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OPERATOR’S SAFETY AND SERVICE MANUAL BMS74, BMS75 & BMS95 This manual covers the following serial numbers and higher for each model listed: BMS74 . . . . . . . . . . . . . . . . . . . . . 0740010 BMS75 . . . . . . . . . . . . . . . . . . . . . 1040000 BMS95 . . . . . . . . . . . . . . . . . . . . . 1060000 CONCRETE SPRAYERS: FOR WATER BASE MATERIALS ONLY MBW, Inc. MBW (UK) Ltd. MBW FRANCE S.A.R.L. 250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: [email protected] Website: www.mbw.com Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 01204 387784 Fax: 01204 387797 Phone: +33 (0) 3 44 07 15 96 Fax: +33 (0) 3 44 07 41 28 L18345 / 08.15.M ©MBW, Inc. 2015 Printed in the USA TABLE OF CONTENTS Safety Information . . . . . . . . . . . . . . . . . . . . . . 1 Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Engine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Before Starting & Operating . . . . . . . . . . . . . . . . . . . . 4 Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Winterizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 BMS 74 & 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 BMS 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . 8 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BMS74 & BMS75 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Stopping Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BMS 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . 5 Fluid Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Drum Cart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Optional Spray Equipment: . . . . . . . . . . . . . . . . . . . 16 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known in the state of California to cause cancer, birth defects, and other reproductive harm. SAFETY INFORMATION Introduction SAFE DRESS: Do not wear loose clothing, rings, wristwatches, etc. near machinery. This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this equipment. The symbol can be found throughout this manual and on the unit. Please read these warnings and cautions, along with all decals, carefully before attempting to operate the unit. Make sure every individual who operates or works with this equipment is familiar with all safety precautions. NOISE PROTECTION: Wear OSHA specified hearing protection devices. EYE PROTECTION: Wear OSHA specified eye shields, safety glasses, and sweat bands. FOOT PROTECTION: Wear OSHA specified steel-tipped safety shoes. WARNING HEAD PROTECTION: Wear OSHA specified safety helmets. GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death. DUST PROTECTION: Wear OSHA specified dust mask or respirator. CAUTION OPERATOR: Keep children and bystanders off and away from the equipment. GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment. EXPLOSION HAZARD: Use water based material only. Do Not use flammable material. Safety Precautions REFERENCES: For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country. The publication of these safety precautions is done for your information. MBW does not by the publication of these precautions, imply or in any way represent that these are the sum of all dangers present near MBW equipment. If you are operating MBW equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes. All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department. LETHAL EXHAUST GAS: An internal combustion engine discharges carbon monoxide, a poisonous, odorless, invisible gas. Death or serious illness may result if inhaled. Operate only in an area with proper ventilation. NEVER OPERATE IN A CONFINED AREA! DANGEROUS FUELS: Use extreme caution when storing, handling and using fuels, as they are highly volatile and explosive in vapor state. Do not add fuel while engine is running. Stop and cool the engine before adding fuel. DO NOT SMOKE! SAFETY GUARDS: It is the owner's responsibility to ensure that all guards and shields are in place and in working order. Safety Decals Carefully read and follow all safety decals. Keep them in good condition. If decals become damaged, replace as required. If repainting the unit, replace all decals. Decals are available from authorized MBW distributors. Order the decal set listed on the following page(s). IGNITION SYSTEMS: Breakerless, magneto, and battery ignition systems can cause severe electrical shocks. Avoid contacting these units or their wiring. -1- WARNING DANGER EXPLOSION HAZARD: Do not spray flammable material. Failure to comply could result in serious bodily injury. 18421 OPERATION OF THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES AROUND DRY VEGETATION. A SPARK ARRESTER MAY BE REQUIRED. THE OPERATOR SHOULD CONTACT LOCAL FIRE AGENCIES FOR LAWS OR REGULATIONS 19791 RELATING TO FIRE PREVENTION 18421 CAUTION LIFTING HAZARD. Single person lift could cause injury. Use assistance when lifting or moving. Failure to comply could result in serious bodily injury. 18426 19791 18426 18423 12500 18423 - BMS95 18422 - BMS75 20249 - BMS74 WARNING WARNING WARNING 19791 Keep unauthorized and untrained people away from this equipment. DO NOT RUN in an enclosed area. The engine produces carbon monoxide, a POISONOUS GAS. Contents under HIGH PRESSURE! Shut off engine and relieve pressure before disconnecting hoses. Always point spray gun in a safe direction. Wear approved hearing protection, foot protection, eye protection and head protection. 18418 STOP SHUT OFF the motor before servicing or cleaning. Failure to comply could result in serious bodily injury. 18418 15518 ROTATING PARTS Can crush and cut Keep hands away! 15518 OPERATING INSTRUCTIONS 1. IMPORTANT: All materials must be thoroughly agitated before spaying. 2. Check fuel level and open fuel valve. 3. Set throttle at idle position. 4. Choke engine. A warm engine may not need to be choked. 5. Pull starter rope. 6. After starting, open choke gradually and let engine warm up at idle. 7. To start spraying: open throttle fully. 8. To increase pressure turn T handle, on pressure relief valve, clockwise. To decrease pressure turn T counter-clockwise. 9. To stop: return throttle to idle and allow engine to run for a few minutes before turning off. 10.Turn engine switch to off and close fuel valve. 11. Clean sprayer thoroughly after every use. 18365 18419 - BMS95 18365 - BMS75 18422 18420 - EXPLOSION HAZARD: Use water base materials ONLY. Use of other material may void warranty 18420 - All materials must be thoroughly agitated before spraying. - Pump must be properly cleaned immediately after every use. - Follow chemical suppliers procedures for proper cleaning of equipment. - Failure to properly clean sprayer voids warranty DO NOT REMOVE WARNING OPERATION OF THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES AROUND DRY VEGETATION. A SPARK ARRESTER MAY BE REQUIRED. THE OPERATOR SHOULD CONTACT LOCAL FIRE AGENCIES FOR LAWS OR REGULATIONS 19791 RELATING TO FIRE PREVENTION Read the Operating Instructions before operating this piece of equipment. 18423 - BMS95 18422 - BMS75 20249 - BMS74 Safety Decals (Decal Set #18344) -2- SPECIFICATIONS BMS74/75 BMS95 BMS74 BMS75 BMS95 (W/ 25’ HOSE & WAND) (W/ 25’ HOSE & WAND) (W/ 25’ HOSE & WAND) Pump Roller 7560C-R Roller 7560XL-R Diaphragm Solids Content (high efficiency / max.rating) (Water Based Materials Only) 25% / 30% (Water Based Materials Only) 25% / 30% (Water Based Materials Only) 35% Maximum Flow 7.5 gpm (28.3 lpm) 7.5 gpm (28.3 lpm) 9.5 gpm (36 lpm) Maximum Pressure 300 psi (20.7 bar) 300 psi (20.7 bar) 550 psi (38 bar) Adjustable Pressure Settings Yes Yes Yes Standard Operating Pressure 100 psi (6.8 bar) 100 psi (6.8 bar) 100 psi (6.8 bar) Weight 95 lbs (43 kg) 95 lbs (43 kg) 115 lbs (52 kg) 27 x 15.5 x 17in. (69 x 39 x 43cm) Dimensions (L x W x H) Engine HONDA GX120 7.2 cu. in. (118 cm3) HONDA GX120 7.2 cu. in. (118 cm3) HONDA GX160 9.9 cu. in. (163 cm3) Max Engine RPM 3600 rpm 3600 rpm 3600rpm Quick Disconnect Fittings Yes Yes Yes Specifications subject to change without notice -3- OPERATION Introduction Starting Engine MBW equipment is intended for use in very severe applications. They are powered by four cycle engines and are available in different sizes and a selection of engines. This parts manual contains only standard parts. Variations of these parts as well as other special parts are not included. Contact your local MBW distributor for assistance in identifying parts not included in this manual. 1. Check fuel level and open fuel valve. 2. Set throttle at idle position. 3. Choke engine and pull starter rope. A warm engine may not need to be choked 4. After starting, open choke gradually and let engine warm up at idle. Operating Before Starting & Operating • Use water based material only. Do not use flammable material. Failure to comply could result in serious bodily and or equipment damage and void warranty. • Thoroughly agitate materials to be sprayed. High solid content from bottom of container can cause pump failure, voiding warranty. • REMEMBER! It is the owner’s responsibility to communicate information on the safe use and proper operation of this unit to the operators. • Review ALL of the Safety Precautions listed on page 1 of this manual. • Familiarize yourself with the operation of the machine and confirm that all controls function properly. • Know how to STOP the machine in case of an emergency. • Make sure hands, feet, and clothing are at a safe distance from any moving parts. • OIL LEVEL - Check the oil level in the engine, gear reducer and pump. For more information see “Lubrication” under the respective engine’s/pump’s Owners Manual. • AIR CLEANER - Check to ensure element is in good condition and properly installed. • FUEL SUPPLY - The engines on MBW equipment require an automotive grade of clean, fresh, unleaded gasoline. 1. All materials to be sprayed MUST be thoroughly agitated. Failure to properly mix product before spaying can result in damage to pump voiding warranty. 2. To start spraying, open throttle fully & squeeze trigger. 3. Follow all manufactures specifications for product application, cure time and clean-up for all materials applied with this equipment. 4. Do not allow pump to run dry. Stop engine before the pump runs out of fluid. Stopping Engine 1. Return throttle to idle and allow engine to run for a few minutes before turning off. 2. Turn engine switch to off and close fuel valve. 3. Clean pump after each use. Refer to Cleaning, page 5 for proper cleaning procedure. WARNING Failure to clean pump after each use could result in damage to the pump and personal injury. CAUTION Freezing fluids can cause damage to the pump. If unit is likely to be stored in freezing temperatures, always exercise the winterizing procedure. WARNING • FUEL FILTER - If clogged or damaged, replace. • Inspect unit for loose or missing hardware or guards and cracked or damaged hoses. Tighten or replace any loose or missing hardware. DO NOT OPERATE SPRAYER with damaged hoses or missing guards. Replace damaged hoses or missing guards before operating unit. • SPRAY GUN - Check spray gun nozzle and all hoses & fittings to ensure they are free of all debris or blockage. -4- Always stop the engine before: Adding fuel. Leaving the equipment unattended for any amount of time. Before making any repairs or adjustments to the machine. MAINTENANCE WARNING CAUTION Always exercise the stopping procedure before servicing or lubricating the unit. Always verify fluid levels and check for leaks after changing fluids. After servicing the unit, replace and fasten all guards, shields, and covers to their original positions before resuming operation. Do not drain oil onto ground, into open streams, or down sewage drains. Maintenance Schedule SYSTEM MAINTENANCE EACH USE WEEKLY EVERY 100 HOURS YEARLY Engine Refer to engine operator/owner manual Oil Check oil levels in engine gear reducer and pump if applicable Pump Clean and flush pump Pump Replace diaphragms1 X Hardware Check and tighten hardware as needed2 X 1. 2. X X X Applies to BMS95 only. Check all hardware after the first 5 hours of use, then follow the maintenance schedule. Fluid Levels SYSTEM ENGINE/GEAR REDUCER PUMP RECOMMENDED OIL BMS74 & BMS75 Engine/Gear reducer refer to operator/owner manual N/A See manual BMS95 Refer to engine/pump operator/ owner manual Refer to pump operator/owner manual Hypro formulated pump oil Engine Maintenance sprayed for proper cleaning instructions and cleaning agent. Do not allow spraying solution to dry in the pump. Failure to properly clean sprayer will void warranty. Refer to the engine owner’s manual for maintenance intervals and procedures. Engine Speed Winterizing The engine speed is factory preset according to the specifications section of this manual. Do not tamper with the governor settings. The governor establishes safe operating limits which must not be exceeded. Winterize your sprayer when temperatures may drop below freezing. Cleaning 1. Cleaning of pump and equipment, refer to manufacture’s literature of each chemical being -5- 1. Drain and thoroughly clean pump. 2. Fill pump with a 50/50 water and antifreeze mixture. SERVICE Assembly and disassembly should be performed by a service technician who has been factory trained on MBW equipment. The unit should be clean and free of debris. Pressure washing before disassembly is recommended. • Prior to assembly, wash all parts in a suitable cleaner or solvent. • All shafts and housings should be oiled prior to pressing bearings. Also, ensure that the bearings are pressed square and are seated properly. • All gaskets and seals should be replaced after any disassembly. Torque Chart GRADE 2 GRADE 5 76 in•lbs 49 in•lbs 87 in•lbs 56 in•lbs 13 ft•lbs 8 ft•lbs 14 ft•lbs 9 ft•lbs 23 ft•lbs 15 ft•lbs 26 ft•lbs 17 ft•lbs 37 ft•lbs 24 ft•lbs 41 ft•lbs 27 ft•lbs 57 ft•lbs 37 ft•lbs 64 ft•lbs 41 ft•lbs 82 ft•lbs 53 ft•lbs 112 ft•lbs 73 ft•lbs 112 ft•lbs 83 ft•lbs CONVERSIONS in•lbs x 0.083 = ft•lbs ft•lbs x 12 = in•lbs ft•lbs x 0.1383 = kg•m ft•lbs x 1.3558 = N•m Remove pump (# 7). 6. Remove fittings. Use care not to damage the soft brass threads. Assembly Refer to BMS74 & BMS75, page 10. • Check moving parts for wear and failure. Refer to the Replacement section in this manual for tolerance and replacement cycles. SIZE 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 5/8-11 5/8-18 5. GRADE 8 9 ft•lbs 10 ft•lbs 18 ft•lbs 20 ft•lbs 33 ft•lbs 37 ft•lbs 52 ft•lbs 58 ft•lbs 80 ft•lbs 90 ft•lbs 115 ft•lbs 159 ft•lbs 180 ft•lbs 1. Assemble couplers (# 11, # 12) on to Engine and Pump. End of shafts should be flush with front of coupler. Use antisieze on shafts to insure easy maintenance in the future. Apply medium strength Loctite to coupler set screws to prevent screws from becoming loose. 2. Assemble fittings to pump as shown in diagram. Use a thread sealing compound on threads to prevent leaks. 3. Loosely assemble pump to frame. 4. Insert coupler spider into pump coupler. 5. Loosely assemble engine to frame. Take care to align coupler halves to avoid damage to the spider. 6. Tighten engine and pump mounting bolts. 7. Check for any excessive binding in the coupler by rotating shafts. If found, correct the problem before use. 8. Reinstall the coupler guard. 9. When first using pump after assembly, check and correct any leaks that occur. BMS 95 Disassembly Refer to BMS 95, page 12. BMS 74 & 75 1. Detach all hoses 2. Remove hardware that hold engine and pump to the frame and remove engine and pump as a unit. 3. To separate pump from engine, remove the (4) socket head cap screws from the pumps mounting flange and slide the pump of the engine shaft. 4. If removing any fittings, use care not to damage soft brass threads. Disassembly Assembly Refer to BMS74 & BMS75, page 10. Refer to BMS 95, page 12. 1. Detach all hoses. 2. Remove coupler guard (# 2) 1. 3. Remove engine mounting bolts and slide engine out to disengage coupler. Press key into engine shaft and apply an antiseize compound. 2. 4. Inspect coupler spider (# 13) for wear. Replace if necessary. Slide the engine and pump together after aligning the keyways. -6- 3. Using a medium strength thread locker on the threads of the bolts, fasten the pump to the engine. 4. Use a thread sealant when reinstalling any removed fittings. 5. Fasten engine and pump subassembly into frame. 6. Reinstall hoses. Parts Replacement Cycles and Tolerances Pump Components Refer to your pump manufacturer’s Owner’s Manual. Engine Components Refer to your engine manufacturer’s Owner’s Manual. Hardware Replace any worn or damaged hardware as needed. Replacement hardware should be grade 5 and zinc plated unless otherwise specified. Safety Decals Replace if they become damaged or illegible. Seals & Gaskets Replace if a leak is detected and at every overhaul or tear down. -7- REPLACEMENT PARTS The warranty is stated in this book on page 18. Failure to return the Warranty Registration Card renders the warranty null and void. MBW has established a network of reputable distributors/ dealers with trained mechanics and full facilities for maintenance and rebuilding, and to carry an adequate parts stock in all areas of the country. Their sales engineers are available for professional consultation. If you cannot locate an MBW distributor in your area, contact MBW or one of our Sales Branches listed below. When ordering replacement parts, be sure to have the following information available: • Model and Serial Number of machine when ordering MBW parts • Model and Serial Number of engine when ordering engine parts • Part Number, Description, and Quantity • Company Name, Address, Zip Code, and Purchase Order Number DECAL LOCATION • Preferred method of shipping REMEMBER - You own the best! If repairs are needed, use only MBW parts purchased from authorized MBW distributors. The unit’s serial number can be found in the following locations: • The model/serial number decal is located on the top side of the engine plate on the frame. Write Model Number here Write Serial Number here Contact Information MBW, Inc. MBW (UK) Ltd. MBW FRANCE S.A.R.L. 250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: [email protected] Website: www.mbw.com Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 01204 387784 Fax: 01204 387797 Phone: +33 (0) 3 44 07 15 96 Fax: +33 (0) 3 44 07 41 28 -8- This page intentionally left blank. -9- BMS74 & BMS75 - 10 - ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. PART NO. 18300 18309 18311 18313 18317 18320 19141 18503 18433 18435 18437 18324 20246 18325 18326 18327 18328 18329 18330 18331 18332 18333 18334 18335 18336 18337 18338 18339 18340 18342 18361 18362 00032 F051806FWS F051810HCS F051812FWS F0518FN F05SW F061628HCS F06LW 01161 18452 18453 18914 20248 DESCRIPTION FRAME, COATED, SPRAYER SHAFT GUARD, COATED, SPRAYER HOSE REEL, COATED, SPRAYER BARREL MOUNT, COATED, SPRAYER HOSE, SUCTION-RETURN, SPRAYER 25’ HOSE, SPRAY GUN, SPRAYER (INCLUDES ITEM #21) 50’ HOSE, SPRAY GUN, SPRAYER (INCLUDES ITEM #21) 100’ HOSE, SPRAY GUN, SPRAYER (INCLUDES ITEM #21) KIT, 25’ EXTENSION HOSE KIT, 50’ EXTENSION HOSE KIT, 100’ EXTENSION HOSE PUMP, HYPRO #7560XL-R PUMP, HYPRO #7560C-R ENGINE, HONDA, GX120K1HX2 PRESSURE RELIEF VALVE SPRAY GUN, HYPRO 3381-0017 COUPLING, ENGINE HALF, SPRAYER COUPLING, PUMP HALF, SPRAYER COUPLING, SPIDER, 75 DUROMETER FITTING, STREET ELBOW, 3/4 NPT FITTING, HEX PIPE NIPPLE FITTING, FEMALE PIPE TEE FITTING, THREAD REDUCER QUICK COUPLING, FEMALE, BST-6M QUICK COUPLING, MALE, BST-N6 QUICK COUPLING, MALE, BST-N4M QUICK COUPLING, FEMALE, BST-4 (Included with item #6) FITTING, FEMALE ELBOW RETURN DROPE TUBE, SPRAYER SUCTION DROP TUBE, SPRAYER QUICK COUPLING, FEMALE, BST-6 QUICK COUPLING, MALE, BST-N6M KEY STOCK 3/16 SQ. X 1-5/8 LG. FWLS, 5/16-18 X 3/4 ZP HHCS, 5/16-19 X 1-1/4 GR5 ZP FWLS, 5/16-18 X 1-1/2 ZP NUT, FLANGE WHIZ-LOCK 5/16-18 ZP WASHER, 5/16 X 3/4 X 15GA ZP HHCS, 3/8-16 X 3-1/2 GR5 ZP LOCKWASHER, 3/8 ZP KEY STOCK, 1/4 SQ. X 1.5 LG. SERVICE PARTS ROLLER KIT, REBUILD BEARING, ROLLER PUMP (2 REQIRED) ROTOR & SHAFT ASSEMBLY BMS75 ONLY ROTOR & SHAFT ASSEMBLY BMS74 ONLY - 11 - BMS74 1 1 2 2 2 1 1 1 1 1 1 BMS75 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 6 4 4 12 6 2 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 6 4 4 12 6 2 2 1 1 1 2 2 1 1 BMS 95 - 12 - ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. PART NO. 01444 17643 18300 18311 18313 18327 18334 18335 18336 18338 18339 18340 18361 18362 18366 18367 18369 18370 18320 19141 18503 18433 18435 18437 18372 18373 18374 18375 18376 18378 F042004HCS F0420FN F04LW F04SW F051812FWS F051812HCS F051826HCS F0518ELN F0518FN F05SW F061628HCS F06LW 00032 F052408SCS 18454 18455 18456 18457 18458 18463 18755 18756 20978 20979 DESCRIPTION ENGINE, HONDA GX160KQX SHOCKMOUNT, 1” OD X 1” LONG FRAME, COATED, SPRAYER HOSE REEL, COATED, SPRAYER BARREL MOUNT, COATED, SPRAYER SPRAY GUN, HYPRO 3381-0017 FITTING, THREAD REDUCER QUICK COUPLING, FEMALE, BST-6M QUICK COUPLING, MALE, BST-N6 QUICK COUPLING, FEMALE, BST-4 (Included with item #19) FITTING, FEMALE ELBOW RETURN DROP TUBE, SPRAYER QUICK COUPLING, FEMALE, BST-6 QUICK COUPLING, MALE, BST-N6M PUMP, HYPRO. 9910-D30DGRGI PUMP MOUNT BRACKET, COATED HOSE, HYDRAULIC SUCTION SPRAYER HOSE, HYDRAULIC RETURN SPRAYER 25’ HOSE, HYDRAULIC, SPRAY GUN (Includes item #10) 50’ HOSE, HYDRAULIC, SPRAY GUN (includes item #10) 100’ HOSE, HYDRAULIC, SPRAY GUN (Includes item #10) KIT, 25’ EXTENSION HOSE KIT, 50’ EXTENSION HOSE KIT, 100’ EXTENSION HOSE QUICK COUPLING, MALE, BST-N4 FITTING, STR. ELBOW, 3/4 X 1/2 NPTG-F FITTING, ELBOW, #16 DTX-G-F FITTING, THRD REDUCER, 1 X 3/4 NPT SUCTION DROP TUBE, SPRAYER FITTING, HEX PIPE CAP, 1/2 NPT HHCS, 1/4-20 X 1/2 GR5 ZP FLANGE WHIZ-LOCK NUT, 1/4-20 LOCKWASHER, 1/4 ZP WASHER, TYPE A 1/4 X 9/16 x.054 FWLS, 5/16-18 X 1-1/2 ZP HHCS, 5/16-18 X 1-1/2 GR5 ZP HHSC, 5/16-18 X 3-1/4 GR5 ZP LOCKNUT, 5/16-18 NYLOC ZP NUT, FLANGE WHIZ-LOCK 1/16-18 ZP WASHER, 5/16 X 3/4 X 15 ga ZP HHCS, 3/8-16 X 3-1/2 GR5 ZP LOCKWASHER, 3/8 ZP ENGINE KEY 3/16 SQ. X 1-5/8 LG. SCS, 5/16-24 X 1” SERVICE PARTS KIT, DIAPHRAGM REPLACEMENT, SET OF (3) KIT, VALVE, SET OF (4), WITH O-RINGS KIT, O-RING SET DAMPNER DIAPHRAGM ONLY PUMP OIL, HYPRO, QUART SHAFT SEAL, GEAR REDUCER PRESSURE RELIEF VALVE SEAT (VITON) PRESSURE RELIEF VALVE SEAT (URETHANE)) ACCUMULATOR MANIFOLD D30 AND D50 CONTROL ARM - 13 - QTY 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 4 4 2 2 8 8 2 2 1 4 1 1 1 1 1 1 1 1 1 1 5 15 11 24 22 25 16 20 19 18 17 6 18 9 20 12 23 8 19 13 19 1 2 17 7 21 4 24 27 3 28 26 19 24 14 19 19 10 19 Drum Cart - 14 - 19 19 24 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. PART NO. 07019 08324 18387 18392 18397 18401 18404 18408 18410 18411 18412 18413 F0212CP F051806FWS F051812FWS F051814HCS F051820HCS F051822HCS F0518ELN F05SW F061606FWS F061614HCS F061622HCS F0616ELN F06SW F081324HCS F0813ELN F08SW DESCRIPTION WHEEL BUSHING, MACHINERY 1” CART FRAME, WELDMENT DRUM CART DRUM FRAME, DRUM CART DRUM SUPPORT FRAME, DRUM CART SIDE FRAME, WELDMENT DRUM CART AXLE WELDMENT, DRUM CART HANDLE, DRUM CART, COATED RING PIN, LOCKING, #97320A366 CASTER, 5.0” SWIVEL PLATE TIE DOWN STRAP, DRUM CART LANYARD, LOOP ENDS, WIRE ROPE PIN, COTTER 1/8 X 1-1/2 FWLS, 5/16-18 X 3/4 ZP FWLS, 5/16-18 X 1-1/2 ZP HHCS, 5/16-18 X 1-3/4 GR5 ZP HHCS, 5/16-18 X 2-1/2 GR5 ZP HHCS, 5/16-18 X 2-3/4 GR5 ZP LOCKNUT, 5/16-18 NYLOC ZP WASHER, 5/16 X 3/4 X 15GA ZP FWLS, 3/8-16 X 3/4 ZP HHCS, 3/8-16 X 1-3/4 GR5 ZP HHCS, 3/8-16 X 2-3/4 GR5 ZP LOCKNUT, 3/8-16 NYLOC ZP WASHER, 25/64 X 1 X 1/8 ZP HHCS, 1/2-13 X 3 GR5 ZP LOCKNUT, 1/2-13 NYLOC ZP WASHER, 9/16 X 1-3/8 X 12GA ZP - 15 - QTY 2 2 1 1 1 2 2 1 1 2 1 1 2 8 2 4 4 6 20 5 1 2 4 7 2 2 2 2 3 1 2 4 4 3 5 3 TRIGGER LOCK NUTS 6 7 9 8 10 7 12 11 Optional Spray Equipment: - 9’ Spray Wand - 16 - ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. PART NO. 18440 18441 18443 18444 18445 18446 18450 18448 18447 18644 18647 18645 19823 DESCRIPTION VALVE, BALL, BRASS 3/8 NPT FITTING, THREAD REDUCER, 3/8 NPT TO 1/4 NPT PIPE, ALUMINUM, 1/4 X 36” LG., 1/4 NPT BOTH ENDS FITTING, PIPE COUPLER, 1/4 NPT, BRASS STREET ELBOW, 1/4 NPT, BRASS FITTING, NOZZLE BODY, BRASS NOZZLE, MEDIUM KIT, NOZZLE, (2) FINE, (2) MEDIUM, (2) LARGE SPRAY NOZZLES FITTING, NOZZLE CAP, BRASS SPRAY GUN (OPTIONAL) INCLUDES ITEMS #7 & #10 GASKET, NOZZLE SEAL FITTING, THREAD ADAPTER, BRASS FITTING, NOZZLE NUT, BRASS 18442 18915 KITS 9’ SPRAY WAND, INCLUDES ITEMS #1 THRU #8 OPTIONAL SPRAY GUN, INCLUDES ITEMS #7, #9, #10, #11 & #12 - 17 - QTY 1 1 3 2 1 1 1 1 1 1 1 1 1 WARRANTY WHAT DOES THIS WARRANTY COVER? MBW, Incorporated (MBW) warrants each New Machine against defects in material and workmanship for a period of twelve (12) months. "New Machine" means a machine shipped directly from MBW or authorized MBW dealer to the end user. This warranty commences on the first day the machine is sold, assigned to a rental fleet, or otherwise put to first use. MBW warrants each Demonstration Machine against defects in material and workmanship for a period of six (6) months. "Demonstration Machine" means a machine used by MBW or its agents for promotional purposes. This warranty commences on the first day the machine is sold, assigned to a rental fleet, or otherwise put to first use. This warranty covers the labor cost for replacement or repair of parts, components, or equipment on New Machines or Demonstration Machines, and MBW shall pay labor costs at MBW's prevailing rate to affect the warranted repair or replacement. MBW reserves the right to adjust labor claims on a claim-by-claim basis. This warranty covers the shipping cost of replacement parts, components, or equipment via common ground carriers from MBW to an authorized MBW dealer. Air freight is considered only in cases where ground transportation is not practical. MAY THIS WARRANTY BE TRANSFERRED? This warranty is nontransferable and only applies to the original end user of a new machine or demonstration machine. WHAT DOES THIS WARRANTY NOT COVER? 1.This warranty does not cover any Used Equipment. "Used Equipment" means any MBW machine or equipment that is not a New Machine or a Demonstration Machine. All Used Equipment is sold AS IS/WHERE IS WITH ALL FAULTS. 2.This warranty does not cover any New Machine, Demonstration Machine, or their equipment, parts, or components altered or modified in any way without MBW's prior written consent. This warranty does not cover the use of parts not specifically approved by MBW for use on MBW products. This warranty does not cover misuse, neglect, shipping damage, accidents, acts of God, the operation of any New Machine or Demonstration Machine in any way other than recommended by MBW in accordance with its specifications, or any other circumstances beyond MBW's control. This warranty does not cover any New Machine or Demonstration Machine repaired by anyone other than MBW factory branches or authorized MBW distributors. 3.This warranty does not cover, and MBW affirmatively disclaims, liability for any damage or injury resulting directly or indirectly from design, materials, or operation of a New Machine or Demonstration Machine or any other MBW product. MBW's liability with respect to any breach of warranty shall be limited to the provisions of this document and in no event shall exceed an amount equal to the purchase price of the New Machine or Demonstration Machine purchased from MBW. 4.This warranty does not cover engines, motors, and other assemblies or components produced by other manufacturers and used on a New Machine or Demonstration Machine, as said engines, motors, and other assemblies or components may have warranties provided by the manufacturer thereof. This warranty does not apply to consumable items, such as v-belts, filters, trowel and screed blades, seals, shock mounts, batteries, and the like, all of which are sold AS IS/WHERE IS WITH ALL FAULTS. 5.This warranty does not cover the cost of transportation and other expenses which may be connected with warranty service but not specifically mentioned herein. 6.This warranty does not cover any updates to any New Machine, Demonstration Machine, or any other MBW product. MBW reserves the right to improve or make product changes without incurring any obligation to update, refit, or install the same on New Machines or Demonstration Machines previously sold. WHAT MUST YOU DO TO OBTAIN WARRANTY COVERAGE? Each New Machine or Demonstration Machine is accompanied by a Warranty Registration Card. You must sign, date, and return the Warranty Registration Card to the place of origin of the New Machine or Demonstration Machine, either to MBW, Inc. at P.O. Box 440, Slinger, Wisconsin 53086, MBW (UK), Ltd. at Units 2 & 3 Cochrane Street, Bolton BL3 6BN, United Kingdom or MBW FRANCE SARL at ZA D'Outreville, 5 Rue Jean Baptiste Neron, Bornel 60540 France, within ten (10) days after purchase, assignment to a rental fleet, or first use. This signed warranty card is the buyer's affirmation that he has read, understood, and accepted the warranty at the time of purchase. Failure to return the warranty card as specified herein renders the warranty null and void. In order to receive warranty coverage consideration, warranty claims must be submitted within thirty (30) days after the New Machine or Demonstration Machine fails. Warranty claims must be submitted to MBW, Inc., MBW (UK), Ltd. or MBW FRANCE SARL, and written authorization for the return of merchandise or parts under the warranty must be obtained before shipment to MBW. WHAT WILL MBW DO? MBW's obligation under this warranty is limited to the replacement or repair of parts for a New Machine or Demonstration Machine at MBW factory branches or at authorized MBW distributors, and such replacement or repair is the exclusive remedy provided hereunder. Labor must be performed at an authorized MBW distributor. MBW reserves the right to inspect and render a final decision on each warranty case, and MBW's repair or replacement is solely within the discretion of MBW. IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. UNDER NO CIRCUMSTANCES SHALL MBW BE LIABLE FOR ANY COSTS, LOSS, EXPENSE, DAMAGES, SPECIAL DAMAGES, INCIDENTAL DAMAGES, OR PUNITIVE DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THE NEW MACHINE OR DEMONSTRATION MACHINE WHETHER BASED UPON WARRANTY, CONTRACT, NEGLIGENCE, STRICT LIABILITY, OR ANY OTHER LEGAL THEORY. THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR USE, AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITY ON MBW'S PART. MBW NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME ON BEHALF OF MBW ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY NEW MACHINE, DEMONSTRATION MACHINE , OR ANY OTHER MBW PRODUCT. EXTENDED RAMMER WARRANTY - MODELS R422, R442, R482 & R483. This extended warranty commences on the last day of MBW’s standard, one year, “limited warranty” and runs for an additional four years (48 months). This extended warranty is limited to part replacement and shipping costs of rammer bellows and non-metallic slide bearings only. This extended warranty does not cover labor, down time, or any other cost beyond that of component replacement and freight. This extended warranty is subject to all limitations set fourth in MBW’s “limited warranty”, above. - 18 -
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