold it to front axle

• Puller ton-force capability: 654 tons

Reference

SENR4020, 785 Truck Vehicle Systems Disassembly and Assembly Manual

NOTE:

Support front axle before removing bolt that holds 6G-6534 Plate in position.

Description

Puller for 785

!

WARNING

To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing plate, loosen all bolts in a circular pattern one-half turn. Do this again and again until the torque for the bolts is released.

7-348

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2629806

9U-5613 Puller Plate

FT2399 Lifting Plate

Model: 789 and 793 Off-Highway Trucks

Warranty: Six Months (FT2399: None)

9U-5613 Puller Plate

• Required for front axle removal on 793 Off-Highway Truck

• Used to separate front axle from front strut (two 8T-2853 Handles may be used with puller plate to help position it to bottom of front axle)

• Similar to 8T-2852 Puller and 8T-9205 Puller used on 785 and 789 Off-Highway

Trucks

NOTE:

Support the front axle before removing the bolts that hold the 8X-2608 Plate in position.

!

WARNING

To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing the

Lifting Plate

FT2399 Lifting Plate

• Used for disassembly and assembly of front struts on 789 and 793

Off-Highway Trucks

• Used with two 2D-1201 Eye Bolts when removing rod and piston assembly from front suspension cylinders

• Service Manual shows 2 link brackets being used, which is incorrect, because link bracket mounting holes are too small for bolts required on 789 and 793 cylinders (See Service Manual changes above)

References

SENR4917, (793 Truck)

SEN3404, (789 Truck) Vehicle System Disassembly and Assembly

9U-5613 Puller Plate

Diameter

Thickness

445 mm (17.5 in)

130 mm (5.1 in)

Weight

Hardness

FT2399 Lifting Plate

Capacity

68 kg (150 lb)

Rockwell C 42-47

1135 kg (2500 lb)

Part Number

9U-5613

Description

Puller Plate

Changes to Service Manuals

SENR3404, 789 Truck Vehicle Systems Disassembly and Assembly

• Tools Needed charts on pages 53 and 56 —

Tool D, 6V-2157 Link Bracket (qty. 2), should be removed and replaced with:

FT2399 Lifting Plate (qty. 1)

2D-1201 Lifting Eye Bolt, 5⁄8-11 NC (qty. 2)

SENR4917, 793 Truck Vehicle Systems Disassembly and Assembly

• Tools Needed chart on page 44 —

Part number for Tool A is 8T-2853

Part number for Tool B is 9U-5613

• Tools Needed chart on page 47 —

A new column C should be added consisting of:

FT2399 Lifting Plate (qty 1)

2D-1201 Lifting Eye Bolt, 5⁄8-11 thd (qty 2)

2895699

Home

(Continued)

7-349


Search

2895699

Changes to Service Manuals (Continued)

• Photo above step 6 and photo above step 7 on page 48 currently show two link brackets being used. It should be noted that the new tool C is required instead.

• Tools needed chart on page 49 needs new column F consisting of:

FT2399 Lifting Plate (qty 2)

2D-1201 Lifting Eye Bolt, 5⁄8-11 thd (qty 2)

•

2629849

283-0811 Pusher Plate

Essential Tool

Model: 793D Extended-Life Off-Highway Truck, FDB1-Up


• Used to separate front axle from front suspension cylinder

• Required for front axle removal

• Similar to 9U-5613 Puller Plate, but utilizes larger bolt diameter and front axle keyway clearance

• Heat treated to C42-47 for durability

• Weight: 70 kg (154.4 lb)

Reference

RENR8332, Disassembly and Assembly, 793D Extended-Life

Off-Highway Truck, Machine Systems, Spindle (Front) Remove

NOTE:

Support the front axle before removing the bolts that hold the 183-9580 Steering Arm in Position.

Part Number

283-0811

Description

Pusher Plate

!

WARNING

To avoid possible personal injury from sudden release of the axle from the strut rod, or the snapping of a bolt when removing the

160-5493 Puller Plate

Essential Tool

Model: 797 Off-Highway Trucks


• Used to separate front axle from suspension strut rod

• Can be used with a hoist attached to two 1/2-13 eye bolts

• Attaches to rod with eighteen 7Y-5245 Hex Head Bolts and 9X-8259 Flat Hard

Washers

• Heat-treated for added strength and durability

• Eye bolts not included

Outside diameter

Overall thickness

533 mm (21.0 in)

115 mm (4.5 in)

Bolt hole circle dimension

7Y-5245

9X-8259

445 mm (17.5 in)

M36 x 4.0, 150.0 mm (5.9 in) long

M36

Part Number

160-5493

Description

Puller Plate

7-350

Home

Search


2629891

6V-9080 Hitch Pin Sprocket Wrench

Model: 651E and 657E Tractor Scrapers


• Used for removing or installing 5P-9093 Hex Nut (5 3/8 inch) securing horizontal hitch pin; hitch pin size increased to 3 1/2 inch-12-2B thd and 5 3/8 inch hex nut size on 651E and 657E Series Tractor Scrapers from 4 1/4 inch hex size on 651B and 657B Series

• 2 wrenches required for various stages of tractor and hitch assembly

Part Number

6V-9080

Description

Hitch Pin Sprocket Wrench

9U-5131 Cylinder Spanner Wrench

Model: Articulated Trucks D25C, D30C, D25D, D30D, D350D, D35C, D35MP, D40D, D400D, D350C, D400


• Used to disassemble and assemble cylinder pistons from rods on suspension cylinders on articulated trucks

• Is more versatile, faster and safer than universal-type spanners

• Designed to perform without damaging or scratching piston OD or rod

• Services 4 different pistons — more economical than 4 separate tools

• Has 1 1/4 inch hex for use with 1 1/4 inch socket and torquing tool

Reference

SENR8203, Service Manual, Vehicle Systems Disassembly and Assembly (D400D)

Part Number

9U-5131

Description


5130 Mining Excavator Pin Removal/Installation Tooling



Pin Pullers

• Used to remove and install boom-to-frame pin, stick-to-boom pin, bucket-tostick pin, and all related cylinder pins — tooling is essential to properly handle large pins without damage

• Used with general tooling listed below in “General Tooling Used for All Pins”

• A locking stud is designed into each pin installer to lock pin inside installer (essential when working overhead)

• Each pin installer should be fitted with the correct cradle assembly to hold hydraulic cylinder in place

Threaded Puller Rods and Fast Runner Nuts

• Threaded rods, in various lengths, used to pull pins into or out of pin bore

• Fast runner nuts are used with threaded rod to make removal of pins faster and easier

• Puller rods screw into threaded hole in each pin

References


SENR1472, 5130B Service Manual Module, Disassembly and Assembly

Home

2629910

2629939

(Continued)

7-351


Search

2629939

5130 Mining Excavator Pin Removal/Installation Tooling (Continued)



5

6

3

4

7

1

2

SEHS9721, Special Instruction, Assembly Procedure for Hydraulic Excavator (5130 only)

Item Description

Hydraulic Cylinder

Square Head Setscrew (Locking Stud)

Threaded Puller Rod

Cradle Assembly

Fast Runner Nut

Pin Installer

Bolt Washer Nut

2766335

5130 Pin Driver Caps

Pin Driver Caps

• 2 sizes of pin driver caps are available to protect ends of pin (keeps pin from

“mushrooming” at the ends)

• When installed, the caps can be hit with sledge hammer to drive pins into bore

(used for installation only)

• Used only when hydraulic force is not required to install pins

2766389

5130 Front Shovel Tooling Usage

4

5

2

3

Item

1

Description


Stick-to-Boom Pin

Bucket Pin

Cylinder Pins

Cylinder Pins

(Continued)

7-352

Home

Search


2766389

5130 Front Shovel Tooling Usage (Continued)

Part Number

4C-9544

9U-6798

9U-6798

161-1783

9U-6792

9U-6706

4C-9544

9U-6706

9U-6814

9U-6903

9U-6758

Removal/Installation

Description

Pin No. 1 (Boom-to-Swing Frame)

Pin Driver Cap (installation only)

Hydraulic Cylinder Plate Assembly

1

Pin No. 2 (Stick-to-Boom)


1

Receiver Sleeve

Pin No. 3 (Bucket Pin)


Pin No. 4 (Cylinder Pin)






Nut - Speed (M48)


4

5

6

2

3

Item

1

1

Part of 9U-6791 Pin Installer Group; 9U-6791 contains the basic group of tools for removing pins (Group includes: 9U-6798, 2H-3889, 6V-8237,

8T-0363, and 8T-4001).

2895838

General Tooling

Part Number

3S-6224

6D-7726

8S-8033

9U-6702

9U-6800

316-1490

5130 Mass Excavator Tooling Usage



Description


Hydraulic Hose (2)



Nut - Speed (M64)

Cylinder Group

2766443

Description


Stick-to-Boom Pin

Bucket Pin

Bucket Pin

Cylinder Pins

Cylinder Pins

Home

(Continued)

7-353


2766443

5130 Mass Excavator Tooling Usage (Continued)


Search

Part Number

4C-9544

9U-6798

161-1783

9U-6798

9U-6792

9U-6792

4C-9544

4C-9544

9U-6706

9U-6758

9U-6706

9U-6903

9U-6814


Description




1


Receiver Sleeve


1












Nut - Speed (M48)


1


8T-0363, and 8T-4001).

7-354

Home

Search


2766511

5130 Part Specifications

Part No. Description

Max. Pin

Diameter

161-1783 Receiver Sleeve 220 mm (8.7 in)

Max. Pin

Length

1550 mm

(61.0 in)

4C-8150 Rod Assembly -

Threaded

4C-9544 Pin Driver Cap

(installation only)

9U-6702 Rod Assembly -

Threaded

9U-6706 Puller Assembly

(Cylinder Pins)

9U-6758 Pin Driver Cap ( installation only)


- Pin

--

--

--

9U-6798 Hydraulic Cylinder

Plate Assembly

1

--

182 mm (7.2 in)

440 mm

(17.3 in)

--

228 mm (9.0 in)

1825 mm

(71.9 in)

9U-6800 Nut - Speed (M64) --

9U-6814 Stud - Puller (M48 x 5)

9U-6815 Puller Stud (M48)

62 in

--

--

9U-6903 Nut - Speed (M48) --

--

--

--

--

--

--

--

--

--

Max.

Rod

Diameter

82 mm

(3.2 in)

--

Max.

Capacity

136 t (150 tons)

Thread

Size

--

--

--

82 mm

(3.2 in)

---

Length

--

Diameter Use

--

136 t (150 tons)

--

M64 x 6 1.8 m (6.0 ft)

M64 x 6 70 mm

(2.8 in)

--

127 mm

(5.0 in)

136 t 150 tons)

136 t (150 tons)

M64 x 6 2.6 m (8.5 ft)

---

--

--

M48 x 5.0 77 mm

(3.0 in)

101 mm

(4.0 in)

Holds pin during removal

Used to remove and install pins

Used to install pins when using sledge hammer


Used to remove cylinder pins

82 mm

(3.2 in)

82 mm

(3.2 in)

--

--

--

--

136 t (150 tons)

136 t (150 tons)

--

90 t (100 tons)

90 t (100 tons)

--

--

--

--

--

M64 x 6 --

M48 x 5.0 0.9 m (3.0 ft)

M48 x 5 1.5 m (5.0 ft)

M48 x 5 --

--

--

--

--

--

--


Holds pin during removal (hydraulic cylinder cradle assembly part of 9U-6792) and during installation

Used to hold hydraulic cylinder; used with

161-1783 to remove boom and stick pins

Used with threaded puller rods to remove and install pins




1


8T-0363, and 8T-4001).

2629991

5230 Mining Excavator Pin Removal/Installation Tooling

Model: 5230 Mining Excavators (Front Shovel)


Pin Pullers

• Used to remove and install boom-to-frame pin, stick-to-boom pin, bucket-to-stick pin, and all related cylinder pins (tooling is essential to properly handle large pins without damage)

• Used with general tooling listed in “General Tooling Used for All Pins”





(Continued)

Home

7-355


2629991

5230 Mining Excavator Pin Removal/Installation Tooling (Continued)



5

6

3

4

7

1

2


• Rods screw into threaded hole in each pin

Reference


Item Description

Hydraulic Cylinder

Square Head Setscrew (Locking Stud)

Threaded Puller Rod

Cradle Assembly

Fast Runner Nut

Pin Installer

Bolt

Search

Part Number

6V-8237

8T-4001

2772191

5230 Pin Driver Caps

Description

Hard Washer

Nut

Pin Driver Caps

• 2 sizes of pin driver caps are available to protect ends of pin (keeps pin from mushrooming at the ends)

• When installed, the caps can be hit with sledge hammer to drive pins into bore (used for installation only)


(Continued)

7-356

Home

Search

5230 Pin Driver Caps (Continued)

Part Number

316-1490

6D-7726

8S-8033

9U-6702

9U-6800

3S-6224

5230 Front Shovel Tooling Usage

2

3

Item

1

4


2772191

Description


Cylinder Group

Hydraulic Hose (2)



Nut - Speed (M64)


Qty.

1

1

1

2

2

1

2772233

Description


Stick-to-Boom Pin

Bucket Pin

Cylinder Pins


Part Number

9U-6798

1U-6197

1U-6196

1U-6199

1U-6198

1U-6201

1U-6202

9U-6814

4C-9544

Description



1

Installer Cradle

Boom Pin Tube Assembly


Stick Pin Installer Assembly



Bucket Pin Installer Assembly





1


8T-0363, and 8T-4001).

Home

7-357


2772275

5230 Part Specifications


Search

Part


1U-6196 Boom Pin Tube

Assembly

1U-6197 Installer Cradle --

304 mm

(11.97 in)

1U-6201 Bucket Pin Installer Assembly


- Pin

4C-8150 Rod Assembly -

Threaded


(installation only)

--

243 mm

(9.57 in)

--

--


Threaded

9U-6800 Nut - Speed

(M64)

Max. Pin

Diameter

--

--

Max. Pin

Length

--

-in)

--

Max.

Rod

Diameter

Capacity

(Tons)

136 t 150 tons)

--

Thread

Size


2,100 mm

(82.68 in)

450 mm

(17.72 in)

1,829 mm

(72.01 in)

--

2,616 mm

(102.99

82 mm

(3.23 in)

82 mm

(3.23 in)

82 mm

(3.23 in)

82 mm

(3.23 in)

--

127 mm

(5 in)

--

--

136 t 150 tons)

136 t 150 tons)

--

--

Length

--

--

Diameter

--

--

136 t 150 tons)

136 t 150 tons)

136 t (150 tons)

--

---

M64 x 6 70 mm (2.8 in)

--

--68.0 mm

(2.68 in)

M64 x 6 1.8 m (6.0 ft) --

101 mm (4.0 in)

M64 x 6 2.6 m (8.5 ft) --

M64 x 6 ---

Use

Holds pin during removal

Used to hold hydraulic cylinder; to install boom pin

Used to hold hydraulic cylinder






2630031

5230B Mining Excavator Pin Removal/Installation Tooling

Model: 5230B Mining Excavators


Pin Pullers

• Used to remove and install boom-to-frame pin, stick-to-boom pin, bucket-tostick pin, and all related cylinder pins (tooling is essential to properly handle large pins without damage)

• Used with general tooling listed in General Tooling Used for All Pins






• Rods screw into threaded hole in each pin

Pin Driver Caps

• 2 sizes of pin driver caps are available to protect ends of pin (keeps pin from mushrooming at the ends)

• When installed, the caps can be hit with sledge hammer to drive pins into bore

(used for installation only)


Reference


(Continued)

7-358

Home

Search


2630031

5230B Mining Excavator Pin Removal/Installation Tooling (Continued)

Model: 5230B Mining Excavators


Part Number

1U-6197

4C-8152

9T-2240

8T-4121

8T-4133

9U-6800

4C-9544

3S-6224

8S-8033

316-1490

6D-7726

135-2532

135-2533

1P-2376

1P-2377

8T-0820

5230B Front Shovel Tooling Usage

2

3

Item

1

4

Description


Installer Cradle

Retaining Plate

Rod (M10)

Washer (M10)

Nut (M10)

Nut - Speed (M64)




Cylinder Group

Requires the following

Hydraulic Hose (2)

Bushing

Street Elbow

Coupler Assembly Quick Connective

(Female) (2)

Plug As - Dust

Standard Pressure Gauge

Qty.

Description


Stick-to-Boom Pin

Bucket Pin

Cylinder Pins

1

1

4

2

1

1

4

4

1

1

1

2

2

2

2

1

2772791

Home

(Continued)

7-359


2772791

5230B Front Shovel Tooling Usage (Continued)

Part Number

1U-6197

1U-6202

9U-6702

1U-6201

1U-6202

9U-6702

Description

Pin No. 1

Installer Cradle



Pin No. 2 and 4




Pin No. 3



1U-6201

9U-6702

2772911

5230B Mass Excavator Tooling Usage

4

5

6

2

3

Item

1

Description


Stick-to-Boom Pin

Bucket Pin

Bucket Pin

Cylinder Pins

Cylinder Pins

Search

Part Number

1U-6202

9U-6702

1U-6202

9U-6702

Description

Pin No. 1 and 2



Pin No. 3, 4, 5 and 6



7-360

Home

Search


2772838

5230B Part Specifications

Part


1U-6196 Boom Pin Tube

Assembly

1U-6197 Installer Cradle --

Max. Pin

Diameter

304 mm

(11.97 in)

1U-6201 Bucket Pin Installer Assembly


- Pin


(installation only)

--

243 mm

(9.57 in)

--


Threaded

9U-6800 Nut - Speed

(M64)

9U-6814 Stud - Puller

(M48 x 5)

--

--

--

Max.

Length

2,100 mm

(82.68 in)

--

--

450 mm

(17.72 in)

--

2,616 mm

(102.99 in)

--

920 mm

(36.22 in)

Max.

Diameter

82 mm

(3.23 in)

82 mm

(3.23 in)

82 mm

(3.23 in)

82 mm

(3.23 in)

127 mm (5 in)

136 t 150 tons)

136 t 150 tons)

--

--

--

--

Max.

Capacity

(Tons)

136 t 150 tons)

136 t 150 tons)

136 t 150 tons)

--

90 t (100 tons)


Model: 300 and M300 Series Excavators; 5000 Series Mining Excavators (Front Shovel and Backhoe Styles)


• Used to remove sleeve bearings from boom and stick — essential to remove bearing sleeves used on 300, M300, and 5000 Series Excavators

• Also used to pull any bearing with appropriate size inside diameter

• Bearing puller adapters allow easy removal of sleeve bearings and reduce chance of damage to bearing bore

• Sides are cut away to allow adapter to be put through bearing in a sideways position and then turned up to engage against backside of bearing

• A 1 1/4 inch hardened washer must be used when using 1 1/4-12 threaded puller rods and 7H-7539 Nut

References

5000 Series Excavator Service Manual Module, Disassembly and Assembly

00 Series Excavator Service Manual Module, Disassembly and Assembly

M300 Series Excavator Service Manual Module, Disassembly and Assembly

SEHS9721, Special Instruction, Assembly Procedure for Hydraulic Excavator (5130

Excavator only)

Used with the following tooling when adapter plate has M64 threaded holes


Not Listed Hydraulic Cylinder

Thread

Size

--

--

--

--

Length Diameter Use

--Holds pin during removal

--Used to hold hydraulic cylinder; to install boom pin

---

--

M64 x 6 70 mm

(2.8 in)

M64 x 6 2.6 m (8.5 ft)

M64 x 6 --

68.0 mm

(2.68 in)

101 mm

(4.0 in)

--

--

Used to hold hydraulic cylinder




M48 x 5.0 0.9 m (3.0 ft)

--



2630076

Home

(Continued)

7-361


2630076

Bearing Puller Adapters (Continued)

Model: 300 and M300 Series Excavators; 5000 Series Mining Excavators (Front Shovel and Backhoe Styles)


Search


Used with the following tooling when adapter plate has M64 threaded holes

9U-6800 Nut - Speed (M64)

3S-6224

8S-8033



6D-7726

316-1490

Hydraulic Hose (2)

Cylinder Group

Used with the following tooling when adapter plate has 1 1/4-12 threaded holes

9U-6832 Speed Nut

7H-7539

4K-0684

6V-3175

3S-6224

8S-8033

6D-7726

2773232

Bearing Puller Adapter Specifications

Nut - Full, 1 1/4 - 12

Hardened Washer

Hydraulic Cylinder



Hydraulic Hose (2)

9U-5338

9U-5339

9U-6227

9U-6260

9U-6261

9U-6904

9U-6905

9U-6906

Part Number

123-3804

1U-6217

231-4349

246-2386

284-2368

9U-5336

9U-5337

(Continued)

7-362

Description
















Bearing I.D.

60.0 (2.36)

160.0 (6.30)

65.0 (2.56)

120.0 (4.72)

100.5 (3.96)

70.0 (2.76)

80.0 (3.15)

90.0 (3.54)

100.0 (3.94)

110.0 (4.33)

130.0 (5.12)

140.0 (5.51)

200.0 (7.87)

240.0 (9.45)

220.0 (8.66)

Home

Adapter OD

(Item 1)

70.0 (2.76)

185.4 (7.30)

75.0 (2.95)

137.0 (5.39)

115.0 (4.53)

81.0 (3.19)

91.0 (3.58)

102.0 (4.02)

112.0 (4.41)

126.0 (4.96)

150.0 (5.91)

160.00 (6.30)

225.4 (8.87)

285.1 (11.22)

245.4 (9.66)

Adapter OD (Item

2)

59.0 (2.32)

159.0 (6.26)

64.0 (2.52)

119.0 (4.69)

99.5 (3.92)

69.0 (2.72)

79.0 (3.11)

89.0 (3.50)

99.0 (3.90)

109.0 (4.29)

129.0 (5.08)

139.0 (5.47)

199.0 (7.83)

239.0 (9.41)

219.0 (8.62)

1 1/4 -12

1 1/4 -12

1 1/4 -12

1 1/4 -12

1 1/4 -12

M64 x 6

M64 x 6

M64 x 6

Threaded Hole

(Item 3)

1 1/4 -12

1 1/4 -12

1 1/4 -12

1 1/4 -12

1 1/4 -12

1 1/4 -12

1 1/4 -12

Search

Bearing Puller Adapter Specifications (Continued)


Part Number

9U-6907

Description


Bearing I.D.

120.0 (4.72)

Adapter OD

(Item 1)

145.4 (5.72)

185-5852 Bearing Puller Adapter

Essential Tool

Model: 539 Knuckleboom Loader


• Used to remove 162-6471 Bushings

• Used with 4C-9634 Stud Puller, 9U-8632 Fast Runner Nut, and discontinued 6V-

0113 or 316-1489 Cylinder Group

• Bearing inside diameter: 89.2 mm (3.51 in)

• Adapter outside diameter: 87.4 mm (3.44 in)

Part Number

185-5852

Description


2773232

Adapter OD (Item

2)

119.0 (4.69)

Threaded Hole

(Item 3)

1 1/4 -12

2630125

2630144

284-2368 Bearing Puller Adapter

Essential Tool

Model: 330D Hydraulic Excavator


• Used to remove stick nose sleeve bearings


• Used with discontinued 6V-0113 or 316-1489 Cylinder Group and 4C-9634 Puller

Stud

Reference

RENR8648, 330D Disassembly and Assembly Machine Systems

Thread


Large outside diameter

1 1/4-12

99.5 mm (3.92 in)

115.0 mm (4.53 in)

Part Number

284-2368

Description


185-3542 Bearing Puller Plate (988G)



• Used to remove sleeve bearings from Y and K pin locations

• Bearing puller adapter has center swivel point for easy installation


Inside diameter

Overall outside diameter


180 mm (7.1 in)

188 mm (7.4 in)

156 mm (6.1 in)

Part Number

185-3542

Description

Bearing Puller Plate (988G)

2630161

Home

7-363


2630179

4C-9695 Extension Assembly Arm



Search

• Used to remove and install final drive assembly into track roller frame

• Used with overhead hoist or equivalent to lift extension arm and final drive assembly

• Extension arm is essential to correctly and quickly install the final drive — final drive assembly must be held horizontal to allow final drive installation due to close tolerances between mounting diameters and track roller frame bores

• Bolts directly onto final drive with standard metric bolts

• Extra mounting holes allow final drive to be rotated to any desired angle (30° increments) during installation — helps to align final drive mounting holes for assembly

• Bolts and washers are required to mount extension to final drive — 6V-3532 Bolt

(M20 x 60 mm long) and 8T-3282 Washer


• Approximate weight: 49.8 kg (110 lb)

Reference


Part Number

4C-9695

Description

Extension Assembly Arm

2630215

FT2303 Support

Model: AP800 and AP1200 Pavers

Warranty: None

• Used during replacement of main screed plate (2 required)

• When crown gap cover is removed from screed frames, supports should be installed temporarily in place of crown gap cover to prevent screed frames from shifting.

Reference

KEBR1235, Service Manual

2630228

FT3137 Guide Support

Model: AS3173 Screed (Used with AP300 Paver)

Warranty: None

• Used to support sliding guides on extender side of screed

• Used during disassembly and assembly

• Welded steel construction

• Adjustable support plate

Reference

QENR2078, Service Manual, AS3173 Screed, Disassembly and Assembly

7-364

Home

Search

FT2302 Alignment Tool

Model: PR-450 Pavement Profiler

Warranty: None

• Used to align gear box drive sheave with engine

• Other parts needed:

1S-2830 Stud, 152.4 mm (6 in) length, 5/8-11 NC and 5/8-18 UNF (3)

1D-4720 Nut, 5⁄8-11 NC (3)

S0509 Bolt, 3⁄8-16 NC (4)

• Using this tool is fastest and easiest way to align sheave

References

KELR1202, Service Manual



KELR1218, Service Manuals


2630243

2630261

Cab Tilt Braces

Model: 943, 953, 963 and 973 Loaders


4

5

2

3

1

• Used to secure cabs when they are tilted to 90° position

• Brace groups bolt between operator platform and loader frame

• Cab braces not serviced as group under single part number; all components of the groups must be ordered individually

Item Description 943 Loader

8G-0148

Brace¹

953 Loader

8G-0149

Brace¹

963 Loader

8G-1847

Brace¹

973 Loader

8G-1890

Brace¹

Bracket Assembly

Group

8G-1397

Group

8G-1397

Group

8G-1397

Group

8G-1397

6

¹ Cancelled

Bolt

Plate

Bolt

Washer

Nut

3B-2968

8G-6187

3B-2968

8G-6188

3B-2968

8G-1849

3B-2968

3W-0815

0L-1178 (2) 0L-1178 (2) 0S-1626 (2) 1D-4609 (2)

5P-8248 (2) 5P-8248 (2) 5P-8248 (2) 5P-8248 (4)

1B-4331 (3) 1B-4331 (3) 1B-4331 2J-3506 (3)

4.0

5.0

6.0

Item

1.0

2.0

3.0

Part Number

8G-1397

3B-2968

8G-6187

0L-1178

5P-8248

1B-4331

1

1

Discontinued, part of the 8F-2550 Engine Tilting Group

Description

Bracket Assembly

Bolt

Plate

Bolt

Hard Washer

Nut

Home

7-365


Search

2630279

FT3014 Reaction Arm Assembly

Model: 789A (9ZC1-UP), 789B (7EK1-UP), and 789C (2BW1-UP) Off- Highway Trucks

Warranty: None

• Used to remove and tighten bolts securing cab support assemblies (outriggers) to frame assembly; especially helpful when removing and torquing the lower bolted joint on the rear cab support

• Used with 194-7586 Pneumatic Wrench Group and 258-5686 Modified Impact

Socket

Reference

SEBE9071 Service Letter, Product Improvement Program for Inspecting and/or Replacing the Rear Cab Support on Certain 789 Off-Highway Trucks

2630294

127-8073 Articulation Sending Unit Alignment Gauge

Model: All H Series Motor Graders


• Used to make sure 3E-5383 Articulation Sending Unit matches actual position of vehicles articulation (if sensor is not aligned properly, operators display for articulation in cab will be incorrect)

• Alignment gauge is required to realign replacement sensors, or if sensor moved for any reason such as work to, or around articulation joint area

• Allows quick and accurate positioning of sensor relative to 2 fixed points on machine

• Sensor is properly positioned when bushing, pin, and hole are all aligned

• Overall size: 25.0 x 89.0 x 16.0 mm (0.10 x 3.50 x 0.63 in)

Reference

Service Manual Module

Part Number

127-8073

2630313

1U-9099 Adapter

Model: Challenger 35, 45 and 55


Description

Articulation Sending Unit Alignment Gauge

• Used to provide connection to pump when checking servo up-stroke pressure from inside port (there is insufficient clearance to attach pressure gauge onto top of pump)

• Threads into inside port on top of steering pump

• Uses quick disconnect end to easily and quickly attach pressure gauge

• Thread specification: M8 x 1

• Angle: 90°

Reference

SENR8300 Service Manual

Part Number

1U-9099

Description

Adapter

7-366

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Search


2630335

1U-9067 Hand Brake Tool



• Used to separate brake friction plates (makes it possible to separate and insert brake pads into friction plates)

• Makes a difficult installation procedure quick and easy

• Tool is angled to allow parking brake to be almost completely installed before tool is removed

• Rubber coated handle makes tool easier to hold

• With parking brake unit removed, tool is easily installed to separate discs

• Once brake pads are between friction plates, tool can be easily removed and parking brake can be mounted to housing


Reference


Part Number

1U-9067

Description

Hand Brake Tool

2630359

PTO Component Tools



• Used to remove, install, assemble, and disassemble components of PTO

137-3482 PTO Installer

• Used to install 112-8695 Seal for PTO output shaft and 112-8436 Seal for rock shaft

• Handle can be attached to installer and seals are then driven into place

• Installer provides additional protection to seal during installation

Reference


137-3482 PTO Installer

Outside diameter

Pilot diameter

Diameter of center hole

92.0 mm (3.62 in)

74.3 mm (2.93 in)

6.63 mm (0.26 in)

Part Number

1U-9059

1U-9066

137-3482

Description

Bracket

PTO Hub Puller

PTO Installer

PTO Bracket

1U-9059 Bracket

• Used to lift PTO during removal and installation (holds PTO assembly in a horizontal position)

• Used with overhead lifting device

• Attaches to PTO housing cylinder bracket for three point hitch

2773669

Home

7-367


2773697

PTO Hub Puller

1U-9066 PTO Hub Puller

• Used to remove PTO clutch housing assembly (hub)

• Used with 8B-7548 Push/Puller Group

Search

2630385

Rear Stand Group



2630412

1U-9078 Stabilizer



4

5

2

3

Item

1

• Used when splitting tractor to remove transmission or other driveline components

• Bolts directly to frame using counterweight bolt holes

• Support can be adjusted for height (adjustments should not be made when support is holding full load of tractor)

• Rear supports bolt on with 0S-1626 Bolts and 2J-3506 Nuts — front support uses counterweight mounting bolts

Reference


1U-9073 Rear Stand Group

Part Number

1U-9077

1A-1935

5F-7366

1U-9075

5F-7353

Description

Leg Assembly

Nut

Screw - Forcing

Rear Stand Assembly

Thrust Washer

• Used to add stability to front of Challenger during undercarriage change or when working on undercarriage — spreads front stabilizing points out to 1245 mm (49.0 in)

• Used with 8S-7640 Tube Stand, 8S-7611 Tube, and 8S-7615 Pin (requires 2 of each)

• Bolts directly onto engine side frames using two 0S-1626 Bolts and 2J-3506 Nuts

Reference


Distance between side plates 689 mm (27.1 in)

Distance between stabilizer pads

Working load limit

Mounting hardware (2 each)

1245 mm (49.0 in)

4086 kg (9000 lb)

0S-1626 Bolt, 2J-3506 Nut

Part Number

1U-9078

Description

Stabilizer

7-368

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Search

Stabilizer with Tube Stand


1


2773843

Tube Stand

3

3

Item

2

Part Number

1U-9078

0S-1626

2J-3506

Description

Stabilizer

Bolt

Nut

2630435

FT2635 Pin Adapter Group

Model: All 35, 45, and 55 Challengers with Load Sensing Hitch

Warranty: None

4

5

2

3

• Used to remove electronic draft pin located in rear hitch (makes removal easier)

• Requires simple machining and welding

• Made from one 5F-7366 Forcing Screw, one 5P-8250 Hardened Washer, two 1A-1935 Full Nuts, and 4 fabricated parts

• To simplify machining, plate (4) can be made from a 113-5463 Retainer

• Steel specification: SAE1018

• Machining tolerances: ±1.0 mm

Item Description

Plate (fabricated)

Block (fabricated)

Retainer (fabricated)

Plate (fabricated)

Home

(Continued)

7-369


2630435

FT2635 Pin Adapter Group (Continued)


Warranty: None

Search

Item

1

6

7

2630461

Part Number

5F-7366

5P-8250

1A-1935

Description

Screw - Forcing

Hard Washer

Nut

FT2647 Draft Pin Remover


Warranty: None

• Used to remove electronic draft pin located in rear hitch

• Used with 3 forcing screws such as 8B-7552 Forcing Bolt or 5F-7345 Forcing

Screw

• Can be made from a 113-5463 Retainer by drilling and tapping three additional

5/8-18 UNF holes

2630478

9U-7412 Bearing Driver Plate

Model: 785B, 789B, and 793B Off-Highway Trucks


• Used to install bearings without damage

• Has 2 different pilots (1 for 8X-8654 Bearing used on 789B and 793B Off-Highway Trucks); 1 for 7I-5494 Bearing used on 785B

Off-Highway Trucks)

• Used with either 1P-0531 Handle or 1P-0532 Handle and 4L-7124 Bolt (handles and bolt part of 1P-0520 Driver Group)

• Driver plate heat-treated for durability

Reference

SENR5678, 785B Vehicle Systems Disassembly and Assembly




Thickness

Pilot diameters

19.05 mm (0.750 in)

114.0 mm (4.49 in) and 126.7 mm (4.99 in)

Attachment to handle

Heat treat

4L-7124 Bolt, 1/4 in x 20 x 1 1/4 in

Rockwell C 32-38

(Continued)

7-370

Home

Search

9U-7412 Bearing Driver Plate (Continued)

Model: 785B, 789B, and 793B Off-Highway Trucks



2630478

Item

1

2

2

3

1

Part of 1P-0520 Driver Group

Part Number

9U-7412

Not included

1P-0531

1P-0532

4L-7124

FT2433 Bearing Removal Block

FT2434 Shaft Support Assembly

Model: 433B, 553, and 563 Compactors

Warranty: None

• Used to remove and install bearing, roller bearing cage, and vibratory weights

• FT2433 Bearing Removal Block makes removal of bearings from housing simpler and faster

• FT2434 Support Assembly: one end used to remove vibrator weights; other end to remove roller bearing cage

Reference

Service Manual for compactor

Description

Bearing Driver Plate

Handle

1

Handle

1

Bolt - Hex Socket Head

1

2630504

Home

7-371


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2630518

133-0963 Hand Held Drum Vibration Tachometer

133-9905 Frequency Meter, NEEG2687 Vibration Amplitude Decal

Model: All Vibratory Compactors


133-0963 Hand Held Tachometer

• Check vibrations per minute by simply placing the unit on a vibrating drum and reading the measurement (If vibration is too great to obtain a reading, simply place your hand on the drum and then place the tachometer on top of your hand. This will dampen the vibration, but still provide an accurate reading.)

• Small, lightweight, hand-held, and easily carried into the field

• Completely sealed against contamination in normal working environments

• Readings can be extrapolated to one-quarter increments (for example, 12

VPM/25 VPM

Reference

Instructions for using the 133-0963 Drum Vibration Tachometer and the 133-9905 Frequency Meter are included with each unit.

Low range 1000 - 2000 VPM in increments of 50

High range

Overall size

2000 - 4000 VPM in increments of 100

76 x 51 x 64 mm (3.0 x 2.0 x 2.5 in)

Weight

Accuracy

Individual reed accuracy

370 g (13 oz)

0.5% of rated frequency

0.3% at room temperature

Part Number

133-0963

133-9905

Description

Hand Held Drum Vibration Tachometer

Frequency Meter

2773969

Frequency Meter

133-9905 Frequency Meter

• Used to measure vibrations per minute (VPM) of vibratory compactor drums

• Low-cost option to measure vibrations per minute (good choice when exact accuracy of reading is not critical)

• Indicator can check RPM between 800 and 50,000 or cycles per second between 14 and 750

Size 85.0 x (3.4 in) diameter, 19.0 mm (0.75 in) thick

RPM range

Cycles per second range

800 - 50,000

14 - 750

2773999

Vibration Amplitude Decal

NEEG2687 Vibration Amplitude Decal

• Used to quickly and easily indicate amplitude of a vibrating surface

• Magnetized and will stick on most metal surfaces

• To obtain a reading, place decal on metal surface, 90° to direction of travel, and read wedge overlap

• Amplitude readout ranges: 0.50 to 6.35 mm (0.020 to 0.250 in)

• Size: 51.0 x 210.0 mm (2.00 x 8.25 in)

7-372

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Search


2630546

129-7142 Lifting Beam

Model: CB534B Compactors with Split Drum Option


• Used to remove 5E-7415 Friction Group from compactors with split drum option

(provides a way to reach inside the drum where friction group is mounted)

• Used with 6V-2082 Hook Group and overhead lifting device

• Reduces chance of damage to friction group and other drum components during removal (easier to control and guide part out of drum)

• Holds friction group in a vertical position for easier installation of mounting bolts

• Must remove grab hook, bolt, and bracket from stationary tube of 6V-2082 Hook

Group before installing 129-7142 Lifting Beam

• Lifting beam is locked onto hook group with setscrew (location of lifting beam can be adjusted to obtain the best balance or center of gravity)

Reference

CB534B Service Manual Module, Disassembly and Assembly

Maximum lifting capacity

Setscrew

136 kg (300 lb)

2H-3900 Dog Point Setscrew (1/2-13 x

1 1/2 in long) Nut (2) 1F-0748 Weld Nut

(1/2-13)

Part Number

129-7142

Description

Lifting Beam

2630566

132-5136 Brake Lifting Bracket (24H Motor Grader)

Model: 24H Motor Grader



• Used to remove and install brake group (brakes do not have to be released prior to installation when using this bracket)

• Used with overhead lifting device

• Bracket easily attaches to brake group and is held securely in place with one lug nut

• Bracket can be installed without brake halves being oriented

• Bracket holds brake group in a horizontal position making removal and installation much faster and easier

• Each lifting bracket comes with a certificate of proof testing

Reference

KENR6023 Disassembly and Assembly Manual, 24M Motor Grader Power Train

NEHS1095 Tool Operating Manual: 132-5136 Brake Lifting Bracket

Length

Height

560 mm (22.0 in)

460 mm (18.1 in)

Weight

Working load limit

Proof test load

12.25 kg (27 lb)

998 kg (2200 lb)

1996 kg (4400 lb)

Part Number

132-5136

Description

Brake Lifting Bracket (24H Motor Grader)

Home

7-373


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2630587


Model: CB534, CB534B, CB534C, CB535, CB634, CB634C, and CS431 Compactors


• Used to properly install 140-8409 and 140-8410 Seals into housing of the eccentric group

• Eliminates possibility of seal damage caused by hammer and punch (provides proper depth and uniform fit)

• Use one end of driver to install seal flush with housing, and other end of driver to install seal to a depth of 10.0 mm (0.39 in)

• Driver installs seals with housing in vehicle, getting around hard-to-reach areas

Reference

Service Manual, Disassembly and Assembly of Eccentric Group

Outside diameter

Inside diameter

Length

101.6 mm (4.00 in)

55.6 mm (2.19 in)

182.4 mm (7.18 in)

Part Number

141-3028

Description

Seal Driver

2630605

Adapter Bracket Assemblies

Essential Tool

Model: CS/CP 533C, CS/CP 563C, CS583C Vibratory Compactors


European Union compliant, CE marked (151-7537)

• Used to safely remove and install compactor pods

Lifting Bracket

• Uses different adapter plates for various applications

• Adjustable center of gravity

Adapter Plate

• Heat-treated for added strength and durability

• Fits intricate profile of pods

• Locking pads secure pod to adapter

Reference

KENR7009 Service Manual, Compactor Disassembly and Assembly

150-3978 Lifting Bracket Assembly

Maximum capacity

Height

907 kg (2000 lb)

1014 mm (40.0 in)

Maximum depth

Minimum depth (without adapters)

Adjustable center of gravity

1089 mm (43.0 in)

820 mm (32.0 in)

197.0 - 1089 mm (7.75 - 43.0 in) inside clearance

151-7537 Adapter Bracket Assembly

Overall dimensions 500 x 630 x 229 mm (20.0 x 25.0 x 9.0 in)

Part Number

150-3978

151-7537

Description

Lifting Bracket

Adapter Plate

7-374

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2630624

Eccentric Weight Removal Tools for Vibratory Compactors

Essential Tool

Model: CB-434D (CNH1-Up) Vibratory Asphalt Compactor, CB-534D (CNH1-Up) Vibratory Compactor, CS-563E (CNG1-Up) Vibratory Soil Compactor, CP-563E (CNT1-Up) Vibratory Soil Compactor, CB-564D (C6D1-Up) Vibratory Compactor



• Used to remove and install various compactor drum eccentric weight housings

306-3351 C-Frame Assembly

• Used with adapter assemblies for various applications

• Use with an approved shackle

• Adjustable center of gravity

• 7X-0328 Bolt, 5P-1076 Washer, and 6V-8188 Nut are used to attach adapter assemblies


• Used on CB534D, CB534D series XW , and CB-564D Vibratory Compactors

• Connects to 306-3351 C-frame Assembly with a lock bolt

• Fits profile of eccentric weights

• An 8T-7338 M16 Bolt secures eccentric weight to adapter


• Used on CB-434D, CS-563E, and CP-563E Vibratory Compactors

• Connects to 306-3351 C-frame Assembly with lock bolt

• Fits profile of eccentric weights

• A 099-0169 Bolt secures eccentric weight to adapter

Reference

KENR3614 Disassembly and Assembly Manual, CB-534D, CB-534D

Series XW, and CB-564D Vibratory Compactor Machine Systems

NEHS1019 Tool Operating Manual; 306-3351 C-Frame Lifting Assembly

NEHS1020 Tool Operating Manual; 306-3352 C-Frame Adapter, 306-9603 C-Frame

Adapter

306-3351 306-3352 306-9603

Working load limit 454 kg (1000 lb)

Weight 84 kg (185 lb)

454 kg (1000 lb)

7.6 kg (16.8 lb)

454 kg (1000 lb)

6.9 kg (15.4 lb)

Part Number

306-3351

306-3352

306-9603

Description

C-Frame Assembly

Adapter Assembly

Adapter Assembly

2630652

232-0228 Lifting Bracket Assembly

Essential Tool

Model: CB-434D, CB-534D, CB-534D Series XW, CB-564D Compactor



• Used to remove and install compactor drum support plates and final drive

• Used with overhead lifting device, suitable shackle, and dealer-supplied Grade 8 bolt and washer

• Adjustable center of gravity to balance load for alignment during installation

Reference

KENR3614 Disassembly and Assembly, CB-534D, CB-534D Series XW, and CB-564D Vibratory Compactors Machine Systems

Home

(Continued)

7-375


2630652

232-0228 Lifting Bracket Assembly (Continued)

Essential Tool

Model: CB-434D, CB-534D, CB-534D Series XW, CB-564D Compactor


Specifications

Maximum capacity

Overall size

Adjustable center of gravity

Search

454 kg (1000 lb)

82.25 x 72.39 cm (32.38 x 28.50 in)

38.1 mm (1.50 in) to 68.58 cm (27.00 in)

Part Number

232-0228

Description

Lifting Bracket Assembly

2630672

345-1236 Lifting Bracket Assembly

Essential Tool

Model: CB54, CB54 Series XW, and CB64 Vibratory Compactor



• Used to remove and install compactor drum support plates and final drive

• Used with 7X-2581 Bolt - M30 x 100 mm (4.0 in) long, 9X-8258 Washer - M30, and two guide bolts (all dealer supplied)

• Bolt and washer are used to attach lifting bracket to compactor drum support plate

• A suitable overhead lifting device and 189-0410 Screw Pin Shackle are required to support and raise lifting bracket and compactor drum support plate

• A three-hole shackle mounting plate allows adjustable center of gravity, to balance load during installation

• Durable welded steel construction

Reference

NEHS1088, Tool Operating Manual, 345-1236 Lifting Bracket

KENR5997, CB54, CB54 Series XW, and CB64 Vibratory Compactor

Working load limit 567 kg (1250 lbs)

Overall size (L x H x W)

Weight


387.4 x 409.6 x 95.2 mm (16.12 x 15.25 x

3.75 in)

12 kg (26.0 lbs)

Description

Guide Bolt (Not shown)

Qty.

2

Item

1

2

3

Required

Part Number

345-1236

7X-2581

9X-8258

189-0410

Description

Lifting Bracket

Bolt, M30 x 100 mm

(3.94) length

Washer 1

Not shown

Shackle (4.75 ton) 1

Qty.

1

1

7-376

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2630699

231-7699 Lift Adapter Assembly

Essential Tool

Model: CP434D and CS434D Compactor



• Used to remove eccentric weight housing without removing drum

• Used with 150-3978 Lifting Bracket Assembly

Maximum reach (with 150-3978) 187 cm (74.0 in)

Overall size

Angle of lift arm

Maximum weight load limit

1066 x 228 x 370 mm (42.0 x 9.0 x 14.5 in)

80 degrees

200 kg (440 lb)

Part Number

231-7699

Description

Lift Adapter Assembly

2630715


Essential Tool

Model: CB-534D, CB-534DXW Vibratory Compactor


• Used to remove and install 267-5641 Nut, which is part of 303-8755 Eccentric

Weight Group

• Used with 206-8796 Torque Multiplier, 1 1/2 inch square drive

• 40.7 cm (16.0 in) diameter tool with six equally-spaced teeth to securely engage special nut

• Teeth are hardened to handle high torque from multiplier

• Made from durable, welded-steel construction with black oxide coating for corrosion resistance

Part Number

347-1694

Description

Spanner Wrench

157-2378 Seal Installer, 158-0511 Seal Guide

Essential Tool

Model: CS531, CS533, CS563, CS583, CP533, and CP563 Compactors


• Used to properly install 126-9339 Seals into housing of eccentric group

• Eliminates seal damage caused by hammer and punch installation method (provides even installation pressure and uniform fit)

• Guide centers housings for pod assembly to ensure proper bearing alignment

• Guide seals over shaft and wear sleeve to provide proper fit without damage to seal and prevents seal from rolling

Reference

KENR7009 Compactor Machine Systems Disassembly and Assembly Manual

Part Number

157-2378

158-0511

Description

Seal Installer

Seal Guide

Length Outside Diameter

101.6 mm (4.00 in) 61 mm (2.4 in)

128 mm (5.0 in) 45 mm (1.7 in)

2630735

Home

7-377


2630756

154-6179 Spanner Socket

Essential Tool

Model: PF290B, PS360B Pneumatic Compactors


• Used to remove and install pinion spanner nut without damage

• Used with 1 inch square drive impact or torque wrench

• Heat-treated to increase durability and tool life

Reference

KENR7008 and KENR7018 Differential Disassembly and Assembly Manuals

Length 179 mm (7.0 in)

Outside diameter

Square drive

167 mm (6.6 in)

1 in

Between teeth

Tooth width

Tooth spacing

131 mm (5.2 in)

11 mm (0.4 in)

4, equally spaced

Search

Part Number

154-6179

2630773

FT2593 Locking Assembly Spanner Wrench

Model: 583 Pipelayer

Warranty: None

Description

Spanner Socket

• Used to rotate concentric pin to align frames and install locking assembly (provides a safe method)

• Can be made from commonly available steel

• Use 6V-3535 Dowel pins or equivalent

• Pin quantity: 2

• Handle material: ASTM A36 steel

Reference



Item

1

Description

Handle

Item

2

Part Number

6V-3535

Description

Dowel

2630793

FT2622 Guide, FT2623 Hook

Essential Tool

Model: PS300(B), PS500, and Newer Model Compactors

Warranty: None

• Used to quickly and easily install chain during assembly

• Easily fabricated from standard steel

• FT2623 Material: SAE1018 steel rod

FT2622 Material: SAE1018 steel channel

Reference

KENR2705 Service Manual, PS300B/PF300B Pneumatic Compactor Machine Systems


7-378

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2630808

FT2621 Deep Socket

Essential Tool

Model: AP1055B Asphalt Pavers

Warranty: None

• Used to adjust track (provides extra length required to reach adjusting nut)

• Fabricated from two 4C-9748 Sockets

• Not intended for use with impact wrenches

• Stamp Not for Impact Use on socket after welding 2 sockets together

• Socket size: 2 3/16 inch

• Square drive: 1 inch

NOTE:

Make sure inside hex of each socket is in alignment before welding.

Reference

KENR2888 Service Manual, AP1050 and AP1055B Asphalt Paver

Machine Systems Disassembly and Assembly

2630825

198-8732 Speed Sensor Gauge

Essential Tool

Model: AP-1055B, BG-2455C Asphalt Pavers


• Used to adjust travel motor speed sensor to proper depth (refer to Special

Instruction for specific procedure for using tool)

• Faster and more accurate than other methods

Reference

REHS0895 Special Instruction, Speed Sensor Installation

REHS0894 Special Instruction, Speed Sensor Installation

Part Number

198-8732

Description

Speed Sensor Gauge

2630843

FT2762 Gauge Plate

Model: AP-1055B Asphalt Paver

Warranty: None

• Used to measure shim gap on front idler of track frame

• Allows fast, accurate shim adjustment

• Material: A2 tool steel

• Heat treat requirement: Rc 50 to 62

NOTE:

Etch or otherwise mark thickness of gauge plate on outside diameter

Home

7-379


2630859

160-3934 Centering Guide

Essential Tool

Model: PS300B Suspended Tire Pneumatic Compactor


• Used to properly align rear axle housings (reduces premature wear out)

• Quickly installed and removed (saves time during assembly)

• Machined to specific tolerances from high quality steel

• Overall diameter: 230 mm (9.1 in)

• Length: 270 mm (10.6 in)

Reference

KENR2705 Service Manual, PS300B/PF300B

Pneumatic Compactor Machine Systems


Part Number

160-3934

Description

Centering Guide

2630878


Essential Tool

Model: PS/PF300 Pneumatic Compactors


• Used to properly form 8I-4154 Teflon Oil Seal to shaft

• Required during assembly of third gear clusters low clutch shaft and output shaft assembly

• Diameter: 35.1 mm (1.38 in)

• Length: 64 mm (2.5 in)

Reference

KENR2704 PS/PF300 Propel Systems Disassembly and Assembly Manual

Search

Part Number

163-8003

Description

Seal Installer

2630896

160-3935 Centering Guide

Essential Tool

Model: PS500 Suspended Tire Pneumatic Compactor


• Used to properly align rear axle housings (reduces premature wear out)

• Quickly installed and removed (saves time during assembly)

• Machined to specific tolerances from high quality steel

• Overall diameter: 230 mm (9.1 in)

• Length: 324 mm (12.8 in)

Reference

KENR2705 Service Manual, PS300B/PF300B Pneumatic Compactor Machine Systems


Part Number

160-3935

Description

Centering Guide

7-380

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2630915

133-8361 Bearing Installer

Model: PS/PF 300B Pneumatic Compactor


• Used to install 112-8554 Bearing into front fork assembly — requires upper (1) and lower (3) plates

• Installer properly fits bearing, eliminating hammering and peening damage caused by improper installation techniques and tools

• Puller stud is large enough to provide adequate capacity and pulling force for sleeve bearing installation

• This tool is used for installation only

Reference

KENR2705 Service Manual Module

133-8361-B Plate (Item 1)

Large diameter

Small diameter (fits inside bearing)

Threaded hole

123.85 mm (4.875 in)

120.0 mm (4.72 in)

M30 x 3.5

9U-5344 Stud (Item 2)

Thread

Overall length

133-8361-A Plate (Item 3)

Large diameter

Small diameter (fits tube assembly)

Puller stud hole diameter

M30 x 3.5

350 mm (13.7 in) long

160 mm (6.3 in)

134.0 mm (5.28 in)

32 mm (1.3 in)

Part Number

133-8361

Description

Bearing Installer

2630933

163-1648 Guide, 163-1650 Sleeve, 163-2195 Seal Installer

Essential Tool

Model: PS/PF300 and PS/PF300B


• Used to assemble fork assembly components

• Sleeve properly aligns guide on shaft

• Guide properly aligns fork assembly during installation (eliminates lip seal roll)

• Seal installer eliminates seal damage caused by improper installation techniques and tools — used with 1P-0532 Handle (included in 1P-0520 Driver

Group)

Reference

KENR2705 Service Manual, PS300B/PF300B Pneumatic Compactor

Machine Systems Disassembly and Assembly

Part Number

163-1650

163-1648

163-2195

Description

Sleeve

Guide

Seal Installer

Overall Dimensions

140.0 x 50.8 mm (5.51 x 2.00 in)

120.0 x 50.8 mm (4.72 x 2.00 in)

140.0 x 25.4 mm (5.51 x 1.00 in)

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7-381


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2630954

154-7386 Puller Plate, 154-7387 Adapter Plate

Essential Tool

Model: 24H Motorgrader


• Used to quickly and easily remove and install blade tip pins

• Used with 9U-6751 Receiving Sleeve (33.0 cm [12.99 in] long) or 9U-6752 Receiving Sleeve (114.3 cm [45.0 in] long)

• Saves time and eliminates destruction of pin

• Bolts directly onto pin in place of pin cap

• Provides efficient means of pulling pin

• Chamfered end guides pin during installation

154-7386 Puller Plate

Outside diameter

Thread

97.5 mm (3.83 in)

M30 x 3.5

Thickness

Bolt hole diameter

154-7387 Adapter Plate

Outside diameter

40 mm (1.6 in)

18 mm (0.71 in)

Inside diameter

Attaching bolts

Bolt quantity

270 mm (10.6 in)

118 mm (4.6 in)

6V-5192 Socket Head Cap Screw

3

Part Number

154-7386

154-7387

Description

Puller Plate

Adapter Plate

2630975

218-4175 Socket, 30 mm (1.18 in)

Model: MT735, MT745, MT755, and MT765 Ag Tractors


• Hytorc hex socket used to properly tighten front frame bolts

• Used with canceled 1U-6221 Hydraulic Wrench

Part Number

218-4175

Description

Socket, 30 mm (1.18 in)

7-382

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2630992


Model: D7R Track-Type Tractor


• Used to correctly remove old pivot shaft bearings from tractor frame and install new ones

• Bearing puller plate has center swivel point for easy installation


• Heat treated for added durability

Overall outside diameter


Hole diameter

179.0 mm (7.05 in)

170.9 mm (6.73 in)

42.0 mm (1.65 in)

Part Number

210-6670

Description


2631009

203-5584 Frame Bracket Assembly

Model: MT735, MT745, MT755, MT765, MT835, MT845, MT855, and MT865 Gen 111 Challenger Tractors


• Used to support front frame (in raised position)

• Used with 1U-7498 Twelve Ton Support Stands

• 2 required (bolts directly to front frame)

• Used when:

– Changing rubber drive belts

– Repositioning undercarriage row width

– Removing undercarriage from tractor

– During major service/repair work

Part Number

203-5584

6V-8237

8T-0664

8T-3282

8T-6430

Description

Frame Bracket Assembly


Hard Washer

Bolt, M24 x 3

Washer - Hard

Bolt, M20 x 2.5

2631037

198-3112 Pin Service Group

Model: All Models of Backhoe Loaders


3

4

1

2

• Used to remove linkage pins on all backhoe loaders

• Removes up to eight different pin sizes

• Easy pin removal — remove end cap bolt and install puller bolt and washer

Item Part Number Description Thread Used With

198-3113¹

198-3114¹

Bolt

Washer

M20 x 1.5

198-3113¹

198-3115¹

198-3116¹

Bolt

Washer

M24 x 2.0

198-3115¹

¹ Not Serviced

Part Number

198-3112

Description

Pin Service Group

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7-383


2631056

254-3424 Drilling Fixture

Essential Tool

Model: 345B and 345C Series II Excavator


Search

• Used to locate and repair damaged swing drive mounting bolt holes and dowel holes

• Comes with two 16 mm (0.629 in) and two 30 mm (1.181 in) pins (one set shown in the storage position) and bushings

Reference

Technical Information Bulletin 4228-00

REHS2415 Special Instruction

Part Number

254-3424

Description

Drilling Fixture

2631074

239-2296 Torque Adapter

Essential Tool

Model: IT28G Integrated Toolcarrier Machines-Special Defense Products and Standard Production Units


• Used to remove and install 2 cab ROPS bolts located in front corners on cab floor

• Used with a 3/4 inch square drive 9U-5007 Torque Wrench

• Fits into limited clearance area where sockets or other tools will not fit


Square drive 3/4 in

Socket size

Center-to-center distance from drive to socket

30 mm, 12 point

203.2 mm (8.00 in)

Part Number

239-2296

2631093

FT3028 Stall Fixture

Model: 10 foot Asphalt Augers

Warranty: None

Description

Torque Adapter

• Used to effectively obtain stall pressure on auger motor

7-384

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FT3029 Locking Bar

Model: Asphalt Augers

Warranty: None

• Used to obtain stall pressure on auger motor


2631106

2631118

FT3119 Pressurizing Grease Gun


Warranty: None

• Used to pressurize linkage pin bore during linkage pin removal

• Reduces amount of tonnage (force) required to remove linkage pins

• Allows pressurized grease [not to exceed 68,948 kps (10,000 psi)] to fill lift arm bore to help remove linkage pin

• High-pressure, quick disconnect attaches grease gun to fitting installed in linkage

• Certified pressure gauge shows pressure of grease in linkage pin bore and can be used to verify that all pressure has been released

• Made from:

8F-9866 Grease Gun Assembly

5P-3238 Hex Pipe Nipple

3J-1907 O-Ring Seal

006-0210 Pipe Tee

186-2613 Pressure Gauge

187-3546 Quick Disconnect Coupler

5P-3501 Pipe Adapter

8F-0024 Hose Assembly

187-3547 Nipple

Reference

KENR5832, 993K Wheel loader, Machine Systems, Disassembly and Assembly

312-2967 Compressor Group

Essential Tool

Model: 246C, 256C, 262C, 272C, 277C, 287C, and 297C Skid Steer Loaders


• Used to install and remove 238-7693 Spring on optional quick coupler arrangement

• Used with two, 12 mm wrenches to tighten spring compression bolt

• Lock pins on end of tool arms prevent spring from ejecting during replacement procedure

• Durable steel construction

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2631135

(Continued)

7-385


2631135

312-2967 Compressor Group (Continued)

Essential Tool

Model: 246C, 256C, 262C, 272C, 277C, 287C, and 297C Skid Steer Loaders


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Part Number

312-2967

2631158

323-7335 Sleeve Assembly

Model: 994D Wheel Loader; 994F Wheel Loader


5P-0372

149-0206

8T-0106

8T-4223

Description

Compressor Group


Lock Pin

Hex Nut

Bolt

Washer - Hard M12

• Used to install and remove loader arm linkage pins

• Used with 3S-6224 Hydraulic Pump (115 VAC), 8S-8033 Hydraulic Pump (230

VAC), or 9U-6600 Hydraulic Hand Pump

• Requires 6D-7726 Hydraulic Hose Assembly

• Designed to clear newer style flag pins

• Easily suspended with lifting loops

• Durable, hardened-steel construction

Part Number

323-7335

Description

Sleeve Assembly

2631179

320-6627 Canister Socket

Essential Tool

Model: Wheel Loaders, Track-Type Tractors, Pipelayers, and Motor Graders


• Used to remove and install 241-3352 Filter Housing

• Used with 1/2 inch square drive wrench

• Used on canister-style hydraulic filter, which has a square socket on housing bottom

• Socket is open on one end to clear drain plug on filter housing

Part Number

320-6627

Description

Canister Socket

7-386

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2631197

313-2527 Driver Assembly

Essential Tool

Model: 994F Wheel Loader


• Used to remove and install accumulators

• Used with 3/4 inch square drive wrench

• Machined slots allow easy bolt alignment during attachment

• Durable, welded-steel construction

Part Number

313-2527

6V-4248

6V-5839

Description

Driver Assembly


Bolt

Washer

Conic Bearing Installer Tubes

Model: CB-113 and CB-114 Compactor

Warranty: None

• Used to install conic bearings in articulating and oscillating hitch

• Steel construction adds durability and lengthens tools service life

• Material: SAE 1020M steel

Part Number Outside Diameter Inside Diameter Length

FT3096

FT3097

72.0 mm (2.83 in)

41.0 mm (1.61 in)

62.0 mm (2.44 in)

31.0 mm (1.22 in)

200.0 mm (7.87 in)

250.0 mm (9.84 in)

2631216

2838221

355-5007 Stand Assembly

373-2633 Tool Group

Model Usage: 777, 784, 785, 789, 793 Off-Highway Trucks


• The Stand Assembly is used to hold the front struts during disassembly and assembly.

— Stand can be used to ship and store front struts.

— A mounting location for the dealer to mount a winch is provided to allow the turning of the wheel during assembly.

• The Tool Group is used to align the bolt pattern on the suspension shaft with the steering linkage on Extended Life Powertrain Struts (XLP).

• Both tools can be used on left and right front struts.

• Both tools are MAO (Made As Ordered).

Specifications

Part Number

355-5007

373-2633

Description

Stand Assembly

Tool Group

Dimensions

1956 x 1524 x 1829 mm (77 x 59.99 x 72 in)

692 x 572 mm (27.24 x 22.51 in)

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7-387


2838254

Reference

KENR8579-01, 793F Off-Highway Truck Machine

Systems Disassembly & Assembly

2829553

Reaction Arm Tools

Essential Tool

Model: 795F AC and 797F Off-Highway Truck


• Used with other required tooling to loosen and tighten nuts located on front suspension struts

Reaction Arm Back-up Plates

• Used to initially tightening nuts on top and bottom of struts

• 334-8335 used for four-bolt pattern on top of strut

• 334-8336 used for six-bolt pattern on bottom of strut

• Plates can become wedged during use and feature 7/8 - 14 threaded holes to aid in removal (bolts not supplied)

• Made from hardened steel

Reaction Arm

• Used to obtain proper torque after initial tightening

• Used with 194-7586 Pneumatic Wrench Group (RAD 2000)

Item

1

2

3

Part Number

334-8335

334-8336

335-6485

Description

Reaction Arm Back-up

Plate

Reaction Arm Back-up

Plate

Reaction Arm

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7-388

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3037429

399-0774 Reaction Plate Group

Model Usage: 793D, 793F OHT


• Used to hold all nuts on back side of one 793F AC front struts

• Allows easy, fast torquing

• Each tool group includes plates for one front strut

• 5 Hex plate used on top bolt pattern

• 3 Hex plate used on bottom bolt pattern

• Machined chamfers allow for clearance with frame

• Symmetric plates used on right and left struts

• Plates can become wedged during use and feature 7/8 – 14 threaded holes to aid in removal

• Made of hardened steel

• Black Oxide coated to prevent corrosion

Specifications

Dimensions

Weight

Dimensions

5 Hex Plate

3 Hex Plate

544.4 x 76.7 x 25 mm (21.43 x 3.01 x. 98 in)

5.8 kg (12.78 lb)

317.4 x 90.1 x 25 mm (12.49 x 15.35 x .98 in)

Weight

Weight All Plates

12.49 x 15.35 x .95 in)

3.1 kg (6.83 lb)

17.88 kg (39.41 lb)

2980770

389-9530 Reaction Arm Wrench

389-9531 Reaction Arm Wrench

Model Usage: 793F AC, 793 MD, 789D


• Used to remove and install nuts located on front suspension struts


• Hardened steel for increased strength

Specifications

Part Number

389-9530

389-9531

Description

47 mm Hex Wrench

55 mm Hex Wrench

Dimensions

174 x 74 x 25 mm (6.85 x 2.91 x .98 in)

178.4 x 80 x 25 mm (7.02 x 3.15 x .98 in)

Weight

1.36 kg (3 lb)

1.36 kg (3 lb)

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7-389


2829492

330-7456 Reaction Arm

Essential Tool



Search

• Used to remove and install steering linkage nuts

• Used with 132-8126 Hydraulic Torque Wrench and 234-6041 Impact Socket (4-

1/4 in)

• Five set screws secure tool onto torque wrench

• Prevents rotation of torque wrench under load when loosing or tightening steering arm linkage nuts

• Welded steel construction for long service life

Reference

KENR8727, 795F AC Off-Highway Truck, Machine Systems,

Disassembly and Assembly, Steering Arm Remove and Install

Length 686 mm (27.0 in)

Width

Height

102 mm (4.0 in)

76 mm (3.0 in)

Part Number

330-7456

010-2597

Description

Reaction Arm


Hex Socket Setscrew, 3/8 -16 x 25.4 (1.0 in) long, qty. 5

2631234

380-5720 Receiver Sleeve

Model: 793F, 795F AC, and 797F Off-Highway Trucks


• Used to help remove link pins on rear suspension upper and lower suspension links

• Used with 3S-6224 Electric Hydraulic Pump Group, 9U-6815 Puller Stud, 7Y-1460

Nut, and 5P-5201 Double Acting Cylinder

• Made from SAE 1020M Steel

Reference

KENR8382, 797F Off-Highway Truck, Machine Systems, Disassembly and Assembly

KENR8727, 795F series AC Off-Highway Truck, Machine Systems, Disassembly and

Assembly


380- 5720 Receiver Sleeve

Overall length

Inside diameter

549.28 mm (21.625 in)

171.45 mm (6.750 in)

Tube wall thickness

End plate diameter

End plate thickness

End plate center Opening

9.525 mm (0.375 in)

215.9 mm (8.50 in)

19.05 mm (0.750 in)

50.8 mm (2.00 in)

7-390

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3041474

380-5721 Receiver Sleeve

Model Usage: 793F MD, 795F AC, and 795F


• Used to help remove link pins on rear suspension upper and lower suspension links

• Used with 350-7768 Electric Hydraulic Pump Group, 9U-6815 Puller Stud, 7Y-1460

Nut, and 346-5029 Double Acting Cylinder

• Made from steel


Reference


KENR8727, 795F Series AC Off-Highway Truck, Machine Systems, Disassembly and

Assembly


Specifications

Part Number

380-5721

Overall length

533.4 mm (21.0 in)

End plate center opening

66.8 mm (2.6 in)

2631248

FT3160 Driver

Essential Tool

Model: CB-534D, CB-534DXW Vibratory Compactor

Warranty: None

• Used to remove and install 267-5641 Nut, part of 303-8755 Eccentric Weight

Group

• Used with 127-8458 Final Drive Bench and 347-1694 Spanner Socket

• Make from 128-4075 Hex Shaft Assembly

• Transmits hydraulic force of final drive bench to spanner socket to loosen or tighten nut on eccentric weight group

• Square drive end engages spanner socket while large hex shaft engages final drive bench drive plate

Reference

KENR6010, CD54 Vibratory Compactor, Machine Systems, Disassembly and Assembly, Eccentric Weight

NEHS0673, Tool Operating Manual, 127-8458 Final Drive Disassembly and Assembly

Bench

Length

Square drive

455.4 mm (17.93 in)

37.34 mm (1.47 in)

Main shaft hex

Shaft end hex

76.2 mm (3.00 in)

28.11 mm (1.11 in)

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2838031

Removal and Install Front Suspension Strut Assembly on Off-Highway Trucks

270-8312 Strut Handler

Model Usage: 777, 784, 785, 789, and 793 Off-Highway Trucks


European Union Compliant, CE Marked

• Used to remove and install front strut without removing upper structures

• Also used to transport strut assembly

• Used with a suitable lift truck or wheel loader with fork attachment and adequate lifting capacity (a mast tilt and side shift function is recommended)

• Strut handler has a self-contained hydraulic tilt system which allows tilting strut assembly to a horizontal position for disassembly, assembly, and transport

• Hand-held control pendant used to operate hydraulic functions of tooling

• Various adapter plates allow tooling to fit multiple truck models

• Tooling is adjustable to allow for different strut assembly caster angles

• Strut handler attaches to front strut at wheel hub and upper strut body

• Can be used on both left and right-side strut assemblies

• Using handling group requires a two or three person crew

• Hydraulic system is wired for 220 Volt system

• Electric motor operates in both 50 Hz and 60 Hz

• Fork truck capacity is required to lift combined weight of tool and front strut

7901.6 kg (17,420 lb)

• Strut handler weighs approximately 1814 kg (4000 lb)

Working load limit: 5897 kg (13,000 lb)

Reference

NEHS1093 270-8312 Strut Handler

Size: 1574.8 mm (62 in) H x 1955.8 mm (77 in) W x 1473.2 mm (58 in) L

Weight: 1814 kg (4000 lb)

Part Number

270-8312

Description

Strut Handler

7-392

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